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Mechanics of Materials
journal homepage: www.elsevier.com/locate/mechmat
Research paper
a r t i c l e i n f o a b s t r a c t
Article history: The influence of material inertia on neck development in a notched round bar is analyzed numerically.
Received 27 May 2016 Dynamic axisymmetric calculations are carried out for isotropically hardening elastic-viscoplastic solids so
Revised 3 August 2016
that both material strain rate sensitivity and material inertia are accounted for. The focus is on the effect
Available online 20 October 2016
of bar size on whether the notch triggers necking or necking initiates away from the notch. The governing
Keywords: equations are presented in non-dimensional form and two key non-dimensional groups that involve both
Necking material and loading parameters are identified. For both non-dimensional groups, with all parameters
Dynamic instability fixed except for bar size, it is found that for sufficiently small bars, the notch triggers necking, whereas
Notch sensitivity for sufficiently large bars necking ultimately occurs away from the notch. With material properties fixed,
Plasticity for one non-dimensional group the transition to necking away from the notch corresponds to increasing
Size effects imposed velocity whereas for the other non-dimensional group this transition takes place for decreasing
imposed strain rate. Both these transitions correspond to increasing bar size. The results indicate that this
transition is governed by material inertia but the bar size at which it occurs depends on the material
properties, particularly strain hardening and strain rate hardening.
© 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.mechmat.2016.09.007
0167-6636/© 2016 Elsevier Ltd. All rights reserved.
A. Needleman / Mechanics of Materials 116 (2018) 180–188 181
ferent than under quasi-static conditions. Material inertia tends Attention is confined to axisymmetric deformations and, for no-
to slow neck development, (Needleman, 1991; Xue et al., 2008); tational simplicity, we use r and z to denote the convected La-
multiple necking can occur, (e.g. Knoche and Needleman (1993); grangian coordinates. The initial length of the bar is 2L0 and the
Fressengeas and Molinari (1994); Guduru and Freund (2002)); initial radius, which varies along the bar is denoted by R0 (z). The
there are size effects, (e.g. Rusinek et al. (2005); Knoche and bar occupies the region −L0 ≤ z ≤ L0 , 0 ≤ r ≤ R0 (z).
Needleman (1993)), and neck development can ignore the presence An axial velocity V(t) is imposed on z = L0 together with sym-
of notches (Rotbaum et al., 2015). Experiments and modeling car- metry about z = 0. This means that the loading is actually ap-
ried out in Rotbaum et al. (2015) showed that under dynamic load- plied at z = −L0 as well. The reason for imposing symmetry about
ing conditions, the onset of necking in notched tensile bars could z = 0 is that without this symmetry and with shear free condi-
occur away from the notch location. tions on the loading ends, the preferred quasi-static necking mode
Since material inertia implicitly introduces a length scale, dif- would be the long wavelength mode with the neck forming at one
ferent size specimens deformed at the same strain rate may re- of the ends. Thus, under quasi-static loading conditions the de-
spond differently. As a consequence, there can be a dependence of formation and stress concentrations associated with the centrally
the failure strain on specimen size (Knoche and Needleman, 1993). placed notch would be competing with those associated with the
Knoche and Needleman (1993) carried out finite deformation dy- preferred necking mode. On the other hand, if shear constraints
namics analyses aimed at modeling the effect of specimen size at were imposed at the ends, then the onset of necking would be af-
a fixed imposed strain rate, on ductile failure in geometrically self- fected by both the notch and the deformation gradient imposed
similar tensile bars having various sizes. The material was mod- by the constraints, complicating the interpretation of the notch
eled as a viscoplastic progressively cavitating solid. It was found effect. With symmetry about z = 0 imposed, the preferred quasi-
that the variation of the necking strain with specimen size was not static necking mode is driven by the presence of the notch and
monotonic; the response of sufficiently small specimens was es- necking occurs at the notch cross section. The occurrence of neck-
sentially quasi-static and size independent, the failure strain then ing away from the notch cross section, when it occurs, is a dy-
increased with specimen size before eventually decreasing for suf- namic effect.
ficiently large specimens. The boundary conditions on the region analyzed are
In this study, a combination of the issues addressed in Knoche uz (r, L0 , T ) = V (T ) where
and Needleman (1993) and Rotbaum et al. (2015) is considered.
V1 T /Tr , for T ≤ Tr
In particular, a main focus in this paper is to continue exploring V (T ) = (3)
V1 , for T > Tr
the issue raised by Rotbaum et al. (2015) concerning the circum-
stances, for dynamic loading conditions, under which necking ig- Here, V1 is the magnitude of the imposed velocity and Tr is the
nores the presence of a notch. rise time.
Calculations are carried out for geometrically similar, dynam- The other displacement boundary conditions imposed are
ically loaded notched circular cylindrical tensile bars of various uz (r, 0, T ) = 0 and ur (0, z, T ) = 0. All other boundary conditions
sizes. Attention is restricted to axisymmetric deformations. The bar correspond to zero imposed tractions.
material is characterized as an isotropically hardening viscoplastic The material is characterized as an elastic-viscoplastic Mises
Mises solid. A non-dimensional form of the governing equations is solid. The total rate of deformation, D = sym(F˙ · F−1 with sym( )
presented and two key non-dimensional ratios are identified: one denoting the symmetric part, is written as the sum of an elastic
relates the bar length to a characteristic length that depends on (actually hypoelastic) part, De , and a viscoplastic part, Dp , with
material properties and the imposed velocity, while the other re-
1+ν ν
lates the imposed strain rate (the imposed velocity divided by the De = T˜ − tr(T˜ )I (4)
E E
bar length) to a material characteristic strain rate. Both of these
non-dimensional ratios involve the bar length. The focus of the re- where E is Young’s modulus, ν is Poisson’s ratio, T = ( detF ), (˜ )
sults is on the transition from necking at the notch cross section denotes the Jaumann rate based on T, tr( ) denotes the trace and I
to necking away from the notch cross section as the specimen size is the identity tensor.
is varied. The viscoplastic flow rule is
3
˙ p
Dp = T (5)
2. Problem formulation 2e
where I is the identity tensor, ˙ p is the effective plastic strain
As in Knoche and Needleman (1993), the calculations are based
rate, and the Kirchhoff stress deviator T and effective stress e
on a convected coordinate Lagrangian formulation of the field
are given by
equations. The independent variables are taken to be the particle
positions in the initial stress free configuration of the axisymmet- 3 1
ric tensile bar and time. In the current configuration the material T = T − h I , e = T : T , h = tr(T )I (6)
2 3
point initially at X is at x. The displacement vector u and the de-
formation gradient F are defined by The material response, the bar size and shape, and the bound-
ary value problem are characterized by a collection of non-
∂u dimensional quantities. To put the equations in non-dimensional
u = x − X, F= (1)
∂X form, we normalize all stress quantities by a reference stress σ 0 ,
The principle of virtual work accounting for material inertia is all length quantities by a reference length Lc and all time quanti-
written as ties by a reference time tc .
The principle of virtual work, Eq. (2), can be written as
∂ 2u
S : δ FdV = (S · n ) · δ udB − ρ · δ udV (2)
V B V ∂T2 s : δ Fd v = (s · n ) · δ wdb − ẅ · δ wdv (7)
v b V
Here, T is time, S is the (unsymmetric) nominal stress tensor, S =
provided
(detF )F−1 · with the Cauchy stress, ρ is the mass density, and
V and B are, respectively, the volume and the surface of the body ρ
tc = Lc (8)
in the undeformed reference configuration. σ0
182 A. Needleman / Mechanics of Materials 116 (2018) 180–188
In Eq. (7), S = σ0 s, u = Lc w, t = tc T , dV = L3c dv, dB = L2c db and ( ˙ ) and used to express the plastic flow rule, Eq. (12) in non-
denotes ∂ ( )/∂ t. dimensional form as
As in Knoche and Needleman (1993), we take 3 1
σ 1/m τ
dp = √
e
(19)
c0 E 2κ 0 g σe
Lc = L0 , c0 = (9)
V1 ρ Eq. (19) explicitly shows the constitutive dependence on the non-
Hence, from Eq. (8) dimensional parameter κ which gives rise to a coupling of the
constitutive response to parameters involving the bar length and
L0 E the imposed loading. This coupling occurs because of material rate
tc = (10)
V1 σ0 sensitivity and does not occur for the corresponding rate indepen-
In non-dimensional form, the rate constitutive relation, Eqs. (4) dent plastic flow rule.
and (5) become Another non-dimensional ratio is the ratio of the stress carried
σ0 by the loading wave to the reference stress. A one dimensional lin-
de = 0 (1 + ν )τˆ − ν tr(τˆ )I , 0 = (11) ear elastic wave propagation analysis of a tensile bar subject to a
E
prescribed end velocity V1 gives the stress carried by the loading
where (ˆ ) denotes the Jaumann rate based on t, and wave as ρ c0 V1 , see e.g. Lee (1967). However, this is not an inde-
3˙p pendent ratio. The ratio of this loading wave stress to the reference
dp = τ (12)
2 σe stress σ 0 is
In Eq. (12), ˙ p = tc
˙ p. ρ c0V1 1 V1 1 L0
= = (20)
The plastic response of the material is characterized by a power σ0 0 c0 0 Lc
law rate hardening of the form Hence, the stress carried by the loading wave (according to a one
σ 1/m dimensional linear elastic analysis) is proportional to L0 /Lc and is
e
˙ p = tc ˙ 0 (13)
g inversely proportional to the non-dimensional material parameter
Here, σe = e /σ0 , ˙ 0 is a reference strain rate, m is the rate sensi- 0 . Hence, with material properties fixed, the stress carried by the
loading wave increases with increasing relative bar size, L0 /Lc with
tivity exponent.
the quasi-static limit emerging as L0 /Lc → 0.
The flow strength function g in Eq. (13) is taken to be a function
Thus, the boundary value problem is characterized by the
of p and have the form
non-dimensional material parameters, 0 , ν , N and m; the non-
N
p dimensional geometrical parameter R0 /L0 ; the non-dimensional
g( )= 1+ (14)
rise time tr ; and the non-dimensional parameters, L0 /Lc and κ , that
p
0
Here, p = ˙ p dt and N is the strain hardening exponent. Since involve geometry, loading and material parameters.
g(0 ) = 1 in Eq. (14), σ 0 is now identified with the flow strength at To illustrate the scaling, let ρ ∗ = Aρ , then with
zero plastic strain. Note that up to the identification in Eq. (14), σ 0 E ∗ = A p E, σ0∗ = A p σ0 (21)
could be any convenient quantity having the dimension of stress.
The constitutive response is characterized by the non- the linear elastic wave speed scales as c0∗ = A( p−1 )/2 c0 .
dimensional material parameters. 0 , ν , m and N. For a given func- Taking V1∗ = A( p−1 )/2V1 , L∗0 = A( p−1 )/2 L0 , and ˙ 0∗ = ˙ 0 , the non-
tion R0 (z), the bar shape is characterized by the non-dimensional dimensional ratios L0 /Lc , 0 and κ , as well as the characteristic
ratio R0 (0)/L0 . time tc are unchanged with this scaling. Thus, with this scaling the
There are two key non-dimensional groups involving both load- solution of the dynamic initial/boundary value problem (with fixed
ing and material parameters. One is R0 /L0 ) coincides for both these sets of material and loading param-
eters.
L0 V1
= (15)
Lc c0 3. Numerical method and results
and the other is
V1 /L0 The numerical method is basically the same as in Needleman
κ= (16)
(1991); Knoche and Needleman (1993). The discretization is based
˙0
on linear displacement triangular elements arranged in quadrilat-
which is the ratio of the imposed strain rate to the material char-
erals of four “crossed” triangles and the time integration of the dis-
acteristic strain rate. The ratio L0 /Lc provides a measure of the ef-
cretized governing equations are integrated numerically by an ex-
fect of material inertia while κ provides a measure of the effect
plicit integration procedure (Belytschko et al., 1976), with a lumped
of loading rate, independent of material inertia. In the quasi-static
mass matrix. The constitutive update is based on the rate tangent
limit L0 /Lc → 0 so that, of course, the effect of inertia on the re-
modulus method of Peirce et al. (1984).
sponse vanishes. On the other hand, the role of κ persists in the
The fixed (non-dimensional) constitutive parameters are taken
quasi-static limit.
to be 0 = 0.004, ν = 0.3. The calculations are carried out for strain
There are other non-dimensional groups relating material pa-
rate hardening exponents m = 0.01 and m = 0.05. In most calcula-
rameters and loading parameters, but they are not independent
tions the strain hardening exponent is taken to be N = 0.01, which
of the ones already defined. For example, tc ˙ 0 , which can be re-
is nearly ideally plastic, but a few calculations employ N = 0.1
garded as a ratio of dynamic and constitutive time scales is, from
to assess the effect of strain hardening. The value of the (non-
Eqs. (10) and (16), given by
dimensional) rise time is taken to be tr = 1.265 × 10−3 in all cal-
L0 ˙ 0 E 1 culations.
tc ˙ 0 = = √ (17)
V1 σ0 κ 0
To give a perspective on what these non-dimensional parameter
values could correspond to, one possibility is E = 200 GPa, 0 =
Eq. (13) then can be rewritten as
80 0 MPa, c0 = 50 0 0 m/s, V1 /L0 = 10 0 0 s−1 , ˙ 0 = 10 0 0 s−1 and Tr =
σ 1/m
1 e 20 × 10−6 s. Also, with these values Lc = c0 /(V1 /L0 ) = 5 m (close to
˙p = √ (18)
κ 0 g the value in Knoche and Needleman (1993)).
A. Needleman / Mechanics of Materials 116 (2018) 180–188 183
Fig. 2. Nominal stress-strain curves. (a) m = 0.01, N = 0.01. (b) m = 0.05, N = 0.01.
Fig. 3. Evolution of Ar (0) and Ar (L0 ), with Ar (z) given by Eq. (22). (a) m = 0.01, N = 0.01, L0 /Lc = 0.004. (b) m = 0.01, N = 0.01, L0 /Lc = 0.012.
the notch root and reach p ≈ 0.3, but the deformation eventually this strain concentration is very localized. The value of p in the
concentrated at the impact end. The distribution of σ h in Fig. 6b neck at z = L0 is about 0.7 over a fairly large region. The hydro-
shows evidence of the initial neck development at z = 0. There are static stress distribution in Fig. 7c is nearly symmetrical consistent
three concentrations of hydrostatic tension; at the notch root, at with the nearly equal necking at z = 0 and z = L0 .
the center of the bar at z = 0 and at the center of the bar at z = L0 . To give an indication of the length scales involved, with, from
The maximum positive hydrostatic stress is in the neck that forms Eq. (15), Lc = c0 /(V1 /L0 ) = 5m L0 /Lc = 0.01 corresponds to 5 cm so
at z = L0 , reaching 0.79. There is also a region of negative σ h along that the transition from necking at z = 0 to z = L0 occurs for L0
the axis as a consequence of the initial neck formation there. The between about 4cm and 8cm.
distributions of plastic strain p and σ h in Fig. 6 are very different
from what would be obtained from a quasi-static analysis. 3.2. Fixed L0 /Lc , varying κ
The calculation with m = 0.05, N = 0.01 and L0 /Lc = 0.010 is
unusual in that necking occurred nearly simultaneously at the The calculations in this section are carried out for L0 /Lc = 0.01
notch plane (z = 0) and at the loaded end (z = L0 /2). Fig. 7a shows and m = 0.05. In Fig. 4, where κ = 1, this is the case for which
the evolution of the area ratios Ar (0) and Ar (L0 ) with strain, U/L0 . necking occurs nearly simultaneously at z = 0 and z = L0 . Fig. 8
Although Ar (L0 ) grows slightly faster from the beginning, the two shows nominal stress-strain curves and the evolution of RA with
grow at nearly the same rate and when Ar (L0 ) = 2, the area ratio imposed strain, U/L0 , for κ = 10, 1 and 0.1. Larger values of κ , see
at the z = 0 is Ar (0 ) = 1.96. The strain distribution in the vicinity Eq. (16), correspond to larger imposed strain rates relative to the
of the notch in Fig. 7b is very similar to that in Fig. 5 with the material strain rate ˙ 0 .
strain concentration from the notch root emanating at about 45°. From Eq. (17), tc ˙ 0 → 0 as κ → ∞ and tc ˙ 0 → ∞ as κ → 0. With
In Fig. 7b the plastic strain near the notch root exceeds 1.0 but tc ˙ 0 the ratio of inertial and material time scales, this indicates that
A. Needleman / Mechanics of Materials 116 (2018) 180–188 185
Fig. 7. (a) Evolution of the area ratios at z = 0 and z = L0 , Ar (0)/Ar (L0 ). (b) Distri-
bution of effective plastic strain p . (c) Distribution of hydrostatic stress σ h . For
L0 /Lc = 0.010, m = 0.05, N = 0.01 at U/L0 = 0.294.
Fig. 9. (a) Distribution of effective plastic strain p for L0 /Lc = 0.010, m = 0.05. (a)
κ = 10 at U/L0 = 0.253. (b) κ = 0.1 at U/L0 = 0.257.
creases dates back to the 1930s, see for example Mann (1936); von as corresponding to variations in bar size, although other interpre-
Karman (1942); Knoche and Needleman (1993); Klepaczko (2005); tations are possible and were discussed. Attention was principally
Vaz-Romero and Rodriguez-Martínez (2016). This critical velocity is directed at the effect of material inertia on whether necking de-
associated with material softening and often attributed to adiabatic veloped at the notch cross section or whether necking ultimately
heating. In the circumstances analyzed here there is a critical value occurred away from the notch.
of L0 /Lc beyond which the strain for necking decreases as seen in It was found that:
Fig. 2. Since, for fixed material properties, L0 /Lc ∝V1 , there is a crit-
ical imposed velocity beyond which the necking strain decreases. 1. With a fixed imposed strain rate, the applied strain to necking
This non-monotonic behavior is a consequence of material inertia; (as defined here) does not depend monotonically on size.
there is no material softening in the formulation. 2. The transition from notch induced necking to notch ignoring
As seen in Fig. 8b the qualitative nature of the response can necking depends on size and is driven by material inertia.
depend on value of the parameter κ that couples the loading rate 3. One of the key non-dimensional groups that involves a mea-
and the constitutive response through the material parameter ˙ 0 , sure of bar size is the ratio of the imposed velocity to an elas-
see Eq. (19). Thus, it is worth noting that, for a given value of the tic wave speed, the other is the ratio of the imposed strain
imposed strain rate, the predicted response can strongly depend rate to the material characteristic strain rate. The second non-
on the specified value of ˙ 0 . dimensional group is absent for a rate independent solid.
The parameter κ , the ratio between time scales associated with 4. With a fixed imposed strain rate and a fixed elastic wave speed,
the material and the loading, does not enter a rate independent necking was notch induced for sufficiently small values of the
formulation but does enter the formulation for any value of the imposed velocity (smaller bar sizes).
rate hardening exponent m = 0. Presumably, the rate independent 5. With a fixed imposed velocity and a fixed material characteris-
limit is somehow approached as m → 0; one possibility is that tic strain rate, necking was notch induced for sufficiently large
the applied strain at which the responses separate in Fig. 8b ap- values of the imposed strain rate (smaller bar sizes).
proaches infinity as m → 0. In any case, the dependence of the Thus, smaller may be stronger, see e.g. Fleck et al. (1994); Greer
necking behavior on κ as m → 0 remains to be investigated. Note et al. (2005), but larger is more dynamic.
that even in the quasi-static limit, κ can play a significant role, as
seen by Vasoya et al. (2016) in a context different from the one
Supplementary material
considered here.
The non-dimensional ratio L0 /Lc , Eq. (9), does enter in the rate
Supplementary material associated with this article can be
independent limit as does the characteristic time tc , Eq. (10), which
found, in the online version, at 10.1016/j.mechmat.2016.09.007.
then only serves as a quantity for normalizing the time, t = T /tc .
In the calculations here only one notch shape was considered, a
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