Kemlon’s DIAPHRAGM METERING PUMPS AND COMPRESSORSStandard Features of the KEMLON BULLFROG PUMP * Accurate metering ¢ Totally enclosed drive * Double enveloping worm & worm gear for extra long life ¢ Completely self lubricating © Water jacketed plunger housing * Adjustable stroke while in operation Safety relief valve ¢ Automatic oil compensating system ¢ Remote control available © Double diaphragm available ¢ Flow-through head designs ¢ Leak free — non contaminating operation * Explosion proof drivers * Straight line action — No overhung loads ¢ Extra heavy duty design for harsh environmentsThe Pump Manufacturing Division of Kemlon Products & Development Company has maintained a reputation of reliable service and consistent quality products within the Petroleum and Petrochemical Industries since 1950. Two manufacturing facilities, with headquarters in Houston, Texas, insure prompt delivery on both new and repaired equipment. A complete inventory of spare parts for our line of diaphragm metering pumps, diaphragm compressors, diaphragm pulsation dampeners, and fluorocarbon check valves, is maintained to provide prompt delivery for units operating in the field. Strict quality control and inspection insure that all equipment or spare parts are manufac tured from the best materials and made to exact specifications. This quality control is monitored throughout each phase of our ‘otal inhouse manufacturing. In addition, each pump and compressor is tested at the customer's design conditions to insure proper operation invites your inquiry, and welcomes the opportunity to discuss applications Pictured below is a Kemlon representative at the startup of a process employ the world’s largest refineries.METER AND TRANSFER OF CORROSIVE AND ABRASIVE SLURRIE: Whether you are looking for a metering pump to accurately inject additives into another process or looking for a pump that can transfer corrosive liquids or slurries without damage to the pump, the Bullfrog can be your answer. A hydraulically actuated diaphragm is used to pump the process. The diaphragm acts as a barrier permitting the process liquid to contact only ma terials specifically chosen for their corrosion resis- tance, The diaphragm is actuated by the mov ment of a plunger in hydraulic oil, enabling the Bullfrog to pump repetitive quantities with every stroke, and at high discharge pressures. Hence, the Bullfrog provides the metering aceu- racy of a plunger pump, and the ability to handle corrosive liquids achieved with a diaphragm pump. But there are other important reasons why you should select a Kemlon Bullfrog for your ap- plication The KEMLON BULLFROG pump isa precisely constructed unit designed to furnish dependable service and reliability under difficult operating conditions and continuous use ‘The drive mechanism is housed in a totally en- closed gearbox. Consequently the internal work- ing parts are protected from the corrosive, haz~ ardous environments in which the unit operates. The motor, mounted vertically on the gearbox, transmits its power through a flexible coupling to a double enveloping worm and worm gear arrans ment. This double enveloping gear train is designed to transmit loads in excess of twice that of the or- dinary single-throated cycloid gear arrangements used by our competitors. Laboratory studies and field reports have established that this gear train can reduce down time frequency due to gear failure by 60 percent. An eccentrically mounted actuating plate, on the pump's mainshaft, then drives the plunger forward ina straight-in-line direction. With this arrangement, there is no over hung load, and a smooth reciprocating action is achieved. ‘A predetermined oil level in the gearbox places the worm, worm gear, and mainshaft under the oil level. All other moving parts are freely lubricated by the back and forth movement of the actuating plate in the oil bath. This self lubricating design insures perfect lubrication of all parts, resulting in longer life and lower maintenance costs.2, DISCHARGE STROKE a As the plunger completes the discharge stroke, the suction valve closes and the discharge valve opens. The diaphragm is actuated forward by the hydraulic oil, and the process is forced out of the head SUCTION STROKE, As the plunger starts the suction stroke, the discharge valve closes, and the suction valve opens, The diaphragm is pulled back, and fluid re-enters the head. High Pressure — High Temperature The BULLFROG Handles Them Both The PLUNGER HOUSING of the ““Bull- frog" pump is constructed of high tensile strength ductile iron. This heavy-duty cor struction allows the unit to safely handle pro- cesses at very high operating pressures. Another unique feature of the plunger housin, is a water jacket that completely surrounds the plunger chamber. This jacket enables the hydraulic system to operate efficiently over a broad range of temperatures. Cold liquids may be run through the chamber, protecting the oil and plunger packing from extreme heat that may be transferred through the pumping head from the hot process. Conversely, hot fluids may be used to keep the actuating oil from becoming sluggish, should the unit be operating in an extremely cold environment. The plunger housing holds _predeter- mined amount of actuating fluid. This fluid is separated from the process by the dia- phragm, and therefore never mixes with the process medium. As the plunger travels for- ward in the plunger chamber, the oil moves the diaphragm forward which expels the pro- cess through the discharge valve in the head On the return stroke of the plunger, the dia- phragm moves back and allows the process to re-enter the head through the suction valve Through this the entire process the actuat- ing oil exerts a uniform pressure over the total back side of the diaphragm, thus sup- Porting the diaphragm at all points. The dia- phragm therefore encounters no localized stress, and the ultimate life is greatly ex- tended. To further protect the diaphragm, a precisely machined dish is cut into the hous- ing that prevents the diaphragm from trav ing beyond its elastic limit. The plunger housing bolts to the gearbox from the outside, This makes maintenance repairs of replacing packing and “O" ring seals quick and simple.To insure the hydraulic system is operating at op\ valve and automatic oil compensating system. THE OIL RESERVOIR As the oil passes through the relief valve, it is deposited into the plexiglass reservoir. This reser= voir maintains a supply of actuating fluid so that the plunger housing is furnished with oil as it is needed. The oil level may be checked at a glance as the plexiglass construction allows the operator 1. Avacuum is created on the back stroke of the plunger if oil is needed. 2. Injector valve opens to allow oil to refill chamber to desired level im efficiency, Kemlon has provided a hydraulic relief THE RELIEF VALVE The purpose of the relief valve is two-fold. Lo- cated on top of the plunger housing the main relief valve allows hydraulic oil to be ejected from the chamber in the plunger housing into the oil reservoir also located on top of the housing. This safety feature is activated whenever the pressure in the hydraulic system exceeds the pressure at which the valve is set to relieve. Thus the drive train and diaphragm are protected from over pressures which could occur due to blockage of the process downstream, Aside from the main relief valve, the system incor porates a poppet air bleed valve. This small valve allows any entrapped air bubbles to pass from the oil chamber in the plunger housing into the oil reservoir and thus out ofthe system. When set properly a drop of actuating oil is passed every 2 or 3 strokes of the plunger. This constant action insures that the system remains free of air so that accurate metering may be maintained. to see the level within the reservoir at all times. All adjusting points on the relief valve and oil compensating system are located outside the body of the pump. This allows any necessary adjust ments to be made quickly, easily, and safely 1. If overpressure occurs the relief valve ‘opens to relieve excess pressure. 2. Oil is transferred into reservoirKEMLON REINFORCED TEFLON DIAPHRAGM At Kemlon we manufacture our own reinforced teflon diaphragms. These special diaphragms are constructed of TFE teflon,” reinforced with rubber-cord. This reinforcement gives the dia- phragm greater strength, and protects it from dis- tortion and cold flow, therefore greatly extending the diaphragm life. Since the rubber-cord is used on the hydraulic side of the system, it never comes in contact with the process. Because the diaphragm is actuated hydrauli- Pressure is exerted over its entire area thus avoiding high stress points, The process, act- ing on the diaphragm front surface, exerts a pres- sure slightly less than that of the hydraulic oil Therefore the diaphragm “feels” only the differ- ential pressure of the two forces. Of course, diaphragm construction can be ob- tained in other materials besides teflon. Metal construction is necessary at temperatures in ex: cess of 285°F, and at pressures over 2000 PSIG. TEFLON Specially formulated rubber-cord reinforcement Kemilon’s reinforced teflon-cord diaphragm. TEFLON or METAL construction is available for use in BULLFROG pumps or COMPRESSORS.HEAD AND VALVE DESIGNS FOR ANY APPLICATION All head and valves are precisely machined to insure maximum efficiency and reliability The machined dish in the head has been care fully designed to allow the diaphragm to move freely, yet restricting its travel to well within its clastic limits. Kemion offers you a variety of arrangements, and materials to choose from since there are many different operating conditions and requirements found in today’s Chemical Process Industry Our flow-through head design provides great flexibility in handling a variety of fluids... . from clean liquids to viscous slurries, Various materials CLEAN FLUIDS Series 153-154 MD Kemlon MD Series head and valves are designed to handle clean processes containing no_ particles. Spring loaded poppets or balls are available, depend- ing upon the service application. If no metal to metal contact is desired, teflon balls or poppets may be supplied LIGHT SLURRIE! Ser $4 MS Kemlon MS Series are designed for use in light slurry applications, where small amounts of particles are present. The ball is located in a guided seat for positive seating, and may be spring loaded. of construction are available which include steel 18-8-2 stainless, hastelloy,* and monel. Our fluorocarbon model, constructed of Kynar™* molded into a steel body, is very effective in han- dling acids or solvent mixtures. For easy installation and maintenance. Kemlon’s clamp-on valves may be ordered with screwed or flanged pipe connections. Valve designs are available for handling slur- ries, clean liquids and fluids of high viscosity Double ball designs are also available for use in high pressure applications.HEAVY SLURRIES Series 153-184 The Kemlon § series is used in heavy slurry appli- cations. This design features a spring loaded guided, cone, sealing on a sharp hardened edge. This self cleaning action insures positive seating MOLDED KYNAR Series 153-154 F The series F head, and valves is our Fluorocarbon design, ideal for handling acids and solvent mixtures. The construction consists of molded Kynar® in moured metal. Teflon balls and diaphragms are standard construction; however, ceramic balls may be used. This design is specially useful in handling highly corrosive acids, at temperatures to 200° F and pressures to 600 PSIG. DOUBLE BALL VALVES for all models, M ne For use in very high pressure discharge applica- tions, double valves may be used. With this ar- rangement, increased accuracy in metering may be obtained. Double valves may be supplied in any de- sign. MD, MS, and $ designs are available with standard Construction in 316 stainless steel, carbon steel, hastelloy.® monel, and tantalum.Stroke Length Indicator Plate Hand Wheel KEMLON BULLFROG PUMP with clamp-on, flanged double-ball valves, Capacity is regulated by handwheel located on the rear of gearbox. ‘At the right is a Kemion Bullfrog pump equipped with a pneumatic stroke positioner. The positioner may be used inlieuof the standard handwheel to automatically vary the stroke and thus control capacity. The positioner uses a 3.45 PSI air signal and operates on 60-100 PSI plant air. its use is ideal for automatic control in hazardous environments.CONTROLLING YOUR PROCESS FLOW Capacity control is just another of the many features that you get with a Kemlon Bullfrog pump. The standard Bullfrog pump is equipped with a handwheel for controlling capacity. This easy to tuse wheel is located on the back side of the gear- box for easy access. Each complete turn of the wheel only affects plunger travel by 1/10 inch Thus numerous settings may be obtained from 0-100% capacity... . and while the unit is in opera: tion, ALTERNATE METHODS OF CONTROL Other methods of capacity control may also be provided to accommodate the different require- ‘ments in plant operations, A variable speed drive is recommended when great accuracy is needed while controlling flow over an extremely broad range. These drives may be REMOTELY LOCATED METHODS Of course, there are those instances that require that capacity be regulated from a remotely located Position. Kemlon provides several methods for doing this, ‘A pneumatic stroke controller, located dn the back of the gearbox in lieu of the handwheel, may be used to automatically position the plunger stroke length. This popular method of control operateson a 3-15 PSIG air signal, or may be equipped with an electro-pneumatic converter; converting an elect So that the operator may see the resultant effect on the plunger travel, a stroke length indicator plate has been provided. This window, located on top of the gearbox for easy viewing, is calibrated in 1/10 inch increments. An indicator needle travels inside the plate as the handwheel is turned, thus showing at what stroke length the unit is operat- ing. obtained with A.C. frequency inverters utilizing standard A.C. motors, D.C. motor drives directed by SC.R. controls or variable speed transmissions such as the Reeve’s Drive. All are available for installations in Class I, Group D and Class II, Groups F and G locations. control signal to a pneumatic control signal. Stan- dard supply air of 80-100 PSIG is required to power the unit, As the process system calls for a change in the metering rate of the unit, the pneumatic positioner ‘automatically adjusts the stroke length so that the desired capacity is obtained. A.C. frequency controls as well as $.C.R. con- trols may also be furnished. These devices will ordinarily respond to one or more of the following signals: 4-20, 1-5, 10-50 ma DC. or 0-1,The KEMLON BULLFROG COMPRESSOR uses the same proven design of the Bullfrog pump, using a hydraulically actuated diaphragm to com- press corrosive, or highly pure gases. The phragm acts as a barrier permitting the gas to Contact only specially chosen process materials. The diaphragm is actuated by the movement of a plunger in hydraulic oil, enabling the Bullfrog compressor to deliver repetitive flows. The heavy duty gearbox and plunger housing enables the Bullirog compressor to compress gases at high pressures and temperatures. The COMPRESSION RATIO. v. 80 VOLUMETRIC EFFICIENCY, 7 PAH ° VOLUMETRIC EFFICIENCY — PER CENT ints oeac wae ome CERRO OTTO 2 5 COMPRESSION RATIO Note: This generalized curve is for rough selection only. Consult the factory of your local representative for determining your exact requirements automatic relief valve and oil compensator work together in maintaining the balanced hydraulic system to insure accurate metering Because the compressor is a diaphragm type leak free, non-contaminating operation is exper ienced. The gas remains isolated and is kept clean. [All seals are permanent, therefore avoiding leaks of any hazardous gas or expensive pure gas. iTcontrolling capacity is desired the Bulios @ compressor may be supplied with variable speed SrSCR controlled drives, either in explosion proof or TEFC enclosuresextra degree of safety in operating. The double diaphragm arrangement consists of an intermediate head, one diaphragm, and head bolts. An inert oil is used as the intermediate fluid o there is no contamination or reaction with the aa | ELECTRONIC free LEAK DETECTOR ‘OIRCUTRY TO SELECT COMPRESSOR SIZE Toeterine Compressionato. | ga STROKES PEA MINUTE PLUNGER (Discharge PSI) orgs (870 TBE DlaMETER sens e eae ba 7 ese "THEORETICAL DISPLACEMENT IN ACF IN | NO. IAT SUCTION GONDITIONS Inches 2. Find reticle on, [eam [os _ous on o_o om om | 38 | Wied above ean —|- 009 014 019 —025 009 039 05a | 12] 2g 4, Caeuate ACEM a suction 950022 032 0a 069 067 — 086 — rae [aa —] Sonaitons za —|-030 050 079095 — 119 158208 | 1 ‘4. Determine the required compres- 4250 061.091.123.149 187.247 372 4114 8 co ee 260 | 06813117 214260055506 | 142] 8 au aa S00 [68 204316261 a7 802 ae | 2 1 8 5. Select compressor with a herore tial eapacty caleuated instep 4, trem the chart at he ih KEMLON'S DOUBLE DIAPHRAGM & ELECTRONIC LEAK DETECTOR Insome applications, ifthe process gas or liquid process should the front diaphragm fail. A sight were to mix with the Bullfrog’s actuating fluid, a glass, or our electronic diaphragm leak detection hazard could exist. In instances like this, adouble system may be used o indicate diaphragm failure diaphragm arrangement may be used to provide an should it occur A double diaphragm arrangement may be instal- led by Kemlon at our plant, or may be purchased as a kit, to be installed on existing units operating in the field. DIAPHRAGM © HEAD BOLTS INTERMEDIATE HEAD, Kemion’s double diaphragm arrangement consists of an in- termediate head, one extra di inert oil may be used between the possibility of a dangerous being pumped, and the units phragm failure occur. 0 iaphragm, and head bolts, An the two diaphragms to prevent reaction between the process actuating fluid, should a dia 114.75 in. 37.5 cm. EAR Lac} Pau at Ec Pe ue eka oc) .21-1.03 ATU a 29.75 in. cr BO Cee er CI SC ie eeThese graphs are results of tests performed by Kemion }* Proauects atour testing facilities. The graph at the left inustrates the effectiveness of the dampener when used ina process operating at 100 PSIG. The graph at the right ilustrates its effectiveness when used ina higher pressure ‘application of 700 PSIG. ‘The KEMLON PULSATION DAMPENER is an effective way of removing harmful surges from your process system. By using a reinforced teflon diaphragm and a selected process construction of 318 stainless steel Carpenter 20, carbon steel, Hastelloy® , or Kynar® , the dampener easi ly withstands corrosive acids or solvents that attack and destroy con- ventional elastomeric bladder type dampeners. As canbe seen from the ‘graphs above the Kemion surge dampener not only inhibits pressure pulsations, but also provides for more even power requirements which fenhances pump life by reducing the peak loading on the entire drive train. Other benefits from its use include reduction of water hammer, vibrations, and smoother flows for accurate measurements. The {dampeners may be installed in systems with pressures to 2000 PSIG. Each dampener comes complete with pressure gauge and charging valve, 13BULLFROG PUMP SPECIFICATIONS 17 | 64] 2 1 25 | os | 1 33 | 125 | se 1 se | varar | ae-ner | al Ea 40 15.1 70 1 | s1 | 193 | oo 1 e7 | a4 | v6 | Lo 3a] tae | 2 4 | so | wee | «a jae ee | 257 | 30 | 2 1 var | vrar | aie" ner So ae 82 31.0 70 2 Fe 10.3 39.0 | eB 2 = ise | sis | ne 4B 3 a1 | aaa] 0 i g ws | sit | a 1 & 3500 246 a ee - 3a" VMT.AT | 12" NPT zo | aaa | 7 1 270 | 1044 | 2 364 | 1377 | 16 | 2 we | cos | 2 oat | aa | se | a | : | | wa | se 1 | at OF | ine | -wea-moe [eu _ | | 40 vss | 68 2 e@ [es _| se | we z 2 ws | ae | ; aa | wi2 | « 1 a | ws | se 2 : waa | vnar | ener 750 | 8 16 | 209 | 70 e | n | ma | os 2 vo | saer_| 116 2 zee] 2 | 29] i 7 n | ms | ss 2 2 vane | var | ener # ee | ss. |: Seta aie 5 a m | ao | a | 5 A | wwo__| ss2_| w0 2 [asp ; | ao | a 2 wo | wr | oe 2 vit | ener } 0 | 3 Jase | soo | 20 5 | 197 | 745 | a8 2 Jaco | com [ure | 2 — )PMENT CO. 1049 BULLETIN 843