HIP-TWLA (October 1st October 15th ,2021)

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NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINES

BI-10-02029-0003

HAZARD IDENTIFICATION PLAN (HIP)


BASED ON TWO WEEKS LOOK AHEAD

(October 1st - 15th ,2021)

DATE October 5, 2021 PREPARED BY REVIEWED BY APPROVED BY

REVISION 00

CONSTRUCTION MANAGER HSE MANAGER PROJECT MANAGER


STATUS IFI
RICK LUMANLAN MUHAMMAD SHAHZAD KAHAWAJA ZHANG WENJIANG

CONTRACT NO.: 6600042306 DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-26


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS
REV 00 STATUS IFI
LOOK AHEAD
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 2 of 45

1.0 INTRODUCTION
This Hazard Identification Plan is not intended to replace and or repeat the
content of the Project Hazard Identification Plan but only to focus on main
hazards and controls to focus on for the coming month.
These hazards, controls, barriers and safeguards are triggered by the
construction activities to be undertaken, environmental factors, current
issues, recent incidents or assessments.

2.0 HAZARD CLASSIFICATION


When identifying hazards associated with the listed activity first determine
what the realistic consequence is, then identify what the probability of that
consequence occurring is. By plotting these two in the A3 worksheet you will
come up with Higher and Medium risk activities.

DEFINITION Severity Consequence


SAFETY / ENVIRONMENTAL DEFINITION
HEALTH IMPACT IMPACT 1 2 3 4 5
1 No injury or No or slight effect 1 Very Low - Never heard of in the industry 5 25
damage to health 5 10 15 20
CONSEQUENCE CATEGORY

PROBABILITY CATEGORY

2 Treatment beyond Minor contamination 2 Low - Some instances in the industry 4 20


First Aid 4 8 12 16
Probability

3 Lost time or Localized event 3 Medium - Incident has happened in the 3 15


restricted work company 3 6 9 12

4 Single fatality or No significant lasting 4 High - Happens several times a year in 2 10


permanent consequence the company 2 4 6 8
disability

5 Multiple fatalities Lasting 5 Very High - Happens several times a 1 5


consequence year in the facility 1 2 3 4

3.0 AUDIENCE
This Hazard Identification Plan is developed by the contractor and the
intended audience are the Contractor Leads/Supervisors. SAPMT should
also be made aware of the hazards involved and the controls that should
be put in place to ensure an incident free work place, SAPMT will use this
Hazard Identification Plan as reference for Safety Walks and Site Visits.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 3 of 45

4.0 ROLES & RESPONSIBILITES


The Roles & Responsibilities involved in executing this Hazard Identification Plan are detailed in the RACI Chart
below:
Contractor
Contractor Contractor Discipline Contractor Contractor SAPMT SAPMT
Const Mgr WHO?? Lead HSE DC SPE Engineer
Develop Hazard Identification Plan
based on the Three Week A R - - -
Lookahead Schedule
Determine activities for each craft
A R - - -

Identify potential hazards


A R C

Assess the level of risk


R C
(consequence x probability)
Identify controls barriers &
safeguards to eliminate/reduce
R C
consequence/severity of an
incident
Disseminate to Craft Supervisors
R

Transmit to SAPMT
A R I

Assign to SAPMT Engineer to


verify that controls barriers &
R I
safeguards listed have been
implemented
SAPMT Engineer to verify that
controls barriers & safeguards A R
listed have been implemented
Communicate any gaps to the
I A R
Contractor WHO???

R = Responsible, A = Accountable, C = Consult, I = Informed

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 4 of 45

Responsible Person

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.
HWYH LSS AREA (SOUTH HAWIYAH)

(Syed K Ahmed),
Pipe loading and unloading, erecting pipe (Haitham Alshammari),
1 HWYH GK MAGE
spools and supports, flange joint bolt torquing (Themba Zibi)

HWYH OPTF
1088,1093,1134,1076,1 (Syed K Ahmed),
Excavation and Installation of foundation & 079,1067,206,1072,934 Fayyaz
2 Site Foremen CPP (Haitham Alshammari),
pipe spools ,1065,1071,975, 1055. 0581733632
(Themba Zibi)
CJ,209,1087,1092,1036
,942
HWYH (Syed K Ahmed),
Excavation, Fit-up welding, lowering, lifting, 206,201,1023,1067,109 Azeem Ullah
3 Supervisor CPP (Haitham Alshammari),
NDT, Cleaning 6,1072,1069,952, CJ- 0558535191
(Themba Zibi)
RH
HWYH (Syed K Ahmed),
206,201,1023,1067,109
4 Welding, fit-up, lifting, NDT REN Site supervisor CPP (Haitham Alshammari),
6,1072,1069,952, CJ-
(Themba Zibi)
RH

HWYH (Syed K Ahmed),


Nizam
5 Excavation and Rock breaking 206,201,1023,1067,107 Site Foremen CPP (Haitham Alshammari),
0539270046
2,1069,952, CJ, EJ (Themba Zibi)

HWYH (Syed K Ahmed),


6 Excavation and Rock breaking 206,201,1023,1067,109 ALEX Site Foremen CPP (Haitham Alshammari),
6,1072,1069,952, CJ, EJ (Themba Zibi)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 5 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

HWYH (Syed K Ahmed),


7 Excavation and Rock breaking, BACKFILLING 206,201,1023,1067,109 Suhag Site Foremen CPP (Haitham Alshammari),
6,1072,1069, CJ (Themba Zibi)

HWYH (Syed K Ahmed),


206,201,1023,1067,109 Waqar
8 Coating, Wrapping, Holiday test, backfilling Site supervisor CPP (Haitham Alshammari),
6,1072,1069, 952, CJ- 0594285160
(Themba Zibi)
RH

(Syed K Ahmed),
9 Drilling for Rock blasting HWYH 1023, LSS1 Ajmal Site supervisor CPP (Haitham Alshammari),
(Themba Zibi)

HWYH (Syed K Ahmed),


Ahmed
10 Welding, fit-up, lifting, NDT 206,201,1023,1067,109 Site Foremen CPP (Haitham Alshammari),
0580862361
6,1072,1069, CJ,952 (Themba Zibi)

HWYH (Syed K Ahmed),


Excavation, Fit-up welding, lowering, lifting, Zafar
11 206,201,1023,1067,109 Supervisor CPP (Haitham Alshammari),
NDT, Cleaning 0583272894
6,1072,1069, CJ,952 (Themba Zibi)

HWYH (Syed K Ahmed),


206,201,1023,1067,109
12 Welding, fit-up, lifting, NDT Faridul Site Foreman CPP (Haitham Alshammari),
6,1072,1069, CJ,952 &
(Themba Zibi)
RISER

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 6 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

HWYH (Syed K Ahmed),


13 Welding, fit-up, lifting, NDT 206,201,1023,1067,109 Zhang Site Foreman CPP (Haitham Alshammari),
6,1072,1069, CJ,952, EJ (Themba Zibi)

HWYH (Syed K Ahmed),


Excavation, exposing, cable laying, bonding, Asif
14 206,201,1023,1067,109 CP Supervisor CPP (Haitham Alshammari),
install anode for thrust anchor 0596233501
6,1072,1069, CJ (Themba Zibi)

Anchor welding ,Excavation, RTR Installation, (Syed K Ahmed),


Xiang hong
15 Pipeline cleaning, water filling, Hydro-testing, 8"-HWYHLSS-HWGCP-1 Site Foreman CPP (Haitham Alshammari),
0553521039
BREM (Themba Zibi)

(Syed K Ahmed),
HAO HONG TAO
16 Sand Backfilling and Berm, anchor coating 8"-HWYHLSS-HWGCP-1 Site Foreman CPP (Haitham Alshammari),
0536227716
(Themba Zibi)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, PEI GUOTAO
17 HWYH BK-GGM 16" Site Foreman CPP (Haitham Alshammari),
Backfilling, Welding, Excavation 0580678547
(Themba Zibi)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, PEI GUOTAO
18 HWYH LSS-GGM 16" Site Foreman CPP (Haitham Alshammari),
Backfilling, Welding, Excavation 0580678547
(Themba Zibi)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 7 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, HAO HONG TAO
19 BK HWYH RK Site Foreman CPP (Haitham Alshammari),
Backfilling 0536227716
(Themba Zibi)

Conduit Installation for switch rack, cable (Syed K Ahmed),


Tabriz
20 gland and termination, cad welding, HWYH EJ & HK Site In-charge HARISCO (Haitham Alshammari),
0554848032
excavation of trench for lv cable (Themba Zibi)

(Syed K Ahmed),
Excavation of trench, asphalt cutting, cable Tabriz
21 HWYH GGM Site In-charge HARISCO (Haitham Alshammari),
laying and backfilling 0554848032
(Themba Zibi)

(Syed K Ahmed),
Excavation of trench for LV cable, grounding Raj
22 HWYH CJ Site In-charge CPP (Haitham Alshammari),
cable and backfilling 0580253610
(Themba Zibi)

(Syed K Ahmed),
Excavation for FOC trench & HDPE Installation Mutasim
23 HWYH CJ /EJ Supervisor CPP (Haitham Alshammari),
/ sub duct installation and FOC laying 0595658148
(Themba Zibi)

(Syed K Ahmed),
HWYH Li kangkang
24 Cutting, polishing, Fit-up, Welding Supervisor Sinopec (Haitham Alshammari),
RH-CK 0583384032
(Themba Zibi)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 8 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
HWYH Guo Zhongsheng
25 Cutting, polishing, Fit-up, Welding Supervisor Sinopec (Haitham Alshammari),
RH-FK 0592069348
(Themba Zibi)

Cleaning, Gauging, Hydro testing, Drying, Pre- (Syed K Ahmed),


Amjad Kamal
26 Caliper Survey, Swabbing & Nitrogen Purging HWYH-1066-973 Commissioning Trans Asia (Haitham Alshammari),
0554371331
8" Flow line Engineer (Themba Zibi)

Cleaning, Gauging, Hydro testing, Drying, Pre- (Syed K Ahmed),


Amjad Kamal
27 Caliper Survey, Swabbing & Nitrogen Purging HWYH-2243-2104 Commissioning Trans Asia (Haitham Alshammari),
0554371331
8" Flow line Engineer (Themba Zibi)

Pre- (Syed K Ahmed),


Amjad Kamal CPP/Trans
28 Caliper Survey, Swabbing & Nitrogen Purging HW-RH-IK, HW-1093 Commissioning (Haitham Alshammari),
0554371331 Asia
Engineer (Themba Zibi)

Pre- (Syed K Ahmed),


HW-RH-CJ, HW-1102- Amjad Kamal CPP/Trans
29 Caliper Survey, Swabbing & Nitrogen Purging Commissioning (Haitham Alshammari),
HW-1023 0554371331 Asia
Engineer (Themba Zibi)

Pre- (Syed K Ahmed),


HW-RH-CK, HW-1092- Amjad Kamal CPP/Trans
30 Caliper Survey, Swabbing & Nitrogen Purging Commissioning (Haitham Alshammari),
HW-209 0554371331 Asia
Engineer (Themba Zibi)

HWYH GGM AREA (North HAWIYAH)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 9 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.
HWYH GGM TO GCP-1 (Syed K Ahmed),
1 Backfilling, Burming TR/LINES, EK-RH,1082, Sami- Site supervisor MSCC (Haitham Alshammari),
HK-RH T/L, CJ, EJ T/L (Badar Al Bashar)
HWYH 1114 F/L TO EK- (Syed K Ahmed),
Excavation, Fit-up welding, lowering, lifting, RH, HWYH GGM TO Zafar
2 Supervisor CPP (Haitham Alshammari),
NDT, Cleaning GCP-1 TR/LINES, HWYH 0583272894
(Badar Al Bashar)
1074,1089,2231
HWYH HK-RH T/L &
HWYH GGM TRNS (Syed K Ahmed),
Excavation, Fit-up welding, lowering, lifting, LINES, UTMN- Azeem Ullah
3 Supervisor CPP (Haitham Alshammari),
NDT, Cleaning 2252,2243CJ, EJ 0558535191
(Badar Al Bashar)
T/L,1089,2237,2231,11
14,1074
HWYH GGM (Syed K Ahmed),
Excavation, exposing, cable laying, bonding,
TR/LINES,2238,2231,22 Asif
4 install anode for thrust anchor, Potential CP Supervisor CPP (Haitham Alshammari),
33,2229,2245,2252-HK- 0596233501
testing (Badar Al Bashar)
RH, FK-RH, EK-RH T/L
HWYH GGM TO GCP-1 ((Syed K Ahmed),
TR/LINES,1082,2243,11 Aminur
5 Excavation and Rock breaking Site Supervisor CPP (Haitham Alshammari),
14,1074, EK-RH, HK-RH, 0590437479
(Badar Al Bashar)
DJ-RH
HWYH GGM TO GCP-1 ((Syed K Ahmed),
TR/LINES & EK-
6 Welding, fit-up, lifting, NDT REN Site Supervisor CPP (Haitham Alshammari),
RH,1114,1074,2252,22
(Badar Al Bashar)
43
HWYH GGM TO GCP-1 ((Syed K Ahmed),
7 Welding, fit-up, lifting, NDT TR/LINES,1082 F/L, CJ, Ahmed Ibrahim Site Supervisor CPP (Haitham Alshammari),
EJ,1089,2237 (Badar Al Bashar)
HWYH GGM TO GCP-1 ((Syed K Ahmed),
8 Welding, fit-up, lifting, NDT TR/LINES,1074,2235,11 Nasrullah Site Supervisor CPP (Haitham Alshammari),
14,1082 (Badar Al Bashar)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 10 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.
HWYH GGM TO GCP-1 ((Syed K Ahmed),
TR/LINES,2234,2235,22 Waqar
9 Coating, Wrapping, Holiday test, backfilling Site Supervisor CPP (Haitham Alshammari),
38,1082.1114,1074,225 0594285160
(Badar Al Bashar)
2.1089
HWYH 1082 TO 994
F/L, HWYH 1114 F/L, ((Syed K Ahmed),
Nizam
10 Excavation and Rock breaking HWYH 1074 F/L, UTMN Site Foremen CPP (Haitham Alshammari),
0539270046
2252,2231,2237, EK- (Badar Al Bashar)
RH,2243, EK, HK
((Syed K Ahmed),
HWYH GGM TO GCP-1 Aminur
11 Manual Excavation and pipe exposing Site Supervisor CPP (Haitham Alshammari),
TR/LINES.EK-RH, CJ, EJ 0590437479
(Badar Al Bashar)

HWYH GGM TO GCP-1 ((Syed K Ahmed),


TR/LINES, HWYH Ahmed
12 Welding, fit-up, lifting, NDT Site Foremen CPP (Haitham Alshammari),
1074,1114, CJ, EJ, HK, 0580862361
(Febelito)
EK-RH,2243
HWYH GGM TO
HWGCP-1 ((Syed K Ahmed),
Hammed
13 Loading & Unloading Pipes Preservation TR/LINES,1089,1082,22 Site Foremen CPP (Haitham Alshammari),
0597813521
43,2252,2238,1114,107 (Badar Al Bashar)
4, 2235, EK, HK

((Syed K Ahmed),
UTMN 2237,2231,
14 Excavation for trench and Anchor ALEX Site Foremen CPP (Haitham Alshammari),
HWYH 1089, CJ, EJ HDD
(Badar Al Bashar)

HWYH 1082 F/L, HWYH ((Syed K Ahmed),


1114 F/L, HWYH 1074
15 Welding, fit-up, lifting, NDT Faridul Site Foremen CPP (Haitham Alshammari),
F/L,2252,968,1089,108
(Badar Al Bashar)
2

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 11 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

((Syed K Ahmed),
16 Drilling for Rock blasting HWYH 1074 F/L Ajmal Site Supervisor CPP (Haitham Alshammari),
(Badar Al Bashar)

HWGCP-1 THRUST ((Syed K Ahmed),


ANCHOR, UTMN
17 Excavation and Rock breaking, BACKFILLING Haris Site Foremen CPP (Haitham Alshammari),
2231,2237, EK-
(Badar Al Bashar)
RH,2238,2104

HWGCP-1 THRUST ((Syed K Ahmed),


ANCHOR, UTMN 2252
18 Excavation and Rock breaking, BACKFILLING ALI RAZA Site Foremen CPP (Haitham Alshammari),
F/L,2243 T HK-RH F/L,
(Badar Al Bashar)
EJ & CJ

((Syed K Ahmed),
HWYH GGM TR/LINES
19 Manual Excavation and pipe exposing Sohag Site Foremen CPP (Haitham Alshammari),
TO HWGCP-1
(Badar Al Bashar)

HWYH GGM TR/L-1- (Syed K Ahmed),


CP, Coating, Holiday Inspection, Lowering, Nasir
20 SWEET - HWYHGCP-1 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation 0599163350
24" (Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, HWYH GGM TR/L-2 - Nasir
21 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation HWYHGCP-1 24" 0599163350
(Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, HWYHGGM-HWGCP1 Nasir
22 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation 36" TL1/TL2/SWEET 0599163350
(Badar Al Bashar)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 12 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, Liu Bin
23 BJ HWYH RK Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation 0581507316
(Badar Al Bashar)

HWYH1098-UTMN2219 (Syed K Ahmed),


CP, Coating, Holiday Inspection, Lowering, ZHANG GANG
24 8" Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding 0591370922
LK HWYH RK (Badar Al Bashar)

HWYH 955-UTMN2239 (Syed K Ahmed),


CP, Coating, Holiday Inspection, Lowering, HAO HONG TAO
25 8" Site Foremen CPP (Haitham Alshammari),
Backfilling 0536227716
BJ HWYH RK (Badar Al Bashar)

HWYH 1066 - (Syed K Ahmed),


HAO HONG TAO
26 CP, Coating, Holiday Inspection, Backfilling HWYH973 8" Site Foremen CPP (Haitham Alshammari),
0536227716
BJ HWYH RK (Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, BJ HWYH RK Liu Bin
27 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation HWYH 2239 -8" 0581507316
(Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, BJ HWYH RK PEI GUOTAO
28 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation HWYH 1122-200 -6" 0580678547
(Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, EK HWYH RK PEI GUOTAO
29 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation HWYH 1095-EK -6" 0580678547
(Badar Al Bashar)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 13 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

BJ HWYH RK (Syed K Ahmed),


CP, Coating, Holiday Inspection, Lowering, Liu Bin
30 UTMN2247- Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation 0581507316
UTMN2231 8" (Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, BJ HWYH RK Liu Bin
31 Site Foremen CPP (Haitham Alshammari),
Backfilling Welding HWYH 1065-969 8" 0581507316
(Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, EK HWYH RK Liu Bin
32 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation HWYH 2201-EK 10" 0581507316
(Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, EK HWYH RK WU YANHUI
33 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation UTMN2245-2201 8" 0580682925
(Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, HK HWYH RK PEI GUOTAO
34 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation UTMN2232-2229 8" 0580678547
(Badar Al Bashar)

(Syed K Ahmed),
CP, Coating, Holiday Inspection, Lowering, HK HWYH RK PEI GUOTAO
35 Site Foremen CPP (Haitham Alshammari),
Backfilling, Welding, Excavation UTMN2229-HK 8" 0580678547
(Badar Al Bashar)

(Syed K Ahmed),
DJ HWYH RH Liu Bin
36 Welding, Excavation Site Foremen CPP (Haitham Alshammari),
UTMN2205-2103 8" 0581507316
(Badar Al Bashar)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 14 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
DJ HWYH RH Liu Bin
37 Welding, Excavation Site Foremen CPP (Haitham Alshammari),
UTMN2233-DJ 8" 0581507316
(Badar Al Bashar)

(Syed K Ahmed),
BJ HWYH RH Liu Bin
38 Welding, Excavation Site Foremen CPP (Haitham Alshammari),
HWYH1107-BJ 8" 0581507316
(Badar Al Bashar)

(Syed K Ahmed),
Pole Installation and accessories installation, HW GCP1 TO HWYH Harold
39 Site Engineer MAGE (Haitham Alshammari),
MV underground Installation & Stringing LSS 0552391610
(Badar Al Bashar)

Demolishing of existing pole, its accessories, (Syed K Ahmed),


Harold
40 acsr cable and fence of existing cable and HWY GGM BY PASS Site Engineer MAGE (Haitham Alshammari),
0552391610
loading of material (Badar Al Bashar)

(Syed K Ahmed),
Excavation of trench for MV cable, cable laying HW GCP1 TO HWYH Glen AL-
41 Site Engineer (Haitham Alshammari),
and backfilling LSS 0557123807 AWADH
(Badar Al Bashar)

(Syed K Ahmed),
Pole and anchor hole excavation, rebar Ahmed
42 HWYH DJ Site Engineer PPCO (Haitham Alshammari),
installation, cable trench excavation 0597058203
(Badar Al Bashar)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 15 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
Pole Dressing & ACSR Stringing and Cable SUNIL
43 HWYH BK /HWYHH EJ Site Engineer PACOST (Haitham Alshammari),
pulling & MV cable excavation 0596743385
(Badar Al Bashar)

(Syed K Ahmed),
Steel structure erection, Shim Pad fabrication HWYH Li Haibao
44 Supervisor Sinopec (Haitham Alshammari),
& Curing Alignment, bolt tightening RH-GGM 0595653125
(Badar Al Bashar)

(Syed K Ahmed),
HWYH Li Kangkang
45 Cutting, Polishing, Fit-up, Welding Supervisor Sinopec (Haitham Alshammari),
RH-GGM 0583384032
(Badar Al Bashar)

(Syed K Ahmed),
HWYH Li Kangkang
46 Cutting, Polishing, Fit-up, Welding Supervisor Sinopec (Haitham Alshammari),
RH-BJ 0583384032
(Badar Al Bashar)

FDN works and SSB works (FDN installation,


Survey, Concrete, Surface preparation, Rebar (Syed K Ahmed),
and formworks installation and coating works, Sarfraz
47 HWYH-GGM Civil Engineer CPP (Haitham Alshammari),
Asphalt cutting, manual Excavation, 0592957000
(Badar Al Bashar)
Backfilling) Marl Material mixing and anchor
block
FDN works (Pouring concrete, FDN (Syed K Ahmed),
Installation, Surface preparation, Manual and Asad
48 HWYH-EJ Civil Foreman CPP (Haitham Alshammari),
mechanical Excavation, rebar installation 0583926104
(Badar Al Bashar)
formworks, Backfilling and coating works)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 16 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
Kumud
49 FDN works (Excavation, Lifting backfilling) HWYH-CK Civil Foreman CPP (Haitham Alshammari),
0595196942
(Badar Al Bashar)

(Syed K Ahmed),
Yasir
50 FDN works (Excavation, Lifting backfilling) HWYH-RH-BJ Civil Foreman CPP (Haitham Alshammari),
0582329340
(Badar Al Bashar)

(Syed K Ahmed),
Yasir
51 FDN works (Excavation, Lifting backfilling) HWYH-RH-DJ Civil Foreman CPP (Haitham Alshammari),
0582329340
(Badar Al Bashar)

Anchor Block Work (Syed K Ahmed),


Mudassar
52 (Compaction, Rebar, formwork installation HWYH-GGM Civil Supervisor CPP (Haitham Alshammari),
0597543878
and concrete works) (Badar Al Bashar)

(Syed K Ahmed),
Anchor Block Work (Compaction, Rebar, Mudassar
53 HWYH-OPTF-206 Civil Supervisor CPP (Haitham Alshammari),
formwork installation and concrete works) 0597543878
(Badar Al Bashar)

(Syed K Ahmed),
Anchor Block Work (Compaction, Rebar, Usman
54 HWYH-OPTF-2232 Civil Supervisor CPP (Haitham Alshammari),
formwork installation and concrete works) 0581168411
(Badar Al Bashar)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 17 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
Anchor Block Work (Compaction, Rebar, Usman
55 HWYH-OPTF-2233 Civil Supervisor CPP (Haitham Alshammari),
formwork installation and concrete works) 0581168411
(Badar Al Bashar)

(Syed K Ahmed),
2-pcs Anchor Block Work (Compaction, Rebar, Usman
56 HWYH-OPTF-2229 Civil Supervisor CPP (Haitham Alshammari),
formwork installation and concrete works) 0581168411
(Badar Al Bashar)

2pcs- Anchor Block Work (Compaction, Rebar, (Syed K Ahmed),


Usman
57 formwork installation and concrete works) HWYH-OPTF-2201 Civil Supervisor CPP (Haitham Alshammari),
0581168411
(Badar Al Bashar)

(Syed K Ahmed),
Anchor Block Work (Compaction, Rebar, Usman
58 HWYH-OPTF-2103 Civil Supervisor CPP (Haitham Alshammari),
formwork installation and concrete works) 0581168411
(Badar Al Bashar)

(Syed K Ahmed),
Anchor Block Work (Compaction, Rebar, Mudassar
59 HWYH-RH-EK Civil Supervisor CPP (Haitham Alshammari),
formwork installation and concrete works) 0597543878
(Badar Al Bashar)

HWYH GCP AREA

Cutting, Polishing, Fit-up, Welding HWYH Li Kangkang (Syed K Ahmed),


Supervisor Sinopec
1 Piping installation RH-EJ 0583384032 (Haitham Alshammari),
(Hasham Al Nasar)

Piping Cutting, welding HWYH Li Kangkang (Syed K Ahmed),


Supervisor Sinopec
2 Piping installation RH-BK 0583384032 (Haitham Alshammari),
(Hasham Al Nasar)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 18 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
Manual excavation of trenches for Instrument HwGCP-1 Azar Instrument
3 CPP (Haitham Alshammari),
cables, cable laying and backfilling. HWYH-GGM (0583417510) Engineer
(Hasham Al Nasar)

N. HARDH GGM AREA


((Syed K Ahmed),
Install Anode cad weld cable laying potential HDGCP-2 TO N HRDH Asif
1 CP Supervisor CPP (Hashem Al Nasser),
test, Bonding GGM 30" 0596233501
(Syed Z Rizvi)
((Syed K Ahmed),
Welding, fit-up, lifting, NDT, Excavation Rock 30" N. HRDH GGM TO
2 Liu Site Foreman CPP (Hashem Al Nasser),
breaking HDGCP-2
(Syed Z Rizvi)
((Syed K Ahmed),
Welding, fit-up, lifting, NDT, Excavation Rock 24" HRDH K3 RH TR/L
3 Liu Site Foreman CPP (Hashem Al Nasser),
breaking TO HDGCP-2
(Syed Z Rizvi)
((Syed K Ahmed),
Welding, fit-up, lifting, NDT, Excavation Rock N. HRDH GGM TO
4 Liu Site Foreman CPP (Hashem Al Nasser),
breaking HDGCP-1 TR/L 1 & 2
(Syed Z Rizvi)

Welding, CP, Joint-Coating, Holiday Inspection, ((Syed K Ahmed),


HAO HONG TAO
5 Lowering, Backfilling HRDH RH-CK Site Foreman CPP (Hashem Al Nasser),
0536227716
8"-HRDH-611-CK-RH (Syed Z Rizvi)

(Syed K Ahmed),
excavation anchor, CP, Coating, Backfilling HAO HONG TAO
6 HRDH RH-AK Site Foreman CPP (Hashem Al Nasser),
8"-HRDH-1309-HRDH-918 0536227716
(Syed Z Rizvi)

Welding, excavation anchor, CP, Coating, (Syed K Ahmed),


HAO HONG TAO
7 Backfilling HRDH RH-CK Site Foreman CPP (Hashem Al Nasser),
0536227716
8"-HRDH-1135-HRDH-1118 (Syed Z Rizvi)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 19 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

(Syed K Ahmed),
Coating Backfilling HAO HONG TAO
8 HRDH RH-GK Site Foreman CPP (Hashem Al Nasser),
8"-HRDH-1146-HRDH-1108 0536227716
(Syed Z Rizvi)
(Syed K Ahmed),
Azhar
9 FDN works, Welding, lifting, cleaning CPP yard Civil Foreman CPP (Hashem Al Nasser),
0582018630
(Syed Z Rizvi)
FDN works (Pouring concrete, FDN (Syed K Ahmed),
Installation, Surface preparation, Manual and Bilal
10 HD-RH-DK Site Supervisor CPP (Hashem Al Nasser),
mechanical Excavation, rebar installation 0507062378
(Syed Z Rizvi)
formworks and coating works)
FDN works (Pouring concrete, FDN (Syed K Ahmed),
Installation, Surface preparation, Manual and Bilal
11 HD-RH-GK Site Supervisor CPP (Hashem Al Nasser),
mechanical Excavation, rebar installation 0507062378
(Syed Z Rizvi)
formworks and coating works)
FDN works and SSB works (FDN installation,
Survey, Concrete, Surface preparation, Rebar (Syed K Ahmed),
and formworks installation and coating works, Umar
12 HRDH-GGM Site Foreman CPP (Hashem Al Nasser),
Asphalt cutting, manual Excavation, 0591254427
(Syed Z Rizvi)
Backfilling) Marl Material mixing and anchor
block
FDN works (Pouring concrete, FDN (Syed K Ahmed),
Installation, Surface preparation, Manual and Ghulam
13 HD-GCP2 Site Supervisor CPP (Hashem Al Nasser),
mechanical Excavation, rebar installation 0592878230
(Syed Z Rizvi)
formworks and coating works)
Pre- (Syed K Ahmed),
Caliper Survey, Swabbing & Nitrogen Purging HRDH-RH-DK, HWYH- Amjad Kamal CPP/Trans
14 Commissioning (Hashem Al Nasser),
1115 0554371331 Asia
Engineer (Syed Z Rizvi)
HRDH-RH-GK, HRDH- (Syed K Ahmed),
Pre-
Caliper Survey, Swabbing & Nitrogen Purging 1122, HRDH-1117, Amjad Kamal CPP/Trans
15 Commissioning (Hashem Al Nasser),
HRDH-1145, HRDH- 0554371331 Asia
Engineer (Syed Z Rizvi)
1162, HRDH-1157-1075

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 20 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

Pre- (Syed K Ahmed),


HRDH-RH-HK, HRDH- Amjad Kamal CPP/Trans
16 Caliper Survey, Swabbing & Nitrogen Purging Commissioning (Hashem Al Nasser),
1153 0554371331 Asia
Engineer (Syed Z Rizvi)

Pre- (Syed K Ahmed),


HRDH-RH-CK, HRDH- Amjad Kamal CPP/Trans
17 Caliper Survey, Swabbing & Nitrogen Purging Commissioning (Hashem Al Nasser),
1306, HRDH-1023 0554371331 Asia
Engineer (Syed Z Rizvi)

HRDH-RH-BK, HRDH- Pre- (Syed K Ahmed),


Amjad Kamal CPP/Trans
18 Caliper Survey, Swabbing & Nitrogen Purging 1172, HRDH-1023- Commissioning (Hashem Al Nasser),
0554371331 Asia
1061, HRDH-1314-920 Engineer (Syed Z Rizvi)
N.HARDH GGM AREA INSIDE FACILITY
((Syed K Ahmed),
XIE CHUNQING
1 Skid Installation HRDH RH-HK Site Foreman CPP (Hashem Al Nasser),
0580699843
(Oliver)
((Syed K Ahmed),
XIE CHUNQING
2 Skid Installation HRDH RH-K3 Site Foreman CPP (Hashem Al Nasser),
0580699843
(Oliver)
((Syed K Ahmed),
Excavation, FND install, backfilling Fence Nasir
3 HRDH RH-AK Site Foreman CPP (Hashem Al Nasser),
remove & install 0599163350
(Oliver)
((Syed K Ahmed),
Excavation, FND install, backfilling Fence Nasir
4 HRDH RH-CK Site Foreman CPP (Hashem Al Nasser),
remove & install 0599163350
(Oliver)
((Syed K Ahmed),
Excavation, FND install, backfilling Fence Nasir
5 HRDH RH-CK Site Foreman CPP (Hashem Al Nasser),
remove & install 0599163350
(Oliver)
CENTER.HARDH GGM AREA

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 21 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.
((Syed K Ahmed),
CP, Coating Holiday Inspection Lowering HAO HONG TAO
1 HRDH RH-K2 Site Foreman CPP (Hashem Al Nasser),
8"-HRDH-1142-HRDH-938 0536227716
(Oliver)
((Syed K Ahmed),
CP, Coating Holiday Inspection HAO HONG TAO
2 HRDH RH-EK Site Foreman CPP (Hashem Al Nasser),
8"-HRDH-1197-HRDH-1026 0536227716
(Oliver)
CP, Coating Holiday Inspection, Lowering ((Syed K Ahmed),
HAO HONG TAO
3 Backfilling, Excavation HRDH RH-K1 Site Foreman CPP (Hashem Al Nasser),
0536227716
8"-HRDH-1078-HRDH-1037 (Oliver)
((Syed K Ahmed),
CP, Coating, Backfilling HAO HONG TAO
4 HRDH RH-IK Site Foreman CPP (Hashem Al Nasser),
8"-HRDH-1163-IK-RH 0536227716
(Oliver)
((Syed K Ahmed),
Poles hole excavation and rebar installation & HD GCP-1 To OSB / Glen
5 Site Engineer Al-Awadh (Hashem Al Nasser),
Pole Erection and pole accessories Installation HRDH K1 0557123807
(Oliver)
MV cable installation laying, red tiles ((Syed K Ahmed),
NORTH HRDH GGM / Glen
6 installation and backfilling, ACSR stringing, Site Engineer Al-Awadh (Hashem Al Nasser),
HARDH HK 0557123807
Shutdown Preparation / TIE with existing line (Oliver)
CENTER.HARDH GGM AREA INSIDE FACILITY
Skid Installation XIE CHUNQING ((Syed K Ahmed),
HRDH RH-GK
1 HRDH-1075 0580699843 Site Foreman CPP (Hashem Al Nasser),
(Oliver)
Skid Installation XIE CHUNQING ((Syed K Ahmed),
HRDH RH-EK
2 HRDH-1026 0580699843 Site Foreman CPP (Hashem Al Nasser),
(Oliver)
Skid Installation XIE CHUNQING ((Syed K Ahmed),
HRDH RH-EK
3 HRDH-1139 0580699843 Site Foreman CPP (Hashem Al Nasser),
(Oliver)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 22 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.
((Syed K Ahmed),
Excavation, FND install, backfilling, Fence Nasir
4 HRDH RH-GK Site Foreman CPP (Hashem Al Nasser),
remove & install 0599163350
(Oliver)
((Syed K Ahmed),
Excavation, FND install, backfilling, Fence Nasir
5 HRDH RH-GK Site Foreman CPP (Hashem Al Nasser),
remove & install 0599163350
(Oliver)
((Syed K Ahmed),
Nasir
6 Excavation HRDH RH-K4 Site Foreman CPP (Hashem Al Nasser),
0599163350
(Oliver)
((Syed K Ahmed),
Nasir
7 Excavation HRDH RH-K3 Site Foreman CPP (Hashem Al Nasser),
0599163350
(Oliver)
((Syed K Ahmed),
Nasir
8 Excavation HRDH RH-K1 Site Foreman CPP (Hashem Al Nasser),
0599163350
(Oliver)
((Syed K Ahmed),
Nasir
9 Excavation HRDH RH-K4 Site Foreman CPP (Hashem Al Nasser),
0599163350
(Oliver)
((Syed K Ahmed),
Nasir
10 Excavation HRDH RH-K3 Site Foreman CPP (Hashem Al Nasser),
0599163350
(Oliver)
((Syed K Ahmed),
HRDH RH-DK Central XIE CHUNQING
11 Skid Installation Site Foreman CPP (Hashem Al Nasser),
HRDH 0580699843
(Oliver)
TCF-1 Fabrication Yard

((Syed K Ahmed),
1 Cutting, Grinding, Welding Fabrication Shop-2 (Hashem Al Nasser),
(Majed Al Qahtani)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 23 of 45

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.

Ding ((Syed K Ahmed),


Cutting, polishing, Fit-up, Welding Fabrication shop-1 Supervisor
2 0581291442 CPP (Hashem Al Nasser),
(Majed Al Qahtani)
Blasting and painting, preservation, Waqar ((Syed K Ahmed),
TCF-1 Shop NO.4 Supervisor
3 maintenance 0558846920 CPP (Hashem Al Nasser),
(Majed Al Qahtani)
Adel ((Syed K Ahmed),
Loading & Unloading Pipes TCF-1 Yard Supervisor
4 0597510462 CPP (Hashem Al Nasser),
(Majed Al Qahtani)
TCF-1 Fabrication Yard XIA TONGCHUN ((Syed K Ahmed),
Piping Fabrication Site Foreman (Hashem Al Nasser),
5 shop2 0584712366 CPP
(Majed Al Qahtani)
Shang Pu ((Syed K Ahmed),
Piping, Cutting, welding TCF1 fabrication shop 1 Supervisor Sinopec (Hashem Al Nasser),
6 0590432391
(Majed Al Qahtani)
Mechanical ((Syed K Ahmed),
Pressure Testing for Seat and Body of Valves In Test Yard TCF-1 Waris Syed (Hashem Al Nasser),
7 Supervisor CPP
(Majed Al Qahtani)
In Test Yard & Mechanical ((Syed K Ahmed),
All types of Valves required for NGCP Project Waris Syed (Hashem Al Nasser),
8 Warehouse TCF-1 Supervisor CPP
(Majed Al Qahtani)
TCF-1 Lay-Down Yard
((Syed K Ahmed),
DUAN WEIBIN (Hashem Al Nasser),
1 Bend pipe, lifting Pipe transportation TCF-1 Lay-Down Yard Site Foreman CPP
0580647701
(Majed Al Qahtani)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 24 of 45

Pre-Mitigated Risk Controls / Barriers / Safeguards Post-Mitigated Risk


No. Discipline Activity Potential Hazards List all required Responsible Party
Probability Consequence Rating Probability Consequence Rating

1. Manual Excavation, 1. Struck by hand tools 4 4 16 1.1. PTW, approved JSA, MOS, IFC drawings and other required relevant documents will be 2 2 4 Cont:
Survey, Manual 2. Damage to Existing provided. PM (Zhang Wenjiang)
Facilities (U/G, A/G 1.2. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by CM (Rick Lumanlan),
Excavation for Utilities)
workers before the actual activity proceeds. HSE Manager
pipe/cable exposing 3. Electrocution
1.3. Mechanical excavator/ equipment’s will not be used within 3meter to existing U/G facilities (Shahzad Khawaja),
4. Toxic Gas Leakage Site
5. Dust 1.4. Underground utilities will be identified by cable / metal detector, clearly marked on the
Foreman/Supervisor,
drawings and isolated by providing warning tapes at the actual locations.
WPR, Safety Officer,
1.5. Any underground cable that is exposed during excavation work must be assumed to be excavation
energized and verified to be de-energized by an authorized/certified electrician. competent
1.6. Involved working crew including (Site supervisor, operator & flagman) will be trained in Person/Workers
excavation safety and excavation hazards awareness.
1.7. Exposed lines will be barricaded and provided with relevant information and warning Client:
signage’s. SAPMT SPE
1.8. Gas test will be done by using celebrated MX4 gas detector by a Certified gas tester and ((Syed K Ahmed),
record will be made. HWYH PE
1.9. Each crew will be provided with personal H2S Monitor (T40).
(Haitham Alshammari)
1.10. Functional test for MX4 and H2S Monitor will be conducted by Certified Gas Test personnel
and records shall be maintained HRDH PE
1.11. Hand tools will be inspected, color coded and maintained in good condition. (Hashem Al Nasser)
1.12. Excavation competent person will fill the pre-excavation & U/G verification checklist on daily
basis.
1.13. Water sprinkling will be done to prevent dust accumulation at job site.
Civil

1.14. ANSI approved mandatory personal protective equipment (FRC, Gloves, Helmet, glasses,
1 Face Mask) will be worn.
1.15. Ample supplies of approved respiration protection (/N95/ 3M dust mask) will be provided at
the job site and will be worn while operating power tools/ exposing to dusty environment.
1.16. At least one trained first aider should be available during duty hours.
1.17. Emergency dedicated vehicle must be provided and Emergency Contact # will be posted at
all visible places.
1.18. Emergency communicate devices (like Mobile phone/ Satellite Phone) will be provided with
each crew.

1. Mechanical 1. Mechanical Failure 3 4 12 1.1. Adequate support by providing (bracing and shoring) will be installed to support the existing 2 2 4 Cont:
Excavation, Rock 2. Struck by Heavy facilities if vibration cause damage during rock breaking activity. PM (Zhang Wenjiang)
Equipment 1.2. Suitable shoring will be installed, or the sides benched or sloped back to a safe angle, for all CM (Rick Lumanlan),
Breaking, Leveling, 3. Vibration
excavations 1.2 m (4 ft) deep. HSE Manager
Cleaning, Grading, 4. Flying Particles/objects
1.3. All hoses and connection will be fixed firmly and secured with Whip check and free from (Shahzad Khawaja),
Compaction, 5. Cave-ins/Collapse Site
6. Water Accumulation leakage.
Backfilling and Foreman/Supervisor,
7. Personnel / Equipment / 1.4. All the Heavy Equipment will be 3rd party inspected and ensure have valid 3rd party inspection
Berming WPR, Safety Officer,
Vehicle falling into sticker posted. Heavy Equipment
excavation 1.5. Periodic maintenance for the heavy equipment’s and the equipment inspection will be Operator and
8. Fire / Explosion conducted by CPP equipment inspector, valid CPP inspection sticker will be issued. excavation
1.6. All operators must have a valid certification from SA / SA approved 3rd party companies (i.e competent
SPSP/IPAF) relevant to the equipment they will use and activity they will perform. person
1.7. All Operators must have valid heavy/ Public SAG Driving licenses.
1.8. Spotter with reflective vest will be provided with all equipment maneuvering and to STOP the
unauthorized entrants.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 25 of 45

1.9. Earth moving equipment will be equipped with PWAS system and Reverse alarm should be Client:
operational and audible up to 30-meter distance. SAPMT SPE
1.10. Soil pile will be kept at least 0.6M (2ft) away from the edge of an excavation
((Syed K Ahmed),
1.11. All heavy equipment will be kept away 2M / equal to the depth of excavation (whichever is
HWYH PE
greater) from the edge of the excavation.
1.12. Excavation plan will be developed by degreed engineer as per soil type for excavation (Haitham Alshammari)
deeper than 2.4m in Type B or C Soil or for all excavations deeper than 6m regardless of soil HRDH PE
type. (Hashem Al Nasser)
1.13.Workers will not be allowed to enter in excavation where water is accumulated.
1.14.Entry of workers will not be permitted into excavation unless the excavation is inspected by
excavation competent person.
1.15.Proper means of access will be provided and should be used at all times.
1.16.All open excavation will be protected with hard barricades, blinking lights and signage’s
indicating ‘’DEEP EXCAVATION’’ STAY AWAY’’.
1.17.Hearing protection (ear Plugs/ Ear Muff) will be worn by workers exposing to high noise
areas.
1.18.Atmosphere test will be conducted by certified gas tester with calibrated MX4 gas testing
device.
1.19.Trained fire watcher with fire extinguishing (FM/UL Listed fire extinguishers will be provided
within 3 m.(10ft) in the working area.
1.20.Fully equipment Spill kit with trained spill response team will be provided with each crew.
1.21.Involved working crew including (Site supervisor, operator & flagman) will be trained in
excavation safety and excavation hazards awareness.
Civil

2. Formwork, 1. Sharp / Rough edges and 3 4 12 2.1. All protruded rebar will be provided with caps. 2 2 4 Cont:
1 Concrete Pouring, Protruded rebar 2.2. All protruding nails on woods and timber will be bended or uprooted immediately. PM (Zhang Wenjiang)
2. Defective Cutting/bending 2.3. De-nailing to be performed in designated areas only. CM (Rick Lumanlan),
Surface
machine 2.4. Ensure rebar cutting / bending machine will be free from any potential damage. HSE Manager
Preparation, 3. Manual Handling 2.5. Ample supplies of approved hearing protection (e.g., earplugs) will be provided at the job site (Shahzad Khawaja),
Painting, 4. Noise Site
and will be worn in high noise areas (i.e., 85 decibels [dBA] or higher.
5. Formwork dismantling / Foreman/Supervisor,
2.6. Formwork dismantling will be carried out step by step.
residual material Formwork erector,
6. Falling hazards / Falling 2.7. The ready-mix truck will have an operational back-up alarm and PWAS. WPR, Safety Officer,
Objects 2.8. Concrete Pump will be installed in compacted and leveled ground to prevent turn over or
7. Collapse of formwork. collapse.
Client:
8. Exposure to concrete 2.9. Adequate means of access with handrails (If required) will be provided to reach point /
concrete pouring location. SAPMT SPE
9. Environmental Hazards
2.10. Gas test will be done by using celebrated MX4 gas detector by a Certified gas tester and ((Syed K Ahmed),
record will be made. HWYH PE
2.11. Each crew will be provided with personal H2S Monitor (T40). (Haitham Alshammari)
2.12. Functional test for MX4 and H2S Monitor will be conducted by Certified Gas Test HRDH PE
personnel and records shall be maintained
(Hashem Al Nasser)
2.13. Involved working crew including (Site supervisor, Formwork erector, concrete pouring
crew and Painters) will be trained in Formwork safety and formwork hazards awareness.
2.14. Concrete Pouring personnel will stand on stable floor while standing on formwork.
2.15. Ensure all rotating parts of the concrete mixer are covered adequately
2.16. ANSI approved PPEs (FRC, Safety Glasses, Rubber Shoes and face shield will be used
at all time to protect eyes from paint splash.
2.17. Wash skin or hands with paint thinner or lacquer thinner is strictly prohibited, hand cleaner
will be used to clean the hand.
2.18. Disposable cover will be provided to protect body parts contact with concrete.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 26 of 45

3. Confined Space 1. Miscommunication / 3 4 12 3.1. SA work permit(s) as per GI 2.100 (Confined space entry work permit), (CONFINED SPACE 2 3 6 Cont:
Entry (When Misunderstanding ENTRY ACTIVITY SPECIFIC PLAN) and approved Pre-excavation checklist and Confined PM (Zhang Wenjiang)
2. Asphyxiation when entering Space entry checklist will be obtained prior to enter. CM (Rick Lumanlan),
Excavation Depth in Flammable or Toxic
3.2. Gas test will be done by using celebrated MX4 gas detector by a Certified gas tester and HSE Manager
Is More Than 1.2m) Atmosphere
record will be made. (Shahzad Khawaja),
3. Poor access/egress Site
4. Unauthorized Entry 3.3. Each crew will be provided with personal H2S Monitor (T40).
Foreman/Supervisor,
5. Slip and trip 3.4. Functional test for MX4 and H2S Monitor will be conducted by Certified Gas Test personnel
WPR, Safety Officer,
and records shall be maintained Person, CSE
3.5. Breathing apparatus will be used when the oxygen readings less than 20%, combustible supervisor and
gases 5%-10%LEL, CO is 35ppm - 1000ppm and H2S is 10ppm - 100ppm. entrants
3.6. CSE entry will not be allowed at oxygen concentration above 23.5%, combustible gases at
10% LEL or above, CO 1000ppm or above and H2S 100ppm or above. Client:
3.7. Adequate proper step access or secured ladders will be provided at all excavations. SAPMT SPE
3.8. Instructions listed in CPP (CONFINED SPACE ENTRY ACTIVITY SPECIFIC PLAN) ((Syed K Ahmed),
regarding rescue procedure must be followed in case of emergency. HWYH PE
3.9. Crew (CSE Supervisor, CSE Standby man, WPR, HSEO and Workers) involved in confined
(Haitham Alshammari)
space activities will obtained training related confined space entry procedures.
3.10. Trained standby man equipped with communication device will be assigned at entry points HRDH PE
to monitor and maintain contact with the entrants and prevent unauthorized entry. (Hashem Al Nasser)
3.11. Ladders or step access will be provided for entry and exit at every 7.5M on excavation.
3.12. Confined space entry will be monitor by using ‘’confined space entry log sheet’’ and it
should be available at designated entry points.
3.13. Excavation / confined space will be barricaded and appropriate relevant signage’s
Civil

‘’CONFINED SPACE ENTRY PERMIT REQUIRED’’ NO UNAUTHORIZED ENTRY’’ etc will


1 be posted in multi language’s.
3.14. Walk way will not be obstructed by any types of materials.

4. Installation 1. Noise. 3 4 12 4.1. Portable workshop will be constructed over the shaving area to contain the hazardous dust. 2 3 6 Cont:
/Assembly Of 2. Hazardous Dust 4.2. Hazardous dust will be collected carefully and disposed-off accordingly PM (Zhang Wenjiang)
3. Inadequate support 4.3. Shaving / Grinding activity will be done at ground level to minimize the fall / collapse of
RTR/RTP Pipes structure.
CM (Rick Lumanlan),
4. Sharp edges / scissor HSE Manager
/ blade 4.4. Adequate support and restrain system will be installed to support pipe and structure during
shaving / grinding (Shahzad Khawaja),
5. Environmental
4.5. Make sure the blade is sharp. Dull blades require more force, increasing the chance of Site
Hazards injury. Foreman/Supervisor,
4.6. Worker engaged in shaving will be provided with complete PPEs. Like FRC, respiratory WPR, Safety Officer,
protection and face shield together with safety glasses, ear plugs and disposable coverall.
4.7. Use protective clothing such as cut resistant or mesh gloves, especially for the holding Client:
hand. SAPMT SPE
4.8. Do not eat, drink or smoke when using these products
((Syed K Ahmed),
4.9. In case of eye exposure, rinse cautiously with water for several minutes until medical aid
arrived. HWYH PE
4.10. Containers will be labelled with the proper hazard communication (HAZCOM) label. Provide (Haitham Alshammari)
relevant MSDS /CHBs) at with chemicals and share MSDS with crew especially with
HRDH PE
Chemical handers
4.11. Eye wash Station/Facility” will be provided near the work location. (Hashem Al Nasser)
4.12. Workers will be provided with chemical handling training.
4.13. Waste and Empty containers will be treated at class I waste and disposed of in approved
landfill / by approved waste transporter and keep disposal manifest in record.
4.14. “Disposable PPEs like disposable cover-all, ear plugs, gloves etc. will not be used again and
will be treated as waste class III and disposed of in approved landfill / by approved waste
transporter and keep disposal manifest in record.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 27 of 45

5. Fence 1. Improper manual 3 4 12 5.1. Personnel will be trained on proper manual material handling techniques. Demonstrate how 2 3 6 Cont:
Installation/ 2. Handling to do safe manual lifting, 1. Plan the route to be taken while handling, 2. Legs apart, 3. back PM (Zhang Wenjiang)
3. Sharp edges straight, 4.hold the load close to body with firm grip, 5. Plan the route to be taken while CM (Rick Lumanlan),
Demolition handling, 6. Avoid twisting, awkward positioning
4. Struck by tools HSE Manager
5.2. If the load is unable to lift alone get assistance from co-workers (Shahzad Khawaja),
Slips, Trips & Fall
5.3. Correct PPE (FRC, Gloves, Face Shield, safety shoes) will be worn by workers at all times. Site
5. Pointed Ends 5.4. The ends of exposed wires will be bent to avoid any hazardous situation to the human body. Foreman/Supervisor,
5.5. Access will be kept free from any kind of obstruction to ensure safe evacuation in the case WPR, Safety Officer,
of any Emergency Workers
5.6. All the unwanted materials will be removed from the site Client:
5.7. Proper and safe positioning of personnel will be emphases. All body parts will be kept away
from the line of fire. SAPMT SPE
5.8. Hand tools will be inspected & maintained in good condition ((Syed K Ahmed),
5.9. Personnel shall not operate any tools unless they are appropriately trained in their selection, HWYH PE
use, inspection and storage.
5.10. Tools constructed of good quality materials shall be used. Use of “homemade” tools are (Haitham Alshammari)
prohibited HRDH PE
(Hashem Al Nasser)
Civil

6. Rock Blasting 2. Incompetent operator 3 4 12 1.1. Operator shall possess the Saudi Aramco competency Certified relevant 2 3 6 Cont:
1 1. Drilling 3. Defective equipment equipment and competent for operation. PM (Zhang Wenjiang)
4. Rotating parts 1.2. CPP inspector should conduct initial inspection of the equipment and only passed CM (Rick Lumanlan),
5. Damaged to existing equipment should be allowed to start operation. HSE Manager
lines 1.3. Operator shall check the equipment on a daily basis and fill-up the Daily Operator (Shahzad Khawaja),
6. Dust and Noise Checklist. Site
1.4. Keep all loose clothing away from turning tools. Foreman/Supervisor,
1.5. Keep all guards in place while operating. WPR, Safety Officer,
Workers
1.6. Rings, Neck less and long cloths etc. are not allowed to wear during job.
Client:
1.7. Only authorized, skilled and experienced workers to be deployed for carrying out
this task. SAPMT SPE
1.8. Updated copy of IFC drawings and crossing lines shall be available at site. ((Syed K Ahmed),
1.9. Determine & highlight the crossings on the IFC drawings. HWYH PE
1.10.Use cable detector with calibration certificate to find out underground utilities and (Haitham Alshammari)
all underground utilities shall be marked, isolated and highlighted by providing
barricades. HRDH PE
1.11.Make sure that the cutting tools are running straight before starting the operation. (Hashem Al Nasser)
1.12.Use water spray to control dust.
1.13.Use approved 3M / N95 dust mask to prevent inhalation of dust.
1.14. Ample supplies of approved hearing protection (e.g., earplugs) shall be provided at
the job site and shall be worn in high noise areas (i.e., 85 decibels [dBA] or higher.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 28 of 45

2. Blasting. 1. Incompetent Shot firer 4 4 12 2.1. The Shot-firer must possess a valid Saudi Shot-firer License to ensure that he 2 3 6 Cont:
 Loading of Explosive 2. Miss Fire and explosion does not suffer from any physical disability or mental disorder that may affect the PM (Zhang Wenjiang)
Materials to the Hole 3. Damage to existing facility safe execution of his duties. CM (Rick Lumanlan),
and Connections 4. Dust 2.2. After all holes have been charged, everyone has to leave the site to a secure HSE Manager
 Laying Fly Rock Cover 5. Unaware passersby and place except the Shot-firer and his assistant to check and finalize all work to start (Shahzad Khawaja),
Traffic the blast. Site
 Firing the Shot Foreman/Supervisor,
6. Fly rocks and ground 2.3. No smoking during loading of explosive materials.
 Checking of Un- WPR, Safety Officer,
Vibration. 2.4. Keep away all Ignition sources.
detonated Explosive Workers
7. Un detonated Explosive 2.5. Double check and cross check connections.
Martials (Post Blast material 2.6. Adequate and right kind of fire extinguisher is needed.
inspection) 2.7. Clean sand shall be used to cover the explosive materials.
2.8. Depth of sand cover shall be 1 meter.
2.9. Competent supervision shall inspect the sand cover to ensure exact covering of
trench.
2.10. The blasting sub-contractor must be prepared to provide a suitable covering
materials for protecting the facilities around the blasting area from any fly rocks, “if
that required”.
2.11. Use water spray to control dust. Wear 3M / N95 dust mask to prevent dust Client:
inhalation. SAPMT SPE SPE
2.12. Competent supervisor should be available to watch and strict the PPE usage. ((Syed K Ahmed),
2.13. Barricade and signage shall be a minimum of 500 meters of blast area. HWYH PE (Haitham
2.14. Standard warning signage e,g. “Danger; Blasting in Progress”, “No Entry”, “Keep Alshammari)
Away” signage shall be posted at all entry points.
HRDH PE (Hashem Al
Civil

2.15. Ensure blasting warning board with timing detail at entry points is kept.
1 2.16. Depute flagmen at all accessible points to prohibit entry into blasting area. Nasser)
2.17. Before blasting all the persons and machinery to be shifted from the blasting zone
to a safe place at least 500 meters away from the location.
2.18. Left some holes uncharged as per plan drilling plan to reduced vibration impact.
2.19. Vibration to be measured in nearby structures & to be reported /recorded.
2.20. After the initiation of the blast, the area will be inspected for any signs of a misfire
or undetonated explosives by a Shot-firer and the RBSG representative who will
jointly complete and sign the a Daily After Blast Report (Form RBSG 002).

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 29 of 45

7. Horizontal 1. Mechanical failure of 4 4 12 CPP inspector should conduct initial inspection of the equipment and only passed 2 3 6 Client:
Directional Drilling drilling machine. equipment should be allowed to start operation. SAPMT SPE
(HDD) 2. Rotating parts. a. Operator shall check the equipment on a daily basis and fill-up the daily
((Syed K Ahmed),
3. Damaged to existing operator checklist.
HWYH PE
lines. b. Loose clothing shall not be allowed for the operator and workers working near
4. Toxics/Noxious gases. drilling machine/rotating sleeve rod. (Haitham Alshammari)
5. Exposure to high Noise c. Keep all guards in place while operating. HRDH PE
and Dust. d. Rings, neck less and long cloths etc. are not allowed to wear during job. (Hashem Al Nasser)
e. Only authorized, skilled and experience workers to be deployed for carrying
out this task.
f. Updated copy of IFC drawings and crossing lines shall be available at site.
g. Determine & highlighted the crossings lines shall be available at site.
h. Use cable detector with calibrated certificate to find out underground utilities
and all underground utilities shall be marked, isolated and highlighted by
providing barricades.
i. Use safe and appropriate potholing techniques to the planned drill path’s
depth to expose any hidden underground utilities.
j. Ensure trackers check the tracking device readings frequently during HDD
operations and compare them with the pre-operational walkthrough reading.
k. Gas test before entry, continuous gas test shall be done by using calibrated
MX4/ MX6 gas test device based on atmospheric condition.
l. Ample supplies of approved respiration protection (3M dust mask) shall be
provided at the job site and shall be work while operating power
tools/exposing to dusty environment.
1. Shut Down (Gas Gas Release/leakage from 3 4 12 1.1. Identify isolation locations and ensure isolation is done properly by putting required isolation 2 2 4 Cont:
Release) hydrocarbon lines/well- spectacles/blind flange prior to beginning work. PM (Zhang Wenjiang)
heads/presence of H2S. 1.2. Confirm the exact isolated facility and obtain valid work permit for LOTO (lockout / tag out) permit CM (Rick Lumanlan),
from the concerned department. HSE Manager
Mechanical

1.3. Ensure SAPMT & SAGPD are communicated and acknowledged prior to start tie in activity. (Shahzad Khawaja),
1.4. Match/ confirm and ensure that the correct blind flange/ spectacle valve tag is placed. Site
Foreman/Supervisor,
1.5. Execution team must ensure blind valve is closed, chain locked and tagged with LOTO on the
2 isolation valve to ensure that the valve will not accidentally open.
WPR, Safety Officer,

1.6. Comply with SA G.I 2.709 for atmospheric gas testing, gas testing shall be conducted by a
trained gas tester using MX-4 calibrated gas testing device prior to start the job.
1.7. Use breathing apparatus when the oxygen readings less than 20%, combustible gases 5%-
10%LEL, CO is 35ppm - 1000ppm and H2S is 10ppm - 100ppm.
1.8. CSE should not be allowed at oxygen concentration above 23.5%, combustible gases at 10%
LEL or above, CO 1000ppm or above and H2S 100ppm or above.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 30 of 45

1.9. Gas test shall be done frequently at least every 2 hours otherwise in change of site conditions. Client:
1.10. Only the personnel trained in H2S Awareness training shall engage in the particular activity. SAPMT SPE
1.11. T40 H2S detector shall be provided at least site foreman, WPR and Safety officer in each
((Syed K Ahmed),
crew.
HWYH PE
1.12. A crew of maximum 20 persons working on ground / elevated area within the radius of 10
meters shall be provided with at least one T40 H2S detector at all time. (Haitham Alshammari)
1.13. A crew of maximum 10 persons working inside confined Space within the radius of 10 HRDH PE
meters shall be provided with at least one T40 H2S detector at all time. (Hashem Al Nasser)
1.14. No person shall be allowed to work at all unless some he/ someone with T40 H2S detector
is available near him
1.15. H2S Hazards awareness/ warning signages shall be displayed on work site.
1.16. In case of Gas Leakage; Evacuate the area immediately, check wind direction and source
of toxic gas, move cross wind then upwind to safest assembly area, Report leakage to
emergency numbers and ask for help if required, Do Not Return to the Job Site until all clear
sound by Authorized Person.
1.17. Emergency access ways shall be clear from obstructions and well maintained.
1.18. Periodic H2S leakage Emergency Evacuation drill shall be conducted to educate personnel
about Emergency procedure.
1.19. At least Site Foreman, WPR and Safety officer shall be trained in First aid and basic life
support, including cardio pulmonary resuscitation and automated external defibrillator.

2. Welding, Cutting, 1. Defective power tools 3 4 12 2.1. Valid Hot Work permit will be obtained/ issued for welding/ Cutting and Grinding activities. 2 2 4 Cont:
Grinding 2. Electrocution 2.2. All SA hot work permits will be reviewed by SAPMT Construction and safety team and CPP PM (Zhang Wenjiang)
3. Flying sparks /Fire Hot Work Permit will be reviewed by CPP Construction and safety teams. CM (Rick Lumanlan),
4. Dust 2.3. Hot surfaces will be protected by insulation or other suitable means to prevent personnel from HSE Manager
5. Noise being burned or making contact with the hot surface. (Shahzad Khawaja),
6. Electrocution 2.4. Direct current (DC) will be used for welding/cutting operations in any situation when the effect Site
7. Welding fumes Foreman/Supervisor,
of electric shock is likely to be extreme.
8. Arc flash WPR, Safety Officer,
2.5. Sufficient means of ventilation will be provided to avoid accumulation of welding fumes. Client:
9. Flying objects /particles
Mandatory PPE’s for the employees and welder will be provided (FRC and Welding apron
10. Welding Glare SAPMT SPE
N95, 3M respirator).
Mechanical

2.6. Combination of face shield, safety glasses and welding helmet with proper filter lens (shade ((Syed K Ahmed),
number) for eye protection against arc flash and radiation will be used. HWYH PE
2.7. Flying object and particles hazards awareness training will be provided to the welder, and fire (Haitham Alshammari)
2 watchman.
2.8. Crimp Clamps will be used to fix / tight the hoses.
HRDH PE
(Hashem Al Nasser)
2.9. Cylinders will not be placed in confined spaces or adjacent to excavations.
2.10. Oil, grease or other hydrocarbons will not be used as a lubricant on valves, fittings or
threaded attachments.
2.11. Competent welder will be assigned to perform task.
2.12. Welder, grinder users and all other crew will be trained in welding, cutting & Grinding safety
training by the HSE Trainer and training passport will be issued.
2.13. Trained Fire Watchman with suitable fire extinguishing (FM/UL Listed) equipment within 3 m.
(10ft), will be assigned to look after the area to avoid fire incident or to respond in case of
fire.
2.14. Use fire resistant blank for the immovable material or equipment's.
2.15. No activity shall start without ensuring safe atmosphere by conducting gas test (Gas tester
must be calibrated).

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 31 of 45

3. Radiography (NDT/ 1. Radiation 4 4 16 3.1. Each area where radiography work is to be performed shall be barricaded off and posted with 2 2 4 Cont:
AUT) of welded joints 2. Uncertified / Untrained RT international radiation signs, 25meters away from Radiography area. PM (Zhang Wenjiang)
technicians 3.2. All radiography work shall be pre-planned to minimize the exposure of other persons to CM (Rick Lumanlan),
3. Uncertified radiography radiation hazards. HSE Manager
equipment 3.3. All mandatory PPE shall be worn before entering in to the work site. (Radiographers) (Shahzad Khawaja),
4. Improper transportation of 3.4. Each person who is involved in, or exposed to radiation shall be wear a film badge. Site
source to work location Foreman/Supervisor,
3.5. Areas affected by NDT shall be effectively, evacuated and area shall be cordoned off with
5. Electrocution WPR, Safety Officer,
rope and signs must be displayed with the standard radiation caution colors (magenta or Client:
purple on yellow background) three bladed design as well as light Flashing lights/beacons
SAPMT SPE
shall be used to warn other of radiation operation in progress.
3.6. Whenever possible, radiographic inspection work shall be performed during the night-time, or ((Syed K Ahmed),
outside normal working hours. HWYH PE
3.7. Crew involved in handling and using hazardous substance shall be given safety awareness (Haitham Alshammari)
training. HRDH PE
3.8. Competent supervision shall always be available at site during activity.
(Hashem Al Nasser)
3.9. Prior to start the radiography activity appropriate permit shall be secured.
3.10. Comply with SA G.I. 150.003. Only certified and trained personnel having valid certificate
can conduct non-destructive test
3.11. Radiation Safety officer shall be assigned during radiography activity.
Mechanical

3.12. Unauthorized operation shall be restricted.


3.13. Ensure calibrated & certified radiation monitoring and survey devices are being used
3.14. Check dose rate meter for calibration (periodically calibrated by qualified personnel) prior
to work at pre determine area.
2 3.15. No passenger except driver and RT technician shall travel on the radio graph carrying
vehicle.
3.16. Only designated vehicle with warning sign shall be used to transport the source from
storage area to work location.
3.17. Any vehicle used to transport radioactive material shall be roadworthy, well maintained.
3.18. Ensure the driver is aware and understands that no other passengers can travel in the
vehicle other than the driver, RT technician and where applicable the driver’s assistant.
3.19. Ensure the driver of the vehicle is able to read and understand the emergency response
plan.
3.20. Diver shall attend hazardous substance awareness training.
3.21. Ensure that the driver is aware that the vehicle carrying radioactive material cannot be left
unattended unless engine shall be turned off and the vehicle shall be locked and parked in a
safe and secure location.
3.22. Set the warning signs & barricades to work within the controlled areas.
3.23. Use personal protective and personal monitoring equipment while handling ionizing
radiation equipment.
3.24. Ensure appropriate lighting to the work place when performing at night
3.25. Trained first aider with fully equipped first aid box should be available at site.
3.26. Full equipped ambulance with certified male nurse should visit the site daily.
3.27. Emergency contact number should be posted at visible places at site and Call CPP
medical clinic /center in case of any emergency.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 32 of 45

4. Cathodic Protection 1. Unguarded rotating part of 3 4 12 4.1. All the rotating parts of the polishing machine will be protected by safety guard. 2 2 4 Cont:
polishing machine 4.2. Proper cable management will be maintained. PM (Zhang Wenjiang)
2. Electrocution CM (Rick Lumanlan),
4.3. Electrical cord insulation will be in good condition.
3. Fire and Explosion HSE Manager
4. Burns
4.4. GFCI 10amP and RCDI shall be installed at electrical panel
(Shahzad Khawaja),
5. Fumes and Chemical 4.5. Electrical cord will not be nearest to the object being polished. Site
6. Improper storage of thermite 4.6. Polishing machine will be inspected prior to use. Foreman/Supervisor,
welding powder 4.7. Modification or adjusting polishing machine is not acceptable. Check manufacturer’s WPR, Safety Officer,
7. Unskilled workers Client:
recommendation.
8. Damage tools SAPMT SPE
4.8. Coating foreman, site safety officer and WPR will monitor the activity.
9. Flying object
4.9. Appropriate fire extinguishers are available on site. ((Syed K Ahmed),
10. Manual Handling
4.10. Area will be clear of all type of combustible material before starting the thermite HWYH PE
welding. (Haitham Alshammari)
4.11. Fire watch man will be provided. HRDH PE
4.12. Correct PPE (FRC, leather gloves) will be worn by workers all times. (Hashem Al Nasser)
4.13. No Smoking and No fire safety sign shall be posted at site.
4.14. Continuous gas monitoring will be provided when working near live plants.
4.15. Area will be covered with Fire Blanket to prevent spread of spark.
4.16. Chemicals are stored in a well-ventilated area or open spaces
4.17. Hand and power tool, Manual Handling, chemical handling & craft specific trainings
will be provided to the workforce.
Mechanical

4.18. Storage area has been cordoned off with warning signs displayed.
4.19. Spill kits will be provided on the jobsite to follow the safe procedures for Waste
disposal.
2 4.20. Hand and power tools will be provided with good condition, use right tool for the
right job.
4.21. Hand and power tools will be inspected and color coded by competent person.
4.22. Dead man switch will be functional in power tools.
4.23. Mandatory PPE’s for the employees will be provided (FRC N95, 3M respirator, Face
Shield).

5. Loading & 1. Fall of Load 3 4 12 5.1. All the Lifting Equipment (Cranes) will be SA Approved 3rd party inspected and ensure have 2 2 4 Cont:
Unloading and 2. Caught in between 3rd party inspection sticker with validity of 90days posted. PM (Zhang Wenjiang)
transformation of 3. Over Extended/ Over Size 5.2. Periodic maintenance for the lifting equipment’s (Cranes) and the equipment inspection will be CM (Rick Lumanlan),
Load conducted by CPP equipment inspector, valid CPP inspection sticker will be issued. HSE Manager
Steel / RTR pipes & 4. Sharp edges 5.3. Pre-use inspection by using daily inspection checklist will be conducted by operator and trailer (Shahzad Khawaja),
Material, Pipe 5. Manual Handling Site
driver prior to start operation.
bending, Pipe Foreman/Supervisor,
5.4. Crane operator must have a valid certification from SA relevant to the crane model he will use
lowering, Pipe lying, WPR, Safety Officer,
and activity perform. Heavy Equipment
Tie-In, Fit-up 5.5. All Crane operator and Trailer Driver must have valid Heavy/Public SAG Driving licenses. Operator, Rigger and
5.6. Loads extending beyond the front or rear shall be marked with a red flag and trailers shall be flag man
equipped with visible brake and taillights.
5.7. Escort vehicle will be provided for over extended/ oversized loads.
5.8. Lifting activity will not be performed in wind speeds exceeding 32 km/h.
5.9. Crane /Boom truck outriggers will be fully extended before lifting.
5.10. Trail lift (5 inches) will be conducted to check/maintain the center of gravity of the load
5.11. Trained flagmen/spotters will be assigned to assist and monitor the operation.
5.12. Usage of taglines will be ensured; Taglines will be long enough to keep riggers at least 3 M
from load.

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NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 33 of 45

5.13. Lifting operations near to A/G existing facilities (within10 Meter) critical lifting plan form Client:
(SA9644) will be developed, implemented; and G.I 07.028 & CPP Critical Lifting Plan and JSA SAPMT SPE
will be followed.
((Syed K Ahmed),
5.14. Contractor and SAPMT shall conduct a Kick-off Meeting every time there is a critical
HWYH PE
lift transportation and mobilization to site to discuss safety related issues and
(Haitham Alshammari)
procedures.
HRDH PE
5.15. The Critical Lift Plan form (SA 9644) shall be properly completed, signed, and
approved by SA Certified Rigger I prior to each critical lift. (Hashem Al Nasser)
5.16. CPP Lifting Operation Checklists #61 will be filled to make sure all requirement for
lifting are completed and implemented.
5.17. Inspection and color coding for the rigging gears will be conducted by a certified rigger.
5.18. Operating radius will be cleared of all non-essential personnel and obstruction.
5.19. Protection of all the immovable equipment, structures, material will be ensured from being hit
by swinging load
5.20. All protruding nails / share edge shall be bended or protected by using softeners.
5.21. Proper manual handling techniques will be followed, avoid over-reaching, bending and
awkward position
5.22. Provide proper training to all personnel involved in lifting operations.
5.23. Lifting area should be barricaded with appropriate signage to prevent unauthorized entry.

6. Skid Installation 1. Mechanical Failure 4 4 16 6.1. All the Lifting Equipment (Cranes) will be SA Approved 3rd party inspected and ensure have 2 2 4 Cont:
(Shim Plate & Skid 2. Overturning of the Crane / 3rd party inspection sticker with validity of 90days posted. PM (Zhang Wenjiang)
Mechanical

Installation & Fit Up (Lifting Boom Truck. 6.2. Periodic maintenance for the lifting equipment’s (Cranes) and the equipment inspection will be CM (Rick Lumanlan),
Operation for OPTF Skids) 3. Falling Load conducted by CPP equipment inspector, valid CPP inspection sticker will be issued. HSE Manager
2 4. Struck against the A/G 6.3. Crane operator must have a valid certification from SA relevant to the crane model he will use (Shahzad Khawaja),
Utilities. and activity perform and must possessed Valid SAG License. Site
5. Adverse Weather 6.4. Pre-use inspection by using daily inspection checklist will be conducted by operator prior to Foreman/Supervisor,
Conditions start operation. WPR, Safety Officer,
6.5. All the relevant documents like MOS, JSA, Risk Assessment, SAPO approved Critical Lifting Heavy Equipment
plan and relevant PTW shall be available at site and communicated to Crew involved. Operator, Rigger and
6.6. Lifting operations near to A/G existing facilities (within10 Meter) critical lifting plan form flag man
(SA9644) will be developed, implemented; and G.I 07.028 will be followed.
6.7. Contractor and SAPMT shall conduct a Kick-off Meeting every time there is a critical lift to
discuss safety related issues and procedures.
6.8. The Critical Lift Plan form (SA 9644) shall be properly completed, signed, and approved by SA
Certified Rigger I prior to each critical lift.
6.9. CPP Lifting Operation Checklists #61 will be filled to make sure all requirement for lifting are
completed and implemented.
6.10. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by
workers before the actual activity proceeds.
6.11. No loads will be left unattended while suspended.
6.12. Safe distance from the suspended load will be maintained.
6.13. Usage of tag line to control the suspended load will be ensured.
6.14. All the lifting tackles will be inspected by a certified rigger for any damage/deterioration prior
to use.
6.15. All loads will not have exceeded the 85% of crane capacity.
6.16. Adequate clearances will be maintained so that personnel are not struck, caught or pinned
by moving loads or material handling equipment
6.17. All equipment with rotating counterweights will have the complete swing radius barricaded.
6.18. Crane lifting operation will be stopped if wind speed exceeded more than 32 Kph.
6.19. Lifting activities will be suspended during the Rain, Sand Storm and extreme Fogy weather.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 34 of 45

7. Abrasive blasting 1. Noise 4 4 16 7.1. Electrically ground the blast pot and material/ equipment being cleaned to prevent the buildup 2 2 4 Cont:
2. Static Energy / Electricity of static electricity. PM (Zhang Wenjiang)
3. Poor Breathing Air Supplies 7.2. Removed all the flammable and combustible material from the blasting area. CM (Rick Lumanlan),
4. Pneumatic Energy
7.3. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by HSE Manager
5. Flying Particles
6. Toxic Airborne dust workers before the actual activity proceeds. (Shahzad Khawaja),
7. Unauthorized persons entry 7.4. Oil lubricating air compressors that supply breathing air require continuous carbon monoxide Site
into the blasting zone (CO) monitoring with an audible alarm. Foreman/Supervisor,
7.5. Compressors used to supply breathing air will be capable of supplying Grade D air quality. WPR, Safety Officer,
Supplied air filter should be certified and calibrated by 3rd party. Blaster,
7.6. All twist-lock fittings (“Chicago” fittings) will have a safety pin/wire and whip checks installed to Environmental
prevent disengagement. Coordinator and
7.7. Hoses and nozzle fittings will be securely fixed to prevent unplanned disengagement during Power tool user
abrasive blasting operations
7.8. Flying object and particles hazards awareness training will be provided to the blasting crew.
7.9. Use a constant pressure handle (Dead-man switch) that will automatically shut off when Client:
pressure is released. SAPMT SPE
7.10. Arrange hazardous dust awareness training for the blasting crew. ((Syed K Ahmed),
7.11. Only Saudi Aramco approved abrasive blasters will perform the work. HWYH PE
7.12. Never point an abrasive blasting nozzle at any person or part of your body. (Haitham Alshammari)
7.13. Positive air-supplied blasting hood (type "CE" supplied-air respirator) approved by
HRDH PE
NIOSH/MSHA, apron, coverall, leather or neoprene gloves, FRC, Ear Plug and other required
PPE’s to be worn while blasting operations. (Hashem Al Nasser)
7.14. Limiting the time workers spend in noisy areas and job rotation and providing rest breaks in
areas away from a noisy work environment.
7.15. Ample supplies of approved hearing protection (e.g., earplugs) shall be provided at the job
site and shall be worn in high noise areas (i.e., 85 decibels [dBA] or higher
7.16. PPE’s (Respiratory hood) will be preserved as hang position in designated PPE box.
7.17. Barricade the area by providing warning tape and relevant informational signage’s.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 35 of 45

8. Pipe Cold Bending 1. Failure of rigging equipment. 3 4 12 8.1. Operator must be competent and certified from Saudi Aramco / SA approved certification 2 2 4 Cont:
2. Fall of suspended load. company having a specific and valid certificate and a valid SAG License. SA G.I. 7.025, PM (Zhang Wenjiang)
3. Struck by personnel (Heavy Equipment Operator and Rigger Testing and Certification). CM (Rick Lumanlan),
/equipment. HSE Manager
8.2. Comply with SA G.I. 7.029 (Rigging Hardware Requirements) All lifting tackles must be
4. Overturning of the Crane/ (Shahzad Khawaja),
side boom. inspected by Rigger and color coded.
8.3. All frequent and periodic sling inspections shall be performed by a Saudi Aramco certified Site
5. Heat stress. Foreman/Supervisor,
6. Over-exertion (Improper rigger.
WPR, Safety Officer,
Manual Handling) 8.4. Damaged slings shall be reported & removed from service, especially those with visible Heavy Equipment
7. Pinch hazard in rotating chemical & damaged tags/rated capacity. Operator, Rigger and
parts of the machine 8.5. Ensure that all rigging equipment & hardware are rated for the load being hoisted. flag man
8. Finger Caught in- between Client:
8.6. Protect slings from sharp edges and abrasions; avoid sharp bends.
the pipe and bending Dies
8.7. The rigging hardware manufacturer's rated SWL capacity shall not be exceeded. SAPMT SPE ((Syed K
8.8. Hooks with self-closing safety latches, or their equivalent, shall be used to prevent Ahmed), HWYH PE
components from slipping out of the hook. (Haitham Alshammari)
8.9. Ensure lifting belts and shackles are fixed properly and secured before lifting. HRDH PE (Hashem Al
8.10. Use proper lifting techniques. No one will be allowed to stay or walk under the suspended. Nasser)
8.11. Deploy spotter to warn the worker to keep them away while lifting or travelling side
boom/Crane.
8.12. Proper supervision shall be required.
8.13. The Operator must not leave the Crane/Side Boom at any time while load is attached.
Mechanical

8.14. Operating radius cleared of all non-essential personnel, obstruction and barricaded.
8.15. Providing measures such as shading when work in direct sunlight is required.
2 8.16. Monitoring employees for symptoms of heat-related illness.
8.17. Rotating workers in and out of hot areas, as possible.
8.18. Scheduling work/rest rotations for workers according to the current heat index, which is
based on temperature and relative humidity.
8.19. Provide drinking water stations (e.g., coolers with chilled or ice water) for workers and remind
them to drink plenty of water even if not thirsty.
8.20. Display educational information related to heat stress conditions, illness/symptoms and
preventive measures) on bulletin boards and break/recovery areas, etc. In addition,
distribute heat stress information at safety meetings/talks, etc., in a form suitable for workers.
8.21. Use proper posture while manual handling or working.
8.22. Use appropriate manual handling techniques.
8.23. Bending machine operators must be skilled to work on bending machines.
8.24. Exclusion zone to be established, manned and barricaded off with proper warning notices
“Caution, Pipe bending in Progress” posted throughout the activity.
8.25. Jewelries, loose clothing and hand gloves is not advisable near rotating moving parts of a
power tools, equipment and machineries.
8.26. Site supervision shall be qualified, proficient in English, provide direct and effective
supervision and be continuously present on site.
8.27. Ensure that personnel involved in the activity have job-skills/craft and safety training to
perform their job properly and safely.
8.28. Equipment/machine to be inspected by competent person and CPP inspection sticker shall
place.
8.29. Mandatory and task Specific PPE (FRC, Safety Shoes, Helmet, Safety Glasses, Ear Plugs,
Glove, Dust Mask) shall be available and worn by employees.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 36 of 45

9. Steel Structure 1. Mechanical failure 4 4 16 1.1. Crane and man-lift will be third party certified and third party inspection sticker must be valid & 2 2 4 Cont:
1. Lifting Operation for 2. Struck against the A/G visible on the equipment. PM (Zhang Wenjiang)
Utilities. 1.2. Crane and man-lift will be inspected by CPP equipment inspector and must have CPP
Steel Structure Erection CM (Rick Lumanlan),
3. Un-authorized Operation
inspection sticker. HSE Manager
4. Collapse of Structure
5. Suspended load 1.3. Install goal post to warn the operator/ driver of the hazards of overhead power line. (Shahzad Khawaja),
6. Crane suspended personnel 1.4. Lifting operations near to A/G existing facilities (within10 Meter) critical lifting plan will be Site
platforms (man baskets) developed and implemented. Foreman/Supervisor,
7. Crane overturn due to 1.5. Structural stability will be maintained at all times during the steel erection process. WPR, Safety Officer,
overloading, Un-even/ un- 1.6. Tie ropes will be provided to secure the column when it is not in stable condition. Heavy Equipment
levelled Ground conditions 1.7. No loads will be left unattended while suspended.
8. Crushed /Caught in Between (CRANE) Operator,
1.8. keep safe distance from the suspended load will be maintained. Rigger, flag man and
9. Adverse weather condition
1.9. Usage of tag line to control the suspended load will be ensured. steel erector
1.10. All the lifting tackles will be inspected by a certified rigger for any damage/deterioration prior
Client:
to use.
1.11. Approved Critical Lift Plan will be prepared by Rigger-1 and provided on site prior to the lift. SAPMT SPE
1.12. Suspended personnel platform (man basket) lifts in wind speeds exceeding 25 km/h (15 mph (Abuzayed, Safouh),
– 13 knots – 7 meters/second) will not be used. HWYH PE (Haitham
1.13. SWL Load for the man basket will be mentioned on the basket and will always be followed. Alshammari)
1.14. Outriggers will be extended fully on solid ground and usage of wooden pad or metal sole HRDH PE (Hashem Al
plates will be ensured. Nasser & Sultan
1.15. All loads will not have exceeded the 85% of crane capacity. Alotaibi)
1.16. Adequate clearances will be maintained so that personnel are not struck, caught or pinned
Mechanical

by moving loads or material handling equipment.


1.17. All equipment with rotating counterweights will have the complete swing radius barricaded
2 1.18. Lifting activities will be suspended during the Rain, Sand Storm and extreme Fogy weather.
1.19. Crane lifting area should be barricaded with appropriate signage to prevent unauthorized
entry.

2. Alignment Checking 1. Untrained Personnel 3 4 12 2.1. Defective electrical equipment and tools will not be used and immediately removed from the 2 4 4 Cont:
and Bolt Tightening 2. Defective Portable Power & job site. PM (Zhang Wenjiang)
Hand Tools 2.2. Usage of residual current devices (RCDs), including ground fault circuit interrupters (GFCIs) CM (Rick Lumanlan),
3. Inadequate Support and earth leak circuit breakers (ELCBs) for all 110/220 V portable electric power tools and HSE Manager
4. Falling Hazards temporary wiring installations will be ensured. (Shahzad Khawaja),
5. Sharp edges 2.3. Bypassing or defeating any electrical interlocks or other devices by removing, modifying, or Site
destroying them is strictly prohibited. Foreman/Supervisor,
Slip and Trips
2.4. Portable power & Hand tools ought to be daily inspected and keep in good situation, color WPR, Safety Officer,
code. Heavy Equipment
2.5. Adequate support and restrain system will be installed to support material during activity. Operator, flag man
2.6. Pre-inspection of support structure will be conducted prior to start the activity. and power tool user
2.7. Fall protection system will be provided when work at height of 1.8m (6ft) or above, such as
Client:
lifeline, guardrail, safety harness and so on.
2.8. Lifeline will be installed at the highest possible point, preferably above shoulder height. SAPMT SPE
2.9. Other materials, such as manila, nylon or polypropylene rope will not be used as a horizontal (Abuzayed, Safouh),
lifeline. HWYH PE (Haitham
2.10. Usage of full body harness and Compliance of 100% tie off. Alshammari)
2.11. Elevated work platform will be provided with complete guard rail system. HRDH PE (Hashem Al
2.12. Fall protection equipment, including full-body harnesses, will be inspected daily to ensure Nasser & Sultan
that it has not been damaged and is in good condition. Alotaibi)
2.13. To prevent tripping hazards, shear connectors (e.g., headed steel studs, steel bars or steel
lugs), reinforcing bars, deformed anchors or threaded studs will not be attached to the top
flanges of beams.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 37 of 45

10. Piping Installation 1. Mechanical Failure 3 4 12 1.1. Crane /Boom Truck shall have a valid 3rd party and CPP inspection sticker. 2 4 4 Cont:
1. Lifting (Fit-up Spool 2. Overturning of the Crane / 1.2. Crane/ Boom Truck operator will complete the crane/side boom daily inspection /pre-operation PM (Zhang Wenjiang)
Transfer in Pipe Boom Truck. checklist. CM (Rick Lumanlan),
Racks and pipe 3. Struck By 1.3. Operator shall ensure that if any defect found during inspection shall be reported for immediate HSE Manager
supports Installation) 4. Fall of Load repair. (Shahzad Khawaja),
5. Caught in between 1.4. Safety officer and work permit receiver must validate the inspection of all heavy equipment and Site
6. Sharp edges
ensure the completion of checklists. Foreman/Supervisor,
7. Manual Handling
1.5. Lifting activity will not be performed in wind speeds exceeding 32 km/h. WPR, Safety Officer,
8. Collapse of Structure
1.6. Ground should be enough compacted and even. Heavy Equipment
9. Adverse weather conditions
such as High Winds, 1.7. Crane /Boom truck outriggers should be fully extended before lifting. Operator, flag man
Fog/Sand storms/ Rain 1.8. Assign trained flagmen/spotters to assist and monitor the operation. and power tool user
1.9. Use taglines to maintain control of load, Taglines should be long enough to keep riggers at least
Client:
3 M from load.
1.10. Operating radius shall be cleared of all non-essential personnel and obstruction. SAPMT SPE
1.11. Protect all the immovable equipment, structures, material from being hit by swinging load. (Abuzayed, Safouh),
1.12. All lifting tackles must be inspected and color coded by competent SA certified rigger. HWYH PE (Haitham
1.13. Ensure that all rigging equipment & hardware are rated for the load being hoisted. Alshammari)
1.14. Ensure all shackles and other connecting devices are completely closed or bolted. HRDH PE (Hashem Al
1.15. Tag lines shall be used to control suspended loads, unless their use may cause a greater Nasser & Sultan
hazard. Tag lines shall not be tied around the hand/wrist. They shall be fully gripped by all Alotaibi)
fingers.
1.16. Proper and safe positioning of personnel shall be emphases. All body parts shall be away
Mechanical

from the line of fire. keeping hands & feet away from lifted load.
1.17. All protruding nails / share edge shall be bended or protected by using softeners.
1.18. Personnel shall be briefed/ trained on proper manual material handling techniques.
2 1.19. Demonstrate how to do safe manual lifting: Plan the route to be taken while handling, Legs
apart, back straight, hold the load close to body with firm grip.
1.20. Adequate support and restrain system should be installed to support material during activity.
1.21. Do not lift in extreme weather conditions (sandstorms, thunder storm, heavy wind and rain).
1.22. Leave the site in-case of escalation in adversity of environment.

2. BOLTING 1. Fall of Material. 3 4 12 2.1. Hand tools should be properly secured / protected by making firm grip and by using tools belt to 2 4 4 Cont:
(INSTALLATION OF 2. Struck by. prevent from falling. PM (Zhang Wenjiang)
VALVES & FLANGES) 3. Ergonomics Hazards. 2.2. All work areas shall be fully barricaded to restrict unauthorized person form coming in and out CM (Rick Lumanlan),
and Warning signage’s shall be in place “WORK AT HEIGHT ON GOING, KEEP AWAY.” HSE Manager
2.3. Materials, equipment and tools not in use while working at heights shall be secured against (Shahzad Khawaja),
displacement. Site
2.4. Proper and safe positioning of personnel shall be emphases. All body parts shall be away from Foreman/Supervisor,
the line of fire. WPR, Safety Officer,
2.5. Workers shall be reminded on how to properly and safely position his extremities to avoid being Heavy Equipment
hit to the structure parts. Operator, flag man
2.6. Establish job rotation and provide interval for the workers. and power tool user
2.7. Proper and safe positioning of shall be emphases and avoid twisting, awkward positioning.
Client:
2.8. Always operate the tool at a slight angle with it leaning back towards you.
SAPMT SPE
(Abuzayed, Safouh),
HWYH PE (Haitham
Alshammari)
HRDH PE (Hashem Al
Nasser & Sultan
Alotaibi)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 38 of 45

11. Coating and Holiday 1. Exposure to hazardous Paint 4 4 12 11.1. Make sure an “Eye wash Station/Facility” is available nearby. 2 2 4 Cont:
Test 2. Unauthorized entrants 11.2. Electrical power operated tools must be fixed with operation GFCI. PM (Zhang Wenjiang)
3. Flammable and Combustible 11.3. Competent supervision will be available. CM (Rick Lumanlan),
Materials
11.4. Keep paints, coating material and thinners un shaded and ventilated area. HSE Manager
4. Defective Electrical Cords
and Power Tools 11.5. Power operated tools must have dead man switch to operate. (Shahzad Khawaja),
5. Defective Holiday test 11.6. Holiday testing workers will have full PPE (leather gloves, FRC, safety shoes, safety Site
Machine glasses). Foreman/Supervisor,
6. Wrong Posture 11.7. Provide ladder for access/egress at least every 7.5 meters WPR, Safety Officer,
7. Failure of Hoses 11.8. Workers are not allowed to walk over the pipe during holiday testing, they should be walking Coating applicator,
inside the trench to do the work safely. Environmental
11.9. Hoses connections shall be made using Chicago clamps. Coordinator, Power
11.10. Ensure all pneumatic couplings are properly secure with whiplash arrestors. tool user and Fire
11.11. Pre-use inspection of all hoses and fitting should be conducted by user. watcher
11.12. Keep the chemical under shaded area and provide relevant MSDS.
Client:
11.13. UL Listed Fire extinguisher to be available inspected and color coded.
11.14. Appoint a trained fire watchman. SAPMT SPE SPE
11.15. Provision of a spill kit to be ensured. ((Syed K Ahmed),
11.16. Disposable cover all to be provided for each worker. HWYH PE (Haitham
11.17. Crew must be provided with handling of flammable and combustible / chemical material Alshammari)
handling trainings. HRDH PE (Hashem Al
11.18. Area must be barricaded and relevant information signage’s should be posted. Nasser)
11.19. Warning Signs “NO SMOKING” or “NO OPEN FLAMES” will be conspicuously posted at all
Mechanical

paint spray operation areas and paint storage rooms.

12. Hydro-test works 1. Struck by hazards 4 4 16 1.1. Pre- Hydrostatic test package will be submitted to Saudi Aramco prior to hydrostatic testing. 2 2 4 Cont:
2 Cleaning and Gauging 2. Caught between 1.2. The approved pressure test procedure, which if required will be delivered to the job site at PM (Zhang Wenjiang)
3. Isolation Valve Passing least two days prior to the test. CM (Rick Lumanlan),
4. Uncalibrated 1.3. The “Checklist for Pressure Testing Safely”/ Safety instructions sheet as per GI 2.102 will be HSE Manager
Instruments completed before, during and after the test. This checklist will be kept on-site with the work (Shahzad Khawaja),
5. Exposure to Hazardous permit. Site
Fluid 1.4. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by Foreman/Supervisor,
6. Fall from workers before the actual activity proceeds. WPR, Safety Officer,
platform/scaffolds at 1.5. Confirm isolation valve integrity by slight opening the nearest vent / drain point. Power tool user and
launching and receiving 1.6. Confirm the absence of pressure at least from 2 independent sources (e.g. pressure gauges Fire watcher
ends fixed at different location of pig barrel).
Client:
7. Fire 1.7. Usage of N95 / 3M respiratory masks under the face shield with safety glasses will be
8. Noise ensured. SAPMT SPE SPE
1.8. Provide ear muffs/ear plugs for workers at the compressor area. ((Syed K Ahmed),
1.9. Do not stand in front of pig barrel door while opening it and ensure the closure of pig barrel HWYH PE (Haitham
door after loading the pig. Alshammari)
1.10. Ensure the closure of all vents & drain valves before start pressurizing the pig barrel. HRDH PE (Hashem Al
1.11. Material Safety Data Sheets (MSDSs) and/or Chemical Hazard Bulletins (CHBs) shall be Nasser)
reviewed for all chemicals handled during pressure testing activities (e.g., corrosion inhibitors,
bactericides, chlorine compounds,
1.12. Ensuring pressure relief valves are operational.
1.13. Periodic Inspection and maintenance of generators. .
1.14. Pressure testing equipment (Manifold, pressure gauge, pressure relieve valve) will be
calibrated and have valid certification
1.15. Temporary fittings paddle blinds, spectacle blind, blind flange or plug to isolate the section
will be of adequate capacity or rating.
1.16. Use of properly rated gaskets and verification of compliance with the manufacturer’s rating
specifications (e.g., quality, service use, pressure rating) for all gaskets used.

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NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 39 of 45

2. Water filling for testing/ 1. Malfunction of pump. 4 4 16 2.1. Pump used to fill the line should have sufficient capacity to fill the line of about ½ Miles/Hr or 2 2 4 Cont:
pressurizing the line 2. Trapped air 0.804 KM/hr. PM (Zhang Wenjiang)
3. Over Pressurized System 2.2. Test pumps will be attended at all times while in operation, unless isolated from the system. CM (Rick Lumanlan),
4. Inadequate support (Fall of 2.3. Before a pressure test is performed, the SAPO will be requested to inspect the system to be HSE Manager
pipeline) tested. (Shahzad Khawaja),
2.4. Pressure gauges will be within 5% tolerance range. Site Foreman
2.5. Inject at the lowest point in the system when filling testing fluid to eliminate the entrapped air /Supervisor, WPR,
by keeping open all the air vents. Safety Officer,
2.6. Vents of adequate capacity shall be installed at high points to vent air/gas while the system is Environmental
being filled with the test liquid. Coordinator and QC
2.7. All vents will be opened during filling.
Client:
2.8. The initial pressurization of the pipeline will increase gradually at the controlled rate to avoid
surging of pipeline (30 psig/min or less). s SAPMT SPE SPE
2.9. Intervals and duration of pressure increase (e.g., hold every 100 psi for 10 minutes before ((Syed K Ahmed),
next increase), which shall be recorded during the test. HWYH PE (Haitham
2.10. To prevent possible overpressure due to thermal expansion, test relief valves shall remain Alshammari)
installed until the test liquid has been completely drained HRDH PE (Hashem Al
2.11. Relief valves will be properly located in the system to be tested, including near the test Nasser)
pump. Relief valves shall be tagged with the following information: the word “TEST”, the set
pressure and a valid test date.
2.12. Hydro testing activity should be done at ground level to minimize the fall / collapse of
Mechanical

structure.
2.13. Adequate support and restrain system should be installed to support pipe and structure
during hydro testing.s
2 2.14. Prior to the start of any test the SA Consulting Services Department (CSD) will be
consulted.
2.15. Pre-inspection of support structure should be conducted prior to start the activity.
2.16. Area should be barricaded and only authorized personal should be allowed to comes near
pressurized lines.

3. Strength test and 1. Unauthorized personnel entry 4 4 16 3.1. Determine the estimated pressure and time minimum 2 hours in order to ensure the pipeline 2 2 4 Cont:
Tightness Test 2. Inadequate testing method/ integrity. PM (Zhang Wenjiang)
procedure 3.2. The tightness test will be conducted at 95% of the strength test pressure. CM (Rick Lumanlan),
5. Uncontrolled release of test 3.3. Ensure hydro test system and its components are adequately rated to the required capacity of HSE Manager
fluid pressure run. (Shahzad Khawaja),
3.4. Upon reaching 50% of the strength test pressure or 173 Kpa (25psig), stop and check Site
anomalies Foreman/Supervisor,
3.5. In strength tests using a liquid as the test medium, the pressure will be increased in steps no WPR, Safety Officer,
greater than 20% of the strength test pressure after a preliminary check at 50% of the strength Environmental
test pressure Coordinator and QC
3.6. Do not proceed to a higher pressure after each of the above steps until weaknesses have
Client:
been repaired and leaks have been stopped.
3.7. In-case of accidental release of test fluid, area should be barricaded and no should be allowed SAPMT SPE ((Syed K
to go inside the restricted area unless system is depressurized properly. Ahmed), HWYH PE
3.8. At no time during the strength test when the system under pressure be approached by any (Haitham Alshammari)
personnel involved in the test. HRDH PE (Hashem Al
3.9. Barricades & appropriate warning sings to be installed around the intended pressure testing Nasser
area.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 40 of 45

4. Repair of Leaks / 1. Uncontrolled release of test 4 4 16 4.1. While the pipe line is under test pressure, no other work will be carried out at the same time. 2 2 4 Cont:
Depressurizing / fluid 4.2. System will be depressurized before any work is done to stop leaks or repair weaknesses, PM (Zhang Wenjiang)
Dewatering 2. Uncontrolled release of including tightness of bolts. CM (Rick Lumanlan),
contaminated water 4.3. The system will be depressurized to zero in a slow gradual rate not to cause vacuum & HSE Manager
3. Disposal of test fluid to collapse. (Shahzad Khawaja),
unapproved area 4.4. Do not depressurize by loosening flanges; use the depressurizing valves and piping Site
4.5. Drains will be installed at suitable locations to allow removal of the test liquid. Foreman/Supervisor,
4.6. Upon test completion, the system will be emptied in such a way as not to cause vacuum and WPR, Safety Officer,
collapse (e.g., a liquid test medium shall be drained from the system slowly and with vents Environmental
open). Coordinator and QC
4.7. Precautions will be taken to ensure containment of ALL substances. No liquids to be disposed
Client:
of utilizing the any nearby units of drainage system. Identify requirements for disposal
(consent for discharge, return to shore, etc.) and liaise with the operation personnel SAPMT SPE ((Syed K
4.8. Safe systems of work will be implemented for de-watering operations and personnel shall be Ahmed), HWYH PE
advised of the system prior to work commencement (Haitham Alshammari)
4.9. The test fluid will be disposed of in accordance with SAEP-327 Disposal of Waste Water from HRDH PE (Hashem Al
Cleaning, Flushing and Hydrostatic Testing to environmentally approved area/pond Nasser)
4.10.Pond will be fenced to provide adequate perimeter control to prevent entry by livestock and
humans.
4.11.These ponds will be backfilled or leveled to original contour after evaporation of all test water.
4.12. Water can be discharged into tank during depressurizing and dewatering, this water will be
transported by CPP water tanker to CPP TCF-1 sewage water treatment systems.
Mechanical

13. Storage and 1. Manual handling 4 4 16 13.1. Avoid twisting, awkward positioning 2 2 4 Cont:
Preservation of 2. Slip, trip and fall 13.2. Ergonomics training should be conducted for the workers. PM (Zhang Wenjiang)
Valves 3. Material Slid, Fall and 13.3. Proper job Rotation should be arranged and rest interval shall be provided to the workers. CM (Rick Lumanlan),
2 Collapsing 13.4. Hoses and cables should be arranged properly to avoid tripping hazards. HSE Manager
13.5. Valves box shall be stored and stacked neatly to prevent sliding, falling or collapsing. (Shahzad Khawaja),
4. Unauthorized Entry
13.6. Material must never be stacked higher than 3 times the minimum base width. Site
5. Exposure to hazardous
13.7. Valves shall be stored in shaded areas, big bore valves which can’t be store in shaded Foreman/Supervisor,
lubricant area, to be properly covered with plastic sheets. WPR, Safety Officer,
6. Fire 13.8. Damage valve boxes shall be repaired or completely covered with plastic sheet. Environmental
7. Lubricant spillage 13.9. Where support needed for the materials, ensure that it’s done properly and area is properly Coordinator and QC
barricaded with appropriate signage’s.
Client:
13.10. Adequate support and restrain system should be provided to support the material.
13.11. Barricade the storage area as much as possible to keep spectators and untrained personnel SAPMT SPE ((Syed K
from getting exposed to the hazards. Ahmed), HWYH PE
13.12. Wear eye protection with side shields or goggles. If additional protection is need for entire (Haitham Alshammari)
face, use in combination with face shield. HRDH PE (Hashem Al
13.13. Provide disposable cover and manufacture recommended Respirator with face shield and Nasser)
safety glasses to all the involved workers.
13.14. Do not eat, drink or smoke when using these products.
13.15. Containers shall be labelled with the proper hazard communication (HAZCOM) label.
Provide relevant MSDS /CHBs) at with chemicals and share MSDS with crew especially
with Chemical handers
13.16. Make sure an “Eye wash Station/Facility” is available nearby.
13.17. Workers should be provided with chemical handling training
13.18. Fire extinguishing (FM/UL Listed) equipment shall be provided within 3 m. (10ft)
13.19. Fully equipped spill kit with trained spill kit user must be available at the site to control
spillage
13.20. Waste and Empty containers will be treated at class I waste and disposed of in approved
landfill / by approved waste transporter and keep disposal manifest in record.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 41 of 45

14. Lay-up 1. Electrocution 4 4 16 14.1. Flashing lights and Alarm shall be provided. 2 2 4 Cont:
2. Loose Hose connections/ 14.2. Use personal protective and personal monitoring equipment while handling ionizing radiation PM (Zhang Wenjiang)
(Nitrogen Purging)
fittings equipment. CM (Rick Lumanlan),
3. Cold Burn
14.3. Hoses connections shall be made using Chicago clamps. HSE Manager
4. Fire
5. Toxic Atmosphere 14.4. The N2 supply hoses and couplings are rated for the required service and pressure. (Shahzad Khawaja),
6. High Noise 14.5. All pneumatic couplings are properly secure with whiplash arrestors. Site
7. Spillage 14.6. Pre-use inspection of all hoses and fitting should be conducted by user. Foreman/Supervisor,
8. Defective Drying Machine 14.7. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by WPR, Safety Officer,
and Air-Compressor workers before the actual activity proceeds. Environmental
9. Pressurized air 14.8. Ensure that there are no kinks present on the hoses.
Environmental Hazards Coordinator, QC and
14.9. Stay away from the pressurized N2 hose & coupling to Avoid cold burn in case of leak. equipment user
14.10. Deploy trained Fire Watch to look after the area to avoid fire incident or to respond in case
Client:
of fire
14.11. Have a suitable fire extinguishing (FM/UL Listed) equipment within 3 m. (10ft) SAPMT SPE ((Syed K
14.12. Keep a close watch on the N2 supply flow meter. Ahmed), HWYH PE
14.13. Do not enter a pipeline which is purged with N2. (Haitham Alshammari)
Mechanical

14.14. Ensure the equipment / system is depressurized & Content is drained safely. HRDH PE (Hashem Al
14.15. MSDS/CHB of relevant chemicals shall be available at the site and communicated in TBT. Nasser)
14.16. Ample supplies of approved hearing protection (e.g., earplugs) will be provided at the job
2 site.
14.17. Respiratory protection (3M/ N95 dust mask will be worn by the all workers fire watchman,
flagman and all other personnel exposing to dust.
14.18. Ensure that drying machine and air compressor must have third party valid inspection for its
relief valve.
14.19. Final positive pressure applied during dry and nitrogen purging should never exceed the
design pressure of the system.
14.20. Plan the work involving personnel responsible for preparation (such as isolation,
depressurization, draining, venting, flushing) of the equipment / system to be purged.
14.21. Arrange the adequate Nitrogen Cylinders / Unit Considering the volume to be purged.
14.22. Deployment of Nitrogen unit in the intended area of work does not create any hazard for the
facility.
14.23. The disposal of purged volume to a safe location such as flare or vent.
14.24. Waste and purged Fluid should be treated at class I waste and disposed of in approved
landfill and keep disposal manifest in record.
14.25. Disposable PPEs like disposable cover-all, ear plugs, gloves etc. should not be used again
and should be treated as waste class III for disposal.
14.26. Barricades the line and provide the relevant warning signage in English and Arabic
Languages.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 42 of 45

15. Electronic Caliper 1. Mechanical Failure 4 4 16 15.1. Ensure that Crane /Boom Truck have a valid 3rd party and CPP inspection sticker. 2 2 4 Cont:
Survey 2. Struck against material and 15.2. Safe distance shall always be maintained from material & Only authorized person wearing PM (Zhang Wenjiang)
personal complete PPEs shall be allowed to enter in the area.
1. Lifting Operations CM (Rick Lumanlan),
3. Untrained & uncertified
(Installation & Removal 15.3. Audible reverse alarm and functional PWAS with 360-degree vision shall be installed in all HSE Manager
operator and rigger
Of Electronic Geometric 4. Loading unloading of heavy equipment’s. (Shahzad Khawaja),
Pig) material 15.4. The flag man shall wear a highly visible (reflective) vest at all times during the task Site
5. Fall of Load execution. Foreman/Supervisor,
6. Slips, trip and falls 15.5. All operator and personnel must have a valid SA certification or certification from SA WPR, Safety Officer,
7. Inadequate Support approved 3rd party company (SPSP) for the equipment (e.g. Side Boom, Boom Truck, Crane) Heavy Equipment
8. Ergonomic hazard they will use and activity they will perform. Operator, Power tool
15.6. Lifting activity will not be performed in wind speeds exceeding 32 km/h or if wind speeds user and line man
greater than those laid down by the manufacturer.
Client:
15.7. Boom Truck/Crane outriggers should be fully extended before lifting.
15.8. Use tag line to control the suspended load. SAPMT SPE ((Syed K
15.9. Operator should not leave the cabin when load in suspended. Ahmed), HWYH PE
15.10. All rigging equipment shall be pre-inspected by certified rigger prior to its use. (Haitham Alshammari)
15.11. Damaged slings/ weir ropes shall be reported & removed from service, especially those HRDH PE (Hashem Al
with visible melting, charring, snags, broken/ wore stitching and damaged tags/rated capacity. Nasser)
15.12. Ensure that all rigging equipment & hardware are rated for the load being hoisted.
15.13. Barricade and isolate the lifting area & signage shall be provided to keep un-authorized
personnel away from lifting radius.
15.14. Access should be kept free from any kind of obstruction to ensure safe evacuation in the
Mechanical

case of any emergency.


15.15. Use proper lifting tetchiness and Avoid repetitive motions/ postures of the body.
15.16. Ergonomics training should be conducted for involved workforce.

2 16. Launching Electronic1. Leakage and defective air 4 4 16 16.1. Ensure that air compressor must have third party valid inspection for its relief valve. 2 2 4 Cont:
Geometric Pig With compressor 16.2. Ensure that all hoses are inspected to ensure that they do not leak. PM (Zhang Wenjiang)
Pumps/Compressed Air 2. Disengagement of Hose 16.3. Compressed air hose joints shall be made of twist lock fittings (Chicago Clamps) and CM (Rick Lumanlan),
connections/ fittings
& Receiving secured with proper couplers and safety wires or pins to prevent the hoses from being HSE Manager
3. Noise
4. Spillage inadvertently disconnected (Shahzad Khawaja),
5. Fire 16.4. Ensure jubilee clamps should not be used for hose connections. Site
6. Electrocution 16.5. Ample supplies of approved hearing protection (e.g., earplugs) shall be provided at the job Foreman/Supervisor,
7. Struck-by site and shall be worn in high noise areas (i.e., 85 decibels [dBA] or higher WPR, Safety Officer,
9. Caught in between 16.6. PPE usage training for the workers must be arranged and competent supervisor should be Heavy Equipment
available to watch and strict the PPE usage. Operator, Power tool
16.7. Full equipped spill kit with trained spill kit users shall be provided. user and line man
16.8. Gas testing shall be performed by using MX-4 device by a certified gas tester every 2 hours
Client:
or depending on job nature.
16.9. Wind sock shall be provided to recognize the wind direction in case of emergency. SAPMT SPE ((Syed K
16.10. Fire watchman equipped with fire extinguisher shall be assigned and remained at site at Ahmed), HWYH PE
least up to 30 minutes. (Haitham Alshammari)
16.11. Make sure combustible material should not be stored inside the air compressor. HRDH PE (Hashem Al
16.12. Ensure air compressor are pre-inspected before use. Nasser)
16.13. All electrical connections shall be in good condition and there should be no visible damage
that could lead to electrocution.
16.14. Make sure power cables are free from any damage or cuts to the insulation.
16.15. Do not bypass or defeat any electrical interlocks or other devices by removing, modifying,
or destroying them.
16.16. Only authorized and competent personnel shall be allowed to operator air compressor.
16.17. All personnel involve in the activity shall be trained and aware of pig installation hazards.
16.18. Ensure that all workers involved in installation activities shall wear leather gloves.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 43 of 45

1. OHPL Work 1. Miss-Communication 4 4 16 1.1. Crane and man-basket truck will be SA approved third party certified and valid third-party 2 2 4 Cont:
1. Lifting Operation for 2. Mechanical Failure inspection sticker must be visible on the equipment. PM (Zhang Wenjiang)
Loading, Unloading, 3. Overturning of the Crane / 1.2. Crane and man-basket truck will be inspected by CPP equipment inspector and must have CM (Rick Lumanlan),
Pole Erection, Drum Boom Truck CPP inspection sticker. HSE Manager
installation) 4. Fall of Load 1.3. Crane operator and Man-basket Truck Operator must have a valid certification from SA (Shahzad Khawaja),
5. Struck-by personnel & relevant to the crane model he will use and activity perform and must possessed Valid SAG Site
equipment
License. Foreman/Supervisor,
6. Adverse Weather Conditions
1.4. Pre-use inspection by using daily inspection checklist will be conducted by operator prior to WPR, Safety Officer,
start operation. Heavy Equipment
1.5. Install goal post to warn the operator/ driver of the hazards of overhead power line. Operator, Power tool
1.6. Lifting operations near to A/G existing facilities (within10 Meter) critical lifting plan will be user and line man
developed and implemented.
Client:
1.7. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by
workers before the actual activity proceeds. SAPMT SPE ((Syed K
1.8. No loads will be left unattended while suspended. Ahmed), HWYH PE
1.9. Safe distance from the suspended load will be maintained. (Haitham Alshammari)
1.10. Usage of tag line to control the suspended load will be ensured. HRDH PE (Hashem Al
1.11. All the lifting tackles will be inspected by a certified rigger for any damage/deterioration prior Nasser)
to use.
1.12. All loads will not have exceeded the 85% of crane capacity.
1.13. Adequate clearances will be maintained so that personnel are not struck, caught or pinned by
moving loads or material handling equipment.
1.14. All equipment with rotating counterweights will have the complete swing radius barricaded.
Electrical

1.15. Equipment Failure may cause Crushing Injuries; good body position will be maintained.
1.16. Crane lifting operation will be stopped if wind speed exceeded more than 32 Kph.
1.17. Lifting activities will be suspended during the Rain, Sand Storm and extreme Fogy weather.
3 1.18. Crane lifting area should be barricaded with appropriate signage to prevent unauthorized
entry.

2. Work at Height by 1. Incompetent Bucket Truck 4 4 16 2.1. Bucket truck will be placed on firm and level ground to prevent collapse during operation. 2 3 6 Cont:
Using Bucket Truck Operator 2.2. Outriggers (if available) will be extended fully on solid ground and use wooden pad or metal PM (Zhang Wenjiang)
2. Bucket Truck overturn sole plates.
for (Cable Stringing, CM (Rick Lumanlan),
3. Fall Hazard 2.3. All the personnel performing work at height must have work at height training conducted by
Sagging and HSE Manager
4. Falling object. CCP HSE Department.
Clipping, Riser Pole, 5. Mechanical Failure (Shahzad Khawaja),
2.4. All personnel must wear approved full body harness (ANSI /ASSE Z359.1) and maintain 100% Site
Pole Insulator Adverse Weather tie off all the time. Foreman/Supervisor,
Installation with 2.5. Never stand and seat on top of railings of the elevated platform. WPR, Safety Officer,
Cross Arms, Guy 2.6. Suspension trauma safety straps (foot stirrups) will be provided with each full-body harness. Heavy Equipment
Wire Installation) 2.7. Never go out from the bucket truck / elevated platform during operation. Operator, line-man
2.8. Usage of approved retractable device to attach FBH with anchorage point where applicable and workers
will be ensured.
2.9. Hand tools should be properly secured / protected by making firm grip and by using tools belt
to prevent from falling. Client:
2.10. All work areas will be fully barricaded to restrict unauthorized person form coming in and out SAPMT SPE ((Syed K
and Warning signage’s shall be in place “WORK AT HEIGHT ON GOING, KEEP AWAY.” Ahmed), HWYH PE
2.11. Ensure that periodic maintenance of heavy equipment is conducted and the equipment must (Haitham Alshammari)
have CPP inspection sticker issued by CPP equipment inspector. HRDH PE (Hashem Al
2.12. Elevating Work Platforms (Bucket Truck) should have valid & visible 3rd party inspection Nasser)
sticker.
2.13. A standby man, who is a certified Basket Truck operator will be available on the ground to
operate the lower controls in case of an emergency.
2.14. Bucket truck operations must be stopped if wind speed exceeded more the 25 Kph.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 44 of 45

3. Cable Pulling/ Cable 1. Pinch Point 4 3 12 3.1. Check the cable drum prior to use to ensure it is free from defects or damage. 2 2 4 Cont:
Laying 2. Cable drum Falling 3.2. Assessment of cable drum weight will be ensured prior to start work PM (Zhang Wenjiang)
3. Tripping Hazards 3.3. Usage of stand to roll the cable drum do not try it manually. CM (Rick Lumanlan),
4. Improper manual handling 3.4. Cable drum stand should be placed on a level ground. HSE Manager
5. Broken End / pointed end 3.5. Cables must be away from the access to prevent tripping hazard. (Shahzad Khawaja),
of cable 3.6. Proper arrangement of material will be followed and maintained Site
6. Rotating / Moving parts 3.7. Manual handling will be avoided where possible. Foreman/Supervisor,
3.8. Get assistance from co-workers if the load is unable to lift by alone. WPR, Safety Officer
3.9. Proper manual handling techniques will be followed. and workers
3.10. Pointed ends of cable can strike against hand, eyes, face or other parts of body, Therefore,
Client:
carefully handle pointed ends.
3.11. All body parts will be kept at the safe distance of rotating / moving part of winch machine, SAPMT SPE ((Syed K
Cable drums and rollers. Ahmed), HWYH PE
3.12. Rings, Neck less and long cloths etc. are not allowed to wear during job. (Haitham Alshammari)
3.13. Pre-use inspection of hand/power tools by operator. HRDH PE (Hashem Al
Nasser)
1. Instrument Works 1. Sharp edges (knife/ cutter) 4 3 12 1.1. Worn or blunt knife and saw blades must be replaced before use. 2 2 4 Cont:
2. Cable drum Falling 1.2. Only knives with which the blade can be reversed into the knife casing will be permitted to be PM (Zhang Wenjiang)
(Duct Bank Installation,
3. Improper Manual Handling used. CM (Rick Lumanlan),
Cable Pulling and
4. Fire 1.3. Only competent persons are permitted to use hacksaws and knives for the purpose of
Termination) HSE Manager
5. Broken End / pointed end of stripping cable. (Shahzad Khawaja),
cable 1.4. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by Site
6. Tripping Hazards
workers before the actual activity proceeds. Foreman/Supervisor,
1.5. Keep hands behind the cutting edges. WPR, Safety Officer,
1.6. Correct P.P.E. to be worn at all times, safety Gloves. electrician and
1.7. Assessment of cable drum weight will be ensured prior to start work workers
1.8. Use stand to roll the cable drum do not try it manually.
Client:
1.9. Cable drum stand should be placed on a level ground
Instrumentation

1.10. Use mechanical equipment when cable drum unable to put on the stand manually SAPMT SPE ((Syed K
1.11. Get assistance from co-workers if the load is unable to lift by alone. Ahmed), HWYH PE
1.12. Follow proper manual handling techniques. (Haitham Alshammari)
1.13. Do not put yourself in between of two moving parts or object HRDH PE (Hashem Al
1.14. Plan the route to be taken while handling. Nasser)
4 1.15. Fire extinguisher / fire equipment will be provided near to the work area at all times. Work
location should be free from combustible materials.
1.16. Daily inspection of fire equipment should be performed regularly and documented.
1.17. Trained and competent fire watch will be assigned.
1.18. Conduct gas test.
1.19. Keep the cable away from the access to prevent tripping hazard.
1.20. Proper arrangement of material will be followed and maintained

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 45 of 45

1. (Communicable 1. Contamination 4 4 16 1.1. Wear Face Mask will be worn by all workers at all time and at all social places expect when 2 2 4 Cont:
diseases CVOID-19) 2. Cross Contamination person is alone. PM (Zhang Wenjiang)
1.2. Water, soap and drying facilities will be provided at wash stations.
Breathing without (Spreading) 1.3. Information on how to wash hands properly to remind will be displayed by posters.
CM (Rick Lumanlan),
mask, Exposure to 1.4. Hand sanitiser for the occasions when people can’t wash their hands will be provided. HSE Manager
High Touch & High 1.5. Handshakes and hugs will be prohibited to avoid social touch. (Shahzad Khawaja),
Traffic Areas 1.6. Limiting the number of people in Living rooms so that social distancing rules can be met. Site Supervisor,
1.7. Online meetings and interviews will be preferred to facilities, even for people working at the WPR, Safety Officer,
(Mosque, TBT,
same project to reduce exposure to each other. Environmental
Canteen, Barber
1.8. Social distance of 1.5m for next person will be maintained at all time at high traffic area (e.g. Coordinator
Shop, shopping Assembly points, rest shelters, Drinking Stations, Smoking Shelters, Canteen, shopping Client:
Market, waiting area) Market, Waiting area, Meetings).
SAPMT SPE ((Syed K
Traveling to Work, 1.9. Floor Marking will be made to ensure the social distance of 1.5m between workers at high
Ahmed), HWYH PE
working together, Traffic areas.
(Haitham Alshammari)
sharing rooms, hand 1.10. Mosque and barber shops has been closed.
1.11. Bus / Coaster/ Pickups capacity will be reduced to 50% of sitting capacity to ensure the HRDH PE (Hashem Al
shaking/ Hugs.
Health

social distance while traveling on/off from work sites. Nasser)

5 1.12. Buses, coaster, Pickups, Clinic, office & Camp Facilities will be disinfected daily by using
CLOREX.
1.13. Buses/ coaster/ Pickups/ rooms door shall be kept open at least twice a day for 30Minutes for
natural ventilations.
1.14. Office door shall be kept open to avoid frequent touch at handle and to keep naturally
ventilated.
1.15. High Touch areas shall be cleaned and sanitized frequently.
1.16. Smoking areas shall be marker with red tapes to ensure the social distance.
1.17. Avoid sharing work equipment by allocating it on personal issue or put cleaning regimes in
place to clean between each user.
1.18. Workers will be trained how to put on and remove personal protective equipment (PPE) that
is used for normal work hazards and how to keep it clean.
1.19. COVID-19 Awareness and prevention techniques sessions will be conducted for all workers
to enhance their awareness.
1.20. Regular keep in touch meetings/calls will be made to the people who are isolated, working
from rooms/ home to reduce their anxiety.
1.21. COVID-19 Task force will be assigned to ensure the monitoring of COVID-19 rules and
regulations and camp and office.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-026 PAGE# 46 of 45

2. Food Poisoning 4 4 16 2.1. Food will be cooked adequately. 2 2 4 Cont:


2.2. Food will be probed before serving to ensure that it reaches 75°C for at least 30 seconds. PM (Zhang Wenjiang)
2.3. Frozen food will be placed in the freezer as soon as it is delivered at camp. CM (Rick Lumanlan),
2.4. When freezing foods, it will be divided into smaller portions and put into containers or freezer HSE Manager
bags that are clearly labelled. (Shahzad Khawaja),
2.5. FIFO (First in First Out) Method of inventory shall be comply for food storage. Site Supervisor,
2.6. Food inventories will be verified periodically and expired food shall be disposed immediately. WPR, Safety Officer,
2.7. Chopping Boards (Red, White, Yellow, Blue and Green) will be used for separate food items. Environmental
Health

2.8. Food will be properly packed and delivered in insulated food Bags to sites Coordinator
2.9. Food will be delivered in proper vehicle in which food parcel can be stored properly and
5 temperature can be maintained.
Client:

2.10. Each worker will be given sperate food parcels. SAPMT SPE ((Syed K
2.11. Disposable water drinking cups/ individual drinking bottles will be distributed among worker to Ahmed), HWYH PE
avoid drinking in common cups. (Haitham Alshammari)
2.12. At sites, Food will be eaten in rest shelters or vehicles by maintain social distance of 1.5 M. HRDH PE (Hashem Al
2.13. Kitchen staff shall be training in Arensco HACCP level I, II, III trainings according to their Nasser)
designation.
2.14. Sufficient dust bin with disposable polythene bags and lid covers will be provided at all sites.
2.15. Food Waste shall be treated as class III waste and shall be disposed by approved waste
hauler at approved landfill areas (waste manifest shall be kept in records).

1. Adverse weather 4 4 16 1.1. In Extreme weather such as and not limited High Winds, Fog / Sand storms, Lightening & 2 2 4 Cont:
conditions thunderstorm operation will be stopped. PM (Zhang Wenjiang)
1.2. Leave site in-case of escalation in adversity of environment CM (Rick Lumanlan),
High Winds,
1.3. Amply supply of dust mask (surgical/N95) will be provided and wore during sand storm. HSE Manager
Fog
Environment

1.4. Sufficient supply of drinking water with Ice will be available at site and drinking water station (Shahzad Khawaja),
Dust storms, should be available with 100 meter of work area. Site Supervisor,
Lightening, 1.5. Rest shelters with green mash will be provided within 100m of work location, WPR, Safety Officer,
Thunderstorm, 1.6. Ensure Emergency vehicle and shaded rest areas are provided. Environmental
6 Heat/ cold stress. 1.7. Emergency contact number will be posted at the site especially inside the rest shelter or
emergency vehicles and call for help if struck in adverse weather.
Coordinator
Client:
9. Environmental coordinator shall conduct the environment assessment.
1.8. Weekly Weather Condition updates will be monitored and shared with all departments to plan SAPMT SPE ((Syed K
their operations. Ahmed), HWYH PE
1.9. All workers shall wear FRC rated hot clothes during cold weather seasons. (Haitham Alshammari)
HRDH PE (Hashem Al
Nasser)

The reason for determining uncontrolled risk is to highlight the importance of the Control Measures being applied to reduce the risk

Saudi Aramco: Company General Use

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