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Basic Electronics. Basic Cellphone Accessories. Basic Jumpering Technique.

Basic Hot air Technique. Basic Trouble Hardware Shooting.

Chapter 1
BASIC TOOLS AND EQUIPMENTS
1. precision set of screwdrivers - opening tools
T5, T6, T7

2. Tweezers
a. bend tip - ideal for replacing I.C.

b. straight tip - ideal for backlighting, jumpering

3. cleaning materials and solutions

a. eraser - for removing stains/clean contacts usually for keypad malfunctions.
b. toothbrush - for removing stains from eraser and others

c. lacquer thinner - for first aide for water damaged

d. flux inject - for reheating a component

e. ensenso - for reheating, ideal for begginners

f. alcohol 70% solution - alternative sol'n 4 lacqueer

g. lighter fluid -

4. analog multi tester

 a. DCV10 - for voltage testing direct current
b. X1 - for continuity testing,jumpering

5. Soldering iron with stand 2 pieces 20 or 30 watts

6. Soldering lead .03mm- for Resoldering cold solder's.

7. Soldering paste - for cleaning soldering tips, etc

8. Dessoldering wire - substitute for dessoldering pump to remove excess lead in the
pcb

9. Maintenance plate-used to hold the pcb and to avoid ESD- electro static discharge

10. BGA plate (ball grid array) - for reballing I.C. serve as molder for balls of I.C.

11. spatula- for applying bga paste to bga plate, used for reballing ic.

12. bga paste - soldering paste in a form of paste for reballing

13. magnifying lamp with lens - for small components to identify small parts.
14. regulated power supply variable - for battery shock, battery replacement.., etc

15. jumper wire double coated wire- for lost connection problem

16. hot air (rework station)- for removing/ resoldering small components, IC, etc
 17. cutter plier

18. long nose plier

19. cutter blade

20. repair manual with schematic diagram vol. 2 nokia series

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Chapter 2
 BASIC ELECTRONICS

1. RESISTOR - an electronic device that resist the flow of current in a given circuit.
PHYSICAL APPEARANCE

SCHEMATIC DIAGRAM SYMBOL

2. CAPACITOR - an electronic device that store electrical charge in a given circuit.

PHYSICAL APPEARANCE

SCHEMATIC DIAGRAM SYMBOL

3. INDUCTOR - an electronic device that induce current in a given circuit.

PHYSICAL APPEARANCE

SCHEMATIC DIAGRAM SYMBOL

4. TRANSISTOR - an electronic device that acts like a switch and amplify.

PHYSICAL APPEARANCE
 SCHEMATIC DIAGRAM SYMBOL

5. INTEGRATED CIRCUIT (IC) - A complex set of electronic components and their

interconnections that are etched or imprinted onto a tiny slice of semiconducting
material.
PHYSICAL APPEARANCE

SCHEMATIC DIAGRAM SYMBOL

6. RFPA (Radio frequency power amplifier) - an electronic device that amplify to

produce a signal.
PHYSICAL APPEARANCE

SCHEMATIC DIAGRAM SYMBOL

REFER TO DIAGRAM IT IS ALMOST THE SAME WITH THE INTEGRATED IC

7. FREQUENCY BANDS
900MHZ
1800MHZ
1900MHZ
850MHZ
 8. FREQUENCY BANDS PACKAGES
a. SINGLE BAND - 900MHZ ex. 5110,6110
b. DUAL BAND - 900MHZ/1800MHZ ex. 3210,3100, 7650
C. TRI BAND - 900MHZ/1800MHZ/1900MHZ ex. 6600
D. QUAD BAND - 850MHZ /900MHZ/1800MHZ/1900MHZ ex. N70
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Chapter 3

CELLPHONE ACCESSORIES
1. SWITCH - an electronic device that used to power on and off the phone

2. SPEAKER - an electronic device that converts electrical impulse to audio waves

3. MICROPHONE - an electronic device that converts audio waves

to electrical impulse.

4. BUZZER - an electronic device that has an armature inside to produce sound.

5. VIBRA MOTOR - an electronic device that has an armature inside to produce
vibration.

6. LCD- Liquid crystal display

ESD- Electrostatic discharge

Electrostatic discharge is a serious issue in solid state electronics, such as
integrated circuits. Integrated circuits are made fromsemiconductor materials such as
silicon and insulating materials such as silicon dioxide. Either of these materials can
suffer permanent damage when subjected to high voltages; as a result, there are now a
number of antistatic devices that help prevent static build up.

ESD PREVENTION
1. HOLD PCB AT THE SIDE
2. USE MAINTENANCE PLATE
3. DISCHARGE ESD IN THE BODY
4. DISCHARGE CAPACITOR
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Chapter 4
JUMPERING TECHNIQUE(basic)
materials needed:
soldering iron 20 watts 2 pcs
soldering stand 2 pcs
soldering lead
jumper wire or magnetic wire
soldering paste
BACKLIGHTING PROCEDURE
1.) Get the mapping of the pcb backlight.
ex. 3310
LCD LED
KEYPAD LED
2.) Get the polarity of the bulb.
3.) Install backlight according to their polarity and their pcb mapping.

note: do not mix high resistance bulb to low resistance bulb.

types of connection:
a.) series connection
b.) parallel connection
activity:
1. install backlight at flat surface board
2. install backlight at hanged surface board
3. make a jumper
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Chapter 5
Rework Station "HOT AIR"

Basic Tools Basic Electronics.

Materials:
a.) Hot air
b.) Tweezzer Bend or Straight tip
c.) Maintenance Plate
d.) Ensenso/flux
e.) PCB

Activity:
1. Reheat/resolder/reconnect small components
ex. resistor,capacitor,inductor
2. Reheat/reconnect Spider type IC
3. Reheat/Reconnect BGA type IC
 BACK TO TOP

Chapter 6
HARDWARE TROUBLE SHOOTING
INFORMATION NEEDED IN CELLPHONE REPAIR

(objective: student must know how to take down notes for their repairs )

1. HISTORY (WHAT HAPPEN TO THE PHONE/HARDWARE/SOFTWARE)

2. SERIAL NO. (IMEI *#06#)

3. VERSION NO. (*#0000#)

4. BATTERY NO.

5. BOARD NO.

6. CPU NO.

7. MISSING PARTS

8. PRESENCE OF FLUX

MINOR REPAIRS

(objective: to be able to identify the types of repairs and phone problems)

1. NO AUDIO RECEPTION

2. NO AUDIO TRANSMISSION
3. NO RING TONE

4. DISPLAY MALFUNCTION

5. KEYPAD MALFUNCTION

6. INSERT SIM CARD

MAJOR REPAIRS

1. HANGING/AUTO SHUT OFF

2. WATER DAMAGED

3. CONTACT SERVICE

4. NOT CHARGING

5. NO POWER

6. NO SIGNAL

MINOR REPAIRS

1. NO AUDIO RECEPTION
DIAGNOSIS REMEDY
a.) SPEAKER/EARPIECE a.) TEST/LIFT PINS/REPLACE
b.) SPEAKER INTERFACE b.) CLEAN W/ERASER
c.) SMALL COMPONENTS c.) REHEAT/REPLACE
d.) LOST CONNECTION d.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. from audio ic to speaker interface

e.) AUDIO IC (COBBA) e.) REHEAT/REBOLL/REPLACE

f.) BP (board problem) f.) RTO (return to owner)

note: before RTO try software trouble shooting first

2. NO AUDIO TRANSMISSION
DIAGNOSIS REMEDY
a.) MIC/MOUTH PIECE a.) TEST /LIFT PINS/REPLACE
b.) MIC INTERFACE b.) CLEAN W/ERASER
c.) SMALL COMPONENTS c.) REHEAT/REPLACE
d.) LOST CONNECTION d.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. from audio ic to mic interface

e.) AUDIO IC (COBBA) e.) REHEAT/REBOLL/REPLACE

 f.) BP (board problem) f.) RTO (return to owner)

note: before RTO try software trouble shooting first

3. NO RING TONE
DIAGNOSIS REMEDY
a.) BUZZER a.) TEST/LIFT PINS/REPLACE
b.) BUZZER INTERFACE b.) CLEAN W/ERASER
c.) SMALL COMPONENTS c.) REHEAT/REPLACE
d.) LOST CONNECTION d.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. from UI ic to buzzer interface

e.) AUDIO IC (COBBA) e.) REHEAT/REBOLL/REPLACE

f.) BP (board problem) f.) RTO (return to owner)

note: before RTO try software trouble shooting first

4. DISPLAY MALFUNCTION
DIAGNOSIS REMEDY
a.) LCD a.) REPLACE IF DAMAGED
b.) LCD INTERFACE b.) CLEAN/VOLTAGE TEST /JUMPER
d.) LOST CONNECTION d.) RECONNECT/JUMPER
c.) SMALL COMPONENTS c.) REHEAT/REPLACE

note: use schematic diagram to check the connection and

e.) POWER IC (CCONT) e.) REHEAT/REBOLL/REPLACE

small components. from POWER IC to LCD interface

f.) BP (board problem) f.) RTO (return to owner)

note: before RTO try software trouble shooting first

5. KEYPAD MALFUNCTION
DIAGNOSIS REMEDY
a.) CASING a.) FIT PROPERLY /REPLACE
b.) KEYPAD INTERFACE b.) CLEAN W/ERASER
c.) SMALL COMPONENTS c.) REHEAT/REPLACE
d.) LOST CONNECTION d.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. from CPU to KEYPADTRANSISTOR
JUMPER TO GROUPMATES

e.) UPP/CPU (IF NECESSARY) e.) REHEAT/REBALL/REPLACE

f.) BP (board problem) f.) RTO (return to owner)

note: before RTO try software trouble shooting first

 6. INSERT SIM CARD
DIAGNOSIS REMEDY
a.) SIMCARD a.) TEST /REPLACE IF DAMAGED

b.) LCD INTERFACE b.) CLEAN/VOLTAGE TEST /JUMPER

c.) SMALL COMPONENTS c.) REHEAT/REPLACE
d.) LOST CONNECTION d.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. from POWER IC to SIMCARD interface

e.) POWER IC (CCONT) e.) REHEAT/REBOLL/REPLACE

f.) BP (board problem) f.) RTO (return to owner)

note: before RTO try software trouble shooting first

MAJOR REPAIRS
BACK TO TOP

1. HANGING/AUTO SHUT OFF

DIAGNOSIS REMEDY
a.) BATTERY a.) TEST /SHOCK/ REPLACE
b.) BATTERY TERMINAL b.) LIFT PINS/RESOLDER/REPLACE
c.) BATTERY INTERFACE c.) CHECK IF SHORTED
d.) SMALL COMPONENTS d.) REHEAT/REPLACE
e.) LOST CONNECTION e.) RECONNECT/JUMPER

note: use schematic diagram to check the connection

and small components. from BATTERY interface and power lines
check legend of diagrams for power supply flow

f.) POWER IC (CCONT) f.) REHEAT/REBOLL/REPLACE

RF PROCESSOR (HAGAR)
AUDIO IC (COBBA)
FLASH IC/MEMORY IC
RAM IC
g.) CRYSTAL OSCILLATOR g.) REHEAT/ REPLACE
REALTIME CLOCK
h.) BP (board problem) h.) RTO (return to owner)

note: before RTO try software trouble shooting first

2. WATER DAMAGED

1. DIS ASSEMBLE THE UNIT

2. SOAK WITH LACQUER THINNER BRUSH SLIGHTLY
3. AIR DRY USING HOT AIR SET AIR: 8 HEATER: 2 OR 3
4. ASSEMBLE THE UNIT
5. TEST.
IF PHONE STILL NO POWER FOLLOW THE PROCEDURE OF NO POWER

3. CONTACT SERVICE (CS)

USE UFS(TWISTER FLASHER) TO DETECT THE ERROR OF CONTACT SERVICE
IF COBBA SERIAL IS 000000 TRY TO UPDATE THE PHONE FIRST DOUBLE CLICK SET
FAID IF STILL CS TRY TO FLASH THE PHONE INPUT MCU AND PPM. IF PHONE STILL
CS TRY TO REHEAT/REPLACE COBBA. IF STILL NO LUCK CPU IS THE PROBLEM.

IF SERIAL NUMBER OR IMEI IS OOOOOOOO OO POSSIBLE PROBLEM IS FLASH

IC/MEMORY IC /RAM TRY TO FLASH IF STILL NO LUCK REPLACE FLASH IC. IF STILL
NO LUCK CPU IS THE PROBLEM.

4. NOT CHARGING
DIAGNOSIS REMEDY
a.) CHARGER a.) TEST / REPLACE
b.) BATTERY b.) TEST/ SHOCK/ REPLACE
c.) BATTERY TERMINAL c.) LIFT PINS/ RESOLDER/ REPLACE
d.) BATTERY INTERFACE d.) CHECK IF SHORTED
e.) CHARGING PINS e.) LIFT PINS/ RESOLED/ REPLACE
f.) CHARGING INTERFACE f.) CLEAN W/ ERASER
g.) SMALL COMPONENTS g.) REHEAT/REPLACE
h.) LOST CONNECTION h.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. check positive BATTERY terminal interface
and power lines, power ic to charging ic and charging interface.
check legend of diagrams for power supply flow.

i.) CHARGING IC i.) REHEAT/REBALL/REPLACE

POWER IC (CCONT)
j.) BP (board problem) j.) RTO (return to owner)

note: before RTO try software trouble shooting first

5. NO POWER
DIAGNOSIS REMEDY
a.) BATTERY a.) TEST /SHOCK/ REPLACE
b.) BATTERY TERMINAL b.) LIFT PINS/ RESOLDER/REPLACE
c.) BATTERY INTERFACE c.) CHECK IF SHORTED
d.) SWITCH (S401) d.) TEST/REPLACE
e.) SMALL COMPONENTS e.) REHEAT/REPLACE
f.) LOST CONNECTION f.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. from BATTERY interface and power lines
check legend of diagrams for power supply flow

g.) POWER IC (CCONT)(N201) g.) REHEAT/REBALL/REPLACE

RF PROCESSOR (HAGAR)
AUDIO IC (COBBA)
FLASH IC/MEMORY IC

RAM IC
h.) CRYSTAL OSCILLATOR h.) REHEAT/ REPLACE
REALTIME CLOCK
 i.) BP (board problem) i.) RTO (return to owner)

note: before RTO try software trouble shooting first

6. NO SIGNAL
DIAGNOSIS REMEDY
a.) SIMCARD a.) REPLACE IF DAMAGED/ TEST
b.) ANTENNA b.)REPLACE IF DAMAGED
c.) ANTENNA SWITCH c.) REHEAT/TEST BY JUMPER/REPLACE
d.) FILTERS /COUPLERS d.) REHEAT/REPLACE
e.) SMALL COMPONENTS e.) REHEAT/REPLACE
f.) LOST CONNECTION f.) RECONNECT/JUMPER

note: use schematic diagram to check the connection and

small components. Check legend for signal flows rx and tx flows.

g.) RF PROCESSOR (HAGAR) g.) REHEAT/REBALL/REPLACE

AUDIO IC (COBBA )
POWER IC (CCONT)(N201)
FLASH IC/MEMORY IC
RAM IC
REALTIME CLOCK
h.) CRYSTAL OSCILLATOR h.) REHEAT/ REPLACE
i.) BP (board problem) i .) RTO (return to owner)

note: before RTO try software trouble shooting first

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TX (TESTING OF TRANSMISSION)
PRESS : # AND CALL ...... REQUESTING
GOOD: RESULT UNKNOWN /REQUEST NOT COMPLETED
DEFFECTIVE: NOT DONE/ NO NETWORK COVERAGE

RX (TESTING OF RECEPCION)
PRESS: MENU + SETTINGS + PHONE SETINGS + NETWORK SELECTION + MANUAL .....
SEARCHING
GOOD: 2 TO 3 NETWORKS
DEFFECTIVE: 1 NETWORK /NO NETWORK FOUND

TIPS: FLUCTUATING SIGNALS REHEAT REPLACE FILTERS/COUPLERS

SIGNAL DROPS AFTER 10 SECONDS: AUDIO IC/PA REHEAT OR REPLACE
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 DIS ASSEMBLY VIDEO EXAMPLE
6600 Disassembly English

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