DATA MANUAL

Peak Cutter System

Assembly: A215-2185-003
Revision: D

For further Technical Support please email: info@peakwellsystems.com

Contents

Safety Precautions ............................................................................................................................................................................................ 3

Peak Cutter ....................................................................................................................................................................................................... 3
Applications ....................................................................................................................................................................................................... 3
Features & Benefits .......................................................................................................................................................................................... 3
Technical Specification ..................................................................................................................................................................................... 4
Redress Kits ...................................................................................................................................................................................................... 4
Disassembly Procedure (from recovered position) ......................................................................................................................................... 32
Assembly Procedure ....................................................................................................................................................................................... 45
Standard Operating Procedure ....................................................................................................................................................................... 83
Assembly Drawings ........................................................................................................................................................................................ 85

Revision No Reason for Revision Date Completed By Approved By

0 First issue 13/09/2012 CB GB
A Revision to major redress kit 23/10/2012 CB GB
B Manual format update 26/02/2013 CB GB
C Update to BOM (SHS-06 replaced with SHS-37) 21/03/2013 CB SK
D Additional note inserted p10 & p55 24/02/2014 CB GB

2
Peak Cutter: TM A215-2185-003 – Rev D
 Safety Precautions
 Extreme care must be taken with all manual handling and lifting of equipment. Ensure related safety policies and procedures are adhered to at
all times.
 Be aware of possible pinch points when assembling/disassembling or operating the equipment.
 High pressure is stored in the tool when primed. Always install the safety clamp after priming the hydraulic pump and do not remove it until the
tool is ready to run in hole.
 Ensure appropriate Personal Protective Equipment (PPE) is worn at all times and the assembly/disassembly procedure detailed in this manual
is carefully adhered to.
 When using chemicals for redressing and maintaining this tool please be mindful of the environment in which you are working by correctly
disposing of chemicals and waste.
 Always use the right hand tool for the task.
 Never use locally made parts for redressing or repairing this tool. Ask for genuine parts to avoid damage to the tool and down-hole tool failure.

If in any doubt contact your local authority, company superior or a Peak Well Systems representative.

Peak Cutter
The Peak Cutter is a unique, power-charged, non-explosive cutter that is dropped from surface to sever slick-line and cables in the
event that a tool-string becomes stuck down-hole. It is designed to cut cleanly above the tool-string assembly - safely and reliably -
and allow the upper section of the wire/cable to be recovered quickly to surface

Applications
 Deployment in the event that a tool-string becomes stuck down-hole
 Recovery of wire or cable from situations where wire or tools have been blown up hole
 Deployment in subsea wells where the Peak Cutter is held as a contingency within a tool catcher integral to the seabed well control package

Features & Benefits

 Incorporates an integral non-hydraulic, non-pyrotechnic power charge, a contingent cutting arrangement and integral wire/cable clamp
assembly
 Does not require radio silence
 No need for explosives, so the Peak Cutter is also safe to deploy
 Capable of cutting all industry wire from 0.108” slick-line up to 5/16” heavy duty die-form cable
 Supplied with three retaining plates which cover full 0.108” – 0.312” range of tool
 Rollerised versions are available on request subject to completion size
 Simple field redress
 Supplied with safety clamp for secure and safe handling at the well site
 Offers an accurate and reliable result, particularly when deployed in high viscous fluids and deviated wells

3
Peak Cutter: TM A215-2185-003 – Rev D
Technical Specification
Peak Cutter

Assembly Number A215-2185-003

Redress Kit Number (Major) & (Minor) PRK-215-2185-003 (-1) & (-2)
Maximum Tool O.D 2.185”
Tool Length 43.7”
Tool Weight 12kg
Connection Type Rope Socket profile
Fish Neck 1.375”
Materials AISI 4140 30-36RC
Springs 50CrV4
Service Standard

Redress Kits
Minor Re-dress Kit PRK-215-2185-003-2 (required for each run)

Description Part Number Quantity

Upper cutter insert 215−2185−042−45 1
Lower cutting insert 215−2185−043−45 1
Socket head cap screw SHS-37 4
Roll pin SPS-07 4
Spigot shear screw SSS-02 2
Socket head cap screw SHS-32 1
Socket shoulder screw SSU-05 1
Socket head cap screw SHS-02 1
Grub screw GSU-01 1
Roll Pin SPS-09 1

Major Re-dress Kit PRK-215-2185-003-1

Description Part Number Quantity

Retaining keys 215−2185−006-01 2
Upper cutter insert 215−2185−042−45 1
Lower cutting insert 215−2185−043−45 1
Roller 215−2185−047−48 2
Roller retaining pin 215−2185−046−35 2
Disc spring 215−2185−025−XX 188
Socket head cap screw SHS-37 4
Roll pin SPS-07 4
Spigot shear screw SSS-02 2
Socket head cap screw SHS-32 1
Socket shoulder screw SSU-05 1
Socket head cap screw SHS-02 1
Grub screw GSU-01 1
Roll Pin SPS-09 1

4
Peak Cutter: TM A215-2185-003 – Rev D
To prime the Cutter and assemble to the wire for the first time:
Tools Required

 Imperial Allen Keys

 Non-marking Chain Wrenches
 Assorted Pin Punches
 Anti-Seize Grease
 Solvent Cleaner
 Hydraulic pump for priming tool

Step 1

 Grip tool in vice via the main housing.

5
Peak Cutter: TM A215-2185-003 – Rev D
 Step 2

 Remove socket head cap screws (item 17) from the top sub (item 1) and separate wire retaining plate.

Socket head cap screws

(Item 17)

Top sub (item 1)

Step 3

 Unscrew and remove top sub (item 1) completely

Top sub (Item1)

6
Peak Cutter: TM A215-2185-003 – Rev D
Step 4

 Unscrew upper nut (item 4) from end of support rod (item 5) and slide off key retaining sleeve (item 2)

Key retaining sleeve (Item 2)

Upper Nut (Item 4)

Support rod (Item 5)

Step 5

 Unscrew end cap (item 12) from main housing (item 8).

Main housing (Item 8)

End cap (Item 12)

7
Peak Cutter: TM A215-2185-003 – Rev D
Step 6

 Remove lower knife (item 14) from main housing

Lower knife (Item 14)

Step 7

 Remove upper cutter sub-assembly from the housing.

Upper cutter sub assembly

8
Peak Cutter: TM A215-2185-003 – Rev D
Step 8

Disc spring assembly tool

A215-2185-090 Priming tool.

 Remove main plate and replace with disc spring assembly tool. Thread priming tool into main housing

9
Peak Cutter: TM A215-2185-003 – Rev D
Step 9

Connection to
hand pump

 Carefully support the assembly by gripping the priming tool in a vice.

 Apply pressure to priming tool via hand pump to compress disc springs until trip key grooves on spring washer support rod are
aligned with trip key housing window. The hydraulic pressure required to achieve this should be in the range of 1,800 to 2,200
psi.

NOTE: If, upon priming, the minimum 1,800 psi hydraulic pressure is not achievable and the disc springs are in a new condition
then this may be due to a variance in spring thickness manufacturing tolerances. Add 1-4 extra disc springs to the end of the
existing stack of 188 as necessary until the minimum 1800 psi is achieved. The additional springs are required purely as
packing spacers and their orientation is not critical.

10
Peak Cutter: TM A215-2185-003 – Rev D
Step 10

 Install keys (item 6) into milled window of trip key housing to locate into the mating grooves on the spring washer support rod.

Keys (item 6)

NOTE: Gauge pressure should be between 1800 - 2200 PSI at this stage

11
Peak Cutter: TM A215-2185-003 – Rev D
Step 11

 Fit the safety clamp over the trip key housing after installation of trip keys
A215-2185-091 Safety Clamp

NOTE: Safety clamp pin must be fitted to prevent accidental removal of clamp!

12
Peak Cutter: TM A215-2185-003 – Rev D
Step 12

 Install the key retaining sleeve sub-assembly (item 2) over the trip key housing to trap the trip keys in position.

Key retaining sleeve (Item 2)

 Ensure the rollers are in contact with the keys.

Rotate the key retaining sleeve sub-assembly to ensure slot alignment

13
Peak Cutter: TM A215-2185-003 – Rev D
Step 13

Upper nut (Item 4)

 Thread the upper nut (Item 4) fully onto the top thread of the spring washer support rod (Item 5)

 Back the upper nut off by a maximum of one turn to ensure slot alignment.

14
Peak Cutter: TM A215-2185-003 – Rev D
Step 14

Pull key retaining sleeve up to meet the end face of upper nut before bleeding pressure off from the Hydraulic Priming Tool

15
Peak Cutter: TM A215-2185-003 – Rev D
Step 15

 Ensure complete mill slot alignment before pressure is bled off.

 Release the pressure from the pump

NOTE: Safety clamp must be in place at all times

16
Peak Cutter: TM A215-2185-003 – Rev D
Step 16

 Carefully grip the main housing in a suitable vice and then unscrew the priming tool from the housing

17
Peak Cutter: TM A215-2185-003 – Rev D
Step 17

Top sub (Item 1)

 Thread the top sub (item1) fully onto the key retaining sleeve.

 Back the top sub off by a maximum one turn to ensure slot alignment.

18
Peak Cutter: TM A215-2185-003 – Rev D
Step 18

 Thread spigot shear screws into top sub to locate into external groove on upper nut as shown.

SSS-02 (Item 19)

NOTE: Spigot shear screws to be fitted or omitted, dependent on well conditions.

19
Peak Cutter: TM A215-2185-003 – Rev D
Step 19

1/8” Brass Shear Pin

 Check and install 1/8” brass shear pin through the upper knife assembly if not already fitted..

1/8”BrassShearPin

20
Peak Cutter: TM A215-2185-003 – Rev D
Step 20

 Place the bottom sub on the spade plate

Bottom sub (Item 12)

Spade plate

 Put lower knife sub assembly into the bottom sub

Lower knife sub assembly

NOTE: Milled slot of cutter should be 1800 to milled slot in bottom sub as shown

21
Peak Cutter: TM A215-2185-003 – Rev D
Step 21

 Place upper knife assembly onto lower knife assembly as shown.

Step 22

NOTE orientation of blades! Cutting blades should be parallel to each other.

22
Peak Cutter: TM A215-2185-003 – Rev D
Step 23

 Now remove disc spring assembly tool (item 27) from main cutter bar assembly.

Disc spring assembly tool

(Item 27)

23
Peak Cutter: TM A215-2185-003 – Rev D
Step 24

 Locate the wire into the slot through the main housing

 Slide the main housing down over the upper/lower knife sub-assemblies.

NOTE: Do not thread the end cap into the main housing at this time or incorrect alignment of the blades could occur!

24
Peak Cutter: TM A215-2185-003 – Rev D
Step 25

 Place wire retaining plate (item 3) into top sub and install 2 x socket head cap screw SHS-37 (Item 17) as shown.

Wire retaining plate

(Item 3)

Socket head cap screw SHS-37

(Item 17)

25
Peak Cutter: TM A215-2185-003 – Rev D
Step 26

 Place socket head cap screw through main housing into upper knife assembly to prevent rotation during make-up of end cap.

SHS-02 Socket head cap screw

(Item 25)

NOTE: Do-not make up the end cap into main housing before installing the anti-rotation screw into the upper cutter.

26
Peak Cutter: TM A215-2185-003 – Rev D
Step 27

 Place punch into hole provided to stop rotation of end cap during make-up.

27
Peak Cutter: TM A215-2185-003 – Rev D
Step 28

 Make up main body onto end cap.

 Place socket head cap screw (17) into bottom sub to retain wire.

Socket head cap screw. SHS-37

(Item 17)

NOTE: The milled slot of the end cap and main housing should NOT be aligned. Ensure bottom sub is fully tightened.

28
Peak Cutter: TM A215-2185-003 – Rev D
Step 29

Plate
(Item 22, 23 OR 24)

Main housing
(Item 8)

 Place correct wire size plate into main housing, using the roll pin to provide correct location by sliding it into the transverse slot
provided. The three wire trap plates are stamped with the range of applicable wire sizes. If these become worn over time, they
can also be identified by measuring the depth of the slotted end of the plate as follows: 27mm = 0.108”-0.160”, 25mm = 0.180”-
0.250” and 23mm = 0.281”-0.312”.

NOTE: Ensure that the correct plate has been selected for the intended wire size!

Step 30

Socket head cap screw SHS-37

(Item 17)

 Install SHS-37 (Socket head cap screw - Item 17) into the housing and plate as shown.

29
Peak Cutter: TM A215-2185-003 – Rev D
Step 31

 Through the slotted window provided in the lower end of the main housing, install shoulder screw into the bottom nut. The
shoulder screw should pass through the guide slot in the main wire plate.

Guide Slot

 The shoulder screw should pass through the guide slot in the main wire plate.

30
Peak Cutter: TM A215-2185-003 – Rev D
 Safety clamp

 The tool is now fully assembled and ready to run.

NOTE: Safety clamp must be removed before run in hole

31
Peak Cutter: TM A215-2185-003 – Rev D
Disassembly Procedure (from recovered position)

Tools Required

 Imperial Allen Keys

 Non-marking Chain Wrenches
 Assorted Pin Punches
 Anti-Seize Grease
 Solvent Cleaner

NOTE: To avoid damage to tool or personnel disassembly procedure must be followed as set out below.

Step 1

 Grip tool in vice via the main housing.

32
Peak Cutter: TM A215-2185-003 – Rev D
Step 2

 Remove socket head cap screws (item 17) from the top sub (item 1) and separate wire retaining plate.

Socket head cap screws

(Item 17)

Top sub (item 1)

33
Peak Cutter: TM A215-2185-003 – Rev D
 Step 3

 Unscrew and remove top sub (item 1) completely

Top sub (Item1)

34
Peak Cutter: TM A215-2185-003 – Rev D
 Step 4

 Remove socket head cap screw (Item 17) from main housing to free upper end of main plate.

Socket head cap screw (Item 17)

Step 5

 Lift the main plate up and place punch in position shown to retain plate.

Central plate

Punch

35
Peak Cutter: TM A215-2185-003 – Rev D
Step 6

Slide trip key housing forwards to expose spanner flats

Spanner Flats

36
Peak Cutter: TM A215-2185-003 – Rev D
Step 7

 Unscrew the trip key housing (item 7) with a spanner.

 Loosen the top rod nut (Item 4) if needed but DO NOT remove completely until all pre-tension has been released from the disc
springs.

NOTE: Hold the open end of the wire tight to prevent wire whilst unscrewing trip key housing.

Hold tight to prevent

twisting

37
Peak Cutter: TM A215-2185-003 – Rev D
Step 8

 Unscrew and remove upper nut (item 4)

Upper Nut (Item 4)

Step 9

 Remove key retaining sleeve (item 2) and keys (item 6)

Keys (Item 6)

Key retaining sleeve

(item 2)

Trip key housing (item 7

38
Peak Cutter: TM A215-2185-003 – Rev D
Step 10

 Remove trip key housing (item7)

Trip key housing (Item7)

Step 11

Shoulder Screw

 Remove punch so that the main plate falls back into the milled slot and then unscrew socket shoulder screw SSU-05 (item 21)
through the lower slot in the main housing

39
Peak Cutter: TM A215-2185-003 – Rev D
Step 12

 Remove main plate (Item 22/23/24)

Main Plate

Step 13

 Remove Socket head cap screw SHS-37 (item 17) from the end cap (item 12).

End cap (Item 12)

Socket head cap screw SHS-37

(Item 17)

40
Peak Cutter: TM A215-2185-003 – Rev D
Step 14

 Unscrew end cap (item 12) from main housing (item 8).

Main housing (Item 8)

End cap (Item 12)

Step 15

 Remove lower knife (item 14) from main housing

Lower knife (Item 14)

41
Peak Cutter: TM A215-2185-003 – Rev D
Step 16

 Completely remove wire from tool.

Step 17

 Place disc-spring assembly plate into milled slot to retain disc-spring in position.

Disc-spring assembly plate

NOTE: This step is optional. Applying the assembly tool into the disc-springs at this point can reduce re-dress time.

42
Peak Cutter: TM A215-2185-003 – Rev D
Step 18

 Extract rod together with disc-springs (item 16) and bottom nut (item 9) from main housing.

Disc -springs (Item 16)

43
Peak Cutter: TM A215-2185-003 – Rev D
Step 19

 Remove socket head cap screw SHS-02 (item 25) from milled window in main housing to release upper cutter.

SHS-02 (item 25)

Step 20

 Remove upper cutter sub-assembly from the housing.

Upper cutter sub assembly

 Tool is now completely disassembled.

NOTE: Prior to re-assembly, all components should be inspected for damage and replaced if necessary. In particular, close
attention should be paid to the trip keys, disc spring support rod and upper/lower cutting inserts (5, 6, 13 and 15).

44
Peak Cutter: TM A215-2185-003 – Rev D
Assembly Procedure
Tools Required

 Imperial Allen Keys

 Non-marking Chain Wrenches
 Assorted Pin Punches
 Anti-Seize Grease
 Solvent Cleaner
 Hydraulic pump for priming tool

Step 1

Key-retaining sleeve (Item 2).

Retaining Pins
(Item 29)












Rollers
(Item 28)

 Install rollers (item 28) in mill window of key retaining sleeve (item 2)

 Install roller retaining pins (item 29) to hold rollers in place.

45
Peak Cutter: TM A215-2185-003 – Rev D
 Step 2

Roll pin (Item 30)

 To retain roller retaining pins (Item 29) in place install 1 x roll pin (item 30) at 900 to the retaining pins as shown.

 Key retaining sub-assembly is now ready

46
Peak Cutter: TM A215-2185-003 – Rev D
 Step 3

Disc Spring support rod

(Item 5)

Bottom nut
(Item 9)

 Insert spring washer support rod (item 5) into bottom nut (item 9). Make up hand-tight and then back off until slots in both parts
are aligned (maximum one turn).

Ensure slot alignment.

Ensure key-groove end remains open.

47
Peak Cutter: TM A215-2185-003 – Rev D
Step 4

 Insert the disc spring assembly tool (item 27) into the 10.5mm wide milled slot.

Disc spring assembly tool

(Item 27)

Disc springs
(Item 16)

48
Peak Cutter: TM A215-2185-003 – Rev D
Step 5

2 sets shown as
opposing chevrons

 The disc springs must be assembled in nested sets of 4, placed head to toe in an opposing chevron pattern.

NOTE: To ensure sufficient stroke and force to cut the wire, the correct orientation of disc springs MUST be followed.

49
Peak Cutter: TM A215-2185-003 – Rev D
Step 6

 Install disc springs on to rod.

 There should be a total of 188 disc springs made up in an opposing chevron pattern, 47 sets of 4 springs arranged as shown in
the image above

50
Peak Cutter: TM A215-2185-003 – Rev D
Step 7

 Ensure all disc springs are installed correctly. Total length of installed disc springs should be between 513-518mm

51
Peak Cutter: TM A215-2185-003 – Rev D
Step 8

Main housing
Item 8

 Install springs along with rod and nut into the housing.

 Keep plate in the milled slot to keep disc springs in correct alignment.

52
Peak Cutter: TM A215-2185-003 – Rev D
Step 9

 Thread the trip key housing (item 7) into the main housing, backing off if necessary to maintain slot alignment to mating parts
(maximum one turn).

Trip key housing

(Item 7)

Ensure milled slot alignment.

53
Peak Cutter: TM A215-2185-003 – Rev D
Step 10

A215-2185-090 Priming tool.

 Thread priming tool into main housing

54
Peak Cutter: TM A215-2185-003 – Rev D
Step 11

Connection to
hand pump

 Carefully support the assembly by gripping the priming tool in a vice.

 Apply pressure to priming tool via hand pump to compress disc springs until trip key grooves on spring washer support rod are
aligned with trip key housing window. The hydraulic pressure required to achieve this should be in the range of 1,800 to 2,200
psi.

NOTE: If, upon priming, the minimum 1,800 psi hydraulic pressure is not achievable and the disc springs are in a new condition
then this may be due to a variance in spring thickness manufacturing tolerances. Add 1-4 extra disc springs to the end of the
existing stack of 188 as necessary until the minimum 1800 psi is achieved. The additional springs are required purely as
packing spacers and their orientation is not critical.

55
Peak Cutter: TM A215-2185-003 – Rev D
Step 12

 Install keys (item 6) into milled window of trip key housing to locate into the mating grooves on the spring washer support rod.

Keys (item 6)

NOTE: Gauge pressure should be between 1800 - 2200 PSI at this stage

56
Peak Cutter: TM A215-2185-003 – Rev D
Step 13

 Fit the safety clamp over the trip key housing after installation of trip keys
A215-2185-091 Safety Clamp

NOTE: Safety clamp pin must be fitted to prevent accidental removal of clamp!

57
Peak Cutter: TM A215-2185-003 – Rev D
Step 14

 Install the key retaining sleeve sub-assembly (item 2) over the trip key housing to trap the trip keys in position.

Key retaining sleeve (Item 2)

 Ensure the rollers are in contact with the keys.

 Rotate the key retaining sleeve sub-assembly to ensure slot alignment.

58
Peak Cutter: TM A215-2185-003 – Rev D
Step 15

Upper nut (Item 4)

 Thread the upper nut (Item 4) fully onto the top thread of the spring washer support rod (Item 5)

 Back the upper nut off by a maximum of one turn to ensure slot alignment.

59
Peak Cutter: TM A215-2185-003 – Rev D
Step 16

Pull key retaining sleeve up to meet the end face of upper nut before bleeding pressure off from the Hydraulic Priming Tool

60
Peak Cutter: TM A215-2185-003 – Rev D
Step 17

 Ensure complete mill slot alignment before pressure is bled off.

 Release the pressure from the pump

NOTE: Safety clamp must be in place at all times

61
Peak Cutter: TM A215-2185-003 – Rev D
Step 18

 Carefully grip the main housing in a suitable vice and then unscrew the priming tool from the housing

62
Peak Cutter: TM A215-2185-003 – Rev D
Step 19

Top sub (Item 1)

 Thread the the top sub (item1) fully onto the key retaining sleeve.

 Back the top sub off by a maximum one turn to ensure slot alignment.

63
Peak Cutter: TM A215-2185-003 – Rev D
Step 20

 Thread spigot shear screws into top sub to locate into external groove on upper nut as shown.

SSS-02 (Item 19)

NOTE: Spigot shear screws to be fitted or omitted, dependent on well condition.

64
Peak Cutter: TM A215-2185-003 – Rev D
Step 21

Centre knife (Item 11)

Upper cutting insert (item 13)

SHS-32 (Item 20)

 Place upper cutting insert (Item 13) into centre knife (Item 11).

 Install socket head screw (Item 20) into centre knife (item 11).

65
Peak Cutter: TM A215-2185-003 – Rev D
Step 22

Upper knife support

(Item 10)

 Slide centre knife (item 11) into upper knife support (Item 10)

66
Peak Cutter: TM A215-2185-003 – Rev D
Step 23

1/8” Brass Shear Pin

 Install 1/8” brass shear pin through parts as shown.

1/8”BrassShearPin

67
Peak Cutter: TM A215-2185-003 – Rev D
 Step 24

GSU-01 Grub screw

Lower cutting insert
(Item 26)
(Item 15)

Lower knife (Item 14)

 Place lower cutting insert into lower knife

 Install GSU-01 grub screw (Item 26) into lower knife as shown.

NOTE: Do not over tighten the grub screw as over tightening can fracture this brittle part.

68
Peak Cutter: TM A215-2185-003 – Rev D
Step 25

 Place the bottom sub on the spade plate

Bottom sub (Item 12)

Spade plate

 Put lower knife sub assembly into the bottom sub

Lower knife sub assembly

NOTE: Milled slot of cutter should be 1800 to milled slot in bottom sub as shown

69
Peak Cutter: TM A215-2185-003 – Rev D
Step 26

 Place upper knife assembly onto lower knife assembly as shown.

70
Peak Cutter: TM A215-2185-003 – Rev D
Step 27

NOTE orientation of blades! Cutting blades should be parallel to each other.

71
Peak Cutter: TM A215-2185-003 – Rev D
Step 28

 Now remove disc spring assembly tool (item 27) from main cutter bar assembly.

Disc spring assembly tool

(Item 27)

72
Peak Cutter: TM A215-2185-003 – Rev D
Step 29

 Locate the wire into the slot through the main housing

 Slide the main housing down over the upper/lower knife sub-assemblies.

NOTE: Do not thread the end cap into the main housing at this time or incorrect alignment of the blades could occur!

73
Peak Cutter: TM A215-2185-003 – Rev D
Step 30

Wire retaining plate (Item 3)

Roll pin SPS-07

(Item 18)

 If not already installed, install roll pin SPS-07 (Item 18) into wire retaining plate.

Roll pin SPS-07

(Item 18)

74
Peak Cutter: TM A215-2185-003 – Rev D
Step 31

 Place wire retaining plate (item 3) into top sub and install 2 x socket head cap screw SHS-37 (Item 17) as shown.

Wire retaining plate

(Item 3)

Socket head cap screw SHS-37

(Item 17)

75
Peak Cutter: TM A215-2185-003 – Rev D
Step 32

 Place socket head cap screw through main housing into upper knife assembly to prevent rotation during make-up of end cap.

SHS-02 Socket head cap screw

(Item 25)

NOTE: Do-not make up the end cap into main housing before installing the anti-rotation screw into the upper cutter.

76
Peak Cutter: TM A215-2185-003 – Rev D
Step 33

 Place punch into hole provided to stop rotation of end cap during make-up.

77
Peak Cutter: TM A215-2185-003 – Rev D
Step 34

 Make up main body onto end cap.

 Place socket head cap screw (17) into bottom sub to retain wire.

Socket head cap screw. SHS-37

(Item 17)

NOTE: The milled slot of the end cap and main housing should NOT be aligned. Ensure bottom sub is fully tightened.

78
Peak Cutter: TM A215-2185-003 – Rev D
 Step 35

Wire trap plate

(Item 22, 23 OR 24)
Roll pin SHS-07
(Item 18)

 Install roll pin into wire trap plate.

 The three wire trap plates are stamped with the range of applicable wire sizes. If these become worn over time, they can also
be identified by measuring the depth of the slotted end of the plate as follows: 27mm = 0.108”-0.160”, 25mm = 0.180”-0.250”
and 23mm = 0.281”-0.312”.

NOTE: Ensure that the correct plate has been selected for the intended wire size!

79
Peak Cutter: TM A215-2185-003 – Rev D
Step 36

Transverse slot

Plate
(Item 22, 23 OR 24)

Main housing
(Item 8)

 Place correct wire size plate into main housing using the roll pin to provide correct location by sliding it into the transverse slot
provided.

Step 37

Socket head cap screw SHS-37

(Item 17)

 Install SHS-37 (Socket head cap screw - Item 17) into the housing and plate as shown.

80
Peak Cutter: TM A215-2185-003 – Rev D
Step 38

 Through the slotted window provided in the lower end of the main housing, install shoulder screw into the bottom nut. The
shoulder screw should pass through the guide slot in the main wire plate.

Socket shoulder screw

(Item 21)

81
Peak Cutter: TM A215-2185-003 – Rev D
Step 38 continued

Guide Slot

 The shoulder screw should pass through the guide slot in the main wire plate.

Safety clamp

 Fully assembled tool, ready to run.

NOTE: Safety clamp must be removed before run in hole

82
Peak Cutter: TM A215-2185-003 – Rev D
Standard Operating Procedure
Purpose

The purpose of this Standard Operating Procedure is to ensure that safe and correct procedures are adhered to for equipment preparation
and conveyance (running and pulling).

Scope

All end users of Peak equipment should abide by the current recommended operating practices. They should read and be fully aware of
these procedures before attempting to assemble, disassemble or run the relevant equipment to avoid personal injury, equipment damage
or miss-use.

Risk Awareness

This S.O.P. should be reviewed and referenced as part of any pre-job safety evaluations along with associated “Job Safety Analysis” or
“Risk Assessments”

Pre-Running checks prior to running Peak Cutter:

Well Schematic should be reviewed and application of the cutter discussed before running. Wire tension, kinks, birds nest,
Note
deviation, fluid level, nipple and side pocket mandrels can all affect the movement and success of the cutter.

 Ensure all connections are correctly made up and Grub Screws are located in place.
 Ensure Upper & Lower Cutter inserts are in good condition and free from damage.
 When priming the cutter bar, keys should position through the trip key housing slot into the disc spring support rod when the
pressure is between 1800 and 2100psi. If this does not happen check washer configuration. It is essential that the correct
number of spring washers is installed in the configuration shown in data manual.
 After priming the cutter attach safety clamp to tool and ensure it stays in position until tool is run (refer to assembly procedure).
 Ensure that Upper and Lower Cutter inserts are orientated correctly (See assembly instructions in data manual)
 Ensure correct wire trap plate is used for the wire size being cut.
 Ensure required numbers of spigot shear screws are installed in top sub through to groove in key retaining sleeve.

Note Number of spigot shear screws installed will depend on well conditions.

 Ensure all critical dimensions have been recorded prior to running in the hole.
 Installation Procedure:
 Close BOP in line with standard operating procedures. Bleed down and ensure BOP is holding pressure and that it is safe to
proceed with breaking out the lubricator.
 Cover BOP with C-plate or something suitable.

When working at height obey all site safety standards. Where possible preform task with two or more people familiar with the
Caution
tool and its design.

 Assemble tool onto wire as directed in the tool data manual (refer to assembly procedure).
 Check all screws are correctly installed and tight.

83
Peak Cutter: TM A215-2185-003 – Rev D
 Running Procedure:

Remove C-plate and place cutter bar onto BOP ram

At this stage remove the safety clamp from the tool. Failure to remove the clamp will make it impossible for the tool to
Note
activate.

 Make up lubricator and pressure test/ equalize. Equalize slowly through the BOP at this stage.
 Open lower BOP ram fully. Check indicator pins on BOP. Check wire tension. Check equalization
 Open upper BOP ram fully
 Cutter will now travel down the wire until it strikes the Rope socket.
 Wait at least 2 minutes for every 1000ft of wire to ensure that the cutter bar has reached the rope socket. Proceed to slowly
pick up on wire – a slight over-pull may be required if the cutter bar has not completely severed all strands of the cable.
 If cutter has activated the wire will now be free. POOH at no more than 150ft/min paying attention to line tension. Note that the
only weight on the line will be the weight of the cutter bar.
 If the wire is not free it is possible that the cutter bar did not have sufficient momentum at impact to shear the upper shear
screws and activate the firing mechanism. In this situation utilize a drop bar to provide an additional impact to the cutter bar top
sub, shearing the shear screws and activating the firing mechanism to cut the wire.
 After waiting 2min for every 1000ft of wire re-attempt to pick up wire.
 When cutter bar reaches the lubricator close isolation valves and bleed off the lubricator according to standard fishing
procedures.
 Break out lubricator and proceed to disassemble the cutter bar as per instructions given in the data manual.

The cutter will leave a 2” tail of wire above the rope socket down-hole after it has cut the wire, so a pulling tool must be
Note selected with a core that will swallow the 2.00” tail of wire and still latch the fishing neck. Peak can supply a HD FRC pulling
tool c/w hollow core for this purpose.

84
Peak Cutter: TM A215-2185-003 – Rev D
 BILL OF MATERIALS BILL OF MATERIALS
− DESCRIPTION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER
E\*#17 4 SHS−37 CAP SCREW —1/4" UNC X 1/2' THD LG 1 1 215−2185−040−01 TOP SUB
*#18 4 SPS−07 ROLL PIN 2 1 215−2185−034−01 KEY RETAINING SLEEVE
*9 2 SSS−02 SPIGOT SHEAR SCREW 3 1 215−2185−045−46 WIRE RETAINING PLATE
*#20 1 SHS−32 CAP SCREW − #10 UNC x 3/8" THD LG 4 1 215−2185−024−01 UPPER NUT
1 SSU−08 SOCKET SHOULDER SCREW A 1 215−2185−021−01 SPRING WASHER SUPPORT ROD
L9.\ *6 2 215−2185−006−01 RETAINING KEYS
22 1 215−2185−037−47 PLATE (5/16" − 9/32" WIRE)
23 1 215−2185−038−47 PLATE (0.180'−0.250') 7 1 215−2185−020−01 TRIP KEY HOUSING
24 1 215−2185−039−47 PLATE (0.108"−0.160') 8 1 215−2185−018−01 MAIN HOUSING
SECTION 'Y−Y' 1 SHS−02 CAP SCREW − 1/4' UNC x 3/8" THD LG 9 1 215−2185−016−01 BOTTOM NUT
*#25
*#26 1 GSU−01 GRUB SCREW 1/4" UNC x 1/4" LG 10 1 215−2185−031−01 UPPER KNIFE SUPPORT
−
27 1 215−2185−044−06 DISC SPRING ASSEMBLY TOOL 11 1 215−2185−032−01 CENTRE KNIFE
*6
*28 2 215−2185−047−48 ROLLER 12 1 215−2185−015−01 BOTTOM SUB
/B\#*13 1 215−2185−042−45 UPPER CUTTER INSERT
*29 2 215−2185−046−35 ROLLER RETAINING PIN
*28 215−2185−033−01 LOWER KNIFE
1 SPS−09 ROLL PIN 14 1
PELICAN CASE /\#*15 1 215−2185−043−45 LOWER CUTTING INSERT
31 1 CAS−02
/A\*16 188 215−2185−025—XXDISC SPRING
*29 V /
ITEMS MARKED WITH '*'ARE INCLUDED IN MAJOR RE—DRESS KIT
ITEMSMARKED WiTH '#' ARE INCLUDED IN MINOR RE−DRESS KIT
*#30
SECTION "X−X' (*#17
01,3175"! *# 1 *#21

Y
TTX T
Y 02.185'
*16) (8 9 ) (*) (#*15) (*#26) (12

NOTE:—REFER
TO A215−2185−090 FOR PRIMING TOOL ASSEMBLY
REFER TO A215−2185−091 FOR SAFETY CLAMP ASSEMBLY
UNLESS OTHERWISE STATED:−
x TITLE:
DRAWN:
43.7"

2.185" OD PEAK POWER CUTTER PACKAGE

15/03/13 _________________________________
0143 ITEM 17 WAS S#S−06, REPLACED WITH 580−37
MXK
1) DO NOT SCALE
2) ALL DIMENSIONS IN mm.
E S(
C
TO SUIT FROM 0.108 TO 5/16" DY—FORM WIRE
3) BREAK SHARP EDGES O.35X4S°
4) ALL ANGLES 30° FROM HORIZONTAL
D IlK D.M 23110/12 0107 ITEM 6 ADDED AND ITEM 5 REMOVED FROFIMAJOR RE−DRESS KIT 1.375' F/N; SUPPLIED WITH HYD. PRIMING TOOL;
ASSEMBLY
6) SURFACE FINISH 125 Ra
7) T.I.R. 0.25
C M.K G.E 26/05/2012
0098 ITEM 21,CHANGED TO SRJ−08;rTEM−5 ADDED TO MAJOR RE−DRESS TOOLS, SAFETY CLAMP & PELICAN CASE WELL YT [o((
− − − −
8) TOLERANCES:− X
±0.500
KIT ITEM;
DATE: DRAWING
I
MATERIAL: REDRESS KIT:
I THIS DOCUMENT AND THE INFORMATION IT
SHEET:
I PRK2L5−2185−003−11 OF 2 CONTAINS IS CONFIDENTIAL AND IS THE
X.X ± 0.350 − − 17/05/2012
A215−2185−003−E−2 I N/A OF PEAK WELL SYSTEMS PTY. IT
X.)O( ± 0.109
M.K G.E 8/08/12 jDATE
0097 ITEM 13 & 15 ADDED TO MINOR RE−DRESS KIT I
I
I PRK2L5−2185−003−2 PROPERTY
MAY NOT BE REPRODUCED, COMMUNICATED
− WN WElDED: REFERENCE:
ANGULAR:−A M.K D.M 29/6/12 0063 ITEM 16 QTY DCS: PRODUCT NO.:
188 WAS 183, SF5−DO WAS SHS−14; LAYOUT UPDATED I
I I
TO THIRD PARTY, OR USED IN ANY MANNER
X ±3°
− − _____ − N/A A215−2185−003 11.09 kg j N/A −r 1fi WHATSOEVER WITHOUTThE CONSENT OF
PEAK WELL SYSTEMS PTY.
XX ±0.5° REV BY 01K ECN DESCRIPTION
 A215−2185−091
215−2185−044−06
SAFETY CLAMP
SPRING ASSI TOOL

1?' CAS−02
PELICAN CASE
DRAWN: TITLE:
UNLESS OTHERWISE STATED:− 2.185" OD PEAK POWER CUTTER PACKAGE
1)DONOTSCALE S SK
______
15/03/13 0143
______________________________
ETEMI7WASSHS−06,REPLACEDWITHSHS−37 M.K
2)ALLDIMENSIONSINmm. − DEED:
TO SUiT FROM 0.108 TO 5/16" DY−FORM WIRE
3) BREAK SHARP EDGES 0.35 S 45° D MR 0.M 23/10/12 0107 ITEM 6ADDED AND ITEM 5 REMOVED FROM MAjOR RE−DRESS KIT
1.375" F/N; SUPPUED WiTH HYD. PRIMING TOOL;
4) ALL ANGLES 300 FROM HORIZONTAL
6) SURFACE FINISH 125 RU −C − − _______ −

7) TIE. 0.25
M.K G.E 26/05/2012 0598 ITEM 21,CHANGED TO SEU−88;ITEM−S ADDED TO MAIOR RE−DRESS ASSEMBLY TOOLS, SAFETY CLAMP & PELICAN CASE W[ll
8) TOLERANCES:− − − − __________ ______________________________________________________ ____________ __________________________________________________________________________
I REDRESS EDT: ________________________________________________________________

X ±0.500
KIT ITEM; LAYOUT UPDATED TO SUIT LATEST PART REVISIONS
DATE: DRAWING NO.: MATERIAL: SHEET:
I THIS DOCUMENT AND THE INFORMATION IT
PRK215−2185−003−1
X.X ±0.350
B
−M.K G.E
_______
28/SS/12
−0087 ________________________________________
ITEM 13 & IS ADDED TO MINOR RE−DRESS KIT
17/05/2012 A215−2185−003−E−2I N/A I PRK215−2185−003−2 2 OF 2 II PROPERTY
CONTAINS IS CONFIDENTIAL AND IS THE
OF PEAK WELL SYSTEMS PlY. ST
X.)OS ±0.150 I I
ANGULAR:−
_______ ___________________________________ _______
DCS: PRODUCT NO.: I APPROX. WEISIIT: II REFERENCE: I MAY NOT BE REPRODUCED, COMMUNICATED
29/6/12 0063 ITEM 16 QTY 188 WAS 183, SW−SR WAS SHS−14; LAYOUT UPDATED
A M.K D.M I TO THIRD PARTY, OR USED IN ANY MANNER
X±3° j WHATSOEVER WITHOUTTHE CONSENT OF
X.X±S.S° ____
DATE
−
ECN
_____________________
DESCRIPTION
N/A A215−2185−003 11.09 kg N/A −
PEAK WELL SYSTEMS PlY.
REV BY Cl−/K