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Dy-Design-And-fabrication of a Foldable Picnic Table
Dy-Design-And-fabrication of a Foldable Picnic Table
Dy-Design-And-fabrication of a Foldable Picnic Table
BY
ENGINEERING,
MARCH 2021
CERTIFICATION
The undersigned certify that this project report prepared by ADEYEMO ADEDAYO
DAMILARE with Matric no 15/30GD019 Titled: Design and Fabrication of a foldable Picnic
Table meets the requirement of the Department of Mechanical Engineering for the Award of
(Project Supervisor)
Dr. Date
HEAD OF DEPARTMENT
This project is dedicated to GOD ALMIGHT for HIS unfailing grace, strength and provision in all area,
am graceful. I also delicate this to Mr S.A Adeyemo and late Mrs M.O Adeyemo, and my siblings,
Adetayo, Oluwatosin, Adetayo, and friends who supported me one way or the other , for their
selfless effort towards the aim of getting a degree and towards the success of this project. The Lord
will bless and you will eat the fruit of your labor.
ACKNOWLEGEMENT
I appreciate God for his grace and mercy I have receive to be able to start a degree and even this
I want to appreciate the effort of to Mr S.A Adeyemo and late Mrs M.O Adeyemo, and my siblings,
Adetayo, Oluwatosin, Adetayo in all possible ways they extended their love to me, so this project can
be executed.
My appreciation also go to my friends who play a part in making this, to be a success today.
ABSTRACT
Idea to design and fabricate a foldable chair is come solving a problem usually experience before
and after picnic experience, this gives a task and a title for this project. To design and fabricate
this foldable chair it must be able to make use of materials available in market , compare with the
other design that a fixed and not movable. To make sure the idea to design
and fabricate the foldable chair is not used and in old idea, the information about current
design for foldable chair must search or get from the internet. Form there the information
and idea to design and fabricate a foldable can be created. It includes many things about
foldable chair design that wanted to know. Whole of the project involve various methods
like the concept design, the designing and also the fabrication process. Beside that in this
project can bring a motivation and experience to conduct the various type of machine,
train to work under the pressure, and also soft skill ability like time management,
INTRODUCTION
1.0 Introduction
From campground to crab shack to suburban backyard, the picnic table is so ubiquitous that it is nearly
invisible as a designed object, that it is nearly invisible as a designed object. (place journal). Yet this
ingenious form a structurally bolted frame that unites bench seats and table into a sturdy package has
Picnic table set been part of furniture, varies in different design, size and shape. Furniture are
important essentials in our daily life, which are found almost in everywhere ranging from
wooden chairs, tables, cabinet, stool etc. It use can’t be over looked but rather considered and
Picnic table are mostly fixed, that is stationary objects intended to support human activities such
as seating, as shown in fig 1., while furniture in general support activities like sitting (e.g., chairs,
stools, and sofas), eating (e.g., tables), sleeping (e.g., beds), etc.
Fig 1
Furniture has been a common piece of art that has been from ancient time, and are generally
made of wood and less frequently of metals, and below are list of furniture images and display of
the artistic use to beautify them, alongside basic chairs design, other type of household furniture
Fig.4
(macrovector, n.d.)
Furniture varying in term of size,shape, operation etc, depending on it purpose, of which
certain features will need to be considered for it to serve it purpose. For example table and desk
are design to be able to carry and withstand the weight of what that will be place on it, likewise
the chairs and stools, to carry the weight of the human sitting, some are in-turn use for
decoration, some to store things eg cupboard, cabinets, shelves, some for comfort. Furniture can
be use for various purposes and the required properties suitable for such purpose will need to be
The important of furniture having been alighted, it has been found that over the years the
about from a furniture been able to serve it purpose, certain features are still been demanded to
put into consideration and to be design to serve it purpose. One of which this project is addressed
Folding chair was a common piece of furniture from the ancient times (Tachmatzidou,
Folding furniture: From design to production, 07-2019). Archeological evidence of folding chair
applications was spread across the Mediterranean region from 13th century. (Tachmatzidou,
The furniture became widespread during the Middle Ages, during 15th and 16th centuries the
folding chair had several modifications including the addition of headrests (Tachmatzidou,
Folding furniture: From design to production, 07-2019). In the United States, an early patent of
folding chair was made by John Cham, in 1855. By 1947, Fredric Arnold created the first folding
chair with a framework made from aluminum with fabric strapping for the seat and back. During
the decade of 1950 folding chair production was increasing with more than 14,000 chairs per day
(Tachmatzidou, Folding furniture: From design to production, 07-2019). Nowadays hard plastic
is the dominant material along with metal and wood (Schulz, 2012).
The relevant of this project been more projected, by the statistic that shows, that space, i.e
apartment space have been on high demand due to the population of people in cities, Fig 4,
reveal this, and this in return will increase the need to have furniture design in a way to suit the
limited small available and still in itself serve the purpose it was fabricated for.
This project tend, channel the design to need to ease usage of furniture: table and chair
precisely in picnic, outing, campaign, by the design of a furniture set that offers good value, in
Furniture been a very important and with the address of space, portability, in view, there are very
limited design that address this problem, despite the various invention and modification in
design, alongside increase in manufacturing companies, over the years. Although materials other
than wood, metals and alloys have been developed and use due to their toughness, and light
weight, due to cost value, but still some of the designs have been narrowed to server certain
function and activities. In addition most design lack multi-purpose and infrequent use for various
1.2.1 Aim
The Major Aim of this project is to Design and Fabricate a Foldable Picnic Table, with
1.2.2 Objectives
Also have a design that can optimize the use of space, packable
1.3 Limitation
The limitation notice in while carrying out this project, is that the stability of the design will only be
achieve if the whole sit is use, that is four people need to sit on it, this make it not really effective
in term of optimizing space, when it just one or two persons sitting on it, because it still takes the
space of 4 sit, whereas it just two sit we want to make use of. Also sorting a simple mechanism
that will not be sophisticated, in order not to increase number of parts and weight.
CHAPTER 2
LITERATURE REVIEW
2.0 INTRODUCTION
Over ages furniture were design to serve the purpose of sitting, relax, comfort and other basic
functionaries, and as time passes need for same furniture to serve it function and still be of possess
features like weight, portability etc are then fused in. Increase in population and factor like economic
have lay demand on efficient use of material, space and this made space-saving techniques and furniture
imperative.
Historic reports place the appearance of folding furniture back to 15th-13th BC. (Tachmatzidou,
Folding furniture: From design to production, 07-2019). Research papers, studies and books have been
written about folding principles (Greevenbroek, 2018), design methods ( (Jackson, 2011), materials
(Wagner, 2018), and mechanisms (Maziar Asefi, n.d.), in order to have reference points to understand
Through the works of Thomas Cole painting around 1845, title A Pic-Nic Party, “a day in nature
for feasting, amusements, privacy amid masses, and freedom.”(place journal), as shown in fig below.
Fig 2.1
The need
for comfort
during such
pleasant
moment of
relaxing is very important, this implies the need of picnic furniture and with another paint of Jerome P.
to mere sitting on
ground.
Fig 2.2
Over time various engineers, designers and manufactures has come up with designs, with the mind to
address one problem or the other and create confront, alongside aesthetic. Checking through history,
design has advance from not just fabricating a piece of table and chair, but rather a design of lightweight,
portability, and combine table and chair. In light of this a design of a detachable table and chair was
design, Developed design and New design (Yousef Haik and Tamer Shahin). This project fall
under the Adaptive type of design. In which the design was carried out as an adaption to an
existing design with modification to solve the problems like portability, ease of transportation,
In design, there are some basic processes step usually carried out to execute a projects design
Definition of problem
Concept development
Synthesis
Optimization Analysis
Prototype Evaluation
Manufacturing/
Fabrication/
Construction
Fig.2.4
stationary, and the design of foldable table set have also advance over time. Around 1904 C.H.Nielsen
patent a “table capable of being cheaply made, which is portable and equipped with seats, preferably on
both sides, particularly designed and adapted for use in picnics and other gatherings of similar character
where temporary use only is required” ,one of his drawing showed a collapsed table nearly as its distant
This design feature have been seen to be produced throughout the 1920s, and has been seen in
places like Overland Park, the huge municipal automobile campground in Denver.
Modern design has been over the refinement of picnic table was eliminate the redundant
structural supports. Around 1918 Harold R. Basford patented the first drawing of the picnic table we
know it today,(patent journal), having address the structural support in previous design, in his design, and
Although Nielsen’s and Basford’s patents established the basic design principles, but they did not
include measurements (place journal). The national park service’s Table for public Auto Camp (1922),
first lais out dimensions of a picnic table, which including 2*4s and 2*6s for the frame and 2*12s for the
Fig 2.7
2.3. TYPE OF FOLADABLE DESIGN
Table surface: This is made of wood and joined to the support with bolt and nut, so it can rest on
Sit surface: This is made of wood and joined to the support of the table, also having been joined
Table support / Link: - This is made of metal to be able to retain the weight of objects to be place
on it and to be movable around a hook, support around the sit frame, to give support for the table,
3.0 METHODOLOGY
In this project, the idea is to design and fabricate an efficient foldable picnic table to
address the need of portability, light-weight and other basic stress incur using a stationary picnic
table. The picnic table model was design and fabricated by considering certain standard
measurement and drawings specified. In addition, the material selected for each component,
In the execution of this project, the following are the listed progress carried out to assure this
project was carried out, fig 3.1. This project started with the sorting out a problem to solve and sorting out
solution and8 mechanism to address the problem. Sorting out the literature review and research work on
this project. This expose and give clue of various design of foldable furniture, this part was carried out
surfing the internet, few book and majorly brain storming to sort out a simple mechanism.
After gathering the relevant information, the project undergoes design process, starting from
sketch and verifying of dimension, solid modeling and engineering drawing using Solidworks software.
Then sorting out of material considering cost, weight, easy accessibility, then wood prototype was carried
out, then the fabrication process that is wood work was done.
3.1 PROJECT FLOW CHART
Definition of problem
Concept development
Synthesis
Optimization Analysis
Prototype Evaluation
Manufacturing/
Fabrication/
Construction
Fig.3.1
3.4 MODEL OF PICNIC TABLE
The project 3D design was carried out in Solidworks, below are the images of modeled picnic table and
The materials used are obtained locally from the market; these materials will be selected based
on:
• Availability,
• Cost,
• Serviceability,
• Maintainability,
Use of simple yet efficient mechanism, with simple part and feel.
3.7 EQUIPMENTS
Hand saw
Hammer
Drilling machine
3.8 PICNIC TABLE PARTS DESIGN
The picnic table was designed and fabricated is to serve the functionality of a picnic table alongside,
making it portable, lightweight, transportable, and easy foldable. The model contains of the following
major components;
1.Table Face
2. Sit
3. Link
4. Sit-Support
3.9 FABRICATION
The fabrication of this project was carried out in the wood workshop, the below images display while in
The design analysis was carried in Ansys, on the explicit module and below is the work flow of the
simulation.
Explicit Dynamics
Engineering Data
Geometry
Model
Setup
Solution
Results
For the metal part AL 1100-O was use for the rod-stand and also for the ply-wood the data below
Material
Bounding Box
Properties
Volume 4.6208e+005 mm³ 2.585e+006 mm³
Statistics
Material Data
AL 1100-O
TABLE 22
TABLE 23
Parameter
Gruneisen Coefficient Parameter C1 mm s^-1 Parameter Quadratic S2 s mm^-1
S1
TABLE 24
Initial
Maximum Derivative Melting
Yield Hardening Hardening Derivative Derivative
Yield Stress dG/dT G'T Temperature
Stress Y Constant B Exponent n dG/dP G'P dY/dP Y'P
Ymax MPa MPa C^-1 Tmelt C
MPa
TABLE 25
27100
Ply-wood
TABLE 26
TABLE 27
38.1
TABLE 28
56.1
TABLE 29
Temperature
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa
C
TABLE 30
Reference Temperature C
100
Geometry:- The geometry was modelled in Solidworks and exported in a igs file format
Model:- the simualation setup was done in this part, from material definition, mesh, setting
State Solved
Scope
Definition
By Time
Identifier
Suppressed No
Results
Information
Time 1.0055e-004 s
Set 21
FIGURE 2
Model (B4) > Explicit Dynamics (B5) > Solution (B6) > Total Deformation
TABLE 19
Model (B4) > Explicit Dynamics (B5) > Solution (B6) > Total Deformation
1.1755e-038 0. 0.
5.1392e-006 7.0404e-006
1.0123e-005 6.6524e-006
1.5107e-005 9.8614e-006
2.0091e-005 1.2722e-005
2.5075e-005 1.4261e-005
3.0059e-005 2.1565e-005
3.5043e-005 2.3484e-005
4.0027e-005 2.9783e-005
4.5012e-005 3.7067e-005
5.0708e-005 4.5555e-005
5.5692e-005 5.376e-005
6.0676e-005 6.3536e-005
6.566e-005 7.4576e-005
7.0644e-005 8.5914e-005
7.5628e-005 9.7855e-005
8.0612e-005 1.1059e-004
8.5596e-005 1.2366e-004
9.058e-005 1.3766e-004
9.5564e-005 1.53e-004
1.0055e-004 1.6901e-004
FIGURE 3
Model (B4) > Explicit Dynamics (B5) > Solution (B6) > Equivalent Elastic Strain
TABLE 20
Model (B4) > Explicit Dynamics (B5) > Solution (B6) > Equivalent Elastic Strain
1.1755e-038 0. 0.
5.1392e-006 5.5099e-007
1.0123e-005 2.9223e-007
1.5107e-005 3.8604e-007
2.0091e-005 4.9982e-007
2.5075e-005 2.9597e-007
3.0059e-005 5.2619e-007
3.5043e-005 3.5086e-007
4.0027e-005 3.1239e-007
4.5012e-005 5.1253e-007
5.0708e-005 3.3802e-007
5.5692e-005 5.2321e-007
FIGURE 4
Model (B4) > Explicit Dynamics (B5) > Solution (B6) > Equivalent Stress
TABLE 21
Model (B4) > Explicit Dynamics (B5) > Solution (B6) > Equivalent Stress
1.1755e-038 0.
5.1392e-006 3.4713e-003
1.0123e-005 1.8411e-003
1.5107e-005 2.5137e-003
2.0091e-005 3.2446e-003
2.5075e-005 3.47e-003
0.
3.0059e-005 3.9544e-003
3.5043e-005 4.6349e-003
4.0027e-005 5.4424e-003
4.5012e-005 6.3279e-003
5.0708e-005 7.206e-003
5.5692e-005 8.4324e-003
6.0676e-005 2.4353e-005 9.6646e-003
CHAPTER FOUR
The frame is designed with the length of 110 mm, width of 40 mm, height 8mm. The frame as
shown in Figure 4.1 was made of ply-wood material, best known as China product. The frame was
constructed through cutting and nailing on the material according to the designed dimensions.
Fig 4.1 Table frame and top
4.1.2. Chair
The chair is designed with the length of 41.30 mm, width of 32.7 mm, height 8mm. The chair as
shown in Figure 4.2 was made of ply-wood material, best known as China product. The chair was
constructed through cutting and nailing on the material according to the designed dimensions.
Fig. 4.2
tape.
Cutting Out Electric Table saw machine, Ply-wood, Body frame, Metal
machine.
Joining of parts Electric arc welding, Bolt and Table Frame and Top, Iron
plywood
Spraying painting Paint, brush and spraying All parts were sprayed so as to
appearance.
design the parts such as table frame and top, sit frame and top, the iron pipe with the use of standard
The use of locally available materials aids the fabrication of the picnic table with minimum cost
From the calculated results obtained. It was observed, that the design and the material selected can
The calculated stress, strain the frame and top using steel material AL 1100-O and ply-wood with
maximum yield strength of 480 MN/m2 and tensile strength 38.1MN/m2 gave the values below
The selection of materials for the picnic table was done based on it availability in the market.
CHAPTER FIVE
5.1 CONCLUSION
The foldable picnic table was designed and fabricate using available locally sourced materials which
leads to reduction in the price and was found to be satisfactory. The selection of four iron pipe
mechanism was effective and simple to fabricate. The mechanism uses works about the axis of the
iron pipe in place of using a hydraulic which will increase the cost and weight. The cost of
fabrication was cheaper compared to a static picnic table and transportation cost in the market. The
estimated cost of the project is N7 0, 000 and requires less skilled farmers to operate and maintain.
5.2 RECOMMENDATIONS
The following recommendations are hereby made for future modification work on the Picnic table
1. Use of metal-alloy which are of low weight and high strength, to contribute to reduction in the
weight.
2. It was observed that with the use of plywood is may not be able to endure it quality over time
3. The use of CNS machine to be cut metallic part accurately and ease stress
References
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