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OM A6720
OM A6720
OM A6720
MHM-97437
11.12.2017
Rev.: 2.0
Machinery Health™Monitor
A6720, Six-Channel Relay Card
Table of Contents Operation Manual
11.12.2017 MHM-97437
Table of Contents
Chapter 1: General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Incoming goods inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.7 Disposal of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.8 CSA Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.9 China RoHS Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.10 Installation awareness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
i Table of Contents
Operation Manual Table of Contents
MHM-97437 11.12.2017
4.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chapter 5: Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table of Contents ii
List of Figures Operation Manual
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List of Figures
Figure 1 Relay Card A6720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 3 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
List of Figures iv
List of Tables Operation Manual
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List of Tables
Table 1 Pin-assignment 48 multi-pole connector . . . . . . . . . . . . . . . . . . . . . . 15
v List of Tables
Operation Manual List of Tables
MHM-97437 11.12.2017
List of Tables vi
General Operation Manual
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Chapter 1: General
Read the operating manual completely prior to starting installation and operating the device.
Comply with all safety instructions.
Include the operating manual when transferring the device to third parties.
NOTICE
When requesting technical support, please indicate type and serial number from the type
plate.
1.2 Symbols
NOTICE
This symbol marks passages that contain important information.
CAUTION
Operations that may lead to malfunctions or faulty measurements, without damaging the
device, are marked with this symbol.
DANGER
A Danger indicates actions that can lead to property damage or personal injury.
NOTICE
This symbol printed on a device indicates that all documentation
!
should be completely read and understood before installing and
commissioning the device. All safety-related instructions must be
followed, according to IEC 61010. These safety-related instructions
are marked by the “Danger symbol in this document.
NOTICE
This symbol printed on a device, according to IEC 61010, indicates the
device must be operated with DC voltage.
Customer changes to the device that have not been approved expressly by Emerson, will
result in the loss of guarantee.
Due to continuous research and further development, Emerson reserves the right to change
technical specifications without notice.
2. Operating manual
If the contents are incomplete, or if you observe any defects you must immediately file a
complaint with the carrier. Inform the responsible Emerson sales organization so your device
can be replaced. Repairs or calibration must be completed only in a qualified Emerson
Product Service Center.
In this case, attach to the device a secure tag with customer name, observed defect, and
version of the Configuration Software.
DANGER
Capacitor s in the device may still be energized, even if the device has been disconnected
from all power sources.
Product Support
Emerson provides a variety of ways to reach your Product Support team to get the answers
you need when you need them:
Email: ap-sms@.emerson.com
Web: http://www.emerson.com/en-us/contact-us select AUTOMATION
SOLUTIONS
To search for documentation, visit http://www.emerson.com and select Documents & Drawings.
NOTICE
If the equipment has been exposed to a hazardous substance, a Material Safety Data
Sheet (MSDS) must be included with the returned materials. A MSDS is required by law to
be available to people exposed to specific hazardous substances.
The A6720 Relay Card does not require any scheduled maintenance for continuous
operation.
3 Technical support
Operation Manual General
MHM-97437 11.12.2017
• Recyclable metal
• Plastic elements
Sort the remaining components for disposal, based on their condition. National laws or
provisions on waste disposal and protection of the environment apply.
NOTICE
Environmental hazards!
Electrical waste and electronic components are subject to treatment as special waste
and may only be disposed by approved specialized companies.
Products without below mentioned marking are either manufactured before June 30th or are
non EEP products.
Installation awareness 6
Safety Instructions Operation Manual
11.12.2017 MHM-97437
The correct and safe use of this device requires that operating and service personnel both
understand and comply with general safety guidelines and observe the special safety
comments listed in this manual. Where necessary, safety-sensitive points on the device are
marked.
DANGER
Only trained personnel should commission and operate this device. Only Emerson techni
cians should attempt to repair or calibrate this device.
Adjustment elements
Upon delivery, the device is ready for operation. Adjustment elements such as jumpers, in
general, do not have to be switched or changed. However, if, for the configuration of the
device, changes of hardware settings are necessary, these are described in the manual.
The supply voltages in the monitor are transformed by DC/DC converters and are galvanically
separated from the 24V supply. When connecting the supply voltage, it must be taken into
account, that the 24V supply is tangible and therefore must be separated and isolated from
the 230V mains supply (VDE 0100 part 410).
DANGER
If device tests have to be completed during operation, or if the device has to be replaced or
decommissioned, it will impair the machine protection and may cause the machine to shut
down.
Make sure to deactivate machine protection before starting such work, and reactivate it
after work has been completed.
Radio interference 8
Safety Instructions Operation Manual
11.12.2017 MHM-97437
You must provide adequate ventilation space so that heat does not build up. The ventilation
space must be at least 1 rack unit (RU 1.75 inches) in all directions. If the ambient temperature
of the rack rises above 45°C, use a forced air fan, cooler, or something similar to cool this
instrument.
When mounting several IMR units above each other in one cabinet, install cooling fan racks in
between instead of simply leaving ventilation space. The specifications for cooling fan racks
are the result of environmental and established criteria for the cabinet, so cannot be totally
defined.
3.1 Application
The A6720 relay card is part of the AMS 6500 machinery monitoring system. It serves the
output of logical signals of measuring amplifiers at all kind of industrial applications where
reliable adaptations between electronic components and switching circuits of the plant are
required. The A6720 contains 6 relay outputs, each of them with one change over contact,
and three transistor outputs. The transistor outputs are galvanically isolated to the signal
inputs, the relay outputs offer galvanically isolation to the power supply as well.
The signals for controlling the inputs of this card require 24 V levels. The card contains 6 inputs
for direct control of the relays. Moreover, it offers the logical operation of several input signals
by means of 8 AND and 8 OR inputs. The choice of the logical input operation is made with
switches JB1 to JB6 for each of the relays. The switches JC1 to JC6 serve the selection of open
or closed-circuit mode separately for each relay. Activation and deactivation of the AND
inputs is made with switches JA1 to JA8.
The card is supplied with +24 V, and there are two redundant supply inputs (UB+, UN+).
Another supply input (IN24V) permits the separate supply of the input circuits.
Four green LEDs on the module front serve the indication of external and internal supply
voltages UB/UN, U+, U+out and IN24V. Six yellow LEDs show the switching state of the relays.
11 Application
Operation Manual Application & Design
MHM-97437 11.12.2017
3.2 Design
The six–channel relay card A6720 is designed as standard Eurocard (100 mm X 160 mm) and
has an anodized front plate of 6 HP (approximately 30 mm) width. You can position a AMS
6500 monitor anywhere in a 19" rack with 3 RU for example, IMR 011, or in other Intermas
compatible systems and frames. The electrical connection is carried out through a 48-pole
connection strip (DIN 41612, F 48 M). Figure 1 shows the A6720 monitor.
1. Front plate
3. Main board
4. Connector
5. Type plate with type designation (PN), serial number (SN) and hardware revision
state (Rev.)
Application 12
Application & Design Operation Manual
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Figure 2 Shows the front panel elements. The elements marked with 1 on the front panel
(LEDs, SMB sockets) refer to channel 1 and the elements marked with 2 refer to channel 2.
5. Mounting screws
13 Application
Operation Manual Application & Design
MHM-97437 11.12.2017
Application 14
Installation & Function settings Operation Manual
11.12.2017 MHM-97437
4.1 Installation
Install the A6720 monitor, in a 19” frame with 3 RU or any other Intermas-compatible
housing. The plug-in place must be equipped with a 48-multi-pole connector (DIN 41612,
form F 48 M). The pin assignment is shown in Table 1.
d b z
2 UN+ (+24 V) U - (0 V/ Common) UB+ (+24 V, redundant) 2
4 IN24V +24 V IN24V 0 V, INGND Input INOR1 4
6 Input INOR2 Input INOR3 Input INOR4 6
8 Input INOR5 Input INOR6 Input INOR7 8
10 Input INOR8 Input INAND1 Input INAND2 10
12 Input INAND3 Input INAND4 Input INAND5 12
14 Input INAND6 Input INAND7 Input INAND8 14
16 Input IN K1 Input IN K2 Input IN K3 16
18 Input IN K4 Input IN K5 Input IN K6 18
20 Open Collector OUT 1 Open Collector OUT2 Open collector OUT3 20
22 K1 change over contact K1 break contact K1 make contact 22
24 K2 change over contact K2 break contact K2 make contact 24
26 K3 change over contact K3 break contact K3 make contact 26
28 K4 change over contact K4 break contact K4 make contact 28
30 K5 change over contact K5 break contact K5 make contact 30
32 K6 change over contact K6 break contact K6 make contact 32
15 Installation
Operation Manual Installation & Function settings
MHM-97437 11.12.2017
Figure 3 Connector
d b z
2 2
4 4
6 6
8 8
10 10
12 12
14 14
16 16
18 18
20 20
22 22
24 24
26 26
28 28
30 30
32 32
Installation 16
Installation & Function settings Operation Manual
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1 2
3 4
1 2
3 4
DANGER
Only close one switch (jumper) of the jumper blocks JA1 to JA8. Closing of both switches
may damage previous circuits.
17 Function setting
Operation Manual Installation & Function settings
MHM-97437 11.12.2017
1 2
3 4
5 6
Contacts 1-2 closed: The relay of this channel is controlled through the AND-
operated signals INAND1 to INAND8 (Figure 6).
1 2
3 4
5 6
Contacts 3-4 closed: The relay of this channel is controlled through the OR- operated
signals INOR1 to INOR8 (Figure 7).
1 2
3 4
5 6
Contacts 5-6 closed: The relay of this channel is directly controlled with the signal at
the relevant input Inx, x = 1 to 6; (Figure 8; delivery state).
Function setting 18
Installation & Function settings Operation Manual
11.12.2017 MHM-97437
1 2
3 4
19 Function setting
Operation Manual Installation & Function settings
MHM-97437 11.12.2017
1 2
3 4
or
all 8 AND-inputs are provided with a “high” signal or are
deactivated, such as set to “high” by means of switch JAx,
(contacts 1 – 2 of switch JB must be closed).
Function setting 20
Installation & Function settings Operation Manual
11.12.2017 MHM-97437
4.3 Installation
1. Before installing the monitor, check the wiring of the plug-in connector.
2. Move the A6720 relay card into the prepared plug-in place and press it firmly but
gently into the connector.
3. To secure the card, slightly fasten both screws at the front plate.
NOTICE
When installing or removing monitors you do not need to switch off the supply voltage. The
monitors may be inserted in the slot, and also pulled out of the slot even under voltage.
DANGER
If device tests have to be completed during operation, or if the device has to be replaced or
decommissioned, it will impair the machine protection and may cause the machine to shut
down.
Make sure to deactivate machine protection before starting such work, and reactivate it
after work has been completed.
21 Installation
Operation Manual Installation & Function settings
MHM-97437 11.12.2017
Installation 22
Function Operation Manual
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Chapter 5: Function
The A6720 relay card contains six relay and three transistor outputs for controlling industrial
system devices. Relays as well as the three transistor outputs (channels 1 to 3) may be
controlled either directly, through AND-operated input signals or via OR-inputs. All signal
inputs of the A6720 relay card have a common ground (INGND) and are protected against
over voltages by means of VDRs and Zener diodes.
One of these input groups consists of six inputs IN K1 to IN K6 for direct control of the relays.
Each input signal supplies an opto-coupler, its output is fed to switch JB for the purpose of
selecting the relay control mode. The output of switch “JB” leads to the relay driver, consisting
of two transistors and, at channels 1 to 3, to the opto-coupler of the transistor output. Inputs
of this channel group are galvanically isolated to the outputs and to the system supply.
The second channel group consists of eight inputs INAND1 to INAND8, all of them
AND-operated with each other. First, the input signals are fed to the input switch "JA." This
switch permits the choice between active or inactive AND-inputs. Inactive inputs must be set
to "high" level by means of this switch. This "high" level for the AND-inputs can be separately
supplied through connector IN24V, in order to ensure galvanic isolation between input lines,
system supply, and output circuits.
DANGER
Only close one switch (jumper) of the jumper blocks JA1 to JA8. Closing of both switches
may damage previous circuits.
The signals of the third channel group INOR1 to INOR8 are OR-operated by means of diodes.
The OR-operation of the input signals supplies an opto coupler; the output is fed to switch “JB”
for the purpose of selecting the relay control mode. All inputs of this channel group are
galvanically isolated to the outputs and the system supply.
The outputs of the switches “JB” are fed to the relay drivers. 22 μF capacitors at the driver
inputs serve a switch delay of 20ms (channel 1 = C17, channel 2 = C19, channel 3 = C21,
channel 4 = C23, channel 5 = C25, and channel 6 = C27). This is to prevent the relays from being
switched by disturbance pulses, which may occur, when other cards of the system are
removed or inserted while power is switched on.
If the switching time shall be reduced, the 22μF capacitor of the corresponding input has to
be removed. The exact switching times can be found in chapter 7, Technical Data. The
position of the capacitors is shown in Figure 12, component lay-out.
23 Function
Operation Manual Function
MHM-97437 11.12.2017
Switch "JC" is provided with the output signals (collector) of the first and second transistor. By
putting the jumper in position 1 – 2 of this switch, the relay of this channel operates in the
open-circuit mode. A jumper in position 3 – 4 effects the relay to operate in the closed-circuit
mode. The choice of the functions, open circuit or closed circuit mode is referred to the relay
and – at channels 1 to 3 – also to the transistor outputs. The output circuits of the transistor
outputs are supplied with +24 V, taken from the system supply +UN/+UB through a fine-wire
fuse.
Function 24
Replace an A6720 Card Operation Manual
11.12.2017 MHM-97437
DANGER
Before starting this work, inform the responsible staff and, if necessary, let them deactivate
the machine protection.
After replacement of the card the machine protection must be activated again by the
responsible staff.
1. Unscrew the mounting screws and remove the card from the plug-in place.
2. Set the jumpers at the new relay card according to the jumper settings of the old
relay card.
3. Move the new A6720 relay card into the plug-in place and press it firmly but gently
into the connector. Screw down finger-tightly both mounting screws.
7.1 Inputs
Direct inputs
AND Inputs
27 Inputs
Operation Manual Technical Data
MHM-97437 11.12.2017
OR Inputs
7.2 Outputs
Relay Outputs
Transistor Outputs
Outputs 28
Technical Data Operation Manual
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Transistor Outputs
Max. voltage 48 V
29 Power supply
Operation Manual Technical Data
MHM-97437 11.12.2017
Environmental conditions
System of protection IP 00, open construction,
according to DIN 40050
EMC immunity according to EN 50081-1 / EN 50082-2
Allowed degree of pollution Categor y 2 (according to IEC 61010-1)
Environmental Area Indoor use only
Mechanical design 30
Connection Schemes and Diagrams Operation Manual
11.12.2017 MHM-97437
d b z d b
2 2 +UB Supply + 24V (1) −U Supply Ground +UN Supply +24V (2)
Switch JAx
Jumper 3-4
“input active” =
delivery state
Figure 13
16,5
2,5
2,5
2,5
162,5
173,5
100
30,14
6TE
128,4
3HE
35 OM Revision List
Operation Manual OM Revision List
MHM-97437 11.12.2017
OM Revision List 36
Operation Manual
11.12.2017 MHM-97437
37
MHM-97437
Rev.: 2.0
11.12.2017