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E09 Hard Drawn Copper and Aluminium Conductors_Final Copy
E09 Hard Drawn Copper and Aluminium Conductors_Final Copy
E09 Hard Drawn Copper and Aluminium Conductors_Final Copy
OF GHANA
SPECIFICATION E- 9
CONDUCTORS
CONTENTS
Page No.
1. INTRODUCTION ............................................................................................................. 4
2. PRODUCT ....................................................................................................................... 5
2.1 General............................................................................................................................ 5
2.2 Stranding ......................................................................................................................... 6
2.3 Joints in wires .................................................................................................................. 6
2.4 Tolerances....................................................................................................................... 6
2.4.1 Aluminium wires................................................................................................. 6
2.4.2 Copper wires...................................................................................................... 6
2.4.3 Resistance measurement................................................................................... 6
2.5 Greasing of conductors .................................................................................................... 6
2.6 PVC covered conductors ................................................................................................. 7
2.6.1 General.............................................................................................................. 7
2.6.2 PVC covering..................................................................................................... 7
2.7 Packing............................................................................................................................ 8
2.7.1 Delivery lengths ................................................................................................. 8
2.7.2 Samples............................................................................................................. 8
2.7.3 Delivery drums ................................................................................................... 8
2.8 STORAGE ....................................................................................................................... 9
2.8 Physical properties........................................................................................................... 9
2.8.1 Hard drawn stranded copper conductor ........................................................... 10
2.8.2 Hard drawn stranded aluminium conductor ...................................................... 10
3. TESTING AND INSPECTION ........................................................................................ 11
3.1 Acceptance of material................................................................................................... 11
3.2 Test certificates.............................................................................................................. 11
3.3 Inspection ...................................................................................................................... 12
3.4 Testing methodology and acceptance of Bare Conductors................................................. 13
1. INTRODUCTION
This specification provides for the design, manufacture, testing in factory, supply, delivery
and off-loading on site for the Hard-Drawn Copper and Aluminium Conductors
It shall be the responsibility of the Contractor to furnish equipment, which shall meet in all
respects the performance specification and will have satisfactory durability for the prevailing
site conditions.
The Contractor shall furnish all material and labour not herein specifically mentioned or
included, but which may be necessary to complete any part of the work or work as whole, in
compliance with the requirements of this specification.
The detailed design arrangement of the equipment shall be the responsibility of the
Contractor subject to the approval of the purchaser Engineer.
The Hard Drawn Copper and Aluminium Conductors supplied shall also fully comply with the
following ECG specifications, namely:
Except where modified all equipment and materials shall be in full accordance with IEC
(International Electrotechnical Commission) and ISO (International Standards Organisation)
standards and recommendations. If relevant IEC or ISO standards and recommendations
are not available in any case or cases then relevant British Standards or National Standards
shall apply if available.
When IEC, ISO, BSI or National Standards are referred to the edition used shall be that
current at the date of Tender, together with any amendment issued to that date.
Copies of any standards proposed in substitution for IEC, ISO or BSI standards must be
submitted with the Tender accompanied where necessary by English translations of the
appropriate sections.
Notwithstanding any descriptions, drawings or illustrations which may have been submitted
with the Tender, all details other than those shown in the ‘Deviation from the Technical
Specification Schedule’ and approved by the purchaser’s Engineer shall be deemed to
be in accordance with the Specification and the standard specifications and codes referred
to therein.
No departures from the specification except those shown in the ‘Deviation from the Technical
Specification Schedule’ and approved by the purchaser’s Engineer are to be made
without the written approval of the purchaser’s Engineer.
The Hard Drawn Copper and Aluminium Conductors shall comply with the latest editions of
and amendments to, the standards/specifications listed below:
• IEC 61089 – 1991-05 Round wire concentric lay overhead electrical stranded
conductors;
• BS EN 50363-3 Insulating, sheathing and covering materials for low voltage energy
cables. PVC insulating compounds
2. PRODUCT
2.1 General
This specification covers two conductor types, these being:
2.2 Stranding
In all constructions, successive layers shall have opposite directions of lay, the outermost
layer being right-handed. Right-handed lay and left- handed lay shall be as defined in the
latest edition of IEC 61089 (1991-05) and BS 7884:1997.
The lay ratios of different layers shall comply with BS 7884:1997 (copper conductors) or IEC
61089 (1991-05) (aluminium conductors), as applicable.
In conductors having multiple layers, the lay ratio of a layer shall not be larger than the lay
ratio of the layer directly below it.
2.4 Tolerances
2.4.1 Aluminium wires
Wire diameter shall not depart from the normal value by more than +/-1%.
No mixes of different greases in any one length of conductor shall be permitted without the
approval of the Purchaser.
The specified characteristics of the grease shall be unimpaired after heating to 15°C above
its drop point for 150 hours.
The grease shall be compatible with any wire drawings lubricant present on the wires.
The grease shall not flow within, nor exude from the conductor, at temperatures up to and
including 110oC.
The grease shall retain its properties including pseudoplasticity, thixotropy, syneresis,
resistance to oxidation and chemical stability at all operating temperatures between -10oC
and +100oC.
Grease must not present a health hazard and shall meet all relevant current health safety
requirements.
The Supplier shall give details of the proposed greasing system and name the grease to be
used in the Technical Data Schedules.
The Supplier shall specify the minimum weight of grease (kg/km) in each of the conductors
offered in the attached technical Data Schedules.
PVC covered conductors shall conform and be tested according to the following standards:
• BS 6485;
• BS EN 50363;
• BS EN (IEC) 60811.
• A GREEN coloured (RAL 6037) PVC covering of thickness not less than 1.8 mm.
This is for use on the Purchaser's 11 kV system;
E – 9 Hard Drawn Copper and Aluminium Conductors Issue November 2010
(Revised February 2018)
8
• A BLACK coloured (RAL 9005) PVC covering of thickness not less than 1.0 mm.
This is for use on the Purchaser's 433/250 system.
PVC covering compound shall conform to the type TI1 compound requirements of BS EN
50363-3.
A tolerance of 10% shall be permitted on the above figures. On all conductors all outer
interstices to be filled with PVC so as to minimize corrosion.
Identification of the maker, the year of manufacture and of the size and type of conductor
shall be embossed on the PVC covering at one metre intervals. The letters ECG shall also
appear on the PVC covering at one metre intervals. The letter height shall not be less than
20% of the overall diameter of the insulated conductor.
2.7 Packing
2.7.1 Delivery lengths
Nominal standard delivery lengths shall be stated by the Supplier and shall be subject to a
permitted tolerance of plus or minus 5%.
2.7.2 Samples
The Supplier shall, if requested, submit samples of the conductors for which he quotes.
Samples shall, if requested, be submitted for Purchaser's approval before commencement of
deliveries.
The conductor ends shall be properly sealed and secured on the side of one of the flanges
to avoid loosening of the conductor layers during transit and handling .
The maximum weight of any loaded drum shall not exceed 1350 kg.
Each drum shall be clearly and indelibly marked with the following information:
• Supplier's name;
• Supplier’s Country of origin
• Year of manufacture
• Conductor type and name;
• Conductor size and stranding;
This information shall be on fixed metal or plastic plates. The Supplier shall state the
drum dimensions.
Copper Aluminium
mm2 16 35 70 25 50 120 150 265 400
Length/Drum
5000 3000 2000 5000 3000 3000 2000 1000 1000
(m)
The coil lengths shall be as shown in the table below unless otherwise specified at
the time of order:
BLACK (LV) 250 250 150 250 150 150 150 150
GREEN (HV) 250 250 150 250 150 150 150 150
Each length of conductor shall be durably sealed before shipment to prevent ingress of
moisture. The drums, reels and coils shall be lagged or covered with suitable material to
provide physical protection for the conductors during transit and during storage and
handling operations. The lagging shall provide suitable protection against all climatic
conditions prevailing during transport and on site.
The detailed BOQ & cable conductor details shall be finalized during detail engineering.
Each case shall contain a fully detailed packing list in a sealed waterproof envelope. Three
copies of each packing list shall be sent to the Purchaser prior to dispatch.
2.8 STORAGE
The complete material shall be delivered to the project site. Before delivering the material, the
dispatch schedule shall be issued by ECG along with the delivery items, address, mode of
transportation etc.
Note: Construction type 7/1.7 mm (according to BS 7884) for copper conductor 16 mm2 is
*)
acceptable
The stranded conductors shall be made of best quality copper satisfying the requirements
of BS 7884:1997 and shall be smooth, free from inequalities, spills and splits. They shall
have the mechanical and electrical properties specified herein. The mechanical and
electrical properties of joints (if any) in wires shall be within the same limits as those
specified for the wire itself.
Conductor Minimum
Breaking Load after 64.0
4.5 8.72 19.89 26.01 45.52
Stranding (kN)
Conductor DC resistance at 1.1453 0.5409 0.2456 0.1823 0.1081 0.0721
20oC
Modulus of Elasticity
58.85 58.85 57.0 57.0 57.0 55.0
(kN/mm2)
Temperature co-efficient
of linear expansion of
23x10-6 23x10-6 23x10-6 23x10-6 23x10-6 23x10-6
hard-drawn aluminium
(per oC)
Temperature co-efficient
of resistance of hard- 0.004 0.004 0.004 0.004 0.004 0.004
drawn Aluminium (per oC)
The stranded conductors shall be made of best quality aluminium (material type AL1 as
per EN50182 or A1as per IEC 61089 (1991-05)) and shall be smooth, and free from
inequalities.
They shall have the electrical and mechanical properties specified herein.
Acceptance tests shall be carried out on samples from not less than 10% of the individual
lengths of conductor wire to be included in any one consignment.
Each sample shall be of sufficient length to provide one test specimen for each of
the specified tests.
If any sample fails to pass any one of the tests nominated for the conductor/wire, then
samples shall be taken from every drum in the consignment and any drum length from which
a sample proves defective shall be rejected. On no account shall any rejected material
be presented again for test unless with the written approval of, and under conditions
determined by the Purchaser.
The type test report shall not be more than 5 years old or otherwise as per mutual
agreement between client and manufacturer.
The independent test authority should be able to demonstrate they have the International
Accreditation Service (IAS) accreditation to ISO/IEC Standard 17025 and are a member
of an independent testing authority such as STL (Short Circuit Testing Liaison). See
www.stl-liaison.org/web/03_Members.php or China CEPREI Laboratory, Xian High
Voltage Apparatus Research Institute Changzhou Co., Ltd (XIHARI Changzhou), Xian
High Voltage Apparatus Research Institute Co., Ltd., The Low Voltage Apparatus
Laboratory of Zhejiang Testing & Inspection Institute for Mechanical and Electrical
Products Quality (ZTME), Wuhan Product Quality Supervision & Inspection Institute
(WHQT), Vkan Certification & Testing Co.,Ltd. (CVC), Shanghai Testing & Inspection
Institute for Electrical Equipment (STIEE), Standard-Tech Co., Ltd Testing Center,
Shenyang Transformer Research Institute Co., Ltd. (STRI) Transformer Laboratory,
Shanghai National Center of Testing and Inspection for Electric Cable and Wire Co., Ltd.
(TICW), Jiangsu Product Quality Testing & Inspection Institute – Cable & Wire (NTCW),
Hunan Electrical Equipment Testing & Inspection Institute Co., Ltd (HNETC), Hebei
Institution for Product Quality Supervision and Inspection (HBPQ) – Cable and Wire
Laboratory and Guangdong Testing Institute of Product Quality Supervision (GQI).
Approval of type tests certificates supplied by any authority is subject to the written
acceptance of the Electricity Company of Ghana.
The Supplier shall submit to the Purchaser certified triplicate copies of test certificates, giving
the results of the tests as required. No materials shall be dispatched until the test certificates
have been received by the Purchaser and the Supplier has been informed that they are
acceptable.
The test certificates must show the actual values obtained from the tests in the units used in
this Specification and not merely confirm that the requirements have been met.
Test Certificates shall also carry further information regarding details of the order and drum
lengths.
3.3 Inspection
Purchaser reserves the right to witness the manufacturing process, any type tests
specifically performed on the equipment to be supplied to purchaser a n d any routine
tests required in the manufacture and supply of such equipment. Supplier/Contractor shall
provide free access to Purchaser to any site where such manufacturing process, or tests,
either type or routine tests are taking place. Supplier/Contractor shall bear the in plant costs
of such witness. Supplier/Contractor shall provide the Purchaser of a schedule of
manufacture and tests at least two weeks before the events are to occur.
All costs in connection with the testing shall be borne by the Supplier. The Purchaser shall
E – 9 Hard Drawn Copper and Aluminium Conductors Issue November 2010
(Revised February 2018)
13
have the right to select the samples if he so desires and shall also have the right to verify the
calibration of the testing apparatus.
The final inspection shall be done at manufacturing place & will be witnessed by either
purchaser or third party appointed by purchaser or both.
Hard Drawn Stranded Copper Conductors will be subject to tests according to:
• BS 7884.
Hard Drawn Stranded Aluminium Conductors will be subject to tests according to:
• BS 6485;
• BS EN 50363-0;
• BS EN 50363-3;
4. TECHNICAL SCHEDULES
Technical Particulars 1 – Copper Conductor
(to be completed for each conductor size)
Drum dimensions
Length of Conductor/Drum
Applicable standard:
Signed: _
Company: __________________
Drum Dimensions
Length of Conductor/Drum
Applicable standard:
Diameter of strand-
c) Nominal:
d) Minimum:
e) Maximum:
Signed: _
Company: __________________
Conductor Material
Insulation Colour
Applicable standard:
Diameter of strand-
c) Nominal:
d) Minimum:
e) Maximum:
Signed: _
Company: __________________
The Tenderer shall set out below a tabulated statement showing clearly section by section
compliance and departures from the Specification and details of alternative proposals. The
Tenderer will be deemed to have complied with the Specification in all respects and as
written unless qualified in this Schedule.
Signed: _
Company: __________________
The Tenderer is required to provide a list of recommended spares for a 5 year period. All
unit prices quoted shall be valid for any spare parts ordered by the Purchaser in this period.
Details of all special tools and test equipment (including prices where not included in main
offer) required should also be provided. All unit prices quoted shall be valid for tools and test
equipment ordered by the Purchaser during the Contract Period.
Signed: _
Company: __________________