MODUFLEX +24kW

POWER SYSTEM TRAINING

DATE : 24/06/2022 DURATION: 2HRS

1
TRAINING AGENDA
Time Topic
Introduction:
- Company Introduction
- Objective of the training
DC Power System Overview
- Rectifier
- Controller
Controller Configuration
- Functional setting
- Alarm Setting
- Remote Monitoring
Power modules
- ETR+3048
Time Topic
Installation & Commissioning
- Cable Termination
- Battery Installation and
connection
- Load Connection
- Alarm Connection
- Trouble Shooting
Preventive Maintenance & Service
- System Maintenance
- Battery Maintenance
Practical Session with Demo System
Q&A
2
 OUR LEGACY

PART OF ELTEK
HOLDING
Enetek Power Group Pte Ltd, an entity owned by Eltek
Holding.

Eltek Holding plays an active role in Enetek Power,

participating in the overall strategic planning of the
organization. This enables the management team
of Enetek Power to focus on delivering the goals.

AN ELTEK HOLDING
COMPANY
COURSE OBJECTIVE

❑Brief Introduction about Enetek Rectifiers , Controllers

❑Software Connectivity and Configuration
❑Remote Monitoring via Webpage
❑Installation, Commissioning and Maintenance in accordance to
the Instruction Manual of the Power and System Batteries

4
SYSTEM OVERVIEW
Mains Input RECTIFIER LOAD
CONTROLLER
MCB MODULE DISTRIBUTION

LLVD
AC MAINS Vac Vdc PRIORITY
INPUT LOADS

BATTERY
SHUNT NON-
PRIORITY
LOADS
OVP

BLVD
BATTERY CB
Vdc

BATTERY
BANKS
DC POWER SYSTEM-MAJOR COMPONENTS
❑ Mains input – AC supply from Grid/Genset
❑ OVP – Over voltage protection device (Surge
protection)
❑ Rectifier – A Power supply which Converts AC to
DC
❑ Controller – supervisory modules provide the
control and monitoring functions for DC power
system
❑ Battery – Store the DC power and provide backup
during Mains Fail
❑ MCB/Fuse – Protection device which prevent the
equipment from short circuit / Overload
❑ Load – Telecom equipment connected to the
distribution of the DC power system
❑ Shunt – To Measure the battery charge/discharge
Current
❑ BLVD – Battery Low Voltage Disconnect
❑ LLVD – Load Low Voltage Disconnect
6
DC POWER SYSTEM-POWER FLOW

DC
OUTPUT

DC POWER
SYSTEM

BATTERY

MAINS
MAINSPOWER
STABLE FAIL
RESTORED
7
RECTIFIER- ETR+3048
KEY FEATURES

◼ Wide Input Range from 85Vac to 305Vac

◼ High Efficiency (Peak 96.4%)

Efficient, Trusted, Reliable
◼ High Power Density Technical Parameters
◼ 1U 19” Power shelf for 4 x ETR+3048 rectifier (Max 12KW) PARAMETER / MODEL ETR+3048
AC INPUT
◼ Modular, scalable and Hot Swappable
Rated Input Voltage: 230V AC

◼ Front to Back Airflow Input Voltage Range: 85-305V AC (Nominal Input 185-275V AC )
Power Factor: >0.99
◼ Wide Temperature Range (-40 ~ 75˚C)
DC OUTPUT

◼ Design Standard Nominal Output Voltage: 48V DC

Output Voltage Range: 43-58V DC
- Electrical Safety : EN60950-1
Maximum Output Power 3000W

- EMC EN55022/CISPR22 Class B, EN61000-6-1/-2/-3/-4 Maximum Output

62.5A @ 48V DC
Current:
- AC Harmonics : EN 61000-3-2 Peak Efficiency: 97%

- AC Flicker and Fluctuations : EN61000-3-3

8
- CE, RoHS Compliant
 RECTIFIER

ETR+ 3048

Efficiency ≥ 96% from 25% to 80% Load

(Peak Efficiency 97%)
AN ELTEK HOLDING
COMPANY
CONTROLLER –SMU01
KEY FEATURES
❑ Modular and Flexible for Small and Large Power system Monitoring
❑ Controller work as standalone for PDU Load Monitoring
❑ Dual Processor for Robust Performance
❑ Ethernet for Remote monitoring via WEB Interface
❑ SNMP V1,V2C, V3 and MODBUS Protocol
Front View
❑ 1.5” LCD, Keypad and 3 alarm LED Local Monitoring Micro USB for PC
Communication
❑ AC Mains Voltage and Current measuring without External Hardware
❑ >12,000 for both event log and data log
❑ Advanced Battery Monitoring & Control
❑ Input: 18 to 60Vdc (suitable for nominal 24Vdc and 48Vdc system)
❑ Dimension: 108W x 220D x 44H mm
Side View

10
CONTROLLER –INTERFACE
48VDC 2 x T. PROBE 6 x DIGITIAL INPUT 6 x DIGITAL OUTPUT
INPUT

Front

RS485 PORT RS485/CAN 2 x LVD 8 X BATTERY LOAD MID VOL. 2x

EXP. NODES RECTIFIER Control FUSE/MCB FUSE POINT SENSE CURR.
ALARM SENSE

INTERFACE
◼ 8 x Electronic Battery MCB “Open” Voltage Sensors
◼ 1 x DC Input (18-60Vdc)
◼ Load Breaker/Fuse Fail detection (Diode Matrix)
◼ 2 x Temp Sensor (Ambient, Battery)
◼ 4 x Battery Mid Point Monitor
◼ 6 x Digital Input
◼ 1 x System Voltage Sense
◼ 6 x Dry contact Output
◼ 2 x Current Sensing (50mV)
◼ CAN/RS485-1 for Rectifier Communication
◼ 1 x Ethernet Port for Remote Monitoring (Web/SNMP/MODBUS
◼ RS485-2 for Expansion Unit/Third party Device for
TCP/IP)
communication
◼ SD Slot for additional Memory 11
◼ 2 x LVD (Latch Type)
 TECHNICAL

ETR+ 3048 SMU01

CE CERTIFICATE EMC CERTIFICATE CE CERTIFICATE

AN ELTEK HOLDING
COMPANY
 GLOBE
24kW OD
GLOBE OUTDOOR
SYSTEM
SYSTEM OVERVIEW
 BTS POWER SYSTEM - 24KW
CONFIGURATION
❖ 44RU OD cabinet (Double Wall Constructed)
❖ 4point Locking Mechanism
❖ Bottom Cable Entry (14 x PG29 Cable Gland)
❖ Dual Fan Cool With Filter, Fan Speed
Controller C/W 10A 1P MCB
❖ IP55 Rated, RAL 7035 Powder Coating
❖ 6RU Power Core 24KW
❖ 15U 19” Space for Customer Equipment
❖ 20U 19” Space for Lithium Battery (4 x
100AH/150AH)
❖ Service Light C/W 6A 1P MCB
❖ Door Switch Included
❖ Dimension : 2200mm(H) x 700mm(W) x
750mm(D)
Power Cabinet Power Cabinet Battery Cabinet

AN ELTEK HOLDING FRONT VIEW (EXTERNAL) FRONT VIEW (INTERNAL)

COMPANY
 BTS POWER SYSTEM - 24KW OD
CONFIGURATION
❑ 19” 6RU Powercore 24KW
❖ 2RU Rectifier Shelf (8 x Rectifier Slots)
❖ SMU01 Controller 6DI, 6DO, SNMP/WEB
❖ Dual Input 220VAC ; Terminal Blocks C/W AC SPD
❖ 300A LVBD, 300A Shunt
❖ 300A LVLD, 2x 100A 1P, 5 x63 1P, 2 x 10A 1P ,2 x 6A 1P, 2 x Spare
Slots (Non-Priority Load)
❖ 2 x 63A 1P, 5 x 32 1P, 2 x 20A 1P ,2 x 6A 1P, 2 x Spare Slots Load
MCB (Priority Load)
❖ Battery 4 x 125A 1P MCB , Bulk Feed for Expansion

AN ELTEK HOLDING
COMPANY
 BTS POWER SYSTEM- 24KW OD
(PARAMETER SETTING)
#No Parameter Set Value

1 Float 54.00
2 Boost (Disabled for Lithuim Batteries) 54.10
3 LVBD Disconnect Voltage (LVD1) 43V
4 LVBD Reconnect Voltage (LVD1) 48V
5 LVLD Disconnect Voltage (LVD2) 44V
6 LVLD Reconnect Voltage (LVD2) 48V
7 Battery Shunt 300A 50mV
8 Battery Bank 4-8Nos
9 Battery Bank Ah/Bank 150Ah ChangHong
10 Total Battery AH 450-1200Ah
11 Battery Charging Current Limit 0.1C

AN ELTEK HOLDING
COMPANY
 BTS POWER SYSTEM- 24KW OD
(ALARM SETTING)
#No Alarm Name Severity Set Value DO Number
(Relay)
1 AC Mains Fail Major NA DO1
2 DC Low Voltage 1 Minor 48V DO2
3 DC Low Voltage 2 Major 45V DO2
4 DC High Voltage 1 Minor 55V DO2
5 DC High Voltage 2 Major 56V DO2
6 System Overload Major 85% DO3
7 Rectifier Fail Minor Single Rectifier DO3
Fail
8 Multi. Rectifier Fail Major >1 Fail DO3
9 Rectifier Lost Minor Single Rectifier DO3
Lost
10 Multi. Rectifier Lost Major >1 Lost DO3
AN ELTEK HOLDING
COMPANY
 BSC POWER SYSTEM- 24KW OD
(ALARM SETTING)
#No Alarm Name Severity Set Value DO Number
(Relay)
11 Rectifier Module Fan Fault Minor NA DO3
12 AC SPD Fail (DI1) Major NA DO4
13 Battery Fuse Fail Major NA DO5
14 Load Fuse Fail Major NA DO5
15 Battery Temp. High Major 40degC
16 Fan Fail (DI2) Major NA DO6
17 Door Open (DI3) Major NA
18 BMS Lost Major NA
19 BMS Fault Major NA

AN ELTEK HOLDING
COMPANY
 COMMON ALARMS TO ROC/NOC
(ALARM SETTING - DO)
No Alarm Name Severity DO Number Logical Type
(Relay)
1 AC Mains Major DO1 Positive
2 DC Low Voltage Minor DO2 Positive
3 Rectifier or PSU Alarm Major DO3 Positive
4 AC SPD FAIL Major DO4 Positive
5 Fuse Blown Major DO5 Positive
6 Fan Fail Major DO6 Positive

• Default Logic Type is Positive.

• If NOC Alarms are “Close to Activate”, choose Negative Logic.
If NOC Alarms are “Open to Activate”, choose Positive Logic.
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COMPANY
POWERVIEW
GRAPHICAL USER
INTERFACE
PC SOFTWARE &
CONNECTIVITY

First you will be required to PowerView should also be POWERVIEW

have Micro USB to USB installed in PC ICON
cable/Ethernet Cable , for
communicating between your
PC and the SMU01.
POWERVIEW-CONNECTION
Connection Via Ethernet
POWERVIEW-CONNECTION
Changing to static IP address
POWERVIEW-CONNECTION
Changing to static IP address
POWERVIEW-CONNECTION

Service Password:10000
Globe OD 24kW
Configuration
Setting
POWERVIEW -HOME

HOME page
• An overview showing the operational data of the DC power system
• No settings required here
POWERVIEW -SETUP

SETUP page
• Other than the controller information, all other data can be accessed by the service level.
POWERVIEW – AC MAINS

AC MAINS page
• High input voltage @ 275Vac
• Low input voltage @ 185Vdc
These are the limit AC input values for normal rated operation
• High frequency Limit @ 65Hz (if nominal is 60Hz)
• Low frequency limit @ 55Hz (based on 50Hz nominal)
PV and CT configuration are not applicable
POWERVIEW –RECTIFIER

Power Module Configuration

• Set Preset Voltage to: 54V
• Set Output Current Limit to: 62.5A. If Modules are 3000W.
• Set Start Output Delay Time to: 5s
• Set Output Slope Ratio to: 20%
 POWERVIEW –SLEEP MODE

Efficiency Setup Page

• This is the efficiency management of the
connected rectifier modules – turning
on/off modules to maximize efficiency.
• No settings required here
POWERVIEW –DC VOLTAGE SETTING

DC VOLTAGE SETTING page

• The voltage settings are based on the proposed
values by ChangHong Batteries
POWERVIEW –LVD SETTING

LVD CONFIG page

• Load LVD settings – (48V and 44V)
• Battery LVD settings – (48V and 43V)
POWERVIEW –SHUNT SETTING

Shunt Config Page

• This is factory set according
to the type of shunt used.
Battery Capacity Configuration - Powerview

Battery Configuration
• Set correct Battery Capacity of the System based on actual installed.
• No. of Banks to: “1” since only one shunt is connected to the Batteries
• Battery Capacity per Bank: e.g. 3 x 150Ah = 450Ah (the total capacity of battery installed )
• Battery Type: Leoch (This is similar to ChangHong). Set BCCL to 10% to 15%
• Click “Capacity Update” after configuring
Sample: Battery 1200Ah @ 0.15C BCCL = 180A(dc) Charging

Battery Configuration
• Set correct Battery Capacity of the System based on actual installed.
• No. of Banks to: “ 1 ” since only “one shunt” is connected to the Batteries
• Battery Capacity per Bank: e.g. 8 x 150Ah = 1200Ah (the total capacity of battery installed )
• Battery Type: Leoch (This is similar to ChangHong). Set BCCL to 15%
• Click “Capacity Update” after configuring
POWERVIEW –BOOST SETTING
POWERVIEW –DI

DI Config Page
• The DI are basically factory configured according to the system requirements. No setting required here.
POWERVIEW –DO

DO Config Page
• The 6 DO’s are basically the dry contact relay output of the system. Here we configure the external
alarms required by client.
• If NOC Alarms are “Close to Activate”, choose Negative Logic.
If NOC Alarms are “Open to Activate”, choose Positive Logic.
POWERVIEW –ALARM CONFIG
POWERVIEW –ALARM CONFIG
POWERVIEW –ALARM CONFIG
POWERVIEW –ALARM CONFIG

85. DI1 – AC SPD FAIL

86. DI2 – FAN FAIL
POWERVIEW –ALARM CONFIG
 POWERVIEW – GENSET CONFIG
• Disable if RS is not connected to Genset.

Genset Configuration
• Select “Genset” on the Input Source Setup.
• Applicable only for site with GENSET as RS AC Input source.
• Low current stop @ 5A enabled.
• Enable for start voltage @ 48V
• Charging duration (max on operation) = 12hr

AN ELTEK HOLDING COMPANY

POWERVIEW – LITHIUM BMS

BMS Configuration
• Set Brand to: Leoch (Similar to ChangHong)
• No of Battery Modules: e.g. 8 Depending on how many batteries connected on DC Chain
POWERVIEW –TEMP CONFIG

Temperature Configuration
• No Setting required. Pre-configured on factory.
POWERVIEW –EVENT LOG
POWERVIEW –DATA LOG
WEB- LOGIN

admin
admin
WEB-HOME
WEB- SYSTEM INFO (ALARM)
WEB- SYSTEM INFO (RECTIFIER)
WEB- EVENT LOG
WEB- DATA LOG
WEB-DC VOLTAGE SETTING
WEB- BATTERY CONFIG
WEB- TEMP CONFIG
WEB-IP CONFIG
REMOTE MONITORING-WEB VIEW
REMOTE MONITORING-WEB VIEW
RECTIFIER
MODULE RECTIFIER MODULE
Rectifier- LED Indication

Rectifier Module Status Power Protection Fault

Indicator Indicator Indicator
(Green) (Yellow) (Red)
Normal Operation On Off Off
Self-testing / Firmware upgrading Flashing Flashing Flashing
Lost Communication On Flashing Off
Output Overvoltage, Input Failure, Over Temperature, Fan Off Off On
Failure, Auxiliary Power Failure
Remote Shutdown Off On Off
Current Limit, Short Circuit Fault On On Off
Rectifier- Install/Remove

1) Ensure the polarity of the load and battery cables to the backplane is
correct.

2) Plug the rectifier into the rectifier shelf using the following steps:

❑ Make sure Rectifier Lock switch is at unlock position

❑ Push the rectifier into the rectifier shelf until the connector is fully
engaged.

❑ Push down the rectifier Lock switch to lock position

❑ Rectifier removal is achieved by lift the Loch switch to unlock

position then gently pulling on the front panel.

3) Once the rectifier is installed into the rectifier shelf, the AC power can be
turned on. After the initial start up period the rectifier will be set to the
desired system parameters by the monitor module via the serial
communications.
SERVICE INSTALLATION
 INSTALLATION-UNPACKING

Unpacking

Manoeuvre the packaged system as close as possible to the installation area prior to unpacking so that
there is less chance of damage to the system whilst being moved. The equipment is suitable for being
moved with a normal pallet truck while still packaged.

Unpack the System and prepare to stand it up in its installed position.

When standing the cabinet up, always use enough manpower on lifting and stabilize the cabinet.
INSTALLATION-POSITIONING & FIXING CABINET

Positioning & Fixing Cabinet

The hole pattern can be marked on the floor by moving the cabinet into position and marking the
holes directly on the floor.

Secure the cabinet by use of appropriate fasteners.

Move the cabinet in position. Check the cabinet is level. If necessary, use spacers to level the
cabinet. It is important that the cabinet is level.

After levelling, simply bolt the cabinet to the floor.

INSTALLATION - BATTERY

CAUTION: Use extreme care when fitting batteries & their

connections. Remove all jewelleries and rings from oneself
prior to commencing the installation. Always use insulated
tools when fitting batteries and take extreme care not to short
terminals when working on them.

❑ Unpack the battery

❑ Due to the weight of the battery, carefully carry and slot

into the lowest bank first and
secure the battery to the 19”rack using appropriate
screws.

❑ Connect the blue (-ve) cable to the –ve terminal of the

battery and connect the red (+ve)
cable to the +ve terminal
 INSTALLATION- CABLING

AC cabling

The AC terminals are clearly marked at the left side

for outdoor systems. Three (3) input AC sources can
be connected to L1, N1, L2, N2 & L3, N3. Terminal
Blocks whereas Earth connects to the terminal
marked E (or PE) respectively.

AC Input
Terminal Block
INSTALLATION- CABLING

DC cabling

All Load and Battery Common connections are made to the common
+VE bar at Top of the distribution. Load Live and Battery Live cables
are connected directly on top of the MCBs.

Note that the small wires in the output of the fuses/MCBs are for
“Fuse Fail” detection.
INSTALLATION-ALARM CABLE
Alarm Cable

Alarm and communication cables will be terminated on the terminal

block provided. Moreover, DO’s are assessable by pulling the
monitor forward to expose connections

When routing the cables, ensure they are kept away from the AC
and DC power cables when possible.
INSTALLATION - TEMPERATURE SENSOR

2 x Temp
Temperature Sensors Probe

Ambient &
❑ Uncoil the battery temperature sensor
Batt
and place in the top battery bank.
Temp Probe

❑ Uncoil the Ambient temperature sensor

situate it in a position in the room that will
give an indication of average room
temperature.
SERVICE COMMISSIONING
COMMISSIONING -PRE-CHECK

Pre-check:

1. No more building work to be carried out in site to avoid concrete and plaster dust being ingested into
rectifiers and systems.

2. System installation is completed.

3. Battery and load fuses are removed, and upstream AC has been turned off (i.e., system is completely
de-powered).

4. Rectifier modules have been fitted into their shelf positions, and pulled forward enough to disconnect
them from the system.

Note: This system is supplied with the AC and DC earths connected. This system has DC Common in
the Positive side of the circuit (+ve earth system). Before connecting the Batteries or Rectifiers ensure
that Earthing is correct for your application.

5. Turn on AC upstream and check that voltages from phase to Neutral are as expected.
COMMISSIONING-RECTIFIER START-UP
1. Turn the upstream AC circuits on.

2. Fully insert first rectifier, wait for the rectifier to start and its power
on LED to remain green.

3. Check the SMU01 powers up, and indicates the system default
float voltage. If the audible alarm activates, press any SMU01
button to silence it.

4. If a different system float voltage has been specified, set this at

this time using the procedure specified in the SMU01 Manual
(either from the front panel or connected computer).

5. Fully insert the rest of the rectifiers ensuring they power up with
only their green “power on” LED illuminated.

6. Check that the load and battery currents on the SMU01 are 0
amps (+/- 1 or 2 amps).

7. Check that all SMU01 configuration settings are correct (as per
customer specification) with respect to: - Voltage levels - Alarm
settings - Alarm mappings to the volts-free relays (refer to the
SMU01 manual for information on how to check these via the front
panel or locally connected computer).
COMMISSIONING-BATTERY START-UP
Battery Start-up :

Note: It is preferable that battery circuit breaker/fuse connections

should be made when the rectifiers are turned on and the system is
“live”. This is because the system voltage and battery voltages will
be similar, thus minimizing any arcing during connection. This also
prevents high current arcing due to the charging of the rectifier
output capacitors.

1. Power up only one rectifier initially (to limit any damage if any
connections are incorrect).

2. Measure the voltage across each battery string at the terminals

of the Compact System. Ensure that the reading from the DC
Common bus to the Battery Live Terminals is -48V as per System
specification.

3. Insert each battery fuse in succession while measuring the each

battery voltage. And ensure that the voltage increases slightly to
the system Float Voltage (typically the voltage will increase from 2
to 3V below float to float voltage. At this point the batteries will be
drawing some current to bring them to a full state of charge.
COMMISSIONING-LOAD START-UP
Load Start-up :

1. Ensure downstream load connections have been made and there are
no loose/floating load cables.

2. Turn on load circuit breaker or insert load fuses, ensuring that the
downstream equipment is being powered up as expected.

3. Ensure the system float voltage on the SMU01 is at the level previously
noted.

4. Ensure the load current is at a level expected (could be zero if loads

downstream have not been connected).

Note: Prior to leaving the system after it has been commissioned, ensure
all AC, DC and battery circuits are off. If it is required that the system is to
be left on (to power load equipment, ensure rectifiers are left in their
powered up state, and batteries are in circuit. This will prevent anyone
leaving the batteries only powering the load (in which case the batteries
would go flat).
SERVICE MAINTENANCE
MAINTENANCE –DC POWER SYSTEM

As DC Power Systems are state of the art electronic systems, very little routine maintenance is
required

System

❑ During normal operation the cable entries to the MCB’s may loosen over time due to
movement in the cable strands.

❑ To avoid damage to the MCB’s and cable entries due to heat build-up and arching, it is
recommended that the retaining torque is periodically checked at least annually.

❑ MCB’s should be maintained at a torque of 2Nm.

❑ All other connections including power, signal should also be checked at this time.
MAINTENANCE –CONTROLLER

Controller

❑ The Controller can give a good indication of

the condition of the system. Alarm logs can
show issues with the system and rectifiers and
should be regularly checked.

❑ As a minimum, check that the float voltage

and load current is as expected.

❑ If the batteries are fully charged, check the

battery current is zero or near to zero amps,
and also check that the amp-hours remaining
is 100%.
MAINTENANCE –RECTIFIER

Procedure Number Procedure Description

1 Ensure that the equipment is clean and free of dust, dirt, and other debris.

Inspect the air intake (front) and exhaust (rear) areas in the rectifier module. Check system or cabinet
2 ventilation openings for obstructions such as dust, papers, manuals, etc. Verify that air flows freely
through the equipment. Clean ventilation openings with a vacuum cleaner whenever required.

3 Test the main operating sequences as applicable to your equipment configuration and installation.
MAINTENANCE –BATTERY

Battery

❑ Keep the battery and surroundings clean and dry.

❑ Make sure that bolted connections are properly tightened

(Battery Installation manual).

❑ Keep the battery at the recommended charge voltage.

❑ The room in which the battery is installed should be well

ventilated and its temperature as close as possible to battery
operating Temperature specified in the manual.
MAINTENANCE – FILTER REPLACEMENT

❑ Loosen the wingnuts at the side of the

filter compartments.

❑ Open the filter

compartment to access the
Wingnuts filter.
❑ Clean and wash the filter
and insert back after drying
the filter
❑ After a few washes, the
efficiency of the filter will be
deteoriated, please replace
Wingnuts
with F5 grade filter.
MAINTENANCE – FAN REPLACEMENT

❑ Remove the 4 screws for the fan cover.

❑ Hold the fan box as the fan is still fasten to

the fan box cover
Fan box
❑ Finally unscrew the fan base to remove cover
the centrifugal fan for replacement.

Fan
base
SERVICE TROUBLE SHOOTING
RECTIFIER-TROUBLESHOOTING
S/No Description of Symptoms
1 Rectifier module has no output voltage
Rectifier module output is unstable
2 mode
(switching between on and off)
Rectifier module’s fan is not in
3
operation
Rectifier module’s fault LED (red) is
4 -
lighted
Possible Cause(s)
- Missing mains input
- Input voltage is outside operating range
- Module is in output overvoltage protection
mode
- Poor connections/contacts of the Input and
output terminations
- Module is in over-temperature protection
- Module’s fan is not operating
- Module output overvoltage protection
- Input failure
Module over-temperature protection
- Module fan failure
Suggested Action(s)
- Check availability of mains input
- Check whether input voltage is within operating
range
- Check whether module is in output overvoltage
protection mode
- Verify integrity of input and output connections
- Reduce output load or lower the ambient
temperature
- Verify that the fans are in proper working
condition
- Remove and change out the module fan
- Refer to items 1, 2 and 3 above for the
suggested actions
CONTROLLER-TROUBLESHOOTING
Issues Encountered
Controller LCD has no display and “green” LED is not
lighted
Controller LCD has no display and “green” LED is lighted
Controller has either “red” or “yellow” LED lighted
Incorrect battery or load current readings
Controller display configuration error
Communication issues
I/O board power and Communication OK LED is not
lighted
Rectifiers are turned on, but the system does not have
DC voltage at the load output
Battery is not connected to the system
Possible Cause(s)
There is no input power supply
AC input failure and battery LVD is disconnected
Voltage supply board fault or controller module fault
Controller is in start-up process
Controller is faulty
There is an active alarm
Busbar voltage sensor connected in reverse polarity
Incorrect current shunt connections or settings
Battery current limit is active
There may be a missing or invalid profile
Different rectifiers are installed, resulting in incorrect
output voltage
Incorrect cable, faulty cable or disconnected cable
Check USB cable
I/O board does not have power supply or is faulty
Load fuse or load switch is in open position
Battery fuse or battery switch is in open position
Actions that may be taken
Check and ensure that cable connection to P1 is ok, and
wait for start-up to complete
No action required. When AC input returns, the
controller module will operate normally
Check and replace the defective module
Wait for start-up to complete
Replace controller module
Check and verify the alarm on the LCD display. Rectify as
necessary
Check and verify the polarity of the busbar voltage
sensor connection
Check and verify the connections and settings of the
shunt
Normal operation, no action required
An incorrect configuration file may have been
accidentally loaded or a setting has been altered
through the controller. Check and verify
Check that the correct rectifier modules are installed.
Change, if necessary
Check and verify. Replace as necessary
Use alternative, if necessary
Check and verify RS485 connections. Replace I/O board,
if necessary
Check whether the fuses are fused or there are issues
with the load switches
Check whether the fuses are fused or there are issues
with the load switches
EMPOWERING PEOPLE
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