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M 20 concrete -MIX DESIGN WITH MIX COARSE AGGREGATE
M 20 concrete -MIX DESIGN WITH MIX COARSE AGGREGATE
Grade of concrete
Type of cement
Brand of Cement
Type of Mineral Admixture
Maximum nominal size of aggregate
Source of coarse aggregate
Source of Fine aggregate
Minimum Cementitious content
Maximum water cement ratio
Slump requirement
Exposure condition
Degree of supervision
Type of aggregate
Admixture Name
M 30
MAX OPC 43
20 mm
moderate
Good
Crushed aggregate
FOSROC CONPLAST SP 430
Description Cement Admixture 20 mm 10 mm Sand
a Fineness 2.25 -
b consistency 30
c Initial setting time 130
d Final setting time 195
e Compressive strength
3 days 31.67
7 days 44.01
28 days 65.44
f specific gravity 3.15 1.09 2.666 2.666 2.503
g Water absorption - 0.40 0.40 1.15
h Aggregate Impact value - 24.60
i Flakiness and elongation index - 37.30
j Zone of sand - Zone III
k Fineness modulus of sand - 2.967
l Silt content -
Mineral
Admixture Specification limits
>27 N/mm2
>37 N/mm2
>53 N/mm2
Nil
< 2%
< 45%
< 35%
2 to 3.5 %
<3%
Project Name:
Engineer:
Contractor:
Remarks :
3
2000.0
2010.0 1257.0 10.0
753.0 2006
2010.0 1991 2.598 2.628 1257.0
2002.0
0.40 0.7533903
666
695
.40
0.1
Project Name:
Engineer:
Contractor:
Remarks :
3
1000.0
999.0 -1.0
2356.0
553.0
2.682
2.711
0.40
666
694
.40
Project Name:
Engineer:
Contractor:
Remarks :
3
500.0
498.0 0.0
2030.0
1728.0
491.0
2.505
2.598 2.479
1.43 1.01+1.09
503
577
.15
Project Name :
Engineer:
Contractor :
COMBINED FLAKINESS & ELONGATION INDEX
(As Per IS 2386 Part - I)
Sieve size(mm)
Weight of aggregate passing Weight of aggregate retain
Weight of aggregate through thickness gauge on thickness gauge
taken (A) (B) (C)
63mm - 50mm
- - -
50mm - 40mm
- - -
40mm - 31.5mm
- - -
31.5mm - 25mm
- - -
25mm - 20mm
2501 339 2162
20mm - 16mm
1557 290 1267
16mm - 12.5mm 701 131
570
12.5mm - 10mm 470 61
409
10mm - 6.3mm 147 44
103
TOTAL 5376 865 4511
=
Flakiness index (FI) =(B/A) X 100
17.72 %
=
Elongation Index (EI)=(D/C) X 100
19.57 % Combined Flakiness and Elongation Index =
37.30 %
% Specification Limit as per Clause 5.3 of IS 383 :2016 = 40% Max.
ATION INDEX
Jointly
-
2132
93
1382
115
123 693
205 614 0.2925784
58 161
594 0.1609003 16.09 0.1316781
25.94
13.17 29.26
Project Name:
Engineer:
Contractor:
1118 1116
22.36 22.32
22.34
Date of testing 17.01.23
20 mm gradation
Sample taken 6000 gm
Weight Cumulative Percentage
IS Sieve retaied retained weight retained % passing Limits
40 0 0 0 100 100
20 1928 1928 32.13 67.87 85-100
10 4029 5957 99.28 0.72 0-20
4.75 43 6000 100 0 0-5
I II 50% 50%
Combined
IS Sieve I II 65 35 % passing
Size (mm) CA FA CA FA
40 100 100 65.00 35.00 100.00
20 95.85 100 62.30 35.00 97.30
4.75 4.25 96.45 2.76 33.76 36.52
0.6 0 45.5 0 15.92 15.92
0.15 0 2.9 0 1.02 1.02
Date of
testing 17.01.23
Combined gradation of 20 :10
Spec as per Morth table Sample
1000-1 Taken 5000 gm
Percentage
Weight Cumulative weight
Combined % passing Lower Limit Upper Limit IS Sieve retaied retained retained
100.00 100 100 40 0 0 0
83.93 95 100 20 600 600 12
44.53 25 55 10 2994 3594 71.88
0.50 0 10 4.75 1369 4963 99.26
n)
Date of
testing 17.01.23 combined gradation
Sample
20 : 10/60 :40 Taken 5000 gm
Percentage
Weight Cumulative weight
IS Sieve retaied retained retained
% passing
100
88
28.12
0.74
% passing
100
96.64
39.1
25.7
0.82
Trial Mix 1
Target Strength for Mix Proportioning 26.60 N/mm2 (As per table IS 10262 )
As per Table 1700 - 5 of MORT&H the target mean strength for the M20 grade concrete is 30 MPa
Estimated water content for (75-100 mm slump) for 186 + 6/100 x 186 =
pumpable concrete =
197 Ltrs
water-cement ratio = 0.55
= 197 /0.55
As per Table- 5 of IS 10262 volume of coarse aggregate per unit volume of total aggregate =
However, for a water-cement/water cementitious materials ratio of 0.5, the proportion of volume of coarse aggreg
increased at the rate of 0.01 for every decrease in water-cement/cementitious materials ratio by 0.05
and decreased at the rate of 0.01 for every increase in water cement ratio by 0.05
For this case, adopted W/C ratio is 0.55, which is 0.05 EXCESS w/c ratio of 0.5, therefore volume of coarse aggregat
Decreased ( 0.05/0.05 ) = -1 by times 0.01 = -0.01 times
= 0.451
20 mm : 10 mm = 60 : 40
Trial Mix 2
Target Strength for Mix Proportioning 26.60 N/mm2 (As per table IS 10262 )
As per Table 1700 - 5 of MORT&H the target mean strength for the M20 grade concrete is 30 MPa
Estimated water content for (75-100 mm slump) for 186 + 6/100 x 186 =
pumpable concrete =
197 Ltrs
water-cement ratio = 0.54
= 197 /0.54
As per Table- 5 of IS 10262 volume of coarse aggregate per unit volume of total aggregate =
However, for a water-cement/water cementitious materials ratio of 0.5, the proportion of volume of coarse aggreg
increased at the rate of 0.01 for every decrease in water-cement/cementitious materials ratio by 0.05
and decreased at the rate of 0.01 for every increase in water cement ratio by 0.05
For this case, adopted W/C ratio is 0.54, which is 0.04 EXCESS w/c ratio of 0.5, therefore volume of coarse aggregat
increased ( 0.04/0.05 ) = -0.8 by times 0.01 = -0.008 times
= 0.449
20 mm : 10 mm = 60 : 40
Trial Mix 3
Target Strength for Mix Proportioning 26.60 N/mm2 (As per table IS 10262 )
As per Table 1700 - 5 of MORT&H the target mean strength for the M20 grade concrete is 30 MPa
Selection of Water -Cement Ratio
Estimated water content for (75-100 mm slump) for 186 + 6/100 x 186 =
pumpable concrete =
197 Ltrs
water-cement ratio = 0.53
As per Table- 5 of IS 10262 volume of coarse aggregate per unit volume of total aggregate =
However, for a water-cement/water cementitious materials ratio of 0.5, the proportion of volume of coarse aggreg
increased at the rate of 0.01 for every decrease in water-cement/cementitious materials ratio by 0.05
and decreased at the rate of 0.01 for every increase in water cement ratio by 0.05
For this case, adopted W/C ratio is 0.53, which is 0.03 EXCESS w/c ratio of 0.5, therefore volume of coarse aggregat
increased ( 0.03/0.05 ) = -0.6 by times 0.01 = -0.006 times
= 0.447
20 mm : 10 mm = 60 : 40
(As per table IS 10262 )
rete is 30 MPa
186 Kg/m3
197.16 = Say,197
8.25
0.0042
0.61
186 Kg/m3
197.16 = Say,197
0.612
186 Kg/m3
197.16 = Say,197
300 kg.cum, here 372 kg/cum > 300 kg/cum, hence ok
0.614
= 358/3.15 x (1/1000)
= 0.114 cum
= 0.197 cum
e)
= (1-0.01)-(0.114+0.197)
= 0.679 cum
= 596.65 kg/cum
= 397.66
j) Mass of fine aggregate = (volume of all in aggregate x volume of fine aggregate x spe
= 766.75
Trial Mix 1
Corrected
Batch Qty Corrected
trial Batch
SSD Water Moisture Proportion Batch Qty Dry
Material Qty Dry
Condition Absorption content after water condition
Condition
(Kg) adjustment
(0.020)
Water (kg) 197 12.80 209.80 3.57
cement (kg) 358.00 358 6.09
20 mm (kg) 596.28 0.40 0 -0.40 593.90 10.10
10 mm (kg) 397.52 0.40 0 -0.40 395.92 6.73
Sand (kg) 766.49 1.15 0 -1.15 757.68 12.88
Admixture (kg) 0.00 0.00 0.00
Total
Slump
At time T = 0
At time T= 30 min
At time T= 60 min
= 365/3.15 x (1/1000)
= 0.116 cum
= 0.197 cum
f) Volume of all in aggregate = (a-b)-(c+d+e)
= (1-0.01)-(0.116+0.197)
= 0.677 cum
= 596.646 kg/cum
= 397.65
j) Mass of fine aggregate = (volume of all in aggregate x volume of fine aggregate x spe
= 761.19
Trial Mix 2
Corrected
Batch Qty Corrected
trial Batch
SSD Water Moisture Proportion Batch Qty Dry
Material Qty Dry
Condition Absorption content after water condition
Condition
(Kg) adjustment
(0.020)
Water (kg) 197.00 12.74 209.74 3.57
cement (kg) 365.00 365.00 6.21
20 mm (kg) 596.69 0.40 0 -0.40 594.31 10.10
10 mm (kg) 397.80 0.40 0 -0.40 396.19 6.74
Sand (kg) 760.84 1.15 0 -1.15 752.09 12.79
Admixture (kg) 0.00 0.00 0.00
Total
Slump
At time T = 0 3.98
8.75
At time T= 30 min
At time T= 60 min
= 372/3.15 x (1/1000)
= 0.118 cum
= 0.197 cum
= (1-0.01)-(0.118+0.197)
= 0.675 cum
= 596.631 kg/cum
= 397.64
j) Mass of fine aggregate = (volume of all in aggregate x volume of fine aggregate x spe
= 0.675 x 0.447 x 2.503 x 1000
= 755.66
Trial Mix 3
Corrected
Batch Qty Corrected
trial Batch
SSD Water Moisture Proportion Batch Qty Dry
Material Qty Dry
Condition Absorption content after water condition
Condition
(Kg) adjustment
(0.020)
Water (kg) 197.00 12.68 209.68 3.56
cement (kg) 372.00 372 6.32
20 mm (kg) 597.09 0.40 0 -0.40 594.70 10.11
10 mm (kg) 398.06 0.40 0 -0.40 396.46 6.74
Sand (kg) 755.22 1.15 0 -1.15 746.53 12.69
Admixture (kg) 0.00 0.00 0.00
Total
Slump
At time T = 0
At time T= 30 min
At time T= 60 min
(as per IS 10262 :2019 for 20 mm aggregate)
596.28
397.52
766.49
4 nos. cube 5 nos. cube 6 nos. of cube
0.003375 0.014 0.017 0.020
2.39 0.0058
1.60
8.81
12.80 0.023625
596.69
397.80
760.84
4 AGG
8.81
(as per IS 10262 :2019 for 20 mm aggregate)
597.09
398.06
2.39 0.0058
1.60
8.68
12.68