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NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE

Contract # 6600042306 BI-10-02029-0003


HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS
REV 00 STATUS IFI
LOOK AHEAD
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 2 of 12

1.0 INTRODUCTION
This Hazard Identification Plan is not intended to replace and or repeat the
content of the Project Hazard Identification Plan but only to focus on main
hazards and controls to focus on for the coming month.
These hazards, controls, barriers and safeguards are triggered by the
construction activities to be undertaken, environmental factors, current
issues, recent incidents or assessments.

2.0 HAZARD CLASSIFICATION


When identifying hazards associated with the listed activity first determine
what the realistic consequence is, then identify what the probability of that
consequence occurring is. By plotting these two in the A3 worksheet you will
come up with Higher and Medium risk activities.

DEFINITION Severity Consequence


SAFETY / ENVIRONMENTAL DEFINITION
HEALTH IMPACT IMPACT 1 2 3 4 5
1 No injury or No or slight effect 1 Very Low - Never heard of in the industry 5 25
damage to health 5 10 15 20
CONSEQUENCE CATEGORY

PROBABILITY CATEGORY

2 Treatment beyond Minor contamination 2 Low - Some instances in the industry 4 20


First Aid 4 8 12 16
Probability

3 Lost time or Localized event 3 Medium - Incident has happened in the 3 15


restricted work company 3 6 9 12

4 Single fatality or No significant lasting 4 High - Happens several times a year in 2 10


permanent consequence the company 2 4 6 8
disability

5 Multiple fatalities Lasting 5 Very High - Happens several times a 1 5


consequence year in the facility 1 2 3 4

3.0 AUDIENCE
This Hazard Identification Plan is developed by the contractor and the
intended audience are the Contractor Leads/Supervisors. SAPMT should
also be made aware of the hazards involved and the controls that should
be put in place to ensure an incident free work place, SAPMT will use this
Hazard Identification Plan as reference for Safety Walks and Site Visits.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 3 of 12

4.0 ROLES & RESPONSIBILITES


The Roles & Responsibilities involved in executing this Hazard Identification Plan are detailed in the RACI Chart
below:
Contractor
Contractor Contractor Discipline Contractor Contractor SAPMT SAPMT
Const Mgr WHO?? Lead HSE DC SPE Engineer
Develop Hazard Identification Plan
based on the Three Week A R - - -
Lookahead Schedule
Determine activities for each craft
A R - - -

Identify potential hazards


A R C

Assess the level of risk


R C
(consequence x probability)
Identify controls barriers &
safeguards to eliminate/reduce
R C
consequence/severity of an
incident
Disseminate to Craft Supervisors
R

Transmit to SAPMT
A R I

Assign to SAPMT Engineer to


verify that controls barriers &
R I
safeguards listed have been
implemented
SAPMT Engineer to verify that
controls barriers & safeguards A R
listed have been implemented
Communicate any gaps to the
I A R
Contractor WHO???

R = Responsible, A = Accountable, C = Consult, I = Informed

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI
DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 4 of 12

Responsible Person

S. Responsible Person SAPMT SPE/ Site Supt. /


Activity Area Designation Company
No (Contractor) Engr.
North HAWIYAH
HWYH-RH-HK, EK, CJ, (Sami al Harbi, Syed Z
1 Survey activity Zubair 0591219018 Civil Foreman CPP
BK, CK, GK Rizvi)

HWYH-RH-HK, BK, CK, (Sami al Harbi, Syed Z


2 Punch items closing (E&I) TALLAH 0556010286 E&I SUPERVISOR CPP
GK, EK, DJ, EJ Rizvi)

ABDUL ALIM (Sami al Harbi, Syed Z


3 Punch items closing (E&I) HWYH-DK E&I SUPERVISOR CPP
0594391445 Rizvi)

(Sami al Harbi, Syed Z


4 Punch items closing (E&I) HWYH-GGM SAJJAD 0581670522 Foreman CPP
Rizvi)

N. HARDH GGM AREA


(Sami al Harbi, Abdul
1 Road Marking, House keeping North Haradh GGM Umar.0537140985 Site supervisor CPP
Kareem)
HWYH-DK, HRDH, GK, (Sami al Harbi, Abdul
2 Survey work Umar.0537140985 Site supervisor CPP
CK Kareem)
ABDUL ALIM (Sami al Harbi, Abdul
3 Punch items closing (E&I) HRDH-GCP-1 E&I SUPERVISOR CPP
0594391445 Kareem)
ABDUL ALIM (Sami al Harbi, Abdul
4 Punch items closing (E&I) HRDH-GCP-2 E&I SUPERVISOR CPP
0594391445 Kareem)

ABDUL ALIM (Sami al Harbi, Abdul


5 Punch items closing (E&I) HRDH-GGM E&I SUPERVISOR CPP
0594391445 Kareem)
TCF-1 Laydown and Fabrication Yard

1 Equipment repairing housekeeping Fabrication shop-1 WANG Supervisor CPP (Sami al Harbi)

Farmwork, steel fixing, concrete pouring, TCF-1 Laydown and


2 Mudassar 0597543878 Supervisor CPP (Sami al Harbi)
Lifting precast yard

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 5 of 12

Pre-Mitigated Risk Controls / Barriers / Safeguards Post-Mitigated Risk


No. Discipline Activity Potential Hazards List all required Responsible Party
Probability Consequence Rating Probability Consequence Rating

1. Surveying work 1. Struck with hand tools 3 4 12 1.1. Pre-use inspection of hand tools by user 2 2 4 Cont:
2. Protruding Rebar (stacking) 1.2. Only competent persons are permitted to use hand tools. PM (Hou Hao)
Ends. 1.3. Homemade tools shall be strictly prohibited “Right tool for Right job” CM (RICK
3. Natural Inhabitants
1.4. Correct P.P.E. (Safety glass, Leather hand gloves, steel toe safety shoes, helmet) to be LUMANLAN), HSE
(Snakes and Scorpions)
worn at all times. Manager (Sirajul
1.5. All protruding rebar shall be protected with rebar caps. Islam), Site
1.6. Protruding rebars shall be identified by provided warning tapes or rad cloth. Foreman/Supervisor,
1.7. Wear gloves and look before approaching accumulated materials in project sites, snakes WPR, Safety Officer
mostly are hiding there. Client:
1.8. Don't sit down without first looking around.
SAPMT SPE
1.9. Never handle a snake/scorpion even if it looks dead or seems harmless.
1.10. Never left any footwear outside of the offices or temporary facility to avoid the creatures from (Abuzayed, Safouh),
sheltering inside especially safety shoes. HWYH PE
1.11. If bitten by any snake/scorpion, seek medical attention at the CPP Clinic immediately (Sami al Harbi)
HRDH PE
(Alharbi, Sami F)
2. Site Restoration/ 1. Site Waste 3 4 12 1.1. Ensure that trash and debris is properly collected and disposed of daily. 2 2 4 Cont:
General

Housekeeping 2. Slip., Trip and Fall 1.2. Once the work is completed ensure that all the unwanted materials has been removed PM (Hou Hao)
3. Dust 1.3. Trash containers shall be covered, clearly marked and emptied daily. CM (RICK
1 1.4. Access should be kept free from any kind of obstruction to ensure safe evacuation in the LUMANLAN), HSE
case of any emergency. Manager (Sirajul
1.5. Install barricades and warning sign boards at a reasonable distance. Islam), Site
1.6. Use mechanical air movers to reduced dust accumulation. Foreman/Supervisor,
1.7. Use M3 rating dust mask as a protection against dust inhalation WPR, Safety Officer
Client:
SAPMT SPE
(Abuzayed, Safouh),
HWYH PE
(Sami al Harbi)
HRDH PE
(Alharbi, Sami F)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 6 of 12

1. Asphalt Marking by 1. Hot surfaces/Burn 3 4 12 1.1. Do not touch any part of the preheater which may be hot 2 2 4 Cont:
using Mechanical 2. Chemical Exposure 1.2. Ensure clear marking and signage on machine parts exposed to high temperatures to warn PM (Hou Hao)
Preheater and Painting 3. Fire and explosion workers of potential heat-related hazards. CM (RICK
Machine 4. Dust Exposure while loading 1.3. Put “Asphalt marking” sign board and restrict unauthorized person entry by barricade. LUMANLAN), HSE
thermoplastic powder to 1.4. Heat-resistant gloves shall be worn to protect hands during handling. Manager (Sirajul
boiler 1.5. High-visibility clothing shall be worn by workers for visibility. Islam), Site
1.6. Containers shall be labeled with the proper hazard communication (HAZCOM) label. Foreman/Supervisor,
Copies of the SA chemical hazard bulletin (CHB) and/or manufacturer’s material safety data WPR, Safety Officer
sheet (MSDS) shall be readily available on-site for all coatings, solvents and cleaning fluids Client:
being used.
SAPMT SPE
1.7. Make sure an “Eye wash Station/Facility” is available nearby.
1.8. First aid kit with trained first aider shall be available on site (Abuzayed, Safouh),
1.9. Chemical shall be stored in designated area with proper labeling. HWYH PE
1.10. Ensure Dust mask, eye protection and disposable coverall must be worn by workers. (Sami al Harbi)
1.11. Respiratory Protection, eye protection shall be used. HRDH PE
1.12. Ensure that before opening an open flame to heat the thermoplastic material, the area is
(Alharbi, Sami F)
free from the presence of any flammable materials and/or flammable gas
1.13. Gas test shall be conducted prior to start the activity to eliminate the risk of fire caused by
flammable gas in the surrounding area
1.14. Fire watchman equipped with fire extinguisher shall be assigned and remained at site at
Civil

least up to 30 minutes.
2 1.15. Prohibit the use of spark lighters in areas where flammable materials or substances are
present
1.16. Enforce a strict no-smoking policy in areas where LPG cylinders are stored or used with
spark lighters.
1.17. Ensure that only trained and competent individuals use spark lighters.
1.18. Fire Blanket shall be provided.
1.19. LPG cylinder shall be kept away from ignition sources, open flames, and direct sun heat.
1.20. Ensure cylinders are stored in an upright position and secured to prevent falling/tipping
1.21. Regularly inspect the LPG cylinder and associated fittings for leaks.
1.22. Implement a tagging system to track cylinder inspection and maintenance history
1.23. Cylinder trolleys and cage shall be used for transportation of cylinders.
1.24. Ensure operators are familiar with emergency procedures, including shutdown and
evacuation.
1.25. All personnel involved in the activity shall undergo Control of Substance Hazardous to
Health (COSHH) training prior to start of activities.
1.26. Do not wash skin or hands with paint thinner or lacquer thinner, use hand cleaner.
1.27. MSDS shall always be available within the location of the work area.
1.28. Eye wash station shall be provided within the location of the work area.
1.29. Ensure mandatory PPE is provided (Coverall, Gloves, Eve Protection, NIOSH, respiratory
protection, and Hearing Protection) must be strictly worn.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 7 of 12

1. Commissioning 1. Gas Release/leakage 3 4 12 2.1. Identify isolation locations and ensure isolation is done properly by putting required isolation 2 2 4 Cont:
Assistance & from hydrocarbon spectacles/blind flange prior to beginning work. PM (Hou Hao) CM
mothballing (Shut lines/well- 2.2. Confirm the exact isolated facility and obtain valid work permit for LOTO (lockout / tag out) (RICK LUMANLAN),
heads/presence of H2S. HSE Manager (Sirajul
Down/ Line Break) permit from the concerned department.
(Gas Release) 2.3. Ensure SAPMT & SAGPD are communicated and acknowledged prior to start tie in activity. Islam), Site
2.4. Match/ confirm and ensure that the correct blind flange/ spectacle valve tag is placed. Foreman/Supervisor,
WPR, Safety Officer,
2.5. Execution team must ensure blind valve is closed, chain locked and tagged with LOTO on
Client:
the isolation valve to ensure that the valve will not accidentally open.
2.6. Comply with SA G.I 2.709 for atmospheric gas testing, gas testing shall be conducted by a SAPMT SPE
trained gas tester using MX-4 calibrated gas testing device prior to start the job. (Abuzayed, Safouh),
2.7. Use breathing apparatus when the oxygen readings less than 20%, combustible gases 5%- HWYH PE
10%LEL, CO is 35ppm - 1000ppm and H2S is 10ppm - 100ppm. (Sami al Harbi)
2.8. CSE should not be allowed at oxygen concentration above 23.5%, combustible gases at 10% HRDH PE
LEL or above, CO 1000ppm or above and H2S 100ppm or above.
(Alharbi, Sami F)
2.9. Gas test shall be done frequently at least every 2 hours otherwise in change of site conditions.
2.10. Only the personnel trained in H2S Awareness training shall engage in the particular activity.
2.11. T40 H2S detector shall be provided at least site foreman, WPR and Safety officer in each
Mechanical

crew.
2.12. A crew of maximum 20 persons working on ground / elevated area within the radius of 10
meters shall be provided with at least one T40 H2S detector at all time.
2.13. A crew of maximum 10 persons working inside confined Space within the radius of 10 meters
2 shall be provided with at least one T40 H2S detector at all time.
2.14. No person shall be allowed to work at all unless some he/ someone with T40 H2S detector is
available near him
2.15. H2S Hazards awareness/ warning signages shall be displayed on work site.
2.16. In case of Gas Leakage; Evacuate the area immediately, check wind direction and source of
toxic gas, move cross wind then upwind to safest assembly area, Report leakage to
emergency numbers and ask for help if required, Do Not Return to the Job Site until all clear
sound by Authorized Person

2. Bolting (installation of 1. Fall of Material. 3 4 12 2.1. Hand tools should be properly secured / protected by making firm grip and by using tools belt 2 2 4
valves & flanges) 2. Struck by. to prevent from falling.
3. Ergonomics Hazards. 2.2. All work areas shall be fully barricaded to restrict unauthorized person form coming in and out
and Warning signage’s shall be in place “WORK AT HEIGHT ON GOING, KEEP AWAY.”
2.3. Materials, equipment and tools not in use while working at heights shall be secured against
displacement.
2.4. Proper and safe positioning of personnel shall be emphases. All body parts shall be away from
the line of fire.
2.5. Workers shall be reminded on how to properly and safely position his extremities to avoid
being hit to the structure parts.
2.6. Establish job rotation and provide interval for the workers.
2.7. Always operate the tool at a slight angle with it leaning back towards you.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 8 of 12

3. Lay-up 1. Loose Hose connections/ 4 4 16 3.1. Use personal protective and personal monitoring equipment while handling ionizing radiation 2 2 4 Cont:
(Internal Cleaning, Nitrogen fittings equipment. PM (Hou Hao) CM
2. Cold Burn 3.2. Hoses connections shall be made using Chicago clamps.
Purging) (RICK LUMANLAN),
3. Fire
3.3. The N2 supply hoses and couplings are rated for the required service and pressure. HSE Manager (Sirajul
4. Toxic Atmosphere
5. High Noise 3.4. All pneumatic couplings are properly secure with whiplash arrestors. Islam), Site
6. Spillage 3.5. Pre-use inspection of all hoses and fitting should be conducted by user. Foreman/Supervisor,
7. Defective Drying Machine 3.6. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by WPR, Safety Officer,
and Air-Compressor workers before the actual activity proceeds. Environmental
8. Pressurized air 3.7. Ensure that there are no kinks present on the hoses. Coordinator, QC and
9. Environmental Hazards 3.8. Stay away from the pressurized N2 hose & coupling to Avoid cold burn in case of leak.
10. Falling Hazards (Max Work equipment user
3.9. Deploy trained Fire Watch to look after the area to avoid fire incident or to respond in case of
at height 2m) Client:
1. Falling Objects fire
3.10. Ensure all the grating are properly fixed and grating opening / Whole are properly isolated/ SAPMT SPE
barricaded prior to start activity. (Abuzayed, Safouh),
3.11. Scaffold (2m height) will be erected by certified scaffold craftsmen under the supervision of HWYH PE (Sami al
Certified scaffold Supervisor. Harbi)
3.12. Scaffold will be inspected and tagged as per G.I 8.001 by Certified scaffold supervisor. HRDH PE (Alharbi,
3.13. All the workers performing work at height 1.8m or above will use approved ANSI (Z359.1) full Sami F)
body harness and Compliance of 100% tie off.
3.14. Lifeline will be installed at the highest possible point, preferably above shoulder height.
3.15. Elevated work platform will be provided with complete guard rail system.
3.16. Standing, Working, crawling on top of pipe will be strictly prohibited.
3.17. Have a suitable fire extinguishing (FM/UL Listed) equipment within 3 m. (10ft)
3.18. Keep a close watch on the N2 supply flow meter.
3.19. Do not enter a pipeline which is purged with N2.
3.20. Respiratory protection (3M/ N95 dust mask will be worn by the all workers fire watchman,
flagman and all other personnel exposing to dust.
3.21. Final positive pressure applied during dry and nitrogen purging should never exceed the
design pressure of the system.
3.22. Plan the work involving personnel responsible for preparation (such as isolation,
depressurization, draining, venting, flushing) of the equipment / system to be purged.
3.23. Arrange the adequate Nitrogen Cylinders / Unit Considering the volume to be purged.
3.24. Deployment of Nitrogen unit in the intended area of work does not create any hazard for the
facility.
3.25. The disposal of purged volume to a safe location such as flare or vent.
3.26. Disposable PPEs like disposable cover-all, ear plugs, gloves etc. should not be used again
and should be treated as waste class III for disposal

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 9 of 12

1. E&I Works 1.Sharp edges (knife/ cutter) 4 3 12 1.1. Worn or blunt knife and saw blades must be replaced before use. 2 2 4 Cont:
(Duct Bank Installation, 2.Cable drum Falling 1.2. Only knives with which the blade can be reversed into the knife casing will be permitted to be PM (Hou Hao) CM
Cable Pulling and 3.Improper Manual Handling used. (RICK LUMANLAN),
4.Fire 1.3. During cable peeling knife shall be used outward to prevent accident hit to body parts.
Termination, IO MAPPING, HSE Manager (Sirajul
5.Broken End / pointed end of 1.4. Only competent persons are permitted to use hacksaws and knives for the purpose of
IMMIGRATION, PI Islam), Site
cable stripping cable.
INSTALLTION, Loop Foreman/Supervisor,
11. Tripping Hazards 1.5. Pre-job meeting will be conducted by site foreman/ supervisors in language understood by
Testing, AIT Testing) WPR, Safety Officer,
Instrumentation

workers before the actual activity proceeds. electrician and


1.6. Keep hands behind the cutting edges. workers
1.7. Correct P.P.E. to be worn at all times, safety Gloves.
Client:
1.8. Assessment of cable drum weight will be ensured prior to start work
1.9. Use stand to roll the cable drum do not try it manually. SAPMT SPE
(Abuzayed, Safouh),
3 1.10. Cable drum stand should be placed on a level ground
1.11. Use mechanical equipment when cable drum unable to put on the stand manually HWYH PE (Sami al
1.12. Get assistance from co-workers if the load is unable to lift by alone. Harbi)
1.13. Follow proper manual handling techniques. HRDH PE (Alharbi,
1.14. Do not put yourself in between of two moving parts or object Sami F)
1.15. Plan the route to be taken while handling.
1.16. Fire extinguisher / fire equipment will be provided near to the work area at all times. Work
location should be free from combustible materials.
1.17. Daily inspection of fire equipment should be performed regularly and documented.
1.18. Trained and competent fire watch will be assigned.
1.19. Conduct gas test.
1.20. Keep the cable away from the access to prevent tripping hazard.
3.27. Proper arrangement of material will be followed and maintained

1. Adverse weather 4 4 16 1.1. In Extreme weather such as and not limited High Winds, Fog / Sand storms, Lightening & 2 2 4 Cont:
conditions thunderstorm operation will be stopped. PM (Hou Hao) CM
High Winds, 1.2. Leave site in-case of escalation in adversity of environment (RICK LUMANLAN),
Fog 1.3. Amply supply of dust mask (surgical/N95) will be provided and wore during sand storm. HSE Manager (Sirajul
Dust storms, 1.4. Sufficient supply of drinking water with Ice will be available at site and drinking water station Islam), Site
Lightening, should be available with 100 meter of work area. Supervisor, WPR,
Thunderstorm, 1.5. Rest shelters with green mash will be provided within 100m of work location, Safety Officer,
2. Heat/ cold stress. 1.6. Ensure Emergency vehicle and shaded rest areas are provided. Environmental
Environment

1.7. Emergency contact number will be posted at the site especially inside the rest shelter or Coordinator
emergency vehicles and call for help if struck in adverse
Client:
weather.
9. Environmental coordinator shall conduct the environment assessment. SAPMT SPE

4 1.8. Weekly Weather Condition updates will be monitored and shared with all departments to plan (Abuzayed, Safouh),
HWYH PE (Sami al
their operations.
1.9. All workers shall wear FRC rated hot clothes during cold weather seasons. Harbi)
HRDH PE (Alharbi,
Sami F)

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 10 of 12

Laydown Yard
1. Material Shifting / 1. Mechanical failure of 3 4 12 1.1. Crane/boom truck shall have a valid third-party inspection sticker and certificate by SA 2 2 4 Cont:
Material arrangement, Crane/boom truck approved 3rd party company. PM (Hou Hao)
Loading/ unloading 2. Failure of Rigging 1.2. Crane must be inspected by CPP personnel heavy equipment inspector and posted valid CM (RICK
at laydown and pre- Gears/ hardware inspection sticker on it. LUMANLAN), HSE
cast yard 3. Fall of suspended load 1.3. Crane operator will complete the daily inspection /pre-operation checklist. Manager (Sirajul
4. Struck by equipment / 1.4. Safety officer and work permit receiver must validate the inspection of all heavy equipment Islam), Site
person / material and ensure the completion of checklists. Foreman/Supervisor,
5. Overturning of
1.5. Welding or modifying the load hooks or other lifting equipment is strictly forbidden. WPR, Safety Officer
Crane/boom truck
1.6. 3rd party inspection / proof test certificates of all lifting gears shall be available at site. Client:
6. Adverse weather
1.7. Damaged slings shall be reported & removed from service, especially those with visible
conditions such as High SAPMT SPE
Winds, Fog / Sand chemical & damaged tags/rated capacity.
1.8. All rigging equipment shall be pre-inspected by certified rigger prior to its use. (Abuzayed, Safouh),
storms
1.9. Ensure that all rigging equipment & hardware are rated for the load being hoisted. HWYH PE
1.10. Protect slings from sharp edges and abrasions; avoid sharp bends. (Sami al Harbi)
1.11. Ensure all shackles and other connecting devices are completely closed or bolted.
Mechanical

HRDH PE
1.12. Comply with SA G.I. 7.029 (Rigging Hardware Requirements) All lifting tackles must be
(Alharbi, Sami F)
inspected by Rigger and color coded and valid 3rd party certificate for lifting gears shall be
available at site.
1 1.13. Damaged slings shall be reported & removed from service, especially those with visible
chemical & damaged tags/rated capacity.
1.14. Use of slings that have been repaired shall be prohibited.
1.15. The rigging hardware manufacturer's rated SWL capacity shall not be exceeded.
1.16. Hooks with self-closing safety latches, or their equivalent, shall be used to prevent
components from slipping out of the hook.
1.17. Area shall be barricades relevant warning signages shall be posted.
1.18. Tagline shall be used to control the load movement.
1.19. No one will be allowed to stay or walk under the suspended load.
1.20. Deploy spotter to warn the worker to keep them away while lifting.
1.21. Ground condition shall be leveled and compacted.
1.22. The actual lifting load shall not exceed the 85% of Crane lifting capacity.
1.23. Outrigger shall be fully extended & out rigger pad/board of suitable size shall be used.
1.24. Activity will not be performed in wind speeds exceeding 32 km/h
1.25. In Extreme weather such as and not limited dense fog or sandstorms, high speed wind and
rain lifting operation shall be stopped.
1.26. Emergency contact number must be posted at the site especially inside the rest shelter or
emergency vehicles and call for help if struck in adverse weather.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 11 of 12

2. Welding, Cutting, 1. Defective power tools 3 4 12 2.1. Valid Hot Work permit will be obtained/ issued for welding/ Cutting and Grinding activities. 2 2 4 Cont:
Grinding at CPP 2. Electrocution 2.2. All SA hot work permits will be reviewed by SAPMT Construction and safety team and CPP PM (Hou Hao) CM
laydown 3. Flying sparks /Fire Hot Work Permit will be reviewed by CPP Construction and safety teams. (RICK LUMANLAN),
4. Dust 2.3. Hot surfaces will be protected by insulation or other suitable means to prevent personnel from HSE Manager (Sirajul
5. Noise being burned or making contact with the hot surface. Islam), Site
6. Electrocution 2.4. Direct current (DC) will be used for welding/cutting operations in any situation when the effect Foreman/Supervisor,
7. Welding fumes of electric shock is likely to be extreme.
8. Arc flash WPR, Safety Officer,
2.5. Sufficient means of ventilation will be provided to avoid accumulation of welding fumes. Coating applicator,
9. Flying objects /particles
Mandatory PPE’s for the employees and welder will be provided (FRC and Welding apron Environmental
10. Welding Glare
N95, 3M respirator). Coordinator, Power
2.6. Combination of face shield, safety glasses and welding helmet with proper filter lens (shade tool user and Fire
number) for eye protection against arc flash and radiation will be used. watcher
2.7. Flying object and particles hazards awareness training will be provided to the welder, and fire
Client:
watchman.
2.8. Crimp Clamps will be used to fix / tight the hoses. SAPMT SPE
2.9. Cylinders will not be placed in confined spaces or adjacent to excavations. (Abuzayed, Safouh),
HWYH PE (Sami al
Mechanical

2.10. Oil, grease or other hydrocarbons will not be used as a lubricant on valves, fittings or threaded
attachments. Harbi)
HRDH PE (Alharbi,
3. Equipment repairing 1. Exposure to hazardous paint 4 4 12 3.1. Respiratory Protection, eye protection and spray hoods to be used. 2 2 4 Sami F)
1 painting at CPP 2.
3.
Fire
Slip, trip and fall
3.2. Check painting gun, hoses and connection prior to start up
Laydown yard 3.3. Ensure medical checkup for painters
4. Overexertion
3.4. Ensure Dust mask, eye protection and disposable coverall must be worn by painters
3.5. Containers shall be labeled with the proper hazard communication
3.6. (HAZCOM) label. Copies of the SA chemical hazard bulletin (CHB) and/or manufacturer’s
material safety data sheet (MSDS) shall be readily available on-site for all coatings, solvents
and cleaning fluids being used.
3.7. Make sure an “Eye wash Station/Facility” is available nearby.
3.8. Job rotation to be established
3.9. Switch off compressor engine before every refueling
3.10. Warning Signs “NO SMOKING” or “NO OPEN FLAMES” shall be conspicuously posted at all
paint spray operation areas and paint storage rooms.
3.11. Ensure good housekeeping at all times.
3.12. UL Listed Fire extinguisher to be available inspected and color coded
3.13. Personnel to be advised to use the right tools for right job.
3.14. Ensure all pneumatic couplings are properly secure with whiplash arrestors.
3.15. Follow proper manual handling techniques.
3.16. Plan the route to be taken while handling and avoid twisting & awkward positioning
3.17. Sufficient work space to be ensure.
3.18. Avoid overexertion to reach inspection spot.

Saudi Aramco: Company General Use


NORTH GAS COMPRESSION PLANTS (NGCP) PIPELINE
Contract # 6600042306 BI-10-02029-0003
HAZARD IDENTIFICATION PLAN (HIP) BASED ON TWO WEEKS LOOK AHEAD REV 00 STATUS IFI

DOCUMENT NO: CPP-NGCP-TWLA-HIP-HSE-083 PAGE# 12 of 12

1. Housekeeping 1. Site Waste 3 4 12 1.1. Ensure that trash and debris is properly collected and disposed of daily. 2 2 4 Cont:
2. Slip., Trip and Fall 1.2. Once the work is completed ensure that all the unwanted materials has been removed PM (Hou Hao) CM
3. Dust 1.3. Trash containers shall be covered, clearly marked and emptied daily. (RICK LUMANLAN),
1.4. Access should be kept free from any kind of obstruction to ensure safe evacuation in the HSE Manager (Sirajul
case of any emergency. Islam), Site
1.5. Install barricades and warning sign boards at a reasonable distance. Supervisor, WPR,
1.6. Use mechanical air movers to reduced dust accumulation
General

Safety Officer,
1.7. Use M3 rating dust mask as a protection against dust inhalation Environmental
Coordinator
2 Client:
SAPMT SPE
(Abuzayed, Safouh),
HWYH PE (Sami al
Harbi)
HRDH PE (Alharbi,
Sami F)

1. Adverse weather 4 4 16 1.1. In Extreme weather such as and not limited High Winds, Fog / Sand storms, Lightening & 2 2 4 Cont:
conditions thunderstorm operation will be stopped. PM (Hou Hao) CM
High Winds, Fog 1.2. Leave site in-case of escalation in adversity of environment (RICK LUMANLAN),
Dust storms, 1.3. Amply supply of dust mask (surgical/N95) will be provided and wore during sand storm. HSE Manager (Sirajul
Lightening, 1.4. Sufficient supply of drinking water with Ice will be available at site and drinking water station Islam), Site
Environment

Thunderstorm, should be available with 100 meter of work area. Supervisor, WPR,
Heat/ cold stress. 1.5. Rest shelters with green mash will be provided within 100m of work location, Safety Officer,
1.6. Ensure Emergency vehicle and shaded rest areas are provided. Environmental
1.7. Emergency contact number will be posted at the site especially inside the rest shelter or
3 emergency vehicles and call for help if struck in adverse
Coordinator
Client:
weather.
9. Environmental coordinator shall conduct the environment assessment. SAPMT SPE
1.8. Weekly Weather Condition updates will be monitored and shared with all departments to plan (Abuzayed, Safouh),
their operations. HWYH PE (Sami al
1.9. All workers shall wear FRC rated hot clothes during cold weather seasons. Harbi)
HRDH PE (Alharbi,
Sami F)

The reason for determining uncontrolled risk is to highlight the importance of the Control Measures being applied to reduce the risk

Saudi Aramco: Company General Use

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