OPERATOR'S MANUAL

in the operation of a
drilling machine
HC 95
model:
HC95-LM No MM 9065998

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1 - GENERAL WORKING CONDITIONS ......................................................................................... 5
2 - GENERAL VIEW OF THE DRILL AND MAIN COMPONENTS .............................................. 6
3 - BASIC TECHNICAL PARAMETERS ........................................................................................... 7
4 - LUBRICATION OF THE DRILL .................................................................................................... 7
5 - CONNECTING THE DRILL ........................................................................................................... 8
6 - REPLACEMENT OF CONNECTOR .......................................................................................... 11
7 - REPLACEMENT OF WATER SEALS ....................................................................................... 12
8 - MAINTENANCE OPERATIONS DURING OPERATION OF THE DRILLING MACHINE. 15
9 - NOTES: .......................................................................................................................................... 16
10 - MANUFACTURER'S AUTHORISED SERVICE: ................................................................... 17

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 REMINDER:
YOU ARE DIRECTLY RESPONSIBLE FOR
YOUR SAFETY !!!
This manual is a guide only and does not
relieve you of your obligation to observe the
general safety conditions and rules for
performing safe work!!!

When operating the drill, the following personal protective equipment must be worn:

- hearing protectors

- safety goggles

- protective gloves

- oil-resistant safety footwear

figure 1 - personal protective equipment

All personal protective equipment used must be approved by the relevant health and
safety department.

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 1 - GENERAL WORKING CONDITIONS

1. Due to the weight of the drill, any work to install/disassemble it on the drill bed
should be carried out using a suitable lifting device.
2. Permitted method of transporting the drill:

fig. 2 - carrying the drill by means of belts

3. In the case of incorrect pressure settings, naturally wearing parts can wear out
prematurely.
4. If the drill is used with unfilled hydroaccumulators, premature wear of all parts
may occur.
5. If observed:
- irregularities in the operation of the drill,
- unnatural sound during operation, which does not occur when the drill is operated
correctly,
- decline in drilling progress,
- excessive heating of the drill or the hydraulic system,
- leakage or leaks of hydraulic oil,
- water leakage from the drill,
- lack of lubrication of the drill

STOP WORK IMMEDIATELY AND CALL THE MANUFACTURER'S AUTHORISED

SERVICE DEPARTMENT !!!

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 6. Only the use of original spare parts guarantees the correct operation of the drill,
as well as suitable working conditions and performance.
7. In the event of the use of non-original spare parts, the guarantee will be
automatically cancelled and all repairs and service checks will be carried out
against payment to the user.

2 - GENERAL VIEW OF THE DRILL AND MAIN

COMPONENTS

fig. 4 - general view of the drill

A. Water head assembly

B. Swivel assembly
C. Connection assembly
D. Combined hydroacumulator unit
E. Oil dispenser unit

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 3 - BASIC TECHNICAL PARAMETERS

SPRINKLER Montabert HC 95-LM

Connector R38, T38
Weight 185 kg
Length without/with connector 1033/1162 mm
Width 294 mm
Water flushing 40 - 80 l/min
Profile height above drilling axis 88 mm
Lubrication pressure 3bar @ 300 l/min
Stroke power 22 kW
Pressure - strokes: nominal (min-max) 180 (170 - 200) bar
Flow - strokes: nominal (min-max). 135 (115 - 140) l/min
Energy per stroke (max). 320 J
Frequency 4100 1/min = 68Hz
Pressure - revolutions 210 bar max.
Flow - turnover 50 - 75 l/min
Torque (mix-max) 480 - 950 Nm
Drilling 110 bar @ 85 l/min
Minimum drop rate
7-8 drops/min
lubrication

4 - LUBRICATION OF THE DRILL

1. Drill lubrication is 7-8 drops of oil per 1 minute (oil type according to table 4-1)

If the drill does not have lubrication (which can be checked by unscrewing
the lubrication hose - see Chapter 5 and checking that oil appears at the
outlet with the compressed air as well as on the cylindrical part of the
adapter, protruding from the water head), do not start working or stop
working immediately and call an Authorised Service Centre for the
machine!!!

Manufacturer Type
STATOIL HV 100
SHELL TORCULA 100
ESSO AROX EP 150
MOBIL ALMO 527

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 Or another with a kinematic viscosity of mm2/s
(cSt) at 40 C according to ISO 3448:
Depending on the ambient temperature
-30 C - 0 C ISO VG 32-68
-10 C - +20 C ISO VG 68-100
+10 C - +50 C ISO VG 100-150

table 4-1 - Permissible types of oil for lubrication of the drilling unit

2. Do not lubricate the rotary unit!!! The rotary unit is lubricated when the drill is
assembled and inspected by the Authorised Service Centre. Self-lubrication of
the rotary unit may lead to damage of the seals and ingress of contaminants from
outside into the drill and which may result in damage to the drill !!!

7-8 drops/min

Do not grease the rotating

fig. 5 - lubrication conditions of the drill

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 5 - CONNECTING THE DRILL

fig. 6 - connection ports of the drilling unit

Port No. Connection Adapter Marking on the body

1 Impacts - power supply BSP 3/4" HP
2 Strokes - rafting BSP 1" BP
3 Clockwise rotation BSP 5/8" ROT-R
Counterclockwise
4 BSP 5/8" ROT-L
rotation
5 Water flushing BSP 3/4" -
6 Lubrication BSP 1/2" -
7 Leaks BSP 1/2" DRAIN

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1. When connecting a new drill, replacing or connecting a drill after repair, use the
hose flushing procedure described in para. 2, and when replacing hydraulic
hoses, use new hoses that are clean and free of internal contamination and with
proper, defect-free caps and also follow the hose flushing procedure described in
para. 2.
2. Before connecting the hoses to the drill, the hoses should be cleaned according
to the following recommendation and action:
a. Connect the strokes feed hoses (3/4"-4 braided) to the strokes return (1" - 2
braided) using a 3/4" reduction - 1" and engage the stroke lever on the
machine. Flush the hoses for a period of approximately 5 minutes. After the
flushing period, disconnect the hoses and connect them to the drill, taking
special care not to allow debris to enter the hoses or onto the threads of the
fittings.
b. Connect the speed feed hoses (5/8" - 2 braid) to the speed return (5/8" - 2
braid) using a 5/8" - 5/8" reduction and engage the speed lever on the
machine. Flush the hoses for a period of approximately 5 minutes. After the
flushing period, disconnect the hoses and connect them to the drill, taking
special care not to allow dirt to enter the hoses or onto the threads of the
fittings.
c. Point the flushing water hose (3/4" - 2 braid) towards the bottom and switch
on the flushing water on the machine. Flush the hose for approximately
30sec, checking for patency. After flushing, connect to the drill head, taking
special care to ensure that dirt does not get into the hoses or onto the
threads of the fittings.
d. Point the drill lubrication hose (1/2" - 2 braided) towards the underside.
Unscrew the drill lubrication system to the maximum. Switch on the
compressor and flush the lubrication hose of the drilling machine until the
lubricating oil appears at the hose outlet (oil should appear after max. 30 sec.
after switching on the lubrication).
If there is no oil at the hose outlet, terminate the connection of the drill
and call an authorised service centre to the machine to rectify the fault,
which is related to the lack of lubrication of the drill.
e. Due to the direction of the oil flow, the leak line hose (1/2" 2 braided) is not
subject to flushing. Connect the hose to the drill, taking special care to
ensure that dirt does not get into the hoses or onto the threads of the fittings.

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 6A - REPLACEMENT OF in the HC95-LM drilling machine

Caution: each time the coupling is replaced, the water

seals must be replaced !!! - see Chapter 7.
1. Remove the connecting sleeve R38 from the coupling (9047152).
2. Disconnect the water flushing line.
3. Using a hook spanner 9059843 or other tool of similar design and
characteristics, unscrew the flange 9062441.
4. Remove the flush water nozzle 9062440 and the flange 9062441 from the
connector.
5. Remove gear washer 9062442.
6. Using a 16mm L- 500mm rod of suitable strength (Rm = min. 750MPa) or other
tool/tool of similar or higher specification, unscrew the nozzle (9062445) in an
anti-clockwise direction.
7. Remove gear washer 9062446.
8. Remove the adapter (9047152) together with the adapter retainer (9081916)
and the guide (9062457) from the adapter sleeve (9062475).
9. Pull the fastener retainer and fastener guide off the fastener.
10. Fit the fastener retainer and guide onto the new fastener.
11. Insert the connector into the driver sleeve in the water head.
12. Fit the gear washer (9062446).
13. Insert the nozzle (9062445) and turn clockwise.
14. Fit the gear washer (9062442).
15. Fit the flush water nozzle (9062440) and flange (9062441) to the connector.
16. Using a hook spanner (9059843) or other tool of similar design and
characteristics, screw on the flange (9062441).
Note: pay attention to the quality and presence of the lock washers
(9062442 and 9062446) and seals (9062454 and 9062458). If worn, damaged
or missing, install new ones !!!

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 9062475

9062457

9081916
9062454

9062458

9059809 9062446

9062445

9062442
9062441

Figure 7 - Water head components.

7 - REPLACEMENT OF WATER SEALS

1. Remove the connecting sleeve R38 from the coupling (9047152).
2. Disconnect the water flushing line.
3. Using a hook spanner 9059843 or other tool of similar design and
characteristics, unscrew the flange 9062441.
4. Remove the flush water nozzle 9062440 and the flange 9062441from the
connector.
5. Using the special tool set for seal removal (9034401) according to the following
kit:

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 fig. 8 - special set for dismantling seals

comprising:

9034402
Spike

9034403
Circular hook 120st.

9034404
Hook 90st.

9034405
Hook 45st.

Fig. 8A - Positions of the special set for dismantling seals

dismantle 3pc of water seals (9059681).

6. Using the special tool (9078032) for assembling the water seals, prepare
1pc of the seal (9059681) according to fig. 9.

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 9078032

fig. 9 - how to prepare the water seal for installation

7. Install seals as required.

9059809

9062442

9062441

Fig. 10 - direction of water seals.

ATTENTION: PAY PARTICULAR ATTENTION TO THE CORRECT

INSTALLATION OF THE WATER SEALS REGARDING THE DIRECTION OF
SEALING !!!

IN CASE OF INCORRECT INSTALLATION THERE MAY BE A LEAKAGE OF

FLUSHING WATER INTO THE HYDRAULIC SYSTEM !!!

THE CORRECT INSTALLATION DIRECTION FOR WATER SEALS IS SHOWN

IN FIGURE 7.

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 8 - MAINTENANCE
DURING EVALUATION OF THE DRILLING MACHINE

Due to the operating conditions of the impactor, the tightness of the following screws
must be checked during Daily Maintenance:

- fixing the drill to the bed

- water head fixing screws

- screws on the cover of the hydro-accumulator set-

- in the event of leakage of the connection ports as set out below:

➢ 1/2" port - 50 Nm
➢ 5/8" port - 69 Nm
➢ 3/4" port - 98 Nm
➢ 1" port - 140 Nm

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9 - NOTES:

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 10 - MANUFACTURER'S AUTHORISED SERVICE:

Mine Master Spółka z o.o.

Wilków, 27 Dworcowa St.

59-500 Zlotoryja

tel. +48 76 8783 511

fax: +48 76 8784 101

Email: info@minemaster.eu

Mine Master Spółka z o.o., Service Branch

3 Krzywa Street

59-100 Polkowice

tel. +48 76 74 64 901 or +48 76 74 64 902 or +48 76 74 64 907

fax: +48 76 74 64 902 or +48 76 74 64 915

Email:

pturczynowicz@minemaster.eu,

wozga@minemaster.eu,

twachowiak@minemaster.eu

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