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Lecture 3
Lecture 3
σ51 𝑆𝑀 2.61
𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = 5 = = 80.31%
σ1 𝐴𝑀 3.25
OPERATION STD The line must produce 700 units per day on
MINUTES a 480-minute workhour. Estimate the
1 1.25 number of operators required for a given
2 1.38 level of efficiency (ideal efficiency of
100.00% and realistic efficiency of 95.00%)
3 2.58
4 3.84
5 1.27 Rate of production is 1.46 units/min
6 1.29 23 operators (100.00% efficiency)
7 2.48
24 operators (95.00% efficiency)
8 1.28
OPERATION STD STD MINUTES NO. OF Number of minutes
MINUTES (min/unit) OPERATORS allowable to produce one
1 1.25 1.81 2 unit is 0.69 minutes
2 1.38 2.00 2
3 2.58 3.74 4
4 3.84 5.57 6
5 1.27 1.84 2
6 1.29 1.87 2
7 2.48 3.59 4
8 1.28 1.86 2
LINE BALANCING
Efficiency of line
σ𝑛𝑖=1 𝑡𝑖𝑚𝑒 𝑓𝑜𝑟 𝑡𝑎𝑠𝑘 𝑖
=
(𝑎𝑐𝑡𝑢𝑎𝑙 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑤𝑜𝑟𝑘𝑠𝑡𝑎𝑡𝑖𝑜𝑛) × (𝑙𝑎𝑟𝑔𝑒𝑠𝑡 𝑎𝑠𝑠𝑖𝑔𝑛𝑒𝑑 𝐶𝑇)
LAYOUT HEURISTICS