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Ford Lane

Bramshill

Hook
Tool Code: CFBM14
Hampshire

RG27 0RH
Document: MN-CFBM6-C
England 6 Arm Caged FullBore Flowmeter

6 ARM CAGED FULLBORE FLOWMETER

CFBM14: 111 / 16 ″ body x 7″″ casing

MECHANICAL SECTIONS
Maintenance Manual

Date: 1st February 1994

Author: Robert Holding

Revised: Daphne Outwin, May 2001

Approved: Duncan Fraser

Tel. +44(0)118 9326755 http://www.sondex.co.uk


Fax. +44(0)118 9326704 email: sondex@sondex.co.uk

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Printed October 5, 2001
CFBM14
6 Arm Caged FullBore Flowmeter Contents

Contents

0 About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-1


0.1 Manual History 0-1
0.2 Updates To Be Used With This Manual 0-1
0.3 Technical Help 0-1
0.4 Feedback 0-1

1 Mechanical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1.1 Description 1-1
1.2 CFB Disassembly 1-2
1.3 CFB Reassembly 1-4
1.4 Maintenance 1-5

APPENDIX A Equipment And Spinner Options . . . . . . . . . . . . . . . . . . . .A-1


A.1 Ancillary Equipment A-1
A.2 Downflow Shaft Options A-2

APPENDIX B Drawings And Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . .B-1

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 ii
CFBM14
6 Arm Caged FullBore Flowmeter Chapter 0. About This Manual

0 ABOUT THIS MANUAL

0.1 MANUAL HISTORY

Date Issue Description


22/05/01 C Spinner options information incorporated within manual, see Section
A.2 Downflow Shaft Options
MUD-0016 now incorporated.
Assemblies, parts lists and maintenance instructions updated. Manual
updated to on-line format.

0.2 UPDATES TO BE USED WITH THIS MANUAL

Datea Update Description


n/a

a.
Note: this chapter shall be updated to include information on manual updates to be used with this manual,
irrespective of current manual issue.

0.3 TECHNICAL HELP

For further technical help contact Sondex as follows:

Address: Ford Lane, Bramshill, Hook, Hampshire, RG27 0RH, UK


Telephone: +44(0)118 932 6755
Fax +44(0)118 932 6704
Email: Sondex@sondex.co.uk

0.4 FEEDBACK

Please help us to improve future issues of this manual by sending comments or corrections to
Sondex as above.

In your feedback please make reference to:

• The manual title, version and section


• Misprints, errors or unclear explanations
• General comments and suggestions.

Thank you.

Photographs and sketches are for illustration purposes only. Depending on the tool
model that you have, certain features or dimensions may differ from those shown.

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 11, 2001 0-1
CFBM14
6 Arm Caged FullBore Flowmeter Chapter 1. Mechanical Description

1 MECHANICAL DESCRIPTION

HOT WORK! Sondex equipment may, under certain circumstances or failure


Warning! modes, become a potential source of ignition. Using it must therefore be
considered "HOT WORK" and appropriate precautionary procedures should be
followed when testing at surface in areas where there is a risk of gas leaks or other
potentially explosive atmospheres.

1.1 DESCRIPTION

Standard Caged FullBore (CFB) flowmeters comprise three main units:

Electronics Section (see CFBE manual)

• Pressure Housing.
• PSU/Driver circuit board.
• Flowmeter Logic circuit board.
• Pressure tight Upper Head fitted with monoconductor pin.
• Lower End fitted with 8 pin internal connector.

Sensor Section (see CFBE manual)

• Sensor Body containing Sensor Assembly and 8 pin internal connector.


• Locking Spring to prevent unscrewing from the Spinner Section.

Spinner Section (this manual)

• Centraliser mechanism including Arms, Main Shaft, Spring Housing and Bottom
Nose.
• Shaft assembly comprising Shaft, Magnet Assembly and Bearings.
• Spinner Blade Assembly.

Six arm Caged FullBore flowmeters are protected and operated by a 6 arm spring-bow centraliser.

Ref.: CFBM14 General Assembly Drawing 05028

The opening force is supplied by a Spring (item 37). As it opens, the Closing Arms (item 7) pull the
Housing (item 8) off the Spinner Assembly (item 12). Another spring (item 42) opens out the 4 blade
spinner into the flow, and the tool is operational.

If the tool passes through any constriction, either up or down, or if for any other reason the
centraliser starts to close, the spinner will be stopped and retracted. The closing arms are supplied
for the minimum I.D. of the casing but will centre the tool over a range of diameters slightly greater
than this.

A magnet at the top end of the spinner shaft rotates inside the oil filled Sensor Assembly. Oil leaks
out during logging to lubricate the bearings. This chamber must be filled before every logging
operation. See CFBE Manual for Oil Filling Procedure. Outside this chamber (at atmospheric
pressure), 5 Hall Effect Devices (HEDs) detect the magnets’ rotation.

Since the overall CFB design allows the spinner to occupy a large cross section of the flow, a lower
tool joint can not be easily mechanically supported. It is therefore not possible to mount anything
below the tool.

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Document: MN-CFBM6-C Printed July 1, 2003 1-1
CFBM14
6 Arm Caged FullBore Flowmeter Chapter 1. Mechanical Description

1.2 CFB DISASSEMBLY

Ref.: CFB Spinner mechanical assembly drawing 05028


CFB Sensor assembly drawing 07702

Item numbers refer to the mechanical assembly drawing unless otherwise


in dicated.

1 Remove spring retainer nut (item 13) below the spinner. This is done by screwing it up
clockwise until it is possible to push out the small pin (item 43) through the threaded
shaft (item 11). Now unscrew the spring retainer nut downwards in the usual way.

Item 11

Item 42 Item 13

Item 43
Item 12

2 Withdraw the spinner blade assembly (item 12) from the lower threaded shaft (item 11).

3 If the Sensor assembly is connected to the mechanical Spinner assembly, disconnect it as


follows:

i. Lift the bent end of the


Locking Spring (item 3,
07702) out of locating groove
in ring (item 2).

ii. Unscrew ring to release the


Sensor assembly (07702).
Take care when pulling off the
Sensor assembly so as not to
damage the Magnet Assem-
bly (item 2) or Shaft (item 9).

Locking Spring

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Document: MN-CFBM6-C Printed October 5, 2001 1-2
CFBM14
6 Arm Caged FullBore Flowmeter Chapter 1. Mechanical Description

Item 9 4 Unlock the two grub screws (item


35) and screw out sufficient to
unscrew Magnet Holder (item 21)
from the Shaft (item 9). Slide
Sleeve (item 22) from the Shaft.

Item 22
Item 21

5 Slide Shaft downwards approximately 2″ and then push back up to push out the upper
Bearing (item 36) from the Housing (item 3). Once done, extract the Shaft downwards
between the centraliser arms. Handle the shaft with great care as it must not be bent.

In order to remove the lower bearing (second of item 36), the Shaft must be unscrewed from the
mushroom shaped bearing retainer (item 10). This is presently prevented from being unscrewed by
a grub screw (item 38) which is inside the knuckle joint of the lower threaded shaft (item 11) and
partly hidden under the lower end of the spring inside (item 32). There are two possible ways to
remove the bearing:

6 The Preferred Method:


Turn Lower Threaded Shaft (item 11) relative to the Bearing Retainer (item 10) until the
head of the grub screw (item 38) can be seen through the access hole of the Bearing
Retainer when the hole is opposite the U-shaped cutout of the Lower Shaft.

Insert a 1.5mm AF Allen key and


unscrew the grub screw (item 38) while
allowing the Spring (item 32) to be
pushed upwards out of its way.
Unscrew the grub screw until its head is
just proud of the outer diameter of the
Spring, thus preventing the Bearing
Retainer from rotating in the Lower
Shaft.

The mushroom shaped bearing retainer can then be unscrewed from the spinner shaft.
This is a tight fit by design and may therefore be quite stiff. If it becomes more stiff after
just a few turns, check that the grub screw has been sufficiently loosened.

7 The Alternative Method:


Disassemble the knuckle joint (items 10 & 11) using a pair of needle nose pliers to lift the
end of spring (item 32) out of the U-shaped cutout. The spring can be ‘unscrewed’ in order

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 1-3
CFBM14
6 Arm Caged FullBore Flowmeter Chapter 1. Mechanical Description

to remove it. This gives good access the to the grub screw (item 38) which holds the
bearing retainer and it can now be removed. This method is not recommended
unless absolutely necessary.

8 The lower bearing (item 36) can now be removed.

9 To gain access to the O’rings, the


housing shaft (item 9) must be
removed from the main shaft (item
6). A special tool (pt no 00615) is
required.

Special ToolSpecial
xxxxx Tool 00615

1.3 CFB REASSEMBLY

This is the reverse of Section 1.2 CFB Disassembly, with the following notes:

Ref.: CFB Spinner assembly drawing: 05028


CFB Sensor assembly drawing 07702

1 Inspect the following components for damage and replace if necessary:

• 1 off item 12 (Spinner assembly).


• 1 off item 9 (Spinner Shaft).
• All pins, pivots and bushes.

2 Fit new Bearings (2 off item 36), and lubricate with a light oil prior to storage (not WD 40
as it is too thin and leaves a tacky film on the bearing surfaces after drying).

3 Clean and grease O’ring seals using silicone grease. Replace the following O’rings:

• 2 off item 5, 07702


• 2 off item 6, 07702

Note: O’rings items 39 and 40 are environmental only and not pressure seals but should be replaced if
damaged.

4 Spinner rotation should satisfy the Before Logging Check (Mechanical) No. 2, see CFBE
Manual.

5 Note that each part of the rotating assembly is separately balanced but small amounts of
overall imbalance can be corrected by rotating the hub of the spinner assembly (item 12)
around the lower threaded shaft (item 11), and/or by rotating the lower shaft with respect

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 1-4
CFBM14
6 Arm Caged FullBore Flowmeter Chapter 1. Mechanical Description

to the mushroom retainer (item 10). Final balancing is best achieved by filing the tip of the
‘heaviest’ spinner blade.

When the magnet holder has been screwed on there must be an end float of about
Warning! 0.5mm to allow for thermal expansion of the body relative to the main shaft. If not,
the bearings will stick at high temperature under end load and may be permanently
damaged.

6 The spinner hub and blades are supplied as a carefully fitted assembly. It is not practical
to supply and fit individual blades.

7 When fully reassembled, check


that the stainless mandrel (item Item 41
6) is fully screwed into the
bronze bush (item 3) above it
and locked with the three grub
screws (item 41). Access to the
three grub screws is through the
holes in the knurled threaded
ring (item 2).
Item 2 Item 3

1.4 MAINTENANCE

See also Before Logging Checks in CFBE manual.

Before logging the tool must be oil filled, see CFBE Manual

After logging the bearings must be cleaned and lubricated, see CFBE Manual.

If the tool experiences H2S gas or temperatures above 150°C, the following Spinner Section
O’rings must be replaced:

• 1 off item 39
• 1 off item 40
• 2 off item 5, 07702
• 2 off item 6, 07702

Several main parts of the Sensor Section are made from Al/Bronze and will change colour from
bronze to black as a sulphide layer is created by H2S gas. This layer should not be removed by
polishing.

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 1-5
CFBM14
6 Arm Caged FullBore Flowmeter APPENDIX A. Equipment And Spinner Options

APPENDIX A EQUIPMENT AND SPINNER OPTIONS

Item Part no. Description


1 CFBM14 Caged Fullbore Flowmeter, 6 arm: 111/16″ x 7″

A.1 ANCILLARY EQUIPMENT

Special Tools

PARTS LISTING
Part: Issue: Drawn: Checked: Approved:

Date: Date: Date:


91050 -
--/--/-- --/--/-- --/--/--
Description:

Tool Kit for all 1 11/16 Tools SX and GO

CHANGE HISTORY RELATED DOCUMENTS


Iss Date Remarks Chkd Appr # Documents Issue Notes

--/--/--

- --/--/--

PARTS LIST
Item Part No. Issue Description Component Value Qty Units Remarks

001 91005 - Spanner Open Ended 42mmx38mm 2.00 each

002 91019 - Spanner C 50mm 35mm 1.00 each

003 10038 A Spanner Box MOD 2.00 each

004 91028 - Spanner 3/8x5/16 1.00 each

005 91027 - Spanner Single Open End 18mm 1.00 each

006 91029 - Key Hex Metric 1.00 each

007 91030 - Punch Pin Parallel set 1.00 each

008 00615 A Assy Spanner PKJ 1.00 each

009 91293 P T 1 Screwdriver Parallel tip (3 0 x 75) 1.00 each

010 91105 - Toolroll With SX Badge Large Black 1.00 each

011 91104 - Screwdriver Parallel tip (5 5 x 200) 1.00 each

012 91103 - Pliers Circlip 812 Chrome/Van 1.00 each

013 91102 - Pliers Mini Flat Nose 5 Inch 1.00 each

014 10037 A Bar Tommy 2.00 each

015 10051 A Hex Socket Nut 4BA MOD 1.00 each

016 91280 - Hammer, 4oz ball pein 1.00 each

017 91130 - Pin C Spanner 35-50mm 1.00 each

(AR = As Required)

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 A-1
CFBM14
6 Arm Caged FullBore Flowmeter APPENDIX A. Equipment And Spinner Options

A.2 DOWNFLOW SHAFT OPTIONS

Ref. Spinner Shafts Family drawing 07520


Spinner Options table CFB Spinner Options.xls

Standard lower shafts are spring mounted to the upper shaft to allow the spinner to be hit or pushed
without permanently deforming the shafts.

Some users have requested the coupling of the lower shaft to the upper to be solid. For every
standard flexibly coupled type there is now a ‘solid’ version.

Standard lower shafts allow the spinner blades to fold down if they are pressed downwards at their
tips whether the spinner activating spring is compressed or not. This condition can occur with high
flowrates of liquid moving downwards over the spinner. Standard shafts can be recognised by both
upper and lower edges of actuation shoulder being rounded. (See Spinner Shafts Drawing 07520).

‘Downflow’ lower shafts require the complete spinner blade unit and hub to move down before the
spinner blades will close. This can only happen when the centraliser arms close, forcing the spinner
blades to close down. Downflow shafts can be recognised by the lower edge of the actuation
shoulder being square.

The spinner hub in the downflow spinner blade assembly is different from the standard hub.Sondex
recommend use of the downflow shaft and spinner blade assembly option in injection wells.The
nominal size of the CFB is the size of casing in which it is designed to be used.

• 7″ series shafts are fitted to 7″ and 95/8″ sizes.


• 5″ series are for 5½″, 5″ and 4½″ sizes

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 A-2
.
A–3

6 Arm Caged FullBore Flowmeter CFBM14


This document contains proprietary information. Copyright 2001 © Sondex Ltd.
Tool Description Drawing Closing Casing Working Working Spinner Spinner Casing Casing Casing
Code Mechanical Section No. Diameter Diameter ID max ID min Assy Part No. Assy Dia. Dia OD ID max ID min
CFB M01 3 arm 1.11/16" x 4 1/2" casing 02019 1 11/16 4 1/2 4.10 3.80 01872 2.60 4 1/2" 4.090 3.826
CFB M02 3 arm 1.11/16" x 5" casing 02086 1 11/16 5 4.50 4.20 01870 3.15 5" 4.560 4.276
CFB M03 3 arm 1.11/16" x 5 1/2" casing 02090 1 11/16 5 1/2 4.90 4.60 01871 3.30 5 1/2" 5.044 4.670
CFB M04 3 arm 1.11/16" x 7" casing 02013 1 11/16 7 6.20 5.90 01842 4.24 7" 6.538 5.920
CFB M05 3 arm 1.11/16" x 9 5/8" casing 05043 1 11/16 9 5/8 9.00 5.60 01894 6.08 9 5/8" 9.063 8.535

CFB M06 3 arm 1.1/2" x 4 1/2" casing 05041 1 1/2 4 1/2 4.10 3.80 01872 2.60
CFB M07 3 arm 1.1/2" x 5" casing 02048 1 1/2 5 4.50 4.20 01870 3.15
CFB M08 3 arm 1.1/2" x 5 1/2" casing 05042 1 1/2 5 1/2 4.90 4.60 01871 3.30
CFB M09 3 arm 1.1/2" x 7" casing 02033 1 1/2 7 6.20 5.90 01842 4.24
CFB M10 3 arm 1.1/2" Not used

CFB M11 6 arm 1.11/16" x 4 1/2" casing 05044 1 11/16 4 1/2 4.10 3.80 01872 2.60
CFB M12 6 arm 1.11/16" x 5" casing 05045 1 11/16 5 4.50 4.20 01870 3.15
CFB M13 6 arm 1.11/16" x 5 1/2" casing 05046 1 11/16 5 1/2 4.90 4.60 01871 3.30
CFB M14 6 arm 1.11/16" x 7" casing 05028 1 11/16 7 6.20 5.90 01842 4.24
CFB M15 6 arm 1.11/16" x 9 5/8" casing 05049 1 11/16 9 5/8 9.00 8.50 01894 6.08

CFB M16 6 arm 1.1/2" x 4 1/2" casing 07093 1 1/2 4 1/2 4.10 3.80 01872 2.60
CFB M17 6 arm 1.1/2" x 5" casing 07077 1 1/2 5 4.50 4.20 01870 3.15
CFB M18 6 arm 1.1/2" x 5 1/2" casing 1 1/2 5 1/2 4.90 4.60 01871 3.30
CFB M19 6 arm 1.1/2" x 7" casing 07076 1 1/2 7 6.20 5.90 01842 4.24
CFB M20 6 arm 1.1/2" Not used

CFB Options Table


A–4

6 Arm Caged FullBore Flowmeter CFBM14


This document contains proprietary information. Copyright 2001 © Sondex Ltd.
CFBM14
6 Arm Caged FullBore Flowmeter APPENDIX B. Drawings And Parts Lists

APPENDIX B DRAWINGS AND PARTS LISTS

6 arm Spinner

Tool Codes Tool Body Operating Casing Assembly/Parts List No.


CFBM14 111/16″ 7″ 05028-D
Sensor Assembly 111/16″ 07702-A

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Document: MN-CFBM6-C Printed October 5, 2001 B-1
B–2

6 Arm Caged FullBore Flowmeter CFBM14


This document contains proprietary information. Copyright 2001 © Sondex Ltd.
CFBM14
6 Arm Caged FullBore Flowmeter APPENDIX B. Drawings And Parts Lists

PARTS LISTING
Part: Issue: Drawn: Checked: Approved:
AJB DJF
Date: Date: Date:
05028 D
6/29/94 --/--/-- 6/29/94
Description:

Assy Springbow CFB Mechanical Section, Dia 1 11/16 x 7

CHANGE HISTORY RELATED DOCUMENTS


Iss Date Remarks Chkd Appr # Documents Issue Notes

D 5/12/00 SEE ECR 559 AJB AJB

PARTS LIST
Item Part No. Issue Description Component Value Qty Units Remarks

001

002 01802 C Nut Locking 1 11/16 1.00 EACH

003 01803 D Housing Shaft 1 11/16 1.00 EACH

004 00506 H End Cap, Body 1.00 EACH

005 05101 C Body Centraliser 1 11/16 1.00 EACH

006 01838 B Main Shaft, 1 11/16 x 7 1.00 EACH

007 05108 A Arm Link 7 Closing 6.00 EACH

008 05105 B Housing Spinner Closing 7 Casing 1.00 EACH

009 01809 E Upper Spinner Shaft (7 Type) 1.00 EACH

010 01810 F Mushroom 1.00 EACH

011 01825 E Lower Spinner Shaft (7 Type) 1.00 EACH

012 01842 A Assy Spinner 1 11/16 x 7 1.00 EACH

013 01830 B Spinner Nose 1.00 EACH

014 05103 C Springbow Type A, 7 Type 3.00 EACH

015 05137 A Assy Pivot Arm, Springbow, 1 11/16 Tools 3.00 EACH

016

017

018 05104 D Springbow Type B, 7 Type 3.00 EACH

019 05107 B Nose Lower 6 Arm 1.00 EACH

020

021 01845 B Assy Magnet Holder 1.00 EACH

022 01814 C Spacer Sensor End 1.00 EACH

023

024 05112 A Collar Spring 1.00 EACH

025 00513 C Pin Collar PRC 1.00 EACH

026

027

028

029 01040 A Pin, Spirol, 3/16 x 7/8 Long, St/Steel 3.00 EACH

030

031

032 91004 - Spring Compression St/St 0 360 (OD) x 0 438 (FL) 62 5lb/in 1.00 EACH

033

034

035 93043 - Screw Grub Skt Hd M3x04mm Lg SS 2.00 EACH

036 01155 A Bearing Ball, Radial 9mm OD 2.00 EACH

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 B-3
CFBM14
6 Arm Caged FullBore Flowmeter APPENDIX B. Drawings And Parts Lists

PARTS LISTING
Part: Issue: Drawn: Checked: Approved:
AJB DJF
Date: Date: Date:
05028 D
6/29/94 --/--/-- 6/29/94
Description:

Assy Springbow CFB Mechanical Section, Dia 1 11/16 x 7

PARTS LIST
Item Part No. Issue Description Component Value Qty Units Remarks

037 00531 A Spring External 1.00 EACH

038 01856 A Screw Grub Skt Hd M3 MOD 1.00 EACH

039 99120 - O Ring Viton 90 Type 120 1.00 EACH

040 99012 - O Ring Viton 90 Type 012 1.00 EACH

041 93010 - Screw, Grub Skt Hd, M5 x 10mm Lg, SS 3.00 EACH

042 91002 - Spring Compression St/St 0 360 (OD) x 2 500 (FL) 6 9lb/in 1.00 EACH

043 01837 A Retaining Pin, Spinner Nose 1.00 EACH

044 93014 - Pin, Spirol, 2 5mm x 18mm Lg, SS 3.00 EACH

045 93069 - Pin Spirol 3mm x 18mm Long St/Steel 3.00 EACH

046 93005 - Pin, Spirol, 2 5mm x 16mm Lg, SS 9.00 EACH

047 93070 - Pin Spirol 3mm x 12mm Long St/Steel 6.00 EACH

048 01030 - Screw, Grub Skt Hd, M6 x 6mm Long, St/Steel 1.00 EACH

This document contains proprietary information. Copyright 2001 © Sondex Ltd.


Document: MN-CFBM6-C Printed October 5, 2001 B-4
B–5

6 Arm Caged FullBore Flowmeter CFBM14


This document contains proprietary information. Copyright 2001 © Sondex Ltd.
CFBM14
6 Arm Caged FullBore Flowmeter APPENDIX B. Drawings And Parts Lists

PARTS LISTING
Part: Issue: Drawn: Checked: Approved:
JB DJF DJF
Date: Date: Date:
07702 A
3/6/96 5/30/96 5/30/96
Description:

Assy, Sensor Section, 1 11/16, Flowmeter (CFB/CFS)

CHANGE HISTORY RELATED DOCUMENTS


Iss Date Remarks Chkd Appr # Documents Issue Notes

A 5/30/96 Initial Release DJF DJF

PARTS LIST
Item Part No. Issue Description Component Value Qty Units Remarks

001 01801 C Housing Sensor 1 11/16 1.00 EACH

002 01844 C Assy Sensor Flowmeter 1 11/16 1.00 EACH

003 01849 A Spring Locking, 1 11/16 Tools 1.00 EACH

004 01839 A Pin Locking Sensor Housing 1.00 EACH

005 99023 - O Ring Viton 90 Type 023 2.00 EACH

006 99124 - O Ring Viton 90 Type 124 2.00 EACH

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Document: MN-CFBM6-C Printed October 5, 2001 B-6

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