Sphp e Sphp Sphp Il Ns en 2011-02 v2.03

STERIVAP ®
STERIVAP HP
®
STERIVAP HP IL
®
Steam sterilizer
Service instructions
SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03

© BMT Medical Technology s.r.o.
The Instructions for use is protected by copyright law, the owner of the copyright being the
company BMT Medical Technology s.r.o. The Instructions for use is designed for personal use
only and it is not allowed to make it available to public in any way, as a whole or in parts. Breach
of the above stated regulations is considered to be a breach of the owner´s copyrights.
CONTENTS:
10. 2. 2011
1 INTRODUCTION.....................................................................................................................................3
2 DESCRIPTION OF THE UNIT.................................................................................................................3

2.1 Sterilizer chamber...................................................................................................................................3
2.2 Steam generator......................................................................................................................................3
2.3 Pipework..........................................................................................................................................3
2.3.1 Scheme of pipework connection - applied elements.................................................................................3
2.3.2 Steam traps.............................................................................................................................................4
2.4 Coverage.............................................................................................................................................4
2.5 Electric connection.................................................................................................................................4
2.5.1 Block diagram..........................................................................................................................................4
2.5.2 Description of the electric connection diagram....................................................................................4
2.5.2.1 Network part...........................................................................................................................................4
2.5.2.2 S witchboard .......................................................................................................................5
2.5.2.3 Front panel (on the loading side).............................................................................................................5
2.5.2.4 Rear panel (on the unloading side)........................................................................................................5
2.5.2.5 Inputs............................................................................................................................................5
2.5.2.6 Outputs.................................................................................................................................................6
2.5.2.7 Hardware protection...............................................................................................................................7
2.6 Description of the automatics from the viewpoint of software........................................................7
2.7 Loading of bios, aplications and languaces..............................................................................................8
2.7.1 Loading of bios..........................................................................................................................................8
2.7.2 Loading of the application.......................................................................................................................10
2.7.3 Rules for work with the program loader.exe.....................................................................................10
3 FUNCTION OF THE UNIT....................................................................................................................10

3.1 Piping diagram........................................................................................................................................10
4 ADJUSTENT OF THE UNIT, SETTING THE PARAMETERS.........................................................11

4.1 Menu - setting and services accessible for the utility technicians.................................................11
4.1.1 Test of safety elements.......................................................................................................................12
4.1.2 Display of blocks...................................................................................................................................13
4.1.3 Summary of inputs - outputs.................................................................................................................13
4.1.4 Configuration of the device................................................................................................................14
4.1.5 Setting of the device.............................................................................................................................15
4.1.5.1 Serial number and charges counter......................................................................................................15
4.1.5.2 Offset of pressure................................................................................................................................15
4.1.5.3 Offset of temperatures..........................................................................................................................15
4.1.5.4 U nits ..............................................................................................................................15
4.1.5.5 Internal generator..................................................................................................................................15
4.1.5.6 Water saving temperatures....................................................................................................................15
4.1.5.7 Administrator - access securing and door blocking...........................................................................15
4.1.5.8 Service planning (next maintenance)......................................................................................................16
4.1.6 Download of programs...........................................................................................................................17
4.1.7 Programmes joning................................................................................................................................17
4.1.8 System version.......................................................................................................................................18
4.1.9 Lcd panel offset....................................................................................................................................18
4.1.10 Sd upgrade.............................................................................................................................................18
4.2 Replacement of the parts of electronics.............................................................................................19
4.2.1 Replacement of the electronics boards................................................................................................19
4.2.2 Battery replacement..............................................................................................................................19
4.2.3 Replacement of the contact panel - front panel....................................................................................19
4.2.4 Replacement of the contact panel - rear panel......................................................................................20
4.3 Definition of the program parameters..............................................................................................20
4.3.1 The way of definitio of the programme parameters.........................................................................20
4.4 Description of the sterilization programme parameters.....................................................................21
4.4.1 Sense of individual parameters...........................................................................................................21
4.4.2 Use of pt sensors according to the uniconfig data.......................................................................23
4.5 Vacuum test...........................................................................................................................................23
4.6 Air detector.........................................................................................................................................24
SUPPLEMENTS:
Setting the printer parameters.......................................................................................................................... 1 page

Sterilization cycle – drawing no: KV_202.............................................................................................................1 page
s
Error messages.................................................................................................................................................2 pages
2.2
1 introduction
steam generator
The sterilizers are delivered in three variants FD, ED,

This Service manual is valid for SP_HP, SP_HP_IL, FED. The built-in electric heated steam generator (variants
SP_HP_E, SP_HP_S models and it contains the summary FD, FED, or possibly FDT) is designed to generate clean
of data concerning the product, necessary to make the steam from completely demineralized water. The generated
repair works, maintenance and device check. steam shall not contain hydrazine (N2H4) or other volatile,
It assumes knowledge of both the Instructions for use, corrective chemicals and corrosion inhibitors.
written as a separate document, and annexed connection The steam generator may be supplied only with respectively
diagrams. treated, totally demineralized water. A treatment on the
principle of reverse osmosis is duly recommended.
2 description of The power input as per sterilizer models amouns to:

446/636 22,5 kW
the unit 666 36 kW
669/6612 45 kW
The STERIVAP® HP unit belongs on the category of large 9612 63 kW
steam sterilizers. It is designed to be used in the health 9618/9621 72 kW
service facilities, in central sterilization stations, in the
hospitals and generally in all branches where sterile goods The steam generator is made from chrome-nickel-
are used. molybdenum stainless steel of grade ASI 316Ti.
The boiler is fed by means of the feeding pump from a
storage tank with controlled water level. The water level
2.1 sterilizer chamber in the boiler itself is controlled by level switches.There is
a double protection of the heater elements. The lowest
In the sense the sterilizer chamber is a pressure vessel. permissible water level NW is secured by the safety level
Another standard, holds for operation, maintenance, switch B91 (locking the switching-on of heating power). The
revisions and tests of pressure vessels. operational height of the water level is maintained by the
The chamber is made from chrome-nickel-molybdenum level switch B90, having also a protective function.
stainless steel of grade AISI 316L and ASI 316Ti. The inner In case that water has not been refilled within a certain time
surfaces of the chamber are surfaced. limit (approx. 40 s), the heating power is reversely switched
The sterilizer chamber is closed by a vertically slidable, off. The control of the steam generation is performed by
electrically or manually operated door. The door and a pressure gauge in dependence on the steam pressure.
chamber are thermally insulated with mineral fibre Excessive values of the steam presure are avoided by built-
(thickness 50 -130 mm). in safety pressure limiter. The heater elements are switched
The door and the chamber are thermally insulated by on and off successively in blocks with approximately 1s
mineral wool. An electrically operated door is fitted with delay.
a protective bar with four switches situated under the door
cover. The door drive coupling is adjusted to develop a force
of 150 N when closing the door. A manually operated door is 2.3 pipework
fitted with a locking magnet with respective position switches
avoiding opening the door in case that the pressure in the 2.3.1 scheme of pipework
chamber has not yet reached the atmospheric level. The connection - applied
basic sealing element of the door system is a hose-like seal elements
put into a groove in the vessel. After starting the program,
the seal is pushed against the door by steam pressure, what Y01 – Y600 - active valves
secures tightness between the vessel and the door. After V1-V120 - safety valves, hand-operated,
finishing the the program, the seal is pulled back into the reduction,
groove by vacuum. In models 666 – 6612 the left pair of the Back check valves, thermo regulating
door travelling rollers is fitted with an excenter for adjusting B20-B31 - pressure switches
the clearance between the guide bars. B86,B91 - level switches
The sterilizer chamber is provided with two test connections C1 - feeding pump
with pipe threads ISO 228-G1/2 A and G1-A allowing to F1-F30 - filters
introduce checking sensors into the chamber. The chamber PE1-PE200 - pressure sensors
contains shelves for placing the goods being sterilized, or P1 - flow limiter
a multi-story frame for the model BW loading trucks. O1-O200 - steam traps (condensate discharge)
VY1 - water-ring vacuum pump
PT1 - PT20 - temperature sensors
SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03 3/24

Návod na servis STERIVAP HP Strana 8
2.5 Elektrické zapojení
2.5.1 Blokové schéma
Přístroj je řízen mikroprocesorovou automatikou. Z následujícího obrázku je patrné základní

uspořádání elektrické části přístroje:
TT - heater elements
CHL - cooler. CONTACT
DOTYKOVÝ PANEL
PANEL
(vykládací strana)
(unloading side)
CONTACT
PANEL DIGIT.+ANALOG
VSTUPY
2.3.2
DOTYKOVÝ PANEL
(loading side) NPUTS
steam traps (vkládací strana) DIGIT. + ANALOG.
CPU BACK
CPU BACK
ETHERNET
Two steam traps Spirax-sarco types are used standardly in ETHERNET
the devices. RS232 RS485

PC RS232 CPU MASTER
CPU MASTER RS485 CPU SLAVE
CPU SLAVE
PC
1. “direct” type BTP 13S - 0350210, which is for BMT USB
USB
fitted by a liner with “G” marking
2. “angular” type BPT 13A - 0350211, which is for BMT HW
HW
PROTECTION OUTPUTS
VÝSTUPY
fitted by a liner with “E” marking PRINTER
TISKÁRNA CHIP
CHIP MMCSD
MMCSD
OCHRANA
CARD
KARTA CARD
KARTA
The liners are delivered in the form of a set or as a spare

EXTENDING
part too and they are, by recommendation, bound with the ROZŠIŘUJÍCÍ
MODULES
MODULY
corresponding trap (see the spare parts list)

Základním rozhraním „obsluha – přístroj“ je dotykový panel na vkládací straně sterilizátoru,
The marking is also in the liner body. který je řízen procesorem MASTER. Ten také zajišťuje styk s periferiemi (PC, tiskárna,
liner 0350208, “G” type (for the 0350210 trap) The basic interface „attendance – apparatus“ is the contact
čipkarta, MMCSD karta).
Na vykládací straně je menší dotykový panel, který je ovládán procesorem BACK.
liner 0350207, “E” type (for the 0350211 trap) panel onobsahuje
Přístroj dále the loading side of
procesor SLAVE, kterýthe sterilizer,
zpracovává
analogových (teploty a tlaky) vstupů a ovládá výstupy.
which
informace is controlled
z digitálních (spínače) a
with the processor MASTER. This processor also ensures

Aby byla zajištěna bezpečnost i v případě selhání procesoru SLAVE, obsahuje přístroj blok
hardwarové ochrany, který je ovládán procesorem MASTER a některými vstupy (viz. kapitola
The “G” type liner is set “more sharply” (near the the contact
hardwarová with peripheries (PC, printer, chip-card, MMC).
ochrana).
temperature/steam pressure balance) and it is therefore In the unloading side there is a smaller contact panel, which
2.5.2 Popis schématu elektrického zapojení
dedicated for traps connected to the outlet from the is controlled with the processor BACK.
sterilisation chamber (now newly also for the direct trap of Further the apparatus
Schéma elektrického contains
zapojení je v příloze tohoto the processor
návodu. SLAVE,
Následující číslování listů vwhich
odpovídá schématu Z468466 v.14 a schématu Z471105 v.4 (provedení UL). U vyšších verzí
textu
the steam/steam exchanger - FDD). processes the information from the digital (switches) and
se může číslování listů lišit.
This liner is not so much suitable for condensate draining analog (temperatures and pressures) of inputs and
V2.032 Ster_4-.doc
controls
STERIVAP HP_cz_ns
from jackets as the draining is too rapid, noisy... in some the outputs.
cases. In order to secure the safety as well as in the case of a
failure of the processor SLAVE, the apparatus contains a
The “E” type liner is set to “standard” (i.e. a little bit under the block of hardware protection, which is controlled with the
balanced state, than the previous type) and it is dedicated processor MASTER and some inputs (see the chapter of
for other traps, where the softer drain is required. E.g. the hardware protection).
condensate drain from the jackets, supply pipe etc.
This liner is not suitable for the chamber, as it drains the
condensate for this not enough purpose and it can cause 2.5.2 description of the electric
a distortion of the measured temperature on the main PT connection diagram
sensor, problems with the residual air, non-condensed gases
etc. The circuit layout is in the appendix attached to the
The liners are mechanically changeable and it is necessary, instructions for use. The following numbering of sheets
during the replacement, to replace them by a suitable type in the text corresponds to schemes Z468466 v.14 and
and with certain knowledge. Z471105 v.4 (the performance of UL). The numbering of
sheets for higher versions may be different.
2.4 coverage
2.5.2.1 network part
The unit is covered with stainless panels of 1.4301 material
quality. there is also a lockable service-door in the covering. The connection of the sterilizer’s network component is
illustrated in Sheets No. 1 and 2.
Sheet No. 3 shows the secondary voltage distribution of
2.5 electric connection Transformer T1 into individual electronic plates.
2.5.1 block diagram
The apparatus is controlled with micro processor automatics.

From the following chart it is obvious the basic arrangement
of the electrical equipment of the apparatus:
4/24 SPHP E_SPHP_ SPHP IL_ns_en 2011-02_V2.03

Meaning of the respective components is following: In SP HP E and SP HP S models, the mentioned LCD panel
consists of a touch panel with a 8.4“ display (one piece),
E1-E8 Heaters
VP_LVDS board, CCFL convertor (the display backlight) and
F501, Circuit breakers of heaters
F503, VP_CPUM processor board. On the back side of the front
F505, panel, there is the VP_KON connector board to which the
F507
chip reader, printer and servo are connected (for SP_HP
K1-K7 Contactors
and SP_HP_IL models).
Q1, Circuit breaker relay of motors
Q2, Q3 To the connectors XS1 and XS2 of this board it is led out
VY1 Vacuum pump motor the internal busbar RS485. If it is connected only the cable
C1 Pump motor - generator only to one of them, it is necessary that the both switches
C2 Pump motor - methylene S1 (beside the connectors XS1 and XS2) would be in
FL1 Fluorescent lamp with electronic position „ON“, otherwise both the switches S1 must be in
ballast
position OFF.
T1 Transformer
F1 Cut-out fuse for supply of T3,15A
electronics The connector XP8 serves for connecting of PC (recording
F2 Cut-out fuse for display backlight in T3,15A of bios).
the loading side The connectors XP3 and XP4 serve for interconnecting of
F3 Cut-out fuse for supply of alternate T6, 3A the sterilizers between them (control of consumption). If the
outputs and contract of the panel in
the unloading side cables are connected to both connectors, the switch S1-2
F4 Cut-out fuse for supply of the inputs T6, 3A must be in position „OFF“, if there is connected only one
and direct-current outputs connector, S1-2 must be in position „ON“.
F5 Fuse for T1 and FL1 T1A for 380-480 V
T2A for 220 V
T3A for 208 V (UL)
M5 Switchboard fan 2.5.2.4 rear panel (on the unloading
side)
In the sheets No. 9 and 11. it is drawn the mutual

2.5.2.2 switchboard interconnection of the respective elements of the rear panel.
The hinged panel consists of the contact panel, display,
Sheet No. 4 shows the layout of individual components converter for the display backlight and processor board
in the switchboard. Sheet No. 5 illustrates the detailed VP_CPUB.The rear panel for SPHP and SPHP IL models
connection of terminal boards X1 and X3. This applies consists of a touch panel, display, display backlight changer,
to the instrument in a maximum configuration. In more and VP_CPUB processor board. In SPHP E and SPHP S
simple instruments, unused terminal connectors remain models, the real panel includes VP_CPUBE processor
unoccupied. An input mobile cable is attached to connectors board only. An internal RS485 bus is brought out to XS1 and
L1, L2, L3, and PE. Sheet No. 5 illustrates the left design of XS2 processor board connectors. If the cable is connected
the switchboard to perform UL. The number of power boards to one of them only, both S1 switchers (next to XS1 and XS2
depends on the equipment configuration. connectors) must be in the ON position; conversely, both S1
switchers must be in the OFF position.
To the connectors XS1 and XS2 of the board VP_CPUS it
is led out the internal busbar RS485. if there are connected
both two connectors (two-door version), the switch S1-1 2.5.2.5 inputs
(between the connectors XS1and XS4) must be in position
„OFF“, if it is connected only one connector (one-door Page 11 shows the connection of all inputs. Digital inputs
version), S1-1 must be in position „ON“. are brought out to XP1 - XP4 connectors on VP_CPUS
board (each input is equipped with an LED diode which
lights up if the switcher is on) and analogue inputs are
2.5.2.3 front panel (on the loading brought out to XP5 - XP7 connectors.
side)
Sheets No. 6 and 7 show the mutual connection of individual

elements of the front panel.
In SPHP and SPHP IL models, the ergonomically adjustable
LCD panel consists of a touch panel 12.1“ affixed to the
display by means of a double adhesive tape, VP_M_LB121
board inserted in the display, CCFL convertor (the display
backlight) and VP_CPUM (MASTER) processor board.

Meaning of the respective components connected to the PT1.2 (MST) PT sensor – chamber MASTER
inputs and their function is following: PT2 PT sensor – water saving SLAVE
PT3.1 (SLV) PT sensor – solutions SLAVE
DIGITAL INPUTS PT3.2 (MST) PT sensor – solutions MASTER
Identification Meaning Function within PT4 PT sensor – generator SLAVE
switched
contact PT5 PT sensor - demiwater SLAVE
Q1 Thermal relay – vacuum pump motor PT6 PT sensor – detection of air SLAVE
overloaded
Q2 Thermal relay – generator pump motor
overloaded
Q3 Thermal relay – pump motor 2.5.2.6 outputs
methylene overloaded
B20 Pressure switch 1.5 Bar - slot under pressure The connection of the AC outputs is shown on the sheet No.
( BS)
B20.1 Pressure switch 1.5 Bar - slot under pressure 11 and of the DC outputs on the sheet No. 13.
( ES) The switching is indicated on the power board of the
B31 Pressure switch 3 Bar – without electronics VP_P… with appropriate LED diodes.
generator pressure
B86 Bottom lever gauge – flooded
demiwater Meaning of the respective components connected to the
B89 Upper level gauge - demiwaterr flooded outputs is following:
B90 (HW) Upper level gauge - generator flooded
Identification Meaning Note
B91 (NW) Bottom level gauge - generator flooded
Y03 Valve for filling the jacket I
B100 Upper level indicator - flooded
methylene Y103 Valve for filling the jacket II
B101 Bottom level indicator - flooded Y07 Valve for steam transfer into
methylene the chamber
B102 External level indicator - flooded Y09 Valve of the filling slot (entry
methylene door BS)
S11 Entry door (BS) closed closed Y09.1 Valve of the filling slot (output
door ES)
S11.1 Entry door (BS) opened opened
Y20 Valve for discharging of the
S11.2 Input service door (BS) (9x opened chamber
model)
Y23 Valve for discharging of the slot
S11.3 Input door (BS) closed (9x opened (entry door BS)
model)
Y23.1 Valve for discharging of the slot
S12 Safety strip – entry door (BS) not pressed (output door ES)
S13 Output door (ES) closed closed Y24 Cooling water valve for the air
S13.1 Output door (ES) opened opened detector
S13.2 Output service door (ES) (9x opened Y27 Air detector valve - condensate
model) Y28 Air detector valve - air
S13.3 Output door (ES) closed (9x opened Y30 Cooling water valve for vacuum
model) pump
S14 Safety strip – output door (ES) not pressed Y50 Valve for blocking of the
L1 Blocking – lack of electricity blocked condensate effluent conduit
ANALOG INPUTS Y80 Valve for vent
Identification Meaning Evaluated by Y81 Valve for vacuum breaking
processor of the vacuum pump
PE1.1 (SLV) Pressure transducer - chamber SLAVE Y81.1 Sterilizable aeration filter valve
PE1.2 (MST) Pressure transducer - chamber MASTER Y99 Valve for desludging
PE2 Pressure transducer - casing I. SLAVE Y150 Valve for degasification
PE20 Pressure transducer - casing II. SLAVE Y67 Valve for deaeration of the
jacket
PE3 Pressure transducer – SLAVE
generator Y70 Valve for jacket pressurizing
with air (counter-pressure)
PE101 Pressure transducer - air SLAVE
Y35 Valve for jacket spraying
PE102 Pressure transducer – entry SLAVE
steam Y21 Valve for discharging the
chamber
PE103 Pressure transducer – water for SLAVE
vacuum pump Y66 Valve for discharging the jacket
PE104 Pressure transducer – entry SLAVE Y02 Valve of waste steaming
demiwater Y501 Valve of water showering
PE105 Converter pressure – softened SLAVE Y502 Valve Methylene
water (EW)
Y503 Valve of chamber aerating
PE106 Pressure transducer – heating MASTER (methylene)
steam
PT1.1 (SLV) PT sensor – chamber SLAVE

Y504 Valve Methylene - pump Connec- K1 Q1 Q1 in case of overloading of

bridging tor for the motor disconnects the
vacuum coil K1
V16 Valve Heating steam pump
K1 Contactor for M1 – vacuum Connec- K2 Q2 Q2 in case of overloading of
pump VY1 tor for the motor disconnects the
M2 Entry door (BS) opening the pump coil K2
Entry door (BS) reversal C1
(closing) Connec- K3 Q3 Q3 in case of overloading of
M3 Output door (ES) opening tor for the motor disconnects the
the pump coil K3
Output door (ES) reversal C2
(closing)
Connec- K4, K5, K502 NW – bottom level gauge of
K2 Contactor for M5 – pump C1 tors for K6, K7 the generator is flooded
generator heating B31- in the generator there is
K3 Contactor for M6 – pump C2 pressure < 3,0 bar
methylene (K502 is blocking K4, K4-K5,
K5-K6 and K6-K7)
K4 Contactors for heating
All AC K60 Electronic board VP_CPUM
K5 Contactors for heating outputs (via VP_KON)
K6 Contactors for heating All DC K61 Electronic board VP_CPUM
K7 Contactors for heating outputs (via VP_KON)
K63 Relay - exposure H2O2 Potential-free
contact * for independent door seal
2.6 description of the

2.5.2.7 hardware protection automatics from the
viewpoint of software
Due to safety purposes the outputs, which in case of
undesirable switching can endanger the user, or possibly to All control activites are performed by two independent
damage the apparatus, are blocked by means of the relays, microprocessors. The microprocessors cooperate in relation
which are switched with the switches being independent of master and slave. Communication between the Master
to the automatics of the apparatus. The connection of the and the Slave takes place via RS485 bus, fully controlled
relay coils is obvious from the sheet No. 9. The appropriate by the Master. In moments, when the situation asks for, the
contacts of these relays are represented in the sheets No. Master sends required data to the Slave, in reverse direction
10 and 11. pieces of periodically sampled information are transferred in
form of data packets with fixed structure.
The moment, when it is possible to switch the outputs, is If the apparatus is the two door type, to the busbar RS485 it
obvious from the following table: is connected another microprocessor (back), which ensures
the control of the apparatus form the side of the material
Name Identifica- Relay Switch
of the tion unloading.
output
Valve – Y07 K9 , K13 B20 – slot is sealed The following table shows the access of both
steam K9.1*, B20.1* - slot is sealed
to the K13.1* S11 - door BS is closed
microprocessors to the peripherals.
chamber S13 - door ES is closed
Access to external initiation or Master Slave Back
Valve - Y09 K13 S11+S13 - doors BS +ES are possibility to perform activity
steam closed
to slots Communication with the PC operation YES NO NO
BS+ES parameters
Valve – Y09 K13 S11 - door BS is closed Measurement of the temperature in the YES YES NO
steam chamber
to slot Measurement of the pressure in the NO YES NO
BS* heating jacket
Valve – Y09.1 K13.1 S11 - door ES is closed Measurement of the pressure in the YES YES NO
steam chamber
to slot Control of switches for: electromagnetic NO YES NO
ES* valves, feeding pump, vacuum pump,
Motor of M2 S11.2 – service door closed heating, door-driving motor
the BS (for 9x) Information on the status of NO YES NO
door the following sensors: the door
Motor of M3 S13.2 – service door closed electromagnet, the door-end switch,
the ES (for 9x) water level switches in the heating
door jacket and the water storage tank
Valve – Y09.1 Y09.1 S13 - door ES is closed Information on the status of pressure NO YES NO
steam to switches
slot ES* Access to the LCD display, LED display YES NO YES

Access to the keyboard YES NO YES Cannon 9 female

Sound signalling YES NO YES
Printing in the printer YES NO NO (2) (2)
Information on the power supply fall-out YES NO NO
RAM backup YES NO NO
Check of current flow in the heating NO YES NO (3) (3)
jacket water pump
Check of current flow in the vacuum NO YES NO (4) (4)
pump
Software of the apparatus has two main layers, BIOS (6) (6)
and APLIKACE. BIOS ensures the communication between
the appropriate processors. And further the upgrade (7) (7)
of the application.The application ensures the correct
function of the sterilizer. The processor master receives
(8) (8)
the instructions from the attendance for the requested
activity and at the same time for the control it assesses from (5) (5)
the processor slave the states of sensors, values
of measured variables and also the information regarding
to the fact, within which phase of sterilization cycle If you want to download the software, you have to start the
the process is found. “Loader.exe” program. A detailed procedure of firmware
Many of necessary data are obtained independently, or it downloading to the device from Hitachi Loader is described
compares them to the parallel obtained data from the slave. in the program-accompanying document (“HelpLoader_
If the attendance gives instruction to the commencement of cz.doc”). Use the mouse to select “File->Open file” from the
the activity, the master sends in direction to the slave menu and select the file you want to download. The file will
the packet of necessary parameters. be included automatically to the Process list panel.
The processor slave is entrusted the course (The files are named mnemonically, e.g. BiosMltMst…).
of the sterilization cycle on the basis of the information from Start the downloading procedure by the button “Start
the processor master. Slave has a direct access download” from the front panel “Process list”.
to the outputs (valves, contactor, ...) and to the inputs After the download is started, wait for the process
(thermal and pressure sensors, switches, ...). If the slave termination – see the legend “Current Process Status”.
detects the error, it notifies of the fact the processor master
and freezes its activity, i.e. all the action variables take up
the safe state and it is waiting. Only after deleting the error 2.7.1 loading of bios
by the attendance the slave receives the instruction to
transition to the initial state from the master, Bios is loaded into every processor board separately
i.e. in the chamber it is atmospheric pressure and the slot (VP_CPUM, VP_CPUS, VP_CPUB). For this purpose
will be de-sealed. each of these boards has a connector for connecting of
The processor back receives from the attendance a serial line RS232 (for VP_CPUM it is located on the
of the apparatus the instructions for the requested activity board VP_KON). With respect to the fact that the switches,
and hands over them to the processor master, which further which enable to load the Bios, are located on the boards of
processes them. electronics, before its loading it is necessary to uncover the
boards.
In loading the bios there is erased the processor memory, in
2.7 loading of bios, which there are stored all the information on the apparatus
aplications and languages (apart from the system version), therefore it is necessary,
before you record – load the bios on the boards of
“Loader.EXE” Version 9.1 and up is used for the software electronics VP_CPUM, to backup the following information
download to the sterilizer (hereinafter Loader.exe). Software (see. print,…):
is downloaded by a serial RS 232 link from a PC by means - Configuration of the device
of a transposed cable. - Setting of the device
- Offsets
If you want to download a new bios only and the

downloaded application will remain the same, and if you
want to save the device configuration, you can use the
loader service “Upload->Save configuration”. This service
will save the actually pre-set device configuration, device

DIP
- pro VP_CPUSB1 (zadní panel)

setting and the offsets to a .fls file. This function shall be - For VP_CPUS1 (the rear panel)
selected for the connected boards separately (VP_CPUM
and VP_CPUS). After a successful backup is created and
bios and application downloaded, the fls file must be re-
- pro VP_CPUB1 (zadní panel)
downloaded to all boards (to the VP_CPUM board at least).
If a .fls file from VP_CPUME board is not available, you can
use the .fls file from VP_CPUS board and select saving to
VP_CPUM board during the download.
Bios is loaded in the following method:

1. Start the Loader.exe
2. Open the file “BiosMltxxx.fls” (highlight it in the panel
“Process list”)
xxx:Mst for VP_CPUM RESET
Slv for VP-CPUS RESET
Bck for VP_CPUB
3. Select “Download->Start download”
4. To observe the instruction on the screen:
DIP DIP
-„Switch over the processor into the boot mode“:
- Switch over the both switches DIP on the electronics
board into position ON
Návod na servis STERIVAP HP

- pro VP_CPUB2
Strana 16
- For VP_CPUM (inside the
RESET
front hinged panel) DIP
-- For
pro VP_CPUB2
VP_CPUS2
STERIVAP HP_cz_ns  V2.032 Ster_4-x.d

RESET
RESET
Návod na servis STERIVAP HP DIP

Návod na servis Strana 17
STERIVAP HP
DIP
- For VP_CPUS (in the switchboard)

- pro VP_CPUS (v rozvaděči)
-- for VP_CPUBE (unloading side panel)
pro VP_CPUBE ( panel na vykládací straně)
V2.03 Ster_4-.doc
RESET
DIP
RESET
DIP
-zresetujte procesor tlačítkem RESET

- Reset the processor by the button RESET
-potvrďte
- Confirm dialog
the dialog
5. Počkejte, až se na PC v okně „Výpis procesu“ vypíše
-„Přepněte procesor z boot modu“
-přepněte oba přepínače DIP na desce elektroniky
-zresetujte procesor tlačítkem RESET
5. Wait until on the PC in the window „Listing of the process“ 2.7.3 rules for work with the
it is listed „End „ program loader.exe
- „Switch over the processor from the boot mode“
- Switch over the both switches DIP on the electronics Rule 1: If you want to close Hitachi Loader and it is not
board into position OFF possible, click on the button “Stop download” if you are in
- Reset the processor by the button RESET the panel “Process list”, or click to the button “Stop” if you
are in the panel “Process printout”.
After loading the bios it is necessary again: Rule 2: Do not close the window of the file that is just being
- To load the application downloaded!
- To perform the complete setting of the device including Rule 3: If any action fails, repeat it (even more times)!
the offsets
- To load the sterilization programs
Note: 3 function of the

If on the electronics board VP_CPUM or VP_CPUB there is
recorded – loaded only the bios, the appropriate screen is unit
black.
3.1 piping diagram
2.7.2 loading of the application If within the automatics it is activated the generator, the
pump C1 refills with demineralised water into the generator
The device must be in the sleeping state (the process is not from the storage tank via the filter F7, back-flow valve V14
running) and there must not be selected the utility service and valve V7. Reaching the necessary level is secured by
„Download of programs“. When downloading the application the level switch B90. After starting the generator the heater
there is erased the RAM backup memory, therefore it is elements TT begin to heat. The boiler is brought onto the
necessary to record the user´s settings under the menu operating pressure, which is being scanned by the pressure
items „Setting of the display“, „Print“ and as well as the gauge PE3. The valve Y99 opens for approximately 2s after
number of the performed batches. every water refilling to decrease concentration of salt in the
When downloading the application, the PC is connected boiler. The level switch B91 secures protection of the heater
to the sterilizer via the connector RS232 on the electronics elements. The pressure switch B31 serves as protection
board VP_KON, and also for the electronics boards against overpressure. Valve V6 is used for manual mud
VP_CPUS and VP_CPUB. As to be first it must be
downloaded the application (including the languages) into discharge from the boiler. The generator is equipped with
the electronics board VP_CPUM. thermal degasification of the feed water. Water in the
storage tank is heated by a heating coil. Heating is regulated
The application is loaded in the following method: with the valve Y150. The temperature of demineralised
1. Start the Loader.exe water is scanned by the temperature sensor PT5. The
2. Open the file „VpsMltxxx.fls“ (so as it would have a blue minimal level of demineralised water in the storage tank is
bar) scanned by level gauge B86. In case of shortage of water
xxx: Mst pro VP_CPUM the feed pump C1 is blocked.
Slv pro VP-CPUS
Bck for VP_CPUB After selecting the sterilization program the steam of the
3. Select “Download->Start download”. heating jacket I is filled via the filter F2, valve Y03 for the
4. Wait till “End” is shown on the PC in the panel “Process pressure being set by the selected program. The pressure
list”. is scanned by the pressure gauge PE2. Into the jacket II the
5. When downloading to VP_CPUM electronics board, steam is filled via the valve Y103.
open the language file “VpsMltMstLng“. The language
file “VpsMltBckLng” shall be used for the electronics The pressure is scanned by the pressure gauge PE20. The
board VP_CPUB1 (black and white display 5.7“) back-flow valves V13 are fitted only within the version FED.
and “VpsMltBckcLng” shall be used for VP_CPUB2 After starting the sterilization program the door is sealed
electronics board (color display 5.7“). via the valve Y09. The pressure under the seal is checked
6. Select “Download->Start download.” by pressure switch B20. There is started the vacuum pump
7. Follow the directions on the screen: VY1, which via the valve Y20, filter F4, cooler CHL and
- Select maximum 4 languages – they must be equal both the back-flow valve V12 exhausts the air from the working
for Mst and Bck! space.
9. Wait till “End” is shown on the PC in the panel “Process
list”.

4
The pressure in the chamber is scanned by the pressure
gauge PE1.1 and PE1.2. After gaining the necessary under adjustent
pressure the valve Y 20 is closed and it is opened the valve
Y07, through which the steam is filled into the chamber. of the unit,
The condensate trap O2 realizes the condensate exhaust
from the chamberse. In an analogic way, the sterilization setting the
cycle proceeds till the phase of pressure releasing, when
the steam is intermittently discharged from the chamber parameters
via the cooler CHL. Cooling water is supplied into the
cooler via valve Y30, filter F6 and flow limiter P1. Water is The unit is adjusted and tested by the manufacturer.
further supplied into the cyclone and via an orifice plate it Selected adjustment and checking values of the STERIVAP®
feeds the vacuum pump VY1. Excess water flows away HP sterilizer:
via the overflow. The temperature of water in the cyclone is
Name Designa- Value Note
scanned by a PT2 temperature sensor. tion
In case that the water temperature is lower than the preset Door coupling 150N Door closing
value, the valve Y30 in some phases of the sterilization force
Set in upper third
cycle closes and the vacuum pump is then feeded from of the door lift
a closed circuit to save water. It is possible to set the Steam generator B31 +3,0 bar
controlling temperatures within the automatics. manostat
Valve Y80 opens when aerating the chamber. The air flows Float valve of the cca 80 mm Height of water
water storage tank level in the
into the chamber via bacteriological filter F1 and non-return storage tank
valve V10. Steam is sucked off the groove in the door by Sterilizer safety valve V1 3,2 bar
vacuum pump VY1 via opened valve Y23, filter F5 and non- Steam generator V2 3,2 bar
return valve V12. safety valve
Cooling water T1=27°C, Automatics
temperature T2= 33°C
Compressed air for pneumatic valves is reduced onto Compressed air V3 cca 5bar
approximately 5 bar pressure by the reduction valve reduction valve
V3. Temperature in the chamber is scanned by double Compressed air V40 cca 2,6
reduction valve
sensor PT1.1, PT1.2. The condensate from the jacket I
Compressed air V4 3,2 bar
is conducted via the filter F3, condensate trap O1. The reduction valve
condensate from the jacket II is conducted via the filter
F103, back-flow valve V111, condensate trap O101.
Additives: 4.1 menu - setting and

- Solution program with self-cooling. services accessible for
Within this version in addition to the device is fitted with the utility technicians
a movable sensor PT3, which indicates the temperatures
of solutions in the reference bottle. The menu enables for the utility technician a detailed setting
The valve Y50 blocks the condensation valve O2 in case of the apparatus test of safety elements, controlling of the
of the started solution program – in the phase of cooling appropriate outputs independently on the automatics and
down. other functions, which are not accessible for the attendance.
- Bacteriologic filter - decontamination In this chapter there are described only the functions, which
Within this additive the device is supplied with the are not described in the instructions for use.
bacteriologic filter FIL1. The valve Y02 for lower steam Most of changes, which are described in this chapter,
filling into chamber – sterilization of condensate. Another require the entry into the internal memory of the apparatus.
valve is the valve Y21 for the condensate exhaust
after the sterilization exposure and evacuation of the This will occur after pushing the return button .
chamber. And after confirming this operation by pushing the button
“Store”.
Sterilizer may be alternatively equipped with a series of
other additives:
• Forced cooling with the air counter-pressure
• Independent control of doors
• Sterilisable filter (air vent)
• Monitoring of media
• Waste aftercooling
• Air Detector etc.

4.1.1 test of safety elements

Steam source
External steam source After pushing the button „Test of safety elements“ there
Internal st
appears the screen:
Save Changes?
K60+K61 On
B31
Save Don´t Save Cancel B91
Chamber: Jacket:
Steam source
For the period of storage the apparatus does not react to the
touch contact. If you are not sure that you have performed Chamber: Jacket: Generator:
the mentioned operation correctly, please, push the button Safety Devices Test
„Do not store“, by which you will arrive at the screen by one
level higher, or push possibly the button „Cancel“ for the - Press “K60+K61” to check the function of K60 and K61
return to the set screen. relays that will disconnect the power supply of outputs in
If it is possible to set the mentioned parameter only on case of a critical error (see the connection diagram).
certain limits, these limits are indicated in the brackets. The generator must be switched off to allow this test
functioning.
In order for the inactive buttons to become the functional - Function of the safety pressure switch B31, which
ones, it is necessary to log in the following manner: creates the independent protection of the generator, can
be checked by pushing the button „B31“. There appears
- To push the button the screen:
- The screen appears:
Generator:
Generator ++
Name: B31 Pressureless
Password: B90 Flooded
Generator B90 Flooded

B85 Not Flooded
C1 Halted
K4 Discommected
K4 Discommected
K4 Discommected
Chamber: Jacket: Generator:
- into the line marked as “Jmeno”, write the name, Push the button „GENERATOR“ – the generator works in
assigned by the service BMT department, e.g. serv001 normal mode, i.e. it regulates the pressure within the set
(the line is activated by the touch) pressure values (see the setting of the apparatus). The
- into the line marked as “Heslo”, write the assigned actual pressure value is displayed by a colour column and
twelve-character password. concurrently in figures in the left upper part of the screen.
- pushing the button ↵ .

After attaining the upper pressure limit of the generator (in
this case 370 kPa) push the button „GENERATOR++“.
By this the generator is switched on for the period of
9 seconds, which is indicated by the number beside the
button. At the moment, when the pressure switch B31
disconnects, the screen will appear with the message

„Pressure switch of the generator“. - summary of digital inputs and outputs .
Pushing the button „OK“ you will arrive to the preceding All the displayed outputs can be controlled by touch,
screen se, in which there was changed the message „B31 however, in dependence on the process, which is just
without pressure“ to „B31 Under the pressure“. running, some outputs return to the state, which is required
by the given process.
In the case that B31 will not disconnect within nine seconds, Furthermore on the screen there are displayed all the
again push the button „GENERATOR“. analog and digital inputs related to the given block. Colour of
On the screen there are also the information on the fact, the digital inputs expresses, if the given input is connected
in which state there are the inputs and outputs being or disconnected (see „block the summary of digital inputs
necessary for the function of the generator. and outputs “), depends also on the selection of the colour
If it occurs that sooner than B31 activates the safety valve, palette.
it is necessary to adjust B31 to lower pressure, or to replace
the defected safety valve or the B31. The last block „the summary of digital inputs and outputs“
- Functionality of the bottom level gauge of the generator displays all the digital inputs and outputs, but these ones,
can be verified after pushing the button „B91“. Proceed which are not configured, have different colour and can be
according to the instructions described on the screen. inactive ones.
After confirming one step, the following one will
automatically highlight.
For the safety reasons, before the test the generator must 4.1.3 summary of inputs - outputs
be in cold state and without pressure.
- After pushing the button there appears the screen
“The summary of digital inputs and outputs”- see above.
4.1.2 display of blocks
After pushing the button „Display of blocks“, there appears

the screen, on which there is schematically displayed the
selected block of sterilizers:
There are displayed only these parts of the device, which
are configured - see „Configuration of the device“.
After pushing the button sfirst column provides

the identification of the mentioned input.
- Second, the measured value without offset.
- Third, the actual offset for this value.
- Fourth, the measured value plus offset.
- Other columns, the set offset see „Setting of the
device“.
By means of the buttons on the lower bar it is possible to - Under the line there are displayed the values of the
switch over between the following blocks: supply voltage for the electronics. It is especially
important to follow the voltage of the battery „Ubat“ and
- Block of the chamber in case of decrease to 2.7 V, it is necessary to replace
it.
- Block of the generator
- Block of the vacuum pump
- Block of the doors

4.1.4 configuration of the device You can pre-set the following options on the “Device
configuration 3/5” screen:
This service enables to configure the device according - Number of doors
to the fact, how it is manufactured. It is very important so - If the device is equipped with two doors, the unloading
as there would be configured only these parts, which are side display (Bck) must be selected from the following
contained in the device, otherwise the device may work options:
incorrectly and report errors. - LED panel
- LCD monochromatic touch panel 5.7“ (by 2010)
Press the button “Device configuration”. The screen “Device - LCD color touch panel 5.7“ (since 2011)
configuration 0/5” will be displayed and you can select the - LCD color touch panel 12.1“/8.4“
device type there. The content of other screens will be - This is Bck – this option shall be checked on the
modified depending on this selection. unloading side only and only if the device is equipped
with two large color displays 12.1“ or 8.4“
You can further pre-set the prefix of the device production - Chamber temperature at which the door can be opened
number there: If the production number has seven digits - Coupled or separate door sealing
(and starts with 5), “BMT” should be checked. If it has six - Duration of the door unsealing (period of time during
digits, “MMM” should be checked. which the vacuum pump evacuates the groove)
You can use arrows for switching between other screens. - Door sealing material used – either steam or air
- Door version – the right door version means that the
You can pre-set the following options on the “Device door on the loading side is positioned on the right side of
configuration 1/5” screen: the display
- Chamber volume - Internal steam generator – automatic switch-on –
- Steam supply such option is available only if the door is sealed
- External steam source FD, FDT (heating steam) independently by steam (there will not be any button for
- Internal steam generator ED (electrical) or FDD (steam- the generator switch-on on the main screen).
steam exchanger); presence of PT4 sensor shall be
pre-set in the generator 63 kW (and more) You can pre-set the following options on the “Device
- Safety valve V1 configuration 4/5” screen:
- Sensor B89 – upper level indicator in the demineralized - Chip card reader
water tank. - Sensors for the input media monitoring
- Output data configuration
You can use the “Device configuration 2/5” screen to set - Aeration filter type – if a sterilizable filter is used, we
whether (or not) the device includes: must find to which power board the Y 80.1 valve is
- Solutions – if yes, correct PT sensors must be selected connected; this information then must be pre-set in the
(PT 3.1 is a standard) device
- Bacteriological filter - Y 80 valve position.
- Jacket cooling
- Methylene H2O2 You can pre-set the following options on the “Device
- Air detector configuration 5/5” screen:
- Waste after-cooling - Energetic maximum watching. At first, the number of
- Ergonomically adjustable LCD panel interconnected sterilizers must be pre-se, followed by
- Memory card their production numbers and models.
- Audit trail The individual devices are interconnected by means
- Automatic start of a four-conductor UTP cable terminated by RJ
- Thermal degassing 14 connectors and connected 1:1. The first pair is
- Ultrasound level indicator S1 connected to the pins 1 and 2 while the second pair to
- Parameters modified by the user: the pins 3 and 4.
- None If two devices are selected, they are interconnected by
- Selected means of XS3 connectors on VP_CPUS boards. In the
- All – this option may only be pre-set for a competent third device, XS3 connector of its board VP_CPUS is
user who is fully aware of the danger of lack of batch connected to XS4 connector on the VP_CPUS board of
sterility and/or its damage in case the parameters are one of the first two devices.
modified wrongly - Daily batch counter
- PT31 and PT32 temperature sensors arrangement. - Internal 485 Bus Watching – this option is reserved for
research purposes
- Permissible range of high temperatures in the chamber –
if temperature exceeds this value, an error is announced.

4.1.5 setting the device pressure and temperature sensors will be set to the initial
values and to zero, respectively.
4.1.5.1 serial number and charges
counter After pushing the return button there appers the
screen „Summary of digital inputs and outputs“ – see above.
The serial number and charges counter are set during the It is recommended that pressure offsets are checked during
equipment production and the serviceman does not have the annual inspection of the instrument.
any right to change them. These data are stored on up to
nine independent places in the electronics and therefore
they are not lost in case of replacement of individual boards. 4.1.5.3 offset of temperatures
Offsets of temperatures are set similarly as the offsets of

4.1.5.2 offset of pressure pressures. Analogously, temperature offsets are set as
pressure offsets. The measurement of temperature offsets
Here are set the offsets of pressure sensors: is similar to the measurement of pressure offsets, the
only difference is that the PT sensor is inserted into the
dry calibration oven (the recommended temperature of
Without Offset
Actual Offset
calibration is 121 and 134 °C).
With Offset
It is recommended that temperature offsets are checked
Phase 1 Phase 2
during the annual inspection of the instrument.
4.1.5.4 units
This service allows setting of temperature units to °C or °F

Phase 3 and pressure units to kPa, bar, or psia.
Offset A 1.60 It also allows the pressure displaying on the lower LCD
Point A 10.00 panel bar either in relative or absolute units.
Without Offset
The time units can also be pre-set there: 1/10s, s, min,
Chamber: Jacket:. Generator:
hours. Some changes will be manifested only if the program
Pressures Offset parameters are changed.
It is possible to select between one point or two point offset.

The one point offset is set only in the last resort, if you do 4.1.5.5 internal generator
not have in disposal the apparatus for setting of pressure
sensors. This service enables to set the limits of switching off and on
The two point offset is set in the following manner: of the generator (as standard 340 and 370 kPa).
By means of the arrows, please, select the appropriate Furthermore here is set the temperature of degasification of
pressure sensor, push the button „Point A“ and set the demineralised water (as standard 80 °C).
pressure value, within which you have performed the first
measurement. Subsequently push the button „Offset A“ and
set the deviation, which you have measured and including 4.1.5.6 water saving temperatures
the sign. In the same way, please, proceed in the case of
the point B. This service enables to set, under what temperature in the
Offsets are measured as follows: The sensor is unscrewed cyclone (water storage tank for the vacuum pump), the
from the instrument (the sensor remains connected with cooling water is filled.
the instrument electrically) and attached to the calibration Setting 1 is for the phases, when the vacuum pump comes
vacuum pump where the vacuum is set (the recommended to a deep under-pressure (the cooler the water, the higher
value is 10 kPa). The resultant offset is a difference suction capacity of the vacuum pump is – as standard
calculated as the preset value minus the value of pressure 27 °C). Setting 2 is for other phases (as standard 33 °C).
without an offset value on the instrument. The procedure
is then repeated with the sensor attached to the calibration
pressure air pump where overpressure is reset (the 4.1.5.7 administrator -access
recommended value is 205 kPa). securing and door blocking
If you do not have an opportunity to measure the offsets
and despite of that you need to measure them, use the Service technicians have no right to change the access
button „Preset“. After you press this button, the offsets of all password and the password of the administrator or
individual users, they can only press the button “Preset”

in the “Administrator” menu item to set the name of the The Preset button will reset the actual Next Maintenance page.
administrator to “admin” and password to “password”. The service activity can be defined on the individual lines in
The screen also shows the password to unblock the door. the field Service Activities Description. If all three description
The analogue variable that will be displayed on the third lines on the page remain empty, the page will be excluded
place of the digital output can also be pre-set there. from the service activities planning function.
The field Will Be Performed Exceeding shows any potential

4.1.5.8 service planning (next not observing (exceeding) of a specified date / batch number.
maintenance) (The specified dates are displayed in the field Service
Activity Timing in the Will Be Performed indicator.)
This service allows the service technician to plan the service
in detail. Note:
The device then notifies of an up-coming service activity Information about the specified maintenance date not
by means of a message displayed on the screen, or of not observing will also be shown in the printed cycle report!
meeting the deadline for a preset service activity, if any, by
means of a printer output (in the report heading). Example of a device operator notification (Message) of
Up to 15 service activities can be planned (in 5 groups), both service activities:
according to the time or number of batches processed, either
separately, or according to an earlier achieved criterion.
Message
• Press the button Menu / Device Setting / Next 12:59:21 Next Maitenance 1: 2008-06-24/000825:
Maintenance clean the door sealing groove
12:59:21 Next Maitenance 2: 000810:

Use arrows up and down to select one of five pages replace the door sealing
(groups) of the next maintenance service activities.
The next maintenance page can be activated/deactivated by
means of the Service Activity button.
The indicators in the upper right corner show the number
of the actual batch and the activation state of the individual
next maintenance pages. If not a single page is On, the
function of service activities planning will be disabled at all. Chamber: Jacket:. Generator
In the Service Activity Timing field, select the time or batch

criterion, or both criteria together.
The Was Set buttons set the initial state of the criterion in the Example of notification of the maintenance interval
moment of setting; the Interval buttons set the appropriate exceeding in the printer output:
interval between the service activities.
By means of the Notification buttons, you can set the number STERIVAP® 080511
of days/batches by which the device will notify the operator in PS Bowie+Dick test, 131,0 °C, 3.5 min
advance of the upcoming day of a given service activity. User serv001
The “speaker” symbol shows the active state of a notification. Start 08:55:22 2008-06-30
(The appropriate notification for the operator of the upcoming T = 61.8 °C, p = 97.5 kPa
service day has already been displayed.)
Batch 000820
Next maintenance 1: 2008-06-24/000825 - exceeding 6/--
Door sealing groove cleaning
Next maintenance 2: 000810 - exceeding --/10
Door sealing replacement
Next maintenance 3: 2008-05-15/000808 - exceeding 46/17
Aeration filter replacement
Bacteriological filter-FBA replacement

4.1.6 download of programs

P1 Tools Fast Enabled Fast select
This service enables to download the programs from PC to
the device, or possibly to modify them. P2 Universal Enabled Fast select
For download management, the UNICONFIG program, Fast select

P3 Universal containers Enabled
Version 3 (hereinafter UNICONFIG) or higher must be
P4 Rubber Enabled Fast select
installed in the computer. Please, interconnect PC to
STERIVAP® by means of a serial cable RS 232 (on the P5 Bowie-Dick test Enabled Fast select
side of the device the cable is inserted into the connector
P6 Vacuum test Enabled Fast select
XP3 on the electronics board VP_KON), start the program
UNICONFIG and select the appropriate program. On the P7 Solutions Enabled Fast select
side of the device by pushing the appropriate button, select
P8 Solutions FO Enabled Fast select
the location, where the program is to be downloaded.
Program Download
Program Parameter Change
P1 Warm up
P2 Universal
P3 Universal Containers
4.1.7 programmes joining
P4 Rubber If the programme “Crash test” (eventually other special

programme) is downloaded in the equipment, it is possible
P5 Bowie+Dick Test to join it to some sterilisation programmes. Then, this
test is performed automatically after the finishing of given
programme.
The joining is made as follows:
P1 Warm up P1 Warm up
Now in the counter, please, confirm the data export. P8 Crash Test
Program was downloaded to the appropriate program P2 Universal
P2 Universal
P8 Crash Test
P5 Tools Fast
location and you have a possibility to confirm or to P5 Tools Fast
P6 Creutzfeld (J.)
P6 Creutzfeld (J.)
prohibit , In the other case the attendance will not be P7 Creutzfeld (J.)
P7 Creutzfeld (J.)
allowed to start it. Similarly it is possible to select, if the
program will be in the offer of a quick selection.
An icon showing the door opening must be selected for each

program at the bottom part of the screen. The symbol “►”
indicates the side from which the material can be loaded
while the symbol “→” indicates the side from which the
material can be unloaded. The door number 1 means the
door on the sterilizer side where the great display is located.
Choose, in random sequence, one programme from the
middle column one from the right column. In the left column,
you can see which programmes are joined.
The programmes decoupling is made by the gradual
pressing of both joined programmes.

4.1.8 system version
After the pressing of this button, the following screen is

displayed: Návod na servis STERIVAP HP
When you touch the touch screen at any point, you will
see a cross on the LCD panel showing the touched
place. Align the touched place with its image by means of
gradual pressing the “+” and “-” buttons both in vertical and
horizontal direction. The Redraw button renews the screen
without crosses displaying. Red button contours show the
with the information concerning the hardware and software button position on the touch panel stored in the device
Při dotyku v kterémkoliv místě dotykového panelu se na LCD panelu ob
versions of each boards, serial number of the equipment memory; the green contours show the position actually
zobrazuje místo dotyku. Pomocí postupného mačkání tlačítek „+“ a „-“ a
and the charge number. being set. It is recommended
tak i vertikálním to set the
směru, dosáhnete offset according
sesouhlasení to dotyku s jeho ob
místa
Automatics watches that in the device there would be fitted the central Test
„Překreslit“ button.
slouží k obnovení obrazovky bez křížků. Červené obrysy tla
the components mutually compatible in terms of hardware polohu na dotykovém panelu s offsetem uloženým v paměti přístroje, z
and software. In the case that some part of the hardware or Store the change
nastavovanou by pressing
polohu. the return button
Je doporučeno .
nastavovat offset podle středové
software is incompatible, this component is marked in red Po stisku návratového tlačítka změnu uložte.
colour.
Information about the version of hardware is downloaded on 4.1.10
4.1.10 SD Upgrade
sd upgrade
the boards at the time of debugging, so the spare parts have
this information in them.
Abbreviation meaning:
- Mst – board of electronics VP_CPUM
- Slv – board of electronics VP_CPUS
- Bck – board of electronics VP_CPUB
- Pwr – board of electronics VP_P (AC, DC see the
connection diagram).
The first line of each board gives the hardware version,

number of the equipment and the charge number, the
second line gives the bios version (only for Mst, Slv and
Bck), the third gives the application version (only for Mst, Slv
and Bck) and the other gives the language version (only for
Mst and Bck).
The screen can be used for recording the application,
Obrazovka slouží pro nahrávání aplikace, jazyků, konfigurace, movexo
languages, configuration,
oblasti ze souborů UNCONFIG
ve formátu data orna
fls, uložené some file
pamětové kartě SD. Nahr
4.1.9 lcd panel offset parts
pouzein pro
the desku
.fls format savedOstatní
máster. on the moduly
SD memory
FLS card. Bios nahrávat do de
je možné
can be downloaded
„Board“, in the Master
kde číslo určuje board
typ desky. 1–only. Other2FLS
máster, – slave, 3. bck(deska
This service allows the service technician to align the černobílýcan
modules displej 5,7“), 4. bcke,
be downloaded to the5. boards
bckc (deska VP_CPUB2_.. pro barev
by highlighting
position of points on the touch panel and its image on the nakopírujeme
the na kartu
small ring “Board” soubory
where které chceme
the number indicatesupgradovat.
the board Panel obsah
LCD panel. kterými se určuje do které desky se bude nahrávat
type: 1 – Master, 2 – Slave, 3 – Bck (VP_CPUB1_.. board firmware. Tyto tlačít
After pressing the LCD Panel Offset button, the following automaticky po zvolení nového souboru FLS.
for a black and white display 5.7“), 4. bcke, 5. bckc Není možné provádět up
screen displays: (VP_CPUB2_.. board for a color displayV2.03 5.7“).
Ster_4-.doc
Copy the files you want to upgrade to the card in a PC.

There are five buttons in the upper part of the panels. bios, therefore it should be overwritten only if an older
The buttons are used for selection of the board to which version is stored on the board).
the firmware is to be downloaded. The buttons are set 3. After the replacing and programming the board VP_
automatically after a new FLS file is selected. An upgrade CPUM it is necessary to perform:
to two boards cannot be done at the same time. If there are - The setting of the device
more files to download, they must belong to one board, e.g. - Configuration of the device
the bckc application belongs to bckc with the languages. - Setting of the offsets
Insert the card in the sterilizer. Click on the button with If it was not possible to read it from the replaced
three dots in the upper right part of the panel and select the electronics board VP_CPUM, it is necessary to
FLS file for each line by means of the file manager. After obtain the information from the documentation for the
the file is opened, the number of the board to which the mentioned device.
module belongs will be indicated automatically. To download 4. After VP_CPUS and VP_CPUB2 board is replaced and
applications, UNICONFIG data, configuration or part of a programmed (model with a color display 5.7“), save
file, open “Application fls file” in the first line. the device configuration and pressure offsets (enter
The second line “language fls file” shall be used for the setting of one offset point and confirm its value).
languages and the third line “bios fls file” shall be used for Nothing will be pre-set during this action! By saving, the
bios. Bios cannot be downloaded separately but only with data from VP_CPUM board memory will be copied to
the correct version of applications and languages. Start the memories of VP_CPUS and VP_CPUB2 boards.
the upgrade by the “Start upgrade” button. If you download 5. In addition to it, save the programs in VP_CPUB2
the languages, the panel starts asking you for the desired board (in the Program download, for example, change
languages. Select them by means of “yes – no – cancel – the fast select of any program, then change it back and
end” (maximum four and minimum one language can be save the programs).
downloaded). To interrupt the download procedure, click on 6. If it is necessary to replace more boards, they must be
the “cancel” or “stop” button. To terminate the languages replaced gradually and the equipment must be turned
selection, click on the “end” button. Observe the blue on after the replacement of each board!.
downloading status bar. After 100 % is indicated and the
languages selection is terminated, the upgrade as such will
be started followed by the application reset. If you download 4.2.2 battery replacement
slave or bck, look for the error message “saving failed” after
the reset; if such message does not appear, the upgrade The battery is placed in the electronics board VP_CPUM.
was successful. It is necessary to replace it, if its voltage decreases to the
value of 2.7 V. Before its replacement, please, write down
the state of the batch counter.
4.2 replacement of the parts Set the date and time and all user settings (language, colour
of electronics palette, …) after the replacement.
4.2.1 replacement of the

electronics boards 4.2.3 replacement of the contact
panel - front panel
The appropriate electronics boards are obvious from the
connection diagram, sheet 4-10 and their order numbers The contact panel is glued with a bonding tape into the
from the spare parts list. In case of their replacement it is frame of the hinged panel. The contact surface is on the
necessary to observe the following: side of the strip tap, this is inserted into the viewport of the
1. Before VP_CPUM board is replaced, the following must frame. When replacing the contact panel first it is necessary
be backed up (printed or put down or upload by means to glue a bonding tape into the frame and then to insert it in
of Loader.exe from VP_CPUM or VP_CPUS board): such a method so as the active surface of the contact panel
- The setting of the device would not touch the bonding tape (The active surface is
- Configuration of the device transparent).
- Offsets Further the bonding tape is glued on the other side of the
This information is included in the test report, which display and on its other side there is left the cover foil (this
is delivered with the equipment. In case that the tape serves for sealing between the contact panel and the
serviceman changes any parameter, it is suitable to display). The display is laid on the contact panel without
print and store the changed parameters immediately. gluing and it is screwed by means of the raising posts to the
2. In case of replacement of the VP_CPUM, VP_CPUS frame of the hinged panel.
and VP_CPUB processor boards, it is necessary
to record there a SW compatible with other boards
inclusive bios (the activated board has still recorded

4.2.4 replacement of the contact form of a full tree where all the program parameters can
panel - rear panel be seen. There are two tree types – a ”Full tree” showing
all parameters, or an “Applied tree” where the parameters
The contact panel is glued with bonding tape to the display. are presented according to the groups of switches setting.
When replacing it first it is necessary to separate by scalpel Each switch can display or hide a certain group of program
or a thin knife the old contact panel from the display and parameters. You can switch between the parameters in
then to glue a new contact panel so as the active surface of normal and tree displaying by holding the Shift key and
the contact panel would cover with the active surface of the clicking on any parameter by the left mouse button. You
display. can also edit here the user setting of each of the programs,
either a fast selection (program selection from the main
device menu), or an automatic door opening and cycle
4.3 definition of the program number setting.
parameters Then there are four columns with the program parameters,
the opened files manager on the left bottom side, and a text
4.3.1 the way of definition of the field on the right bottom side that displays the downloading
programme parameters events. The first column titled “Group” describes the
groups of the individual program parameters. The second
The automatics of the STERIVAP® HP unit is designed column “Field name” shows the edited parameter name
so that the actual courses of the individual sterilization and the parameter type icon. The third column “Field value”
programmes are defined in every ready made unit by means describes the edited parameter value. In the fourth column
of hardware and software tools. “Units”, units for each program parameter can be pre-
set. The individual parameters can be selected and then
Hardware tools: modified by means of the cursor arrows and/or the mouse.
computer compatible with the IBM PC Any changes of numerical and text values in the column
interconnecting cable “Field value” must be confirmed by the Enter key. If you
change any of the values in the editing field, you can return
Software aids: to the previous value by means of the Esc key. If the value
UNICONFIG.EXE of any parameter is limited, its range in which the value
Template file xxx.tpl can be changed is shown in the brackets together with the
- UniversalSter.tpl (for the sterilization and solutions name of the Limit to which the value belongs. If the given
sterilization data files *.ste) value has not been edited, this value is shown behind the
- AirDetector.tpl (for the AirDetector data files *.ade) parameter value. There are two types of Limits. The first
- VacuumTest.tpl (for the vacuum test data files *.vac) one marked with the symbol ? means that both the upper
- Unicrash.tpl (for the UNICRASH data files *.ucr) and lower limits of the Limit are equal and the range can be
- H2O2_SP-HP.tpl (for the data files H2O2*.h2o) changed from -3.4 * (10^10) to 3.4 * (10^10). The second
type of the Limit marked with the symbol ? means the Limit,
Data files the lower and upper limit of which can reach any value from
The templates must be saved in the “Templates” directory at -6000 to 6000 with one decimal point accuracy. Units, if
the same place where the UNICONFIG.exe file is located. there are any, can be bound separately to each parameter
The programs are placed (default) in the “Programs” (including the Limit). In the device, however, units displaying
directory; however, this is not a rule. according to the global setting can be pre-set. In the first
The program as such shall be defined in the following way: type of the Limit, you can only enter the range plus/minus
Follow the above mentioned procedure, select “Program the same value. For example, “4” means a limitation of the
download” from the menu and confirm. value x (x-4, x+4) where x is the defined default value of
the parameter in the device. There are two different ways
In PC, the following procedure shall be used: of the second Limit type recording, either in form of the
Start the UNICONFIG.EXE program. Select the menu “File- upper and (different) lower limit, e.g. “-5.2/1.2”, or in form
>Open file”, open the directory in which the appropriate data of one figure “5.2” where the upper and lower limit are
files are saved (default “Programs” directory), select the equal. The value of the Limit will limit each parameter in the
correct file type in the line “File type”, select the required file device (its value from the frost download of the program
(it must be shown in the line “File name”), and press “Open”. to the device). This means that, for example, the value 2.8
The PC screen will show a bar with the possible slots to which has a Limit 1.2 (both the value and the Limit are in
which the program will be downloaded. If “UNICONFIGslot the same units) will be limited in the device in the range
auto” has been pre-set, the program will be downloaded from 1.6 to 4.0. If any of the parameters is changed, the
to the first free slot. Then there is the button “Program name of the open program will be highlighted on the left
download” by which the program is sent to the device. bottom side in bold letters. You can save the program
The “Tree” button switches the parameters displaying in either through “File->Save” or by means of the shortcut key

CTRL + S. Download a finished program to the device by 4.4 description of the

means the menu instruction “Program download/Program sterilization programme
batch download”, or by clicking the upper button “Program parameters
download”. If you want to download more opened programs
at once, open the programs you want to download, mark The annexe KV_202 shows the general image of a
them by the left mouse key on the left bottom bar of the standard sterilization cycle. The cycle comprises the
opened files manager, and continue with “Download- following phases:
>Download selected marked programs”. You can watch the 0 -9 Initial state, tests, preparation
percentual status of the overall downloading of the individual 10 Pressurization of the generator
programs in the bottom part of UNICONFIG. The programs 11 Pressurization of the jackets
will be downloaded gradually to the device, each of them 12 Door sealing
to the slot allocated by the button in the left upper corner. 13,14 1st evacuation - exhaustion
If everything is OK, you will see the message “Programs 15 1st evacuation - keeping vacuum
Saved Successfully” in the procedure report at the end of all 16 1st evacuation - steam filling
programs download. You can upload the programs similarly 17 1st evacuation - pressure kept up
by means of “Download->Read Program”: A window with 18 2nd evacuation - exhaustion
the list of downloaded programs will be displayed. Select 19 2nd evacuation - keeping vacuum
the program you want to upload and confirm by OK. All 20 … 2nd evacuation - steam filling…
program parameters will be converted to the units pre-set 63,64 Steaming - steam filling
according to the setting in the menu “Setting->Options”, 65… Steaming - steam discharging…
group of parameters “Default Units”. The programs can be 93… Heating…
downloaded in the device in two ways; either as normal 98 Sterilization
programs that will be deleted after a new bios downloading, 99,100 Pressure release normal programs
or as default programs that will not be deleted after a new 101 Drying - exhaustion
bios downloading and that can be downloaded directly in 102 Drying - pressure kept down
the device. The finished parameters pack can be saved to 103 Drying - aeration
the computer hard disc. You can also form sets of selected 104… Drying - pressure kept up…
opened programs by means of “Download->Batch Create” 140,141 Annexeary aeration
by which one set with “mvu” extension will be created. The 142 Door unsealing
file name refers to the selected files; when you want to
download a program batch, you can open this one file only Note:
and download the whole set of pre-defined programs. You At the customer´s request some devices can dispose with
can delete the programs by means of “Download->Program special programs with a partially different course.
delete” after which the panel with the downloaded programs For example: Solutions program with self-cooling, solutions
is displayed. The list of downloaded programs, however, program with forced cooling etc.
must be updated by means of “Refresh”. Hold the CTRL key
and click on the program name by the left mouse button.
Thus you can select the programs you want to delete. 4.4.1 sense of individual
Then press “Select”. If everything is OK, the message parameters
“Program deleted successfully” will be shown in the Process
representation. All programs can also be deleted at once Individual parameters of sterilisation programmes are
by means of “Download->Delete all programs“. All program described in the following table, as they are displayed in the
downloading, loading and deleting operations can also be UNICONFIG programme for the classical non-solution
made in the default programs. Each program can be printed cycle.
on a PC through the menu “File->Print”.
Parameter of Units Description
sterilization
Warning: program
The parameter changes may unfavourably influence the Description The name of the program as it will
displayed on the display and will be
sterilization cycle and therefore they may be changed only printed in the printer
by the authorized person. For this purpose it is better to Change-over Change-over switch of the
utilize only the programs created in the manufacturing plant. switch of sterilization cycle type – standard/
sterilization BD
The manufacturing plant does not hold any responsibility for subtype
the damages caused by improper setting of the parameters. Switch Type of Adjustment of the temperature
controlling PT controlling sensor, see below
Switch Fo Switching of cycle controlling
according to the Fo, see below
Switch Type of Not used
drying

Switch Air Turns on the air detector Period of 0,1s Exhaust of condensate by opening
detector exhaust of the valve Y20 during the heating
condensate
Switch Turns on the bacteriological filter heating-outlet
Bacteriological
filter Period of s Exhaust of condensate by opening
exhaust of the valve Y20 during the exposure
Switch Door 0 - through chamber, 1- non through condensate
logic chamber sterilization -
Number of Number of pressure lifts in the pause
steaming steaming phase Period of 0,1s Exhaust of condensate by opening
extrusions exhaust of the valve Y20 during the exposure
Time of s Duration time of sterilization condensate
sterilization/ Fo exposure/value of the parameter Fo heating-outlet
Temperature of °C Required temperature of sterilization Decrease kPa Controlled evacuation
sterilization speed
downwards of
Temperature °C Add to the required sterilization G-pressure
correction (reg. temperature and from the resulting
pressure) sterilization temperature it is Decrease s Controlled evacuation
determined the regulating pressure speed
downwards of
Temperature °C When starting at resulting G-time
overrun sterilization temperature the
minimum temperature will excess Rychlost kPa Controlled evacuation
by this value, subsequently the Decrease
sterilization exposure will start. speed
downwards of
Number of Parameter „n“, A-pressure
teeth when see annexe KV_202
keeping Decrease s Controlled evacuation
vacuum speed
downwards of
Pressure at the kPa see annexe KV_202 A-time
point B10
Vacuum pump kPa see annexe KV_202
Pressure at the kPa see annexe KV_202 switching
point B110 pressure
Pressure at the kPa see annexe KV_202 Jacket kPa Lower limit of the jacket pressure
point B16 pressure I regulation band in the program
Time T20 s see annexe KV_202 before phases before sterilization
sterilization
Number of Parameter „m“,
2.evacuations see annexe KV_202 Jacket kPa Lower limit of the jacket pressure
pressure II regulation band in the program
Pressure at the kPa see annexe KV_202 before phases before sterilization
point B11 sterilization
Pressure at the kPa see annexe KV_202 Control jacket kPa Control jacket hysteresis in all
point B111 hysteresis phases of the cycle
Time T21 s see annexe KV_202 Jacket kPa Lower limit of the jacket pressure
Pressure at the kPa see annexe KV_202 pressure I after regulation band in the program
point B15 sterilization phases after finishing sterilization
Pressure at the kPa see annexe KV_202 Jacket kPa Lower limit of the jacket pressure
point B17 pressure II after regulation band in the program
s see annexe KV_202 sterilization phases after finishing sterilization
Time T22
Delta of jacket kPa Pressure difference between
Increase speed kPa Pressure increase, speed controlling the chamber pressure and the
of J - pressure I
lower limit of the jacket pressure
Increase speed s Time increase, speed controlling regulation band = parallel working
of J - time of the chamber and jacket pressure.
Chamber pressure is primary, jacket
Increase speed kPa Pressure increase, speed controlling pressure is adapting by the constant
of D - pressure Delta P, see annexe KV_202
Increase speed s Time increase, speed controlling Delta of jacketII kPa Pressure difference between
of D - time the chamber pressure and the
Increase speed kPa Pressure increase, speed controlling lower limit of the jacket pressure
of H - pressure regulation band = parallel working
Increase speed s Time increase, speed controlling of the chamber and jacket pressure.
of H - time Chamber pressure is primary, jacket
pressure is adapting by the constant
Parallel stairs s Not used Delta P, see annexe KV_202
upwards-time
steam Delta of jacket kPa see annexe KV_202
I-S
Parallel stairs s Not used
upwards-time Delta of jacket kPa see annexe KV_202
pause II-S
Time stabilizer s Timeout before the sterilization Number of Parametr „k“, see annexe KV_202
exposure drying cycles
Period of s Exhaust of condensate by opening Pressure at the kPa see annexe KV_202
exhaust of the valve Y20 during the heating point B18
condensate Pressure at the kPa see annexe KV_202
heating - pause point B19
Time of drying - min. Time t5, see annexe KV_202
down

Time of drying
- up
s Time t5, see annexe KV_202 4.5 vacuum test
Maximum time s If the phase lasts longer, a fault
of pressure occurs The vacuum test is a special type of the sterilization
increase program. Its course is drawn in Fig.5.
in steam
generator
of pressure occurs Pressure in the chamber
increase in the
jacket
of filling the occurs. Function treats the filling
groove and evacuation of the groove. Atm. pressure
Maximum time s If the evacuation (pressure down,
of evacuation „n“ teeth, pressure up) lasts longer,
a fault occurs
Phase 1 Phase 2
Maximum time s If the steaming lasts longer, a fault
of steaming occurs
Maximum time s If the heating lasts longer, a fault
of heating occurs Testing
pressure
Maximum time s If pressure releasing lasts longer, Permitted
of pressure a fault occurs. change in
Prepara- Testing time pressure
releasing into tory time
atmosphere
Maximum time s If pressure releasing lasts longer, O Abs.
of drying - a fault occurs.
down
Maximum time s If aeration lasts longer, a fault
of drying up occurs Fig.5
Note: The definition of vacuum test parameters is performed

If minimum or maximum time for checking the time limits analogically to the definition of a standard sterilization
is set null, the function of checking the respective limit is programme by means of the software UNICONFIG.EXE.
suppressed.
Vacuum test Unit. Description
parameter
Description The name of the program as it will
4.4.2 use of pt sensors according displayed on the display and will be
printed in the printer
to the uniconfig data Evacuation kPa Pressure at the beginning of the 1st
pressure phase of vacuum test
Classical non-solution cycle Time of phase min Duration of the 1st phase of vacuum
The equipment may have the accessible PT3, if it is 1 VT test
configured as solution Time of phase min Duration of the 2st phase of vacuum
2 VT test
Type of Fo Switch Cycle Fo Note Pressure s Time of pressure releasing and
controlling PT (UNICONFIG) controlling Integration releasing time exhausting the groove of the door
(UNICONFIG)) from PT from PT of the groove seal
0 0 PT1 - Standard Permissible kPa Permissible pressure change during
pressure the vacuum test; surpassing this
0 1 PT1 PT3 change during limit during the test results in „VT not
1 0 PT3 - the VT passed“.
Maximum s If the pressure obtaining in the
1 1 PT3 PT3 time of generator has not been finished
2 0 PT1 - pressurization within the determined time limit, an
of the error occurs.
2 1 PT1 PT1 generator
Maximum s If the pressure obtaining in the
time of jacket has not been finished within
pressurization the determined time limit, an error
Cycle of Solutions of the jacket occurs.
Maximum time s If filling of the groove has not been
Type of Fo Switch Cycle Fo Note of filling the finished within the maximum time
controlling PT (UNICONFIG) controlling Integration groove limit, a fault occurs.
(UNICONFIG) from PT from PT
Maximum time s If evacuation lasts longer, a fault
0 0 PT3 - Standard of evacuation occurs.
0 1 PT3 PT3
1 0 PT1 - Approximate lenghts of the cycles for individual tests
1 1 PT1 PT1 according to the standard EN 285:
P1 with metal charge cca 14 min.
P2 with a small textile charge cca 35 min.
P3 with a full textile charge cca 65 min.

P4 with a rubber charge cca 45 min. • Setting of the Air detector – setting of the air penetration
VT cca 18 min Close the door of the sterilizer.
BD test cca 18 min. Push the Start button.
4.6 air detector Pressure Fluctuation

MENU
The Air detector itself is within the diagram of the piping

connection of the device. To the Air detector there belongs
PROGRAMS Start
a pit with the temperature sensor PT6, valve Y27.
Air detector works automatically and in case of possible
Program Running
exceeding the limit value of the non-condensed gasses in INFORMATION
the sterilizer chamber, it will report the appropriate error Charge Counter: 000007
reporting, which interrupts the sterilization cycle. P8 Air Detector Justify
(A condition for the Air detector functionality, similarly as in
case of other additives, is the configuration in corresponding Inlet Adjusting
service.) Chamber:. Jacket:.
In the service of the Air Detector it is possible to set:

• Sterilization programs, within which the Air detector is The sterilizer performs the evacuation and after a short
active. stabilizing pause it is measured the increase of pressure in
• Modes of the Air detector. the chamber in dependence on the setting of the butterfly
(vacuum breaker) valve V100.
Working mode – principal function mode The pressure increase is continuously displayed in the
shape: momentary value/ average value (kPa/min).
Testing mode without error – it is the auxiliary testing In case of need it is possible to repeat the measuring cycle
mode, when during the started sterilization cycle there is by repeated pushing the button Start.
open the auxiliary valve Y28. Within this mode into the The initial value for the setting of the air penetration is
chamber it is sucked a defined amount of the additional air 1 kPa/min.
via the hand adjustable butterfly valve V100 as to verify the The total setting of the Air detector, see EN 285.
proper function of the Air detector. Additive - the vacuum breaking valve for the setting of the
Within this mode the Air detector does not report the air penetration via the valve Y28 and the butterfly valve
appropriate error reporting so as the cycle could continue V100 has order number: R469696. This additive serves only
and it would be possible to assess for example the influence as the auxiliary device for more comfortable setting and thus
of the air on the temperature distribution in the testing it is not necessary for the function itself of the Air detector.
packet. The additive of the vacuum breaking valve (R469696) is
connected into the orifice„VT“ of the sterilization chamber.
Testing mode with error – it is the auxiliary testing mode,
when during the started sterilization cycle there is opened Note:
the auxiliary valve Y28. Within this mode into the chamber it For start of this auxiliary program for measuring (setting) of
is sucked a defined amount of the additional air via the hand the pressure increase it is necessary to have downloaded
adjustable butterfly valve V100. the appropriate program in the device. (Air Detector.ad1).
• Assessment temperature – enables to set the decisive

Air Detector Mode
Warm up Working Mode (Y28-)
temperature of the Air detector.
The increase of the decisive temperature it is increased
Universal Testing Mode Without Error
the sensitivity of the Air detector and vice versa
Testing Mode With Error
Universal Containers (orientation range 50 -100 °C).
Rubber
Bowie + Dick Test
Vacuum Test
Tools Fast
Trigger Temperature 80.00

SUPPLEMENTS:
Set the printer in the following way:
SETTING THE PRINTER PARAMETERS:

GPT- 4454 - V.24-DC/DC-RS232 M.NO. 0338421
Press simultaneously the buttons for paper feed ◄ / ENTER / and the button marked ■ /NEXT/. The printer
enters the setting mode and prints information about the internal voltage of the printer (approx. 7, 8 V), firmware,
actual parameters setting, and procedure for these parameters modification.
The correct parameters setting for STERIVAP® HP is as follows:
Density: 30
Speed/Quality: med(104)/low
Interface: RS232/USB/Blue
Com: 115200, n, 8, Tx+
Sleep time: OFF
Font #: 1
Char.format: D0, W0, H0, S0, 104
If any of the parameters differs, it can be modified in the following way:
1. Press the ◄ button – the first modifiable parameter is printed.

2. By repeated pressing of the ◄ button, set the given parameter to the required value.
3. Go to the next parameter by pressing the ■ button.
4. Repeat points 2 and 3 until all parameters are set correctly.
5. To terminate the setting procedure, press the buttons ◄ and ■ simultaneously.
6. Connect the printer to the device and print the check copy.
Note:
The Com parameter shall be set in two steps: Baudrate: 115200 and Com-params: n, 8, Tx+. The Char. Format
parameter shall be set in three steps: Text orientat: Textmode (D0), Char. Size: W0/H0, and Char. Sparing: 0.
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Version 22 Page/pages
Revision 13/0713 Z468466 1/14
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 2/14
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 3/14
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 4/14
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 5/14
VP_CPUS- XS1
CHIP CARD
ETHERNET
SERVO
LED-LOGO
RS232
USB
K60/A2
X3/PE
T1/20
F1
F2
BLACK
BOARD VP_KON…
VP_CPUS XP9/5
VP_CPUS XP9/6
PRINTER
BOARD VP_CPUM…
SWITCH
FOR BIOS
INVERTER FOR CCFL
TOUCH PANEL BOARD

12,1“ DISPLAY 12,1“
VP_M-LB121-AT
Control panel front (back) side SP HP, SP HP IL
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 6/14
PRINTER
VP_CPUS XP9/5
VP_CPUS XP9/6
SWITCH
FOR BIOS
RS232
ETHERNET
USB
BOARD VP_CPUME… VP_CPUS-XS1
F2
T1/20
F1
X3/PE
K60/A2
FOR LED
BACKLIGHT
CHIP CARD
INVERTER FOR
BACKLIGHT
TOUCHSCREEN
8,4“
CCFL
Control panel front side SP HP E, SP HP S –
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 7/14
VP_KON(CPUME)-XS1
VP_CPUB(BE)-XS1
24V AC
1AC
BOARD
VP_PAC…
RS 232
BOARD VP_CPUS…
2AC
BOARD
VP_PAC…
SWITCH
FOR BIOS
3AC
BOARD
VP_PAC…
1DC 2DC 3DC

BOARD BOARD BOARD
VP_PDC… VP_PDC… VP_PDC…
+24V
24V DC
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 8/14
T1/20
F1
BOARD
VP_CPUB2… VP_CPUS-XS2
RESET
SWITCH
FOR BIOS
CN1
TOUCHSCREEN
5,7“ COLOUR
Control panel back side SP HP, SP HP IL

Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 9/14
T1/20
F1
BOARD
VP_CPUBE… VP_CPUS-XS2
SWITCH
FOR BIOS
Control panel back side SP HP E, SP HP S

Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 10/14
* For single door
** For independently sealed door
*** For steam generator FDD
Inputs – steam generator type I

Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 11/14
* For single door B86, B90, B91, S1 : 1. brown
** For independently sealed door 3. blue
*** For steam generator FDD 4. black
Inputs – steam generator type II

Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 12/14
* For steam generator - type II
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 13/14
* For independently sealed door
** For 9xx
Drew Pleva
Date 23.07.2013
CONNECTION SP HP
Revision 13/0713 Z468466 14/14
ERROR REPORTING – STERIVAP HP
If on the display there repeatedly appears the error reporting, it is necessary, after setting the password for the error
confirmation, to switch off and again switch on the electricity supply. If the error continues to exist, please, proceed according to
the following table.
After pressing the button the service technician can suppress the errors for up to 999 seconds (repeated pressing).
Error Description Debugging Who

Fatal error – see “System Incompatible SW or HW 1. Record correct SW into all the electronics Service
versions” boards
2. Replace the faulty electronics board
Discharged Battery The voltage of the battery Change the battery Service
decreased below 2,7 V
Faulty configuration of the After recording the bios, or Set the correct configuration of the device Service
device after replacing the boards
VP_CPUM or VP_CPUS
Faulty offsets of analog After recording the bios, or Set the correct offsets Service
values after replacing the boards
VP_CPUM or VP_CPUS
There is not any connection Faulty communication 1. Control the cables for RS 485 Service
between the boards MST between VP_CPUM and 2. Control SW in all the electronics boards
and Slv (Bck) VP_CPUS or VP_CPUB 3. Replace the faulty electronics board
Pressure switch of High pressure in the generator 1. Control the switching of the heating Service
generator 2. Control the pressure switch B31
Water level in the generator Switch B91 is not flooded with 1. Control the demi water supply Operator/
water for longer period than 2. Control B91 Service
250 sec. 3. Control the VP_CPUS electronics board
Door is not sealed Door is not sealed 1. Control the door sealing Operator/
2. Control the valve Y09 Service
3. Control the pressure switch B20
Door 1 is not sealed The door on the loading side 1. Control the door sealing Operator/
is not sealed 2. Control the valve Y09 Service
3. Control the pressure switch B20
Door 2 is not sealed The door on the unloading 1. Control the door sealing Operator/
side is not sealed 2. Control the valve Y09 (Y09.1) Service
3. Control the pressure switch B20 (B20.1)
High Steam Generator High Steam Generator 1. Control the pressure sensor PE3 Service
Temperature Temperature 2. Control the temperature sensor PT4
3. Control the printed circuit board VP_CPUS
4. Control the contactors K4-7
High temperature in the High temperature in the 1. Control the door sealing Operator/
chamber chamber 2. Control the inlet steam Service
3. Control the valve Y07
4. Control temperature and pressure sensors
Low temperature in the Low temperature in the 1. Perform the vacuum test. Start again the Operator/
chamber chamber cycle Service
2. Remove untightness
3. Control the condensate trap
4. Control the process parameters
5. Control the temperature and pressure
sensors
“Name phase” – Long The specified phase of the 1. Control the input media Operator/
phase sterilization cycle is longer that 2. Control the inputs and outputs Service
it is permitted
The air in the chamber The quantity of gases unable 1. Control the sealing Operator/
– inconvenient to condensate is above the 2. Control the tightness of joints Service
limit
Voltage 24 V The voltage 24V decreased 1. Control the fuse F4 Service
below 17V 2. Control the door seal
3. Control the door motors
4. Control the pressure sensors
5. Control the printed circuit board VP_CPUS
and VP_PDC
PE12 Pressure sensor is Pressure sensor is 1. Control the sensor and its connection Service
disconnected disconnected 2. Control the printed circuit board VP_CPUS
PE12 Pressure sensor is Pressure sensor is above limit 1. Control the sensor and its connection Service
above limit 2. Control the printed circuit board VP_CPUS
PT11 Pressure sensor is Pressure sensor is 1. Control the sensor and its connection Service
PT12 Temperature sensor Temperature sensor is 1. Control the sensor and its connection Service
is disconnected disconnected 2. Control the printed circuit board VP_CPUS
is short-circuited short-circuited 2. Control the printed circuit board VP_CPUS
... excellence
in medical,
laboratory
and pharmaceutical engineering
Manufacturer: Distributor:
BMT Medical Technology s.r.o.

Cejl 157/50, Zábrdovice
CZ 602 00 Brno
tel.: +420 545 537 111
fax: +420 545 211 750
e-mail: mail@bmt.cz
www.bmt.cz

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STERIVAP ®

SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03

2 DESCRIPTION OF THE UNIT.................................................................................................................3

3 FUNCTION OF THE UNIT....................................................................................................................10

4 ADJUSTENT OF THE UNIT, SETTING THE PARAMETERS.........................................................11

Setting the printer parameters.......................................................................................................................... 1 page

The sterilizers are delivered in three variants FD, ED,

2 description of The power input as per sterilizer models amouns to:

SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03 3/24

2.5.1 Blokové schéma

Přístroj je řízen mikroprocesorovou automatikou. Z následujícího obrázku je patrné základní

the devices. RS232 RS485

The liners are delivered in the form of a set or as a spare

corresponding trap (see the spare parts list)

with the processor MASTER. This processor also ensures

2.5.1 block diagram

The apparatus is controlled with micro processor automatics.

4/24 SPHP E_SPHP_ SPHP IL_ns_en 2011-02_V2.03

In the sheets No. 9 and 11. it is drawn the mutual

Sheets No. 6 and 7 show the mutual connection of individual

SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03 5/24

6/24 SPHP E_SPHP_ SPHP IL_ns_en 2011-02_V2.03

Y504 Valve Methylene - pump Connec- K1 Q1 Q1 in case of overloading of

2.6 description of the

SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03 7/24

Access to the keyboard YES NO YES Cannon 9 female

If you want to download a new bios only and the

8/24 SPHP E_SPHP_ SPHP IL_ns_en 2011-02_V2.03

- pro VP_CPUSB1 (zadní panel)

Bios is loaded in the following method:

Návod na servis STERIVAP HP

STERIVAP HP_cz_ns  V2.032 Ster_4-x.d

Návod na servis STERIVAP HP DIP

- For VP_CPUS (in the switchboard)

-zresetujte procesor tlačítkem RESET

Note: 3 function of the

10/24 SPHP E_SPHP_ SPHP IL_ns_en 2011-02_V2.03

Additives: 4.1 menu - setting and

SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03 11/24

4.1.1 test of safety elements

Save Don´t Save Cancel B91

Generator B90 Flooded

Chamber: Jacket: Generator:

Chamber: Jacket: Generator:

- pushing the button ↵ .

12/24 SPHP E_SPHP_ SPHP IL_ns_en 2011-02_V2.03

„Pressure switch of the generator“. - summary of digital inputs and outputs .

After pushing the button „Display of blocks“, there appears

After pushing the button sfirst column provides

- Block of the vacuum pump

- Block of the doors

SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03 13/24

14/24 SPHP E_SPHP_ SPHP IL_ns_en 2011-02_V2.03

Offsets of temperatures are set similarly as the offsets of

This service allows setting of temperature units to °C or °F

It is possible to select between one point or two point offset.

SPHP E_SPHP_SPHP IL_ns_en 2011-02_V2.03 15/24

The field Will Be Performed Exceeding shows any potential

12:59:21 Next Maitenance 2: 000810: