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10.

1515/sggw-2015-0006

Annals of Warsaw University of Life Sciences – SGGW


Land Reclamation No 47 (1), 2015: 69–85
(Ann. Warsaw Univ. Life Sci. – SGGW, Land Reclam. 47 (1), 2015)

Investigations of hydraulic operating conditions of air lift pump


with three types of air-water mixers

MAREK KALENIK
Department of Civil Engineering, Warsaw University of Life Sciences – SGGW

Abstract: Investigations of hydraulic operating Key words: air lift pump (Mammoth pump), air-
conditions of air lift pump with three types of air- -water mixer, water flow, air flow
-water mixers. The paper presents the analysis of
results of the investigations concerning the influ-
INTRODUCTION
ence of various constructive solutions of the air-
-water mixers on hydraulic operating conditions Air lift pumps (Mammoth pumps) used
of the air lift pump. The scope of the investigations to be applied to transport fluids both in
encompassed the determination of characteristics
of delivery head and delivery rate for three types
pipeline and sewerage systems. Nowa-
of air-water mixers applied in the constructed air days, in Poland, the air lift pumps are ap-
lift pump. Using the obtained results, the efficien- plied to lift fluids and sediments in small
cy of the three types of air-water mixers applied near-home container sewage-treatment
in this air lift pump was determined. The analysis plants and big group sewage-treatment
was carried out and there was checked whether
plants as well as in high-rate filters with
the improved analytical Stenning-Martin model
can be used to design air lift pumps with the air- self-regenerating bed (Heidrich et al.
-water mixers of these types. The highest capacity 2008, Kalenik 2009) or for renovation of
in the water transport was reached by the air lift bored wells (Solecki 2010). However, in
pump with the 1st type air-water mixer, the lowest other countries, the air lift pumps have
one – with the 3rd type air-water mixer. The water much wider application. They are used
flow in the air lift pump increases along with the
rise in the air flow. The lower are the hydraulic
to aerate and mix water as well as to
losses generated during flow of the air flux by the remove carbon dioxide from water in
air-water mixer, the higher is the air lift pump ca- the industrial fish farming (Barrut et al.
pacity. Along with the rise in the water delivery 2012), to mix water in deep lakes and to
head, the capacity of the air lift pump decreases. aerate it by means of transport of water
The highest efficiency is reached by the air lift
from the lake bed onto its surface (Park-
pump with the 1st type air-water mixer, the lowest
− with the 3st type air-water mixer. The efficiency er 1983, Fan et al. 2013). Due to the
of the air lift pump for the three investigated types simple construction and high reliability
of air-water mixers decreases along with the rise of the air lift pumps, they are applied in
in air flow rate and water delivery head. The val- various branches of industry, especially
ues of submergence ratio (h/L) of the delivery in the petrochemical industry to raise
pipe, calculated with the use of the improved
analytical Stenning-Martin model, coincide quite
oil from dead wells (Hanafizadeh et al.
well with the values of h/L determined from the 2011), in the chemical industry to trans-
measurements. port corrosive, radioactive, arid or toxic
70 M. Kalenik

fluids (De Cachard and Delhaye 1996, (Mahrous 2013a). From the performed
Kassab et al. 2007) as well as to pump tests appears that the air lift pumps are
boiling fluids, where the change of liq- characterized by the low efficiency of
uid phase into gas phase occurs (Khalil operation if compared to convention-
et al. 1999). They are also used to trans- al pumps (Kassab et al. 2007, 2009,
port suspensions in mining industry and Tighzert et al. 2013).
to lift manganese concretions from deep There is few information on rules of
seabed up to ca. 4000–6000 m (Kassab the dimensioning and construction of
et al. 2007). the air lift pumps in the accessible scien-
A two-phase (liquid-gas) or three- tific and technical literature (Jankowski
phase (liquid-gas-solid) flow exists in 1975, Wurts et al. 1994). Especially,
the air lift pumps which is very diffi- there is no information how to design an
cult for mathematical modeling, for it
air-water mixer to obtain the best operat-
depends on many factors and variables
ing parameters.
(Kalenik 2008, 2014). The hydraulic
In aim to calculate the operational
operating conditions of two- and three-
phase flow in the air lift pumps are very efficiency of the investigated air-water
poorly identified (Kassab et al. 2007). mixers in the constructed air lift pump,
There are made some attempts to iden- the Nicklin’s formula (Nicklin 1963),
tify flow structures, occurring in various will be used:
conditions of liquid-gas flow or liquid-
gas-solid flow, and to work out so-called ρ gQw ( L − h )
η= (1)
flow structure maps for them and math- §p ·
pb Q p ln ¨ p ¸
ematical models for simulation of flows © pb ¹
occurring in the air lift pumps (De Ca-
chard and Delhaye 1996, Yoshinaga and where:
Sato 1996, Kassab et al. 2007, 2009, Qw – water flow rate (m3⋅s–1),
Hanafizadeh et al. 2011, Mahrous 2012, Qp – air flow rate (m3⋅s–1),
2013b, 2014, Fan et al. 2013, Meng et pp – air pressure (N⋅m–2),
al. 2013, Kim et al. 2014). Investiga- ρ – liquid density (kg⋅m–3),
tions were also carried out for the air pb – barometric pressure (N⋅m–2),
lift pumps made of perpendicular (Esen h – delivery pipe submergence
2010) and curved (Fujimoto et al. 2004) length (m),
pipes. The performed investigations of L – delivery pipe length-to-outlet (m),
the air lift pumps with curved pipes be- g – gravitational acceleration (m⋅s–2).
yond the air-water mixer show that sig-
nificantly falls the delivery of pumping However, in aim to analyze the ob-
of solids in the air lift pumps constructed tained results, the improved analytical
in such way. However, if only liquid is Stenning-Martin model, constructed of
being pumped, the pipe curvature of the the following equations (Wahba et al.
air lift pump does not affect its delivery 2014) will be used:
Investigations of hydraulic operating conditions... 71

h Qw2 ª§ fL · § fL · Qp º 1
= «¨ + 1¸ + ¨ + 2¸ » + (2)
L 2 gLA2 ¬© d ¹ © d ¹ Qw ¼ 1 + Qw
sQ p

Qp 0.35 A gd The paper presents the analysis of


s = 1.2 + 0.2 + (3) results of the investigations concerning
Qw Qw
the influence of various constructive
solutions of the air-water mixers on hy-
§ ε · draulic operating conditions of the air
1 ¨ 2.51 ¸
= −2log ¨ d + ¸ (4)
lift pump. The scope of the investiga-
f ¨ 3.7 Re f ¸ tions encompassed the determination of
© ¹ characteristics of delivery head, delivery
k rate and operational efficiency for three
ε= (5) types of air-water mixers applied in the
d
constructed air lift pump as well as the
ʌd 2 analysis of possibilities of the use of the
A= (6)
4 improved analytical Stenning-Martin
4Qw model in design of air lift pumps with
Re = (7) these types of air-water mixers.
ʌdν
DESCRIPTION OF MEASURING
where: STAND
h/L – delivery pipe submergence ratio (–),
Figure 1 shows the construction and
Qw – water flow rate (m3⋅s−1),
operating principle of the stand for in-
Qp – air flow rate (m3⋅s−1),
vestigations of hydraulic operating con-
h – delivery pipe submergence
ditions of the air lift pump. After open-
length (m), ing of the ball valve (6), the pipeline (5)
L – delivery pipe length-to-outlet (m), delivers water to the plastic tank (7) with
g – gravitational acceleration (m⋅s–2), the capacity of 450 l. During the tests the
d – vertical pipe diameter (m), tank (7) was permanently filled with wa-
s – slip ratio (–), ter up to the height of 1.0 m. The excess
f – friction factor (–), of the water delivered to the tank (7) was
ε – relative roughness (–), carried after opening of the ball valve
k – absolute roughness (m), (12) by the overfall (11) to the sewerage
A – vertical pipe cross-sectional through the floor inlet (15). The draining
area (m2), pipeline (13) served to empty the tank
Re – Reynolds number (–), (7) from the water after the ball valve
ν – liquid kinematic viscosity (m2⋅s–1). (14) opening.
72 M. Kalenik

0.95 m
QP
2

0.45 m

3 4
0.45 m

0.45 m QW QP QW
24
0.45 m
5 6 22
9 10 25
QP
0.45 m
P.p. QW dm3
50
18 45
7 11 12 40 19 20 21
0.50 m 35
30 23
8
0.30 m 20
15
10
0.20 m 5 QP

13 14 15 16 17

FIGURE 1. Scheme of the stand for investigations of the air lift pump: 1 – breather, 2 – measuring tee,
closed with cork, 3 – measuring tee, 4 – water carrying pipe, 5 – water supplying pipe, 6, 12, 14, 16, 22
– ball cut-off valve, 7 – tank, 8 – air-water mixer, 9 – transparent delivery pipe, 10 – air supplying pipe,
11 – overfall, 13, 17 – draining pipe, 15 – floor inlet, 18 – measuring container, 19 – electronic air flow
meter, 20 – electronic manometer, 21 – poppet valve, 23 – compressor, 24, 25 – scale

Inside of the tank (7), at the height of tutes the air lift pump breather (1) op-
0.20 m upon its bottom, the transparent erating during its work. The air-water
plastic delivery pipe (9) with the inter- mixer (8) was mounted in the delivery
nal diameter of 0.04 m and the height of pipe (9) at the height of ca. 0.30 m over
4.0 m was mounted, at which the scale its lower edge.
(24) was placed to measure the air lift Figure 2 shows constructive solu-
pump delivery head. To measure the air
tions of the tested air-water mixers. The
lift pump delivery rate, five measuring
1st type mixer (Fig. 2a) is a one-point air
pipe tees (3) were mounted in the deliv-
ery pipe (9), at the heights of 0.45, 0.90, supplying element of the air lift pump in
1.35, 1.80 and 2.25 m measured over the a form of an externally threaded steel end
water level in the tank (7). The upper (2) with the internal diameter of 0.013 m,
section of the delivery pipe (9) consti- mounted at the height of 0.30 m over the
Investigations of hydraulic operating conditions... 73

a)
a b)
b cc)
QW QP QW QP QW QP 1
1 1

3 3

4 4

0.30 m
2

0.30 m
2

QP QP QP

0.30 m
0.30 m
0.30 m

QW QW QW

t d

FIGURE 2. Construction of the air-water mixer: a – 1 type, b – 2 type 2, c – 3 type, 1 – transparent


delivery pipe, 2 – steel end joining the elastic air supplying pipe, 3 – mixing chamber, 4 – holes

bottom edge of the delivery pipe (1) with The construction of the 3rd type mixer
the external diameter of 0.05 m. (Fig. 2c) is almost the same as of the 2nd
The 2nd type mixer (Fig. 2b) has type mixer. The difference consists in
a form of a mixing chamber (3) with the location of the holes (4) on the opposite
internal diameter of 0.08 m, tightly fas- side of the delivery pipe (1) circumfer-
tened on the delivery pipe (1) with the ence relative to the steel end (2) through
external diameter of 0.05 m. The mixing which the air is pressed into the air lift
chamber (3) along with the internal seal- pump. Such construction caused the
ing has the external height of 0.30 m and pressure stabilization in the mixer cham-
the internal height of 0.25 m. Its width, ber in the moment of air delivery to the
measured from the external wall of the mixer. It brought on a smooth air deliv-
delivery pipe (1) to the internal wall of ery through all the holes (4) in one time.
the mixing chamber (3), is equal 0.03 m. The applied steel end (2) through which
There are bored 70 holes (4) with the the air was pressed into the air lift pump
diameter of 0.004 m, in five columns was the same in each mixer’s type. An
and fourteen rows, inside the mixing elastic pipe (10 at the Fig. 1) was put on
chamber (3) in a section of the deliv- the steel end (2) to deliver the air.
ery pipe (1). The holes (4) are placed At the pipeline (10, Fig. 1) with the
at the half of the delivery pipe (1) cir- internal diameter of 0.013 m, which
cumference, on the side of the steel end delivered the air from the compressor
(2) through which the air is pressed into (23) to the air-water mixer (8), there are
the air lift pump. mounted the electronic air flow meter
74 M. Kalenik

(19), electronic manometer (20), poppet manometer (20) with the use of the pop-
valve (21) and ball cut-off valve (22). pet valve (21). For the set values of air
The investigations were performed pressure (after their stabilization) the air
with the use of the Endress and Hauser flow values (Qp) were being read from
devices. The electronic air flow meter the electronic air flow meter (19). Five
(19) measuring range was from 0.0 to measuring series were carried out, then
25.0 m3·h–1 and the electronic manom- the results were averaged by the arith-
eter (20) measuring range – 0–200 kPa. metic mean and the obtained air flow
The air and water temperatures were values (Qp), corresponding to the set air
not measured during the measurements, pressure values, were as follows: 0.5,
only on the beginning the water tem- 1.5, 3.4, 5.6, 7.7, 9.9 m3·h–1. Then, for
perature was measured and it was equal the air flow values (Qp), determined in
12°C. The poppet valve (21) was used to such way, the characteristics of delivery
regulate the air pressure. head and delivery rate were calculated
During the measurements of the air for the three types of air-water mixers,
lift pump delivery rate, there was used applied in the air lift pump.
a plastic measuring tank (18) with the At the beginning of the measurement
capacity of 100 l which was scaled at of delivery head (H), the tank (7) had
each 0.5 l to the capacity of 50 l. The been filled with water, the compressor
measuring tank (18) served to measure (23) was on and the required air pressure
the quantity of the water lifted by the air value was fixed by the poppet valve (21)
lift pump. The lifted water flew through – Figure 1. This air pressure value cor-
the measuring tee (3), flew down to the responded to the previously determined
measuring tank (18) through the water flow of the pressed air (Qp) according to
carrying pipe (4) with the internal dia- the readings of the electronic air flow
meter 0.04 m. During the measurements meter (19). The air lift pump delivery
on a given measuring tee (3), remaining head (H) was read after stabilization of
tees were closed with cork (2). the air-water mix flux in the delivery
pipe (9). The reading of the delivery
METHODOLOGY OF head (H) was performed on the scale
INVESTIGATIONS (24) placed on the delivery pipe (9).
Before the measurements began on the The scale (24) was made with the ac-
constructed stand for investigations of curacy of 1 cm. There was used a small
the air lift pump (Fig. 1), air flows (Qp) ball with the smaller diameter than the
had been determined for the assumed delivery pipe (9) diameter to minimize
pressures (pp) of the air being delivered the influence of the pulsatory character
into the mixer (8): 102.0, 104.0, 108.0, of the water flow through the delivery
114.0, 120.0, 125.0 kPa. After start of pipe (9) on the delivery head (H), i.e. to
the compressor (23) and opening of the increase the measurement accuracy. The
ball valve (22), the assumed air pres- ball was additionally loaded so as it was
sure values were set up on the electronic at the limit of buoyancy after throwing
Investigations of hydraulic operating conditions... 75

it into the delivery pipe (9). There was el during the measurements. The meas-
assumed that so loaded ball would well urement was repeated five times, with
represent the air lift pump delivery head one-minute intervals within one measur-
(H) for the fixed flow of the delivered air ing series. Four measuring series were
(Qp). The ball was placed in the delivery carried out for one type of the mixer.
pipe (9) each time before the measure- The obtained results of the air lift pump
ment. Despite the ball was used, the pul- delivery head (H), for the given air pres-
satory character of the water flow in the sure, i.e. for the flow of the delivered air
delivery pipe (9) caused that there was (Qp), are presented at Figure 3.
not possible to carry out the readings At the beginning of the measurement
with the accuracy of 1 cm. Due to this, of the air lift pump (Fig. 1) delivery rate
the measurements of the water delivery (Qw), the tank (7) had been filled with wa-
head (H) were made with the accuracy of ter, the compressor (23) was on and the
5 cm. The reading of value of the height valve (22) was opened on the air supply-
the ball had been lifted at was made after ing pipe (10) of the mixer (8). Then the
its stabilization on a given level, after at required pressure value was fixed by the
least 1 min. The free surface of water in poppet valve (21) in dependence on the
the tank (7) was kept on the constant lev- value of Qp for which the measurement
2.0
2
1.9 a) H = -0.0046Q p + 0.187Q p + 0.45
2 a)
1.8 R = 0.99

1.7 2
b) H = -0.0029Q p + 0.148Q p + 0.41
1.6 2
R = 0.99 b)
1.5
2
1.4 c) H = -0.0011Q p + 0.107Q p + 0.38
2
R = 0,99 c)
1.3
1.2
H(m)

1.1
1.0
0.9 1st type air-water mixer
0.8 2nd type air-water mixer
0.7 3rd type air-water mixer
0.6
0.5
ppp(kPa)
p [kPa]
0.4
0.3
102 104 108 114 120 125
0.2
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5
Qp (m·h–1)
FIGURE 3. Water delivery heads in the air lift pump (H) depending on the air flow (Qp) and air
pressure (pp)
76 M. Kalenik

was carried out. The check of the flow of the empty container (18) was put under
delivered air (Qp) was carried out on the the water carrying pipe (4) of the air lift
flow meter (19). After a determined air pump. Three series of measurements
flow (Qp) had been set, a quantity of wa- were performed for the fixed air flow
ter, depending on the delivery rate (Qw), values (Qp) as well as for all of the five
flew out from the tank (7). The water measuring tees (3) and three types of the
level in the tank (7) had to remain con- mixers. The air lift pump delivery rate
stant to make the measurement reliable. (Qw) was tested for five heights (Fig. 1):
The change of the mixer submergence 0.45, 0.90, 1.35, 1.80, 2.25 m, measured
ratio and the change of the water level relative to the free water level in the tank
in the tank brings on significant changes (7). There were set the same values of Qp
both of the air lift pump delivery head of pressed air as during the measurement
(H) and delivery rate (Qw). The ball of the delivery height (H), i.e. 0.5, 1.5,
valve (6) on the water supplying pipe (5) 3.4, 5.6, 7.7, 9.9 m3·h–1. Thanks to such
of the tank (7) was being opened once in solution each of Qw corresponds to the
a while to maintain the constant level of measured value of H for the same oper-
the liquid in the tank (7). The valve (6) ating conditions.
each time was being set in the position
which counterbalanced the water flow ANALYSIS OF THE OBTAINED
through a given measuring tee (3). The RESULTS OF THE INVESTIGATIONS
observation and regulation of the water
During operation of the air lift pump
level in the tank (7) was run relative to
(Fig. 1) with the 1st type mixer (Fig. 2a),
the level marked with a horizontal stroke
the air flow in the transparent delivery
on its internal wall. After that and after
pipe was observed in a form of big ir-
stabilization of the operating conditions
regular bulbs which, in chaotic and tur-
of the air lift pump the measurement was bulent flux, threw up the water on con-
began. The measuring container (18) siderable height. The flux of the water
was put under the water carrying pipe (4) flowing from the air lift pump was not
and the water being lifted flew down to it continuous, but pulsatory and discon-
through the water carrying pipe (4). The tinuous. However, during operation of
filling time, i.e. the measurement time, the air lift pump with the 2nd type mixer
was fixed as one minute. As one minute (Fig. 2b), the air flow in the transparent
passed, the measuring container (18) delivery pipe was observed in a form of
was moved away from under the water small regular bulbs which filled up the
carrying pipe (4) and the reading was whole cross-section of the delivery pipe
made on the scale (25). Then the meas- and evenly lifted the water up. The flux
uring container (18) was being emptied of the water flowing from the air lift
by the opening of the ball valve (16) and pump was also pulsatory but not discon-
the next air flow value (Qp) was being tinuous. During operation of the air lift
fixed. As the container (18) was empty, pump with the 3rd type mixer (Fig. 2c),
the ball valve (16) was being closed and the air flow in the transparent delivery
Investigations of hydraulic operating conditions... 77

pipe was observed in a form of very tiny effectiveness of delivery to the 3rd type
bulbs which built an air-water emulsion mixer’s disadvantage. For the delivery
in the whole cross-section of the deliv- rate Qp = 0.5 m3·h–1 one cannot state
ery pipe, whereas the flux of water flow- significant divergences between the two
ing from the air lift pump was continu- mixers because the obtained difference
ous with hardly visible pulsation. of the delivery heads is equal 0.09 m, but
The analysis of the obtained results for Qp = 0.5 m3·h–1 the delivery head ob-
of the water delivery head (H) in de- tained with the use of the 3rd type mixer
pendence on the quantity of the pressed is lower by 0.24 m what constitutes 32%
air (Qp) (Fig. 3) allows to state that the of fall of the air lift pump lifting potential
air lift pump delivery heads for each ap- in relation to the pump with the 1st type
plied air-water mixer (Fig. 2) are com- mixer. The curve depicting the measure-
parable for small values of the air flow ment results of the delivery head for the
(Qp). It is proved by close positions of air lift pump with the 2nd type mixer lays
measuring points for the air flow value between the curves of the water delivery
Qp = 0.5 m3·h–1. As the air flow value in- head for the air lift pump with the 1st type
creases, the influence of the mixer con- mixer and with the 3rd type one. Simi-
struction on operating conditions of the larly as for the 3rd type mixer, if compare
air lift pump becomes visible. This influ- the results of the water delivery head for
ence is depicted by a radial character of the air lift pump with the 2nd type mixer
run of the air lift pump water delivery to those for the 1st type mixer, the effec-
head curves. tiveness of the delivery for low values of
There was applied a mathematic the air flow is small and equal a couple
model in a form of a polynomial of 2nd of centimeters. However, for the air flow
degree to derive formulas describing the Qp = 1.5 m3·h–1 the delivery head felt by
dependence of the air lift pump delivery 0.14 m, what constitutes the reduction of
rate H on the air flow. High values of delivery potential by 18%.
the coefficients of determination of the The analysis of the measurement re-
sample, which are ca. R2 = 0.99, mean sults from the point of view of air con-
that, for the obtained results of measure- sumption shows that the air lift pump
ments, the air lift pump delivery rate H with the 1st type mixer needs the lowest
depends in 99% on the air flow and the quantity of air to lift water at a given
air pressure and only in 1% on other fac- height. Assuming that a delivery head
tors. Moreover, the obtained curves of is equal H = 1 m, the required air flow
water delivery rate tend to slope up in (Qp) should be equal for the mixers (Fig.
the whole investigated range of meas- 3): of the 1st type − Qp = 3.2 m3·h–1, of
urement. the 2nd type – Qp = 4.4 m3·h–1, of the 3rd
If compare the measurement results type – Qp = 6.2 m3·h–1. If compared the
of the water delivery height for the 1st required air flow in the air lift pump
type mixer and for the 3rd type mixer, with the 2nd and 3rd type mixers to the
then visibly protrudes a difference in air lift pump with the 1st type mixer, one
78 M. Kalenik

can state that in case of the 2nd type mixer could not affect the differences arising
27% more air is to be delivered to lift wa- in the measurement results.
ter at the height of H = 1 m and in case of The analysis of the test results pre-
the 3rd type mixer − 48% more air. sented at Figure 4 allows to state that
To explain the differences between in the delivery pipe of the air lift pump
the delivery heads occurring for the three with the 1st type mixer the air reaches the
constructively different mixers (Fig. 2), lowest flow velocity. It means that in the
an air flow velocity on the delivery pipe 1st type mixer the air bulbs transfer their

1,9
1,8
1,7
1,6
1,5
1,4
1,3
H (m)

1,2
1,1
1
0,9
0,8
0,7 1st type air-water mixer
2nd type air-water mixer
0,6 3rd type air-water mixer
0,5
0,4
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 2,2
–1
V P (m·s )

FIGURE 4. Water delivery heads in the air lift pump (H) depending on the air flow velocity (Vp)

outlet was calculated for each mixer lifting energy in the highest degree to the
(Fig. 4) for the same delivery heads. Ac- water molecules, thus the air lift pump
cording to theoretical assumptions, an with the 1st type mixer has the highest
air lift pump delivery head depends on a delivery head. However, in the air lift
mixer submergence ratio, on the energy pump with the 3rd type mixer, the air flow
of an air flux on a delivery pipe outlet velocity in the delivery pipe reaches the
and on the losses resulting from friction highest flow velocity. It means that the
forces (Jankowski 1975, Khalil et al. air bulbs transfer their lifting energy
1999, Kassab et al. 2009, Mahrous 2012, in the lowest degree to the water mol-
2013a, Fan et al. 2013, Tighzert 2013). ecules, what causes that the air lift pump
In the performed investigations the first with the 3rd type mixer has the lowest
and third parameters had the same values
delivery head.
in the applied types of mixers, so they
Investigations of hydraulic operating conditions... 79

The Figure 5 presents the results of Qp = 9.9 m3·h–1, the air lift pump delivery
investigations of the delivery rate of the rate (Qw) did not rise further but started
air lift pump in the dependence on the to decrease. This phenomenon is known
air flow. The analysis of the obtained re- and described in literature (Khalil et al.
sults allows to state that the mixers ap- 1999, Kassab et al. 2009, Hanafizadeh
plied in the air lift pump have influence et al. 2011, Meng et al. 2013). It means
on its delivery rate. The highest delivery that for the investigated air lift pump with
rate is reached by the air lift pump with the applied mixers (Fig. 2) the maxi-
the 1st type mixer, the lowest one − with mum required air flow should not exceed
the 3rd type mixer. For the applied types Qpmax = 9.9 m3·h–1.
of the mixers, the air lift pump delivery In aim to determine the air lift pump
rate decreases with the rise in the deliv- flow capacity for each type of mixers,
ery head and increases with the rise in appropriate formulas were determined.
the delivery rate. In this order, with the use of the meas-
To ensure that the water flows out urements, there was made out the graph
from the air lift pump on required (Fig. 5) where the functional dependence
heights of delivery, an appropriate mini- of the air flow (Qp) and water flow (Qw)
mum air flow in the delivery pipe must on the water delivery head (H) was de-
be guaranteed. The minimum air flow termined. The analysis of the measure-
(Qpmin) increases along with the rise in ment results (Fig. 5) allows to state that
the delivery head (H). Table 1 presents every measuring points lay down close
the minimum required air flow in the to each other, making visible tendencies
delivery pipe for fixed water deliv- for each water delivery head (H). The
ery heads. For the fixed delivery head observed tendency is described in the
H = 1.8 m, only for the 1st type mixer best way by the mathematical model in a
the outflow was obtained; its delivery form of a linear function and a 2nd degree
rate was equal Qw = 2.17 dm3·min–1 with polynomial.
maximum fixed flow Qp = 9.9 m3·h–1. For The coefficients of determination of
the 2nd and 3rd type mixers, the outflow the sample are greater than R2 = 0.96,
from the air lift pump was not observed what means that the water flow (Qw) in
for the fixed delivery head H = 1.8 m. the air lift pump depends in 96% on the
However, if for the applied mixers and air flow (Qp) and the delivery head (H)
fixed delivery heads (H) the air flow in and only in 4% on other factors. Due to
the investigated air lift pump exceeded that, empirical formulas were made out
TABLE 1. List of minimum required air flow in the delivery pipe for fixed delivery heads
Parameters Minimum required air flow, Qpmin (m3·h–1)
Fixed delivery head H (m) 0.45 0.90 1.35
1st type air-water mixer 0.5 1.5 5,6
2 type air-water mixer
nd
0.5 1.5 5.6
3rd type air-water mixer 0.5 3.4 7.7
80 M. Kalenik

34 1st type air-water mixer – delivery head H = 0.45 m


1st type air-water mixer – delivery head H = 0.90 m
33 1st type air-water mixer – delivery head H = 1.35 m
1st type air-water mixer – delivery head H = 1.80 m
32 2nd type air-water mixer – delivery head H = 0.45 m
31 2nd type air-water mixer – delivery head H = 0.90 m
2nd type air-water mixer – delivery head H = 1.35 m
30 2nd type air-water mixer – delivery head H = 1.80 m
3rd type air-water mixer – delivery head H = 0.45 m
29 3rd type air-water mixer – delivery head H = 0.90 m
28 3rd type air-water mixer – delivery head H = 1.35 m
3rd type air-water mixer – delivery head H = 1.80 m
27
26 2
a) Q w = -0.1404Q p + 3.3003Q p + 6.2118
a)
25 2
R = 0.97
24
2
23 b) Q w = -0.1727Q p ++ 3.5297xQ
3.5297Qp + + 4.1702
p 4.1702
b) 2
22 R = 0.98
21
20
2
19 c) Q w = -0.1634Q p + 3.0557Q p + 2.3430
Qw (dm3·min–1)

2
18 R = 0.99

17 c) 2
d) Q w = -0.0335Q p + 1.7817Q p - 0.2527
16 2
R = 0.99
15
2
14 d) e) Q w = -0.0652Q p + 1.8329Q p - 1.8178
2
13 R = 0.99
12 2
f) Q w = -0.0627Q p + 1.9077Q p - 4.8436
11 2
R = 0.99
10 e)
9 g) Q w = 1.0202Q p - 3.3931
2
8 f) R = 0.98
7 h) Q w = 0.8595Q p - 3.6524
g)
6 2
R = 0.99
5 h)
i) Q w = 0.7121Q p - 4.88
4
2
3 R = 0.96
i)
2 j) Q w = 0.5515Q p - 3.5733
j)
2
1 R = 0.97
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Qp (m ·h )
3 –1

FIGURE 5. Delivery rate of the air lift pump (Qw) in a dependence on the air flow (Qp) in the delivery
pipe
Investigations of hydraulic operating conditions... 81

in the dependence on the air flow (Qp) delivery pipe of the air lift pump and
and delivery head (H) to calculate the these bubbles occupy more space in the
water flow (Qw) – Figure 5. delivery pipe cross-section, therefore the
Then, using the determined formu- space occupied by water has less share
las, the efficiency of the air lift pumps in the delivery pipe cross-section. But
with each type of air-water mixers was the rise in the air flow rate (Qp) in the
calculated. The analysis of the obtained delivery pipe causes the rise in the water
results (Fig. 6) allows to state that the flow rate what in turn causes the friction
air lift pump efficiency (η) for the three increase and efficiency decrease. The ef-
investigated types of air-water mixers ficiency (η) of the air lift pump for the
very quickly falls almost to zero if the three investigated types of the air-lift
air flow rate (Qp) rises. It is caused by mixers decreases with the rise in the wa-
the fact that when the air flow rate (Qp) ter delivery head (H) as well. It is caused
rises then more air bubbles occur in the by the increase of linear hydraulic re-

2,0
p p (kPa)
1,9
1,8 102 104 108 114 120 125
1,7
1st type air-water mixer – delivery head H = 0.45 m
1,6 1st type air-water mixer – delivery head H = 0.90 m
1,5 1st type air-water mixer – delivery head H = 1.35 m
1st type air-water mixer – delivery head H = 1.80 m
1,4 2nd type air-water mixer – delivery head H = 0.45 m
1,3 2nd type air-water mixer – delivery head H = 1.35 m
2nd type air-water mixer – delivery head H = 1.35 m
1,2
3rd type air-water mixer – delivery head H = 0.45 m
1,1 3rd type air-water mixer – delivery head H = 0.90 m
η (%)

3rd type air-water mixer – delivery head H = 1.35 m


1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0,0
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 10,0 10,5
3 –1
Q p (m ·h )

FIGURE 6. Efficiency (η) of the air lift pump depending on the air flow rate (Qp) and air pressure (pp)
82 M. Kalenik

sistance along the delivery pipe length analytical Stenning-Martin model, con-
and by the decrease of the water flow structed of the Eqs. (2), (3), (4), (5), (6)
rate (Qw). The highest efficiency (η) and (7), the delivery pipe submergence
(Fig. 6) is reached by the air lift pump ratio (h/L) was determined for the three
with the 1st type air-water mixer (Fig. 2) types of air-water mixers. The obtained
and the lowest – with the 3rd type air-wa- results of the delivery pipe submergence
ter mixer. ratio from the measurements and from
Using the measurement results pre- calculations with the Stenning-Martin
sented on the Figure 3 the delivery pipe model are presented on the Figure 7.
submergence ratio (h/L) was determined The analysis of the obtained results
for the three types of air-water mixers ap- (Fig. 7) allows to state that the values
plied in the air lift pump. Then, using the obtained from the measurements of the
results of measurement of air flow rate delivery pipe submergence ratio (h/L)
(Qp) and water flow rate (Qw), presented were the highest for the 3rd type air-wa-
on the Figure 3, as well as the improved ter mixer and the lowest for the 1st type
0,80 measured for 1st type air-water mixer
Stenning and Martin model for 1st type air-water mixer – delivery head H = 0.45 m
Stenning and Martin model for 1st type air-water mixer – delivery head H = 0.90 m
Stenning and Martin model for 1st type air-water mixer – delivery head H = 1.35 m
measured for 2nd type air-water mixer
0,70 Stenning and Martin model for 2nd type air-water mixer – delivery head H = 0.45 m
Stenning and Martin model for 2nd type air-water mixer – delivery head H = 0.90 m
Stenning and Martin model for 2nd type air-water mixer – delivery head H = 1.35 m
measured for 3rd type air-water mixer
Stenning and Martin model for 3rd type air-water mixer – delivery head H = 0.45 m
0,60 Stenning and Martin model for 3rd type air-water mixer – delivery head H = 0.90 m
Stenning and Martin model for 3rd type air-water mixer – delivery head H = 1.35 m

0,50
h/L (–)

0,40

0,30

0,20
p p (kPa)

102 104 108 114 120 125


0,10
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9,5 10 10,5
Qp (m3·h–1)

FIGURE 7. Delivery pipe submergence ratio (h/L) depending on the air flow rate (Qp) and air pres-
sure (pp)
Investigations of hydraulic operating conditions... 83

mixer. However, the values of h/L cal- the hydraulic losses generated during
culated from the Stenning-Martin model flow of the air flux by the air-water
run in the reverse way: the highest values mixer, the higher is the air lift pump
were obtained for the 1st type air-water capacity. Along with the rise in the
mixer and the lowest − for the 3rd type water delivery head, the capacity of
mixer. Taking into consideration the fact the air lift pump decreases.
that the flow of the two-phase mix in the 4. The highest efficiency (η) is reached
investigated air lift pump with the three by the air lift pump with the 1st type
types of air-water mixers is pulsatory air-water mixer and the lowest – with
and very various, one can state that the the 3rd type air-water mixer. The air
values of h/L calculated from the Sten- lift pump efficiency (η) for the three
ning-Martin model quite well coincide investigated types of air-water mix-
with the values of h/L determined from ers decreases along with the increase
the measurements. of the air flow rate and with the rise
in the water delivery head.
CONCLUSIONS 5. The values of the delivery pipe sub-
mergence ratio (h/L) calculated from
1. It results from the performed inves-
the improved Stenning-Martin model
tigations that the air lift pump with
quite well coincide with the values
the 1st type mixer lifts water on the
of h/L determined from the measure-
highest level and the one with the 3rd
ments. Thus, the improved Stenning-
type mixer – on the lowest level. The
-Martin model can be applied to de-
air lift pump delivery head depends
sign air lift pumps with the air-water
on quantity of the air pressed into the
mixers of this type (Fig. 2).
air-water mixer, i.e. on the air flow in
the delivery pipe.
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WURTS W.A., MCNEILL S.G., OVERHULTS mieszacz powietrzno-wodny, tym wydajność


D.G. 1994: Performance and design charac- powietrznego podnośnika jest większa. Wraz
teristics of air lift pumps for field applica- ze wzrostem wysokości podnoszenia wody wy-
tions. World Aquaculture 25 (4), 51–55. dajność powietrznego podnośnika maleje. Naj-
YOSHINAGA T., SATO Y. 1996: Performance of większą sprawność powietrzny podnośnik osiąga
an air-lift pump for conveying coarse partic- z mieszaczem typu 1, a najmniejszą z mieszaczem
les. Int. J. Multiphase Flow 22 (2), 223–238. typu 3. Sprawność podnośnika powietrznego dla
trzech badanych typów mieszaczy powietrzno-
Streszczenie: Badania hydraulicznych warun- -wodnych maleje wraz ze wzrostem natężenia
ków pracy powietrznego podnośnika z trzema przepływu powietrza i wysokości podnoszenia
typami mieszaczy powietrzno-wodnych. W ar- wody. Obliczone wartości stosunku zanurzenia
tykule przedstawiono analizę wyników badań, rurociągu tłocznego (h/L) za pomocą udoskona-
dotyczących wpływu różnych rozwiązań kon- lonego analitycznego modelu Stenninga i Marti-
strukcyjnych mieszaczy powietrzno-wodnych na na dość dobrze pokrywają się z wartościami h/L
hydrauliczne warunki pracy powietrznego pod- wyznaczonymi z pomiarów.
nośnika. Badania obejmowały wyznaczenie cha-
rakterystyk wysokości podnoszenia i wydajności
dla trzech typów mieszaczy powietrzno-wodnych
zastosowanych w wybudowanym powietrznym Słowa kluczowe: powietrzny podnośnik (pompa
podnośniku. Wykorzystując uzyskane wyniki Mamut), mieszacz powietrzno-wodny, przepływ
badań, wyznaczono sprawność dla trzech typów wody, przepływ powietrza
mieszaczy powietrzno-wodnych zastosowanych
w wybudowanym powietrznym podnośniku.
Przeprowadzono analizę i sprawdzono, czy udo- MS. received October 2014
skonalony analityczny model Stenninga i Marti-
na może być wykorzystywany do projektowania
powietrznych podnośników z tego typu miesza- Author’s address:
czami powietrzno-wodnymi. Największą wydaj- Marek Kalenik
ność w transporcie wody powietrzny podnośnik Szkoła Główna Gospodarstwa Wiejskiego
osiągnął z mieszaczem powietrzno-wodnym typu Wydział Budownictwa i Inżynierii Środowiska
1, a najmniejszą z mieszaczem typu 3. Przepływ Katedra Inżynierii Budowlanej
wody w powietrznym podnośniku rośnie wraz Zakład Wodociągów i Kanalizacji
ze wzrostem natężenia przepływu powietrza. ul. Nowoursynowska 159, 02-776 Warszawa
Im mniejsze straty hydrauliczne są generowane Poland
podczas przepływu strumienia powietrza przez e-mail: marek_kalenik@sggw.pl

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