PTA Vermelha

SJIII SERIES
TM
OPERATING
MAINTENANCE
& PARTS
MANUAL
4830, 4832, and 6832

Models 3220, 4620, 4626,
The CONVENTIONALS
For Service in North America and Asia please call ..................................... 800 275-9522
SKYJACK Inc. Service Center 3451 Swenson Ave., St. Charles, IL 60174 ..................... FAX 630 262-0006
For Parts in North America and Asia please call ......................................... 800 965-4626
SKYJACK Inc. Parts Center 990 Vernon Rd., Wathina, KS 66090 .................................. FAX 888 782-4825
For Parts & Service in Canada please call ................................................... 800 265-2738
SKYJACK Inc. 55 Campbell Rd., Guelph, Ontario, Canada N1H 1B9 .............................. FAX 519 837-3883
For Parts & Service in Europe please call ............................................... 31 297 255 526
TM SKYJACK Europe Communicatieweg 29, 3641 SG Mijdrecht Netherlands ................ FAX 31 297 256 948
Printed in Canada
117128AG Complete Revision October 2018
DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPER AUTHORIZATION,
TRAINING AND UNDERSTANDING OF THE OPERATION OF BOTH STANDARD
AND OPTIONAL EQUIPMENT. DO NOT USE A WORK PLATFORM THAT HAS
OPTIONS, ALTERATIONS OR MODIFICATIONS NOT APPROVED BY SKYJACK.
SERIAL NUMBER BREAKDOWN

MANUAL PART MANUAL PART MANUAL PART
MODELS
#117128 #118940 #122909
3220 609330 & BELOW 609331 To 613550 613551 & ABOVE
27013 To 28042 28403 To 28047
3226 Not Applicable
28048 To 28117 28118 & ABOVE
4620 66429 & BELOW 66430 & ABOVE
4626 704418 & BELOW 704419 & ABOVE
4830/32 86982 & BELOW 86983 & ABOVE Not Applicable
6826 75517 & BELOW 75518 & ABOVE
6832 82402 & BELOW 82403 & ABOVE
60052AB
TABLE OF CONTENTS
SUBJECT - SECTION, PARAGRAPH PAGE NO.
SECTION 1 INTRODUCTION
PURPOSE OF EQUIPMENT ......................................................................................... 1

USE OF EQUIPMENT ................................................................................................... 1
WARNINGS ................................................................................................................... 1 S
1
DESCRIPTION .............................................................................................................. 1
SAFETY PANEL AND WARNING LABELS .................................................................... 2
SPECIFICATIONS AND FEATURES ............................................................................. 4
WORK PLATFORM MAJOR COMPONENT IDENTIFICATION ...................................... 5
E
SECTION 2 OPERATION
OPERATOR QULIFICATIONS ....................................................................................... 1
OPERATING CONTROL IDENTIFICATION
•Base Controls-Electrical ................................................................................. 1
C
2
SET-UP PROCEDURE .................................................................................................. 7 T
OPERATING PROCEDURES
•Prestart Checks .............................................................................................. 8
•Start and Operation ........................................................................................ 9 I
•Shutdown Procedure ...................................................................................... 9
BATTERY SERVICE AND CHARGING PROCEDURES .............................................. 10
SECTION 3 SYSTEMS COMPONENT IDENTIFICATION AND SCHEMATICS O 3

TABLE OF CONTENTS ................................................................................................. 1
SECTION 4 TROUBLESHOOTING INFORMATION

N
TROUBLESHOOTING INFORMATION ......................................................................... 1
SECTION 5 MAINTENANCE AND SERVICE

OPERATORS RESPONSIBILITY FOR MAINTENANCE ................................................ 1
I
4
MAINTENANCE AND INSPECTION SCHEDULE ......................................................... 1
OWNER’S ANNUAL INSPECTION RECORD ............................................................... 1
GENERAL MAINTENANCE HINTS ............................................................................... 1
HYDRAULIC SYSTEM AND COMPONENT MAINTENANCE AND REPAIR.................. 2 N
CONTROLLER TROUBLESHOOTING PROCEDURE .................................................. 7
5
CONTROLLER ADJUSTMENT PROCEDURE .............................................................. 8
SYSTEM AND LIFT PRESSURE ADJUSTMENTS ...................................................... 10
D
SECTION 6 PARTS LISTS
LIST OF ILLUSTRATIONS............................................................................................. 2 E
LIST OF TABLES
TABLE 1-1. SPECIFICATIONS AND FEATURES ............................... Section 1, Page 4 X
TABLE 5-1. MAINTENANCE AND INSPECTION SCHEDULE ........... Section 5, Page 3
TABLE 5-2. OWNER’S ANNUAL INSPECTION RECORD ................. Section 5, Page 4
TABLE 5-3. MAXIMUM PLATFORM CAPACITIES .............................. Section 5, Page 4
TABLE 5-4. TORQUE SPECIFICATIONS ........................................... Section 5, Page 5
6
TABLE 5-5. GENERAL SPECIFICATIONS ......................................... Section 5, Page 6
SJIII Series - The CONVENTIONALS Page i

Complete Revision 99-05-01
WARNING
ANSI/SIA (United States)

You are required by the current ANSI/SIA A92.6 standards to read and understand YOUR RESPONSIBILITIES
in the Manual Of Responsibilities before you use or operate this work platform.
CSA (Canada) and CE (Europe)

You are required to conform to national health and safety regulations applicable to the operation of this elevating
work platform.
FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the work
platform could result in DEATH OR SERIOUS INJURY!
OPERATOR SAFETY REMINDERS

The National Safety Council reminds us that most accidents are caused by the failure of some individuals to follow
simple and fundamental safety rules and precautions. Common sense dictates the use of protective clothing when
working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body.
You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this work platform
is mandatory. The following pages of this manual should be read and understood completely before operating the
work platform. Any modifications from the original design are strictly forbidden without written permission from
SKYJACK, Inc.
DANGER VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE
ELECTROCUTION HAZARD (PHASE TO PHASE) (FEET) (METERS)
THIS MACHINE IS NOT INSULATED. (0 TO 300V) AVOID CONTACT

MAINTAIN SAFE CLEARANCES FROM
(Over 300V to 50KV) 10 3.05
ELECTRICAL POWER LINES AND
APPARATUS. YOU MUST ALLOW FOR (Over 50KV to 200KV) 15 4.60
PLATFORM SWAY, ROCK OR SAG.
(Over 200KV to 350KV) 20 6.10
THIS WORK PLATFORM DOES NOT
PROVIDE PROTECTION FROM (Over 350KV to 500KV) 25 7.62
CONTACT WITH OR PROXIMITY TO AN
(Over 500KV to 750KV) 35 10.67
ELECTRICALLY CHARGED
CONDUCTOR. (Over 750KV to 1000KV) 45 13.72
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!
Page ii SJIII Series - The CONVENTIONALS

DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPER
AUTHORIZATION AND TRAINING. DEATH OR SERIOUS
INJURY COULD RESULT FROM IMPROPER USE OF THIS
EQUIPMENT!
SERVICE POLICY AND WARRANTY

SKYJACK, Inc. warrants each new SJIII Series work platform to be free of defective parts and workmanship for the
first 12 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for
parts or labor. Refer to Warranty Statement for extentions or exclusions.
NOTE
SKYJACK, Inc. is continuously improving and expanding product features on it’s equipment: therefore, specifications
and dimensions are subject to change without notice.
This Safety Alert Symbol Means Attention!
Become Alert! Your Safety Is Involved.
The Safety Alert Symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere.
When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety
message.
SCOPE OF THIS MANUAL

This manual applies to the ANSI/SIA, CSA and CE versions of the SJIII Series work platform models listed on page
3. Equipment identified with “ANSI/SIA” meets the ANSI/SIA-A92.6 standards. Equipment identified with “CSA”
meets the CAN3-B354.2&.3-M82 standards. Equipment identified with “CE” meets the requirements for the European
countries, i.e. Machinery Directive 89/392/EEC and EMC Directive 89/336/EEC and the corresponding EN standards.
SJIII Series - The CONVENTIONALS Page iii

WARRANTY STATEMENT
SKYJACK, Inc. warrants each new work platform to be 3. Fill out a Warranty Claim Form from dealer’s supply
free of defective parts and workmanship. During the of claim forms. Then notify Skyjack’s Service
first full year, labor and replacement parts will be Department of the warranty claim number on the form
provided by the local authorized Skyjack dealer used.
without charge. For the following 48 months,
structural components found to be defective will be 4. The distributor/dealer should then file a warranty claim
replaced or repaired at no charge. with Skyjack, Inc. describing the nature of the defect,
probable cause, work performed, travel hours, and
A warranty registration card is supplied with each work labor hours listed separately. Warranty labor will be
platform. The warranty is only effective when the paid at a rate of $42.00 per hour. The travel allowance
warranty card has ben completed and returned to will be paid at the same hourly rate within the dealers
Skyjack within 15 days from the time of billing. When specified territory, limited to a maximum of four (4)
work platforms are put into stock, the warranty period hours. If a part has serviceable components, PLEASE
does not start until the work platform has been shipped replace the bad component. For instance, if you have
to the dealers customer. If a unit is put into service and a bad switch on a controller, please replace the switch.
no warranty card has been mailed to Skyjack, Inc., the Hydraulic cylinders should be repacked, unless they
warranty period will commence 15 days from the date are damaged beyond repair. Engine failures should
the dealer was invoiced for the work platform. be directed to your local engine distributor and
covered by the manufacturers warranty. Skyjack will
All warranty claims are subject to approval by Skyjack’s accommodate you and your labor. Labor rates and
Service Department. Skyjack, Inc. reserves the right to travel allowances are subject to change without notice.
limit or adjust claims with regard to defective parts, labor
or travel time based on usual and customery guidelines. 5. Warranty claims must be received by Skyjack within
Parts purchased from sources other than Skyjack will 15 working days from the date of the repair. Warranty
not be covered under this warranty. Misuse or improper claims received with insufficient information will be
operation, lack of normal maintenenace and inspections returned for correction or completion.
as outlined in this Operating/Maintenance and Parts
Manual, alterations to original design and/or components 6. Materials returned for warranty inspection must have
or accidents will void all warranty. Batteries are not the following procedures:
covered by this warranty.
A. Carefully packaged to prevent additional damage
The above mentioned warranty statement is exclusive during shipping.
and no other warranty whether written, oral or implied
shall apply. Skyjack excludes any implied warranty of B. Drained of all contents and all open ports capped
merchantability and fitness and acceptd no liability for or plugged.
consequential damages or for other negligence.
C. Shipped in a container tagged or marked with the
WARRANTY PROCEDURES RA number.
The selling distributor or authorized dealer shall be D. Shipped PREPAID. Any item(s) returned for
responsible for the complete handling of customer claims warranty by any other means may be refused and
under this warranty. Here’s what to do: returned unless prior approval from Skyjack is
obtained.
1. When a customer files a claim under this warranty,
contact Skyjack’s Service Department to verify E. Items shipped to the dealer will be sent freight
warranty coverage. NOTE: The complete serial prepaid and added to the invoice.
number of the work platform is required to verify the
claim. Failure to comply with the above procedures may delay
approval and processing of the warranty claim and could
2. When Skyjack’s Service Department verifies warranty result in the denial of a warranty claim. Skyjack’s dealer’s
coverage, they will alo issue an RA (Return accounts must be kept current in order to approve and
Authorization) number for the return of any defective issue warranty credits. Skyjack reserves the right to
component(s). All items over $25.00 in value must withhold issuance of warranty credits to a dealer if their
be returned to Skyjack, Inc. account is not in good standing. This is subject to change
without prior notice.
Page iv SJIII Series - The CONVENTIONALS
SECTION 1
INTRODUCTION
PURPOSE OF EQUIPMENT
The SKYJACK SJIII Series Work Platform is designed
to transport and raise personnel, tools and materials
LIFTING MECHANISM - The lifting mechanism is
constructed from steel tubing making up a scissor-
type assembly. The scissor-type assembly is raised
1
to overhead work areas. and lowered by single-acting hydraulic lift cylinders.
USE OF EQUIPMENT
The work platform (Figure 1-2. Page 5) is a highly
A pump, driven by a motor, provides hydraulic power
to the lift cylinder. A safety bar located at the front of
the lifting mechanism prevents (when properly
1
maneuverable, mobile work station. Lifting and driving positioned) the scissor-type assembly from being
MUST be on a flat, level, compacted surface. lowered while maintenance or repairs are being
performed within the lifting mechanism. (see Section
WARNINGS 2 Page 4)
The operator MUST read and completely understand
the safety panel labels (Figure 1-1. Page 2) and ALL BASE
other warnings in this manual and on the work platform. The base is a rigid one-piece weldment which supports
Compare the labels on the work platform with the labels two swing-out trays. On Models 3220, 4620, 4626, 4830
found throughout this manual. If any labels are and 4832 a mechanically actuated angle, located under
damaged or missing, replace them immediately. the outside of the trays, rotates when lifting. This
mechanism provides pothole protection for elevated
DESCRIPTION driving (see Section 2 Page 4). One tray contains the
The work platform consists of three major assemblies, hydraulic and electrical components. The other tray
the platform, lifting mechanism and the base. An contains the battery charger and four (4) 6 volt batteries.
operator’s control box is mounted on the platform railing. The front axle has two non-driven wheels, steerable by
Auxiliary and emergency controls are located at the a hydraulic cylinder. The rear axle has two hydraulic
base. motor-driven wheels and two spring-applied
hydraulically-released parking brakes.
PLATFORM
The platform is constructed of a tubular support frame, LOWERING WARNING SYSTEM (CE only)
a skid-resistant deck surface, and 40 inch to 43-1/2 Models 3220, 4620, 4626,4830 and 4832 are equipped
inch (1016-1105mm) high railings (depending on model) with a lowering warning system as standard equipment.
with 6" toe boards and mid-rails. The platform can be
entered from the rear through an entry chain or optional SCISSOR GUARDS (CE only) - Models 6826 and
spring-returned gate with latch. The platform is also 6832 are equipped with rigid scissor guards mounted
equipped with an extension platform. on the base as standard equipment.
MANUAL STORAGE BOX SERIAL NUMBER NAMEPLATE

This weather resistant box is The serial number nameplate, located at the rear of the
mounted at the front of the machine, lists the model number, serial number,
platform directly below the safety machine weight, drive height, capacity and maximum
panel. It contains the Operating no. of persons, maximum speed, maximum manual
Manual, Operating/Maintenance force, maximum incline, platform height, voltage, system
and Parts Manual and other pressure, lift pressure, ground pressure (tire contact
important documentation. The pressure), and date manufactured. Use this information
Operating Manual for this make for proper operation and maintenance and when ordering
and model work platform MUST service parts.
remain with the work platform and
should be stored in this box. OPTIONAL ACCESSORIES
The SKYJACK SJIII Series Work Platform is designed
to accept a variety of optional accessories. These are
OPERATOR’S CONTROL BOX - A removable control
box, mounted at the right front of the platform, contains
controls for work platform motion and emergency
stopping.
SJIII Series - The CONVENTIONALS SECTION 1, Page 1

DANGER
TIP-OVER HAZARDS
DO NOT RAISE PLATFORM IN

WINDY OR GUSTY CONDITIONS.
DO NOT DRIVE NEAR DROP-OFFS, HOLES, ELECTROCUTION HAZARD

OPEN ELEVATOR SHAFTS, AND LOADING DOCKS. THIS MACHINE IS NOT INSULATED. MAINTAIN SAFE CLEARANCES
FROM ELECTRICAL POWER LINES AND APPARATUS.
YOU MUST ALLOW FOR PLATFORM SWAY, ROCK, OR SAG.
DO NOT RAISE PLATFORM ON THIS PLATFORM DOES NOT PROVIDE PROTECTION FROM
UNEVEN OR SOFT SURFACES. CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY
DO NOT DRIVE ONTO UNEVEN OR CHARGED CONDUCTOR.
SOFT SURFACES WHEN ELEVATED. VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE
PHASE TO PHASE FEET (METERS)
(0 TO 300V) AVOID CONTACT
OVER 300V TO 50KV 10 3.05
OVER 50KV TO 200KV 15 4.60
OVER 200KV TO 350KV 20 6.10
OVER 350KV TO 500KV 25 7.62
DO NOT RAISE PLATFORM ON SLOPE OVER 500KV TO 750KV 35 10.67
OR DRIVE ONTO SLOPE WHEN ELEVATED. OVER 750KV TO 1000KV 45 13.72
FAILURE TO AVOID THESE HAZARDS WILL
RESULT IN DEATH OR SERIOUS INJURY!
WARNING
OTHER HAZARDS
1. DO NOT OVERLOAD.
2. DO NOT USE WITHOUT RAILINGS, LOCK PINS, AND ENTRY GATE/CHAIN/BAR IN PLACE.
3. DO NOT USE WITHOUT LOCK PINS INSTALLED ON HINGED RAILINGS.
4. DO NOT USE IF WORK PLATFORM IS NOT WORKING PROPERLY OR IF ANY PART IS DAMAGED OR WORN.
5. DO NOT STAND OR SIT ON GUARDRAILS.
6. DO NOT ATTACH ROPES OR CHAINS TO GUARDRAILS OR USE AS A CRANE.
7. DO NOT USE UNDER INFLUENCE OF ALCOHOL OR DRUGS.

8. DO NOT OVERRIDE SAFETY DEVICES.
9. DO NOT LEAVE MACHINE UNATTENDED WITH KEY IN SWITCH.
10. DO NOT RAISE PLATFORM WHILE MACHINE IS ON A TRUCK, FORK LIFT, OR OTHER DEVICE OR
VEHICLE.
11. DO NOT USE LADDER, SCAFFOLDING, OR OTHER DEVICES TO INCREASE THE WORKING HEIGHT OF
PLATFORM.
12. DO NOT USE WITH IMPROPERLY INFLATED/DAMAGED TIRES OR WHEELS.
13. DO NOT USE WHEELS OR TIRES THAT ARE NOT ORIGINAL MANUFACTURER’S EQUIPMENT.
FAILURE TO AVOID THESE HAZARDS COULD
RESULT IN DEATH OR SERIOUS INJURY!
Figure 1-1. Safety Panel Labels
(Located at the front center of the platform on the railing)
SECTION 1, Page 2 SJIII Series - The CONVENTIONALS

DO NOT exert excessive side forces on platform while elevated.
DO NOT overload, the lift relief valve does not protect against overloading when the platform is elevated.
DO NOT alter or disable limit switches or other safety devices.
DO NOT exceed the rated capacity of your scissorlift and make sure the load is evenly distributed on the
platform.
DO NOT raise your platform in windy or gusty conditions.
WARNING
JOBSITE HAZARDS
DO NOT operate on surfaces not capable of holding weight of the work platform including the rated
load, e.g. covers, drains, and trenches.
BE AWARE of overhead obstacles, and poorly lit areas in case of overhaed obstacles.
DO NOT elevate the work platform if it is not on firm level surfaces. Avoid pot holes, loading docks,
debris, drop offs and sufaces that may affect the stability of your work platform.
DO NOT climb or descend a grade steeper than 20% (SJIII Compacts), or 25% (SJIII Conventionals).
Elevated driving must only be done on firm level surfaces. (Ref. Table 1-1)
ENSURE that there is no person(s) in the path of travel.
WARNING
WORK PLATFORM CONDITIONS
An Operator Should Not Use Any Work Platform That:

Has ladders, scaffolding or other devices mounted on it to increase its size or work height.
Does not have a clean, uncluttered work area.
Does not appear to be working properly.
Has been damaged or appears to have worn or missing parts.
Has alterations or modifications not approved by the manufacturer.
Has safety devices which have been altered or disabled.

Table 1-1. Specifications and Features
+ HEIGHT Platform SPEED(Max.)
MODEL WEIGHT WIDTH LENGTH Working Platform Stowed Drive Size Capacity* TIRES Drive Raise Gradability
3860lbs 32.00” 89.00” 26.00’ 20.00’ 79.88” 28” x 81” 800lbs 2 mph 35
3220 FULL ** 25%
(1751kg) (0.81m) (2.26m) (7.92m) (6.10m) (2.03m) (0.71x2.05m) (363kg) (3.2kph) sec.
3593lbs 46.00” 89.00” 26.00’ 20.00’ 80.25” 42” x 81” 1100lbs 2 mph 35
SECTION 1, Page 4
4620 FULL ** (3.2kph) sec. 25%
(1630kg) (1.17m) (2.26m) (7.92m) (6.10m) (2.03m) (1.07x2.05m) (499kg)
4198lbs 46.00” 89.00” 32.00’ 26.00’ 89.00” 42” x 81” 850lbs 2 mph 44
4626 FULL ** 25%
(1904kg) (1.17m) (2.26m) (9.75m) (7.92m) (2.26m) (1.07x2.05m) (386kg) (3.2kph) sec.
5630lbs 48.00” 89.00” 36.00’ 30.00’ 93.50” 42” x 81” 700lbs 2 mph 45
4830 ** 25%
(2554kg) (1.22m) (2.26m) (11.00m) (9.14m) (2.37m) F U L L @ (1.07x2.05m) (317kg) (3.2kph) sec.
5630lbs 48.00” 89.00” 38.00’ 32.00’ 93.5” 42” x 81” 600lbs 2 mph 45
4832 **
(3.2kph) sec. 25%
(2554kg) (1.22m) (2.26m) (11.60m) (9.75m) (2.37m)
F U L L @ (1.07x2.05m) (272kg)
5020lbs 68.00” 99.25” 32.00’ 26.00’ 95.0” 60” x 81” 1200lbs 2 mph 47
6826 (2.52m)
FULL ***
(3.2kph) sec. 25%
(2277kg) (1.73m) (9.75m) (7.92m) (2.41m) (1.53x2.05m) (545kg)
5480lbs 68.00” 99.25” 38.00’ 32.00’ 99.00” 60” x 81” 1000lbs 2 mph 51
6832 *** sec. 25%
(2486kg) (1.73m) (2.52m) (11.60m) (9.75m) (2.51m) F U L L @ (1.53x2.05m) (454kg) (3.2kph)
* Overall capacity - all extention platform capacities are 300lbs. Overall capacity is reduced by 100lbs on Models 3220, 4620 and 4626 equipped with 6’ extention platform. Overall
capacity is reduced by 200lbs. on Models 6826 equipped with 5’ extention plaforms. (Refer to Table 5-3. IN SECTION 5, Page 4)
** 16 x 4.00 x 8 Solid Rubber Tires. *** 23 x 10.5 x 12 Foam Filled Tires. (Refer to Table 5-5. in SECTION 5, Page 6) General Specicications for foam filled specifications
+ Weight with standard 3’ extention platform. Refer to nameplate for machines with 5’ or 6’ extention platform, CE models and other options.
@ Models 4830, 4832 and 6832 are only driveable to 26 ft. for (CE).
STANDARD FEATURES (ANSI & CE) OPTIONAL EQUIPMENT (ANSI & CE)
• Descent Alarm • Spring-Loaded Half-Height Gate(ANSI only)

• Joystick Controller With Proportional Lift and Drive Functions (See NOTE)• Spring-Loaded Full-Height Gate
• Swing Out Side Trays • Movement Alarm
• Dual Spring-Applied, Hydraulically-Released Parking Brakes • Flashing Amber Light
• Puncture-Proof Solid Rubber Non-Marking Tires • 800W AC Generator
(All Models Except 6826 and 6832) • Hydraulically Powered Extension Platform
• Urethane Foam Filled Tires (Models 6826 and 6832) • Propane/Gasoline or Diesel Engine Package
• Manual Lowering System With Electric Holding Valves On Lift Cylinders (All Models Except 3220)
• Pothole Protection (All Models Except 6826 and 6832) • EE-Rating
• Operator Horn • Air Power Package
• 3 Foot Manual Extension Platform • Shop Air Hose To Platform
• Gradability to 25% • Scissor Guards (ANSI only) (Models 6826 and 6832)
• 120V AC Outlet On Platform • Puncture-Proof Solid Rubber Black Tires
• Lanyard Attachment Rings (All Models Except 6826 and 6832)
• Scissor Guards (CE only) (Models 6826 and 6832) • Lowering warning system(ANSI only)
• Light Duty Pipe Rack
NOTE: Platform lowering and steering are not proportional.
SJIII Series - The CONVENTIONALS

WORK PLATFORM MAJOR COMPONENT IDENTIFICATION
OPERATOR’S
CONTROL BOX
EXTENSION
PLATFORM
MAIN
PLATFORM
LIFTING
MECHANISM
BATTERY
TRAY
HYDRAULIC/
ELECTRIC
TRAY
POTHOLE BASE
PROTECTION
DEVICE
Figure 1-2. SJIII Series Work Platform

(Model 3220 shown)

SECTION 2
OPERATION
OPERATOR QUALIFICATIONS 2- HOURMETER - Activated when the pump/motor
Only trained and authorized persons should use this runs, this gauge records work platform operating time.
work platform. Safe use of this work platform requires
the operator to understand the limitations and warnings, 3- 15 AMP CIRCUIT BREAKER RESETS - In the
operating procedures and operator’s responsibility for event of a power overload or positive circuit
maintenance. Accordingly, the operator MUST grounding, circuit breaker will pop out. Make the
understand and be familiar with this operating manual, necessary corrections, then depress the push-button
its warnings and instructions and ALL warnings and to reset.
instructions on the work platform. Operator also MUST
be familiar with employer’s work rules and related
government regulations and be able to demonstrate
his/her ability to understand and operate THIS make
and model work platform in the presence of a qualified
4- UP/DOWN TOGGLE SWITCH (ANSI/SIA and CSA)
Selecting and holding this toggle type switch to “UP”
position will raise platform to desired height. Release
switch to stop. Selecting and holding switch to
2
person. “DOWN” position will lower platform to desired height.
OPERATING CONTROLS IDENTIFICATION

The following descriptions are for identification,
Release switch to stop.
Emergency Battery Disconnect Switch

2
explanation and locating purposes only. A qualified
operator MUST read and completely understand these
descriptions before operating this work platform.
Procedures for operating this work platform are detailed 1
in the “OPERATING PROCEDURES” section on Page
8. Both standard and optional controls are identified in
this section. Therefore, some controls may be included
that are not furnished on your work platform.
Electrical Panel
1 2
Figure 2-2. Emergency Battery Disconnect Switch

4
1- EMERGENCY BATTERY DISCONNECT SWITCH

Located on the rear of the base, this switch, when in
“OFF” position, disconnects power to all control and
power circuits. Switch MUST be in “ON” position to
operate any electric control circuit.
Figure 2-1. Electrical Panel 3
ELECTRICAL PANEL - This control station is located

in the Hydraulic/Electric Tray. It contains the following
controls:
1- BUZZER ALARM - This audible pulse alarm

sounds when platform is being electrically lowered.
On machines with certain options, this alarm will
sound when any control function is selected.

Base Control Box (CE) Base Controls - Hydraulic
Emergency Lowering System
1 1
Figure 2-3. Base Control Box (CE)

2
BASE CONTROL BOX (CE) - This metal control
station is mounted on the rear of the base. It contains
the following controls:
1- PLATFORM UP/DOWN TOGGLE SWITCH - To

raise the platform, select “BASE” position with the 3
Platform/Off/Base Select Key Switch then push this
toggle-type switch to the “�
�“ (up) position. Release
switch to stop. To lower the platform, select “BASE”
position with the Platform/Off/Base Select Key Switch
then push this toggle-type switch to the “��“ (down)
position. Release switch to stop.
2- EMERGENCY STOP BUTTON - When struck,

this red push-button switch disconnects power to
both the base and platform control boxes. In the Figure 2-4. Emergency Lowering System
event of an emergency or at work platform shut down,
push the button in. To restore power, simply pull the EMERGENCY LOWERING VALVE and HOLDING
button out. VALVE MANUAL OVERRIDE KNOB - This system
allows platform lowering in the event of an electrical
system failure. Use the following procedure to lower
the platform:
1- EMERGENCY LOWERING VALVE - Depress and

turn each red manual override knob (located at the
base of each lift cylinder)counterclockwise. Override
knobs on the upper cylinders of multiple cylinder
machines can be reached with the access rod (Item3)
stored on top of the base.
2- MANUAL OVERRIDE KNOB - Pull the Emergency

Lowering Valve knob out to lower the platform.
3- ACCESS ROD - Turn each red manual override

knob clockwise to restore normal operation.

Free-Wheeling Valve
Base Controls - Hydraulic/Manual
1 Parking Brake
Figure 2-5. Free-Wheeling Valve
1- FREE-WHEELING VALVE - The free-wheeling valve

is located at the rear of the machine. Turning the Figure 2-6. Parking Brake
valve knob counterclockwise to a fully opened posi-
tion allows fluid to flow through the wheel motors, 1- PARKING BRAKE - The parking brakes are de-
thus providing “free-wheeling” so that the work plat- vices that are always mechanically engaged until hy-
form can be pushed or towed after the brakes are draulically or manually released. A pin retracted by
released (Figure 2-6 on page 3) without damaging a single-acting hydraulic cylinder disengages each
the wheel motors. When towing, DO NOT exceed 2 brake disc when driving. A spring inside each cylin-
mph. Valve MUST be closed tightly (clockwise) for der returns the pin to engage the brake disc for park-
normal operation. ing, lifting, lowering and stationary steering. The
brake pins MUST be manually disengaged for tow-
ing, pushing or winching. This requires the special
procedure as follows:
WARNING
DO NOT manually disengage the parking brakes if

the work platform is on a slope.
Make sure that the work platform is on level ground.

Chock or block the wheels to keep work platform
from rolling.
• For Left-Hand Brake: Using a 3/4" wrench,

rotate the lock-out block on the brake pin
90° clockwise. The brake pin should be clear
of the brake disc.
• For Right-Hand Brake: Using a 3/4" wrench,

rotate the lock-out block on the brake pin
90° counterclockwise. The brake pin should
be clear of the brake disc.
NOTE
The parking brakes will reset automatically when the

work platform is driven.

Safety Bar and Pothole Protection Device 2- POTHOLE PROTECTION DEVICE - This device
consists of a mechanically actuated steel weldments,
located under the hydraulic/electric tray and battery
1 tray, these weldments will automatically rotate for
reduced ground clearance when elevating the
platform. If the pothole protection device has not
fully lowered, the drive function will be disabled.
WARNING
DO NOT drive elevated in areas where electrical cords

or debris is in the path of travel.
DO NOT drive elevated into holes, depressions,

trenches, shafts or soft or uneven ground.
Figure 2-7. Safety Bar and Pothole Protection Device
1- SAFETY BAR - Designed to support the scissors

assembly (when properly positioned), the safety bar
MUST be used when inspecting or when performing
maintenance or repairs within the scissor assembly with
the platform raised. To use the safety bar, follow the
procedure on the safety bar label on the base.
DANGER
CRUSHING HAZARD
DO NOT reach through the scissor assembly when

the platform is raised without the safety bar properly
positioned. Failure to avoid this hazard will result
in death or serious injury!

Platform Controls 5- PROPORTIONAL CONTROLLER - A one-hand
Operator’s Control Box toggle-type lever to control proportional drive/lift
motion and steer motion. It is a “deadman” control
which returns to neutral and locks when released.
5 To drive forward, select “DRIVE” position with the Lift/
Off/Drive Select Toggle Switch, then lift the controller
lock ring and push the controller handle forward to
the desired speed. Release to stop. To drive in
4 3 reverse, select “DRIVE” position with the Lift/Off/Drive
Select Toggle Switch, then lift the controller lock ring
and pull the controller handle backward to the desired
speed. Release to stop. To steer, select “DRIVE”,
then depress the side of the rocker on top of the
controller handle in the direction you wish to steer.
To raise the platform, select “LIFT” position with the
Lift/Off/Drive Select Toggle Switch, then lift the
2 controller lock ring and push the controller handle
1 forward to the desired lift speed. Release to stop. To
6
lower the platform, select “LIFT” position with the Lift/
Figure 2-8. Operator’s Control Box Off/Drive Select Toggle switch, then lift the lock ring
and pull the controller handle backward to desired
OPERATOR’S CONTROL BOX - This metal control height. Release to stop. NOTE: Platform lowering
station is mounted at the right front of the platform. and left/right steering are not proportional .
It contains the following controls:
6- EMERGENCY STOP BUTTON - This red “mushroom-
1- OFF/ON KEY SWITCH (ANSI/SIA and CSA) - head” shaped button switch is designed to disengage
Key to “OFF” position disconnects power to the power to the platform controls (ANSI/CSA and CE) when
control circuit in the operator’s control box. Key to struck in the event of an emergency or at work platform
“ON” position energizes the control circuit. shut down. (CE models will also disengage power to base
controls). To restore power to the platform (and base)
2- PLATFORM/OFF/BASE SELECT KEY SWITCH (CE) controls, simply pull button out.
- Key to “PLATFORM” position directs power to the
control circuit in the operator’s control box. Key to
“OFF” position disconnects power to the control
circuit in the operator’s control box. Key to “BASE”
position directs power to the base control box at the 7
rear of the work platform.
3- HIGH/NORMAL TORQUE SELECT TOGGLE

SWITCH- This switch selects “HIGH” torque (low speed)
or “NORMAL” torque (high speed). Select “HIGH” position
when climbing grades or when loading or unloading the
work platform, select “NORMAL” position when traveling
on a level surface with the platform fully lowered. Figure 2-9. Operator Horn Push-Button
4- LIFT/OFF/DRIVE SELECT TOGGLE SWITCH - If 7- OPERATOR HORN PUSH-BUTTON - Located on

“Lift” is selected, the lift circuit is energized. “OFF” the side of the Operator’s Control Box, this push-
disconnects power from both the lift and drive circuits. button switch, when depressed, sounds an automo-
If “DRIVE” is selected, the drive circuit is energized. tive-type horn.

Powered Extension Platform Control Box Fold-Down Guardrail System
1
1 2
Figure 2-11. Fold-Down Guardrail System
FOLD-DOWN GUARDRAIL SYSTEM - This system

Figure 2-10. Powered Extension Platform Control when folded down, reduces the shut height of the work
Box platform for travelling through standard doorways.
POWERED EXTENSION PLATFORM CONTROL BOX 1- GUARDRAIL LOCKING PIN W/LANYARD - To

This metal control station is mounted at the right front fold the guardrail system down, remove the locking
of the extension platform. It contains the following pin at each pivot point and lower each guardrail. To
controls: raise the guardrail system, swing up each guardrail
and lock in place with the locking pins ensuring that
1- ENABLE SWITCH - This switch, when activated, the detent ball of each pin is clear of the side of the
brings power to the Platform Extend/Retract Selector pivot brackets. (Figure 2-12. Page 6)
Switch. It must be used while extending or retracting
the extension platform.
2- PLATFORM EXTEND/RETRACT SELECTOR WARNING

SWITCH - To extend the platform, select “LIFT”
position with Lift/Off/Drive Select Switch then push
this selector switch to “ � “ (extend) position until The guardrail system MUST be upright and locked
desired extension is reached. Release switch to stop. in place before resuming normal operation. Check
To retract the platform, select “LIFT” position with the guardrail system for loose or missing locking
Lift/Off/Drive Select Switch then push the selector pins before operating this equipment!
switch to “ � “ (retract) position until desired retraction
is reached. Release switch to stop.
NOTE
DETENT BALL
All models are drivable with any extension platform CLEAR OF SIDE
extended 3 feet or less. An interlock limit switch cuts OF PIVOT
out drive when the platform is extended beyond 3 BRACKET
feet. Figure 2-12. Correct Position of Locking Pin

SET-UP PROCEDURE 8. In the hydraulic/electric tray, check the
hydraulic oil level (scissors MUST be fully
The following steps are normally required for equip- lowered) in the tank. Level should be at or
ment being put into service for the first time. After slightly above the top mark on the gauge. If
the equipment has been unloaded: required, add a quality grade hydraulic oil.
Refer to “RECOMMENDED HYDRAULIC
1. Remove all packing materials and inspect for OILS” for recommendations.
damage incurred during transport. 9. Swing the hydraulic/electric tray to locked closed
position.
NOTE
10A. On (CE) machines:
Report any damage to delivery carrier immediately. Raise the platform, by selecting “BASE” position,
with the Platform/Off/Base Select Switch (Figure
2. Inspect work platform thoroughly and remove 2-8. Page 5), then push the base Up/Down
any foreign objects. �“ (up) position until there
Toggle Switch to the “�
is an adequate clearance to swing down and
3. If equipped with a fold-down guardrail system, position the safety bar.
swing up and lock all guardrails in place with
locking pins. (Refer to Figure 2-12. Page 6). 10B. On ANSI/SIA and CSA machines:
Raise the platform with Up/Down Toggle Switch
4. Unlock and swing out the battery tray and from the hydraulic tray, until there is an adequate
hydraulic/electric tray. clearance to swing down and position the safety
bar.
5. In the battery tray, check the electrolyte level
in all four batteries. If plates are not covered, 11. Lift the Safety Bar from the storage channel and
carefully add distilled or demineralized water. swing down into position. (Refer to label on base
If needed, check the specific gravity in each for proper procedure.) Lower the platform until
battery, it should be 1.260 to 1.275. (This the scissor assembly is firmly supported by the
reading will not be correct if you just added safety bar.
water to the batteries.)
12. Inspect all hoses, fittings, wires, cables, valves,
etc. for leaks, hidden damage and foreign
WARNING material.
EXPLOSION HAZARD
13A. On (CE) machines:
Keep flames and sparks away. DO NOT smoke near Raise the platform, by selecting “BASE”
batteries. position, with the Platform/Off/Base Select
Switch (Figure 2-8. Page 5), then push the
FIRST AID base Up/Down Toggle Switch to the “� �“ (up)
Immediately flush eyes with cold water if electrolytic position until there is an adequate clearance
acid is splattered into them. Seek medical attention to swing up the safety bar. Return the safety
if discomfort continues. bar to storage channel.
6. Connect the A.C. battery charger cord to the 13B. On ANSI/SIA and CSA machines:
proper A.C. voltage source and charge the Raise the platform with Up/Down Toggle Switch
batteries. (Refer to “Battery Charging from the hydraulic tray, until there is an adequate
Procedures”, Page 10). clearance to swing up safety bar. Return the
safety bar to storage channel.
7. When charger cycle is complete, disconnect the
battery charger A.C. cord and swing the battery
tray to locked closed position.

14. Raise the platform to the maximum extension OPERATING PROCEDURES
height. Prestart Checks
NOTE
Refer to Table 5-5. General Specifications (Section 5, 1. Carefully read and completely understand
Page 8) for raise and lowering times. ALL of SECTION 2, OPERATION in this
manual and ALL warnings and instruction
15. Fully lower the platform. labels on the work platform.
2. Ensure that there are no obstacles around
NOTE the work platform and in the path of travel
such as holes, drop offs, ditches, soft fill or
A lowering warning system is standard on (CE) Models
debris. Also ensure that there are no electrical
3220, 4620, 4626 and 4830. This system automatically
cords and hoses with a diameter of more than
stops the lowering function before reaching the fully
1/2” in the path of travel.
retracted position and sounds an alarm. After the
operator has released the down controls and checked 3. Check overhead clearances.
that no person is near the scissors, the lowering
function can reactivate. These machines do not have 4. Make sure the batteries are fully charged.
scissor guards. Disconnect the AC charger cord from the
external power source.
16. The SJIII Series Work Platform is now ready 5. Make sure that the Free-Wheeling Valve is fully
for use by an authorized, qualified operator closed.
who has read and completely understands
ALL of Section 2, OPERATION in this manual. 6. Make sure all guardrails and lockpins are in
place and locked in position
7. Make sure both side battery and hydraulic
trays are closed and locked.
8. Make sure you do not climb or descend a

grade steeper than 20% (SJIII Compacts),or
25% (SJIII Conventionals). Elevated driving
must only be done on firm level surfaces.
OPERATOR’S CHECKLIST
INSPECT AND/OR TEST THE FOLLOWING
DAILY OR AT BEGINNING OF EACH SHIFT
1 OPERATING AND EMERGENCY CONTROLS.
2 SAFETY DEVICES.
3 PERSONAL PROTECTIVE DEVICES.
4 TIRES AND WHEELS.
5 OUTRIGGERS (IF EQUIPPED) AND OTHER
STRUCTURES.
6 AIR, HYDRAULIC AND FUEL SYSTEM(S) FOR
LEAKS.
7 LOOSE OR MISSING PARTS.
8 CABLES AND WIRING HARNESSES.
9 PLACARDS, WARNINGS, CONTROL MARKINGS
AND OPERATING MANUALS.
10 GUARDRAIL SYSTEM INCLUDING LOCKING PINS.
11 ENGINE OIL LEVEL (IF SO EQUIPPED).
12 BATTERY FLUID LEVEL.
13 HYDRAULIC RESERVOIR LEVEL.
14 COOLANT LEVEL (IF SO EQUIPPED).

WARNING WARNING
DO NOT OPERATE THIS EQUIPMENT If the machine does not drive when elevated, do
WITHOUT PROPER AUTHORIZATION AND not engage the drive controller. Lower the platform
immediately and ensure that there are no electrical
TRAINING. DEATH OR SERIOUS INJURY cords and hoses with a diameter of more than 1/2”
COULD RESULT FROM IMPROPER USE OF in the path of travel .
THIS EQUIPMENT!
8. TO DRIVE FORWARD: Select “DRIVE”
Start and Operation position with the Lift/Off/Drive Toggle Switch.
Using the controls on the base: Lift the controller lock ring and push the
controller handle forward. Release handle to
1. Turn Emergency Power Disconnect Switch to stop.
“ON” position. (CE rated machines pull out
Emergency Stop Button located on Base Control 9. TO DRIVE IN REVERSE: Select “DRIVE”
Box.) position with the Lift/Off/Drive Toggle Switch. Lift
the controller lock ring and pull the controller
2. Use the ladder at the rear of the work platform handle backwards. Release handle to stop.
to access the work platform deck.
10. TO STEER: Press the rocker on top of the
3. Latch the entry chain/gate. controller handle in the direction you wish to
steer. Note: Steering is not proportional.
Using the controls on the platform:
4. Pull out the Emergency Stop Button. Shutdown Procedure
5. Turn key switch to “ON” position (ANSI/SIA and 1. Fully lower the platform.
CSA) or “PLATFORM” position (CE).
2. Turn Key Switch to “OFF” position. Remove
6. TO RAISE THE PLATFORM: Select “LIFT” key.
position with the Lift/Off/Drive Toggle Switch. Lift
the controller lock ring and push the controller 3. Push in Emergency Stop Button.
handle forward until desired height is reached.
Release handle to stop. 4. Rotate Emergency Battery Disconnect Switch
to “OFF” position. (On CE machines also push
7. TO LOWER THE PLATFORM: Select “LIFT” in Emergency Stop Button located on Base
position with the Lift/Off/Drive Toggle Switch. Lift Control Box.)
the controller lock ring and pull the controller
handle backward until desired height is reached.
Release handle to stop. Note: Platform
lowering is not proportional.
NOTE
A lowering warning system is standard on (CE) Models

3220, 4620, 4626 and 4830. This system automatically
stops the lowering function before reaching the fully
lowered position and sounds an alarm. After the operator
has checked that no person is near the scissors, the
lowering function can be reactivated. These machines
do not have scissor guards.

BATTERY SERVICE AND CHARGING Battery Charging Procedures(StandardMachines)
PROCEDURES
Battery Service WARNING
EXPLOSION HAZARD
WARNING
Chargers can ignite flammable materials and vapors.
EXPLOSION HAZARD
DO NOT use near fuels, grain dust, solvents or other
flammables
Keep flames and sparks away. DO NOT smoke near
batteries.
WARNING
SHOCK HAZARD
CAUTION
To reduce the risk of electrical shock, connect charger
Contact with electrolytic acid can cause skin irritation only to a properly grounded single phase outlet. DO
and damage clothing. Wear a protective apron, gloves NOT use an extension cord longer than 25 feet.
and goggles when working with batteries.
1. Connect charger AC plug to proper voltage
FIRST AID source. Refer to charger nameplate for voltage
requirements.
Immediately flush eyes with cold water if electrolytic acid
is splattered into them. Seek medical attention if dis- 2. Charge batteries. DO NOT leave charger
comfort continues. unattended for more than two consecutive days.
Severe overcharging and battery damage will
result if charger fails to turn off.
Servicing the Batteries
3. Disconnect charger from external power source.
1. Turn Emergency Battery Disconnect Switch
to “OFF” position.
2. Check battery case for damage.
3. Check battery fluid level in each battery. If

plates are not covered, add distilled or
demineralized water.
4. Clean battery terminals and cable ends

thoroughly with a terminal cleaning tool or wire
brush.
5. Make sure all battery connections are tight.
6. Replace any battery that is damaged or

incapable of holding a lasting charge.

BATTERY CHARGER OPERATION
WARNING Bycan Charger
DO NOT CHARGE BATTERIES IN HAZARDOUS
AREA! THE EE-RATING OF THIS MACHINE DOES
NOT INCLUDE THE CHARGING OF BATTERIES. 1
Battery Charging Procedures (EE-RateMachines) 3
1. Move the work platform to an area designated

for battery charging. (Refer to NFPA 505* for
charging set-up.) *NFPA 505 is a publication of:
National Fire Protection Association, Inc. Batterymarch
Park, Quincy, MA 02269 (USA) Figure 2-13. Bycan Battery Charger
2. Connect battery charger DC plug into the BATTERY STATUS

battery plug at the rear of the base. 1 GREEN L.E.D. .................................... COMPLETE
2 YELLOW L.E.D. ........................ CHECK BATTERY
3. Charge batteries. (Refer to battery charger
3 RED L.E.D. .................................... IN PROGRESS
operation manual for procedures.) When charge
cycle is completed, disconnect charger plug
from battery tray. The charger will start immediately. (Transformer will
hum and fan will come on). The red “IN PROGRESS”
LED will come on. The ammeter will show charging
current.
The current will be high for approximately 30 minutes

then it will taper off. If the current does not taper off,
disconnect the charger and check the batteries for a
shorted cell.
The charging cycle is automatically controlled and

normal charging time will be 6 to 10 hours.
When the batteries voltage reaches approximately 31

volts DC, the charger will shut off and the green “COM-
PLETE” LED will come on.

MAC Charger the operator that the batteries are fully charged.
If the “80% CHARGE” light continues to stay on after
1 the charge cycle is complete, this indicates to the
operator that the batteries are not capable of attain-
2 ing a full charge.
If the “INCOMPLETE” light remains on after the charge
3
cycle is complete, this indicates to the operator that the
4 batteries are not capable of attaining even an 80%
charge.
5
If either the “80% CHARGE” or “INCOMPLETE” light re-
main on after the charge cycle is complete, the bat-
teries should be inspected for problems.
Figure 2-14. MAC Charger Refer to “Battery Service” on Page 10 of this section for
proper battery inspection and maintenance procedures.
BATTERY STATUS
1 GREEN L.E.D. ................... CHARGE COMPLETE
2 YELLOW L.E.D. .............................. 80% CHARGE
3 RED L.E.D. ..................................... INCOMPLETE
CHARGER STATUS
4 YELLOW L.E.D. ............................. CHARGER ON
5 RED L.E.D. ............................ ABNORMAL CYCLE
This charger is equipped with an electronic circuit

that will completely recharge the batteries and auto-
matically turn off after the charge cycle is complete.
The function of the L.E.D. indicators is as follows:
When the AC power is connected to the charger, the

L.E.D.’s will flash several times then flash indepen-
dently to check the light circuits. After the flashing
sequence is complete the “INCOMPLETE” light will
come on. Five seconds later , the “CHARGER ON”
light will come on and at the same time, the ammeter
will indicate how much current is going to the batter-
ies.
As the charge cycle continues, which can last be-

tween 1 1/2 hours and 16 hours for a complete cycle,
depending on the state of charge of the batteries, the
“80%” light will come on and the “INCOMPLETE” light
will go off. When voltage of the batteries reaches ap-
proximately 30 volts, the “80%” light will go off and
the “CHARGE COMPLETE” light will come on. This
light will remain on even after the charger is turned
off by the electronic control. After the charger turns
off, the “CHARGE COMPLETE” light will indicate to

SECTION 3
SYSTEM COMPONENT IDENTIFICATION
AND SCHEMATICS
TABLE OF CONTENTS
ELECTRICAL SYSTEM
FIGURE 3-1. CONTROL BOX DIAGRAM AND PARTS LIST (ANSI/SIA and CSA)
Shown With Horn Option ................................................................................................................ Page 3
FIGURE 3-2. CONTROL BOX DIAGRAM AND PARTS LIST (ANSI/SIA and CSA)
Shown With All Options .................................................................................................................. Page 4
FIGURE 3-3. CONTROL BOX DIAGRAM AND PARTS LIST (CE)
Shown With Horn Option ................................................................................................................ Page 5
FIGURE 3-4. CONTROL BOX DIAGRAM AND PARTS LIST (CE)
Shown With All Options .................................................................................................................. Page 6
FIGURE 3-5. ELECTRICAL SYMBOL CHART ................................................................................ Page 7
FIGURE 3-7. RELAY FUNCTION CHART ....................................................................................... Page 9
FIGURE 3-8. ELECTRICAL SCHEMATIC - All Models (ANSI/SIA and CSA)
3
Shown With Horn Option ..................................................................................................... Pages 11 & 12
FIGURE 3-9. ELECTRICAL SCHEMATIC - All Models (ANSI/SIA and CSA) &
Shown With All Options ................................................................................................................. Page 14
FIGURE 3-10. ELECTRICAL SCHEMATIC - Models 3220, 4620, 4626, 4830 & 4832 (CE)
FIGURE 3-11. ELECTRICAL SCHEMATIC - Models 6826 & 6832 (CE)
FIGURE 3-12. ELECTRICAL PANEL DIAGRAM - All Models (ANSI/SIA and CSA)
Shown With No Options ...................................................................................................... Pages 21 & 22
FIGURE 3-13. ELECTRICAL PANEL DIAGRAM - All Models (ANSI/SIA and CSA)
Shown With All Options Except EE-Rating ......................................................................... Pages 25 & 26
FIGURE 3-14. ELECTRICAL PANEL DIAGRAM - All Models (CE)
Shown With All Options Except EE-Rating ......................................................................... Pages 29 & 30
FIGURE 3-15. BATTERY CHARGER SCHEMATIC (Motor Appliance) ............................................ Page 33
FIGURE 3-16. BATTERY CHARGER SCHEMATIC (Bycan) ............................................................ Page 35
HYDRAULIC SYSTEM
FIGURE 3-20. HYDRAULIC SYMBOL CHART ................................................................................ Page 37

FIGURE 3-21. HYDRAULIC SCHEMATIC (Models 3220 & 4620 .................................................... Page 39
FIGURE 3-22. HYDRAULIC SCHEMATIC (Model 4626) ................................................................. Page 40
FIGURE 3-23. HYDRAULIC SCHEMATIC (Model 48XX) ................................................................ Page 43
FIGURE 3-24. HYDRAULIC SCHEMATIC (Models 6826 & 6832) .................................................. Page 44
FIGURE 3-25. HYDRAULIC MANIFOLD COMPONENT IDENTIFICATION ..................................... Page 46
SJIII Series - The CONVENTIONALS 117128 SECTION 3, Page 1

FIGURE 3-1. CONTROL BOX DIAGRAM AND PARTS LIST With Horn (ANSI/SIA and CSA)
4 Skyjack Description Units
5 3
Index
per
No. Part No.
Assy.
1 119642 CABLE ASSEMBLY, Control box 1
(For components, Refer to SECTION 6, FIGURE 6-16, Pages 34 & 36)
2 103012 BLOCK, 12 Pole terminal 1
3 115311 CONTROLLER ASSEMBLY, Proportional 1
(For components, Refer to SECTION 6, FIGURE 6-17, Page 38)
4 103240 BATTERY CHARGE INDICATOR 1
5 (Ref.) SWITCH ASSEMBLY, Key off/on 1
6 (Ref.) SWITCH ASSEMBLY, Emergency stop 1
6
7 116382 SWITCH, Lift/off/drive toggle 1
8 115574 SWITCH, Torque toggle 1
9 (Ref.) SWITCH ASSEMBLY, Horn push-button 1
10 (Ref.) HORN, 24VOLT 1
11 102921 DIODE, 6 Amp 1000PIV 2
12 119629 RESISTOR, 2.7K 1
8
11
10 2
12

FIGURE 3-2. CONTROL BOX DIAGRAM AND PARTS LIST With All Options (ANSI/SIA and CSA)
Index Skyjack Description Units
No. Part No. per
3 Assy.
5 1 119731 CABLE ASSEMBLY, Control box 1
4 (For components, Refer to SECTION 6, FIGURE 6-16, Pages 34 & 36)
6 6 (Ref.) SWITCH ASSEMBLY, Emergency stop 1
8 7 116382 SWITCH, Lift/off/drive toggle 1
9 (Ref.) SWITCH ASSEMBLY, Horn push-button 1
7 2 (For components, Refer to SECTION 6, FIGURE 6-16, Pages 34 & 36)
11 102921 DIODE, 6 Amp 1000PIV 2
12 119629 RESISTOR, 2.7K 1
13 103257 CABLE, 18/3 2
14 103256 CABLE, 18/2 1
15 107711 CONNECTOR, Female 5 pins 3
11
12
10
15
13 14 13
SECTION 3, Page 4 SJIII Series - The CONVENTIONALS 117128

FIGURE 3-3. CONTROL BOX DIAGRAM AND PARTS LIST With Horn (CE)
4 per
No. Part No.
5 Assy.
1 119731 CABLE ASSEMBLY, Control box 1

9 (Ref.) SWITCH ASSEMBLY, Horn push-button
10 102921 DIODE, 6 Amp 1000PIV 2
11 9
10

FIGURE 3-4. CONTROL BOX DIAGRAM AND PARTS LIST With ALL OPTIONS (CE)
4 per
No. Part No.
Assy.
5 1 119731 CABLE ASSEMBLY, Control box 1
8 115574 SWITCH , Torque toggle 1
3 9 (Ref.) SWITCH ASSEMBLY, Horn push-button 1
10 102921 DIODE, 6 Amp 1000PIV 4
7 12 103257 CABLE, 18/3 2
13 103256 CABLE, 18/2 1
14 107711 CONNECTOR, Female 5 pins 3
15 119629 RESISTOR, 2.7K 1
2
9
10 15
11
14
12 13 12

FIGURE 3-5. ELECTRICAL SYMBOL CHART
WIRE CROSSING HOURMETER KEY SWITCH
WIRES JOINED LIGHT FOOT SWITCH
HYDRAULIC
BATTERY VALVE COIL TOGGLE SWITCH
PROPORTIONAL
GROUND HYDRAULIC PUSH BUTTON
VALVE COIL
ELECTRIC
FUSE MOTOR ROTARY SWITCH
CIRCUIT
BREAKER HORN LIMIT SWITCH
BATTERY EMERGENCY CAM OPERATED

CHARGE STOP BUTTON LIMIT SWITCH
INDICATOR
CAPACITOR RESISTOR TILT SWITCH
SINGLE POLE
SINGLE THROWN
POTENTIOMETER LEVEL SENSOR RELAY
SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW SINGLE THROW DOUBLE THROW
RELAY RELAY RELAY
TRIPLE POLE
DOUBLE THROW DIODE TRANSISTOR
RELAY

FIGURE 3-7. RELAY FUNCTION CHART
SUPPLY (B+) (Common)
CONTROL (B+) GROUND (B-)
NORMALLY NORMALLY
CLOSED OPEN
CONTACT CONTACT
RELAY NO. RELAY FUNCTION
13BCR LWS MODULE TIME DELAY CUTOUT (CE)

17CR TRANSFER RELAY
21CR PROPORTIONAL RELAY (Machines with no options)

21ACR PROPORTIONAL RELAY (Machines with options)
28CR TILT SWITCH RELAY
39CR LWS LIMIT SWITCH (CE)

41CR LWS MODULE TIME DELAY (CE)
42CR LWS MODULE LATCHING (CE)

FIGURE 3-8. ELECTRICAL SCHEMATIC PARTS LIST With Horn (ANSI/SIA and CSA)
SERIAL NUMBERS 608118, 66287, 703453, 86734, 75498 or 82263 & BELOW
Ref. Skyjack Description Units

No. Part No. per
Assy
B1-B4 $ BATTERY, 6 Volt (Interstate #U2200) (Models 3220, 4620 & 4626) 4
$ BATTERY, 6 Volt (Interstate #U2500) (Models 4830, 4832, 6826 & 6832) 4
BC 108592 BATTERY CHARGER ASSEMBLY 1
BCI 103240 BATTERY CHARGE INDICATOR 1
BP-13 103057 BEEPER, 24 Volt 1
C1 103101 CONTACTOR, 24 Volt motor 1
CB1-CB2 117325 CIRCUIT BREAKER, 15 Amp 2
17CR 108589 RELAY, 24 Volt (transfer) 1
21CR 108589 RELAY, 24 Volt (proportional) 1
DCM1 106576 MOTOR, 24 Volt 1
D02-X 700166 DIODE, Flyback 1 Amp 400PIV AR
DXX 102921 DIODE, 6 Amp 1000PIV AR
F1 117619 FUSE, 300 Amp 1
H1 102860 HORN, Operator (option) 1
2H-13 103605 COIL, 24 Volt (down valve) 1
2H-13-X 104493 COIL, 24 Volt (holding valve) AR
2H-18A 103605 COIL, 24 Volt (differential valve) (Models 3220, 4620, 4626, 4830 & 4832) 1
2H-59B 115370 COIL, 24 Volt (proportional valve) 1
3H-14 105610 COIL, 24 Volt (lift valve) 1
3H-17A 103605 COIL, 24 Volt (brake valve) 1
3H-18A 103605 COIL, 24 Volt (pilot valve) (Models 6826 & 6832) 1
3H-18A1 103605 COIL, 24 Volt (speed A) (Models 3220, 4620, 4626, 4830 & 4832) 1
3H-18A2 103605 COIL, 24 Volt (speed B) (Models 3220, 4620, 4626, 4830 & 4832) 1
4H-15 107439 COIL, 24 Volt (reverse drive spool valve) 1
4H-16 107439 COIL, 24 Volt (forward drive spool valve) 1
4H-23 107439 COIL, 24 Volt (right steer spool valve) 1
4H-24 107439 COIL, 24 Volt (left steer spool valve) 1
L1CR 115315 RELAY, Battery charger 1
LS1 102847 LIMIT SWITCH, High speed 1
LS4 119348 LIMIT SWITCH, Pothole protection (battery tray) 1
LS5 119348 LIMIT SWITCH, Pothole protection (hydraulic tray) 1
LS6 102668 LIMIT SWITCH, Drive override 1
RST1 119629 RESISTOR, 2.7K 1
RST2 115313 RESISTOR, 25W-30 Ohm (Models 3220, 4620, 4626, 4830 & 4832) 1
120174 RESISTOR, 25W-20 Ohm (Models 6826 and 6832) 1
S1 102600 SWITCH, Main power disconnect 1
S2 102853 SWITCH, Up/down toggle 1
S3 103141 N.O. CONTACT, Off/on key switch 1
S4 103225 N.C. CONTACT, Emergency stop switch 1
S5 116382 SWITCH, Lift/off/drive toggle 1
S7 115311 CONTROLLER ASSEMBLY, Proportional 1
S7-1 117150 • CIRCUIT BOARD ASSEMBLY 1
S27 115574 SWITCH, Torque toggle 1
TT 103336 HOURMETER 1
$ - Purchase locally.

FIGURE 3-8. ELECTRICAL SCHEMATIC With Horn (ANSI/SIA and CSA)

FIGURE 3-8. ELECTRICAL SCHEMATIC WITH HORN (ANSI/SIA and CSA)

FIGURE 3-8. ELECTRICAL SCHEMATIC PARTS LIST With Horn (ANSI/SIA and CSA)

No. Part No. per
Assy
21CR 108589 RELAY, 24 Volt (proportional) 1
F1 117619 FUSE, 300 Amp 1
H1 102860 HORN, Operator (option) 1

FIGURE 3-9. ELECTRICAL SCHEMATIC With All Options (ANSI/SIA and CSA)

FIGURE 3-9. ELECTRICAL SCHEMATIC PARTS LIST With All Options (ANSI/SIA and CSA)

No. Part No. per
Assy
21ACR 108589 RELAY, 24 Volt (proportional) 1
28CR 108589 RELAY, 24 Volt (tilt switch) (option) 1
F1 117619 FUSE, 300 Amp 1
F2 114866 FUSE, 1 Amp (tilt switch) 1
FL-XX 103267 FLASHER, 24 Volt (option) 1
FL-XX 121838 FLASHING LIGHT (option) 1
H1 102860 HORN, Operator 1
4H-26 107439 COIL, 24 Volt (powered platform extend spool valve) (option) 1
4H-27 107439 COIL, 24 Volt (powered platform retract spool valve) (option) 1
...Use part # 102847 for Machines with Serial # 608118 (3220), 66287 (4620),
703453 (4626), 86734 (4830), 75498 (6826) or 82263 (6832) & BELOW.
LS2 115658 LIMIT SWITCH, Powered extension platform 3 ft. (option) 1
RST3 116505 RESISTOR, Low voltage protection (option) 1
S11 102853 SWITCH, Powered ext. platform extend/retract toggle (option) 1
S12 102853 SWITCH, Powered extension platform enable toggle (option) 1
TS1 117880 TILT SWITCH ASSEMBLY 1

FIGURE 3-10. ELECTRICAL SCHEMATIC PARTS LIST
Models 3220, 4620, 4626, 4830 & 4832 With All Options (CE)

No. Part No. per
Assy
B1-B4 $ BATTERY, 6 Volt (Trojan #T2200) (Models 3220, 4620 & 4626) 4
$ BATTERY, 6 Volt (Trojan #J250) (Model 4830 & 4832) 4
BC 112255 BATTERY CHARGER ASSEMBLY (Bycan #2440A) 1
113415 BATTERY CHARGER ASSEMBLY (Bycan #2440E) 1
BP-29A 117967 BEEPER, LWS 9-28 Volt DC 1
CAP1 110699 CAPACITOR .47UF 50 Volts 1
CAP2 $ CAPACITOR, LWS (Not a servicable part) 1
13BCR 108589 RELAY, 24 Volt (LWS time delay cutout) 1
28CR 108589 RELAY, 24 Volt (tilt switch) 1
39CR 108589 RELAY, 24 Volt (LWS limit switch) 1
41CR 117625 RELAY, 24 Volt (LWS time delay) 1
42CR 108589 RELAY, 24 Volt (LWS latching) 1
DA1 119758 DIODE PACK 1
DA2 119520 DIODE ASSEMBLY 1
F1 117619 FUSE, 300 Amp 1
FL-XX 103267 FLASHER, 24 Volt 1
2H-13A 103605 COIL, 24 Volt (down valve) 1
2H-13A-X 104493 COIL, 24 Volt (holding valve) AR
3H-14A 105610 COIL, 24 Volt (lift valve) 1
LB1 102671 LIGHT, Overload (option) 1
LS3 102688 LIMIT SWITCH, End of stroke (option) 1
LS7 102847 LIMIT SWITCH, 26’ Drive cutout(4830 & 4832) 1
LWS 118717 LWS MODULE 1
PS1 102863 PRESSURE SWITCH 1
S3 103141 N.O. CONTACT, Base/off/platform key switch 2
S4 103225 N.C. CONTACT, Emergency stop switch (control box) 1
S8 103141 N.O. Contact, Operator horn 1
S28 103225 N.C. CONTACT, Emergency stop switch (base) 1

FIGURE 3-10. ELECTRICAL SCHEMATIC
MODELS 3220, 4620, 4626, 4830 & 4832 WITH ALL OPTIONS (CE)
SJIII Series - The CONVENTIONALS ��117128 SECTION 3, Page 17

FIGURE 3-11. ELECTRICAL SCHEMATIC
MODELS 6826 AND 6832 WITH ALL OPTIONS (CE)

FIGURE 3-10. ELECTRICAL SCHEMATIC PARTS LIST
Models 3220, 4620, 4626, 4830 & 4832 With All Options (CE)

No. Part No. per
Assy
B1-B4 $ BATTERY, 6 Volt (Trojan #T2200) (Models 3220, 4620 & 4626) 4
$ BATTERY, 6 Volt (Trojan #J250) (Model 4830 & 4832) 4
BC 112255 BATTERY CHARGER ASSEMBLY (Bycan #2440A) 1
113415 BATTERY CHARGER ASSEMBLY (Bycan #2440E) 1
BP-29A 117967 BEEPER, LWS 9-28 Volt DC 1
CAP1 110699 CAPACITOR .47UF 50 Volts 1
CAP2 $ CAPACITOR, LWS (Not a servicable part) 1
13BCR 108589 RELAY, 24 Volt (LWS time delay cutout) 1
28CR 108589 RELAY, 24 Volt (tilt switch) 1
39CR 108589 RELAY, 24 Volt (LWS limit switch) 1
41CR 117625 RELAY, 24 Volt (LWS time delay) 1
42CR 108589 RELAY, 24 Volt (LWS latching) 1
DA1 119758 DIODE PACK 1
F1 117619 FUSE, 300 Amp 1
FL-XX 103267 FLASHER, 24 Volt 1
2H-13A 103605 COIL, 24 Volt (down valve) 1
2H-13A-X 104493 COIL, 24 Volt (holding valve) AR
3H-14A 105610 COIL, 24 Volt (lift valve) 1
LB1 102671 LIGHT, Overload (option) 1
LS3 102688 LIMIT SWITCH, End of stroke (option) 1
LS7 102847 LIMIT SWITCH, 26’ Drive cutout(4830 & 4832) 1
LWS 118717 LWS MODULE 1
PS1 102863 PRESSURE SWITCH 1
S3 103141 N.O. CONTACT, Base/off/platform key switch 2
S4 103225 N.C. CONTACT, Emergency stop switch (control box) 1
S8 103141 N.O. Contact, Operator horn 1
S28 103225 N.C. CONTACT, Emergency stop switch (base) 1

FIGURE 3-12. ELECTRICAL PANEL PARTS LIST - No Options (ANSI/SIA and CSA)
Description Units
Index Skyjack
per
No. Part No.
Assy.
1 119348 LIMIT SWITCH ASSEMBLY, Pothole protection 2

(Models 3220, 4620, 4626, 4830 & 4832) -
2 108589 RELAY, 24 Volt (transfer) 1
3 115313 RESISTOR, 25 Watt, 30 Ohm (Models 3220, 4620, 4626, 4830 & 4832) 1
120174 RESISTOR, 25 Watt, 20 Ohm (Models 6826 & 6832) 1
4 102853 SWITCH, Up/down toggle 1
5 103057 BEEPER, 24 Volt 1
6 103336 HOURMETER 1
7 103101 CONTACTOR 1
8 103011 STRIP, Terminal 1
9 119467 HARNESS ASSEMBLY, Rear manifold 1
10 117325 CIRCUIT BREAKER, 15 Amp 2
11 117655 HARNESS, Manifold, 1 lift cylinder (Models 3220 & 4620) 1
117656 HARNESS, Manifold, 2 lift cylinders (Models 4626 & 6826) 1
118147 HARNESS, Manifold, 3 lift cylinders (Model 4830 & 4832) 1
117657 HARNESS, Manifold, 4 lift cylinders (Model 6832) 1
12 119953 LIMIT SWITCH ASSEMBLY, Drive override 1
13 119977 LIMIT SWITCH ASSEMBLY, High speed 1
14 119597 JUMPER ASSEMBLY, Pothole switches (Models 6826 & 6832) 1
15 102321 DIODE 12
16 119641 CABLE ASSEMBLY, Electrical panel 1
17 108589 RELAY, 24 Volt (proportional) 1

11 14
FIGURE 3-12. ELECTRICAL PANEL DIAGRAM
- No Options (ANSI/SIA and CSA) 12
SERIAL NUMBERS 608118, 66287, 703453, 86734,
75498 or 82263 & BELOW 9
13
6 5
2
4
15
10
10
1
17
8
16

- No Options (ANSI/SIA and CSA) 12
11
15
9
10
13
14
6 5 4 3 2
16
17
18 1
20 21
19

FIGURE 3-12. ELECTRICAL PANEL PARTS LIST - No Options (ANSI/SIA and CSA)
Description Units
Index Skyjack
per
No. Part No.
Assy.

(Models 3220, 4620, 4626, 4830 & 4832) -
2 108589 RELAY, 24 Volt (tilt) 1
5 102321 DIODE 12
6 120981 HARNESS, Panel ground 1
8 103057 BEEPER, 24 Volt 1
9 117880 TILT SWITCH ASSEMBLY 1
20 116505 RESISTOR, Low Voltage Protection 1

plete Revision 99-05-01
FIGURE 3-13. ELECTRICAL PANEL PARTS LIST - All Options (ANSI/SIA and CSA)
Description Units
Index Skyjack
per
No. Part No.
Assy.

(Models 3220, 4620, 4626, 4830 & 4832) -
5 103057 BEEPER, 24 Volt 1
11 117655 HARNESS, Manifold, 1 lift cylinder (Models 3220, 4620) 1
117656 HARNESS, Manifold, 2 lift cylinders (Models 4626, 6826) 1
15 102321 DIODE 19
20 103267 FLASHER, 24 Volt (optional) 1

11 14
12
FIGURE 3-13. ELECTRICAL PANEL DIAGRAM 9

- All Options (ANSI/SIA and CSA)
SERIAL NUMBERS 608118, 66287, 703453, 86734,
75498 or 82263 & BELOW
13
17
6 4 5
20
2
18
15 3
10 10
1
1
19
16

- All Options (ANSI/SIA and CSA) 12
11
10 9
13
14
8
7 6 5 4 3 2
16 15
18 17
20
19 1
21 22

FIGURE 3-13. ELECTRICAL PANEL PARTS LIST - All Options (ANSI/SIA and CSA)
Description Units
Index Skyjack
per
No. Part No.
Assy.

(Models 3220, 4620, 4626, 4830 & 4832) -
2 103267 FLASHER, 24 Volt (optional) 1
6 102321 DIODE 19
8 103057 BEEPER, 24 Volt 1
121001 HARNESS, Panel ground (EE Rated Machines) 1

FIGURE 3-14. ELECTRICAL PANEL PARTS LIST - All Options (CE)

No. Part No. per
Assy

(Models 3220, 4620, 4626, 4830 & 4832) -
4 103057 BEEPER, 24 Volt 1
14 102321 DIODE 19
19 118717 MODULE, Lowering warning system 1
103267 • FLASHER, 24 Volt 1
108589 • RELAY, 24 Volt (LWS time delay cutout) 1
108589 • RELAY, 24 Volt (LWS limit switch) 1
117625 • RELAY, 24 Volt (LWS time delay) 1
108589 • RELAY, 24 Volt (LWS latching) 1
20 117967 BEEPER, Lowering warning system 1
21 119758 DIODE PACK 1
22 REF BASE CONTROL BOX ASSEMBLY (Refer to Figure 6-36 for parts.) 1
23 119954 LIMIT SWITCH ASS’Y, 26 Ft. drive cutout (Models 4830, 4832 and 6832) 1
24 118053 LIMIT SWITCH ASS’Y, End-of-stroke (option) 1

22
12
10
24
16
11
13 5 9
4
19
6 21
18
23
1
7 3
20
1
14 17
15

19
18
16
17
15
14
13 12 11
20 10
8 7 6
9
21
22
23
25 24
4 3
2
5
26


No. Part No. per
Assy
1 119954 LIMIT SWITCH ASS’Y, 26 Ft. drive cutout (Models 4830, 4832 and 6832) 1
2 119348 LIMIT SWITCH ASS’Y, Pothole protection 2
(Models 3220, 4620, 4626, 4830 & 4832) -
4 102321 DIODE 19
9 119758 DIODE PACK 1
108589 • RELAY, 24 Volt (LWS time delay cutout) 1
108589 • RELAY, 24 Volt (LWS limit switch) 1
117625 • RELAY, 24 Volt (LWS time delay) 1
108589 • RELAY, 24 Volt (LWS latching) 1
11 103057 BEEPER, 24 Volt 1
17 118053 LIMIT SWITCH ASSEMBLY, End-of-stroke (option) 1
19 REF BASE CONTROL BOX ASSEMBLY (Refer to Figure 6-36 for parts.) 1
23 117967 BEEPER, Lowering warning system 1

FIGURE 3-15. BATTERY CHARGER SCHEMATIC - Motor Appliance #BA610
4
6
3
7 8
2 1
Description Units
Index Skyjack
per
No. Part No.
Assy.
108592 BATTERY CHARGER ASSEMBLY, 24V40A, 120VAC, 60Hz -

1 109102 • CAPACITOR 1
2 109108 • TRANSFORMER 1
3 115315 • RELAY, Charger cutout 120 VAC 1
4 115391 • PLUG, Charger cutout 1
115392 • • CORD ASSEMBLY, Charger cutout 2
5 108558 • FUSE HOLDER, AC 1
6 108565 • CIRCUIT BOARD, Timer 1
108564 • • TRANSFORMER, Timer circuit 1
• RELAY, Timer circuit 1
7 109100 • AMMETER, 0-75 1
8 117177 • FUSE, 80 Amp 1
117178 • • FUSE HOLDER, DC 1

FIGURE 3-16. BATTERY CHARGER SCHEMATIC PARTS LIST - Bycan #2440A and 2440E
1
8
3
6
4
9
5
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 112255 BATTERY CHARGER ASSEMBLY, 24V40A, 220VAC, 60 Hz -

B 113415 BATTERY CHARGER ASSEMBLY, 24V40A, 220VAC, 50-60 Hz -
1 117162 • AMMETER, 50 Amp 1
2 117163 • SWITCH, Toggle 4PDT 1
3 117164 • RECTIFIER, 70 Amp 2
4 117165 • FUSE AND HOLDER, AC 1
5 117166 • CONTROLLER 1
6 117167 • RELAY, Vehicle disable 1
7 117168 • FAN, Cooling 1
8 117169 • TRANSFORMER, A 1
117170 • TRANSFORMER, B 1
9 117171 • CAPACITOR, A 1
117172 • CAPACITOR, B 1

FIGURE 3-20. HYDRAULIC SYMBOL CHART
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALVE VELOCITY FUSE
PUMP
ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER
HYDRAULIC TANK CUSHION DOUBLE ACTING

RELIEF VALVE CYLINDER CYLINDER
HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING VALVE PRESSURE
DOUBLE RODDED
BYPASS SWITCH
SPRING APPLIED
ELECTRIC MOTOR MOTION HYDRAULIC
FIXED ORIFICE CONTROL VALVE RELEASED BRAKE
ADJUSTABLE FLOW DIVIDER BRAKE CYLINDER

ENGINE FLOW CONTROL COMBINER
FIXED DISPLACEMENT
COUNTER ROTARY
PUMP CHECK VALVE BALANCE VALVE ACTUATOR
THREE POSITION BI DIRECTIONAL

FOUR WAY OIL COOLER VALVE COIL HYDRAULIC
PROPORTIONAL MOTOR
SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITON CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED
TWO POSITION THREE POSITION THREE POSITION

TWO WAY FOUR WAY FOUR WAY
NORMALLY OPEN TWO POSITION CLOSED CENTER
THREE WAY PROPORTIONAL
CLOSED PORT

FIGURE 3-21. HYDRAULIC SCHEMATIC PARTS LIST (Models 3220 & 4620)
Description Units
Ref. Skyjack
No. Part No. per
Assy
C1 103831 CYLINDER, Cushion 1
C2 106260 CYLINDER, Lift 1
C3 117044 CYLINDER, Steer 1
C4 117648 CYLINDER, Brake 2
C5 117928 CYLINDER, Powered extension platform 2
CB1 104133 VALVE, Counterbalance 1
CMP1 115382 VALVE, Pressure compensator 1
CRV1 115299 CROSS-OVER RELIEF VALVE (option) 1
F1 109568 FILTER ASSEMBLY, Return 1
FD1 103354 VALVE, Flow divider/combiner 1
2H-13 103655 VALVE, Lowering 1
2H-13-1 107269 VALVE, Holding 1
2H-18A 104132 VALVE, Differential 1
2H-59B 115351 VALVE, Proportional 1
3H-14 106273 VALVE, Lift 1
3H-17A 103623 VALVE, Brake 1
3H-18A1 103623 VALVE, Speed A 1
3H-18A2 103623 VALVE, Speed B 1
4H-15 103614 VALVE, Reverse drive (includes 4H-16) 1
4H-16 103614 VALVE, Forward drive (includes 4H-15) 1
4H-23 103614 VALVE, Right steer (includes 4H-24A) 1
4H-24 103614 VALVE, Left steer (includes 4H-23A) 1
4H-26 103614 VALVE, Powered platform extend (includes 4H-27) (option) 1
4H-27 103614 VALVE, Powered platform retract (includes 4H-26) (option) 1
MI 103129 MOTOR, Hydraulic drive LH (White Hydraulics) 1
M2 103129 MOTOR, Hydraulic drive RH (White Hydraulics) 1
MB1 107354 MANIFOLD BLOCK, Main 1
MB2 107493 MANIFOLD BLOCK, Emergency lowering 1
MB3 106689 MANIFOLD BLOCK, Holding valve 1
...Use Part # 106688 for Machines with Serial # 608129 (3220) or
# 66275 (4620) and below 1
MB4 108195 MANIFOLD BLOCK, Rear drive 1
MB5 107382 MANIFOLD BLOCK, Powered extension platform 1
MB9 115349 MANIFOLD BLOCK, Proportional 1
O2 104435 ORIFICE, Lowering .067 diameter 1
O3 105811 ORIFICE, Steer .040 diameter 1
O4 105281 ORIFICE, Emergency lowering .067 diameter 1
O5 105811 ORIFICE, Brake .040 diameter 2
O6 104434 ORIFICE, Differential .040 diameter 1
P1 106577 PUMP, Hydraulic (JS Barnes) 1
PS1 102863 SWITCH, Pressure (option) 1
113799 • MANIFOLD BLOCK, (for machines with Pressure Switch Option)
R1 104534 VALVE, System relief 1
R2 104534 VALVE, Lift relief 1
R3 106557 VALVE, Relief (for Machines with Serial # 608129 (3220) or
# 66275 (4620) and below) 1
R4 115336 VALVE, Cross-over relief (option) 1
V1 107271 VALVE, Emergency lowering 1
V2 103136 VALVE, Free-wheeling 1

FIGURE 3-21. HYDRAULIC SCHEMATIC (Models 3220 & 4620)

FIGURE 3-22. HYDRAULIC SCHEMATIC (Model 4626)

FIGURE 3-22 . HYDRAULIC SCHEMATIC PARTS LIST (Model 4626)
Description Units
Ref. Skyjack
No. Part No. per
Assy
C2 106265 CYLINDER, Lift 2
C5 117928 CYLINDER, Powered extension platform 2
HV1 107269 VALVE, Holding 1
2H-13-1 107269 VALVE, Holding (lower cylinder) 1
2H-13-2 107269 VALVE, Holding (upper cylinder) 1
3H-14 106273 VALVE, Lift 1
4H-23 103614 VALVE, Right steer (includes 4H-24) 1
4H-24 103614 VALVE, Left steer (includes 4H-23) 1
MB3 106688 MANIFOLD BLOCK, Lower holding valve 1
108778 MANIFOLD BLOCK, Upper holding valve 1
MB5 107382 MANIFOLD BLOCK, Powered extension platform 1
113799 • MANIFOLD BLOCK, (for machines with Pressure Switch Option) 1
R3 106557 VALVE, Relief 2

FIGURE 3-23. HYDRAULIC SCHEMATIC PARTS LIST (Model 4830 & 4832)
Description Units
Ref. Skyjack
No. Part No. per
Assy

C2 119585 CYLINDER, Lift upper 2
119586 CYLINDER, Lift lower 1
HV1 107269 VALVE, Holding 1
2H-13-1 107269 VALVE, Holding (lower cylinder) 1
2H-13-2 107269 VALVE, Holding (upper RH cylinder) 1
2H-13-3 107269 VALVE, Holding (upper LH cylinder) 1
3H-14 106273 VALVE, Lift 1
MI 119518 MOTOR, Hydraulic drive LH 1
M2 119518 MOTOR, Hydraulic drive RH 1

FIGURE 3-23. HYDRAULIC SCHEMATIC (Model 4830 & 4832)

FIGURE 3-24. HYDRAULIC SCHEMATIC (Models 6826 & 6832)

FIGURE 3-24. HYDRAULIC SCHEMATIC PARTS LIST (Models 6826 & 6832)

No. Part No. per
Assy
C2 107083 CYLINDER, Lift (Model 6826) 2
110677 CYLINDER, Lift (Model 6832) 4
C5 117969 CYLINDER, Powered extension platform (option) 2
CV1 106277 VALVE. Pilot check 1
CV2 106277 VALVE. Pilot check 1
2H-13-1 107269 VALVE, Holding (lower RH cylinder) 1
2H-13-2 107269 VALVE, Holding (upper RH cylinder) 1
2H-13-3 107269 VALVE, Holding (upper LH cylinder) 1
2H-13-4 107269 VALVE, Holding (lower LH cylinder) 1
3H-14 106273 VALVE, Lift 1
3H-18A 103623 VALVE, Pilot 1
MB10 107382 MANIFOLD BLOCK, Extension deck 1
O2 105530 ORIFICE, Lowering .081 diameter (Model 6832) 1
111070 ORIFICE, Lowering .093 diameter (Model 6826) 1

FIGURE 3-25. HYDRAULIC MANIFOLD COMPONENT IDENTIFICATION
2H-18A
3H-18A
DIFFERENTIAL
PILOT
VALVE
VALVE
3H-18A-2
SPEED
VALVE B
REAR
DRIVE
FD1
MANIFOLD FLOW
REAR
DIVIDER/COMBINER
DRIVE
V2 VALVE
MANIFOLD
FREE-WHEELING
VALVE 2H-59B
PROPORTIONAL CV2
3H-18A-1 VALVE CV1
CHECK CHECK
SPEED VALVE
VALVE A VALVE
3H-14
LIFT
VALVE
PROPORTIONAL
CB1
MANIFOLD
COUNTER-
BALANCE
CMP1 VALVE
COMPENSATOR
VALVE
R5
RELIEF
R4
VALVE
RELIEF
VALVE
3H-17A
BRAKE
VALVE
02
LOWERING 4H-16
ORIFICE FORWARD
VALVE
4H-23B
RIGHT STEER
VALVE
MAIN MANIFOLD R2
LIFT RELIEF
VALVE
4H-15 4H-24B 2H-13

REVERSE LEFT STEER LOWERING
VALVE R1 VALVE
DRIVE
SYSTEM
VALVE
RELIEF
VALVE

SECTION 4
TROUBLESHOOTING INFORMATION
The following pages contain a Table of Troubleshooting information for locating and correcting most
service trouble which can develop. Careful inspection and accurate analysis of the systems listed in the
Table of Troubleshooting Information will localize the trouble more quickly than any other method. This
manual cannot cover all possible troubles and deficiencies that may occur. If a specific trouble is not
listed, isolate the major component in which the trouble occurs, isolate whether the problem is electrical or
hydraulic, and then isolate and correct the specific problem.
TROUBLE PROBABLE CAUSE REMEDY
ELECTRICAL SYSTEM
ALL CONTROLS 1. Battery Charger plugged into external 1. Disconnect charger cord.
INOPERATIVE power source.
2. Batteries disconnected. 2. Connect batteries.
3. Dirty or loose battery terminals. 3. Clean and tighten connections.
4. Battery charge low. 4. Check each cell with hydrometer.
Reading should be 1.275 (fully
charged). Recharge if low reading.
Replace if reading difference
between cells is 0.050.
5. Main battery cables open or defective. 5. Check continuity. Replace if
defective.
6. Fuse (F1) defective. 6. Replace fuse.
7. Main Battery Disconnect Switch (S1) 7. Close switch. Check continuity.
open or defective. Replace if defective.
8. Loose or broken wire #3 from Motor 8. Check continuity. Replace if defective
Contactor (C1) to Circuit Breaker 9. Check relay. Replace if defective.
(CB2).
9.
10.
Defective Battery Charger Relay 10. Check continuity. Replace if
(L1CR).
Loose or broken wire #03A from
defective.
Battery Charger Relay (L1CR) to 11. Reset circuit breaker. Replace if

4
Circuit Breaker (CB2). defective.
11. Defective or tripped Circuit Breaker 12. Check continuity. Replace if
(CB2). defective.
12. Loose or broken wire #7 from Charger
Relay (L1CR) to Base Terminal Block 13. Check continuity. Replace if
(TB-1). defective.
13. Loose or broken wire #00 from Pump 14. Reset circuit breaker. Replace if
Motor (DCM1) to Circuit Breaker (CB1). defective.
14. Defective or tripped Circuit Breaker 15. Check continuity. Replace if
(CB1). defective.
15. Loose or broken wire #2 from Circuit
Breaker (CB1) to Base Terminal Block 16. Check continuity. Replace if
(TB-1). defective.
16. Loose or broken wire #19 from Base 17. Check continuity. Replace if
Terminal Block (TB-1) to Contactor defective.
(C1). 18. Check contactor. Replace if
17. Loose or broken wire #2 from Contactor defective.
(C1) to Base Terminal Block (TB-1). 19. Check motor. Replace if defective.
18. Contactor (C1) defective.
19. Defective Pump Motor (DCM1).

ELECTRICAL SYSTEM
ALL CONTROLS 20. Loose or broken wire #59B from Relay 20. Check continuity. Replace if
INOPERATIVE (Cont.) (21CR) to Proportional Valve Coil defective.
(2H-59B).
21. Loose or broken wire #02 from
Proportional Valve Coil (2H-59B) to 21. Check continuity. Replace if
Base Terminal Block (TB-1). defective.
22. Defective Proportional Valve Coil 22. Check continuity through coil.
(2H-59B). Reading should be 19ohms. Replace
if defective.
ALL CONTROLS 1. Loose or broken wire #07 from Base 1. Check continuity. Replace if
INOPERATIVE FROM Terminal Block (TB-1) to Platform defective.
PLATFORM (Machines Emergency Stop Switch (S4).
without Power Deck) 2. Open or defective Platform Emergency 2. Close switch. Replace if defective.
stop switch (S4).
3. Loose or broken wire #7A from 3. Check continuity. Replace if
Platform Emergency Stop Switch (S4) defective.
to Key Switch (S3).
4. Open or defective Key Switch (S3). 4. Close switch. Replace if defective.
5. Loose or broken wire #7B from 5. Check continuity. Replace if
Keyswitch (S3) to Battery charge defective.
Indicator BCI.
6. Loose or broken wire #7B from Battery 6. Check continuity. Replace if
Charge Indicator BCI to Joystick (S7). defective.
ALL CONTROLS 1. Loose or broken wire #07 from Base 1. Check continuity. Replace if
INOPERATIVE FROM Terminal Block (TB-1) to Platform defective.
PLATFORM (Machines Emergency Stop Switch (S4).
with Power Deck) 2. Open or defective Emergency Stop
Switch (S4). 2. Close switch. Replace if defective.
3. Loose or broken wire #7A from
Platform Emergency Stop Switch (S4) 3. Check continuity. Replace if
to Key Switch (S3). defective.
4. Open or Defective Key Switch (S3). 4. Close switch. Replace if defective.
5. Loose or broken wire #7B from Key 5. Check continuity. Replace if
Switch (S3) to Lift/Drive Select Switch defective.
(S5).
6. Defective Lift/Drive Select Switch (S5). 6. Check switch. Replace if defective.
LIFT AND DRIVE 1. Defective Neutral Switch (S7-1) in 1. Check switch. Replace if defective.
INOPERATIVE FROM Joystick Controller (S7).
PLATFORM CONTROLS 2. Defective A/B switch (S74) in Joystick 2. Check switch. Replace if defective.
Controller (S7).
3. Circuit Board (S7-1) defective. 3. Refer to Section 4, Page 12 P.Q.
Controller Test Procedure.
4. Loose or broken wire #59 from Joystick 4. Check continuity. Replace if
Controller (S7) to Platform Terminal defective.
Block (TB-2).
5. Loose or broken wire #59 from Platform
Terminal Block (TB-2) to Base Terminal 5. Check continuity. Replace if
Block (TB-1). defective.

ELECTRICAL SYSTEM
NO DOWN OR REVERSE 1. Loose or broken wire “A” from 1. Check continuity. Replace if
ONLY FUNCTION FROM Proportional Controller (S7) to Lift/Drive defective.
PLATFORM CONTROLS Switch (S5).
2. Lift/Drive Switch (S5) defective. 2. Check Switch. Replace if defective.
NO UP OR FORWARD 1. A/B Switch (S74) in Proportional 1. Check switch. Replace if defective.

ONLY FUNCTION FROM Controller open or defective.
PLATFORM CONTROLS 2. Loose or broken wire “B” from 2. Check continuity. Replace if
Proportional Controller (S7) to Lift/Drive defective.
Select Switch (S5).
3. Lift Drive Select Switch (S5) defective. 3. Check switch. Replace if defective.
NO UP FUNCTION 1. Loose or broken wire #14 from Base 1. Check continuity. Replace if
FROM PLATFORM OR Terminal Block (TB-1) to Up Valve Coil defective.
BASE CONTROLS (for (3H-14)
units not equipped w/ 2. Defective Up Valve Coil (3H-14) 2. Check continuity through coil.
Replace if defective.
Tilt Cut-out option) 3. Open Diode (D21). 3. Check diode. Replace if defective.
4. Open Diode (D14). 4. Check diode. Replace if defective.
NO UP FUNCTION FROM 1. Machines not level. 1. Use on level surface.
PLATFORM OR BASE 2. Loose or broken wire 19 from Base 2. Check continuity. Replace if
CONTROLS (for Terminal Block (TB-1) to Tilt Switch defective.
machines equipped with Fuse (F2).
Tilt Cut-out options) 3. Blown or defective Tilt Switch Fuse 3. Check continuity. Replace if
(F2). defective.
4. Test Tilt switch. Replace if defective.
4. Defective Tilt Switch (TS1). 5. Check continuity. Replace if
5. Loose or broken wire #28 from Tilt defective.
Switch (TS1) to Tilt Relay (28CR). 6. Check continuity. Replace if
6. Loose or broken wire #02 from Tilt defective.
Switch (TS1) to Terminal Strip (TB-1). 7. Check relay. Replace if defective.
7. Defective Tilt Relay (28CR). 8. Check continuity. Replace if
8. Loose or broken wire #19A from Tilt defective.
Relay (28CR) to Pump Motor
Contactor.
NO DOWN FUNCTION 1. Loose or broken wire #13 from Base 1. Check continuity. Replace if
FROM PLATFORM Terminal Block (TB-1) to Lowering defective.
CONTROLS Warning System Module (LWS1).
(CE Machines Only) 2. Defective LWS Time Delay Relay 2. Check relay. Replace if defective.
(41CR).
Lowering Warning System Module defective.
(LWS1) to Base Terminal Block (TB-
1).
4. Loose or broken wire #13A from base 4. Check continuity. Replace if
Terminal Block (TB-1) to Down Valve defective.
Coil (2H-13A).
5. Defective Down Valve Coil (2H-13A). 5. Check continuity through coil.
6. Loose or broken wire #02 from Down Replace if defective.
Valve Coil (2H-13A) to Base Terminal 6. Check continuity. Replace if

ELECTRICAL SYSTEM
NO DOWN FUNCTION 7. Loose or broken wire # 13A from Down 7. Check continuity. Replace if
FROM PLATFORM OR Valve Coil (2H-13A) to Lift Cylinder defective.
BASE CONTROLS Holding Valve (2H-13A-1) through (2H-
13A-4).
(CE Machines Only)
8. Defective Lift Cylinder Holding Valve 8. Check continuity through coil.
(Continued) (2H-13A-1) through (2H-13A-4). Replace if defective.
9. Loose or broken wire #02 from Lift 9. Check continuity. Replace if
Cylinder Holding Valve(s) (2H-13A-1) defective.
through (2H-13A-4) to Down Valve Coil
(2H-13A).
10. Loose or broken wire #07 from Base
Terminal Block (TB-1) to High Speed 10. Check Continuity. Replace if
Limit Switch (LS1). defective.
11. Defective High Speed Limit Switch
(LS1).
12. Loose or broken wire #39 from High 11. Check switch. Replace if defective.
Speed Limit Switch (LS1). to Base
Terminal Block (TB-1). 12. Check switch. Replace if defective.
13. Loose or broken wire #39 from Base 13. Check switch. Replace if defective.
Terminal Block (TB-1) to Lowering
Warning System Module (LWS1).
14. Defective LWS Limit Switch Relay 14. Check relay. Replace if defective.
(39CR).
LOWERING WARNING 1. Loose or broken wire #10A from Base 1. Check continuity. Replace if
SYSTEM INOPERATIVE Terminal Block (TB-1) to Lowering defective.
(CE Machines Only) Warning System Module (LWS1).
Terminal Block (TB-1) to Lowering defective.
Warning System Module (LWS1)
3. Defective LWS Limit Switch Relay 3. Check relay. Replace if defective.
(39CR).
4. Defective Time Delay Cut-out Relay 4. Check relay. Replace if defective.
(13BCR).
5. Defective Time Delay Relay (41CR). 5. Check relay. Replace if defective.
6. Defective Latching Relay (42CR). 6. Check relay. Replace if defective.
7. Defective High Speed Limit Switch 7. Check switch. Replace if defective.
(LS1).
NO DOWN FUNCTION 1. Loose or broken wire #13 from Lift/ 1. Check continuity. Replace if
FROM PLATFORM Drive Select Switch (S5) to base defective.
CONTROLS terminal Block (TB-1).
Terminal Block (TB-1) to Down Valve defective.
NOTE: Down function is (2H-13).
NOT Proportionally 3. Down valve coil (2H-13) defective. 3. Check continuity through coil.
Controlled. Replace if defective.
4. Loose or broken wire #2 from Down 4. Check continuity. Replace if
Valve Coil (2H-13) to Base Terminal defective.
Block (TB-1).
5. Loose or broken wire #13 from Down 5. Check continuity. Replace if
Valve Coil (2H-13) to Lift Cylinder defective.
Holding Valve(s) (2H-13-1) through
(2H-13-4).
6. Defective Lift Cylinder Holding Valve 6. Check continuity through coil.
Coil(s) (2H-13-1) through (2H-13-4). Replace if defective.
7. Loose or broken wire #02 from Lift 7. Check continuity. Replace if
Cylinder Holding Valve Coil(s) (2H-13- defective.
1) through (2H-13-4).

ELECTRICAL SYSTEM
PLATFORM LIFTS SLOW 1. Open Diode (D14E-2). 1. Check diode. Replace e if defective.
FROM PLATFORM
CONTROLS AND BASE
CONTROLS
STEER ONLY 1. Defective Relay (17CR). 1. Check relay. Replace if defective.
INOPERATIVE 2. Loose or broken wire #17C from Relay 2. Check continuity. Replace if
(17CR). to Diode (17C). defective.
3. Open Diode (D17C). 3. Check diode. Replace if defective.
4. Open Diode (D17C-1). 4. Check diode. Replace e if defective.
DRIVE ONLY 1. Open Diode (D17-1). 1. Check diode. Replace e if defective.

INOPERATIVE
NO DRIVE OR STEER 1. Loose or broken wire #71 from Base 1. Check continuity. Replace if
WHEN PLATFORM Terminal Block (TB-1) to Drive Override defective.
FULLY LOWERED Limit Switch (LS6).
(All machines) 2. Defective Drive Override Switch (LS6). 2. Check switch. Replace if defective.
3. Loose or broken wire #19 from Drive 3. Check continuity. Replace if
Override Limit Switch (LS6) to Base defective.
Terminal Block (TB-1).
NO DRIVE OR STEER 1. Pot Hole Protection Bars not fully 1. Clear obstructions. Repair as
WHEN PLATFORM lowered. needed.
ELEVATED 2. Loose or broken wire #71 from Base
(All machines) Terminal Block (TB-1) to Pot Hole 2. Check continuity. Replace if
Protection Limit Switch (LS4). defective.
3. Defective Pot Hole Protection Limit
Switch (LS4). 3. Check switch. Replace if defective.
4. Loose or broken wire #72 from Pothole
Protection Limit Switch (LS4) to Base 4. Check continuity. Replace if
Terminal Block (TB-1). defective.
5. Loose or broken wire #72 from Base
Terminal Block (TB-1) to Pothole 5. Check continuity. Replace if
Protection Limit Switch (LS5). defective.
6. Defective Pothole Protection Limit
Switch (LS5). 6. Check switch. Replace if defective.
7. Loose or broken wire #19 from Pothole
Protection Limit Switch to Base Terminal 7. Check continuity. Replace if
NO DRIVE OR STEER 1. Defective Lift/Drive Select Switch (S5). 1. Check switch. Replace if defective.
FROM PLATFORM 2. Loose or broken wire #12 from Lift/Drive 2. Check continuity. Replace if
(Machines with Powered Select Switch (S5) to Platform Terminal defective.
Platform Only) Block (TB-2).
3. Loose or broken wire #12 from Platform 3. Check continuity. Replace if
Terminal Block (TB-2) to Powered defective.
Platform Limit Switch (LS2).
4. Open or defective Powered Platform 4. Check switch. Replace if defective.
Limit Switch (LS2).
Powered Platform Limit Switch (LS2). defective.
Powered Platform Limit Switch (LS2) to defective.
Platform Terminal Block (TB-2).
7. Open Diode (D12A). 7. Check diode. Replace if defective.
ELECTRICAL SYSTEM
RIGHT STEER 1. Defective Steer Right Switch (S72). 1. Check switch. Replace if defective.
INOPERATIVE 2. Loose or broken wire #23 from Steer 2. Check continuity. Replace if
(Machines without Right Switch (S72) to Lift/Drive Select defective.
Powered Platform) Switch (S5).
4. Loose or broken wire #23A from Lift/ 4. Check continuity. Replace if
Drive Select Switch (S5) to Platform defective.
Platform Terminal Block (TB-2) to Base defective.
6. Loose or broken wire #23A from Base 6. Check continuity. Replace if
Terminal Block (TB-1) to Steer Right defective.
Valve Coil (4H-23A).
7. Defective Steer Right Valve Coil 7. Check continuity through coil.
(4H-23A). Replace if defective.
8. Loose or broken wire #02 from Steer 8. Check continuity. Replace if
Right Valve Coil (4H-23A) to Base defective.
9. Open Diode (D23A). 9. Check diode. Replace if defective.
LEFT STEER 1. Defective Steer Left Switch (S73). 1. Check switch. Replace if defective.
INOPERATIVE 2. Loose or broken wire #24 from Steer 2. Check continuity. Replace if
(Machines without Left Switch (S73) to Lift/Drive Select defective.
Powered Platform) Switch (S5).
4. Loose or broken wire #24A from Lift/ 4. Check continuity. Replace if
Drive Select Switch (S5) to Platform defective.
Platform Terminal Block (TB-2) to Base defective.
6. Loose or broken wire #24A from Base 6. Check continuity. Replace if
Terminal Block (TB-1) to Steer Left defective.
Valve Coil (4H-24A).
7. Defective Steer Left Valve Coil (4H- 7. Check continuity. Replace if
24A) defective.
Left Valve (4H-24A) to Base Terminal defective.
Block (TB-1) 9. Check diode. Replace if defective.
9. Open Diode (D24A).
RIGHT STEER 1. Defective Right Steer Switch (S72). 1. Check switch. Replace if defective.
INOPERATIVE 2. Loose or broken wire #23 from Right 2. Check continuity. Replace if
(Machines with a Steer Switch (S72) to Platform Terminal defective.
Powered Platform) Block (TB-2).
Terminal Block (TB-2) to Base Terminal defective.
Block (TB-1).
Terminal Block (TB-2) to Steer Right defective.
Valve Coil (4H-23).
5. Defective Steer Right Valve Coil 5. Check continuity through coil.
(4H-23). Replace if defective.
Right Valve Coil (4H-23) to Base defective.

ELECTRICAL SYSTEM
LEFT STEER 1. Defective Left Steer Switch (S73). 1. Check switch. Replace if defective.
INOPERATIVE (Machines 2. Loose or broken wire #24 from Left 2. Check continuity. Replace if
with a Powered Steer Switch (S73) to Platform Terminal defective.
Platform) Block (TB-2).
Block (TB-1).
Terminal Block (TB-1) to Steer Left defective.
Valve Coil (4H-24).
5. Defective Steer Left Valve Coil 5. Check continuity through coil.
(4H-24). Replace if defective.
Left Valve Coil (4H-24) to Base defective.
NO ELEVATED DRIVE 1. Loose or broken wire #59 from 1. Check continuity. Replace if
FUNCTION Proportional Relay (21CR) to Resistor defective.
(RST2).
2. Resistor (RST2) open. 2. OHM Check Resistor, it should be 30
ohms. Replace if defective.
3. Loose or broken wire #59 from Resistor 3. Check continuity. Replace if
(RST2) to Proportional Relay (21CR). defective.
4. Proportional Relay (21CR) defective. 4. Check relay, replace if defective.
WORK PLATFORM 1. Loose or broken wire #71 from Base 1. Check continuity. Replace if
DRIVES IN SLOW Terminal Block (TB-1) to High Speed defective.
SPEED ONLY Limit Switch (LS1).
2. Open or defective High Speed Limit 2. Check switch. Replace if defective.
Switch (LS1). 3. Check continuity. Replace if
3. Loose or broken wire #21 from High defective.
Speed Limit Switch (LS1) to
Proportional Relay (21CR). 4. Check relay, replace if defective.
4. Proportional Relay (21CR) defective. 5. Check continuity. Replace if
5. Loose or broken wire #2 from defective.
Proportional Relay (21CR) to Base
Terminal Block (TB-1). 6. Adjust controller. Refer Section 5,
6. Proportional Controller (S7) out of Page 8.
adjustment.
FORWARD DRIVE 1. Loose or broken wire #16 from Lift/ 1. Check continuity. Replace if
FUNCTION Drive Select Switch (S5) to Base defective.
INOPERATIVE Terminal Block (TB-1).
Terminal Block (TB-1) to Forward Drive defective.
Valve Coil (4H-16).
3. Forward Drive Valve Coil (4H-16) 3. Check continuity through coil.
defective. Replace if defective.
4. Loose or broken wire #02 from Forward 4. Check continuity. Replace if
Drive Valve Coil (4H-16) to Base defective.

ELECTRICAL SYSTEM
REVERSE DRIVE 1. Loose or broken wire #15 from Lift/ 1. Check continuity. Replace if
FUNCTION Drive Select Switch (S5) to Base defective.
INOPERATIVE Terminal Block (TB-1).
Terminal Block (TB-1) to Reverse Drive defective.
Valve Coil (4H-15).
3. Reverse Drive Valve Coil (4H-15) 3. Check continuity through coil.
defective. Replace if defective.
4. Loose or broken wire #02 from Reverse 4. Check continuity. Replace if
Drive Valve Coil (4H-15) to Base defective.
BRAKE WILL NOT 1. Loose or broken wire #17A from 1. Check continuity. Replace if
RELEASE Transfer Relay (17CR). to Brake Valve defective.
Coil (3H-17A). 2. Check continuity through coil.
2. Brake Valve Coil (3H-17A) defective. Replace if defective.
3. Loose or broken wire #02 from Brake 3. Check continuity through coil.
Valve Coil (3H-17A) to Base Terminal Replace if defective.
Block (TB-1).
5. Transfer Relay (17CR) defective. 5. Check relay. Replace if defective.
LIFT UP INOPERATIVE 1. Defective Up/Down Switch (S2). 1. Check switch. Replace if defective.
FROM BASE 2. Loose or broken wire #14E from Up/ 2. Check continuity. Replace if
CONTROLS Down Switch (S2) to Diode (D14E-1). defective.
3. Open Diode (D14E-1). 3. Check Diode. Replace if defective.
4. Loose or broken wire #14E from Up/ 4. Check continuity. Replace if
Down Switch (S2) to Diode (D14E-2). defective.
5. Open Diode (D14E-2). 5. Check Diode. Replace if defective.
LIFT DOWN 1. Defective Up/Down Switch (S2). 1. Check switch. Replace if defective.
INOPERATIVE FROM 2. Loose or broken wire #13 from Up/ 2. Check continuity. Replace if
BASE CONTROLS Down Switch (S2) to Base Terminal defective.
Block (TB-1).
TWO OR MORE 1. Shorted Diode. 1. Check continuity of all Diodes.
FUNCTIONS AT ONE Replace if defective.
TIME
POWERED PLATFORM 1. Lift/Drive Select Switch (S5) not in lift 1. Move switch to lift position.
EXTENSION WILL NOT position.
EXTEND OR RETRACT Terminal Block TB-2 to Powered defective.
Platform Enable Switch (S12).
3. Powered Platform Enable Switch (S12) 3. Check switch. Replace if defective.
defective.
Powered Platform Enable Switch (S12) defective.
to Platform Extend/Retract Switch
(S11).
5. Loose or broken wire #21B from 5. Check continuity. Replace if
Platform Terminal Block TB-2 to Base defective.
6. Open Diode (D21B-1). 6. Check diode. Replace if defective.
7. Open Diode (D21B-2). 7. Check diode. Replace if defective.
8. Loose or broken wire #02 from Extend/ 8. Check continuity. Replace if
Valve Coil (4H-26) to Retract Valve Coil defective.
(4H-27) to Platform Terminal Block
(TB-2).

ELECTRICAL SYSTEM
POWERED EXTENSION 1. Powered Platform Extend/Retract 1. Check switch. Replace if defective.

PLATFORM WILL NOT Switch (S11) defective.
EXTEND 2. Loose or broken wire #26 from 2. Check continuity. Replace if
Powered Platform Extend/Retract defective.
Switch (S11) to extend Valve Coil (4H-
26). 3. Check continuity through coil,
3. Extend Valve Coil (4H-26) defective. replace if defective.
5. Loose or broken wire #02 from 5. Check continuity through coil.
Extend Valve Coil (4H-26). Replace if defective.
POWERED EXTENSION 1. Powered Platform Extend/Retract 1. Check switch. Replace if defective.

PLATFORM WILL NOT Switch (S11) defective.
RETRACT 2. Loose or broken wire #27 from 2. Check continuity. Replace if
Powered Platform Extend/Retract defective.
Switch (S11) to Retract Valve Coil (4H-
27). 3. Check continuity through coil,
3. Retract Valve Coil (4H-27) defective. replace if defective.
4. Check diode. Replace if defective.
4. Open Diode (D27). 5. Check continuity, replace if defective.
5. Loose or broken wire #02 from Retract
Valve Coil (4H-27).
HIGH/LOW TORQUE 1. Open Diode (D15-1). (Reverse) or 1. Check diode. Replace if defective.
INOPERATIVE (D16-1) (Forward).
2. Loose or broken wire #18 from Diodes 2. Check continuity. Replace if
(D15-1) and (D16-1) to High/Low defective.
Torque (S27).
3. Defective High/Low Torque Switch
(S27). 3. Check switch, replace if defective.
4. Loose or broken wire #18 from High/
Low Torque Switch (S27) to Platform 4. Check continuity. Replace if
Terminal Block (TB-2). defective.
Block (TB-1).
Terminal Block (TB-1) to High Speed defective.
Limit Switch (LS1)
7. Defective High Speed Limit Switch 7. Check switch. Replace if defective.
(LS1).
8. Loose or broken wire #18A from High 8. Check continuity. Replace if
Speed Limit Switch (LS1) to Rear Drive defective.
Manifold.
9. Defective Speed Valve Coils (3H-18A) 9. Check continuity through coil.
or (3H-18A-2). Replace if defective.
10. Loose or broken wire #02 from Rear 10. Check continuity. Replace if
Drive Manifold to Base Terminal Block defective.
(TB-1).

HYDRAULIC SYSTEM
ALL FUNCTIONS 1. Proportional Valve (2H-59B) defective 1. Check valve. Replace if defective.
INOPERATIVE or is sticking.
2. Compensator Valve (CMP1) defective 2. Check valve. Replace if defective.
or is sticking.
3. Pump (P1) defective. 3. Check pump. Replace if defective.
PLATFORM DRIFTS 1. Defective Lift Cylinder Seals. 1. Rebuild cylinder. Replace if

DOWN 2. Combination of: damaged.
Defective Holding Valves (2H-13-1) 2. Check valves. Replace if defective.
through (2H-13-4) and either defective
Lowering Valve (2H-13) or Relief Valve
(R2) or Manual Lowering Valve (V1).
PLATFORM LIFTS 1. Open or leaking Manual Lowering Valve 1. Close valve. Replace if defective.
SLOWLY (V1).
2. Lift Relief Valve (R2) defective. 2. Check valve. Replace if defective.
PLATFORM DOES NOT 1. Open Manual Lowering Valve (V1). 1. Close valve. Replace if defective.
LIFT 2. Hydraulic oil level too low. 2. Fully lower the platform. Fill hydraulic
tank until fluid is at or slightly above
the top mark on the sight glass.
3. Platform weight excessive. 3. Reduce platform load to maximum
capacity.
4. Up Valve (3H-14) defective or is 4. Check valve. Replace if defective.
sticking.
PLATFORM WILL NOT 1. Lowering Valve (2H-13) defective or is 1. Clean valve. Replace if defective.
LOWER sticking.
2. Defective Holding Valve (2H-13-1) 2. Check valve. Replace if defective.
NOTE: Down function is through (2H-13-4).
NOT Proportionally
controlled
PLATFORM DRIVES 1. Free-Wheeling Valve (V2) open or 1. Close valve. Replace if defective.
SLOW defective.
2. Flow Divider/Combiner (FD1) defective 2. Check valve. Replace if defective.
or is plugged.
3. Drive Motor (M1) or (M2) defective. 3. Check motors. Replace if defective.
4. Cushion Cylinder (C-1) defective. 4. Check cylinder. Replace if defective.
PLATFORM WILL NOT 1. Open Free-Wheeling Valve (V2). 1. Close Valve. Replace if defective.
DRIVE IN FORWARD OR 2. Forward Drive Valve (4H-16) or 2. Clean Valve. Replace if defective.
REVERSE Reverse Drive Valve (4H-15) defective
or is sticking.
3. Flow/Divider/Combiner Valve (FD1) 3. Clean Valve. Replace if defective.
defective or is plugged.
4. Counterbalance Valve (CB1) defective 4. Clean Valve. Replace if defective.
or is plugged.

HYDRAULIC SYSTEM
BRAKE(S) WILL NOT 1. Brake Valve (3H-17A) defective or is 1. Clean valve. Replace if defective.
RELEASE sticking.
2. Brake Orifice(s) (05) plugged. 2. Remove orifice(s). Clean and
reinstall.
3. Brake Cylinder(s) (C4) defective. 3. Rebuild cylinder(s). Replace if
damaged.
PLATFORM DOES NOT 1. Right Steer Valve (4H-23A) or Left 1. Clean valve. Replace if defective.
STEER Steer Valve (4H-24A) defective or
sticking. 2. Rebuild cylinder(s). Replace if
2. Steer Cylinder (C3) seals leaking. damaged.
3. Check for binding. Repair as
3. Mechanical binding in King Pins. needed.
4. Orifices (03) plugged. 4. Clean Orifices, and reinstall.
ALL SYSTEMS 1. System Relief Valve defective or not 1. Adjust valve. Replace if defective.
SLUGGISH adjusted properly.
2. Hydraulic pump (P1) worn. 2. Check pump. Replace if defective.
3. Compensator Valve (CMP1) defective. 3. Clean. Replace if defective.
4. Proportional Valve (2H-59B) 4. Clean, replace if defective.
contaminated or defective.
POWER EXTENSION 1. Platform Extend Valve (4H-26) or 1. Clean valve. Replace if defective.
PLATFORM WILL NOT Platform Retract Valve (4H-27)
EXTEND OR RETRACT defective or is sticking.
2. Powered Platform Cylinder (C5) seals 2. Rebuild cylinder. Replace if
defective. damaged.
3. Mechanical binding in powered
platform mechanism. 3. Check for binding. Repair as
needed.
HIGH/LOW TORQUE 1. Stuck Speed Valve (3H-18A-1). 1. Clean valve. Replace if defective.
INOPERATIVE 2. Stuck Speed Valve (3h-18A-2). 2. Clean valve. Replace if defective.

SECTION 5
MAINTENANCE AND SERVICE
OPERATOR’S RESPONSIBILITY FOR MAINTENANCE AND INSPECTION
MAINTENANCE SCHEDULE
Death or injury can result if the work platform is not kept The actual operating environment of the work platform
in good working order. Inspection and maintenance governs the use of the maintenance schedule. The
should be performed by competent personnel who are inspection points covered in Table 5-1. on Page 3.
familiar with mechanical procedures. Maintenance and Inspection Schedule indicates the
areas of the work platform to be maintained or inspected
The operator should be assured that the work platform and at what intervals the maintenance and inspections
has been properly maintained and inspected before are to be performed.
using it.
Even if the operator is not directly responsible for the

OWNER’S ANNUAL INSPECTION RECORD
maintenance of this work platform, the operator should
perform ALL the daily inspections found in Table 5-1. It is the responsibility of the owner to arrange daily,
on Page 3. Maintenance and Inspection Schedule. weekly, monthly and annual inspections of the work
platform. Table 5-2. on Page 4 Owner’s Annual
NOTE Inspection Record is to be used for recording the date of
inspection, owner’s name and the person responsible
Replace all worn, damaged or missing parts or labels for the inspection of this work platform.
discovered during this inspection.
GENERAL MAINTENANCE HINTS

DANGER
• Properly position safety bar if the scissors
CRUSHING HAZARD assembly is raised.
DO NOT reach through scissors assembly without the • Before attempting any repair work, disconnect
safety bar properly positioned. Failure to avoid this the battery ground (-) lead.
hazard will result in death or serious injury!
ff• Preventive maintenance is the easiest and least
expensive type of maintenance.

omplete Revision 99-05-01
HYDRAULIC SYSTEM AND COMPONENT 7. All containers and funnels used in handling
MAINTENANCE AND REPAIR hydraulic oil must be absolutely clean. Use a
funnel when necessary for filling the hydraulic
The following points should be kept in mind when oil reservoir, and fill the reservoir only through
working on the hydraulic system or any component: the filler opening. The use of cloth to strain the
1. Any structure has limits of strength and durability. oil should be avoided to prevent lint from getting
To prevent failure of structural parts of hydraulic into the system.
components, relief valves which limit pressure
to safe operating values are included in the 8. When removing any hydraulic component, be
hydraulic circuits. sure to cap and tag all hydraulic lines involved.
Also, plug the ports of the removed components.
2. Tolerance of working parts in the hydraulic
system are very close. Even small amounts of 9. All hydraulic components must be disassembled
dirt or foreign material in the system can cause in spotlessly clean surroundings. During
wear or damage to components, as well as disassembly, pay particular attention to the
general faulty operation of the hydraulic system. identification of parts to assure proper
Every precaution must be taken to assure reassembly. Clean all metal parts in a clean
absolute cleanliness of the hydraulic oil. mineral oil solvent. Be sure to thoroughly clean
all internal passages. After the parts have been
3. Samples of hydraulic oil should be drawn from dried thoroughly, lay them on a clean, lint-free
the reservoir every six months. These samples surface for inspection.
should be about two quarts and should be taken
while the oil is warmed through normal operation 10. Replace all o-rings and seals when overhauling
of the system. If possible, the sample should be any component. Lubricate all parts with clean
analyzed by a qualified lubrication specialist to hydraulic oil before reassembly. Use small
determine whether it is suitable for further use. amounts of petroleum jelly to hold o-rings in
The intervals between oil changes depend on place during assembly.
operating conditions and on the care used in
keeping the oil clean. 11. Be sure to replace any lost hydraulic oil when
completing the installation of the repaired
4. Whenever there is a hydraulic system failure component, and bleed any air from the system
which gives reason to believe that there are when required.
metal particles or foreign materials in the system,
drain and flush the entire system and replace 12. All hydraulic connections must be kept tight. A
the filter cartridges. A complete change of oil loose connection in a pressure line will permit
must be made under these circumstances. the oil to leak out or air to be drawn into the
system. Air in the system can cause damage to
5. Whenever the hydraulic system is drained, check
the components and noisy or erratic system
the magnets in the hydraulic reservoir for metal
operation.
particles. If metal particles are present, flush
the entire system and add a new change of oil.
MAINTENANCE. Three simple maintenance procedures
The presence of metal particles also may
have the greatest effect on hydraulic system
indicate the possibility of imminent component
performance, efficiency and life. Yet, the very simplicity
failure. A very small amount of fine particles is
of them may be reasons they are so often overlooked.
normal.
What are they? Simply these:
6. DO NOT use synthetic or fire resistant oils in
this work platform. Use ATF Dexron III (ESSO) 1. Change filters regularly.
or equivalent hydraulic oil. For conditions
causing oil temperatures below -31°F (-35°C) 2. Maintain a sufficient quantity of clean hydraulic
and above 122°F (50°C) consult Skyjack, Inc. oil of the proper type and viscosity in the
hydraulic reservoir.
3. Keep all connections tight.

Table 5-1. Maintenance and Inspection Schedule
Daily Weekly Monthly 3*months 6-months * 12-months
MECHANICAL
Structural damage/welds (1) � �
Parking brake (2) (8) � �
Tires and wheels (1)(2)(3) � �
Guides/rollers/slides (1) � �
Locking pins (1)(2) � �
Railings/entry chain/gate (2)(3) � �
Bolts and fasteners (3) � �
Rust (1) � �
Whl/ brgs (2) King pins (1)(8) � �
Pothole protection (1)(2) � �
Steer cylinder ends (8) � �
ELECTRICAL
Battery fluid level (1) � �
Control switches (1)(2) � �
Cords and wiring (1) � �
Battery terminals (1)(3) � �
Terminal and plugs (3) � �
Generator and receptical (2) � �
Limit switches (2) � �
HYDRAULIC
Hydraulic oil level (1) � �
Hydraulic leaks (1) � �
Lift/lowering time (10) � �
Hydraulic cylinders (1)(2) � �
Emergency lowerin (2) � �
Lift capacity (7) � �
Hydraulic oil/filter (9) � �
MISCELLANEOUS
Labels (1)(11) Manual (12) � �
NOTE:
(1) Visually inspect (2) Check operation (10) See Table 5-5. General Specifications
(3) Check tightness (4) Check oil level (11) Replace if missing or illegible.
(7) Check relief valve setting. Refer to (12) Proper Operating Manual MUST be in the
Serial number nameplate. manual box
(8) Lubricate (9) Replace * Record inspection date.

Table 5-2. Owner’s Annual Inspection Record
MODEL NUMBER SERIAL NUMBER

RECORDING
DATE
RECORDING
YEAR # 1 2 3 4 5 6 7 8
OWNERS
NAME
INSPECTED
BY
Table 5-3. Maximum Platform Capacities

(Evenly Distributed)
With 3’ Ext. Platform With 5’ or 6’ Ext. Platform
MODEL Main Platform Ext. Platform Main Platform Ext. Platform

500lbs. 2 300lbs. 1 400lbs. 2 300lbs. 1
3220
(226kg) persons (136kg) person (181kg) persons (136kg) person
800lbs. 2 300lbs. 1 600lbs. 2 300lbs. 1
4620
550lbs. 2 300lbs. 1 450lbs. 2 300lbs. 1
4626
400lbs. 2 300lbs. 1 Not Not Not Not
4830
(181kg) persons (136kg) person Applicable Applicable Applicable Applicable
300lbs. 1 300lbs. 1 Not Not Not Not
4832 (136kg) person (136kg) person Applicable Applicable Applicalbe Applicable
900lbs. 2 300lbs. 1 700lbs. 2 300lbs. 1

6826
700lbs. 2 300lbs. 1 700lbs. 2 300lbs. 1
6832
NOTE: Overall capacity - 2 occupants and materials not to exceed rated load.

Table 5-4. Torque Specifications
DIRECTIONAL VALVE MOUNTING BOLTS 28 - 32 lbf. in. 2.16 - 3.61 Nm
WHEEL MOUNTING BOLTS AND NUTS 90 lbf. ft 122.04 Nm
WHEEL/TIRE MOUNTING BOLTS 90 lbf. ft 122.04 Nm
WHEEL MOTOR CASTLE NUT 200 lbf. ft 271.20 Nm
PARKING BRAKE CYLINDER ROD NUT 35 lbf. ft 47.46 Nm
CARTRIDGE
SIZE 08 38 58 10 12 16
lbf . ft (max) 20 20 20 25 35 50
lbf . in (max) 240 240 240 300 420 600
Nm (max) 27.12 27.12 27.12 33.90 47.46 67.80
COILS
SIZE All Coils
lbf . ft (max) 4 to 5
lbf . in (max) 48 to 60
Nm (max) 5.42 to 6.78
SAE PLUGS
Size 2 4 5 6 8 10 12 16
lbf . ft (max) 3 10 15 15 25 25 30 35
lbf . in (max) 36 120 180 180 300 300 360 420
Nm (max) 4.07 13.56 20.34 20.34 33.90 33.90 40.68 47.46
Newton-Meter = Nm Pound-force foot = lbf.ft Pound-force inch = lbf.in

Table 5-5. General Specifications - SJIII Series The CONVENTIONALS
ELECTRICAL SYSTEM 24 Volts DC
DC MOTOR 4 Hp - 3600 rpm
BATTERIES (4) (Standard) 6 Volt, 220AH

BATTERIES (4) (Optional)(Standard on 6826 and 6832) 6 Volt, 250AH
TIRES (4/Model) (32xx, 46xx, and 4830) ** 16.00x 4.00 x 8 Solid Rubber
TIRES (4/Model) (6826 and 6832) ** 23.00 x 10.5 x 12 Foam Filled
TRAVEL SPEED - Low 0.75 mph (1.20 km/h)

TRAVEL SPEED - High 2.00 mph (3.20 km/h)
Max. Tire Contact Pressure (3220) 87 psi (6.1 kg/cm2) ***

Max. Tire Contact Pressure (6826) 66 psi (4.6 kg.cm2) ***
LIFT TIME (Model 3220) 35 seconds

LOWERING TIME (Model 3220) 35 seconds

LIFT RELIEF (Model 3220) (R2) 1600 psi* (110 bar)

LIFT RELIEF (Models 4626, 4830 and 4832) (R2) 2150 psi* (148 bar)
SYSTEM RELIEF
(Models 3220 and 4620) (R1) 2000 psi* (138 bar)
(Model 4626, 4830, 4832, 6826 and 6832) (R1) 2200 psi* (152 bar)
RETURN FILTER 20 micron
OIL TANK CAPACITY 7.3 gallons / 28 liters
NOISE LEVEL Less than 70 dba
WHEEL MOTORS (2)

(Model 3220, 4620, 4626, 4830 and 4832) 18 ci/rev
(Model 6826 and 6832) 32 ci/rev
PUMP
(Model 3220, 4620, 4626, 4830 and 4832) 0.226 ci/rev
(Model 6826 and 6832) 0.291 ci/rev
* Refer to serial number nameplate for specific pressure settings. ** Fill hardness: 55 durometer.
*** With rated capacities.

CONTROLLER TROUBLESHOOTING PROCEDURE
POTENTIOMETER
NEUTRAL
STEP 8 SWITCH
S7-1
(OUTSIDE)
STEP 6
STEP 4
STEP 3
STEP 5
STEP 10
STEP11
Figure 5-1. Proportional Controller

1. Remove the bottom cover from the platform control box.
2. Select “DRIVE” with Lift\Drive Select Switch (S5).
3. Locate the “GND” terminal on Controller Circuit Board and attach Negative meter lead. Refer to Figure 5-1.
for location.
4. Locate the “VS” terminal on Controller Circuit Board and measure voltage. Refer to Figure 5-1 For location.
Reading should be 24 volts + or - 3 volts. If no voltage is present, refer to “No Drive or Steer From Platform”
in Electrical Troubleshooting. If voltage present, go to Step 5.
5. Locate “AUX” terminal on Controller Circuit Board. Refer to Figure 5-1. for location. Lift lock ring on controller
handle and move in either direction. Measure voltage at “AUX” terminal. Reading should be 24 volts + or - 3
volts. If no reading present, replace Neutral Switch S7-1. If voltage present, go to Step 6.
6. Locate the potentiometer on Controller Circuit Board. Refer to Figure 5-1. for location. While holding controller
handle as in Step 5, measure voltage at outside terminals of potentiometer. Reading should be 20 - 21 volts.
If no voltage present on one or both terminals, replace board. If voltage present, go to Step 7.
7. Release controller handle. Locate and attach meter lead to “AUX” terminal. Lift handle locking ring and slowly
move handle, in either direction, until voltage on “AUX” terminal just turns on. Hold handle in this position.
8. Measure voltage on the center terminal of the potentiometer. Reading should be 20 - 21 volts. If no voltage
present, replace board. If voltage is present, move controller handle SLOWLY to full stroke, while observing
meter. Reading should drop smoothly to 18 volts. If voltage does not drop or drops erratically, replace board.
If voltage drops smoothly, go to Step 9.
9. Hold controller handle in the “just on “ position as in Step 7.
10. Locate “PWM” terminal on the controller board. Refer to Figure 5-1. for location. While holding handle as in
Step 9, measure voltage on “PWM” terminal. Reading should be 4 - 5 volts at the just on position (threshold).
If no voltage present, replace board. If reading too high or too low, refer to “Joystick Adjustment Procedure”.
Refer to SECTION 5, Page 8. If correct voltage present, go to Step 11.
11. Move controller handle to the full stroke position. Reading should increase smoothly to 17 - 18 volts. If no
voltage present or increases erratically, replace board. If correct voltage present and increases smoothly,
refer to “All Controls Inoperative” in Electrical Troubleshooting”.

CONTROLLER ADJUSTMENT PROCEDURE
NOTE: Described are two accepted methods to adjust the proportional controller. Method #1 requires a Volt\Ohm
meter capable of reading milliamps. If a meter is not available, use Method #2.
METHOD #1
NOTE
Jack up drive axle until drive tires clear the ground. Chock other tires to prevent machine from moving.

2. Locate and remove wire #59 from the “PWM” terminal of the controller board. Refer to Figure 5-2. for location.
3. Attach positive meter lead to the “PWM” terminal where wire #59 was removed.
4. Attach negative meter lead to wire #59.
5. Select “Amps” position on meter.
6. Select “DRIVE” with the Lift/Drive Select Switch (S5).
7. Lift the controller handle lockring and move handle in either direction until the pump motor just comes on.
Hold handle in this position.
8. Locate the “LO” potentiometer on the controller board. Adjust the “LO” potentiometer until the meter reads
210 mA (.21 amps). Refer to Figure 5-2. for location.
9. Move controller handle to full stroke position and hold.
10. Locate “HI” potentiometer on controller board. Adjust the “HI” potentiometer until the meter reads 680 mA
(.68 amps).
NOTE
Adjusting “LO” potentiometer will affect the “HI” potentiometer and vice versa. Repeat steps 7 through 10 until meter
readingsstabilize.
11. Paint potentiometer screws with nail polish or RTV silicone, to prevent vibration from changing settings.
METHOD #2
NOTE
Adequate area to drive the work platform MUST be provided to use this method.

2. Locate the “LO” and “HI” potentiometers on the controller board and turn both potentiometers 6 turns counter-
clockwise (CCW) each. Refer to Figure 5-2. for location.
3. Select “DRIVE” with the Lift/Drive Select Switch.
4. Lift the controller handle lock ring and move handle in either direction until pump motor just comes on. Hold
this position.
5. Locate the “LO” potentiometer on the controller board. Turn the “LO” potentiometer clockwise (CW) until
machines just starts to move.
6. Move controller handle to full stroke position. Turn the “HI” potentiometer clockwise (CW) until no increase in
travel speed can be felt.
NOTE
Adjusting “LO” potentiometer will affect the “HI” potentiometer and vice versa. Repeat steps 4 through 6 until drive
speeds stabilize.
7. Paint potentiometer screws with nail polish or RTV silicone to prevent vibration from changing settings.

CONTROLLER ADJUSTMENT PROCEDURE
METHOD #1
STEP #7
STEP #2
VOM METER
BLACK
RED
WIRE #18
#59
STEP #4
STEP #3 LO = 210ma (.21 AMPS)
HI = 680ma (.68 AMPS)
STEP #8
STEP #10
STEP #11
Figure 5-2. Proportional Controller Adjustment
METHOD #2
STEP #4
STEP #5
STEP #2 STEP #6
STEP #7
Figure 5-3. Proportional Controller Adjustment

SYSTEM AND LIFT PRESSURE ADJUSTMENTS
All adjustments must be made with a Calibrated Gauge.

Refer to the Serial Number Plate located on the rear of the machine for System and Lift Pressure values.
SYSTEM RELIEF PRESSURE ADJUSTMENT
1. Locate the System Pressure Quick Disconnect Port on the Main Manifold.
Refer to Section 6 Main Manifold Assembly for location.
2. Install a Calibrated 3000 PSI Gauge to the System Pressure Quick Disconnect Port.
3. Remove the Platform Control Box from the Guardrail and disconnect from the Main Control Cable.
4. Locate the Main Control Cable Plug at the rear of the machine.
5. Disconnect the Main Cable and connect the Platform Control Box into the Plug.
6. At the Main Manifold, loosen the Locknut on the System Relief Valve R1.
Refer to Section 6 Main Manifold Assembly for location.
7. Select Drive with the Lift/Drive Select Switch on the Platform Control Bax.
8. Engaged Steer Right and hold.
9. Observe reading on Guage. Adjust the R1 System Relief Value listed on the Serial Number Plate.
Turning the stem on the Relief Valve clockwise increases pressure. Turning the stem counter-clockwise
decreases pressure.
10. Release Steer Switch and tighten the Locknut.
11. Remove the guage from the System Pressure Test Port.
LIFT PRESSURE ADJUSTMENT
NOTE: Adequate area to raise the Platform to full height is required for the following steps.
1. Locate the Lift Pressure Test Port on the Main Manifold. Refer to Section 6 Main Manifold Assembly
for location.
2. Install a Calibrated 3000 PSI Guage to the Lift Pressure Quick Disconnect Port.
3. At the Main Manifold, loosen the Locknut on the Lift Relief Valve R2.
4. Close the Manual Lowering Valve. Using the Lift Switch at the Base Controls, raise the platform to full
height and hold the Lift Up Switch on.
5. Obeserve the reading on the guage. Adjust the R2 Relief Valve to the value listed on the Serial Number
Plate. Turning the stem of the Relief Valve increases pressure. Turning the stem counter-clockwise
decreases pressure.
6. Remove the guage from the Lift Pressure Test Port.

SECTION 6
PARTS LISTS
GENERAL letters are used in all the assemblies or group shown

The information contained in this section is designed to at the beginning of the parts list. Descriptions preceded
aid the user in locating and identifying replacement parts. with an (•) indicates a serviceable component or
Component parts of various assemblies and sub- attaching hardware for the higher level assembly.
assemblies comprising the work platform are illustrated
and accompanied by a descriptive parts list. Exploded QUANTITIES (Units per Assy.)
drawings are used to show relative location of component The quantities of each part that are required to complete
parts in disassembly order. If a part cannot be found in the assembly. If quantity is (AR), it is understood that
this section, order by work platform model number and the quantity may vary when machine is equipped with
serial number, giving a complete description of the part. certain options. Order quantity as needed.
PARTS ORDERING INFORMATION HARDWARE

When ordering replacement parts, the complete part Standard screws, washers, nuts, etc. are not identified
number and description should be used to ensure proper by a reference number. These parts are known as
identification and delivery of the desired item. This COMMON HARDWARE items and appear indented
complete identification should also be used when under the major items with which they are used. They
requesting equipment information. should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
METHOD OF LISTING
Parts are listed in order according to the reference number HOW TO ORDER REPAIR PARTS
shown in the illustration, followed by a full description 1. Address all orders to your local SKYJACK dealer.
based upon the “NOUN FIRST” method. That is, the noun 2. Specify model and serial number of the work
name of the part is listed first, then the modifying platform (found on the serial number plate).
description information which serves to specifically 3. List the quantity needed.
identify the item. For example: PIN, Clevis. Assemblies 4. List the length needed (if bulk item).
or groups are shown at the beginning of a parts list and 5. List the part number and description as shown in
are identified with the letter references A, B, C, etc. this manual for each item.
Individual parts in these lists have corresponding letters 6. Show billing and shipping address and name of
after their description to identify which assembly or group individual if possible.
it is used in. Individual parts without identifying 7. Suggest best routing.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________ 5

6
Use Only Skyjack Authorized Replacement Parts!
ete Revision 99-05-01
LIST OF ILLUSTRATIONS
Description Page
FIGURE 6-1. GATE OPTIONS .................................................................................................................................. 4

FIGURE 6-2. MAIN PLATFORM AND RAILINGS - Model 3220 ............................................................................... 6
FIGURE 6-3. MAIN PLATFORM AND RAILINGS - Model 4620 With Rigid Railings .............................................. 8
FIGURE 6-4. MAIN PLATFORM AND RAILINGS - Model 4620 With Hinged Railings ......................................... 10
FIGURE 6-6. MAIN PLATFORM AND RAILINGS - Model 4830 & 4832 With Hinged Railings ............................ 14
FIGURE 6-9. AC OUTLET ON PLATFORM OPTION ............................................................................................ 20
FIGURE 6-10. 3 FT. MANUAL EXTENSION PLATFORM - Models 3220, 4620, 4626, 4830 and 4832 ................ 22
FIGURE 6-11. 3 FT. MANUAL EXTENSION PLATFORM - Models 6826 and 6832 .............................................. 24
FIGURE 6-12. POWERED EXTENSION PLATFORM ASSEMBLY .................................................................. 26, 28
FIGURE 6-13. HYDRAULIC HOSE CONNECTIONS - Powered Extension Platform ........................................... 30
FIGURE 6-14. POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY ...................................................... 32
FIGURE 6-15. POWERED EXTENSION PLATFORM CONTROL BOX ASSEMBLY ............................................. 33
FIGURE 6-16. OPERATOR’S CONTROL BOX ASSEMBLY .............................................................................. 34,36
FIGURE 6-17. PROPORTIONAL CONTROL ASSEMBLY ...................................................................................... 38
FIGURE 6-18. HOSE CONNECTIONS - SCISSORS (Models 3220 and 4620) .................................................... 39
FIGURE 6-19. HOSE CONNECTIONS - SCISSORS (Models 4626 and 6826) .................................................... 40
FIGURE 6-20. HOSE CONNECTIONS - SCISSORS (Model 4830 and 4832) ...................................................... 41
FIGURE 6-21. HOSE CONNECTIONS - SCISSORS (Model 6832) ...................................................................... 42
FIGURE 6-22. SCISSOR ARM ASSEMBLY - 20 Ft. ............................................................................................... 44
FIGURE 6-26. LIFT CYLINDER ASSEMBLY ........................................................................................................... 52
FIGURE 6-27. BASE, AXLES AND WHEELS - Models 3220, 4620, 4626, 4830 and 4832 ...................... 54, 56, 58
FIGURE 6-28. BASE, AXLES AND WHEELS - Models 6826 and 6832 .......................................................... 60, 62
FIGURE 6-29. POT HOLE PROTECTION DEVICE ................................................................................................ 64
FIGURE 6-30. HYDRAULIC HOSE CONNECTIONS - Base (Models 3220, 4620, 4626, 4830 and 4832) ........... 66
FIGURE 6-31. HYDRAULIC HOSE CONNECTIONS - Base (Models 6826 and 6832) ......................................... 68
FIGURE 6-32. BRAKE CYLINDER ASSEMBLY ...................................................................................................... 70
FIGURE 6-33. STEER CYLINDER ASSEMBLY ...................................................................................................... 71
FIGURE 6-34. REAR DRIVE MANIFOLD ASSEMBLY - Models 3220, 4620, 4626, 4830 and 4832 ..................... 72
FIGURE 6-35. REAR DRIVE MANIFOLD ASSEMBLY - Models 6826 and 6832 ................................................... 73

LIST OF ILLUSTRATIONS (continued)
Description Page
FIGURE 6-36. BASE CONTROL BOX OPTION (CE) ............................................................................................ 74

FIGURE 6-37. HYDRAULIC/ELECTRIC TRAY ASSEMBLY .............................................................................. 76, 78
FIGURE 6-38. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray .................................................... 81
FIGURE 6-39. BATTERY TRAY ASSEMBLY (Models 3220, 4620, 4626,4830 and 4832) ..................................... 82
FIGURE 6-40. BATTERY TRAY ASSEMBLY (Models 6826 and 6832) .................................................................. 84
FIGURE 6-41. BATTERY CHARGER ASSEMBLY (Motor Appliance Model BA610) ............................................ 86
FIGURE 6-42. BATTERY CHARGER ASSEMBLY (Motor Appliance Model BA169) ............................................ 87
FIGURE 6-43. BATTERY CHARGER ASSEMBLY (Motor Appliance Model BA1044) .......................................... 88
FIGURE 6-44. BATTERY CHARGER ASSEMBLY (Bycan Model 2440A and 2440E) .......................................... 89
FIGURE 6-45. BATTERY CHARGER ASSEMBLY (Bycan Model 2440U) ............................................................. 90
FIGURE 6-46. PROPORTIONAL CONTROL MANIFOLD ASSEMBLY .................................................................. 91
FIGURE 6-47. MAIN MANIFOLD ASSEMBLY ........................................................................................................ 92
FIGURE 6-48. ELECTRICAL PANEL ASSEMBLY (ANSI/SIA and CSA) ............................................................... 94
FIGURE 6-49. ELECTRICAL PANEL ASSEMBLY (EE-Rated) (ANSI/SIA and CSA) ............................................ 96
FIGURE 6-50. ELECTRICAL PANEL ASSEMBLY (CE) ......................................................................................... 98
FIGURE 6-51. LABELS AND NAMEPLATES ........................................................................................................ 101
FIGURE 6-52. LABELS AND NAMEPLATES (CE) ............................................................................................... 102
FIGURE 6-53. AIR HOSE TO PLATFORM OPTION ............................................................................................. 104
FIGURE 6-54. 800 WATT GENERATOR OPTION ................................................................................................ 105
FIGURE 6-55. SCISSOR GUARD OPTION (Models 6826 and 6832) ......................................................... 106, 108
FIGURE 6-56. SCISSOR GUARD OPTION (French) ........................................................................................... 110
FIGURE 6-57. SCISSOR GUARD OPTION (Galvanized Mesh) .................................................................. 113, 114
FIGURE 6-58. LIGHT DUTY PIPE RACK OPTION ............................................................................................... 116

FIGURE 6-1. GATE OPTIONS
16 2 3
15
7 8 9 10 11 12
4
13
14
MA-SJ3-01A

FIGURE 6-1. GATE OPTIONS
Description Units
Index Skyjack per
No. Part No. Assy.
A (Ref.) HALF GATE OPTION (Model 3220 ANSI/SIA and CSA with rigid railings) -
B (Ref.) HALF GATE OPTION (Model 3220 ANSI/SIA and CSA w/hinged railings) -
B (Ref.) HALF GATE OPTION (Model 3220 CE with rigid railings) -
C (Ref.) HALF GATE OPTION (Model 4620 ANSI/SIA and CSA with rigid railings) -
D (Ref.) HALF GATE OPTION (Model 4620 CE) -
E (Ref.) HALF GATE OPTION (Model 46XX, 48XXand 68XX with hinged railings) -
F (Ref.) FULL GATE OPTION (Model 3220 ANSI/SIA and CSA with rigid railings) -
G (Ref.) FULL GATE OPTION (Model 3220 CE with rigid railings) -
H (Ref.) FULL GATE OPTION (Model 4620 ANSI/SIA and CSA with rigid railings) -
J (Ref.) FULL GATE OPTION (Model 46XX, 48XX and 68XX with hinged railings) -
1 117288 • WELDMENT, Full gate top, J 1
2 117287 • WELDMENT, Full gate bottom, J 1
103873 • • BOLT, Hex-hd 3/8-16 x 2-1/2” lg. 2
104606 • • NUT, Lock 3/8-16 2
3 117283 • WELDMENT, Full gate, G 1
117285 • WELDMENT, Full gate, F 1
117281 • WELDMENT, Full gate, H 1
4 117282 • WELDMENT, Half gate, B 1
117284 • WELDMENT, Half gate, A 1
117278 • WELDMENT, Half gate, E 1
117280 • WELDMENT, Half gate, C 1
117278 • WELDMENT, Half gate, D 1
5 117277 • HINGE, Spring (STANLEY #2060R) AR
103632 • • SCREW, Self-tapping 1/4-14 x 3/4” lg. AR
6 103107 • SPRING, Compression 1
7 105310 • PIN, Roll 1/8" x 1-1/4" lg. 1
8 105307 • PLATE, Latch release 1
9 105312 • GUIDE, Spring 1
10 105306 • STOP, Latch, A, B, F, G (shown) 1
103632 • • SCREW, Self-tapping 1/4-14 x 3/4” lg. 2
110693 • STOP, Latch, C, D, E, H, J 1
11 100702 • PLUG, Tube end AR
12 109377 • PIN, 5/8" x 4-3/16" lg. 1
13 119940 • RUBBER STRIP, Extension gate, B (CE) 1
120143 • RUBBER STRIP, Extension gate, D, E, G, J 1
14 119942 • CLAMP, Angle aluminium, B (CE) 1
119943 • CLAMP, Angle aluminium, D, E, G, J 1
15 105807 • CABLE, Lanyard 6” lg., J 2
16 100509 • PIN, Locking, J 2

FIGURE 6-2. MAIN PLATFORM AND RAILINGS - Model 3220
15
17 18
21 13
14
16
22
4 5
12
3
11
6
8
20
19
23
10
9 10
MA-SJ3-02

FIGURE 6-2. MAIN PLATFORM AND RAILINGS - Model 3220
Description Units
Index Skyjack per
No. Part No. Assy.
1 116322 RAILING, Rigid side RH 1

2 116321 RAILING, Rigid side LH 1
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 4
103984 • NUT, Lock 5/16-18 4
3 103540 RAILING, Entry top (Machines with rigid railings) 1
4 104183 PAD, Foam 24" lg. 1
5 102975 STRIPE, Warning AR
6 100702 CAP, Tube end AR
7 106893 CHAIN ASSEMBLY, Entry 1
100297 • LINK, Attaching 1
106896 • CHAIN, 1/4” Diameter x 22-1/2” lg. 1
100493 • LATCH, Chain snap 1
8 117523 GUARD, Cable (RH kick plate) 1
9 108735 COVER, Cable protection RH 1
10 109477 BRACKET, Scissor mount RH 1
109478 BRACKET, Scissor mount LH 1
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
11 103543 PAD, Extension platform slide 2
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4
12 108772 ANGLE, Platform slider 22" lg. 1
13 116329 RAILING, Hinged side top RH (Machines with hinged railings) 1
14 113985 RAILING, Hinged side bottom RH (Machines with hinged railings) 1
103873 • BOLT, Hex-hd 3/8-16 x 2-1/2” lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
15 116328 RAILING, Hinged side top LH (Machines with hinged railings) 1
16 113984 RAILING, Hinged side bottom LH (Machines with hinged railings) 1
103873 • BOLT, Hex-hd 3/8-16 x 2-1/2” lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
17 100509 PIN, Locking (Machines with hinged railings) AR
18 105807 CABLE, Lanyard 6" lg. (Machines with hinged railings) AR
19 104515 SPACER, Side railing (CE only) 2
20 105542 WELDMENT, Main platform (Machines with manual extension platform 1
106938 WELDMENT, Main platform (Machines with powered extension platform) 1
21 105550 RAILING, Entry top (Machines with hinged railings) 1
22 113212 BRACKET, Entry chain (Machines with hinged railings) 2
23 113121 RING, Safety AR
114989 • RING, D AR
113122 • BRACKET, Safety Ring AR

FIGURE 6-3. MAIN PLATFORM AND RAILINGS - Model 4620 With Rigid Railings
4
3
6
10
15
14
11
17
16
13
18
12
13
MA-SJ3-03

FIGURE 6-3. MAIN PLATFORM AND RAILINGS - Model 4620 With Rigid Railings

No. Part No. per
Assy.
1 116322 RAILING, Rigid side RH 1

2 116321 RAILING, Rigid side LH 1
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 4
103984 • NUT, Lock 5/16-18 4
3 113391 RAILING, Entry 1
(ANSI/SIA and CSA machines with chain entry or half gate option) -
113392 RAILING, Entry (CE machines with chain entry or half gate option) 1
101297 • BOLT, Hex-hd 3/8-16 x 1-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
4 113393 RAILING, Entry RH (Machines with full gate option) 1
103473 • BOLT, Hex-hd 3/8-16 x 1” lg. 1
103472 • WASHER, Flat 3/8” 1
104606 • NUT, Lock 3/8-16 1
5 113394 RAILING, Entry LH (Machines with full gate option) 1
103473 • BOLT, Hex-hd 3/8-16 x 1” lg. 1
103472 • WASHER, Flat 3/8” 1
104606 • NUT, Lock 3/8-16 1
6 101778 CLAMP, Entry railing 4
103862 • BOLT, Hex-hd 1/4-20 x 2-1/4” lg. 4
104000 • WASHER, Lock 1/4" 4
103980 • NUT, Hex 1/4-20 4
8 104183 PAD, Foam 24" lg. 1
113370 • CHAIN, Standard 1
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4
16 104515 SPACER, Side railing (CE only) 2
17 105300 WELDMENT, Main platform (Machines with manual extension platform) 1
114989 • RING, D AR

FIGURE 6-4. MAIN PLATFORM AND RAILINGS - Model 4620 With Hinged Railings
10
11 12
15 14
13 4
14 15
8
16
3
7
21
2
1
5
20
18 17
22 23
18
19
MA-SJ3-04


No. Part No. per
Assy.
1 113985 RAILING, Hinged side bottom RH 1

103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
2 116330 RAILING, Hinged side top RH 1
3 113984 RAILING, Hinged side bottom LH 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
4 116332 RAILING, Hinged side top LH 1
6 113390 RAILING, Entry top (Machines with chain entry or half gate option) 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
7 113383 RAILING, Entry lower RH 1
8 113384 RAILING, Entry lower LH 1
9 113388 RAILING, Entry upper RH (Machines with full gate option) 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 1
104606 • NUT, Lock 3/8-16 1
10 113386 RAILING, Entry upper LH (Machines with full gate option) 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 1
104606 • NUT, Lock 3/8-16 1
11 104183 PAD, Foam 24" lg. 1
14 100509 PIN, Locking AR
15 105807 CABLE, Lanyard 6" lg. AR
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4
114989 • RING, D AR

10
11 12
15 14
13 4
14 15
8
16
3
7
21
2
1
5
20
18 17
22 23
18
19
MA-SJ3-04


No. Part No. per
Assy.

103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 1
104606 • NUT, Lock 3/8-16 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 1
104606 • NUT, Lock 3/8-16 1
11 104183 PAD, Foam 24" lg. 1
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4
114989 • RING, D AR

FIGURE 6-6. MAIN PLATFORM AND RAILINGS - Model 4830 And 4832 With Hinged Railings
10
11 12
15 14
13 4
14 15
8
16
3
7
21
2
1
5
20
18 17
22 23
18
19
MA-SJ3-04

FIGURE 6-6. MAIN PLATFORM AND RAILINGS - Model 4830 And 4832 With Hinged Railings

No. Part No. per
Assy.

103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 1
104606 • NUT, Lock 3/8-16 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 1
104606 • NUT, Lock 3/8-16 1
11 104183 PAD, Foam 24" lg. 1
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4
22 105300 WELDMENT, Main platform 1
114989 • RING, D AR

10
12
11
6
15 14
13 16 14 15
8
7 3 2
21
5 1
23
20
22
17
24
19
18
MA-SJ3-05


No. Part No. per
Assy.

103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
11 104183 PAD, Foam 24" lg. 1
15 105807 CABLE, Lanyard 6" AR
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
20 100048 ROLLER ASSEMBLY, Extension platform 2
100050 • BUSHING 4
23 102237 PIN, Extension platform roller 2
103855 • BOLT, Hex-hd 1/4-20 x 1/2” lg. 2
104000 • WASHER, Lock 1/4” 2
114989 • RING, D AR

10
12
11
6
15 14
13 16 14 15
8
7 3 2
21
5 1
23
20
22
17
24
19
18
MA-SJ3-05


No. Part No. per
Assy.

103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
103865 • BOLT, Hex-hd 5/16-18 x 2” lg. 2
103984 • NUT, Lock 5/16-18 2
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
11 104183 PAD, Foam 24" lg. 1
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
20 100048 ROLLER ASSEMBLY, Extension platform 2
100050 • BUSHING 4
23 102237 PIN, Extension platform roller 2
103855 • BOLT, Hex-hd 1/4-20 x 1/2” lg. 2
104000 • WASHER, Lock 1/4” 2
114989 • RING, D AR

FIGURE 6-9. AC OUTLET ON PLATFORM OPTION
1
5
8
3
6
4
MA-SJ3-46

FIGURE 6-9. AC OUTLET ON PLATFORM OPTION
Description Units
Index Skyjack per
No. Part No. Assy.
A 119925 AC OUTLET 110 Volt ON PLATFORM (Models 3220 and 4620) -

B 119927 AC OUTLET 110 Volt ON PLATFORM (Models 4626 and 6826) -
C 119926 AC OUTLET 110 Volt ON PLATFORM (Model 4830 and 4832) -
D 119924 AC OUTLET 110 Volt ON PLATFORM (Model 6832) -
E 117543 AC OUTLET 220 Volt ON PLATFORM (Models 3220 and 4620) -
F 117545 AC OUTLET 220 Volt ON PLATFORM (Models 4626 and 6826) -
G 120060 AC OUTLET 220 Volt ON PLATFORM (Model 4830 an 4832) -
H 117547 AC OUTLET 220 Volt ON PLATFORM (Model 6832) -
109553 • ELECTRICAL ASSEMBLY, A 1
109554 • ELECTRICAL ASSEMBLY, B 1
116361 • ELECTRICAL ASSEMBLY, C 1
109555 • ELECTRICAL ASSEMBLY, D 1
1 108736 • COVER, Cable protection LH 1
2 109700 • BOX, GFI Receptacle, A, B, C, D 1
3 109698 • RECEPTACLE, 125V GFI, A, B, C, D 1
4 109699 • PLATE, Weatherproof cover, A, B, C, D 1
5 103035 • ELBOW, 90° Strain relief, A, B, C, D 1
6 105269 • CORD, 14/3 x 324" lg., A 1
105269 • CORD, 14/3 x 420" lg., B 1
105269 • CORD, 14/3 x 504" lg., C 1
105269 • CORD, 14/3 x 516" lg., D 1
117542 • CORD, 14/3 x 324" lg., E 1
117542 • CORD, 14/3 x 420" lg., F 1
117542 • CORD, 14/3 x 504" lg., G 1
117542 • CORD, 14/3 x 516" lg., H 1
7 105271 • PLUG, 3-Prong recessed, A, B, C, D 1
8 110333 • LABEL, Connect AC supply here 1

FIGURE 6-10. 3 FT. MANUAL EXTENSION PLATFORM - Models 3220, 4620, 4626,4830 and 4832
11
12
7
8
7
10
6
13
4
3
1
MA-SJ3-06

FIGURE 6-10. 3 FT. MANUAL EXTENSION PLATFORM - Models 3220, 4620, 4626, 4830 and 4832

No. Part No. per
Assy.
A 107031 PLATFORM ASSEMBLY, 3 Ft. manual extension -

(For Model 3220 with rigid railings) -
B 107032 PLATFORM ASSEMBLY, 3 Ft. manual extension -
(For Model 3220 with hinged railings) -
C 107029 PLATFORM ASSEMBLY, 3 Ft. manual extension -
(For Model 4620 with rigid railings) -
D 106993 PLATFORM ASSEMBLY, 3 Ft. manual extension -
(For Models 46XX and 48XX with hinged railings) -
1 106944 • WELDMENT, Extension platform, A, B 1
106945 • WELDMENT, Extension platform, C, D 1
2 121042 • ANGLE, Platform stop 1
.....Use part # 107013 for Machines with Serial # 608812 (3220),
66342 (4620),703946 (4626) or 86857 (4830) & BELOW.
3 103554 • PAD, Rear slide 2
103952 • • BOLT, Flat-hd 3/8-16 x 1” lg. 4
4 106950 • PLATE, Railing retainer 2
5 103552 • RAILING, Front rigid, A 1
105357 • RAILING, Front rigid, C 1
104625 • • SCREW, Set 3/8-16 x 5/8” lg. 4
103978 • • NUT, Hex 3/8-16 4
6 103796 • PIPE, Midrail 2
103885 • • BOLT, Hex-hd 5/16-18 x 1-3/4" lg. 2
103984 • • NUT, Lock 5/16-18 2
7 107450 • CHANNEL ASSEMBLY, Slide handrail 2
103550 • • PAD, Wear 6
103845 • • BOLT, Hex-hd 5/16-18 x 1/2" lg. 4
103984 • • NUT, Lock 5/16-18 4
8 105807 • CABLE, Lanyard 6" lg. AR
9 100509 • PIN, Locking AR
10 105551 • RAILING, Front lower hinged, B 1
104623 • RAILING, Front lower hinged, D 1
104625 • • SCREW, Set 3/8-16 x 5/8" 4
103978 • • NUT, Hex 3/8-16 4
11 105556 • RAILING, Front upper hinged, B 1
104610 • RAILING, Front upper hinged, D 1
103872 • • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • • NUT, Lock 3/8-16 2
12 100702 • CAP, Tube end 2
114989 • RING, D AR

FIGURE 6-11. 3 FT. MANUAL EXTENSION PLATFORM - Models 6826 and 6832
12
16
14
15
13 17
9
14
18
11
13
10
5 19
4 6
8
7 6
2 1
2
3
MA-SJ3-07

FIGURE 6-11. 3 FT. MANUAL EXTENSION PLATFORM - Models 6826 and 6832

No. Part No. per
Assy.
A 107030 PLATFORM ASSEMBLY, 3 Ft. manual extension -

1 107755 • WELDMENT, Extension platform 1
100141 • • ROLLER, Rear 2
105829 • • PIN, Roller 3/4" x 2-3/8" lg. 2
2 105671 • PAD, Side 4
3 105673 • PAD, Rear bottom 2
4 121042 • ANGLE, Platform stop 1
.....Use part # 107013 for Machines with Serial numbers 75500 (6826),
82340 (6832) & BELOW.
6 106432 • U-BOLT, 1/4-20 1
103980 • • NUT, Hex 1/4-20 2
7 115015 • TUBE, Push bar lower RH 1
8 115016 • TUBE, Push bar lower LH 1
9 115014 • PUSH BAR, Upper 1
10 112467 • PLUNGER, Quick release pull ring 2
11 105630 • RAILING, Front lower hinged 1
104625 • • SCREW, Set 3/8-16 x 5/8" lg. 4
103978 • • NUT, Hex 3/8-16 4
12 105631 • RAILING, Front upper 1
103872 • • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • • NUT, Lock 3/8-16 2
13 103796 • PIPE, Midrail 2
103885 • BOLT, Hex-hd 5/16-18 x 1-3/4" lg. 2
103984 • NUT, Lock 5/16-18 2
14 107450 • CHANNEL ASSEMBLY, Side handrail 2
103550 • • PAD, Wear 6
103845 • • BOLT, Hex-hd 5/16-18 x 1/2" 4
103984 • • NUT, Lock 5/16-18 4
15 105807 • CABLE, Lanyard 6" 7
16 100509 • PIN, Locking 7
17 100702 • CAP, Tube end 2
18 115543 • LABEL, No step 1
114989 • RING, D AR

FIGURE 6-12. POWERED EXTENSION PLATFORM ASSEMBLY
13
11
14
13
15
6
10 13
9 8 7
5
23
1 4
19
20
2 3
21
22
19
18
15
17
MA-SJ3-08b

FIGURE 6-12. POWERED EXTENSION PLATFORM ASSEMBLY

No. Part No. per
Assy.
A 118156 POWERED EXTENSION PLATFORM ASSEMBLY, 6 Ft. (Model 3220) -

B 118160 POWERED EXTENSION PLATFORM ASSEMBLY, 6 Ft. (Model 4620) -
C 118162 POWERED EXTENSION PLATFORM ASSEMBLY, 6 Ft. (Model 4626) -
D 118167 POWERED EXTENSION PLATFORM ASSEMBLY, 5 Ft. (Model 6826) -
E 118168 POWERED EXTENSION PLATFORM ASSEMBLY, 5 Ft. (Model 6832) -
1 113306 • WELDMENT, Extension platform, A 1
113309 • WELDMENT, Extension platform, B 1
113316 • WELDMENT, Extension platform, C 1
113312 • WELDMENT, Extension platform, D, E 1
2 106281 • ROLLER, Rear platform 4
3 101199 • PIN, Rear roller 2
5 105551 • RAILING, Front hinged lower, A (Machines with hinged railings) 1
104623 • RAILING, Front hinged lower B, C (Machines with hinged railings) 1
105630 • RAILING, Front hinged lower D, E 1
104625 • • SCREW, Set 3/8-16 x 5/8" lg. 4
103978 • • NUT, Hex 3/8-16 4
6 105556 • RAILING, Front hinged upper, A (Machines with hinged railings) 1
104610 • RAILING, Front hinged upper B, C (Machines with hinged railings) 1
105631 • RAILING, Front hinged upper D, E 1
103872 • • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • • NUT, Lock 3/8-16 2
7 117029 • CHANNEL, Midrail Assembly (3’ Cut-out) 1
8 117080 • CHANNEL, Midrail 1
9 107456 • CHANNEL ASSEMBLY, Slide handrail, A, B, C 2
107454 • CHANNEL ASSEMBLY, Slide handrail, D, E 2
103550 • • PAD, Wear 6
103845 • • BOLT, Hex-hd 5/16-18 x 1/2" lg. 4
103984 • • NUT, Lock 5/16-18 4
10 105807 • CABLE, Lanyard 6" lg. AR
100509 • • PIN, Locking AR
11 103552 • RAILING, Front rigid, A (Machines with rigid railings) 1
105357 • RAILING, Front rigid, B (Machines with rigid railings) 1
104625 • • SCREW, Set 3/8-16 x 5/8" lg. 1
103978 • • NUT, Hex 3/8-16 1
12 117188 • PLATE, Control box mounting 1
13 (Ref.) • BOX ASSEMBLY, Powered extension platform control 1
(Refer to Figure 6-15 on Page 33)
NOTE: Parts list continued on Page 29 -

FIGURE 6-12. POWERED EXTENSION PLATFORM ASSEMBLY (Continued)
Description Units
Index Skyjack per
No. Part No. Assy.
NOTE: Parts list continued from Page 27
14 117081 • SWITCH, Limit, Assembly 1

117079 • • SWITCH, Limit, Roller Lever 1
107712 • • CONNECTOR, Assembly, 5 Pin Male 1
15 114826 • CABLE ASSEMBLY, Valve manifold, A, B 1
114829 • CABLE ASSEMBLY, Valve manifold, C, D 1
114830 • CABLE ASSEMBLY, Valve manifold, E 1
103257 • • CABLE, Cabtire 18/3 AR
107712 • • CONNECTOR, Assembly, 5 Pin Male 1
16 117184 • BRACKET, Limit Switch Mounting 1
17 (Ref.) • VALVE AND MANIFOLD, Powered extension platform 1
(Refer to Figure 6-13 on Page 30) -
18 117928 • CYLINDER ASSEMBLY, Powered extension platform, A, B 1
117928 • CYLINDER ASSEMBLY, Powered extension platform, C 2
117969 • CYLINDER ASSEMBLY, Powered extension platform, D, E 2
19 100819 • WASHER, Flat AR
20 115544 • SPACER AR
21 106450 • NUT, Jam 3/4-16 AR
22 113305 • NOISE INSOLATOR AR
114989 • RING, D AR

FIGURE 6-13. HYDRAULIC HOSE CONNECTIONS - Powered Extension Platform
4
Models 4626,
6826 and 6832
1 1
7
8 4 8
9
4
6 5
6 5
TO MAIN
MANIFOLD
2 3
7
10 4

FIGURE 6-13. HYDRAULIC HOSE CONNECTIONS - Powered Extension Platform
Description Units
Index Skyjack per
No. Part No. Assy.
1 117928 CYLINDER ASSEMBLY, 6 Ft. extension platform 1

(Models 3220 and 4620) -
117928 CYLINDER ASSEMBLY, 6 Ft. extension platform 2
(Model 4626) -
117969 CYLINDER ASSEMBLY, 5 Ft. extension platform 2
(Models 6826 and 6832) -
2 107382 BLOCK, Manifold 1
3 103614 VALVE ASSEMBLY, 24 Volt Spool 1
4 114578 FITTING, Elbow 90° #6orb-#6 7
5 103069 FITTING, Connector #6orb-#6 1
6 114579 FITTING, Tee #6orb-#6-#6 2
7 107722 HOSE ASSEMBLY, Retract 71” lg. (Models 3220 and 4620) 1
107992 HOSE ASSEMBLY, Retract 72” lg. (Model 4626) 2
108884 HOSE ASSEMBLY, Retract 77-1/2” lg. (Models 6826 and 6832) 2
8 107721 HOSE ASSEMBLY, Extend 9” lg. (Models 3220 and 4620) 1
107991 HOSE ASSEMBLY, Extend 12-1/2” lg. (Models 4626) 2
104487 HOSE ASSEMBLY, Extend 32” lg. (Models 6826 and 6832) 2
9 107234 HOSE ASSEMBLY, Return 300” lg. (Model 3220) 1
108552 HOSE ASSEMBLY, Return 283” lg. (Model 4620) 1
109026 HOSE ASSEMBLY, Return 380” lg. (Models 4626 and 6826) 1
107730 HOSE ASSEMBLY, Return 470” lg. (Model 6832) 1
10 107723 HOSE ASSEMBLY, Supply 320” lg. (Models 3220) 1
108553 HOSE ASSEMBLY, Supply 306” lg. (Model 4620) 1
109025 HOSE ASSEMBLY, Supply 397” lg. (Models 4626 and 6826) 1
107729 HOSE ASSEMBLY, Supply 500” lg. (Model 6832) 1

FIGURE 6-14. POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY
2
6
10
9
1
11
7
MA-SJ3-10

No. Part No. per
Assy.
A 117969 CYLINDER ASSEMBLY, 5 Ft. extension platform -

1 119413 • WELDMENT, Cylinder barrel 1
2 117927 • ROD, Piston 1
3 119407 • GLAND, Cylinder end 1
*4 106449 • WIPER, Rod 1
*5 108798 • SEAL, Rod 1
*6 103828 • O-RING, Gland 1
7 117942 • PISTON, Cylinder 1
*8 103825 • SEAL, Piston 1
*9 110976 • O-RING, Piston 1
*10 106452 • RING, Piston wear 1
11 103830 • NUT, Lock 5/8-11 grade C 1
107396 KIT, Seal repair AR
* - Part of Seal Repair Kit, 107396

FIGURE 6-15. POWERED EXTENSION PLATFORM CONTROL BOX ASSEMBLY
5
8
6
6
1
7
MA-SJ3-11
Description Units
Index Skyjack
per
No. Part No.
Assy.
A (Ref.) CONTROL BOX ASSEMBLY, Powered extension platform -

1 115539 • BOX, Control 1
2 103041 • STRAIN RELIEF, Straight 1/2" 1
3 106401 • CORD, Coiled 18/3 1
4 107712 • CONNECTOR ASSEMBLY, 5 Pole male 1
5 108328 • LABEL, Platform extend/retract 1
6 102853 • SWITCH, Toggle 2
7 111181 • GUARD, Toggle switch 2
8 115594 • LABEL, Enable 1

FIGURE 6-16. OPERATOR’S CONTROL BOX ASSEMBLY
14 11 11
13 10 19 9
20
4
21
1
22
18
24
23 6
15 5
2
27 8
7
12
25 30
29
26 27
16 31
17 28
MA-SJ3-12

FIGURE 6-16. OPERATOR’S CONTROL BOX ASSEMBLY
Description Units
Index Skyjack per
No. Part No. Assy.
A 115978 CONTROL BOX ASSEMBLY, Proportional (ANSI/SIA & CSA) -

B 116063 CONTROL BOX ASSEMBLY, Proportional (ANSI/SIA & CSA) -
( with Horn ) -
C 116061 CONTROL BOX ASSEMBLY, Proportional (ANSI/SIA & CSA) -
( with Powered Extension Platform Option ) -
D 115985 CONTROL BOX ASSEMBLY, Proportional (ANSI/SIA & CSA) -
( with Horn and Powered Extension Platform Options ) -
E 117225 CONTROL BOX ASSEMBLY, Proportional (ANSI/SIA & CSA) -
( with EE Rated Option ) -
F 117228 CONTROL BOX ASSEMBLY, Proportional (ANSI/SIA & CSA) -
( with Horn AND EE Rated Option ) -
G 117730 CONTROL BOX ASSEMBLY, Proportional (CE) -
( with Horn ) -
H 117726 CONTROL BOX ASSEMBLY, Proportional (CE) -
( with Horn and Powered Extension Platform Option ) -
1 111180 CONTROL BOX, 4 hole 1

2 108704 COVER, Bottom with Horn, B, D, F, G. H 1
108703 COVER, Bottom, A, C, E 1
3 (Ref.) CONTROLLER ASSEMBLY, Proportional 1
(For components, refer to Figure 6-17, Page 38)
4 103240 INDICATOR, Battery charge 1
5 (Ref.) SWITCH ASSEMBLY, Key off/on, A, B, C, D, E, F 1
102754 • HEAD, 2-Position key switch 1
104466 • KEY, #455 AR
103100 • BASE, Contact 1
103141 • BLOCK, N.O. Contact 1
(Ref.) SWITCH ASSEMBLY, Key base/off/platform, G. H 1
103082 • HEAD, 3-Position key switch 1
104460 • KEY, #455 AR
6 105983 LABEL, Power off/on, A, B, C, D, E, F 1
102451 LABEL, Base/off/platform, G. H 1
7 (Ref.) SWITCH ASSEMBLY, Emergency stop 1
102769 • HEAD, Stop switch 1
103225 • BLOCK, N.C. Contact 1
8 111814 LABEL, Emergency stop 1
11 111181 GUARD, Toggle switch 2
12 102956 PLUG, Hole 7/8" AR
13 103012 BLOCK, Terminal AR
14 113451 MOUNT, Terminal strip 1
NOTE: Parts list continued on Page 37.

FIGURE 6-16. OPERATOR’S CONTROL BOX ASSEMBLY (continued)
Description Units
Index Skyjack per
No. Part No. Assy.
NOTE: Parts list continued from Page 35.
15 103041 STRAIN RELIEF, Cable 1

16 119642 CABLE ASSEMBLY, Control box, A, B 1
102888 • CABLE, 16/10 27" lg.
102766 • PLUG, 10 Pole male 1
119456 • COVER, CONNECTOR 2
118711 • LABEL, Hydraulic proportional 2
17 119731 CABLE ASSEMBLY, Control box, C, D, E, F, G, H 1
107820 • CONNECTOR ASSEMBLY, 16 Pole male 1
102887 • CABLE, 16/15 27" lg.
119727 • CODE PIN 2
18 106704 LABEL, Operator warning 1
19 115326 LABEL, Operating instructions 1
20 115327 LABEL, Controller lift/drive 1
21 116577 LABEL, Torque high/normal 1
22 102599 LABEL, Lift/off/drive 1
23 (Ref.) SWITCH ASSEMBLY, Horn push-button, B, D, F, G, H 1
102851 • HEAD, Push-button switch 1
24 105352 • LABEL, Horn, B, D, F, G, H 1
25 121058 • HORN, 24 Volt operator, B, D, F, G, H 1
26 107711 CONNECTOR ASSEMBLY, 5 Pole female 1
27 103257 CORD, 18/3 AR
28 119732 CABLE ASSEMBLY, 16 Pin (Models 3220 & 4620) 1
119733 CABLE ASSEMBLY, 16 Pin (Models 4626 & 6826) 1
119735 CABLE ASSEMBLY, 16 Pin (Model6832) 1
29 119738 CABLE ASSEMBLY, (EE-Rated) 10 Pin (Models 3220 & 4620) 1
119739 CABLE ASSEMBLY, (EE-Rated) 10 Pin (Models 4626 & 6826) 1
119740 CABLE ASSEMBLY, (EE-Rated) 10 Pin (Models 4830 & 4832) 1
119741 CABLE ASSEMBLY, (EE-Rated) 10 Pin (Model 6832) 1
30 119737 CABLE ASSEMBLY, Control box, A, B 1
107778 • CONNECTOR ASSEMBLY, 10 Pole 1
102888 • CABLE, 16/10 37" lg.
119727 • CODE PIN 2
31 119643 CABLE ASSEMBLY, 10 Pin (Models 3220 & 4620) 1
119646 CABLE ASSEMBLY, 10 Pin (Model 6832) 1

FIGURE 6-17. PROPORTIONAL CONTROLLER ASSEMBLY
2
4 3
15
5
8
10 10
13
10
11
12
17 16 MA-SJ3-13
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 115311 CONTROLLER ASSEMBLY, Proportional -

1 105735 • CAP, Elastic 1
2 105734 • ACTUATOR, Rocker 1
3 105733 • SWITCH, Directional 2
4 105738 • KNOB HALF 2
5 105737 • SPRING, Compression 1
6 105736 • SLIDE LOCK 1
7 105378 • HANDLE EXTENSION 1
8 106729 • HOUSING 1
9 106730 • SPRING, Handle return 1
10 106725 • RATCHET 1
11 106726 • BUSHING, Spring 1
12 117150 • CIRCUIT BOARD ASSEMBLY 1
13 102768 • • SWITCH W/ACTUATOR 2
14 106731 • SCREW, Hollow 1
15 110982 • GASKET, Housing 1
16 117151 • BRACKET, Circuit board support 1
17 117152 • SPACER, Circuit board 1

FIGURE 6-18. HOSE CONNECTIONS - SCISSORS (Models 3220 And 4620)
Lift
Cylinder 1
2
8
3 4
Main
9 Manifold
6 5
MA-SJ3-14
Description Units
Index Skyjack
per
No. Part No.
Assy.
1 (Ref.) CYLINDER ASSEMBLY, Lift 1

(For components, refer to Figure 6-26 on page 52) -
2 106689 BLOCK, Holding valve 1
...Use part # 106688 for Machines with Serial # 608129 (3220) or
# 66275 (4620) and BELOW 1
3 107269 VALVE, N.C. holding 1
4 104493 COIL, 24 Volt 1
5 104135 HOSE ASSEMBLY, Lift cylinder (For Model 3220) 1
104657 HOSE ASSEMBLY, Lift cylinder (For Model 4620) 1
7 104437 PLUG, Manifold 1
8 105281 ORIFICE, Emergency lowering (Models 3220 & 4620) 1
9 106557 •... Use VALVE, Relief for Machines with Serial # 608129 (3220) or
# 66275 (4620) and BELOW 1

FIGURE 6-19. HOSE CONNECTIONS - SCISSORS (Models 4626 And 6826)
1 Upper
Lift
Cylinder
2
11
5 6
4
7
Lower
Lift
Cylinder
9
4 11
5 6
Main
Manifold
8 10
MA-SJ3-15
Description Units
Index Skyjack
per
No. Part No.
Assy.
1 106265 CYLINDER ASSEMBLY, Lift (Model 4626) 2

(Ref.) CYLINDER ASSEMBLY, Lift (Model 6826) 2
2 108778 BLOCK, Upper holding valve 1
3 106688 BLOCK, Lower holding valve 1
4 106557 VALVE, Relief 2
5 107269 VALVE, N.C. (holding) 2
6 104493 COIL, 24 Volt 2
7 103069 CONNECTOR, #6orb-#6 (Upper cylinder) 1
8 114579 FITTING, Tee #6orb-#6 1
9 104658 HOSE ASSEMBLY, Upper lift cylinder 1
10 104657 HOSE ASSEMBLY, Lower lift cylinder 1
11 108721 ORIFICE, Emergency lowering (Models 4626 & 6826) 1

FIGURE 6-20. HOSE CONNECTIONS - SCISSORS (Model 4830 And 4832)
LH Upper RH Upper
Lift 1 1 Lift
Cylinder Cylinder
6 6
14 5 14 5
10
7
7
3 3
2 9
8
Lower 11
Lift
Cylinder
6
5
14
Main
Manifold
12 13
MA-SJ3-16
Description Units
Index Skyjack
per
No. Part No.
Assy.
1 (Ref.) CYLINDER ASSEMBLY, Lift, Upper 2

2 (Ref.) CYLINDER ASSEMBLY, Lift, Lower 1
5 104493 COIL, 24 Volt 3
8 114581 FITTING, Tee #6orb-#6-#6 1
10 111214 HOSE ASSEMBLY, Upper lift cylinders 1
11 119948 HOSE ASSEMBLY, Upper cylinder supply 1
12 104657 HOSE ASSEMBLY, Lower cylinder supply 1
13 114579 FITTING, Tee #6orb-#6-#6 1
14 108721 ORIFICE, Emergency lowering (Model 4830 & 4832) 1

FIGURE 6-21. HOSE CONNECTIONS - SCISSORS (Model 6832)
LH Upper 1 1 RH Upper
Lift Lift
Cylinder Cylinder
3 3
14 14
5 5
6 4 9 6 4
7 LH Lower RH Lower
Lift Lift
Cylinder Cylinder 10
1 1
2 2
14 14
5 5
6 4 11 6 4
Main
13 12 Manifold
MA-SJ3-17
Description Units
Index Skyjack
per
No. Part No.
Assy.

4 104493 COIL, 24 Volt 4
7 114581 FITTING, Tee #6orb-#6 1
9 111214 HOSE ASSEMBLY, Upper lift cylinders 1
10 111197 HOSE ASSEMBLY, Upper cylinder supply 1
11 111196 HOSE ASSEMBLY, Lower lift cylinders 1
12 104657 HOSE ASSEMBLY, Lower cylinder supply 1
13 114579 FITTING, Tee #6orb-#6 2
14 108721 ORIFICE, Emergency lowering (Model 6832) 1

FIGURE 6-22. SCISSOR ARM ASSEMBLY - 3220 And 4620
11
10
14
17 16
18
1
6 19
9
8
12
15 7
11 13
MA-SJ3-18

Description Units
Index Skyjack per
No. Part No. Assy.
A 105719 SCISSOR ARM ASSEMBLY (Model 3220) (Consists of items 1 thru 9) -

B 105845 SCISSOR ARM ASSEMBLY (Model 4620) (Consists of items 1 thru 9) -
1 119106 • ARM ASSEMBLY, 1st level, A 1
100243 • • BAR, Safety 1
119110 • ARM ASSEMBLY, 1st level, B 1
100244 • • BAR, Safety 1
2 119107 • ARM ASSEMBLY, 2nd level, A 1
119111 • ARM ASSEMBLY, 2nd level, B 1
3 119108 • ARM ASSEMBLY, 3rd level, A 1
119112 • ARM ASSEMBLY, 3rd level, B 1
4 100046 • PIN, End 12
100825 • • PIN, Retainer 1/4" x 1-3/16" lg. 12
104346 • • PIN, Cotter 1/4" x 1" lg. 12
5 100050 • BUSHING, Scissor end 20
(Ref.) • KIT, Center pin service -
6 100071 • • BUSHING, Scissor center 12
7 100900 • • PIN, Center 6
8 100903 • • PIN, Retainer3/8” 6
9 101520 • • WASHER, Nylon 6
10 102237 PIN, Top roller 2
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
11 100048 ROLLER ASSEMBLY, Scissors 4
100050 • BUSHING 8
100049 • ROLLER 4
12 100047 PIN, Lower roller 2
100121 • PIN, Retainer 1/4" x 1-7/16" lg. 2
104346 • PIN, Cotter 1/4" x 1" lg. 2
13 100139 ROLLER ASSEMBLY, Retainer 2
100050 • BUSHING 2
100140 • ROLLER 2
14 101076 BLOCK ASSEMBLY, Cylinder mounting 4
101077 • BLOCK 4
100904 • BUSHING 4
103869 • BOLT, Hex-hd 5/16-18 x 4-1/2" lg. 4
100397 • NUT, Hex 5/16-18 4
15 100700 BUMPER, Scissor 10
(For components refer to Figure 6-26 on page 52) -
17 105985 BLOCK, Cylinder rod pin 1
105686 • BOLT, Hex-hd 3/4-16 x 3" lg. 1
18 (Ref.) LIGHT ASSEMBLY, Flashing amber (Option) (Replaced by item #19) -
103111 • BULB, 24 Volt 1
19 121838 LIGHT ASSEMBLY, Flashing amber (Option) 1
121477 • LIGHT, Beacon 1
121533 • • LENS, Amber 1
103111 • • BULB, 24 Volt 1

FIGURE 6-23. SCISSOR ARM ASSEMBLY - 4626
12 11
17
15 2
18 5
17
19
1
20
7 10
16 13
9 8
14
12
MA-SJ3-19

Description Units
Index Skyjack per
No. Part No. Assy.
A 105831 SCISSOR ARM ASSEMBLY (Model 4626) (Consists of items 1-10.) -

B 105831 SCISSOR ARM ASSEMBLY (Model 6826) (Consists of items 1-10.) -
1 119113 • ARM ASSEMBLY, 1st level 1
100244 • • BAR, Safety 1
2 119114 • ARM ASSEMBLY, 2nd level, 1
3 119115 • ARM ASSEMBLY, 3rd level 1
4 119116 • ARM ASSEMBLY, 4th level, 1
5 100046 • PIN, End 16
100825 • • PIN, Retainer 1/4" x 1-3/16" lg. 16
104346 • • PIN, Cotter 1/4" x 1" lg. 16
8 100900 • • PIN ASSEMBLY, Center 8
9 100903 • • PIN, Retainer 3/8" 8
10 101520 • • WASHER, Nylon 8
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
100050 • BUSHING 8
100049 • ROLLER 4
100121 • PIN, Retainer 1/4" x 1-7/16" lg. 2
104346 • PIN, Cotter 1/4" x 1" lg. 2
100050 • BUSHING 2
100140 • ROLLER 2
101077 • BLOCK 8
100904 • BUSHING 8
103869 • BOLT, Hex-hd 5/16-18 x 4-1/2" lg. 8
100397 • NUT, Hex 5/16-18 8
17 106265 CYLINDER ASSEMBLY, Lift, A 2
(Ref.) CYLINDER ASSEMBLY, Lift, B 2
18 105985 BLOCK, Cylinder rod pin 2
105686 • BOLT, Hex-hd 3/4-16 x 3" lg. 2
103111 • BULB, 24 Volt 1
121533 • • LENS, Amber 1
103111 • • BULB, 24 Volt 1

13
12
18
16
2
19
20
1 21
17 11 22
8
10
14
13 15 MA-SJ3-20

Description Units
Index Skyjack per
No. Part No. Assy.
A 119588 SCISSOR ARM ASSEMBLY (Model 4830 and 4832) -

100244 • • BAR, Safety 1
2 119118 • ARM ASSEMBLY, 2nd level 1
4 119120 • ARM ASSEMBLY, 4th level 1
6 100046 • PIN, End 20
100825 • • PIN, Retainer 1/4" x 1-3/16" lg. 20
104346 • • PIN, Cotter 1/4" x 1" lg. 20
8 100071 • BUSHING, Scissor center 20
9 100900 • PIN ASSEMBLY, Center 10
10 100903 • PIN, Retainer 3/8" 10
11 101520 • WASHER, Nylon 10
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
100050 • BUSHING 8
100049 • ROLLER 4
100121 • PIN, Retainer 1/4" x 1-7/16" lg. 2
104346 • PIN, Cotter 1/4" x 1" lg. 2
100050 • BUSHING 2
100140 • ROLLER 2
101077 • BLOCK AR
100904 • BUSHING AR
103869 • BOLT, Hex-hd 5/16-18 x 4-1/2" lg. AR
100397 • NUT, Hex 5/16-18 AR
18 (Ref.) CYLINDER ASSEMBLY, Lift, Upper 2
19 (Ref.) CYLINDER ASSEMBLY, Lift, Lower 1
20 105985 BLOCK, Cylinder rod pin (1 Used per cylinder) AR
105686 • BOLT, Hex-hd 3/4-16 x 3" lg. 2
103111 • BULB, 24 Volt 1
121533 • • LENS, Amber 1
103111 • • BULB, 24 Volt 1

13
12 5
18
16
2
18
19
1 20
11 9
8 21
14
17
10
13 15 MA-SJ3-21

Description Units
Index Skyjack per
No. Part No. Assy.
A 110093 SCISSOR ARM ASSEMBLY (Model 6832) (Consists of items 1-11) -

100244 • • BAR, Safety 1
2 119123 • ARM ASSEMBLY, 2nd level 1
6 100046 • PIN, End 20
100825 • • PIN, Retainer 1/4" x 1-3/16" lg. 20
104346 • • PIN, Cotter 1/4" x 1" lg. 20
9 100900 • • PIN , Center 10
10 100903 • • PIN, Retainer 3/8" 10
11 101520 • • WASHER, Nylon 10
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
100050 • BUSHING 8
100049 • ROLLER 4
100121 • PIN, Retainer 1/4" x 1-7/16" lg. 2
104346 • PIN, Cotter 1/4" x 1" lg. 2
100050 • BUSHING 2
100140 • ROLLER 2
101077 • BLOCK AR
100904 • BUSHING AR
103869 • BOLT, Hex-hd 5/16-18 x 4-1/2" lg. AR
100397 • NUT, Hex 5/16-18 AR
(For components refer to Figure 6-26 on page 52 -
19 105985 BLOCK, Cylinder rod pin (1 Used per cylinder) AR
105686 • BOLT, Hex-hd 3/4-16 x 3" lg. 2
103111 • BULB, 24 Volt 1
121533 • • LENS, Amber 1
103111 • • BULB, 24 Volt 1

FIGURE 6-26. LIFT CYLINDER ASSEMBLY
7
8
9
MA-SJ3-22

FIGURE 6-26. LIFT CYLINDER ASSEMBLY
Description Units
Index Skyjack per
No. Part No. Assy.
A 106260 CYLINDER ASSEMBLY, Lift 3.5" rod (Models 3220 and 4620) 1
106260 CYLINDER ASSEMBLY, Lift Lower (Model 4832) 1
B 106265 CYLINDER ASSEMBLY, Lift 3" rod (Model 4626) 2
C 119585 CYLINDER ASSEMBLY, Lift Upper (Model 4830) 2
D 119586 CYLINDER ASSEMBLY, Lift Lower (Model 4830) 1
E 107083 CYLINDER ASSEMBLY, Lift 3.5" rod (Model 6826) 2
F 110677 CYLINDER ASSEMBLY, Lift 2.5" rod (Model 6832) 4
110677 CYLINDER ASSEMBLY, Lift Upper (Model 4832) 2
1 105991 WELDMENT, Barrel, A, D, E 1
117372 WELDMENT, Barrel, B 1
117378 WELDMENT, Barrel, C, F 1
2 105690 RING, Piston wear, A, D, E 2
106220 RING, Piston wear, B 2
106582 RING, Piston wear, C, F 2
3 105986 ROD, Piston, A, D, E 1
106212 ROD, Piston, B 1
110676 ROD, Piston, C, F 1
4 119584 SPACER, Stroke limit, C 1
119582 SPACER, Stroke limit, D 1
107082 SPACER, Stroke limit, E 1
5 105691 O-RING, Gland, A, D, E 1
106223 O-RING, Gland, B 1
106583 O-RING, Gland, C, F 1
6 105984 GLAND, Front head, A, D, E 1
106209 GLAND, Front head, B 1
106563 GLAND, Front head, C, F 1
7 105689 RING, Gland wear, A, D, E 1
106219 RING, Gland wear, B 1
106227 RING, Gland wear, C, F 1
8 105687 SEAL, Piston rod, A, D, E 1
106222 SEAL, Piston rod, B 1
106228 SEAL, Piston rod, C, F 1
9 105688 WIPER, Piston rod, A, D, E 1
106221 WIPER, Piston rod, B 1
106229 WIPER, Piston rod, C, F 1
104512 KIT, Seal repair, A, D, E AR

(Consists of items 2, 5, 7, 8 & 9) -
105888 KIT, Seal repair, B AR
113873 KIT, Seal repair,C, F AR

FIGURE 6-27. BASE, AXLES AND WHEELS - Models 3220, 4620, 4626, 4830 and 4832
5 13
10 3 37
8
36 11 32
7
6 12
5 31 34
10
3
13 35
30
2
29
1
16
33 14
25
17
21
28
32 24
18
19
31 34 23
26
15
22
27
35 20
MA-SJ3-23

FIGURE 6-27. BASE, AXLES AND WHEELS - Models 3220, 4620, 4626, 4830 and 4832
Description Units
Index Skyjack per
No. Part No. Assy.
A (Ref.) BASE, AXLES AND WHEELS (Model 3220) -

B (Ref.) BASE, AXLES AND WHEELS (Models 4620 and 4626) -
C (Ref.) BASE, AXLES AND WHEELS (Model 4830 and 4832) -
1 119082 • WELDMENT, Base, A 1
119056 • WELDMENT, Base, B 1
( STD. 46xx “ANSI/SIA & CSA” ) -
( STD. 46xx “CE”, 4620 6’ PD. “CE”, 4626 PD. “ANSI/SIA & CSA” ) -
( 4626 6’ PD. “CE” ) -
120534 • WELDMENT, Base, C 1
.....Use part # 119055 for Machines with Serial # 86527 (4830) and below. 1
2 100120 • PIN, Axle king 2
100825 • • PIN, 1/4" x 1-3/16" lg. 2
103478 • • PIN, Cotter 1/4" x 1-1/4" lg. 2
3 107909 • HUB ASSEMBLY, Front axle, A, B 2
102833 • • HUB, 5-Bolt 2
102749 • • NUT, Castle 1"-14 2
221083 • • WASHER, Flat - Hard 2
102865 • • CAP, Dust 2
103003 • • BEARING, Outer cone 2
103009 • • BEARING, Inner cone 2
103085 • • PIN, Cotter 3/16" x 1-1/2" lg. 2
103144 • • SEAL, Grease 2
103199 • • BOLT, Wheel 10
107909 • HUB ASSEMBLY, Front axle, C 2
4 100840 • WELDMENT, Front spindle 2
5 100050 • BUSHING 4
6 104129 • WASHER, Bronze 2
7 115282 • ROD ASSEMBLY, Tie, A 1
115286 • ROD ASSEMBLY, Tie, B 1
120513 • ROD ASSEMBLY, Tie, C 1
115281 • • END, Bearing LH thread female 1
100847 • • END, Bearing RH thread female 1
115285 • • TIE ROD, Bar, A 1
115289 • • TIE ROD, Bar, B 1
120510 • • TIE ROD, Bar, C 1
100855 • • NUT, Jam 5/8-18 LH thread 1
100846 • • NUT, Jam 5/8-18 RH thread 1
8 100845 • BOLT, Hex-hd 5/8-11 x 3-1/2" lg. 1
103998 • • WASHER, Lock 5/8" 1
103981 • • NUT, Hex 5/8-11 1

FIGURE 6-27. BASE, AXLES AND WHEELS - Models 3220, 4620, 4626, 4830 and 4832 ( continued )
Description Units
Index Skyjack per
No. Part No. Assy.
9 100844 • BOLT, Hex-hd 5/8-11 x 2-3/4" lg. 1

103998 • • WASHER, Lock 5/8" 1
103981 • • NUT, Hex 5/8-11 1
10 100856 • SPACER, 5/8" x 1" x 7/16" thk. 2
11 (Ref.) CYLINDER ASSEMBLY, Steer, A, B, C 1
12 100850 • BOLT, Hex-hd 3/4-10 x 2-1/2" lg. 1
104002 • • WASHER, Lock 3/4" 2
100252 • • NUT, Hex 3/4-10 1
13 108876 • WHEEL ASSEMBLY, A, B, C 2
14 108877 • WHEEL ASSEMBLY W/BRAKE, A, B, C 2
15 115420 • STRAP, Ground AR
16 103129 • MOTOR, Wheel drive, A, B 2
119518 • MOTOR, Wheel drive, C 2
103901 • • BOLT, Hex-hd 1/2-13 x 2-1/2" lg. 8
103470 • • WASHER, Lock 1/2" 8
103471 • • NUT, Hex 1/2-13 8
106451 • • NUT, Hex jam 1"-20 2
17 107912 • HUB ASSEMBLY, Rear axle 2
102859 • • HUB, Rear wheel 2
103199 • • BOLT, Wheel 10
18 (Ref.) • CYLINDER ASSEMBLY, Brake 2
103897 • • BOLT, Hex 5/8-11 x 2" lg. 1
103981 • • NUT, Hex 5/8-11 1
19 104488 • WELDMENT, Brake pin LH, A, B 1
115926 • WELDMENT, Brake pin LH, C 1
20 105890 • WELDMENT, Brake pin RH, A, B 1
115943 • WELDMENT, Brake pin RH, C 1
103940 • • BOLT, Soc-hd 1/4-20 x 1-1/4" lg. 2
104000 • • WASHER, Lock 1/4" 2
103983 • • NUT, Jam 1/4-20 2
21 102027 • FITTING, Grease 2
22 109030 • LADDER, (For 20 ft. scissors) 1
111513 • LADDER, (For 26 ft. scissors) 1
101632 • • BOLT, Hex-hd 3/8-16 x 3/4" lg. 4
103999 • • WASHER, Lock 3/8" 4
103472 • • WASHER, Flat 3/8" 4
23 119953 • SWITCH ASSEMBLY, Drive override pothole limit switch 1
102668 • • SWITCH, Limit 1
102882 • • HEAD, Limit switch 1
103142 • • ARM, Actuator 1
103036 • • CONNECTOR, Strain relief 1
103256 • • CORD, 18/2 30" lg.

Comete Revision 99-05-01
FIGURE 6-27. BASE, AXLES AND WHEELS - Models 3220, 4620, 4626, 4830 and 4832 ( continued )
Description Units
Index Skyjack per
No. Part No. Assy.
24 120985 • SWITCH ASSEMBLY, High speed cutout (ANSI/SIA and CSA) 1

•...Use part # 119977 for Machines with Serial # 608118 (3202), 66287 (4620),
703453 (4626), 86734 (4830), 75498 (6826) or 82263 (6832) & BELOW.
103255 • • CORD, 18/4 30" lg.
103257 • • CORD, 18/3 (not used on part #119977) 40” lg.
119131 • • PLUG, Kit, 4 Pole 1
119132 • • RECEPTACLE, Kit, 8 Pole (not used on part #119977) 1
25 117880 • ALARM, Tilt, All models (ANSI/SIA and CSA) 1
118058 • ALARM, Tilt, (Models 4626, 4830 & 4832 CE) 1
118091 • ALARM, Tilt, (Models 3220, 4620, 6826, 6832 CE) 1
26 119725 • SWITCH, Battery (Replaces 102600) 1
108714 • • KIT, Battery switch lockout 1
105983 • • LABEL, Power on/off 1
27 (Ref.) • BOX ASSEMBLY, Base control (CE) 1
28 100050 • BUSHING 4
29 (Ref.) • POTHOLE PROTECTION DEVICE ASSEMBLY -
30 (Ref.) • BATTERY TRAY ASSEMBLY 1
(Ref.) • HYDRAULIC/ELECTRIC TRAY ASSEMBLY 1
(For components, refer to Figure 6-37 on page 76 and 78) -
31 119844 • PIN, Cam limit switch (CE) 1
32 100967 • CAM, Limit switch (CE) 1
33 119957 • SWITCH ASSEMBLY, High speed limit (CE) 1
115147 • • CORD, 18/6 30" lg.
34 119361 • PLATE, Limit switch mounting (CE) 1
35 119761 • COVER, Limit switch (CE) 1
36 119921 • BAR ASSEMBLY, Emergency lowering 1
108767 • • BAR, Emergency lowering access 1
119920 • • CLIP, Spring coated 2
103964 • • BOLT, Machine #10-32 x 1/4” lg. AR
37 119954 • SWITCH ASSEMBLY, Drive cutout limit (CE) 1
103255 • • CORD, 18/4 88" lg.

FIGURE 6-28. BASE, AXLES AND WHEELS - Models 6826 and 6832
13
4
5 34
3
6
29
8
33 11
10
28 31
7
12
6 4
5 10
3
13 9 32
27 14
2
1
15
16
30
23
26 20
29 22
21 18
24
28 31
17
18
25
19
32 14
MA-SJ3-24

FIGURE 6-28. BASE, AXLES AND WHEELS - Models 6826 and 6832
Description Units
Index Skyjack per
No. Part No. Assy.
1 117611 • WELDMENT, Base (ANSI/SIA and CSA) 1

117629 • WELDMENT, Base (CE) 1
2 100120 • PIN, Axle king 2
100825 • • PIN, 1/4" x 1-3/16" lg. 2
103478 • • PIN, Cotter 1/4" x 1-1/4" lg. 2
3 107909 • HUB ASSEMBLY, Front axle 2
102833 • • HUB, 5-Bolt 2
102749 • • NUT, Castle 1"-14 2
221083 • • WASHER, Flat - Hard 2
102865 • • CAP, Dust 2
103003 • • BEARING, Outer cone 2
103009 • • BEARING, Inner cone 2
103085 • • PIN, Cotter 3/16" x 1-1/2" lg. 2
103144 • • SEAL, Grease 2
103199 • • BOLT, Wheel 10
4 100840 • WELDMENT, Front spindle 2
5 100050 • BUSHING 8
6 104129 • WASHER, Bronze 2
7 115287 • ROD ASSEMBLY, Tie 1
115281 • • END, Bearing LH thread female 1
100847 • • END, Bearing RH thread female 1
115290 • • TIE ROD, Bar 1
100855 • • NUT, Jam 5/8-18 LH thread 1
100846 • • NUT, Jam 5/8-18 RH thread 1
8 100845 • BOLT, Hex-hd 5/8-11 x 3-1/2" lg. 1
103998 • • WASHER, Lock 5/8" 1
103981 • • NUT, Hex 5/8-11 1
9 100844 • BOLT, Hex-hd 5/8-11 x 2-3/4" lg. 1
103998 • • WASHER, Lock 5/8" 1
103981 • • NUT, Hex 5/8-11 1
10 100856 • SPACER, 5/8" x 1" x 7/16" thk. 2
11 (Ref.) • CYLINDER ASSEMBLY, Steer 1
12 100850 • BOLT, Hex-hd 3/4-10 x 2-1/2" lg. 1
104002 • • WASHER, Lock 3/4" 1
100252 • • NUT, Hex 3/4-10 1
13 105812 • WHEEL ASSEMBLY (23 x 10.5 x 12 foam filled) 2
14 105708 • WHEEL ASSEMBLY W/BRAKE (23 x 10.5 x 12 foam filled) 2
15 102689 • MOTOR, Wheel drive 2
103901 • • BOLT, Hex-hd 1/2-13 x 2-1/2" lg. 8
103470 • • WASHER, Lock 1/2" 8
103471 • • NUT, Hex 1/2-13 8
106451 • • NUT, Hex jam 1"-20 2
16 107037 • HUB, Rear axle 2
103199 • • BOLT, Wheel 10

FIGURE 6-28. BASE, AXLES AND WHEELS - Models 6826 and 6832 ( continued )
Description Units
Index Skyjack per
No. Part No. Assy.

18 (Ref.) • CYLINDER ASSEMBLY, Brake 2
103897 • • BOLT, Hex 5/8-11 x 2" lg. 1
103981 • • NUT, Hex 5/8-11 1
19 105892 • WELDMENT, Brake pin RH 1
20 105859 • WELDMENT, Brake pin LH 1
21 111513 • LADDER, (For 26 ft. scissors) 1
22 120985 • SWITCH ASSEMBLY, High speed cutout (ANSI/SIA and CSA) 1
•...Use part # 119977 for Machines with Serial # 608118 (3220), 66287 (4620),
703453 (4626), 86734 (4830), 75498 (6826) or 82263 (6832) & BELOW.
103255 • • CORD, 18/4 30" lg.
103257 • • CORD, 18/3 (not used on part #119977) 40” lg.
119131 • • PLUG, Kit, 4 Pole 1
119132 • • RECEPTACLE, Kit, 8 Pole (not used on part #119977) 1
23 117880 • ALARM, Tilt, (ANSI/SIA and CSA) 1
118091 • ALARM, Tilt, (CE) 1
24 119725 • SWITCH, Battery (Replaces 102600) 1
108714 • • KIT, Battery switch lockout 1
105983 • • LABEL, Power on/off 1
25 (Ref.) • BOX ASSEMBLY, Base control 1
26 100050 • BUSHING 8
27 (Ref.) • BATTERY TRAY ASSEMBLY 1
(Ref.) • HYDRAULIC/ELECTRIC TRAY ASSEMBLY 1
(For components, refer to Figure 6-37 on pages 76 and 78) -
28 119844 • PIN, Cam limit switch (CE) 1
29 100967 • CAM, Limit switch (CE) 1
30 119957 • SWITCH ASSEMBLY, High speed limit (CE) 1
115147 • • CORD, 18/6 30" lg.
31 119361 • PLATE, Limit switch mounting (CE) 1
32 119761 • COVER, Limit switch 1
33 119921 • BAR ASSEMBLY, Emergency lowering 1
108767 • • BAR, Emergency lowering access 1
119920 • • CLIP, Spring coated 2
103964 • • BOLT, Machine #10-32 x 1/4” lg. AR
34 119954 • SWITCH ASSEMBLY, Drive cutout limit switch (CE) 1
103036 • • CONNECTOR, Relief 1
103255 • • CORD, 18/4 88" lg.
FIGURE 6-29. POT HOLE PROTECTION DEVICE
5 4 3 2 44 9 10 11 12 13 14 12
19
15
17
23 16
7 6 1 8 19 18
22 21 20
42 43
29
40
25
41
33
34
32
39 31
19
38
37 18
35
24
36
29
30
26
28
27
MA-SJ3-25

FIGURE 6-29. POT HOLE PROTECTION DEVICE
Description Units
Index Skyjack per
No. Part No. Assy.
1 118743 WELDMENT, Compression tube 2

2 118727 WELDMENT, Compression rod 2
3 119311 SPRING, Compression 2
4 118742 PLUG, Compression tube 2
5 107949 NUT, Jam 1/2-13 4
6 100252 NUT, Hex 3/4-10 2
7 119310 BOLT, Hex-hd 3/4-10 x 2 3/4” lg. 2
8 118469 SCREW, Set 1/4-20 4
9 100446 PIN, Eccentric 2
10 118729 PIN, Locator 2
11 119314 SPRING, Cam lock 2
12 119728 WASHER, Driver 4
13 119499 LOCK, Cam 2
14 118778 BUSHING, Cam lock 2
15 118730 PIN, Lever bar guide 2
16 118983 PIN, Lower tray 2
17 118726 PIN, Tray spring guide 2
18 119313 WASHER, Flat 7/16” 8
19 119325 PIN, Cotter clip 8
20 119991 PIN, Spring 1/8” x 7/8” lg. 2
21 119312 BUSHING, 7/16” x 1/2” lg. 6
22 118724 BAR, Lever 2
23 118718 DRIVER, Lock 2
119843 • PIN, Spring 3/32” x 1 3/8” lg. 2
24 119321 SPRING, Kicker 2
25 119433 WELDMENT, Hydraulic tray angle 1
26 119031 WELDMENT, Battery tray angle 1
27 119339 PIN, Angle 4
28 119316 BUSHING, 3/8” x 5/8” lg. 16
29 119029 LOCK, Tray cam 2
30 119319 PIN, Spring 3/32” x 5/8” lg. 8
31 119322 PLATE, Kicker 2
32 118689 PIN, Kicker clevis 2
33 119318 BUSHING, 7/16” x 3/8” lg. 4
34 118690 PIN, Lock 2
35 119315 PIN, Spring 3/32” x 7/8” lg. 2
36 118992 MOUNT, Limit switch 2
37 119348 SWITCH, Pothole device limit 2
38 104185 WASHER, Lock #10 4
39 112248 BOLT, Machine #8-32 x 1” lg. 4
40 103473 PLUG, Slider 6
41 119794 FLAP WELDMENT, Battery tray 1
42 119793 FLAP WELDMENT, Hydraulic tray 1
43 103550 BOLT, Hex-hd 3/8-16 x 1” lg. 4
44 118728 PIN, Lever 4

FIGURE 6-30. HYDRAULIC HOSE CONNECTIONS - Base (Models 3220, 4620, 4626, 4830 and 4832)
Steer
Cylinder
1
2
3
4 4
6
7
Main
Manifold
14
8
9 9
Rear
Left Drive Right
10 Wheel 16 Manifold Wheel 10
Motor Motor
15
9 9
8
11 12 11
2 2
Left Brake 13 Right Brake
Cylinder Cylinder
12 MA-SJ3-26

FIGURE 6-30. HYDRAULIC HOSE CONNECTIONS - Base (Models 3220, 4620, 4626, 4830 and 4832)
Description Units
Index Skyjack per
No. Part No. Assy.
1 (Ref.) CYLINDER ASSEMBLY, Steer -

2 105811 ORIFICE, .040 Diameter 3
4 102616 HOSE ASSEMBLY, Steer (Model 3220) 2
119833 HOSE ASSEMBLY, Steer (Models 4620, 4626, 4830 and 4832) 2
5 102611 HOSE ASSEMBLY, Drive (Model 3220) 2
104656 HOSE ASSEMBLY, Drive (Models 4620, 4626, 4830 and 4832) 2
6 104487 HOSE ASSEMBLY, Brake supply (Model 3220) 1
104659 HOSE ASSEMBLY, Brake supply (Models 4620, 4626, 4830 and 4832) 1
7 (Ref.) MANIFOLD ASSEMBLY, Main 1
8 104407 TUBE ASSEMBLY, Drive motor (Model 3220) 4
104558 TUBE ASSEMBLY, Drive motor (Models 4620, 4626, 4830 and 4832) 4
9 103071 FITTING, Adapter #10orb-#8 4
10 103129 MOTOR, Hydraulic drive (Models 3220, 4620, and 4626) 2
119518 MOTOR, Hydraulic drive (Model 4830 and 4832) 2
12 (Ref.) CYLINDER ASSEMBLY, Brake 1
13 102540 HOSE ASSEMBLY, Brake RH. (Model 3220) 1
119451 HOSE ASSEMBLY, Brake RH. (Models 4620, 4626, 4630 and 4832) 1
14 106511 HOSE ASSEMBLY, Brake LH. (Model 3220) 1
106551 HOSE ASSEMBLY, Brake LH. (Models 4620, 4626, 4830 and 4832) 1
15 (Ref.) MANIFOLD ASSEMBLY, Rear drive 1

FIGURE 6-31. HYDRAULIC HOSE CONNECTIONS - Base (Models 6826 and 6832)
Steer
Cylinder
4
5 1
14
13
Main
Manifold
16
6
12 14
11
9 10 9
Left
8 Right 8
Wheel Rear Wheel
Motor Drive Motor
Manifold
15
9 10 9
3
16
3
Left Brake Right Brake

4 4
Cylinder Cylinder
7 7 MA-SJ3-27

FIGURE 6-31. HYDRAULIC HOSE CONNECTIONS - Base (Models 6826 and 6832)
Description Units
Index Skyjack per
No. Part No. Assy.
1 (Ref.) CYLINDER ASSEMBLY, Steer -

4 105811 ORIFICE, .040 Diameter 3
5 102616 HOSE ASSEMBLY, Steer 2
7 (Ref.) CYLINDER ASSEMBLY, Brake 2
8 102689 MOTOR, Hydraulic drive 2
9 103071 FITTING, Adapter #10orb-#8 4
10 105823 TUBE ASSEMBLY, LH drive motor 2
11 105822 TUBE ASSEMBLY, RH drive motor 2
12 102490 HOSE ASSEMBLY, Brake 2
13 104659 HOSE ASSEMBLY, Brake supply 1
14 104656 HOSE ASSEMBLY, Drive 2
15 (Ref.) MANIFOLD ASSEMBLY, Rear drive 1
16 106371 HOSE ASSEMBLY, Pilot valve 1

FIGURE 6-32. BRAKE CYLINDER ASSEMBLY
11
10
9
8
7
5
4
1
MA-SJ3-28
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 117648 CYLINDER ASSEMBLY, Brake -

1 117774 • HOUSING, Brake cylinder 1
2 102844 • SPRING, Brake return 1
3 103830 • NUT, Lock 5/8-11 grade C 1
*4 111295 • SEAL, Piston 1
5 112259 • PISTON 1
*6 110976 • O-RING, Rod 1
7 117773 • ROD, Brake 1
*8 103828 • O-RING, Gland 1
*9 103826 • SEAL, Rod 1
10 117060 • GLAND 1
*11 103827 • WIPER, Rod 1
* Part of Seal Repair Kit, 105816.

FIGURE 6-33. STEER CYLINDER ASSEMBLY
7
8
9
10
11
15
14
12
13
16
1 6
2
3 4 5 MA-SJ3-29
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 117044 CYLINDER ASSEMBLY, Steer (Models 3220, 4620, 4626, 4830 & 4832) -
B 117670 CYLINDER ASSEMBLY, Steer (Models 6826 and 6832) -
1 117045 • HOUSING, Steer cylinder 1
2 103830 • NUT, Lock 5/8-11 grade C 1
3 118844 • PISTON 1
*4 103825 • SEAL, Piston 1
*5 110976 • O-RING, Rod 1
6 117671 • SPACER, Stroke, B only 1
7 117047 • ROD, Piston 1
*8 103826 • SEAL, Rod 1
*9 103828 • O-RING, Gland 1
10 117060 • GLAND, Cylinder end 1
*11 103827 • WIPER, Rod 1
12 100846 • NUT, Jam 5/8-18 1
13 100847 • END, Cylinder rod 1
14 102025 • BEARING, Spherical 1
15 104114 • RING, Retaining 2
* Part of Seal Repair Kit, 105816.

FIGURE 6-34. REAR DRIVE MANIFOLD ASSEMBLY - Models 3220, 4620, 4626, 4830 and 4832
6 12 8
5
10
4
3
5
8
2
9
11
7
3 5
MA-SJ3-30
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 108301 MANIFOLD ASSEMBLY, Rear drive -

1 108195 • BLOCK, Manifold 1
108052 • • PLUG, Expander 8
2 103354 • VALVE, Flow divider/combiner 1
3 103623 • VALVE, N.O. (speed) 2
4 104132 • VALVE, N.C. (differential) 1
5 103605 • COIL, 24 Volt 3
6 104402 • FITTING, Adapter #10orb-#8 4
7 107742 • FITTING, Elbow 45° #6orb-#6 1
9 103136 • VALVE, Free-wheeling 1
10 104434 • ORIFICE, 0.040 Diameter 1
11 104437 • PLUG, O-Ring manifold 1
12 114581 • FITTING, Tee #6orb-#6-#6 1

FIGURE 6-35. REAR DRIVE MANIFOLD ASSEMBLY - Models 6826 and 6832
7 3 5 8
8
6
8
8
7
6
9
2
4 4
MA-SJ3-31
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 108302 MANIFOLD ASSEMBLY, Rear drive -

1 108196 • BLOCK, Manifold 1
2 103354 • VALVE, Flow divider/combiner 1
3 103623 • VALVE, N.O. (pilot) 1
4 106277 • VALVE, Pilot check 2
5 103605 • COIL, 24 Volt 1
7 103069 • FITTING, Connector #6orb-#6 2
9 103136 • VALVE, Free-wheeling 1

FIGURE 6-36. BASE CONTROL BOX OPTION (CE)
9 8
2 3
5
10 12
11 1 7 6
MA-SJ3-32

FIGURE 6-36. BASE CONTROL BOX OPTION (CE)
Description Units
Index Skyjack per
No. Part No. Assy.
A (Ref) BOX ASSEMBLY, Base control (Model 3220) -

B (Ref) BOX ASSEMBLY, Base control (Models 46XX, 48XX, & 68XX) -
1 115538 • BOX, Base control 1
103857 • • BOLT, Hex hd 1/4-20 x 1” lg., A 4
103980 • • NUT, Hex hd 1/4-20”, A 4
103995 • • WASHER, Flat 1/4”, A 4
104000 • • WASHER, Lock 1/4”, A 4
119507 • • RECEPTACLE, #85, B 2
119512 • • STUD #85, B 2
119514 • • RETAINER #85, B 2
2 102956 • PLUG, 7/8” hole 1
3 108328 • LABEL, Platform up/down 1
4 102853 • SWITCH, Toggle 1
5 111181 • GUARD, Toggle switch, 1
6 (Ref.) • SWITCH ASSEMBLY, Emergency stop 1
102769 • • HEAD, Stop switch 1
103100 • • BASE, Contact 1
103225 • • BLOCK, N.C. Contact 1
7 111814 • LABEL, Emergency stop 1
8 103041 • STRAIN RELIEF, Cord 1/2" 1
9 103260 • CORD, 18/5 x 24” lg, A 1
103260 • CORD, 18/5 x 34” lg, B 1
10 103257 • CORD, 18/3 x 34" lg. 1
11 119132 • KIT-8 POLE, Deutsch plug 1
12 119131 • KIT-4 POLE, Deutsch plug 1

FIGURE 6-37. HYDRAULIC/ELECTRIC TRAY ASSEMBLY
14
13 12
7
6
19 22 21
5
11
17
18
16
15
2
8
9
1 3 10
4 20
MA-SJ3-33

FIGURE 6-37. HYDRAULIC/ELECTRIC TRAY ASSEMBLY
Description Units
Index Skyjack per
No. Part No. Assy.
NOTE: For Pothole Protection Device parts, refer to Figure 6-29

on Page 64.
1 117514 WELDMENT, Hydraulic/electric tray (3220,4620,4626, 4830 & 4832) 1
119036 WELDMENT, Hydraulic/electric tray (6826 & 6832) 1
2 100335 BUSHING, Bronze 2
100446 • PIN, Eccentric 1
3 (Ref.) MANIFOLD ASSEMBLY, Main
(For components, refer to Figure 6-47 on Page 92) -
4 104207 SPACER, Manifold mounting 1
103873 • BOLT, Hex-hd 3/8-16 x 2 1/2” lg. 1
103472 • WASHER, Flat 3/8” 1
103999 • WASHER, Lock 3/8” 1
5 (Ref.) LATCH ASSEMBLY, Tray 1
102781 • LATCH, Tray 1
111534 • KNOB, Latch 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 1
104000 • WASHER, Lock 1/4" 1
103886 • BOLT, Hex-hd 5/16-18 x 1-1/2" lg. 3
103984 • NUT, Lock 5/16-18 2
103404 • WASHER, Lock 5/16” 2
6 109263 COVER, Hydraulic tank 1
103962 • SCREW, Machine #10-32 x 1/2" lg. 14
7 109568 FILTER ASSEMBLY, Return 1
103864 • BOLT, Hex-hd 5/16-18 x 1" lg. 2
104254 • ELEMENT, Filter 1
8 103831 CYLINDER, Cushion 1
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 2
104000 • WASHER, Lock 1/4" 2
103980 • NUT, Hex 1/4-20 2
102971 • BRACKET, Cylinder mounting 1
9 106369 PUMP & MOTOR ASSEMBLY (Models 3220, 4620,4626,4830 & 4832) 1
106577 • PUMP, Hydraulic 1
109879 PUMP & MOTOR ASSEMBLY (EE-Rated) 1
(Models 3220, 4620,4626, 4830 & 4832) -
106578 PUMP & MOTOR ASSEMBLY (Models 6826 and 6832) 1
107078 PUMP & MOTOR ASSEMBLY (EE-Rated) (Models 6826 and 6832) 1
106576 MOTOR, 24 Volt DC (All models except EE-Rated) 1
107081 MOTOR, 24 Volt DC (EE-Rated) (Service parts are:) 1
109174 • BRUSHES (Set of 8) 1
109175 • SPRING 8
103845 • BOLT, Hex-hd 5/16-18 x 1/2" lg. 4
103996 • WASHER, Flat 5/16" 4
103404 • WASHER, Lock 5/16” 4

FIGURE 6-37. HYDRAULIC/ELECTRIC TRAY ASSEMBLY ( continued )
Description Units
Index Skyjack per
No. Part No. Assy.
10 119020 PLATE, Motor mounting 1

103911 • BOLT, Hex-hd 1/2-13 x 1” lg. 2
104379 • WASHER, Flat 1/2” - Hard 2
103470 • WASHER, Lock 1/2” 2
11 103236 GAUGE, Oil level/temp 1
12 107493 MANIFOLD, Lowering valve 1
13 107271 VALVE, Pull-type lowering 1
14 102693 CAP W/GASKET, Filler/breather 1
15 117701 FITTING, Magnetic drain plug SEAL, 1
16 120190 Magnetic drain plug 1
17 103473 BOLT, Tray stop 1
18 108575 NUT, Jam 3/8-16 1
19 (Ref.) PANEL ASSEMBLY, Electrical -
(For components, refer to Figure 6-48 - 6-50 on Pages 94 - 98) -
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 4
104000 • WASHER, Lock 1/4" 4
20 (Ref.) MANIFOLD ASSEMBLY, Proportional control 1
103872 • • BOLT, Hex-hd 3/8-16 x 2-1/4” lg. 2
103472 • • WASHER, Flat 3/8” 2
103999 • • WASHER, Lock 3/8” 2
21 103320 CLAMP, Worm #16 1
22 102918 HOSE, Tank 1” 1
23 119922 PROTECTIVE TRIM 1

Comete Revision 99-05-01
FIGURE 6-38. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray
21 15 14
13 12 11
16
17 18
10
20
19
9 8
1 4 5
MA-SJ3-34

FIGURE 6-38. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray
Description Units
Index Skyjack per
No. Part No. Assy.
1 (Ref.) PUMP AND MOTOR ASSEMBLY 1

(For components, refer to Figure 6-37 on Pages 76 and 78) -
3 114402 CLAMP, Worm #12 2
4 111196 HOSE ASSEMBLY, Proportional manifold to return filter 1
6 104580 HOSE ASSEMBLY, Cushion cylinder 1
8 103831 CYLINDER, Cushion 1
9 102647 HOSE ASSEMBLY, Cushion cylinder 1
10 106413 HOSE ASSEMBLY, Main manifold to proportional manifold 1
11 (Ref.) MANIFOLD ASSEMBLY, Proportional control 1
12 115318 HOSE ASSEMBLY, Pump to proportional manifold 1
116509 HOSE ASSEMBLY, Pump to proportional manifold (EE Rated machines) 1
13 112631 HOSE ASSEMBLY, Manual lowering valve manifold 1
15 (Ref.) LOWERING VALVE/MANIFOLD 1
(For components, refer to Figure 6-37 on Pages 76 and 78) -
16 106371 HOSE ASSEMBLY, Pilot valve, (Models 6826, 6832) 1
17 (Ref.) FILTER ASSEMBLY, Return 1
(For components, refer to Figure 6-37 on Page 76 and 78) -
19 105345 HOSE ASSEMBLY, Filter to main manifold 1
20 119851 HOSE, Suction 3/4 x 14” lg. (Standard machines) 1
119853 HOSE, Suction 3/4 x 30” lg. (EE Rated machines) 1
21 114578 FITTING, Elbow 90° (Models 6826 & 6832) 1

FIGURE 6-39. BATTERY TRAY ASSEMBLY - Models 3220,4620, 4626, 4830 and 4832
6
8
9
11
4
10
3
12
13
2
14
15
16 1
MA-SJ3-35

FIGURE 6-39. BATTERY TRAY ASSEMBLY - Models 3220,4620, 4626, 4830 and 4832
Description Units
Index Skyjack per
No. Part No. Assy.
NOTE: For Pothole Protection Device parts, refer to Figure 6-29

on Page 64.
A (Ref) BATTERY TRAY ASSEMBLY (Standard) -
B (Ref) BATTERY TRAY ASSEMBLY (EE Rated Option) -
1 117513 WELDMENT, Battery tray (3220, 4620, 4626, 4830 and 4832) 1
2 119061 HOLDER, Fuse 1
119007 • BOLT, Flat-hd 1/4-20 x 5/8” lg. 2
103068 • INSULATOR, Fuse 2
117619 • FUSE, 300 Amp 1
112495 • BOLT, Hex-hd 1/4-20 x 3/4” lg. 2
104000 • WASHER, Lock 1/4” 2
119915 • LABEL Fuse 1
121048 • BUSHING, Reducer, B 2
103036 • STRAIN RELIEF, 1/2”, B 2
4 100442 SPACER, Wood 2" x 3" x 28" lg., A 1
114141 SPACER, Wood 1" x 3" x 28" lg., B 1
6 $ BATTERY, 6V 220AH (Interstate #U2200)(Trojan #T2200 for CE) 4
(Standard for Models 3220, 4620 & 4626) -
$ BATTERY, 6V 250AH (Interstate #U2500)(Trojan #J250 for CE) 4
(Standard for 4830 & 4832) (Optional for 3220, 4620 & 4626) -
7 103237 CABLE, Battery jumper 3
8 105600 BOOT, Red battery, B AR
105601 BOOT, Black battery, B AR
9 113654 SPACER, Wood 1/4” x 9-1/2” x 10-1/2", B 5
10 100440 PLYWOOD, 3/8" x 10-1/2" x 28-1/2" lg., A 1
113655 PLYWOOD, 1/4” X 9-1/2" x 29" lg., B 3
11 (Ref.) CHARGER ASSEMBLY, Battery 1
(For components, refer to Figures 6-41- 6-45 on Pages 86-90) -
12 119583 CABLE ASSEMBLY, Battery charger, A 1
103364 • PLUG, 50 Amp 1
119591 CABLE ASSEMBLY, Battery charger, B 1
105534 • PLUG, 50 Amp 1
13 115720 BRACKET, Battery charger plug, B 1
115719 • LABEL, Connect charger here 1
14 104049 BRACKET, Tray lock, B 1
104045 CAM, Lock, B 1
102780 • LATCH 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 1
103864 • BOLT, Hex-hd 5/16-18 x 1" lg. 1
103404 • WASHER, Lock 5/16" 1
103984 • NUT, Lock 5/16-18 1
104000 • WASHER, Lock 1/4” 1
16 (Ref.) POT HOLE PROTECTION DEVICE 1
(For components, refer to Figure 6-29 on Page 64.) -
FIGURE 6-40. BATTERY TRAY ASSEMBLY - Models 6826 and 6832
8 7
9 6
10
11 4
3
12
13
1
14 15
23
8 BATTERY
OPTION 22
21
20
16
19
17 18
MA-SJ3-36

FIGURE 6-40. BATTERY TRAY ASSEMBLY - Models 6826 and 6832
Description Units
Index Skyjack per
No. Part No. Assy.
A (Ref.) BATTERY TRAY ASSEMBLY (Standard) -

B (Ref.) BATTERY TRAY ASSEMBLY (EE Rated Option) -
C (Ref.) BATTERY TRAY ASSEMBLY (8 Battery Option) -
1 119039 WELDMENT, Battery tray 1
2 119061 HOLDER, Fuse 1
119007 • BOLT, Flat-hd 1/4-20 x 5/8” lg. 2
103068 • INSULATOR, Fuse 2
117619 • FUSE, 300 Amp 1
112495 • BOLT, Hex-hd 1/4-20 x 3/4” lg. 2
104000 • WASHER, Lock 1/4” 2
119915 • LABEL Fuse 1
121048 • BUSHING, Reducer, B 2
103036 • STRAIN RELIEF, 1/2”, B 2
114141 SPACER, Wood 1" x 3" x 28" lg., B 1
6 $ BATTERY, 6V 250AH (Interstate #U2500) (Trojan #J250 for CE), A, B 4
$ BATTERY, 6V 220AH (Interstate #U2200) (Trojan #T2200 for CE), C 8
7 103237 CABLE, Battery jumper, A, B 3
103237 CABLE, Battery jumper, C 8
8 105600 BOOT, Red battery, B, C AR
105601 BOOT, Black battery, B, C AR
9 113654 SPACER, Wood 1/4” x 9-1/2” x 10-1/2", B 5
10 100440 PLYWOOD, 3/8" x 10-1/2" x 28-1/2" lg., A 1
113655 PLYWOOD, 1/4” X 9-1/2" x 29" lg., B 3
117261 PLYWOOD, 3/8" x 10-1/8" x 28-1/2" lg., C 1
11 (Ref.) CHARGER ASSEMBLY, Battery 1
(For components, refer to Figure 6-41 - 6-45 on Pages 86-90) -
12 119583 CABLE ASSEMBLY, Battery charger, A, C 1
103364 • PLUG, 50 Amp 1
119591 CABLE ASSEMBLY, Battery charger, B 1
105534 • PLUG, 50 Amp 1
13 115720 BRACKET, Battery charger plug, B 1
115719 • LABEL, Connect charger here, B 1
14 104049 BRACKET, Tray lock, B 1
104045 CAM, Lock, B 1
102780 • LATCH 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 1
103864 • BOLT, Hex-hd 5/16-18 x 1" lg. 1
103404 • WASHER, Lock 5/16" 1
103984 • NUT, Lock 5/16-18 1
104000 • WASHER, Lock 1/4” 1
16 117358 WELDMENT, 8 Battery tray, C 1
17 117000 LOCK, Battery tray holder, C 2
18 116976 BRACKET, Battery tray support, C 1
19 116977 PAD, Battery tray, C 1
20 116975 HOLDER, Battery tray, C 1
21 117633 HOLDER, Battery tray #2, C 1
22 117631 BRACKET, Battery tray support, C 1
23 118255 PIN, Eccentric, C 1
$-Purchase Locally

FIGURE 6-41. BATTERY CHARGER ASSEMBLY (Motor Appliance Model BA610)
18
17
3
10
15 14
5 13
12 11 9
4
2 6 16
8 7
MA-SJ3-37
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 108592 CHARGER ASSEMBLY, Battery 24V40A, 120VAC, 60Hz -

1 109100 • AMMETER, 0-75 1
3 108556 • DIODE 1
5 108558 • HOLDER, Fuse 1
6 109101 • CORD, AC 1
7 109104 • CORD, DC 1
103364 • • PLUG, 50 Amp 1
8 109105 • RELIEF, DC Strain 1
9 108562 • TRIAC 1
10 109107 • FUSE, DC 1
12 108565 • CONTROL CIRCUIT, VFC2200 1
13 109103 • FUSE, AC AGC20 1
14 $ • BASE, Charger 1
15 $ • COVER, Charger 1
16 109106 • RELIEF, AC Strain 1
17 115315 • RELAY, Charger cutout 120VAC 1
18 115391 • PLUG, Charger cutout 1
$ - Purchase Locally

(ILLUSTRATION NOT AVAILABLE)
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 108164 CHARGER ASSEMBLY, Battery 24V40A, 220VAC, 50Hz -

1 108554 • AMMETER, 0-30 1
3 108556 • DIODE 2
5 111898 • CORD, AC 1
6 111899 • CORD, DC 1
103364 • • PLUG, 50 Amp 1
7 108561 • RELIEF, Strain 2
8 111908 • RECTIFIER 1
9 111906 • CONTROL CIRCUIT 1
10 110855 • FUSE, AGC10 1
11 $ • BASE, Charger 1
12 $ • COVER, Charger 1
13 111907 • TRANSFORMER, Control 1
14 111909 • HEATSINK 1
15 111904 • HOLDER, Fuse - DC 1
16 108562 • TRIAC 1
17 108558 • HOLDER, Fuse 1
18 111905 • FUSE, 45A Auto 1
19 116504 • RELAY, Charger cutout 240VAC 1
$ - Purchase Locally

5
6
9 7 4
8 3
2
10
11
12
13
14
15
16 1
17
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 119863 CHARGER ASSEMBLY, Battery (BA 1044)(ANSI/SIA , CSA and CE) 2
1 121550 • CORD ASSEMBLY, DC 1
121551 • • PLUG, 50 Amp (Gray) 1
2 121552 • RECTIFIER ASSEMBLY 2
3 119159 • TRANSFORMER, Control 2
4 121549 • CONTROL, AC1/24V 1
5 119157 • CAPACITOR ASSEMBLY, 400V 2
6 121553 • TRANSFORMER, Main 48V20A, 120/240V, 50/60Hz 1
7 119149 • SHUNT ASSEMBLY 1
8 119162 • INSULATOR, Relay 2
9 119155 • RELAY, 24VDC 30A 1
10 121548 • CONTROL CIRCUIT 1
11 117177 • FUSE, 80 Amp DC 1
12 117178 • HOLDER, Fuse 1
13 120790 • CORD, 220V AC (C19) (Europe) 1
120791 • CORD, 110/220V AC (C19) (U.K.) 1
120789 • CORD, 120V AC (C19) (North America) 1
14 119187 • SOCKET, AC Cord (C20) 1
15 119161 • PLATE, Mounting 1
16 119156 • RELAY, 120VAC 1
17 119143 • CIRCUIT BREAKER, 10 Amp 2
18 119144 • VARISTOR ASSEMBLY (Not Shown) 1
19 119150 • RECTIFIER, SCR 40A 400V (Not Shown) 1
FIGURE 6-44. BATTERY CHARGER ASSEMBLY (Bycan Model 2440A and 2440E)
7 8
9
4
3
2 1
MA-SJ3-38
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 112255 CHARGER ASSEMBLY, Battery (2440A, 60 Hz) -

B 113415 CHARGER ASSEMBLY, Battery (2440E, 50-60 Hz) -
1 117162 • AMMETER, 50 Amp 1
2 117163 • SWITCH, Toggle 4PDT 1
3 117164 • RECTIFIER, 70 Amp 2
4 117165 • FUSE AND HOLDER, AC 1
5 117166 • CONTROLLER 1
6 117167 • RELAY, Vehicle disable 1
7 117168 • FAN, Cooloing 1
8 117169 • TRANSFORMER, A 1
117170 • TRANSFORMER, B 1
9 117171 • CAPACITOR, A 1
117172 • CAPACITOR, B 1

FIGURE 6-45. BATTERY CHARGER ASSEMBLY (Bycan Model 2440U)
(ILLUSTRATION NOT AVAILABLE)
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 121485 CHARGER ASSEMBLY, Battery (2440U, 50/60 Hz) -

1 121534 • HOUSING, Charger 1
4 121537 • HEATSINK 1
5 121538 • RECTIFIER 2
6 121539 • BLOCK, TERMINAL 1
7 121540 • FUSE, LINK 1
8 121541 • SOCKET, AC Cord 1
9 121542 • RELAY, 24V DD 2
10 121543 • AMMETER, 50A DC 1
11 121544 • CONTROLLER ASSEMBLY 1
12 121545 • RELAY, 240 V 2
13 121546 • CIRCUIT BREAKER, AC 1
14 121547 • FAN, Cooling 1

FIGURE 6-46. PROPORTIONAL CONTROL MANIFOLD ASSEMBLY
3 2
5
7
6 4
MA-SJ3-39
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 115310 MANIFOLD ASSEMBLY, Proportional control -

1 115349 • BLOCK, Proportional manifold 1
2 115351 • VALVE, Proportional 1
3 115370 • COIL, 24 Volt (proportional valve) 1
4 115382 • VALVE, Pressure compensator 1
5 115320 • PLUG, Soc-hd #8orb 1

FIGURE 6-47. MAIN MANIFOLD ASSEMBLY
3 2
22 1 23
7
19
8
9
7
20 6
21
10
23
5
6
11
19 13
14 12
14 6 9
18
17 16
15
15 11
MA-SJ3-40

FIGURE 6-47. MAIN MANIFOLD ASSEMBLY
Description Units
Index Skyjack per
No. Part No. Assy.
A 117884 MANIFOLD ASSEMBLY, Main 1

1 107354 • BLOCK, Main manifold 1
2 106273 • VALVE, 3-Way (lift) 1
3 105610 • COIL, 24 Volt 1
4 104133 • VALVE, Counterbalance 1
5 107742 • FITTING, O ring fitting 45° #6orb-#6 2
7 104437 • FITTING, Plug #6 AR
8 103623 • VALVE, 3-Way (brake) 1
9 103605 • COIL, 24 Volt 2
10 115320 • FITTING, Plug #8 1
11 104534 • VALVE, Relief 2
12 103655 • VALVE, N.C. (lowering) 1
14 114520 • QUICK DISCONNECT, Pressure test 2
15 114521 • COVER, Quick disconnect dust 2
16 103614 • VALVE ASSEMBLY, 24 Volt spool (drive and steer) 2
107439 • • COIL, 24 Volt 4
104409 • • CONNECTOR, Black 4
104435 • • CONNECTOR, Gray 4
103943 • • BOLT, Soc-hd #10-24 x 2" lg. (standard) 4
17 116188 • VALVE ASSEMBLY, Drive cross over relief 1
115299 • • MANIFOLD W/RELIEF VALVES, Cross-over 1
103922 • • BOLT, Soc-hd #10-24 x 3" lg. (w/cross-over relief block) 4
18 103304 • FITTING, Adapter #4-#6 1
19 114581 • FITTING, Tee #6orb-#6-#6 2
20 104435 • ORIFICE, .067 Diameter (Models 3220 & 4620) 1
105530 • ORIFICE, .081 Diameter (Models 4626, 4830, 4832 & 6832) 1
111070 • ORIFICE, .093 Diameter (Model 6826) 1
21 102856 • FITTING, Plug #3 1
22 114579 • FITTING, Tee #6orb-#6-#6 1
(Machines with powered extension platform)

AG FIGURE 6-48. ELECTRICAL PANEL ASSEMBLY (ANSI/SIA and CSA)
3
2 4 5
15
6
7
14
9
11
12
13 10
18 19
16 17 19 20
21
23
22
MA-SJ3-41

FIGURE 6-48. ELECTRICAL PANEL ASSEMBLY (ANSI/SIA and CSA)
Description Units
Index Skyjack per
No. Part No. Assy.
1 120983 WELDMENT, Electrical panel 1

Use Part # 119464 for Machines with Serial # 608118 (3220), 66287 (4620),
703453 (4626), 86734 (4830), 75498 (6826) or 82263 (6832) and below.
2 103057 BEEPER, 24 Volt 1
4 103805 LABEL, Up/down 1
5 106756 FLASHING LIGHT KIT, 24 Volt (option) 1
103111 • BULB, 24 Volt 1
103267 • FLASHER 24 Volt 1
104535 • LIGHT, Beacon 24 Volt 1
6 115313 RESISTOR. 25 Watt / 30 Ohm (Models 3220, 4620, 4626, 4830 and 4832) 1
120174 RESISTOR. 25 Watt / 20 Ohm (Models 6826 and 6832) 1
7 108589 RELAY, 24 Volt 3
8 103011 STRIP, Terminal block 1
12 117387 LABEL, Push to reset power 1
13 117389 LABEL, Push to reset ground 1
14 112447 KIT, Bumper 1
103956 • SCREW, Machine #6-32 x 1" lg. 1
103985 • NUT, Hex #6-32 1
103985 • NUT, Hex #6-32 3
104003 • NUT, Hex #10-32 2
703453 (4626), 86734 (4830), 75498 (6826) or 82263 (6832) and below.
119129 • KIT, 2 Pole plug connector 1
17 117655 HARNESS, Manifold, 1 lift cylinder (Models 3220 and 4620) 1
117656 HARNESS, Manifold, 2 lift cylinders (Models 4626 and 6826) 1
118147 HARNESS, Manifold, 3 lift cylinders (Model 4830 and 4832) 1
19 (Ref.) LIMIT SWITCH ASSEMBLIES
(for components, refer to Figures 6-27 - 6-28 on pages 54-62) -
20 117880 SWITCH ASSEMBLY, Tilt 1
114866 • FUSE, 1 Amp 1
119130 • KIT, 4 Pole recepticle connector 1
(Models 3220, 4620, 4626, 4830 & 4832) -
22 119730 CABLE ASSEMBLY, Electrical panel control 1
102887 • CABLE, 16/15 67" lg.
107821 • CONNECTOR, 16 Pole 1
102888 • CABLE, 16/10 67" lg.
102518 • CONNECTOR, 10 Pole 1
119456 COVER, Connector 1

FIGURE 6-49. ELECTRICAL PANEL ASSEMBLY (EE-Rated) (ANSI/SIA and CSA)
11 3 2 5
12 4
13
15 23
14
24
9
1
10
16 17 18 19
19
20
21
22

FIGURE 6-49. ELECTRICAL PANEL ASSEMBLY (EE-Rated) (ANSI/SIA and CSA)
Description Units
Index Skyjack per
No. Part No. Assy.

2 103057 BEEPER, 24 Volt 1
4 103805 LABEL, Up/down 1
5 106756 FLASHING LIGHT KIT, 24 Volt (option) 1
103111 • BULB, 24 Volt 1
103267 • FLASHER 24 Volt 1
104535 • LIGHT, Beacon 24 Volt 1
6 115313 RESISTOR. 25 Watt / 30 Ohm (Models 3220, 4620,4626, 4830 and 4832) 1
7 108589 RELAY, 24 Volt 3
14 112447 KIT, Bumper 1
103985 • NUT, Hex #6-32 1
103985 • NUT, Hex #6-32 3
104003 • NUT, Hex #10-32 2
16 117655 HARNESS, Manifold, 1 lift cylinder (Models 3220 and 4620) 1
117656 HARNESS, Manifold, 2 lift cylinders (Models 4626 and 6826) 1
118147 HARNESS, Manifold, 3 lift cylinders (Model 4830 and 4832) 1
703453 (4626), 86734 (4830), 75498 (6826) or 82263 (6832) and below.
20 117880 SWITCH ASSEMBLY, Tilt 1
114866 • FUSE, 1 Amp 1
(Models 3220, 4620, 4626, 4830 & 4832) -
102888 • CABLE, 16/10 67" lg.
107777 • CONNECTOR, 10 Pin 1
119730 CABLE ASSEMBLY, Electrical panel control (All Options) 1
102887 • CABLE, 16/15 67" lg.
23 107044 COVER, Electrical component 1
109694 • GROMMET, Rubber 1
24 117984 GASKET (Models 6826 and 6832) 1
119543 GASKET (Models 3220, 4620, 4626, 4830 and 4832) 1
FIGURE 6-50. ELECTRICAL PANEL ASSEMBLY (CE)
2 3 4 5
6
5
13 12 11
15
8
9
16
10
1
14
19
17 18 20
21
21
22 21
21
23
MA-SJ3-43

FIGURE 6-50. ELECTRICAL PANEL ASSEMBLY (CE)
Description Units
Index Skyjack per
No. Part No. Assy.

2 103057 BEEPER, 24 Volt 1
4 108589 • RELAY, 24 Volt (latching,time delay cut out, limit switch) 3
118715 • POTTING ASSEMBLY 1
5 103267 • FLASHER 24 Volt 1
6 117625 • RELAY, 24 Volt (time delay) 1
117627 • • SPRING, Relay hold down 1
7 119758 DIODE PACK, Potted 1
8 115313 RESISTOR. 25 Watt / 30 Ohm (Models 3220, 4620,4626, 4830 and 4832) 1
9 108589 RELAY, 24 Volt 3
104003 • NUT, Hex #10-32 2
16 112447 KIT, Bumper 1
103985 • NUT, Hex #6-32 1
103985 • NUT, Hex #6-32 3
118147 HARNESS, Manifold, 3 lift cylinders (Model 4830, 4832) 1
19 (Ref.) BASE CONTROL BOX ASSEMBLY (for parts, refer to Figure 6-36 page 74) 1
20 118058 SWITCH ASSEMBLY, Tilt (Models 4626, 4830 and 4832) 1
118091 SWITCH ASSEMBLY, Tilt (Models 3220, 4620, 6826 and 6832) 1
114866 • FUSE, 1 Amp 1
(Models 3220, 4620, 4626, 4830 & 4832) -
102887 • CABLE, 16/15 67" lg.
SJIII Series - The CONVENTIONALS 117128AF SECTION 6, Page 99

FIGURE 6-51. LABELS AND NAMEPLATES - ANSI/SIA and CSA FIGURE 6-51. LABELS AND NAMEPLATES - ANSI/SIA and CSA
Description Units Description Units
Index Skyjack Index Skyjack
per per
No. Part No. No. Part No.
Assy. Assy.
A 119140 KIT, Label service (All models) - NOTE: Parts list continued from preceding page.
1 106760 • LABEL, Keep 2
2 102894 • LABEL, Caution lift 2 *38 108667 LABEL, Platform capacities, Model 3220 w/manual extension platform 2
3 106761 • LABEL, Clear 2 108672 LABEL, Platform capacities, Model 3220 w/powered extension platform 2
4 119835 • LABEL, SKYJACK logo 2 108668 LABEL, Platform capacities, Model 4620 w/manual extension platform 2
5 109985 • LABEL, Annual inspection 1 108671 LABEL, Platform capacities, Model 4620 w/powered extension platform 2
6 103706 • LABEL, Vertical logo 2 108669 LABEL, Platform capacities, Model 4626 w/manual extension platform 2
7 108442 • LABEL, Push to “DOWN” 1 108673 LABEL, Platform capacities, Model 4626 w/powered extension platform 2
9 109441 • LABEL, Emergency lowering (Models 3220 & 4620) 1 121499 LABEL, Platform capacities, Model 4832 w/manual extension platform 2
109442 • LABEL, Emergency lowering (Models 4626, 4830, 4832, 6826 & 6832) 1 108670 LABEL, Platform capacities, Model 6826 w/manual extension platform 2
10 117387 • LABEL, Push to reset power 1 108671 LABEL, Platform capacities, Model 6826 w/powered extension platform 2
11 117389 • LABEL, Push to reset ground 1 108671 LABEL, Platform capacities, Model 6832 2
12 108666 • LABEL, Warning replacement parts 1 *39 120250 NAMEPLATE, Serial number, Model 3220 1
13 103805 • LABEL, Up/down (on electrical panel) 1 119809 NAMEPLATE, Serial number, Model 4620 1
14 110334 • LABEL, Battery charger connection in tray 1 120251 NAMEPLATE, Serial number, Model 4626 1
15 118277 • LABEL, Danger/warning 1 119807 NAMEPLATE, Serial number, Model 4830 1
16 117294 • LABEL, Manual enclosed 1 121498 NAMEPLATE, Serial number, Model 4832 1
17 106691 • LABEL, Operator’s checklist 1 119808 NAMEPLATE, Serial number, Model 6826 1
18 106705 • LABEL, Do not alter 1 119806 NAMEPLATE, Serial number, Model 6832 1
19 106515 • LABEL, Caution, brake 1 *40 117348 PLATE, Safety label 1
20 108665 • LABEL, On slab 1 *41 117355 PLATE, Manual enclosure mounting 1
21 700025 • LABEL, Vertical logo 1 *42 117293 ENCLOSURE, Manual 1
22 106703 • LABEL, Orifice decal (4 in Kit) AR *43 103125 STRIPE, White/blue AR
23 106406 • LABEL, Safety bar 1 *44 103110 STRIPE, Red/blue/red AR
24 102896 • LABEL, Forklift boot 2 *45 119803 TAPE, Caution 1” AR
25 119674 • LABEL, Battery disconnect switch location 1 *46 115531 LABEL, Warning, falling hazard (hinged railings) AR
26 105983 • LABEL, Power off/on (disconnect switch) 1 *47 106693 LABEL, Danger, foam filled tires (Models 6826 & 6832) 1
27 103297 • LABEL, Free-wheeling valve 1 *48 105352 LABEL, Horn (with horn option) 1
28 114378 • LABEL, Hydraulic system 1 *49 115594 LABEL, Enable (with powered extension platform option) 1
29 105983 • LABEL, Power off/on (on control box) 1 *50 108328 LABEL, Platform extend/retract (with powered extension platform option) 1
30 111814 • LABEL, Emergency stop (on control box) 1 *51 115719 LABEL, Connect charger here (EE-rated machines) 1
31 115327 • LABEL, Controller, lift/drive (on control box) 1 *52 104589 LABEL, “EE” symbol (EE-rated machines) 2
32 114372 • LABEL, Torque switch (on control box) 1 *53 104588 LABEL, FM approved (EE-rated machines) 2
33 116577 • LABEL, High/normal torque (on control box) 1 *54 110333 LABEL, Connect AC supply here 1
34 106704 • LABEL, Operator warning (on control box) 1 *55 102975 TAPE, Caution 2” AR
35 102599 • LABEL, Lift/off/drive switch (on control box) 1 *56 119866 LABEL, Danger, pinch hand/foot (Models 3220, 4620, 4626 & 4830) 4
36 115326 • LABEL, Controller, to operate (on control box) 1 *57 116038 LABEL, Attention, power deck (with powered extension platform option) 1
*37 118171 LABEL, Model designation, SJIII 3220 2 *58 106705 LABEL, Warning, do not alter (with powered extension platform option) 1
118173 LABEL, Model designation, SJIII 4620 2 *59 121047 LABEL, Warning, do not disconnect (EE-rated Machines) 1
118174 LABEL, Model designation, SJIII 4626 2
* Not included in Label Kit.
NOTE: Supply Model Number, Serial Number and (2) two letter language
code on labels when ordering complete machine labels.
NOTE: Parts list continued on following page.

FIGURE 6-51. LABELS AND NAMEPLATES - ANSI/SIA and CSA
49 50 57
15
40
16
52 53 41
58 37 1 2 4 42
43
20
3
38
36 31 32 33 35 34
5 19
17
23
24 18
59 51 39
55
44
25
48
47
9 28 8 7 11 10 27 54 26
13 21
30 29
46
6 12 14 22
56
45
MA-SJ3-44

FIGURE 6-52. LABELS AND NAMEPLATES - CE
53 50 49
54
40
15
51
41
37 1 52 2 4
20
43 16
19
36 31 32 33 35 34
3 42
17
5
7
24 38
23
18
44 13
55 39
48
25
47 9 28 8 11 10
30 27 54 26
21
12 30 29
22
46
6 14
56
45
MA-SJ3-45

FIGURE 6-52. LABELS AND NAMEPLATES - CE FIGURE 6-52. LABELS AND NAMEPLATES - CE
Description Units Description Units
Index Skyjack Index Skyjack
per per
No. Part No. No. Part No.
Assy. Assy.
A 119141 KIT, Label service (All models) - NOTE: Parts list continued from preceding page.
1 106760 • LABEL, Keep 2
2 102894 • LABEL, Caution lift 2 *38 108667 LABEL, Platform capacities, Model 3220 w/manual extension platform 2
3 106761 • LABEL, Clear 2 108672 LABEL, Platform capacities, Model 3220 w/powered extension platform 2
5 109985 • LABEL, Annual inspection 1 108671 LABEL, Platform capacities, Model 4620 w/powered extension platform 2
6 103706 • LABEL, Vertical logo 2 108669 LABEL, Platform capacities, Model 4626 w/manual extension platform 2
7 117023 • LABEL, CE symbol 2 108673 LABEL, Platform capacities, Model 4626 w/powered extension platform 2
121499 LABEL, Platform capacities, Model 4832 w/manual extension platform 2
9 109441 • LABEL, Emergency lowering (Models 3220 & 4620) 1
108670 LABEL, Platform capacities, Model 6826 w/manual extension platform 2
109442 • LABEL, Emergency lowering (Models 4626, 4830, 4832, 6826 & 6832) 1
108671 LABEL, Platform capacities, Model 6826 w/powered extension platform 2
10 117387 • LABEL, Push to reset power 1 108671 LABEL, Platform capacities, Model 6832 2
11 117389 • LABEL, Push to reset ground 1 *39 120250 NAMEPLATE, Serial number, Model 3220 1
12 108666 • LABEL, Warning replacement parts 1 119809 NAMEPLATE, Serial number, Model 4620 1
13 108328 • LABEL, Up/off/down (on base control box) 1 120251 NAMEPLATE, Serial number, Model 4626 1
14 110334 • LABEL, Battery charger connection in tray 1 119807 NAMEPLATE, Serial number, Model 4830 1
15 118277 • LABEL, Danger/warning 1 121498 NAMEPLATE, Serial number, Model 4832 1
16 117294 • LABEL, Manual enclosed 1 119808 NAMEPLATE, Serial number, Model 6826 1
17 106691 • LABEL, Operator’s checklist 1 119806 NAMEPLATE, Serial number, Model 6832 1
18 106705 • LABEL, Do not alter 1 *40 117348 PLATE, Safety label 1
19 106515 • LABEL, Caution, brake 1 *41 117355 PLATE, Manual enclosure mounting 1
20 108665 • LABEL, On slab 1 *42 117293 ENCLOSURE, Manual 1
21 700025 • LABEL, Vertical logo 1 *43 103125 STRIPE, White/blue AR
22 106703 • LABEL, Orifice decal (4 in Kit) AR *44 103110 STRIPE, Red/blue/red AR
23 106406 • LABEL, Safety bar 1 *45 119803 TAPE, Caution 1” AR
24 102896 • LABEL, Forklift boot 2 *46 115531 LABEL, Warning, falling hazard (hinged railings) AR
25 119674 • LABEL, Battery disconnect switch location 1 *47 106693 LABEL, Danger, foam filled tires 1
*48 105352 LABEL, Horn (with horn option) 1
26 105983 • LABEL, Power off/on (disconnect switch) 1
*49 115594 LABEL, Enable (with powered extension platform option) 1
27 103297 • LABEL, Free-wheeling valve 1
*50 108328 LABEL, Platform extend/retract (with powered extension platform option) 1
28 114378 • LABEL, Hydraulic system 1 *51 120245 LABEL, Side force/incline, Model 3220 1
29 118212 • LABEL, Base/off/platform (on control box) 1 119621 LABEL, Side force/wind, Model 4620 1
30 111814 • LABEL, Emergency stop (on control box) (on base control box) 2 120246 LABEL, Side force/wind, Model 4626 1
31 115327 • LABEL, Controller, lift/drive (on control box) 1 119828 LABEL, Side force/wind, Model 4830 and 4832 1
32 114372 • LABEL, Torque switch (on control box) 1 119618 LABEL, Side force/wind, Models 6826 and 6832 1
33 116577 • LABEL, High/normal torque (on control box) 1 *52 112834 LABEL, For indoor use only (Model 3220 and 4832) 2
34 106704 • LABEL, Operator warning (on control box) 1 *53 116038 LABEL, Attention, power deck (with powered extension platform option) 1
35 102599 • LABEL, Lift/off/drive switch (on control box) 1 *54 106705 LABEL, Warning, do not alter (with powered extension platform option) 1
36 115326 • LABEL, Controller, to operate (on control box) 1 *55 102975 TAPE, Caution 2” AR
*37 118171 LABEL, Model designation, SJIII 3220 2 *56 119866 LABEL, Danger, pinch hand/foot (Models 3220, 4620, 4626, 4830 & 4832) 4
118174 LABEL, Model designation, SJIII 4626 2 * Not included in Label Kit.
118175 LABEL, Model designation, SJIII 4830 2 NOTE: Supply Model Number, Serial Number and (2) two letter language
121497 LABEL, Model designation, SJIII 4832 2 code on labels when ordering complete machine labels.
NOTE: Parts list continued on following page.

FIGURE 6-53. AIR HOSE TO PLATFORM OPTION
MA-SJ3-47
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 107888 AIR HOSE TO PLATFORM (Models 3220 and 4620) -

B 109557 AIR HOSE TO PLATFORM (Models 4626 and 6826) -
C 109558 AIR HOSE TO PLATFORM (Models 4830, 4832 and 6832) -
1 109372 • COVER, Hose protection LH 1
2 (REF.) • HOSE ASSY., Air to platform 1
107882 • • FITTING, Female disconnect 1
107883 • • FITTING, Male disconnect 1
107884 • • HOSE, Air 1/2 x 450" lg., A 1
107884 • • HOSE, Air 1/2 x 558" lg., B 1
107884 • • HOSE, Air 1/2 x 666" lg., C 1
109050 • • FITTING, Hose barb 2
107886 • • CLAMP, Hose 2
3 107887 • LABEL, Connect air here 2
102891 • STRAP, Tie 7" lg. AR
102893 • STRAP, Tie 10-1/2" lg. AR

FIGURE 6-54. 800 WATT GENERATOR OPTION
10
9 11
1
5
4 2
3
MA-SJ3-48
Description Units
Index Skyjack
per
No. Part No.
Assy.
A 120300 800 WATT GENERATOR OPTION - (Model 3220) -

B 120332 800 WATT GENERATOR OPTION - (Models 46xx, 48xx, 68xx) -
1 105882 • GENERATOR, 800 Watt 1
106049 • • BOLT, Carriage 5/16-18 x 1-1/4" lg 4
103404 • • WASHER, Lock 5/16" 4
103996 • • WASHER, Flat 5/16" 4
100397 • • NUT, Hex 5/16-18 4
2 119801 • PLATE, Mounting 2
3 120225 • PLATE, Fuse mounting 1
4 104208 • PLUG, Male 1
5 105269 • CORD, 14/3 x 68" lg, A 1
105269 • CORD, 14/3 x 104" lg, B 1
6 106097 • RECEPTACLE, Female 1
7 119548 • CABLE, Battery positive, A 51” lg.
120343 • CABLE, Battery positive, B 66” lg.
8 120335 • CABLE, Battery negative, A 13” lg.
120336 • CABLE, Battery negative, B 10” lg.
9 119061 • HOLDER, Fuse 1
119007 • • BOLT, Flat-hd 1/4-20 x 5/8” lg. 2
103068 • • INSULATOR, Fuse 2
120302 • • FUSE, 300 Amp 1
119915 • • LABEL Fuse 1
10 120333 • CABLE, Battery negative, A 13” lg.
120333 • CABLE, Battery negative, B 17” lg.
11 (Ref.) • AC OUTLET (for components, refer to Figure 6-9 page 20) 1
FIGURE 6-55. SCISSOR GUARD OPTION ( Models 6826 and 6832)
9 10
8 4
5
MA-SJ3-49
SECTION 6, Page 106 SJIII Series - The CONVENTIONALS 117128AF

FIGURE 6-55. SCISSOR GUARD OPTION ( Models 6826 and 6832)
Description Units
Index Skyjack per
No. Part No. Assy.
A 117803 SCISSOR GUARD ASSEMBLY, (Model 6826) -

B 117804 SCISSOR GUARD ASSEMBLY, (Model 6832) -
1 117853 • BUMPER 1
101632 • • BOLT, Hex-hd 3/8-16 x 0.75" lg. AR
103472 • • WASHER, Flat 3/8" AR
103999 • • WASHER, Lock 3/8" AR
2 117797 • FILLER, Front scissor guard, B 1
103865 • • BOLT, Hex-hd 5/16-18 x 2" lg. AR
103996 • • WASHER,5/16" AR
103984 • • NUT-LOCK, Hex-hd 5/16-18 AR
117779 • • MESH, Front scissor guard 1
3 117795 • SCISSOR GUARD, Front 1
100702 • • PLUG, Tube 1 1/4 x 1 1/4 “ AR
103864 • • BOLT, Hex-hd 5/16-18 x 1" lg. AR
103996 • • WASHER,5/16" AR
103984 • • NUT-LOCK, Hex-hd 5/16-18 AR
117784 • • MESH, Front scissor guard 1
4 117798 • SCISSOR GUARD, Lower side 2
100702 • • PLUG, Tube 1 1/4 x 1 1/4 “ AR
103868 • • BOLT, Hex-hd 5/16-18 x 3.50" lg. AR
103473 • • BOLT, Hex-hd 3/8-16 x 1" lg. AR
103984 • • NUT-LOCK, Hex-hd 5/16-18 AR
103999 • • WASHER, Lock 3/8" AR
117778 • • MESH, Lower side scissor guard 1
5 117796 • SCISSOR GUARD, Upper side 2
100702 • • PLUG, Tube 1 1/4 x 1 1/4 “ AR
103868 • • BOLT, Hex-hd 5/16-18 x 3.50" lg. AR
103996 • • WASHER,5/16" AR
103984 • • NUT-LOCK, Hex-hd 5/16-18 AR
117783 • • MESH, Upper side scissor guard 1
6 117799 • SCISSOR GUARD, Rear left 1
100702 • • PLUG, Tube 1 1/4 x 1 1/4 “ AR
103865 • • BOLT, Hex-hd 5/16-18 x 2" lg. AR
103996 • • WASHER,5/16" AR
103984 • • NUT-LOCK, Hex-hd 5/16-18 AR
117780 • • MESH, Rear left scissor guard 1
7 117800 • SCISSOR GUARD, Rear right 1
100702 • • PLUG, Tube 1 1/4 x 1 1/4 “ AR
103865 • • BOLT, Hex-hd 5/16-18 x 2" lg. AR
103996 • • WASHER,5/16" AR
103984 • • NUT-LOCK, Hex-hd 5/16-18 AR
117780 • • MESH, Rear right scissor guard 1

FIGURE 6-55. SCISSOR GUARD OPTION ( Models 6826 and 6832) (Continued)
Description Units
Index Skyjack per
No. Part No. Assy.
8 117801 • SCISSOR GUARD, Toe kick 1

100702 • • PLUG, Tube 1 1/4 x 1 1/4 “ AR
103865 • • BOLT, Hex-hd 5/16-18 x 2" lg. AR
103996 • • WASHER,5/16" AR
103984 • • NUT-LOCK, Hex-hd 5/16-18 AR
118414 • • MESH, Toe kick scissor guard 1
9 121053 • LADDER, Scissor Guard A 1
Use Part # 110582 for 6826 Machines with Serial numbers 75493 and below
110636 • LADDER, Scissor Guard B 1
103999 • • WASHER, Lock 3/8” 4
103915 • • BOLT, Hex-hd 3/8-16 x 3.5” 4
10 112883 • BUMPER, Rear 1
110600 • • RETAINER, Bumper 1
103999 • • WASHER, Lock 3/8” 2
103473 • • BOLT, Hex-hd 3/8-16 x 1” 2

FIGURE 6-56. SCISSOR GUARD OPTION (French)
MA-SJ3-50

FIGURE 6-56. SCISSOR GUARD OPTION (French)
Description Units
Index Skyjack per
No. Part No. Assy.
A 113676 SCISSOR GUARD ASSEMBLY (French) (Model 3220) -

B 113682 SCISSOR GUARD ASSEMBLY (French) (Model 4620) -
C 113687 SCISSOR GUARD ASSEMBLY (French) (Model 4626) -
1 113665 • BRACKET, Scissor guard front 2
103473 • • BOLT, Hex-hd 3/8-16 x 1" lg. 4
103999 • • WASHER, Lock 3/8" 4
103978 • • NUT, Hex-hd 3/8-16 4
2 113656 • BRACKET, Scissor guard rear 2
103473 • • BOLT, Hex-hd 3/8-16 x 1" lg. 4
103999 • • WASHER, Lock 3/8" 4
103978 • • NUT, Hex-hd 3/8-16 4
3 113675 • TUBE, Front, A 2
113684 • TUBE, Front, B, C 2
103870 • • BOLT, Hex-hd 3/8-16 x 1 1/2" lg. 4
103999 • • WASHER, Lock 3/8" 4
4 113672 • MESH, Front, A 1
113686 • MESH, Front, B 1
113688 • MESH, Front, C 1
5 110777 • TUBE, Side 4
101632 • • BOLT, Hex-hd 3/8-16 x 3/4" lg. 4
103999 • • WASHER, Lock 3/8" 4
103472 • • WASHER, Flat 3/8 4
6 113674 • MESH, Side, A 2
113689 • MESH, Side, C 2

FIGURE 6-57. SCISSOR GUARD OPTION (Galvenized Mesh)
Description Units
Index Skyjack per
No. Part No. Assy.
A 120453 SCISSOR GUARD ASSEMBLY (Model 3220) -

B 120451 SCISSOR GUARD ASSEMBLY (Model 4620) -
C 120450 SCISSOR GUARD ASSEMBLY (Model 4626) -
D 120493 SCISSOR GUARD ASSEMBLY (Model 4830 & 4832) -
1 110709 • MAST ASSY., Scissor guard 2
110499 • • ABSORBER, Gas spring 2
110345 • • CABLE, Galv. 55-3/4" lg. 2
110480 • • PULLEY, Bronze 2
110482 • • PIN, 1/4" x 2" lg. 2
110483 • • PAD, Nylon 4" x 6" 2
110484 • • PAD, Nylon 2-1/2" x 6" lg. 2
110481 • • SPACER 4
112380 • • BEARING 2
2 105946 • CAP, Tube end 1" 8
3 112733 • SUPPORT, Curtain hanger, A 2
112796 • SUPPORT, Curtain hanger, B, C, D 2
103887 • • BOLT, Hex-hd 5/16-18 x 3/4" lg. 8
103404 • • WASHER, Lock 5/16" 8
103860 • • BOLT, Hex-hd 1/4-20 x 1-3/4" lg. 4
103995 • • WASHER, Flat 1/4" 4
104000 • • WASHER, Lock 1/4" 4
103980 • • NUT, Hex 1/4-20 4
4 110502 • FASTENER, Curtain cylinder 2
5 110525 • RING, Split 22
6 110532 • ROD, Curtain hanger upper, A 4
110533 • ROD, Curtain hanger upper, B, C, D 4
7 111184 • CURTAIN, Mesh 12-1/2" wide, A 4
111185 • CURTAIN, Mesh 19-1/2" wide, B, C, D 4
8 110612 • ROD, Curtain hanger lower, A 4
110611 • ROD, Curtain hanger lower, B, C, D 4
9 110572 • CHANNEL, Curtain storage front RH, A 1
110573 • CHANNEL, Curtain storage front RH, B, C, D 1
10 110771 • CHANNEL, Curtain storage rear RH, A 1
110780 • CHANNEL, Curtain storage rear RH, B, C, D 1
107038 • • BOLT, Button-hd 5/16-18 x 5/8" lg. 16
111231 • • BOLT, Button-hd 5/16-18 x 1" lg. 4
103984 • • NUT, Lock 5/16-18 20
11 110571 • CHANNEL, Curtain storage front LH, A 1
110574 • CHANNEL, Curtain storage front LH, B, C, D 1
12 110770 • CHANNEL, Curtain storage rear LH, A 1
110779 • CHANNEL, Curtain storage rear LH, B, C, D 1
13 110600 • RETAINER, Bumper 2
14 110599 • BUMPER, Scissor guard 1
103473 • • BOLT, Hex-hd 3/8-16 x 1" lg. 4
103999 • • WASHER, Lock 3/8" 4

FIGURE 6-57. SCISSOR GUARD OPTION (Galvenized Mesh)
27 28 29 30 2 3 4 5
26
25
1 6
24 7
8
12
11 9
10
22 23
13 21 20 19
18 17 16 15 13 14
33
32
18 17 31 MA-SJ3-51

FIGURE 6-57. SCISSOR GUARD OPTION (Galvenized Mesh) ( Continued )
Description Units
Index Skyjack per
No. Part No. Assy.
15 110772 • HOUSING, Front mast 1

16 120435 • MAST STOP, A 1
116473 • MAST STOP, B, C, D 1
17 120435 • MAST STOP 1
18 110773 • HOUSING, Rear mast 1
101632 • • BOLT, Hex-hd 3/8-16 x 3/4" lg. 4
103472 • • WASHER, Flat 3/8" 8
103999 • • WASHER, Lock 3/8" 8
19 120479 • SPACER LADDER 2
20 120476 • BUMPER 1
21 112883 • BUMPER, Scissor guard rear 1
22 109030 • LADDER, A 1
23 110576 • CHANNEL, Curtain storage side 2
24 110609 • ROD, Curtain hanger lower side 2
25 112299 • PAD, Mast slide 4
26 111186 • CURTAIN, Mesh 81-1/4" wide 2
27 110537 • ROD, Curtain hanger upper side 2
28 110777 • TUBE, Curtain upper side 2
103871 • • BOLT, Hex-hd 3/8-16 x 1-3/4" lg. 4
103999 • • WASHER, Lock 3/8" 4
29 111226 • STRIP, Platform locator, C 2
30 111292 • STRIP, Platform locator 2
31 116492 • MAST STOP, A 1
32 110581 • LADDER, B 1
111513 • LADDER, C 1
33 110636 • LADDER, D 1

FIGURE 6-58. LIGHT DUTY PIPE RACK OPTION
7 7 6
6
3
2
MA-XXXXX

FIGURE 6-58. LIGHT DUTY PIPE RACK OPTION
Description Units
Index Skyjack per
No. Part No. Assy.
A 121427 PIPE RACK ASSEMBLY 2

1 121425 SUPPORT, Weldment 2
2 121426 MOUNT, Railing 4
3 103596 BOLT, Retaining, Hex-hd 3/8-16 x 1.75” 4
104606 • NUT, Lock Hex-hd 3/8-16 4
4 121428 SCREW, Thumb 4
103941 • BOLT, SHCS 1/4-16 x 1.75” 4
5 121085 LABEL, Caution pipe rack 4
6 100509 PIN, Quick Release 8
105807 • LANYARD, 6” 8
103964 • SCREW, Machine 10-32 x .25” 4
104694 • WASHER, Flat #10 4
7 121429 RATCHET, Strap 2
103596 • BOLT, Hex-hd 3/8-16 x 2" lg. 4
104606 • NUT, Lock Hex-hd 3/8-16 4

Reliable lift solutions by people who care.
www.skyjack.com

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SJIII SERIES

4830, 4832, and 6832

SERIAL NUMBER BREAKDOWN

PURPOSE OF EQUIPMENT ......................................................................................... 1

SECTION 3 SYSTEMS COMPONENT IDENTIFICATION AND SCHEMATICS O 3

SECTION 4 TROUBLESHOOTING INFORMATION

SECTION 5 MAINTENANCE AND SERVICE

SJIII Series - The CONVENTIONALS Page i

ANSI/SIA (United States)

CSA (Canada) and CE (Europe)

OPERATOR SAFETY REMINDERS

DANGER VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE

ELECTROCUTION HAZARD (PHASE TO PHASE) (FEET) (METERS)

THIS MACHINE IS NOT INSULATED. (0 TO 300V) AVOID CONTACT

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Page ii SJIII Series - The CONVENTIONALS

SERVICE POLICY AND WARRANTY

This Safety Alert Symbol Means Attention!

Become Alert! Your Safety Is Involved.

SCOPE OF THIS MANUAL

SJIII Series - The CONVENTIONALS Page iii

MANUAL STORAGE BOX SERIAL NUMBER NAMEPLATE

SJIII Series - The CONVENTIONALS SECTION 1, Page 1

DO NOT RAISE PLATFORM IN

DO NOT DRIVE NEAR DROP-OFFS, HOLES, ELECTROCUTION HAZARD

7. DO NOT USE UNDER INFLUENCE OF ALCOHOL OR DRUGS.

SECTION 1, Page 2 SJIII Series - The CONVENTIONALS

DO NOT alter or disable limit switches or other safety devices.

DO NOT raise your platform in windy or gusty conditions.

ENSURE that there is no person(s) in the path of travel.

An Operator Should Not Use Any Work Platform That:

SJIII Series - The CONVENTIONALS SECTION 1, Page 3

Complete Revision 99-05-01

SJIII Series - The CONVENTIONALS

Figure 1-2. SJIII Series Work Platform

SJIII Series - The CONVENTIONALS SECTION 1, Page 5

OPERATING CONTROLS IDENTIFICATION

Emergency Battery Disconnect Switch

Figure 2-2. Emergency Battery Disconnect Switch

1- EMERGENCY BATTERY DISCONNECT SWITCH

ELECTRICAL PANEL - This control station is located

1- BUZZER ALARM - This audible pulse alarm

SJIII Series - The CONVENTIONALS SECTION 2, Page 1

Figure 2-3. Base Control Box (CE)

1- PLATFORM UP/DOWN TOGGLE SWITCH - To

2- EMERGENCY STOP BUTTON - When struck,

1- EMERGENCY LOWERING VALVE - Depress and

2- MANUAL OVERRIDE KNOB - Pull the Emergency

3- ACCESS ROD - Turn each red manual override

SECTION 2, Page 2 SJIII Series - The CONVENTIONALS

Figure 2-5. Free-Wheeling Valve

1- FREE-WHEELING VALVE - The free-wheeling valve

DO NOT manually disengage the parking brakes if

Make sure that the work platform is on level ground.

• For Left-Hand Brake: Using a 3/4" wrench,

• For Right-Hand Brake: Using a 3/4" wrench,

The parking brakes will reset automatically when the

SJIII Series - The CONVENTIONALS SECTION 2, Page 3

DO NOT drive elevated in areas where electrical cords

DO NOT drive elevated into holes, depressions,

Figure 2-7. Safety Bar and Pothole Protection Device

1- SAFETY BAR - Designed to support the scissors

DO NOT reach through the scissor assembly when

SECTION 2, Page 4 SJIII Series - The CONVENTIONALS