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Torq&Drag
Torq&Drag
SPE 18047
This paper was prepared for presentation at the 63rd Annual Technical Conference and Exhibition of the Society of Petroleum Engineers held in
Houston, TX, October 2-5, 1988.
This paper was selected for presentation by an SPE Program Committee following review of Information contained in an abstract submitted by the
author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the
author(s). The material, as presented, does not necessarily reflect any position of the Society of Petroleum Engineers, its officers, or members. Papers
presented at SPE meetings are subject to publication review by Editorial Committees of the Society of Petroleum Engineers. Permission to copy IS
restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should contain conspicuous acknowledgment of
where and by whom the paper IS presented. Write Publications Manager, SPE, P.O. Box 833836, Richardson, TX 75083-3836. Telex, 730989 SPEDAL.
Item (2) deals with the many potential (G) Aid in depth correlation of MWD mea-
troubles during drilling, such as: fluid pres- surements;
sure control (kick or lost circulation); in-
sufficient cuttings transport and hole clean- (H) Aid in jarring operation: Identifi-
ing; drillstring failure; severe hole crooked- cation of the free point and the
ness which may cause key-seating and stuck overpull needed to activate jarring,
pipe. Severe drilling troubles may require since both are affected by drag;
side tracking or even hole abandonment. Most,
if not all of these problems, become more (I Means to redefine borehole trajectory
acute and more difficult to resolve in direct– and geometric condition: Using suc-
ional wells. Thus it is essential to under– cessive (time lapsed) tripping logs,
stand the causes of these drilling troubles, one can detect changes in the trajec-
and develop capabilities to monitor, inter– tory and/or geometric conditions of
pret, control and predict them. the borehole.
Item (3) deals with the optimization of At present, applications of torque and drag
the total cost for the entire well, by con- are mostly limited to (A), (B), and some lim-
sidering trade-offs between conflicting gov- ited cases of (C) and (D). Increased usage of
erning parameters. This task is considerably such models will be possible only with im-
more difficult in directional drilling since proved reliability and sophistication of such
more parameters are present. Therefore better models, along with improved surface measure-
understanding is needed about the effect of ments of hook load and torque.
variation of each parameter on the overall
drilling cost. An example of trade-off is the Some directional drillers use steerable
choice of drilling mud. Lubricated muds can downhole motors to change the drilling direc-
reduce borehole friction but are much more tion. Compared to rotary drilling, motor
expensive and more difficult to dispose, while drilling generates much higher drag in the
the water-based muds are cheaper but will drillstring, because friction is generated by
cause higher torque and drag. sliding along the axial direction, rather than
the circumferential direction, of the drill-
B. Role Of Torque-Drag Model Programs In string. For horizontal and for extended reach
Directional Drilling: directional wells, there may be a depth limit
beyond which one can no longer apply proper
In directional and deep wells, the torque WOB to the motor.
and drag generated by contacts between the
drillstring and the borehole play major roles
in the following areas: well–planning, drill– Recently, the drilling industry has de-
ing operation (trouble diagnosis and preven- voted considerable effort to develop fundamen-
tal understanding and analysis software pro-
3
grams to address the major issues in direc- internal and external flowing fluids will be
tional drilling mentioned in the previous presented in a later paper.
section. In particular, several BHA (bottom- B. Limitations Of The Soft-string Model:
hole assembly) analysis programs [1-5] and
some predictive bit-rock interaction models As described in Appendix B, the soft-
[1,2,6-10] have been proposed and/or devel- string model neglects the stiffness of the
oped. These programs, if proven in the field, drillstring, and is independent of the clear-
will pave the way for a true predictive direc- ance between the drillstring and the borehole
tional drilling program that can be used both wall. As a result, effects of tight holes and
in the office as a planning aid, and in the severe local hole crookednesses cannot be
field as a monitoring and advisory tool. By easily detected by such a model. As a result,
coupling such a predictive drilling program the soft-string model generally underestimates
with a trouble analysis program which accounts the torque and drag, or overestimates the
for the effect of hole deviation on torque and friction coefficient.
drag, we have the basic elements of a direc-
tional drilling simulator that will enable us These limitations are clearly illustrated
to drill a well on a computer. in Figs. 3 and 4 to be presented in the fol-
lowing section. They will severely limit the
usefulness of the soft-string model as a rig-
II. PREVIOUS MODELS FOR COMPUTING TORQUE AND site monitor/advisory tool for trouble-spot-
DRAG ting.
Several papers have been presented on a Reportedly, some major oil companies have
model,to be called the “soft-string” model, incorporated a stiffness correction factor to
for computing the torque and drag in direc- the soft-string model. However, the exact
tional wells [11-14]. However, up to now, nature of this correction is not yet publi–
there remain some doubt and confusion about cized and is unknown to the author.
various aspects of its theoretical foundation
and/or limitation. The following briefly dis– III. IMPROVED TORQUE-DRAG MODEL
cusses these issues.
To account for the effect of drillstring
A. Basic Premises Of The Soft-String Model stiffness, an smimproved torque-drag model pro-
And Its Derivations: gram TORDRA-I , has been developed. It com-
bines two programs:
The derivation of the governing equations for
the soft-string model is based on the free-
body diagram of Fig. 1. It contains the fol- (1) An in-house developed soft-string
lowing premises: model program, TORDRA-0 sm, coded with
a very stable numerical integration
(1) It assumes the drillstring to contin- technique.
uously contact the borehole. This
implies that effectively the borehole (2) A BHA analysis program for the stiff
clearance is zero (or rather, no collar section. This is modified from
effect of actual borehole clearance DIDRIL-I sm (a finite-difference based
is seen). program using large deformation
theory [5]) to account for the drag
(2) It ignores the presence of shear generated while tripping.
forces in the drillstring in its
force equilibrium. Under general The rationale of the improved program is
conditions, the assumption of zero to include the effect of drillstring stiffness
stiffness does not imply vanishing where such effect is the greatest, namely in
shears, as shown in Appendix B. the collar. Adding BHA analysis also enables
us to include the effects of stabilizer place-
(3) For an infinitesimal drillstrinq ment and hole clearance. In addition, when
element, it violates moment equili- used for casings with centralizers, output of
brium in the lateral direction. For the BHA analysis portion will enable us to
any finite drillstring segment, the determine the amount of eccentricity of the
assumed torque transfer is incorrect. casing. This information is important for
proper cementing operation.
Ironically, when viewed from the large
deformation theory [5], the seemingly erro- This improved torque-drag program,TORDRA-
neous torque transfer equation turns out to be Ism, can handle top drives when the drill–
a correct simplification, as verified by equ. string is rotated while tripping. It is also
(A-17) in [5]. being modified to allow the computation of
stiffness effect in more than one segment of
To handle the fluid effects, the effective the drillstring if needed. It currently con-
tension Te will be used in place of the true tains the following options:
tension T and the submerged weight density
will replace the drillstring’s dry weight (1) Soft-string analysis only, BHA
density, as in [12]. The relation between Te analysis bypassed;
and T is:
Te (1)
TORDRA, DIDRIL are sevice marks
A more complete discussion of the effects of of NL Petroleum Services
4 9
4 AN IMPROVED MODELING PROGRAM FOR COMPUTING THE TORQUE AND DRAG IN DIRECTIONAL AND DEEP WEELS SPE 18047
(2) Inverted BHA analysis, where the changed, since the soft-string model is inde-
stiff collar section is not located pendent of the borehole diameter.
near the “bit”.
It can be run in two modes: (1) Forward mode: c. Experience Of The Improved Model
Given friction coefficient, to find surface
loads; (2) Inverse mode: Given surface Limited analyses have been carried out on
load(s), to find friction coefficient. existing wells using the improved model, and
compared to those using the soft–string model.
The following case studies provide the We make the following remarks:
basic rationale for the development sm of
TORDRA-I sm. These case studies also clearly (1) The improved model consistently ob-
illustrate the shortcomings of the soft–string tains larger surface loads than the
mode 1. Soft string model. This implies that,
when the average friction coefficient
Consider a situation where measurements at is computed from the soft-string
two adjacent survey stations show the borehole model, its value tends to be
to be in a smooth trajectory, when in fact somewhat higher. However, for reason-
there exists local crookedness. This can arise ably smooth holes (less than 1.5
when drilling through hard and soft formation deg/100’ curvature anywhere), the
sequences, as depicted in Fig. 2. The question soft-string mode 1 does give
is: can we use torque-drag tripping logs to reasonably good results.
detect such local hole crookedness?
(2) When uncorrected MWD survey data are
A. Comparison Of Trip-out Tension Across A used, particularly if the interval is
Step Kink very small (some at 7’ intervals),
both our soft-string model and our
First consider the situation where the stiffness model obtain surface loads
local hole crookedness is a “step kink”, shown considerably in excess of what
in Fig. 3, embedded in a supposedly straight has been actually observed, with the
hole. Assume the bit to be at point A, trip- stiffness model showing consistently
ping out. We examine the effective tension at higher values. The major problem here
point B, as a function of the length of the is that the inferred borehole tra–
curved section of the well. The shorter the jectory becomes unrealistically
curved section (with the same total change in crooked, which is more faithfully
deviation angle), the more severe the local reflected in the higher torque and
hole crookedness is. Intuitively this will drag obtained by the stiffened model.
lead to larger tension at point B. Results
using the soft–string model are shown as dot- Therefore, when using MWD survey, care
tedlines (for collar, HWDP, and drillpipes) must be taken to reasonably smooth the data by
in Fig. 3. They show clearly that the soft– the following:
string model is totally insensitive to such
local hole crookedness. (a) Use reasonable survey interval (no
less than 25’);
Superimposed in Fig. 3 are results using (b) Correct intrinsic errors of the sur-
the modified BHA program, using a similar vey measurements. One type of system-
make-up for collar, HWDP, and drillpipe. We atic error is caused by the defor-
can conclude: mation of the instrument sub, causing
the instrument axis to differ from
(1) Stiffness effect is very significant the borehole axis.
in collar section when passing (c) Smoothing may be necessary to elimi-
severe local hole crookedness. For nate random instrument errors.
example, when the curve section (d) In depth regions where prior trips
length is 50’, tension at point B is and/or reaming runs have been carried
about 8 kips greater than that out, the borehole geometry has been
computed from the soft-string model. considerably altered. Therefore,
additional survey should be taken
(2) Such effect lessens dramatically for while tripping in. Precaution should
HWDP, and is negligible for drill- be followed similarly as mentioned
pipe. above.
B. Comparison Of Trip-out Tension Across A IV. SIMPLIFIED MODEL FOR DEEP VERTICAL WELLS
Down Kink
In theory, there will be no torque and
This case study is similar to the one drag in truly vertical wells. In reality,
above, except the hole crookedness is now commonly observed hole spiraling will lead to
assumed to be a “down kink”, as shown in Fig. continuous wall contacts generating torque and
4. Results show entirely similar trends as in drag. The problem grows in exponential manner
the previous case. When the curved section as the well depth increases, and becomes ser-
length is 50’, difference in tension at point ious for very deep vertical wells. Once hole
B is about 12 kips. spiraling occurs, a vertical well behaves much
like a directional well, and needs to be han-
Furthermore, in Fig. 4, when borehole dled as such. Causes of hole spiraling are:
clearance is reduced for the curved length at
100’, the improved model shows dramatic in– (1) Bit tilt from an initial vertical
crease in the effective tension at point B, position, due to “buckling” of the
whereas the soft-string model remains un– collar when WOB is applied.
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SPE 18047 HWA-SHAN HO 5
(2) The applied torque generating a walk B. Torque-Drag Computation For A Spiraled
force, as fully described in [5]. Vertical Well
APPENDIX (A)
DERIVATION OF SOFT-STRING MODEL
IN NATURAL COORDINATES
The basic governing equations are given
here in natural curvilinear coordinates for the
soft-string model. When compared to the
“Constrained stiff model” given in Appendix B,
and further to real situations, the assum~
tions of the soft-string model will then be
apparent.
The effects of the internal and external
fluids, with pressures pi and p o,are taken
into consideration as in [12], by using the
effective tension, Te:
Te = T + p o A o - Pi A i
(A-1 )
and replacing the dry weight density, gs, by
the submerged density, g v:
= -
gv gs g f; (A-2)
where gf is the fluid density. A more detailed
treatment of these effects and related prob-
lems will be presented in a future paper.
414
SPE 18047 HUA-SHAN HO 9
[5], where now the natural coordinate system
Mt kb = O. (Et, En, Eb) will be used instead. This is
because the drillstring is assumed to be com-
This violates equilibrium, unless kb = O. pletely constrained by the borehole, and
Furthermore, when any finite length of the therefore the centerline of the drillstring
drillstring is taken as a free body, overall has the same trajectory as that of the bore-
moment equilibrium is clearly violated in all hole. Equilibrium of the differential segment
directions, unless the borehole is straight. dS while tripping out is given by (Fig. 6):
(1) The bending moment always contributes (2) Due to the above condition, the
to a positive effective tension. However, this drillstring twist is different from the bore-
effect is generally small and negligible. For hole tortuosity and not zero, and does contri-
a 4.5” pipe under 30 deg/100’ curvature, this bute to the tortuosity of its centerline (also
amounts to about 25 lbf; for a 7“ collar, discussed in [5]). Therefore significant error
about 330 lb. exists in the computation of the contact force
N.
(2) Comparing (B-7) to (A-8) in computing
the normal component of the contact force Nn, (3) For any finite length segment of the
we see that the soft-string model (A–8) misses drillstring, moment equilibrium is violated,
the first two terms. Assuming planar curves as proven in Fig. 5a and 5b.
(as is the case with most survey interpolation
methods), then the tortuosity kn vanishes.
Therefore, if the moment (or hole curvature)
varies linearly, no error is involved. Other-
wise, substantial error will occur in the es-
timate of Nn. Note that real boreholes do pos-
sess non-vanishing kn.
416