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00 - 2022 Product Catalogue - Full - V2
00 - 2022 Product Catalogue - Full - V2
PRODUCT
CATALOGUE
2022
The initial concept of TED was born when Kevin Cant,
INTRODUCTION
the founder of Nivek Industries narrowly escaped serious
injury in 2008 when the belly plate he was removing from
a bulldozer slipped and fell. Kevin spent 3 years in the
research, concept and design stage releasing the first TED
prototype in 2011.
The design has undergone several upgrades and
enhancements since its initial release and now boasts a
whole range of attachments enabling it to make a myriad
of maintenance jobs safer and physically less stressful for
maintenance personnel. Designed by a fitter, for fitters TED
is becoming widely respected as a necessary workshop
and pit tool by both fitters and management at a rapidly
growing rate here in Australia and overseas. The Lift
Assist-40, launched in 2019, is the second product line to
be designed, made and exported by Nivek Industries with
many more to follow in the near future.
Copyright notices
Nivek is a registered trademark owned by Nivek Industries in Australia on 9th November 2011.
Trademark Number: 1458362
TED is a registered trademark owned by Nivek Industries in Australia on 10th July 2014.
Trademark Number: 1633766
Designed by a fitter for fitters, TED is the only remote Page 4
TABLE OF CONTENTS
controlled, all terrain, hydraulic belly plate jack on the market.
Effortless, remote controlled operation keeps fitters out
of the danger zone during critical lift and lowering stages
of suspended load component removal and install. In addition to protecting against fatal
suspended load injuries, TED helps reduce workplace injuries such as chronic back problems
and strain injuries.
With six points of articulation and smart spring technology, the Page 42
LA40 achieves a full range of horizontal and vertical movement.
Apart from the obvious benefits to hand safety by reducing
finger exposure to pinch points, the LA40 offers positive
improvements to operator overall wellbeing through reduced manual handling. Impressive
efficiency gains have been seen as an added bonus, stemming from the improvements offered
by the LA40.
TED
TED Overview.................................................... 6
TED Specifications............................................ 8
TED Dimensions................................................. 9
Optional Extras / Upgrades............................ 10
Extras / Upgrades................................................................. 10
TED Attachments............................................. 12
Haul Truck Maintenance..................................................... 12
Bulldozer Maintenance.......................................................16
Adaptor Modules................................................................. 20
The Tracked Elevating Device, affectionately know as TED, was built primarily as a bulldozer belly
plate jack. TED was designed to be low profile, self-propelled, remote controlled and all terrain.
The ability to lift heavy components, up to 800kg (1,760lbs), from underneath removes the
suspended load hazard of many maintenance operations. The component can be pre-loaded
onto TED, driven into position under the machine and then safely lifted into place and mounted,
all via a remote control.
The remote-controlled operation allows maintenance personnel to distance themselves from
load hazards during maintenance operations, particularly in the critical lowering phase of belly
plate removal.
Having a TED on your worksite doesn’t just safeguard your workers from potentially fatal
suspended load crush injuries, it can also have a positive impact on fatigue prevention,
reduce muscle strain injuries, and drastically improve efficiency across numerous repair and
maintenance applications.
TED
Length (L) 1,374 / 54.1 Table Length (TL) 1,073 / 42.25
Height Compressed (HC) 315 / 12.4 Track Clearance (TC) 550 / 21.65
Height Extended (HE) 1,172 / 46.15 Track Width (TW) 100 / 3.95
TL
HE
HC
TW
TC
GC
Tracks
TED
Charging
Part No: BCS-A1220 Part No: BCS-1245C
Standard Upgrade
Charging Accessories
Part No: BCS-AL1220 Part No: BC-1250-MBL
Upgrade Accessory
TED
Part No: DC224-6 Part No: 512-LBAT-12-100
Standard Upgrade
Transmitter Parts
Part No: TED-ASY-000-00 Part No: TED-ASY-000-00
Standard Upgrade
Other
Part No: TED-ELE-007-XX Part No: N/A
Option Option
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs • Tie Rods
• Steer Cylinders
Attachment Type Turntable
TED
Part No: TED-ATT-014-00
APPLICATIONS SPECIFICATIONS
• Sumps Safe Working Load 200kg / 440lbs
• Bulky Items
Attachment Type Turntable
APPLICATIONS SPECIFICATIONS
• Sound Suppression Plates Safe Working Load 200kg / 440lbs
• Bulky Items
Attachment Type Turntable
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs • Strut Spindle Caps
• Shim Adjustment
Attachment Type Turntable
Brake/Steer Pump
Part No: TED-ATT-044-00
SPECIFICATIONS APPLICATIONS
Safe Working Load 200kg / 440lbs • Komatsu 830E and 930E
TED
Part No: TED-ATT-036-00
APPLICATIONS SPECIFICATIONS
• 793 Transmission Pumps Safe Working Load 200kg / 440lbs
Steering Arm
Part No: TED-ATT-043-00
APPLICATIONS SPECIFICATIONS
• Komatsu 930E Steering Arm Safe Working Load 800kg / 1,760lbs
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs Used to support removed belly plates.
TED
Part No: TED-ATT-010-00
APPLICATIONS SPECIFICATIONS
• CAT D-9, D-10 & D-11 Dozers Safe Working Load 400kg / 880lbs
• Komatsu tracked loaders and dozers
Attachment Type Front
• Small civil excavators, diggers and loaders
Tare Weight 15kg / 34lbs
670 x 410 x 135mm
Dimensions (LxWxH)
26.4 x 16.1 x 5.3inch
APPLICATIONS SPECIFICATIONS
Safely remove and replace front belly plates Safe Working Load 800kg / 1,760lbs
on D-11 Dozers.
Attachment Type Turntable
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs • CAT Dozers up to D-11
• Komatsu Dozers
Attachment Type Turntable
• Rubber tyred Dozers
Tare Weight 10kg /23lbs
570 x 340 x 200mm
Dimensions (LxWxH)
22.4 x 13.4 x 7.9inch
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs Maintain and rotate cutting edges up to
800kg (1,760lbs).
Attachment Type Turntable
TED
Part No: TED-ATT-021-00
APPLICATIONS SPECIFICATIONS
• CAT Graders all sizes up to 24M Safe Working Load 400kg / 880lbs
• Komatsu Graders
Attachment Type Front
• John Deere Graders
Tare Weight 21kg / 47lbs
650 x 150 x 240mm
Dimensions (LxWxH)
25.6 x 5.9 x 9.4inch
APPLICATIONS SPECIFICATIONS
• CAT Dozers up to D-11 Safe Working Load 800kg / 1,760lbs
• Komatsu Dozers
Attachment Type Turntable
• Rubber tyred Dozers
Tare Weight 40kg / 89lbs
560 x 335 x 210mm
Dimensions (LxWxH)
22 x 13.2 x 8.3inch
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs Best used in conjunction with:
• Corner Cutting Edge Tool
Attachment Type Turntable
• Sump Tray
Tare Weight 25kg / 56lbs • Sound Suppression Tray
565 x 335 x 115/160mm
Dimensions (LxWxH)
22.3 x 13.2 x 4.6/6.3inch
Slope Jig
Part No: TED-ATT-041-00
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs Used in conjunction with the Universal
Mounting System for safer, easier removal
Attachment Type Turntable and replacement of:
Tare Weight 28kg / 62lbs • Y-Links on CAT Trucks
600 x 335 x 95/450mm • Steering Arms on CAT Trucks
Dimensions (LxWxH)
23.6 x 13.2 x 3.8/17.7inch • LeTourneau Ball Caps
TED
Part No: TED-ATT-032-00
APPLICATIONS SPECIFICATIONS
Best used in conjunction with the Side Shift, Safe Working Load 800kg / 1,760lbs
Pivot Table and Universal Mounting System to
assist with: Attachment Type Turntable
Side Shift
Part No: TED-ATT-035-00
APPLICATIONS SPECIFICATIONS
Best used in conjunction with the Forward Safe Working Load 800kg / 1,760lbs
Shift, Pivot Table and Universal Mounting
System to assist with: Attachment Type Turntable
SPECIFICATIONS APPLICATIONS
Safe Working Load 800kg / 1,760lbs Commonly used in conjunction with:
• Steer Cylinder Cradle
Attachment Type Turntable
• Slope Jig
Tare Weight 18kg / 40lbs • Pivot Table
565 x 335 x 300mm • Sump Tray
Dimensions (LxWxH)
22.3 x 13.2 x 11.8inch
Elevated Table
Part No: TED-ATT-033-00
SPECIFICATIONS APPLICATIONS
Safe Working Load 650kg / 1,430lbs To be used with Hoist Pump and Steering
Pump. Other attachments can be mounted
Attachment Type Turntable on the top.
Tare Weight 150kg / 330lbs
1080 x 650 x 630mm
Dimensions (LxWxH)
42.6 x 25.6 x 24.9inch
TED
Part No: TED-ATT-018-00
APPLICATIONS SPECIFICATIONS
Commonly used in conjunction with: Safe Working Load N/A
• Adjustable Fork Tynes
Attachment Type Table
• Grader Cutting Edge
• Track Roller Carrier Tare Weight 235kg / 518lbs
Dozer Blade
TED
SPECIFICATIONS APPLICATIONS
Safe Working Load N/A • Clear a level working area
• Clearing debris
Attachment Type Front
• Generally pushing stuff around
Tare Weight 15kg / 34lbs
787 x 85 x 225mm
Dimensions (LxWxH)
31 x 3.4 x 8.9inch
Tyre Handler
TED-ATT-016-00
SPECIFICATIONS APPLICATIONS
Safe Working Load 400kg / 880lbs Use to assist with installation and removal of
tyres on:
Attachment Type Front
• Water Carts & Service Trucks (size
Tare Weight 40kg / 89lbs dependent)
1450 x 505 x 555mm • Road Trucks
Dimensions (LxWxH)
57.1 x 19.9 x 21.9inch • Utes and Passenger vehicles
TED
Part No: TED-ATT-003-01
APPLICATIONS SPECIFICATIONS
Safely position various types of stands under Safe Working Load 400kg / 880lbs
suspended loads.
Attachment Type Front
SPECIFICATIONS APPLICATIONS
Safe Working Load 400kg / 880lbs Lift a wide variety of awkward loads:
• Irregular shaped items
Attachment Type Front
• Mechanical Components
Tare Weight 21kg / 47lbs
580-780 x 500 x 250mm
Dimensions (LxWxH)
22.9-30.1 x 19.7 x 9.9inch
Boomerang Stand
Part No: TED-ATT-034-00
SPECIFICATIONS APPLICATIONS
Safe Working Load 400kg / 880lbs Removal and replacement of Boomerang
Stands without manual handling.
Attachment Type Front
TED
Part No: TED-ATT-022-00
APPLICATIONS SPECIFICATIONS
Move around without manual handling: Safe Working Load 400kg / 880lbs
• Stands
Attachment Type Front
• Irregular shaped tooling
• Pallets Tare Weight 47kg / 104lbs
TED
Picture Specifications Description
Name U-Frame
The U-Frame can be utilized to
Part No TED-ATT-039-01 capture a component within the
160mm / 6.3inch wide cradle.
Tare Weight 9kg / 20lbs Suitable for applications where the
component is long and relatively
Dimensions 265 x 105 x 256mm skinny with a flat bottom.
(LxWxH) 10.5 x 4.2 x 10.1inch
Name L-Frame
Name V-Frame
Two V-Frames can be used together
Part No TED-ATT-039-05 to support cylindrical items. They can
be spaced close together or further
Tare Weight 6kg / 14lbs apart depending on the diameter of
the component.
Dimensions 185 x 100 x 206mm
(LxWxH) 7.3 x 4 x 8.2inch
TED’s Home
TED
SPECIFICATIONS APPLICATIONS
Safe Working Load 1,100kg / 2,420lbs • Storage of TED
• Storage of TED Attachments
Attachment Type Accessory
• Forkliftable
Tare Weight 150kg / 330lbs
1,570 x 950 x 1,215mm
Dimensions (LxWxH)
61.9 x 37.5 x 47.9inch
Attachment Stand
Part No: TED-ACC-005-00
SPECIFICATIONS APPLICATIONS
Safe Working Load 200kg / 440lbs (per shelf) • Bulk storage of TED Attachments
TED
Part No: TED-ACC-002-00 Part No: TED-ACC-002-01
Small Large
APPLICATIONS SPECIFICATIONS
• Protect TED from dust and debris when Attachment Type Accessory
not in use
Dimensions (LxWxH) 1,900 x 1180 x 400mm
Small 74.8 x 46.5 x 15.8inch
TED-ACC-004-00
Nivek’s Pit Rescue Trailer is built in-house and is made handle the toughest of haul roads and
meet or exceed mine site requirements. Ideal for contractors working on multiple sites. It is the
perfect way to transport TED from workshop to pit, or site to site.
With a 2T rated axle, Landcruiser 5 stud tyres (spare included) and a frame constructed from
50x50x3mm Square Hollow Section and 3mm mild steel plate for the floor and walls, the Nivek
Pit Rescue Trailer is extremely durable. The frame has been powder coated throughout to ensure
it is protected from the elements and will remain in good condition for many years.
A spring assisted tail gate can be pulled down to become an access ramp for TED, allowing it to
be unloaded and loaded independently. The ramp has built in guide rails and anti-slip coating to
assist operators when driving up the ramp.
Attachment storage pockets have been built into the frame allowing operators to store and
transport the required attachments to the job site. A heavy-duty cargo net is also provided to
ensure the attachments stay in the trailer during transport.
TED
Length (L) 4,360 / 171.7 Frame Length (FL) 2,480 / 97.7
Frame Height (FH) 925 / 36.5 Length to Tyre (LT) 3,120 / 122.9
FW
W
FL
RH
GC
FH
TL
Big TED
Big TED, as the name suggests is a larger version of the TED and shares many of the same
characteristics. Big TED was primarily designed to lift weights that were above the SWL of TED
yet still maintain a low profile and its manoeuvrability.
Capable of lifting loads of up to 3,000kgs (6,614lbs) to a height of 1,600mm (63inch), Big TED
can be utilised to lift those heavy loads that were beyond his little brother’s capacity. The increase
lifting capacity is accomplished via a robust scissor lift mechanism powered via two hydraulic
cylinders which provide ample power and reliability.
Operated by a joystick activated remote control, Big TED can achieve even greater precision
during its movement. The joystick is fully proportional allowing operators to easily control the
speed and direction of Big TED accurately.
Big TED
The power system comprises of a 24V, 448Ah rechargeable battery system allowing runs times
of up to 2 hours continuous operation. A 40Amp charger comes standard with every purchase
and will have Big TED fully charged overnight.
The drive system is powered by two independent 3.5kW infinite control electric motors providing
sufficient torque to carry the heaviest of loads around the workshop and up reasonable slopes if
the needs arise. Not only are the drive motors powerful, but they are also extremely responsive
allowing operators to control Big TED to within a millimetre of travel.
Several user-friendly features including a powered turntable, +/- 40mm side shift, loaded weight
display, AUX power for attachments will provide operators with a fully controllable system.
Proportional control
Ground Speed
Maximum speed 3km/hr (1.8m/h)
Two (2) 24VDC Brushless electric drive motors and motor controllers
Drive Motors 3.5kW with 51:1 Inline gearbox
Electromagnetic brake
24VDC, 2kW Motor
Power Unit
Dual 1.0cc Pumps with 4L (1gal) Tank
Two (2) Hydraulic Cylinders
Hydraulic Cylinders
3” Bore 1.5” Rod 480mm Stroke
Big TED
Height Compressed (HC) 621 / 21.5 Track Clearance (TC) 1,130 / 44.5
Height Extended (HE) 1,615 / 63.6 Track Width (TW) 150 / 5.9
TL
Big TED
HE
L
HC
TW
TC
GC
Tool Brackets........................................................................ 49
LA40
The LA40 is simple and safe to operate lifting arm designed to support heavy tooling during
operation. With a total lifting capacity of 40kg (89lb), the LA40 can greatly reduce worker fatigue
when utilizing these tools.
The LA40 is comprised of two Spring Cases to provide the lifting ability, and a quick release
swivel point to allow quick and easily tool mounting and manipulation. These are connected by
various extension arms via 5 quick release pins resulting in a modular system that can be easily
assembled and reconfigured depending on the task.
With six points of articulation and smart spring technology, the LA40 achieves a full range of
horizontal and vertical movement. Apart from the obvious benefits to hand safety by reducing
finger exposure to pinch points, the LA40 offers positive improvements to operator overall
wellbeing through reduced manual handling.
A simple mounting plate design allows the LA40 to be mounted on a variety of locations,
including TED.
LA40
TOOLING ADAPTABLE
Multiple tools can be set up with the quick release The LA40 can be set up in a wide range of
system, allowing operators to quickly and easily configurations allowing operators to setup the arm
change tools. to suit individual requirements.
Each section is joined together via a quick release pin allowing for quick assembly
Assembly
and disassembly
Six points of articulation, smart spring system, and a swivel head, provides complete
Degrees of movement
freedom of movement.
Each spring section has a spring tension adjustment bolt allowing the operator to
Adjustment
calibrate the LA40 spring tension to suit the tool being utilised.
Using the mounting bolt hole pattern (see dimensions) the LA40 can be mounted
Mounting
to any surface. A TED mounting plate is provided as standard with every LA40.
Each LA40 is fitted with a Quick Release tool mounting system. Operators select
Tool Mounting the appropriate bracket from the library, bolt it to a spigot (if required) and insert it
into the quick release mechanism.
LA40
Height Range (H) 600 / 23.6 Mounting Hole (HH) 169.2 / 6.7
H
L2
L1
LA40
HH
BH
HW
BW
Accessories
Part No: AGA-ARM-100-017 Part No: AGA-ARM-100-014-06
Accessory Accessory
Quick Release
Part No: AGA-ARM-100-014-00 Part No: AGA-ARM-100-014-05
Standard Accessory
one spigot. The Quick Release system allows low profile can physically remain on the tool
operators to quickly change out tools. without getting in the way.
Gimble Attachments
Part No: AGA-GIM-100-00 Part No: AGA-GIM-100-00(S)
Accessory Accessory
LA40-MB-IR-GIM-285B
285B
(Gimble)
LA40-MB-IR-MS-285B
285B
(Male Spigot)
Ingersoll Rand
LA40-MB-IR-QR-285MAX
Impact Driver
285MAX
(Quick Release)
LA40-MB-IR-QR-2925BTi
2925BTi
(Quick Release)
LA40-MB-IR-GIM-3955BTi
3955BTi
(Gimble)
LA40-MB-IR-MS-3955BTi
3955BTi
LA40
(Male Spigot)
Pneumatic Torque
LA40-MB-RAD-MS-25GX
25GX
(Male Spigot)
RAD
Wrench
LA40-MB-RAD-MS-34GX
34GX
(Male Spigot)
NOTE: If the required tool is not listed, please contact Nivek Industries and we will be happy to design and make
a suitable bracket.
Mounting
Bracket Spacer Plates
Tool Bracket
LA40
Part No AGA-ARM-100-031-S45
The specific tool brackets bolt onto
Name Mounting Bracket 60mm the Mounting Bracket. The Mounting
Brackets come in different widths
Part No AGA-ARM-100-031-S60 including 45, 60, 80 & 100mm.
These allow operators to design the
Name Mounting Bracket 80mm mounting assembly to fit any brand or
size of tool.
Part No AGA-ARM-100-031-S80 These assemblies are then bolted
onto the Quick Release Spigot.
Name Mounting Bracket 100mm
Part No AGA-ARM-100-031-S100
Part No AGA-ARM-100-031-03-6
LA40
Part No AGA-ARM-100-032-HA-D10
Bracket AGA-ARM-100-031-I3-00
ICE 3
Button Hytorc Mounting Button D5
Bracket AGA-ARM-100-031-I5-00
ICE 5
Button Hytorc Mounting Button D7
Bracket AGA-ARM-100-031-A3-00
Avanti 3
Button Hytorc Mounting Button D5
Bracket AGA-ARM-100-031-A5-00
Hytorc
Avanti 5
Button Hytorc Mounting Button D7
Bracket AGA-ARM-100-031-A8-00
Avanti 8
Button Hytorc Mounting Button D7
Bracket AGA-ARM-100-031-MP3-00
MXTP 3
Button Hytorc Mounting Button D7
Bracket AGA-ARM-100-031-MP5-00
MXTP 5
Button Hytorc Mounting Button D10
Bracket AGA-ARM-100-031-MP8-00
MXTP 10
Button Hytorc Mounting Button D10
LA40
Bracket AGA-ARM-100-031-EPS3-00
S3000
Enerpac
Bracket AGA-ARM-100-031-EPS11-00
S11000
Button Enerpac Mounting Button M10
Bracket AGA-ARM-100-031-EPW2-00
W2000
Button Enerpac Mounting Button M6
NOTE: If the required tool is not listed, please contact Nivek Industries and we will be happy to design and make
a suitable bracket.
REX
REX is a tough, compact, remote-controlled mini digger. REX was designed to be low profile and
narrow enough to fit through a standard doorway therefore allowing operators to access areas
other diggers cannot fit.
Incorporating a quick release hitch plate and hydraulic couplings, operators can quickly and
easily change from one attachment to another depending on the task to be completed.
Attachment functions are controlled via the remote AUX function controls.
REX’s arms have been rated to handle an impressive 400kg (880lbs), providing operators with
sufficient lifting capacity when using the 4-in-1 bucket or pushing force when using a trencher or
auger.
Operated by a dual joystick activated remote control, operators can manoeuvre REX into position
and activate its arms simultaneously. The joysticks are fully proportional allowing operators to
easily control the speed of REX accurately.
With a 17.4hp Kohler Diesel engine as standard, provides operators ample power to tackle the
toughest jobs. The 8L (2.1gal) tank provides operators with enough fuel for up to 1 hour on
continual operation before needing to be refilled.
The drive system comprises of two independent 125cc direct drive hydraulic motors. Producing
300Nm of torque, these motors can easily drive REX up even the steepest of gradients. Combine
this with the rubber tracks and low centre of gravity and you have a true all-terrain machine.
REX
ENGINE ADAPTABLE
REX
A Kohler 18.8hp air cooled diesel engine powers REX’s hitch plate allows operators to quickly
REX’s hydraulic drive motors and cylinders change attachments letting them perform a variety
providing sufficient power for any task. of tasks safely and efficiently.
Proportional control
Ground Speed
Maximum speed 3km/hr (1.8m/h)
Kohler KD 425-2 Diesel Air-Cooled Engine
Engine 17.4Hp
8L (2.1gal) Tank
Two RL-125 Hydraulic Motors
Drive Motors 300Nm Torque
SAE A Flange Mount, 1” Straight Spline
Scanreco G2B Remote Control System
Radio System PWM Receiver Unit & Transmitter Mini Joystick (Paired System)
433Mhz operating frequency
REX
Chassis Length (CL) 1,383 / 54.4 Track Width (TW) 150 / 5.9
AE
CL
CH
L
GC
REX
TW
TC
W
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