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GSE Instruction Manual

Gauge-Elevator Neutral
Setting
P/N 98D27309006000
Issue O

Released on 04 Mar 2024


Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

GSE Instruction Manual


Add QR code

Gauge-Elevator Neutral Setting

REACH Compliant

Manufacturer:
AIRBUS SAS,
2 Rond-Point Emile Dewoitine, 31700 Blagnac, France

GSE Instruction Manual


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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

Contents
1. Introduction 5

2. Safety 6

2.1 General 6

2.2 Mandatory personal protective equipment 7

2.3 Specific safety precautions 7

2.4 Warnings 8

3. Product security 8

4. GSE/Tool overview 9

4.1 GSE/Tool description 9

4.2 Zone of use (aircraft location) 10

5. Transportability, handling, and storage 11

5.1 Transportability 11

5.2 Handling 11

5.3 Storage and preservation 11

6. Before use inspections and checks 12

6.1 Before use 12

6.2 Checklists 13

6.2.1 Packing checklist 13

7. Assembly, installation, commissioning, and removal 14

7.1 Assembly of the GSE/Tool 14

7.2 Installation of the GSE/Tool 14

7.3 Installation check of the GSE/Tool 17

7.4 Commissioning of the GSE/Tool 18

7.5 GSE/Tool removal procedure 18

8. Original equipment manufacturer settings 19

8.1 Mechanical settings and synchronization 19

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

8.2 Safety-related (setting) parameters 19

8.3 Pneumatic, hydraulic, electrical and vacuum settings 19

8.4 Other settings 19

9. Operation 20

9.1 Operating modes 20

9.2 Machine start-up and shut-down 20

9.3 Sequence or chronology of operations 20

9.4 Other operating instructions, if applicable 20

10. Inspection, calibration, servicing, testing and maintenance 21

10.1 Inspection 21

10.2 Calibration 21

10.3 Servicing 27

10.4 Periodical tests 27

10.4.1 Load test 27

10.4.2 Pressure test 27

10.4.3 Leak test 27

10.4.4 Electrical test 27

10.5 Maintenance 28

11. Cleaning and sanitizing 28

12. Fault finding/troubleshooting and repair 28

13. Dismantling, disabling, and scrapping 29

14. Documents 29

15. Glossary, annexes 29

15.1 Glossary 29

15.2 Annexes 29

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

1. Introduction
This document and all information contained herein is the sole property of Airbus. No intellectual
property rights are granted by the delivery of this document or the disclosure of its content. This
document shall not be reproduced or disclosed to a third party without the expressed written consent
of Airbus. This document and its content shall not be used for any purpose other than that for which it
is supplied. Airbus, its logo and product names are registered trademarks. In addition, this material is
subject to dual use regulations and its export could require an export license.

All the instructions that follow are only applicable for GSE/Tool P/N 98D27309006000.

Use the GSE/Tool P/N 98D27309006000 in the conditions of use and for the function described in this
user guide. Different uses and actions than those given in this user guide engage the users' or
operators' responsibility (unless there is a specific request from Airbus).

You must read this GSE/Tool User Guide together with the related Aircraft Documentation. If the
documents do not agree, contact AIRBUS.

Before you use or install the GSE/Tool, read this GSE/Tool User Guide carefully and make sure that
you understand it fully. If you do not obey the instructions it contains, personal injury or material damage
can occur, and no warranty apply.

The manufacturer delivers the GSE/Tool prepared for assembly. Before you assemble the GSE/Tool,
do a visual inspection of it and refer to the tool packing list to make sure that there are no missing or
damaged parts. If parts are missing or damaged, make sure that they are replaced or repaired before
you use the GSE/Tool

During the GSE/Tool life cycle, obey the maintenance intervals given in the maintenance instructions,
unless:

● The visual inspection makes an immediate action necessary.


● The operation conditions make it necessary to do the servicing more frequently.

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

2. Safety

2.1 General

When you use the GSE/Tool:

● Make sure that the work conditions to use it are safe.


● Use the tool only for the purpose which it is intended, check the A380 Elevator. Any other use
could be dangerous for the operator or cause damage to the tool.
● Make sure that you obey all applicable local regulations and laws.
● Make sure that only authorized and trained persons, who fully understand the content of this
user guide, handle, use, maintain and repair the GSE/Tool.
● Fully obey the procedures given in this user guide and the related Airbus maintenance tasks.
● Do not remove the safety and warning notices attached to the tool and make sure that you can
read them easily.
● Make sure that the GSE/Tool is in good condition and that all the calibrations and checks were
performed.
● Not to use the tool when the user has taken medication or substance that could affect his
reflexes or concentration.
● Bear in mind that the operator or the user is responsible for accidents and risks concerning third
parties or their goods.

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
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2.2 Mandatory personal protective equipment


Make sure that the Personal Protective Equipment (PPE) given below is available and use it (more PPE
items than the ones given below can be necessary in relation to the operation conditions).

WARNING: USE GOGGLES WHEN YOU WARNING: USE PROTECTIVE GLOVES


DO THIS TASK. IF YOU DO NOT OBEY WHEN YOU DO THIS TASK. IF YOU DO
THIS INSTRUCTION, INJURY CAN NOT OBEY THIS INSTRUCTION, INJURY
OCCUR. CAN OCCUR.

WARNING: USE PROTECTIVE WARNING: USE BODY PROTECTION


FOOTWEAR WHEN YOU DO THIS EQUIPMENT WHEN YOU DO THIS
TASK. IF YOU DO NOT OBEY THIS TASK. IF YOU DO NOT OBEY THIS
INSTRUCTION, INJURY CAN OCCUR. INSTRUCTION, INJURY CAN OCCUR.

WARNING: USE HEAD PROTECTION General obligation


EQUIPMENT WHEN YOU DO THIS
TASK. IF YOU DO NOT OBEY THIS (Along with, if appropriate, an additional
panel or description providing more
INSTRUCTION, INJURY CAN OCCUR.
indications).

2.3 Specific safety precautions

WARNING: BE CAREFUL WHEN YOU MOVE, REMOVE, OR INSTALL THIS


EQUIPMENT. THIS EQUIPMENT IS HEAVY AND CAN CAUSE INJURY TO
PERSONS.

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

2.4 Warnings
Pay attention to the following WARNING(s) when you use the GSE.

WARNING: BE CAREFUL NOT TO GET WARNING: BE CAREFUL WHEN YOU


YOUR HAND PINCHED OR CRUSHED. DO THIS TASK. THE TOOL HAS SHARP
EDGES WHICH CAN CAUSE INJURY TO
YOUR HANDS.

WARNING: BE CAREFUL NOT TO GET


YOUR HAND CRUSHED BY THE TOOL

3. Product security
● Check the Measurement Test or the manufacturer Certificate of Conformity (CoC), in
accordance with 6.5 Measurement test, availability and validity before using the tool.
● Always perform an overall inspection of the tool before using it. Reject parts that present
damages or corrosion.
● Check the latest calibration done for the tool.
● After every use, store the tool in the Tool Storage Box.

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

4. GSE/Tool overview
4.1 GSE/Tool description

P/N: 98D27309006000

Primary function: This tool is used to set the neutral position of the
elevator.

Secondary function: N/A

GSE gross weight 37 kg

GSE box dimension 2310 x 306 x 439 mm

GSE net weight (if relevant) 8.5 kg

GSE dimension (if relevant) 2120 x 210 x 300 mm

W.L.L. N/A

Type of energy used by the GSE Manual

Number of persons required to use this GSE 2

Work environment The tool will be used for a maintenance task in an


environment provided for this purpose.

Operating speed N/A

External power needed N/A

Operating temperature range -20°C/+55°C (-4°F/131°F)

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

4.2 Zone of use (aircraft location)

Fig. 1: Aircraft location

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

5. Transportability, handling, and storage

5.1 Transportability

● Transport and store the GSE in its GSE tool box.


● GSE Tool Box Details:
Dimension: 2310 x 306 x 436 mm
Weight: 37 kg

5.2 Handling
N/A

5.3 Storage and preservation

Before storage, refer to the "Packing checklist" to make sure that all items which must be part of the
GSE/Tool P/N 98D27309006000 are available.

● Whenever possible, keep the GSE/Tool in its original box for storage.
● Keep all Nuts and Screws tightened to ensure safe condition of use. Regular maintenance is
essential for safety and to keep a correct level of performance.
● For safety reasons, do not use the Tool with damaged or worn components. Worn components
must be replaced, not repaired.
● Use original parts. Parts of inferior quality could damage the tool and be a risk to safety.
● When unused, the GSE/Tool shall be stored in a clean dry and ventilated room in order to avoid
mechanical, chemical or humidity damages.
● Do not store the GSE/Tool near corrosive fluids or near heat or ozone sources.
● Check the Measurement Test or the manufacturer Certificate of Conformity (CoC), in
accordance with 6.5 Measurement test, availability and validity before using the tool.
● Always perform an overall inspection of the tool before using it. Reject parts that present
damages or corrosion.

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

6. Before use inspections and checks

6.1 Before use


● Cleaning of the parts (when applicable, with the periodicity as necessary)
● Make sure the GSE/Tool is in proper working condition.
● Before each use, the operators must verify that the components of the tool are not deformed
or broken.
● Perform the visual check of marking on the complete tool.
● Make sure that all applicable tasks such as periodical tests, inspections, calibration, servicing,
or maintenance were performed as required.
● Use the tool only in daylight or with a good quality artificial light.
● The operator must be in a comfortable and stable position to use the tool correctly.
● The operators should be particularly careful during handling at height.
● Always perform an overall inspection of the tool before using it.
● Before each use, the operators must verify that the components of the tool are not deformed or
broken.
● Before each use the operators must ensure that the elements are threaded correctly.
● The tool must be valid.

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

6.2 Checklists
6.2.1 Packing checklist

Make sure that the GSE/Tool is complete. 900

040
228
042

Fig. 2: Packing Checklist

Item Description P/N Quantity

042 STORAGE BOX 98D27309006042 01

040 ASSEMBLY 98D27309006040 01

228 GAUGE 98D27309006224 01

900 USER GUIDE 98D27309006-GIM 01

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

7. Assembly, installation, commissioning, and


removal

7.1 Assembly of the GSE/Tool


N/A

7.2Installation of the GSE/Tool


See in the image below the general installation procedure:

Fig. 3: Installation Procedure

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
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1. Find base support on the THS upper skin and install SUPPORT ASSEMBLY (item 104) with
the bolts. Make sure you use SUPPORT ASSEMBLY (item 104) bolts for the installation.

CAUTION: for Bolts apply only manual torque.


Tighten all components with your hands.

Fig. 4: Installation of SUPPORT ASSEMBLY (Item 104)

2. Remove PROTECTIONS (items 106) from BAR ASSEMBLY (item 100).

106

Fig. 5: Removal of PROTECTIONS (Item 106)

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

3. Install Bar Assembly (item 100) using it pin in Support Assembly (item 104) guides for correct
position. Make sure Bar Assembly (item 100) is in contact with surface skin as shown below.

104
100

Fig. 6: Installation of Bar Assembly (Item 100)

Contact

Contact

Fig. 7: Contact between Bar Assembly (item 100) and THS surface skin.

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

Fig. 8: Tool Installed on THS

4. Perform the task

7.3 Installation check of the GSE/Tool


When you perform the task, make sure you use the (Item 228) to set 5mm between Bar Assembly
(item 100) and elevator upper surface. Use a feeler if necessary.

Fig. 9: Gauge (Item 228)

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

Fig. 10: Use of (item 228) between Bar Assembly (item 100) and elevator surface skin.

7.4 Commissioning of the GSE/Tool


Before use always do an overall inspection of the tool, particularly check the date of last calibration.

Caution: Tool 98D27309006000 can be used only to hold the Elevator in


neutral setting after removing the hydraulic pressure for Long Range float.
Any other use will be considered as incorrect.

7.5 GSE/Tool removal procedure


To remove the GSE/Tool, follow the reverse installation procedure. Store the GSE tool in the Storage
Box.

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

8. Original equipment manufacturer settings

8.1 Mechanical settings and synchronization


N/A

8.2 Safety-related (setting) parameters


N/A

8.3 Pneumatic, hydraulic, electrical and vacuum settings


N/A

8.4 Other settings


N/A

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C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

9. Operation
See relevant AMM.

9.1 Operating modes


N/A

9.2 Machine start-up and shut-down


N/A

9.3 Sequence or chronology of operations


N/A

9.4 Other operating instructions, if applicable


N/A

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

10. Inspection, calibration, servicing, testing


and maintenance

10.1 Inspection
Before each use of the GSE/Tool, make sure that:
● The GSE/Tool is in proper working condition.
● The GSE/Tool does not present any damage.
● The servicing was done.
● The Calibration(s) was (were) done (when applicable).
● The maintenance was done.

10.2 Calibration
In the first 12 months after delivery manufacturer CoC is valid.

Then, AIRBUS recommends performing measurement test every 6 months. In any case time
between measurement tests (or CoC and first measurement test) shall not be superior to one year.

Measurement Test Procedure:


To make the check, place the tool on a horizontal surface such as a marble using reference blocks for
positioning. Be sure to place the face with the identification plate to the top each time for a better
repeatability between tests.

Fig. 11

Construct the 3D co-ordinates system (Datum):

1. Measure the Pin (point 13). The point 13 corresponds to the center of the Pin projected on the
upper surface of the tool (surface with the ID plate). This point is the origin of the datum system.

2. Measure the horizontal surface (Plane Y). Points must be taken homogeneously around the tool
on the measurement table. The vector of this plane will create the Y axis.
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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
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3. Measure and construct the planes A and B positioned between the points 1-2 and 10-11.
Theoretical and measured planes must be constructed. Please refer to the Table 02 below for the
theoretical values.

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Fig. 12

POINT THEORETICAL VALUES


ELEMENT
NAME X Y Z
13 (REF) 0.00 0.00 0.00 ORIGIN
1_1 -712.92 0.00 -107.90
1_2 -712.92 0.00 -107.90
PLANE A
2_1 -662.92 0.00 -101.84
2_2 -662.92 0.00 -101.84
10_1 -11.00 0.00 -73.70
DATUM 10_2 -11.00 0.00 -73.70
PLANE C
11_1 39.00 0.00 -75.31
11_2 39.00 4.00 -75.28
18P_1 572.89 .000 -113.54
18P_2 572.89 4.00 -113.54
PLANE D
19P_1 572.89 0.00 -110.94
19P_2 572.89 4.00 -110.89

Table. 01: Theoretical values for the Datum

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Best fit of the datum system:


1. Use the Table 2 below for the immobilization of the datum:

TRANSLATIONS ROTATIONS
DATUM
Tx Ty Tz Rx Ry Rz
POINT 13
PLANE Y
PLANES A_B

Table. 02: Immobilization Table of the Datum system

The measured points used to create these two real planes compare to the theoretical planes
cannot have a negative deviation in Z (please refer to the scheme below). As the tool is in contact with
the aircraft a measured point with a negative Z means that the tool is inside the aircraft.

If you have a measured point with a negative deviation, a new best-fit is needed according to
the use of the tool. The new point to take into account will be the point with the biggest deviation in Z-.

Fig. 13

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Gauge-Elevator Neutral Setting

GSE Instruction Manual


Point Theoreticals values Tolerances (±) Measured Values Deviations
Once the datum created, check all other measures using the measurement table below (Table 03).

Element
Name X Y Z X Y Z X Y Z X Y Z
13 0,00 0,00 0,00 0,00 0,00 0,00
Datum Plane A …..* …..* …..* - - 0,00
Plane B …..* …..* …..* - - 0,00
Points to be 20P 1350,00 -28,50 -189,44 0,50 n/a 0,10
controlled 21P 1400,00 -28,50 -194,30 0,50 n/a 0,10
* Points measured on the planes A and B.
The theoretical values can be filled in once the
best-fit realized
Table. 03

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Fig. 14

C80_GSE User Guide_FM1606103_v1.4


Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

Control of the :

1. To make the check, place the tool on a horizontal surface such as a marble.
2. Measure the dimensions A, B, C and D and report the values in the Table 04 below.

Fig. 15

Theoreticals values Tolerances (±) Measured


OK/NOK
(mm) (mm) Values

Dim A 32,00 0,50

Dim B 48,00 0,50

Dim C 3,00 0,20

Theoretical value Tolerance (±) Measured


OK/NOK
(degrees) (degrees) Value

Dim D 2,86 0,20

Table. 04: Gauge Control

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Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

10.3 Servicing
For all subsystem supplier parts servicing, refer to the manufacturer’s guidelines.
Before each use of the tool, do a check of the servicing or do the servicing, with the GSE/Tool not
installed and in a rest configuration.
The GSE/Tool servicing includes these steps:
● Cleaning of the parts (when applicable, with the periodicity as necessary)
● Check the function of all moving parts.
● Perform the visual check of marking on the complete tool.

10.4 Periodical tests


The periodical test(s) must obey the national regulations, laws and guidelines applicable where the
GSE/Tool is used.

If there is no specific information about periodical test(s), Airbus recommends that you do the tests
below at intervals of 12 months from the GSE/Tool entry into service.

10.4.1 Load test

N/A

10.4.2 Pressure test

N/A

10.4.3 Leak test

N/A

10.4.4 Electrical test

N/A

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P/N: 98D27309006000
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10.5 Maintenance

For the maintenance of all subsystem supplier parts, refer to the manufacturer’s guidelines.
As a GSE & Tools manufacturer, Airbus recommends that you do the maintenance that follows.

The GSE/Tool maintenance includes these steps/actions:


● Make sure that the GSE/Tool is in correct operation condition.
● Do the functional test if necessary.
● Keep all Nuts and Screws tightened to ensure safe condition of use. Regular maintenance is
essential for safety and to keep a correct level of performance.
● For safety reasons, do not use the tool with damaged or worn components. Worn components
must be replaced, not repaired.
● Use original parts. Parts of inferior quality could damage the tool and be a risk to safety.
● Grease all threaded areas if needed.

11. Cleaning and sanitizing


N/A

12. Fault finding/troubleshooting and repair


If there are problems with subsystem supplier parts, refer to the manufacturer’s guidelines.

If there is a problem with a GSE/Tool, contact Airbus through the communication package
(which includes a description sheet of the TechRequest forms) available in AirbusWorld:
TechRequest documentation.

You can also contact your Customer Service Director and/or Field Service who can help you to use
TechRequest.

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© AIRBUS S.A.S. 2023. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT

Released on 04 Mar 2024


C80_GSE User Guide_FM1606103_v1.4
Gauge-Elevator Neutral Setting
P/N: 98D27309006000
Issue O

13. Dismantling, disabling, and scrapping


If the GSE/Tool is out of order, worn or liable to provoke damages, the user shall ensure that it is
scrapped. Slings can be disposed of with household waste as long as the webbing has not been
contaminated with oils, raw materials etc. If the webbing has been contaminated by chemicals, the
slings must be disposed of as hazardous waste. The metal fittings can be sent for recycling.

14. Documents
N/A

15. Glossary, annexes

15.1 Glossary

A/C Aircraft

E.g. For Example

Fig, Figs Figure, Figures

GSE Ground Support Equipment

N/A Not Applicable

P/N Part number

PPE Personal Protective Equipment

W.L.L. Work Load Limit

15.2 Annexes
N/A

GSE Instruction Manual


Original Version (English Language)
Page 29 of 29
© AIRBUS S.A.S. 2023. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT

Released on 04 Mar 2024


C80_GSE User Guide_FM1606103_v1.4
REFERENCE GIM_90029829
Distribution List
ISSUE O DATE 04 Mar 2024

GIM_98D27309006000
Distribution List

ELECTRONIC DISTRIBUTION LIST


NAVARRO RAFAEL [SIMSB]

MANUAL DISTRIBUTION LIST


-------------------------------------------
wogse@sonovisiongroup.com
programs.gsetools@airbus.com
Tooling-Biberach@hydro.aero
Rsp.tools@airbus.com
mdesormeaux@groupedcm.com
maint.gsetools@airbus.com
Repair2@hydro.aero
Tool.repair@airbus.com
procurement.tools@airbus.com
julio.ortiz@groupedcm.com
contact.airbus@groupe-lpf.com
capra.g@ecagroup.com
gse.technic@ecagroup.com
distribution.gse@airbus.com
gserequest@excent.fr
-------------------------------------------
wogse@sonovisiongroup.com
-------------------------------------------
maint.gsetools@airbus.com
-------------------------------------------
programs.gsetools@airbus.com
-------------------------------------------
Repair2@hydro.aero
-------------------------------------------
Tooling-Biberach@hydro.aero
-------------------------------------------
Tool.repair@airbus.com
-------------------------------------------
procurement.tools@airbus.com
-------------------------------------------
julio.ortiz@groupedcm.com
-------------------------------------------
contact.airbus@groupe-lpf.com
-------------------------------------------
capra.g@ecagroup.com
-------------------------------------------
gse.technic@ecagroup.com
-------------------------------------------
distribution.gse@airbus.com
-------------------------------------------
gserequest@excent.fr

© AIRBUS S.A.S. 2024. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

Released on 04 Mar 2024

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