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BS EN 10080-1996 Steel rebar - weldable B500 - OLD!!!
BS EN 10080-1996 Steel rebar - weldable B500 - OLD!!!
10080:1996
Contents
Page
Committees responsible Inside front cover
National foreword ii
Foreword 2
Text of ENV 10080 5
List of references Inside back cover
© BSI 08-1999 i
DD ENV 10080:1996
National foreword
This Draft for Development has been prepared by Technical Committee ISE/9
and is the English language verision of European Prestandard ENV 10080 Steel
for the reinforcement of concrete — Weldable ribbed reinforcing steel B500 —
Technical delivery conditions for bars, coils and welded fabric published by the
European Committee for Standardization (CEN).
This publication is not to be regarded as a British Standard.
It is being issued in the Draft for Development series of publications and is of a
provisional nature. It should be applied on this provisional basis so that
information and experience of its practical application may be obtained.
Comments arising from the use of this Draft for Development are requested so
that UK experience can be reported to the European organization responsible for
its conversion to a European Standard. A review of this publication will be
initiated 2 years after its publication by the European organization so that a
decision can be taken on its status at the end of its 3 year life. The commencement
of the review period will be notified by an announcement in BSI News.
According to the replies received by the end of the review period, the responsible
BSI Committee will decide whether to support the conversion into a European
Standard, to extend the life of the prestandard or to withdraw it. Comments
should be sent in writing to the Secretary of BSI Technical Committee ISE/9
at 389 Chiswick High Road, London W4 4AL giving the document reference and
clause number and proposing, where possible, an appropriate revision of the text.
This Draft for Development has been published to enable ENV 10080 to be used
in the design of steel reinforced concrete structures conforming to ENV 1992-1-1
and to develop data on the properties available from reinforced steels.
The UK has consistently objected to aspects of this ENV, particularly
items 2), 3), 5) and 7) of the foreword of ENV 10080.
It is unlikely that the UK will vote positively on any proposed European Standard
on this subject until these points are satisfactorily resolved.
Cross-references
Publication referred to Corresponding British Standard
BS EN 10002 Tensile testing of metallic materials
EN 10002-1 Part 1:1990 Method of test at ambient temperature
EN 10002-2 Part 2:1992 Verification of the force measuring system of
the tensile testing machine
EN 10002-4 Part 4:1995 Verification of extensometers used in uniaxial
testing
EN 10020 BS EN 10020:1991 Definition and classification of grades
of steel
BS EN 10027 Designation systems for steel
EN 10027-1 Part 1:1992 Steel names, principal symbols
EN 10027-2 Part 2:1992 Steel numbers
EN 10079 BS EN 10079:1993 Definition of steel products
EN 29002 BS EN ISO 9002:1994 Quality systems. Model for quality
assurance in production, installation and servicing
EN 45011 BS 7511:1989 General criteria for certification bodies
operating product certification
EN 45012 7512:1989 General criteria for certification bodies
operating quality system certification
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
the ENV title page, pages 2 to 24, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on the
inside front cover.
ii © BSI 08-1999
EUROPEAN PRESTANDARD ENV 10080
PRÉNORME EUROPÉENNE
April 1995
EUROPÄISCHE VORNORM
Descriptors: Reinforced concrete, reinforcement structures, prestressing steels, reinforcing steels, metal bars, welded wire lattice,
designations, classifications, chemical composition, grades: quality, mechanical properties, dimensions, tests, weldability,
delivery
English version
CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee für Normung
Central Secretariat: rue de Stassart 36, B-1050 Brussels
© 1995 All rights of reproduction and communication in any form and by any means reserved in all
countries to CEN and its members.
Ref. No. ENV 10080:1995 E
ENV 10080:1995
2 © BSI 08-1999
ENV 10080:1995
© BSI 08-1999 3
ENV 10080:1995
Contents Page
Figure 7 — Example of rib pattern of
Page steel B500B with four transverse rib
Foreword 2 series 14
1 Scope 5 Figure 8 — Identification of the country
2 Normative references 5 and producer works 14
3 Definitions 5 Figure B.6 — Fatigue stress cycle 21
4 Classification and designation 7 Figure B.8 — Determining the area of the
longitudinal section, FR 22
4.1 Classification 7
Table 1 — Properties of reinforcing steels
4.2 Designation 7
B500A and B500B of various product forms 9
5 Manufacturing processes 7
Table 2 — Chemical composition of steels
5.1 Melting process and type of deoxidation 7 B500A and B500B 10
5.2 Manufacturing process of the product 7 Table 3 — Conditions of testing the
6 Requirements 8 properties 10
6.1 General 8 Table 4 — Mandrel diameter at the
6.2 Chemical composition and weldability 10 rebend test 10
6.3 Mechanical properties 10 Table 5 — Nominal diameters for the
several steels and product types, nominal
6.4 Dimensions and mass 11
cross-sectional area and nominal mass 11
6.5 Surface geometry 11 Table 6 — Projected rib area fR 12
6.6 Form and dimensions of fabric 13 Table 7 — Identification of the country of
7 Assessment of conformity with origin 14
the specified requirements 13
Table A.1 — List of product families 16
8 Testing 13
Table A.2 — Re — coefficient k as a
8.1 General 13 function of a number (n) of the test
8.2 Test methods 14 results 18
9 Product identification 14 Table A.3 — Agt and Rm/Re — coefficient k
9.1 Identification of the steel 14 as a function of a number (n) of the
test results 18
9.2 Identification of the producer 14
9.3 Identification of the processor of
decoiled material 15
9.4 Labelling of welded fabric 15
Annex A (normative) Attestation of
conformity by certification 16
Annex B (normative) Methods of testing
the properties of reinforcing steel 20
Figure 1 — Characteristics of purpose
made fabric 7
Figure 2 — Rib geometry of steel
B500A (a) and steel B500B (b) 12
Figure 3 — Rib flank inclination a, and
rib height h 12
Figure 4 — Pitch of wires and overhang of
single wires 13
Figure 5 — Pitch of wires and overhang of
twin wires 13
Figure 6 — Example of rib pattern of steel
B500A with four transverse rib series 14
4 © BSI 08-1999
ENV 10080:1995
1)
Until it is transformed into a European Standard either this EURONORM or the corresponding national standard may be
applied.
2)
At present at the stage of draft.
© BSI 08-1999 5
ENV 10080:1995
3.7 3.15
welded fabric standard fabric
arrangement of longitudinal and transverse bars or fabric manufactured according to national or
wires of the same or different diameter and length producer’s delivery conditions and available from
that are arranged substantially at right angles to stock
each other and factory electrical resistance welded 3.16
together by automatic machines at points of purpose made fabric
intersection
fabric manufactured according to user’s specific
3.8 requirements
characteristic value
3.17
value having a prescribed probability of not being longitudinal wire
attained in a hypothetical unlimited test series. In
the context of this European Prestandard the reinforcing element in the manufacturing direction
characteristic value is (unless otherwise indicated) of the fabric
the lower limit of the one sided statistical tolerance 3.18
interval at which there is a 90 % transverse wire
probability (1 p a = 0,90) that 95 % (p = 0,95) reinforcing element perpendicular to the
or 90 % (p = 0,90) of the values are at or above this manufacturing direction of the fabric
lower limit. This definition refers to the long-term
quality level of production 3.19
NOTE The p-values specified for the properties of the steels
twin wires
covered by this European Prestandard are given in Table 1. two wires of the same steel and size placed
3.9 adjacently and in contact with each other as a pair
longitudinal rib 3.20
uniform continuous protrusion parallel to the axis of pitch of fabric
the bar. In the case of cold-twisted bars the ribs are centre-to-centre distance of wires in a sheet of
parallel before cold twisting fabric. For twin wire fabric the pitch is measured
3.10 between the tangent of the adjacent wires
transverse rib (see Figure 4 and Figure 5)
any rib on the surface of the product other than a 3.21
longitudinal rib overhang
3.11 length of longitudinal or transverse wires projecting
rib height, h beyond the centre of the outer crossing wire in a
sheet of fabric. For twin wire fabric the overhang is
distance from the highest point of the rib
measured from the tangent line of the adjacent
(transverse or longitudinal) to the surface of the core
wires (see Figure 4 and Figure 5)
3.12
3.22
rib spacing, c
length of sheet
distance between the centres of two consecutive
longest side of a sheet of fabric, irrespective of the
transverse ribs measured parallel to the axis of the
bar (see Figure 2) manufacturing direction
3.23
3.13
transverse rib inclination, ¶ width of sheet
shortest side of the sheet of fabric, irrespective of the
angle between the centre line of the transverse rib
and the longitudinal axis of the bar manufacturing direction
(see Figure 2) NOTE Further definitions concerning attestation of conformity
and certification are given in Annex A of this European
3.14 Prestandard.
pitch of twist
distance between two consecutive corresponding
points of a longitudinal rib on the same generatrix
of a twisted bar
6 © BSI 08-1999
ENV 10080:1995
© BSI 08-1999 7
ENV 10080:1995
5.2.1.2 Further processing (straightening, cutting to The wires in one direction (longitudinal or
length and eventually bending) of decoiled material transverse) or in both directions may be twin wires.
produced according to 5.2.1.1 shall only be carried All fabric shall be factory made and machine
out in factories the certification of which has been welded. The joints at the intersections of the
proved (see Annex A). longitudinal wires and the transverse wires shall be
NOTE The processor and manufacturer of coiled material have made by electrical resistance welding to provide
to cooperate closely. This may include the processor submitting shear resistant connections complying with 6.3.5.
samples of current processing to the steel mill to confirm that all
requirements concerning the properties of the straightened Fabric including butt welded wires shall be
material have been fulfilled. Such a procedure does not remove permitted.
the responsibility of the processor to provide material to the
market that satisfies the requirements of the present European
Prestandard. 6 Requirements
5.2.1.3 The manufacturing of reinforcing steel by 6.1 General
re-rolling finished products (e.g. sheet or rails) shall
The properties of the steels B500A and B500B shall
not be permitted.
be as specified in Table 1 for the various product
5.2.2 Welded fabric forms and nominal diameters.
Standard fabric shall be manufactured from wire of
the same steel in both directions.
Purpose made fabric shall be manufactured from
wire of the same steel in each direction.
8 © BSI 08-1999
Table 1 — Properties of reinforcing steels B500A and B500B of various product forms
© BSI 08-1999
2 Steel (grade and category) Name B500A B500B B500A B500B B500A B500B
Number 1.0438 1.0439 1.0438 1.0439 1.0438 1.0439
3 Nominal diameterb (mm) 6 to 16 6 to 40 5 to 16 6 to 16 5 to 16 6 to 16 —
4 Yield strength Re (N/mm2) 500 500 500 500 500 500 Cv; p = 0,95
5 Ratio, Rm/Re 1.05 1.08 1.05c 1.08 1.05c 1.08 Cv; p = 0,90
6 Total elongation at max. (%) 2.5 5.0 2.5d 5.0 2.5d 5.0 Cv; p = 0,90
force Agt
7 Suitability for bending Table 4 Table 4 Table 4 Table 4 Table 4 Table 4
8 Fatigue strength (stress 180 180 180 180 100 100 Cv; p = 0,90
range 2BA) (N/mm2)
9 Strength of welded joints (N) — — — — 0,3 × Re × Ae 0,3 × Re × Ae Min.
10 Permissible deviation from (%) ± 4,5 ± 4,5 ± 4,5 ± 4,5 ± 4,5 ± 4,5 Max.
nominal mass
11 Projected rib area Table 6 Table 6 Table 6 Table 6 Table 6 Table 6 Min.
12 Chemical composition and carbon Table 2 Table 2 Table 2 Table 2 Table 2 Table 2 Max.
equivalent
a
Cv: characteristic value as defined in 3.8
Min.: minimum value
Max.: maximum value
b
Details, see Table 5.
c
Rm/Re = 1,03 for d = 5,0 mm and 5,5 mm.
d
Agt = 2 % for d = 5,0 mm and 5,5 mm.
e
A: nominal cross-sectional area of the wire (see 6.3.5)
ENV 10080:1995
9
ENV 10080:1995
The conditions of testing for which the values of Submitted to axial force controlled fatigue testing in
mechanical properties apply shall be as given in the fluctuating tension range, the product shall
Table 3. withstand at least 2 × 106 stress cycles at a
specified range of stress 2BA fluctuating down from
Table 3 — Conditions of testing the properties a maximum stress Bmax. = 300 N/mm2
Manufacturing and delivery Condition of (0,6 × Re,nominal).
condition of the product testing
(test pieces)
The values for 2BA are given in Table 1
(see also B.6).
1 Produced in straight lengths As delivereda
or agedb 6.3.5 Strength of welded joints
by hot rolling
2 Produced in straight lengths Agedb For welded intersections in fabric, the shearing load
by cold working required to produce failure of the weld shall be not
3 Produced as coil and delivered Agedb less than 0,3 × Re × A, where Re is the specified
in straight lengths characteristic yield strength (500 N/mm2) and
4 Produced and delivered as coil Straightened A (in square millimetres) is the nominal
and agedb cross-sectional area of either
5 Welded fabric Agedbc a) the larger wire at the joint in a single wire
a fabric;
Aged in cases of dispute.
b
Ageing means: heating of the test specimen to 100 °C, b) one of the twin wires in a twin wire fabric (twin
maintaining it at this temperature for a period of minimum 1 h wires in one direction);
and then cooling it in still air at room temperature. The method
of heating is left to the discretion of the producer. c) one of the wires with the larger diameter in the
c
Or as delivered when produced from material according to case of fabric with twin wires in both directions.
line 1.
10 © BSI 08-1999
ENV 10080:1995
6.4 Dimensions and mass 6.4.3.2 The permissible deviation from the nominal
6.4.1 Diameters, cross-sectional area length shall be 0/+ 100 mm. Other tolerances may
be agreed at the time of enquiry and order.
The values for the nominal diameter related to each
steel and product type and the values for the 6.4.4 Coil size
nominal cross-sectional area are given in Table 5. The size of the coils shall be agreed at the time of
6.4.2 Mass enquiry and order.
6.4.2.1 The values for the nominal mass given in 6.5 Surface geometry
Table 5 have been calculated from the values for the 6.5.1 General
nominal cross-sectional area using a density value The steel products covered by this European
of 7,85 kg/dm3. Prestandard are characterized by their surface
6.4.2.2 The permissible deviation from nominal geometry (dimensions, number and configuration of
mass shall be + 4,5 % (see Table 1). transverse and longitudinal ribs) by means of which
6.4.3 Length of bars — bond with the concrete is achieved,
6.4.3.1 The nominal length of bars shall be agreed at — the steels B500A and B500B are identified
the time of enquiry and order. The preferred value (see clause 9).
is 12 m.
Table 5 — Nominal diameters for the several steels and product types, nominal cross-sectional
area and nominal mass
Nominal Product type and steel Nominal cross-sectional Nominal mass
diameter area
Bars Coils Fabric
© BSI 08-1999 11
ENV 10080:1995
6.5.2 Projected rib area Minor deviations from the values given in 6.5.3.2
The projected rib area fR shall be regarded as the and 6.5.3.3 are permitted provided that the
ruling criterion for the bond performance of the specifications for the projected rib area according to
products. The requirements for fR as a function of Table 6 are satisfied.
the nominal diameter are given in Table 6. 6.5.3.2 Transverse ribs
Table 6 — Projected rib area fR 6.5.3.2.1 The transverse ribs shall have a crescent
Nominal diameter fR min. shape and shall merge smoothly into the core of the
mm product (unless the same product properties can be
achieved by other special surface configurations).
5,0 to 6,0 0,039
6,5 to 8,5 0,045 6.5.3.2.2 The projection of the transverse ribs shall
extend over approximately 80 % of the periphery of
9,0 to 10,5 0,052
the product which shall be calculated from the
11,0 to 40 0,056 nominal diameter.
6.5.3 Geometry of ribs 6.5.3.2.3 The rib flank inclination a shall be U 45°;
the ribs shall be radiused at the transition to the
6.5.3.1 General
core of the product (see Figure 3).
The products shall have two or more rows of parallel
6.5.3.2.4 The angle ¶ of rib inclination should be 35°
transverse ribs equally distributed around the
to 75° (see Figure 2).
perimeter with a uniform spacing over the entire
length. Longitudinal ribs may be present or not. 6.5.3.2.5 The height h shall be 0,05d to 0,10d; the
spacing c shall be 0,5d to 1,0d (d: nominal diameter)
(see Figure 2 and Figure 3).
Figure 2 — Rib geometry of steel B500A (a) and steel B500B (b)
(example with two rows of transverse ribs)
Figure 3 — Rib flank inclination a, and rib height h (section A.A from Figure 2)
12 © BSI 08-1999
ENV 10080:1995
© BSI 08-1999 13
ENV 10080:1995
9 Product identification
9.1 Identification of the steel Figure 7 — Example of rib pattern of steel
B500B with four transverse rib series
9.1.1 The steel shall be identified as follows by the
product’s surface features (arrangement of the 9.1.2 The transverse ribs in each of the series shall
transverse ribs). have a substantially uniform spacing.
NOTE The specifications are only based upon the disposition of
the ribs and not the number of rib series.
9.2 Identification of the producer
a) Steel B500A The reinforcing steel producer shall be identified by
a numerical system of normal transverse ribs
Two or more series of parallel transverse ribs
between thickened transverse ribs.
with the same angle of inclination and the same
direction for each series [see Figure 2 a) and The symbol denoting the beginning and direction of
Figure 6]. reading of the identification consists of two
successive thickened ribs.
b) Steel B500B
The producer is identified with two numbers of
Two or more series of parallel transverse ribs.
normal transverse ribs between thickened
One (in the case of two or three rib series) or two
transverse ribs.
(in the case of four rib series) of these series shall
be at a contrary angle to the others — One for the country (between 1 and 9
[see Figure 2 b) and Figure 7]. according to Table 7).
— One for the mill (with two digits between 11
and 99 except multiples of 10). The mark for the
mill contains two groups of normal transverse
ribs (once again separated by a thickened
transverse rib). (See example in Figure 8.)
14 © BSI 08-1999
ENV 10080:1995
© BSI 08-1999 15
ENV 10080:1995
16 © BSI 08-1999
ENV 10080:1995
NOTE When agreed with the certification body, independent A.4.3 Maintenance of full certification
testing for fatigue resistance may be carried out in the producer’s
testing laboratory under the supervision of the certification body. Certification for production is maintained subject
A.3.12 to:
testing laboratory a) satisfactory result of external supervision,
laboratory which measures, examines, tests, b) continuation of the production of the product
calibrates or otherwise determines the families in the defined diameter ranges after full
characteristics or performance of materials or certification was given,
products c) if necessary, implementation of corrective
A.3.13 actions on any non-compliance to meet the
inspection body requirements.
an impartial body having the organization, staffing, A.4.4 Duration of full certification
competence and integrity to perform according to The duration of full certification shall not
specified criteria functions such as assessing, exceed 5 years.
recommending for acceptance and subsequent audit
A.4.5 Renewal of certificate
of producer’s quality control operations and
selection and evaluation of products on site or in At the end of the period of full certification, the
factories or elsewhere, according to specific criteria renewal of the certification will only be subject to
the compliance with the requirements of A.4.3.
A.3.14
external supervision A.5 Factory production control
continuous surveillance, judgement and assessment A.5.1 General
of factory production control under the Factory production control shall cover production
responsibility of a certification body which consists from steel melting through to the despatch of the
of periodic inspections of the factory and of sampling products. In the event of the producer purchasing a
and testing semi-finished product as feedstock, the producer
A.4 Certification for production shall have a procedure satisfactory to the
certification body to ensure that his supplier has a
A.4.1 General
quality system that meets the requirements of this
Assessment of factory production control, which section.
includes external supervision and testing, shall be A.5.2 Sampling and testing
carried out by a certification body acting either with
its own resources or using inspection bodies or For the verification of the standard properties
testing laboratories authorized by it. specified in this European Prestandard, the
following sampling and testing shall be applied.
A.4.2 Certification procedure
A.5.2.1 Bars and coils
Full certification for production of material meeting
the requirements of this European Prestandard is The test unit is the cast or part quantity of a cast.
given for a product family with a defined diameter One test piece per 30 t but at least three test pieces
range after the following steps have been taken: per test unit and nominal diameter are to be taken.
a) application submitted by the producer to a The chemical composition (cast analysis) shall be
certification body accompanied by a technical file determined on each cast by the steel producer. The
and a quality manual; analysis shall permit the verification of the
b) initial assessment by the certification body compliance to 6.2.
leading to the issue of a provisional certificate for A.5.2.2 Welded fabric
production. The provisional certification shall The test unit is the mass of sheets of a maximum
last between 6 months and 12 months; mass of 50 t of the same steel (or steels in the case of
NOTE During the period of provisional certification, the purpose-made fabric composed of different steels in
number of tests per test unit and the frequency of external the two directions) carried out on the same welding
supervision may be increased at the discretion of the
certification body taking into account the experience of the machine.
manufacturer. For the verification of the properties, four test pieces
c) transfer to full certification after the (two for the longitudinal direction, two for the
satisfactory completion of the period of transverse direction) shall be taken from each test
provisional certification. unit. These test pieces can be taken according to the
producer’s choice, either on one sheet, or on different
sheets, provided that different wires are tested.
© BSI 08-1999 17
ENV 10080:1995
The chemical composition (cast analysis) shall have A.5.4 Determination of the long term quality
been determined by the steel producer and shall be level
reported to the fabric manufacturer for each cast. A.5.4.1 Extent of determination
A.5.2.3 Decoiled material In order to determine the long term quality level the
The chemical composition (cast analysis) and the results of tests on all part quantities of the
tensile properties of the material in coil shall have continuous production are to be collated and
been determined by the steel producer and shall be statistically evaluated for Re, Agt,
reported to the processor for each cast. and Rm/Re taking the greatest number of results:
The test unit is 30 t if the material is traceable to — either corresponding to the continuing
cast and 10 t if it is not. One sample of the preceding 3 month operation
straightened material shall be taken per test unit. — or approximately 200 results.
After straightening, the surface geometry shall be A.5.4.2 Evaluation of the results
checked by the processor. Tensile tests shall be
The evaluation is carried out per diameter for bars
carried out for the determination of the long term
and coils and per group of diameters for welded
quality level.
fabric (5 mm and 5,5 mm; 6 mm to 7,5 mm; 8 mm
A.5.3 Evaluation of test results to 10,5 mm; 11 mm and over).
A.5.3.1 The test results shall satisfy the following The following requirement shall be satisfied for Re,
requirements: Agt and Rm/Re:
a) The individual values of yield strength Re shall m p ks U Cv
be equal to or greater than 475 N/mm2. The
average values m of the test unit shall satisfy the where
requirement m is the average value,
m U Cv + a (see note) s is the estimate of the standard deviation of
the population,
where
k is the coefficient listed in Table A.2 for Re
a = 10 N/mm2 for the yield strength R , and Table A.3 for Agt and Rm/Re.
e
a = 0 for the total elongation at maximum Table A.2 — Re — coefficient k as a function of
force Agt and the ratio Rm/Re. a number (n) of the test results [for a reliable
NOTE It is not necessary to assess the mean value m if all failure rate of 5 % (p = 0,95) at a probability
individual values x lie above the specified characteristic of 90 % (1 – a = 0,90)]
value Cv.
n k n k
b) In the rebend test, all test pieces shall fulfil the
requirements of 6.3.3. 5 3,40 30 2,08
c) When testing the strength of welded joints, all 6 3,09 40 2,01
test pieces shall fulfil the requirements of 6.3.5. 7 2,89 50 1,97
8 2,75 60 1,93
d) When testing the projected rib area fR no
individual value shall be less than the values 9 2,65 70 1,90
specified in Table 6. 10 2,57 80 1,89
11 2,50 90 1,87
e) When testing the rib geometry the results shall
meet the requirements according to 6.5.3. 12 2,45 100 1,86
13 2,40 150 1,82
f) When testing the mass no individual value
14 2,36 200 1,79
shall be more than 4.5 % below the nominal value
given in Table 5. 15 2,33 250 1,78
16 2,30 300 1,77
A.5.3.2 Test units which do not conform to the
17 2,27 400 1,75
requirements shall be set aside. In these cases, a
further two samples for each failed sample shall be 18 2,25 500 1,74
taken from the test unit concerned. Provided that 19 2,23 1 000 1,71
the subsequent results comply with the 20 2,21 Z 1,64
requirements the test unit is deemed to comply with
the standard. Where test results continue to be Table A.3 — Agt and Rm/Re — coefficient k as a
unsatisfactory the test unit is rejected and the function of a number (n) of the test results [for
producer shall immediately take the measures
necessary to rectify the fault.
18 © BSI 08-1999
ENV 10080:1995
© BSI 08-1999 19
ENV 10080:1995
The results of external supervision shall be recorded If the three valid test results are equal to or greater
in a supervision report which shall be produced than the specified characteristic value, the batch
within a period of 4 weeks. If the results show that shall be deemed to comply with this European
the production does not conform to the Prestandard.
requirements, appropriate measures shall be taken. If not, the requirements of A.8.2 apply.
The measures will depend on the type and
A.8.2 When A.8.1 is not fulfilled, 10 complementary
significance of the deficiencies noted but will
specimens shall be selected from different bars, coils
include:
or sheets in the batch.
a) warning the producer;
The batch shall be deemed to comply with this
b) intensification of supervision (increase the European Prestandard, if the criterion in A.5.3.1 a)
frequency of testing); is fulfilled.
c) suggestion that the conditions of production be If not, the batch is rejected.
changed;
d) withdrawal of certification. Annex B (normative)
A.7 Delivery documentation and product Methods of testing the properties of
marking reinforcing steel
Reinforcing steels which have been produced in
compliance with the requirements of this European B.1 Chemical composition
Prestandard and subjected to external supervision The methods of determination of the chemical
as described in here shall be supplied with a composition are left to the discretion of the
delivery certificate which contains the following manufacturer. In the case of dispute, the relevant
information. European Standards shall be applied.
The number of this European Prestandard and the B.2 General requirements for the
following: determination of mechanical properties
a) producer works; B.2.1 The tests for the determination of the
b) works symbol or number; mechanical properties shall be carried out in the
temperature range 10 °C to 35 °C.
c) certification body;
B.2.2 Unless otherwise indicated, the tests for the
d) certificate number; evaluation of the mechanical properties of bars and
e) product marking, where appropriate; coils shall be carried out on straight test pieces with
f) nominal diameter; full cross section without machining within the
gauge length.
g) designation of the reinforcing steel;
B.2.3 In the case of fabric, the samples and test
h) quantity supplied;
pieces shall be taken from the fabric in its delivery
i) date of supply; condition or — in the case of internal control — from
j) recipient. a trial sheet which is made to ensure that the
A.8 Verification of characteristic values manufacturing conditions enable the properties to
be achieved.
A.8.1 In the event of sampling and testing on the
market by either purchaser or enforcement agency, B.2.4 The conditions for treating the test pieces are
and where the determination of a property specified given in 6.3.1 (Table 3).
in this European Prestandard as a characteristic B.3 Tensile test
value creates a dispute, the value shall be verified B.3.1 The tensile test shall be carried out in
by selecting and testing three test specimens from accordance with EN 10002-1 taking into account the
different bars, coils or sheets in the batch. indications in 6.3.2 and B.2.
If one test result is less than the specified B.3.2 The class of the testing machine according to
characteristic value, both the test specimen and the EN 10002-2 shall be 1 or better.
test method shall be carefully examined. If there is
a local fault in the specimen or reason to believe that B.3.3 For the test pieces cut from bar or coil the
an error has occurred in the test, the test result specifications according to B.2.2 apply.
shall be ignored. In this case a further single test B.3.4 The test pieces taken from fabric shall include
shall be carried out. at least one welded intersection. Transverse wires,
and the wire not under test in a twin wire sample,
shall be cut off without damaging the wire under
test.
20 © BSI 08-1999
ENV 10080:1995
B.4 Determination of total elongation at Clause 6.6.3 of the present European Prestandard
maximum force applies for the angle of bending and rebending and
B.4.1 General the mandrel diameter.
The total elongation at maximum force Agt shall be B.6 Fatigue testing
determined either by B.6.1 General
— direct measurement of the total elongation at Clause B.6 specifies some principles of the fatigue
the maximum force by means of an extensometer testing of ribbed reinforcing steel. The test shall be
or by carried out in air as an axial force controlled test in
— direct measurement on the test piece after the fluctuating tension range (see Figure B.6).
fracture. B.6.2 Test pieces
In the case of dispute the extensometer method a) In the case of bars and coils, straight test pieces
shall be deciding unless otherwise agreed between without reduction of section by machining shall
the parties. be tested (see B.2.2).
B.4.2 Execution of the tests b) In the case of welded fabric the test piece shall
The tests shall be carried out in accordance with contain at least one welded intersection within
ISO 10606. the gauge length. The thicker wire shall be
NOTE The following European Standards (see also clause 2)
tested.
correspond to the normative references given in ISO 10606: B.6.3 Test method
EN 10002-1: ISO 6892;
EN 10002-2: ISO 7500-1;
The test shall be carried out in a pulsator under load
EN 10002-4: ISO 9513. control. The frequency of cycles shall be 1 Hz
to 200 Hz.
B.5 Rebend test
The test shall be continued until 2 × 106 stress
The rebend test shall be carried out according to
cycles have been completed or the test piece fails
ISO 10065.
(see 6.3.4).
© BSI 08-1999 21
ENV 10080:1995
B.7 Measurement of rib geometry The second summand applies only for cold-twisted
B.7.1 Height of transverse ribs bars and shall only be taken into account up to a
value of 30 % of the total value of fR.
The height of transverse ribs (h) shall be measured
with an instrument of an accuracy of 0,01 mm for In this formula
each row of ribs at the point where the rib height is
greatest (see 3.11).
B.7.2 Spacing of transverse ribs
The spacing of the transverse ribs (c) shall be is the area of longitudinal section of a rib
determined from the length of the measuring (see Figure B.8);
distance divided by the number of the rib gaps in hs is the average height of any portion of a
between. transverse rib of length %l subdivided into p
The measuring distance is deemed to be the interval segments;
between the centre of a rib and the centre of another ¶ is the angle of inclination of the ribs to the
rib on the same side of the product determined in a bar axis, in ° (degrees);
straight line and parallel to the longitudinal axis of d is the nominal size of the bar, in mm;
the product. The length of the measuring distance
c is the spacing of the transverse ribs, in mm;
shall be
k is the number of rows of transverse ribs on
— at least 10 rib gaps for non-twisted products,
the circumference;
— one pitch length for cold-twisted products. m is the number of transverse rib inclinations
B.8 Calculation of the projected rib area fR per row;
B.8.1 The projected rib area fR of ribbed reinforcing i is the number of longitudinal ribs;
steel is defined by the following formula: h1 is the height of the longitudinal ribs, in mm;
j·d is the pitch for cold-twisted bars (j = 8 to 12,
see 6.5.3.3.2);
.. (n); (n, l) are variables.
22 © BSI 08-1999
ENV 10080:1995
B.8.2 For internal control by the producer, fR may The length of the test piece shall be at least 400 mm.
be calculated using the following approximation The length shall be measured to the nearest 1 mm
formula (which is only applicable for non-twisted and the actual mass shall be determined in
bars): grammes with an accuracy of three digits.
fR = ¾ · h/c NOTE The determination may be carried out with tensile test
pieces with a length U 20d, minimum 200 mm. For fabric, the
where crossing wire(s) should be carefully cut before weighing.
¾ is a constant which shall be determined by B.10 Determination of strength of joints in
the producer on the basis of the formula welded fabric
given in B.8.1 and which has to be confirmed The test shall be carried out according to ISO 10287.
by the certification body according to A.3.2;
NOTE EN 10002-2 (see clause 2) corresponds to ISO 7500-1
h is the maximum height of the transverse ribs referred to in ISO 10287.
(see 3.11);
c is the rib spacing (see 3.12).
B.9 Determination of the deviation from
nominal mass
The percentage deviation from nominal mass shall
be determined from the difference between the
actual mass of the test piece as weighed and its
nominal mass according to Table 5.
© BSI 08-1999 23
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List of references
© BSI 08-1999
DD ENV
10080:1996
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