>» L&MLON An Affiliate of KEYSTONE ENGINEERING COMPANY | ¥ | | | I y t I Yy lawl KEMTITE® CATALOG GLASS SEALED FEEDTHRUS ELECTRICAL CONNECTORS for use in hostile environments GEOPHYSICAL * MARINE * AEROSPACE NUCLEAR ¢ MEDICAL KEMLON PRODUCTS & DEVELOPMENT Co. 8 /ELOPMENT ° N, TX. USA 77221 wtontiwy 357-0049) EB 6310 SILKemion manutactures a wide variety of glass to metal seals for use as electrical connectors. The Kemion glass sealed feedthrus are single pin seals designed to operate under pressure or vacuum The glass serves the dual purpose of bonding the pin and body hermetically as well as insulating them electrically. Only high quality, high insulation glasses are used on Kemion feedthrus for low dielectric loss In some cases high alumina ceramic is used © reinforce the glass It also serves as an extension of the insulation for designs that require longer body shells or arc paths, Both the design and the manufacturing techniques of using ceramic to reinforce glass in high pressure electrical connectors are patented Kemion processes, CONSTRUCTION ‘The standard construction of Kemion glass sealed feedthrus is 300 series stainless steel bodies, high temperature glass, and 52% nickel alloy pin. Other materials are available upon request. A representative list of materials which seals are available shown in Table 1 Table 1 “305 or 504 SS "52% Niokel Alloy Standard 316 85. Kovar Hast ¢ Molybdenum Inconet 406 5. Titanium Tantalum Kovar Incone! Carbon steo! Hast ¢ Other Nickel Alloys CURRENT CAPACITY The current carrying capacity of Kemlon glass sealed feedthrus is a function of three conditions. These are (1) the diameter of the pin, (2) the pin material type, and (3) the operating temperature. In a glass seal the current passing through the pin causes some resistance type heating. Glass seals are not easily damaged by this heating due to the high temperature properties of the glass. Therefore, the current carrying capacity depends upon how much “warm- ing” is acceptable. Kemion has set its current capacities for a maximum of 50°F temperature rise. Table 2 Current Capacities of Standard Kemion Glass Seals (62 alloy) in Amperes with 50°F Temperature Rise (030 076 38 25 ‘040 102 59 a1 (62 157 100 69 93 238 166 15 125 318 245, wo 187 475 205. 280 Itnonstandard materials of construction are used, then a in Table 2. At 78°F the specific resistivity of various materials the ratio of the specific resistivity of the 52% Nickel alloy tot multiplier should be applied to these current capacities shown is shown in Table 3. The multiplier is simply the square root of ihe specific resistivity of pin material that is chosen, Table 3 ‘SPECIFIC RESISTIVITY OF GLASS SEALING ALLOYS AT 707F 52h Nickel Alloy 260 30 10 Kovar/Rodar 208 480 09 44085. ‘402 eee 08 Tantulum 81 135 18 Molybdenum 4 37 28 Inconel X-750. Et 1210 osPIN ARRANGEMENT Standard on all Kemion seals is straight pin arrangement. However, eyelets and tubular ends are available on request. Each eyelet lengthens the pin .015 inch. : 7 ; Ss = = ss ES EE SE ET ST TT PLATING All Kemion glass sealed feedthrus have tin plated conductors for ease of soldering. Gold plating is also available i required by special request HELIUM LEAKAGE Kemion seals are designed to meet or exceed Helium leak test of 10* cc/sec. Representative samples are inspected using a mass spectrometer leak detector to insure product integrity. In extreme circumstances a 100% batch inspection can be performed at an additional charge. ELECTRICAL = Figure 1 The insulation resistance of Kemlon glass bonded connectors is a function of temperature. Values in 1200 megohms at 500 volts D.C. versus temperature in °C is Ma shown in figure 1. These values were obtained from con- "00 nectors heated in an oven and constructed from standard materials. Values of resistance are represented by the 12. = OEE SUR CUES oa aGe mS TORE) curve in figure 1. The curve was found to be essentially emer & aero the same for all connectors regardless of seal size or pin mito vere size in the range of .031 to .187 inches in diameter. Maximum voltage rating of Kemlon glass bonded I ae connectors is a function of the length of the arc path inches ta Kemion has engineered its products to give a uniform 031 500 maximum potential for a given pin diameter. The design Table 4 oy 1000 maximum voltage rating are given in Table 4. Potentialsin we oe excess of those stated in Table 4 may result in arcing 125 2500, 187 3000 HOW TO ORDER: 1. Select the appropriate size Kemtite with the desired sealing arrangement, conductor diameter, temperature and pressure ranges 2. Specify the quantity, part number, and description. 3. Specify the body and pin material, if other than standard. Consult the factory for availability. 4. Specify the type of pin ends if other than standard, 5. Specify pin plating if other than tin. 6. Consult the factory on the application to determine the ‘O" ring material or custom designs. EXAMPLE: @ Fecrder 3000 connectors with a % NPT thread; 099 diamater pin of 446 stainless steel, unpated, with eyelets on both ends; and housed in a 316 stainless steel body: (3000), 16-B-1015, K-30-PTS, 316 S.S. body, 446 S.S. pin, Type EE, unplated 3[EMLOnN) Kemion BMS glass sealed feed thrus consist of a pin bonded with glass directly to a threaded body creating a hermetically sealed electrical connector. These feed thrus use an "O" ring to withstand BMS kewrite GLASS SEALED FEEDTHRUS HIGH PRESSURE, SIDE high pressure and temperature. The “O" ring is crushed into the chamfer when the feed thru is tightened into the threaded hole. The crushed "0" ring makes the external pressure seal. BMS Kemtites work well in oil systems or in vacuums where the vacuum is on the threaded side of the feed thru, In pressure applications the temperature rating is determined by the max. working temperature of the "O” ring. Kemion’s tests indicate for limited time "0" rings are capable of 450°F. maximum vacuum Low temperature. Kemlon BMS feed thrus can be used without "O" rings SIDE PRESSURE for higher temperatures when no pressure is present. SDE Tenara | reas | 000] —e32| 00s | 450] 20,000] 41 —] 1000 tears | kioems | ow | 1092 | 006 | 450 | 20000 | 41 | 1000 ise-o00 | kasems | ose | tas | oor | 50 | 20000 | 62 | 1's00 jeeosr | kaoems | 09 | ize | on | a0 | 20000 | 115 | 2000 tees | kaoams | 25 | ie2o | 110 | 450 | ts000 | tro | 2300 teeont | keoems | ier | sete | ine | a0 | 10000 | 250 | 000 STANDARO CONSTRUCTION BODY: 300 Series Stainless Stee! PIN Alloy 52 INSULATION: Glass/Ceramic | ace es 040 DIA——+} ml 258 Pant cr V4 noMsen - 16-B-979 va. CF, Cia W vescrierion K-12-BMS ose =z ZL) ‘MouNTING DETAIL 040 DIA—f PART -B- 5/6 16-B-978, 5/16 0-32 pescnierion K-16-BMS.e Se Cpe @ MOUNTING DETAIL _— 82° Cee MOUNTING DETAIL acy MOUNTING DETAIL, Pant NUMBER DESCRIPTION Pat NUMBER DESCRIPTION pant NUMBER DESCRIPTION PART NUMBER DESCRIPTION BMS kewrite GLASS SEALED FEEDTHRUS 16-B-980 K-25-BMS 16-B-981 K-30-BMS 16-B-993 K-40-BMS 16-B-991 K-50-BMS. ose oi] 2 + we I ex Jee | i 1/4-28 st | T_T Rt Ut — 033 oa —4l 2 t ve 09 tex Pt i. (3/8-24-— =o t ry) aati 25 DIA——>} 3 ot 34 24 HEX 129 43 2-20 Us at 187 D|A——+ 37 a 1 310 HEX | ee 153 48 3/4-16PTS kemrite GLASS SEALED FEEDTHRUS Kemion PTS Kemtites consist of a pin bonded with glass di Hig rectly 1.8 threaded body making a hermetically sealed feodthru PRESSURE Connector. PTS Kemtites have a body with national pipe threads and Sibe do not use a rubber "O' ring seal. The pipe thread makes a motal- founetal external pressure seal. PTS Kemiltes work well ol sys temeorin vacuums where the vacuum isan the threaded side of the = feedthru, Kemion does not recommend PTS feedthrus for high pressure applications, PTS feedthrus can be used at §50'F at low = pressure of vacuum conditions. NOTE: Care must be taken when Eutting the pipe threads in the mounting holes. Flat threads in VACUUM Low mounting holes may lead to leaks even when teflon tape is used in SIDE U— PRESSURE ressure applications SE TeBi018 019 FT cr "a0 weet ose wr 0.00 v0 Keosers ose ner "0000 ‘ico fens | Koons os ner revo 20m teats resorrs ome ‘ner to000 2000 feet _|__raonrs 28 ner rose m0 STANDARD CONSTRUCTION 200¥: 900 Series Staess Seo! PNAloyS2 INSULATION: GlastCeami @ + 40 1a—w| 37 (SPEC. ANSI 82.1968) | PART f wOiBEn —-16-B-1013 5/16 — 12s nex a vig — ao (27 New vescniprion K-16-PTS =| MOUNTING DETAIL J oseom—-|] aa | (SPEC. ANSI 82.1968) paar woBen —16-B-1014 ere nex 141 242 "6 - vescnirrion K-25-PTS NPT UsMOUNTING DETAIL. (SPEC. ANSI B2.1-1968) MOUNTING DETAIL (SPEC. ANSI B2.I-1968) MOUNTING DETAIL. (SPEC. ANS! B2.1-1968) fewer e@ 437 MOUNTING DETAIL pat NUMBER DESCRIPTION PART NUMBER DESCRIPTION PaRT NUMBER DESCRIPTION Pant NUMBER DESCRIPTION 16-A-1517 K-25-PTS. 16-B-1015 K-30-PTS 16-A-1534 K-30-PTS. 16-B-1016 K-40-PTS PTS kewrite GLASS SEALED FEEDTHRUS: 062 DIA——4 093 DIA —+| 9vi6 HEX va NPT 125 DIA erie HEX va — NPT J so a 2 oF tesKemlon BMSC glass sealed feedthrus consist of a pin, a ceramic insulator, a threaded body, and glass, all sealed together to make a hermetically sealed electrical connector. The ceramic in- sulator reinforces the glass and extends the insulation beyond the threads on the body. The ceramic insulator consists of highly in- sulating 99% Aluminum Oxide. The BMSC glass sealed feedthrus use a rubber “0” ring to make the external high pressure seal. The (0” ring is crushed into the chamfer when the feed thruis tightened into the threaded hole. BMSC Kemtites work well in oil systems or in vacuums where HIGH PRESSURE “o" RING SIDE the vacuum is on the threaded side of the feedthru. As with the vacuum Low BMS Kemtite the temperature rating is determined by the tempera- SIDE PRESSURE ture rating of the “O" ring. Kemlon tests indicate for a limited time SIDE ‘O” rings are capable of 450°F maximum temperature. meen | eeenrme mene S on (este) invssre_ | vouTase 768-1006 | KIZBMSC | 040 eae 005 “450 20,000, at 7,000 168-1007 | k-16-BMSC | 040 10:32 006 450 | 20,000 41 1,000 168-1005 | K-25-BMsC | 062 4-28 007 450 | 20,000 69 1500 ‘STANDARD CONSTRUCTION BODY: 300 Series Stainless Stee! PIN: Alloy 52 INSULATION: Glass/Ceramic e re 040 DIA—— a C] 440 DIA 172 DIA 093 DIA os os ons-e6 Ef A jee even aaa so | 218 O1A—*_ 18 128 1A ——+BMS - crush o-ring seal page 6 BMSC- crush o-ring seal tir — pages BMASC- gland o-ring seal —cint|g— page 10 PMS. gland o-ring seal, push in type page 12 RPSC- gland oring seal, reverse pressure =8tii-— PART NO. 16.8979 16-8.978 16-8980 168-981 168-993 168-991 168-1013, 168-1014 36-1517 168-1015 16-1534 168-1016 16-8-1008 168-1007, 16-8-1005, 168-1504, 168-1010, 16.8-1505, 168-1012, 168-1008, 168-1009, 16-A1514 164-1496 16-A-1497 164-1498 164-1509 16.A-1507 16-1260 168-1342 168-1070 16-8-1071 168-1072 168-1073, DESCRIPTION THREAD PINDIA k-12-8MS, a2 40 K16-6MS. ‘040. K-25-8MS, 062 K-30-8MS, 093 K-40-BMS. 125 K-50-BMS, 187 K16-PTS: ‘yg NPT 040 K-25-PTS: She NET 062 K-25-PTS: My NPT ‘062 K-30-PTS, ‘iy NPT 093 K-30-PTS: My NPT (093 K-a0-PTS, My NPT 125 k-12-6MSC 332 040 K-16-8MSC 10-32 040, K-25-8MSC p28 62 K-16-BMASC'S 10-92 040 K-16 BMASC 10.92 040, K.25-BMASC'S y28 062 K-25-BMASC p28 082. K-30-BMASC 324 093 K-40-BMASC 7he20 125 K-16-PMS. = 040 K-16-PMS, = ‘040 K-25-PMS, 3 062 K-25-PMS, = 062 K-30-PMS. — 033, K-a0-PMS. = 125 K-25-6MARP 082. K-30-BMARP 062 K:16-RPSC. 040 K-25-RPSC, 062 K-30-RPSC. 093 K-A0-RPSC, 125 OPMENT CO KEMLON PRODUCTS & DEVELOPMENT CO. Gy 1524 N. Main Stet, Pearland, TX 77581 P.O Box 2189, Pearland, TX 77588-2189 Phone 281-997-3300 Fax 281-997-1300 § Miles South of Housion Hobby Aiport on Hy 35, 7-0049