Professional Documents
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D2E ISSUE 43 2006[1]
D2E ISSUE 43 2006[1]
RELEASE PC2000-8
8 EXCAVATOR
CONTENTS
CONTRIBUTORS
Komatsu News
Komatsu helping make a Three good reasons why
Komatsu recognised for Coorong went for Komatsu23 Editor
donating parts 7 difference 29
Wafaa Ghali
Komatsu releases new super Komatsu minis give better
Carl Grundy: new national Return 24 Copywriter
utility sales manager 8 coolant 30
Mark Cherrington
Customer News Dash 8 burns less fuel, has Construction Communications
Komatsu's 'Unreal Value' - more power 26
Mini Excavators 8 PC3000 excavator delivered Graphic & Layout Designer
to Alcoa 5
Excellent excavator reliability Khadijeh Moosavian
Utility Central means faster and performance for Hanson
delivery 14 In Profile: Baxter Group 6 26 Printed by
1300 KOMATSU Customer Colanco Printing
Major order from HV 10 Product News
Direct launch 15 Smithfield, NSW
Cape Crushing achieves 11- Latest Mining truck 18
Komatsu Newcastle achieves year LTI 11
major LTI-free milestone 16 PC2000-8 mining excavator
shovel slashes costs 19 Down to Earth Magazine
Move to Komatsu pays off for
Long serving executive Armstrong Constructions 12 is a Komatsu Australia Pty
retires 17 WA380-6 construction loader Ltd publication
Strano's Dash 8 a Winner 13 makes its debut 20
New website going live! 25 © Komatsu Australia Pty Ltd
Dash 8: "So good we bought WA500-6 quarry loader
Garry Steen supports KAL released 21 P.O. Box 943
two more" 17
customers 27 North Ryde NSW BC 1670
Regulars Ph: (612) 9795 8222
Komatsu opens new Cairns Modified Komatsu loader for
branch 28 tough waste handling job 22 Komatsu Comments 3 Fax: (612) 9795 8244
Email: d2e@komatsu.com.au
Kids Corner 31
Komatsu Australia has donated the Kurri Kurri TAFE Teachers, construction and mining TAFE system; this donation
parts and components worth and will be used as an on-going sectors. today is an investment in our
nearly $500,000 to Hunter training aid. industry's future, because we
"The future of our industry
TAFE's Kurri Kurri campus, for are going to need trained heavy
Komatsu's contribution was depends on the apprentices
use in training of heavy vehicle vehicle plant mechanics for
recognised by Hunter TAFE in a you are training here now, and
plant mechanic apprentices. very many years to come.
ceremony at Kurri Kurri Campus those coming after them," he
The donation includes a in late November. TAFE Institute said. "It is an honour for us to be
complete transmission, Director, Phil Cox, presented recognised here today for our
"This industry has significant
hydraulic pumps and axle/final Komatsu Director - Operations, small contribution to what you
and increasing needs for skilled
drive components from various Chris Cassettari, with a plaque are trying to achieve," said
heavy vehicle plant mechanics,
Komatsu machines. in recognition of Komatsu's Chris.
and it is critical for us to have
support to the TAFE. Chris said
In addition, a used PC120 was young people coming through He also singled out the
that Komatsu was committed to
supplied at a significantly with relevant skills and training. contribution of Ike Murata,
the provision of training through
discounted price. It has since Komatsu Australia's senior
the TAFE system for the "We are very supportive of the
been completely refurbished by technical engineer, in arranging
for the equipment to be
donated.
TAFE's Phil Cox said that
Komatsu's donation of these
parts and components would
allow TAFE to provide training
to apprentices in key equipment
parts and components in proper
workshop conditions.
"At TAFE, we are asset-rich, but
cash-poor. Donations such as
this are a fantastic opportunity
for us to improve the quality of
our teaching and training," he
said.
Komatsu Australia currently has
19 plant mechanic apprentices
undergoing training through
Kurri Kurri TAFE, based at its
Newcastle and Mt Thorley
branches.
with a series of requests to landholders because we are the best ripping machine I've Core Technologies, the global
further improve operator and operating in very close ever seen," he said. procurement arm of Rio Tinto.
maintenance crew safety. proximity to them, and so that's
"It's also got an improved blade, "We opted for Komatsu,
an important consideration for
"When purchasing these which doesn't 'clatter' like you because our existing fleet is
us," he said.
machines, we have developed get on the Dash 3 version. Komatsu, plus Komatsu is the
a local specification to meet The dozers also include on- Komatsu's taken a lot of the number one worldwide supplier
our needs on site here, and we board diagnostics which weight out of the blade, so the of electric drive trucks in the
were able to have these according to Mark are the most whole dozer is much better market.
packaged up for us through advanced in the Komatsu balanced. That means that
"It's also a fleet rationalisation
Peter Gledhill (Komatsu range, and provide as standard pushing, it's just as good as
issue. Having all the same
Australia's NSW mining the ability to communicate with ripping.
trucks minimises training
accounts manager)," said Mark Modular Mining systems and
Darral also likes the Palm requirements, plus we can
Geerssen, HVO's other mine management
control system on the new more easily develop standard
superintendent, mobile. systems.
dozer. procedures, tools, parts and so
And according to Steve Foster, Darral Margery, a day/night on," he said.
"The steering and throttle
HVO's project build manager shift operator on one of the new
controls are mounted on the "Since this mine was
with the new machine D475A-5EOs, has been very
left-hand side of the hand rest, consolidated into one combined
deliveries, since the dozers impressed with the new
and rotate with the seat, so that site, we've always been truck-
have been commissioned at the machines.
when you are ripping and have constrained from achieving the
mine, apart from one or two
Previously, Darral has operated to watch the back of the maximum throughput of the
minor issues, they have arrived
Dash 2 and Dash 3 (and Dash 5 machine, your whole body isn't site. Having these additional
ready to work.
- delete, I don't think he has twisting," said Darral. trucks will allow us to achieve
"We took delivery of the first of operated Dash 5 dozers our maximum output," said
The other recent major
these in mid-June, and we now previously) Komatsu mining Mark.
purchase at HVO is of course
have a total of around 800 hours dozers, and before switching to
the order for a further 13 830E In Part 2 of this article, we will
across the four machines [as of the new dozer was on a D475A-
trucks. look in detail at HVO's industry-
mid-October]. 3.
leading safety culture, which
According to Mark Geerssen,
"The D475-5EO certainly has "This new dozer is very good in recently won the mine the Rio
the need for vehicles and
improved noise levels. We have terms of quietness, it's got good Tinto CEO's safety award for
equipment is drawn up by the
to take account of the local hydraulics and transmission the most improved Rio
local operation, then passed to
environment and surrounding and rips like hell; it's probably operations site worldwide.
Central Queensland contractor reliable. Laury Benvegnu, my clear the land he purchased a PC200-6 and in 2004 a used
Strano Enterprises' recently star operator, just loves the ride dozer. PC220-6.
purchased PC200-8 excavator and performance," said Sid.
Then in 1981 there was a Sid also purchased a used
which is proving to be a great
"Laury, who has been with me downturn in the sugar industry WA500-1 which they use for
machine according to
for 15 years, is trustworthy and and Sid needed to look into their quarry operations and has
managing director Sid Strano.
a real quiet achiever. And he other areas to stay afloat, so now clocked up 25,000 hours.
Sid, who runs Strano looks after his machines. As the that year he started as a land-
So why does Sid keep coming
Enterprises along with his wife Dash 8 is the pride of our fleet, clearing contractor.
back to Komatsu?
Margaret, first spotted the Laury is the operator."
With 1981 to December 1994
Komatsu Dash 8 series at the "The long-term performance is
Strano Enterprises' PC200-8 is being a boom time in the
National Construction Exhibition excellent - that's why I keep
currently working at Bundaberg area, and good
in Sydney last year, and was buying them," he said. "Their
Bundaberg's major Bargara reliable contractors being
very impressed with its cab and performance and durability is
bypass sewer pump station scarce, Strano Enterprises filled
fuel efficiency. the best in the market.
project as part of the the gap.
"Knowing the reliability and construction of the western "And when I do need some
Sid started buying Komatsu
performance of Komatsu bypass along Hughes Road to help, the backup from Komatsu
when he purchased the first
equipment, I had no hesitation the Bargara Treatment Plant at is excellent.
PC200-5 excavator in Australia
in purchasing a new PC200-8 Nielson Park.
in 1989, then in 1994 traded it in "Our resident Komatsu fitter is
excavator," he said. It was the
The company carries out civil for a PC200-6, which he still has Vern Phillips, and we don't
first Dash 8 machine in
construction and plant hire today. need him very often - but when
Queensland.
work in the Bundaberg region we do he's always got the
"Currently the PC200-6 is still
"The new machine arrived in of Queensland, with its answers.
working for us and has now
May and I have to say the new operations stretching from
clocked up 15,000 on the "Actually the last time we
Dash 8 is a vast improvement Maryborough to Agneswater
original pins and bushes," he needed Vern was when the
on the previous model - and the and the town of 1770.
said. "And believe it or not the seals between the engine and
Dash 7 was a good machine!
Sid started out as a sugar cane Dash 5 which I traded in is still the hydraulic pump for the
"Since we took delivery, the grower in 1975 when he operating in the Gladstone PC200-6 needed to be replaced
new Dash 8 excavator is purchased 400 acres of land area!" - and that was at 12,000 hours!"
proving fuel efficient and with his brother. In order to said Sid.
In 1999, he purchased another
Komatsu Australia's Newcastle "They also put in place a much ownership of their safety and apprentices, tradesmen,
branch recently achieved a stronger emphasis on job that of their workmates. The supervisors and managers
milestone in lost-time injury- safety analysis and risk achievement of these LTI-free with a safer workplace," Gavin
free days, when it went past assessment, which went a milestones at Newcastle and said.
1200 LTI-free days in July. long way to reducing the other Komatsu branches is a
Komatsu Australia's
According to Angela Penton, potential for incidents and good example of putting our
Newcastle branch has not
Komatsu Australia's OH&S co- injuries in the first place. investment in training and
been alone in achieving
ordinator for NSW, Newcastle safety education into
"And now throughout the excellent LTI-free results for
branch achieved this significant practice."
organisation, we are now the company in NSW.
milestone through a number of
carrying out training in the Newcastle service manager
key factors. The Mt Thorley-Warkworth
use of our new Komatsu Gavin Manning said the LTI-
contract service depot at Coal
"Gavin Manning, the service Australia Risk Management free milestone indicated the
& Allied's Warkworth mine
manager at Newcastle, along Handbook, which will go even focus and commitment to
has passed 1500 days LTI-
with wheel motors manager further to reducing risk safety procedures by Komatsu
Robert Uhl and used equipment free, the Wollongong branch
factors throughout the and its Newcastle employee.
manager Tony Seargent is close to achieving 1500
company," she said.
implemented a greater focus on "The continuing process of days LTI-free, while the
reporting and managing of "This builds on Komatsu educating our people in the Orange branch has passed
workplace injuries," said Australia's philosophy that our area of OH&S provides all 1000 days LTI-free.
Angela. own employees should take current and future
"The WA380-5
was recognised
as a market-
leading loader,
with its fuel-
efficient performance,
excellent operator comfort, low
competitive machines operating and maintenance
new costs, and high productivity," he
Komatsu electric Reconfigured engine and said.
engine control system to limit major component placement,
The new loader joins the maximum engine revs for lower resulting in lower overall "We've introduced a number of
WA470-6, WA480-6, WA500-6 fuel consumption, combined weight, improved balance and significant improvements that
and WA600-6 loaders released with a new piston pump system higher static tipping load make the WA380-6 an even
over the past 12 months. which limits maximum boom lower-cost, higher-production
Easier access to key machine.
As with other machines in the speed according to the load in components and daily service
Dash 6 loader range, the the bucket, offering the optimum points, for reduced operating "Ease of maintenance has been
WA380-6 is powered by a choice of power or fuel and maintenance costs substantially improved, with
Komatsu Tier III-compliant efficiency. better component placement
One-touch reversible fan, for and wider-opening gullwing
engine, the SAA6D 107E-1, rated As with the larger loaders in its easy removal of dust, grit and engine covers, the cab is
at 142 kW. Dash 6 loader line, the WA380-6 other materials from around quieter and more comfortable,
Based on Komatsu's unique incorporates Komatsu's ecot3 the radiator.
(ecology and economy with controls that are easier to
ecot3 technology, this engine use.
technology 3) approach, As well as the ultra-low
delivers increased engine
combining advanced electronic emission Tier III-compliant "And by adopting a smaller
power and smoother running,
control, engine, transmission Komatsu ecot3 engine, the new engine block and reducing cab
through a high-pressure
and hydraulic technology, with loader features lower noise weight, the center of gravity has
common rail fuel injection
every machine component levels and luxury-car standard been moved lower and to the
system and cooled EGR
designed and manufactured by cab comfort. rear of the machine, giving
(exhaust gas re-circulation).
Komatsu to work together as an It also incorporates Komatsu's improved dynamic stability and
This engine technology, integrated whole. a higher static tipping load.
closed-centre load sensing
combined with a variable
They combine to offer lower (CLSS) hydraulic system - the "While productivity is
transmission cut-off system,
emissions, increased fuel same proven hydraulic system comparable with the WA380-5,
which allows the operator to
efficiency and improved used on Komatsu excavators for fuel efficiency is up to 13%
continuously adjust
operator comfort and safety in a the past 15 years - to further better in loading applications,
transmission cut-off pressure,
fully integrated reduce fuel consumption by and up to 39% better in load-
depending on working
machine/component package. precisely matching loading and and-carry operations," Charles
conditions, combined with a
steering performance to the said.
closed-centre load sensing Key features of the new WA380- application and materials.
hydraulic system also 6 include: "These figures make this a very
contribute to substantially lower According to Charles
Up to 15% more cab space economical machine to run in
fuel consumption than earlier Wheeldon, Komatsu Australia's
and 11% better visibility typical construction and local
models, and Tier 3-compliant national business manager,
compared with its Dash 5 government loader applications,
loaders from other quarries, the new WA380-6
equivalent, with noise levels at where higher fuel prices are
manufacturers. represents a significant
the operator's ear below 70 having an increasing impact on
upgrade over the Dash 5 model. operating costs and profits."
These unique features include a dBA - up to 3 dBA lower than
Access to the new site is "In addition, it extends the website, we have retained our
virtually instantaneous, and accessibility and ease-of use of popular regular news updates
immediately brings up detailed our ebusiness on-line parts- sections on Komatsu equipment
information on products and ordering service, allowing and services, end user reports
services available through customers to search for and and Komatsu news, but we
Komatsu Australia, said Ian order parts, components and have now supplemented these
Harvison, Komatsu Australia's consumables for their with making vast amounts of
general manager, information equipment 24 hours a day information on Komatsu new
technology. seven days a week, at their products readily available," he
own convenience," said Ian. said.
"We have partnered with
Microsoft, the world's largest "This system is far more "For example, we now offer
and most successful software accessible than it was complete specifications of all
company, building our new previously, and offers equipment available through
Ian Harvison website using Windows customers the opportunity to Komatsu Australia, including
Sharepoint Services," he said. save significant time and cost detailed specification
In early 2007, Komatsu Australia in ordering parts. brochures in PDF format.
"This gives us access to the
will launch its new website (at most up-to-date website "I would strongly encourage all "I'd like to invite all Komatsu
www.komatsu.com.au), with a building and content Komatsu Australia customers to Australia customers to visit our
complete makeover, offering a management systems on the register for our on-line parts website in early 2007, and
new look and feel, much faster market, ensuring we have a ordering service; you will be spend some time exploring it.
loading speeds, greatly website that is easy to use and amazed at its ease of use, and We also invite feedback from
improved navigation, more navigate, providing our the time-saving and customers on how you find the
detailed and useful customer customers with ready access to convenience benefits it offers," site, and any suggestions or
information, and ready access vast amounts of information on he said. ideas you have for how we can
to our on-line ebusiness parts- the products and services we improve it further for you," said
ordering system. "At the same time, with the new
offer. Ian.
Left: Mal Groves, Bill Pike, Dave Clive and Graeme Corcoran
Komatsu Australia has recently The considerable technological Super Coolant AF-NAC is overheating, suppressing
released a new Komatsu- advances in coolants in recent recommended for all Komatsu overheating of key
developed coolant line, years have had a major effect equipment, from the latest components.
providing increased machine on the longevity of core ecot3 technology machines, to
No amine compounds, nitrite
life, longer coolant change components of construction the oldest equipment still in
and borate, all of which are
intervals and lower and mining equipment. While operation.
environmentally harmful
environmental impacts. the main features of a coolant
Key features of Super Coolant additives. In addition, this
are to prevent overheating of
Coolants are employed to AF-NAC include: coolant further contributes
the cooling system, it also acts
prevent freezing, corrosion and to lower pollution through
to prevent corrosion and rust. Addition of special polymers
rust in cooling systems, as well the reduced use of additives
developed through
as providing other useful In addition to these properties, that add harmful nutrients
Komatsu's proprietary
functions. Using the correct Komatsu's Super Coolant AF- waterways.
technology, providing the
coolant will have a significant NAC provides the high degree
highest levels of high Komatsu's Super Coolant AF-
beneficial impact on the life of of anti-cavitation protection
cavitation prevention NAC, which is suitable for all
engines, radiators and demanded by heavy-duty
Komatsu equipment, as well as
powertrains. construction and mining Highly heat-resistant, long-
other brands of earthmoving
equipment. life additives which give a
Komatsu's Super Coolant AF- and construction equipment, is
high degree of resistance to
NAC, based around Komatsu's And with the greater attention available through your nearest
corrosion and rust, while
cutting-edge proprietary now given to environmental Komatsu Australia outlet - or
extending coolant life.
technology, incorporates anti- issues, Super Coolant AF-NAC talk to your local Komatsu
cavitation protection and long- contributes to lower pollution Special additives to prevent Customer Support Sales
life additives, which contribute through a dramatic reduction in generation of water-clogging Representative.
to lower machine operating environmentally harmful scales, which cause
costs. additives.