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MM-80249-0105
MM-80249-0105
MM-80249-0105
Maintenance Manual
TBA/3 600V
Doc No MM-80249-0105
This page intentionally left blank
Intruduction and Safety 000
This document is valid for:
precaution
Superstructure 100
MM
Maintenance Manual
Machine Body
200
600
700
800
Doc No MM-80249-0105
Safety Precautions
Hazard information 2002-02-18 002-1
WARNING!
To ensure maximum safety for the technicians,
always read the “Safety precautions” pages
before doing any work on the machine or making
any adjustments.
Purpose usage
The purpose usage of this Tetra Pak equipment is
to pack pumpable food products.
Service
In case of problems when operating the machine,
contact the nearest Tetra Pak service station
Manufacturer
This Tetra Pak equipment is produced by:
Tetra Pak Carton Ambient AB
Ruben Rausings gata
S- 221 86 Lund
Sweden
Machine identification
The machine plate to the right is an example of the Tetra Pak
type of machine plate attached to the machine Machine Type
frame. The plate carries data needed when Drawing Spec.
contacting Tetra Pak concerning this particular Machine No.
Manufacturer
machine.This machine complies with the basic
health and safety regulations of the European Year of manufacture
Econimic Area (EEA)
Design modifications
The directives in this document are in accordance
with the design and construction of the machine at
the time it was delivered from Tetra Pak machine
production facility.
Document producer
The document has been produced by:
Tetra Pak Carton Ambient AB
Technical Publications
Ruben Rausings gata
S- 221 86 Lund
Sweden
Example of manual
Document number
Further copies
Additional copies can be ordered from nearest
Tetra Pak service station.
When ordering technical publications, always
quote the document number printed on the front
cover of the document concerned.
Number of pages
This document contains totally 421 pages .
Copyright 2002
Tetra Pak Carton Ambient AB
All rights reserved. No parts of this document may
be reproduced or copied in any form or by any
means without written permission from Tetra Pak
Carton Ambient AB
DANGER!
Immediate danger to life!
Failure to observe this information will put your
life in danger!
WARNING!
Risk of serious personal injury!
Failure to observe this information could result in
serious personal injury!
CAUTION!
Risk of minor personal injury!
Failure to observe this information may result in
minor personal injury!
,PSRUWDQW
Risk of damage to equipment!
Failure to observe this information could result in
damage to equipment!
Note!
Is used to emphasize important information. A
Note is not to be regarded as hazard information.
10
11
WARNING!
Risk of serious personal injury!
Moving parts and hot surfaces can cause serious
injuries. Never inch or run the machine if any
safety switch is non-operational or any Safety
Cover is not fitted.
12
WARNING!
Risk of serious personal injury!
Moving parts can cause serious injuries. Never
maintain the machine if the Main switch is not
turned off.
13
WARNING!
Risk of serious personal injury!
The voltage is 400 V inside the Electrical cabinets
which can give an electrical shock or cause
serious injury.
In case of accident, switch off the power supply
and call for medical attention immediately.
14
WARNING!
Risk of serious personal injury!
The voltage is 400V inside the generator section
which can give an electrical shock or cause
serious injury.
In case of accident, switch off the power supply
and call for medical attention immediately.
15
WARNING!
In both liquid and gas form, hydrogen peroxide
may cause irritation or damage if in contact with 1
skin, mucous membranes, eyes, or clothes. GBAAOA04
Remember:
– If you get splashes or vapour in your eyes,
wash the eyes thoroughly with lukewarm
water for 15 minutes; keep eyelids wide
apart; then seek medical advice 4
immediately. GBAAOA06
GBAAOA02
5
GBAAOA03
16
WARNING!
Never wipe with combustible material, such as
rags or paper, as these may self-ignite.
GBAAOA08
WARNING!
Do not allow hydrogen peroxide to get in contact
with live electrical parts. Risk of short-circuit.
GBAAOA09
GBAAOA10
17
WARNING!
Avoid contamination of hydrogen peroxide. It may
react with or form explosive products with many
organic substances (for instance acetone,
cellulose, and ethanol).
WARNING! GBAAOA01
Do not pour surplus hydrogen peroxide back into
the original container. The container must be kept
upright and must only be closed with a ventilation
cap, which allows oxygen to escape. Containers
that are not provided with ventilation caps may
explode if decomposition of the product occurs
violently.
DISPOSAL OF HYDROGEN
PEROXIDE
The hydrogen peroxide should be sent for
destruction, or be diluted with water to a
concentration below 1% and poured into drainage.
Hydrogen peroxide with a concentration below 1%
is considered to be harmless when poured into the
drain.
Never put used hydrogen peroxide back into
storage.
18
Avoid contamination.
Reference:
TP document No M 1751.80
19
WARNING!
The agents can be flammable, oxidising, irritating,
or otherwise hazardous to health. Always read the
warning texts before handling the agents.
20
WARNING!
Risk of impaired hearing! Use Hearing protection
to minimise the risk of impaired hearing.
21
WARNING!
Risk of personal injury!
Ink is inflammable and can be harmful if it comes
into contact with the eyes or skin. Carefully follow
the instructions on the container label.
Ink container
• INFLAMMABLE
• Avoid direct contact with the product
• Use gloves and goggles
• Care for good ventilation
• Propylene glycol mono methyl ether
• >30%
• Ethanol 1-5%
• SHAKE BEFORE USE
22
SA/LS Cylinder 51
Setting 9508 107-51
SA Element 9508
Checking 9508 111-11
SA 9508
Setting with the aid of a string 9508 112-51
LS element 9508
Checking 9508 115-12
LS overlap 9808
Checking 9808 139-12
24
25
26
27
1 Roller
2 Roller
3 Roller
4 Roller
5 Roller
6 Bearing
7 Bearing
8 Eyelet
9 Bushing
29
1 Counter roller
2 Pressureroller
3 Spring
31
32
Checking
Supply Guard
Check that the proximity switch of the supply guard
(M.B 032) triggers an alarm when the thickness of
the layers of remaining strip has gone down to 15
mm.
Finger Brake
Check that the surface of finger brake against
which the strip runs are not scratched or deformed.
Roller Brake
Check the brake spring of the roller brake (5).
Replace it if worn.
33
Setting
a) Detach the rigging screw (1) at one of its joints.
b) The SA element must be correctly set, page
112-51 1(1).
c) The LS element must be correctly set, page
116-53 1(1)
d) Turn on compressed air.
e) Adjust the length of the piston rod (2) until the
LS element bars lightly against the limit screws.
f) Attach the rigging screw.
g) Adjust the length of the rigging screw until the
SA element bears lightly against the limit
screws.
h) Turn off compressed air.
i) Shorten the piston rod by 1.5 turn. Lock with
the nut.
j) Check that the element carry well against the
limit screws.
k) Set end damping, by means of screws (3). So
that the element movement is smooth in both
directions.
1 Rigging screw
2 Piston rod
3 Screws
35
Fig 1
12 Link
5 Guide hoop
6 Guide roller
7 LS strip
8 Clamp holder
37
In case of fault:
Check that the packaging material runs correctly
over the bending roller and through the guides. If
the element still is incorrectly adjusted and the
deviation is considerable, reset it in accordance
with page 112-51 1(1). If deviation is minor,
adjustment may be done by means of the limit
screws (3).
c) Check that the LS and SA elements hit the limit
screws simultaneously. If not, reset in
accordance with page 107-51 1(1)
1 Element
2 Packaging material
3 Limit screw
4 SA frame
39
Fig 2 Fig 3
1 Bending roller
2 Pressure roller
3 Element
4 Runner
5 Support grill
6 Counter roller
7 Element roller
8 Guide rail
Fig 1 Fig 4
41
In case of fault:
Make sure the jaws and volume flaps are
correctly aligned, page 442-52 1(1). Also the
LS overlap is to be correctly set and centred,
page 139-12 1(2) 139-51 2(2).
If the element setting still is not right and the
fault is considerable, reset with the aid of a
template, page 116-53 1(1)
Lesser faults can be eliminated with the screw
(1).
Check that the LS and SA elements hit the limit
screws simultaneously. If not, reset, page 107-
51 1(1).
1) Limit screw
43
1 Roller
2 Guide plate
3 Screw
4 Blow nozzle
5 Gasket
6 Support plate
44
LS element template
Volume ml No
1000 - 500 552525-101
250 - 200 552525-102
1 Roller in LS element
2 Guide plate
3 Roller in upper forming ring
4 Allen screw in lower forming ring
5 LS element template
45
1 SA throttle valve
2 SA element
3 SA pressure gauge
4 LS throttle valve
5 LS element
6 LS pressure gauge
47
1 Screw
2 SA element
3 LS element
Reassemble
Check gaskets and pins.
Reassemble in the reverse order.
49
50
Overhaul WARNING!
Risk of personal injury.
If the valve is dismantled in wrong way, the spring
(25) may eject with considerable force. The tool
(11) must always be used.
CAUTION!
Remember that steam under pressure may remain
in the steam line - release any such steam, for
instance by operating the steam valve by means of
the solenoid valve. Also, remember that the steam
valve might be hot.
51
11 Tool 449969-0101
12 Valve cone
13 Ring holder
14 Stop screw
19 Hole in cylinder
20 Hole for stop screw
52
CAUTION!
The valve cone will be pushed out when the
compressed air is turned off.
53
A) Product
B) Hot air or cleaning
C) Steam
21Open position
22 Close position
23 Exhaust with throttle
24 Air in
54
55
57
1 Flanged sleeve
2 Linkage
3 Filling pipe
4 Float
5 Throttle
6 Lock pin
7 Hinged pin
58
Distance A
check distance A. If require, rest buy raising or
lowering the lower forming ring.
Volume ml Distance A (axle pin Gap B
centre - top of
forming ring)
1000-500 Cyl.roller 48±1 appr 2
250-200 Cyl.roller 48±1 appr 1
Convex roller 41+1-0
Alignment
Check that the filling pipe is centred in the lower
forming ring, and pressure roller centred on the
counter roller. Check that there is a gap (B)
between the pressure roller spring and the bow,
and gap (C) between the fork and the filling pipe.
The check is made with a piece of double
packaging material between the pressure and
counter rollers.
Adjustment
Replace or bend the spring until correct force is
obtained.
1 Spring 4 Counter roller
2 Cover 5 Lower forming ring
3 Pressure roller 6 Tool 74767-102
59
1 Roller
2 Axle
3 Adjustment washer
61
1 support roller
2 Counter roller
63
Package Nominal width Overlap Regular roller Plus trimming Minus trimming
material web A (mm) roller roller
(mm) TP No TP No TP No
1000 B 322 -6 / +8 257825-1 257825-2 257825-3
500 B 322 -6 / +8 257825-1 257825-2 257825-3
250 B 214 -7 / +9 257825-7 257825-8 257825-9
200 B 214 -7 / +9 257825-7 257825-8 257825-9
A
A
65
66
Volume ml A mm
250, 200 594.5±0.5
1000, 500 542.5±0.5
67
1 Ball bearing
2 Free-wheel hub
3 Hole for adjusting gear play
4 Drive assembly
5 Proximity switch M.B 115
69
Check
• Check that the ball bearings (4) rotate easily,
change if required.
• Check that the spring (1) is intact, change if
required.
• Check that the bracket (3) is easy to turn. If not
, remove the circlip (5) and the bracket. Clean
or change the two bushings (2) if required.
1 Spring
2 Bushing
3 Bracket
4 Ball bearing
5 Circlip
6 LED
7 Screw
8 Nut
9 Packaging material
10 Taped-on piece of material
11 Proximity switch M.B 35
71
1 Filter
2 Filter
3 Seal
4 Screw
5 Photocell
73
1 Multi switch
2 Light emitting diode (LED) power On
3 Light emitting diode (LED) Overload trip
4 Light emitting diode (LED) External Speed Setting
5 Potentiometer Acc.ramp
6 Potentiometer IxR
74
1 Multi switch
2 Light emitting diode (LED) power On
3 Light emitting diode (LED) Overload trip
4 Light emitting diode (LED) External Speed Setting
5 Potentiometer Acc.ramp
6 Potentiometer lxR
75
0
-1 1
-2 2
-3 3
-4 4
-5 5
GBABBA47
Distance
Volume ml A mm
1000 653
500 608
250 605
200 625
76
77
23
20
21
6 Screw
7 Screw
8 Cover
13 Screw
14 Screw 22
19 Lower forming ring
20 Photocells
21 Tube support roller
22 Jaws
23 Black tape
GBAABB65
78
79
81
Reassemble
a) Fit the mechanical seal (1) in the pump housing
(12) aided by a thin film of oil on the rubber
sleeve.
CAUTION!
No grease on the sealing surface. Fit the water
deflector ring (17) on the motor shaft.
83
1 Shaft
2 Motor
3 Pump housing
4 Rotor
84
85
87
Fitting
a) Check the O-ring (5,6) of the flanges and the
pipe-union seals.
b) Fit the water separator.
c) After starting the compressor, check that no
water comes of the overflow pipe (7). If so, the
water separator must be removed again and the
function of the float checked.
Note!
Water may also come out of the overflow pipe if the
sterile air cooler is blocked, see page 165-13 3(3)
89
1 Seal
91
Dismantling, cleaning
a) Undo the screw (1). Lift the element unit (2)
and tie it to the superstructure.
b) Disconnect the pipe connections and pull the
container down/forward from the element unit.
c) Clean the element and the container. Flush
through the outer cavity (4) of the container and
make sure there are no deposits in it.
1 Screw
2 Element unit
3 Container
4 Outer cavity
93
1 Seal
2 Pipe attachments
3 Pipe attachments
94
1 Connection
2 Connection
3 Connection
4 Connection
5 Pipe
6 Tank of water
7 Plugged pipe
8 Welded-up plug
9 Hose
95
1 Thermometer
2 Gasket
4 Valve
5 Valve
6 Outlet
7 Connection
8 Connection
9 Connection
10 Connection
96
97
99
101
1 Air knife
2 Air slot
3 Roller
103
30
28 29
27
26
25 31
21
13
35
23
22 14
20 24
15
16
1
11
32
5
19
18
2
33
3 4
34
10 17
7
9
8 6
12
GBAABB77
105
1 Ring sprinkler 2
2 Upper sprinkler
3 Sprinkler on tube support roller
4 Lower sprinkler
GBAABB68
107
109
110
111
Peroxide consumption
Pkg vol. Consumption
ml ml/h
3720 pkg/h
1000 250-400
500 200-230
250, 200 120-150
4500 pkg/h
250, 200 130-190
113
Volume ml Force F
1000, 500 40 N (4 kp)
250, 200 25 N (2.5 kp)
115
Note!
The outer surface of the sleeve must be turned
outward during fitting.
1 Sleeve
Component No 2 Roller
1000, 500 ml 284891-2 3 Vice
4 Air nozzle
250, 200 ml 284891-1
116
B
A
GBAABB69
1 Nut
2 Direction of rotation
Volume ml Gap B
1000, 500 0.9
250, 200 0.7
117
1 Clamp
2 Level guard
119
1 LS strip
2 Wetting roller
3 Counter roller
4 Packaging material
5 Stop rings
121
123
WARNING!
Risk of peroxide leakage. Fit the cover (7). Lock
with the screw M4 (8).
124
125
3 Zonoscope
4 Transversal seal
5 Heat image
6 Screw
7 Hand wheel
127
128
12 Transversal seal
13 Heat image
14 Hand wheel
129
Volume A
ml mm Machine degree Machine degree scale,
scale, fixed reel vertically adjustable reel
(WI/PH)
1000 0 180° 140°
500 3 160°
250 85 180o
200
1 Screw
2 Hand wheel
130
3 Adjustment screw
4 Counter roller
5 Inductor
131
133
Cassette 9508
Checking / Installation 9508 222-11
134
Configuration/setting
Of Frequency Inverter: 9906 277-54
Configuration/setting
Of Frequency Inverter: 9906 277-55
135
WARNING!
Risk of skin irritation.
Before handling oil, read the Safety Precautions in
section 000
Pressure guard
Check the mechanism when pushing Manual
lubrication
1 Pressure guard
Oil feed
Push Manual lubrication and check that oil
reaches:
• Guides jaw system
(loosen the nipple)
• Shaft rear on pressure arm
(loosen the nipple)
• Rollers on cams
(use your finger)
Make sure that oil reaches these parts.
When checking these parts also look for air
bubbles in the oil hoses, this could mean that the
lubrication pump is leaking.
(Cont’d)
137
Impure Oil
Open the drain valve (13) and drain any impure oil
into a container placed under the machine. Close
the valve when clean oil comes out of the hose.
Top up with new oil through the nipple (9). See
lubricant code H acc to page MM 940-2 1(2)
Bleed acc to page MM 202-615(5)
Check the oil pressure according to page MM 202-
11 1(5)
9 Nipple
10 Electrical connection
11 Cover
12 Screw
13 Drain valve
138
WARNING!
Risk of skin irritation.
Before handling oil, read the Safety Precautions in
section 000
Oil tank
Open the drain valve (1) in order to empty the oil
tank.
Disconnect the following details:
• OIl connection (2)
• Hose (3)
• Electrical connection (4)
• Screws (5) in the bracket.
• Air hose (6) and, after removing the oil tank
unit the pump (7)
Reassemble in reverse order
Close drain valve (1) and fill with new oil through
the nipple.
See lubricant code H acc to page MM 940-2 1(2)
Bleed acc to page MM 202-615(5)
Check the oil pressure according to page MM 202-
11 1(5)
1 Drain valve
2 Oil connection
3 Hose
4 Electrical connection
5 Screw
6 Air hose
7 Pump
8 Solenoid valve
139
WARNING!
Risk of skin irritation.
Before handling oil, read the Safety Precautions in
section 000
140
141
GBAAOA69
a
f
b
RH
h
g
e
m
i
l
j
i
k
e
h
LH
b
f
RH
LH
n
143
AA Banjo connection
AB Pressure guard
AC Tube Ø2.5/1.5
AD Tube Ø6/4
AE Hose Ø6/4
AF Hose Ø4/2.5
AH Hose Ø2.5/1.6§
145
CAUTION!
Solvent must not be used.
Replacement
Removal
Turn off the compressed air. Undo the nut (17) and
pull down the unit from the bracket.
Fitting
The arrows on the bracket (18) and those on the
unit (19) are to point the same way. Put the two O-
rings (1) in place and push up the unit. Tighten the
nut (17).
1 O-ring 17 Nut
3 Turbine disc 18 Arrow
4 Filter guide 19 Arrow
6 Filter insert
9 Divider screen
10 Float
15 Transparent tank
16 Nut
147
1-580
Note Function
Note Function
J Sprinkler final folder
A Cold water in
K Shower device
B Cold water out
L Cooling water folding bar F.F
C Cold water in (RCW in)
M1 Sealing Inductor left
D Blank (RCW out) M2 Sealing Inductor right
E Air in N Cooling water peroxide bath
F Air out O Spare
G Spray nozzle upper/lower sprinkler
H Compressor water
I Sterile air, cooling water
149
Water flow
Check the water flow, as per the table.
In case of fault, blow the piping clear.
minimum flow
Unit l/min
IH Inductor 0.4
Sterile air cooler 4
Tube flushing 2
Final folding unit 1.3
Pressure Guard
Check that the pressure guard M.B3 cuts out if the
incoming water pressure drops below
200kPa (2 kp/cm2).
150
151
153
Photocell
a) Unscrew the screw (3) and remove the cover.
b) Set the switch (4) in position PNP and the
switch (5) in position D-ON.
c) Turn the potentiometer (6) to mid - position (the
LEDs (7) and (8) lights up). 2
d) Put in a packaging material reel and make sure 1
that the LED (8) go out. The LED (7) should
remain lit up.
e) Fit back the cover and tighten the screw (3).
1 Screw
2 Photocell
3 Screw
4 Switch NPN/PNP
7 5 Switch L-ON/D-ON
10 6 Potentiometer
7 LED (green)
11 8LED (red)
8
9
GBAACA55
.
155
A min
10 mm
1 Screw 90287-0083
2 Copper washer 90005-0052
3 Drip tray
4 Machine frame
5 Cassette top
6 Paper reel holder bearing bracket
157
158
Volume ml Measurement A mm
1000, 500 0 (edge to edge)
250, 200 52
159
1 Knife
2 Side surface of heating element
3 Setting screw
4 Teflon cloth.
161
163
1 Proximity transmitter
2 Screw
3 Sensor
4 Magnet
5 Washer
165
210
209
104
208
206
207
103
102
204
101
203
205
202
201
505
403
402
504
503
401
502
501
167
168
1 Crease wheel
2 Lock stud
3 Bottle holder
4 Printing wheel
5 Cannular tube
6 Hose
7 Locking spring
8 Spillage bottle
9 ink unit cover
10 Ink roller
11 Transfer roller
12 Carrier stud
13 Carrier shaft
14 Chain
169
H
o 2
Narrow Bath Z
Volume H Z°
ml mm
1000 565 98
500 98
250 440 85
200 85
GBAABA76
2 Bottom crease
Wide Bath
Volume H Z°
ml mm
1000 461 102
500 407 102
250 410 85
200 354 85
170
171
Thickness TP part No
2.0 293669-1
2.3 293669-2
1.7 293669-3
2.6 293669-4
1 Transfer roller
2 Inking roller
3 Shimming washer
173
174
175
177
Volume Angle A
1000 40o
1000HiFin
500 130o
250 144o
200 115o
1 Crease wheel
2 Horizontal plane
3 Gauge 434841
4 setting hole
5 Carrier
6 Screw
178
Volume Dimensions in mm
ml A B C D E F G H
1000, 500 9 30 13 26
250a 4 30 11.5 16.5
a. With opening arrangement
179
181
182
Volume Thickness
ml
0.2 mm 0.3 mm 0.4 mm
1000, 500 458193-1 458193-3 458193-2
250, 200 458194-1 458194-3 458194-2
1 Shimming washer
Fig.1 Crease wheel, type D, with sharp edge. Fig. 2Crease wheel, type E, with rounded edge.
183
F = Dating unit
G = Design correction
Volume F Crease wheel with sharp edge, type D Crease wheel with rounded edge, type
/ E
G
A mm B mm Template No A mm B mm Template No
1000 F 78 165 279886-2 78.5 164 527862-3
G 79 165.6 279886-1 78.5 166 527863-3
500 F 78 87 279886-6 78.5 85.7 527862-7
G 79 87.6 279886-5 78.5 88.1 527863-7
250 F 57 104.8 279886-12 57.3 104.2 527862-13
G 57.6 105.4 279886-11 57.3 105.9 527863-13
200 F 57 81.5 279886-16 57.3 80.7 527862-15
G 57.6 82.1 279886-15 57.3 82.6 527863-15
184
1 Wear plates
2 Nylon block
3 Hinge bracket
4 Detent pin
185
1 Lift cylinder
2 Roller
186
1 Guard
2 Cage
3 Wear strip
187
1 Lower bearing
188
< 1 mm
5
6
1 Joki roller 5 Screw
2 Cylinder 6 Paper web
7 3 Screw 7 Switch
4 4 Pendulum arm
189
WARNING!
There is high voltage in the electrical cabinet.
Follow the Safety precautions.
CONFIGURATION/SETTING OF
FREQUENCY INVERTER: e) Press the increase value button (1) or the
a) Switch On Power. decrease value button (2) to change the value of
the parameter.
b) Press the parameter button (3). The display (6)
shows P000. f) Set the inverter values for all the parameters,
see the table below.
c) Select the parameter to set (see table below f)
by means of the increase value button (1) and g) When the setting is finished, go to P000
the decrease value button (2). position and then press the parameter button
(3). once more
d) Press the parameter button (3) to view the value
of the parameter currently selected. h) The display will now show present frequency
Note!
The selector switch inside the inverter may be in
any position
1
6 Jog
P 2
5
3
4
1 Up button
SW1
2 Down button
3 Parameter button
4 Screw I V
5 Switch SW1
6 Display
(Cont’d)
190
Note!
To increase the resolution to 0.01, keep the parameter button (3) pressed until the display changes to “--
.n0” (n = the current tenths value, for example if the parameter value = 055.8 then n=8). Press the buttons
(1) or (2) to change the value and then press (3) twice to return to the parameter display.
Note!
Relay K003 (PLC Output Q16) must be energised. K003 is energised in all Steps, except Step "0".
For parameters not included in the table, choose the default value. See chapter 6 of the enclosed “Siemens”
manual for details
Note!
The motor shall after setting run clockwise (Direction of the motor when looking from the cable end) with
2 different speeds.
Note!
The setting of these 2 parameters depends on the volume, see table page 277-53 5(9)
191
WARNING!
There is high voltage in the electrical cabinet.
Follow the Safety precautions.
CONFIGURATION/SETTING OF
FREQUENCY INVERTER:
a) Press the parameter button (3). The display (5) d) Press the increase value button (1) or the
shows P000. decrease value button (2) to change the value of
b) Select the parameter to set (see table below f) the parameter.
by means of the increase value button (1) and e) Set the inverter values for all the parameters,
the decrease value button (2). see the table below.
c) Press the parameter button (3) to view the value f) When the setting is finished, go to P000
of the parameter currently selected. position and then press the parameter button
(3), once more.
g) The display will now show present frequency
Note!
The selector dip-switch may be in any position
1
5 Jog
P 2
3
4
1 Up button
2 Down button On
3 Parameter button
4 Switch Dip
5 Display 12 3
Off
(Cont’d)
192
Note!
Relay K003 (PLC Output Q16) must be energised. K003 is energised in all Steps, except Step "0".
For parameters not included in the table, choose the default value.
See chapter 6 of the enclosed “Siemens” manual for details.
Note!
The motor shall after setting run clockwise (Direction of the motor when looking from the Cable end) with
2 different speeds.
193
195
196
1 Nut
2 Return segment roller
197
1 Lubrication pipe
3 Axle pin
4 Screw
5 Yoke with springs
6 Gate piece
7 Arm
8 Roller
9 Spacer ring
10 Cam
11 Rod
12 Washer
198
1 Yoke
2 Screw
3 Nut
4 Axle rod
5 Axle pin with circlip
6 Lubrication pipe
7 Roller
8 Gate piece
199
Note!
Remove the block of wood.
1 Screw
2 Lock plate, disposable, 90062-0016
3 Circlip
4 Cam roller
5 Bracket
6 Oil pipe
7 Block of wood
201
1 Screw
2 Lock plate, disposable, 90062-0016
3 Circlip
4 Cam roller
5 Bracket
6 Oil pipe
7 Block of wood
202
203
1 Pressure cam
2 Axle pin
3 Pressure arm
4 Pivot point
5 Machine body
6 Bracket
7 Lubrication pipe
205
1 Cam roller
2 Pressure cam
3 Pressure arm
4 Fork
207
Checking
Machine without holes for checking Machine with holes for checking (3):
Measure distance A (fig 1) with the machine at Make sure there is a clearance of at least 2 mm at
following degree positions: max movement.
155°/335°
CAUTION!
Stop cranking the machine if the upwards
Crank the machine forward another 180° and movement of the sleeve exceeds 35 mm and
measure distance B (fig 2). the difference between reduce distance A by screwing up rod (2).
distance A and B, in other words the vertical
movement upwards of the sleeve (1) should be 34 - After adjustment, crank to make sure the damper
35 mm, and must not exceed 35 mm. unit does not hit any other machine parts.
209
210
211
Gap 237.5 mm
Set the gap between the pressure (1) and cutting
jaws (2) at 237.5±1 mm, using gauge 74282, at the
following degree positions:
155°/335°
1 Pressure jaw
2 Cutting jaw
3 Screw
4 Nut
213
214
215
1 Main shaft
2 Intermediary shaft
3 Lubrication point on main shaft
4 Lubrication point on intermediary
shaft
217
1 Adjustment screw
218
219
220
221
222
223
Adjustment
a) Remove the cover.
b) Pull off the fan impellor (fig 1).
c) Adjust by means of the setting ring (preferably
using the dairy union spanner) (fig 2). Turning
the adjustment ring 1/4 turn alters the torque by
appr. 0.25 kpm.
1 Brake lever
2 Brake disc
3 Setting ring
4 Pressure plate
225
1 Worm gear
2 Oil drain plug
3 Oil level tube
4 Oil filling plug
5 Level plug
227
Inductor 9508
Check/Cleaning 9508 409-11
Yoke 9508
Removal 9508 412-21
Checking version
With Conical Roller Bearings 9508 413-
229
230
Stroke 9508
Basic Setting 9508 455-53
231
Overtravel 9508
Checking: Adjustable Rear Link Rod 9508 461-13
232
233
1 Clamp union
2 Connection
3 Buffer unit
4 Carrier
5 Screw
6 Screw
7 Pull rod
8 Washer
235
236
Fit a new gasket (7) between the bearing housing Fit the connection (5) and the clamp union (8).
and the carrier. Check that the volume flap axle grub screw is
The gap between the carrier bar and the vbearing tightened.
housing should basically be set at distance (A). Fit the pull rod.
Fit the cutting jaw unit with two screws (1) on top Fill up with oil to the level plugs (4); oil code B,
of the carrier and with two screws (2) underneath page 940-2 1(2).
the cutting jaw housing.
Vent the cutting jaw system in accordance with
Make sure that the distance between the spacer page 432-31 2(2)
screw (10) and the bearing housing is distance (B)
when tighteening the screw (1).
1 Screw
2 Screw
3 Buffer unit
4 Level plug
5 Connection
6 Pull rod
7 Gasket
8 Clamp union A = 5 mm
9 Washer B = 0.05mm
10 Screw
237
1 Bearing housing
2 Carrier
3 Central lubrication
4 Level plug
5 Drain plug
6 Drain plug
7 Oil can with 1/8” nipple
239
241
243
Checking
check that the needle bearings and bearing
surfaces do not show wear or corrosion.
Replace seals and bearings.
Check that the spring and spring guide are not
worn or deformed.
Check that the cylindrical pins (17) and (22) are
not worn or deformed.
Check the bearing (23).
Replace worn or deformed parts as required.
Assembly
Assemble in reverse order.
Make sure that the straight side of the locking ring
(7) is parallel with the lower edge of the bearing
housing, and that the ring (5) is not forgotten when
the eccentric shaft is fitted.
14 Bearing
15 Bearing
24 Punch
25 Guide collar
26 Insert
27 Die
245
1 Inductor
2 Knife notch
3 Electric conductor
4 Cutting jaw
247
1 Screw
2 Pin
3 Guide plunger
4 Screw
5 Pin
6 Guide
7 Axle pin
8 Axle pin with split pin
9 Flush guard holder
10 Central lubrication
11 Guide block
12 Pressure header pipe
249
1 Screw
2 Pin
3 Guide plunger
4 Screw
5 Pin
6 Guide
7 Axle pin
8 Axle pin with split pin
9 Flush guard holder
10 Central lubrication
11 Guide block
12 Pressure header pipe
250
1 Block
2 Bearing cover
3 Bearing
4 Seal ring
5 Spacer ring
251
1 Block
2 Lubrication pipe
connection
3 Screw
4 Bearing cover
5 Spacer
252
Replace Bushings
Remove the yoke.
Remove the collar (1) and the circlip (2).
Knock out the two bushings (3) from the opposite
by means of a punch.
1 Collar
2 Circlip
3 Bushing
253
1 Buffer unit
2 Bearing housing
3 Grub screw
4 Cooling water connection
5 Buffer unit screw
6 Volume flap
7 Grub screw
8 Roller
9 Rolleraxle pin
255
1 Volume cam
2 Cam roller
3 Stop lug
256
1 Volume cam
2 Cam roller
3 Section of cam that determines volume
4 Rubber cam
5 Pivot/bearing points
6 Volume adjustment knob
257
Volume ml C mm
1000 539.0±0.5
500 480.0±0.5
250 483.5±0.5
200 461.5±0.5
1 Volume cam
2 Q-level
3 Cam mount
259
Volume ml g/package
(with water)
1000 ±12
500 ±8
250, 200 ±4
261
1 Bearing housing
2 Folding flap cam
3 Stop lug
4 Eccentric axle pin
263
Fitting
Place the jaws in open position.
Fit the folding flap cam with the bearing housing.
Fix it with the screws (2). Connect the four
lubrication pipes (1). Fit the design correction
cylinder and put in the locking ring (5). Screw the
piston rod to the fork (3).
Connect the compressed air pipes (6).
264
265
Volume ml A mm C + 1 mm
1000 5 629
500 5 616
250, 200 4.5 610
1 cam roller
2 Support
3 Support cam
4 Shim
267
1 Link
269
Fine Setting
Place twice the packaging material in the jaws.
Crank to a position where the roller is completely
in on the cam. Place the feeler gauge A under the
folding flaps.
Move the cylinder and check that the distance in
correct on both the cutting and the pressing side.
Adjust with the screws (8) and (9).
Note!
Remove the feeler gauge.
271
Fitting
Fit: Pressure header with strap (4). and nuts.
Compressed air pipe (1)
Oil hose (7)
Vent pipe (2)
Connection (9) and clamp bracket (8).
Oil acc to code K page 940-2 1(2). fill oil into the
filling hole (5) or vent the pipe of the pressure
header.
Loosen the venting plug (10) appr 15°. The cutting
solenoid valve can be operated at the same time.
Tighten the plug as soon as the oil, emerging by
the venting plug, is free from air.
Note!
The gasket is to be positioned correctly on the plug
guide.
273
1 Connection
2 Piston
3 Spacer
4 Piston seal
5 Screw
6 Spring
7 Guide
8 O-ring
9 Stop/buffer
274
1 Screw
2 Piston
3 Spring
275
1 Shim
2 Carrier
3 Screw
4 Impression by inductor
5 Manipulating valve L11 (RH)
6 Manipulating valve L12 (LH)
277
1 Electrical contact
2 Gauge block
3 Wing nut
279
281
Note!
After basic setting acc. to page 443-62 2(2),
adjustment during production should not normally
be required, and if it is, only by turning the setting
screw (1) one or two turns. If major resetting is
required, begin by carrying out basic setting.
282
283
Adjustment
Loosen the grub screws (5) and the locking nut (6)
Adjust by means of the two screws (7). when the
upper screw is screwed out (upwards) the jaw gap
increases and vice versa.
Tighten the locking nut and grub screws after the
adjustment.
Note!
There should allways be the same pressure between
the two screws.
1 Lug
2 Follower cam
3 Yoke
4 Feeler gauge
5 Grub screw
6 Locking nut
7 Screw
285
Final Adjustment
Stroke
Attach measuring point clamps 74652-0101 to
guides. Maximum permitted difference between A
measured on the two sides is 0.4 mm. Adjust by
shifting the link head (1). After alteration, do not
inch the machine until clearance T and the 237.5
distance have been checked (page 321-53 1(2)/
321-53 2(2)
Clearance T
Set the volume adjustment gap B, page 422-51
1(1), at its max plus position with the volume
setting knob. Crank and check that the clearance
between the volume flap and jaw at no time is less
than T mm. To check, force the volume cam rollers
apart. Check both sides. Reset gap B.
Volume Aa mm T mm A
mm
min
ml gap
287
During operation
Design correction frequency 50-80% (5-8 A Stroke
packages corrected out of 10).
If the frequency is too high, reduce the stroke and
increase it if the frequency is too low. Alter equally
much on both sides. After alteration, check gap T
and measurement 237.5 mm.
288
Basic setting D
Aluminium 210
1 Screw
289
1 Screws
3 Yoke link
290
Jaw Pressure
Crank the machine to pressure position with a 60
mm wide, double piece of packaging material
between the jaws.
Measure, or estimate, the gap between the limit
screw and the link (fig 2).
Adjust the gap (overtravel) to appr. 5 mm acc to
page 321-53 2(2)
Fault-Finding
Part Wear of part mm Alteration of
overtravel mm
Pressure jaw 0.1 0.9
Catch position, cutting jaw 0.1 0.9
Catch bearings 0.1 0.9
Catches 0.1 0.9
Eccentric shaft 0.1 0.9
Pressure cam 0.1 0.2
Cam roller 0.1 0.2
Bearing, pressure arm 0.1 0.1
Keyway in pressure link, 0.1 0.9
fixed catch
291
293
1 Adjustable catch
2 Cutting jaw
3 Adjustment screw
4 Locking nut
5 Fixed catch
295
1 Boom
2 Metal strip
3 Feeler gauge
297
1 Catch
2 Shim
3 Screw
4 Cutting jaw
5 Screw
6 Washer
3 4
6
5
2 1
GBAAEA001
299
Volume ml D mm
200 47
250 26
500 43
1000 15
1 Cutting jaw
2 Catch guard trigger rod
3 Catch
4 Locking nut
5 Fender
301
303
Sprocket 9508
Checking (after removing the chain) 9508
532-11
304
305
Roof 9508
Checking 9508 562-11
Damper 9508
Checking/Setting 9508 565-12
Synchronization
Main Machine - Final Folding Unit 9508
306
1 Screw
307
308
Fitting
Fit the element with the four screws (4).
Attach the cables (3).
Before fitting the element cover set up the air
nozzles in accordance with
”Flap Sealing Element - Setting Up”.
2 Air nozzle
3 Cable connection
4 Screw
309
1 Element unit
2 Insulation sleeve
3 Ceramic collar
4 Air nozzle
5 Heating coil.
310
1 Air nozzle
2 Copper shimming washer
3 Nut
4 Insulation sleeve
5 Template for bottom flaps
(Cont’d) 6 Package station
7 Template for the top flaps
8 Flap folding guide
311
9 Setting washer
10 Setting screw
11 Removal washer
312
313
314
1 Axle pin
2 Link
3 Bearing in lever
4 Bearing in yoke
5 Ball bearing
6 Screw
7 Lubrication pipe connection
315
1 Side frame
2 Bearing bracket
3 Screw
4 Lever
5 Yoke
316
317
1 Lever
2 Lubrication pipe connection
3 Screw bracket
4 Bracket
5 Screw
6 Taper lock bushing
7 Cam
319
Machine A mm B mm Gauge
No
cam with 20 68+0.30 - 74806
mm
movement
1 Gauge
2 Pressure plate
3 Guide plate
4 Yoke
5 Screw
6 Guide columns
7 Yoke screw
321
323
.Overtravel
1000, 500ml
Travel mm A B
2 0.5 - 1
250, 200ml
Travel mm 0.5 - 1
1 Nut
2 Pressure block
3 Direction of production
325
1000, 500ml
Gap C mm Bottom pos Top pos
1st pressure 0 20
block
2nd pressure 2 22
block
250, 200 ml
Gap C mm Bottom pos Top pos
1 21
1 Adjustment nut
2 Pressure block
3 Station chain
4 Guide plate
326
Volume ml Play B mm
1000 3
500 2
250, 200 1.5
Cup springs
Unscrew the nut (1). Remove the cover (2). Check
that all the 100 cup springs are intact. Replace as
required. Reassemble.
1 Nut
2 Cover
3 Washer
4 Lug
327
1 Tool 20990
2 Nut
3 Lubrication pipe
4 Spring housing
5 Leg
6 Side plate
7 Stop
8 Axle pin
9 Lug
10 Washer
328
1 Axle
4 Lug
5 Bushing
6 Wasker
329
331
1 Drive shaft
2 Indexing device
3 Sprocket
333
1 Drive shaft
2 Indexing device
3 Sprocket
4 Input shaft
5 Complete station unit
6 Screw
7 Screw
8 Intermediary chute/
push-down device
334
1 Grease nipple
335
1 Sleeve
2 Screw
3 Lubrication pipe connection
4 Screw
336
1 Rod
2 Axle
3 Wear washer
4 Upper arm
5 Lower arm
337
1 Screw
2 Sleeve
3 Screw
4 Slide
338
339
1 Slide
2 Carrier plane
3 Bottom station
4 Flap
5 Adjustment screw
6 Mounting plate
7 Screw
8 Rubber buffer
9 Locking nut
10 Adjustment screw
340
Replacement
Turn the disc coupling until the roller is in its
lower position, opposite the hole in the cam.
Unscrew the nuts (1) and (2). Disconnect the
lubrication connection (3). disconnect the
lubrication connection guide (4).
Replace the roller (5).
Reassemble in reverse order.
Check lubrication of the roller.
1 Nut
2 Nut
3 Lubrication connection
4 Guide
5 Roller
341
Fitting
Fit the discharge slide with its guide bars and
bracket block (4).
Tighten the screws (2).
Connect the lubrication pipe (3) by means of the
hose clip.
Tighten the nuts on the locking pins (1).
1 Locking pint
2 Screw
3 Lubrication pipe
connection
4 Bracket block
5 Guide bar
343
1 Self-lubr. bushing
2 Cap
3 Banjo coupling
4 Nut
5 Locking pin
6 Cam roller
7 Axle pin
8 Carrier
9 Axle
10 Pressure disc
11 Screw
12 Spring
13 Locking plunger
14 Gear wheel
15 Rack
16 Self-lubr. bushing
344
345
1 Carrier
2 Locking plunger
347
349
350
1 Arm
2 Bevel gear
3 Oil filling plug
4 Drain plug
5 Level glass
351
1 Bill
2 Bracket
3 Slide
4 Screw
5 Eccentric disc
6 Self-lubricating bushings
353
To adjust loosen the screws (4) and (5) (and (9) on Bottom Flaps 250, 200 544739
old machines) and move the flap folding pipe.
Tighten the screws.
Check that the gap between the straight part of the
flap folding pipe and the station chain (6) is in
accordance with the fig.
To adjust loosen the nuts (7) of the locking pins
and move the distributor (8) up or down.
355
357
1 Screw
2 Slide plate
3 Station
4 Indexing unit output shaft key
359
361
363
1 Roof
2 Screw
3 Screw
365
1 Rubber buffer
2 Rubber buffer
3 Adjustment screw
4 5 x 5 square-section bar
367
During Production
In case of package congestion, an impulse is
obtained and the drop chute discards the packages.
Check the function by inserting a feeler gauge,
thinner than 0.5 mm, between the activator and the
transmitter. After a time lag according to the table
below, the drop chute will go to discard position.
As long as the feeler gauge is held in position, the
drop chute is to move from discard to normal
production position and back again at intervals
according to the table. When the feeler gauge is
withdrawn, the drop chute is to remain in
production position.
1 Activator
2 Transmitter
3 Damper arm
369
1 Spring
Volume ml B
1000 79
500 26
250 51
200 35
371
1 Folding arm
2 Station
3 Screw
4 Lever
373
Checking
a) Crank the machine until the final folding unit
starts moving.Use a dial test indicator, measure
at station chain.
b) If the degree reading does not agree with the
table, loosen the screws of the clamp ring
coupling and tap them in with a punch.
c) Crank the machine to the degree reading given
in the table.
d) Tighten the screws of the clamp ring coupling
with a torque of Nm 48 (4.8 kpm).
Note!
If the synchronized position alters frequently, clean
the drive belts and the main shaft thoroughly to
remove oil.
1 Clamp ring coupling screw
375
1 Microswitch
377
1 Shaft
2 Clamp ring
3 Screw
4 Pressure plate
5 Shim
6 Inner ring
378
379
Setting Data
PRESSURE GUARDS
M.B2 Incoming air 0.6 - 0.7 MPa (6.0 - 7.0 kp/cm2)
M.B3 Incoming cling water 0.3 - 0.6 MPa (3.0 - 6.0 kp/cm2)
M.B18 Compressor, sterile air 30 kPa (0.30 kp/cm2)
COMPRESSED AIR SETTING
Compressor, in production 45 ± 5 kPa (0.45 ± 0.05 kp/cm2)
SA sealing, basic setting 2.0-2.2 kPa (200-220mm WC)
LS setting, basic setting 1.9-2.0 kPa (190-200mm WC)
M3 Cutting pressure 0.30-0.40 MPa (3.0 - 4.0 kp/cm2)
M4 Product valve 0.35 MPa (3.5 kp/cm2)
M5 Flap sealing
Bottom 120kPa (1.2 kp/cm2)
Top left 80kPa (0.8 kp/cm2)
Top right 80kPa (0.8 kp/cm2)
M8 brake device 0.10-0.30 MPa (1.0-3.0 kp/cm2)
Photocells (design correction), 0.40 MPa
air-blowing
381
Setting Data
GBCK0068
Tube heater
Conflagration Parameter operating
Level Level
Volume ml Con 1 Con 2 SP2a Pt2: LCL1 LCH1 LCL2 LCH2 HCA LOC: SPL SPH SP1b
200 0230 0000 460 0 30 30 30 30 ---- 1 230 460 230
250 0230 0000 480 0 30 30 30 30 ---- 1 240 480 240
500 0230 0000 625 0 30 30 30 30 ---- 1 312 625° 312
1000 0230 0000 660 0 30 30 30 30 ---- 1 330 660 330
0108
b. SP1 = Set pint during sterilizing, cling and stop longer than 3 minutes
GBCK 02
LS sealing
Configuration Parameter operating
Level Level
Doc No MM-80249-0105
Volume ml Con 1 Con 2 SP2 Pt2: LCL1 LCH1 LCL2 LCH2 HCA LOC: SPL SPH SP1
250, 200 0230 0000 260 0 20 20 20 20 ---- 1 200 350 220°
1000, 500 0230 0000 260 0 20 20 20 20 ---- 1 200 350 240°
TBA/3 600V
382
TBA/3 600V
Doc No MM-80249-0105
383
GBCKAA03
SA sealing
Configuration Parameter operating
Level Level
Volume ml Con 1 Con 2 SP2 Pt2: LCL1 LCH1 LCL2 LCH2 HCA LOC: SPL SPH SP1
250, 200 0230 0000 ---- 0 20 20 ---- ---- ---- 1 200 350 270-290°
500 0230 0000 ---- 0 20 20 ---- ---- ---- 1 200 350 280°-300
Issue
1000 0230 0000 ---- 0 20 20 ---- ---- ---- 1 200 350 300-320°
0108
Setting Data
Volume ml Con 1 Con 2 SP2 Pt2: LCL1 LCH1 LCL2 LCH2 HCA LOC: SPL SPH SP1
1000 - 200 0230 0000 ---- 0 20 20 ---- ---- ---- 1 335 365 335-365°
MM 901-4 4(4)
Setting Data
C
A
B
Sterile air, sterilization
Configuration Parameter operating
Level Level
Volume ml Con 1 Con 2 SP2 Pt2: LCL1 LCH1 LCL2 LCH2 HCA LOC: SPL SPH SP1
1000 - 200 0230 0000 ---- 0 1 30 ---- ---- ---- 1 280 281 280°
0108
Issue
Steam barrier
Configuration Parameter operating
Level Level
Volume ml Con 1 Con 2 SP2 Pt2: LCL1 LCH1 LCL2 LCH2 HCA LOC: SPL SPH SP1
1000 - 200 0230 0000 ---- 0 1 20 ---- ---- ---- 1 0 135 125°
Doc No MM-80249-0105
TBA/3 600V
384
Lubricant Recommendation
The table below lists only a selection of lubricants Lubricant specifications may be ordered from
with their respective designations. Comparable Tetra Pak P&S Service AB - Standard Development
lubricants from other suppliers may be selected Ruben Rausings gata
with the aid of the lubricant specifications S-221 86 LUND, Sweden.
(document No in the table).
Lubricant Document No Material No Part No (used Example
Code (internal TP when ordering
Supplier Product designation
designation for from
material type) Tetra Pak)
A
Motor Oil M 1251.122 51122-85 90 296-28 BP Energol HD 20W-30
ESSO Essolube XD-3
Statoil PowerWay D4/
DieselWay D2
Mobil HD 20W-30
Shell Shell X-100 20W-30
E
Compounded M 1254.922 54922-460 90 296-77 BP Energol AC-C460
cylinder oil 90 296-2 ESSO Cylesso TK 460
Statoil CylWay FZ 460
Mobil 600W super Cylinder Oil
Shell Valvata Oil J460
F
Lithium, grease EP M 1255.115 55115-20 90 296-68 BP Energrease LS EP 2 Grease
type XRB 2EP
ESSO Esso MP Grease/ Beacon
Statoil EP 2
Mobil UniWay EP 2N
Shell Mobillux EP 2
Calithia EP Grease T 2
Grease 1344 LiEP 2
H
Highpressure oil M 1254.322 54322-320 90 296-75 BP Energol GR-XP 320
ESSO Spartan EP 320
Statoil LoadWay EP 320
Mobil Mobilgear 632
Shell Omala oil 320
54322-220 90 296-73 BP Energol GR-XP 220
90 296-78 ESSO Spartan EP 220
For use in production plant Statoil LoadWay EP 220
with start temperature below Mobil Mobilgear 630
5oC Shell Omala oil 220
K
Circulation oil M 1254.942 54942-100 90 296-15 BP Energol CS 100
ESSO Teresso 100
Statoil TubeWay 100
Mobil DTE Oil Heavy
Shell Tellus OIl 100
L
Silicon grease M 1255.322 55322-30 90 296-9 Dow Dow Corning 7 Compound
Klüber Unisilikon L 250 L
Q
FTPE M 1255.622 55622-20 90 296-91 Sikema Fluolub 175
Lubricating grease
385
11
10
9
1
1 7
5 4 3
8 2 6 GBAAOA70
Lubrication code
Monthly
Weekly
Yearly
Daily
Pos Description
386
Templates
Ordering N0.
Intended for MM ( Volume in brackets) Fig
LS 116-53 552525-0101
(1000-500)
552525-0103 (300)
552525-0102
(284-180)
74972-0103
(250-200)
74972-0104
(1000-200)
387
Templates
Ordering N0.
Intended for MM ( Volume in brackets) Fig
Jaw gap 116.7 446-12 72847
Flap sealing
Top 504-53 72802-2 (1000-500)
72802-4 (250-200)
Bottom 504-53 544738 (1000-500)
544739 (250-200)
388
Tools
Ordering N0.
Intended for MM ( Volume in brackets) Fig
389
Tools
Ordering N0.
Intended for MM ( Volume in brackets) Fig
Cam unit, position
gauge 331-23 27627
390
Tools
Ordering N0.
Intended for MM ( Volume in brackets) Fig
391
Tools
Ordering N0.
Intended for MM ( Volume in brackets) Fig
392
393
Cables 9510
Checking 9510 1005-11
Generator 9510
Removal 9510 1008-21
Ge Fanuc 9510
Degree setting 9510 1009-11
395
396
1
Potentiometer for power adjustment
2
TPIH Generator
3
Current rail
4
Inductor
5
Impedance transformer
6
Coaxial cable
7
400/220 V and 220 V
8
24 V DC
9
Control signals to and from PLC
(GeFanuc))
10 LED Display
397
399
401
402
Replace as required.
1) Contact rail
2) coaxial cable
3) Coaxial connector
4) Rubber gasket
5) Male contact
6) Female contact
403
1) Screw
2) Plate
3) Bus bar
4) Screw
404
The instrument is connected in series with the One 9 V battery is used for the instrument and an
coaxial cable from the generator. automatic power-off function is used to minimize
the battery consumption.
Note!
Stop the machine to prevent the generator from A test outlet permits connection of a printer, such
pulsing, when the instrument shall be connected or as a Brush recorder. Print-outs of the HF voltage,
disconnected. HF-current and the phase shift as a function of
time are possible.
The instrument can be used for direct
The instrument kit contains complete operating
measurement of the following parameters:
instructions as well as a printer cable and battery
• HF voltage eliminator.
• HF current
• phase angle between voltage and current
• pulse duration
405
406
Basic setting
Set power for the sealing unit with the
potentiometer (1), see table below
Volume, ml Value
1000 810
500 810
250 810
200 810
407
Volume, ml Value
1000 900
500 900
250 900
200 900
Final setting
Evaluate the zone use a Zonoscope. If required,
make further adjustments on the potentiometer
1 Potentiometer
3 Zonoscope TP No. 90243-0170
408
WARNING!
High voltage. do not open the generator.
Send the generator to the nearest service center
for cleaning or service.
1) Screw
2) Connectors X1 and X2
3) Coaxial connector
409
2 Screw
3 Display
411
1 Battery
2 Battery cable connector
412
413
Setting
The temperature setting SP1 is carried out in the
operating level. The actual temperature is
displayed in process value (3). Set the correct
temperature value in set value SP1 (4) by pressing
increase value (6) or decrease value (7). See table
page 901-4 2(4).
414
SELFTUNING
Press the selector key and increase value button 1 Heating
simultaneously for self tuning start. Process value 2 Without function
and code AdA are displayed alternately in the 3 Process value
upper display line. After successful tuning, 4 1:st set point /W2 lit = 2:nd set point
maximum 10 minutes, code AdA disappears and 5 Selector key
the actual process value is displayed. 6 Increase value
7 Decrease value
If successful tuning is prevented due to faults in
8 Heating current alarm (red LED)
the control loop during start or tuning, the latter is
9 Temperature within limits (green LED)
cancelled and AdF is displayed (error signal), if
10 2:nd set point (W2)
error, repeat selftuning
Finally
Step up to the parameter level, and change the
value of parameter Loc to “4”. Return to the
operating level by pressing the selector key, or
wait for 30 seconds. Now the controller works
with the new parameter values.
Error signals
In case of an error, an error signal instead of the
process value is displayed in upper display line,
until an error is acknowledged, or until its cause is
eliminated. With range monitoring, the sensor
error is displayed until eliminated.
The following error signals can be displayed:
Display Cause
FbF Sensor break
POL Wrong sensor polarity
AdF Self-tuning error
415
5 6
3 4
1 2
1 Hood
2 Paper roller
3Guide rod
4 Chart paper
5 Paper roller
6 Hood
7 7 Removal bar
417
2
2 3
4
1 Removal bar
2 Screws
3 Selector
4 Retaining screw
5 Chassis
1
418
50 Hz 60 Hz
2
2 3
4 1 Removal bar
2 Screws
3 Selector
4 Retaining screw
2 5 Chassis
6 Jumper
7 Pin
5
419
10
11
8 12
8 Capstans
9 Screw
10 Scale
11 Pen t i p
12 Chart scale
9
9
420