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Trends in greenhouse farming technology: A review

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Trends in greenhouse farming technology: A review


Ifechukwude lsrael Ahuchaogu 1*, Okhionkpamwunyi Precious Ehiomogue 2 and Uwana Iniobong Udoumoh1
1
Department of Agricultural and Food Engineering, University of Uyo, P. M. B 1017, Uyo, Akwa Ibom State, 52003 Nigeria.
2
Department of Agricultural and Bioresources Engineering, Michael Okpara University of Agriculture, Umudike P. M. B. 7267
Umuahia, Abia State, Nigeria.*e-mail: israelahuchaogu@uniuyo.edu.ng, israelahu2010@gmail.com

Received 11 January 2022, accepted 20 March 2022.

Abstract
The quest for food security and sustainability has generated a new trends towards the purpose and use of the greenhouse farming technology. For the
developed world, there is an increase rate of research and development of new trends involving greenhouse technology. The scenario is a well far cry
from what is obtainable in the developing world, Africa and Nigeria in particular. The various advantages presented by greenhouse farming technology
is grossly underutilized by developing world. This study is focused on reviewing the various types of greenhouse (GH) in existence, present research
trends in GH technology, adaptable irrigation type for GH farming, design criteria for GH, trends in smart GH farming. The reviewed literature will
bring to fore what has been done regarding GH farming and open up large range of areas where research gaps abound while exposing the deficits in the
developing world. Harnessing the huge advantages presented by willingly and vigorously engaging in GH farming technology will to mitigate hunger
and adverse food security thereby meeting, at least, one of the sustainable development goals of United Nations. In addition, the inclusion of
Information Technology (IT) and Internet of Thing, robotic agriculture and adaptation of GIS and farm site mapping, etc has proven from literature
that is the way to go in other to make food sufficiently available, reduce risk, waste as well as drudgery encountered in traditional GH farming.

Key words: Greenhouse, agriculture, microclimate, irrigation, smart agriculture, intelligent greenhouse.

Introduction
Greenhouse (also called glasshouse, hothouse, screen house, cool greenhouse, the nighttime temperature fall to about 7 – 10oC.
shade house and crop top structure) is a system for modification Among the plants that thrive in cool greenhouse are azaleas,
and management of environmental factors that allows plants to be cinerarias, cyclamens, carnations, fuchsias, geraniums, sweet
grown in suitable climates that may not be well suited for their peas, snapdragons and various types of bulbous plants like
growth and development. In brief, a greenhouse farming optimizes daffodils, irises, tulips, hyacinths and narcissi. A warm greenhouse
growing conditions and protects the crops from extreme weather has nighttime temperatures of 10–13oC. Begonias, gloxinias,
events, pests and diseases and enables effective crop African violets, orchids, roses and many kinds of ferns, cacti and
managements. In the 17th – mid 19th century, greenhouses were other succulents are adaptable to such temperatures. In the
commonly made of brick or timber with normal proportion of window tropics, greenhouse has nighttime temperature of 16–21oC, variety
space and some means of heating1, 2. Greenhouses are important of palms and orchids can be grown 3. Greenhouse farming is a
in agriculture, horticulture and botanical science 1, 3. The modern broad term that involves various types of sheltered structures.
greenhouse is usually a glass or plastic enclosed frame structure, Important elements that are associated with this type of farming
used for the production of fruits, vegetables, flowers and any include shape of the structure, lifespan, cover material, size of
other plants that require controlled environment for survival. the farm and level of farm management technology. Each
Components such as cover materials, climate-control systems, and greenhouse structure is inclusive of aspects that react differently
irrigation and fertilization equipment are regularly evaluated by then and to other management aspects. These include: the amount
growers, designers and researchers, to improve their efficiency, of sunlight, the amount of natural ventilation, the size of the farm,
lower inputs, and reduce undesired environmental effects1-3. There heating requirements, condensation run-off, efficiency of
are different types of greenhouses, however, polyethylene or materials and costs1, 2.
polyvinyl, fiberglass, plastic films, transparent and translucent are In this review, the effects of greenhouse gas emission, its effects
commonly used as cover materials while the frame structure could on the environment as well as the drying mechanism of
be made of aluminium, galvanized steel or such woods as redwood, greenhouses (GH) are out of the scope of this study. Objectively,
cedar or cypress. A greenhouse can become too hot or cold, some emphasis is strictly on greenhouse for farming purposes; their
type of ventilating system is usually needed to provide optimum developmental evolution over the years and current trends in the
environment for growth and production of given plant. The plants utilization of greenhouse for food security and sustainability.
cultivated in greenhouses fall into several broad categories based Published articles (literature) ranging between years 1989–
on their temperature requirements during nighttime hours. In a 2020, over three decades, were downloaded and used for review.

Journal of Food, Agriculture & Environment, Vol.19(2), April 2022 69


The downloaded literature were sorted out and categorised into 0.01. Mijinyawa and Osiade 17 again conducted a survey in Oyo
those that reported on the origin of greenhouse (GH); type of State aimed at establishing the present status of the use of
existing GH; general research trends in GH development; adaptable greenhouse in the region. Infrequent research activities, prohibitive
irrigation type for GH farming; design criteria for GH and trends in cost of construction and maintenance were among reasons given
smart GH. for the abandonment of most of the greenhouse studied in the
region. The introduction of greenhouses in crop production was
Types of Greenhouse (GH) concluded to be one of the ways of combating the effects of
Classification and types of GH (Fig. 1) is done based on different climate change on crop production. Ale et al.18 designed and
parameters such as: cost investment, shape of GH, roof of GH, constructed a greenhouse for the evaluation of the performance
utility of GH, GH construction materials, GH covering materials, of okra in the Sahel region of Ondo State, Nigeria. The evaluation
GH cladding materials, GH climate control mechanism, etc,2, 4-9. process was carried out in the dry season to determine the effects
The type and size of GH is a function of location, use, climate, of greenhouse and liquid organic fertilizer on the performance of
purpose, topography, soil characteristic, water quantity and okra. Results revealed that greenhouse has potential to improve
quality, labour availability affects the choice of GH, etc1, 3, 10-14. the growth performance okra while inorganic fertilizer has no
In Nigeria, the use of greenhouses is still obscured and probably significant influence of the yield of okra fruit.
restricted to farms in research institutions like International Omobowale and Sijuwade19 opined that greenhouse cultivation
Institute for Tropical Agriculture (IITA), Obasanjo farms, etc. or is highly influenced by the microclimate, which affects plant
in the universities/research institutions. Crops planted for study growth and development. Shading is an option for ensuring a
are protected from extreme weather conditions that affect their relatively cool environment within tropical greenhouses which
growth while crops’ environments are better managed to reduce tends to heat up due to intense solar radiations. The study 19 was
the harmful effect of pest and diseases, therefore, these plants aimed at comparing the microclimate between a partially shaded
can be grown and made available throughout the year. greenhouse and unshaded one with respect to its effect on the
Greenhouses are classified as either domestics, plastics or crops. Cucumber (Cucumis sativus) and okra (Abelmoschus
commercials, in Nigeria 14. esculentus) were grown in two greenhouses during the dry season
of early 2018. One greenhouse was shaded with white coloured
high-density polythelene film at the roof level while the other
greenhouse was left unshaded. Both greenhouses were naturally
ventilated. Results showed that shading had a positive effect on
the growth compared to the okra parameter observed in the
unshaded greenhouse as there was significant difference in the
leaf length, leaf breadth, stem girth, plant height and yield (3.71+0.58
and 2.56+1.21 t/ha for shaded and unshaded, respectively) at P<
0.05. There was significant difference in stem height of cucumber,
as well as the incoming solar radiation at P < 0.05. Partial shading
Figure 1. Primary components of a typical greenhouse 1. had minimal but positive effect on the crops.
Omobowale20 reported that sustainable agriculture is critical
The use of irrigation technology in farming in Nigeria, especially towards paving a way for year-round production and supply of
in the southern region is very limited compared to the northern food. Cultivation of fruits and vegetables is vital due to high
region. Irrigation technology still remains the available option to demand and nutritional values it provides to consumers. The rising
supplement natural rain-fed agriculture. However, the choice of a global population especially in developing countries requires other
particular irrigation system is affected by factors like climate, alternatives for sustainable crop production. To this, cultivation
topography, soil characteristics, water quality and quantity 8, 13. in controlled environments using functional and durable
greenhouse structures presents an option. A low-cost greenhouse
GH Development and Utilisation was designed and constructed in Ibadan, Nigeria using locally
In Nigeria and elsewhere, greenhouse farming is the business of available materials and evaluated 20. Afrormosia wood was used
working on and managing the growing of crops and plants inside in constructing the frame while polyethylene of 2.5 mm thickness
a greenhouse. Akpenuun and Mijinyawa15 worked on split-gable was used as sheathing material for the walls. The floor which
greenhouse developed for tropical conditions and equipped with covered an area of 24 m2 was made of porous concrete of batching
humidifiers and circulating fan for climate control. The work was mixture 1:4 (cement to gravel) while the wall was 4 m high.
carried out at Ilorin town in Ilorin-South Local Government of Ventilation was passive with a vent area equal to 25% of total
Kwara State, Nigeria. Five varieties of Irish potato were cultivated surface area; made up of 20% at the wall area and 5% as the roof
in- and outside the greenhouse in two rainy and dry seasons. vent. The roof was pitched at a 18° slope to allow easy drainage of
Three seedlings of each variety were planted with 10 replicates rain water. Sweet pepper (Capsicum annuum, Cabernet) seeds
using Completely Randomised Design (CRD). They concluded procured from Burpee Seeds USA were cultivated with the aid of
that climate data and yield in and outside the greenhouse differed planting pots within the greenhouse in comparison with those
significantly. In trying to establishing the potential of a greenhouse planted in the open field for a duration of eight weeks. The
(GH) for the production of crops like Irish potato in the tropics, evaluation on crop growth and yield parameters correlated with
Akpenuum and Mijinyawa16 showed that the yield and growth solar radiation, temperature and relative humidity in the greenhouse
data in and outside the greenhouse were significantly different at and ambient environments, respectively, using randomized

70 Journal of Food, Agriculture & Environment, Vol.19(2), April 2022


complete block design. Data were subjected to descriptive and costs) and passive climate control (characterized by limited yields,
correlation analysis. Peak temperature and RH were 31.1°C and good quality in limited periods, irregular production and low
91.1%, respectively, within the greenhouse in comparison with costs).
29.7°C and 89.7%, respectively, outside. Peak solar radiation was There are numerous options available to greenhouse operators
413.4,W/m2 in the greenhouse compared to 690.3 W/m2 in the to minimize or eliminate risks related to locating greenhouse in
ambient. Growth parameters showed that the crops in the temperate, subtropical and tropical climate zones, environmental
greenhouse performed optimally when compared with plants in modification techniques. The techniques are broadly categorized
the open field with a yield of 18.1 t/ha in the greenhouse with no- into: greenhouse design (shape, dimensions and roof
yield recorded in the open field. Utilization of greenhouses in configuration), reducing solar load through shading and venting,
crop cultivation can help to mitigate the problem of food shortage20. forced air circulation and evaporative cooling5.
The scope of greenhouse in agricultural engineering FAO7 listed the factors to be considered in selecting the location
(cultivation, drying and space heating) was studied by Kumar et of a greenhouse to include: topography, soils, windbreaks, water
al.12. They agreed that greenhouse provides control environment supply and quality, electricity, roadways and labour force. Two
for high value crops like flowers, medicinal plants, etc. They also basic design of greenhouse exists, namely the Quonset and the
agreed that crops grown inside greenhouse are healthy and give A-frame. The Quonset is based on an arched roof that permits
better experimental results. They pointed out that latitude and stresses on the structure to be efficiently transferred to the ground.
crop requirements are two factors that the design of greenhouse Quonset greenhouses are normally available in two basic designs7.
depends on. Different heating and cooling arrangements could FAO7 also listed greenhouse design parameters to include light,
be done inside a greenhouse depending on crop requirements. design load, foundation, orientation, size, and heights. The
They further emphasized that drying of crops, fruits and medicinal structural materials can be grouped into floors, frames and
plants inside a greenhouse helps in reducing postharvest losses. coverings. Floors may be constructed of porous concrete, Portland
Brian et al.11 opined that low cost design greenhouse and its cement, gravel or compacted clay covered with a strong
innovation have the potential to contribute to increased food polypropylene fabric.
security, particularly in areas where global climate change is
creating additional variability in local weather patterns. They General Research Trends in GH Technology
described the preliminary design of a greenhouse that uses open There are different relevant lines of research related to different
source control systems. This takes advantage of the decreasing aspects of greenhouse farming. This includea: use of water for
cost and size of sensors to automate systems that have the irrigation in GH, design of optimum GH structures, conserving GH
potential to increase the efficiency and yield of greenhouses. soil in the best growing condition, energy consumption of the
Sabin et al.21 verified the greenhouse roof-covering-material system (GH) as a whole, climate control within the GH facilities,
selection using the finite element method (FEM). Heating, pest control within the GH facilities, etc,22-29. Research trends tend
ventilation, and air conditioning (HVAC) were used to control the towards the followings - the use of photovoltaic greenhouse (PVG)
situations. The covering materials of several conventional to increase crop production and adaptability, benefits of
greenhouses are manufactured using polyethylene, which exhibits microclimates for optimizing GH environmental control, sitting of
a limitation with respect to temperature control for ensuring optimal GH as a function of orientation, light direction and ventilation,
plant growth. Conducting the experiment using three different good site selection, hydroponic and traditional, dynamic
covering material configurations, obtained results were verified integration of a greenhouse management system and an
using FEM. Castilla and Baeza9 held that site selection is a key environment information acquisition system can supply sufficient
factor for profitable and sustainable greenhouse production. They information for good control strategies and for decision-support,
emphasized that the main factors determining location and site reliable model development to predict and control the microclimate
selection of a greenhouse production area are: cost of production, of greenhouse, the use of energy to evaluate the sustainability of
quality of produced yield, and transportation cost to markets. greenhouse systems 22-29.
During the warm season, especially in the Mediterranean and The use of energy to evaluate the sustainability of greenhouse
tropical areas, where there is high solar radiation and the systems leads to management recommendations to increase the
temperature exceeds the recommended maximum threshold level, sustainability of production in these systems 26. Four greenhouse
the greenhouse effect has an adverse impact on the microclimate systems one each for cucumber, tomato, bell pepper, and eggplant
and crop performance. Solar radiation is the main climate parameter production, located in Jiroft city, Iran, were evaluated using energy
needed to evaluate the climate suitability of a region for protected sustainability indices. To accomplish this study, 56, 31, 19, and 12
cultivation. Other climate parameters, such as soil temperature, greenhouses were selected for cucumber, tomato, bell pepper, and
wind, rainfall and air composition (humidity and CO2), influence eggplant production, respectively. Analysis of twelve energy
to a lesser degree the evaluation of climate suitability 9. They indices and a study of the social characteristics of the producers
opined further that the following varieties of factors must be using Analytic Hierarchy Analysis (AHA) showed that the
considered in locating a greenhouse: yopography, microclimate, sustainability of the cucumber production system was greater
and protection from cold wind; irrigation water, soil characteristics, than that of the other three systems. The calculated unit energy
flooded areas, air pollution, expansion, labour availability, values for economic yield (UEVE) generally indicated that
communications network and orientation. greenhouse systems were at least 100 times more sustainable than
Two greenhouse models were identified by Montero et al.10 open farm systems for the production of different products,
which were the active climate control (characterized by high yields, primarily because of drastically reduced soil erosion. The highest
good quality almost all year round, regular production and high (5.10E+04 sej J-1 [4.96E+04, 5.25E+04]) and lowest (7.27E+03 sej

Journal of Food, Agriculture & Environment, Vol.19(2), April 2022 71


J-1 [7.09E+03, 7.45E+03]) UEVE values were calculated for the bell Localized irrigation is usually comprised of drip, micro-jet (jet
pepper and cucumber systems, respectively. Therefore, selection spray) and micro-sprinkler irrigation while the advantages of
of a plant with more potential to use free local environmental localized irrigation system over others include: reduction in the
energy, higher yield, and more efficient use of labor will lead to evaporative component of evapotranspiration, reduction in weed
greater sustainability of greenhouse vegetable production growth due to limited wetted areas, penetration of water into
systems. Sustainability can also be increased by paying attention problematic soil is improved by the slow rate of water application,
to the sociotechnical characteristics of the producers, the use of and localized irrigation is considered as a water-saving technology.
technologies to reduce non-renewable inputs to the greenhouse The probable disadvantages of the system include it’s being prone
building, and by reducing the proportion of non-renewable inputs to clogging because of very small aperture of the water emitting
used overall 26. devices, movement of salts to the fringe of wetted area of the soil
Yilmaz, et al.30 examined the current status of the Turkish which may cause salinity problems through the leaching of salts
greenhouse industry and highlights issues important for its by rain to the main root volume, the lateral lines can be damaged
competitiveness. The greenhouse industry was reported to be by rodents, dogs and other animals in search of water, not
the fastest-growing segment of agriculture in Turkey, mainly economical for the crops with very high population density due
because of favourable climatic conditions. However, in recent years to large numbers of laterals and emitters required 8, 34, 35.
the greenhouse industry has been forced to adopt an increasingly Greenhouse crops are irrigated by means of applying water to
competitive place in the market. The competitive market the media surface through drip tubes or tapes, by hand using a
environment for greenhouse produce does not necessarily provide hose, overhead sprinklers and booms or by applying water through
growers with any assurances about sales volume, a sufficient the bottom of the container through sub-irrigation, or by using a
price, or favourable financial outcome. Currently, greenhouse combination of these delivery systems 24, 36-38. Some of the results
operators in Turkey are faced with problems such as declining from irrigating greenhouse crops include: that maximum yield of
crop prices, price fluctuations based on over-supply, poor market roselle grown under irrigation could be attained with a weekly
systems and sales uncertainty, and lack of grower cooperatives. irrigation interval and a gross application depth of 188 mm; micro
These problems have resulted in income uncertainty and market irrigation system is the best way for watering plants in a polyhouse
risks for greenhouse operators. In addition, strong dependency as per the daily needs and the stage of the crop; rockwool or
on imported inputs and excessive use of chemicals are other perlite media receive water from individual emitters placed at the
weaknesses of the Turkish greenhouse industry30. base of each plant enabling that each plant is irrigated from a
A real-time environment information acquisition system is short; sensors and controllers are used for controlling climatic
essential if models and vegetable-crop information are to be parameters automatically inside hi-tech greenhouses 24,36-38.
integrated with a greenhouse management expert system for good
decision making 31. The designed greenhouse management expert Design Criteria for GH
system has four functional modules: (1) cultivation techniques, Different researchers use different design parameters as a
(2) pest and disease diagnosis and prevention, (3) nutrient yardstick (baseline) for the design of GH. Such baseline factors
deficiency diagnosis and fertilisation, and (4) environment control. could be cost of construction, local climate and bioclimate
The hardware and software of the environment information requirements of the site, construction materials availability,
acquisition system were incorporated into the expert system, purpose of research, type of GH desired to be constructed2, 38-40.
which also offers a multi-interface for sensors and is easily extended The cultivar growing technology under the low cost greenhouse
and maintained. Implementation was accomplished with the whole is assuming an important role in Indian agriculture (and many
system to ensure its reliability and applicability for expert system, parts of world) in the future years. Some presented suggestions
on-line decision making. A dynamic integration of a greenhouse and options for designing and operating a greenhouse for
management system and an environment information acquisition vegetable production in perlite or rockwool. The local climate and
system can supply sufficient information for good control the bioclimatic requirements of the species to be cultivated, once
strategies and for decision-support. the proper site has been selected, is a necessary influencing factor
to choose the cladding material, the type of structure and the
Adaptable Irrigation Type for GH farming architectural shape of the greenhouse 2, 38-40.
For an effective irrigation delivery, the design must consider
parameters such as available moisture, root zone depth, allowable Trends in Smart GH/farming
moisture depletion, net peak water requirements, irrigation Globally, farming generally and GH farming in particular evolved
frequency and cycle, and irrigation efficiencies in order to calculate from the traditional farming system to exploring the application of
the design32, 33. The maximum amount of water to be supplied has Internet of Thing (IoT) in the agricultural sectors - smart agriculture.
to be determined using factors such as soil type, root depth and Various sensors which aid IoT and agriculture, their applications,
the irrigation method. Three simple methods in determining challenges, advantages and disadvantages are now being
irrigation schedules are plant observation method (including researched into for agricultural sustainability, food security and
determination of soil moisture content using gypsum blocks, resource optimisation. Development of smart greenhouse models,
tensiometers and neutron probes), estimation method and simple which helps the farmers to carry out the work in a farm
calculation method. Determination of irrigation schedule for a automatically without the use of much manual inspection. The
given crop could be based on the total growing period, based on use of artificial intelligence (AI) in GH, is called intelligence
the months of peak irrigation, or based on a combination of the greenhouse for food production. Thus, the current trends of
two schedules above. research in smart farming/GH includes the use of drones, robotic

72 Journal of Food, Agriculture & Environment, Vol.19(2), April 2022


agriculture/farming, application of GIS and farm/GH site mapping 6
Cox, D., Clifton, N., Bartok, J. W. and LaScola, T. 2010. Massachusetts
for sustainable food production41-47. The application of IoT, robots, Greenhouse Industry Best Management Practices Guide. UMass
AI, GIS and site mapping to GH agriculture/farming and extension. Massachusetts Department of Agricultural Resources, pp.
hydroponics (soilless farming) are the new trends in GH farming 1– 2.
7
Mrema, G. C., Gumbe, L.O., Chepete, H. J. and Agullo, J. O. 2011.
with a robust chances of improving and increasing crops yields
Rural Structures in the Tropics. Design and Development. FAO, Rome,
and eliminating human interference and drudgery for sustainable pp. 343–350.
food production and security 41-47. 8
Arora, K. R. 2012. Irrigation, Water Power and Water Resources
Engineering. Standard Publishers Distributors, Delhi, pp. 1010 -1051.
Recommendations and Conclusions 9
Castilla, N. and Baeza, E. 2013. Greenhouse site selection. In
Greenhouse technology in agriculture for research and commercial Baudoin,W., Nono-Womdim, R., Lutaladio, N., HoddeGood, A.,
production purposes has been in existence and continues to be Castilla, N., Leonardi, C., De Pascale, S. and Qaryouti, M. (eds).
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Paper 217, pp. 21–34.
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Montero, J. I., Teitel, M., Baeza, E., Lopez, J. C. and Kacira, M. 2013.
with the appropriate irrigation systems in the study and production Greenhouse design and covering materials. In Baudoin,W., Nono-
of any selected crop(s). Definition of greenhouse and the required Womdim, R., Lutaladio, N., HoddeGood, A., Castilla, N., Leonardi,
optimum operational environments were discussed in line with C., De Pascale, S. and Qaryouti, M. (eds). Agricultural Practices for
greenhouse development and utilization in Nigeria and globally. Greenhouse Vegetable Crops: Principles for Mediterranean Climate
Types of existing greenhouses, classifications, component parts, Areas. FAO Plant Production and Protection Paper 217, pp. 35 – 64.
materials used for it construction, etc were reviewed. GH
11
Groener, B., Knopp, N., Korgan, K., Perry, R., Romero, J., Smith, K., Stainback,
development and utilization globally and within Nigeria in A., Strzelczyk, A. and Henriques, J. 2015. Preliminary design of a low-cost
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Technology: Science, Systems and Global Impact 2015. Procedia
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Kimura, K., Yasutake. D., Kaikawa, K. and Kitaro, M. 2020.
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who may be interested in commercializing the production and 13
Waller, P. and Yitayew, M. 2016.Irrigation and Drainage Engineering.
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Akpenuun, T. D. and Mijinyawa, Y. 2020. Impact of a split-gable
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greenhouse microclimate on the yield of Irish potato (Solanum
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under tropical conditions using potato (Solanum tuberosum) as the
Acknowledgements test crop. Acta Technologica Agriculturae 2, Nitra, Slovaca Universitas
This is to sincerely appreciate and acknowledge the vital role Agriculturae Nitriae, pp. 56–62.
played by year five (500 Level) students of Department of
17
Mijinyawa, Y. and Osiade, G. I. 2011. The status of greenhouses
Agricultural and Food Engineering (Soil, Water and Environmental utilization in Oyo State, Nigeria. Journal of Emerging Trends in
Engineering and Applied Sciences (JETEAS) 2(4):561–566.
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Ale, M. O., Akinyoola, J. A., Fawohunre, A. J. and Aderibigbe, A. T. B.
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