JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac

JSA Title: General Civil Works & Trench Cleaning in Well pad JSA No.: JSA-2008-214 Date: 21.07.15
Work Location: ISSFD Project Company: CTCO Supervisor: Abdelaziz Benyahia

Please tick () appropriate boxes

1.0 Permit(s) Required: Cold Hot  Confined Space Entry  Energy Isolation  NDT  Night Work  Excavation Certificate
Hard Hat Clear Safety Glasses Dark Safety Glasses Chemical Goggles Cutting Goggles
Dust Mask Face Shield Welding Screen Welding Aprons Welding Leggings
2.0 PPE Required: Ear Plugs Earmuffs Cartridge Respirator Escape Respirator SCBA
Cotton Gloves Leather Gloves (rigging) Leather Gloves (welding) Rubber Gloves Rubberized Cotton
Coverall Disposable Coverall Full Body Harness Hi-viz Vest / jacket Safety Shoes
Gas Badge Multi-Gas Monitor Gas Detective Light Meter Anemometer
3.0
Special Tools and Dosimeter Thermometer Ventilation Fans Air Blowers Fire Extinguisher
Equipment Required: Lifeline Retrieval Line Padlock, Hasp, Tags Lighting (low voltage) Lighting (high lux)
Air Horn Whistle Traffic Flags  Spill Kits Barricade
Potential Noise Air Pollution (dust) Air Pollution (smoke) Air Pollution (vapor)
4.0 Environmental
Hazards Soil erosion Spills (to ground) Spills (wadi) Hazards to Flora & Fauna
Hazardous Materials
5.0
(attach MSDS) Carcinogen Irritant Highly Flammable Toxic Corrosive
6.0
Other Potential Electrical Pressure (air, water, gas) Mechanical (crush points) Ergonomics Temperature (±)
Hazards Light / Dark Ignition Sources Dust / Vapor Suffocation Other Trades
Additional
7.0 Daily Housekeeping shall be done.
Instructions
INCREASING LIKELIHOOD
CONSEQUENCES
SEVE 1 2 3 4 5
RITY
Never heard of Heard of in Incident has occurred Happens several Happens several times
People Assets Environment Reputation times / year in PUL
in EPC Industry EPC Industry in Petrofac Projects / year in a location
Projects
1 Slight health effect / injury Slight Damage Slight Effect Slight Impact 1 2 3 4 5
2 Minor health effect / injury Minor Damage Minor Effect Minor Impact 2 4 Low Risk 6 8 10
3 Major health effect / injury Localized Damage Localized Effect Localized Impact 3 6 9 Medium Risk 12 15
Permanent Total disability
4 Major Damage Major Effect Major Impact 4 8 12 (ALARP) 16High Risk 20
or 1 Fatality
5 Multiple Fatalities Extensive Damage Massive Effect Massive Impact 5 10 15 20 25

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 JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac
JSA Title: General Civil Works & Trench Cleaning in Well pad JSA No.: JSA-2008-214 Rev.:

Risk Rating
Likelihood

Likelihood

Residual
Severity

Severity

Risk
Step Activity Hazards Risk / Consequences Control Measures

1. Work Preparation
1.1 Communication
 No clear instruction
 Language barrier
 Personnel Injury 2 2 4  PTW shall be raised by the appropriate 1 2 2
 Fatality supervisor
 Asset Damage  A pre task meeting shall be held with all
personnel involved in the activity to
ensure that all are aware & understand
the contents of the R.A. (time out for
condition change) & the PTW, including
actions to be taken in the event of an
emergency.
 Supervisor shall ensure that all personnel
understand their duties and
responsibilities.
 Workforce shall be aware of Emergency
Response Plan SF ERP UU00-P-XXXA-000-
1021(raised in TBT)
 Supervisor to ensure all personnel
understand in English/French/Arabic.

1.2 Accessing Worksite
 Slips Trips and Falls Personnel injury 3 2 6  Site shall be visited by supervisor prior to 1 2 2
work commencing and shall ensure that
the area is clear of tripping hazards. High
standard of housekeeping shall be
maintained throughout the task

1.3 Vehicle Movements, in and  Personnel Struck by Personnel injury 4 2 8  LTMS policy must be adhered to. 1 2 2
Around Worksite Vehicles.  Signs and barriers shall be erected to
 Vehicles Not prevent vehicles from entering area where
Adhering to work is ongoing.
Established Routes.  All vehicles movements near work site
shall be monitored by a flagman. Vehicles
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 JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac
should be parked in dedicated parking
area (outside Well pad)

1.4 General Work Activities  Simultaneous Personnel Injury  SIMOPS shall be identified & controlled by 1 2 2
Operations (SIMOPS) Asset Damage PIUL Area Authority
 PH should be aware of SIMOPS in his work
area
3 2
6  SIMOPS shall be discussed during TBT

1.5 Equipment being  Impact on facilities Personnel Injury  Access route shall be assessed and 1 2 2
approached to the task while approaching Asset Damage predefined
location to the location  Necessary permits shall be obtained
 Run over  Equipment should be inspected and
3 2
6 certified
 Toolbox talks shall be conducted prior to
work start

2. Lifting/unloading of
materials (formworks/
rebars/shuttering materials)

2.1 Equipment being  Impact on facilities  Damage to the  Access route shall be assessed and
approached to the task while approaching facilities, predefined
location. Work to the location personal injury  Lift plan review for critical lift shall be
preparation  Run over made
2 2 4  Operator should be qualified and certified 1 2 2
 Only trained operators shall be deployed

 Work in congested  Collision,  Banksman shall be used to control traffic.

area crushing, Damage  Ensure safe distance shall be kept if more
 Nearby Men & to the than one equipment are in use.
 Restrict unauthorized entry.
Machinery equipment/Assets
 Warning signs shall be posted.
 Fatality
 Personnel injury

2.2 Positioning of crane  Uneven/ unstable  Leads to tilt/ 2 2 4  Ensure that the base of the crane is firm 1 2 2
and stable
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2.3 Extending of out-riggers
2.4 Slinging & Rigging
2.5 Lifting/unloading of
materials (formworks/
rebars/ shuttering
materials)
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JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac
soil condition topple of the  Use solid and sufficient size out rigger
 Underground equipment pads
facilities  Personnel injury
 Damage to assets
 Blocked/ struck up  Topple of the  Ensure out riggers are fully extended
of out rigger may equipment 2 2 4  Crane should be levelled properly 1 2 2
lead to topple of  Personnel injury
crane
 Slip  Personnel injury  Slings are inspected and approved for use.
 Trip Colour code of the month is visible
 Uncontrolled load  SWL of the slings shall be identified and
 Equipment failure compared against the weight of the load
2 2 4  If required, rigging arrangement shall be 1 2 2
checked as per drawing
 Personnel involved shall use required PPE
 Only trained personnel shall be deployed
3 2 6 1 2 2
 Struck by  Restricted duty  Ground shall be checked for stability
 Run over cases before positioning the crane.
 Slip  Wooden outrigger pad shall be used every
 First Aid
 Trip time the crane is set up on the ground
 Repetitive  Near Miss  Crane shall be in good condition and no
movement  Damage to assets signs of oil leak
 Equipment failure  Crane outrigger shall be fully extended,
 Overload levelled when in use, and wheels are off
the ground at least 2”.
 Load weights shall be ascertained before
lifting, and the cranes load chart will be
checked for capacity
 No crane shall be set up near open
excavations. A minimum of 2 meters
clearance from the edge of the excavation
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 JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac
shall be observed when not avoided.
 Disturbed grounds inside operational areas
shall be scanned, compacted and provide
plate as necessary
 Nobody shall be permitted to stand under
the load
 Crane shall not lift loads that are heavier
than its rated capacity.
 Taglines shall be used when lifting the
loads
 Only certified competent operators and
riggers shall be allowed inside the lifting
radius

3. Loading/ unloading activities  Struck By  Personnel Injury 4 2 8  Trucks and moving equipment used shall 1 2 2
(using equipment other than  Run over  Fatality be in good condition and no signs of oil
crane)  Fall  Environmental leaks.
 Slip Issues  A spotter/banksman shall be assigned to
 Trip direct the reversing equipment.
 Repetitive  Spotter shall keep a safe distance from
Movement the equipment when it is moving.
 Oil Spill (Due to  All mobile equipment and trucks shall be
defective equipped with reversing alarm.
equipment)  Supervisor shall monitor the job progress
 Dropped object from time to time.

4. Operation of earth moving  Poor visibility due to  Roll over, struck 4 2 8  Banksman shall be provided 1 2 2
equipment (Loader, Dump  Fog/ dust /other by/ fatality  Head lights /Hazard lights shall be kept
truck etc.) obstruction  Hitting/Striking/ on. Warning devices/ back up horns etc.
including blind/ damage to assets/ shall be used
screens etc. facilities.  Water shall be sprayed to reduce dust.
 Personnel injury.  Operator shall ensure 360 degree vision at
all times.

 Mechanical failure  Damage to plant/ 3 2 6  Certified Equipment shall be used 1 2 2

of equipment assets/ facilities.  Daily Equipment inspection shall be done

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 JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac
 Personal injury  Proper maintenance shall ensued

 Slips/Trips/Fall  Personnel injury 3 2 6  Trained Operator shall be deployed 1 2 2

hazard while getting  Access steps while climbing and
on/off the descending should be used
equipment.  Proper posture while alighting from the
equipment/no rushing/jumping out shall
be observed

 Work in congested  Collision, 5 2 10  Banksman shall be deployed. 1 2 2

area crushing, Asset  Safe distance shall be kept if more than
 Nearby Men & Damage one equipment are in use.
Machinery  Fatality  Unauthorized entry shall be restricted.
 Personal injury  Warning signs shall be in place.

 3rd party vehicle  Collision, 5 2 10  Warning signs shall be deployed well 1 2 2

5. Soil cutting using Mechanical
equipment, picks and shovels
movements crushing, Damage ahead.
to the  Flagman shall be deployed for controlling
equipment/Asset/ the traffic
Facilities.
 Fatality
4 2 8 1 2 2
 Accidental impact  Personnel injury  Competent Supervision shall be present
on live U/G services  Fatality  All personnel shall have appropriate
may lead to contact  Asset Damage training and qualification.
with live power and  Suitable PPE shall be available.
water pressure  Proper drawing/plan showing all
underground services shall be available
and discussed with the work crew during
TBT
 Soil condition shall be properly assessed
by a competent person
 All equipment / operator shall have
proper training & certified.
 Banksman wearing reflective vest shall
be provided for every mobile equipment
 Hard barricade shall be established to
protect existing facilities such as Fire
Hydrant and other structures and to

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 JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac
prevent unauthorized entry on the work
area

6. Mechanical excavation  Collapsing of side  Serious Personnel 3 2 6  Shoring, Shielding, bench cutting or slope 1 2 2
walls into the injury cutting shall be provided to prevent soil
excavated area collapse.
 Site staff of Petrofac and subcontractor
must have combined inspection to assess
the risk of each trench prior to sending
workers in to the trench
 Supervisor shall assess soil condition to
establish extent of benching or shoring.

 Collapsing of stored  Serious Personnel 3 2 6  Excavated soil shall be stored away from 1 2 2
soil into excavated injury the edges of trench by 1 to 1.5 meters.
area

 Trapping of  Personnel injury, 3 2 6  Restrict personnel movement in this area 1 2 2

personnel/ vehicles Damage to  Area shall be barricaded
into the excavated vehicles  Warning signs to be provided.
area

 Improper access to  Slip/ trips/ falls, 2 2 4  Proper access shall be provided 1 2 2

the excavated areas Personal injury

 Equipment Failure  Damage to the 3 2 6  Only certified equipment shall be used 1 2 2

equipment  Daily equipment inspections shall be
assets/ facilities, done
Personnel injury  Proper maintenance shall be scheduled

 Equipment falling  Damage to the 3 2 6  Equipment shall be positioned on firm 1 2 2

into the excavation equipment, ground
assets/ facilities,  Only certified operator shall be deployed
Personal injury

 Dust generation,  Minor health 2 2 4  Use Dust Mask 1 2 2

exposure to dust & effect  Sprinkling of water in the work area to
tripping hazards due Personnel injury control dust shall be done
to excavated spoils  Proper access shall be provided
 Warning signs shall be installed
 Area shall be barricaded

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 JOB SAFETY ANALYSIS / RISK ASSESSMENT Petrofac
7. Use of hand tools in congested  Working with sharp  Personnel Injury  Ensure a clear distance between workers
areas tools in a congested  Asset damage to avoid clashing.
area 2 2 4  Protect nearby existing equipment 1 2 2
 Use PPE
 Toolbox talk

Conclusions and Recommendations:

1. Ensure that all personnel involved in the work scope are aware of the dangers and its precautionary safety controls during the tool box tool brief.
2. Report all incidents / accidents to your supervisor
3. IF IN DOUBT – STOP THE JOB AND REQUEST FOR CLARIFICATION FROM YOUR SUPERVISOR.
4. No work shall commence until PTW & associated documents are signed and displayed at the worksite.
5. PTW and risk assessment shall be thoroughly discussed and understood by all personnel in their local language.
6. Appropriate PPE shall be worn at all times.
7. Workforce shall be aware of ISGSFD Project Emergency Response Plan (SF ERP UU00-P-XXXA-000-1021).
8. Additional Notes:
1. Plant Status – No Live Wellhead
2. This Task Requires a Hot work PTW
3. PIUL PTW
4. Radio communications shall be Established/Checked prior to start of work (Hotel Bravo)
5. The Work Party Shall Be in Possession of Sat Phone/Radio to Communicate Any Emergency Situation.
6. PIUL Shall Be the Area Authority
7. Barriers and Signage shall be in place prior to commencement of work
9. No Un-Authorized personnel shall be allowed on site during work

PIUL CONSTRUCTION PIUL HSSE

Name: Abdelaziz Benyahia Name: Sajed Khalil Name: PM Prakash

Signature: Signature: Signature:

Date: 21.07.15 Date: 21.07.15 Date: 21.07.15

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