HTSII-5L-1

HTSII-5L/1
EXTRUSION BLOW MOLDING MACHINE
USER MANUAL
SUZHOU TONGDA MACHINERY CO., LTD

同心合力一起壮大
BRIEF INTRODUCTION
This manual strives for the combination of theory and practice,

pays much attention to the practicability and maneuverability. In
the precondition of standing out the key points, it also shows a
perfect introduction of extrusion blow molding machine of HTS
series, in which you can not only get the necessary information on
the machine’s structure, capability and characteristic, but also the
knowledge to safely operate the equipment to get high efficiency
during its working time.
To make sure that your operators and managers operate the
equipment efficiently, please read and fully understand this
manual in advance, remember safety and sanitation adjustments
of operation, then operate it carefully according to the ways
recommended in this manual.
The manual is easy to understand with the drawing, writing
and detailed processes of every operation, so the learners can
master the daily operation and maintenance in a short time. The
information of saying and drawing was kept as a technique
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Blow Molding Machine（HTSII-5L）User Manual
secret, the copyright only belongs to TONGDA Machinery Co.,

LTD, so any pirated edition is forbidden.
Please keep the manual properly for your future use!
TABLE OF CONTENTS
1. TECHNICAL PARAMETERS...................................................................5
2. MACHINE STRUCTURE.........................................................................6
2.1 DIE HEAD...............................................................................................................7

2.1.1 View Stripe Die Head.....................................................................................10
2.2 PLASTICATING SYSTEM.....................................................................................11
2.3 CARRIAGE MOVING AND CLAMPING UNIT......................................................13
2.4 BLOWING UNIT................................................................................................... 15
2.5 PARISON CUTTING UNIT....................................................................................15
2.6 PNEUMATIC SYSTEM.........................................................................................16
2.7 COOLING SYSTEM............................................................................................. 17
2.8 DIE HEAD LIFTING..............................................................................................19
2.9 BOTTLE LINING-UP SETUP................................................................................19
2.10 HYDRAULIC SYSTEM.......................................................................................20
2.10.1 Operation Flow Chart of Double-Station.......................................................23
3. ELECTRICAL CONTROL SYSTEM......................................................24
3.1 DISPLAY SCREEN FRAME ELEMENTS.............................................................24

3.2 OPERATIONAL PANEL........................................................................................25
3.3 TOUCH-SCREEN SYSTEM ELEMENTS.............................................................25
3.4 MODULE TEMPERATURE CONTROL................................................................27
3.5 BASIC INTERFACE INTRODUCTION.................................................................28
3.5.1 The Electrifying Show Menu...........................................................................29
3.5.2 The System Tooling Menu..............................................................................30
3.5.3 The PLC Clock Verify Menu...........................................................................31
3.5.4 The Main Control Menu..................................................................................32
3.5.5 The Manual Operation Menu..........................................................................34
3.5.6 The Temp Parameter Modify Menu................................................................36
3.5.7 The Temp Trend Sampling.............................................................................38
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3.5.8 The PID Parameter Modify Menu...................................................................36
3.5.9 The Pressure Parameter Modify Menu...........................................................38
3.5.10 The Technology Time Modify Menu.............................................................42
3.5.11 The Machine Function Set Menu..................................................................44
3.5.12 The PLC Status Display Menu (IN X0-X7)...................................................45
3.5.13 The PLC Status Display Menu (IN X10-X17)...............................................46
3.5.14 The PLC Status Display Menu (OUT Y0-Y7)...............................................47
3.5.15 The PLC Status Display Menu (OUT Y10-Y17)...........................................48
3.5.16 The Alarm Status Menu................................................................................52
4. SIMPLE SETTING PROCEDURE OF PARISON CONTROLLER.........53
4.1 PARISON OIL PUMP PRESSURE.......................................................................53

4.2 ELECTRONIC RULER SETTING.........................................................................54
4.3 PARISON CONTROLLER SET UP PROCEDURE...............................................55
5. INSTALLATION AND TESTING............................................................62
5.1 WORKING CONDITION.......................................................................................62

5.2 MACHINE INSTALLATION...................................................................................62
5.3 MACHINE TESTING.............................................................................................64
5.4 MOLD INSTALLATION......................................................................................... 65
5.5 MACHINE OPERATION....................................................................................... 66
5.6 THE MICTOSWITCH CHECK.............................................................................. 67
6. MAINTENANCE.....................................................................................68
7. TROUBLES AND SHOOTING...............................................................69
7.1 OTHERS...............................................................................................................72
8. APPENDIX.............................................................................................73
8.1 FOUNDATION DRAWING OF DOUBLE-STATION..............................................73

8.2 CONNECTION DIMENSION OF BLOW PIN........................................................65
8.3 CONNECTION DIMENSION OF HEAD-TOOLING...............................................74
8.3 CONNECTION DIMENSION OF MOLD INSTALLATION.....................................77
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1. TECHNICAL PARAMETERS
(FOR REFERENCE)
Machine Type: HTSII-5L/1
Specification
Parameters Unit
s
Max. Product Volume L 5
Production Capacity Pc/h 700 *2mold
Screw Diameter mm 80
Screw L/D Ratio L/D 25
View-stripe Screw Diameter mm 25
Plasticating Capacity Kg/h 110
Mold Thickness Range mm 150-250
Max. Size of Mold (width*height) mm 420*450
Clamping Force KN 110
Size of Machine (length*width*height) m 3.97*2.53*2.7
5
Weight of Machine Ton 8.0

The data are subject to further improvement without prior notice
2. MACHINE STRUCTURE
The machine structure consists of safe doors, machine frame,
plasticating system, die head lifting, carriage moving and clamping unit,
hydraulic system, water cooling system, die head, blowing unit, parison
cutting unit, pneumatic system, automatic lubrication device, bottle delivery
unit, electrical control system, etc. (as following figure 2-1)
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Figure 2-1 – Machine Structure
1. Plasticating System 2. Die Head Lifting Setup
3. Machine Structure 4. Hydraulic System
5. Pneumatic System 6. Water Cooling System
7. Die Head 8. Air Blowing Unit 9. Parison Cutting Unit
10. Carriage Moving and Clamping Unit 11. Electrical Control System
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2.1 DIE HEAD
The die head of small-type extrusion blow molding machine is
continuous.
According to the way of material feed, continuous die head can be
classified into side-feed and center-feed.
According to the die head numbers, continuous die head can be
classified into single-die head, double-die head, triple-die head, four-die
head, six-die head, etc.
Continuous die head can also be classified into view stripe single-die
head, view stripe double-die head, view stripe double-layer single-die head,
double-layer double-die head, multiple-layer single-die head, multiple-layer
head, etc.
According to the die head’s center distance, continuous die head can be
classified into 100mm, 130mm, 150mm, 160mm double-die head; 60mm,
80mm, 90mm four-die head; 40mm, 70mm six-die head, etc.
Take the single-die head TDL-2L/1for example: it is composed of die
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bushing, internal die head mandrel, die head bushing’s fixed ring, slip
bushing, fixing bushing, die head body, diffluence shuttle centering ring,
transition connector, die head flange, transition zone, transition plate, dead
lever, splice bar for adjusting thickness, dead plate for adjusting thickness,
adjusting screw, fixing lid, link rod, air blowing connector, etc.
Figure 2-2 – Die Head

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All the single-head, double-head, four-head, six-die head are adopted
by the way of center-feed, which is used to change the melting plastic stick
extruded continuously by screw into parison, and then supply it to mold for
molding by blowing unit. To meet the weight demand of finished products,
please adjust the parison’s axial thickness by the adjusting screw on the
die head.
When you turn clockwise the adjusting screw on the die head with
converged mouth, the gap between the die head bushing and core will
reduce, which will thin the parison to lighten the finished products; when
you turn counter-clockwise the adjusting screw, the result will reverse.
When you turn clockwise the adjusting screw on the die head with
diverged mouth, the gap between the die head bushing and core will
increase, which will thicken the parison to weight the finished products;
when you turn counter-clockwise the adjusting screw, the result will
reverse.
The four adjusting screws on the die are used to adjust the parison’s
radial wall thickness. By adjusting the die head bushing’s place with these
four screws, you can get the concentricity of die head bushing and core,
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thereby, the parison’s radial wall thickness will be equality and the parison
will be vertical. When the parison bends rightwards, it means that the left
gap of die head bushing and core is bigger than the right one, so please
tighten the left screw and loosen the right one; when the parison bends
leftwards, it means that the right gap of die head bushing and core is bigger
than the left one, so please tighten the right screw and loosen the left one.
Notice: please tighten slowly, after a little adjustment, please break the
parison from the head tooling and watch its bending, don’t stop your tiny
adjustment until the parison is vertical absolutely.
When you need to disassemble and clean the die head, please be sure
that it has been heated to a set temperature and heat preserved for about
one hour, and please clean the plastics inside the sections with copper bar
or sheet, not iron bar or screwdriver. After cleaning, the die head sections
should be polished, some special sections and bores can’t be damaged.
When you assemble the sections, please smear the high temperature oil on
the connection thread, and meantime, please pay attention to the assembly
direction and thread tightness, especially when changing the die head
mandrel and bushing.
As the finished products have different shapes and sizes, the needed
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parison diameters are also different, please change the corresponding die
head mandrel, bushing and blow pin. (read the appendix)
2.1.1 View Stripe Die Head
Figure 2-3 – The Way of Adjusting View Stripe Die Head’s Place
Above is the figure of view stripe die head’s structure, when the view
stripe is not in the middle of the clamping line, please stop the extrusion
first, then adjust by the following ways:
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When the view stripe deviates to the left of clamping line, please loosen
the screws 1 and 2, after tightening the screw 3 slightly, loosen the screws
1 and 2 again, then continue the production, check whether the view stripe
is right or not, of not, please go on your adjustment.
When the view stripe deviates to the right of clamping line, please
loosen the screws 1 and 3, after tightening the screw 2 slightly, tighten the
screws 1 and 3, then continue the production, check whether the view
stripe is right or not, if not, please go on your adjustment.
2.2 PLASTICATING SYSTEM
The plasticating system is composed of extruding motor, gear reducer,
barrel and screw, aluminium-cast heater, cooling blower and its stand,
hopper, die head, die head lifting device, flat, V-shape belt wheel, V-shape
belt, etc.
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Figure 2-4 – Plasticating System
The working process of plasticating system: the torsion force exported
by the extruding motor is transferred by the belt to the gear reducer which
will transfer the torsion force to the screw. Under the effect of the rotating
screw and the frictional force of the barrel’s wall and the screw’s surface,
the material fed into the screw from the hopper is transported forward and
compressed. After the material fed into the compressing section from the
material feed section, it will be compressed more with the continuing
transportation, the screw groove’s gradual shoaling and the effect of the die
head’s block. At the same time, because of the barrel’s external heating
and the mix of the screw and barrel, the material is melted gradually.
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When transported to the end of compressing section, all or most of the
material is melted into rheid. After fed to the measuring section, the rheid is
plasticized more and homogenized, then fed into the die head with a level
pressure, quantity and temperature.
The gear reducer is a hard teeth-flank rubbing gear one with high
precision, especially used for plastic machines. Its angular-contact thrust
bearing with a high carrying capacity can carry the great thrust of the
working bolt. The gear reducer has such characteristics as small volume,
high carrying capacity, stable transmission, low noise, high efficiency, etc.
The gear and bearing adopt oil soakage and splash lubrication, when the
lubrication is under its level, please add it.
WARNING! A new machine needs a lubricant change after 300-600

working hours, and in the future, please change per 3000 hours. Attention:
please change the lubricant when the reducer has stopped and the lubricant
hasn’t cooled, what’s more, the case should be cleaned by the same quality
oil.
Specialize: when the machine is heated, you must put the cooling
water through the barrel and the gear reducer, should not turn on the
extruding motor until confirming that the barrel and the die head has been
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heated to a working temperature with heat preservation for 2-2.5 hours.
Cooling down operation will lead a very harmful after effect to the machine,
especially to the barrel and bolt, their working face will be destroyed or the
bolt will be ruptured, which will lead to the main sections’ scrap.
WARNING! During this system’s working, the heating section of barrel

has a high temperature, please take care and avoid scald!
When starting to extruding the material, please keep away from
the die to avoid burn caused by the spurted melt material. When the
die head is working, please take care and avoid scald because of its
high temperature!
2.3 CARRIAGE MOVING AND CLAMPING UNIT
The equipment is composed of carriage moving hydraulic cylinder, mold
moving rod, carriage moving guide track, mold open-close oil cylinder, mold
moving stand, internal and external mold plate, external bracing arm,
steady bearing, mold plate bearing, bracket, synchronizing gear,
synchronizing rack, internal bracing arm, etc.
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Figure 2-5 - Carriage moving and Clamping Unit
Mold open-close equipment is used to guarantee the mold open and
close reliably, so its capability will affect the quality of finished products
directly. When finding the mold can’t close absolutely, please make a
proper adjustment by the nuts on the lower steady bearing.
A perfect carriage moving and clamping unit should meet such
requirements as follows:
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(1) It should have enough clamping force and steel nature that can
assure the parison cling to the mold cavity without gaps and the finished
products without slit or extra edges.
(2) The mold plate should have enough area for installation and mold-
open distance in order to meet different products’ and mold’s requirements.
(3) During the open-close process, the plate should have a perfect
speed-shift process, namely, the speed should be in a process of fast or
slow, so it can not only make the mold operate safely, but also speed up
the mold’s open-close.
(4) During the mold moving, it should be stable, reliable, fast and shock-
free. The equipments of this machine can meet all the requirements.
Because of its frequent motion and fast moving speed, there is an
automatic lubrication equipment, but please check it regularly and add the
lubricant to prolong the machine’s work life so as to get a better economic
benefit.
automatic lubrication equipment, but please check it regularly and add
the lubricant to prolong the machine’s work life so as to get a better

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economic benefit.
WARNING! Please take care when you install, test and adjust the
mold because of its fast speed, especially keep away from the mold
plates and their working area.
(Please find the mold’s installation and connection dimension in the
appendix)
2.4 BLOWING UNIT
It is composed of hydraulic cylinder rack, backing plate, fixed plate,
adjusting plate, blowing set, etc. The blowing set can be single-blow pin,
double-blow pin, four-blow pin, which consists of connecting plate, blow pin
hanger plate, fixed plate, guiding pole, bearing bushing, clamp plate,
material safe exiting bushing, blowing pole, blowing core, blow pin, etc.
During the process of adjustment and testing, the gap between the blow
pin and mold cutter is adjusted by the nuts on the oil cylinder: facing the big
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displacement, the fore-and-aft concentricity is adjusted by the three nuts
M12 on the fixed plate, the left-right concentricity is adjusted by the one nut
M12; facing the small displacement, it is adjusted by the three nuts M6.
The guiding and blowing pole should be oiled irregularly to work normally.
2.5 PARISON CUTTING UNIT
This equipment is composed of fixed plate, air cylinder stand, cutting
knife, connecting plate, copper bar, guiding pole, cutting-off air cylinder,
transition connector, insulating bushing, etc. It is used to cut the parison
clipped by the die head and mold. Attention: please keep away from the
knife with a high temperature when you are adjusting and testing.
The parison cutting unit should be oiled to work normally.
2.6 PNEUMATIC SYSTEM
This system is composed of hydrosphere separator, oil mist filter,
pressure control valve, directional control valve, air cylinder, etc.
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Figure 2-6 – Pneumatic System
The pneumatic system is not only used to supply compressed air for
blowing and molding, but also to drive the air cylinder to work. The filtration
decompression valve is used to adjust its pressure, the normal pressure is
0.4-0.6 Mpa.
The way of adjusting pressure: firstly, please pull up the adjusting
handwheel to the adjusting position, then turn the handwheel, when the
manometer shows the needed pressure, please press down and lock the
handwheel.
The compressed air contains such impurity as water, oil and dust. The
water will erode the pipeline, valve and air cylinder, etc. The oil will
deteriorate the sealed material. The dust fed to the valve will lead to its
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spool’s malfunction. So the pneumatic system is equipped by a filtration
decompression valve, it can surely supply clean compressed air as long as
the valve works normally, therefore, you need to often discharge the liquid
stored in the filter. The filter is a semi-automatic discharge equipment, it
will discharge automatically if only the air power is turned off.
WARNING! Please often check the filter. When finding the liquid is
close to the scale mark, please discharge the liquid immediately.
Most of the pneumatic executors and control elements need some
proper lubrication, the oil mist filter is used to assure that the air contain
right amount turbine lubricant ISO-VG32, and the nut on the filter is used to
adjust the lubricant’s quantity, its dripping speed should be adjusted to be
about 5 drops/min. If the pneumatic system leaks air, it will not only
increase the energy consumption, but also decrease the pressure of air
supply, what’s more, the pneumatic elements will not work normally.
Therefore, some measures must be taken to handle the leak problem.
Here are several ways to maintain the pneumatic system:
(1) The pneumatic system must be supplied with clean compressed air.
(2) The air in the cylinder must contain some lubricant.

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(3) The pneumatic system must have an appropriate pressure, the
pneumatic equipment must have an appropriate operating speed.
(4) The pneumatic system must be sealed.
2.7 COOLING SYSTEM
This system is composed of oil cooler, barrel cooling, blow pin cooling,
gear case cooling, mold cooling, etc. The oil cooler is a safeguard of
hydraulic system, the excessive high oil temperature in hydraulic system
will lead the machine not to work normally.
The oil temperature’s rise is mainly because of the system self-heating,
the power consumption shows the loss of flow and pressure, and turns to
heat energy finally. The oil temperature of hydraulic system needs to be
30-55 centigrade, depending on the forever unsatisfied demand of oil tank
and pipeline’s heat dispersing area, please equip the oil cooler to cool the
hydraulic oil to get the oil’s normal working temperature.
★ Extruder Cooling
The material feed section of the barrel has a cooling equipment, it is not
only used to ensure the material be transported ahead with a solid state
successfully, but also to prevent the barrel’s heat transferring to the hopper
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and gear case, which can avoid the material being fed non-uniformly or
flowing jam because of its temperature’s rise or getting stick.
★Blow Pin Cooling
The blow pin cooling water’s connection to the blow pin is used to
ensure the finished products’ molding and their quick cooling for leaving the
mold.
★ Mold Cooling
The mold cooling is an important guarantee of plastic hollow products’
molding, the products will be finished after the parison has been blown,
clung to the mold’s cavity, cooled and shaped by the mold. The mold’s
temperature is normally controlled to be 20-30 centigrade with an equal
distribution.
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Figure 2-7 – Cooling System
2.8 DIE HEAD LIFTING
It is composed of backing plate, oil cylinder fixed plate, connector, pin
bearing, connector stand, steady bearing, bearing stand, supporting rack,
etc. It is used to uplift and lower the extrusion system, after the parison
cutting unit has cut off the parison extruded by the die head and clipped by
the mold, the die head lifting gear will uplift the extrusion system quickly to
avoid the parison stick together again.
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2.9 BOTTLE LINING-UP SETUP
This setup is composed of side mold installation plate, side mold plate,
bottle lining-up groove, bottle leaving plate, etc. The side mold installation
plate is installed at the side of the mold plate, the side mold plate is
installed on its installation plate, and the bottle leaving plate is installed on
the side mold plate. The bottle lining-up setup is used for finished products’
leaving and lining-up to improve the efficiency
2.10 HYDRAULIC SYSTEM
This system is composed of hydraulic power unit, hydraulic valve
assembly and pipeline.
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1，L-mold open&close 2, R-mold open&close 3, Left mold moving
4, Right mold moving 5, Left blow pin 6. Right blow pin
7. Machine platform up &down 8, Die head up
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1, Big pump pressure 2, Machine platform up&down 3, Die head up
4, mold locking 5, Small pump pressure 6, Right blow pin 7, Left blow pin
8, R-mold loose and pinch 9, Right mold moving 10, Left mold moving
11, L-mold open&close

Figure 2-8 – Hydraulic System
TIPS: N46#, when the environmental temperature is high.

N32#, when the environmental temperature is low.
The hydraulic medium is HM antifriction hydraulic oil N46# (when the
environmental temperature is high) or N32# (when the environmental
temperature is low). The entire hydraulic system is controlled by

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proportional pressure, every motion pressure could be adjusted to be
stable arbitrarily according to the machine’s operation.
Whether can the hydraulic system operate efficiently or not is
mainly depended on your careful maintenance.
WARNING! During the operation, you need to check the hydraulic

oiliness regularly, once finding it’s polluted, please change it
immediately.
The pollution will lead to the oil pump and hydraulic valve’s early
abrasion and oil filter’s jam, which will not only need more maintenance
and management, but also shorten the elements’ life-span; The filter of oil
pump needs checking and cleaning regularly (once per half year), please
clean it immediately when finding a little jam! Moreover, the oil pipe and
pipe connector also need checking often, please change immediately once
finding their break or leak.
Before operating the new machine, please fill the filtrated hydraulic oil
into the oil tank. Before the oil pump’s first start, please open all the oil ball
valves, loosen the pressure adjusting nut of proportional valve to adjust the
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pressure to the lowest level, then loosen the deflation nut, after the oil
pump’s free-load operation for 2-3 hours, please tighten the deflation nut,
adjust the system pressure to the operating state by tightening the
adjusting nut.
The hydraulic system pressure and every motion pressure has been
fixed before leaving factory, if necessary, they should be adjusted by the
professional or the ones who have been trained.
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2.10.1 Operation Flow Chart of Double-Station
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Figure 2-9 – Operation Flow Chart of Double-Station
3. ELECTRICAL CONTROL SYSTEM
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This system is composed of operation panel, touch-screen, temperature
control module, PLC, analog quantity, proportion plate, contactor, steady
voltage supplier, air switch, relay, inverter, approach switch, limit position
switch, parison cutter transformer, extruding motor, oil pump motor, etc.
3.1 DISPLAY SCREEN FRAME ELEMENTS
Figure 3-1– Display Screen Structure Elements
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3.2 OPERATIONAL PANEL
On this panel, there is Power Switch, Touch-Screen, Alarm, Cutter
Temp, Cycle Start, Urgency Stop, Main Extruding Control, Main Speed
Adjust, etc.
The Power Switch: a control source used to start and stop the machine.
The Touch-Screen: used to adjust the technology time and motion
pressure, control the heating temperature, choose the function, control the
running status, control manually, control automatically, etc.
The Alarm: gives an alarm when there is a malfunction with the
machine.
The Cutter Temp: used to control the temperature of the cutting knife.
The Cycle Start: used to be pressed to make the machine start to
operate automatically.
The Urgency Stop: used to be pressed to make the machine stop the
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automatic and manual operation.
The Main Extruding Control: used to control the winging motor’s start
and stop.
The Main Speed Adjust: used to control the motor’s rotational speed.
3.3 TOUCH-SCREEN SYSTEM ELEMENTS
This machine’s touch-screen has 29-35 menus (differs with different
machine types).
The System Tooling Menu: used to show the system contrast, correct
the device number and time.
The Electrifying Menu: the screen will show this menu when the control
system is electrified.
The Main Control Menu: after showing the electrifying menu, the screen
will show this menu which is a combination control one, you can press the
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corresponding function key to control and adjust the corresponding
function, also to start the heating function and motor’s operation.
The Manual Operation Menu: mainly used to execute every manual
operation.
The Temp Parameter Modify Menu: press the “Temp” to the menu 1
which is mainly used to set the temperature of each heating section, the
parameter of up and down deviation, down limit, then press the “Next
Page” to menu 2, of course, you can also press “Prev-Page” to menu 1.
The Pressure Parameter Modify Menu: press the “Pressure” to this
menu which is mainly used to set the parameter of each motion pressure.
If facing the double-station, please press the right station key to the right
menu, press the left station key to the left one. Note: please set the
“Clamping Pressure” to be 600-999, and the others to be 0-999.
The Technology Time Modify Menu: press the time key to this menu
which is mainly used to set the parameter of each technology time. If
facing the double-station, please press the “Right Mold” to the right menu,
press the “Left Mold” to the left one.
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The Machine Function Set Menu: press the “Function” to this menu
which is mainly used to set the motion function, such as heating section
cooling, finished products aftertreatment, etc.
The PID Parameter Modify Menu: mainly used to set the PID parameter
of each section’s temperature to get high precision temperature.
The Temperature Trend Sampling Menu 1-8: press each current
temperature value of 1-8 section to each trend sampling menu, which can
show the heating process of each section.
The PLC Status Display Menu: press this key to this menu which is
mainly used to control the current running status of PLC.
The PLC Clock Verify Menu: press this key to this menu which is used
to adjust the current system time.
The Alarm Status Display Menu: when the system’s motion gives an
alarm and malfunction signal, please press the “Alarm Inquiry” on the “Main
Control Menu” to this menu, which can show the malfunction place for your
elimination.
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3.4 MODULE TEMPERATURE CONTROL
The temperature heating and control is divided into different sections
according to the certain machine type, the left ones are used by the die
head, and there is an air blowing-cooler on the barrel. Before heating,
please switch on the barrel and gear case’s water-cooler, turn on the power
switch and the air switch inside the electrical case to switch on the
machine, press the “FULL CNC ELECTRICAL SYSTEM” on the Electrifying
Menu to the Main Control Menu, in which please press the “Temp” to the
Temp Parameter Modify Menu.
On this menu, the temp value, up deviation, down deviation, down limit,
control state of each section should be set. The setting way: if only press
each value of them, it will automatically pop up a keyboard for entering
values, after choosing the needed one, please confirm and store it by
pressing the “Confirming”, then press the “State” of each section to be
“ON”, when finished, press the “Return” to the Main Control Menu. Press
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the “Heating”, turn on the air switch inside the electrical case upwards one
by one, so that the barrel and die head will begin heating.
3.5 BASIC INTERFACE INTRODUCTION
Because of the different machine types and customer’s specific need,
some function have been added or subtracted, there are some differences
from the customer’s actual equipment, please communicate with our
testing people immediately when you install and test the machine in order
to operate successfully in the future.
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3.5.1 The Electrifying Show Menu
Press the “FULL CNC ELECTRICAL SYSTEM” to the Main Control
Menu. Press the “System Tooling” to this menu.
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3.5.2 The System Tooling Menu
The contrast of the display rising: press the “up”, the display will be
brighter.
The contrast of the display falling: press the “down”, the display will be
darker.
The contrast of display storage: press the “S”, the current brightness will
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be stored and kept.
The system time modify: press the “HH: MM: SS:” to modify the time.
The system language choice: press the “Chinese” to choose Chinese,
press the “English” to choose English.
3.5.3 The PLC Clock Verify Menu
Time keeping: press the “Time Keeping” to set the time, date, week,
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press the “year, month, date, hour, minute, second, week” keys to set each
of them.
Timing control: to finish all the set about the current time, date and
week.
Return: press the “Return” to the System Tooling Menu.
3.5.4 The Main Control Menu
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The manual operation: press the “Manual Operation” to this menu.
Stop: press the “Stop” to stop the machine’s operation, the pilot lamp
will be on. It has the same function with the “Urgency Stop” on the
operation panel.
Automatism: press this key to keep the machine operate automatically.
The oil pump: press the “Oil Pump” to start its motor’s operation, its pilot
lamp will be on. Press the key again to stop the operation, the pilot lamp
will be off.
The extruding motor: press the “Extruding Motor” to electrify and
operate the extrusion inverter, the pilot lamp will be on. Press the key
again to stop the operation, the pilot lamp will be off. If with an unsatisfying
temperature, the system will have a protection, so that the extruding motor
can’t be started.
Heating: press the “Heating” to heat all the temperature controllers, the
pilot lamp will be on, the heating begins to be timed, when the heating time
is up, press the “Extruding Motor” to start the operation, or it will not work.
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Press the “Heating” to stop the temperature controllers’ operation.
The Cyc: to show the needed operation time of every cycle, the time is
a summation of all the technology and motion one.
The count: to show the summation of the total automatic operation
times, under the automatic operation, the time will be added once after
every cycle.
The electric current of the extruding motor: to show the electric current
of the extruding motor, it varies the electric current automatically with the
motor’s rotational speed.
The rotational speed of the extruding motor: to show the speed
frequency of the motor, the extruding speed switch of the operation panel
changes the pressure continuously, and transfers the pressure to the
inverter for handling, the inverter exports the relative frequency to the
screen for show, meanwhile, transfers the relative electric current to the
motor for extruding.
Time: press the “Time” to the technology time adjusting menu.
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Function: press the “Function” to the function set menu.
Control: press the “Control” to the operation state control menu.
HH: MM: SS: a combining key, to show the current time and return,
press the “HH: MM: SS:” to the electrifying menu.
3.5.5 The Manual Operation Menu
The carriage moving-up: press the “up” to move up the mold, pay
attention: when the mold is close and the blow pin is down, the mold will
46
not move up even you press the “up”, when touching the limit switch and
making it work, the mold will stop moving up.
The carriage moving-down: press the “Down” to move down the mold.
Pay attention: when the mold is close and the blow pin is down, the mold
will not move down even you press the “Down”, so when the mold is close,
the blow pin must be up or the mold be open absolutely, you press the
“Down”, the mold will move down to the limit switch and make it work, it will
stop moving down.
The mold opening: press the “Open” to open the mold, when touching
its limit position switch and making it work, it will stop opening.
The mold closing: press the “Close” to close the mold, when touching its
limit position switch and making it work, it will stop closing.
The blow pin moving-up: press the “Up” to move up the blow pin, when
touching its limit switch and making it work, it will stop moving.
The blow pin moving-down: press the “Down” to move down the blow
pin, it will not stop until moving to the bottom of oil cylinder.
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The die head moving-up: press the “Up” to lift the die head, it will not
stop until moving to the bottom of oil cylinder.
The die head moving-down: press the “Down” to fall the die head, it will
not stop until moving to the bottom of oil cylinder.
The knife: when you press the “Knife”, the motion will instruct the relay
inside the PLC to close with electrifying, then make the coil of gas circuit
electromagnetic valve electrified to make the valve work, and transfer the
air pressure to one end of air cylinder to drive the piston into cutting-off.
When you press the “Knife” again, it will stop.
The de-flashing: its operation principle is same with the knife.
Molding huffing: when you are pressing this key, the PLC will instruct
the relay to close with electrifying, and then make the coil of gas circuit
electromagnetic valve electrified to make the valve work, and transfer the
air pressure to the blow pin for molding huffing. Once you stop your press,
it will stop.
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3.5.6 The Temp Parameter Modify Menu
There are one to four sections (or more) of temperature control. To set
each parameter, you just only need to press the value, it will pop up a
keyboard for entering values, please press the needed value and the
confirming key to confirm and store the value.
The goal: the one set by the raw material.
The nonce: the one shown on the touch-screen finally which was
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transferred to the temperature-control module from the thermocouple and
transferred to the PLC from the module first.
The up: when the current value is above the goal and up deviation, the
heating will stop, if there is an air blowing-cooler, it will start cooling.
The down: when the current value is below the goal, the heating will
start, if there is an air blowing-cooler, it will stop the cooling.
The down limit: when the current value is below the goal to the down
limit, there will be an alarm, the operators should check the heating state of
the alarm section, check whether the heater and the thermocouple work
normally or not.
The state: to show the working state of heating and air blower.
The control: it has two functions: (1) run: the temperature control section
is working inside the system; (2) stop: the temperature control section is
away from the system.
The temp parameter modify: press this key to its menu.

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3.5.7 The Temp Trend Sampling
You just only need to press the each section’s current temperature
value on the Temp Parameter Modify Menu, it will pop up the each
section’s Temp Trend Sampling showing the heating fluctuation, you can
adjust the each PID parameter according to the fluctuation to correct the
heating temperature. Press the “Return” to the Temp Parameter Modify
Menu.
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3.5.9 The Pressure Parameter Modify Menu
The machine’s highest pressure is 100bar, the relative analog quantity
is 0-999. The hydraulic system is controlled by a pressure with an electro-
hydraulic ratio, each motion pressure can be arbitrarily adjusted according
to the machine’s running status.
The way of controlling pressure’s analog: after arbitrarily set the each
motion’s pressure on the Pressure Parameter Modify Menu, please press
the “Off” testing key, the PLC will transfer the pressure analog quantity to
the module, the module will transfer the relative proportional electric current
to the proportion plate for a magnification, then the plate will transfer the
magnified electric current to the proportion valve’s coil, so the valve will
work and get a relative motion pressure.
The way of adjusting pressure: firstly, please set the pressure
parameter on the touch-screen to be 999, then press the “Off” testing key,
meanwhile, turn clockwise slowly the pressure adjusting screw on the
proportional valve with noticing the manometer, when it shows 100bar,
please stop turning and tighten the screw, so the system’s highest pressure
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will be always 100bar.
In this machine’s hydraulic system, there is also a pilot unloader valve
with a big pump. When its all screws for adjusting the oil return pressure
are loose, the valve will return the most oil, the pump’s pressure will be the
smallest. You can adjust the return oil’s quantity and pressure to
accelerate the mold’s open-close and moving, but not over 55bar. The
adjusting way: please choose an appropriate value on the touch-screen,
the analog quantity should be about 300-500, then press the testing key to
make the manometer show 50bar, turn clockwise slowly the screw for
adjusting the oil return pressure, at the same time, please listen to the
valve’s sound, when hearing a fast oil return sound of sizz, please stop
turning and tighten the screw.
Note: They have been set before the machine left factory, please don’t
adjust arbitrarily, or there will be an oil pump’s overload problem.
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The rapid mold-up pressure: under an automatic motion, the pressure of
the mold’s starting to move up, the pressure’s analog quantity should be
set to 250-400 normally.
The slowly mold-up pressure: under an automatic motion, when the
mold moves up to the limit switch, the hydraulic pressure will be transferred
to a slowly mold-up pressure from a rapid one, until touching the up limit
switch, the pressure will stop. The impact of mold moving-up is controlled
by the slowly mold-up pressure and buffing return mouth check valve at the
front end of oil cylinder, when hearing a impact sound, please reduce the
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slowly mold-up pressure and tighten the adjusting screw of the valve
clockwise until there is no impact sound. Please pay much attention to
your safety when adjusting the mold moving-up throttle valve. The
slowly mold-up pressure is also the one of manual operation, if the mold
doesn’t move up, please set the pressure to be higher. But when under an
automatic motion, the slowly mold-up pressure should be low, the analog
quantity will be 100-300 normally.
The mold-open pressure: under a manual or automatic motion, the
pressure of mold’s starting to open, the analog quantity should be 300-500
normally.
The clamping force pressure: under an automatic motion, the pressure
for avoiding the mold swelling, also the one of blow pin’s moving, the
analog quantity should be 300-600 normally.
The rapid mold-down pressure: under an automatic motion, the
pressure of the mold’s moving down, the analog quantity should be 300-
550 normally.
The slowly mold-down pressure: under an automatic motion, when the
mold moves down to the limit switch, the hydraulic pressure will be
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transferred to a slowly mold-down pressure from a rapid one, until touching
the limit switch, the pressure will stop. The impact of mold moving-up is
controlled by the slowly mold-up pressure and buffing return mouth check
valve at the front end of oil cylinder, when hearing a impact sound, please
reduce the slowly mold-down pressure and tighten the adjusting screw of
the valve clockwise until there is no impact sound. Please pay much
attention to your safety when adjusting the mold-down throttle valve. The
slowly mold-up pressure is also the one of manual operation, if the mold
doesn’t move up, please set the pressure higher. But when under an
automatic motion, the slowly mold-up pressure should be low, the analog
quantity will be 100-350 normally.
The mold-close pressure: under a manual or automatic motion, the
pressure of mold’s starting to close also the one of mold moving-up. When
hearing a impact sound of mold closing, please check whether touching the
limit position switch and late-touching the mold slow-closing position switch
or not. When you close the mold, it will touch the position switch with a
distance of 10-20mm between its two planes, it will touch the limit position
switch when the two planes are close. When turning clockwise the
adjusting screw of the return mouth check valve, you need to try again and
again slowly. As the impact of the mold-up and down, please keep turning
clockwise the two screws on the overlapping return mouth check valve
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under the electromagnetism valve until no impact any more. The pressure
analog quantity will be 400-550 normally.
The tiny up pressure: after huffing, the needle will have a pressure for
tiny up, the analog quantity will be within 100.
3.5.10 The Technology Time Modify Menu
The mold-close delay: after the mold-up, the time needed for mold-
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close.
The knife act delay: after the mold-close start, the time needed for
cutting-off.
The knife act timer: after the cutting-off start, the time needed for its
stop.
The mold-down delay: after the mold-close, the time needed for mold-
down.
The mold-up delay: after the mold-close start, the time needed for mold-
up.
The needle down delay: after the mold-down, the time needed for blow
pin-down.
The huff delay: after the mold-down, the time needed for blowing.
The huff timer: after the blowing start, the time needed for its stop.
The deflate timer: after the blowing stop, the deflation will start, the time
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needed for its stop.
The needle tiny up timer: after the remove border delay, the slight
moving will start, the time needed for its stop.
The remove border delay: after the blowing, the time needed for de-
flashing.
The mold-up delay: after the mold-open, the time needed for mold-up.
The return: press the “Return” to the main control menu.
The way of adjusting the technology flow time: you just only need to
press the value, it will pop up a keyboard for entering values, you can press
the needed value and the confirming key to confirm and store the value.
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3.5.11 The Machine Function Set Menu
The air blowing-cooler control: to use this function, please press the
“Alteration”, the pilot lamp is on, it means you are using the function, the
cooling will start automatically; to stop this function, please press the
“Alteration” again, the pilot lamp is off, it means you are not using the
function, the cooling will stop automatically. When the barrel’s current
temperature is higher than the goal, the cooling will start automatically.
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The slight moving function choice, the mold-close and blow pin-up, the
bottom cutter control, the de-flashing control, the double-direction cutting-
off control: all the operation ways are same with the above.
3.5.12 The PLC Status Display Menu (IN X0-X7)
Press the “IN X0-X7” to its motion control menu.
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The mold-down limit: when the down motion touches its limit switch and
makes it work, the pilot lamp will be on.
The mold-down slowly: when the down motion touches its limit switch
and makes it work, the pilot lamp will be on.
The mold-up slowly: when the up motion touches its limit switch and
The mold-up limit: when the up motion touches its limit switch and
The mold-open limit: when the open motion touches its limit position
switch and makes it work, the pilot lamp will be on.
The mold-close limit: when the closing motion touches the limit position
switch and makes it work, the pilot lamp will be on.
The rise blow pin limit: when the up motion touches its limit switch and
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3.5.13 The PLC Status Display Menu (IN X10-X17)
Press the “X10-X17” on the pull-down menu to this menu which is
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3.5.14 The PLC Status Display Menu (OUT Y0-Y7)
Press the “OUT Y0-Y7” to this menu.
The oil pump motor: when the motor starts to operate, the pilot lamp will
be on.
The air blowing-cooler No.1: when the cooler starts to operate, the pilot
lamp will be on.
The heating No.1: when starting to heat, the pilot lamp will be on.
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3.5.15 The PLC Status Display Menu (OUT Y10-Y17)
65
66
67
Press the “OUT Y10-Y17” on the pull-down menu to this menu which is
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3.5.16 The Alarm Status Menu
When the machine breaks down, there will be an alarm, and the alarm
menu will pop up automatically to show the faulty matter, please eliminate it
according to the matter.
It can also store all the faulty matters automatically, you just need to
press the “Up” and “Down” to get them, then press the “Return” to the Main
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Control Menu.
4. SIMPLE SETTING PROCEDURE OF PARISON

CONTROLLER
4.1 PARISON OIL PUMP PRESSURE
Procedure 1
Relax the nut 1 on parison oil pump, then twist screw 2 out two cycles.
Procedure 2
Turn on power for parison oil pump motor, and see the motor wheel
rotate. If it turns reverse, please change wires connection inside this motor
box till turning correctly accords with arrow instruction.
Procedure 3
Please see the oil meter, the pressure should be about 20 kg/m2 .
ATTENTION! After ZERO setting ready, please twist screw 2 in to

reach oil pressure at about 70-80 kg/m2 and fix nut 1.
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Figure 4-1 – Parison Oil Pump
4.2 ELECTRONIC RULER SETTING
ATTENTION! The electronic ruler on parison hydraulic cylinder should be set

correctly, it has potential risk on the electronic ruler damage if set incorrectly.
Procedure 1
Put electronic ruler into illustrated position and let the sensor head of
electronic ruler touch bottom surface.
THE EXPERIENCE VALUE BETWEEN ILLUSTRATED DISTANCE IS
ABOUT 5-10MM.
Procedure 2
Then parison controller setting begins.
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If ACCUM VOLT shows 0V in the procedure of Parison ZERO Setting,
It means that the sensor head of electronic ruler doesn’t touch the bottom
surface. The position of ruler should be adjusted a little deeper.
But if ACCUM VOLT showing can not exceed 10V, otherwise damage
on ruler will be happened.
Figure 4-2 – Electronic Ruler
4.3 PARISON CONTROLLER SET UP PROCEDURE
This is simple quick set-up procedure for MOOG-30 Parison controller
J141-212B which is equipped on This Blow Molding Machine.
The detailed user manual for this controller will be provided together
with the Blow Molding Machine Manual.
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The operator will set up and monitor the parison wall thickness program
using the display, entry controls, function switches and LED's on the
DigiPack front panel, shown in Figure -----
Figure 4-3 – Parison Controller
All of the functions normally required to program the parison and
machine are available on the front panel.
Entry Knob - Used to enter the value of various functions. Rotation in a
clockwise direction will increase the function value.
X10- Increases the sensitivity of the Entry Knob by a factor of 10.
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Set - Push to set Item values while the "SET" Led is flashing.
Cursor - Used to scroll the items on the LCD in the direction indicated
by the triangular shape.
Start- Lights when the cycle Start signal is received.
Die Gap- Lights when the Die Gap signal is received and "01E GAP" on
the LCD is back lit.
Continuous- Lit when the "Continuous Extrusion" machine type is
selected.
Accumulator- Lit when "Accumulator" machine type is selected.
Divergent- Lit when "Divergent" die gap tooling is selected.
Convergent-Lit when "Convergent" die gap tooling is selected.
Point Out- Lights when each Marker point is reached.
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End of Extrusion- Lights at then end of the accumulator extrusion
stroke. (Cushion)
F1 Profile-Controls the parison wall profile and other related functions.
F2 Marker-Enables the program point markers.
F3 File-Controls the container wall thickness storage functions.
F4 Monitor-Enables the I/O functions and indicates current value of
servovalve input current and die gap position.
F5 Data-Displays the profile point and related function data.
SET +F1-Set Up Mode - Provides die gap tooling and other machine
related set up functions
SET +F2-Timer Mode - Internal clock control
SET+F5-Communication Mode – Controls the RS-232C data link.
Precedure 1
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To go to Set Up mode press and hold Set

and then press F1 Profile. The Set Up mode
screen appears as shown in Figure 4-4.
Precedure 2 To access the TOOLING setup screen,

press SET. The screen shown in Fig. 4-5 will
appear.
TOOLING is highlighted. Press Set and

the CORE screen appears (Figure ---) with
DIVERGE highlighted. Select DIVERGE or
CONVERGE
Blow Molding 76 by rotating
the ENTRY
Machine（HTSII-5L）User Manual
KNOB in a cw or ccw direction. When the

selection is made, push Set.
Precedure 3
In this screen, Figure 4-6, under the heading
DCDT, ZERO is high lighted.
Rotate the ENTRY Knob to make the tooling

move in the Die Gap closed direction. When the
ENTRY Knob is turned, the CURRENT indicator
will move slightly and then return to zero or
nearly zero when the ENTRY Knob is stopped.
The DCDT VOLT indicator will indicate the
Figure 4-6 – Parison Controller changed Die Gap position.
Continue to move the Die Gap towards its closed position while
watching the CURRENT indicator. At some point the CURRENT
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Blow Molding Machine（HTSII-5L）User
indication will not return to zero, but will increaseManualwith further rotation of
the ENTRY Knob, while the Die Gap does not change position.
Increasing CURRENT without Die Gap motion indicates that the Die
Gap has closed (or has run into a motion stop).
Precedure 4
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The LCD display has changed to indicate

SPAN. (Figure 4-7) SPAN is the maximum Die
Gap opening and is set, using the dial indicator,
to the die gap tooling designers specified
opening. Open the die gap by rotating the
ENTRY Knob. Continue until the required die
gap has been reached. Press Set.
Precedure 5
Press Set or Cursor Key (downward) at
DCOT Span. Cursor moves to the Core Stroke
UNITS - either % or MM. % will give a die gap
opening percentage reference where 100%
equals the distance SPAN. MM will give the die
gap opening directly in MM based upon the
SPAN setting. Select the desired units using the
ENTRY Knob and press Set.

Use the ENTRY KNOB to indicate the CORE
STROKE in mm.
Move to END (Figure 4-8) and press set.

The SET UP Display is now shown.
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Use the Cursor to move to GAIN. (Figure 4-

Precedure 6 9) and press SET. GAIN controls the quickness
and stability of the Die Gap Tooling Actuator. At
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Blow Molding Machine（HTSII-5L）User
this time the hydraulicManual
pressure should be
increased to its proper value.
Use the Cursor to move down to MOVE.
Twist the ENTRY Knob back and forth and
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5. INSTALLATION AND TESTING
5.1 WORKING CONDITION
◆Power supply
Power source voltage: AC480V; Power source frequency: 60HZ;
Three-phase five-wire system.
◆ Air supply
Air source pressure: 0.4Mpa-1Mpa;
Air output volume: 0.4m3/min-1m3/min.
◆ Water supply
Water source pressure: 0.2Mpa-0.4Mpa.
The water source can be a cooling pool pump system, also can be
adopted according to the requirement of the finished products. The mold
uses cooling water or all the system can also use cooling water from chiller.
5.2 MACHINE INSTALLATION
Procedure 1
By hanging the four loops on the machine frame to put the machine on
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the working place, the surrounding empty place is recommended to be not
less than 1 meter. By adjusting the M20 screws (see figure 8-1) on its
basement to make the machine horizontal. After your adjustment, please
stuff the place between the base plates and mats, then lock up the screws.
Procedure 2
Open the filter of the oil tank to fill in 210 liters HM antifriction hydraulic
oil N46# (when the environmental temperature is high) or N32# (when the
environmental temperature is low). Check the oil level from view window
on the side of oil tank, the oil level should be between Max. limitation and
Min. limitation.
Procedure 3
Open the electric box, connect the electricity wires by R, S, T, N at the
right-down corner correspondingly. The electricity should meet the
machine’s requirement on power consumption.
IMPORTANT! During the operation, the inverter and motors will bring a
strong space magnetic field and weak current, which will disturb the
touch-screen, PLC, temperature control module and affect the
machine’s normal operation, therefore, the grounding is needed
absolutely.
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The grounding way: finding a copper bar with a 2.5m length, flat one
end and punch a 9mm stiletto, rub the other end to be acuate, insert the
copper bar into the underground with 100mm left on the ground, link one
end of a copper wire to the machine, the other end to the copper bar,
tighten them with screws, wrap all the link points with mackintosh or
embalm them with butter. The grounding place will be better if close to the
machine.
Machine type 1L 2L 3L 4L 5L 12L 18L
Ground bar diameter (mm2) 10 16 16 18 18 25 25
The diameter given in the table is the smallest one for your reference,
the bigger the diameter is, the better grounding effect you will get.
This machine can’t share the same grounding wire with other
equipments, and should be grounded separately with meeting all the above
requirements.
WARNING! If not grounded well, starting the machine is strictly

prohibited.
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Procedure 4
Switch on the compressed air source and put through the cooling
system.
5.3 MACHINE TESTING
Step 1. Open the oil tank’s ball valve (the handle and oil pipe should
have the same direction) and put through the water source.
Step 2. Insert the key into its electric source switch hole and turn right,
the pilot lamp will be on, it means the machine has been electrified.
Addition: Both the air switch 220VAC and 24VDC in electric cabinet
should also be electrified.
Step 3. After the heating temperature is ready and confirming the
screw and mold is empty, start the extruding motor, turn on the speed
adjusting switch, turn the rotational speed potentiometer, noticing whether
the motor is turning accords with the arrowhead’s direction on the belt’s
bushing or not, if not, please exchange any two phases and wires in the
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junction box of the extruding motor.
Step 4. Start up the oil pump, checking whether it’s turning accords
with the arrowhead’s direction on its bushing, if not, please exchange any
two phases and wires of R, S, T in electric cabinet.
Step 5. Set each motion’s pressure parameter one by one on the
Pressure Parameter Modify Menu.
Step 6. Press the blow pin up-down key to make it stop at the up limit
on the Manual Operation Menu.
Step 7. Press the knife advance-retreat key to check whether the
motion is stable or not.
Step 8. Open or close the mold several times to check whether the
position of limit switch is right or not to prepare for the mold’s installation.
Step 9. Make the carriage move up or down to check whether it
touches any other sections or not.
Step 10. Set the technology parameter of each working process on the
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Technology Parameter Menu.
Step 11. Press the “Auto Run” to make the machine operate
automatically for about half an hour, if without any abnormity, please stop
the machine to install the mold.
5.4 MOLD INSTALLATION
After confirming each section operates normally, you can start to install
the mold.
Step 1. Move the mold to the interspace of the two mold plates, joint
the fixing holes approximately with noticing the place of upper, lower, left
and right, then tighten and lock the screws of mold and external mold plate.
When leaving our factory, this machine bases on the internal plate up-plane
standard, the blow pin is vertical to the internal plate up-plane, please make
sure the mold up-plane be parallel to the internal plate up-plane for the de-
flashing ， when your hands are away from the interspace, please tighten
the mold fixing screws after your manual slowly mold-close.
Step 2. Adjust the place of the mold open-close limit switch to make
the mold close stably.
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Step 3. Install the die and blow pin suited to the mold, make the blow
pin move down slowly by manual operation, adjust the blow pin
center at the mold center, and make the blow pin touch the die exactly
when it moves to the down limit.
Step 4. Adjust the cutting knife to make the distance between the knife
and mold upper surface to be 20-30mm.
Step 5. Switch on the mold, blow pin, cooling water and compressed
air to make the machine operate automatically for about half an hour, then
test with raw material.
5.5 MACHINE OPERATION
After confirming the machine and mold operate normally, you can start
the production.
Step 1. Set the temperature of each section and heat them according
to the raw material.
Step 2. After the barrel and die head getting the set temperature with
half an hour’s heat preservation, please load raw material in the hopper
88
and switch on the extrusion motor, making sure the extrusion electric
current be not over the rated one, and the extrusion speed be about 10-20
rpm. After the material flowing out from the head tooling orderly, please
load the raw material again, and adjust the rotated speed to the needed
one with a smooth and stable melt outflow.
Step 3. Adjust the gap of head tooling and die core to make the
parison flow out vertically.
Step 4. Close the safe door, press the automatic start key to make the
machine produce automatically.
Step 5. When meeting the urgency stop for more than 10 minutes,
please operate the machine at slow speed until the melt flows out from die
head normally.
Step 6. When meeting the urgency stop with a raw material of PVC,
please fill in some PE first, heat the barrel and mold to be a temperature of
120℃，and operate slowly to feed the PE into the die head, after all the
temperature has fallen to bellow 120℃, and all the material in the die head
has been extruded out, you can stop the machine.

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5.6 THE MICTOSWITCH CHECK
This check is composed of blow pin place, mold moving place, mold
open-close place.
The blow pin place check: the check element is one limit switch which is
used to send signal for mold-down and protect the blowing unit and the
blow pin.
The mold moving place check: the check elements are four limit
switches such as mold-down limit, mold-down slow speed, mold-up slow
speed, mold-up limit, the slow speed limit is used to adjust the mold moving
effect, the end limit is used to send signal for next working process.
The mold open-close place check: the check elements are three limit
switches such as mold-open limit, mold-close slow speed, mold-close limit,
the slow speed limit is used to adjust the mold-close effect to decrease the
clash happened when the mold closes absolutely, the end limit is used to
send signal for next working process.
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6. MAINTENANCE
An new machine needs a hydraulic oil change after 500 working
hours, and once per year in the future.
The mold moving guiding pole, the mold open-close guiding pole and
the gear lining pole should be daubed with 20# machine oil per shift.
The place for lining gears should be filled with 20# machine oil per
shift.
Each motion place of the rising equipment should be daubed with
butter and lubricant against rust.
The oil in the gear case should be changed after first 500 hours’
91
working, in the future, please change with gear oil N220 of intermediate
pressure or diesel oil 14#, the oil level should not be bellow the two-thirds
of its mark.
Please often discharge the seeper in the air purifier and fill the machine
oil 20# into the oil mist filter。
Please often check each fastener and fasten in time.
If the machine will be stopped working for over half a year, the places
without paint should be brushed with oil against rust.
If finding any abnormal circs during the machine operation, please stop
it immediately for check.
7. TROUBLES AND SHOOTING
In case of any trouble, please look at this form first, if no shooting ways,
92
please contact with our after-service department.
Troubles Reasons Shooting
The trigger touches the position

Adjust the trigger to
switch too early when the mold
Mold can not the right place
closes enough
close completely
The pressure of mold-close is not
Adjust pressure
enough
The clamping force pressure is

Adjust pressure
too small.
The blow pin moves down too Adjust the extent of
much mold-down
The mold swells
The pilot controlled check valve
Change to another
or the sealed equipment is aged
one
and leaks
The clamping force time is short Adjust
The mold can’t Adjust to the right

The up limit switch is not in a right
close absolutely place or change
place or broken
another one
The mold-close pressure is not Adjust
enough or the time waiting for
93
mold-close is too long
Clean the valve or

The electromagnetism valve is
change to another
blocked or broken
one
Check the cooling

The mold is not cooled enough
system
The finished
Improve the
products can’t The blowing pressure is too small
pressure or adjust
be shaped well or the blowing time is too short
the time
The material temperature is low Heat
Heat to a proper
The material temperature is low
temperature
The surface of mold, die, flow

Polish
The surface of path is not slick
finished Change the
products is material
coarse temperature or
There is adust material
eliminate the dead
angle of flowing
path
The cutting-off The air pressure is too small Improve the
94
pressure
Clean the valve or

The electromagnetism valve is
change to another
doesn’t work blocked or broken
one
The time ready for cutting-off is

Adjust
too long
Change to another
The oil pump is broken
one
The oil pump filter is uncleanly Clean it
The ball valve between the oil
The oil pump is tank and oil pump is closed or not Open the valve
too noisy open completely
Change the
The oil quality is not good or the hydraulic oil, switch
oil temperature is too high on the cooling
water
Doesn’t touch the mold-close limit Adjust the trigger to
The blowing position switch the right place
pole can’t move The mold-close limit position Change to another
up switch is broken one
The pressure is not enough Adjust the pressure
95
The throttle valve of slow mold-

Adjust it clockwise
close is not adjusted well
There is clash The trigger of slow mold-close Adjust the trigger to
when the mold doesn’t touch the position switch the right place
closes The mold-close pressure is big Adjust.
The position switch of slow mold- Change to another
close is broken one
The throttle valve of mold-moving

Close it properly
oil cylinder is open too much
The pressure of slow mold-up is

Adjust the pressure
There is impact too big
when mold The dog of mold-up touches the Adjust the place of
moves up limit switch too late limit switch
Adjust its place or

The limit switch doesn’t work or is
change to another
broken
one
The mold can’t The pressure of slow mold-down

Adjust the pressure
move down is too big with a counterattack
smoothly The throttle valve of mold-moving Open the throttle
oil cylinder is not open enough valve enough
The pressure of mold-down is too Adjust the pressure
96
small
Adjust the place of

The limit switch of right station
The mold limit switch
doesn’t work
doesn’t move properly
left The limit switch of right station is Change to another
broken one
7.1 OTHERS
The machine is applicable for PE, PVC, PP, PC, PS, ABS, EVA, PA, PET, EVOH,
PVDC, PAN, PPE, TPE, POM , etc, not only the import material but also the homemade
one.
Please consult the electric schematic drawing for the back panel wiring of the
electricity box. (check the appendix )
Attention！ The amateurs should not open the electricity box to examine and
repair, etc.
During the machine’s operation, especially when the mold is closing, the operator’s
hands or the other body parts must be away from the mold-close area.
This manual takes the standard machine type for example, if there are some
changes, please forgive for no further notice, and please contact with our operators
immediately.
97
Remember Seriously:
During the machine’s operation,
please be away from the mold-close area!
Please obey strictly the operational rules for your safety,

if not, the responsibilities of damages to the machine or the
hurt to your people will be taken by yourselves!
Welcome to visit our website: www.tongdamachine.com

Tel: +86 512 58920955 Fax: +86 512 58920956
It’s your best choice to prefer our products, we can provide

both high quality products and excellent service, your any
question is always welcomed, we guarantee to service you
as always, as you are our best friends!
98
8. APPENDIX
8.1 FOUNDATION DRAWING OF DOUBLE-STATION
99
8.2 CONNECTION DIMENSION OF HEAD-TOOLING
100
101
8.3 CONNECTION DIMENSION OF MOLD INSTALLATION
102
103
104

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HTSII-5L/1

EXTRUSION BLOW MOLDING MACHINE

SUZHOU TONGDA MACHINERY CO., LTD

This manual strives for the combination of theory and practice,

secret, the copyright only belongs to TONGDA Machinery Co.,

2.1 DIE HEAD...............................................................................................................7

3. ELECTRICAL CONTROL SYSTEM......................................................24

3.1 DISPLAY SCREEN FRAME ELEMENTS.............................................................24

4. SIMPLE SETTING PROCEDURE OF PARISON CONTROLLER.........53

4.1 PARISON OIL PUMP PRESSURE.......................................................................53

5. INSTALLATION AND TESTING............................................................62

5.1 WORKING CONDITION.......................................................................................62

7. TROUBLES AND SHOOTING...............................................................69

8.1 FOUNDATION DRAWING OF DOUBLE-STATION..............................................73

Machine Type: HTSII-5L/1

Max. Product Volume L 5

Production Capacity Pc/h 700 *2mold

Screw L/D Ratio L/D 25

View-stripe Screw Diameter mm 25

Plasticating Capacity Kg/h 110

Mold Thickness Range mm 150-250

Max. Size of Mold (width*height) mm 420*450

Clamping Force KN 110

Size of Machine (length*width*height) m 3.97*2.53*2.7

Weight of Machine Ton 8.0

The machine structure consists of safe doors, machine frame,

cutting unit, pneumatic system, automatic lubrication device, bottle delivery

unit, electrical control system, etc. (as following figure 2-1)

Figure 2-1 – Machine Structure

1. Plasticating System 2. Die Head Lifting Setup

3. Machine Structure 4. Hydraulic System

5. Pneumatic System 6. Water Cooling System

7. Die Head 8. Air Blowing Unit 9. Parison Cutting Unit

2.1 DIE HEAD

The die head of small-type extrusion blow molding machine is

According to the way of material feed, continuous die head can be

classified into side-feed and center-feed.

According to the die head numbers, continuous die head can be

classified into single-die head, double-die head, triple-die head, four-die

head, six-die head, etc.

double-layer double-die head, multiple-layer single-die head, multiple-layer

classified into 100mm, 130mm, 150mm, 160mm double-die head; 60mm,

80mm, 90mm four-die head; 40mm, 70mm six-die head, etc.

Take the single-die head TDL-2L/1for example: it is composed of die

Figure 2-2 – Die Head

All the single-head, double-head, four-head, six-die head are adopted

molding by blowing unit. To meet the weight demand of finished products,

adjustment until the parison is vertical absolutely.

should be polished, some special sections and bores can’t be damaged.

mandrel and bushing.

head mandrel, bushing and blow pin. (read the appendix)

2.1.1 View Stripe Die Head

first, then adjust by the following ways:

is right or not, of not, please go on your adjustment.

stripe is right or not, if not, please go on your adjustment.

2.2 PLASTICATING SYSTEM

The plasticating system is composed of extruding motor, gear reducer,

Figure 2-4 – Plasticating System

The working process of plasticating system: the torsion force exported

Max. Size of Mold (widthheight) mm 420450

Size of Machine (lengthwidthheight) m 3.972.532.7