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SNK RB-F series MC
SNK RB-F series MC
jp
SHIN NIPPON KOKI CO.,LTD.
Head Office and :500-1, Takao 2-Cho, Minami-ku, Sakai, Osaka
Shinodayama Factory TEL : 81-72-271-1201 FAX : 81-72-273-5594
SNK Gmbh
Head Office :Daimlerstrasse 18, 73037, Goppingen-Ursenwang, Germany
TEL : 49-7161-99919-0 FAX : 49-7161-99919-9 Certified to ISO 9001
(Quality Management System)
Certified to ISO 14001
(Environmental Management System)
■ The content of this catalog may be subject to change due to products improvement without notice.
■ The products described in this catalog are subject to regulation under Foreign Exchange and Foreigh Trade Law.
■ The export of the product is subject to the confirmation of its export permit under the same law.
RB300Q <02191000T>
Bridge Type 5-Axis Machining Center
RB-F series
3,000mm~10.000mm
Table width (Y)
1,500mm~3,500mm
Automotive Aerospace General Machine Shipbuilding
Construction Steel &
Machine Heavy Electric Semi Conductor Other Materials
02
Continuous 5-axis machining center flexible to any kinds of work shape
High-rigidity continuous 5-axis spindle head capable of cutting materials such as from steel,
aluminum to titanium
Software that makes a difference in productivity
Equipped with chip scattering prevention cover for continuous 5-axis machining (Optional)
03
RB-F
Bridge Type
5-Axis
Machining Center
Motor
Helical gear
Spring
Helical gear
B axis:±95° Pre-load
450mm
450mm
04
Intensive capability
Desired inclination, reduction of the number of times of setups, tooling cost reduction
Machining with one setup without using inclined jig Tooling cost reduced by eliminating special tools Reduction of the number of
times of setups permits
reduction in machining time,
machining accuracy to be
maintained in multi-face
machining with one chucking,
and reduction of jigs and
Inclination jig tooling cost.
Milling without using the tool edge point at zero circumferential velocity
【 S45C 】
Spindle speed Feeding speed Depth of cut Width of cutting Chip discharge amount Motor power
Tool
min-1 mm/min mm mm cc/min kW
φ200 milling cutter (12 blades) 350 900 2.5 140 315 10.3
φ160 milling cutter (7 blades) 500 1,500 3.0 125 563 18.5
φ125 milling cutter (7 blades) 500 1,800 2.5 100 450 16.7
φ100 milling cutter (6 blades) 500 858 5.0 80 343 18.5
【 FC200 】
Spindle speed Feeding speed Depth of cut Width of cutting Chip discharge amount Motor power
Tool
min-1 mm/min mm mm cc/min kW
φ125milling cutter (7 blades) 500 2,200 3.0 100 660 18.5
※The cutting conditions in the catalog may vary depending on the conditions of tools, rigidity of workpieces, clamping condition, etc.
05
RB-F
Bridge Type
5-Axis
Machining Center
(Optional)
8,000min-1 spindle
(Optional)
10,000min-1 spindle
06
Enabling high-speed spindle suitable for aluminum machining to be installed
■ 15 kW spindle that demonstrates full power (55/50 kW) at 10,000 min-1
or higher and permits MRR. 5,000 cc/min
■ Enabling a long tool to be used with the spindle nose of ISO No.50
■ Spindle structured to support low-speed torque and
thrust load permits drilling and tapping
The angle head can be installed in the magazine and The spindle through coolant tool and speed-up attachment can be installed in the magazine
changed through automatic tool change (ATC). and changed through automatic tool change (ATC).
Gauge line
Block position
The detent block for angle head is The spindle through coolant tool block is prepared at the tip of the spindle head.
attached to the tip of the spindle head. This block is also used as the block for speed-up spindle.
07
RB-F
Bridge Type
5-Axis
Machining Center
Accuracy
Round column structure that ②
④
serves to maintain high-accuracy.
A horizontal cross section of round column has complete symmetrical heat distribution. ③
There is no learning in the column's central axis due to changes in ambient temperature;
helping maintain machine accuracy and high precision machine. ①
Actual 62-hours thermal displacement test results TDC automatically offsets thermal distortion around machine table that typically occurs under variable
Ambient temperature variation:7.5℃ temperature environments. TDC estimates thermal displacements of X, Y and Z axes by gathering
Automatic thermal displacement offset
:X axis 16µm/Y axis 14μm/Z axis 14μm
ambient and machine temperature for realtime compensating.
※Actual data shown, actual results may vary.
08
Voluntary surface machining software, Tool position compensating software (Option)
Voluntary surface machining software (Option) Tool position compensating software (Option)
The programmer can create programs without The programmer can create programs without worrying
regard to the inclined surfaces. about B and C axis rotating angles or tool length.
Progr
am co
ordina
te sys
tem
Simplified Z and W axes programing Automatic interference check for cross rail (W axis)
In the Z axis stroke is insufficient for the necessary When machining the lower surface of the tall workpiece,
travel when a program is generated, this function the lower end of the cross rail might interfere with the top
allows the deficiency to be automatically covered by surface of the workpiece.New 5-face machining software
the W axis, thereby both Z and W axes are used to checks interference by setting the workpiece height.
cover the entire necessary movement.
09
RB-F
Bridge Type
5-Axis
Machining Center
The work coordinate system can be easily set by interactive menu using
spindle prove.
※Automatic alignment function is required.
Touch-type Laser-type
Risk avoidance
Cutting load constant control function (adaptive control) (standard)
10
Application for Visualization
Intelligent PC (optional)
It enables to support operation status check, and the maintanance and analysis data from a history records.
・Data monitoring function : Gathering data to be used for analysis.
・Operation result display function : Machine operation status can be monitored on the PC.
・History record saving function : Histories associated with operation and alarm will be saved
automatically. In-house
LAN
・Consumables management function : Indicating timing for replacing oil/grease.
・E-mail function (Optional) : Information such as end of operation and alarm stop will be
notified by an E-mail.
Si-Utility (optional)
DCS is SNK's original high-speed and high-precision control developed for die and mold machining.
DCS allows machining center to accelerate or decelerate maximum performance for 3D surface machining.
DCS actualizes further improvement of surface quality and productivity.
Slow Fast
PUMANET (optional)
・NC data program conversion : Actualize high-speed machining with automated acceleration
and deceleration of feedrate by giving optimum speed data to the all NC data lines.
・Machining time calculation : Machining time associated with die and mold workpieces, which
require a lot of acceleration/deceleration,can be accurately estimated, thereby enabling an efficient process plan to be created.
11
RB-F
Bridge Type
5-Axis
Machining Center
■Main Specifications
Spec. items RB-150F
Positioning accuracy mm
Accuracy
Repeatability mm
Machine total weight (Standard machine) kg 34,000
Required electric power KVA
Compressed air blow rate Nl/min
CNC -
■Standard Accessories
●ATC (40-tool storage capacity) ●Slideway cover (for X, Y, and W axes) ●Handrail on crossbeam
●Coolant device (Flood coolant:180L) ●Work light (LED) ●Foundation leveling device
●Additional three datum slots on table in X axis direction ●Ladder ●Three-lamp flashing light
12
Black letters indicated standard, blue letters indicated options, the inside of < > is APC specification.
1,450 1,700 1,950 1,450 1,700 1,950 1,700 2,050 2,300 1,700 2,050 2,300
〈1,200〉 〈1,450〉 〈1,700〉 〈1,200〉 〈1,450〉 〈1,700〉 〈1,450〉 〈1,800〉 〈2,050〉 〈1,450〉 〈1,800〉 〈2,050〉
●Cycle completion total shutoff function ●Disassembly hand tools with a tool box ●Earth leakage break function
●Spindle speed display ●Manual pulse handle operation panel ●Operation record and chip production ratio display
●Spindle load display ●Constant cutting load control function ●Maintenance support display
13
RB-F
Bridge Type
5-Axis
Machining Center
■Special Accessories
●ATC:60, 80, 100-tool storage capacity ●Spindle speeds ●Additional manual pulse handle (Total:2)
●Max. tool length:600mm, Max. tool weight:35kg 40~8,000min-1 30/25kW ●Additional manual pulse handle (Coordinate display type)
●Chip conveyor:2 or 3 conveyor type 40~10,000min-1 30/25kW ●Power transformer
●Large-capacity coolant tank (300L, 1,000L) 150~15,000min-1 55/50kW ●Spindle thermal displacement compensation function (Censor-less)
●High pressure large-capacity coolant tank (3MPa,5MPa,7MPa) ●X axis stroke extension ●Environmental thermal displacement compensation function
●Through spindle coolant ●Table length extension ●Intelligent PC
●Low-coolant-level alarm device for coolant tank ●Automatic measuring function ●Energy saving compatible
●Air blow device ●Automatic alignment function Inverter controlled hydraulic unit of the machine body
●APC device (horizontal) ●Automatic tool lengh measuring function (Laser type , Touch type)
※1
ATC hydraulic unit auto-off function
●Splash cover ●Broken tool detection function (Laser type , Touch type)
※1
●Setup supporting function (Interactive alignment function)※2
●Z axis stroke extension (+1,000mm) ●Mist coolant
●W axis stroke extension (+250mm) ●Scale feedback for X,Y and Z axes
●Leveling column stand (+250mm/+500mm) ●Scale feedback for B and C axes ※1 The laser system can measure the tool diameter.
●Provisions for special tool holders ●Movable operation pendant (hanging type) ※2 Automatic alignment function is required.
- through-tool coolant, high-speed spindle, angle head ●NC Rotary table
●Special software for index machining
14
■CNC FANUC30i
ベーシック仕様
Basic specification ●Self-diagnosis function
Cotrolled axes 7 axes (X,Y,Z,Wm,Ws,B,C) ●Memory card input/output
Simultaneously controlled axes Positionning (rapid traverse) 6 axes ●USB memory input/output
Linear interpolation 6 axes ●Screen hard copy
Circulation interpolation 2 axes ●Machine interface (DI/DO)
Least input increment Linear axes 0.001mm SNK Standard optional specification
Rotation axes 0.001deg. ●Stroke limit check before move
Max.programmable dimension Linear axes ±999999.999mm ●Stored/interpolation pitch error compensation
Rotation axes ±999999.999deg. ●Program restart
●HRV control ●Manual handle feed 1unit:0.001、0.01、0.1mm/pulse
●Interlock ●3-dimensional manual feed
●Machine lock ●Manual handle interruption
●Emergency stop ●Single direction positioning G60
●Stored stroke check 1 ●Inverse time feed G93
●Mirror image ●External deceleration
●Automatic operation (Memory/MDI/DNC) ●Optional block skip Total:3
●Program number search ●Workpiece coordinate system G52~G59
●Sequence number search ●Workpiece coordinate system preset G92.1
●Wrong operation prevention ●Custom macro G65 to G67 (Common variable:Total 600)
●Buffer register ●Canned cycles for drilling G73,G74,G76,G80~G89,G98,G99
●Dry run ●Automatic corner override G62
●Single block ●Coordinate system rotation G68,G69
●Manual continuous feed (JOG) ●3-dimensional coordinate conversion
●Manual reference position return ●Programmable mirror image G50.1,G51.1
●Nano interpolation ●Tape format for FS15
●Positioning G00 ●Macro executor 2MB
●Exact stop mode G61 ●Spindle serial output S4 digit
●Exact stop G09 ●Spindle override 50%~150% (every 10%)
●Linear interpolation G01 ●Spindle orientation
●Circular interpolation (Multi-quadrant is possible) G02,G03 ●Spindle output switching function
●Dwell (Per second) G04 ●Tool offset pairs Total:99 (±6 digits)
●Skip G31 ●Tool compensation G40 to G42
●Reference position return/check G27,G28,G29 ●Part program storage size 256KB
●2nd reference positioning return G30 ●Number of registerable programs expansion Total:500
●Rapid traverse override F0,25%,50%,100% ●Background editing Multiple program simultaneous editing
●Feed per minute mm/min ●Run hour and parts count display
●Tangential speed constant control ●Multi-language display English / Japanese
●Cutting feedrate clamp ●RS-232C Channel 1 Channel 1
●Feedrate override 0 to 200%(per every 10%) ●Fast Ethernet/Date server CF card 1GB
●Override cancel ●External date input For alarm messages
●Linear ACC/DEC after cutting feed interpolation ●Synchronous control of feed axis
●Tape code EIA/ISO automatic recognition ●Display device 10.4" color LCD
●Label skip Additional optional specification
●Control in/out ●Inch/metric conversation G20,G21
●Program file name 32 characters ●Stored stroke check 2,3 G22,G23
●Sequence number N8 digit ●Sequence number comparison and stop
●Absolute/incremental programming G90,G91 ●Manual handle feed Total:2unit
●Decimal point programming/pocket ●Helical interpolation G02,G03
calculator type decimal point programming ●High-speed skip
●Plane selection G17 to G19 ●3rd/4th reference position return
●Rotary axis roll-over ●NURBS interpolation
●Coordinate system setting G92 ●One-digit F code feed
●Manual absolute on and off ●AI contouring control Ⅱ
●Programmable date input G10 ●Addition of workpiece coordinate Total:48 pairs
●Programmable parameter input ●Optional chamfering/corner R
●Sub program call 10 folds nested ●Scaling G50,G51
●Circular interpolation by R programming ●Rigid tapping
●Auxiiary function (M code) ●Tool offset pairs Total:200
●Auxiiary lock function Total:400
●Tool function T code Total:999
●Tool offset memory A ●Tool offset memory C
●Tool length offset G43,G44,G49 ●Tool offset
●Tool length measurement ●Tool center point control
●Backlash compensation for each ●3-dimensional tool compensation
rapid traverse and cutting feed ●Tool length compensation in tool axis direction
●Smooth backlash compensation ●3-dimensional cutter compensation
●Program protect ●Work setting error compensation
●Extended part program editing ●Tool life management
●Clock function ●Part program storage size 512KB
●Current position display 1MB
●Program comment display 31 characters 2MB
●Parameter setting and display 4MB
●Alarm display 8MB
●Alarm history display ●Addition of multi-language display GER, FRA, SPA, ITA, CHN, KOR,
●Operator message history display POR, Dut, Swe, Pol etc.
●Operation history display ●Graphic function Tool path drawing
●Actual cutting feedrate display ●RS-232C interface expansion of receiving buffer
●Operating monitor screen ●Dual position feedback
●Servo setting screen ●Cs contour control
●Spindle setting screen ●High-Speed Serial Bus (HSSB)
●Servo waveform display ●FOCAS2
●Date protection key 1 type ●Addition of fast Ethernet date server storage 2GB
●Erase CRT screen display 4GB
●Parameter set supporting screen 16GB
●Help function 32GB
●DCS-Ⅷ
15
RB-F
Bridge Type
5-Axis
Machining Center
E (Y axis stroke) (※1) Dimensions are values that take into consideration the interference
(B axis=0° machining range) between the crossrail and the workpiece.
C (Effective distance between columns) (※2) Dimensions are values that take into consideration the interference
between the effective distance between columns and the workpiece.
D (X axis stroke)
(B axis=0° machining range)
H (B axis=90° machining range)
(※1 During backward machining)
(Tool length)
A Table length
16
Unit :mm
A B C D E
F G H I
17
RB-F
Bridge Type
5-Axis
Machining Center
■Floor plan
■Outer dimension
■Floor layout
A B C D E F G H
18
■Floor plan (with splash guard)
( table length)
Unit :mm
I J K L X Y Z W M N
19