Materials Science for Solar Energy Conversion Systems - C. G. Granqvist 1991

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RENEWABLE ENERGY SERIES

Editor-in-Chief: A A M Sayigh

Pergamon Titles of Related Interest


BANHIDI
Radiant Heating S y s t e m s : Design and Applications

BEI
M o d e r n P o w e r Station Practice, 3rd edition

HARRISON
Geothermal Heating

HORIGOME
Clean and Safe Energy Forever

MCVEIGH
Sun P o w e r , 2nd edition

SAITO
Heat Pumps

SAYIGH
Energy C o n s e r v a t i o n in Buildings

SAYIGH
Energy and the Environment: into the 1990s, 5-vol set

SAYIGH & MCVEIGH


Solar Air Conditioning and Refrigeration

STECCO & MORAN


A Future for Energy

TREBLE
Generating Electricity from the Sun

Pergamon Related Journals (free specimen copy gladly sent on


request)
Energy
Energy C o n s e r v a t i o n and Management
Geothermics
Heat R e c o v e r y S y s t e m s and C H P
International J o u r n a l of Heat and M a s s T r a n s f e r
International J o u r n a l of H y d r o g e n E n e r g y
Progress in Energy and C o m b u s t i o n Science
Renewable Energy
Solar Energy
MATERIALS SCIENCE
FOR SOLAR
ENERGY CONVERSION SYSTEMS
Edited by

C. G. GRANQVIST
Physics Department,
Chalmers University of Technology, Sweden

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Copyright © 1991 Pergamon Press pic


All Rights Reserved. No part of this publication may be
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permission in writing from the publisher.
First edition 1991
Library of Congress Cataloging in Publication Data
Materials science for solar energy conversion systems/edited by
C. G. Granqvist.—1st ed.
p. cm.—(Renewable energy series)
1. Solar energy—Materials. I. Granqvist, Claes G. II. Series.
TJ812.7.M4 1991 621.47—dc20 91-811

British Library Cataloguing in Publication Data


Granqvist, C. G .
Materials science for solar energy conversion systems. -
(Renewable energy)
I. Title II. Series
621.47028
ISBN 0-08-040937-7

Printed in Great Britain by BPCC Wheatons Ltd, Exeter


FOREWORD

R a p i d advances in materials science n o w m a k e possible n e w vistas in solar


energy conversion systems. Thus today's technology allows high quality
s u r f a c e c o a t i n g s t o b e u s e d in energy-efficient f e n e s t r a t i o n a n d in s p e c t r a l l y
s e l e c t i v e s o l a r a b s o r b e r s . B u l k m a t e r i a l s a r e a v a i l a b l e for t r a n s p a r e n t
t h e r m a l i n s u l a t i o n a n d for f l u o r e s c e n t s o l a r c o n c e n t r a t o r s . C h r o m o g e n i c
windows, polymeric light-pipes, and radiative cooling materials are
e x a m p l e s o f t e c h n o l o g i e s t h a t h o l d p r o m i s e for r a p i d f u t u r e d e v e l o p m e n t .
Chemical materials and photochemical processes are being seriously
c o n s i d e r e d for e n e r g y s t o r a g e .

T h i s b o o k c o n c e n t r a t e s o n n e w a d v a n c e s in m a t e r i a l s s c i e n c e w i t h
p a r t i c u l a r a t t e n t i o n to a p p l i c a t i o n s , p e r f o r m a n c e , c h a r a c t e r i z a t i o n ,
laboratory manufacturing, industrial production, reliability, and cost. T h e
b o o k c o n s i s t s o f a n i n t r o d u c t o r y c h a p t e r a n d five t o p i c a l c h a p t e r s d e a l i n g
w i t h different, y e t h i g h l y i n t e g r a t e d , subjects in m a t e r i a l s s c i e n c e a s a p p l i e d
to s o l a r e n e r g y c o n v e r s i o n s y s t e m s . T h e first t o p i c a l c h a p t e r is Optical Pro-
perties of Inhomogeneous Two-Component Materials by G.A. Niklasson.
T h i s t h e o r e t i c a l t r e a t i s e p r o v i d e s a b a c k g r o u n d to m u c h o f t h e b a s i c w o r k o n
s p e c t r a l l y s e l e c t i v e r a d i a t i v e p r o p e r t i e s in t h e s u b s e q u e n t c h a p t e r s .
Transparent Insulation Materials by Platzer and Wittwer deals with
different a p p r o a c h e s to c o n v e c t i o n s u p p r e s s i o n in t r a n s p a r e n t m a t e r i a l s .
T h e s e n o v e l m a t e r i a l s h a v e a h i g h p o t e n t i a l for i n c r e a s i n g t h e e f f i c i e n c y o f
solar thermal conversion systems and of other energy-related applications.
Selectively Solar-Absorbing Surface Coatings: Optical Properties and
Degradation by G.A. Niklasson and C.G. Granqvist introduces selective
a b s o r p t i o n o f s o l a r e n e r g y a n d d i s c u s s e s the p r o p e r t i e s o f c u r r e n t l y a v a i l a b l e
s u r f a c e c o a t i n g s , w i t h p a r t i c u l a r c o n s i d e r a t i o n o f r e c e n t p r o g r e s s in t h e
u n d e r s t a n d i n g o f d e g r a d a t i o n p h e n o m e n a . Energy-Efficient Windows:
Present and Forthcoming Technology by C.G. Granqvist presents up-to-date
r e s e a r c h a n d d e v e l o p m e n t that w i l l p r o v i d e i m p o r t a n t o p p o r t u n i t i e s for
improved energy-efficient windows. This chapter also covers the design
criteria for different c l i m a t e s a n d r e v i e w s m e a n s to fulfil t h e s e t h r o u g h
p r o p e r m a t e r i a l s s e l e c t i o n . C o n c e p t s s u c h as l a r g e - a r e a c h r o m o g e n i c s a n d
a n g u l a r s e l e c t i v i t y - that h a v e b e e n f o r w a r d e d o n l y d u r i n g t h e p a s t f e w y e a r s
- a r e d i s c u s s e d . T h e last c h a p t e r , Materials for Radiative Cooling to Low
Temperatures by C.G. Granqvist and T.S. Eriksson, introduces the idea of
e m p l o y i n g t h e c l e a r s k y as a h e a t s i n k for r a d i a t i v e c o o l i n g . It is s h o w n that

vii
u n d e r c e r t a i n c o n d i t i o n s a t e m p e r a t u r e difference c a n b e o b t a i n e d u s i n g
s u i t a b l y d e s i g n e d m a t e r i a l s : s o m e results o f s e l e c t e d field tests a r e i n c l u d e d .

E a c h o f t h e c o n t r i b u t o r s h a s s e t a l a n d m a r k in the field o f m a t e r i a l s s c i e n c e ,
p a r t i c u l a r l y w i t h r e g a r d to r e n e w a b l e e n e r g y utilization. W e h o p e t h a t this
first b o o k in t h e ' R e n e w a b l e E n e r g y ' s e r i e s , Materials Science for Solar
Energy Conversion Systems, w i l l b e i n v a l u a b l e to all s c i e n t i s t s , e n g i n e e r s ,
a n d i n d u s t r i a l i s t s w o r k i n g in this a n d r e l a t e d a r e a s .

A.A.M. Sayigh

viii
Chapter 1

INTRODUCTION T O MATERIALS SCIENCE FOR SOLAR


ENERGY CONVERSION SYSTEMS

C.G. Granqvist

Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n

ABSTRACT

S e v e r a l p a t h w a y s for r e n e w a b l e e n e r g y c o n v e r s i o n a r e i n t r o d u c e d . M a t e r i a l s for
specific s o l a r e n e r g y a p p l i c a t i o n s h a v e o p t i c a l p r o p e r t i e s t a i l o r e d to t h e r e q u i r e -
m e n t s set b y t h e r a d i a t i o n in o u r s u r r o u n d i n g s . T h i s "natural" r a d i a t i o n is
o u t l i n e d , a n d t h e g o a l s o f m a t e r i a l s s c i e n c e for s e v e r a l s o l a r e n e r g y c o n v e r s i o n
systems are discussed.

I. RENEWABLE ENERGY CONVERSION PATHWAYS

T h e l i m i t e d a v a i l a b i l i t y o f fossil a n d n u c l e a r fuels, a n d t h e i r e n v i r o n m e n t a l
i m p a c t s , h a v e l e d to a g r o w i n g a w a r e n e s s o f the i m p o r t a n c e o f r e n e w a b l e e n e r g y
sources. Political considerations and incidental market fluctuations m a y h a v e
s h o r t t e r m effects, b u t t h e y w i l l n o t offset t h e t e n d e n c y that r e n e w a b l e e n e r g y
s o u r c e s , a n d t h e m a t e r i a l s for i m p l e m e n t i n g their a s s o c i a t e d b e n i g n t e c h n o l o g i e s ,
a r e g o i n g t o p l a y a n e v e r - i n c r e a s i n g r o l e b o t h in the i n d u s t r i a l i z e d a n d less d e v e -
l o p e d c o u n t r i e s . G i v e n this s i t u a t i o n , m a t e r i a l s s c i e n c e for r e n e w a b l e e n e r g y
c o n v e r s i o n s y s t e m s - w h i c h this b o o k is all a b o u t - is s u r e t o b e o f g r o w i n g i m p o r -
t a n c e . T h e t o p i c lies at the c r o s s r o a d s o f b a s i c p h y s i c s a n d c h e m i s t r y , m a t e r i a l s
fabrication, and energy technology. Besides providing great intellectual challenges
to t h e m a t e r i a l s s c i e n t i s t , this field offers p e r s o n a l s a t i s f a c t i o n : its g o a l s a r e n o t to
d e v e l o p m e a n s o f m a s s d e s t r u c t i o n or l u x u r y i t e m s for t h e affluent f e w , b u t r a t h e r
to p r o m o t e s u s t a i n a b l e d e v e l o p m e n t a n d a d e c e n t q u a l i t y o f life for all
humankind.

T h e importance o f renewable energy sources are currently attracting widespread


a t t e n t i o n . O n e m a n i f e s t a t i o n o f this i n t e r e s t is t h e r e c e n t r e p o r t b y t h e W o r l d
C o m m i s s i o n o n E n v i r o n m e1n t a n d D e v e l o p m e n t ( a l s o k n o w n a s t h e " B r u n d t l a n d
Report"), w h i c h states t h a t

1
2 Materials Science for Solar Energy Conversion Systems

renewable sources /.../ should form the foundation of the global energy structure
during the 21st century. Most of these sources are currently problematic but given
innovative development, they could supply the same amount of primary energy
the planet now consumes. However, achieving these use levels will require a
programme of coordinated research, development, and demonstration projects
/.../ to ensure the rapid development of renewable energy.

T h e p r e s e n t b o o k c a n b e v i e w e d as a n a t t e m p t t o g i v e s o m e m a t e r i a l s s c i e n c e
i n p u t i n t o t h e r e s e a r c h a n d d e v e l o p m e n t c a l l e d for i n t h e B r u n d t l a n d R e p o r t .
2
Figure 1 gives a schematic representation of renewable energy conversion. Solar
e n e r g y c a n b e c o n v e r t e d i n t o useful f o r m s t h r o u g h p a t h w a y s i n t h e g e o s p h e r e ,
b i o s p h e r e a n d t e c h n o s p h e r e . T h u s m a s s f l o w i n t h e a t m o s p h e r e c a n b e u s e d for
w i n d p o w e r , a n d w a t e r flow c a n b e u s e d for h y d r o e l e c t r i c / h y d r o m e c h a n i c p o w e r ,
w a v e p o w e r , a n d tidal p o w e r . H e a t g r a d i e n t s i n t h e s e a m a y b e useful for o c e a n
t h e r m a l e n e r g y c o n v e r s i o n ( O T E C ) . I n t h e b i o s p h e r e , s o l a r e n e r g y is r e q u i r e d for
p h o t o s y n t h e s i s l e a d i n g to f o o d p r o d u c t i o n a n d to e n e r g y c o n v e r s i o n b a s e d o n
b i o m a s s a n d b i o g a s . T h e t e c h n o s p h e r e g i v e s a m u l t i t u d e o f o p t i o n s for m a n m a3 de
c o l l e c t o r s o f s o l a r e n e r g y a n d for e n e r g y - e f f i c i e n t p a s s i v e d e s i g n i n a r c h i t e c t u r e .
A m o n g the collectors, o n e c a n distinguish between those utilizing thermal
c o n v e r s i o n ("solar c o l l e c t o r s " ) a n d q u a n t u m c o n v e r s i o n ("solar c e l l s " ) .

Geosphere | | Biosphere | | Technosphere

Solar
radiation
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ics

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Thermal

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Wave
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Useful Energy

Fig. 1. Renewable energy conversion pathways. ( F r o m Ref. 2).


Introduction to Materials Science for Solar Energy 3

G e o t h e r m a l e n e r g y - w h i c h d o e s n o t r e l y o n s o l a r r a d i a t i o n - is a v i a b l e s o u r c e o f
e n e r g y in c e r t a i n l o c a t i o n s . F i n a l l y , p o l i t i c a l d e c i s i o n s a n d l e g i s l a t i v e a c t i o n s , as
w e l l as i n d i v i d u a l c o n v i c t i o n , c a n l e a d to a " n o n - c o n s u m p t i o n i s t " l i f e s t y l e
i n v o l v i n g e n e r g y c o n s e r v a t i o n a n d m a t e r i a l s r e c y c l i n g a n d h e n c e to a d e c r e a s e in
the d e m a n d o n p r i m a r y e n e r g y .

F r o m F i g . 1 it s h o u l d b e o b v i o u s that v e r y m a n y k i n d s o f m a t e r i a l s c a n b e e m -
p l o y e d for r e n e w a b l e e n e r g y c o n v e r s i o n . T h u s , for e x a m p l e , n e w h i g h s t r e n g t h
p o l y m e r i c a n d m e t a l l i c m a t e r i a l s a r e o f i n t e r e s t for w i n d e n e r g y a n d for O T E C
i n s t a l l a t i o n s . It f o l l o w s that it is n o t p r a c t i c a l to c o n s i d e r m a t e r i a l s for all o f t h e
a p p l i c a t i o n s m e n t i o n e d in F i g . 1 as a s e l f - c o n t a i n e d g r o u p . H o w e v e r , o n e c a n
s i n g l e o u t " m a t e r i a l s for s o l a r e n e r g y c o n v e r s i o n " as a c a t e g o r y w h o s e p r o p e r t i e s
a r e t a i l o r e d s p e c i f i c a l l y to m e e t the r e q u i r e m e n t s set b y3t h e s p e c t r a l c o n t e n t a n d
i n t e n s i t y o f t h e r a d i a t i o n in o u r n a t u r a l s u r r o u n d i n g s . S u c h m a t e r i a l s , m a n y o f
w h i c h a r e m o s t useful as thin s u r f a c e c o a t i n g s , a r e d i s c u s s e d in this b o o k . M o r e
specifically, t h e b o o k m a i n l y c o n s i d e r s t h e s c i e n c e o f m a t e r i a l s o f r e l e v a n c e for
t h e r m a l c o n v e r s i o n in m a n m a d e c o l l e c t o r s a n d for e n e r g y - e f f i c i e n t p a s s i v e d e s i g n
in a r c h i t e c t u r e .

IL NATURAL RADIATION

T h e b a s i c p r i n c i p l e s o f efficient s o l a r e n e r g y c o n v e r s i o n s y s t e m s c a n b e g r a s p e d
o n l y if o n e h a s a c l e a r i d e a o f the r a d i a t i o n that p r e v a i l s in o u r n a t u r a l s u r r o u n -
d i n g s . T h i s r a d i a t i o n is i n t r o d u c e d in Fig. 2, w h3e r e the different s p e c t r a a r e d r a w n
with a c o m m o n logarithmic wavelength scale.

A l l m a t t e r e m i t s r a d i a t i o n . T h e p r o p e r t i e s o f this r a d i a t i o n a r e c o n v e n i e n t l y
d i s c u s s e d b y s t a r t i n g w i t h the ideal b l a c k b o d y , w h o s e e m i t t e d s p e c t r u m - k n o w n as
t h e P l a n c k s p e c t r u m - is u n i q u e l y d e f i n e d if the a b s o l u t e t e m p e r a t u r e is k n o w n .
P l a n c k ' s l a w is a c o n s e q u e n c e o f t h e q u a n t u m n a t u r e o f r a d i a t i o n . P a r t (a) o f F i g . 2
d e p i c t s P l a n c k s p e c t r a for four t e m p e r a t u r e s . T h e v e r t i c a l s c-a l e3d e n o t e s p o w e r p e r
u n i t a r e a a n d w a v e l e n g t h i n c r e m e n t ( h e n c e the u n i t G W m ) . T h e s p e c t r a a r e
b e l l - s h a p e d a n d c o n f i n e d to the 2 < λ < 1 0 0 μιη r a n g e . T h e p e a k s in t h e s p e c t r a are
d i s p l a c e d t o w a r d s h o r t e r w a v e l e n g t h as the t e m p e r a t u r e g o e s u p ; this is r e f e r r e d to
as W i e n ' s d i s p l a c e m e n t l a w . A t r o o m t e m p e r a t u r e the p e a k lies at a b o u t 1 0 μ ι η .
T h e r m a l r a d i a t i o n f r o m a m a t e r i a l is o b t a i n e d b y m u l t i p l y i n g t h e P l a n c k s p e c t r u m
b y a n u m e r i c a l factor - t h e e m i t t a n c e - w h i c h is less than u n i t y . I n g e n e r a l , t h e
e m i t t a n c e is w a v e l e n g t h d e p e n d e n t .

F i g u r e 42 ( b ) r e p r o d u c e s a s o l a r s p e c t r u m for r a d i a t i o n o u t s i d e t h e e a r t h ' s a t m o s -
p h e r e . T h e c u r v e h a s a b e l l s h a p e d e f i n e d b y the s u n ' s s u r f a c e t e m p e r a t u r e
( ~ 6 0 0 0 ° C ) . O n e o b s e r v e s that t h e s o l a r s p e c t r u m is l i m i t e d to t h e 0 . 2 5 < λ < 3 μ ι η
i n t e r v a l , s o that t h e r e is a l m o s t n o o v e r l a p w i t h the s p e c t r a for t h e r m a l r a d i a t i o n .
H e n c e o n e c a n h a v e s u r f a c e s w h o s e p r o p e r t i e s a r e e n t i r e l y different w i t h r e g a r d to
t h e r m a l a n d s o l a r r a d i a t i o2n . T h e i n t e g r a t e d a r e a u n d e r t h e c u r v e g i v e s t h e s o l a r
c o n s t a n t ( 1 3 5 3 ± 2 1 W m ~ ) ; this is the l a r g e s t p o s s i b l e p o w e r d e n s i t y o n a s u r f a c e
o r i e n t e d p e r p e n d i c u l a r to t h e s u n in t h e a b s e n c e o f a t m o s p h e r i c e x t i n c t i o n .
4 Materials Science for Solar Energy Conversion Systems

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Fig. 2 . S p e c t r a for (a) b l a c k b o d y r a d i a t i o n p e r t a i n i n g to f o u r
temperatures, (b) solar radiation outside the earth's a t m o -
s p h e r e , (c) t y p i c a l a b s o r p t a n c e a c r o s s t h e full a t m o s p h e r i c
e n v e l o p e , (d) relative sensitivity o f the h u m a n e y e a n d
r e l a t i v e p h o t o n efficiency o f g r e e n a l g a e . ( F r o m R e f . 3 ) .

T h e s o l a r e n e r g y c o n v e r s i o n s y s t e m s o f p r e s e n t c o n c e r n a r e to b e p l a c e d at g r o u n d
l e v e l , a n d it is o f o b v i o u s i n t e r e s t to c o n s i d e r to w h a t e x t e n t a t m o s p h e r i c a b s o r p -
tion influences solar irradiation and thermal emission. Figure 2(c) illustrates a
t y p i c a l a b s o r p t i o n s p5e c t r u m v e r t i c a l l y a c r o s s t h e full a t m o s p h e r i c e n v e l o p e at c l e a r
w e a t h e r c o n d i t i o n s . T h e s p e c t r u m is f o u n d to b e q u i t e c o m p l i c a t e d w i t h b a n d s o f
high absorption - caused mainly by water vapour, carbon dioxide, and ozone - and
i n t e r v e n i n g b a n d s o f h i g h t r a n s p a r e n c y . It is e v i d e n t that t h e m a j o r i t y o f t h e s o l a r
r a d i a t i o n c a n b e t r a n s m i t t e d d o w n to g r o u n d l e v e l , a n d o n l y p a r t s o f t h e u l t r a -
v i o l e t (λ < 0.4 μιη) a n d i n f r a r e d (λ > 0.7 μιη) tails a r e s t r o n g l y d a m p e d . T h e - 2
m a x i m u m p o w e r d e n s i t y p e r p e n d i c u l a r to t h e s u n is l i m i t e d to a b o u t 1 0 0 0 W m .
T h e r m a l r a d i a t i o n f r o m a s u r f a c e e x p o s e d to t h e c l e a r s k y is s e e n to b e s t r o n g l y
a b s o r b e d e x c e p t in t h e 8 < λ < 13 μ ι η r a n g e , w h e r e t h e t r a n s m i t t a n c e c a n b e l a r g e
Introduction to Materials Science for Solar Energy 5

p r o v i d e d t h a t t h e h u m i d i t y is m o d e r a t e l y l o w . T h e t h e r m a l r a d i a t i o n c a n b e l a r g e
in t h e 8-13 μιτι i n t e r v a l , a n d h e n c e o n e c o n c l u d e s t h a t a n o n - n e g l i g i b l e p a r t o f the
emitted energy can g o straight through the atmosphere. This p h e n o m e n o n
c o n s t i t u t e s t h e b a s i s for r a d i a t i v e c o o l i n g .

F i g u r e 2 ( d ) i l l u s t r a t e s t w o b i o p h y s i c a l c o n s t r a i n t s o f i n t e r e s t for a p p l i c a t i o n s . T h e
s o l i d c u r v e s h o w s t h e r e l a t i v e s p e c t r a l s e n s i t i v i t y o f t h e h u m a n e y e in its light-
a d a p t e d ( p h o t o p i c ) state. T h e b e l l 6 - s h a p e d c u r v e e x t e n d s a c r o s s t h e 0.4 < λ < 0.7 μ ι η
i n t e r v a l w i t h its p e a k at 0 . 5 5 5 μ ι η . I n its d a r k n e s s - a d a p t e d ( s c o t o p i c ) s t a t e , t h e
e y e ' s s e n s i t i v i t y is d i s p l a c e d a b o u t 0.05 μ ι η t o w a r d s h o r t e r w a v e l e n g t h s . H e n c e a
l a r g e p a r t o f t h e s o l a r e n e r g y c o m e s as infrared r a d i a t i o n . P h o t o s y n t h e s i s in p l a n t s
o p e r a t e s w i t h w a v e l e n g t h s in a p p r o x i m a t e l y the s a m e r a n g e a s t h o s e for t h e
h u m a n e y e , w h i c h is o f o b v i o u s r e l e v a n c e for g r e e n h o u s e a p p l i c a t i o n s . A n
e x a m p l e o f t h e r e l a t i v e p h o t o n efficiency for g r e e n a l g a e is g i v e n b y t h e d a s h e d
curve.

III. S O M E GOALS OF MATERIALS SCIENCE FOR SOLAR


ENERGY CONVERSION SYSTEMS, AND BOOK OUTLINE

T h e different t y p e s o f a m b i e n t r a d i a t i o n a r e s p e c t r a l l y s e l e c t i v e , i.e., c o n f i n e d to
w e l l - d e f i n e d a n d often n o n - o v e r l a p p i n g w a v e l e n g t h r a n g e s , as a p p a r e n t f r o m F i g .
2. T h i s is o f m a j o r s i g n i f i c a n c e a n d , in fact, t h e g o a l o f m a t e r i a l s s c i e n c e for s o l a r
e n e r g y c o n v e r s i o n s y s t e m s is to d e v e l o p m a t e r i a l s - often s u r f a c e c o a t i n g s - w h i c h
t a k e a d v a n t a g e o f t h e s p e c i f i c f e a t u r e s o f the a m b i e n t r a d i a t i o n . T h e f o l l o w i n g
properties and materials are of particular relevance:

(1) H i g h t r a n s m i t t a n c e o f s o l a r r a d i a t i o n c a n b e a c h i e v e d in m a t e r i a l s w i t h
p o r o u s o r c e l l u l a r c o n f i g u r a t i o n s that p r e v e n t air c i r c u l a t i o n . S u c h
m a t e r i a l s s u p p r e s s c o n v e c t i v e h e a t transfer a n d p r o m o t e t h e r m a l
insulation.

(2) H i g h absorption of solar radiation can be c o m b i n e d with l o w emittance o f


thermal radiation b y use of spectrally selective surfaces. T h e s e materials are
o f i n t e r e s t for efficient p h o t o t h e r m a l c o n v e r s i o n o f s o l a r e n e r g y .

(3) H i g h transmittance of solar radiation can b e c o m b i n e d w i t h l o w emittance


of thermal radiation, and high transmittance of visible light can b e
c o m b i n e d w i t h h i g h r e f l e c t a n c e o f infrared s o l a r r a d i a t i o n . S u r f a c e c o a t i n g s
w i t h t h e s e p r o p e r t i e s a r e o f g r e a t i n t e r e s t for e n e r g y - e f f i c i e n t f e n e s t r a t i o n in
cold and hot climates, respectively.

(4) M a t e r i a l s w i t h h i g h l y a n g u l a r - d e p e n d e n t r a d i a t i v e p r o p e r t i e s c a n b e u s e d in
s e v e r a l different w a y s i n e n e r g y - e f f i c i e n t f e n e s t r a t i o n .

(5) C o a t i n g s w i t h r a d i a t i v e p r o p e r t i e s that can b e c h a n g e d to m a t c h differing


d e m a n d s o f h e a t i n g a n d l i g h t i n g a r e o f o b v i o u s i n t e r e s t for a c h i e v i n g
e n e r g y - e f f i c7i e n t b u i l d i n g s . T h e r e l e v a n t m a t e r i a l s h a v e " c h r o m o g e n i c "
properties.
6 Materials Science for Solar Energy Conversion Systems

(6) T h e h i g h a t m o s p h e r i c t r a n s m i t t a n c e in t h e 8-13 μ ι η w a v e l e n g t h r a n g e c a n
b e u s e d for c h a n n e l l i n g e n e r g y from s k y - f a c i n g surfaces i n t o s p a c e . T h u s it
is p o s s i b l e to d e v i s e m a t e r i a l s for efficient p a s s i v e c o o l i n g t o t e m p e r a t u r e s
w e l l b e l o w t h e air t e m p e r a t u r e .

I t e m s (1) - (6) a r e c o v e r e d in s e v e r a l topical c h a p t e r s b e l o w . T h e y a r e p r e c e d e d b y a


t h e o r e t i c a l t r e a t i s e o n Optical Properties of Inhomogeneous Two-Component
Materials b y G . A . N i k l a s s o n . T h i s c h a p t e r d i s c u s s e s m a t t e r s o f i n t e r e s t for u n d e r -
s t a n d i n g s o m e b a s i c m a t e r i a l s s c i e n c e d i s c u s s e d in t h e t o p i c a l c h a p t e r s . H o w e v e r ,
it is n o t t h e c a s e that a d e t a i l e d u n d e r s t a n d i n g o f t h e - s o m e t i m e s r a t h e r i n v o l v e d
a n d t e c h n i c a l - e x p o s i t i o n in t h e t h e o r y c h a p t e r is a p r e r e q u i s i t e for g r a s p i n g t h e
topical p r e s e n t a t i o n s . T h e first topical c h a p t e r is r e l a t e d to i t e m ( 1 ) ; it is e n t i t l e d
Transparent Insulation Materials a n d is a u t h o r e d b y W . P l a t z e r a n d V . W i t t w e r .
I t e m (2) is t r e a t e d in a d i s c u s s i o n o n Selectively Solar-Absorbing Surface Coatings:
Optical Properties and Degradation by G.A. Niklasson and C.G. Granqvist. Items
(3)-(5) a r e g i v e n a u n i f i e d a n d e x t e n s i v e p r e s e n t a t i o n e n t i t l e d Energy-Efficient
Windows: Present and Forthcoming Technology b y C . G . G r a n q v i s t . T h e final
c h a p t e r o f t h e b o o k is r e l a t e d to i t e m (6) a n d c o v e r s Materials for Radiative
Cooling to Low Temperatures; it is a u t h o r e d b y C . G . G r a n q v i s t a n d T . S . E r i k s s o n .

T h e a i m o f t h e b o o k is to g i v e a d e t a i l e d a n d u p - t o - d a t e p r e s e n t a t i o n o f s e v e r a l k e y
a s p e c t s o f m a t e r i a l s s c i e n c e for solar e n e r g y c o n v e r s i o n s y s t e m s , e x c l u d i n g t h o s e
r e l y i n g o n q u a n t u m c o n v e r s i o n . It s h o u l d b e r e m e m b e r e d , t h o u g h , t h a t e v e n
w i t h this r e s t r i c t i o n t h e r e a r e s e v e r a l i n t e r e s t i n g a n d i m p o r t a n t m a t e r i a l s that a r e
n o t d i s c u s s e d ; a m o n g t h e s e a r e reflector m a t e r i a l s , light c o n c e n t r a t o r s , t h e r m a l
storage media, and others.

REFERENCES

1. W o r l d C o m m i s s i o n o n E n v i r o n m e n t a n d D e v e l o p m e n t , Our Common
Future ( O x f o r d U n i v e r s i t y P r e s s , O x f o r d , U K , 1 9 8 7 ) , p. 1 5 .
2. C . G . G r a n q v i s t , in Energy and the Environment into the 1990s, e d i t e d b y
A . A . M . S a y i g h ( P e r g a m o n , O x f o r d , U K , 1 9 9 0 ) , V o l . 3, p . 1 4 6 5 ; A p p l . P h y s . A
5 2 , 8 3 (1991).
3. C . G . G r a n q v i s t , Spectrally Selective Surfaces for Heating and Cooling
Applications (SPIE Opt. Engr. Press, Bellingham, U S A , 1989).
4. M . P . T h e k a e k a r a , in Solar Energy Engineering, edited by A.A.M. Sayigh
( A c a d e m i c , N e w Y o r k , 1 9 7 7 ) , p. 37.
5. K . Y a . K o n d r a t y e v , Radiation in the Atmosphere (Academic, N e w York,
1969).
6. G . W y s z e c k i a n d W . S . Stiles, in Color Science, 2 n d e d i t i o n ( W i l e y , N e w
Y o r k , 1 9 8 2 ) , p. 2 5 6 .
7. C M . L a m p e r t a n d C . G . G r a n q v i s t , e d i t o r s , Large-area Chromogenics:
Materials and Devices for Transmittance Control ( S P I E O p t . E n g r . P r e s s ,
B e l l i n g h a m , U S A , 1 9 9 0 ) ; C . G . G r a n q v i s t , Crit. R e v . S o l i d S t a t e M a t e r . S c i .
1 6 , 2 9 1 (1990).
Chapter 2

OPTICAL PROPERTIES OF INHOMOGENEOUS


TWO-COMPONENT MATERIALS

G.A. Niklasson

Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n

ABSTRACT

E f f e c t i v e m e d i u m a n d m u l t i p l e s c a t t e r i n g t h e o r i e s for t h e o p t i c a l p r o p e r t i e s o f
two-component materials are reviewed. Such materials h a v e n u m e r o u s appli-
c a t i o n s in t h e field o f c o a t i n g s for e n e r g y efficiency. T h e t r a n s m i t t a n c e a n d
r e f l e c t a n c e o f a c o a t i n g or s l a b o f a c o m p o s i t e c a n b e o b t a i n e d f r o m t h e effective
dielectric and magnetic permeabilities of the material. For materials with
inhomogeneities m u c h smaller than the wavelength o f the i m p i n g i n g radiation,
the effective d i e l e c t r i c p e r m e a b i l i t y c a n b e e v a l u a t e d in t h e q u a s i s t a t i c l i m i t . W e
r e v i e w t h e r i g o r o u s B e r g m a n - M i l t o n b o u n d s for t h e e f f e c t i v e d i e l e c t r i c p e r m e a -
b i l i t y as w e l l as v a r i o u s effective m e d i u m t h e o r i e s that h a v e b e e n p u t f o r w a r d for
d e s c r i b i n g t h e o p t i c a l p r o p e r t i e s o f specific m i c r o s t r u c t u r e s . S p e c i f i c a l l y w e treat
t h e effects o f p a i r a n d t h r e e - p o i n t c o r r e l a t i o n s o n t h e b o u n d s a n d o b t a i n n o v e l
effective m e d i u m t h e o r i e s t a k i n g t h e s e effects i n t o a c c o u n t . M a t e r i a l s w i t h l a r g e
i n h o m o g e n e i t i e s o n t h e o r d e r of, o r l a r g e r t h a n , the w a v e l e n g t h m u s t b e d e s c r i b e d
b y different t h e o r i e s . T h e effective m a g n e t i c p e r m e a b i l i t y m u s t b e t a k e n i n t o
a c c o u n t . T h e s p e c u l a r r e f l e c t a n c e , the d i r e c t t r a n s m i t t a n c e a n d t h e diffuse
s c a t t e r i n g a r e t r e a t e d b y u s e o f a four flux t h e o r y .

I. INTRODUCTION

A n u n d e r s t a n d i n g o f t h e o p t i c a l p r o p e r t i e s o f i n h o m o g e n e o u s m a t e r i a l s is v e r y
i m p o r t a n t in t h e d e v e l o p m e n t a n d o p t i m i z a t i o n o f v a r i o u s c o a t i n g s for e n e r g y
efficiency. A p p l i c a t i o n s s u c h as s o l a r a b s o r p t i o n , r a d i a t i v e c o o l i n g a n d e n e r g y
efficient w i n d o w s h a v e p r o m p t e d a l a r g e i n t e r e s t in c o m p o s i t e m a t e r 1 ials. M a n y
c o a t i n g s u s e d for s e l e c t i v e a b s o r p t i o n o f s o l a r e n e r g y a r e o f this c l a s s . C o m p o s i t e s
o f m e t a l p a r t i c l e s in a n i n s u l a t o r m a t r i x d i s p l a y -5
a v e r y g o o d s e l e c t i v i t y , a n d h6a7
ve
been produced 8 b y electrochemical t e c h n i q u e s / electron-beam evaporation '
a n d s p u t9 tering. Another example of composite selective absorbers are paint
c o a t i n g s w h i c h c o n s i s t o f a n a b s o r b i n g p i g m e n t d i s p e r s e d in a b i n d e r m a t e r i a l .

7
8 Materials Science for Solar Energy Conversion Systems

For radiative cooling applications solar reflecting and infrared-transmitting


p i g m e n t e d p o l y m e r foils a r e o f interest, as 1w 0 e l l as c e r a m i c s w h i c h p r o b a b l y c o n s i s t
of a mixture of an oxide phase and v o i d s . A s a final e x a m p l e w e m e n t i o n that
m a n y v i s i b l y t r a n s m i t t i n g c o a t i n g s w i t h l o w e m i t t a n c e - o f u s e for e n e r g y - e f f i c i e n t
w i n d o w s - i n c o r p o r a t e thin m e t a l films. It has r e c e n t l y b e e n s h o w n t h a t an i m -
p r o v e d p e r f o r m a n c e c a n b1 e1 a c h i e v e d b y i n h o m o g e n e o u s " n e t w o r k " f i l m s c l o s e to
the percolation threshold. T h e a i m o f this c h a p t e r is to r e v i e w t h e o r e t i c a l
descriptions of the optical properties of two-component materials. T h e s e theories
a r e often v e r y useful in t h e s t u d y o f m a t e r i a l s for e n e r g y - e f f i c i e n t a p p l i c a t i o n s .
H o w e v e r , this c h a p t e r is n o t a p r e r e q u i s i t e for t h e r e s t o f t h e b o o k , a n d t h e r e a d e r
m a i n l y i n t e r e s t e d in t e c h n i c a l a p p l i c a t i o n s m a y p r o c e e d d i r e c t l y to t h e t o p i c a l
chapters.

I n t h e d e v e l o p m e n t o f c o m p o s i t e thin films it is o f p r i m e i m p o r t a n c e to e s t a b l i s h
t h e c o n n e c t i o n b e t w e e n t h e p r o p e r t i e s o f the c o m p o s i t e a n d t h o s e o f t h e c o n s t i -
t u e n t s . T h i s facilitates m a t e r i a l s s e l e c t i o n a n d o p t i m i z a t i o n o f p r a c t i c a l c o a t i n g s .
T h e o p t i c a l p r o p e r t i e s o f c o m p o s i t e m a t e r i a l s c a n b e d e s c r i b e d in t h e q u a s i s t a t i c
a p p r o x i m a t i o n if the s i z e o f t h e i n h o m o g e n e i t i e s is m u c h s m a l l e r t h a n t h e
wavelength o f electromagnetic radiation. T h e optical properties o f the material
a r e o b t a i n e d f r o m t h e effective d i e l e c t r i c p e r m e a b i l i t y o f t h e c o m p o s i t e w h i c h c a n
b e r e l a t e d to t h e d 1 i e l e4
2c t -r i c1p e r m e a b i l i t i e s o f t h e c o n s t i t u e n t s b y e f f e c t i v e m e d i u m
theories ( E M T ' s ) . T h e s e theories are also sensitively d e p e n d e n t u p o n the
actual m i c r o g e o m e t r y of the composite material. Actually a rigorous expression
for the effective d i e l e c t r i c p e r m e a b i l i t y c a n o n l y b e o b t a i n e d if t h e d e t a i l e d
g e o m e t r i c a l a r r a n g e m e n t (i.e., t h e η - p o i n t c o r r e l a t i o n f u n c t i o n s ) o f t h e c o n s t i -
t u e n t s a r e k n o w n . W h e n l i m i t e d s t r u c t u r a l i n f o r m a t i o n is a v a i l a b l e , as is a l w a y s
t h e c a s e in p r a c t i c e , t h e v a r i o u s E M T ' s c a n g i v e n o m o r e t h a n a p p r o x i m a t e
e x p r e s s i o n s . H o w e v e r it 1is 8 5p o-s s i1b l e to o b t a i n r i g o r o u s b o u n d s for t h e e f f e c t i v e
dielectric p e r m e a b i l i t y . W h e n m o r e s t r u c t u r a l i n f o r m a t i o n is i n c o r p o r a t e d
into the b o u n d s , they b e c o m e m o r e narrow. For large size inhomogeneities the
q u a s i s t a t i c a p p r o x i m a t i o19 n is n o t v a l i d a n d t h e c o n c e p t o f an e f f e c t i v e m e d i u m
encounters difficulties. Scattering becomes important and the optical properties
c a n b e d2 e s c2
0r i b-e d2 i n t h e f r a m e w o r k o f r a d i a t i v e transfer a n d m u l t i p l e s c a t t e r i n g
theory. In the c a s e o f v e r y l a r g e p a r t i c l e s , s i m p l i f i c a t i o n s a r e a g a i n p o s s i b l e
and geometric optics can be used.

In this c h a p t e r t h e v a r i o u s t h e o r i e s that h a v e b e e n p u t f o r w a r d to d e s c r i b e t h e
optical properties o f composite materials are reviewed. W e will consider mate-
rials w i t h i n h o m o g e n e i t i e s o f a n y s i z e , b u t o u r t r e a t m e n t is r e s t r i c t e d to t w o -
c o m p o n e n t m a t e r i a l s . I n S e c . II b e l o w w e m a k e a b r i e f d e s c r i p t i o n o f t h i n film
o p t i c s . H e r e t h e t r a n s m i t t a n c e a n d r e f l e c t a n c e o f a thin film a r e r e l a t e d to t h e
d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s o f the film m a t e r i a l . S o m e m o d e l s o f t h e
d i e l e c t r i c p e r m e a b i l i t y , w h i c h g i v e i n s i g h t i n t o the p h y s i c a l p h e n o m e n a i n v o l v e d ,
a r e a l s o d e s c r i b e d . I n S e c . I l l w e treat the c a s e o f s m a l l i n c l u s i o n s o f t h e c o m p o -
n e n t s o f t h e c o m p o s i t e m a t e r i a l . T h e effective d i e l e c t r i c p e r m e a b i l i t y is t h e n
e v a l u a t e d in t h e q u a s i s t a t i c a p p r o x i m a t i o n . W e d e s c r i b e t h e r i g o r o u s b o u n d s a n d
effective m e d i u m t h e o r i e s t h a t a r e v a l i d in this l i m i t , a n d c o n s i d e r c a s e s w h e r e
different a m o u n t s o f i n f o r m a t i o n a b o u t t h e c o m p o s i t e is k n o w n , n a m e l y t h e
15
d i e l e c t r i c p e r m e a b i l i t i e s a n d v o l u m e fractions o f t h e c o n s t i t u e1
n6t s a n d i s o t r o p y o f
t h e s t r u c t u r e . T h i s l e a d s to t h e W i e n e r , H a s h i n - S h t r i k m a n a n d B e r g m a n -
Optical Properties of Inhomogeneous Two-component Materials 9
1 17
8
M i l t o n ' b o u n d s . S i m p l e effective m e d i u m t h e o r i e s for t h e d i e l e c t r i c
p e r m e a b i l i t y a r e a p p l i c a b l e to s p e c i a l m i c r o s t r u c t u r e s .

R e c e n t a d v a n c e s in t h e c h a r a c t e r i z a t i o n o f c o m p o s i t e m a t e r i a l s h a v e m a d e it
p r a c t i c a l to i n c o r p o r a t e m o r e i n f o r m a t i o n a b o u t t h e g e o m e t r y t h a n t h e v o l u m e
fractions a n d t h e c o n d i t i o n o f i s o t r o p y i n t o r i g o r o u s b o u n d s a n d effective
m e d i u m t h e o r i e s . I n S e c . I V w e treat t h e s i t u a t i o n w h e n t h e p a i r a n d t h r e e - p o i n t
correlation functions are known. This k2 i3
n d o f t h e o r y h a s s o far o n l y b e e2n 2 46a p p l i e d
to c e r t a i n c a27
s e s , i.e., to fractal s t r u c t u r e s a n d r a n d o m m i x t u r e s o f h a r d " or
p e n e t r a b l e s p h e r e s in a m a t r i x .

In S e c . V w e treat t h e c a s e o f i n h o m o g e n e i t i e s w i t h l a r g e r s i z e s , w h e r e t h e q u a s i -
static a p p r o x i m a t i o n is n o t a p p l i c a b l e . O n e m a y d e r i v e e x t e n d e d effective 19
m e d i u m t h e o r i e s that d e s c r i b e s o m e a s p e c t s o f t h e o p t i c a l p r o p e r t i e s in this c a s e .
H o w e v e r , w h e n s c a t t e r i n g is o f i m p o r t a n c e a c o m p l e t e l y different 2 20a p-p r2o a c h is
n e c e s s a r y , a n d r a d i a t i v e transfer o r m u l t i p l e s c a t t e r i n g t h e o r y h a s to b e u s e d .
It t u r n s o u t t h a t in m a n y c a s e s , e.g. w h e n c o n s i d e r i n g c o a t i n g s , i m p o r t a n t
s i m p l i f i c a t i o n s c a n b e m a d e . A four-flux t h e o r y that is sufficiently a c c u r a t e for
c o m p a r i s o n s w i t h s p e c t r o p h o t o m e t r i c d a t a o n i n h o m o g e n e o u s m a t e r i a l s is
d e s c r i b e d . S o m e final r e m a r k s a r e m a d e in S e c . V I .

IL THIN FILM OPTICS AND THE DIELECTRIC PERMEABILITY.

W h e n s t u d y i n g t h e o p t i c a l p r o p e r t i e s o f a m a t e r i a l o n e g e n e r a l l y m e a s u r e s the
r e f l e c t a n c e a n d t r a n s m i t t a n c e as a f u n c t i o n o f w a v e l e n g t h a n d a n g l e o f i n c i d e n c e .
T h e s e q u a n t i t i e s a r e f u n c t i o n s o f t h e d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s o f the
m a t e r i a l . C o n v e r s e l y , it is p o s s i b l e to e v a l u a t e for e x a m p l e t h e d i e l e c t r i c p e r m e a -
b i l i t y f r o m c a r e f u28
lly chosen combinations o f experimental transmittance and
reflectance d a t a . I n this s e c t i o n t h e t h e o r y o f the o p t i c a l p r o p e r t i e s o f a thin film
o n a s u b s t r a t e is d e s c r i b e d . A s a first s t e p w e c o n s i d e r l i g h t i n c i d e n t t o w a r d s t h e
b o u n d a r y b e t w e e n t w o m e d i a d e n o t e d i a n d j . T h e a n g l e to t h e s u r f a c e n o r m a l is
0 j , as i n d i c a t e d in F i g . 1. T h e m e d i a a r e c h a r a c t e r i z e d b y t h e i r c o m p l e x d i e l e c t r i c
a n d m a g n e t i c p e r m e a b i l i t i e s , ε^, j a n d μ|, j . Part o f the l i g h t is r e f l e c t e d at the
boundary(r*J) a n d p a r t is t r a n s m i t t e d (W) t h r o u g h t h e b o u n d a r y . W e d i s t i n g u i s h
b e t w e e n l i g h t w i t h s - p o l a r i s a t i o n (E v e c t o r s n o r m a l to t h e p l a n e s p a n n e d b y the
incident, reflected a n d transmitted b e a m s ) and with p-polarisation ( H vectors
n o r m a l t o t h e s a m e p l a n e ) . F r o m M a x w e l l ' s e q u a t i o n s , o n e c2a9n o b t a i n t h e w e l l
k n o w n F r e s n e l ' s r e l a t i o n s for t h e r e f l e c t e d field a m p l i t u d e s :
2 2 12
n cos0i - - ^ ( n j - n> s i n ^ ) /
t
2 2 1 2 (1)
ni cosOi + ^7 ( n | - n ^ s i n ^ ) /
10 Materials Science for Solar Energy Conversion Systems

J
\e ί / 'i ,p

\ s,ρ

Fig. 1. Definitions of symbols entering Fresnel's relations.

1
^ - n | 2 cosOi - ni (nf - s h ^ ) ^
rpij Β= ,
^ - η | 2 cosOi + ^ (n;2 - s i r ^ ) ^

2nj cos9i
2 (3)
^ cosGi + — ( 2 - s u v ^ ) ^
nj n i

1 J cos9;
2m m ! L
tp ) =~ . (4)
μ n|2 cosOi + ^ ( n f - ni2 s i i ^ ) ^

ί

H e r e nj a n d nj d e n o t e t h e refractive i n d i c e s of the m e d i a ; t h e y a r e g i v e n b y

ni = ( e i W ) l / 2 , (5)

a n d a n a l o g o u s l y for nj. F r e s n e l ' s r e l a t i o n s c a n b e u s e d to d i s c u s s t h e o p t i c a l


p r o p e r t i e s o f a thin film o n a substrate. W e c o n s i d e r the g e o m e t r y s p e c i f i e d in Fig.
2 a n d let (2) d e n o t e the film (of t h i c k n e s s d) a n d (3) the s u b s t r a t e . A m e d i u m (1)
s u r r o u n d s t h e c o a t e d s u b s t r a t e . F u r t h e r , w e let (f) signify light i n c i d e n t f r o m the
frontside a n d (b)1signify 22 31light 22 i1n 2c i d3e3n t 2from
31 the 3b a1c k s i d e . E q u a t i o n s (1) - (4) yield
e x p r e s s i o n s for r , r , t , t , t , t , r a n d t . N e g l e c t i n g t h e effect o f the
b a c k s i d e o f t h e s u b s t r a t e , t h e30a m p l i t u d e r e f l e c t a n c e a n d t r a n s m i t t a n c e for the film,
Γ2 a n d t2, a r e o b t a i n e d f r o m

r r1 s2 +2 3 e2ri 5s 6
2s "
α l+2 r 2sr3 2s ieô ' < )
Optical Properties of Inhomogeneous Two-component Materials 11

©
ambient
0
® d film

® substrate

Fig. 2.
®
G e o m e t r y u s e d for d i s c u s s i n g the o p t i c s o f a thin film o n a
substrate.

1 t l2 y ^ e i S
s (7)
••2s = I + 1 2 2 3 2 i 6
r sr s e
b b fb f b
R e l a t i o n s o f t h e s a m e f o r m a r e e a s i l y f o u n d for r , t , r ' , t > as w e l l . In
2 s2 s2 p 2 p
E q s . (6) a n d 30 ( 7 ) , δ is t h e p h a s e c h a n g e o f the light b e a m u p o n t r a v e r s i n g t h e film.
Specifically
12
2πά
( ε μ - ε ! μ] s i n ^ ) / , (8)
22

w h e r e λ d e n o t e s t h e w a v e l e n g t h o f light. T h e m e a s u r a b l e o p t i c a l q u a n t i t i e s fa r e
t h e light i n t e n s i t i e s . T h e y a30
r e d e n o t e d b y capital letters, i.e., for e x a m p l e R , a n d
2 s
are given by the f o r m u l a e
b= £b 2 1 ,r
(9)
W' 2s,p ' >

T 2 (sε 3μ=1) ΐ2/ 2 α ) 8θ 3 s, t 2


(10)
( ^e3) V c o s e 1 ' '

(ε! 1 2 c/ o s 9 3
μ 3)νζ
(11)
(ε μ ι ) COS0!
3
b b b b
In a d d i t i o n t h e e x p r e s s i o n s for T
2 asn d T 2 apr e o b t a i n e d f r o m t 2 asn d t 2 by
p
i n t e r c h a n g i n g t h e i n d i c e s 1 a n d 3 in E q s . ( 1 0 ) a n d ( 1 1 ) a b o v e .

If the s u b s t r a t e is m e t a l l i c , t h e t r a n s m i t t a n c e is z e r o a n d o nfl y t h e r e f l e c t a n c e h a s to
b e c o n s i d e r e d . In this c a s e it is i m m e d i a t e l y g i v e n b y R2s,p - I f t h e s u b s t r a t e is
t r a n s p a r e n t , a m o r e c o m p l i c a t e d s i t u a t i o n e x i s t s , a n d m u l t i p l e r e f l e c t i o n s in t h e
s u b s t r a t e m u s t b e t a k e n i n t o a c c o u n t . T h e s e a r e i n c o h e r e n t for l a r g e s u b s t r a t e
thicknesses and m u s t b e included through addition of the intensities o f the
12 Materials Science for Solar Energy Conversion Systems

m u l t i p l y reflected b e a m s . T h e final e x p r e s s i o n s for t h e r e f l e c t a n c e a n d t h e


transmittance are

f
R f
T 2 T b* > R
S 2 s 3s ,
s = R2s + Λ _ t > _ h (12)
i-R RP3s
2 s

Ts =T 2/ 3sT 1 3
l-R
2 s 3' s
">R < >

31 31
where R 3 , and T 3 a r e o b t a i n e d from r and t
Sp sp s p s pb y r e l a t i o n s a n a l o g o u s to
E q s . (9) - (11).
30
T h e t r e a t m e n t a b o v e c a n e a s i l y b e g e n e r a l i z e d to m u l t i p l e l a y e r f i l m s . T h i s is
m o s t c o n v e n i e n t l y d o n e b y u s e o f the c h a r a c t e r i s t i c m a t r i x t e c h n i q u e .

W e h a v e n o w r e l a t e d t h e t r a n s m i t t a n c e a n d r e f l e c t a n c e o f a t h i n film o n a s u b -
strate to t h e d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s . In g e n e r a l , t h e s e q u a n t i t i e s a r e
c o m p l e x a n d w a v e l e n g t h d e p e n d e n t . F o r h o m o g e n e o u s m a t e r i a l s in t h e ultra-
31 w a v e l e n g t h r a n g e s o n e m a y set t h e m a g n e t i c p e r m e a -
v i o l e t , v i s i b l e a n d infrared
bility μ e q u a l to u n i t y . T h i s is h o w e v e r n o t g3 e1n e r a l l y the c a s e for l o n g e r w a v e -
l e n g t h s , for e x a m p l e in the m i c r o w a v e r e g i o n . M a g n e t i c p e r m e a b i l i t i e s different
f r o m u n i t y m u s t a l s o b e i n c l u d e d in c e r t a i n i n h o m o g e n e o u s m a t e r i a l s as w e c o m e
b a c k to in S e c . V b e l o w .

T h e d i e l e c t r i c p e r m e a b i l i t y often s h o w s a c o m p l i c a t e d b e h a v i o u r in t h e i n f r a r e d
r a n g e a n d at s h o r t e r w a v e l e n g t h s . T h e f r e q u e n c y d e p e n d e n t d i e l e c t r i c p e r m e a -
bility is e x p r e s s e d b y

ε(ω) = ει (ω) + ίε2(ω). (14)

W e n e x t d i s c u s s t h e g e n e r a l f o r m o f ε ( ω ) for different homogeneous materials. In


m a n y c a s e s o n e c a n c o n s i d e r this function to b e a s u m o f i n d i v i d u a l c o n t r i b u t i o n s
o r i g i n a t i n g fίr o m different e l e3m
2 e n t a r y e x c i t a t i o n s . In t e r m s o f s u s c e p t i b i l i t i e s
χί = + ίχ , one can w r i t e
2
e = V1 E + P+Hx +F C%/ (15)

w h e r e V E = v a l e n c e e l e c t r o n s , P H = p h o n o n s , a n d F C = free c a r r i e r s ( u s u a l l y elec-
t r o n s ) . T h e v a r i o u s s u s c e p t i b i l i t i e s c a n e a s i l y b e d i s t i n g u i s h e d i f their r e s o n a n c e s
fall in w e l l s e p a r a t e d w a v e l e n g t h r e g i o n s . F o r a p a r t i c u l a r χ*, t h e c o n t r i b u t i o n far
f r o m its r e s o n a n c e is real a n d c o n s t a n t .
Optical Properties of Inhomogeneous Two-component Materials 13

F i g u r e 3 g i v e s a s c h e m a t i c r e p r e s e n t a t i o n o f t h e χ^. T h e νΕ r e a l a n d Ρi mΗ aginary parts


are consistent with the Kramers-Kronig relations. For χ a n d χ , o n e c a n often
r e p r e s e n t t h e s u s c e p t i b i l i t i e s b y a s u m o f d a m p e d L o r e n t z o s c i l l a t o r s , i.e., b y
expressions of the kind

^0
xLorentz =—
G ) [ / - (£r
— —
- ΐωΓ
, (
1) 6

w h e r e Ω is t h e o s c i l l a t o r s t r e n g t h , c u l is t h e r e s o n a n c e f r e q u e n c y a n d Γ rνΕepresents
0
t h e w i d t h o f t h e r e s o n a n c e p e a k . F o r m o s t i n s u l a t o r s a n d g o o d m e t a l s , χ ΡΗ is
r e s o n a n t in t h e u l t r a v i o l e t o r t h e b l u e pFaC
r t o f the v i s i b l e s p e c t r u m , w h i l e χ is
r e s o n a n t in t h e t h e r m a l infrared. F o r x one can m a k e use o f the D r u d e theory,
at least for a first-order d e s c r i p t i o n . T h e s u s c e p t i b i l i t y c a n b e w r i t t e n
τ 1 1 1 1 ι 1 1 1 Γ

V V E V E

0
M J Λ

Vr^r— A

N S S S S S S S s
o ^^

u
Ο I ι ι ι ι I l ι ι ι ι
0,01 0.1 1 10 0.01 0.1 1 10
Energy (eV) Energy (eV)
Fig. 3. C o n t r i b u t i o n s to t h e d i e l e c t r i c p e r m e a b i l i t y f r o m s u s c e p t i -
bilities d u e to v a l e n c e e l e c t r o n s ( V E ) , p h o n o n s ( P H ) a n d free
carriers ( F C ) .
14 Materials Science for Solar Energy Conversion Systems
2
1
2C û p
X-Drude = (17)
ω + ίωγ '

w h e r e ω is t h e p l a s m a f r e q u e n c y a n d γ r e p r e s e n t s t h e w i d t h o f t h e r e s o n a n c e .
ρ
M o r e e l a b o r a t e free-electron t h e o r i e s m a y b e r e q u i r e d for fully q u a n t i t a t i v e
a s s e s s m e n t s . It is s e e n that χ ϋ π ι ά ε c a nFC b e o b t a i n e d b y s e t t i n g c û l = 0 in t h e FC
e x p r e s s i o n for χ ^ ο Γ ε η ί ζ B e l o w ω , % ] becomes strongly negative while % 2
ρ
b e c o m e s s t r o n g l y p o s i t i v e , as a p p a r e n t f r o m F i g . 3. T h e l o c a t i o n o f c o d e p e n d s o n
p
t h e free e l e c t r o n d e n s i t y . F o r a m e t a l , c o is n o r m a l l y in t h e u lΡ tΗ
raviolet. For a
p F C
d o p e d s e m i c o n d u c t o r , ω c a n b e in t h e infrared. In a m e t a l , χ is u s u a l l y n o t
ρ
a p p a r e n t o w i n g to t h e d o m i n a t i n g i n f l u e n c e o f % . T h e l o w e s t p a r t o f F i g . 3
illustrates t h e e n s u i n g p e r f o r m a n c e o f ε for the c a s e o f a h e a v i l y d o p e d s e m i -
conductor.

T h e dielectric permeability o f m a n y metals, semiconductors and insulators have


b e e n d e r i v e d f r o m o p3t i 3
c3
a l4m e a s u r e m e n t s . E x t e n s i v e t a b u l a t i o n s c a n b e f o u n d in
d i f f e r e n t h a n d b o o k s ' , at l e a s t for t h e m o r e c o m m o n h o m o g e n e o u s m a t e r i a l s .
In t h e r e m a i n d e r o f this c h a p t e r w e will b e c o n c e r n e d w i t h m e t h o d s for o b t a i n i n g
the permeabilities o f i n h o m o g e n e o u s materials from the permeabilities of the
homogeneous constituents.

ΙΠ. R I G O R O U S B O U N D S AND EFFECTIVE M E D I U M THEORIES

I n this s e c t i o n w e c o n s i d e r t h e o p t i c a l p r o p e r t i e s o f i n h o m o g e n e o u s m a t e r i a l s in
t h e q u a s i s t a t i c a p p r o x i m a t i o n . T h i s is v a l i d w h e n t h e s i z e o f t h e i n h o m o g e n e i t i e s
o r p a r t i c2l e s is m u c h less t h a n t h e w a v e l e n g t h o f light, o r m o r e p r e c i s e l y w h e n
2 π ε ^ / α / λ « 1. H e r e α is the p a r t i c l e r a d i u s a n d ε™ d e n o t e s t h e l a r g e s t o f the
d i e l e c t r i c p e r m e a b i l i t i e s o f the m a t e r i a l s . In the q u a s i s t a t i c c a s e t h e o p t i c a l
p r o p e r t i e s o f the m a t e r i a l a r e u n i q u e l y d e s c r i b e d b y an effective d i e l e c t r i c
p e r m e a b i l i t y , ε. B e c a u s e t h e field is a l m o s t c o n s t a n t o v e r a p a r t i c l e , e l e c t r o s t a t i c
a r g u m e n t s c a n b e u s e d to d e r i v e ε. W e n o w p r e s e n t r i g o r o u s b o u n d s o n "ε that
h o l d w h e n different a m o u n t s o f s t r u c t u r a l i n f o r m a t i o n is k n o w n , as w e l l a s
effective m e d i u m t h e o r i e s that a r e fairly g o o d a p p r o x i m a t i o n s for m a n y p r a c t i c a l
c o m p o s i t e m a t e r i a l s . O u r d i s c u s s i o n is r e s t r i c t e d to t h r e e - d i m e n s i o n a l t w o -
component composites.

W e first c o n s i d e r t h e s i t u a t i o n w h e n o n l y the d i e l e c t r i c p e r m e a b i l i t i e s o f the t w o


p h a s e s , ε a a n d ερ, a r e k n o w n . T h e b o u n d s o n the d i e l e c t r i c p e r m e a b i l i t y in this
c a s e a r e g i v e n b y the e x t r e m a l m i c r o s t r u c t u r e s s h o w n in F i g . 4 . T h e y a r e l a y e r e d
s t r u c t u r e s o r i e n t e d in different d i r e c t i o n s w i t h r e s p e c t to t h e a p p l i e d e l e c t r i c field.
T h e v o l u m e fractions o f t h e t w o p h a s e s , f a a n d f , are d e f i n e d in F i g . 4. W h e n the
B
field is o r i e n t e d p a r a l l e l to t h e l a y e r s the s t r u c t u r e is e q u i v a l e n t , in a n e l e c t r o s t a t i c
p i c t u r e , to m a n y c a p a c i t o r s c o n n e c t e d in parallel. H e n c e w e o b t a i n for t h e effective
d i e l e c t r i c p e r m e a b i l i t y o f this s t r u c t u r e

(18)
Optical Properties of Inhomogeneous Two-component Materials 15

MICROSTRUCTURES
WIENER BOUNDS
(b)

A VA VA VA VA ^ ^ ^ ^ \
E
I ^ Ρ ^ I | y / / / / / / / / / / / / / / / * *

A W ^ \ ^ \ À ' / / / / / / / / / / / / / / / , Κ

B d d A =
" V B V B

Fig. 4 . L a y e r e d m i c r o s t r u c t u r e s u s e d to d e r i v e t h e W i e n e r b o u n d s
o n t h e effective d i e l e c t r i c p e r m e a b i l i t y . T h e e l e c t r i c field is
d e n o t e d b y E.

S i m i l a r l y w h e n t h e field is o r i e n t e d p e r p e n d i c u l a r l y to the l a y e r s w e u s e t h e
f o r m u l a for c a p a c i t o r s c o n n e c t e d in series a n d o b t a i n

=
Ε
F F )
*B2 A Α + B *b ·

E q u a t i o n (18) c o r r e s p o n d s to n o s c r e e n i n g o f the field w h i l e E q . (19) c o r r e s p o n d s to


m a x i m u m s c r e e n i n g . T h e15r i g o r o u s b o u n d s o n ε d e s c r i b e d b y t h e s e e q u a t i o n s w e r e
first o b t a i n e d b y W i e n e r . I f ε A a n d ε a r e real E q s . (18) a n d (19) d e s c r i b e the
Β
b o u n d s o n ε w h e n ε Α , ε , f^ a n d fg are k n o w n .
Β
H o w e v e r w e a r e m a i n l y i n t e r e s t e d in the m o r e g e n e r a l c a s e o f c o m p l e x d i e l e c t r i c
p e r m e a b i l i t i e s . H e r e the b o u n d s c a n b e d e p i c t e d as lines in the c o m p l e x ëf-plane
enclosing the region of allowe1 37
d v5a l u e s o f ε. M e t h o d s for d e r i v i n g t h e s e b o u n d s
h a v e b e e n g i v e n b y B e r g m a n ' a n d Milton."18,36,37 bounds are obtained
from t h e a n a l y t i c a l p r o p e r t i e s o f ε as 38 a function o f t h e p e r m e a b i l i t i e s o f t h e1 36
7
c o m p o n e n t s as g i v e n b y B e r g m a n . Alternatively, variational p r i n c i p l e s ' can
a l s o b e u s e d . T h e W i e n e r b o u n d s , E q s . (18) a n d ( 1 9 ) , h o l d for t h e c a s e o f c o m p l e x ε",
i r r e s p e c t i v e o f m i c r o s t r u c t u r e . O n l y ε A a n d ε n e e d to b e k n o w n . A s fA a n d
Β
f5 = 1 - fA a r e v a r i e d E q . (18) traces o u t a straight l i n e b e t w e e n ε ^ a n d ε , w h i l e
Β
Eq. (19) b e c o m e s a c i r c u l a r arc j o i n i n g ε^ a n d εβ. A n e x a m p l e o f t h e s e b o u n d s is
g i v e n in F i g . 5.

N o w w e i n c o r p o r a t e g r a d u a l l y m o r e s t r u c t u r a l i n f o r m a t i o n in t h e b o u n d s o n t h e
effective d i e l e c t r i c p e r m e a b i l i t y . First the c a s e w h e n t h e v o l u m e f r a c t i o n s Î A a n d
ίβ a r e k n o w n in a d d i t i o1n 1to 38 ε6A -a n d1 ε is c o n s i d e r e d . It c a n b e s h o w n t h a t the
Β
b o u n d s take the f o r m '
16 Materials Science for Solar Energy Conversion Systems

ε 2Γ « 1 1 « 1 I 1
fA
=0.4 .

-ίο ο ίο ε1
Fig. 5. R i g o r o u s b o u n d s for t h e effective d i e l e c t r i c p e r m e a b i l i t y o f
a t w o - c o m p o n e n t c o m p o s i t e w i t h ε Α= - 8 + 10i a n d ε Β= 5.
T h e s e v a l u e s w e r e c h o s e n to o b t a i n a g o o d d i s p l a y o f t h e
features o f the b o u n d s . T h e lines j o i n i n g t h e p o i n t s ε Αa n d ε Β
denote the W i e n e r bounds ε Β ] and εΒ 2 · T h e lightly shaded area
is e n c l o s e d b y the b o u n d s for a n i s o t r o p i c c o m p o s i t e s , ε Β 3 and
ε*Β4· H e r e f A w a s set e q u a l to 0.4. T h e m e d i u m s h a d e d a r e a
is e n c l o s e d b y t h e b o u n d s for i s o t r o p i c c o m p o s i t e s , ε Β 5 and
εΒ6· F i n a l l y , t h e h e a v i l y s h a d e d a r e a is e n c l o s e d b y t h e fourth
o r d e r b o u n d s , w i t h t h e s t r u c t u r a l p a r a m e t e r χ e q u a l to 0 . 1 .

FA ^ B ( C A ' Β ) Ε , ΟΛ Π

εΒ 3 = Β + Ε 7T~( : <2°)
ε Β+ L f B( ε Α- ε Β )
and

^ΒΕΑ (Ε Β - ΑΕ >
εΒ 4 = Α Ε + 77~, : / <21
)
ε Α+ ί ί Α( ε Β- ε Α)
w h e r e L is a n effective d e p o l a r i s a t i o n factor that c a n v a r y b e t w e e n z e r o a n d u n i t y .
T h e b o u n d s o f E q s . (20) a n d ( 2 1 ) b e c o m e c i r c u l a r arcs in the ε p l a n e j o i n i n g ε Β( ί 1 Α)
and ε Β 2(ίA ) , as s e e n in Fig. 5. T h e e x t e n s i o n s o f t h e c i r c u l a r a r c s p a s s t h r o u g h t h e
p o i n t s ε Αa n d ε Β , r e s p e c t i v e l y . W h e n ε Αa n d ε Βa r e real E q s . ( 2 0 ) a n d ( 2 1 ) g i v e
b o u n d s for the real ε for t h e c a s e w h e n f A , f Ba n d L a r e k n o w n , as s h o w n first b y
H a s h i n a n d S h t r i k m a n . 16 T h e a r e a w i t h i n t h e b o u n d s c o r r e s p o n d s t o t h e effective
d i e l e c t r i c p e r m e a b i l i t i e s o f a n i s o t r o p i c c o m p o s i t e s . S u c h m a t e r i a l s h a v e in g e n e r a l
t h r e e p r i n c i p a l ë's r e l a t e d to t h e t h r e e p r i n c i p a l d i r e c t i o n s o f t h e s t r u c t u r e .
Optical Properties of Inhomogeneous Two-component Materials 17

E v e n n a r r o w e r b o u n d s a r e o b t a i n e d for t h e c a s e o f i s o t3r5o p i c c o m p o s i3
t6
e s . F o r the
c a s e o f c o m p l e x ε t h e y w e r e first d e r i v e d b y B e r g m 13a n a n d M i l t o n . S u b s e -
q u e n t l y t h e b o u n d s w e r e r e f o r m u l a t e d b y A s p n e s in a c o n v e n i e n t w a y . I n this
c h a p t e r w e e m p l o y t h e latter f o r m u l a t i o n a n d w r i t e

ε =—τ : : ε . (22)
2e + f A^B + ^Β Α
h
Here is t h e d i e l e c t r i c p e r m e a b i l i t y for a n i m a g i n a r y m a t e r i a l in w h i c h the
p h a s e s A a n d Β a r e t a k e n to b e e m b e d d e d . It r e p r e s e n t s t h e p r o p e r t i e s o f t h e
average neighbourhood of inclusions of materials A and B. T h e Bergman-Milton
b o u n d s ε*Β5 a n d ε ^ a r e o b t a i n e d w h e n
e X 2 3
h = ^A + (I-X)EB < )

and
1 1 1
eh' = « A " + (Ι-χ)εβ· , (24)

r e s p e c t i v e l y . H e r e χ is a s t r u c t u r a l p a r a m e t e r w h i c h c a n t a k e v a l u e s b e t w e e n z e r o
a n d u n i t y a n d is r e l a t e d to t h e p a i r a n d t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n s o f t h e
m a t e r i a l . T h e e v a l u a t i o n o f this p a r a m e t e r is d i s c u s s e d in S e c . I V . W h e n χ is
varied, the b o u n d s ε 5 and ε £ form two circular arcs, w h i c h join the points
Β Β
r e p r e s e n t i n g ε 3 a n d ε 4 for L = 1 / 3 , as s h o w n in F i g . 5. T h e s e a r c s e n c l o s e the
εp o s s i b l e e'sa for nΒi s o t r o p iΒc c o m p o s i t e s . T h e e x17
t e n s i o n s o f the a r c s p a s s t h r o u g h
Βΐ(^Α) d ε 2 ( Î A ) / r e s p e c t i v e l y . B e r g m a n h a s s h o w n t h a t t h e b o u n d g i v e n b y
Β
E q s . (22) a n d ( 2 4 ) is n o t a t t a i n a b l e a n d c a n b e s o m e w h a t i m p r o v e d .

B y i n c o r p o r a t i n g m o r e s t r u c t u r a l i n f o r m a t i o n , i.e., h i g h e r - o r d e r c o r r e l a t i o n
f u n c t i o n s , i n t o t h e t h1
e8o r y a w h o l e h i e r a r c h y o f n a r r o3w3 e7
9r b o u n d s c a n b e o b t a i n e d ,
as s h o w n b y M i l t o n a n d M i l t o n a n d M c P h e d r a n . ' W e r e t u r n to this p o i n t in
S e c . I V w h e r e w e d i s c u s s b o u n d s for t h e c a s e w h e n t h e p a r a m e t e r χ is k n o w n .
R e c e n t l y t h e t h e o r y o f r i g o r o u s b o u n d s o n t h e4c o2 0m -p l e4x ε h a s a l s o b e e n a p p l i e d to
materials with m o r e than two c o m p o n e n t s .

In t h e r e s t o f this s e c t i o n w e w i l l c o n s i d e r v a r i o u s t h e o r i e s for t h e e f f e c t i v e
d i e l e c t r i c p e r m e a b i l i t y that h o l d in s p e c i a l c a s e s . T h e s e s o c a l l e d e f f e c t i v e m e d i u m
theories are c o m p a r e d to the bounds outlined above. W e n o w specify s o m e
e x p l i c i t m i c r o s t r u c t u r e s a n d c a r r y o u t c a l c u l a t i o n s o f t h e e f f e c t i v e ε. E v e n if strictly
v a l i d o n l y for o n e m i c r o s t r u c t u r e t h e s e effective m e d i u m e x p r e s s i o n s a r e often
g o o d a p p r o x i m a t i o n s for m a n y m a t e r i a l s e n c o u n t e r e d in p r a c t i s e . T h e m i c r o -
s t r u c t u r e is r e p r e s e n t e d w i t h R a n d o m U n i t C e l l ( R U C ) m o d e l s w h i c h a r e s i m p l e
e n o u g h to p e r m i t a t h e o r e t i c a l t r e a t m e n t a n d y e t d o n o t l e a v e o u t t h e e s s e n t i a l
p h y s i c s . F i g u r e 6 a , b s h o w s t w o c a s e s w h i c h a r e r e g a r d e d as typical: a s e p a r a t e d -
g r a i n s t r u c t u r e , w i t h p a r t i c l e s o f "A" e m b e d d e d in a c o n t i n u o u s h o s t o f " B " , a n d
a n a g g r e g a t e s t r u c t u r e in w h i c h "A" a n d " B " e n t e r o n a n e q u a l f o o t i n g to f o r m a
space-filling r a n d o m mixture.
18 Materials Science for Solar Energy Conversion Systems

MICROSTRUCTURES
Separated-grain structure Aggregate structure

I » Material "A"; filling factor fA


I I Material " Β " ; filling factor 1-fA

RANDOM UNIT CELLS


Maxwell Garnett theory Bruggeman theory

^ Ratio of volumes -Probability fAof being "A"


determines fA Probability 1-fAof
being "B"
Fig. 6. P a r t s (a) a n d (b) d e p i c t t w o m i c r o s t r u c t u r e s o f t w o - p h a s e
c o m p o s i t e m a t e r i a l s . Parts (c) a n d (d) s h o w t h e c o r r e s -
p o n d i n g R U C ' s u s e d to d e r i v e the M a x w e l l G a r n e t t a n d
B r u g g e m a n E M T ' s . T h e R U C ' s are e m b e d d e d in t h e
effective m e d i a . ( F r o m Ref. 7 ) .
74 5
3 - 4
RUC's are n o w d e f i n e d ' s o as to a c c o u n t for the m a j o r f e a t u r e s o f t h e
m i c r o s t r u c t u r e s . T h e R U C is t a k e n to b e e m b e d d e d in a n e f f e c t i v e m e d i u m ,
w h o s e p r o p e r t i e s a r e as y e t u n d e f i n e d . F o r the s e p a r a t e d g r a i n s t r u c t u r e , t h e R U C
is a c o r e o f "A" s u r r o u n d e d b y a c o n c e n t r i c shell o f " B " , as d e p i c t e d in F i g . 6 c . T h e
r a t i o o f the c o r e v o l u m e to t h e shell v o l u m e is e q u a l to f . F o r t h e a g g r e g a t e
A
s t r u c t u r e , t h e i n h e r e n t s t r u c t u r a l e q u i v a l e n c e o f t h e c o m p o n e n t s is e n s u r e d b y
l e t t i n g t h e R U C h a v e a p r o b a b i l i t y f o f b e i n g "A" a n d a p r o b a b i l i t y fg o f b e i n g " B " ,
A
as s h o w n in F i g . 6 d . T h e R U C is s p h e r i c a l or n o n s p h e r i c a l d e p e n d i n g o n the
s h a p e o f a "typical" p a r t i c l e .

T h e b a s i c definition o f a n effective m e d i u m is that t h e R U C , w h e n e m b e d d e d in


the e f f e c t i v e m e d i u m , s h o u l d n o t b e d e t e c t a b l e in an e x p e r i m e n t u s i n g e l e c t r o -
m a g n e t i c r a d i a t i o n c o n f i n e d to a specific w a v e l e n g t h r a n g e . I n o t h e r w o r d s , the
e x t i n c t i o n o f the R U C s h o u l d b e the s a m e as if it w e r e r e p l a c e d w i t h a m a t e r4i6a l
c h a r a c t e r i z e d b y ε. T h i s c r i t e r i o n m a k e s it fruitful to u s e a r e c e n t l y d e r i v e d
Optical Properties of Inhomogeneous Two-component Materials 19

"optical t h e o r e m " for a b s o r b i n g m e d i a ; it r e l a t e s t h e e x t i n c t i o n o f t h e s p h e r i c a l cell


c o m p a r e d to that o f t h e s u r r o u n d i n g m e d i u m , C , w i t h t h e s c a t t e r i n g a m p l i t u d e
e x t
in t h e d i r e c t i o n o f t h e i m p i n g i n g b e a m , S ( 0 ) , b y

C
e t =x 4 W
Re[S(0)/k^l , (25)

where
1
^ = 2πε /2/χ (26)

d e n o t e s t h e w a v e v e c t o r a m p l i t u d e 47in t h e e f f e c t i v e m e d i u m . E q u a t i o n ( 2 5 ) is s e e n
to b e a g e n e r a l i z a t i o n o f t h e u s u a l o p t i c a l t h e o r e m for n o n a b s o r b i n g m e d i a , b u t
in t h e p r e s e n t c a s e C
e t cxa n b e e i t h e r p o s i t i v e or n e g a t i v e . F r o m t h e definition o f
a n effective m e d i u m it n o w f o l l o w s that C = 0, i.e.,
et x
S(0) = 0 , (27)

w h i c h e x p r e s s e s t h e f u n d a m e n t a l 4p 4
r8
9o p e r t y o f an effective m e d i u m . This con-
dition has been proposed e a r l i e r ' in s o m e w h a t different c o n t e x t s .

T h e c o n d i t i o n o f E q . (27) is v e r y c o n v e n i e n t b e c a u s e S ( 4 0 ) 5c7
0a n e a s i l y b e o b t a i n e d for
spheres and coated spheres by the Lorenz-Mie t h e o r y . ' Below w e mainly de-
r i v e e f f e c t i v e m e d i u m t h e o r i e s w h e r e the R U C ' s h a v e a s p h e r i c a l g e o m e t r y , b u t
w e also c o m 4 m57
0e n t o n s o m e r e s u l t s for e l l i p s o i d s . F r o m L o r e n z - M i e t h e o r y S ( 0 ) c a n
be w r i t t e n ' a s a n e x p a n s i o n in e l e c t r i c a n d m a g n e t i c m u l t i p o l e s , o r a l t e r n a -
tively as a series e x p a n s i o n in ( k b ) w h e r e b is the R U C r a d i u s .
e 51
T h e M a x w e l l G a r n e t t ( M G ) t h e o r y c o r r e s p o n d s to t h e R U C50in F i g . 6 c . H e n c e w e
u s e t h e series a p p r o p r i a t e to a c o a t e d s p h e r e (cs) a n d o b t a i n

Β 5
„ (ε« - ε) ( ε + 2 ε ) + f Λ
( 2 ε + ε) ( ε - ε )
SCS(0) i(k b)3, Α Β Β Α Β
= e ( ε + 2ε) ( ε + 2 *ε ) + *f ( 2 ε - 2ε) (*ε - \ε ) + 0 [ ( k eb ) ] . (28)
Β Α Β Α Β Α Β
T h e filling factor is
3
a )
*A = b 3 ,

w h e r e a ( b ) is t h e r a d i u s o f t h e i n n e r (outer) s p h e r e in F i g . 6 c . I n t h e s m a l l s p h e r e
M Gb y setting t h e l e a d i n g t e r m
limit, t h e e f f e c t i v e m e d i u m c o n d i t i o n c a n b e satisfied
in E q . ( 2 8 ) e q u a l to z e r o . T h i s yields (with ε = ë )

^ - e Α
B. =f_ e ^ A )
gMG 2e ε + 2ε
+B Α Β
or, rewritten,
20 Materials Science for Solar Energy Conversion Systems

£?MG ε
= εΑ+ Β
2ε + 2£ (ε -ε )
Β Α Α Β )
ε + 2ε -ί (ε -ε )
Α Β Α Α Β
E q u a t i o n ( 3 0 ) o r ( 3 1 ) is t h e c o n s t i t u t i v e f o r m u l a for t h e M a x w e l l G a r n e t t E M T . B y
m a k i n g t h e r e p l a c e m e n t s A - > Β a n d Β - » A o n e o b t a i n s a n a l o g o u s r e l a t i o n s for
t h e i n v e r t e d s t r u c t u r e . O u r d e r i v a t i o n d o e s n o t r e q u i r e that f b e s m a l l .
A
H o w e v e r , it is c l e a r that for a sufficiently l a r g e filling factor o n e r e a c h e s a p o i n t
w h e r e the detailed particle-particle interactions must b e considered explicitly.
O b v i o u s l y , s u c h s t r u c t u r a l m u l t i p o l e f e a t u r e s can n o t b e e n c o m p a s s e d b y t h e M G
a p p r o a c h , a n d s u p p l e m e n t a r y i n f o r m a t i o n is r e q u i r e d . T o s h e d s o m e l i g h5 t2o n this
5 5
3 - 5
i s s u e , w e n o t e t h a t t h e M a x w e l l G a r n e t t t h e o r y is in a c c e p t a b l e a g r e e m e n t with
the r e c e n t l y d e r i v e d e x a c t t h e o r i e s for c u b i c a r r a n g e m e n t s o f i d e n t i c a l s p h e r e s
as l o n g as f < 0.4. F o r a p e r i o d i c a r r a n g e m e n t s - s u c h as t h o s e n o4r4m a l l y o c c u r r i n g
A
in e x p e r i m e n t a l s a m p l e s - t h e s t r u c t u r a l m u l t i p o l e s a r e e x p e c t e d to set in at
l o w e r filling factors s i n c e c l o s e a p p r o a c h a m o n g s t t h e s p h e r e s is p e r m i t t e d .

It s h o u l d b e n o t e d that t h e t w o M G e x p r e s s i o n s ( E q . 31 w i t h a n d w i t h o u t t h e
r e p l a c e m e n t s A <-» B ) a r e e q u i v a l e n t to the B e r g m a n - M i l t o n b o u n d s , E q s . ( 2 2 ) - ( 2 4 ) ,
w h e n χ = 0 a n d χ = 1, r e s p e c t i v e l y . T h e M G e x p r e s s i o n s a r e s i t u a t e d o n t h e p o i n t s
in t h e ε-plane w h e r e t h e t w o b o u n d s for i s o t r o p i c c o m p o s i t e s c r o s s ( s e e a l s o F i g . 8 ) .

T h e M a x w e l l G a r n e t t t h e o r y c a n a l s o b e e x t e n d e d to t h e c a s e o f e l l i p s o i d a l R U C s .
T h i s is n o t trivial, as d i s c u s s e d in Refs. 7 a n d 1 4 , b u t d e p e n d s o n t h e s h a p e o f t h e
s h e l l in t h e R U C . W h e n t h e shell in the R U C h a s t h e s a m e d e p o l a r i s a t i o n f a c t o r ,
L , as t h e i n n e r p a r t i c l e a s i m p l e r e s u l t is o b t a i n e d , n a m e l y the b o u n d s ε 3 a n d ε 4
Β Β
g i v e n b y E q s . (20) a n d (21). H e n c e t h e s e b o u n d s a r e a t t a i n e d b y a g e o m e t r y
c o n s i s t i n g o f a l i g n e d e l l i p s o i d s . F o r r a n d o m l y o r i e n t e d e l l i p s o i d s o n e h a s to
a v e r a g e o v e r t h e t h r e e p r i n c i p a l a x e s ; the r e s u l t for ε m u s t t h e n b e w i t h i n t h e
b o u n d s for i s o t r o p i c c o m p o s i t e s .
56
T h e B r u g g e m a n t h e o r y is d e r i v e d from4 57
0the R U C in F i g . 6 d . W e u s e t h e series
e x p a n s i o n for a s p h e r e (s) a n d o b t a i n '

3 5
S s (0) = i ( k b ) -^—z + Ο [ ( k b ) ] , (32)
e ε + 2ε c

w h e r e b is t h e r a d i u s o f t h e R U C in F i g . 6 d a n d ε d e n o t e s Β
ε Γ
Αor ε Β. C o n s i d e r i n g
a g a i n t h e s m a l l s p h e r e l i m i t , it is f o u n d that ( w i t h ε = ε )
ΒΓ ΒΓ

f
Α- ε ΒΓ
ε ε - ε ΒΓ
Β
Aε + 2-εRr + ( l - f A) ε +0„2-εRr = 0, (33)
Α Β
w h e r e w e h a v e i n v o k e d t h e p r o b a b i l i t y f for the R U C o f h a v i n g ε = ε a n d t h e
A Α
p r o b a b i l i t y f o f h a v i n g ε = ε . E q u a t i o n ( 3 3 ) is t h e c o n s t i t u t i v e f o r m u l a for t h e
B Β
B r u g g e m a n t h e o r y . F o r h i g h f ' s , the s t r u c t u r a l m u l t i p o l e effects a r e e x p e c t e d to
A
e n t e r as for the M a x w e l l G a r n e t t t h e o r y , b u t n o d e t a i l e d s t u d y h a s y e t a p p e a r e d .
N o t e that E q . ( 3 3 ) is s y m m e t r i c a l w i t h r e s p e c t to e x c h a n g e o f t h e c o m p o n e n t s o f
the material.
Optical Properties of Inhomogeneous Two-component Materials 21

T w o o t h e r E5 M7 T ' s c a n b e d e r i v e d f r o m R U C5 a56 8r g u m e n t s . T h e s e a r e t h e t h e o r i e s o f
P i n g S h e n g ( P S ) a n d B r u g g e m a n - H a n a i ' ( B H ) . T h e f o r m e r is a c o m p o s i t i o -
n a l l y s y m m e t r i z e d f o r m o f t h e M a x w e l l G a r n e t t t h e o r y . T h e R U C , d e p i c t e d in F i g .
7 a , is a c o a t e d s p h e r e w h o s e c o r e a n d shell c a n b e e i t h57 e r "A" o r " B " . T h e r e l a t i v e
o c c u r r e n c e o f t h e t w o v a r i e t i e s o f R U C is d e t e r m i n e d b y c o u n t i n g t h e n u m b e r o f
e q u a l l y p o s s i b l e c o n f i g u r a t i o n s c o r r e s p o n d i n g to different p o s i t i o n s o f t h e i n n e r
s p h e r e in t h e R U C . W h e n "A" is t h e c o r e a n d " B " is t h e s h e l l , this n u m b e r is

V= ( ll - f AV 3 ) 3 . (34)

For the opposite situation w e obtain

v
2= (l-(l-f )V3)3 .
A (35)

T h i s a r g u m e n t r e q u i r e s that t h e i n n e r s p h e r e o f t h e R U C b e p l a c e d e c c e n t r i c a l l y .
W e approximate the e n s e m b l e o f various eccentric structures b y R U C ' s being
c o n c e n t r i c c o a t e d s p h e r e s . T a k i n g tc
h e ss m a l l s p h e r e l i m i t o f E q . ( 2 8 ) for P
e a cS
h of the
t w o v a r i e t i e s o f R U C a n d s e t t i n g I S ( 0 ) = 0 , it is f o u n d that ( w i t h ε ξ ë )

Vl (ε
Β- gPS) ( ε Α+ 2 ε Β) + f Α( 2 ε Β+ ε™) ( ε Α- ε Β) +
( ε + 2èTS) ( ε + 2 ε ) 4- 2 f ( ε - &S) ( ε - ε )
Β Α Β A Β Α Β
p
+ V
(ε - ë ρ
Α S ) ( ε Β+ 2 ε Α) + (1 - f Α) ( 2 ε Α+ ε ^Ρ) ( δε Β- ε Α)
* ( ε + 2 ε 5 ) ( ε + 2 ε ) + 2 (1 - f ) ( ε - ε ) ( ε - ε ) '
Α Β Α Α Α Β Α
E q u a t i o n ( 3 6 ) a p p r o a c h e s t h e M a x w e l l G a r n e t t r e s u l t s w h e n f is c l o s57 e to zero o r
A
u n i t y . It s h o u l d b e r e m a r k e d that P i n g S h e n g m a d e his d e r i v a t i o n s for t h e m o r e
g e n e r a l c a s e o f s p h e r o i d a l p a r t i c l e s ; w e h a v e c h o s e n to g i v e h e r e t h e m o r e t r a c t a b l e
f o r m u l a a p p r o p r i a t e to s p h e r i c a l p a r t i c l e s .

RANDOM UNIT CELLS


Ping Sheng theory Bruggeman-Hanai theory

33
^Probability ( l - f / ) o f - Ratio of volumes gives
being "A"with shell of/ "B". 33 f * A f / ( l - f A) .
Probability ( l - ( 1 - f AV ) o f
being "B"with shell of "A".
Ratio of volumes gives f A
.
Fig. 7. P a r t s (a) a n d (b) s h o w the R U C ' s u s e d to d e r i v e t h e P i n g
Sheng and Bruggeman-Hanai EMT's. (From Ref. 7 ) .
22 Materials Science for Solar Energy Conversion Systems

T h e B r u g g e m a n - H a n a i t h e o r y c a n b e o b t a i n e d f r o m t h e R U C in F i g . 7 b . It c o n s i s t s
o fΒΗ
a s p h e r i c a l c o r e o f "A" s u r r o u n d e d b y a shell w h o s e d i e l e c t r i c p e r m e a b i l i t y is
ε m i n u s t h e c o n t r i b u t i o n Δε f r o m t h e c o r e itself. T h i s is an i n t e r m e d i a t e
situation b e t w e e n those o f the M a x w e l l Garnett and B r u g g e m a n theories.
R e w r i t i n g E q . ( 2 8 ) w i t h tΒ
h e nΗo t a t i o n o f F i g . 7 b a n d t a k i n g t h e s m a l l s p h e r e limit, it
is f o u n d that ( w i t h ε = ε )
ΒΗ ΒΗ ΒΗ
- Δε ( ε + 2ε - 2Δε) + f ( 3 ε - 2Δε) ( ε - ε + Δε) = 0 , (37)
Α Α
w h e r e f is the r a t i o o f t h e M
v o l u m e o f the i n n e r s p h e r e to that o f t h e o u t e r s p h e r e .
T h e v o l u m e fraction o f " A in t h e R U C is f , a n d t h e v o l u m e f r a c t i o n in t h e shell
A
is f - Ai. T h i s yields
A
f-A£/(l-f ) . (38)
A
14
It is n o w s t r a i g h t f o r w a r d to p r o v e that
ΒΗ ΒΗ
ε a -ε ε ι/3
ε
— ε =(l-f M ) . (39)
A
Α " Β ε
Β
A f o r m u l a for t h e i n v e r t e d s t r u c t u r e is o b t a i n e5
d6 b y t h e r e p l a c e m e n t s A <-» B .
E q u a t i o58 56
n ( 3 9 ) w a s first d9
0e r i v e d b y B r u g g e m a n a n d h a s s i n c e b e e n s t u d i e d b y
H a n a i and o t h e r s . ' T h e t h e o r y is s o m e t i m e s c a l l e d t h e u n s y m m e t r i c a l
Bruggeman theory.

T h e o r i e s w h i c h c a n b e d e r i v e d f r o m s p h e r i c a l R U C s c o r r e s p o n d to i s o t r o p i c
s t r u c t u r e s a n d s h o u l d t h u s fall w i t h i n the B e r g m a n - M i l t o n b o u n d s ε 5 a n d ε . In
Β Β 6
Fig. 8 w e s h o w t h e s e b o u n d s in a s p e c i a l c a s e t o g e t h e r w i t h r e s u l t s f r o m t h e
effective m e d i u m t h e o r i e s d e s c r i b e d a b o v e . It is s e e n t h a t all t h e t h e o r e t i c a l
r e s u l t s fall i n s i d e t h e b o u n d s , w i t h t h e e x c e p t i o n o f the M G r e s u l t s w h i c h fall o n
t h e b o u n d s as n o t e d a b o v e .

Effective m e d i u m t h e o r i e s w h i c h a r e d e r i v e d from e l l i p s o i d a l u n i t cells c o r r e s -


p o n d i n g e n e r a l t o a n i s o t r o p i c s t r u c t u r e s a n d s h o u l d fall w i t h i n t h e w i d e r b o u n d s
ε 3 a n d ε ^ . O n l y if a c o m p l e t e l y r a n d o m o r i e n t a t i o n o f t h e e l l i p s o i d s in t h e
Β
m a t e r i a l is a s s u m e d w i l l t h e e f f e c t i v e d i e l e c t r i c p e r m e a b i l i t y fall w i t h i n t h e
B e r g m a n - M i l t o n b o u n d s for i s o t r o p i c s t r u c t u r e s .

T h e effective m e d i u m t h e o r i e s d e s c r i b e d in this s e c t i o n a r e often in fairly g o o d


agreement with measurements on metal-insulator composite coatings. However,
t h e e x p e r i m e n t a l d a t a s h o w different b e h a v i o u r d e p e n d i n g o n t h e m i c r o s t r u c t u r e
o f t h e c o a t i n g s . O n e t y p e o f c o m p o s i t e c o n s i s t s o f m e t a l p a r t i c l e s in a n a m o r p h o u s
i n s u l a t o r m a t r i x . H e r e t h e M a x w e l l G a r n e t t t h e o r y is u s u a l l y in g o o d a g r e e m e n t
w i t h t h e e x p e r i m e n t a l ε for l o w filling factors. T h i s is e x p e c t e d s i n c e t h e c o m p o -
site h a s a s e p a r a t e d - g r a i n structure. H o w e v e r , for f > 0.2 to 0.3 d i s c r e p a n c i e s start
to a p p e a r . A s n o t e d a b o v e , at s u c h h i g h filling factors t h e M G t h e o r y is p r o b a b l y
i n a d e q u a t e for d e s c r i b i n g t h e m u l t i p o l a r i n t e r a c t i o n s b e t w e e n t h e p a r t i c l e s . T h i s
t y p e o f c o m p o s i t e (the " M G type") i n c l u d e s C0-AI2O3 (Ref. 7 ) , AU-AI2O3 (Refs. 6 1 ,
6 2 ) , N i - A l 0 (Ref. 6 ) , N i - S i 0 a n d N i - M g O (Ref. 6 3 ) as w e l l as m e t a l - p o l y m e r
23 2
Optical Properties of Inhomogeneous Two-component Materials 23

c o m p o s i t e s (Refs. 6 4 , 6 5 ) , a n d p r o b a b l y A g - S i 0 a n d A u - S i 0 (Ref. 6 6 ) . T h e
2 2
d e s c r i p t i o n o f t h e o p t i c a l p r o p e r t i e s o f " M G type" c o m p o s i t e s at h i g h filling factors
5 6 7 62 64
5
is a c o m p l i c a t e d p r o b l e m , a l t h o u g h in s o m e c a s e s t h e P i n g S h e n g t h e o r y w o r k s
remarkably w e l l . ' ' ' W e t a k e a different a p p r o a c h to this p r o b l e m in S e c . I V
below.

I • I ' I ι I
*2

MG
10
-

/ ·ΒΗ Λ
6
I BR J 9
V BH #
MG
2

I ι I ι I ι I
o 2 4 6 ε1

Fig. 8. B e r g m a n - M i l t o n b o u n d s for the e f f e c t i v e d i e l e c t r i c p e r m e a -


bility o f an i s o t r o p i c t w o - c o m p o n e n t c o m p o s i t e w i t h f = 0.4,
A
ε = - 8 + 10i a n d ε = 5. T h e s e v a l u e s w e r e a l s o u s e d in F i g . 5.
Α Β
T h e r e s u l t s o f the M a x w e l l G a r n e t t ( M G ) , B r u g g e m a n ( B r ) ,
Bruggeman-Hanai (BH) and Ping S h e n g (PS) theories are
indicated.

Another type of composite consists of a mixture of metal and crystalline insulator


g r a i n s . T h i s s t r u c t u r e is s i m i l a r to t h e a g g r e g a t e m o d e l in F i g . 6 b , s o w e call it t h e
"Br t y p e " c o m p o s i t e s t r u c t u r e . I n d e e d , the o p t i c a l p r o p e r t i e s c a n b e w e l l d e s c r i b e d
b y t h e B r u g g e m a n t h e o r y u p to q u i t e h i g h (f ~ 0.3 to 0.4) filling factors. E x a m p l e s
o f "Br t y p e " c o m p o s i t e s a r e A u - M g O (Refs. 6, 6 1 , 6 7 - 6 9 ) a n d A g - M =g O . T h e B r u g g e -
m a n theory predicts a metal-insulator transition w h e n f t a l 1 / 3 / b u t in e x p e r i -
m e
m e n t s t h e t r a n s i t i o n is often o b s e r v e d at h i g h e r filling factors. A p h e n o m e n o -
l o g i c a l e x t e n s i o n o f t h e B r u g g e m a n t h e o r y for t h e d e s c r i p t i o n o f t h e o p t i c a l
p r o7p0e r t i e s n e a r the m e t a l - i n s u l a t o r t r a n s i t i o n h a s b e e n w o r k e d o u7 t1b y B e r t h i e r et
al. T h i s t h e o r y , as w e l l as a r e n o r m a l i z a t i o n g r o u p c a l c u l a t i o n , s h o w t h e
qualitative features seen in experiments.

T o s u m u p , in this s e c t i o n w e h a v e g r a d u a l l y i n c o r p o r a t e d m o r e a n d m o r e
structural information into the derivation of rigorous b o u n d s on ε and effective
m e d i u m theories. T h e Wiener bounds, ε ] and ε , which are valid w h e n only
Β Β 2
the d i e l e c t r i c p e r m e a b i l i t y o f the c o n s t i t u e n t s a r e k n o w n , a r e a t t a i n e d for l a y e r
s t r u c t u r e s . T h e s e e x p r e s s i o n s h a v e r e c e n t l y b e7 e2n f o u n d v e r y useful for d e s c r i b i n g
the o p t i c a l p r o p e r t i e s o f l a y e r e d s u p e r l a t t i c e s . W h e n t h e filling factors o f t h e t w o
24 Materials Science for Solar Energy Conversion Systems

c o m p o n e n t s a r e a l s o k n o w n w e o b t a i n t h e w i d e r b o u n d s 8 5 3 a n d 6734 w h i c h h o l d
for a n i s o t r o p i c c o m p o s i t e s . T h e y a r e a t t a i n e d b y the M a x w e l l G a r n e t t t h e o r y for
oriented ellipsoids. For isotropic composites the Bergman-Milton b o u n d s £ 5 5 and
a r e f o u n d . T h e t w o p o i n t s w h e r e the b o u n d a r y circles i n t e r s e c t c o r r e s p o n d to
t h e M a x w e l l G a r n e t t t h e o r y for 17 s p h e r e s . T h e b o u n d £ 5 5 is a t t a i n e d b y c o m p o s i t e s
w h e r e b o t h p h a s e1 s7 p e r c o l a t e as s e e n from E q . ( 2 3 ) , w h i l e ε ^ c a n n o t b e a t t a i n e d b y
real c o m p o s i t e s .

In the next section w e will incorporate additional structural information into the
d e r i v a t i o n o f r i g o r o u s b o u n d s a n d effective m e d i u m t h e o r i e s b y u s e o f a s t r u c t u r a l
p a r a m e t e r r e l a t e d to t h e p a i r a n d t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n s o f t h e m a t e r i a l .

IV. EFFECTS OF PAIR AND THREE-POINT CORRELATION


FUNCTIONS

T h e s t r u c t u r e o f a c o m p o s i t e m a t e r i a l c a n b e c o m p l e t e l y s p e c i f i e d b y v a r i o u s n-
p o i n t c o r r e l a t i o n functions. R 73e c e n t l y a v e r y g e n e r a l a p74p r o a c h to this p r o b l e m h a s
been published by T o r q u a t o and Torquato and S t e l l . T h e y define general
c o r r e l a t i o n f u n c t i o n s a n d s h o w h o w different d e s c r i p t i o n s a r e r e l a t e d to o n e
a n o t h e r . I n this s e c t i o n w e will o n l y c o n s i d e r t h e c o r r e l a t i o n f u n c t i o n s o f the
l o w e s t o r d e r s , n a m e l y t h e pair a n d t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n s o f p a r t i c l e s
d i s p e r s e d in a m a t r i x . T h i s g e o m e t r y is s i m i l a r to the s e p a r a t e d - g r a i n s t r u c t u r e in
F i g . 6 a . W e a l s o briefly r e v i e w c o r r e l a t i o n effects in the c l a s s o f cell m a t e r i a l s ,
w h i c h c o r r e s p o n d s to t h e a g g r e g a t e s t r u c t u r e in Fig. 6 b . F r o m t h e c o r r e l a t i o n
f u n c t i o n s m o r e n a r r o w b o u n d s o n ε than t h o s e c o n s i d e r e d in S e c . I l l c a n b e
o b t a i n e d . S o m e n o v e l effective m e d i u m t h e o r i e s w h i c h t a k e i n t o a c c o u n t
information on the pair and three-point correlation functions are also described.

W e first c o n s i d e r a s t r u c t u r e c o n s i s t i n g o f s p h e r e s d i s p e r s e d in a c o n t i n u o u s
m a t r i x . I n o r d e r to o b t a i n m o r e r e s t r i c t i v e b o u n d s t h a n t h e B e r g m a n - M i l t o n
b o u n d s for i s o t r o p i c c o m p o s i t e s , w e m u s t e v a l u a t e t h e p a r a m e t e r χ w h i c h a p p e a r s
in E q s . ( 2 3 ) a n d ( 2 4 ) . T h e r e s u l t i n g b o u n d s w e d e n o t e the f o u r t h - o r d e r b o u n d s .
A n e x a m p l e o f t h e s e b o u n d s for χ = 0.1 is g i v e n b y the 75 d a r k e s t a r e a in F i g . 5. T h e
fourth-order b o u n d s w e r e first d e s c r i b e d b y B e r a n .

T h e structural parameter χ = x X3 is r e l a t e d to t h e p a i r c o r r e l a t i o n f u n c t i o n 2
, g74
6( r ) ,
2+ 2
a n d t h e t h r e e - p o i n t c o r r e l a t i o n function, g 3 ( r , r , r
1 21 32 ) ,3b y the e x p r e s s i o n s '
0 2 +1 0
X2 /+ dr
3f =1
-
A Σ « » J S2 ( D ^ ï 2 a '
= 27WÔ -
/ 2a
2 46 7
w h e r e a is t h e p a r t i c l e r a d i u s . Furthermore '
Optical Properties of Inhomogeneous Two-component Materials 25
2 0 0
χ 9f
A
3 =
3 2 . f(Aπ) 1Σ
2 W + 1) J J d r
12 d r 23 [ g 3( r 1, r21 / r32 ) 3-
P f 4 1
fl2/+2
- g2 frl2> g2 (Γ23) 1 / + l < 21 · Î23)
Γ +ΐ 2/Γ+2 2/ 3
/ 2 < >

where r
mn a n d r mn a r e v e c t o r d i s t a n c e s b e t w e e n p a r t i c l e s m a n d η a n d unit v e c t o r s
in d i r e c t i o n m to n, r e s p e c t i v e l y . T h e t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n is d e n o t e d
b y g , P / i are Legendre polynomials, and r
3 + mn a r e t h e a b s o l u t e v a l u e s o f t h e
p a r t i c l e - p a r t i c l e d i s t a n c e s . N o t e that Refs. 2 4 a n d 7 6 u s e a p a r a m e t e r Κ w h i c h is
r e l a t e d to χ b y Κ = 2 f ( l - f ) x / 9 .
A A
T h e p a r a m e t e r χ h a s b e e n e v a l u a t e d for s o m e77s i m p l e m o d e l s t r u c t u r e s . A
p a r t i c u l a r l y 7s i7
m78p l e c a s e is a fractal s t r u c t u r e w h e r e t h e p a i r c o r r e l a t i o n function
is g i v e n b y '

' (ξ/rp-D 2α<τ<ξ


g W= « (42)
2
. 1 Γ>ξ.

H e r e D is t h e fractal d i m e n s i o n a n d ξ is the c o r r e l a t i o n l e n g t h o f t h e s t r u c t u r e .
T h e c o r r e l a t i o n l e n g t h signifies t h e u p p e r cutoff a n d 2a t h e l o w e r cutoff to t h e
r a n g e o v e r w h i c h t h e s t r u c t u r e is fractal. T h e filling factor o f t h e s t r u c t u r e is
r e l a t e d to t h e u p p e r a n d l o w e r cutoffs b y

a λ-D
f = L*(~) , (43)

where L 77* is a m e a s u r e o f t h e "holes" in t h e s t r u c t u r e a n d r e l a t e d to t h e l a c u -


narity. It c a n t a k e v a l u e s b e t w e e n z e r o a n d 7 9
unity. A similar relation has been
u s e d to d e t e r m i n e t h e p o r o s i t y o f s a n d s t o n e s . W h e n the particles are touching,
t h e p a r a m e t e r L * is e q u a l to unity. It will b e s e e n that this c a s e g i v e s t h e h i g h e s t
v a l u e o f x.

W e first c o n s i d e r t h e i n t e g r a l o v e r the p a i r c o r r e l a t i o n f u n c t i o n , x . Inserting


2
E q . ( 4 2 ) in E q . ( 4 0 ) , o n e c a n i m m e d i a t e l y e v a l u a t e the i n t e g r a l to o b t a i n

3 D
x 3f ^ /(/ + !) J}{L " _
2 " 2 (1-0 ^ (2/ - D + 4 ) 22/+1 2a ~
0 0
3L* / ( / + 1)
' 2 ( l - f ) fΣf | (/ ο2ι/ -_ D
η +, 4 ) \2Λ2/-D
ο2/ Π ++ 44 / (44)

w h e r e w e h a v e u s e d E q . ( 4 3 ) . T h e v a l u e o f x is o n l y w e a k l y d e p e n d e n t o n f for
2
f < 0.1.
26 Materials Science for Solar Energy Conversion Systems

T h e p a r a m e t e r X 3 h a s to b7 e6e v a l u a t e d n u m e r i c a l l y . W e e v a l u a t e d E q . ( 4 1 ) u s i n g
the method of F e l d e r h o f . T h e c a l c u l a t i o n w a s p e r f o r m e d for a m o d e l t h r e2e3-
p o i n t c o r r e l a t i o n f u n c t i o n v a l i d for at l e a s t s o m e fractal s t r u c t u r e s , n a m e l y
r r
g3 ( l2> r i 3 , r ) - g2 fri ) g2 ( 23) =
22 3 23 3 3
= 2.5 + ξ 6 - ^ [ ( r r )D" + ( r r )D~ - ( r r )I> ] /2. (45)
23 1 3 13 1 2 12 2 3
In F i g . 9 , x a n d X 3 a r e d e p i c t e d as a function o f fractal d i m e n s i o n w h e n L * = 1 a n d
2
t h e filling factor g o e s t o z e r o . It is s e e n that t h e effect o f t h r e e - p o i n t c o r r e l a t i o n s is
s m a l l for D < 2 , b u t it b e c o m e s m o r e i m p o r t a n t for h i g h e r fractal d i m e n s i o n s .
P h y s i c a l l y it is e x p e c t e d that χ s h o u l d i n c r e a s e t o w a r d s u n i t y as D c o m e s c l o s e to
three. It s h o u l d b e n o t e d that q u i t e different m e a n - f i e l8 d0 a p p r o a c h e s to t h e o p t i c a l
p r o p e r t i e s o f fractal c l u s t e r s h a v e also b e e n p r o p o s e d .

τ r

£0.15- / -

io.i - 2 y j .
x

0.05- /

FRACTAL DIMENSION
Fig. 9. S t r u c t u r a l p a r a m e t e r s x a n d X 3 as a function o f fractal
2
d i m e n s i o n in the l i m i t o f l o w filling factor. T h e c a l c u l a t i o n s
w e r e p e r f o r m e d for fractal s t r u c t u r e s w i t h L * = 1.

Recently the information available on χ has increased substantially and accurate


c o m p u t a t i o n s h a v e b e e n p e r f o r m e d for r a n d o m d i s t r i b u t i o n s o f s p h e r e s d i s p e r s2e6d
in a m a t r i x . T h e c a s e o f i m p e24 netrable or hard spheres was treated b y F e l d e r h o f
and by Torquato and L a d o . I m p r o v e d v a l u e s25
o f χ as a function o f filling factor
w e r e later c o m p u t e d b y B e a s l e y a n d T o r q u a t o . Another simple model considers
r a n d o m d i s t r i b u t i o n s o f s p h e r e s that a r e a l l o w e d to p e n2e t8r7
1a t e o n e a n o t h e r . In this
case values of χ were computed by Torquato and S t e l l . '

T h e c a s e o f s p h e r e s w2i t8 h7
2 an a r b i t r a r y d e g r e e o f p e n e t r a b i l i t y h a s a l s o b e e n
thoroughly s t u d i e d . ' For example one m a y consider spheres with a hard core
a n d a p e n e t r a b l e shell. T h e s p h e r e s a r e t a k e n to b e r a n d o m l y d i s t r i b u t e d b u t
s u b j e c t to t h e c o n d i t i o n t h a t t h e y m a y n o t p e n e t r a t e e a c h o t h e r s ' c o r e s . T h e
penetrable sphere model (PSM) and impenetrable sphere model (ISM) are
o b t a i n e d in t h e l i m i t s o f n o c o r e a n d n o s h e l l , r e s p e c t i v e l y . T h e I S M c a n b e
c o n s i d e r e d as a g e n e r a l i z a t i o n o f the M a x w e l l G a r n e t t t h e o r y in o r d e r t o i n c l u d e
Optical Properties of Inhomogeneous Two-component Materials 27

p a i r a n d t h r e e - p o i n t c o r r e l a t i o n effects. T h e P S M , o n t h e o t h e r h a n d , c o r r e s p o n d s
to a q u i t e different g e o m e t r y in t h a t a h i g h e r c o n n e c t i v i t y b e t w e e n t h e p a r t i c l e s is
o b t a i n e d . It m a y b e a v i a b l e m o d e l for s i n t e r e d or p a r t i a l l y s i n t e r e d c o m p o s i t e s .

T h e c o m p u t a t i o n o f s t r u c t u r a l p a r a m e t e r s o f r a n d o m d i s t r i b u t i o n s o f s p h e r e s is
rather involved and a 2 d e2t5a8i7
1l e d e x p o s i t i o n falls o u t s i d e t h e s c o p e o f this c h a p t e r . I n
Fig. 10 l i t e r a t u r e d a t a ' ' o n t h e s t r u c t u r a l p a r a m e t e r χ is s h o w n a s a function o f
filling factor for t h e I S M a n d P S M m o d e l s . A s e x p e c t e d t h e P S M s h o w s a g r e a t e r
departure from the M a x w e l l Garnett theory ( x = 0 ) than the I S M .

. ι ι r - y
0 8
- S C M / -

Ρ0.6- / A
s / /
g 0.4 - / PSM _

X0.2- / y '
0.2 0.4 0.6 0.8
FILLING F A C T O R
Fig. 1 0 . S t r u c t u r a l p a r a m e t e r χ as a function o f filling f a c t o r for
s p h e r i c a l cell m a t e r i a l s ( S C M ) as w e l l as for d i s p e r s i o n s o f
p e n e t r a b l e s p h e r e s ( P S M ) (Refs. 2 7 , 8 1 ) a n d i m p e n e t r a b l e
s p h e r e s ( I S M ) (Ref. 2 5 ) .

S o far w e h a v e o n l y t r e a t e d g e n e r a l i z a t i o n s o f t h e s e p a r a t e d - g r a i n s t r u c t u r e
d e p i c t e d in F i g . 6 a . W e a l s o m a k e s o m e c o m m e n t s o n t h e s t r u c t u r a l p a r a m e t e r χ
for c o m p o s i t e s h a v i n g a n a g g r e g a t e s t r u c t u r e as s h o w n in F i g 8 .36 b . S u c h c o m p o s i t e s
83
a r e a l s o c a l l e d cell m a t e r i a l s , a c o n c e p t i n t r o d u c e d b y M i l l e r . A cell m a t e r i a l is
d e f i n e d b y the f o l l o w i n g r e q u i r e m e n t s : (1) s p a c e is c o m p l e t e l y filled w i t h cells;
(2) t h e cells a r e d i s t r i b u t e d so that the m a t e r i a l is s t a t i s t i c a l l y h o m o g e n e o u s a n d
i s o t r o p i c ; a n d (3) t h e m a t e r i a l or p r o p e r t y o f a cell is s t a t i s t i c a l l y i n d e p e n d e n t o f
t h e o t h8 e3r cells. T h e f o u r t h - o r d e r b o u n d s for cell m a t e r i a l s 39w e r e d e r i v e d b y
M i l l e r a n d further a n a l y z e d b y M c P h e d r a n a n d M i l t o n . F o r cell m a t e r i a l s
c o m p o s e d o f r a n d o m l y o r i e n t e d s p h e r o i d a l cells 39w i t h d e p o l a r i z a t i o n factors L | , L
2
a n d L3 t h e y o b t a i n e d t h e f o l l o w i n g e x p r e s s i o n for t h e s t r u c t u r a l p a r a m e t e r x:

x = (1 - fA> Ρ + fA (1 " P> / W6)

where
2 2 2
p = [3(L +L +L
1 2 3)-l]/2. (47)
28 Materials Science for Solar Energy Conversion Systems

F o r t h e c a s e o f s p h e r i c a l cells E q . (47) r e d u c e s to ρ = 0, w h i c h y i e l d s χ = f .
A
Obviously, composites described by the Bruggeman theory have the same value of
χ as a s p h e r i c a l cell m a t e r i a l . F r o m F i g . 10 w e s e e that d i s p e r s i o n s o f i m p e n e t r a b l e
s p h e r e s h a v e p r o p e r t i e s q u i t e c l o s e to t h e M a x w e l l G a r n e t t t h e o r y ( x = 0 ) , w h i l e
dispersions of penetrable spheres should have properties intermediate between
those o f the M a x w e l l Garnett and B r u g g e m a n theories.

R e c e n t l y t h e r e h a s b e e n a n i n c r e a s i n g i n t e r e s t in t h e f o r m u l a t i o n o f e f f e c t i v e
m e d i u m t h e o r i e s t a k i n g i n t o a c c o u n t c o r r e l a t i o n effects. V a r i o u s s c h e m e s h a v e
b e e n d e v i s e d for i m p r o v i n g t h e M a x w e l l G a r n e t t t h e o r y b y i n c l u d i n g d i p o l e -
d i p o l e a n d h i g h e r m u l t i p o l4 e 8
i4n t e r a c t i o n s b e t w e e n t h e p a r t i c l e s . R a n d o m u n i t cells
c o n t a i n i n g 8m5 a n y p a r t i c l e s ' a n d the effect o f t o p o l o g i c a l d i s o r d e r in t h e lattice
g a s m o d e l h a v e b e e n s t u d i e d . Effects o f t h e pair c o r r e l a t i8o n8 68f u n c t i o n in effective
m e d i u m e x p r e s s i o n s is a n o t h e r s u b j e c t o f c u r r e n t i n t e r e s t . " A thorough study
o f d i p o l e a n d m u l t i p o l e i n t e8r9
a c t i o n s in d i l u t e d i s p e r s i o n s o f s p h e r e s w a s c a r r i e d
out b y Felderhof and J o n e s . H o w e v e r , because the pair correlation and three-
point correlation functions both enter into the calculation of the fundamental
s t r u c t u r a l p a r a m e t e r x , w e b e l i e v e that a n y effective m e d i u m t h e o r y w h i c h is to b e
v a l i d o v e r a r a n g e o f filling factors m u s t i n c l u d e b o t h p a i r a n d t h r e e - p o i n t
contributions. Theories including just the pair correlation function should b e
g o o d o n l y for l o w filling factors. Effective m e d i u m t h e o r i e s w h i2c h939 d0
1e p e n d
e x p l i c i t l y o n t h e v a l u e o f χ h a v e o n l y r e c e n t l y b e g u n to a p p e a r . ' ' We
c o n c l u d e this s e c t i o n w i t h t w o e x a m p l e s o f s u c h t h e o r i e s a n d a p p l y t h e m to
relevant experimental situations.

First w e consider gas evaporated metal particle coatings. T h e y are p r o d u c e d b y


evaporation of m 92e t a l in a f e w T o r r o f an i n e r t g a s , s o m e t i m e s w i t h a s m a l l a d d i -
tion o f o x y2g e93n . T h i s p r o c e s s l e a d s to l a r g e m e t a l p a r t i c l e a g g r e g a t e s w i t h a fractal
structure. ' W h e n collected on a substrate, the aggregates are connected over
m a c r o s c o p i c d i s t a n c e s . T h e d e p o s i t s a r e s o o t y , l o o s e l y p a c k e d p o w d e r s , w h e r e the
v o l u m e fraction o f p a r t i c l e s is t y p i c a l l y less than a f e w p e r c e n t . T h e c o a t i n g s h a v e
a s t r u c t u r e w h e r e b o t h p h a s e s p e r c o l a t e , i.e., t h e p a r t i c l e p h a s e a n d t h e s u r r o u n d -
i n g air. T h i s m e a n s that t h e effective m e d i u m t h e o r y g i v e n b y E q s . ( 2 2 ) a n 2 d3(23)
94
s h o u l d b e a g o o d a p p r o x i m a t i o n for the o p t i c a l p r o p e r t i e s o f t h e c o a t i n g s . The
fractal d i m e n s i o n s o f n o n m a g n e t i c g a s e v a p o r a t e d a g g r e g a t e s a r e t y p i c a l l y in the
r a n g e 1.9 to 2. T h u s a v a l u e o f χ o f a b o u t 0.09 to 0.10 s h o u l d b e u s e d in t h e t h e o r e -
tical c a l c u l a t i o n .

W e n o w a p p l y this t h e o r y to the c a s e w h e r e e a c h m e t a l p a r t i c l e is c o a t e d b y a n
o x i d e s h e l l . T h i s is i n t r o d u c e d b y p e r f o r m i n g the e v a p o r a t i o n w i t h o x y g e n m i x e d
in t h e g a s p r e s e n t d u r i n g t h e p r o c e s s . F o r the d i e l e c t r i c47
permeability of the particle
p h a s e w e u s e t h e f o r m u l a for a c o a t e d s p h e r e w h i c h i s

ε + 2ε<. + 2 Ω ( e - e )
Μ M c
ε
Α= ec ε + 2 e - Ω ( ε - e )— , (48)
Μ c Μ c
where is t h e dielectric p e r m e a b i l i t y o f t h e m e t a l c o r e , e is that o f t h e o x i d e
c
c o a t i n g a n d Ω is the v o l u m e fraction o f m e t a l in t h e p a r t i c l e . It s h o u l d b e k e p t in
m i n d t h a t E q . ( 4 8 ) t a k e s i n t o a c c o u n t o n l y t h e d i p o l e t e r m s in t h e i n t e r a c t i o n
Optical Properties of Inhomogeneous Two-component Materials 29

b e t w e e n c o r e a n d c o a t i n g . W h e n t h e sizes o f the m e t a l p a r t i c l e s a r e l e s s t h a n the


m e a n free p a t h o f t h e c o n d u c t i o n e l e c t r o n s in t h e p e r t i n e n t m e t a l , mus9 t 9b5
6e
c o r r e c t e d for b o u n d a r y s c a t t e r i n g o f c o n d u c t i o n e l e c t r o n s in t h e p a r t i c l e s . '

In F i g . 11 e x p e r i m e n t a l a n d t h e o r e t i c a l t r a n s m i t t a n c e for a l a y e r o f g a s e v a p o r a t e d
o x i d e c o a t e d a l u m i n i u m p a r t i c l e s is s h o w n . W e h a v e u s e d t h e t h e o r y p r e s e n t e d
a b o v e to e v a l u a t e t h e effective d i e l e c t r i c p e r m e a b i l i t y o f t h e l a y e r s , a n d o b t a i n e d
the transmittance of the layers (divided b y the transmittance of the substrates)
f r o m t h e s t a n d a r d F r e s n e l r e l a t i o n s in S e c . I I . A s i n p u t d a t a 9
w e97
8u s e d t h e e x p e r i -
9 180 0
mentally determined dielectric permeability of a l u m i n i u m ' and evaporated
AI2O3. ' T h e e x p e r i m e n t a l l y d e t e r m i n e d v a l u e for t h e d i a m e t e r o f t h e
a l u m i n i u m c o r e (~ 22 n m ) , t h e filling factor f ~ 0.01 a n d a v a l u e for t h e w e i g h t p e r
u n i t a r e a 0.15 g / m , w h i c h is w i t h i n t h e e r r o r b a r s o f t h e e x p e r i m e n t a l v a l u e , w e r e
also used.

τ 1 1 r

0.8-

* 0.6- / /

t 7
Z _ j/ OXIDE C O A T E D AI P A R T I C L E S .
0 4 2
Ρ _ // EXP W/A~0.1-0.3g/m _
2
Q 2- It T H E O R Y W / A =0.15g/m _

J X=0.09

7 , , • •

200 300 400 500 600


WAVELENGTH (nm)
Fig. 1 1 . T r a n s m i t t a n c e as a f u n c t i o n o f w a v e l e n g t h for o x i d e - c o a t e d
a l u m i n i u m p a r t i c l e s p r o d u c e d b y g a s e v a p o r a t i o n . T h e full
curve denotes experimental results, and the dashed curve
d e n o t e s c a l c u l a t e d v a l u e s . T h e filling f a c t o r for t h e p a r t i c l e s
was 0.01, the diameter of the aluminium core w a s 2 n m and
the v o l u m e fraction, Ω, o f a l u m i n i u m in t h e p a r t i c l e s w a s20 . 2 5 .
T h e w e i g h t p e r unit a r e a in the c a l c u l a t i o n s w a s 0 . 1 5 g / m ,
w h i c h is w i t h i n the e r r o r b a r s o f t h e e x p e r i m e n t a l v a l u e as
s h o w n in t h e inset. C a l c u l a t i o n s w e r e c a r r i e d o u t u s i n g the
E M T for fractal s t r u c t u r e s w i t h s t r u c t u r a l p a r a m e t e r χ = 0 . 0 9 .
( F r o m Ref. 2 3 ) .
30 Materials Science for Solar Energy Conversion Systems

T h e a g r e e m e n t b e t w e e n t h e o r y a n d e x p e r i m e n t is s a t i s f a c t o r y . T h e e x p e r i m e n t a l
c u r v e s h o w s a p r o m i n e n t a b s o r p t i o n p e a k at λ ~ 1 9 0 n m w i t h a s h o u l d e r o n t h e
l o n g w a v e l e n g t h s i d e . T h e s e features are p r e s e n t in all g a s e v a p o r a t e d o x i d e c o a t e d
a l u m i n i u m s a m p l e s that w e h a v e s t u d i e d . T h e t h e o r e t i c a l c u r v e s h o w s a s h a r p e r
s t r u c t u r e w i t h p e a k s at 1 9 0 n m a n d 2 4 0 n m . T h e a b s o r p t i o n p e a k at λ ~ 1 9 0 n m is
d u e to t h e l o c a l i z e d p l a s m a r e s o n a n c e o f t h e c o n d u c t i o n e l e c t r o n s in i n d e p e n d e n t
a l u m i n i u m p a r t i c l e s , w h i l e t h e p e a k at λ ~ 2 4 0 n m is a c o n s e q u e n c e o f t h e
percolation structure.

A l o n g s t a n d i n g p r o b l e m in t h e field o f o p t i c a l p r o p e r t i e s o f i n h o m o g e n e o u s
m a t e r i a l s is t h e a p p l i c a b i l i t y o f effective m e d i u m d e s c r i p t i o n s in t h e i n f r a r e d a n d
far infrared w a v e l e n g t h r a n g e s . In p a r t i c u l a r an e n1h1a0n c e d a b s o r p t i o n o f s m a l l
m e t a l p a r t i c l e s h a s b e e n f o u n d in t h e far i n f r a r e d , which has thrown some
doubt on the applicability of current theories. T h e g o o d a g r e e m e n t b e t w e e n theory
a n d e x p e r i m e n t in F i g . 11 p r o m p t e d u s to s t u1 d2y0g a s e v a p o r a t e d o x i d e c o a t e d
a l u m i n i u m p a r t i c l e s a l s o in t h e far i n f r a r e d . G a1s e0 1v3a p2
0o r a t e d m e t a l p a r t i c l e s
d i s p l a y a s t r i k i n g l y h i g h a b s o r p t i o n in this r a n g e ' a n d a r e 1c o01n 2
v e1
0n i e n t for
s u c h s t u d i e s . T h e s a m p l e s u s e d for far infrared m e a s u r e m e n t s ' had particles
w i t h a m e d i a n d i a m e t e r o f ~ 8.4 n m , the filling factor w a s92~ 0 . 0 1 5 , a n d t h e fraction
o f u n o x i d i z e d a l u m i n i u m in t h e p a r t i c l e s w a s e s t i m a t e d to b e Ω 98 ~ 0.35. I n o u r99
c o m p u t a t i o n s w e u s e d t h e d i e l e c t r i c p e r m e a b i l i t i e s o f a l u m i n i u m a n d AI2O3.
T h e e's for a l u m i n i u m w e r e c o r r e c t e d for b o u n d a r y s c a t t e r i n g o f c o n d u c t i o n
e l e c t r o n s in t h e m e t a l c o r e s . In F i g . 12 w e s h o w1 t h0 1e 2B10e r g m a n - M i l t o n b o u n d s for a
wavelength of 200 μιη, the experimental v a l u e ' o f ε w i t h e r r o r b a r s a n d the
t h e o r e t i c a l v a l u e for a fractal s t r u c t u r e w i t h b o t h p h a s e s p e r c o l a t i n g a n d x = 0 . 1 . It is
s e e n t h a t t h e r e is a b o u t a factor o f 2 difference b e t w e e n t h e o r y a n d e x p e r i m e n t .
T h u s m o s t o f t h e p r e v i o u s l y r e p o r t e d d i s c r e p a n c i e s in t h e far i n f r a r e d a b s o r p t i o n
o f m e t a l p a r t i c l e s c a n p r o b a b l1 y4b0e a s c r i b e d to structural effects. T h i s c o n c l u s i o n h a s
also been reached b y o t h e r s . A n assessment of the remaining discrepancy
between theory and experiment requires m o r e detailed experiments with accurate
structural characterisation.
791
O u r s e c o n d e x a m p l e c o n c e r n s C0-AI2O3 c o a t i n g s ' w h i c h a r e efficient s e l e c t i v e
absorbers o f solar energy. These coatings were produced by electron b e a m
c o e v a p o r a t i o n f r o m t w o s o u r c e s , a n d c o n s i s t o f 1 0 - 3 0 À c o b a7 lt particles dispersed
in a n a m o r p h o u s m a t r i x o f m i x e d c o b a l t - a l u m i n i u m - o x i d e . T h e p a r t i c l e s a r e to a
g o o d a p p r o x i m a t i o n d i s p e r s e d91r a n d o m l y in the o x i d e a n d a r e p r e f e r e n t i a l l y
s u r r o u n d e d b y an o x i d e s h e l l for filling factors u p to 0.6-0.7. W e m o d e l this
m a t e r i a l as a s y s t e m o f r a n d o m l y d i s p e r s e d i m p e n e t r a b l e o x i d e - c o a t e d c o b a l t
s p h e r e s , d i s p e r s e d in a m a t r i x o f the s a m e o x i d e . T h91 e d i e l e c t r i c p e r m e a b i l i t y o f the
p a r t i c l e s is91g i v e n b y E q . ( 4 8 ) , w h e r e Ω w a s e s t i m a t e d to b e ~ 0.75 b y e q u a t i n g the
o b s e r v e d c o n d u c t i v i t y t h r e s h o l d at f ~ 0.15 to 0.20 w i t h t h e p e r c o l a t i o n t h r e s h o l d
for o x i d e - c o a t e d s p h e r e s . F o r filling factors a b o v e t h e c o n d u c t i v i t y t h r e s h o l d , b o t h
p h a s e s a r e p r o b a b l y p e r c o l a t i n g a n d E25
q s . (22) a n d ( 2 3 ) c a n b e u s e d w i t h χ g i v e n b y
t h e v a l u e s for i m p e n e t r a b l e s p h e r e s in F i g . 1 0 . W e call this s c h e m e t h e R a n d o m
H a r d Coated Spheres (RHCS) theory.

W h e n t h e filling factor is l e s s t h a n 0 . 1 5 , t h e M a x w e l l G a r n e t t t h e o r y is a b l e to
p r o d u c e g o o d a g r e e m e n t w i t h e x p e r i m e n t s . In fact, for s u c h l o w filling f a c t o r s the
M G a n d R H C S t h e o r i e s a r e n o t m u c h different. F i g . 13 s h o w s t h e i m a g i n a r y p a r t
Optical Properties of Inhomogeneous Two-component Materials 31

o f t h e d i e l e c t r i c p e r m e a b i l i t y for C0-AI2O3 c o a t i n g s w i t h different filling factors. It


is s e e n that for f = 0.17 a n d 0.23 t h e R H C S t h e o r y g i v e s a s i g n i f i c a n t l y b e t t e r fit to
e x p e r i m e n t a l v a l u e s t h a n t h e M G t h e o r y . F o r f = 0 . 2 9 d i s c r e p a n c i e s a l s o start to
a p p e a r b e t w e e n t h e R H C S t h e o r y a n d t h e m e a s u r e m e n t s . In s u m m a r y , o u r
k n o w l e d g e o f t h e p a r a m e t e r χ h a s a l l o w e d u s t o d e r i v e a n e w effective m e d i u m
t h e o r y for C0-AI2O3 c o m p o s i t e s . T h i s t h e o r y is a c c u r a t e o v e r a l a r g e r r a n g e o f
filling factors t h a n t h e p r e v i o u s l y u s e d M G t h e o r y .

ι 1——
ι 1——
j—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι 1—
BM-bounds
= 1
0,01 - ></ ~~

ε
2

0.005 — s' y —

Theory

0
1 1 1——
ι I11111111I I I I Iι
1 1.05 1.1 1.15 1.2

ε.
Fig. 1 2 . B e r g m a n - M i l t o n b o u n d s for a n i s o t r o p i c d i s p e r s i o n o f
A l C > 3 - c o a t e d a l u m i n i u m s p h e r e s i n air. T h e c o m p u t a t i o n
2
refers to λ = 2 0 0 μ ι η , f = 0 . 0 1 5 a n d Ω = 0 . 3 5 . T h e m a r k s o n the
A
bounds indicate values pertinent to the structural parameter χ
g o i n g from z e r o to u n i t y b y steps o f 0.1. T h e e x p e r i m e n t a l
v a l u e w i t h e r r o r b a r s for and the theoretical value calculated
f r o m t h e effective m e d i u m t h e o r y for fractal s t r u c t u r e s a r e a l s o
shown. (From Ref. 102).

V. MATERIALS WITH LARGE INHOMOGENEITIES

S o far w e h a v e o n l y c o n s i d e r e d t w o - c o m p o n e n t m a t e r i a l s , w h e r e t h e s i z e o f t h e
i n c l u s i o n s o f t h e c o m p o n e n t s a r e m u c h s m a l l e r t h a n t h e w a v e l e n g t h o f light.
T h i s a l l o w e d u s to treat t h e o p t i c a l p r o p e r t i e s o f t h e c o m p o s i t e s i n t h e q u a s i s t a t i c
a p p r o x i m a t i o n . I n this s e c t i o n w e g o b e y o n d this a p p r o x i m a t i o n a n d t r e a t
absorption and scattering b y composite media where the inhomogeneities are
comparable to or larger than the wavelength.
32 Materials Science for Solar Energy Conversion Systems

τ 1—ι—ι—ι 1 1—ι—ι—ι—r-rr

10
- r=o.i2

> '
5
<
C
2
s
1 = 0.23

§j r=o.i9
S - X. A=0.25
Si v > \
ce Λ \ *- „

Li. - —

ο ε2
H '
OC
< I I
CL 3 EXP
Π~ C o - A I 20 3 MG THEORY
Ζ N RHCS THEORY
S
- " V
- \S. f = 0.29
2- \ ^ ^ ^ ^ f* = 0.25
\ ^ \ fA=0.33

I I I I I I I I I I I I I I I
0.4 0.6 0.8 1 2
WAVELENGTH (μπι)
Optical Properties of Inhomogeneous Two-component Materials 33

Fig. 1 3 . I m a g i n a r y p a r t o f t h e effective d i e l e c t r i c p e r m e a b i l i t y as a
f u n c t i o n o f w a v e l e n g t h for C0-AI2O3 c o a t i n g s . D o t t e d c u r v e s
denote experimental results, dashed curves denote computa-
tions b y t h e M a x w e l l G a r n e t t t h e o r y a n d full lines d e n o t e c o m -
putations b y the R a n d o m H a r d Coated Spheres theory. T h e
filling factors o f c o b a l t , f, o f c o b a l t p a r t i c l e s , f*, a n d o f o x i d e
c o a t e d c o b a l t p a r t i c l e s , f , a r e g i v e n in t h e inset. T h e v o l u m e
A
fraction o f m e t a l in t h e o x i d e c o a t e d p a r t i c l e s w a s p u t e q u a l to
0.75. ( F r o m Ref. 9 1 ) .

O u r definition o f an effective m e d i u m required that the R a n d o m U n i t Cell, w h e n


e m b e d d e d in t h e effective m e d i u m , s h o u l d n o t b e d e t e c t a b l e b y e l e c t r o m a g n e t i c
r a d i a t i o n . T h i s l e d to t h e c r i t e r i o n that t h e s c a t t e r i n g a m p l i t u d e S ( 0 ) s h o u l d b e
z e r o . H o w e v e r , o n e c o u l d j u s t as w e l l d e m a n d that t h e b a c k s c a t t e r i n g a m p l i t u d e
S(K) s h o u l d b e z e r o . T h u s a m o r e r i g o r o u s definition o f a n e f f e c t i v e m e d i u m is

S (0) = S (π) = 0 , (49)

w h e r e t h e s c a t t e r i n g is f r o m a R U C e m b e d d e d in the e f f e c t i v e m e d i u m . E q u a t i o n
(49) is satisfied as l o n g as o n l y t h e e l e c t r i c d i p o l e t e r m in t h e L o r e n z - M i e
e x p a n s i o n is t a k e n i n t o a c c o u n t , or, e q u i v a l e n t l y , as l o n g as t h e q u a s i s t a t i c
approximation holds.

T h e l i m i t s o f v a l i d i t y o f t h e s i m p l e effective m e d i u m t h e o r i e s t r e a t e d in S e c . I l l
c a n b e a s s e s s e d b y c o m p u t i n g the c o n t r i b u t i o n o f t h e h i g h e r o r7d1e4r t e r m s o f t h e
L o r e n z - M i e e x p a n s i o n to t h e effective d i e l e c t r i c p e r m e a b i l i t y . ' These large-size
l i m i t s d e p e n d o n t h e filling factor, t h e w a v e l e n g t h a n d o n t h e d i e l e c t r i c p e r m e a -
bilities o f t h e c o n s t i t u e n t m a t e r i a l s , a n d n o g e n e r a l r u l e s c a n b e g i v e n . H o w e v e r ,
for t h e c a s e o f m e t a l - i n s u l a t o r c o m p o s i t e s it a p p e a r s that t h e d i a m e t e r o f t h e m e t a l
p a r t i c l e s s h o u l d b e71less
4 t h a n ~ λ / 2 0 in o r d e r that t h e effective m e d i u m t h e o r i e s
remain accurate. '

W h e n t h e p a r t i c l e s i z e is s o l a r g e that E q . (49) is n o l o n g e r v a l i19 d o n e h a s to r e s o r t


to e x t e n d e d e f f e c t i v e m e d i u m t h e o r i e s , as s h o w n b y B o h r e n . These theories
e m p l o y t w o e f f e c t i v e q u a n t i t i e s , n a m e l y t h e effective d i e l e c t r i c p e r m e a b i l i t y
d i s c u s s e d in p r e v i o u s s e c t i o n s a n d an effective m a g n e t i c p e r m e a b i l i t y , μ. R i g o -
r o u s r e s u l t s19for ε a n d μ a r e k n o w n o n l y in the l i m i t o f s m a l l filling f a c t o r s w h e r e
we obtain

3f
(εμ>ν2 = ι - i A S(0) (50)
2 (k )3
efl
and

3f
εΐ/2.μΐ/2 .ΐ= A (51)
2(V)3 S(tc) .

H e r e w e h a v e a s s u m e d s p h e r i c a l p a r t i c l e s o f r a d i u s a. F r o m t h e s e e q u a t i o n s
e x p r e s s i o n s for ε a n d μ m a y b e o b t a i n e d . T h e e x t e n s i o n o f t h e t h e o r y to h i g h e r
34 Materials Science for Solar Energy Conversion Systems

filling factors r e m a i n s a n o b j e c t for future r e s e a r c h . A l s o E q s . ( 5 0 ) a n d (51) w e r e


d e r i v e d b y a s s u m i n g n o r m a l l y i n c i d e n t light o n t o a s l a b o 1 f9t h e c o m p o s i t e , a n d
their a p p l i c a b i l i t y at o b l i q u e i n c i d e n c e is still in q u e s t i o n .

T h e effective d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s o b t a i n e d f r o m e x t e n d e d
effective m e d i u m t h e o r i e s c a n n o w b e i n s e r t e d i n t o t h e e x p r e s s i o n s for thin film
o p t i c s in S e c . II. In this w a y t h e t r a n s m i t t a n c e a n d r e f l e c t a n c e c a n b e c a l c u l a t e d , at
l e a s t for n o r m a l l y i n c i d e n t light. T h e e x t e n d e d effective m e d i u m t h e o r i e s h a v e s o
far n o t b e e n u s e d v e r y m u c h . A d e t a i l e d t r e a t m e n t o f t h e l o n g - w a v e l e n g t h l i m i t
w a s g i v e n in Ref. 1 0 5 . T h e m a i n a r e a o f a p p l i c a t i o n c o n c e r n s t h e far infrared
a b s o r p t i o n o f m e t4 a l 19
p a0
1r t i c3
0l 7
e s6, w-h e1r e 0in m a n y c a s e s t h e m a g n e t i c d i p o l e t e r m s a r e
very i m p o r t a n t . ' ' H o w e v e r , the fact that ε a n d μ a r e i n d e p e n d e n t
q u a n t i t i e s h a s s e l d o m b e e n a p p r e c i a t e d ; in m a n y c a s e s o n l y t h e p r o d u c t ε · μ h a s
been studied.

T h e p r o b l e m o f o b t a i n i n g r i g o r o u s b o u n d s to t h e effective p h y s i c a l p r o p e r t i e s o f a
c o m p o s i t e b e y o n d t h e q u a s i s t a t i c limit h a s b e e n little e x p l o r e d . T h e o n l y w o r k h a s
b e e n a g e n e r a l i z a t i o n o f t h e W i1 e8
n0e r b o u n d s to m a t e r i a l s w i t h i n h o m o g e n e i t i e s
c o m p a r a b l e to t h e w a v e l e n g t h . However, no bou 1n8d0s o n t h e effective m a g n e t i c
p e r m e a b i l i t y w e r e g i v e n . T h e t r e a t1m e01n9t 8
0o f A s p n e s h a s b e e n a p p l i e d to
experiments on pressed p o w d e r s . '

A m a j o r s h o r t c o m i n g o f e x t e n d e d effective m e d1 i u1
950t h e o r i e s is t h a t t h e y c a n n o t
m
distinguish between scattering and a b s o r p t i o n . ' In r e a l i t y , for m a t e r i a l s w h e r e
t h e c o m p o n e n t p a r t i c l e s a r e sufficiently l a r g e , diffuse s c a t t e r i n g o f l i g h t p l a y s a
m a j o r r o l e . In a d d i t i o n to the d i r e c t l y t r a n s m i t t e d a n d s p e c u l a r l y r e f l e c t e d l i g h t
f r o m a s l a b o f the c o m p o s i t e , significant a m o u n t s o f diffusely r e f l e c t e d a n d
t r a n s m i t t e d light c a n b e p r e s e n t a l s o . T h i s s i t u a t i o n d e m a n d s a t h o r o u g h l y
different t h e o r e t i c a l a p p r o a c h a n d e v e n the f o r m u l a s o f thin film o p t i c s in S e c . II
c a n n o l o n g e r b e u s e d . In o r d e r to treat s c a t t e r i n g m e d i a o r m a t e r i a l s w h e r e b o t h
s c a t t e r i n g a n d a b s o r p t i o n 2a r2 e02i m p o r t a n t w e h a v e to c o n s i d e r m u l t i p l e s c a t t e r i n g o r
r a d i a t i v e transfer t h e o r y . " In t h e g e n e r a l c a s e this t h e o r y is v e r y c o m p l e x a n d
r e s u l t s h a v e to b e o b t a i n e d b y n u m e r i c a l c a l c u l a t i o n s . A v e r y useful t a b u l a t2 i0
on of
results from multiple scattering theory has b e e n published b y van de H u l s t . If
i n f o r m a t i o n o n the a n g u l a r d i s t r i b u t i o n o f the s c a t t e r e d l i g h t is n o t n e c e s s a r y ,
i m p o r t a n t s i m p l i f i c a t i o n s c a n b e m a d e . T h i s s i t u a t i o n is p r e s e n t w h e n m e a s u r e -
ments o f the optical properties of composite materials are performed b y an
i n t e g r a t i n g s p h e r e . I n this c a s e t h e s p e c u l a r a n d diffuse c o m p o n e n t s o f t h e
r e f l e c t a n c e , a n d the d i r e c t a n d diffuse t r a n s m i t t a n c e a r e e a s i l y m e a s u r e d . T h e s e
four q u a n t i t i e s c a n b e c a 2 l c u11
l a t1
e2d0b y -a 1 s i m1p l i f i e d m u l t i p l e s c a t t e r i n g t h e o r y , t h e s o
c a l l e d four-flux t h e o r y . ' 1 2 1 A n a n a l y t i c a l s o l u t i o n o f this t h e o r y h a s r e c e n t l y
b e e n g i v e n b y M a h e u et a l .

C o n s i d e r n o w a s l a b o f t h i c k n e s s d w h i c h c o n t a i n s a d i l u t e d i s p e r s i o n o f particles.
In t h e four-flux t h e o r y t h e r a d i a t i o n field is m o d e l e d as c o n s i s t i n g o f four parts: a
c o l l i m a t e d b e a m o f i n t e n s i t y I ( z ) a n d a diffuse b e a m o f i n t e n s i t y I ^ ( z ) p r o p a g a t i n g
c
to n e g a t i v e z, a n d a c o l l i m a t e d b e a m J ( z ) a n d a diffuse b e a m J ( z ) p r o p a g a t i n g to
1 2 1 c d
p o s i t i v e z. T h e g e o m e t r y is s h o w n in F i g . 1 4 . T h e differential e q u a t i o n s for the
intensities a r e
Optical Properties of Inhomogeneous Two-component Materials 35

Film

Incident
light

Jc

Jd

ζ =d 2 =0
Fig. 14. G e o m e t r y a n d t h e v a r i o u s fluxes that a p p e a r i n t h e four-flux
t h e o r y . ( F r o m Ref. 1 1 4 ) .

dlc/dz = (k+s)I , (52)


c
d j / d z = - (k+s)J , (53)
c c
sI
d l / d z = r|kl + ri(l-p )sl - ' Pc c " ( ^ P c M o (54)
d d d d
d j / d z = - r|kj - n(l-p )sj + " ( l - p ) s l + (l-p )sl + p sj . (55)
d d d d d d c c c c
H e r e k is t h e a b s o r p t i o n coefficient, s is the s c a t t e r i n g coefficient, p a n d p a r e the
c d
ratios o f f o r w a r d to total s c a t t e r i n g for t h e c o l l i m a t e d a n d diffuse b e a m s , r e s p e c t i -
v e l y , a n d η is a p a r a m e t e r that d e t e r m i n e s t h e a v e r a g e p a t h l e n g t h t r a v e l l e d b y t 1 h e2 1
diffuse b e a m s as c o m p a r e d to the c o l l i m a t e d o n e s . A s d i s c u s s e d b y M a h e u e t a l .
t h e coefficients k, s a n d p c a n b e o b t a i n e d f r o m s i n g l e s c a t t e r i n g c a l c u l a t i o n s b y
c
L o r e n z - M i e t h e o r y for the c a s e o f s p h e r i c a l p a r t i c l e s . F o r t h e o t h e r p a r a m e t e r s ,
r i g o r o u s results a r e k n o w n o n l y for e x t r e m e c a s e s . T h e p a r a1m2e1t e r η is u n i t y for a
c o l l i m a t e d b e a m a n d t w o for a s e m i - i s o t r o p i c diffuse 21 b e a m . T h e forward
s c a t t e r i n g ratio p h a s b e e n c a l c u l a t e d b y I s h i m a r u for t h e c a s e o f i s o t r o p i c
d
i n c i d e n t light. T h e o t h e r e x t r e m e c a s e , i.e., 1v2e 1r y a n i s o t r o p i c i n c i d e n t light, w o u l d
l e a d to p = p , as a s s u m e d b y M a h e u et a l .
c d
T h e s e t o f e q u a t i o n s ( 5 2 ) - ( 5 5 ) c a n b e s o l v e d in o r d e r to o b t a i n t h e t r a n s m i t t a n c e
a n d r e f l e c t a n c e for a s l a b o f the c o m p o s i t e m a t e r i a l . T h e c a l c u l a t i o n s a r e e l e m e n -
tary, a l t h o u g h r a t h1e2 r 1i n v o l v e d , s o that o n l y the results o f t h e c a l c u l a t i o n s a r e
presented b e l o w . T h e , total t r a n s m i t t a n c e is the s u m o f t h e d i r e c t c o m p o n e n t
T a n d t h e diffuse c o m p o n e n t T , i.e.
c d
Τ = T + T , (56)
1 21 c d
where
2
: ( l - r c)2e x p ( - ( k - f - s ) d)
(57)
l-r e x p ( - 2 ( k + s ) d)
c
36 Materials Science for Solar Energy Conversion Systems

and

Td ( l - r ) (2
c l - r ) e x p ( - ( k + s ) d)
d
" (Ai - ( k + s ) ) ( l - r 2 e x p ( - 2 ( k + s ) d)) D '
c
Ν
)
H e r e r a n d r a r e the reflection coefficients at the s l a b b o u n d a r i e s for c o l l i m a t e d
c d
a n d i n t e r n1a2l 1diffuse i n c i d e n t r a d i a t i o n , r e s p e c t i v e l y . T h e p a r a m e t e r s in E q . ( 5 8 ) are
given b y

Ν = Aj [ r A - A
d 3 2 + r c ( r dA 2- A 3) ] cosh (Ajd) +

+ [(A -r A ) (A +A r ) - (A -r A ) (A +A r )]
5 d 4 3 2c 4 d 5 2 3c
• sinh (A]d) + A ] [ ( A - r A ) exp [(k+s)d] +
2 d 3
+ r ( A - r A ) exp (-(k+s)d)], (59)
c 3 d 2
2
D = A j ( r - l ) cosh (Ajd) + [ r ( A - r A ) + r A
d d 5 d 4 d 5 - A 4] sinh (Ajd), (60)

2
A! = η [ k + 2 ( 1 ^ ^ / 2 , )
A
2= s [r|kp + n s ( l - p ) + p ( k + s ) ] ,
c d c (62)

A
3= s ( l - p ) (k+s) (η-1),
c (63)

A
4= η (k + ( l - p ) s ) ,
d (64)

A s
5 = η (1-Pd) - ( )

S i m i l a r l y the total r e f l e c t a n c e is the s u m o f the s p e c u l a r c o m p o n e n t 1 ^ a n d the


diffuse c o m p o n e n t R , i.e.
d
R = R + R . (66)
c d
T h e components are given by
2
T + r ( l - r2) e x p ( - 2 ( k + s ) d) )
c c 6 5
^ ~ c i-r exp(-2(k+s)d)
c
and
Optical Properties of Inhomogeneous Two-component Materials 37

( l - r ) 2( l - r ) e x2p ( - ( k + s ) d ) M
d c (68)
[ A | - ( k + s ) ] [1 - r e x p (-2(k+s) d) ] D '
c
where

M [A + A r - r
A
r 3 2 c d ( A 2+ A 3r c) ] +

+ [ A j ( A r - A ) c o s h (Α ά) + (A (A -A r ) +
2d 3 λ 2 5 4d
+ A
3( A 5r d- A 4) ) sinh (Ajd)] exp [(k+s)d] +

+ r
c[A| ( A r - A ) cosh ( A ^ ) + ( A ( A - A r ) +
3d 2 3 5 4d
+ A
2( A 5r d- A 4) ) sinh ( A j d ) ] e x p [-(k+s)d] (69)

w i t h t h e o t h e r p a r a m e t e r s as g i v e n a b o v e . I f t h e p a r t i c l e s a r e t r a n s p a r e n t ( k = 0 )
t h e s o l u t i o n c a n n o t b e o b t a i n e d d i r e c t l y from t h e a b o v e r e s u l t s , b u t 1 m2o1d i f i e d
e x p r e s s i o n s c o n v e n i e n t for c a l c u l a t i o n s w e r e g i v e n b y M a h e u e t . a l . The
coefficients s, k a n d p c a n b e d i r e c t l y o b t a i n e d f r o m L o r e n z - M i e c a l c u l a t i o n s for a
c
single particle and are the fundamental material parameters o f the composite.
H o w e v e r , it s h o u l d b e e m p h a s i z e d t h a t t h e u s e o f L o r e n z - M i e t h e o r y for this
p u r p o s e p r e s u p p o s e s a d i l u t e m i x t u r e o f p a r t i c l e s in a m a t r i x . T h u s t h e four-flux
t h e o r y in its p r e s e n t f o r m u l a t i o n s h o u l d b e v a l i d for l o w filling f a c t o r s o f t h e
s c a t t e r i n g c o m p o n e n t o n l y . T h e e x t e n s i o n o f m u l t i p l e s c a t t e r i n g t h e o r y1 3to1 h i g h
filling factors is a c o m p l e x p r o b l e m b u t s o m e p r o g r e s s h a s b e e n m a d e .
141
T h e four-flux t h e o r y h a s b e e n20c o m p a r e d to t h e r i g o r o u s m u l t i p l e s c a t t e r i n g
calculations of van de H u l s t . G o o d a g r e e m e n t w a s f o u n d if p h y s i c a l l y r e a l i s t i c
v a l u e s o f t h e p a r a m e t e r s η a n d p w e r e u s e d . T h u s t h e four flux t h e o r y is suffi-
d
c i e n t l y a c c u r a t e s o that it c a n b e u s e d for d e t a i l e d c o m p a r i s o n s w i t h s p e c t r o -
121
photometric integrating sphere measurements. Further simplifications of the
t h e o r y a r e p o s1 s5i b1l e to o b t a i n t w o - f l u x t h e o r i e s s u c h as t h e w e l l - k n o w n K u b e l k a -
Munk model. H o w e v e r , two-flux m o d e l s d o n o t treat t h e d i r e c t a n d diffuse
c o m p o n e n t s s e p a r a t e l y a n d t h u s a r e n o t as a c c u r a t e as t h e four-flux m o d e l s .

O n e c a n e n v i s a g e n u m e r o u s a p p l i c a t i o n s for this k i n d o f t h e o r y . I n p a r t i c u l a r it
c a n b e u s e d to p r e d i c t t h e o p t i c a l p r o p e r t i e s o f h e t e r o g e n e o u s m a t e r i a l s c o n s i s t i n g
o f p a r t i c l e1
s d1 i1s8
p61
e r s e d in a m a t r i x . S o m 19e 1e x a m p l e s o f this k i n d1 o2f1m 202a t e r i a l a r e p a i n t
c o a t i n g s , 1"32 p i g m e n t e d p o l y m e r s , Christiansen f i l t e r s , " and fibrous
materials. S u c h m a t e r i a l s a r e o f i n t e r e s t for i m p r o v i n g e n e r g y efficiency in
c e r t a i n c a s e s . F o r e x a m p l e , p9a1 i n8t1
s a r e a p p l i e d as s e l e c t i v e a n d n o n - s e l e c t i v e
1 10 9 1
absorbers o f solar r a d i a t i o n , ' p i g m e n t e d p o l y m e r s a r e o f i n t e r e s t in r a d i a t i v e
c o o l i n g , '1 0 2r e f r a c t i v e i n d e x m a t c h i n g m a y b e u s e d in o r d e r to o b t a i n t h e r m o -
c h r o m1 i s m21 21 2a n d v o l t a g e - i n d u c e d s w i t c h i n g b e t w e e n c l e a r a n d diffusely s c a t t e r i n g
s t a t e s ' 1in 32w i n d o w s , a n d fibrous m a t e r i a l s a r e c o m m o n l y u s e d for t h e r m a l
insulation.

In F i g . 15 w e s h o w c a l c u l a t i o n s o f total t r a n s m i t t a n c e a n d r e f l e c t a n c e for a c o m -
p o s i t e c o n s i s t i n g o f T i 0 s p h e r e s o f d i a m e t e r 0.23 μιη d i s p e r s e d in p o l y e t h y l e n e .
2
38 Materials Science for Solar Energy Conversion Systems

W e u s e d t h e four-flux t h e o r y w i t h η = 1 a n d P d = P - T h e p a r a m e t e r s s, k a n d p w e3r4e
c c
o b t a i n e d f r o m a L o r e n z - M i e c a l c u l a t i o n w h i c h14u2s e d p u b l i s h e d o p t i c a l c o n s t a n t s
for T1O2 a n d m e a s u r e d , as w e l l as p u b l i s h e d , a b s o r p t i o n coefficients o f
p o l y e t h y l e n e . T h e refractive i n d e x o f p o l y e t h y l e n e w a s t a k e n t o b e 1.51. T h e
c o m p o s i t e h a s a v e r y h i g h r e f l e c t a n c e in t h e v i s i b l e a n d n e a r i n f r a r e d w a v e l e n g t h
r a n g e a n d a h i g h t r a n s m i t t a n c e further o u t in t h e infrared, p a r t i c u l a r l y a r o u n d
10 μιτι. T h i s m a k e s t h e foil s u i t a b l e for r a d i a t i v e c o o l i n g p u r p o s e s . T h e
a b s o r p t i o n o f s o l a r r a d i a t i o n is l o w a n d t h e h i g h t r a n s m i t t a n c e in t h e a t m o s p h e r i c
w i n d o w r e g i o n a r o u n d 1 0 μιη g i v e s r i s e to r a d i a t i v e c o o l i n g o f a n u n d e r l y i n g
e m i s s i v e m a t e r i a l . C a l c u l a t i o n s for a T i C ^ - p o l y e t h y l e n e c o m p o s i t e w i t h f = 0 . 0 6 5 a r e
in g o o d a g r e e m e n t w i t h e x p e r i m e n t a l r e s u l t s in t h e v i s i b l e a n d n e a r i n f r a r e d
s p e c t r a l r e g i o n s , as s e e n in Fig. 1 5 . F u r t h e r d a t a are g i v e n in t h e c h a p t e r o n
M a t e r i a l s for R a d i a t i v e C o o l i n g to L o w T e m p e r a t u r e s .

1.0 ρ — ' '·'<'[— 1 1Ι1 —ιΙ—


ΙΤ
8 : : Ti0
: 2- Polyethylene
; ; f =0.065
:
Theory
* ° · " f x v
Exp.
• 0.6 - / \ \

* 04 I ι

1.0
-
υ 0.8
c
0.6
/!
/'i
Λ \ -

0.2
ι

\ :
I ,,,Α i\JK'
0.5 2 5 10 20
Wavelength (μιτι)
Fig. 1 5 . T o t a l t r a n s m i t t a n c e a n d r e f l e c t a n c e as a f u n c t i o n o f w a v e -
l e n g t h for a c o m p o s i t e c o n s i s t i n g o f T1O2 p a r t i c l e s o f 0.23 μ ι η
m e d i a n d i a m e t e r in p o l y e t h y l e n e . D a s h e d c u r v e s d e n o t e
experimental data and continuous curves denote calculations
c a r r i e d o u t b y the four-flux t h e o r y w i t h η = 1 a n d p = p . T h e
d c
filling factor o f T1O2 w a s e q u a l to 0.065 a n d t h e t h i c k n e s s o f
t h e foil w a s 1 0 0 μιη. ( F r o m Ref. 1 1 9 ) .

O f c o u r s e , m u l t i p l e s c a t t e r i n g t h e o r y h a s m a n y o t h e r a22 pplications. These include


s c a t t e r i n g f r o m g e o l o g i c a l m a t e r i a l s ( r e m o t e s e n s i n g ) , a t m o s p h21eric scattering,
s c a t t e r i n g i n s e a w a t e r , a n d s c a t t e r i n g from b i o l o g i c a l m a t e r i a l s .
Optical Properties of Inhomogeneous Two-component Materials 39

VI. CONCLUDING REMARKS

I n this r e v i e w w e h a v e c o n s i d e r e d t h e t h e o r e t i c a l d e s c r i p t i o n o f t h e o p t i c a l p r o -
p e r t i e s o f i n h o m o g e n e o u s m a t e r i a l s . T h e u s e o f effective m e d i u m t h e o r i e s for
m a t e r i a l s w i t h s m a l l i n c l u s i o n s o f the c o m p o n e n t s is b y n o w w e l l e s t a b l i s h e d .
T h i s d e s c r i p t i o n is v e r y often u s e d to d e s c r i b e the o p t i c a l p r o p e r t i e s o f c o m p o s i t e
films, for e x a m p l e s e l e c t i v e s o l a r a b s o r b i n g c o a t i n g s . T h e r i g o r o u s B e r g m a n -
Milton bounds, on the other hand, are a m o r e recent development and have not
y e t b e e n s o w i d e l y u s e d for c o m p a r i s o n w i t h e x p e r i m e n t s . P a r t l y , this is d u e to an
insufficient u n d e r s t a n d i n g o f t h e r e l a t i o n b e t w e e n m i c r o s t r u c t u r e a n d specific
areas within the Bergman-Milton bounds.

A n i m p o r t a n t c h a l l e n g e for future r e s e a r c h is to classify t h e a r e a w i t h i n t h e


B e r g m a n - M i l t o n b o u n d s in t e r m s o f specific a s p e c t s o f t h e m i c r o s t r u c t u r e s . T h e
first a t t e m p t s to d o this e m p l o y e d c a l c u l a t i o n s o f t h e s t r u c t u r a l p a r a m e t e r x , w h i c h
i n c l u d e s c o n t r i b u t i o n s f r o m p a i r a n d t h r e e - p o i n t c o r r e l a t i o n effects, for different
m o d e l m i c r o s t r u c t u r e s . T h e f o r m u l a t i o n o f n e w effective m e d i u m t h e o r i e s
t a k i n g at least t h e s e effects i n t o a c c o u n t a p p e a r s to b e n e c e s s a r y i n o r d e r to o b t a i n a
d e t a i l e d u n d e r s t a n d i n g o f o p t i c a l data.

T h e o p t i c a l p r o p e r t i e s o f m a t e r i a l s w i t h i n h o m o g e n e i t i e s w i t h s i z e s > λ h a v e to b e
d e s c r i b e d b y m u l t i p l e s c a t t e r i n g t h e o r y . W e t r e a t e d a s i m p l i f i e d four-flux t h e o r y
w h i c h is v e r y useful for c o m p a r i s o n s w i t h s p e c t r o p h o t o m e t r i c m e a s u r e m e n t s .
T h i s k i n d o f t h e o r y h a s n o t b e e n w i d e l y u s e d for t h e d e s c r i p t i o n o f c o a t i n g s a n d
o p t i c a l m a t e r i a l s , a n d further t h e o r e t i c a l a d v a n c e s a r e d e s i r a b l e . I n p a r t i c u l a r , t h e
t h e o r y s h o u l d b e e x t e n d e d to the c a s e o f d e n s e d i s p e r s i o n s o f s c a t t e r i n g p a r t i c l e s .
T h e optical properties o f such materials are not well understood at the present
time.

I n h o m o g e n e o u s m a t e r i a l s a r e v e r y i m p o r t a n t for v a r i o u s a p p l i c a t i o n s r e l a t e d to
e n e r g y efficiency. M a n y s e l e c t i v e solar a b s o r b e r s c o n s i s t o f v e r y s m a l l m e t a l
p a r t i c l e s in a n o x i d e m a t r i x . T h e o p t i c a l p r o p e r t i e s c a n g e n e r a l l y b e a c c u r a t e l y
d e s c r i b e d b y effective m e d i u m m o d e l s , b u t in specific c a s e s s c a t t e r i n g b y r o u g h
s u r f a c e s is a l s o o f m a j o r i m p o r t a n c e . T r a n s p a r e n t h e a t - r e f l e c t i n g m e t a l c o a t i n g s
o f t e n h a v e a n i n h o m o g e n e o u s n e t w o r k s t r u c t u r e w h i c h d e m a n d s effective
m e d i u m t h e o r i e s o r e x t e n s i o n s o f t h e m . T h e d e v e l o p m e n t o f a four-flux t h e o r y
for m a t e r i a l s w i t h l a r g e p a r t i c l e s is c o n s i d e r e d to b e o f g r e a t i m p o r t a n c e for m a n y
t e c h n o l o g i c a l m a t e r i a l s . A s e x a m p l e s w e m a y cite p a i n t s , p i g m e n t e d p o l y m e r s
a n d f i b r o u s i n s u l a t i o n m a t e r i a l s , w h i c h all h a v e i m p o r t a n t a p p l i c a t i o n s in e n e r g y
technology.

Acknowledgement: This work was financially supported b y grants from the


National E n e r g y Administration of Sweden, the S w e d i s h Natural Science
Research Council and the National Swedish Board of Technical Development.
P a r t o f t h e w o r k r e v i e w e d in this p a p e r w a s p e r f o r m e d w i t h Prof. C . G . G r a n q v i s t ,
w h o is t h a n k e d for a fruitful c o l l a b o r a t i o n a n d v a l u a b l e d i s c u s s i o n s .
40 Materials Science for Solar Energy Conversion Systems

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Chapter 3

TRANSPARENT INSULATION MATERIALS

W. Platzer and V. Wittwer

F r a u n h o f e r I n s t i t u t fur S o l a r e E n e r g i e s y s t e m e
Oltmannsstr. 22
D-7800 Freiburg, Germany

ABSTRACT

Transparent or translucent insulation materials (TIM's) represent a n e w class of


m a t e r i a l s w i t h a h i g h p o t e n t i a l for i n c r e a s i n g the efficiency o f s o l a r t h e r m a l
c o n v e r s i o n s y s t e m s . A l a r g e n u m b e r o f m a t e r i a l s h a v e b e e n s u b j e c t e d to t h e o r e -
tical a n d e x p e r i m e n t a l i n v e s t i g a t i o n , as d i s c u s s e d in this c h a p t e r . T h e
applications of TIM's include w i n d o w s , industrial glazings, high temperature
collectors, integrated storage collectors, seasonal heat storage systems, a n d
transparently insulated buildings.

I. INTRODUCTION

If o n e a n a l y s e s the e n e r g y c o n s u m p t i o n in i n d u s t r i a l i z e d c o u n t r i e s , o n e finds that


a b o u t 4 0 % o f t h e p r i m a r y e n e r g y is u s e d to p r o d u c e l o w t e m p e r a t u r e t h e r m a l
e n e r g y for h e a t i n g in d w e l l i n g s a n d i n d u s t r i a l b u i l d i n g s , d o m e s t i c h o t w a t e r a n d
l o w t e m p e r a t u r e i n d u s t r i a l p r o c e s s h e a t . T h i s i n d i c a t e s t h e g r e a t p o t e n t i a l for
t h e r m a l s o l a r e n e r g y u s e , a n d u t i l i s a t i o n s h o u l d b e p o s s i b l e e v e n in t h e C e n t r a l
European climate.

T h e r m a l s o l a r e n e r g y is u s e d in p a s s i v e s y s t e m s s u c h as g r e e n h o u s e s o r w i n d o w s .
In t h e a c t i v e s y s t e m s field, d e v e l o p m e n t s h a v e r e s u l t e d in r e l i a b l e c o l l e c t o r
s y s t e m s for s w i m m i n g p o o l s a n d d o m e s t i c h o t w a t e r . T h e m o s t r e c e n t w o r k in
b o t h a r e a s is o n h i g h l y efficient c o l l e c t o r s y s t e m s for p r o c e s s h e a t a n d n e w s y s t e m s
l i k e t r a n s p a r e n t l y i n s u l a t e d w a l l s w h i c h a r e d i s c u s s e d later.

T h e f u n d a m e n t a l p h y s i c a l p r i n c i p l e w h i c h is u s e d in all o f t h e s e a p p l i c a t i o n s is
t h e w a v e l e n g t h difference b e t w e e n t h e s o l a r r a d i a t i o n a b s o r b e d b y a d a r k s u r f a c e ,
w h i c h m a y b e a n a b s o r b e r o r a p e r t u r e to a r o o m , a n d t h e t h e r m a l r a d i a t i o n w h i c h
is e m i t t e d b y t h e h e a t e d a b s o r b e r o r r o o m . T h i s d i f f e r e n c e a l l o w s t h e u t i l i s a t i o n o f
selective cover layers m a d e of so-called transparent insulation materials (TIM's)
w h i c h a r e t r a n s p a r e n t for t h e s o l a r r a d i a t i o n a n d o p a q u e for t h e t h e r m a l r a d i a -

44
Transparent Insulation Materials 45

tion. A s a result, t h e I R - r a d i a t i o n l o s s e s o f t h e h e a t e d s y s t e m a r e r e d u c e d a n d the


s y s t e m is m o r e e f f e c t i v e t h a n o n e w i t h o u t a c o v e r . O f c o u r s e t h e r e a r e o t h e r h e a t
l o s s m e c h a n i s m s , b u t all o f t h e m a r e l e s s i m p o r t a n t . T h e m o s t p r o m i n e n t
c a n d i d a t e for s u c h a s e l e c t i v e c o v e r is a g l a s s p a n e , w h i c h fulfils t h e p h y s i c a l
r e q u i r e m e n t s q u i t e w e l l . T h e r e f o r e a g l a s s p a n e m a y b e r e g a r d e d as t h e s i m p l e s t
t y p e o f t r a n s p a r e n t i n s u l a t i o n m a t e r i a l . A s s h o w n later, a l a r g e n u m b e r o f
different T I M ' s a r e p o s s i b l e , v a r y i n1g in their p h y s i c a l c h a r a c t e r i s t i c d a t a a n d
s u i t a b l e for different a p p l i c a t i o n s . F r o m t h e p h y s i c a l p o i n t o f v i e w , h i g h
transmittance of solar radiation and l o w thermal conductivity w o u l d b e the best
combination, but other aspects are also important. High transmittance can cause
a n o v e r h e a t i n g p r o b l e m in g r e e n h o u s e s for e x a m p l e . S c a t t e r e d l i g h t m i g h t b e
b e t t e r t h a n d i r e c t l i g h t for d a y l i g h t i n g a p p l i c a t i o n s . E c o n o m i c a s p e c t s m a y b e
a n o t h e r r e a s o n to u s e different m a t e r i a l s in s y s t e m s for different a p p l i c a t i o n s .

If o n e l o o k s at t h e e n e r g y efficiency o f a t h e r m a l s y s t e m t h e r e a r e t w o critical
characteristics: the function o f the solar input w h i c h can b e absorbed b y the system
- depending on the solar transmittance o f the cover and the absorptance o f the
a b s o r b e r - a n d t h e p o r t i o n o f t h e h e a t p r o d u c e d in t h e s y s t e m w h i c h c a n b e s t o r e d
and used - depending mainly on the thermal insulation of the system (U-value).
For large energy gains one always needs a high irradiation level and a high
τα - product, w h e r e τ denotes the transmittance of the collector cover and α the
a b s o r p t a n c e o f t h e a b s o r b e r p l a t e , b u t t h e i n f l u e n c e o f t h e U - v a l u e is s t r o n g l y
d e p e n d e n t o n t h e t e m p e r a t u r e l e v e l o f the s y s t e m in c o m p a r i s o n t o t h e s u r r o u n -
d i n g s a n d t h e s t o r a g e t i m e . In s y s t e m s o n e t h e r e f o r e h a s to o p t i m i z e t h e T I M for
different applications.

T h e p r i n c i p l e c h a r a c t e r i s t i c s o f t h e n e w t y p e o f T I M w i l l b e d e m o n s t r a t e d in t h e
following example. A scientist has a black absorber insulated on the backside, an
air g a p o f 1 0 c m in front o f t h e a b s o r b e r a n d a c e r t a i n a m o u n t o f g l a s s sufficent to
c a s t a 5 m m t h i c k p a n e . H i s a i m is to o p t i m i s e t h e c o l l e c t o r for different a p p l i c a -
t i o n s b y v a r y i n g t h e s p a t i a l d i s t r i b u t i o n o f this a m o u n t o f g l a s s as s h o w n in F i g . 1.
P r o b a b l y h e w i l l start w i t h t h e s i n g l e g l a z e d c o l l e c t o r , w i l l g o o n to d o u b l e a n d
triple g l a z i n g , b u t t h e n h e w i l l s t o p for a m o m e n t , b e c a u s e h e finds t h a t o n t h e
o n e h a n d the thermal insulation gets better and better but o n the other h a n d the
t r a n s m i t t a n c e g e t s w o r s e . E v e n if h e u s e d e x p e n s i v e a n t i r e f l e c t i o n c o a t i n g s o r
l o w - r e f r a c t i v e - i n d e x m a t e r i a l s , at s o m e p o i n t t h e r e w o u l d b e a l i m i t in t h e f e a s i b l e
n u m b e r o f l a y e r s for s u c h a s y s t e m .

T o o v e r c o m e t h e s e r e f l e c t i o n p r o b l e m s , t h e s c i e n t i s t h a s to c h a n g e t h e g e o m e t r y .
B y r o t a t i n g t h e g l a s s b y 9 0 ° , h e n o l o n g e r h a s reflection l o s s e s , a n d for n o n -
s c a t t e r i n g a n d n o n - a b s o r b i n g m a t e r i a l s t h e t r a n s m i t t a n c e w i l l b e c l o s e to 1.0.
H o w e v e r , h e h a s to d o this v e r y carefully. I f his s t r u c t u r e is o p e n , h e w i l l g e t
l o s s e s d u e to c o n v e c t i o n a n d , w h a t m i g h t b e e v e n m o r e d e t r i m e n t a l , t h e r e w i l l b e
o n l y l o w d a m p i n g o f t h e t h e r m a l r a d i a t i o n . B y c o n t r a s t , if h e u s e s h o n e y c o m b
s t r u c t u r e s o r c a p i l l a r i e s w i t h a l a r g e a s p e c t ratio, h e w i l l g e t a c o v e r w i t h a h i g h
t r a n s m i t t a n c e a n d a l o w t h e r m a l c o n d u c t a n c e . A s a result, h e w i l l m e a s u r e that
n o w t h e t h e r m a l c o n d u c t i v i t y in t h e air, o f t h e m a t e r i a l (2g4l -a s s ) , a n d t h e t h e r m a l
radiation losses will b e of the same order o f m a g n i t u d e .
46 Materials Science for Solar Energy Conversion Systems

A r e t h e r e a n y further p o s s i b i l i t i e s to i m p r o v e t h e c h a r a c t e r i s t i c s o f t h e m a t e r i a l ?
F r o m the theoretical point of view, a h o m o g e n e o u s distribution of the 5 m m glass
a c r o s s t h e total v o l u m e o f 1 0 c m s h o u l d b e t h e b e s t . I n d e e d t h e r e e x i s t s s u c h a
m a t e r i a l w i t h n e a r l y i d e a l c h a r a c t e r i s t i c s ; it is c a l l e d a n a e r o g e l . T h e m a t e r i a l is
p r o d u c e d b y a s p e c i a l d r y i n g p r o c e s s from sol-gel g l a s s . It is a n o p e n p o r o u s
structure with typically 5 % v o l u m e occupied b y glass. T h e pore diameters are
w e l l b e l o w t h e w a v e l e n g t h s o f v i s i b l e light, a n d t h e r e f o r e o n e f i n d s o n l y a s m a l l
a m o u n t o f R a y l e i g h s c a t t e r i n g at s h o r t w a v e l e n g t h s . T h e t h e r m a l c o n d u c t i v i t y o f
t h e g a s is r e d u c e d as t h e m e a n free p a t h o f t h e m o l e c u l e s is l a r g e r t h a n t h e p o r e
s i z e , a n d e v e n t h e s o l i d s t a t e c o n d u c t i v i t y is d i m i n i s h e d b y t h e s t r u c t u r e o f t h e
m a t e r i a l in c o m p a r i s o n to g l a s s . In F i g . 1 t h e different m a t e r i a l s a r e s h o w n
schematically and the m a i n heat loss m e c h a n i s m s are indicated.

T a b l e 1 s h o w s t h e e x p e c t e d c h a r a c t e r i s t i c d a t a for p u r e g l a s s as t h e b a s e m a t e r i a l
and illustrates the principal potential o f optimizing a T I M b y varying o n l y the
spatial distribution of one material. Clearly the heat insulation can b e i m p r o v e d
b y a factor - 4 0 w i t h o u t c h a n g i n g t h e t r a n s m i t t a n c e v e r y m u c h .

In p r a c t i c a l a p p l i c a t i o n s , n o t o n l y t h e efficiency b u t a l s o t h e s i m p l i c i t y o f c o n s t -
r u c t i o n , t h e l o n g t e r m stability, a n d t h e cost a r e v e r y i m p o r t a n t . B e s i d e s g l a s s ,
m a n y p l a s t i c m a t e r i a l s c a n b e u s e d in a s i m i l a r w a y a n d , a s s h o w n l a t e r , in m o s t
r e a l s y s t e m s a c o m b i n a t i o n w i t h s p e c t r a l l y s e l e c t i v e s u r f a c e s , air g a p s , different g a s
fillings o r e v e n v a c u u m a r e u s e d .

T a b l e 1. Ideal values o f transmittance and thermal insulation


for a n a r r a n g e m e n t i n v o l v i n g p u r e g l a s s .

Configuration 1 pane 2 panes 3 panes honeycomb aerogel

Diffuse t r a n s -
mittance, i f : 0.85 0.77 0.71 0.95 0.77
d i
U-value: ( W / m 2 K ) 8 4 2.7 0.8 0.2

IL GENERIC TYPES OF TRANSPARENT INSULATION


MATERIALS

A l t h o u g h t h e r e is a m u l t i t u d e o f v e r y different m a t e r i a l t y p e s , a c l a s s i f i c a t i o n
shall b e a t t e m p t e d b e l o w . E a c h class o r t y p e t h e n s h o u l d b e d e s c r i b e d , at l e a s t
approximately, b y a theoretical model. T h e r e are m a n y criteria which could b e
u s e d for a c l a s s i f i c a t i o n s u c h as p r o d u c t i o n p r o c e s s , b a s e m a t e r i a l s , e n v i r o n m e n t a l
h a z a r d a s s o c i a t e d w i t h t h e m a t e r i a l u s e a n d p r o d u c t i o n , fire r e s i s t a n c e o r m e c h a -
n i c a l stability. T h e s e criteria a r e c e r t a i n l y i m p o r t a n t for t h e a p p l i c a t i o n , b u t for
the basic physics they are secondary. A physical criterion could b e the thermal
emittance of the material, which m e a n s a division into low-emitting and high-
e m i t t i n g m a t e r i a l s . T h i s w i l l b e a n i m p o r t a n t p o i n t w h e n t h e c o m b i n a t i o n o f the
m a t e r i a l s w i t h s p e c t r a l l y s e l e c t i v e a b s o r b e r s w i l l b e d i s c u s s e d . W i t h r e s p e c t to
o p t i c a l q u a l i t i e s o n e m a y a l s o classify t h e m a t e r i a l s a c c o r d i n g to t h e o p t i c a l p a t h o f
Transparent Insulation Materials 47

10 cm TIM Absorber

5mm
IR-radiation

> convection

IR-radiation

> convection

IR-radiation

~ air conduction

air conduction

> IR-radiation

m
air conduction

~ IR-radiation

a
-solid state conduction

air conduction

-solid state conduction

~ IR-radiation

Fig. 1. Sequential refinement of structures m a d e from the s a m e


amount o f glass, and main heat loss mechanisms.

a n i n c o m i n g b e a m : C l e a r g l a s s e s for i n s t a n c e c a n b e s e e n t h r o u g h , b u t diffusing
structures can not. Also there are structures which preserve the incidence angle
b u t still d o n o t a l l o w a c l e a r v i e w . B o t h criteria a r e p h y s i c a l l y m e a n i n g f u l , b u t
t h e r e is a c o n t i n u m o f m a t e r i a l s b e t w e e n t h e e x t r e m e c a s e s , a s is m a d e o b v i o u s b y
t h e e m i t t a n c e . H o w e v e r , m i x e d t y p e s a l s o e x i s t w i t h r e s p e c t t o their o p t i c a l
b e h a v i o u r . A h o n e y c o m b s t r u c t u r e p r o d u c e d f r o m w e a k l y s c a t t e r i n g p l a s t i c foils
d o e s n o t fully p r e s e r v e t h e i n c i d e n c e a n g l e for t h e t r a n s m i t t e d b e a m , b u t a l s o h a s
a s m a l l diffusing c o m p o n e n t . A classification a c c o r d i n g t o t h e g e o m e t r i c s t r u c t u r e
o f t h e m a t e r i a l s h a s p r o v e n t o b e r a t h e r useful. F o u r g e n e r i c t y p e s a r e p r o p o s e d ,
48 Materials Science for Solar Energy Conversion Systems

w h i c h s h o w different p h y s i c a l b e h a v i o u r a n d i n c l u d e m o s t r e a l m a t e r i a l s . They
a r e s h o w n in F i g . 2.

obsorber-paraUel
ο Multiple glazing
ο Plastic films
ο | R - r e f l e c t i v e glass

absorber-vertical
ο parallel slats
ο honeycombs
ο capillaries

cavity structure
ο duct plates
ο foam

(quasi-) homogeneous
ο glass fibers
ο aerogel

Fig. 2. Generic types of transparent insulation materials.

T h e first t y p e is t h e w e l l - k n o w n absorber-parallel cover with multiple glazings or


p l a s t i c s h e e t s , w h i c h m a y b e clear b u t a l s o diffusing. H i g h o p t i c a l reflection l o s s e s
prohibit the use of a large n u m b e r o f layers. T h e glass panes or plastic sheets have
d e f i n e d t e m p e r a t u r e s ( a p p r o x i m a t e l y c o n s t a n t ) b u t b e c a u s e o f c o n v e c t i o n in t h e
intervening gaps, a one-dimensional temperature distribution cannot b e given.

T h e absorber-vertical structures include h o n e y c o m b and capillary materials with


different c r o s s - s e c t i o n a l g e o m e t r i e s as w e l l as slit s t r u c t u r e s (plastic s h e e t s
s t r e t c h e d p a r a l l e l a c r o s s t h e c o l l e c t o r ) . A s t h e i n c o m i n g b e a m is r e f l e c t e d a n d
t r a n s m i t t e d b y t h e s t r u c t u r e w a l l s t o w a r d s the a b s o r b e r , o p t i c a l l o s s e s m a y b e v e r y
small, and only s o m e scattering and absorption within the sheets reduce the
overall transmittance. For clear sheets with low extinction, the transmission
p r o p e r t i e s a r e n e a r l y i n d e p e n d e n t o f t h e m a t e r i a l t h i c k n e s s . T h e r e f o r e v e r y thick
s a m p l e s m a y b e u s e d . C o n t r a r y to t h e first t y p e , t h e a b s o r b e r - p a r a l l e l s t r u c t u r e s ,
w h e r e c o n v e c t i o n is v e r y often p r e s e n t in p r a c t i c e , c o n v e c t i o n m a y b e effectively
s u p p r e s s e d w h e n t h e a s p e c t ratio (cell l e n g t h d i v i d e d b y cell w i d t h ) is c h o s e n w e l l .
If b o t h t y p e s a r e c o m b i n e d , o n e g e t s a cavity structure, r e p r e s e n t e d in r e a l i t y b y
t r a n s p a r e n t m u l t i p l e d u c t plates o r t r a n s p a r e n t f o a m w i t h b u b b l e s i z e s o f s o m e
millimetres. F r o m the optical viewpoint, these materials h a v e approximately the
s a m e t r a n s m i t t a n c e as a n e q u i v a l e n t m u l t i p l e s h e e t c o v e r , a s t h e r e f l e c t i o n is the
Transparent Insulation Materials 49

dominant loss, but they h a v e the advantage o f effectively suppressing the


convection.

Quasi-homogeneous layers are characterised by properties similar to those m e n -


tioned above, but they stem from other physical m e c h a n i s m s , n a m e l y scattering
a n d a b s o r p t i o n . A e r o g e l , a m i c r o p o r o u s "silicate f o a m " , b e l o n g s to this class.
B e c a u s e o f p o r e s w i t h s i z e s o f s o m e 1 0 0 Â , l i g h t is s c a t t e r e d w i t h i5 n 6t h e m a t e r i a l in
a n a l o g y w i t h t h e w e l l - k n o w n R a y l e i g h s c a t t e r i n g o f t h e b l u e s k y . ' G l a s s fibre
m a t e r i a l s d o n o t h a v e this h o m o g e n e i t y , as s i n g l e fibres c a n b e s e e n , b u t t h e y c a n
b e treated and analysed with similar methods.

F o r e a c h o f t h e four g e n e r i c t y p e s , t h e o r e t i c a l a p p r o a c h e s e x i s t w h i c h a r e c a p a b l e o f
a s a t i s f a c t o r y d e s c r i p t i o n o f t h e b a s i c features o f t h e m a t e r i a l s . O f c o u r s e transition
m a t e r i a l s e x i s t w h i c h c a n n o t b e strictly classified. F o l d e d o r V - c o r r u g a t e d foils a r e
s u c h e x a m p l e s . I f t h e c o r r u g a t i o n a n g l e is s m a l l , t h e c o v e r b e h a v e s e s s e n t i a l l y
l i k e a n a b s o r b e r - v e r t i c a l m a t e r i a l ; if t h e a n g l e is l a r g e , it b e h a v e s n e a r l y l i k e an
a b s o r b e r - p a r a l l e l c o v e r . A l s o h o n e y c o m b s t r u c t u r e s w i t h cells n o t v e r t i c a l l y
oriented with respect to the absorber are produced, which provide a transition
b e t w e e n t h e a b s o r b e r - p a r a l l e l a n d t h e c a v i t y s t r u c t u r e type. N e v e r t h e l e s s , t h e
g e n e r i c t y p e s p r o v i d e a useful a p p r o x i m a t i o n o f real m a t e r i a l s a n d a n u n d e r -
s t a n d i n g o f t h e s e t y p e s is n e c e s s a r y b e f o r e the m o r e c o m p l e x m a t e r i a l s m a y b e
tackled.

ΙΠ. THEORETICAL MODELS

T h e a i m o f a t h e o r e t i c a l d i s c r i p t i o n o f a T I M is to g i v e p o s s i b i l i t i e s to o p t i m i s e the
physical behaviour o f the materials. T h e choice o f base material, the geometrical
structure o f the T I M and fundamental physical b o u n d a r y conditions influence
heat transport processes and solar transmittance. Therefore these parameters
h a v e to b e i n c l u d e d in t h e m o d e l s . H o w e v e r , m o d e l s a r e b o u n d to i d e a l i s e a n d to
d e s c r i b e p h y s i c a l r e a l i t y o n l y to a c e r t a i n l e v e l o f s o p h i s t i c a t i o n . T h e o r e t i c a l
c a l c u l a t i o n s h a v e t h e a d v a n t a g e o f y i e l d i n g c o n t i n u o u s f u n c t i o n s for i m p o r t a n t
parameters, whereas experiments can only give single data points b e c a u s e the
n u m b e r o f e x p e r i m e n t s is l i m i t e d .

F o r T I M ' s c e r t a i n l y t h e h e a t r e s i s t a n c e R o r its i n v e r s e , t h e h e a t c o n d u c t a n c e
Λ = 1 / R , a n d t h e s o l a r t r a n s m i t t a n c e τ a r e the m o s t i m p o r t a n t p h y s i c a l v a l u e s . If
s y s t e m s as a w h o l e a r e o f interest, t h e n t h e h e a t transfer coefficients, h , b e t w e e n
t
s u r f a c e s a n d air a l s o h a v e to b e c o n s i d e r e d s i n c e t h e y i n f l u e n c e t h e h e a t l o s s e s
( U - v a l u e s ) a n d the s o l a r g a i n s ( c h a r a c t e r i s e d b y t h e total e n e r g y t r a n s m i t t a n c e g o f
t h e s y s t e m , w h i c h is a l s o c a l l e d t h e effective t r a n s m i t t a n c e a b s o r p t a n c e p r o d u c t
( x a ) in t h e s o l a r c o l l e c t o r field (Ref. 7 ) ) . A b s o r b e d s o l a r r a d i a t i o n w i t h i n t h e
e
m a t e r i a l m a y f l o w to different e x t e n t s to the a m b i e n t a n d to t h e c o l l e c t o r , d e p e n -
d i n g for i n s t a n c e o n t h e e m i t t a n c e o f t h e a b s o r b e r o r t h e w i n d v e l o c i t y a t t h e o u t e r
surface. A s t h e r e a r e s e v e r a l c l a s s e s o f m a t e r i a l s , a c c o r d i n g l y different m o d e l s
e x i s t for c a l c u l a t i n g h e a t transfer a n d t r a n s m i t t a n c e .

T h e first s y s t e m to b e c o n s i d e r e d is a m u l t i p l e c o v e r (e.g., d o u b l e g l a z i n g ) . I f t h e
t r a n s m i t t a n c e a n d t h e r e f l e c t a n c e v a l u e s for t h e front a n d b a c k s i d e s o f e a c h s i n g l e
50 Materials Science for Solar Energy Conversion Systems

layer are given, then several methods allow the overall properties, including the
a b s o r p t i o n , for m u l t i p l e l a y e r s8to b e c a l c u l a t e d . W e can m e n t i o n t h9e n e t flux
m e t h o d o f S i e g e l a1n0d H o w e l l , t h e e m b e d d i n g m e t h o d o f E d w a r d s a n d a m a t r i x
method of Rubin. O f course, the equations of these computational methods are
v a l i d o n l y for s p e c i f i e d v a l u e s o f i n c i d e n c e a n g l e φ, p o l a r i s a t i o n , a n d w a v e l e n g t h .
H o w e v e r , a p p r o x i m a t i o n s m a y b e tried for i n t e g r a t e d q u a n t i t i e s i f t h e a c c u r a c y
d o e s n o t n e e d to b e t o o h i g h a n d t h e n u m b e r o f l a y e r s is s m a l l ( < 3 ) . F o r d i e l e c t r i c
layers, the properties m a y b e calculated easily from the index o f refraction and the
a b s o r p t i o n coefficient (e.g., Ref. 1 1 ) . I f t h e l a y e r s a r e n o t c l e a r , b u t at l e a s t p a r t l y
diffusive, t h e i n p u t for t h e m u l t i p l e c o v e r m o d e l n e e d s12t h e b i d i r e c t i o n a l e n t i t i e s
τ(φί , φ ι ) , etc., a n d a m a t r i x c a l c u l a t i o n h a s to b e u s e d .
η ο υ
Radiation heat 1 t3r a n s p o r t is e a s i l y c a l c u l a t e d w i t h i n a m u l t i p l e g l a z i n g b y a f o r m -
ula of Pfluger. T h e h e a t transfer, i n c l u d i n g t h e c o u p l e d c o n v e1 c4t i v e a n d i n f r a r e d
r a d i a t i o n t r a n s p o r t , w a s first d e s c r i b e d b y H o l l a n d s a n d W r i g h t . I f the a b s o r p -
tion w i t h i n the different l a y e r s is k n o w n , t h e g - v a l u e m a y a l s o b e c a l c u l a t e d .

T h e m e t h o d s for m u l t i p l e c o v e r m a t e r i a l s a r e d e v e l o p e d , a n d t h e c h o i c e o f
m e t h o d and degree of sophistication depend on the question considered.

For thicker materials, w h e r e an appreciable temperature distribution within the


layer m a y be noticed, other models should be used. A relatively easy method
e x i s t s for "grey" a b s o r b i n g a n d s c a t t e r i n g l a y e r s (like a e r o g e l a n d fibre i n s u l a t i o n ) ,
w h e n the spectral dependence can be ignored. T h e IR-radiation transport m a y be
a c c u r a t e l y d e s8
c r15
i b e d b y m e t h o d s d e v e l o p e d for h e a t t r a n s p o r t in g a s e s a n d stellar
atmospheres. ' I s o t r o p i c s c a t t e r i n g is e a s y to h a n d l e e v e n w i t h a n a l y t i c a l
m e t h o d s . H o w e v e r , i f t h e p h a s e - f u n c t i o n o f t h e s c a t t e r i n g p a r t i c l e is a n i s o t r o p i c ,
e i t h e r an a p p r o x i m a t e r e1s c16 7a l i n g m a y b e tried o r o n e m u s t r e s o r t to n u m e r i c a l o r
Monte Carlo m e t h o d s . '

H o w e v e r t h e s p e c t r a l v a r i a t i o n s i n e x t i n c t i o n , w h i c h is t h e s u m o f a b s o r p t i o n a n d
s c a t t e r i n g , m a y c a u s e p r o b l e m s . T h e q u e s t i o n o f t h e "true"1 168 equivalent extinction
coefficient for "grey" m o d e l s is still u n d e r d i s c u s s i o n . '

W h e n t h e l a y e r is n o t a h o m o g e n e o u s m a t e r i a l , b u t a g e o m e t r i c a l s t r u c t u r e w i t h
vertical walls like a h o n e y c o m b , the angular variation of emission and transmis-
s i o n w i t h i n t h e s t r u c t u r e is i m p o r t a n t . T h e I R - r a d i a t i o n t r a n s p o r t c a n b e c a l 1c u1
l7
a2-9
0
ted v e r y w e l l f r o m a m o d e l s i m i l a r to the o n e u s e d for s o l a r t r a n s m i t t a n c21e , ' '
w h e r e t h e a n g u l a r v a r i a t i o n o f e m i t t a n c e is e x p l i c i t l y t a k e n i n t o a c c o u n t . The
I R - t r a n s m i t t a n c e is n e e d e d22 as i n p u t for t h e r e f o r m u l a t e d r a d i a t i o n t r a n s p o r t
equation of a thick l a y e r . T h e coupling b e t w e e n the conduction within sheet
a n d air a n d t h e r a d i2 a3t i o n t r a n s p o r t c a n b e s o l v e d b y a n a n a l y t i c a l m e t h o d
d e v e l o p e d b y C e s s for h o m o g e n e o u s m17 edia, w h e r e an effective volumetric
a b s o r p t i o n coefficient h a s b e e n d e f i n e d .

T h e a g r e e m e n t b e t w e e n e x p e r i m e n t a l d a t a a n d t h e o r e t i c a l c a l c u l a t i o n s is r e m a r k -
a b l y g o o d , as s h o w n in F i g . 3. I f solar r a d i a t i o n is p r e s e n t , v o l u m e t r i c h e a t i n g o f
t h e m a t e r i a l s b y a b s o r p t i o n also has to b e c o n s i d e r e d . T h i s c a n b e d o n e , at l e a s t
a p p r o x i m a t e l y , w i t h t h e m e t h o d s m e n t i o n e d , so t h e s e c o n d a r y h e a t g a i n f r o m
solar absorption also m a y b e calculated.
Transparent Insulation Materials 51

/Heattransport within honeycombs \


\ Experiment and theory /

2.5 η — 7

1
^ 2.0- ^

UO-f- 1 1 1 1 .
1.0 1.5 2 2.0 2.5
Λ β ρχ[W/m K]

Fig. 3. Comparison between experimental and theoretical


v a l u e s o f t h e h e a t c o n d u c t a n c e for different h o n e y c o m b
m a t e r i a l s w i t h a s p e c t ratios b e t w e e n 5 a n d 2 2 .

A p r o b l e m for m o s t c a l c u l a t i o n s is t h e c h o i c e o f p r o p e r i n p u t d a t a . T h e g e o m e t r i c
s t r u c t u r e o f real m a t e r i a l s is v e r y often far f r o m r e g u l a r , a n d in p a r t i c u l a r h o n e y -
c o m b s m a y h a v e varying sheet thicknesses and aspect ratios. Also, getting reliable
I R - a b s o r p t i o n d a t a for m a t e r i a l s l i k e a e r o g e l , w h i c h c a n h a v e v e r y different s p e c t -
ral b a n d s , is difficult. B e c a u s e o f t h e s e p r o b l e m s , it is n o t y e t c l e a r w h e n n o n -
s p e c t r a l c a l c u l a t i o n s w i t h a v e r a g e d i n p u t d a t a a r e sufficient a n d w h e n e x a c t
s p e c t r a l c a l c u l a t i o n s a r e n e c e s s a r y . R e s u l t s for h o n e y c o m b s a n d a e r o g e l s i n d i c a t e
t h a t t h e first m a t e r i a l t y p e is r a t h e r w e l l d e s c r i b e d b y t h e s i m p l1e r178m e t h o d , w h e r e a s
n o n - s p e c t r a l m e t h o d s often p r o d u c e l a r g e e r r o r s for a e r o g e l s . '

IV. EXPERIMENTAL CHARACTERIZATION

S e v e r a l b a s i c e x p e r i m e n t a l s e t - u p s for m e a s u r i n g t h e f u n d a m e n t a l p h y s i c a l
v a l u e s a r e d e s c r i b e d in t h e f o l l o w i n g s e c t i o n . O t h e r e x p e r i m e n t s , y i e l d i n g s p e c t r a l
i n f o r m a t i o n , s c a t t e r i n g p h a s e f u n c t i o n s etc., a r e 24
s o m e t i m e s n e c e s s a r y to fully
u n d e r s t a n d a m a t e r i a l l i k e a e r o g e l for e x a m p l e , b u t a d i s c u s s i o n o f t h e s e a s p e c t s
w o u l d g o b e y o n d t h e s c o p e o f this c h a p t e r .
52 Materials Science for Solar Energy Conversion Systems

A. Measurement of Solar Transmittance and Reflectance


F o r s o l a r e n e r g y a p p l i c a t i o n s , it is n o t n e c e s s a r y to b e a b l e to s e e c l e a r l y t h r o u g h a
c o l l e c t o r c o v e r . I n s t e a d , all o f t h e t r a n s m i t t e d l i g h t r e a c h i n g t h e a b s o r b e r is o f
r e l e v a n c e , e v e n w h e n this l i g h t h a s b e e n s c a t t e r e d o r r e f l e c t e d . T h e r e f o r e t h e
d i r e c t - h e m i s p h e r i c a l o r diffuse t r a n s m i t t a n c e x ^ f (φ, ρ ) , d e p e n d i n g o n t h e
i n c i d e n c e a n g l e s φ ( p o l a r ) a n d ρ ( a z i m u t h ) , is i m p o r t a n t . V e r y often a n a z i m u t h a l
d e p e n d e n c e d o e s n o t e x i s t (e.g., for u s u a l g l a z i n g s ) o r is n e g l i g i b l e (for m o s t
honeycombs).

Diffuse t r a n s m i t t a n c e c a n b e m e a s u r e d b y a n i n t e g r a t i n g s p h e r e , for w h i c h t h e
l i g h t e n t e r i n g f r o m all d i r e c t i o n s c o n t r i b u t e s to a h o m o g e n e o u s r a d i a n c e2 o75f t-h e2
sphere walls (apart from certain spots) because of multiple r e f l e c t i o n s . Small
s p h e r e s for s p e c t r o m e t e r s c o m m o n l y u s e a d o u b l e - b e a m g e o m e t r y , w h e r e a s l a r g e
s p h e r e s s u i t a b l e for T I M ' s a r e s i n g l e - b e a m d e v i c e s , as s h o w n in F i g . 4 . H e r e a
detector measures the radiance of a selected part of the sphere wall, w h e r e no
direct light from the entrance port should be incident. M e a s u r e m e n t s with and
w i t h o u t t h e s a m p l e in front o f t h e e n t r a n c e p o r t g i v e a r a w v a l u e for t h e t r a n s -
m i t t a n c e , w h i c h h a s to b e c o r r e c t e d b e c a u s e the s e n s i t i v i t y o f t h e s p h e r e c h a n g e s
s o m e w h a t d e p e n d i n g o n the r e f l e c t a n c e o f the s a m p l e . A c o l l i m a t e d b e a m o f
diameter d irradiates a s a m p l e with dimension D , having a structure with typical
d i m e n s i o n δ (say t h e b u b b l e d i a m e t e r o f a n a c r y l i c f o a m o r the cell w i d t h o f a
h o n e y c o m b ) . T h e r a d i a t i o n t r a v e r s e s t h e s a m p l e a n d hits t h e s p h e r1e 27 en20t r28
9
ance
p o r t w i t h d i a m e t e r a. N o w t w o different set-ups a r e c o n c e i v a b l e : ' ' ' E i t h e r
t h e b e a m d i a m e t e r is m u c h s m a l l e r t h a n t h e e n t r a n c e p o r t a n d t h e s a m p l e ( D ~ a
» d » δ ) , or a l a r g e s a m p l e is h o m o g e n e o u s l y i r r a d i a t e d ( D « d » a » δ ) . A s the

sample

4\
halogen-metal
lamp light beam
chopper
diffusor rotating disk
'sandblasted
1 1
{ quartz I 0.123 -3 I j
V reterence Z _ _ signal y

integrating sphere
with pyroelectric detector
Fig. 4 . E x p e r i m e n t a l s e t - u p for a n a n g l e - d e p e n d e n t t r a n s m i t t a n c e
m e a s u r e m e n t using an integrating sphere. T h e configuration
uses a single-beam and large area illumination.
Transparent Insulation Materials 53

s p h e r e d i a m e t e r h a s to b e m u c h l a r g e r t h a n t h e d i a m e t e r o f t h e e n t r a n c e p o r t , to
k e e p t h e c o r r e c t i o n s s m a l l , t h e first s e t - u p calls for v e r y l a r g e s p h e r e s , w h e r e a s for
the second set-up the requirements on radiation h o m o g e n e i t y and intensity m a y
b e difficult t o m e e t . It is i m p o r t a n t for b o t h d e s i g n s t o h a v e a s t r o n g r a d i a t i o n
s o u r c e for p a r a l l e l l i g h t ( l a m p w i t h c o l l i m a t o r ) , w i t h a s p e c t r a l i n t e n s i t y distri-
b u t i o n c l o s e to that o f t h e terrestrial s o l a r s p e c t r u m , a n d a s p e c t r a l l y n o n - s e l e c t i v e
d e t e c t o r for t h e r e g i o n 0.3 to 2.5 μπι. P y r o e l e c t r i c d e t e c t o r s offer t h e b e s t s e n s i t i v -
ity, b u t t h e r m o p i l e s m a y b e a l s o u s e d i f t h e p o w e r o f t h e i l l u m i n a t i o n is l a r g e
e n o u g h . T h e c o a t i n g o f t h e i n t e g r a t i n g s p h e r e s h o u l d b e a diffusing o n e w i t h
h i g h r e f l e c t a n c e in t h e w h o l e r e l e v a n t w a v e l e n g t h r e g i o n . F o r v e r y l a r g e s p h e r e s ,
i n n e r c o30a t i n g s o f H a l o n ( p r e s s e d P o l y t e t r a f l u o r e t h y l e n e p o w d e r , P T F E ) is t h e b e s t
c h o i c e , b u t is difficult t o a p p l y . F o r t h e s a m e r e a s o n , s m o k e d M g O is p r e f e r a b l e
o n l y for s m a l l s p h e r e s . B a S Ô - p o w d e r - b a s e d p a i n t s a r e r e l a t i v e l y e a s y to a p p l y ,
4
but a binder other than water should b e used because o f the strong absorption
b a n d s o f w a t e r in t h e n e a r infrared.

R e f l e c t a n c e m e a s u r e m e n t s in p r i n c i p l e c a n a l s o b e m a d e w i t h a n i n t e g r a t i n g
s p h e r e , w i t h a n a d d i t i o n a l s a m p l e p o r t in t h e r e a r p a r t o f t h e s p h e r e . T h e light
e n t e r s t h e front e n t r a n c e p o r t a n d is r e f l e c t e d f r o m a r e f e r e n c e s u r f a c e o r f r o m t h e
s a m p l e i n t o t h e s p h e r e . F o r e a c h i n c i d e n c e a n g l e o n e n e e d s a s e p a r a t e o p e n i n g for
t h e i n c o m i n g light. A further p r o b l e m s t e m s f r o m t h e s c a t t e r e d l i g h t in t h i c k
samples: radiation, although scattered or reflected b a c k towards the sphere, m a y
n o t r e t u r n t h r o u g h t h e s a m p l e port. L a r g e s a m p l e p o r t s a n d s m a l l b e a m
d i a m e t e r s a r e u s u a l l y n e c e s s a r y , s o that t h e lost p a r t o f t h e r a d i a t i o n is n o t t o o
l a r g e . A s a c o n s e q u e n c e t h e m e a s u3 r1e d r e f l e c t a n c e for t h i c k s c a t t e r i n g s a m p l e s is
often s m a l l e r t h a n t h e t r u e v a l u e .

B. Measurement of Heat Transport

F o r t h e m e a s u r e m e n t o f total h e a t t r a n s p o r t w i t h i n T I M ' s , in p r i n c i p l e a n y h o t -
p l a t e a p p a r a t u s for d e t e r m i n a t i o n o f U - v a l u e s c a n b e u s e d , as d e s c r i b e d in t h e
standards (ISO, D I N 4757 (German Industrial Standard)). Since the materials are
p a r t i a l l y t r a n s p a r e n t to I R - r a d i a t i o n , t h e e m i s s i v i t y o f the s u r f a c e s in t h e
apparatus should b e k n o w n and be interchangeable.

T o d e t e r m i n e c o n v e c t i o n p r o p e r t i e s o f t h e s a m p l e s for v a r y i n g i n c l i n a t i o n , t h e
w h o l e apparatus should b e rotatable b y 180 degrees. T h e 180° position (hot plate
o n t o p o f a h o r i z o n t a l m a t e r i a l ) is u s e d to d e t e r m i n e t h e h e a t t r a n s p o r t w i t h o u t
c o n v e c t i o n . T h e d i f f e r e n c e for a n y o t h e r p o s i t i o n to this v a l u e g i v e s t h e c o n v e c -
tive p a r t o f t h e h e a t t r a n s p o r t a n d m a y b e e x p r e s s e d in t e r m s o f t h e N u s s e l t
n u m b e r N u . F o r e x a c t a n d fast m e a s u r e m e n t , a h o t - p l a t e a p p a r a t u s w i t h h e a t flux
m e t e r s o n b o t h p l a t e s is a d v a n t a g e o u s (e.g., Ref. 1 3 ) . U s u a l l y r e s u l t s a r e s h o w n as
a f u n c t i o n o f the d i m e n s i o n l e s s R a y l e i g h n u m b e r R a , w h i c h i n c o r p o r a t e s
thickness and temperature difference across the material.

F i g u r e 5 s h o w s t h e N u s s e l t n u m b e r s for 10 c m s q u a r e h o n e y c o m b s w i t h a s p e c t
r a t i o s ( t h i c k n e s s d i v i d e d b y cell w i d t h ) 5 a n d 1 0 a n d i n c l i n a t i o n 4 5 ° . O n e c a n s e e
t h a t for t h e s e c o n d s a m p l e , c o n v e c t i o n is n e g l i g i b l e for s o l a r t h e r m a l a p p l i c a t i o n
54 Materials Science for Solar Energy Conversion Systems

( b e l o w a t e m p e r a t u r e difference b e t w e e n t h e h o t a n d t h e c o l d s i d e , Δ Τ , o f 1 0 0 ° C ) .
It s h o u l d b e n o t e d , h o w e v e r , t h a t this o b s e r v a t i o n is v a l i d o n l y for t h e m a t e r i a l
t h i c k n e s s 10 c m . F o r t h i c k e r m a t e r i a l s , t h e R a n u m b e r i n c r e a s e s r a p i d l y , w h e r e a s
for 5 c m t h i c k n e s s , for e x a m p l e , an a s p e c t r a t i o o f 6 to 8 m a y b e e n o u g h t o s u p p r e s s
c o n v e c t i o n . R e s u l t s s h o w a l s o t h a t t h e m a x i m u m o f t h e N u s s e l t n u m b e r for
c o n s t a n t R a is b e t w e e n 3 0 ° a n d 4 5 ° i n c l i n a t i o n a n g l e (Fig. 6 ) .

/ Convection in quadratic honeycombs


\ Influence 0ofm
caspect ratio
VSsT^ · aspect A=5 ° aspect A=10

9.0-
Z3

u 7.0- τ /

ί 5.0- J
% /
W
W
-
ëy
2 3.0- f

1.0 ,1 * i , ,
0.0 2.0 4.0 6.0 8.0 10.0e
Rayleigh number Ra *10
Fig. 5. Convection suppression o f square h o n e y c o m b materials (10 cm
t h i c k n e s s ) w i t h a s p e c t ratios o f 5 a n d 10 e x p r e s s e d b y N u s s e l t
number (Nu = 1 means no convection).

W h e n t h e h e a t t r a n s p o r t o f a c o l l e c t o r t y p e s y s t e m is m e a s u r e d , c o n v e c t i o n is
p r e s e n t n o t o n l y w i t h i n t h e m a t e r i a l s b u t a l s o in t h e air g a p s . T h e m a i n i m p a c t o f
i n t r o d u c i n g air g a p s in s y s t e m s w i t h a l o w e m i s s i v e s u r f a c e is to r e d u c3e 3 2t3h e
radiation-conduction coupling b e t w e e n the absorber surface and T I M . * Figure
7 s h o w s m e a s u r e d a n d c a l c u l a t e d U - v a l u e s for a set-up w i t h a 10 c m h o n e y c o m b
m a t e r i a l , a v a r i a b l e air g a p , a n d a s p e c t r a l l y s e l e c t i v e a b s o r b e r h a v i n g a h e m i s p h e -
rical e m i t t a n c e , ε^, o f 0.08. N o c o n v e c t i o n is p r e s e n t in t h e s y s t e m . A s a c o m p a -
r i s o n , t h e d a s h e d l i n e s h o w s t h e h y p o t h e t i c a l a d d i t i v e U - v a l u e if n o c o u p l i n g
e x i s t e d . F o r h i g h - e m i s s i v e p l a t e s (i.e., > 0 . 7 0 ) this is a g o o d a p p r o x i m a t i o n .

If c o n v e c t i o n is p r e s e n t in t h e air g a p , as is u s u a l for i n c l i n e d c o l l e c t o r s , t h e
d e c o u p l i n g effect o f the air g a p is d e c r e a s e d b u t still a p p r e c i a b l e (Fig. 8 ) .
Transparent Insulation Materials 55

/ Convection in quadratic honeycombs \


\ Dependence on inclination J
aspect a = 5

10.0η
• Ro
L° 1 . 8 E +60 • Ro
x=. 3 . 3 Ε +β0 χ Ρα^-4.βΕ+_0β

8.0- /"""{ Τ
6
· ° - ; - - · - " " 1 j
21
4.0 -

i — ! — ·
2.0- ^ ^ - 1 ,

0 . 0 -j—Ι—Ι—1—1—1—1—Ι—Ι—ι—Ι—Ι—ι—Ι—Ι—ι—Ι—Ι
0 15 30 45 60 75 90
Honeycomb inclination β [degree]
Fig. 6. D e p e n d e n c e of convection within the h o n e y c o m b s on the
i n c l i n a t i o n o f t h e a b s o r b e r s y s t e m ( a s p e c t r a t i o 5, m a t e r i a l
t h i c k n e s s 10 c m ) .
f Coupled heattransport for selective absorber \
\ Air gap without convection J
mean temperature T
M= 37 °C
• measured data D COUPLE
1 .50

1 .25
I

£ 1 .00 Η

0.75 -ί·
I

0.50
o.o 0.5 1.0 1.5 2.0 2.5 3.0
gap width d [cm]
Fig. 7. H e a t t r a n s m i t t a n c e coefficient for a s p e c t r a l l y s e l e c t i v e a b s o r b e r
s y s t e m w i t h 10 c m h o n e y c o m b a n d v a r i a b l e air g a p ( n o
convection). Dashed lower curve represents a calculation
neglecting the radiation-conduction coupling.
56 Materials Science for Solar Energy Conversion Systems

)
/ Selective Collector
\ with and without air gap
• 0 cm airgap (exp) 9_i?]!_(theo.r.)
• 2 cm airgap (exp) 2 cmftheôr.)
1.6

1 . 4:

ι 1-2- r""'

i 1.0-

0.6 -j 1 1 -» Γ
30 50 70 90 110 130
absorber temperature [°Ql
Fig. 8. U-values of spectrally selective h o n e y c o m b collectors with and
w i t h o u t air g a p . T h e i n c l i n a t i o n is 4 5 ° a n d c o n v e c t i o n is
present.

C Total Energy Transmittance

B e c a u s e o f s o l a r a b s o r p t i o n in m o s t T I M ' s , s o l a r i r r a d i a n c e will r e s u l t in a
t e m p e r a t u r e r i s e w i t h i n t h e m a t e r i a l s . T h i s l e a d s to a s u p e r p o s i t i o n o f a h e a t flux
q , t o w a r d s t h e a b s o r b e r , w h i c h is p r o p o r t i o n a l , at least to a first a p p r o x i m a t i o n , to
n
t h e i r r a d i a n c e I. T h e r e f o r e t h e total e n e r g y t r a n s m i t t a n c e g, d e f i n e d b y

β( φ ) = (τα)(φ) + ς
ί / Ιη = ( τ α ) θ, (1)

is t h e r e l e v a n t p a r a m e t e r for t h e r m a l s y s t e m s . O f c o u r s e , q j d e p e n d s o n t h e h e a t
n
r e s i s t a n c e s f r o m t h e T I M to t h e a b s o r b e r a n d t h e e n v i r o n m e n t , b u t a l s o o n t h e
a b s o r b e r reflectivity a n d o n t e m p e r a t u r e l e v e l s . S t r i c t l y s p e a k i n g , t h e g - v a l u e is a
system parameter, and not a material parameter like the solar transmittance.
r i o w e v e r , c a l c u l a t i o n s s h o w t h a t t h e latter s y s t e m p a r a m e t e r s a r e o f m i n o r influ-
e n c e , a n d c o r r e c t i o n s for t h e1first
27
0 o n e s c a n b e i n t r o d u c e d i f a m e a s u r e m e n t o f g for
d e f i n e d c o n d i t i o n s is d o n e . ' O n l y a f e w direct m e a s u r e m e n t m e t h o d s , all o f
which are calorimetric, are known. While two of them employ constructions
s u c h as w a t e r o r air c o l l e c t o r s , a n d t h e fluid t e m p e r a t u r e d i f f e r e n c e b e t w e e n inlet
and outlet together with the flow rate are measured, the absorber o f the apparatus
at t h e I n s t i t u t e for S o l a r E n e r g y S y s t e m s ( I S E ) in F r e3 i4burg, on the other hand, uses
h e a t flux m e t e r s m o u n t e d o n a c o o l e d c o p p e r p l a t e . T h e a d v a n t a g e s o f this
d e v i c e l i e in a r e l a t i v e l y fast r e s p o n s e , a g o o d a c c u r a c y , a n d t h e p o s s i b i l i t y o f
m e a s u r i n g w i t h different i n c i d e n c e a n g l e s .
Transparent Insulation Materials 57

I n p r i n c i p l e , t h e m e a s u r e m e n t is a n a l o g o u s t o a n e f f i c i e n c y d e t e r m i n a t i o n o f a
solar collector: T h e ambient temperature T , the absorber temperature T b , and
a as
t h e i r r a d i a t i o n I a r e n e e d e d as w e l l as t h e n e t h e a t g a i n q
n t oef t h e a b s o r b e r . T h e
collector equation

q
n t =e g I - U ( T a - bT a)s (2)

t h e n c a n b e u s e d to d e t e r m i n e g, if t h e U - v a l u e o f t h e T I M - c o v e r is k n o w n . T h i s
can b e m e a s u r e d with the s a m e apparatus without irradiation. O n e advantage of
t h e I S E - d e v i c e c e r t a i n l y is t h e d i r e c t d e t e r m i n a t i o n o f T t > a n d o f q
a s n t wei t h h e a t
flux m e t e r s , w h e r e a s e l s e w h e r e the u s u a l h e a t r e m o v a l f a c t o r F R ( s e e R e f . 7 ) h a s to
b e t a k e n i n t o a c c o u n t . T h e total e n e r g y t r a n s m i t t a n c e for diffuse i s o t r o p i c irradia-
tion, gdif, c a n a l s o b e d e t e r m i n e d b y i n t e g r a t i n g n u m e r i c a l l y o v e r t h e a n g u l a r d e -
p e n d e n t g(<|>). R e s u l t s a p p r o p r i a t e for T I M ' s h a v e b e c o m e a v a i l a b l e n o w ; for t h e s e
g is g i v e n u n d e r n o r m a l i s e d c o n d i t i o n s w i t h m a x i m u m a b s o r p t a n c e ( a ) e q u a l to
u n i t y , a m b i e n t t e m p e r a t u r e ( T ) o f 2 6 ° C , a b s o r b e r t e m2p e r a t u r e ( T ^ ) o f 3 0 ° C ,
a 2 34 as
i n t e r n a l h e a t transfer coefficient (hj) o f 6.5 ± 0.5 W / m K , a n d e x t e r n a l h e a t t r a n s -
rfer coefficient ( h ) o f 8 ± 1 W / m K . R e p r e s e n t a t i v e d a t a a r e g i v e n in T a b l e 2.
a
Still, t h e r e is n o t e n o u g h d a t a w i t h t h e d e s i r e d a c c u r a c y to d e t e r m i n e t h e effective
s c a t t e r i n g p a r t o f t h e e x t i n c t i o n for different b a s e m a t e r i a l s , e.g. for t h e h o n e y c o m b
design. O n l y with additional work, and with theoretical models, can the impact o f
a m a t e r i a l c h a n g e o n t h e total e n e r g y t r a n s m i t t a n c e b e j u d g e d , a n d t h e r e f o r e t h e
i m p a c t o n t h e l a y o u t o f a s o l a r s y s t e m . A n e x a m p l e for t h e m a x i m u m d i f f e r e n c e
b e t w e e n s o l a r a n d total e n e r g y t r a n s m i t t a n c e is g i v e n in F i g . 9, w h e r e b o t h p r o p e r -
ties a r e p l o t t e d as f u n c t i o n s o f the i n c i d e n c e a n g l e . T h e d i f f e r e n c e for diffuse
i r r a d i a t i o n is a n 8 p e r c e n t c h a n g e in t r a n s m i t t a n c e .

Table 2 S o l a r a n d total e n e r g y t r a n s m i t t a n c e for diffuse i r r a d i a t i o n o f


different t y p e s o f m a t e r i a l s .

T
Material Thickness dif gdif
(cm)

Floatglass
"~~0.3 U.74±~o7o3 ÔJ9±~0703
P M M A pane 0.3 0.77 ± 0.03 0.81 ± 0.03
P M M A foam 1.5 0.55 ± 0.03 0.57 ± 0.02
Aerogel granules
between P M M A 0.3/2.0/0.3 0.37 ± 0 . 0 3 0.42 ± 0.03
PC honeycombs 10.0 0.78 ± 0.03 0.82 ± 0.05
P M M A capillaries 9.8 0.74 ± 0.03 0.77 ± 0.05
58 Materials Science for Solar Energy Conversion Systems

f Influence of solar absorption on transmittance


y PC-honeycomb with selective absorber
total energy solar
1.0 π

0.8- ^^"""'--^^^

0 0.6- \ \
1 4 \ \
ë °· ~ \ \

0.2- \ \
2
0 . 0 —I—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—r ^
0 15 30 45 60 75 90
incidence angle [degree]
Fig. 9. C o m p a r i s o n o f c a l c u l a t e d s o l a r a n d total e n e r g y t r a n s m i t t a n c e
for 1 0 c m h o n e y c o m b . A b s o r p t i o n , b u t n o s c a t t e r i n g in t h e
p l a s t i c s h e e t s , is a s s u m e d .

V. AVAILABLE MATERIALS AND REAL TRANSPARENT


COVER SYSTEMS

A l a r g e n u m b e r o f different m a t e r i a l s a n d s y s t e m s h a v e b e e n t e s t e d o n a l a b o r a -
t o r y s c a l e in t h e last y e a r s , b u t o n l y a f e w s y s t e m s a r e a v a i l a b l e o n t h e m a r k e t . In
t h e f o l l o w i n g s e c t i o n s s o m e o f t h e s e w i l l b e e x a m i n e d in m o r e detail.

A. Multiple Glazing with L o w Refractive Index Materials

F o r flat p l a t e s o l a r c o l l e c t o r s w o r k i n g w i t h o u t s t o r a g e in t h e m e d i u m t e m p e r a t u r e
r a n g e ( Δ Τ « 5 0 ° C ) , a h i g h g - v a l u e a n d t h e r e f o r e a l a r g e s o l a r t r a n s m i t t a n c e is v e r y
i m p o r t a n t , w h e r e a s a l o w U - v a l u e is n o t s o m e a n i n g f u l . F o r t h e s e a p p l i c a t i o n s , a
s p e c t r a l l y s e l e c t i v e a b s o r b e r h a s b e e n u s e d in m o s t c a s e s , t o g e t h e r w i t h a h i g h l y
t r a n s p a r e n t i n s u l a t i o n m a t e r i a l to s u p p r e s s c o n v e c t i o n .

P a r a l l e l P T F E (Teflon) slats a n d h o n e y c o m b s y s t e m s w e r e i n v e s t i g a t e d in
Australia and Canada, and Swedish companies have installed large area collector
fields w i t h different a r r a n g e m e n t s o f T e f l o n foils in t h e g a p b e t w e e n t h e a b s o r b e r
a n d t h e c o v e r g l a s s . C h a r a c t e r i s t i c d a t a o f s u c h s y s t e m s a r e s h o w n in T a b l e 3 ,
w h i c h i l l u s t r a t e s diffuse s o l a r t r a n s m i t t a n c e a n d U - v a l u e s for a n u m b e r o f
different s y s t e m s .
Transparent Insulation Materials 59

In a p p l i c a t i o n s , t h e cost o f t h e s y s t e m s is a n i m p o r t a n t p o i n t . T h e first field tests


w i t h l a r g e a r e a c o l l e c t o r s in S w e d e n i n d i c a t e t h a t for district h e a t i n g s y3s5t e m s w i t h
s e a s o n a l s t o r a g e a s i n g l e T e f l o n film is t h e b e s t o p t i o n at t h e m o m e n t . A
comparison b e t w e e n h o n e y c o m b s and parallel 3 6 structures s h o w s that the
slat
r e s u l t s c o u l d b e v e r y s i m i l a r for b o t h s y s t e m s .

Table 3. Characteristic data o f collector cover systems with P T F E


sheets between absorber and cover glass. T h e configuration
h a d £h » 0.23 a n d Δ Τ ~ 5 5 ° C ( e x c e p t i n g t h e U - v a l u e m a r k e d b y
a n a s t e r i s k , for w h i c h « 0.9).

Sheet type: Single Double V-corrugated Honeycomb None


T :
dif 0.82 0.75 0.83 0.81 0.85
U - v a l u2e : 2.9 2.5 2.75 2.0* 3.7
(W/m K)

B. H o n e y c o m b and Capillary Structures

F o r s y s t e m s w h i c h a r e w o r k i n g at h i g h e r t e m p e r a t u r e s o r w i t h i n t e r n a l s t o r a g e , a
l o w U - v a l u e b e c o m e s m o r e a n d m o r e i m p o r t a n t . O f c o u r s e a h i g h g - v a l u e is
a l w a y s g o o d . F o r real s y s t e m s o n e h a s to o p t i m i z e t h e m a t e r i a l a g a i n . F o r t h e s e
a p p l i c a t i o n s , I R - o p a q u e h o n e y c o m b a n d c a p i l l a r y s t r u c t u r e s37w e r e d e v e l o p e d ; t h e y
suppress the convection and IR-radiation very e f f e c t i v e l y . For l o w tempera-
tures, e v e n a s p e c t r a l l y s e l e c t i v e c o a t i n g is n o l o n g e r n e c e s s a r y .

A s u p p r e s s i o n o f I R - r a d i a t i o n is m u c h h a r d e r to a c h i e v e t h a n a p r e v e n t i o n o f
c o n v e c t i o n . T h e m a t e r i a l s o p t i m i s a t i o n p r o c e s s t h e r e f o r e is a q u e s t i o n o f h o w
l a r g e a n a s p e c t r a t i o h a s to b e c h o s e n a n d h o w the t h i c k n e s s o f t h e s h e e t s s h o u l d
b e a d a p t e d to g e t g o o d d a m p i n g for the I R - r a d i a t i o n o n t h e o n e h a n d a n d n o t t o o
h i g h a b s o r p t i o n a n d s c a t t e r i n g for t h e i n c o m i n g s o l a r r a d i a t i o n o n t h e o t h e r h a n d .
In m o s t o f t h e s e s y s t e m s , c o n v e c t i o n in t h e s t r u c t u r e is n o l o n g e r a p r o b l e m .

T w o t y p e s o f m a t e r i a l s a r e a v a i l a b l2e in l a r g e q u a n t i t i e s o n the m a r k e t : a s q u a r e
h o n e y c o m b m a t e r i a l (3.5 χ 3.5 m m cell size) m a d e from p o l y c a r b o n a t e , a n d
c a p i l l a r y m a t e r i a l s m a d e from different p l a s t i c s w i t h v a r i o u s c a p i l l a r y d i a m e t e r s .
T y p i c a l t h i c k n e s s e s o f the plastic l a y e r s in b o t h c a s e s is 2 0 to 5 0 μιη. In p r i n c i p l e ,
t h e m a t e r i a l s c a n b e o p t i m i z e d for a s p e c i a l a p p l i c a t i o n . In T a b l e 4 t y p i c a l c h a r a c -
teristic d a t a a r e g i v e n for a n u m b e r o f t h e s e m a t e r i a l s w i t h o u t a n a d d i t i o n a l c o v e r
g l a s s , r e q u i r e d for a real a p p l i c a t i o n . T h e r m a l d a t a w e r e m e a s u r e d w i t h b l a c k
a b s o r b e r s (ε^ « 0.9) o n b o t h sides. T h e m a t e r i a l h a d a m e a n t e m p e r a t u r e ( T
m )e o f a n
10°C.

T h e d a t a s h o w t h e h i g h p o t e n t i a l o f t h e s e m a t e r i a l s for h i g h t e m p e r a t u r e o r
s t o r a g e s y s t e m s . F u r t h e r i m p r o v e m e n t s m i g h t b e p o s s i b l e in t h e future, m a i n l y
60 Materials Science for Solar Energy Conversion Systems

in t r a n s m i t t a n c e as a r e s u l t o f b e t t e r p r o d u c t i o n t e c h n o l o g i e s , b u t a l s o in U - v a l u e s
which could b e lowered b y optimisation o f the geometry.

Table 4. Characteristic data of h o n e y c o m b and capillary structures. The


configurations had ΔΤ « 10°C and T = 10°C.
m ne a

Sample: Honeycomb. Honeycomb. Capillaries. Capillaries.


5 c m thick 10 cm thick 10 c m thick 10 c m thick
Polycarbonate Polycarbonate Polycarbonate PMMA

x
d :i f 0.85 0.78 0.73 0.80
A(W/m2K): 2 1.07 0.98 0.91

C Homogeneous Materials (Aerogels)

A s s t a t e d in t h e i n t r o d u c t i o n , a h o m o g e n e o u s m a t e r i a l d i s t r i b u t i o n w o u l d b e t h e
optimal o n e from the physical point of view. This brings us to aerogels, which
h a v e b e e n k n o w n for m o r e t h a n 5 0 y e a r s . T h e first a p p l i c a t i o n s in t h e o p t i c a l
field w e r e w i t h e x p e r i m e n t s in C e r e n k o v c o u n t e r s in e l e m e n t a r y p a r t i c l e p h y s i c s .

T h e u t i l i z a t i o n o f t h e s e t r a n s p a r e n t a n d w e l l i n s u l a t i n g m a t e r i a l s in w i n d o w a n d
c o v e r s y s t e m s s t a r t e d a b o u t 10 y e a r s a g o . Y e t still o n l y t w o different t y p e s o f
a e r o g e l s a r e a v a i l a b l e o n a s m a l l s c a l e for tests. O n e t y p e c o m e s as tiles o f t y p i c a l l y
2 c m t h i c k n e s s a n d d i m e n s i o n s o f u p to 6 0 χ 6 0 c m , w h i c h a r e h i g h l y t r a n s p a r e n t
a n d c a n b e u s e d in w i n d o w s . T h e o t h e r t y p e c o m e s as g r a n u l e s o f v a r i a b l e
d i a m e t e r ( t y p i c a l l y 1 to 10 m m ) , w h i c h s h o u l d b e m u c h c h e a p e r in p r o d u c t i o n a n d
w h i c h c a n b e filled i n t o t h e g a p b e t w e e n p a n e s in a d o u b l e g l a z i n g , for e x a m p l e .
T h i s latter m a t e r i a l as y e t s h o w s s t r o n g s c a t t e r i n g b u t it c o u l d b e u s e d in c o l l e c t o r s
a n d f a c a d e s for e x a m p l e , as w i l l b e d i s c u s s e d later. T a b l e 5 s h o w s c h a r a c t e r i s t i c
d a t a o f a d o u b l e g l a z e d w i n d o w w i t h different a e r o g e l fillings. I n p r i n c i p l e ,
s y s t e m s u s i n g tiles o r g r a n u l e s c a n b e i m p r o v e d b y e v a c u a t i o n o r s p e c i a l g a s
fillings.

T a b l e 5. C h a r a c t e r i s t i c d a t a o f a e r o g e l s a m p l e s b e t w e e n p a n e s in a
double glazing. T h e configurations had ΔΤ « 10°C and

Sample: Tiles Granules with diameters:


6-8 m m 4-6 m m 3-4 m m <2 mm
:
*dif 2 0.57 0.43 0.42 0.40 0.22
Λ ( W / m K ) : 0.95 1.15 1.13 1.03 0.98
Transparent Insulation Materials 61

VI. APPLICATIONS OF TRANSPARENT INSULATION


MATERIALS

A. Fiat P l a t e C o l l e c t o r s for P r o c e s s H e a t (90 t o 1 5 0 ° C )

Flat plate collectors can b e tremendously improved b y using transparent insula-


tion m a t e r i a l s a s t h e front c o v e r . A r e a s o n a b l e c r i t e r i o n for t h e c o m2 parison of
p r o c e s s h e a t c o l l e c t o r s is t h e efficiency a t a n i r r a d i a t i o n o f 8 0 0 W / m a n d a t e m p e -
r a t u r e d i f f e r e n c e o f Δ Τ = 1 0 0 ° C . U n d e r t h e s e c o n d i t i o n s , a c o n v e n t i o n a l flat p l a t e
c o l l e c t o r w i t h a s p e c t r a l l y s e l e c t i v e a b s o r b e r a n d s i n g l e g l a z i n g h a s a n efficiency o f
a p p r o x i m a t e l y 2 0 % o n l y , w h e r e a s v a c u u m t u b e c o l l e c t o r s r e a c h a b o u t 5 0 %.
U s i n g a 1 0 c m h o n e y c o m b s t r u c t u r e m a d e o f p o l y c a r b o n a t e ,2t h e front c o v e r l o s s e s
o f a flat p l a t e c o l l e c t o r c a n b e r e d u c e d t o as little as 0.9 38 W / m K (at Δ Τ = 1 0 0 ° C ) . 2
Such a collector has been developed recently at I S E . A c o l l e c t o r field o f 6 0 m
area has been tested in combination with a transmembrane water desalination
u n i t o n t h e C a n a r y I s l a n d s s i n c e M a y 1 9 8 8 . F i g u r e 10 s h o w s a c o m p a r i s o n o f d a t a
for flat p l a t e , v a c u u m t u b e , a n d flat p l a t e h o n e y c o m b c o l l e c t o r s .

A c c o r d i n g t o c a l c u l a t i o n s , still further i m p r o v e m e n t s o f o p t i m i z e d flat p l a t e


c o l l e c t o r s w i t h T I M ' s a r e p o s s i b l e , s o that t h e y w i l l e v e n o u t p e r f o r m v a c u u m t u b e
c o l l e c t o r s i n t h e future.
ο σ ο ο ο ο σ ο ο ο ο
(%)
D9JD jeqjosqD uo pasDq

il:

LI I I I I VIA f
Aouapijp

Temperature difference between cover and absorber,


divided by irradiation I (Km2/kW)

Fig. 1 0 . Efficiency c u r v e s for s o l a r c o l l e c t o r s o f different d e s i g n s .


1 = s p e c t r a l l y s e l e c t i v e flat p l a t e
2 = spectrally selective with h o n e y c o m b
3 = vacuum tube
62 Materials Science for Solar Energy Conversion Systems

B. Integrated Storage Collectors for D o m e s t i c Hot W a t e r

A n i n t e g r a t e d s t o r a g e c o l l e c t o r ( I S C ) c o n s i s t s o f a flat s t o r a g e t a n k w h o s e u p p e r
s u r f a c e a c t s as a n a b s o r b e r a n d is s u p p l i e d w i t h t r a n s p a r e n t i n s u l a t i o n . A typical
d e s i g n is s h o w n in F i g u r e l l . 39 T h e t a n k is c o n s t r u c t e d to w i t h s t a n d w a t e r
pressure from the mains. T h e advantages over a conventional solar domestic hot
water ( D H W ) system are

- compact construction, only one single device,


- n o heat exchanger, no p u m p , n o control system,
- n o anti-freeze fluid.

T h e s e a d v a n t a g e s c a n h e l p to b r i n g d o w n t h e c o s t s o f s o l a r d o m e s t i c h o t w a t e r
s y s t e m s . U p to n o w , i n t e g r a t e d s t o r a g e c o l l e c t o r s w i t h s i m p l e s i n g l e o r d o u b l e
g l a z i n g c o u l d b e u s e d s u c c e s s f u l l y in w a r m c l i m a t e s o n l y . U n d e r C e n t r a l
E u r o p e a n w i n t e r w e a t h e r c o n d i t i o n s , f r e e z i n g o c c u r s if s i m p l e g l a z i n g is u s e d .
T h e s e difficulties c a n b e o v e r c o m e , h o w e v e r , b y u s i n g t r a n s p a r e n t i n s u l a t i o n
m a t e r i a l s as t h e c o v e r s o f I S C ' s . T h r o u g h e x t e n s i v e c o m p u t e r s i m u l a t i o n s , it h a s
b e e n s h o w n that for I S C ' s t h e r e is n o d a n g e r o f freezing in C e n t r a l E u r o p e a n
weather.

type I type 2
Fig. 1 1 . Cross-sections of two types o f integrated storage collectors
designed to operate under mains pressure.
1 = glass cover
2 = transparent insulation
3 = water outlet
4 = opaque insulation
5 = water tank
6 = w a t e r inlet

T h r e e p r o t o t y p e s o f i n t e g r a t e d s t o r a g e c o l l e c t o r s w i t h T I M ( g = 0.6 a n d 1.7 W / m 2K
o v e r a l l h e a t l o s s coefficient w i t h r e s p e c t to a b s o r b e r a r e a ) h a v e b e e n c o n s t r u c t e d at
I S E a n d a r e c u r r e n t l y u n d e r i n v e s t i g a t i o n . I n a c o m p u t e r - c o n t r o l l e d test r o u t i n e ,
4 0 l i t r e s / m 2o f h o t w a t e r a r e w i t h d r a w n e v e r y d a y f r o m t h e i n t e g r a t e d s t o r a g e
c o l l e c t o r . T h e p r o t o t y p e s a r e c h a r a c t e r i z e d in t e r m s o f s y s t e m e f f i c i e n c y a n d s o l a r
fraction. T h e s y s t e m efficiency is t h e y e a r l y a c c u m u l a t e d h e a t g a i n (i.e., t h e e n e r g y
c o n t e n t o f t a p p e d w a t e r at t h e t e m p e r a t u r e l e v e l o f t h e s t o r a g e o f t h e s o l a r s y s t e m
Transparent Insulation Materials 63

minus the energy content of the cold mains water) divided b y the yearly accumu-
l a t e d s o l a r r a d i a t i o n e n e r g y o n t h e c o l l e c t o r a r e a , a n d t h e s o l a r fraction is t h e
yearly accumulated heat gain minus storage losses divided b y the yearly accumu-
l a t e d h e a t d e m a n d (i.e., t h e e n e r g y c o n t e n t o f t a p p e d w a r m w a t e r d e l i v e r e d b y the
s o l a r s y s t e m as w e l l as h e a t e d u p b y a n a u x i l i a r y h e a t e r m i n u s t h e e n e r g y c o n t e n t
o f t h e c o l d m a i n s w a t e r ) . D u r i n g n i n e m o n t h s o f o p e r a t i o n ( f r o m N o v e m b e r '86
to J u l y ' 8 7 ) t h e m e a s u r e d s y s t e m efficiency w a s 3 1 % at a s o l a r fraction o f 5 2 %
(Fig. 1 2 ) . M o r e details o f t h e test r e s u l t s a r e d e s c r i b e d b y S c h m i d t e t . a l . 40 T h e
efficiencies r e p o r t e d in F i g . 12 a r e c o n s i d e r a b l y h i g h e r t h a n t h o s e o f c o n v e n t i o n a l
s o l a r D H W s y s t e m s w i t h flat p l a t e c o l l e c t o r s u n d e r C e n t r a l E u r o p e a n w e a t h e r
conditions.

%
00 "Τ : S : : : i : 1
I ! i S : 1
i 1 L—. yeorly solar fraction
j yearly efficiency

8 0 ~~ΤΊΤ~Π Γ"

i \ L-^f i i I I
40 Lv£ L J i j i
I/ x ! i i I i
2o _ /1 j i_S^i__i i
/ ! I „!__ j I—
7 ~~T !"*" "T ~ T ι 1

ο 1 ι ι ! . . I
0i 1 1 1 1 1 1 1
0 1 2 3 4 5 6 7 8
specific wafer withdrawal
Fig. 12. Y e a r l y s o l a r fraction a n d y e a r l y efficiency o f an I S C
( t y p e 2 ) as a function o f the specific w a t e r w i t h d r a w a l .

C House Heating with Transparently Insulated Collector-Storage Walls

A n e w concept of external transparent insulation o f massive house walls c o m -


bines the advantages of conventional opaque insulation (reduction o f heat losses)
w i t h t h o s e o f a s o l a r c o l l e c t o r s y s t e m ( c o n v e r s i o n o f s o l a r r a d i a t i o n i n t o useful
h e a t ) . It is t h e r e f o r e p r a c t i c a l n o t o n l y in c o l d a n d s u n n y c l i m a t e s , b u t a l s o in
64 Materials Science for Solar Energy Conversion Systems

northern climates. O n l y the special properties o f g o o d T I M ' s allow an application


o f this p r i n c i p l e u n d e r t h e latter c o n d i t i o n s .

T h e w o r k i n g p r i n c i p l e is s h o w n i n F i g . 1 3 . A l a y e r o f t r a n s p a r e n t i n s u l a t i o n is
m o u n t e d on the facade o f a building. T h e surface of the wall has the properties of
a n a b s o r b e r , s o t h e i n c o m i n g r a d i a t i o n is c o n v e r t e d i n t o t h e r m a l e n e r g y .
D e p e n d i n g o n the relation o f the U-values o f the wall and the transparent cover,
m o r e o r l e s s e n e r g y w i l l f l o w i n t o t h e b u i l d i n g , t h u s c o n4t r4i1
2b u t i n g useful heat. A
s t e a d y - s t a t e m o d e l w a s d e v e l o p e d b y G o e t z4
b e4r3
4g e r e t . a l . ' a n d h a s b e e n c o m p a r e d
with experimental and numerical r e s u l t s . '

insulation
\ absorber H wa

rrincir. temperature

a
9P
airqai
exterior ground ~ ' interior
Fig. 13. P r i n c i p l e for t r a n s p a r e n t i n s u l a t i o n o f m a s s i v e h o u s e w a l l s .

T h e t h e o r y d e s c r i b e s m o n t h l y , o r e v e n w e e k l y , m e a n v a l u e s v e r y w e l l a n d is
s t r a i g h t f o r w a r d as l o n g as n o s w i t c h i n g c o n t r o l o f t h e s y s t e m p r o d u c e s n o n - l i n e a r
t h e r m a l b e h a v i o u r . T h e n e t h e a t flux d e n s i t y ( q ) o f t h e s y s t e m to t h e o u t s i d e is
w
g i v e n b y t h e total U - v a l u e ( U ) a n d t h e efficiency (ηο), w h e r e U
t o t t t oa c c o u n t s for
t h e U - v a l u e s o f the w a l l c o n s t r u c t i o n (U u)
wa a n d o f t h e T I M - c o v e r (UjiM-cover)
a c c o r d i n g to
U _1 U _1 + U
tot = wall TIM-c -1 (3)

T h e f o r m u l a for q
wis t h e r e f o r e
u T T 1
q (4)
w= t o t < i " a ) " Ή0

with
Transparent Insulation Materials 65
u
g wall
(5)
' Uwall + U T .Ic M
or 'v e
w h e r e I is t h e s o l a r i r r a d i a t i o n i n t e n s i t y as b e f o r e .

Although the intrinsic storage capacity of the collector wall distributes the solar
gains over an extended period o f time, producing high comfort conditions, some-
t i m e s t h e e x c e s s i v e s o l a r g a i n s a r e n e i t h e r n e c e s s a r y in o r d e r t o k e e p t h e t e m p e r a -
t u r e at t h e r e q u i r e d c o m f o r t l e v e l n o r c a n t h e y b e s t o r e d w i t h i n t h e t h e r m a l m a s s
o f t h e b u i l d i n g l o n g e n o u g h . T h e s e p a r t s o f t h e s o l a r g a i n s a r e t h e n l o s t a g a i n to
the surroundings without having reduced the auxiliary heating d e m a n d . U n d e r
t h e s e c o n d i t i o n s , t h e u t i l i z a t i o n o f t h e s o l a r g a i n s is b e l o w o n e . T h e u t i l i z a t i o n
factor c a n o n l y b e d e t e r m i n e d b y e x p e r i m e n t s o r n u m e r i c a l s i m u l a t i o n s . It is
n o r m a l l y l a r g e r t h a n for d i r e c t - g a i n s y s t e m s , w h e r e v e r y often h o t air h a s to b e
v e n t e d . T h e useful m o n t h l y e x c e s s s o l a r g a i n Q i ( r e p r e s e n t e d b y t h e s e c o n d p a r t
s o
o f E q . 4 , i.e., rjo I) is l i m i t e d b y t h e m o n t h l y r e m a i n i n g h e a t l o a d LH o f t h e h o u s e .
T h e r e f o r e t h e i d e a l l i n e a r r e l a t i o n in E q . (4) c h a n g e s in r e a l i t y w h e n Q i a p p r o -
s o
a c h e s t h e o r d e r o f m a g n i t u d e o f L ^ , as a p p a r e n t f r o m F i g . 1 4 . It c a n a l s o b e s h o w n
that, for a v a i l a b l e m a t e r i a l s , t h e s y s t e m w o r k s v e r y w e l l for all o r i e n t a t i o n s e x c e p t
f a c i n g n o r t h (in t h e n o r t h e r n h e m i s p h e r e ) .

(utilizability of excess solar gains ^


• fu=1 ° fu<1

g
-

Ο
λ.
Ό ~~~j£ZZZ ζζ ^ζζζζζζζ - - - - - - Β

(0
Ο

Ά
I
1
-1 —j 1
I •

0.0 0.2 0.4 2 0.6


Solar irradiation per degree day [kWiym Kd]
Fig. 14. Excess solar load ratio (integrated positive net heat flow into a
b u i l d i n g d i v i d e d b y its r e m a i n i n g h e a t l o a d ) v s . i r r a d i a t i o n
energy divided by degree days (monthly values).
Single points: simulation results;
continuous line: analytical result using Eq. (4).

E x p e r i m e n t a l r e s u l t s for a w e s t f a c a d e o f a h o u s e in F r e i b u r g , G e r m a n y , h a v e b e e n
c o l l e c t e d s i n c e 1 9 8 3 . A l t h o u g h t h e h o u s e is s h a d e d b y n e i g h b o u r i n g h o u s e s a n d
66 Materials Science for Solar Energy Conversion Systems

trees, a comparison o f the T I M - s y s t e m with a conventional o p a q u e insulation and


t h e w a l l a l o n e s h o w s t h e r e m a r k a b l e p o t e n t i a l for e n e r g y s a v i n g s b y u s e o f n o v e l
c o l l e c t o r - s t o r a g e w a l l s (Fig. 1 5 ) .

no i n s u l a t i o n opaque i n s u l a t i o n t r a n s p a r e n t i2n s u l a t i o n
u= 1 W/nTK u= 0 . 5 6 W/nfK u= 0 . 5 6 W/m K

Ζ,Ο-1 1 j 1 Heat energy demand


f o r three months

= no i n s u l a t i o n
2
4 2 . 2 KWh/m 100%

Baza opaque i n s u l a t .
2
2 3 . 8 KWh/nf 50%

transp.insulat.
2
Jan Feb Mar 3 . 9 KWh/rn 10%
Fig. 1 5 . D a i l y a v e r a g e d h e a t f l o w s for a t r a n s p a r e n t l y i n s u l a t e d
wall, an equivalent opaque-insulated wall, and a wall
without insulation.
( W e s t f a c a d e o f a h o u s e in F r e i b u r g ; e x p e r i m e n t a l r e s u l t s
for J a n u a r y - M a r c h 1 9 8 5 ) .
Wall: 36 c m brick.
T h e h e a t e n e r g y d e m a n d is t h e i n t e g r a t e d h e a t f l o w o v e r
3 months.

O n e p r o b l e m , w h i c h a l m o s t c e r t a i n l y a r i s e s , is o v e r h e a t i n g in t h e s u m m e r . A s
t h e c o l l e c t o r w a l l is an efficient s y s t e m , e x c e s s h e a t w i l l b e p r o d u c e d c o n s t a n t l y in
the s u m m e r . S o m e t i m e s this p r o b l e m c a n b e s o l v e d b y p a s s i v e s h a d o w i n g , e.g.,
w i t h o v e r h a n g s or b y n a t u r a l v e n t i n g o f e x c e s s h e a t at t h e a b s o r b e r , b u t in m o s t
c a s e s a n a c t i v e s y s t e m is n e e d e d . T h e r e f o r e a n a u t o m a t i c roller b l i n d s y s t e m ,
c o n t r o l l e d b y a m i c r o c o m p u t e r s y s t e m , w a s i n t e g r a t e d in t h e test f a c a d e . D u r i n g
s u m m e r t h e r o l l e r b l i n d is c l o s e d . A t t h e b e g i n n i n g o f t h e h e a t i n g s e a s o n , 4t h40
5e
o u t d o o r t e m p e r a t u r e d e c r e a s e s a n d t h e roller b l i n d o p e n s d u r i n g t h e d a y . '

S i n c e 1 9 8 8 , s e v e r a l b u i l d i n g s o f different t y p e s h a v e b e e n e q u i p p e d w i t h T I M -
s y s t e m s a n d m e a s u r e m e n t s a r e t a k e n to c h e c k t h e p e r f o r m a n c e o f t h e s e s y s t e m s
i n t e g r a t e d in real h o u s e s w i t h i n h a b i t a n t s .
Transparent Insulation Materials 67

VIL CONCLUSION AND OUTLOOK

T h e e x p e r i m e n t a l , t h e o r e t i c a l a n d p r a c t i c a l w o r k o v e r t h e last f e w y e a r s h a s l e d to
a basic understanding of TIM's. The 2 materials n o w available reach heat trans-
m i t t a n c e c o e f f i c i e n t s b e l o w 1.0 W / m K w i t h t r a n s m i s s i o n v a l u e s o f 0.7. T h e
t h e o r e t i c a l m o d e l s h a v e p r o v e n t h e i r v a l i d i t y a n d c a n b e u s e d in s i m u l a t i o n a n d
o p t i m i z a t i o n p r o g r a m s . F u r t h e r i m p r o v e m e n t s , p r i n c i p a l l y in s y s t e m s b u t a l s o in
materials, can be expected.

T h e first a p p l i c a t i o n s o f T I M ' s , e.g., for flat p l a t e c o l l e c t o r s , h a v e s h o w n t h a t an


i n c r e a s e in efficiency c a n b e a c h i e v e d . In o t h e r fields, e.g., h o u s e h e a t i n g a n d
storage, completely n e w concepts are m a d e possible.

O n e m a i n g o a l for t h e future w i l l b e to i m p r o v e t h e s y s t e m s a n d r e d u c e c o s t , t h u s
e n a b l i n g t h e s t o r a g e o f h e a t f r o m s u m m e r to w i n t e r .

Initial c a l c u l a t i o n s s h o w t h e l a r g e p o t e n t i a l o f t r a n s p a r e n t l y i n s u l a t e d e n e r g y
s t o r a g e s y s t e m s (Fig. 1 6 ) . F u r t h e r i m p r o v e m e n t s o f s u c h s y s t e m 4s 86c o-u l4d h e l p to
s o l v e t h e s t o r a g e p r o b l e m in l a r g e s o l a r h e a t i n g i n s t a l l a t i o n s .

CD

°1 ι ι 1 1 1 1 1—'
0 200 400 600 800 1000 1200 M00
TIME, days
Fig. 16. S i m u l a t i o n r e s u l t s for l a r g e t r a n s p a r e n t l y i n s u l a t e d s t o r a g e
t a n k s w i t h o3u t u s e r (no w a t e r w i t h d r a w a l ) .
A = 200 m 3
Β = 30000 m
Horizontal T I M cover.

REFERENCES

1. V . W i t t w e r , W . P l a t z e r , A . P f l u g e r , W . S t a h l a n d A . G o e t z b e r g e r , in Proc.
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68 Materials Science for Solar Energy Conversion Systems

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22. D . K . E d w a r d s a n d R . D . T o b i n , J . H e a t T r a n s f e r ( 1 9 6 7 ) , p. 1 3 2 .
23. R . D . C e s s , A d v . H e a t T r a n s f e r 1 , 1 (1964).
24. J . F r i c k e , e d i t o r , Aerogels, Springer Proc. Phys. Vol. 6 (Springer,
Berlin, 1986).
25. R . U l b r i c h t , E l e k t r . T e c h n . Z . 2 6 , 5 1 2 (1905).
26. R . U l b r i c h t , Elektr. T e c h n . Z . 2 8 , 7 7 7 (1907).
27. J.A. Jacquez and H.F. Kuppelheim, J. Opt. Soc. A m . 4 5 , 4 6 0 (1955).
28. J . G . S y m o n s , J . S o l a r E n e r g y E n g r . 1 0 4 , 2 5 1 (1982).
29. J.G. Symons, E.A. Christie and M.K. Peck, Appl. Opt. 2 1 , 2827 (1982).
30. V . R . W e i d n e r a n d J . J . H s i a , J. O p t . S o c . A m . Z L 8 5 6 ( 1 9 8 1 ) .
31. E . K r o c h m a n n a n d J . K r o c h m a n n , P a p e r p r e s e n t e d at t h e C I E 2 0 t h s e s s i o n ,
1983.
32. K . G . T . H o l l a n d s , G . D . R a i t h b y a n d F . B . R u s s e l l , Int. J . H e a t M a s s
T r a n s f e r 2Z, 2 1 1 9 (1984).
33. K.G.T. Hollands and K. Iynkaran, Solar Energy 3 4 , 309 (1985).
34. B. Jacobs, Diplomarbeit, University of Freiburg, G e r m a n y (1989).
35. B . K a r l s s o n , in Proc. North Sun 1988 ( S w e d i s h C o u n c i l for B u i l d i n g
R e s e a r c h , S w e d e n , 1 9 8 8 ) , p. 5 1 3 .
36. J . G . S y m o n s , J . S o l a r E n e r g y E n g r . 1 0 4 , 2 5 1 (1982).
37. V . W i t t w e r , W . S t a h l a n d A . Pfluger, S o l a r E n e r g y M a t e r . Π , 1 9 9 ( 1 9 8 4 ) .
38. M . R o m m e l a n d V . W i t t w e r , in Advances in Solar Energy Technology,
e d i t e d b y W . H . B l o s s a n d F . Pfisterer ( P e r g a m o n , O x f o r d , 1 9 8 8 ) , p . 6 4 1 .
39. A. Goetzberger and M. R o m m e l , Solar Energy 3 9 , 211 (1987).
40. C . S c h m i d t , A . G o e t z b e r g e r a n d M . R o m m e l , in Advances in Solar Energy
Technology, e d i t e d b y W . H . B l o s s a n d F . Pfisterer ( P e r g a m o n , O x f o r d ,
1988), p. 9 3 5 .
Transparent Insulation Materials 69

41. A. Goetzberger, J. Schmid and V. Wittwer, Arcus L 3 2 (1984).


42. A . G o e t z b e r g e r , J . S c h m i d a n d V . W i t t w e r , Int. J . S o l a r E n e r g y 2 , 2 8 9 ( 1 9 8 4 ) .
43. W . P l a t z e r , in Advances in Solar Energy Technology, edited b y W . H . Bloss
a n d F . Pfisterer ( P e r g a m o n , O x f o r d , 1 9 8 8 ) , p. 3 4 9 8 .
44. P . O . B r a u n , J . S c h m i d a n d E . B o l l i n , in Proc. 7th Int. Sonnenforum,
Frankfurt (DGS-Sonnenenergie V e r l a g s - G m b H , 1990), p. 5 4 4 .
45. A. Goetzberger and K.A. Gertis, Technical Report BMFT-03E-8411-A (1987).
46. A . G o e t z b e r g e r , Int. J . S o l a r E n e r g y 2 , 5 2 1 ( 1 9 8 4 ) .
47. A. Goetzberger and M. R o m m e l , Solar Energy 3 9 , 211 (1987).
48. M . R o m m e l , V . W i t t w e r a n d A . G o e t z b e r g e r , in Advances in Solar Energy
Technology, e d i t e d b y W . H . B l o s s a n d F . Pfisterer ( P e r g a m o n , O x f o r d , 1 9 8 8 ) ,
p. 1553.
Chapter 4

SELECTIVELY SOLAR-ABSORBING SURFACE COATINGS:


OPTICAL PROPERTIES AND DEGRADATION.

G.A. N i k l a s s o n a n d C . G . G r a n q v i s t

Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n

ABSTRACT

T h e m o s t critical p a r t o f a n e n e r g y - e f f i c i e n t s o l a r c o l l e c t o r is t h e a b s o r b e r s u r f a c e ,
w h i c h should b e spectrally selective and exhibit high solar absorptance and low
t h e r m a l e m i t t a n c e . T h i s c h a p t e r i n t r o d u c e s different d e s i g n p r i n c i p l e s for
a c h i e v i n g s p e c t r a l s e l e c t i v i t y , r e p o r t s r a d i a t i v e p r o p e r t i e s for s e v e r a l a v a i l a b l e
solar absorber surfaces, discusses theoretical modelling, and reviews recent w o r k
a i m e d at u n d e r s t a n d i n g their d e g r a d a t i o n at e l e v a t e d t e m p e r a t u r e .

I. INTRODUCTION

A n energy-efficient solar collector should absorb incident solar radiation, convert


it to t h e r m a l e n e r g y , a n d d e l i v e r t h e t h e r m a l e n e r g y to a h e a t - t r a n s f e r m e d i u m
w i t h m i n i m u m l o s s at e a c h s t e p . F i g u r e 1 s e r v e s a s a c o n v e n i e n t i n t r o d u c t i o n to
t h e d e s i g n o f a flat-plate s o l a r c o l l e c t o r a n d o u t l i n e s t h e m o s t s a l i e n t c o m p o n e n t s .
The collector comprises a thermally well-insulated arrangement w h o s e upward-
f a c i n g s i d e is t r a n s p a r e n t s o that s o l a r r a d i a t i o n can p e n e t r a t e to a n a b s o r b i n g
s u r f a c e , w i t h carefully t a i l o r e d p r o p e r t i e s , in c o n t a c t w i t h a h e a t - t r a n s f e r m e d i u m
s u c h as w a t e r o r air. T h e r m a l l o s s e s a r e d i m i n i s h e d b y p l a c i n g t h e a b s o r b e r
s u r f a c e b e l o w a c o v e r g l a s s . E v e n s m a l l e r l o s s e s c a n b e o b t a i n e d b y u s e o f trans-
p a r e n t i n s u l a t i o n m a t e r i a l s o f the k i n d d i s c u s s e d in t h e p r e v i o u s c h a p t e r . In
p r i n c i p l e , t h e e n e r g y efficiency o f t h e c o l l e c t o r c a n b e b o o s t e d b y s u r f a c e c o a t e d
g l a s s : a n t i r e f l e c t i o n c o a t i n g s as w e l l as infrared-reflecting c o a t i n g s a r e o f interest.
S u c h c o a t i n g s a r e d i s c u s s e d in t h e f o l l o w i n g c h a p t e r . It s h o u l d b e s t r e s s e d that Fig.
1 refers to the c o m m o n l y u s e d fixed flat-plate c o l l e c t o r . M o s t o f t h e t r e a t m e n t
b e l o w w i l l b e d o n e w i t h s u c h c o l l e c t o r s in m i n d , b u t w e a l s o i n c l u d e s o m e dis-
c u s s i o n o f a b s o r b e r s u r f a c e s d e s i g n e d for h i g h - t e m p e r a t u r e a p p l i c a t i o n s p r i m a r i l y
in e v a c u a t e d t u b u l a r c o l l e c t o r s . S o l a r c o l l e c t o r c o n s t r u c t i o n s w i t h s o l a r r e f l e c t i n g
a n d t r a c k i n g facilities a r e in e x i s t e n c e as w e l l .

70
Selectively Solar-absorbing Surface Coatings 71

Antireflection coating
Cover glass
Infrared reflecting coating
Thermal insulation
Transparent thermal insulation
Absorber surface
Absorber
Heat - transfer fluid

1.
Fig. 1. P r i n c i p l e d e s i g n o f a flat-plate s o l a r c o l l e c t o r . M o s t p r a c t i c a l
collectors, though, do not use antireflection coatings, infrared
reflecting coatings, or transparent thermal insulation materi-
als. T h e different c o m p o n e n t s a r e n o t t o s c a l e . ( F r o m R é f . 1 ) .

T h e r e q u i r e m e n t s for e n e r g y efficiency c a n b e i n t r o d u c e d w i t h r e f e r e n c e to t h e
"natural" r a d i a t i o n in o u r s u r r o u n d i n g s . T h e p e r t i n e n t r a d i a t i v e p r o p e r t i e s a r e
s h o w n i n F i g . 2 . T h e s o l i d c u r v e r e p r o d u c e s a t y p i c a l s p e c t r u m for s o l a r i 2 rradiance
at t h e g r o u n d . S p e c i f i c a l l y , the c u r v e g i v e s t h e air m a s s ( A M ) 2 s p e c t r u m , c o r r e -
s p o n d i n g to c l e a r w e a t h e r w i t h t h e s u n 3 0 ° a b o v e t h e h o r i z o n . It is s e e n that s o l a r
r a d i a t i o n c o m e s at w a v e l e n g t h s s u c h that λ < 3 μιη. T h e a b s o r b e r s u r f a c e o f t h e
s o l a r c o l l e c t i o n d e v i c e m u s t a b s o r b this e n e r g y . T h e s u r f a c e t h e n h e a t s u p a n d
e m i t s t h e r m a l r a d i a t i o n . T h e d a s h e d c u r v e s in F i g . 2 i n d i c a t e b l a c k b o d y s p e c t r a
for t h r e e t e m p e r a t u r e s ; t h e e m i t t e d e n e r g y is n e g l i g i b l e at λ < 3 μπ\ for a t e m p e r a -
ture o f τ < 100°C. T h e losses associated with thermal emission should b e avoided
in o r d e r to g a i n e n e r g y efficiency. T h i s c a n b e a c c o m p l i s h e d in t w o different w a y s .
T h e first o n e r e l i e s o n a c o v e r g l a s s w i t h a c o a t i n g t h a t reflects at λ > 3 μπι s o that
t h e r a d i a t i o n e m i t t e d f r o m t h e a b s o r b e r s u r f a c e is b r o u g h t b a c k t o this s a m e
s u r f a c e . A s e c o n d , a n d m o r e c o m m o n l y u s e d , w a y to d i m i n i s h t h e h e a t l o s s e s is

1 1 11
Γ Ί — ι—ι J ΙJ ι "ι 111
'I I τ' — ι Iι I "I I Ij I ~

•?riX>- I I Solar -
h AM2 Blackbody
:
§ lh ' \ ^300°C
0.5- / / V^/20(TC-

I ; / \ />- - V 0 0
*
ω o 0.2
u / . ι.... 1ι ν Vr>i
j
2 r r5r r û 10
ι '
î ^<ir
'''I
20 J
OB Wavelength
1 (urn)

Fig. 2 . S p e c t r a for c h a r a c t e r i s t i c s o l a r i r r a d i a n c e a n d for b l a c k b o d y


radiation pertaining to three temperatures.
72 Materials Science for Solar Energy Conversion Systems

to h a v e a n a b s o r b e r s u r f a c e w h o s e t h e r m a l e m i t t a n c e i s l o w . T h e s e a r e t h e
s e l e c t i v e l y s o l a r - a b s o r b i n g surfaces t o b e d i s c u s s e d i n this c h a p t e r . T h e y a r e
characterized b y a l o w reflectance at λ < X a n d a high reflectance at λ > X , w h e r e
c c
X « 3 μιη for τ < 100°C. A t increased operating temperatures, X should b e
c c
d i s p l a c e d t o w a r d s a l o w e r v a l u e , a n d at τ = 3 0 0 ° C it is a d e q u a t e t o p u t X « 2 μ ι η .
c
Q u a l i t a t i v e p e r f o r m a n c e criteria c a n b e f o r m u l a t e d b y u s e o f t h e n o r m a l s o l a r
absorptance ( A i ) a n d the hemispherical thermal emittance ( E h ) . T h e s e para-
s o t e r m
meters are defined b y

A i = 1 dX 0 (λ) ( 1 - R (λ, 0 ) ) / J d λ rf ( λ ) , (1)


s o sl o sol
π/2

Etherm (Ό = J dX J d(sin2 Θ) 0 (λ, θ ) ) / J άΧ 0


t hm(λ,
e τ)r (1-R t hm(λ,
e τ),r (2)
0 -5
therm = q λ [exp ( c /(λτ)], (3)
2
w h e r e 0 i is t h e s o l a r i r r a d i a n c e (for e x a m p l e t h e A M 2 s p e c t r u m ) , R (λ, θ) is16t h e
so
r e f l e-c t a2n c e as a function o f w2 a v e l e n g t h a n d i n c i d e n c e a n g l e , c\ = 3 . 7 8 1 4 χ Ι Ο "
W m , a n d C2 = 1.4388 χ 1 0 ~ m K . C l e a r l y , t h e d e s i r e d s p e c t r a l s e l e c t i v i t y i m p l i e s
that A i s h o u l d b e c l o s e t o u n i t y a n d that E h should b e minimized.
s o t e mr
Coatings a n d surface treatments with high A i a n d l o w E h
s o t e mrw e r e s u b j e c t to
intense research a n d development in m a n y laboratories around the world during
t h e 1 9 7 0 ' s a n d e a r l y 1 9 8 0 ' s . T h i s w o r k13h a s b e e n r e v i e w e d i n c o n s i d e r a b l e detail i n
Refs. 3 - 1 2 . A n a n n o t a t e d b i b l i o g r a p y , c o v e r i n g t h e p e r i o d 1 9 5 5 - 1 9 8 1 , w a s p u b l i s -
h e d i n 1 9 8 3 . It lists 5 6 5 scientific p a p e r s , i n c l u d i n g s t u d i e s o f a l m o s t 2 8 0 different
c o a t i n g s o r s u r f a c e t r e a t m e n t s . R a t h e r t h a n r e v i e w i n g this v a s t , a n d s o m e w h a t
stale, field o n c e a g a i n , this c h a p t e r f o c u s e s o n c e r t a i n k e y i s s u e s a n d o n t h e latest
d e v e l o p m e n t s . W e first c o n s i d e r d e s i g n p r i n c i p l e s for o b t a i n i n g s p e c t r a l selec-
tivity, a n d d a t a f o r s e v e r a l s o l a r c o l l e c t o r surfaces u s e d in p r a c t i c e . S u b s e q u e n t l y
w e d i s c u s s t h e o r e t i c a l m o d e l s for t h e o p t i c a l p r o p e r t i e s a n d c u r r e n t i d e a s c o n c e r -
n i n g d e g r a d a t i o n at e l e v a t e d t e m p e r a t u r e . T h e t r e a t m e n t o f d e g r a d a t i o n c o v e r s
t h e latest a d v a n c e s for this t e c h n i c a l l y i m p o r t a n t s u b j e c t a n d is c a r r i e d o u t i n
detail for s o m e p r a c t i c a l l y useful s o l a r c o l l e c t o r s u r f a c e s .

II. SELECTIVELY SOLAR-ABSORBING SURFACES: DESIGN AND


DATA

A. Principles

It is p o s s i b l e t o e x p l o i t s e v e r a l different d e s i g n p r i n c i p l e s a n d p h y s i c a l m e c h a -
n i s m s i n o r d e r to c r e a t e a s e l e c t i v e l y s o l a r - a b s o r b i n g surface. S i x o f t h e s e a r e
s h o w n s c h e m a t i c a l l y i n F i g . 3 . T h e m o s t s t r a i g h t f o r w a r d o n e is t o u s e a m a t e r i a l
w h o s e intrinsic radiative properties h a v e t h e d e s i r e d k i n d o f s p e c t r a l s1e4l e c t i v i t y .
G e n e r a l l y s p e a k i n g , this a p p r o a c h h a s n o t b e e n v e r y fruitful, b u t w o r k o n ZrB2
Selectively Solar-absorbing Surface Coatings 73

Intrinsic Metal
selective material -Dielectric
Substrate Metal

_ 2um
Antireflection coating
Silicon
Metal
Metal

, Dielectric
SnO: 2F,...
Metal
Dielectric
Substrate
wmm*\ Black enamel
Substrate

Fig. 3. S c h e m a t i c d e s i g n s o f six different c o a t i n g s a n d s u r f a c e


t r e a t m e n t s for s e l e c t i v e a b s o r p t i o n o f s o l a r e n e r g y .
(From Réf. 1).

a n d o n s o m e o t h e r c o m p o u n d s i n d i c a t e s that i n t r i n s i c a l l y s e l e c t i v e m a t e r i a l s d o
exist.

Semiconductor-metal tandems can give the desired spectral selectivity b y absor-


b i n g s h o r t - w a v e l e n g t h r a d i a t i o n in a s e m i c o n d u c t o r w h o s e b a n d g a p is ~ 0.6 e V
a n d h a v i n g l o w t h e r m a l e m i t t a n c e as a r e s u l t o f t h e u n d e r l y i n g m e t a l . T h e useful
s e m i c o n d u c t o r s h a v e u n d e s i r a b l y l a r g e refractive i n d i c e s , w h i c h t e n d s t o y i e l d
h i g h reflection l o s s e s . H e n c e it is n e c e s s a r y to antireflect t h e s u r f a c e s in t h e r a n g e
o f s o l a r radiation. A w e l l k n o w n w o r k 1 ' 15 6 in this c a t e g o r y is c e n t e r e d o n S i - b a s e d
designs prepared b y chemical vapour deposition.

Multilayer absorbers c a n b e t a i l o r e d s o that t h e y b e c o m e efficient s e l e c t i v e


a b s o r b e r s o f s o l a r r a d i a t i o n . It is c o m p a r a t i v e l y e a s y t o c o m p u t e their o p t i c a l
p e r f o r m a n c e , w h i c h facilitates o p t i m i z a t i o n o f the d e s i g n . O n e i n t e r e s t i n g
e x a m p l e is AI2O3/M0/AI2O3, w h i c h w a s o r i g i n a l l y d e v e l o p e d for t h e U . S . s p a c e
p r o g r a m m e . 17 T h i s t y p e o f surface h a s b e e n p r o d u c e d b y l a r g e - a r e a s p u t t e r i n g
t e c h n o l o g y . 18

Metal-dielectric composite coatings c o n s i s t o f v e r y fine m e t a l p a r t i c l e s in a


dielectric host. T h e ensuing optical properties can be intermediate b e t w e e n those
o f t h e m e t a l a n d o f t h e dielectric. T h e effective m e d i u m t h e o r i e s i n t r o d u c e d in
the chapter on "Optical Properties of I n h o m o g e n e o u s T w o - C o m p o n e n t Materials"
a r e o f g r e a t v a l u e for m o d e l l i n g t h e o p t i c a l p e r f o r m a n c e . T h e m e t a l - d i e l e c t r i c
c o n c e p t offers a h i g h d e g r e e o f flexibility, a n d the o p t i m i z a t i o n o f t h e s o l a r selec-
tivity c a n b e m a d e w i t h r e g a r d to the c h o i c e o f c o n s t i t u e n t s , c o a t i n g t h i c k n e s s ,
particle concentration, and the size, shape, and orientation o f the particles. T h e
s o l a r a b s o r p t a n c e c a n b e b o o s t e d b y u s e o f s u i t a b l e s u b s t r a t e m a t e r i a l s a n d anti-
reflection t r e a t m e n t s . T h e c o m p o s i t e c o a t i n g s c a n b e p r o d u c e d b y a v a r i e t y o f
t e c h n i q u e s s u c h as e l e c t r o p l a t i n g , a n o d i z a t i o n , i n o r g a n i c c o l o u r a t i o n o f a n o d i z e d
aluminium, chemical vapour deposition and codeposition of metal and insulator
b y e v a p o r a t i o n a n d s p u t t e r i n g . W e r e t u r n to s e v e r a l o f t h e s e p o s s i b i l i t i e s b e l o w .
74 Materials Science for Solar Energy Conversion Systems

Textured surfaces can produce a high solar absorptance b y multiple reflections


a g a i n s t m e t a l d e n d r i t e s t h a t are ~ 2 μ ι η a p a r t , w h i l e t h e l o n g - w a v e l e n g t h e m i t -
t a n c e is r a t h e r u n a f f e c t e d b y this texture. W e l l - k n1 o9w n e x a m p l e s a r e d e n d r i t i c
t u n g s t e n p r e p a r e d b y c h e m i c a l v a p o u r d e p o s i t i o n a20 nd textured copper, nickel,
a n d stainless steel surfaces m a d e b y s p u t t e r e t c h i n g . T e x t u r e d A l - S i (Ref. 2 1 ) will
be d i s c u s s e d later.

T h e final c o n c e p t c o n s i d e r e d h e r e i n v o l v e s a selectively solar-transmitting


coating on a blackbody-like absorber. T h e absorber can be chosen from a m o n g
m a t e r i a l s w i t h p r o v e n l o n g - t e r m d u r a b i l i t y ( s u c h as b l a c k e n a m e l ) , a n d t h e
c o a t i n g c a n b e a h e a v i l y d o p e d o x i d e s e m i c o n d u c t o r (for e x a m p l e SnC>2:F; cf. t h e
f o l l o w i n g c h a p t e r ) . C o a t i n g s o f this t y p e a r e d i s c u s s e d in Ref. 2 2 .

B. R e s u l t s for S o m e P r a c t i c a l l y U s e f u l S u r f a c e s

T h e m o s t w i d e l y u s e d s e l e c t i v e l y s o l a r - a b s o r b i n g surface s e e m s to b e "black
c h r o m i u m " , w h i c h is a c o m p l e x c o m p o s i t e o f m e t a l l i c c h r o m i u m a n d d i e l e c t r i c
C r 0 3 - T h e m e t a l c o n c e n t r a t i o n is l o w at the interface t o w a r d s t h e air a n d in-
2
c r e a s e s w i t h d e p t h i n t o t h e c o a t i n g . T h e s e l e c t i v e s o l a r a b s o r p t i o n a p p e a r s to b e a
c o m b i n a t i o n o f the effect o f t h e m e t a l - d i e l e c t r i c c o m p o s i t e23a n d o f t h e p r o n o u n c e d
s u r f a c e r o u g h n e s s that h a s b e e n o b s e r v e d in t h e s e f i l m s . B l a c k c h r o m i u m h a s 24
a
h i g h v o i d fraction a n d c o n s i s t s o f r o u n d e d p a r t i c l e s w i t h sizes o f a b o u t 1 0 0 n m .
T h e c h r o m i u m c r y s t a l l i t e s a r e s m a l l e r , t2h5o u g h , o n t h e o r d e r o f 10 n m , a n d a r e
p r o b a b l y e m b e d d e d in t h e o x i d e p h a s e . T h e inset in F i g . 4 g i v e s a s c h e m a t i c
p i c t u r e o f t h e m i c r o s t r u c t u r e . T h e o r i g i n a l w o r k o2 n6 b l a c k c h r o m i u m for s o l a r
e n e r g y a p p l i c a t i o n s w a s c a r r i e d o u t b y M c D o n a l d , w h o m o d i f i e d the p r o c e d u r e
for m a k i n g d e c o r a t i v e e l e c t r o p l a t e d l a y e r s . S e v e r a l s u b s e q u e n t s t u d i e s h a v e b e e n
m a d e on the relationship between plating parameters and structural and optical
p r o p e r t i e s ; s e26
e , for e x a m p l e , Ref. 2 7 . S p e c t r a l r e f l e c t a n c e d a t a f r o m M c D o n a l d ' s
initial s t u d y are r e2 p8r o d u c e d in the m a i n part o f F i g . 4 . T h e figure a l s o s h o w s
s p e c t r a l r e f l e c t a n c e for t w o c o m m e r c i a l e l e c t r o p l a t e d b l a c k c h r o m i u m c o a t i n g s ,
specifically for p r o d u c t s b y E n e r g i e S o l a i r e ( E S ) S.A. in S w i t z e r l a n d ( c o a t i n g b a c k e d
by stainless steel) a n d b y M t i S o l a r Inc. in the U . S . ( c o a t i n g b a c k e d b y n i c k e l -
c o v e r e d c o p p e r ) . F o r all o f the c o a t i n g s , the r e f l e c t a n c e is l o w in t h e s o l a r r a n g e
a n d h i g h in t h e t h e r m a l r a n g e , i.e., the s p e c t r a l s e l e c t i v i t y is l a r g e a n d a p p r o x i -
m a t e l y m a t c2h8e s t h e i d e a l c u r v e i n d i c a t e d b y the d o t t e d l i n e s in F i g . 4 . T h e E S 28
coating h a s A 29
s l o- 0.94 a n d E t hm ( 1e0 0 ° rC ) - 0.20, w h e r e a s the M t i c o a t i n g h a s
A l * 0-97 a n d E ( 1 0 0 ° C ) » 0.09. F i g u r e 4 also s h o w s s o m e r e s u l t s for
s o t hm e r
smooth sputter-deposited C r - C r U 3 composite coatings.
2
Other commercially produced selectively solar-absorbing coatings comprise
m e t a l l i c N i p a r t i c3l0e s e m b e d d e d in a n o d i c A I 2 O 3 . T h e initial w o r k w a s b y
Andersson et.al. T h e s e c o a t i n g s a r e m a d e b y a t w o - s t e p p r o c e s s w i t h an initial
a n o d i z a t i o n o f an a l u m i n i u m s h e e t in, for e x a m p l e , d i l u t e p h o s p h o r i c a c i d . T h i s
transforms the surface layer of the metal into porous A I 2 O 3 . Subsequently metal
is p r e c i p i t a t e d i n s i d e t h e p o r e s b y e l e c t r o c h e m i c a l m e a n s , for e x a m p l e b y A C
e l e c t r o l y s i s in a b a t h c o n t a i n i n g n i c k e l sulfate. M e t a l p a r t i c l e s i z e s a r e p r o b a b l y o f
the o r d e r o f a f e w tens o f n a n o m e t r e s . B y m o d i f i c a t i o n o f the s e c o n d s t e p o n e c a n
precipitate particles of other metals. A detailed study of the relation b e t w e e n
Selectively Solar-absorbing Surface Coatings 75

1—ι—I ι ι ι ι ι 1—ι 1—ι—ι ι ι ι ι ι 1—ι 1 1—ι I I


100 — R —
_ "Black Chrome"

80 - j /[/ /
j //f—/—McD
• / / / - / — M t ES
i
1w e n " Ϊ// /^~
60 - f II I -
8 E x p . (plated) N i l

2 7 Exp.(sputtered)/ Ν J ~

S 40 - Ideal III/ ^ __^y^^^^^^t ~

20
" v
IJ/\ ~*^^BP • 2

-ES — l ^ ^ N ^ J / ;
o JUtL- ^Ty>< j _
I 1 11II I I I I I I I III I I I I I I I II I
Wavelength (μιη)
0.2 0.5 1 2 5 10 20 50
Fig. 4 . Spectral reflectance m e a s u r e d for "black c h r o m i u m " coatings
on reflecting substrates. Solid curves refer t o electroplated
c o a t i n g s p r e p a r e d b y M c D o n a l d ( M c D ; R e f . 2 6 ) , M t i S o l a r Inc.
(Ref. 2 8 ) , a n d E n e r g i e S o l a i r e S.A. ( E S ; R e f . 2 8 ) . T h e d o t t e d
c u r v e refers t o a s p u t t e r - d e p o s i t e d C r - C r 0 3 c o m p o s i t e c o a t i n g
2
(Ref. 2 9 ) . D o t t e d l i n e s r e p r e s e n t a n i d e a l r e f l e c t a n c e profile.
I n s e t i n d i c a t e s t h e m i c r o s t r u c t u r e for t h e e l e c t r o p l a t e d c o a t i n g s :
a g r a d e d c o m p o s i t e ( l a y e r 2 ) w i t h a r o u g h t o p s u r f a c e ( l a y e r 1).

deposition conditions and spectral selectivity is reported in Ref. 3 1 . In essence, the


coating comprises a nickel-pigmented A I 2 O 3 layer located under a porous A I 2 O 3
l a y e r . T h e p o r o s i t y i s l a r g e s t a t the o u t e r surface. T h e b o t t o m o f t h e c o a t i n g
c o n s i s t s o f a thin c o m p a c t A I 2 O 3 s h e a t h s e r v i n g a s diffusion b a r r i e r . T h i s
m i c r o s t r u c t u r e i s i n d i c a t e d i n t h e i n s e t o f F i g . 5. T h e m a i n p a r t o f t h e f i g u r e
28w o o f t h e m a r e
s h o w s s p e c t r a l r e f l e c t a n c e for t h r e e t y p e s o f N 1 - A I 2 O 3 c o a t i n g s . T
c o m m e r c i a l l y p r o d u c e d b y S u n s2t r3 i2
8p ( S U ) V i k i n g A B i n S w e d e n a n d b y S h o w a
(SH) A l u m i n i u m C o . in J a p a n . 3 '0 T h e t h i r d c o a t i n g 2-8d e n o t e d G r a n g e s ( G R ) -
E
was studied b y Andersson e t . a l . T h e S2 U8 coating h a s A i « 0.88 and
s o
t h e r m ( 1 0 0 ° C ) « 0 . 0380, t h e S H c o a t i n g h a s A
s l »o 0.93 a n d E t hm( 1 e0 0 ° Cr ) - 0 . 1 3 , a n d
the G R coating h a s A - 0.92 and E (65°C) - 0.10.
sl o 33t hm c r
Recently Lanxner and Elgat r e p o r t e d work o n sputter-deposited molybdenum-
b a s e d c o m p o s i t e c o a t i n g s for u s e o n l a r g e - s c a l e t u b u l a r s o l a r c o l l e c t o r s d e s i g n e d t o
o p e r a t e a t τ > 3 0 0 ° C . T h e m i c r o s t r u c t u r e , i n d i c a t e d i n t h e i n s e t o f F i g . 6, e m b o d i e s
two graded Mo-dielectric composite layers backed b y an infrared-reflecting
m o l y b d e n u m l a y e r . A n a n t i r e f l e c t i n g S1O2 l a y e r a t t h e t o p a n d a diffusion b a r r i e r
of A I 2 O 3 at the b o t t o m complete the design. Figure 6 s h o w s that the reflectance
has a high degree of spectral selectivity, with the steepest reflectance c h a n g e
a r o u n d λ « 2 μ ι η . I t s h o u l d b e r e m a r k e d that t h e m a i n r e f l e c t a n c e s t e p s h o u l d
76 Materials Science for Solar Energy Conversion Systems

1 1 1 I I M I 1 1 1 1 1 I I I I I 1 1 1 1—I I I I

100 — ---- - ' - —


_ Ni pigmented . s Ç ï ^ / ' _
anodic A l 0 ; / / /
23
80 - > / //
-__ \ ill

£ "
fin EXP- (SH) \! I
ο E x p . (GR) !. / '

ο ΤτιΎτ^.. j —
1 1 1 I I M l 1 I I I I I I I I I I I I l I ι ι
0.2 0.5 1 2 5 10 20 50
Wavelength (μm)

Fig. 5. S p e c t r a l r e f l e c t a n c e m e a s u r e d for n i c k e l - p i g m e n t e d a n o d i c
A I 2 O 3 coatings produced by electrochemical treatment o f an
a l u m i n i u m sheet. C u r v e s refer to c o a t i n g s p r e p a r e d b y
G r a n g e s ( G R ; Ref. 3 0 ) , S h o w a A l u m i n i u m C o . ( S H ; R e f s . 2 8 , 3 2 )
and Sunstrip Viking A B (SU; Ref. 28). Dotted lines represent
a n i d e a l r e f l e c t a n c e profile. I n s e t i n d i c a t e s t h e m i c r o s t r u c t u r e
of the c o a t i n g s : A n a l u m i n i u m o x i d e diffusion b a r r i e r (layer 4 ) ,
a N 1 - A I 2 O 3 c o m p o s i t e (layer 3 ) , a n d a p o r o u s a l u m i n i u m o x i d e
(layer 2 ) w i t h i n c r e a s i n g p o r o s i t y t o w a r d s t h e t o p s u r f a c e
(layer 1).

o c c u r at a s h o r t e r w a v e l e n g t h for a c o a t i n g d e v i s e d to o p e r a t e at a h i g h t e m p e r a -
t u r e t h a n for o n e to b e u s e d at ~ 1 0 03°3C , w h i c h is e a s i l y i n f e r r e d f r o m F i g . 2 . T h e
c o a t i n g in Fig. 6 is c h a r a c t e r i z e d b y A
s I =o 0.97 ± 0.01, E t hm( 5e0 ° C r) - 0 . 1 0 , a n d
Etherm ( 3 5 0 ° C ) = 0.17 ± 0 . 0 1 .

A m o n g t h e r e m a i n i n g c o a t i n g s t h a t h a v e r e a c h e d c o m m e r c i a l i z a t i o n , o r for
w h i c h p r o c e s s e s a d e q u a t e for p r a c t i c a l m a n u f a c t u r i n g a r e k n o w n , w e n o t e c3h e 4 mi-
cally treated rough nickel surfaces (kno 3w35 6n u n d e r the t r a d e n a m e M A X O R B ) ,
"black n i c k e l " m a d e b y e l e c t r o p l a t i n g , ' g r a d e d s t a i n l e s s3 - s3
t7
8e e l c a r b o n c o a t i n g s
d e v e l o p e d39for h i g h p e r f o r m a n c e t u b u l a r s o l a r c o l l e c t o r s , ' 4c0o p p e r o x i d e
c o a t i n g s , and metal-filled coloured stainless-steel s u r f a c e s . In this list w e
s h o u l d a l4s1o n o t e C r - C r 0 3 c o m p o s i t e c o a t i n g s m a d e b y "roll-coating" e v a -
2
p o r a t i o42
n a n d A I - A I 2 O 3 m a d e b y "integral" c o l o u r a t i o n o f a n o d i c a l u m i n i u m
oxide. 4 43
4
W o r k o n s e l e c t i v e l y s o l a r - a b s o r b i n g p a i n t s h o l d s p r o m i s e for e x t r e m e l y
cheap s u r f a c e s . '
Selectively Solar-absorbing Surface Coatings 77

ι—ι I ι ι mj ι—ι 1—ι—ι ι ι ι—ι 1—ι 1—ι—ι I Γ


100 — r - —
_ Sputtered '
" Mo-based /
80 - /
_ Composite /

£ 60 - Ε χ \ I
8 - — ρ · \
c — ; / -
2 _ Ideal ;/ 1 / \ -
Si JE · · » » · Φ·

3
j\ —^ÉSËIÉ^il^

I I—I ι ι ι I\ I I I I l I I I I \ I I I I I I
0.2 0.5 1 2 5 10 20 50
Wavelength (μm)

Fig. 6. S p e c t r a l r e f l e c t a n c e m e a s u r e d for a m o l y b d e n u m - b a s e d sputter-


d e p o s i t e d c o a t i n g (Ref. 3 3 ) . Different r e c o r d i n g m e t h o d s w e r e
u s e d for λ < 2.5 μ ι η a n d λ > 2.5 μιη, w h i c h e x p l a i n s t h e b r e a k in
t h e c u r v e . D o t t e d lines r e p r e s e n t a n ideal r e f l e c t a n c e profile.
I n s e t s h o w s t h e c o a t i n g m i c r o s t r u c t u r e w i t h five s u p e r i m p o s e d
layers. T h e y c o m p r i s e , from t h e top: S1O2, g r a d e d M0-S1O2,
g r a d e d M 0 - A I 2 O 3 , m o l y b d e n u m , a n d AI2O3. T h e s u b s t r a t e is o f
s t a i n l e s s steel ( S S ) .

III. MODELS FOR MICROSTRUCTURE AND OPTICAL PROPERTIES

In t h e p r e v i o u s s e c t i o n w e f o u n d that m o s t c o m m e r c i a l l y p r o d u c e d s e l e c t i v e l y
solar-absorbing coatings consist o f a mixture of metallic particles in a dielectric
m a t r i x a n d a r e b a c k e d b y a m e t a l l i c s u b s t r a t e . C o m m e r c i a l c o a t i n g s a r e still l a r g e l y
p r o d u c e d b y e l e c t r o c h e m i c a l m e t h o d s (cf. F i g s . 4 a n d 5 ) , b u t p h y s i c a l v a p o u r
deposition techniques, such as sputtering, are b e c o m i n g o f increasing importance
(cf. F i g . 6 ) . I n b a s i c s t u d i e s , h o w e v e r , p h y s i c a l v a p o u r d e p o s i t i o n h a s b e e n w i d e l y
used to extract detailed information o n the relation between microstructural para-
m e t e r s o f t h e c o a t i n g s a n d their o p t i c a l p r o p e r t i e s a n d s p e c t r a l s e l e c t i v i t y . In this
section w e consider microstructural models based o n characterization studies o f
t h e p e r t i n e n t c o a t i n g s . W i t h t h e s e m o d e l s as a b a c k g r o u n d , w e d i s c u s s t h e o r i e s
for t h e o p t i c a l p r o p e r t i e s o f s e l e c t i v e l y s o l a r - a b s o r b i n g s u r f a c e s w i t h a m e t a l -
dielectric composite configuration.
78 Materials Science for Solar Energy Conversion Systems

A. Microstructure

It is s u i t a b l e to m a k e a d i s t i n c t i o n b e t w e e n m e t a l - d i e l e c t r i c c o m p o s i t i e s w i t h
homogeneous and graded composition. A homogeneous layer has the same
structure throughout, while a graded layer displays a metal content that varies
w i t h t h e d e p t h in t h e layer. I n p r a c t i c e it is m o s t a d v a n t a g e o u s t o h a v e a m e t a l
c o n t e n t t h a t is h i g h c l o s e t o t h e s u b s t r a t e , a n d c o n t i n u o u s l y d e c r e a s e s as o n e
a p p r o a c h e s t h e front s u r f a c e .

A l a r g e a m o u n t o f r e s e a r c h h a s b e e n c a r r i e d o u t o n m e t a l - d i e l e c t r1 i3
c composite
( a l s o c a l l e d " c e r m e t " ) c o a t i n g s , a s c a n b e s e e n in t h e b i b l i o g r a p h y . A single
c o m p o s i t e l a y e r o n t o p o f a m e t a l s u b s t r a t e often d o e s n o t g i v e sufficient s o l a r 4 46 5
absorptance, and there are only a few cases w h e r e A j > 0.90 has b e e n r e p o r t e d '
s o
for h o m o g e n e o u s c o m p o s i t e l a y e r s b a c k e d b y m e t a l . T h e r e f o r e m o r e c o m p l i c a t e d
d e s i g n s h a v e to b e u s e d . T h e r e a r e b a s i c a l l y t w o w a y s to i m p r o v e t h e o p t i c a l
p r o p e r t i e s o f t h e c o a t i n g s ; t h e y a r e s h o w n s c h e m a t i c a l l y in F i g . 7. F i r s t , o n e m a y
u s e a n t i r e f l e c t i o n c o a t i n g s o n t o p o f t h e c o m p o s i t e l a y e r . T h i s " T y p e I" d e s i g n
c o n s i s t s of, in o r d e r f r o m t h e b o t t o m , a m e t a l s u b s t r a t e , a m e t a l - d i e l e c t r i c c o m p o -
site l a y e r , a n a n t i r e f l e c t i o n l a y e r , u s u a l l y c o m p r i s e d o f a d i e l e c t r i c , a n d a r o u g h
s u r f a c e l a y e r that m a y o r m a y n o t b e p r e s e n t . T h e o u t e r m o s t l a y e r c a n b e r e g a r d e d
as a c o m p o s i t e o f d i e l e c t r i c a n d air. T h i s T y p e I c o n f i g u r a t i o n is often u s e d in
selective solar absorbers produced b y evaporation and sputtering. T h e absorbing
l a y e r u s u a l l y c o n s i s t s o f a t r a n s i t i o n m e t a l d i s p e r s e d in a n o x i d e , a n d it is
convenient to p r o d u c e the antireflection layer from the s a m e oxide. R e p o r t e d
s t u d i e s h a v e c o n c e r n e d t h e m a t e r i a l s N i - S i 0 (Ref. 4 7 ) , N i - M g O (Ref. 4 7 ) , C r - C r 0
2 23
(Ref. 2 9 ) , C o - A l 0 (Ref. 4 8 ) , P t - A l 0 (Ref. 4 9 ) a n d N i - A l 0 (Ref. 5 0 ) . I n g e n e r a l ,
23 23 23 30
o n e c a n o b t a i n A i « 0.95 a n d E h
s o t e m(r1 0 0 ° C ) r a n g i n g f r o m 0.05 to 0 . 1 0 . A m o n g
t h e c o m m e r c i a l l y u s e d c o a t i n g s , it h a s b e e n s h o w n b y A n d e r s s o n e t . a l . t h a t t h e
s t r u c t u r e o f m e t a l p i g m e n t e d a n o d i c a l u m i n i u m o x i d e s o l a r a b s o r b e r s is w e l l
d e s c r i b e d b y t h e T y p e I c o n f i g u r a t i o n in F i g . 7. T h e m o d e l d e s c r i b e s t h e o p t i c a l
p r o p e r t i e s o f t h e c o a t i n g s as w e l l as t h e d e g r a d a t i o n o f t h e s o l a r a b s o r p t a n c e at
h i g h t e m p e r a t u r e s as w e w i l l r e t u r n to b e l o w .

Type I T y p e 7L

ΛΛ/ΙΛΛΛΛ NA / W V W | Dielectric-air "composite"


Dielectric

Metal-dielectric c o m p o s i t e

Metal

Fig. 7. M i c r o s t r u c t u r a l m o d e l s for s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s .

In t h e s e c o n d c o n f i g u r a t i o n ( T y p e II in F i g . 7 ) , t h e h o m o g e n e o u s m e t a l - d i e l e c t r i c
c o m p o s i t e l a y e r h a s b e e n r e p l a c e d b y a g r a d e d o n e . O t h e r w i s e t h e d e s i g n is s i m i l a r
t o t h a t o f T y p e I. A s b e f o r e , t h e u p p e r d i e l e c t r i c - a i r l a y e r m a y o r m a y n o t b e
p r e s e n t . In p r i n c i p l e , t h e T y p e II s t r u c t u r e c a n g i v e a h i g h e r A i t h a n t h e T y p e I
s o
s t r u c t u r e , b u t in m o s t c a s e s t h e i m p r o v e m e n t is n o t v e r y l a r g e . M o d e l c a l c u l a -
t i o n s a n d a d i s c u s s i o n o f o p t i m u m g r a d i n g profiles a r e r e p o r t e d in R e f . 5 1 . T h e
u s e o f g r a d e d m e t a l - d i e l e c t r i c c o a t i n g s for s e l e c t i v e s o l a r a b s o r b e r s w a s r e v i e w e d
Selectively Solar-absorbing Surface Coatings 79
52
by Craighead. C o a t i n g s p r o d u c e d b y e v a p o r a t i o n a n d s p u t t e r i n g in m o s t c a s e s
e m p l o y o n l y a g r a d e d l a y e r o n 53 a s u b s t r a t e , b u t in a f e w c a s e s a n antireflection l a y e r
is a l s o i n c l u d e d in t h e d e s i g n . Metal-dielectric composite layers have been
p r o d u c e d f r o m a5w54 5i d e r a n g e o f t r a n s i t i o n a n d n o b l e m e t a l s u s u a l l y e m b e d d e d in
various o x i d e s . ' A m o n g the more widely studied combinations, P t - A l 0
23
(Refs. 5 3 , 5 6 ) , N i - A l 0 (Ref. 5 6 ) a n d N i - M g F (Ref. 5 7 ) s h o u l d b e m e n t i o n e d .
23 2
C h e m i c a l l y a n d e l e c t r o c h e m i c a l l y d e p o s i t e d c o a t i n g s , s u c h as t h e c o m m o n c o m -
mercial ones discussed above, display a very complex structure with graded or
h o m o g e n e o u s composite layers, voids, oxide films, surface roughness, etc. This
m a k e s t h e m o d e l l i n g o f their o p t i c a l p r o p e r t i e s m o r e difficult t h a n for t h e s p u t -
t e r e d a n d e v a p o r a t e d c o a t i n g s , w h i c h a r e d e p o s i t e d in a m o r e c o n t r o l l e d w a y .
H o w e v e r , t h e T y p e II c o n f i g u r a t i o n in Fig. 7 a p p e a r s to b e a s u i t a b l e q u a l i t a t i v e
m o d e l for s e l e c t i v e s o l a r a b s o r b e r s w i t h a c o m p l e x m i c r o s t r u c t u r e in m a n y c a s e s .
In p a r t i c u l a r , T y p e II m o d e l s h a v e r e c e n t l y b e e n u s e d to m o d e l t h e o p t i c a l p r o p e r -
ties as w e l l as t h e d e g r a d a t i o n o f the 5s8o l a r a b s o r p t a n c e in a series o f i n v e s t i6 g0a t i o n s
b y S c h e r e r et.al. c o v e r i n g b l a c k z i n c , N i - A l 0 (Ref. 5 9 ) a n d c o p p e r o x i d e
23
c o a t i n g s . B l a c k c h r o m e is r e a l i z e d to h a v e a v e r y c o m p l e x s t r u c t u r e (cf. F i g2. 6 44) 61
2a n d
24
g r a d i n g m o d e l s h a v e b e e n tried in o r d e r to d e s c r i b e its o p t i c a l p r o p e r t i e s . ' ' A
v e r y e l a b o r a t e m o d e l b y S w e e t e t . a l . c o u l d q u a l i t a t i v e l y d e s c r i b e f e a t u r e s o f the
d e g r a d a t i o n b e h a v i o u r for this k i n d o f c o a t i n g . T h i s latter m o d e l e m p l o y e d a
t h r e e - c o m p o n e n t m i x t u r e o f c h r o m i u m , C r 0 a n d air, w h e r e b o t h t h e m e t a l a n d
2 3
v o i d fractions w e r e t a k e n to b e g r a d e d . T h e v a l i d i t y o f this m o d e l is in q u e s t i o n ,
t h o u g h , as w e w i l l c o m e b a c k to b e l o w .

A further r e f i n e m e n t o f t h e m i c r o s t r u c t u r a l m o d e l s c a n b e m a d e b y c o m b i n i n g
t h e T y p e I a n d T y p e II c o n f i g u r a t i o n s so that the m u l t i l a y e r c o a t i n g c o n s i s t s of, in
order from the bottom, a metal substrate, a h o m o g e n e o u s composite layer, a
g r a d e d c o m p o s i t e l a y e r , a n antireflection c o a t i n g , a n d , p o s s i b l y , s u r f a c e r o u g h n e s s
m o d e l l e d b y a n i n s u l a t o r - a i r g r a d i n g . U n f o r t u n a t e l y this k i n d o f m o d e l h a s n o t
b e e n fully t e s t e d a g a i n s t e x p e r i m e n t a l d a t a , a l t h o u g h the s t r u c t u r e a p p e a r s
p h y s i c a l l y r e a l i s t i c . W e w i l l later p r e s e n t an e x a m p l e o f a c a l c u l a t i o n o f o p t i c a l
p r o p e r t i e s b a s e d o n this m o d e l , w h i c h w e call " T y p e III".

B. A p p l i c a b i l i t y o f E f f e c t i v e M e d i u m T h e o r y for t h e O p t i c a l P r o p e r t i e s

T h e m i c r o s t r u c t u r a l m o d e l s in F i g . 7 f o r m a s u i t a b l e s t a r t i n g p o i n t for o p t i c a l
m o d e l l i n g b y u s e o f Effective M e d i u m T h e o r y ( E M T ) . S e v e r a l f o r m u l a t i o n s o f
this t y p e o f t h e o r y w e r e p r e s e n t e d in the c h a p t e r o n O p t i c a l P r o p e r t i e s o f I n h o m o -
geneous T w o - C o m p o n e n t Materials above. T h e E M T s give the c o m p l e x dielectric
p e r m e a b i l i t y o f t h e c o m p o s i t e m a t e r i a l in t e r m s o f the p e r m e a b i l i t i e s a n d v o l u m e
f r a c t i o n s o f t h e c o n s t i t u e n t s , p r o v i d e d that the m i c r o s t r u c t u r e is s p e c i f i e d in
sufficient detail. I n g e n e r a l , it is p o s s i b l e to r e c o n c i l e e x p e r i m e n t a l d a t a a n d E M T s
for s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s p r e p a r e d b y e v a p o r a t i o n a n d s p u t t e r i n g .
C a l c u l a t i o n s b a s e d o n E M T s a n d t h e c o n f i g u r a t i o n s in F i g . 7 l e a d to q u a l i t a t i v e
a g r e e m e n t b e t w e e n t h e o r y a n d e x p e r i m e n t a l s o for s o m e c h e m i c a l l y a n d e l e c t r o -
c h e m i c a l l y d e p o s i t e d c o a t i n g s , b u t the fits a r e n o t a l w a y s q u a n t i t a t i v e a n d m a y
differ in detail. T h i s is n o t s u r p r i s i n g in v i e w o f the c o m p l e x i t y o f t h e s e latter
80 Materials Science for Solar Energy Conversion Systems

c o a t i n g s , for w h i c h t h e m o d e l s in F i g . 7 s h o u l d b e r e g a r d e d a s a p p r o x i m a t i o n s
only.

It is a p p r o p r i a t e t o m a k e s o m e c o m m e n t s o n t h e u s e o f a g r a d e d c o m p o s i t i o n
profile t o d e s c r i b e s u r f a c e r o u g h n e s s effects b y E M T . I n t h e s e c a s e s t h e profile o f
t h e d i e l e c t r i c p e r m e a b i l i t y is d e r i v e d f r o m t h e c o m p o s i t i o n p r o f i l e b y E M T , as
p r o p o s e d in R e f . 6 3 . T h i s p r o c e d u r e is q u e s t i o n a b l e , t h o u g h , u n l e s s t h e a v e r a g e
p e r i o d o f t h e s u r f a c e r o u g h n e s s is m u c h less t h a n t h e w a v e l e n g t h o f light.64T h e
c a s e o f g r a t i n g s w i t h a n a r b i t r a r y profile h a s b e e n i n v e s t i g a t e d r i g o r o u s l y . L i m i t s
o f v a l i6 d i t64
5
y for t h e g r a d i n g m o d e l b a s e d o n E M T h a v e b e e n d e r i v e d for t h e s e g r a -
t i n g s , ' a n d it w a s s h o w n t h a t the w a v e l e n g t h - t o - p e r i o d r a t i o h a s t o b e l a r g e r
t h a n a n u m b e r in t h e r a n g e o f 5 to 4 0 in o r d e r that t h e q u a s i s t a t i c limit, that
underlies the E M T , should b e attained. T h e 6 l5
imit of validity o f the E M T depends
a l s o o n t h e h e i g h t o f t h e s u r f a c e r o u g h n e s s . T h i s l i m i t is e v i d e n t l y q u i t e
r e s t r i c t i v e , a n d t h e s u r f a c e r o u g h n e s s e s s e e n for e x a m p l e in e l e c t r o c h e m i c a l l y
d e p o s i t e d s e l e c t i v e l y s o l a r a b s o r b i n g c o a t i n g s is often o f a l a r g e r m a g n i t u d e . In
these cases one should b e cautious with the use of grading models. A concep-
t u a l l y b e t t e r a p p r o a c h is p r o v i d e d b y diffraction t h e o r y , w h i c h h a s b e e n u23 s e d to
m o d e l the optical properties of black c h r o m i u m coatings b y Smith e t . a l .
Diffraction t h e o r y m o d e l s t h e r o u g h s u r f a c e as a b i g r a t i n g . It w a s s h o w n that as-
d e p o s i t e d b l a c k c h r o m i u m e x h i b i t s a p r o n o u n c e d23s u r f a c e r o u g h n e s s w i t h a n
a v e r a g e p e r i o d w e l l o u t s i d e t h e q u a s i s t a t i c l i m i t . T h e diffraction t h e o r y y i e l d s
o p t i c a l p r o p e r t i e s in q u a l i t a t i v e a g r e e m e n t w i t h e x p e r i m e n t s a n d s h o u l d b e
p r e f e r r e d o v e r g r a d i n g m o d e l s for this c o a t i n g . U n f o r t u n a t e l y , r e s t r i c t i o n s o n t h e
h e i g h t - t o - p e r i o d r a t i o that c a n b e t r e a t e d b y c u r r e n t a l g o r i t h m s l i m i t t h e
a p p l i c a b i l i t y o f diffraction t h e o r y for g e n e r a l r o u g h s u r f a c e s .

C C o m p u t a t i o n a l Procedures for M u l t i l a y e r e d C o a t i n g s

W e n o w b r i e f l y d e s c r i b e t h e m e t h o d s u s e d for c a l c u l a t i o n s o f t h e o p t i c a l p r o p e r -
ties o f c o a t i n g s c o n s i s t i n g o f m u l t i l a y e r e d thin films, s u c h as t h o s e o f F i g . 7.
G r a d e d l a y e r s c a n a l s o b e t r e a t e d as m u l t i l a y e r s , i.e., t h e g r a d i n g p r o f i l e c a n b e
a p p r o x i m a t e d b y a l a r g e n66 u m b e r o f superimposed h o m o g e n e o u s layers. A s a rule
o f t h u m b , w e h a v e f o u n d that a g o o d a p p r o x i m a t i o n is o b t a i n e d b y r e p l a c i n g the
g r a d i n g w i t h 2 5 to 5 0 i n d i v i d u a l l a y e r s . T h e o p t i c a l p r o p e r t i e s o f a m u l t i l a y e r thin
film c a n b e c a l c u l a t e d b y s t a n d a r d m e t h o d s (see, for e x a m p l e , R e f . 6 7 ) . T h e b a s i c
s t e p s a r e as f o l l o w s :

(i) First the wavelength-dependent dielectric permeability ε(λ) o f the various


l a y e r s n e e d s t o b e k n o w n . F o r c o m p o s i t e l a y e r s , E M T c a n b e u s e d for this p u r p o s e ,
p r o v i d e d t h a t t h e d i e l e c t r i c p e r m e a b i l i t i e s o f t h e c o m p o n e n t s a n d t h e c o m p6 o8s i -
tion a r e k n o w69 n. T h e most widely used E M T s are those of Maxwell G a r n e t t and
B r u g g e m a n . F o r e x p l i c i t e x p r e s s i o n s w e refer to t h e e a r l i e r c h a p t e r . T h e p e r m e -
abilities o f t h e c o n s t i t u e n t s , o f t h e a n t i r e f l e c t i n g c o a t i n g , a n d t h e m e t a l s u b s t r a t e
m a y b e o b t a i n e d f r o m i n d7 e p7e0
1n d e n t m e a s u r e m e n t s o r f r o m e x t e n s i v e t a b u l a t i o n s
that a r e r e a d i l y a v a i l a b l e . '
Selectively Solar-absorbing Surface Coatings 81

(ii) T h i s i n f o r m a t i o n , t o g e t h e r w i t h t h e t h i c k n e s s (d) o f t h e i n d i v i d u a l l a y e r s ,
c a n n o w b e u s e d to o b t a i n t h e o p t i c a l r e s p o n s e o f t h e m u l t i l a y e r s t6 a7c k . T h e m o s t
c o n v e n i e n t w a y is p r o b a b l y t h e m e t h o d o f c h a r a c t e r i s t i c m a t r i c e s . T h e c h a r a c -
teristic m a t r i x , m , o f a s i n g l e l a y e r is w r i t t e n as

(4)
\m
m
21 22 /
67
where
m m cs 2π
o η
ll = 22 = [ ( λ ) d cos θ / λ ] (5)

a n d θ d e n o t e s t h e a n g l e o f i n c i d e n c e o f t h e light. T h e c o m p l e x r e f r a c t i v e i n d e x
η ( λ ) is t h e s q u a r e r o 6
o7
t o f t h e d i e l e c t r i c p e r m e a b i l i t y . T h e o t h e r c o m p o n e n t s o f the
matrix are given b y

m
12 = -i sin [2π η(λ) d cos θ / λ ] / Ρ (6)

and

m
21 = -i Ρ sin [2π η(λ) d cos θ / λ ] . (7)

H e r e Ρ = λ) ε / μ cos θ for s-polarised light a n d Ρ = λ) μ / ε c o s θ for p - p o l a r i s e d light,


w h e r e μ is t h e m a g n e t i c p e r m e a b i l i t y ( w h i c h often c a n b e set to u n i t y ) . W i t h
k n o w l e d g e o f t h e c h a r a c t e r i s t i c m a t r i c e s o f t h e v a r i o u s l a y e r s i n t h e s t a c k , it67is
n o w fairly s i m p l e to o b t a i n t h e r e s u l t i n g o p t i c a l r e s p o n s e . It c a n b e s h o w n that
t h e c h a r a c t e r i s t i c m a t r i x o f the m u l t i l a y e r s t a c k , M , is s i m p l y t h e p r o d u c t o f t h e
matrices o f the constituent layers.

(iii) W e n o w c o n s i d e r a s t a c k w i t h l a y e r s n u m b e r e d f r o m 1 at t h e s u r f a c e to N ,
denoting the substrate. Since w e are presently considering metallic substrates,
w h i c h a r e o p a q u e , o n l y t h e reflection f r o m t h e s y s t e m is n o6 n7- z e r o . T h e reflection
coefficient r o f t h e m u l t i l a y e r film is r e a d i l y o b t a i n e d f r o m

R ( Μ
1 Μ
1ΐ Ρ Ν2+) Ρ ΐ - ( Μ 2 Μ ΐ2 Ρ Ν
+)2
" (Μ +Μ ΡΝ)ΡΙ + (M +M P ) '
Π 1 2 2 12 N 2
H e r e P j a n d Pjvj d e n o t e t h e v a l u e s o f the q u a n i t y Ρ d e f i n e d a b o2v e for l a y e r s 1 a n d
N , r e s p e c t i v e l y . F i n a l l y , the reflectivity ( R ) is g i v e n b y R = I r 1 .

IV. CASE STUDY ONE: OPTICAL PROPERTIES O F NICKEL


PIGMENTED ALUMINIUM OXIDE

This section gives an e x a m p l e o f the application o f the structural multilayer


m o d e l s a n d t h e c o m p u t a t i o n a l t e c h n i q u e s for the o p t i c a l p r o p e r t i e s d i s c u s s e d
82 Materials Science for Solar Energy Conversion Systems
72
a b o v e . W e p r e s e n t results f r o m r e c e n t c a l c u l a t i o n s for v a r i o u s n i c k e l p i g m e n -
ted a l u m i n i u m o x i d e c o a t i n g s o n a l u m i n i u m s u b s t r a t e s . A l a t e r s e c t i o n will
p r e s e n t m o d e l s for their e l e v a t e d t e m p e r a t u r e d e g r a d a t i o n . T h e m a n u f a c t u r i n g
o f t h e c o a t i n g s w a s d i s c u s s e d briefly in c o n n e c t i o n w i t h F i g . 5.

A. Model

A m u l t i l a y e r m o d e l for t h e o p t i c a l p r o p e r t i e s , b a s e d o n t h e m o s t p r o m i n30 ent


structural features o f t h72 e c o a t i n g , w a s first a d v a n c e d b y A n d e r s s o n e t . a l . a n d h a s
since been elaborated. T h e structural m o d e l , d e p i c t e d in the inset o f F i g . 5,
c o n s i s t s o f four l a y e r s . T h e y a r e n u m b e r e d from the air i n t e r f a c e to t h e s u b s t r a t e
interface. N e x t to t h e a l u m i n i u m s u b s t r a t e , a thin b a r r i e r l a y e r o f d e n s e a l u m i -
n i u m o x i d e is p r e s e n t . W e will30n e g l e c t this l a y e r s i n c e it h a s o n l y a m i n o r influ-
ence on the optical p r o p e r t i e s . L a y e r 3 c o n s i s t s o f s m a l l n i3
c0k e l p a r t i c l e s u n i f o r m -
ly d i s t r i b u t e d in the p o r o u s o x i d e . P r e v i o u s l y , it w a s s h o w n that g o o d a g r e e -
m e n t w i t h e x p e r i m e n t s c a n b e o b t a i n e d w h e n the p a r t i c l e s a r e t a k e n to b e
69
s p h e r i c a l a n d the effective dielectric p e r m e a b i l i t y o f t h e c o m p o s i t e is g i v e n b y the
Bruggeman E M T . L a y e r 2 consists o f p o r o u s o x i d e w i t h o u t m e t a l p a r t i c l e s . It is
a s s u m e d that the p o r o s i t y g r a d u a l l y i n c r e a s e s t o w a r d s t h e t o p o f t h e s t a c k , a n d in
l a y e r 1 w e t a k e a l i n e a r refractive i n d e x g r a d i n g o f a l u m i n i u m o x i d e w i t h air.
T h i s c o a t i n g s t r u c t u r e c o r r e s p o n d s to T y p e I in Fig. 7.

T h e dielectric p e r m e a b i l i t y o f t h e c o m p o s i t e l a y e r w a s o b t a i n e d f r o m t h e p e r m e -
abilities o f t h e c o n s t i t u e n t s b y u s e o f E M T . Specifically, t h e effective 69 d i e l e c t r i c
permeability, ε = + ί ε , was given b y the B r u g g e m a n f o r m u l a
2
fA (EA- ε ) / ( ε + 2 ε ) + ( 1 - ί ) ( ε - ε ) / ( ε + 2 ε ) = 0 , (9)
Α Α Β Β
w h e r e f is the v o l u m e fraction, o r filling factor, o f c o m p o n e n t A , a n d ε , Β
A Α
denote the dielectric permeabilities of the constituents. O n e can use literature
7 77
8
d a t a for the w a v e l e n g t h - d e p e n d e n t d i e l e c t r i c p e r m e a b i l i t i e s o f n i c k e l (Refs. 7 3 - 7 5 ) ,
A I 2 O 3 (Ref. 7 6 ) , as w e l l as for the a l u m i n i u m s u b s t r a t e . '

T h e dielectric p e r m e a b i l i t y o f t h e p o r o u s o x i d e in l a y e r 2 p o s e s a p r o b l7e m 89
0. T h e
p o r o s i t y o f a n o d i z e d A l c a n b e a p p r e c i a b l e , typically u p to 3 0 p e r c e n t . ' 76h e r e -
T
fore o n e m u s t u s e a l o w e r ε t h a n that o f h o m o g e n e o u s a l u m i n i u m o x i d e . For
s i m p l i c i t y o n e m a y fix ε = 2 o v e r t h e w h o l e v i s i b l e a n d n e a r infrared w a v e l e n g t h
r a n g e . T h e a b s o r p t i o n o f t h e o x i d e in this r a n g e is n e g l i g i b l e . In the g r a d e d l a y e r 4
it w a s a s s u m e d that ε d e c r e a s e s linearly from 2 to u n i t y at the air interface.

B. Comparison of Theory and Experiment

F i g u r e 8 c o m p a r e s c a l c u l a t e d r e f l e c t a n c e s p e c t r a to e x p e r i m e n t s for four n i c k e l
p i g m e n t e d a l u m i n i u m o x i d e c o a t i n g s . O p t i c a l d a t a for t h r e e o f t h e s e w e r e g i v e n
in F i g . 5. T h e first test r e g a r d s the G r a n g e s ( G R ) c o a t i n3 g0, w h i c h a p p e a r s to b e the
b e s t c h a r a c t e r i z e d o n e . A c c o r d i n g to A n d e r s s o n e t . a l . o n e c a n u s e d = 0.3 μπ\
3
a n d d j + d = 0.4 μιη w h e r e dj d e n o t e s the t h i c k n e s s o f l a y e r i. W e c o n s i d e r a
2
Selectively Solar-absorbing Surface Coatings 83

0.4 c—1 1 1 1 1 1 1 1 I ι I π

1 lo.ispm THEORY (a)


- 0 . 2 5 μιη EXP.
* . % * .. · 0.3 μπι f = 0.23

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GRANGES
0.4 ζ—ι—ι—·—ι—ι—ι—ι—ι—ι—'—ι—t
I [0.15 gm

0.22 μιη SHOWA


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* . * > · . *. 0 . 2 5 μιη f = 0.23

Λo Al ^ - χ
0.2- / / \ V

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4 "ί^Τ^'ί—ι—ι—ι—ι—ι 1—ι 1—γ
λ Α 10.15 Mm s χ '
Uj°- " 0.55 Mm / \ SUNSTRIP "
CC * « * . * » 0 . 2 8 Mm f « 0 . 2 0 / .

f\j/
1 1 1 1 1 1 1 1 ! 1 1 h
l 10.28 urn

. » . * . 0.1 Mm f = 0-0.25 SCHERER ET AL.


0.2- Λ'.'.' 0.3 Mm f= 0.25
' AI '
0 "T^^f-^i^^i^ ^1 ι ι \ ι ι
0.2 1.0
0.6 1.4 18 2.2 2.6
W A V E L E N G T H (pm)
Fig. 8. R e f l e c t a n c e as a f u n c t i o n o f w a v e l e n g t h for n i c k e l p i g m e n t e d
a l u m i n i u m o x i d e c o a t i n g s p r o d u c e d b y (a) G r a n g e s , ( b ) S h o w a ,
(c) S u n s trip a n d ( d ) S c h e r e r et.al. D a s h e d c u r v e s s h o w
experimental data, and continuous curves s h o w results o f
calculations using the structural models a n d parameter
values s h o w n in the insets. ( F r o m Ref. 7 2 ) .
2
coating with a nickel density 0.62 g / m , w h i c h in c o m b i n a t i o n with t h e value o f
d y i e l d s a filling factor for n i c k e l e q u a l t o f = 0 . 2 3 . I n t h e a n a l y s i s w e h a v e v a r i e d
3
t h e v a l u e s o f d^ a n d d , k e e p i n g t h e i r s u m c o n s t a n t , i n o r d e r t o o b t a i n g o o d
2
agreement with the experimental spectrum. A calculation with the model
p r e s e n t e d a b o v e is c o m p a r e d t o e x p e r i m e n t a l d a t a in F i g . 8 a . W e h a v e u s e d
d j = 0.15 μ ι η a n d d = 0.25 μ ι η . It is s e e n that t h e o v e r a l l a g r e e m e n t is v e r y g o o d .
2
S m a l l d i s c r e p a n c i e s a r e p r e s e n t at λ < 0.6 μ ι η , w h e r e t h e e x p e r i m e n t a l r e f l e c t a n c e
is l o w e r . T h i s is p r o b a b l y d u e to a c e r t a i n r o u g h n e s s o3 f0t h e i n t e r f a c e s b e t w e e n t h e
v a r i o u s l a y e r s in t h e c o a t i n g , a s p r e v i o u s l y d i s c u s s e d .

F i g u r e 8 b is b a s e d o n t h e S h o w a ( S H ) c o a t i n g . T h e c l o s e s i m i l a r i t y b e t w e e n t h e
o p t i c a l p r o p e r t i e s o f t h e G r a n g e s a n d S h o w a c o a t i n g s s u g g e s t s that t h e p a r a m e t e r s
in t h e o p t i c a l m o d e l s h o u l d b e r a t h e r s i m i l a r . T h e final c o m p a r i s o n w i t h t h e
84 Materials Science for Solar Energy Conversion Systems
28
e x p e r i m e n t a l d a t a , w h i c h is p r e s e n t e d in F i g . 8 b , u s e d t h e t h i c k n e s s v a l u e s
d i = 0.15 μ ι η , d = 0.22 μ ι η a n d d = 0.25 μιη. T h e a g r e e m e n t is a g a i n v e r y g o o d
2 3
e x c e p t at t h e s h o r t w a v e l e n g t h e n d o f t h e s p e c81
t r u m . T h e total t h i c k n e s s is
consistent with electron microscopic studies.

Before considering s o m e other coatings w e m u s t m a k e a short digression on the


infrared properties o f nickel p i g m e n t e d a l u m i n i u m oxide. Figure 9 presents a
c o m p a r i s o n o f t h e o r y a n d e x p e r i m e n t in t h e i n f r a r e d w a v e l e n g t h r a n g e for t h e
G r a n g e s a n d S h o w a c o a t i n g s . T h e m o d e l c a l c u l a t i o n s a c c o u n t v e r y w e l l for t h e
features in t h e s p e c t r a . A t still l o n g e r w a v e l e n g t h s ( a b o v e 10 μ ι η ) , t h e o p t i c a l
p r o p e r t i e s a r e d o m i n a t e d b y the lattice v i b r a t i o n s o f a l u m i n i u m o x i d e . T h e s e
effects i n c r e a s e t h e t h e r m a l e m i t t a n c e o f the c o a t i n g s , e s p e c i a l l y o f t h e h e a v i l y
d e g r a d e d o n e s . M o d e l l i n g o f o p t i c a l s p e c t r a in this r e g i o n is n o t o r i o u s l y difficult
since the phonon properties of the porous and probably impure anodic oxide
c a n n o t b e e x p e c t e d to c o i n c i d e w i t h the p h o n o n s o f thin films p r e p a r e d u n d e r
well-controlled conditions.

A n i m p o r t a n t p a r a m e t e r for t h e n i c k e l p i g m e n t e d a l u m i n i u m o x i d e c o a t i n g s is
t h e c r o s s o v e r w a v e l e n g t h λ*, w3 h0i c h is d e f i n e d as t h e w a v e l e n g t h w h e r e t h e
r e f l e c t a n c e is 0.5. E m p i r i c a l l y , this w a v e l e n g t h d e p e n d s l i n e a r l y o n t h e n i c k e l

LOI 1 1 1 ^ I ^HT~

if
ι α
s 4 0
il
î - I' SH GR "

l υ EXP

/. yfl THEORY

oJ± I I I I I
0 2 4 6 8 10
WAVELENGTH ( pm)
Fig. 9. S p e c t r a l r e f l e c t a n c e for n i c k e l p i g m e n t e d a l u m i n i u m o x i d e
coatings produced by S h o w a (SH) and Granges (GR).
E x p e r i m e n t a l r e s u l t s a r e c o m p a r e d to c a l c u l a t i o n s b a s e d o n the
m o d e l s d e p i c t e d in F i g s . 8 a a n d b . E a c h i n d i c a t e d c u r v e is
e x p l a i n e d in t h e inset. ( F r o m R e f . 7 2 ) .
Selectively Solar-absorbing Surface Coatings 85

c o n t e n t o f t h e film. T h e c o m p u t a t i o n s s h o w e d t h a t λ* is p r i m a r i l y d e p e n d e n t o n
t h e n i c k e l filling factor a n d , to a l e s s e r d e g r e e , o n t h e t h i c k n e s s o f t h e c o m p o s i t e
layer.

W e n o w c o n s i d e r t h e S u n s t r i p c o a t i n g , for w h i c h v e r y little s t r u c t u r a l i n f o r m a -
tion is p r e s e n t l y a v a i l a b l e . F o r t h e d a t a s h o w n in F i g . 5 , t h e c r o s s o v e r w a v e l e n g t h
is λ* « 3 to 3.5 μ ι η , w h i c h s u g g e s t s t h a t t h e n i c k e l filling f a c t o r is l o w e r t h a n for
t h e S h o w a c o a t i n g . A c c o r d i n g to Ref. 3 02, t h e s h o w n v a l u e o f λ* c o r r e s p o n d s to a
n i c k e l d e n s i t y o f a p p r o x i m a t e l y 0.5 g / m . S e v e r a l i n t e r f e r e n c e fringes a r e p r e s e n t
in t h e e x p e r i m e n t a l r e f l e c t a n c e s p e c t r u m . A fit o f t h e c a l c u l a t i o n s t o t h e s e fringes
s h o w s t h a t t h e o x i d e t h i c k n e s s d ] + d s h o u l d b e in t h e r a n g e 0.6 to 0.7 μ ι η . F i g u r e
2
8 c c o m p a r e s a c o m p u t a t i o n28w i t h f = 0 . 2 0 , d j = 0.15 μιη, d = 0 . 5 5 μπα a n d d = 0.28
2 3
μ ι η to e x p e r i m e n t a l d a t a . These parameter values are not unique, and equally
g o o d fits c o u l d b e o b t a i n e d w i t h s o m e o t h e r c o m b i n a t i o n s . T h e a g r e e m e n t
b e t w e e n t h e o r y a n d e x p e r i m e n t w a s f o u n d to b e r e a s o n a b l e at s h o r t w a v e l e n g t h s .
D i s c r e p a n c i e s a p p e a r e d a b o v e 1.5 μ ι η , w h e r e t h e c a l c u l a t i o n s h o w e d m o r e
p r o n o u n c e d i n t e r f e r e n c e o s c i l l a t i o n s t h a n t h o s e p r e s e n t in t h e m e a s u r e d
r e f l e c t a n c e s p e c t r u m . O n e m a y s p e c u l a t e that this p o i n t s to a m i n o r i n a d e q u a c y in
t h e B r u g g e m a n E M T w h e n a p p l i e d to t h e s e c o a t i n g s .

F i n a l l5y9, s o m e c o m m e n t s a r e g i v e n o n t h e h e a v i l y p i g m e n t e d c o a t i n g s o f S c h e r e r
et.al. In this c a s e o n e h a s to d e p a r t from t h e T y p e I m o d e l s u s e d a b o v e a n d
i n s t e a d a p p l y t h e m o r e c o m p l e x T y p e III m o d e l to t h e s t r u c t u r e o f t h e c o a t i n g .
I n d e e d , it is n e c e s s a r y to i n s e r t a l i n e a r l y g r a d e d n i c k e l - a l u m i n i u m o x i d e l a y e r
b e t w e e n l a y e r s 2 a n d 3 i n o r d e r to o b t a i n a c c e p t a b l e a59 greement with experiments.
A c o m p a r i s o n o f c a l c u l a t i o n s a n d e x p e r i m e n t a l d a t a is g i v e n in F i g . 8 d . T h e
c a l c u l a t i o n e m p l o y e d a g r a d e d l a y e r w i t h d ^ = 0.1 μπα b e t w e e n d = 0.3 μπα a n d
3
d = 0.28 μπα. T h e filling factor in l a y e r 3 w a s p u t to 0 . 2 5 , w h i c h is r e a s o n a b l e s i n c e
2
this h e a v i l y c o l o u r e d c o a t i n g p r o b a b l y h a s a h i g h e r n i c k e l c o n t e n t t h a n the o t h e r s .
A g r a d e d o x i d e - a i r l a y e r w a s n o t n e c e s s a r y in o r d e r to o b t a i n t h e e x c e l l e n t a g r e e -
m e n t w i t h t h e e x p e r i m e n t s s h o w n in F i g . 8 d . A n a l m o s t e q u a l l y g o o d fit w a s
o b t a i n e d b y u s i n g d | = 0.15 μπα, as in the o t h e r c a s e s , a n d at t h e s a m e t i m e d e c r e a -
s i n g d to 0.2 μπα. It is e v i d e n t that h e a v i l y p i g m e n t e d c o a t i n g s c a n b e d e s c r i b e d b y
2
a s i m p l e e x t e n s i o n o f t h e s t r u c t u r a l m o d e l s h o w n in t h e i n s e t o f F i g . 5.

IV. C A S E S T U D Y T W O : T E X T U R E D Al-Si C O M P O S I T E C O A T I N G S

T h i s s e c t i o n g i v e s a n e x a m p l e o f a c a l c u l a t i o n b a s e d o n a g r a d i n g m o d e l for 2 a1
s e l e c t i v e l y s o l a r a b s o r b i n g c o a t i n g w i t h a r o u g h surface. W e p r e s e n t r e s u l t s for
c h e m i c a l l y e t c h e d m e t a l l i c A l - S i c o m p o s i t e films d e p o s i t e d o n g l a s s s u b s t r a t e s .

Al-Si coatings, consisting of a mixture of small aluminium and silicon particles,


w e r e produced b y simultaneous evaporation of the constituents from two
e l e c t r o n - b e a m s o u r c e s . T h e o p t i c a l p r o p e r t i e8s 82
3a n d d i e l e c t r i c p e r m e a b i l i t y o f a s -
d e p o s i t e d films w e r e d i s c u s s e d e l s e w h e r e . ' T h e films c o n t a i n e d - 2 0 v o l . % Si
a n d h a d t h i c k n e s s e s o f 1.2 μιη. After d e p o s i t i o n t h e films 3 w e r e e t c h e d i n a n 21
u l t r a s o n i c a l l y stirred b a t h w i t h 2.5 m o l e s N a O H p e r d m o f d e i o n i z e d w a t e r . As
the etching proceeded, the appearance of the samples changed from shiny metallic
86 Materials Science for Solar Energy Conversion Systems

to a y e l l o w c o l o u r , a n d t h e n b e c a m e p r o g r e s s i v e l y d a r k e r . Etch times of approxi-


m a t e l y o n e m i n u t e w e r e n e c e s s a r y i n o r d e r to p r o d u c e a b l a c k a p p e a r a n c e .

S c a n n i n g e l e c t r o n m i c r o s c o p21
y s h o w e d that the etched films h a d very irregularly
textured surface structures. T h e lateral s i z e o f t h e p r o t r u s i o n s s e e m e d to b e in
the 20-50 n m range. F r o m examination of the e d g e of cleaved samples, the
t e x t u r i n g d e p t h ,21
h, a p p e a r e d t o b e r o u g h l y 1 0 0 - 4 0 0 n m w i t h t h e d e p t h i n c r e a s i n g
with etch t i m e . W e b e l i e v e t h a t t h e s u r f a c e r o u g h n e s s is d u e t o p r e f e r e n t i a l
e t c h i n g o f t h e a l u m i n i u m p h a s e . A s c h e m a t i c r e p r e s e n t a t i o n o f t h e s t r u c t u r e is
s h o w n21i n t h e i n s e t o f F i g . 1 0 . T h e s o l i d c u r v e s h o w s t h e e x p e r i m e n t a l r e f l e c -
t a n c e for a n A l - S i c o m p o s i t e e t c h e d in N a O H for 5 5 s. T h e d a t a c o r r e s p o n d to
Α « 0.95 a n d E « 0.2.
μ1 t hm e r

- (%) j ^
Reflectance of ; / '
— 80 chemically etched / >^ _
A l - S i composite. / f
_ // Experiment _
j/ Theory
_ QQ j / Ideal curve _

4 0
0 — - ^ ^ ^ ^ "
I
0.2
I I0.5
I I I I 1I 1 i 2 l l 5
I 1 I I 10
II1 I
20
I I I
50
I I I

Wavelength (urn)

Fig. 1 0 . S p e c t r a l r e f l e c t a n c e for a c h e m i c a l l y e t c h e d A l - S i s u r f a c e .
The dotted lines indicate the ideal reflectance, the solid curve
represents experimental results obtained on an Al-Si c o m p o -
site e t c h e d i n N a O H for 5 5 s, a n d t h e d a s h e d c u r v e s h o w s t h e
result of a computation based on a graded refractive index
m o d e l e m p l o y i n g t e x t u r e s 3 0 0 n m d e e p . (After R e f . 2 1 ) .

T h e s u r f a c e t e x t u r e o f t h e e t c h e d A l - S i films w a s m o d e l e d as a g r a d i n g o f t h e b u l k
A l - S i m a t e r i a l w i t h air. T h e t e x t u r e w a s r e p r e s e n t e d as h a l f - s p h e r o i d s s u b d i v i d e d
i n t o m a n68y layers. T h e refractive index profile w a s obtained from the M a x w e l l
G a r n e t t E M T a s a p p l i e d to e a c h l a y e r . T h e filling factor p r o f i l e w a s g i v e n b y
2
f(z) = l - [ ( z - h ) / h ] , (10)

w h e r e t h e z - c o o r d i n a t e is z e r o at t h e o u t e r s u r f a c e o f t h e g r a d e d l a y e r a n d
increases towards the substrate. W e e m p h a s i z e that grading m o d e l s should b e
Selectively Solar-absorbing Surface Coatings 87

u s e d w i t h c a u t i o n for this s u r f a c e , s i n c e o n e c a n n o t b e s u r e t h a t t h e q u a s i s t a t i c
l i m i t is a t t a i n e d at all w a v e l e n g t h s . H o w e v e r , t h e l a t e r a l s i z e o f t h e r o u g h n e s s is
sufficiently s m a l l t h a t t h e g r a d i n g m o d e l b a s e d o n E M T s h o u l d b e v a l i d at l e a s t in
t h e t h e r m a l infrared w a v e l e n g t h r a n g e . T h e d a s h e d c u r v e in F i g . 10 s h o w s t h e
result of a calculation with the model outlined above, using a grading depth of 300
n m . T h e a g r e e m e n t w i t h t h e e x p e r i m e n t a l c u r v e is a c c e p t a b l e , d e s p i t e t h e
v a r i o u s s i m p l i f i c a t i o n s m a d e in t h e t h e o r e t i c a l m o d e l .

W e b e l i e v e t h a t this s i m p l e e t c h t r e a t m e n t c a n b e a p p l i e d to A l - S i s u r f a c e s p r o d u -
ced b y a m o r e production-oriented method than electron-beam evaporation.
A l u m i n i u m - s i l i c o n a l l o y s a r e w i d e l y u s e d in i n d u s t r y . S u c h a l l o y s , o f s u i t a b l e
microstructure, conceivably could b e rendered spectrally selective b y etching.

VI. DEGRADATION AND DURABILITY

T h e d u r a b i l i t y a n d d e g r a d a t i o n a r e o f e x t r e m e i m p o r t a n c e for t h e t e c h n i c a l
a p p l i c a t i o n o f s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s . T h e i n t e r e s t in d e g r a d a t i o n
s t u d i e s , a n d t h e d e t e r m i n a t i o n o f s e r v i c e life o f s o l a r a b84 sorbers from accelerated
a g e i n g tests, h a s i n c r e a s e d r a p i d l y d u r i n g r e c e n t y85 ears. Important studies on
b l a c k c h r o m i u m h a v e b e e n carried ou8 t b867y P e t t i t , a n d s e v e r a l c o m m e r c i a l c o a t -
ings have been studied b y Kohl e t . a l . ' Studies of degradation and durability of
s o l a r c o l l e c t o r c o a t i n g s h a v e b e e n g i v e n a m a j o r i m p e t u s2 b88 y the establishment of
the International Energy A g e n c y (IEA) Task X p r o g r a m . ' This six-year
c o l l a b o r a t i v e effort, i n v o l v i n g e l e v e n c o u n t r i e s , w a s b e g u n in 1 9 8 5 .

A. Accelerated Ageing Tests

W e first b r i e f l y r e v i e w t h e m o s t c o m m o n a c c e l e r a t e d a g e i n g tests that h a v e b e e n


a p p l i e d to s t u d y the i n f l u e n c e o f v a r i o u s d e g r a d a t i o n f a c t o r s o n s e l e c t i v e l y solar-
absorbing coatings.
2 88 847
(i) A g e i n g at e l e v a t e d t e m p e r a t u r e s in air h a s b e e n a c o m m o n t e s t . ' " It
g i v e s i n f o r m a t i o n o n t h e p e r f o r m a n c e a n d d u r a b i l i t y o f a c o a t i n g as a function o f
applied temperature.

(ii) T h e influence of atmospheric constituents on coatings can b e studied by


e x p o s i n g t h e m to i n c r e a s e d c o n c e n t r a t i o n s o f t h e s e s u b s t a n c e s o r b y i n c r e a s i n g the
temperature. Probably the m o s t important of these degradation factors are
h u m i d i t y a n d S 0 . A c c8 e7l e r a t e d h u m i d i t y tests a r e often p e r f o r m28 e d at 9 0 ° C a n d
2
95 % relative h u m i d i t y , but lower loads have also been u s e d .

(iii) D u r i n g n i g h t t h e t e m p e r a t u r e o f s o l a r c o l l e c t o r s m a y d r o p b e l o w the d e w -
p o i n t a n d c o n s e q u e n t l y c o n d e n s a t i o n c a n o c c u r in t h e air g a p b e t w e e n a b s o r b e r
a n d g l a z i n g . It is i m p o r t a n t that the d u r87 a b i l i t y o f solar a b s o r b e r c o a t i n g s u n d e r
these conditions be thoroughly t e s t e d .

(iv) T h e i n f l u e n c e o f s o l a r r a d i a t i o n c a n b e t e s t e d b y s o l a r s i m u l a t i o n l a m p s 84in
the l a b o r a t o r y . T h e effect o f U V - r a d i a t i o n a p p e a r s to b e e s p e c i a l l y i m p o r t a n t .
88 Materials Science for Solar Energy Conversion Systems

(v) O f c o u r s e , t h e v a r i o u s a c c e l e r a t e d tests m u s t b e v a l i d a t e d b y c o m p a r i s o n
with results of outdoor exposures, which m a y b e carried out under stagnation or
operating conditions.

A t p r e s e n t w e focus o n a c c e l e r a t e d a g e i n g tests in air at e l e v a t e d t e m p e r a t u r e s .


T h e r e a s o n for this is s i m p l y that t h e d e g r a d a t i o n p r o c e s s e s in this c a s e a p p e a r to
b e quite well understood and detailed models can b e formulated. T w o commer-
cial s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s , w i l l b e c o n s i d e r e d b e l o w , n a m e l y n i c k e l
p i g m e n t e d a l u m i n i u m o x i d e a n d b l a c k c h r o m i u m . T h i s is d o n e b e c a u s e t h e s e
c o a t i n g s w e r e s e l e c t e d for d e2t a8i8l e d s t u d i e s in t h e I E A T a s k X p r o g r a m , a n d a
w e a l t h o f d a t a is a v a i l a b l e . ' It s e e m s that a d e c r e a s e o f A i u p o n h i g h
s o
t e m p e r a t u r e t r e a t m e n t s is t h e m a i n r e a s o n for t h e d e g r a d a t i o n o f t h e p e r f o r m a n c e
of these solar absorber coatings. E h
t e mrm a y e i t h e r d e c r e a s e o r i n c r e a s e u p o n
e x p o s u r e to e l e v a t e d t e m p e r a t u r e s , b u t t h e c h a n g e s a r e28u s u s a l l y s m a l l e r a n d affect
t h e p e r f o r m a n c e less t h a n t h e a b s o r p t a n c e v a r i a t i o n s . H o w e v e r , it s h o u l d b e
n o t e d t h a t l a r g e i n c r e a s e s o f t h e r m a l e m i t t a n c e h a v e b e e n o b s e r v e2d 88 in n i c k e l
pigmented aluminium oxide absorbers upon condensation t e s t s . '

B. Modelling of Optical Properties during Ageing

In o r d e r to d e v e l o p s o m e u n d e r s t a n d i n g o f the u n d e r l y i n g c a u s e s o f t72 he degra-


dation, w e model the changes of the optical properties during a g e i n g by use of
t h e t h e o r e t i c a l f r a m e w o r k in the e a r l i e r s e c t i o n s . W e first c o n s i d e r t h e a g e d
n i c k e l - a l u m i n i u m o x i d e c o a t i n g s a n d i n v e s t i g a t e the s t r u c t u r a l c h a n g e s w h i c h
l e a d to t h e o b s e r v e d c h a n g e s in t h e o p t i c a l s p e c t r a . After h e a t t r e a t m e n t s in air at
elevated temperatures, the optical properties of the S h o w a and Sunstrip coatings
c h a n g e in t h e s a m e w a y . T h e m a i n effect is a g r a d u a l i n c r e a s e in t h e r e f l e c t a n c e at
λ > 128 μ ι η as t h e h e a t t r e a t m e n t p r o g r e s s e s , as c l e a r l y s e e n in F i g . 11 w h i c h d e p i c t s
data for28t h e S h o w a c o a t i n g . Q u a l i t a t i v e l y s i m i l a r 2results
8887 8 w e r e o b t a i n e d for
Sunstrip. T h i s effect l e a d s to a g r a d u a l l o w e r i n g ' ' o f A i . A l s o a slight
s o
shift to s h o r t e r w a v e l e n g t h s o f t h e p e a k at28a b o u t 1 μιη c a n b e s e e n in F i g . 1 1 . In the
infrared o n e c a n n o t i c e t h a t λ* d e c r e a s e s , w h i c h s u g g e s t s that o x i d a t i o n o f t h e
n i c k e l p a r t i c l e s is t h e m a i n d e g r a d a t i o n m e c h a n i s m .

T h e o x i d a t i o n o f the n i c k e l in t h e c o a t i n g c a n b e d e s c r i b e d t h r o u g h t w o l i m i t i n g
m o d e l s . O n e p o s s i b i l i t y is that t h e o x i d a t i o n o f n i c k e l in l a y e r 3 t a k e s p l a c e uni-
f o r m l y t h r o u g h o u t t h e l a y e r . In this c a s e t h e filling factor d e c r e a s e s as d e g r a d a t i o n
p r o c e e d s , b u t d r e m a i n s c o n s t a n t . M o d e l c a l c u l a t i o n s for this c a s e a r e s h o w n in
3
Fig. 1 2 a w i t h p a r a m e t e r s p e r t i n e n t to the S h o w a c o a t i n g . T h e c a l c u l a t i o n s r e p r o -
d u c e t h e q u a l i t a t i v e features o f t h e e x p e r i m e n t s , e x c e p t that t h e shift o f t h e p e a k at
~1 μ ι η a p p e a r s to b e l a r g e r in the e x p e r i m e n t a l data. F u r t h e r , t h e e x p e r i m e n t s
s h o w v e r y flat r e f l e c t a n c e c u r v e s at λ > 1.5 μ ι η , w h i l e t h e c a l c u l a t e d r e f l e c t a n c e
increases s o m e w h a t with wavelength. However, these discrepancies are only
m i n o r , a n d o n e c a n b e c o n f i d e n t that t h e d e g r a d a t i o n m e c h a n i s m is a r a t h e r
u n i f o r m o x i d a t i o n o f t h e n i c k e l p a r t i c l e s t h r o u g h o u t the c o m p o s i t e l a y e r .
Selectively Solar-absorbing Surface Coatings 89

1-0 1 —ι 1 1 1 1 r
SHOWA
0.8 UNAGED
A F T E R 100h A T 723 Κ
AFTER 6H A T 773 Κ
^ 0.6 I
<
O
ÏÏ 0.4)
u.
LU
ce
0 2
" / / / ^ \ ^
Ο ^sCç^^y ι ι I
0.2 0.6 1.0 1.4 1.8 2.2
W A V E L E N G T H (Mm)

Fig. 1 1 . R e f l e c t a n c e as a f u n c t i o n o f w a v e l e n g t h for n i c k e l p i g m e n t e d
anodic aluminium oxide coatings produced b y Showa.
T h e c o n t i n u o u s c u r v e s h o w s e x p e r i m e n t a l r e s u l t s for a n
unaged coating, while dashed and dash-dotted curves s h o w
results for c o a t i n g s a g e d for 1 0 0 h at 7 2 3 Κ a n d 6 h at 7 7 3 K ,
r e s p e c t i v e l y . ( F r o m Ref. 2 8 ) .

S e c o n d l y , a n o x i d a t i o n front m a y p r o c e e d into t h e c o a t i n g , c a u s i n g d to g r a d u a l l y
3
d e c r e a s e a n d d to i n c r e a s e as d e g r a d a t i o n c o n t i n u e s . T h i s p o s s i b i l i t y is e x p l o r e d
2
in F i g . 1 2 b , w h i c h p r e s e n t s c a l c u l a t i o n s p e r t i n e n t to t h e S h o w a c o a t i n g w i t h
f = 0 . 2 3 a n d v a r i o u s v a l u e s o f d . T h e n i c k e l c o n t e n t is g i v e n b y t h e r e l a t i v e v a l u e
3
Q , w h i c h is d e f i n e d b y

Q = W/Wq, (11)

w h e r e W is t h e a c t u a l n i c k e l c o n t e n t a n d Wq d e n o t e s t h e initial n i c k e l c o n t e n t . I n
Fig. 1 2 b , Q is t h e ratio o f the c o m p o s i t e l a y e r t h i c k n e s s after a n d b e f o r e d e g r a d -
ation. T h e v a l u e s o f Q w e r e c h o s e n s o t h a t t h e y s h o u l d b e t h e s a m e as in t h e
c a l c u l a t i o n s in F i g . 1 2 a , w h e r e Q is g i v e n s i m p l y b y t h e r a t i o o f t h e a c t u a l filling
factor to its initial v a l u e . It is s e e n in F i g . 1 2 b t h a t o n l y s l i g h t c h a n g e s in t h e
r e f l e c t a n c e s p e c t r a o c c u r as Q d e c r e a s e s . A i a c t u a l l y i n c r e a s e s s l i g h t l y 2as88Q87
8is
s o
d e c r e a s e d . T h i s is c l e a r l y in c o n t r a d i c t i o n to the e x p e r i m e n t a l r e s u l t s ' ' and
t h e r e f o r e t h e o x i d a t i o n front m o d e l c a n n o t e x p l a i n t h e e x p e r i m e n t a l s p e c t r a o f
h e a t t r e a t e d s a m p l e s . C a l c u l a t i o n s for t h e S u n s t r i p c o a t i n g y i e l d e d t h e s a m e
q u a l i t a t i v e features as t h o s e for S h o w a . H e n c e o n e m u s t c o n c l u d e t h a t in this c a s e
a l s o o x i d a t i o n o f n i c k e l t a k e s p l a c e u n i f o r m l y in t h e c o m p o s i t e l a y e r .
90 Materials Science for Solar Energy Conversion Systems

1.0 Ι — Ι — Ι — Ι 1 1—Ι—Ι—I
SH
SH M
MOODDE
ELL f = 0.23 (a)
f «0.20
0.8 - , f = 0.18
( 0 . 1 5 Mm
0 . 2 2 pm
f =0.15-----
0.6 - 0.25 m
M
0.4- x-..

o o"°^V^—ι—ι—ι—ι—\ H 1 1 H
LU (b)
U.0.8- I lm«UM Q=1
yj 0 . 1 5 Mm Q.0.87
DC 0.22 • ( 1 -0)0.25Mm Q = 0.78 _|
0.6- . ' · ' » · Q 0 . 2 5 Mm Q = 0.65
I Al
0.4-

0.2 0.6 1.0 1.4 1.8 2.2 2.6


W A V E L E N G T H (um)

Fig. 1 2 . C a l c u l a t e d r e f l e c t a n c e as a f u n c t i o n o f w a v e l e n g t h for n i c k e l
pigmented aluminium oxide coatings. T h e calculations were
carried out using parameters pertinent to the S h o w a coating.
I n (a) c a l c u l a t i o n s for four different filling factors a r e s h o w n .
In (b) r e s u l t s for four different t h i c k n e s s e s o f t h e c o m p o s i t e
l a y e r a n d a filling factor o f 0.23 a r e d e p i c t e d . T h e p a r a m e t e r Q
d e n o t e s t h e n o r m a l i z e d n i c k e l c o n t e n t in t h e film. T h e s t r u c -
tural m o d e l s a n d p a r a m e t e r s u s e d in t h e c a l c u l a t i o n s , a s w e l l
as t h e i n d i c a t e d c u r v e s , a r e s h o w n in t h e i n s e t s . ( F r o m
Ref. 7 2 ) .

C. Parameterization of the Degradation

H a v i n g e s t a b l i s h e d t h e d e g r a d a t i o n m e c h a n i s m as o x i d a t i o n o f n i c k e l p a r t i c l e s in
t h e c o m p o s i t e , w e n o w t u r n t o t h e q u e s t i o n a s to w h e t h e r t h e d e g r a d a t i o n c a n b e
d e s c r i b e d b y p a r a m e t e r s in a s i m p l e w a y . T o this e n d e x t e n s i v e c a l c u l a t i o n s o f
A i w e r e p e r f o r m e d w i t h p a r a m e t e r s p e r t i n e n t ot t h e S h o w a a n d S u n s t r i p
s o 89
s a m p l e s . E q u a t i o n (1) w a s u s e d to o b t a i n n u m e r i c a l data. F o r 0 j w
s o e employed
t h e air m a s s 1.5 s p e c t r u m , in a c c o r d a n c e w i t h t h e A S T M s t a n d a r d . A n interes-
Q
ting relationship w a s found between 1 - ( A i / A j ) and the quantity Q defined
s os o
above. Here A denotes the solar absorptance of the coating prior to degradation.
sl o
ο
F i g u r e 13 s h o w s a l o g - l o g p l o t o f 1 - ( A i / A i ) as a function o f 1 - Q. It is s e e n that
s os o
t h e c a l c u l a t e d p o i n t s fall o n a s t r a i g h t l i n e b o t h for t h e S H a n d S U m o d e l s . H e n c e
w e infer t h e r e l a t i o n s h i p

î-^/AsoVa-Q)*, (12)
Selectively Solar-absorbing Surface Coatings 91

which can r e w r i t t e n in t e r m s o f t h e c h a n g e in s o l a r a b s o r p t a n c e ,
A A i = A i - A j , as
s o s o s o
ΔΑ /Α ν((^-0/^
5θ1 5ο 03)
for t h e c a s e o f d e g r a d a t i o n o c c u r r i n g b y d e c r e a s e o f t h e filling factor i n t h e c o m -
posite layer. H e n c e w e have found that the normalized solar absorptance change
b e h a v e s as a p o w e r o f t h e n o r m a l i z e d c h a n g e o f n i c k e l c o n t e n t . F r o m F i g . 13 it is
s e e n t h a t β « 2.5 for t h e S H a n d S U m o d e l s .

1 Γ Η I I I J I I ι ι ι ι ι ι y
~ Ni-Al 0
23 I Ζ

• SH MODEL /
• SU MODEL À

7 ~

< I
*~ "/

0.01 — / —

I I I I I I I I I ι ι ι ι I
0.1 0.2 0.5 1
1-Q o
Fig. 1 3 . N o r m a l i z e d s o l a r a b s o r p t a n c e c h a n g e (1 - ( A j / A i ) ) v e r s u s
s o s o
n o r m a l i z e d d e c r e a s e in n i c k e l c o n t e n t ( 1 - Q ) . S q u a r e s a n d
circles d e n o t e c a l c u l a t i o n s c a r r i e d o u t w i t h p a r a m e t e r s p e r t i n -
e n t to t h e S h o w a a n d S u n s t r i p c o a t i n g s , r e s p e c t i v e l y . T h e
s t r a i g h t l i n e r e p r e s e n t s E q . (12) w i t h β = 2 . 5 . ( F r o m R e f . 7 2 ) .

M o d e l c a l c u l a t i o n s for a s - d e p o s i t e d a n d d e g r a d e d s a m p l e s s i m i l a r to t h o s e a b o v e
h a v e n o t y e t b e e n c a r r i e d o u t for b l a c k c h r o m i u m c o a t i n g s . A s n o t e d a b o v e , diff-
r a c t i o n t h e o r y s h o u l d b e a p p l i c a b l e to this p r o b l e m , b u t t h e c o m p l e x i t y o f t h e
c a l c u l a t i o n s h2
a3v e s o far p r e v e n t e d o t h e r t h a n q u a l i t a t i v e c o m p a r i s o n s w i t h
experiments. A l s o t h e d e g r a d a t i o n p r o c e s s a p p e a r s to b e c o m p l i c a t e d , i n v2o l9v
3
0i n g
b o t h o x i d a t i o n o f c h r o m i u m p a r t i c l e s a n d a d e c r e a s e in s u r f a c e r o u g h n e s s . '
92 Materials Science for Solar Energy Conversion Systems

Figure 14 depicts literature data on A i of black c h r o m i u m versus relative metal


s o
c o n t e n t , Q (Refs. 2 4 , 9 0 , 9 1 ) . O n l y a f e w d a t a p o i n t s a r e a v a i l a b l e ; t h e y c a n b e fitted
to E q . ( 1 2 ) w i t h a n e x p o n e n t β ~ 7. T h e c u r v e e x t r a p o l a t e s w e l l to c a l c u l9a2t e d A j
s o
(Ref. 2 8 ) for thin Cr C>3 films o n c h r o m i u m , a n d to e x p e r i m e n t a l d a t a .
2

_ ι ι ι ι ι I I I I I
' ''I -
I BLACK CHROME
• EXP. -
SWEET.PETTIT.SOWELL,

CHAMBERLAIN

• THIN Cr 0
2 3F I L M S
EXP. K A R L S S O N ET.AL. / _
CALC. SMITH ET.AL.

0.1
6

/ —
(,oe
0v/ ' v)-i
os

0.01

__L I I I I I I Μ,Γ
0.1 0.2 0.5 1
1- Q
o
Fig. 14. N o r m a l i z e d solar a b s o r p t a n c e c h a n g e (1 - ( A i / A i ) ) v e r s u s
s o s o
n o r m a l i z e d d e c r e a s e in c h r o m i u m c o n t e n t (1 - Q ) for b l a c k
c h r o m i u m c o a t i n g s . D o t s d e n o t e e x p e r i m e n t s o f P e t t i t et.al.
(Ref. 9 1 ) a n d S w e e t et.al. (Ref. 2 4 ) . S q u a r e s d e n o t e r e s u l t s for
thin C r 0 3 films f r o m K a r l s s o n et.al. (Ref. 9 2 ) a n d S m i t h et.al.
2
(Ref. 2 3 ) . T h e straight l i n e r e p r e s e n t s E q . (12) w i t h β = 7.

S o far w e h a v e o n l y c o n s i d e r e d o n e o f the p a r a m e t e r s affecting t h e p e r f o r m a n c e o f


a solar absorbing coating, namely A i . T h e magnitude of E h
s o t e , rc om n s i d e r e d in
Ref. 2 8 , s e e m s to d e c r e a s e s l i g h t l y as d e g r a d a t i o n p r o c e e d s in m o s t c a s e s . T h i s can
b e a s c r i b e d to t h e s a m e m e c h a n i s m as t h e d e c r e a s e in A j . T h e i n c r e a s e o f the o t
s o
r e f l e c t a n c e at λ > 1 μ ι η c o n t i n u e s i n t o t h e infrared r a n g e a n d c a u s e s E h
t e mr
d e c r e a s e g r a d u a l l y . O n t h e o t h e r h a n d , as d e g r a d a t i o n p r o g r e s s e s t h e a m o u n t o f
o x i d e in t h e c o a t i n g i n c r e a s e s . T h i s l e a d s to a n i n c r e a s e d i n f r a r e d a b s o r p t i o n d u e
Selectively Solar-absorbing Surface Coatings 93

to t h e l a t t i c e v i b r a t i o n m o d e s o f t h e o x i d e . H e n c e this m e c h a n i s m t e n d s to
increase E i
t i e. It r isme v i d e n t t h a t m o d e l l i n g o f t h e c h a n g e s in e m i t t a n c e d u r i n g
d e g r a d a t i o n is a m u c h m o r e c o m p l e x t a s k t h a n t h e m o d e l l i n g o f t h e c h a n g e s in
solar absorptance considered above.

D. Oxidation Kinetics of Metals

T h e a n a l y s i s a b o v e i d e n t i f i e d t h e o x i d a t i o n o f m e t a l p a r t i c l e s as t h e m a i n r e a s o n
for t h e e l e v a t e d t e m p e r a t u r e d e g r a d a t i o n o f s o m e t e c h n i c a l l y i m p o r t a n t s e l e c -
tively s o l a r a b s o r b i n g c o a t i n g s . I n o r d e r to p r o g r e s s t o w a r d s a f u n d a m e n t a l
u n d e r s t a n d i n g o f t h e d e g r a d a t i o n , it is i m p o r t a n t to h a v e a c l e a r n o t i o n o f t h e
c u r r e n t t h e o r i e s o f t h e o x i d a t i o n k i n e t i c s o f m e t a l s . T h i s s u b j e c t is b r i e f l y
reviewed below.
9 53 - 9
T h e oxidation kinetics o f metals has been extensively studied for m a n y y e a r s .
W h e n a c l e a n m e t a l s u r f a c e is e x p o s e d to o x y g e n , a n initial fast o x i d a t i o n o c c u r s
until a f e w m o n o l a y e r s h a v e b e e n f o r m e d . F o r t h e d e g r a d a t i o n o f p r e s e n t
i n t e r e s t , h o w e v e r , o n e is m a i n l y c o n c e r n e d w i t h t h e s u b s e q u e n t s l o w o x i d a t i o n ,
w h i c h c a n b e d u e to cation o r a n i o n diffusion a s s i s t e d b y a n e l e c t r i c field t h a t is set
u p a c r o s s t h e o x i d e c o a t i n g . T h e r a t e l i m i t i n g s t e p m a y b e diffusion o f i o n s , o r
t r a n s p o r t o f e l e c t r o n s i n o r d e r to e s t a b l i s h t h e e l e c t r i c field a c r o s s t h e o x i d e .
O x i d e9s3 o f t h e f o r m M O , l i k e N i O , c a n b e c h a r a c t e r i z e d as s o c a l l e d n e t w o r k m o d i -
fiers. H e r e one expects ca9 t6i o n t r a n s p o r t to d o m i n a t e t h e o x i d a t i o n p r o c e s s .
X e n o n m a r k e r e x p e r i m e n t s indicate that cation transport controls the oxidation
o f c h r o m i u m as w e l l . W h e n the diffusion o f t h e c a t i o n s is t h e r a t e l i m i t i n g97 s t e p ,
the oxidation kinetics m a y b e described b y the theory of Cabrera and M o t t .

C a b r e r a a n d M o t t a s s u m e d that a d s o r b e d o x y g e n m o l e c u l e s o n the s u r f a c e d i s s o -
ciate and produce electron traps b e l o w the Fermi level of the metal. Electrons
f r o m t h e m e t a l c a n t h e n b e t r a n s p o r t e d t h r o u g h t h e o x i d e l a y e r a n d fill t h e s e
traps. E l e c t r o n t r a n s p o r t m a y b e b y t u n n e l l i n g , o r b y t h e r m i o n i c e m i s s i o n for
l a r g e r o x i d e t h i c k n e s s e s a n d h i g h e r t e m p e r a t u r e s . T h e e l e c t r o n t r a n s p o r t l e a d s to
t h e f o r m a t i o n o f o x y g e n i o n s at t h e s u r f a c e 9a n9 3d 9h5
7e n c e a n e l e c t r i c field is e s t a -
b l i s h e d in t h e o x i d e l a y e r . It w a s a s s u m e d " ' that t h e p o t e n t i a l d r o p , V , is
i n d e p e n d e n t o f o x i d e t h i c k n e s s so that t h e field, F , is i n v e r s e l y p r o p o r t i o n a l to the
t h i c k n e s s . A v e r y s t r o n g field c a n o c c u r for thin o x i d e films. T h i s e l e c t r i c field
p r o m o t e s t h e diffusion o f c a t i o n s t h r o u g h t h e o x i d e . W h e n t h e diffusion o f i o n s
is t9h e93 5r a t e l i m i t i n g s t e p , t h e ion c u r r e n t , Jj, c a n b e w r i t t e n in a s i m p l i f i e d w a y
as '

Ji = A N v e x p ( - E i / k i ) sinh ( e a F / 2 k x ) , (14)
0
95
w h e r e A is a p p r o x i m a t e l y c o n s t a n t , N is the n u m b e r o f m e t a l i o n s p e r u n i t area
0
o n t h e m e t a l / o x i d e i n t e r f a c e , ν d e n o t e s a j u m p f r e q u e n c y , Ej is t h e a c t i v a t i o n
e n e r g y for i o n m o v e m e n t , e is t h e ion c h a r g e , α is t h e lattice c o n s t a n t a n d k is
B o l t z m a n n ' s c o n s t a n t . E q u a t9i5o n (14) m a y b e r e a r r a n g e d to y i e l d t h e t i m e d e p e n -
dent oxide thickness L(t) b y
94 Materials Science for Solar Energy Conversion Systems

dL(t)/dt = ( L / t ) s i n h (L /L(t)), (15)


c c c
w h e r e L = e « V / 2 k t a n d t = ( L / ΑΝ νν{) e x p ( E j / k x ) , w h e r e Vj is t h e v o l u m e o f
c c c 0
o x i d e f o r m e d b y a m e t a l ion. H e n c e E q . (15) d e s c r i b e s t h e r a t e o f m e t a l o x i d a t i o n
b y c a t i o n diffusion. A g r e e m e n t o f E q . (15) w i t h e x p e r i m e n t s d o e s n o t e s t a b l i s h
u n e q u i v o c a l l y t h e p h y s i c a l m e c h a n i s m , h o w e v e r . T h e r a t e e q u a t i o n for t h e c a s e
w h e n t h e r m i o n i c e m i s s i o n o f e l e c t r o n s is t h e r a t e l i m i t i n g s t e p95l e a d s t o c l o s e l y
s i m i l a r o x i d a t i o n k i n e t i c s if t h e o x i d e film is s u f f i c i e n t l y t h i n . Indeed various
a s s u m9 pt9
i8
5
o n s r e g a r d i n g t h e p h y s i c a l m e c h a n i s m s l e a d t o a p l e t h o r9 a8 o f r a t e
l a w s , ' s o m e o f which can b e closely approximated b y Eq. ( 1 5 ) . F o r t h i c k films
( L » L ) t h e C a b r e r a - M o t t l a w g r a d u a l l y c r o s s e s o v e r t o a diffusion l i m i t e d b e h a -
C
viour characterized b y a parabolic rate law.

The oxidation kinetics 9 of 1 9


n5
i c0
kel has been a subject of active study b y m a n y groups
for t h e last fifty y e a r s . " T1h5e0 most detailed w o r k appears to b e the recent
measurements of Sales e t . a l . in t h e v i c i n i t y o f t h e C u r i e t e m p e r a t u r e . T h e i r
experimental oxide thicknesses are depicted on a log-log plot as a function o f time
in F i g . 1 5 . It is p o s s i b l e to let their d a t a , o b t a i n e d at different t e m p e r a t u r e s , fall o n
a s i n g l e " m a s t e r " c u r v e b y t r a n s l a t i o n a l o n g t h e t i m e axis. T h i s is a c o n s e q u e n c e
o f t h e a c t i v a t e d b e h a v i o u r o f t in E q . ( 1 5 ) . T h e l o c a t i o n o f t h e ten m i n u t e m a r k
c
1 1 1—r Τ
I ι ι ι—τη ι 1—~p
OXIDATION OF NICKEL

MOTT-CABRERA THEORY
20θ|-

0) - Jt
</> w*
Ζ J*

Ξ100- JUr

9 80-

60- ^Υ^ Δ

L O C A T I O N O F 10 MIN.MARK

631 648
Α Ο • A
40 h T(K) 603 611
621 639
658

JL 1_ JL
1 10 10' 10"
T I M E A T 6 0 3 Κ (MIN)
Fig. 1 5 . O x i d e t h i c k n e s s a s a f u n c t i o n o f o x i d a t i o n t i m e for s i n t e r e d
n i c k e l . E x p e r i m e n t a l p o i n t s f r o m R e f . 1 0 5 , t a k e n at different
temperatures, have been superimposed on a single curve by
translation along the time axis. T h e inset s h o w s the location of
the 1 0 m i n u t e m a r k for different t e m p e r a t u r e s . S y m b o l s
p e r t a i n i n g t o all t h e t e m p e r a t u r e s a r e g i v e n in t h e inset.
T h e c u r v e d e p i c t s a p r e d i c t i o n o f t h e o x i d a t i o n k i n e t i c s b y the
Cabrera-Mott theory. (From Ref. 72).
Selectively Solar-absorbing Surface Coatings 95

o n t h e t i m e a x i s is s h o w n for e a c h o f t h e t e m p e r a t u r e s in F i g . 1 5 . It is s e e n that
t h e e x p e r i m e n t a l p o i n t s in t h e figure a r e in e x c e l l e n t a g r e e m e n t w i t h t h e
p r e d i c t i o n o f t h e C a b r e r a - M o t t t h e o r y in E q . ( 1 5 ) . H e n c e o n e c a n c o n c l u d e that the
o x i d a t i o n o f n i c k e l c a n b e d e s c r i b e d w i t h this t h e o r y , at l e a s t for o x i d e t h i c k n e s s e s
b e l o w 3 01 n m 03. 1T h-e 1q u a0l i t a t i v e f e a t u r e s in F i g . 15 a g r e e w i t h e a r l i e r o x i d a t i o n
studies for t e m p e r a t u r e s in the 6 5 0 - 8 0 0 Κ r a n g e . It s h o u l d b e n o t e d t h a t the
o x i d a t i o n k i n e t i c s in F i g . 15 c a n b e a p p r o x i m a t e d b y t h e p o w e r l a w L - over
r e g i o n s o f o n e d e c a d e o r m o r e in t i m e . In the figure, φ is a p p r o x i m a t e l y 0.2 at
s h o r t t i m e s a n d i n c r e a s e s t o 0.4 for l o n g e r t i m e s . A t t e m p e r a t u r e s b e l o w 6 0 0 K ,
t h e o x i d a t i o n k i n e t i c s o f n i c k e l c a n also b e a p p r o x i m a t e d b y a p o w e r l a w . I n this
r e g i o n , w h i c h c o r r e s p o n d s to l o w e r o x i d e t h i c k n e s s e s t h a n t h o s e p e r t i n e n t for F i g .
1 5 , t h e e x p o9n e1n9t 0 1φ4is0 l o w e r . F o r e x a m p l e , v a l u e s o f φ b e t w e e n 0 . 0 6 a n d 0 . 1 3 h a v e
been f o u n d ' ' at 4 7 0 - 4 7 5 K . T h e s e l o w e x p o n e n t v a l u e s a r e a l s o in l i n e w i t h
the Cabrera-Mott theory.

T h e a c t i v a t i o n e n e r g y o f t h e o x i d a t i o n p r o c e s s c a n b e o b t a i n e d f r o m t h e shifts o f
150
t h e c u r v e s r e f e r r i n g to different t e m p e r a t u r e s in F i g . 1 5 . A n e q u i v a l e n t p r o c e d u r e
was used b y Sales e t . a l . to e v a l u a t e a c t i v a t i o n e n e r g i e s . T h e y f o u n d a r e m a r -
k a b l e c h a n g e in t h e a c t i v a t i o n e n e r g y at t h e C u r i e t e m p e r a t u r e o f n i c k e l (631 K ) .
B e l o w t h e C u r i e t e m p e r a t u r e t h e a c t i v a t i o n e n e r g y w a s f o u n d to b e 2 . 6 5 e V , b u t
t h e a c t i v a t i o n e n e r g y w a s o n l y 1.60 e V at h i g h e r t e m p e r a t u r e s . A n o m a l o u s 1 70
o x i d a t i o n b e h a v i o u r at t h e C u r i e t e m p e r a t u r e w a s s e e n a l s o in o t h e r w o r k ,
w h e r e t h e o x i d a t i o n r a t e s h o w e d a m a r k e d d i s c o n t i n u i t y at this t e m p e r a t u r e , b u t
t h e a c t i v a t i o n e n e r g i e s differed o n l y slightly.

R e s u l t s o n t h e o x i d a t i o n o f c h r o m i u m at r e d u c e d o x y g e n p r e s s u r e a n d t e m p e r a -
t u r e s i n t h e r a n g e 5 7 3 to 6 7 3 Κ h a v e a l s o b e e n fitted to t h e C a b r e r a - M o t t t h e o r y ,
w h e n t h e o x i d e t h i c k n e s s w a s b e l o w 6 n m (Ref. 1 0 6 ) . T h e d a t a c a n b e w e l l
approximated b y a p o w e r law with exponent 0.12. T h e activation energy was
f o u n d to b e 1.8 e V . A t h i g h e r o x i d e t h i c k n e s s e s , the o x i d a t i o n c r o s s e s o v e r to a
different r e g i m e w i t h e x p o n e n t 0.5. H e n c e it s e e m s t h a t t h e o x i d a t i o n o f c h r o m i -
u m is m o r e c o m p l e x t h a1n70 for n i c k e l , h a v i n g different m e c h a n i s m s c o m p e t i n g .
Shanker and H o l l o w a y s t u d i e d t h e o x i d a t i o n o f r o u g h c h r o m i u m s u r f a c e s in
air for t e m p e r a t u r e s b e t w e e n 5 4 0 a n d 7 6 0 K . T h e y r e p o r t e d a l o g a r i t h m i c r a t e l a w
for o x i d e t h i c k n e s s e s u p to 1 0 0 n m , b u t the r e s u l t s c o u l d a l s o b e fitted to p o w e r
l a w s w i t h k i n e t i c e x p o n e n t s in t h e r a n g e 0 . 0 7 to 0 . 1 3 . T h e o x i d a t i o n r a t e w a s
f o u n d to b e d e p e n d e n t o n s a m p l e p r e p a r a t i o n , a n d it w a s s u g1 g7e s0t e d t h a t a n
i n c r e a s e d s u r f a c e r o u g h n e s s can d e c r e a s e the o x i d a t i o n r a t e .

V e r y little is k n o w n a b o u t t h e o x i d a t i o n b e h a v i o u r o f s m a l l m e t a l p a r t i c l e s .1 0 198 0
H o w e v e r , it h a s b e e n s h o w n that t h e y c a n b e p a s s i v a t e d b y s l o w o x i d a t i o n ' 1 01
a n d a r e t h e n r e m a r k a b l y r e s i s t a n t to further o x i d a t i o n . R e c e n t l y it w a s f o u n d
t h a t t h e s u r f a c e o x i d e o n a m e t a l p a r t i c l e is t h i n n e r t h e s m a l l e r t h e p a r t i c l e s i z e .
T h i s effect w a s i n t e r p r e t e d w i t h i n t h e C a b r e r a - M o t t t h e o r y as b e i n g d u e to the
charging energy o f the particles, which would prevent electron transport across
t h e o x i d e a n d h e n c e s l o w d o w n t h e o x i d a t i o n . F u r t h e r m o r e t h e r o u g h n e s s effect
a l l u d e d to a b o v e i n d i c a t e s that s m a l l p a r t i c l e s m a y d i s p l a y o x i d a t i o n r a t e s q u i t e
different f r o m t h o s e o f t h e b u l k .
96 Materials Science for Solar Energy Conversion Systems

In o r d e r to a p p l y t h e a b o v e c o n s i d e r a t i o n s to t h e d e s c r i p t i o n o f t h e o x i d a t i o n o f
m e t a l p a r t i c l e s in s o l a r c o l l e c t o r c o a t i n g s , o n e first n e e d s s o m e s i m p l e p a r a m e t e r s
that d e s c r i b e the o x i d a t i o n k i n e t i c s . A s n o t e d a b o v e , a s i m p l e p o w e r l a w is a g o o d
a p p r o x i m a t i o n to t h e C a b r e r a - M o t t t h e o r y for o n e to t w o d e c a d e s o f t i m e . H e n c e
w e propose the relation

(l-Q)~(t/qft (16)

w h e r e φ is t h e effective o x i d a t i o n e x p o n e n t r e f e r r e d to a b o v e , a n d q is a s s u m e d to
b e t h e r m a l l y a c t i v a t e d a c c o r d i n g to t h e r e l a t i o n

q = q exp ( E / k t ) , (17)
G a
w h e r e E d e n o t e s t h e a c t i v a t i o n e n e r g y . It s h o u l d b e n o t e d t h a t a s i m i l a r r e l a t i o n
a
h a s b e8 e5n p r e v i o u s l y u s e d to8 a7
n6a l y8z e d u r a b i l i t y tests o n s o l a r a b s o r b e r c o a t i n g s b y
P e t t i t and by Kohl e t . a l .

E. D e g r a d a t i o n K i n e t i c s o f Solar A b s o r b e r C o a t i n g s

In S e c . V I C it w a s f o u n d t h a t t h e n o r m a l i z e d s o l a r a b s o r p t a n c e c h a n g e c o u l d b e
d e s c r i b e d as a p o w e r l a w o f t h e n o r m a l i z e d d e c r e a s e in m e t a l c o n t e n t . A n a l o -
g o u s l y , f r o m S e c . V I D o n e c a n infer that t h e o x i d a t i o n k i n e t i c s o f a m e t a l often
c a n b e a p p r o x i m a t e d b y a p o w e r l a w o v e r at l e a s t o n e to t w o d e c a d e s o f t i m e .
Based o n these considerations, w e propose a simple parametric equation that can
b e u s e d to c h a r a c t e r i z e a n d c o m p a r e d e g r a d a t i o n c u r v e s o f s o l a r c o l l e c t o r c o a t i n g s .
C o m b i n i n g E q s . (12) a n d (16) o n e o b t a i n s

1 - (A
s / oA Jlj ) = Β (t/q)Y, (18)

w h e r e Β is a c o n s t a n t a n d t h e k i n e t i c e x p o n e n t is g i v e n b y γ = βφ. In r e c e n t y e a r s ,
m a n y studies of the degradation kinetics of selectively solar absorbing coatings
h a v e b e e n c a r r i e d out. H e r e w e a n a l y z e d a t a o b t a i n e d for n i c k e l p i g m e2
n8t e d
a l u m i n i u m o x i d e a n d b l a c k c h r o m i u m w i t h i n the I E A T a s k X p r o j e c t . In t h e s e
s t u d i e s , r e f e r r e d to a b o v e , A i w a s m e a s u r e d after a n n e a l i n g in air for v a r i o u s
s o
t i m e s at different t e m p e r a t u r e s .

In F i g . 1 6 w e i n v e s t i g a t e to w h a t e x t e n t Eq. (18) c a n d e s c r i b e t h e d e g r a d a t i o n o f A i
s o
for s e l e c t i v e l y s o l a r a b s o r b i n g c o a t i n g s u p o n e x p o s u r e to e l e v a t e d t e m p e r a t u r e s .
In t h e p l o t s the e x p e r i m e n t a l d a t a w e r e n o r m a l i z e d to a s i n g l e c u r v e b y shifting
t h e r e s u l t s o b t a i n e c ^ a t v a r i o u s t e m p e r a t u r e s p a r a l l e l to t h e t i m e axis. F i g u r e 1 6 a
d e p i c t s 1 - ( A i / A i ) as a function o f t i m e , o n a l o g - l o g p l o t , for t h e S u n s t r i p
s o s o
c o a t i n g . T h e e x p e r i m e n t a l p o i n t s fall w i t h a g o o d a p p r o x i m a t i o n o n a s i n g l e l i n e ,
w h i c h c a n b e d e s c r i b e d b y E q . (18) w i t h γ = 0.17. It is r e m a r k a b l e that t h e p o w e r l a w
b e h a v i o u r s e e m s to p e r s i s t for m o r e t h a n f o u r d e c a d e s o n t h e t i m e a x i s in this
c a s e . F i g u r e 1 6 b d i s p l a y s a s i m i l a r p l o t for t h e d e g r a d a t i o n o f a b l a c k c h r o m i u m
coating produced b y Energie Solaire. H e r e γ shows a considerably higher value,
Selectively Solar-absorbing Surface Coatings 97

I ι I I I I
0.4
T(K) 603 623 673 723 773
8 • • • > • • Δ
573 653 703 823
L O C A T I O N O F 10h MARK

V 0.1
_

0.04
-

(a)

SUNSTRIP
-
V=0.17
I I 2 I 3 I 4 ι s ι 6
-
10 10 10 10 10 10
TIME A T 603K (h)
Fig. 1 6 a .
! I I ι I I
0.4
T(K) 573 603 623 723 773 823 873 "
• 6• 5ο 3 • • V • Δ <

673 753

LOCATION OF 10h MARK

I 0.1 —
°<
ô
<

0.04 (b)

• ENERGIE SOLAIRE
0.01 Y =0.38 ~~
/ ο

I
J I I I
10 10' 10 10* 10* 10
TIME AT 573 Κ (h)
Fig. 1 6 b . N o r m a l i z e d c h a n g e in s o l a r a b s o r p t a n c e as a f u n c t i o n o f a g e i n g
t i m e for ( a ) n i c k e l p i g m e n t e d a l u m i n i u m o x i d e ( S u n s t r i p ) a n d
(b) b l a c k c h r o m i u m ( E n e r g i e S o l a i r e ) c o a t i n g s . E x p e r i m e n t a l
d a t a ( R e f . 2 8 ) o b t a i n e d a t different t e m p e r a t u r e s w e r e n o r m a -
l i z e d t o a s i n g l e c u r v e b y shifting a l o n g t h e t i m e a x i s , as
i n d i c a t e d i n t h e i n s e t s . L i n e s w e r e d r a w n for c o n v e n i e n c e .
(From Refs. 2 8 and 72).
98 Materials Science for Solar Energy Conversion Systems

w h i c h is in l i n e w i t h t h e l a r g e r v a l u e s o f β (see F i g . 1 4 ) for b l a c k c h r o m i u m . T h e
a c t i v a t i o n e n e r g i e s for t h e d e g r a d a t i o n p r o c e s s c a n b e d e t e r m i n e d f r o m t h e shifts
o f t h e c u r v e s p e r t a i n i n g to different t e m p e r a t u r e s in F i g . 16 ( s e e E q s . 1 7 a n d 1 8 ) . In
Fig. 17 w e d e p i c t t h e l o g a r i t h m o f t h e l o c a t i o n o f t h e 10 h m a r k , as g i v e n at t h e top
o f F i g . 1 6 a , as a function o f i n v e r s e t e m p e r a t u r e for t h e S u n s t r i p c o a t i n g . T h e
f i g u r e a l s o c o n t a i n s d a t a for t h e S h o w a c o a t i n g . T h e a c t i v a t i o n e n e r g y w a s
o b t a i n e d f r o m fits o f t h e d a t a p o i n t s to s t r a i g h t l i n e s a s i n d i c a t e d in t h e figure.
T h e s c a t t e r in t h e e x p e r i m e n t a l p o i n t s p r e v e n t s a n a c c u r a t e d e t e r m i n a t i o n o f the
a c t i v a t i o n e n e r g y , b u t d a t a a b o v e t h e C u r i e t e m p e r a t u r e fall c l o s e to a s t r a i g h t line,
a n d w e o b t a i n a n a c1 t i5
v0a t i o n e n e r g y o f 2 . 4 e V . T h i s v a l u e is m u c h l a r g e r t h a n the
result of Sales e t . a l . for the o x i d a t i o n o f b u l k n i c k e l . H o w e v e r , q u i t e different
a c t i v a t i o n e n e r g i e s h a v e b e e n f o u n d in different e x p e r i m e n t s . F o r e x a m p l e , 120
v a l u e s c o m p a r a b l e w i t h o u r r e s u l t for t h e S u n s t r i p c o a t i n g h a v e b e e n f o u n d
b o t h b e l o w a n d a b o v e t h e C u r i e t e m p e r a t u r e in a n o t h e r s t u d y . A s i m i l a r a n a l y s i s ,
s h o w n in F i g . 1 8 , for t h e b l a c k c h r o m i u m c o a t i n g y i e l d s a n a c t i v a t i o n e1n6e0 r g y o f 1.5
e V , w h i c h is n o t far f r o m t h e v a l u e for o x i d a t i o n o f b u l k c h r o m i u m .

e— ι 1 1 1 1 X
- A <> Ni-Al 0 _
10 us2 3
\ I ·

£ °1 4

Φ
\ E =2.4eV
Ε a

\ ·
2
A \
10
χ •

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1 I I I I I
1.2 1.4 1.6 3 1.8 2.0
1/T(10 /K)

Fig. 17. F i l l e d circles s h o w t h e l o c a t i o n s o f t h e 10 h m a r k s o n the t i m e


axis o f F i g . 1 6 a as a function o f i n v e r s e t e m p e r a t u r e for
Sunstrip (SU) coatings. Filled triangles indicate analogous
d a t a for S h o w a ( S H ) c o a t i n g s . A s t r a i g h t l i n e fit to t h e d a t a
gave the shown activation energy. T h e Curie temperature of
n i c k e l is d e n o t e d x . ( F r o m R e f . 7 2 ) .
c
Selectively Solar-absorbing Surface Coatings 99

6 —j—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—
10 - \ ·
\ Black C h r o m e

\ ES

5
10 - \

5 4 · \ E = 1.5 e V
a
I 10 - \
Ρ ·\
3 •\
10 - \

2
10 - \

• \
1
10 I I t > ι ι I ι Χ ι ι I ι
1.0 3
1.5 2.0
ι/τ(ΐο /κ)
Fig. 1 8 . L o c a t i o n s o f t h e 1 0 h m a r k s o n t h e t i m e a x i s as a f u n c t i o n o f
i n v e r s e t e m p e r a t u r e for b l a c k c h r o m i u m c o a t i n g s m a d e b y
E n e r g i e S o l a i r e (ES). T h e r e s u l t s a r e b a s e d o n a n a n a l y s i s
s i m i l a r to t h e o n e in F i g . 17. A s t r a i g h t l i n e fit to t h e d a t a
gives the shown activation energy.

It is p o s s i b l e to m a k e a p r e l i m i n a r y c o m p a r i s o n o f t h e d e g r a d a t i o n k i n e t i c s o f t h e
solar absorber coatings with the oxidation behaviour of the bulk metals. F r o m the
e x p o n e n t γ, d e s c r i b i n g t h e d e g r a d a t i o n k i n e t i c s , a n d t h e e x p o n e n t β, i n t r o d u c e d in
Sec. V I C , o n e e a s i l y o b t a i n s t h e k i n e t i c e x p o n e n t φ for t h e o x i d a t i o n o f m e t a l in
t h e s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s . T h e d a t a p r e s e n t e d a b o v e for n i c k e l
p i g m e n t e d a l u m i n i u m o x i d e a n d b l a c k c h r o m i u m c o a t i n g s l e a d to s m a l l v a l u e s
of φ, in t h e r a n g e o f 0.05 to 0.07. T h i s is l o w e r t h a n m o s t o f t h e r e s u l t s for b u l k
nickel and chromium. These low values of φ could b e compatible with the
C a b r e r a - M o t t t h e o r y if t h e o x i d e c o a t i n g is v e r y thin. F o r t h e c a s e o f n i c k e l o x i d e ,
t h i c k n e s s e s less t h a n 3 n m a r e i m p l i e d .
ο
I n a d d i t i o n , it f o l l o w s f r o m F i g . 13 that a c h a n g e o f 0.1 i n Δ Α ι / Α ι c o r r e s p o n d s
5 0δ ο
t o a n o x i d e t h i c k n e s s o f a b o u t o n e tenth o f t h e m e t a l p a r t i c l e d i a m e t e r for the c a s e
of nickel pigmented aluminium oxide. H e n c e thicknesses of n o m o r e than a few
n a n o m e t r e s a r e p r o b a b l y p r e s e n t in q u i t e h e a v i l y d e g r a d e d c o a t i n g s .
100 Materials Science for Solar Energy Conversion Systems

There exists one major discrepancy between the oxidation of bulk metals and
w h a t c a n b e inferred f r o m F i g . 1 6 . A n 1 o x i0 1d e6 t50h i c k n e s s o f 5 n m is u s u a l l y esta-
b l i s h e d in less t h a n o n e h o u r at 6 0 0 K . ' O n t h e o t h e r 4h a n d , t h e d e g r a d a t i o n
o f N 1 - A I 2 O 3 a n d b l a c k c h r o m i u m c o n t i n u e s e v e n after 1 0 h o u r s at this t e m p e r a -
ture. P a r t i c l e s w i t h s i z e s o f a f e w tens o f n a n o m e t r e s s h o u l d o x i d i z e c o m p l e t e l y in
a m u c h s h o r t e r t i m e than this, if t h e b u l k k i n e t i c s w e r e o b e y e d .

T h e r e a s o n for t h e s l o w o x i d a t i o n o f t h e m e t a l p a r t i c l e s in s e l e c t i v e l y s o l a r -
a b s o r b i n g c o a t i n g s is n o t k n o w n a n d calls for f u n d a m e n t a l s t u d i e s . T h e o x i d a t i o n
m e c h a n i s m s in s m a l l m e t a l p a r t i c l e s is l a r g e l y a n o p e n q u e s t i o n , a n d it is n o t clear
w h e t h e r t h e C a b r e r a - M o t t t h e o r y is a p p l i c a b l e at all, o r if this t h e o r y c a n b e m o d i -
fied to i n c l u d e p a r t i c l e s i z e effects.

F. Lifetime Evaluations

F i n a l l y , w e m a k e s o m e c o m m e n t s o n l i f e t i m e e v a l u a t i o n s for s o l a r c o l l e c t o r
c o a t i n g s b a s e d o n a c c e l e r a t e d a g e i n g tests. T h e p u r p o s e o f s u c h tests is to o b t a i n
t h e s a m e d e g r a d a t i o n o f t h e s a m p l e as after a l i f e t i m e u n d e r o p e r a t i n g c o n d i t i o n s ,
b u t in a m u c h s h o r t e r p e r i o d . In h i g h t e m p e r a t u r e d e g r a d a t i o n tests, this is
a c c o m p l i s h e d b y e x p o s i n g t h e s a m p l e to h i g h e r t e m p e r a t u r e s t h a n t h o s e u s u a l l y
encountered d 8u 8
r47
i n g n o r m a l o p e r a t i o n o f a solar c o l l e c t o r . T h e s o c a l l e d a c c e l e -
r a t i o n f a c t o r " d e s c r i b e s t h e difference in t h e d e g r a d a t i o n b e h a v i o u r b e t w e e n
t h e test t e m p e r a t u r e x
t tea nsd a r e f e r e n c e t e m p e r a t u r e τ Γ( w h i c h r e p r e s e n t s , for
e x a m p l e , n o r m a l o p e r a t i n g c o n d i t i o n s ) . It w a s s h o w n in S e c . V I Ε that t h e
degradation of the solar absorptance of nickel pigmented a l u m i n i u m oxide and
b l a c k c h r o m i u m c o a t i n g8s is 847 t h e r m a l l y a c t i v a t e d . In this c a s e t h e a c c e l e r a t i o n
factor, a , is g i v e n b y '
t e s t h
a = e xa (
1 1 T (19)
test Pt"k" ~ " >J-
τ test

In o r d e r to a p p l y this e q u a t i o n to p r a c t i c a l c o a t i n g s , t h e f o l l o w i n g s t e p s s h o u l d b e
taken, (i) A criterion m u s t b e e s t a b l i s h e d , w h i c h states t h e d e c r e a s e in s o l a r
a b s o r p t a n c e that is c o n s i d e r e d a c c e p t a b l e for t h e p e r f o r m a n c e o f t h e s o l a r a b s o r b e r ,
(ii) A c c e l e r a t e d tests at different t e m p e r a t u r e s s h o u l d b e p e r f o r m e d until this level
o f d e g r a d a t i o n is r e a c h e d , (iii) T h e a c t i v a t i o n e n e r g y E s h o u l d b e c a l c u l a t e d , (iv)
a
E q u a t i o n (19) s h o u l d b e u s e d to c a l c u l a t e t h e a c c e l e r a t i o n factor a n d h e n c e the
lifetime o f the selectively solar-absorbing coating under operating conditions.

A b o v e , w e c o n f i n e d the d i s c u s s i o n to t h e c a s e o f d e g r a d a t i o n o f A i , b u t a c c e l8e -84


7
s o
ration factors c a n b e u s e d to d e s c r8i4b e t h e effect o f v a r i o u s d e g r a d a t i o n m o d e s '
a s w e l l as c o m b i n a t i o n s o f t h e m . In t h e s e c a s e s t h e functional 8 84
7 forms of a
t te msa y
differ d e p e n d i n g o n t h e p h y s i c s o f the d e g r a d a t i o n m o d e s . '

W e a l s o r e m a r k that E q . ( 1 8 ) , if v a l i d a t e d for a p a r t i c u l a r s e l e c t i v e l y solar a b s o r -


b i n g c o a t i n g , p e r m i t s the p r e d i c t i o n o f t h e future d e g r a d a t i o n o f a s a m p l e f r o m
the d e g r a d a t i o n that h a s o c c u r r e d in a certain time. H o w e v e r , it is n o t k n o w n
Selectively Solar-absorbing Surface Coatings 101

w h e t h e r f u n c t i o n s o f this f o r m a p p l y to d e g r a d a t i o n f a c t o r s o t h e r t h a n e x p o s u r e to
high temperatures.

VII. CONCLUSIONAND REMARKS

T h i s c h a p t e r i n t r o d u c e d s p e c t r a l l y s e l e c t i v e a b s o r b e r s u r f a c e s for efficient p h o t o -
t h e r m a l c o n v e r s i o n o f s o l a r e n e r g y . T h e k e y f e a t u r e is a h i g h s o l a r a b s o r p t a n c e
c o m b i n e d w i t h a l o w t h e r m a l e m3 i t t3-a n 1
c e . T h e e x p o s i t i o n is n o t c o m p l e t e b u t
s e r v e s to u p d a t e e a r l i e r r e v i e w s , p a r t i c u l a r l y as r e g a r d s p r a c t i c a l l y useful
c o a t i n g s , a n d to p r o v i d e a d e t a i l e d d i s c u s s i o n o n r e c e n t a d v a n c e s in u n d e r -
s t a n d i n g d e g r a d a t i o n a n d durability.

S e v e r a l different d e s i g n p r i n c i p l e s for a c h i e v i n g s p e c t r a l l y s e l e c t i v e a b s o r p t i o n
w e r e p r e s e n t e d . In m a n y c a s e s , a m e t a l - d i e l e c t r i c c o m p o s i t e l a y e r is r e s p o n s i b l e
for t h e h i g h s o l a r a b s o r p t a n c e , w h e r e a s the r e f l e c t a n c e o f a n u n d e r l y i n g m e t a l
s u b s t r a t e g i v e s t h e l o w t h e r m a l e m i t t a n c e . T h e s o l a r a b s o r p t a n c e is often a u g -
m e n t e d b y t h e u s e o f antireflecting l a y e r s , p o r o s i t y , s u r f a c e r o u g h n e s s , e t c . A t least
t h e m a j o r i t y o f t h e p r a c t i c a l l y useful s e l e c t i v e l y s o l a r - a b s o r b i n g s u r f a c e s o f t o d a y
h a v e a m e t a l - d i e l e c t r i c l a y e r as their m o s t c r u c i a l c o m p o n e n t . M a n y o f t h e c o a -
tings - including black c h r o m i u m and nickel pigmented anodic aluminium oxide
- a r e p r e p a r e d b y e l e c t r o c h e m i c a l t e c h n o l o g y , b u t t h e r e a p p e a r s t o b e a t e n d e n c y to
p u t m o r e e m p h a s i s o n c o a t i n g s m a d e b y p h y s i c a l v a p o u r d e p o s i t i o n , s u c h as
m a g n e t r o n s p u t t e r i n g . In o u r o p i n i o n , t h e s p u t t e r - d e p o s i t e d c o a t i n g s m a d e b y
L U Z I n d u s t r i e s Israel - r e p o r t e d o n in F i g . 6 a b o v e - r e p r e s e n t s a l i n e o f p r o b a b l e
future development. T h e electrochemically produced coatings can b e m a d e with
relatively inexpensive equipment, but require processing of large quantities of
hazardous chemicals. Physical vapour deposition utilizes m o r e capital-intensive
e q u i p m e n t , b u t d o e s n o t n o r m a l y l e a d to h a z a r d o u s e x h a u s t s .

T h e different m i c r o s t r u c t u r e s o f r e l e v a n c e for s e l e c t i v e l y s o l a r a b s o r b i n g s u r f a c e s
w e r e i n t r o d u c e d , a n d t h e p e r t i n e n t Effective M e d i u m T h e o r i e s - n e e d e d for
c o m p u t i n g o p t i c a l p r o p e r t i e s - w e r e c o v e r e d superficially. A m o r e d e t a i l e d e x p o s i -
tion o f t h e s e t h e o r i e s is g i v e n in t h e c h a p t e r o n O p t i c a l P r o p e r t i e s o f T w o - C o m p o -
n e n t M a t e r i a l s e a r l i e r in this b o o k . M u l t i l a y e r c o n f i g u r a t i o n s , s u r f a c e r o u g h n e s s ,
and graded metal-dielectric compositions w e r e discussed. T w o case studies are
i n c l u d e d w i t h t h e p u r p o s e o f illustrating to w h a t e x t e n t t h e o p t i c a l p r o p e r t i e s c a n
b e u n d e r s t o o d f r o m b a s i c t h e o r y ; specifically w e d i s c u s s n i c k e l p i g m e n t e d a n o d i c
a l u m i n i u m oxide and textured Al-Si composite coatings.

A n i m p o r t a n t p a r t o f this c h a p t e r d e a l t w i t h d e g r a d a t i o n a n d d u r a b i l i t y o f s o m e
p r a c t i c a l l y useful s e l e c t i v e l y s o l a r - a b s o r b i n g surfaces. T h e first p a r t o f t h e
d i s c u s s i o n o n this s u b j e c t r e g a r d s m o d e l l i n g o f the o p t i c a l p r o p e r t i e s o f different
t y p e s o f N 1 - A I 2 O 3 a n d b l a c k c h r o m i u m surfaces s u b j e c t e d to a c c e l e r a t e d
d e g r a d a t i o n b y h e a t t r e a t m e n t in air. F r o m c o m p u t a t i o n s b a s e d o n Effective
M e d i u m T h e o r y it w a s s h o w n that the d e g r a d a t i o n o f N 1 - A I 2 O 3 p r o g r e s s e d via
o x i d a t i o n o f t h e n i c k e l , so that the d e n s i t y o f m e t a l l i c n i c k e l d e c r e a s e d u n i f o r m l y
a c r o s s t h e m e t a l p i g m e n t e d l a y e r . A n a l t e r n a t i v e m o d e l , w i t h an o x i d a t i o n front
that m o v e s gradually toward the substrate during degradation, could not explain
t h e data. In t h e n e x t s t e p o f t h e a n a l y s i s , t h e d e g r a d a t i o n w a s p a r a m e t e r i z e d , a n d
102 Materials Science for Solar Energy Conversion Systems

it w a s s h o w n that t h e n o r m a l i z e d s o l a r a b s o r p t a n c e b e h a v e s as a p o w e r l a w o f the
n o r m a l i z e d n i c k e l m e t a l c o n t e n t . W e l l - d e f i n e d v a l u e s o f t h e e x p o n e n t in t h e
p o w e r l a w c o u l d b e e x t r a c t e d . T h e t h i r d step in t h e a p p r o a c h to a d e t a i l e d
u n d e r s t a n d i n g o f t h e d e g r a d a t i o n i n v o l v e d a m o d e l for t h e o x i d a t i o n k i n e9t7i c s o f
flat m e t a l l i c surfaces. H e r e it is p o s s i b l e to a p p l y t h e C a b r e r a - M o t t t h e o r y , w h i c h
is k n o w n to b e a d e q u a t e for n i c k e l a n d c h r o m i u m , for e x a m p l e . S p e c i f i c a l l y , t h e
o x i d a t i o n k i n e t i c s c a n b e r e p r e s e n t e d b y a p o w e r l a w w i t h a fixed e x p o n e n t o v e r
o n e to t w o d e c a d e s in t i m e . S m a l l m e t a l l i c p a r t i c l e s h a v e o x i d a t i o n k i n e t i c s that
a r e different f r o m the k i n e t i c s o f flat s u r f a c e s , t h o u g h , a n d t r a n s f o r m i n t o o x i d e at
a m u c h s l o w e r rate. T h i s p h e n o m e n o n c l e a r l y is c o n d u c i v e to l o n g - t e r m d u r a -
bility. A s a final s t e p , t h e p o w e r l a w for t h e n o r m a l i z e d c h a n g e in s o l a r a b s o r p -
t a n c e w a s c o m b i n e d w i t h t h e p o w e r l a w i n h e r e n t in t h e C a b r e r a - M o t t t h e o r y in
o r d e r to f o r m u l a t e a p a r a m e t r i c e q u a t i o n for t h e a b s o r p t i o n d e g r a d a t i o n o f
selectively solar-absorbing coatings comprising a metal-dielectric composite. The
p a r a m e t e r s o f this e q u a t i o n c a n n o t y e t b e o b t a i n e d f r o m b a s i c p h y s i c s , w h i c h to a
l a r g e d e g r e e is a m a n i f e s t a t i o n o f o u r l a c k o f u n d e r s t a n d i n g o f t h e o x i d a t i o n
k i n e t i c s o f fine m e t a l p a r t i c l e s . It is h o p e d that c o n t i n u e d w o r k o n s o l a r c o l l e c t o r
d u r a b i l i t y , a n d o n t h e d u r a b i l i t y o f o t h e r m e t a l - d i e l e c t r i c c o m p o s i t e s d e s i g n e d to
o p e r a t e at e l e v a t e d t e m p e r a t u r e , will s t i m u l a t e t h e n e e d e d e x p e r i m e n t a l a n d
t h e o r e t i c a l w o r k to u n d e r s t a n d t h e i n t r i g u i n g l y s l o w o x i d a t i o n o f m e t a l p a r t i c l e s .
T h e d e g r a d a t i o n k i n e t i c s o f the t h e r m a l e m i t t a n c e is o f i n t e r e s t for s o l a r c o l l e c t o r
s u r f a c e s , b u t this effect h a s n o t yet b e e n i n v e s t i g a t e d in detail s i n c e it is m u c h
m o r e difficult to treat t h a n t h e a b s o r p t a n c e d e g r a d a t i o n .

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Chapter 5

ENERGY-EFFICIENT WINDOWS:
PRESENT AND FORTHCOMING TECHNOLOGY

C.G. Granqvist

Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n

ABSTRACT

C u r r e n t r e s e a r c h a n d d e v e l o p m e n t offers i m p o r t a n t o p p o r t u n i t i e s for i m p r o v e d
e n e r g y efficiency o f a r c h i t e c t u r a l w i n d o w s . T h i s c h a p t e r c o v e r s t h e d e s i g n criteria
for different c l i m a t e s a n d r e v i e w s m e a n s to fulfill t h e s e criteria b y p r o p e r m a t e -
rials s e l e c t i o n . W e d i s c u s s g l a s s p r o p e r t i e s , t h e i m p o r t a n c e o f m u l t i p l e g l a z i n g ,
the m a n y uses of surface coated glass, and possibilities connected with materials
i n t e r p o s e d b e t w e e n g l a s s p a n e s . A m o n g the c o a t i n g s , w e treat t h o s e b a s e d o n
n o b l e m e t a l s a n d o n d o p e d o x i d e s e m i c o n d u c t o r s , b o t h o f w h i c h h a v e static
s p e c t r a l l y s e l e c t i v e p r o p e r t i e s , as w e l l as e l e c t r o c h r o m i c s - b a s e d a n d t h e r m o -
chromic coatings which enable a dynamic control of the throughput o f radiant
energy. T h e fascinating possibilities with electrochromic "smart w i n d o w s " are
p o i n t e d out. A n g u l a r - s e l e c t i v e c o a t i n g s are d i s c u s s e d b r i e f l y . N o v e l a n t i r e f l e c t i o n
c o a t i n g s m a k e it p o s s i b l e to b o o s t the t r a n s m i t t a n c e b o t h o f c o a t e d a n d u n c o a t e d
glass. Regarding materials interposed between the panes, the discussion includes
g a s e s a n d g a s m i x t u r e s , c o a t e d p l a s t i c foils, silica a e r o g e l s , p h o t o c h r o m i c p l a s t i c s ,
thermochromic cloud gels, and electrically switched liquid-crystal-based materials.

I. INTRODUCTION

S p a c e c o n d i t i o n i n g o f r e s i d e n t i a l a n d c o m m e r c i a l b u i l d i n g s a c c o u n t s for s u b s t a n -
tial p a r t s o f t h e a n n u a l e n e r g y c o n s u m p t i o n in m a n y c o u n t r i e s . F o r t h e c a s e o f
S w e d e n , this a m o u n t s to a b o u t 4 0 %. O n the o r d e r o f o n e s i x t h is r e q u i r e d to
offset h e a t l o s s e s t h r o u g h w i n d o w s , i.e., r o u g h l y 7 % o f t h e a n n u a l e n e r g y c o n -
s u m p t i o n is t i e d to f e n e s t r a t i o n p e r f o r m a n c e . It is b e l i e v e d that s i m i l a r n u m b e r s
a r e v a l i d for m a n y o t h e r c o u n t r i e s . H e n c e it is o b v i o u s t h a t w i n d o w p r o p e r t i e s
h a v e a s i g n i f i c a n t effect n o t o n l y o n v i s u a l a n d t h e r m a l c o m f o r t b u t a l s o o n
e n e r g y c o n s u m p t i o n at a g l o b a l l e v e l . T h e p u r p o s e o f this p a p e r is to r e v i e w
c u r r e n t r e s e a r c h a n d d e v e l o p m e n t o n m a t e r i a l s for e n e r g y efficient w i n d o w s a n d
to p o i n t o u t o p t i o n s in p r e s e n t a n d f o r t h c o m i n g t e c h n o l o g y . W e w i l l s h o w h o w

106
Energy-efficient Windows: Present and Forthcoming Technology 107

superior thermal insulation can be combined with good visual transmittance,


h o w o v e r h e a t i n g c a n b e a v o i d e d b y reflecting off t h e i n f r a r e d p a r t o f t h e s o l a r
s p e c t r u m , a n d h o w t o d a y ' s r e s e a r c h o n m a t e r i a l s for o p t i c a l m o d u l a t i o n m a y l e a d
t o t o m o r r o w ' s s m a r t w i n d o w s w h i c h w i l l b e a b l e to r e g u l a t e t h e t h r o u g h p u t o f
r a d i a n t e n e r g y in a c c o r d a n c e w i t h d y n a m i c n e e d s . E a r l i e r r e v i e w s o1n 5m a t e r i a l s
for e n e r g y6 - e7f f i c i e n t w i n d o w s h a v e b e e n g i v e n r e c e n t l y b y G r a n q v i s t " a n d
Lampert. '

W e consider only w i n d o w s c o m p o s e d o f two or m o r e panes of a transparent


m a t e r i a l ( n o r m a l l y g l a s s ) w i t h an i n t e r p o s e d s u b s t a n c e ( n o r m a l l y a g a s ) . T h e
f u n c t i o n o f t h e w i n d o w , in g e n e r a l t e r m s , is to t r a n s m i t a c o n t r o l l e d a m o u n t o f
l u m i n o u s r a d i a t i o n (for v i s i o n ) a n d solar r a d i a t i o n (for s p a c e h e a t i n g ) at a specific
- u s u a l l y m i n i m i z e d - h e a t transfer. T h e h e a t transfer c o m p r i s e s a d d i t i v e
c o n t r i b u t i o n s f r o m t h e r m a l r a d i a t i o n , c o n d u c t i o n in s o l i d s a n d g a s e s , a n d g a s
c o n v e c t i o n . T h e u b i q u i t o u s r a d i a t i o n is o f p a r t i c u l a r s i g n i f i c a n c e for at l e a s t four
r e a s o n s : (i) t h e m o s t f u n d a m e n t a l object o f a w i n d o w is to t r a n s m i t l i g h t , (ii)
r a d i a t i v e transfer often a c c o u n t s for a l a r g e fraction o f t h e h e a t l o s s , (iii) r a d i a t i v e
p r o p e r t i e s c a n b e c o n v e n i e n t l y m o d i f i e d b y thin c o a t i n g s a n d s u r f a c e t r e a t m e n t s
o n t h e g l a s s , a n d (iv) d y n a m i c c o n t r o l o f t h e r a d i a t i v e p r o p e r t i e s c a n b e a c h i e v e d
in s m a r t w i n d o w s . S e c t i o n II b e l o w l a y s t h e g r o u n d for a scientific d i s c u s s i o n o f
e n e r g y efficiency b y e x a m i n i n g t h e r a d i a t i o n in o u r s u r r o u n d i n g s . It w i l l b e
s h o w n t h a t l u m i n o u s , s o l a r a n d t h e r m a l r a d i a t i o n a r e c o n f i n e d to s p e c i f i c a n d
w e l l d e f i n e d w a v e l e n g t h i n t e r v a l s . A k e y c o n c e p t for e n e r g y efficiency is s p e c t r a l
s e l e c t i v i t y , i m p l y i n g that t h e r a d i a t i v e p r o p e r t i e s s h o u l d b e q u a l i t a t i v e l y different
for different w a v e l e n g t h r a n g e s so that, for e x a m p l e , it is p o s s i b l e to c o m b i n e
t r a n s m i t t a n c e o f l u m i n o u s r a d i a t i o n w i t h r e f l e c t a n c e (i.e., s u p p r e s s e d e m i s s i o n ) o f
thermal radiation. Section II also defines integrated quantities w h i c h g o v e r n the
r a d i a t i v e p e r f o r m a n c e , a n d d e f i n e s t h e g o a l s o n e s h o u l d a i m for b y p r o p e r
m a t e r i a l s s e l e c t i o n . S e c t i o n III c o n t a i n s s o m e n o t e s o n t h e o p t i c a l p r o p e r t i e s o f
s t a n d a r d w i n d o w g l a s s e s . T h i s i n f o r m a t i o n p r o v i d e s a b a s e l i n e for s u b s e q u e n t
d i s c u s s i o n s o f w a y s to i m p r o v e t h e e n e r g y efficiency. W e a l s o i n c l u d e s o m e d a t a
for p h o t o c h r o m i c g l a s s . S e c t i o n I V treats a v a r i e t y o f m e a n s for u s i n g thin s u r f a c e
c o a t i n g s to i m p r o v e t h e r a d i a t i v e p r o p e r t i e s o f g l a s s . After a p r i m e r o n l a r g e - s c a l e
c o a t i n g t e c h n o l o g i e s , w e g i v e a superficial d i s c u s s i o n o f v a r i o u s m a t e r i a l s o p t i o n s .
Then w e follow with m o r e elaborate accounts of spectrally selective noble-metal
based coatings, spectrally selective doped oxide semiconductor coatings, electro-
chromic coatings with electrically controlled transmittance, thermochromic
coatings with temperature dependent transmittance, angular-selective coatings,
a n d c e r t a i n n o v e l a n t i r e f l e c t i o n t r e a t m e n t s . S o far w e h a v e o n l y l o o k e d at w a y s to
modify the radiative properties. However, conduction and convection are
p o s s i b l e to c o n t r o l t h r o u g h t h e m a t e r i a l i n t e r p o s e d b e t w e e n t h e p a n e s . T h e s e
a s p e c t s a r e c o v e r e d in S e c . V . T h e m o s t r a d i c a l c o n t r o l is a c h i e v e d b y i n t r o d u c i n g
v a c u u m , in w h i c h c a s e b o t h c o n d u c t i v e a n d c o n v e c t i v e h e a t t r a n s f e r v a n i s h . L e s s
efficient, b u t m u c h e a s i e r to a c c o m p l i s h in p r a c t i c e , is to w o r k w i t h g a s e s w h i c h
y i e l d a l o w e r h e a t c o n d u c t i o n a n d a s m a l l e r c o n v e c t i o n t h a n air. C o n v e c t i o n c a n
b e p r e v e n t e d if t h e s p a c e b e t w e e n the p a n e s is b r o k e n u p i n t o l a y e r s or cells w i t h
d i m e n s i o n s n o l a r g e r t h a n a few m m . I f t h e cell sizes a r e m u c h l e s s t h a n t h e
w a v e l e n g t h s o f v i s i b l e l i g h t - w h i c h is t h e c a s e o f h i g h l y p o r o u s silica a e r o g e l - the
i n t e r p o s e d s o l i d m a t e r i a l c a n b e a l m o s t i n v i s i b l e . S e c t i o n V a l s o treats s o m e
m e a n s to a c c o m p l i s h v a r i a b l e t r a n s m i t t a n c e b y u s e o f p h o t o c h r o m i c p l a s t i c s ,
108 Materials Science for Solar Energy Conversion Systems

thermochromic cloud-gels, and liquid-crystal-based materials with electrically


c o n t r o l l e d o p a c i t y . S e c t i o n V I , finally, g i v e s a s u m m a r y o f t h e m a i n r e s u l t s a n d
a t t e m p t s s o m e p r e d i c t i o n s a b o u t t h e future o f e n e r g y efficient a r c h i t e c h t u r a l
windows.

It s h o u l d b e o b v i o u s f r o m t h e a b o v e s u r v e y o f t h e c o n t e n t s o f this c h a p t e r , that
t h e r e a r e a g r e a t m a n y w a y s t o i m p r o v e t h e e n e r g y efficiency o f w i n d o w s . T h i s
p a p e r d o e s n o t p u r p o r t to c o v e r all o f t h e m in detail. I n s t e a d w e f o c u s o n r e s e a r c h
a n d d e v e l o p m e n t w h i c h , i n t h e a u t h o r ' s v i e w , h o l d s p a r t i c u l a r p r o m i s e for t h e
future. T h u s t h e p r e s e n t a t i o n o f t h e p r o p e r t i e s o f s t a n d a r d w i n d o w g l a s s is brief,
w h e r e a s t h e t r e a t m e n t o f s u r f a c e c o a t i n g s - e s p e c i a l l y t h e e l e c t r o c h r o m i c o n e s - is
m o r e e l a b o r a t e . E c o n o m i c e s t i m a t e s r e l a t e d to n e w f e n e s t r a t i o n t e c h n o l o g y a r e
g i v e n o n l y at a f e w p l a c e s . T h e o n g o i n g r e s e a r c h o n w i n d o w s , a n d o n t h e
m a t e r i a l s r e q u i r e d for their e n e r g y efficiency, is v e r y v i g o r o u s a n d c a r r i e d o u t
w o r l d w i d e , a n d it s e e m s p r e m a t u r e to try to set d o w n c o s t s o f p r o d u c t s , s u c h as the
e a r l i e r m e n t i o n e d s m a r t w i n d o w , w h i c h a r e in e a r l y s t a g e s o f d e v e l o p m e n t a n d
for w h i c h n o g e n e r a l l y a g r e e d u p o n t e c h n o l o g y h a s b e e n e s t a b l i s h e d .

IL ENERGY EFFICIENCY IN DIFFERENT CLIMATES

A. Ambient radiation

T h e k e y to e n e r g y efficiency o f w i n d o w s lies in a c l e a r u n d e r s t a n d i n g o f t h e
r a d i a t i v e p r o p e r t i e s o f o u r n a t u r a l s u r r o u n d i n g s . T h e s e a r e i l l u s t r a t e d in F i g . 1
w i t h a c o m m o n l o g a r i t h m i c w a v e l e n g t h s c a l e o n t h e a b s c i s s a . T h e m o s t funda-
m e n t a l p r o p e r t y is that m a t t e r e m i t s r a d i a t i o n . Its c h a r a c t e r is c o n v e n i e n t l y
discussed b y starting from the ideal blackbody, w h o s e emitted spectrum - k n o w n
as t h e P l a n c k s p e c t r u m - is u n i q u e l y d e f i n e d if t h e a b s o l u t e t e m p e r a t u r e is k n o w n .
P l a n c k ' s l a w is a c o n s e q u e n c e o f t h e q u a n t u m n a t u r e o f e l e c t r o m a g n e t i c r a d i a -
tion. T h e r i g h t - h a n d p a r t o f F i g . 1 d e p i c t s P l a n c k s p e c t r a for t w o t e m p e r a t u r e s o f
p r a c t i c a l s i g n i f i c a n c e for w i n d o w s . T h e v e r t i c a l s c a l e d e n o t e s p o w3 e r per unit area
and wavelength increment (hence the queer-looking unit M W m ~ ) . T h e spectra
a r e b e l l - s h a p e d a n d c o n f i n e d to t h e 2 < λ < 5 0 μιη r a n g e , w h e r e λ s i g n i f i e s the
w a v e l e n g t h . T h e p e a k in t h e s p e c t r u m for 5 0 ° C lies at a s h o r t e r w a v e l e n g t h than
t h e p e a k in t h e s p e c t r u m for 0 ° C , w h i c h is a m a n i f e s t a t i o n o f W i e n ' s d i s p l a c e m e n t
l a w . A t r o o m t e m p e r a t u r e t h e p e a k o c c u r s at a b o u t 1 0 μιη. T h e r m a l r a d i a t i o n
f r o m a m a t e r i a l is o b t a i n e d b y m u l t i p l y i n g t h e P l a n c k s p e c t r u m b y a n u m e r i c a l
factor - t h e e m i t t a n c e - w h i c h is less than u n i t y . In g e n e r a l , t h e e m i t t a n c e is
wavelength dependent.

T h e s o l i d c u r v e in the left-hand p a r t o f F i g . 1 r e p r o d u c e s a s o l a r s p e c t r u m for


r a d i a t i o n that h a s p a s s e d p e r p e n d8i9 cularly through the earth's atmosphere under
t y p i c a l c l e a r w e a t h e r c o n d i t i o n s . ' T h e c u r v e h a s a b e l l s h a p e c o r r e s p o n d i n g to
t h e s u n ' s s u r f a c e t e m p e r a2t u r e ( ~ 6 0 0 0 ° C ) . T h e i n t e g r a t e d a r e a u n d e r t h e c u r v e is
a p p r o x i m a t e l y 1 0 0 0 W n r ; this is the l a r g e s t p o s s i b l e p o w e r d e n s i t y o n a s u r f a c e
o r i e n t e d p e r p e n d i c u l a r to t h e s u n in t h e p r e s e n c e o f a t m o s p h e r i c c l a m p i n g . S o l a r
r a d i a t i o n is s e e n t o b e c o n f i n e d t o t h e 0.3 < λ < 3 μ ι η r a n g e . T h e m i n i m a in the
solar spectrum are caused b y atmospheric absorption, m a i n l y b y water vapour,
Energy-efficient Windows: Present and Forthcoming Technology 109
1 1 11 1
ι— I 1 TT
3
(GW/m ) Relative luminous
efficiency of the e y e Blackbody

h-0.5

HP ν ^ — z^Sfc o-
J L - J . I I. . . .I L _ J • . I
0.2 0.5
1 2 5 10 20 50
W a v e l e n g t h (μιη)

Fig. 1. S p e c t r a for b l a c k b o d y r a d i a t i o n at t w o t e m p e r a t u r e s ,
s o l a r r a d i a t i o n that h a s p a s s e d t h r o u g h t h e e a r t h ' s
atmosphere, and relative sensitivity of the h u m a n eye.

c a r b o n d i o x i d e , a n d o z o n e . A n i n t e r e s t i n g f e a t u r e , w h i c h is n o t i l l u s t r a t e d in F i g .
1, is t h a t t h e t r a n s m i t t a n c e t h r o u g h t h e a t m o s p h e r e c a n b e l a r g e in t h e 8 < λ < 13
μ ι η r a n g e , p r o v i d e d t h a t t h e h u m i d i t y is m o d e r a t e l y l o w . T h u s s o m e t h e r m a l
r a d i a t i o n c a n g o a l m o s t u n p e r t u r b e d f r o m an o b j e c t a t g r o u n d l e v e l i n t o s p a c e , 2
w h i c h g i v e s a s o u r c e o10 f p a s s i v e c o o l i n g w i t h a p o w e r d e n s i t y o f a b o u t 1 0 0 W m ~ at
a m b i e n t t e m p e r a t u r e as w e r e t u r n to in t h e final c h a p t e r o f this b o o k . T h e fact
t h a t t h e s u n s u b t e n d s a s m a l l e l e m e n t o f s o l i d a n g l e , w h o s e p o s i t i o n in t h e
h e a v e n s is p r e c i s e l y k n o w n for e a c h g e o g r a p h i c a l l o c a t i o n a n d for e a c h t i m e ,
o p e n s possibilities to exploit surfaces with strongly angular-dependent properties.

T h e d a s h e d c u r v e in t h e left-hand p a r t o f F i g . 1 s h o w s t h e r e l a t i v e s p e c t r a l
s e n s i t i v i t y o f t h e h u m a n e y e i n its l i g h t - a d a p t e d ( p h o t o p i c ) s t a t e . T h e b e l l - s11 haped
c u r v e e x t e n d s a c r o s s t h e 0.4 < λ < 0.7 μ ι η i n t e r v a l w i t h its p e a k at 0.555 μ ι η . In
its d a r k n e s s - a d a p t e d ( s c o t o p i c s t a t e ) , t h e e y e ' s s e n s i t i v i t y is d i s p l a c e d a b o u t 0 . 0 5 μιη
t o w a r d s s h o r t e r w a v e l e n g t h s . P h o t o s y n t h e s i s o p e r a t e s w i t h w a v e l e n g t h s in t h e
s a m e r a n g e as t h o s e 1 for13
2t h e h u m a n e y e , w h i c h is o f o b v i o u s r e l e v a n c e for g r e e n -
house applications. '

B. W h a t is E n e r g y Efficiency?

A n e n e r g y efficient w i n d o w is a d e v i c e c a p a b l e o f p r o v i d i n g g o o d l i g h t i n g d u r i n g
the d a y a n d g o o d t h e r m a l c o m f o r t b o t h d u r i n g d a y a n d n i g h t at m i m i m u m
d e m a n d o f p a i d e n e r g y . T h e r m a l c o m f o r t i m p l i e s t h a t o v e r h e a t i n g as w e l l as
e x c e s s i v e c o o l i n g s h o u l d b e a v o i d e d , that d r a u g h t s h o u l d b e s m a l l , e t c . T h u s
e n e r g y e f f i c i e n c y i n v o l v e s c o n t r o l o f r a d i a t i v e i n f l o w , a n d o f h e a t l o s s e s d u e to
radiation, conduction and convection. T h e radiative c o m p o n e n t to energy
e f f i c i e n c y is c o n v e n i e n t l y d i s c u s s e d w i t h r e f e r e n c e to t h e a b o v e m e n t i o n e d
a m b i e n t r a d i a t i o n . It is s u i t a b l e to m a k e a s e p a r a t i o n i n t o t h e r e q u i r e m e n t s
imposed b y a warm, a cold, and a temperate climate.
110 Materials Science for Solar Energy Conversion Systems

In a warm c l i m a t e it is f r e q u e n t l y t h e c a s e t h a t t h e s o l a r e n e r g y w h i c h e n t e r s
t h r o u g h t h e w i n d o w s a n d is a b s o r b e d in t h e r o o m c a u s e s o v e r h e a t i n g . S p a c e
c o n d i t i o n i n g t h e n r e q u i r e s air c o o l i n g e q u i p m e n t . It is c l e a r l y e n e r g y effective to
h a v e "solar c o n t r o l " w i n d o w s w h i c h b l o c k the infrared p a r t o f t h e s p e c t r u m (0.7 <
λ < 3 μιη) w i t h o u t e x c e s s i v e l o w e r i n g o f t h e l u m i n o u s t r a n s m i t t a n c e ( 0 . 4 < λ < 0.7
μιη). F r o m t h e s p e c t r a l d i s t r i b u t i o n o f s o l a r e n e r g y it is i n f e r r e d that, in p r i n c i p l e ,
it is p o s s i b l e to exclude about half of the solar energy at no decrease in luminous
transmittance. Another approach regards angularly dependent transmittance and
is b a s e d o n t h e fact t h a t t h e l u m i n o u s t r a n s m i t t a n c e t h r o u g h w i n d o w s u s u a l l y h a s
to b e l a r g e o n l y for n e a r - h o r i z o n t a l lines-of-sight, w h e r e a s t h e s u n is far a b o v e the
h o r i z o n d u r i n g m o s t o f t h e t i m e w h e n o v e r h e a t i n g is a s e v e r e p r o b l e m . T h u s
having w i n d o w s with properly tailored angular dependence o f the transmittance
is c o n d u c i v e to e n e r g y efficiency. A n g u l a r s e l e c t i v i t y is o f i m p o r t a n c e for i n c l i n e d
w i n d o w s as e l a b o r a t e d o n b e l o w . A c o m b i n a t i o n o f s p e c t r a l s e l e c t i v i t y a n d
s t r o n g l y a n g u l a r d e p e n d e n t t r a n s m i t t a n c e c l e a r l y is t h e s u p e r i o r o p t i o n .

In a cold c l i m a t e a w i n d o w f r e q u e n t l y c a u s e s a n u n d e s i r e d l o s s o f e n e r g y , a n d
h e n c e s p a c e c o n d i t i o n i n g i n v o l v e s h e a t i n g . It is o b v i o u s t h a t e n e r g y - e f f i c i e n c y
hinges on a decrease of the heat losses. Convection can b e diminished b y use of
m u l t i p l y - g l a z e d w i n d o w s i n c o r p o r a t i n g o n e o r m o r e s l a b s o f e s s e n t i a l l y still g a s .
T h e h e a t transfer c a n b e further l o w e r e d b y d i m i n i s h i n g t h e t h e r m a l r a d i a t i o n . In
o r d e r to d e v e l o p a feeling for t h e o r d e r - o f - m a g n i t u d e i m p r o v e m e n t o n e c14 an
a c c o m p l i s h , w e r e p r o d u c e in F i g . 2 s o m e results o f a s t 1 u5d y b y R u b i n et 14 a l .
A n a l o g o u s d a t a h a v e b e e n r e p o r t e d b y K a r l s s o n et a l . R u b i n et a l . i n v e s t i g a t e d
w i n d o w s w i t h o n e , t w o , o r t h r e e p a n e s s e p a r a t e d b y air g a p ( s ) o f 1 2 . 7 m m . T h e
s u r f a c e s a r e d e s i g n a t e d b y c o n s e c u t i v e n u m b e r s , w i t h t h e o u t s i d e s u r f a c e l a b e l e d 1.
O n e o f t h e s u r f a c e s is a s s i g n e d a n e m i t t a n c e in t h e 0-85 % r a n g e , w h e r e t h e u p p e r
l i m i t refers to n o r m a l g l a s s , a n d t h e t h e r m a l c o n d u c t a n c e - i.e., t h e k - v a l u e - is
c o m p u t e_ d . 1T h e d a t a refer to a n o u t s i d e t e m p e r a t u r e o f - 1 8 ° C a n d a w i n d s p e e d o f
2 4 k m h . T h e u p p e r t w o c u r v e s s h o w that if t h e e m i t t a n c e o f o n e o f t h e surfaces
in a s i n g l e - p a n e w i n d o w is2 l o_w 1 e r e d , t h e r e is a m a r g i n a l d r o p in t h e k - v a l u e f r o m
its m a g n i t u d e o f - 6 W m ~ K for2n o r1m a l g l a s s . In t h e d o u b l e - g l a z e d2u n i1t , t h e
k - v a l u e c a n d r o p f r o m - 2 . 8 W m ~ K " for n o r m a l g l a s s to ~ 1.4 W m * K " w h e n
t h e e m i t t a n c e o f e i t h e r o f t h e s u r f a c e s f a c i n g t h e air g a p is b r o u g h t to z e2r o . F o r
triple g l a z i n g , the c o r r e s p o n d i n g i m p r o v e m e n t is f r o m 1.8 to 1.2 W m ~ K " l . it [
s
i m p o r t a n t to n o t e that all o f t h e s e i m p r o v e m e n t s d e a l w i t h r a d i a t i o n at λ > 3 μιη,
i.e., o u t s i d e t h e s o l a r r a n g e . O n e finds t h a t it is p o s s i b l e , in p r i n c i p l e , to improve
the thermal insulation of a double-glazed window by about a factor two at no
decrease in solar transmittance.

In a temperate c l i m a t e t h e r e is s o m e t i m e s a n e e d for p r e v e n t i n g e x c e s s i v e s o l a r
h e a t i n g , w h e r e a s at o t h e r t i m e s o n e w a n t s to let in as m u c h a s p o s s i b l e to p r o v i d e
free h e a t i n g . T h u s o n e w a n t s to h a v e a w i n d o w w h i c h e n a b l e s a d y n a m i c
throughput o f radiant energy. Using established technology, one can w o r k with
m e c h a n i c a l r e g u l a t i o n w i t h m o v a b l e s h a d e s , b l i n d s o r (roller) c u r t a i n s a n d m a n y
d e s i g n s a r e k n o w n ( s e e for e x a m p l e Refs. 16 a n d 1 7 ) . 1 H8o w e v e r a s u p e r i o r s o l u t i o n
to t h e r e g u l a t i o n is to i n v o k e c h r o m o g e n i c m a t e r i a l s , w h i c h offer t h e p o s s i b i l i t y
o f c h a n g i n g t h e i n f l o w o f l u m i n o u s a n d / o r s o l a r r a d i a t i o n in a c c o r d a n c e w i t h
d e m a n d s w h i c h c a n v a r y o v e r t h e d a y o r s e a s o n . D e v i c e s o f this t y p e a r e c a l l e d
s m a r t w i n d o w s ; this c o n c e p t , i n t r o d u c e d a f e w y e a r s a g o b y S v e n s s o n a n d
Energy-efficient Windows: Present and Forthcoming Technology 111

G r a n q v i s t , 19 s e e m s to h a v e g a i n e d g e n e r a l a c c e p t a n c e as a g e n e r i c t e r m . T h e
regulation can be user operated or automatic. A m o n g the m a n y conceivable
p o s s i b i l i t i e s w e m a y i m a g i n e a s y s t e m in w h i c h a t h e r m o m e t e r s e n s e s t h e i n d o o r
air a n d a c t i v a t e s a l o w - v o l t a g e electric p u l s e to t h e w i n d o w w h i c h sets its s o l a r
t r a n s m i t t a n c e to a d e s i r e d l e v e l . C h r o m o g e n i c f e n e s t r a t i o n is r e a d i l y c o m b i n e d
with g o o d thermal insulation through multiple glazing and low emittance. O n e
c o n c l u d e s , t h a t e n e r g y e f f i c i e n c y is tied to smart windows incorporating materials
which enable the throughput of radiant energy to be controlled between widely
separated limits.

1 I I '1 1 ' 1

6
' 1 ^ Single glass

5 -
1

1 4
ε
Φ

75 3 Double glass -
>
I
1
^

^6——-
^ 4 or5 Triple glass
1

0 ι I ι 1 1 , 1
0 20 40 60 80
Emittance (%)
Fig. 2. C o m p u t e d k - v a l u e s o f v a r i o u s w i n d o w d e s i g n s as
d e t a i l e d in the m a i n text. ( F r o m Ref. 1 4 ) .

G o o d t h e r m a l i n s u l a t i o n i m p r o v e s e n e r g y efficiency a l s o in a m o r e i n d i r e c t w a y
t h a n t h r o u g h a l o w e r i n g o f t h e k - v a l u e . T o s e e this, o n e s h o u l d n o t e t h a t if the
i n s u l a t i o n is g o o d t h e s u r f a c e t e m p e r a t u r e o f t h e i n n e r g l a s s w i l l r e m a i n c l o s e to
that o f t h e i n d o o r air e v e n if t h e o u t d o o r air is v e r y c o l d . T h i s t e n d s to signifi-
c a n t l y d e c r e a s e t h e d o w n w a r d s s t r e a m o f c o l d air a l o n g t h e s u r f a c e o f t h e w i n d o w ,
w h i c h i m p r o v e s t h e c o m f o r t n o t i c e a b l y . It is i m p o r t a n t to o b s e r v e t h a t this
d r a u g h t is n o t c o n n e c t e d w i t h l e a k s at t h e w i n d o w f r a m e b u t is a n i n h e r e n t
p r o p e r t y o f a c o l d g a s . I f d r a u g h t is e l i m i n a t e d , t h e c o m f o r t t e m p e r t u r e c a n b e
d e c r e a s e d b y a f e w ° C , s p a c e utilization c a n b e m o r e r a t i o n a l t h a n if t h e a r e a at the
11 2 Materials Science for Solar Energy Conversion Systems

w i n d o w s must b e avoided, and heating installations can b e simplified. All of


t h e s e effects c l e a r l y c o n t r i b u t e to e n e r g y efficiency. W e p o i n t o u t , finally, that c o l d
d r a u g h t c a n b e e l i m i n a t e d b y e l e c t r i c a l l y h e a t2
e d w i n d o w g l a s s . C o m m e r c i a l triple-
g l a z e d u n i t s a l l o w i n g a p e a k l o a d o f 8 0 W n r at 2 2 0 V e x i s t o n t h e m a r k e t for
l i n e a r s i z e s u p to ~ 2 m . W h e t h e r o r n o t t h e y a r e e n e r g y - e f f i c i e n t d e p e n d s o n the
design o f the overall heating system.

C. Quantitative Performance Parameters for Energy-Efficient W i n d o w s

T h e idealized properties o f energy-efficient w i n d o w s , stated above, cannot b e


o b t a i n e d w i t h p r a c t i c a l m a t e r i a l s , a n d h e n c e t h e r e is a n e e d to specify s u i t a b l e
p e r f o r m a n c e p a r a m e t e r s w h i c h tell h o w far off a w i n d o w is f r o m c e r t a i n d e s i g n
goals. T h e radiative properties comprise the absorptance A, reflectance R,
t r a n s m i t t a n c e Τ a n d e m i t t a n c e E , e a c h s i g n i f y i n g a c e r t a i n fraction o f i n c i d e n t , o r
m a x i m u m e m i t t e d , r a d i a t i v e p o w e r . E n e r g y c o n s e r v a t i o n d i c t a t e s t h a t at e a c h
wavelength one has

Α ( λ ) + R(X) + Τ ( λ ) = 1, (1)

Ε(λ) = Α(λ). (2)

E q u a t i o n ( 2 ) , k n o w n as K i r c h h o f f s l a w , a p p l i e s to m a t t e r in t h e r m o d y n a m i c
equilibrium.

Pertinent wavelength-averaged radiative properties can be defined b y integrating


over the eye's sensitivity curve, which gives the luminous (lum) performance, a
t y p i c a l solar (sol) s p e c t r u m , a n d a b l a c k b o d y s p e c t r u m , w h i c h g i v e s t h e t h e r m a l
(therm) radiative performance. Quantitative data can b e obtained from the
general relation

Χγ(θ) = J dX 0y (λ) Χ ( λ , θ ) / / OX 0γ ( λ ) , (3)

w h e r e Χ is A , R , T , o r Ε ; θ is t h e a n g l e f r o m t h e n o r m a l for t h e i n c i d e n t o r e m i t t e d
r a d i a t i o n ; a n d γ d e n o t e s l u m , sol o r t h e r m . I n p r i n c i p l e , a n g l e - a v e r a g e d p r o p e r t i e s
c a n b e s p e c i f i e d b y i n t e g r a t i o n o v e r Θ.

For 0 i 9
umit is p r o p e r to u s e t h e s t a n d a r d l u m i n o u s efficiency f u n c t i o n (Fig. 1 ) , a n d
for 0 i o n e c a n u s e t a b u l a t e d s p e c t r a a p p r o p r i a t e to a c e r t a i n air m a s s ( A M ) . F o r
so
v e r t i c a l w i n d o w s it is often s u i t a b l e to u s e t h e A M 2 s p e c t r u m , c o r r e s p o n d i n g to
t h e s u n b e i n g 3 0 ° a b o v e t h e h o r i z o n . F o r otherm o n e h a s
5 1
0therm = Q λ ' [exp (ci/Xx) - l]" , (4)
16 2 2
w i t h c i = 3 . 7 4 1 8 χ 1 0 " W m , c = 1.4388 χ 1 0 " m K , a n d τ s i g n i f y i n g a b s o l u t e
2
t e m p e r a t u r e . I n m a n y c a s e s it is c o n v e n i e n t to s p e c i f y t h e n o r m a l ( 6 = 0 )
p r o p e r t i e s ; to g a i n a s i m p l e n o t a t i o n w e t h e n o m i t the a r g u m e n t in t h e i n t e g r a t e d
o p t i c a l p r o p e r t y a n d w r i t e , for e x a m p l e , T i instead o f T i (0). H o w e v e r , the
um um
Energy-efficient Windows: Present and Forthcoming Technology 113

r a d i a t i o n o f i n t e r e s t for t h e r m a l i n s u l a t i o n t a k e s p l a c e for all d i r e c t i o n s w i t h i n a


h e m i s p h e r e ( S i e g e l a n d H o w e l l 1 9 8 1 ) , s o t h a t E herm s h o u l d b e o b t a i n e d from
t
π/2
^ therm = j d ( s i n 2Θ) E (5)
t hm(Θ).
e r

A d i s t i n c t i v e f e a t u r e o f t h e a m b i e n t r a d i a t i v e p r o p e r t i e s is t h e i r s p e c t r a l s e l e c -
t i v i t y , i.e., t h e i r c o n f i n e m e n t to w e l l - d e f i n e d a n d s o m e t i m e s n o n - o v e r l a p p i n g
w a v e l e n g t h i n t e r v a l s . T h u s it is p o s s i b l e to h a v e a w i n d o w w i t h a T i / T i
s o
s i g n i f i c a n t l y l e s s t h a n u n i t y , as d e s i r e d for a w a r m c l i m a t e , a l a r g e T i a n dum a sratio
mall
s o
Etherm as d e s i r ead for a c o l d c l i m a t e , a n d a v a r i a b l e T i
umo r T s i ot o g e t h e r w i t h a
s m a l l Etherm / s d e s i r e d for a t e m p e r a t e c l i m a t e .

In a n o n - e v a c u a t e d d o u b l e - g l a z e d w i n d o w , h e a t t r a n s p o r t is c o n n e c t e d w i t h r a d i a -
t i v e t r a n s f e r o n l y to r o u g h l y 5 0 % a n d t h e full k - v a l u e is c l e a r l y a m o s t s i g n i f i c a n t
p a r a m e t e r . It e m b r a c e s effects o f c o n d u c t i o n a n d c o n v e c t i o n in t h e s p a c e b e t w e e n
t h e p a n e s . T h e s e latter 22 a1
2s p e c t s o f h e a t transfer a r e n o t e l a b o r a t e d h e r e , a n d w e
refer to t h e l i t e r a t u r e ' for d e t a i l e d treatises.

ΙΠ. SOME NOTES ON THE TRANSMISSION THROUGH


WINDOW GLASS

A. Standard Window Glass

T h e p u r p o s e o f this s e c t i o n is to p r e s e n t a f e w s e l e c t e d o p t i c a l d a t a o n s t a n d a r d
w i n d o w g l a s s i n o r d e r to g i v e a b a s e l i n e for s u b s e q u e n t d i s c u s s i o n s o f m e a n s to
i m p r o v e t h e e n e r g y efficiency.

N o r m a l w i n d o w s a r e m a d e b y the float p r o c e s s in w h i c h t h e g l a s s is s o l i d i f i e d on a
b a t h o f m o l t e n tin. T h e u n i f o r m i t y a n d flatness o f this g l a s s a r e e x c e l l e n t . F i g u r e
3 illustrates s p e c t r a l t r a n s m i t t a n c e in the s o l a r r a n g e for t h r e e t y p e s o f float g l a s s .
It is s e e n that T i
umis l a r g e . T h e t r a n s m i t t a n c e in t h e i n f r a r e d a s w e l l as in t h e ul-
t r a v i o l e t a r e s i g n i f i c a n t a n d d e p e n d e n t o n the g l a s s t y p e . In t h e t h e r m a l infrared -
n o t s h o w n in F i g . 3 - g l a s s is v i r t u a l l y o p a q u e . T h e m a j o r d i f f e r e n c e a m o n g the
g l a s s t y p e s in F i g . 3 is their m e t a l o x i d e c o n t e n t . W i t h r e g a r d to e n e r g y efficiency,
its m o s t s a l i e n t i n f l u e n c e is to p r o d u c e a b r o a d a b s o r p t i o n b a n d c e n t e r e d at λ ~ 1
μιη. I f a m a x i m u m v a l u e o f T i is d e s i r e d , a l o w F e 2 0 3 c o n t e n t is p r e f e r r a b l e ; the
s o
u p p e r c u r v e in F i g . 3 refers to s u c h a g l a s s w h i c h h a s T i
um~ T s i o 9 1 %. T h e
m i d d l e c u r v e in F i g . 3 is v a l i d for a n o r m a l t y p e o f float g l a s s , w h i c h h a s T i
um« 8 7
% a n d T i « 7 8 %. T h e b o t t o m c u r v e , finally, s h o w s t h e t r a n s m i t t a n c e t h r o u g h a
s o
glass with a large metal oxide content. T h e absorption b a n d extends s o m e w h a t
i n t o t h e v i s i b l e a n d g i v e s a g r e e n i s h tint. T h i s g l a s s m a y b e s u i t a b l e for a v o i d i n g
e x c e s s i v e s o l a r h e a t i n g . It is c h a r a c t e r i z e d b y T i m ^ 7 2 % a n d T i ~ 4 7 %. T h u s
U s o
the T i / T i
s o umr a t i o is 0 . 6 5 , w h i c h s e e m s to b e a b o u t the l o w e s t v a l u e o n e c a n r e a c h
in glass coloured b y F e 2 0 3 or similar additives. S o m e of the absorbed energy will
l e a d to a h e a t i n g o f t h e g l a s s a n d a c o n c o m i t a n t r e e m i s s i o n o f t h e r m a l e n e r g y , s o
t h a t t h e total e n e r g y t r a n s m i s s i o n is l a r g e r t h a n T i , p a r t i c u l a r l y for a tinted g l a s s .
s o
114 Materials Science for Solar Energy Conversion Systems

F o r t h e n o r m a l float glass a c c o r d i n g to t h e m i d d l e c u r v e in F i g . 3 , t h e total e n e r g y


t r a n s m i s s i o n ( c a l c u l a t e d w i t h c e r t a i n a s s u m p t i o n s ) is 8 3 %.
1
1001 1 1 I ι *~Γ~7

-5 8 0 - \ Low F e 2 o / ~ ^ _

8 60- Il i \ Standard clear

Ito- \\\ \—/ -


- /// H i g h F e 20 3
°1 I ι I ι ι ι ι I ι I
0.3 0.5 1 2
Wavelength (pm)
Fig. 3. S p e c t r a l n o r m a l t r a n s m i t t a n c e for float g l a s s o f t h r e e
different q u a l i t i e s . S p e c i f i c a l l y t h e c u r v e s refer to 6 m m
F l a c h g l a s O p t i w h i t e ( u p p e r ) , 6 m m P i l k i n g t o n float g l a s s
(middle), and 4 m m Flachglas Flag Plus (lower).

W e n o w c o n s i d e r t h e r e f l e c t a n c e o f t h e g l a s s . In t h e s p e c t r a l r a n g e w h e r e t h e
a b s o r p t i o n is w e a k , a n d at n o r2m a l i n c2i d e n c e , e a c h a i r / g l a s s i n t e r f a c e h a s a
reflectance g o v e r n e d b y ( n - l ) / ( n + l ) , with η being the refractive index of the
g l a s s . I n p r a c t i c e η « 1.5, s o that e a c h interface p r o d u c e s ~ 4 % r e f l e c t a n c e . It is
inferred that T i
um< 9 2 % is v a l i d for a s i n g l e p a n e . T h e o v e r a l l t r a n s m i t t a n c e is
further d i m i n i s h e d b y m u l t i p l e g l a z i n g . In t h e t h e r m a l infrared,23t h e r e f l e c t a n c e is
l o w , w h i c h l e a d s to a h i g h e m i t t a n c e - in p r a c t i c e Etherm ~ 8 5 % .

L a m i n a t e d w i n d o w s m a y b e u s e d for safety a n d o t h e r r e a s o n s . T h i s g l a s s c o m -
prises an interlayer of tough and resilient polyvinyl butyral ( P V B ) s a n d w i c h e d
b e t w e e n t w o g l a s s p a n e s a n d b o n d e d u n d e r h e a t a n d p r e s s u r e . T h e m o s t salient
o p t i c a l effect o f t h e P V B lies in t h e u l t r a v i o l e t , w h i c h c a n b e a l m o s t c o m p l e t e l y
r e j e c t e d as a p p a r e n t f r o m Fig. 4.

B. Photochromic glass

A p h o t o c h r o m i c m a t e r i a l is c h a r a c t e r i z e d b y its o p t i c a l p r o p e r t i e s b e i n g a b l e to
change 2 r e v24
5e r s i b l y u p o n i r r a d i a t i o n . T h e p h e n o m e n o n is w e l l k n o w n b o t h in
g l a s s e s ' a n d o t h e r m a t e r i a l s . A s u b s t a n t i a l p h o t o c h r o m i c effect in g l a s s can b e
p r o d u c e d b y a d d i n g s p e c i a l i n g r e d i e n t s to the m e l t a n d b y s u i t a b l e m e l t i n g a n d
h e a t t r e a t m e n t p r o c e d u r e s . In p r i n c i p l e , it is p o s s i b l e to m a k e u s e o f i s o l a t e d
a b s o r p t i o n c e n t e r s in 2+t h e v i t r e o u s m a t r i x a n d p h o t o e l e c t r o n i c p r o c e s s e s ( s u c h as
the reduction of C d to C d + ) , a l t h o u g h it h a s as y e t b e e n difficult to p r e p a r e
Energy-efficient Windows: Present and Forthcoming Technology 11 5

g l a s s e s w h i c h2 a2
6l7l o w a sufficient n u m b e r o f c o l o u r / b l e a c h c y c l e s , i.e., w h i c h a r e
fatigue-free. / A n o t h e r , a n d m o r e p r a c t i c a l , a p p r o a c h to p h o t o c h r o m i c g l a s s e s
rests on i n h o m o g e n e o u s microstructures with phases o f photosensitivite
c o m p o u n d s r a n d o m l y dispersed in the vitreous matrix. Strong p h o t o c h r o m i c
effects c a n b e p r o d u c e d u s i n 2 g 2 4
5e t a l h a l i d e s - n o t a b l y w i t h s i l v e r a n d c o p p e r - as
m
light absorbing s u b s t a n c e s . ' Silver h a l i d e s y s t e m s h a v e r e a c h e d t h e b e s t
technical maturity and are considered next.

100 I ' I ' I ι I ι I

~ 80

Φ
ο
c
(ϋ 60

_
Float
glass /
/ PVB
thickness/ / /
II
6mm / 0.4mm^/ / /
ω 40 — 0.8mm-Xy /
- 1.5mm Ί η / γ
20
-
'
0.32
ι I
0.34
ι
0.36 0.38
.1;- 0.40
Wavelength (μπι)
Fig. 4 . S p e c t r a l n o r m a l t r a n s m i t t a n c e t h r o u g h 6 m m float
glass with and without a P V B laminate layer having
the shown thickness. Reproduced from commercial
information supplied by Monsanto Chemical C o m p a n y , U S A .

P h o t o c h r o m i s m b a s e d o n s i l v e r h a l i d e p a r t i c l e s is k n o w n in n u m e r o u s o p t i c a l
g l a s s e s , for e x a m p l e in t h e a l k a l i - a l u m o - b o r o2-5s i l i c a t e s , a l k a l i - b o r a t e s , l e a d - b o r a t e s ,
lanthanum borates, and alumo-phosphates. T h e alkali-alumo-boro-silicates are
m o s t widely used. T h e s e glasses are melted together with silver, chlorine and
b r o m i n e i o n s a d d e d to t h e o r d e r o f s e v e r a l t e n t h s o f a p e r c e n t b y m a s s . T h e
a m o u n t o f h2 a l o g e n i o n s e x c e e d s t h e a m o u n t o f s i l v e r i o n s . C u p r o u s i o n s to the
o r d e r o f 1 0 " % b y m a s s m u s t b e p r e s e n t in the g l a s s m e l t . E s s e n t i a l l y fatigue-free
p h o t o c h r o m i s m c a n e v o l v e w h e n s u c h a g l a s s is h e a t - t r e a t e d a b o v e t h e g l a s s
t r a n s i t i o n t e m p e r a t u r e for a s u i t a b l e t i m e , w h i c h c a n b e as l o n g as s e v e r a l h o u r s .
Silver halide particles containing s o m e C u + are then included in the glass matrix
via a c o m p l i c a t e d p h a s e s e p a r a t i o n p r o c e s s . T h e i r d i a m e t e r s h o u l d b e b e t w e e n 10
a n d 2 0 n m for m a x i m28 u m photochromism, m i n i m u m light scattering, and
acceptable d y n a m i c s .

For p r a c t i c a l p u r p o s e s , t h e o p t i c a l p r o p e r t i e s o f p h o t o c h r o m i c g l a s s a r e g o v e r n e d
b y t h e d a r k e n e d a n d c l e a r e d t r a n s m i t t a n c e a n d b y t h e d a r k e n i n g a n d c l e a r i n g rates.
T h e s e a r e d e p e n d e n t o n t h e g l a s s c o m p o s i t i o n , a n d a c l e a r e d t r a n s m i t t a n c e u p to
9 0 % , o r a d a r k e n e d t r a n s m i t t a n c e d o w n to 5 %, a r e p o s s i b l e . T h e p h o t o c h r o m i s m
is s o m e w h a t t e m p e r a t u r e d e p e n d e n t , a n d a t e m p e r a t u r e r i s e y i e l d s e n h a n c e d
116 Materials Science for Solar Energy Conversion Systems

transmittance and dynamics. Figure 5 shows T i


umd u r i n g d a r k e n i n g a n d c l e a r i n g
for t w o different p h o t o c h r o m i c g l a s s e s at t w o t e m p e r a t u r e s . I r r a d i a t i o n is s e e n to
b r i n g d o w n Tium r a p i d l y . G e n e r a l l y , d a r k e n i n g to - 8 0 % o f t h e full r a n g e takes
p l a c e i n 1 m i n u t e , b u t a further m i n o r d a r k e n i n g is m e a s u r a b l e for t i m e s
e x c e e d i n g 1 h. C l e a r i n g in t h e a b s e n c e o f i r r a d i a t i o n p r o g r e s s e s s l o w e r t h a n
d a r k e n i n g a n d is i n c o m p l e t e e v e n after 1 h. F i g u r e 6 s h o w s t y p i c a l s p e c t r a l
t r a n s m i t t a n c e in t h e 0.35 < λ < 1.3 μιη r a n g e for a p h o t o c h r o m i c g l a s s in d a r k a n d
c l e a r s t a t e s . It is i n f e r r e d that t h e p h o t o c h r o m i c m o d u l a t i o n o f T i is s i g n i f i c a n t l y
s o
less t h a n for T i .
u m
T h e c o s t o f p h o t o c h r o m i c g l a s s is s u b s t a n t i a l l y h i g h e r t h a n for s t a n d a r d g l a s s
o w i n g t o t h e m a n u f a c t u r i n g p r o c e s s (rolling, d r a w i n g , f u s i n g ) a n d t h e s p e c i a l h e a t
t r e a t m e n t r e q u i r e d . T h e float p r o c e s s h a s n o t y e t b e e n u s e d for this p r o c e s s , as far
as w e k n o w . A t p r e s e n t ( 1 9 9 1 ) p h o t o c h r o m i c g l a s s is n o t p r o d u c e d for a r c h i t e c -
tural applications.

ι ι I ι ι . . , . ι I ι

6<H Darkening Clearing


Φ
ο

4θΗ
//
3

Ο
N^A25°C
c 20-
ε
3 Β 3°C
ι ι I ι ι ι ι I ι ι I ι
30 60 go 120
Time (minutes)
Fig. 5. L u m i n o u s transmittance vs. time during darkening and
clearing of two photochromic glasses (denoted A and B ) .
T h e g l a s s e s w e r e c l e a r e d o v e r n i g h t p r i o r to m e a s u r e m e n t s .
D a t a w e r e t a k e n at 2 0 ° C R e p r o d u c e d f r o m c o m m e r c i a l
information supplied by Corning Glass Works, U S A .
Energy-efficient Windows: Present and Forthcoming Technology 117
1 11 1
100Γ Ι Ι Ι — — Ι — — Ι —
Clear

80- / y ^ -

Φ
ο 60- / /
c
I / Dark

c 40- I /

20- //

01 I ι I ι I I « I
0.4 0.6 0.8 1.0 1.2
Wavelength (μητι)
Fig. 6. S p e c t r a l n o r m a l t r a n s m i t t a n c e for a p h o t o c h r o m i c g l a s s
in c l e a r a n d d a r k states. R e p r o d u c e d f r o m c o m m e r c i a l
information supplied by Corning Glass Works, U S A .

IV. COATINGS ON WINDOW GLASS

A. Coating Technology: A Primer

S u r f a c e c o a t i n g s w i t h t h i c k n e s s e s in the r a n g e 0.01 to 1 μιτι c a n m o d i f y t h e


r a d i a t i v e s u r f a c e p r o p e r t i e s o f g l a s s a n d t h e r e b y p r o d u c e e n e r g y efficiency. T w o
t e c h n i q u e s a r e in w i d e s p r e a d u s e for p r e p a r i n g s u c h c o a t i n g s o n t h e s c a l e o f s q u a r e
m e t r e s , v i z . s p u t t e r d e p o s i t i o n a n d s p r a y p y r o l y s i s . A d e t a i l e d d e s c r i p t i o n o f the
t e c h n o l o g i e s is n o t a t t e m p t e d h e r e , b u t their o p e r a t i n g p r i n c i p l e s a n d p r o s a n d
cons will b e outlined.

F i g u r e 7 a s h o w s t h e p r i n c i p l e o f s p u t t e r d e p o s i t i o n . T h e s u r f a c e c o a t i n g is p r e p a -
r e d i n s i d e a v a c u u m c h a m b e r w h i c h c o n t a i n s a n i n e r t g a s ( u s u a l l y a r g o n ) to a
p r e s s u r e o n the o r d e r o f o n e P a s c a l . T h e c h a m b e r h o l d s o n e o r m o r e s p u t t e r
c a t h o d e s w h o s e l o w e r p a r t s c o m p r i s e p l a t e s - k n o w n as t a r g e t s - o f t h e r a w m a t e r -
ial for the c o a t i n g . T h e g l a s s p a s s e s in a n d o u t o f t h e c h a m b e r b y m e a n s o f a l o a d -
l o c k s y s t e m , a n d is t r a n s p o r t e d a f e w c m b e l o w the targets. T h e d e p o s i t i o n p r o c e s s
i n v o l v e s a m a g n e t i c a l l y c o+n f i n e d s e l f - s u s t a i n e d p l a s m a s e t u p in s u c h a w a y that
energetic ions (usually A r ) b o m b a r d the target surface and dislodge atoms via
c o m p l e x m o m e n t u m transfer p r o c e s s e s . T h e s e a t o m s t r a v e l at h i g h s p e e d a n d
stick to t h e g l a s s , w h o s e s u r f a c e b e c o m e s u n i f o r m l y c o a t e d . U s e o f d i r e c t c u r r e n t
to p o w e r t h e p l a s m a is c u s t o m a r y a n d energy-efficient; it r e q u i r e s targets w i t h
118 Materials Science for Solar Energy Conversion Systems

s o m e e l e c t r i c a l c o n d u c t i v i t y . R a d i o f r e q u e n c y p o w e r i n g is a n a l t e r n a t i v e for n o n -
c o n d u c t i n g targets. D i e l e c t r i c thin films, for e x a m p l e o f o x i d e s , c a n b e p r e p a r e d b y
r e a c t i v e s p u t t e r i n g in t h e p r e s e n c e o f o x y g e n . A m u l t i l a y e r c o a t i n g is c o n v e n i -
e n t l y p r o d u c e d b y letting t h e g l a s s p a s s u n d e r s e v e r a l c a t h o d e s w h i c h , if c r o s s -
c o n t a m i n a t i o n is f e a r e d , c a n b e p l a c e d in s e p a r a t e c h a m b e r s .

F i g u r e 7 b illustrates s p r a y p y r o l y s i s as a t e c h n i q u e for m a k i n g s u r f a c e c o a t i n g s . A
s o l u t i o n , t y p i c a l l y c o n t a i n i n g a m e t a l c h l o r i d e or a c e t y l a c e t o n a t e , is t r a n s p o r t e d
a n d d i s p e r s e d t h r o u g h a s y s t e m o f n o z z l e s b y m e a n s o f a c a r r i e r g a s (air, n i t r o g e n ,
a r g o n , etc.) a n d , if r e q u i r e d , a r e a c t i v e g a s . A n a e r o s o l is t h u s f o r m e d p n e u m a t i -
cally a n d is s p r a y e d t o w a r d s t h e s u r f a c e o f a h o t g l a s s . T h e a e r o s o l b e c o m e s
v a p o u r i z e d b e f o r e r e a c h i n g the g l a s s , a n d h e n c e s p r a y p y r o l y s i s is a f o r m o f
c h e m i c a l v a p o u r d e p o s i t i o n . A t y p i c a l r e a c t i o n , o f l a r g e s i g n i f i c a n c e for w i n d o w
c o a t i n g s , is t h e h y d r o l y s i s o f tin c h l o r i d e to f o r m tin o x i d e , s h o w n s c h e m a t i c a l l y as
S n C U + 2 H 20 - > S n 0 2 + 4 HC1.

(a) S P U T T E R DEPOSITION

Sputter cathode
^ V a c u u m chamber

L Unheated glass
Sputter plasma
Fig. 7a.

(b) SPRAY P Y R O L Y S I S

Spray n o z z l e
Aerosol

Heated glass
Fig. 7 b . P r i n c i p l e s for sputter d e p o s i t i o n (a) a n d s p r a y p y r o l y s i s
(b) as m e a n s to c o a t surfaces o f g l a s s t r a n s p o r t e d as
i n d i c a t e d b y the h o r i z o n t a l a r r o w s .
Energy-efficient Windows: Present and Forthcoming Technology 119

S p u t t e r d e p o s i t i o n as w e l l as s p r a y p y r o l y s i s c a n b e c a r r i e d o u t b y fully a u t o m a t i c
e q u i p m e n t u p to w i d t h s o f s e v e r a l m e t r e s . S p u t t e r i n g is n o t a b l e for its v e r s a t i l i t y ,
p o s s i b i l i t i e s to a c c o m p l i s h p r o c e s s c o n t r o l , m u l t i l a y e r facility, a n d l o w s u b s t r a t e
h e a t i n g ( w h i c h m a k e s it p o s s i b l e to c o a t p l a s t i c w e b a n d o t h e r t e m p e r a t u r e s e n s i -
tive materials); on the negative side w e note that high investment costs m a y be
n e e d e d for e q u i p m e n t (of the o r d e r 10 M U S D for l a r g e - s c a l e a r c h i t e c t u r a l c o a -
t i n g s ) . S p r a y p y r o l y s i s l e n d s itself a l m o s t i d e a l l y to t h e p r o d u c t i o n o f e x t r e m e l y
d u r a b l e m e t a l o x i d e b a s e d c o a t i n g s b y d e p o s i t i o n o n t o t h e s u r f a c e o f a h o t g l a s s as
it c o m e s o u t f r o m the tin b a t h o f a float l i n e . M u l t i l a y e r d e p o s i t i o n is p o s s i b l e .

A m o n g t h e a l t e r n a t i v e p r a c t i c a l w i n d o w c o a t i n g t e c h n i q u e s t h e r e is n o t a b l y d i p
c o a t i n g , b y w h i c h t h e g l a s s is i m m e r s e d in a c h e m i c a l b a t h , w i t h d r a w n at a w e l l -
c o n t r o l l e d r a t e ( w h i c h g o v e r n s the c o a t i n g t h i c k n e s s ) , a n d h e a t t r e a t e d . F u r t h e r ,
v a c u u m e v a p o r a t i o n is a n o l d t e c h n i q u e w h i c h c a n b e u s e d for e x a m p l e to m e -
t a l l i z e p l a s t i c w e b . F o r r e s e a r c h o n thin f i l m s , t h e r e a r e m a n y o t h e r a l t e r n a t i v e
c o a t i n g t e c h n i q u e s w i t h specific a d v a n t a g e s a n d d i s a d v a n t a g e s . S u r f a c e c o a t i n g
t e c h n o l o g y is a v a s t subject, w h i c h is c o v e r e d to s o m e d e p t h in Refs. 2 9 - 3 3 .

B. Objects and Materials Options

A s a p r e a m b l e to a d i s c u s s i o n o f t h e specific c h a r a c t e r i s t i c s o f different c o a t i n g s for


e n e r g y - e f f i c i e n t w i n d o w s in s u b s e q u e n t s e c t i o n s , T a b l e 1 s u m m a r i z e s the g e n e r a l
g o a l s o f t h e c o a t i n g s , t h e p r i n c i p l e s o l u t i o n s to fulfill t h e s e , a n d t h e p e r t i n e n t
c o a t i n g m a t e r i a l s . A n a l o g o34
u s t a b l e s for w i n d o w s for a u t o m o t i v e a p p l i c a t i o n s
have been given recently.

D i m i n i s h e d s o l a r h e a t i n g is d e s i r e d for e n e r g y efficiency in a w a r m c l i m a t e .
A b o u t h a l f o f t h e s o l a r e n e r g y c o m e s as infrared r a d i a t i o n a n d c a n b e e x c l u d e d , in
p r i n c i p l e , w i t h n o effect o n T i . N o r m a l float g l a s s h a s a s i g n i f i c a n t t r a n s m i s s i o n
u m
at 0.7 < λ < 3 μιη (cf. F i g . 3 ) , a n d it is c l e a r l y effective to a p p l y a s u r f a c e c o a t i n g
w h o s e r e f l e c t a n c e is h i g h p r e f e r e n t i a l l y at λ > 0.7 μιτι. E x t r e m e l y thin c o n t i n u o u s
l a y e r s o f t h e f r e e - e l e c t r o n ( h e r e r e f e r r e d to as "noble") m e t a l s c o p p e r , g o l d , a n d
silver c a n b e u s e d for this p u r p o s e . T i
umc a n b e b o o s t e d b y e m b e d d i n g t h e m e t a l
l a y e r b e t w e e n h i g h - r e f r a c t i v e - i n d e x d i e l e c t r i c l a y e r s . A l e s s efficient a l t e r n a t i v e is
to start w i t h a tinted g l a s s - s u c h as t h e o n e r e p r e s e n t e d b y t h e l o w e r c u r v e in F i g . 3
- a n d p r e v e n t t h e r m a l r a d i a t i v e i n f l o w b y a c o a t i n g w i t h l o w E herm-
t
Diminished solar heating can also b e obtained b y combining high transmittance
a l o n g a n e a r - h o r i z o n t a l line-of-sight w i t h a l o w t r a n s m i t t a n c e for l i n e s - o f - s i g h t
w h i c h f o r m l a r g e a n g l e s to t h e h o r i z o n . F o r v e r t i c a l w i n d o w s this calls for c o a t -
i n g s w h o s e t r a n s m i t t a n c e falls off m o n o t o n i c a l l y w i t h i n c r e a s i n g a n g l e r e l a t i v e to
t h e s u r f a c e n o r m a l . F o r i n c l i n e d w i n d o w s , s u c h as g l a s s l o u v r e s , it is g e n e r a l l y an
a d v a n t a g e to h a v e o p t i c a l p r o p e r t i e s t h a t a r e a n g u l a r l y s e l e c t i v e . T h e m e a n i n g o f
a n g u l a r s e l e c t i v i t y is clarified in Fig. 8, w h i c h s h o w s l i g h t b e a m s i n c i d e n t at ± θ ]
a n d ± 0 2 to t h e s u r f a c e n o r m a l o f a p l a t e s u c h as a c o a t e d g l a s s w i n d o w . T h e trans-
m i t t a n c e v a l u e s c o r r e s p o n d i n g to ± θ ι a n d ± 0 2 a r e d e n o t e d T + j a n d T , r e s p e c t i -
± 2
v e l y ; t h e n o r m a l t r a n s m i t t a n c e is d e n o t e d T . A n g u l a r s e l e c t i v i t y refers to t h e
0
p r o p e r t y o f h a v i n g different t r a n s m i t t a n c e for l i g h t o f e q u a l a n g l e o f i n c i d e n c e o n
e i t h e r s i d e o f t h e n o r m a l . T h u s a m a t e r i a l w i t h Τ ( + θ ) < Τ(-θ) at a s p e c i f i c
120 Materials Science for Solar Energy Conversion Systems

w a v e l e n g t h is s a i d to h a v e a n g u l a r - s e l e c t i v e t r a n s m i t t a n c e a t this w a v e l e n g t h .
T h e a n g u l a r s e l e c t i v i t y c a n b e t a i l o r e d for different p u r p o s e s : for e x a m p l e o n e c a n
h a v e a m o n o t o n i e d e c r e a s e in t r a n s m i t t a n c e (e.g., T > T i > T > T_i > T-2), o r a
2 G
uniformly high transmittance on one side o f the normal and a uniformly low
t r a n s m i t t a n c e o n t h e o t h e r s i d e o f t h e n o r m a l (e.g., T « T i » T-i » T _ ) . In
58l a r s e l e c t i v i t y w i t h m e t2a l c o a t i n g s h a v i n2g o b l i q u e
p r a c t i c e , o n e c a n a c h i e v e a n3g u3
c o l u m n a r m i c r o s t r u c t u r e s , " as w i l l b e d i s c u s s e d in S e c . I V G .

T a b l e 1. G e n e r a l p r o p e r t i e s o f c o a t i n g s for e n e r g y - e f f i c i e n t w i n d o w s .

Goal Principle solution Coating material*

Diminished R e f l e c t a n c e at 0 . 7 < λ < 3 μ ι η "M"OTD/M/D


solar heating
Angular dependent trans- Oblique columnar metal
mittance

Thermal R e f l e c t a n c e at 3 < λ < 5 0 μιη D/M/D,


insulation Sn0 :F; In 03:Sn,
2 2
ZnO:Al,....

Dynamic Absorptance or reflectance L i W 0 , NiO H ,....


x 3 xy
radiation in e l e c t r o c h r o m i c m a t e r i a l in m u l t i l a y e r d e s i g n w i t h
control transparent ion conductor

R e f l e c t a n c e at 0 . 7 < λ < 3 μιη V0 -based


2
in t h e r m o c h r o m i c material

Higher A n t i r e f l e c t a n c e at λ = 0.55 μιη A10 F ,....


xy
transmittance

*M is A g , C u , A u (or A l ) ; D is B i 0 , l n 0 , S n 0 , T i 0 , Z n O o r Z n S .
23 23 2 2
G o o d t h e r m a l i n s u l a t i o n is i m p e r a t i v e in a c o l d c l i m a t e . O r d i n a r y g l a s s is
c h a r a c t e r i z e d b y a h i g h t h e r m a l e m i t t a n c e , a n d it is effective to a p p l y a s u r f a c e
c o a t i n g w i t h h i g h r e f l e c t a n c e at 3 < λ < 5 0 μπα. T w o different t y p e s o f c o a t i n g s c a n
b e u s e d t o p r o v i d e a l o w Etherm- an e x t r e m e l y thin m e t a l film e m b e d d e d b e t w e e n
h i g h - r e f r a c t i v e - i n d e x d i e l e c t r i c l a y e r s w i t h t h i c k n e s s e s c h o s e n s o as to m a x i m i z e
T i , a n d certain h e a v i l y d o p e d o x i d e s e m i c o n d u c t o r l a y e r s . A m o n g t h e latter w e
s o
note S n 0 doped by F or Sb, l n 0 doped by Sn, and Z n O doped b y Al.
2 2 3
A d y n a m i c t h r o u g h p u t o f r a d i a n t e n e r g y is h i g h l y d e s i r a b l e in a t e m p e r a t e
c l i m a t e , w h i c h calls for c o a t i n g s o f c h r o m o g e n i c m a t e r i a l s .1 3 T9w o i m p o r t a n t
a p p r o a c h e s 40 exploit materials exhibiting e l e c t r o c h r o m i s m ' and thermo-
chromism. A n electrochromic m a t e r i a l is c h a r a c t e r i z e d b y its o p t i c a l p r o p e r t i e s
b e i n g a b l e to s h o w a r e v e r s i b l e a n d p e r s i s t e n t c h a n g e u n d e r t h e a c t i o n o f an
e l e c t r i c field. T h e p e r t i n e n t m a t e r i a l s a r e t r a n s i t i o n m e t a l ( t u n g s t e n , n i c k e l , e t c )
o x i d e l a y e r s , w h o s e o p t i c a l p r o p e r t i e s a r e a l t e r e d b y v a r y i n g their c o n t e n t o f s m a l l
Energy-efficient Windows: Present and Forthcoming Technology 121

Angular selective transmittance

1 2

Fig. 8. Schematic illustrating the principle of angularly selective


transmittance.
+ +
m o b i l e i o n s ( H , L i , e t c ) . A d d i t i o n a l l a y e r s s e r v i n g as t r a n s p a r e n t i o n s t o r a g e , i o n
c o n d u c t o r , a n d e l e c t r i c c o n d u c t o r s a r e r e q u i r e d t o o , as w i l l b e d i s c u s s e d later. A
thermochromic material has optical properties which depend reversibly on the
t e m p e r a t u r e . VC>2-based c o a t i n g s c a n h a v e a t r a n s m i t t a n c e w h i c h d e c r e a s e s u p o n
a c e r t a i n t e m p e r a t u r e b e i n g e x c e e d e d a n d a r e h e n c e o f i n t e r e s t for a u t o m a t i c
r a d i a t i o n c o n t r o l . 41S u r f a c e c o a t i n g s w i t h g o o d p h o t o c h r o m i c p r o p e r t i e s h a v e b e e n
studied recently. P r e s s u r e - d e p e n d e n t o p t i c a l s w i t c h i n g in S m S c o a t i n g 4
s -42
3
p e r h a p s t r i g g e r e d b y t h e r m a l e x p a n s i o n effects - a l s o c a n b e m e n t i o n e d . '

E a c h a i r / g l a s s i n t e r f a c e y i e l d s a ~ 4 % r e d u c t i o n in T i
uma n d T s i .o Still l a r g e r
r e d u c t i o n s can b e c a u s e d b y surface c o a t i n g s , p a r t i c u l a r l y if t h e y c o n s i s t o f
m a t e r i a l s w i t h h i g h refractive i n d i c e s . A d e c r e a s e o f T i is u n d e s i r a b l e in c o l d
s o
a n d , p e r h a p s , t e m p e r a t e c l i m a t e s . A l a r g e Rium m a y l e a d to v i s u a l l y d i s t u r b i n g
effects o f v a r i o u s k i n d s . T h e r e m e d y for these p r o b l e m s is to a p p l y an anti-
reflection c o a t i n g . A s i n g l e l a y e r d e s i g n e d for a n t i r e f l 1 e c2
t i n g g l a s s (refractive i n d e x
n ) for 1 v i2s i b l e l i g h t s h o u l d h a v e a refractive i n d e x o f n / a n d a t h i c k n e s s o f
λ / ( 4 η / ) ~ 0.1 μιη. C e r t a i n n o v e l h i g h - r a t e - s p u t t e r e d m e t a l o x y f l u o r i d e c o a t i n g s
s e e m to 4 4 h6a v e a g r e a t p o t e n t i a l for a n t i r e f l e c t i n g c o a t e d a n d u n c o a t e d w i n d o w
glass. "

F o r c o m p l e t e n e s s w e n o t e that g l a s s c o a t i n g s can a l s o b e u s e d to a c h i e v e g l a r e a n d
c o l o u r , t h u s p r o d u c i n g i n t e r e s t i n g a r c h i t e c h t u r a l effects. A s a n e x a m p l e , Si
c o a t i n g s w i t h h i g h r e f r a c t i v e i n d i c e s c a n y ia e l d na d u r a b l e reflecting g l a s s . T h i s k i n d
o f c o a t i n g h a s a l m o s t n o effect o n Etherm d m a y , in fact, b e d e t r i m e n t a l to e n e r g y
efficiency.
122 Materials Science for Solar Energy Conversion Systems

G Noble-Metal Based Coatings

V e r y thin n o b l e - m e t a l c o a t i n g s a r e , at l e a s t in p r i n c i p l e , t h e s i m p l e s t s o l u t i o n for
reaching a significant short-wavelength transmittance c o m b i n e d with long-
w a v e l e n g t h reflectance. T h e b e s t o p t i c a l p r o p e r t i e s a r e o b t a i n 4 a7ble with copper,
silver, a n d g o l d , as s h o w n e x p e r i m e n t a l l y b y V a l k o n e n et a l . Alternative
m a t e r i a l s m a y b e T i N (Refs. 4 8 - 5 1 ) a n d a l u m i n i u m . T h i n s i l v e r c o a t i n g s s t a n d o u t
as t h e s u p e5r i5o2 3r m a t e r i a l o n a c c o u n t o f their l o w a b s o r p t i o n o f l u m i n o u s a n d solar
radiation. ' T h e o t h e r m e t a l s a r e c h a r a c t e r i z e d b y a b s o r p t i o n , w h i c h lies at
λ < 0.5 μπι for c o p p e r , g o l d a n d T i N ( h e n c e their c o l o u r ) , a n d at λ « 0.8 μπα for
a l u m i n i u m . C h e m i c a l a n d m e c h a n i c a l r u g g e d n e s s is a critical i s s u e for all n o b l e -
m e t a l b a s e d w i n d o w c o a t i n g s , a n d r e s u l t s o f l a b o r a t o r y e x p e r i m e n t s a n d field tests
d i c t a t e that t h e c o a t i n g s b e u s e d o n l y o n g l a s s surfaces facing t h e g a s e n c l o s u r e ( s )
i n h e r m e t i c a l l y s e a l e d m u l t i p l5
y - g5
46l a z e d units. T h e r e s u l t s o f s o m e d u r a b i l i t y tests
have been reported r e c e n t l y . " Reviews of metal based window coatings have
b e e n g i v e n in Refs. 4 , 5 7 - 5 9 .

T h e l i m i t i n g p e r f o r m a n c e o f a n o b l e - m e t a6 l b601a s e d s u r f a c e c o a t i n g is r e a d i l y
c o m p u t e d , u s i n g e s t a b l i s h e d t e c h n i q u e s , ' b y r e p r e s e n t i n g it as a p l a n e - p a r a l l e l
s l a b o f t h i c k n e s s t. T h e m e t a l is c h a r a c t e r i z e d b y p a r a m e t e r s - k n o w n as the o p t i c a l
c o n s t a n t s o r t h e c o m p l e x d i e l e c t r6
i2
c function - p e r t i n e n t to a u n i f o r m a n d w e l l -
sa a
crystallized atomic a r r a n g e m e n t . F i g u r e 593 s h o w s c o m p u t e d r e s u l t s o f T i , T i ,
u ms o
R l and E e r m function o f t for s i l v e r . It a p p e a r s that t = 5 n m y i e l d s T i
s o m um«
8 5 %, T i ~ 7 4 % a n d Etherm « 8 %. If p r a c t i c a l l y r e a l i z a b l e , a g l a s s w i t h s u c h a
s o
c o a t i n g w o u l d b e e x c e l l e n t for e n e r g y efficient w i n d o w s . U n f o r t u n a t e l y t h o u g h ,
e x t r e m e l y t h i n n o b l e - m e t a l films c a n n o t b e d e s c r i b e d as p l a n e p a r a l l e l s l a b s , as
w i l l b e c o n s i d e r e d next.

1001 I ι 1 J 1 1 1 1 Γ

s 1o
~ 8 0 - \ \ ^ / ^ "

5. 6 0 - \ \ /

§• 4 0 - / \ \Jlum -

* / Τ

W / ' s o l \ \
x S s
S> 2 0 - / \ \
/ Ε ^ ^»^ *« ^
S therm ^ ^ - ^s^ ^ ^ ^ ^
ol ι I*—ι 1 ι 1 ι 1 ι
0 10 20 30 40 50
T h i c k n e s s (nm)
Fig. 9. Integrated optical properties versus thickness computed
for an i d e a l i z e d p l a n e - p a r a l l e l silver s l a b . R e p l o t t e d from
Ref. 5 3 .
Energy-efficient Windows: Present and Forthcoming Technology 123

W h e n a m e t a l s u c h as c o p p e r , silver o r g o l d is d e p o s i t e d o n3t6o g l a s s , t h e c o a t i n g
goes through a series o f rather well defined growth stages T h e y are illustrated
s c h e m a t i c a l l y in F i g . 1 0 , w h e r e t h e p e r t i n e n t s t r u c t u r e s a n d t h i c k n e s s s c a l e s a r e
a l s o s h o w n . I n i t i a l l y , m e t a l l i c n u c l e i w i l l b e f o r m e d at c e r t a i n sites o n t h e g l a s s
s u r f a c e . C o n t i n u e d d e p o s i t i o n m a k e s t h e n u c l e i g r o w v i a s u r f a c e diffusion a n d
direct impingement. T h e metal islands thus formed u n d e r g o coalescence growth
so that larger and m o r e irregular islands appear. T h e growing coating then goes
t h r o u g h l a r g e - s c a l e c o a l e s c e n c e s o that a n e x t e n d e d m e t a l l i c n e t w o r k is f o r m e d .
Subsequently the voids between the metallic paths b e c o m e smaller and m o r e
regular. Finally, a uniform layer m a y b e formed. T h e corresponding structures
( w i t h m e t a l s h o w n as b l a c k ) a r e s k e t c h e d . T h e s i z e o f t h e i s l a n d s b e f o r e l a r g e - s c a l e
c o a l e s c e n c e is ~ 10 n m . C l e a r l y , t h e o r e t i c a l m o d e l s b a s e d o n a p l a n e - p a r a l l e l
s t r u c t u r e c a n b e c o r r e c t o n l y for t h e later g r o w t h s t a g e s . T h e o r e t i c a l m o d e l s o f the
o p t i c a l p r o p e r6t i 6
e4
5s a r e a l s o k n o w n for t h i c k n e s s e s w e l6l6 b e l o w l a r g e - s c a l e 61 7 - 7
c o a l e s c e n c e , ' w e l l a b o v e l a r g e s c a l e c o a l e s c e n c e , a n d at t h e c r o s s o v e r
E x c e p t at c r o s s o v e r , effective m e d i u m t h e o r i e s o f t h e k i n d i n t r o d u c e d i n t h e
c h a p t e r o n O p t i c a l P r o p e r t i e s o f I n h o m o g e n e o u s T w o - C o m p o n e n t M a t e r i a l s are
o f g r e a t v a l u e . T h e a b s o l u t e t h i c k n e s s s c a l e for t h e g r o w t h d e p e n d s o n m a n y
p a r a m e t e r s s u c h as t h e d e p o s i t e d s p e c i e s , t h e specific s u b s t r a t e m a t e r i a l , t h e
p r e s e n c e o f (artificially a d d e d ) n u c l e a t i o n c e n t e r s , t h e s u b s t r a t e t e m p e r a t u r e ,
v a c u u m c o n d i t i o n s , the p r e s e n c e o f e l e c t r i c fields, a n d o t h e r s . F i g u r e 1 0 s h o w s
t w o t y p i c a l s c a l e s referring to t h e d e p o s i t i o n o f g o l d o n t o g l a s s b y c o n v e n t i o n a l
evaporation + ( c e . ) a n d b y e v a p o r a t i o n in t h e p r e s e n c e o f an o p t i m i z e d flux o f
e n e r g e t i c A r i o n s (i.e., i o n - a s s i s t e d e v a p o r a t i o n , d e n o t e d i.a.) D e p o s i t i o n b y
s p u t t e r t e c h n o l o g y is b e l i e v e d to h a v e an i n t e r m e d i a t e t h i c k n e s s s c a l e . C u r r e n t l y
t h e r e is a t r e n d in s p u t t e r t e c h n o l o g y t o w a r d s t h e u s e o f " u n b a l a n c e d " m a g n e t r o n
c a t h o d e s , w h i c h g i v e a c o n t r o l l e d ion b o m b a r d m e n t o f the s u b s t r a t e . T h e m o s t
i m p o r t a n t c o n c l u s i o n is that n o b l e - m e t a l films a r e r e a s o n a b l y u n i f o r m o n l y at
t > 10 nm.

G r o w t h stage Structure T h i c k n e s s
(nm)
Metal nuclei
ce, i.a.
Irregular metal islands 3H

Large-scale coalescence
10J
3
Non-uniform film 6
Continuous metal film 20-^ 9
Fig. 10. Survey over growth stages, structures, and thickness
s c a l e s for thin g o l d films d e p o s i t e d o n t o g l a s s b y u s e o f
conventional evaporation ( c e . ) and ion-assisted
e v a p o r a t i o n (i.a.). ( F r o m Ref. 6 6 ) .
124 Materials Science for Solar Energy Conversion Systems

It is n o w p o s s i b l e to a p p r e c i a t e t h e s p e c t r a l o p t i c a l p r o p e r t i e s as a f u n c t i o n o f t for
films o f c o p p e r , silver, g o l d , etc., d e p o s i t e d47o n t o g l a s s a n d s i m i l a r m a t e r i a l s .
F i g u r e 1 1 , r e p l o t t e d f r o m V a l k o n e n et a l . , s h o w s s u c h d a t a at 0 . 3 5 < λ < 16 μιη
for c o n v e n t i o n a l l y e v a p o r a t e d s i l v e r l a y e r s . A t t = 6 n m o n e finds t h a t Rtherm is
l o w , a n d h e n c e Etherm is h i g h . T h i s c a n b e r e c o n c i l e d w i t h t h e o c c u r r e n c e o f a n
i s l a n d s t r u c t u r e ; if t h e l a y e r w e r e c o n t i n u o u s , Etherm i n s t e a d w o u l d h a v e b e e n
l o w as i n f e r r e d f r o m F i g . 9. It a p p e a r s that a c o n t i n u o u s s i l v e r l a y e r is f o r m e d
o n l y at t > 9 n m . T h e s e latter c o a t i n g s y i e l d a h i g h i n f r a r e d r e f l e c t a n c e c o m b i n e d
w i t h a s i g n i f i c a n t T i / a n d h e n c e t h e y a r e o f i n t e r e s t for e n e r g y efficient w i n d o w s .
u m
Expectedly, T i a n d T i d e c r e a s e w i t h i n c r e a s i n g t.
um s o
T h i s t e n d e n c y for thin n o b l e - m e t a l l a y e r s to f o r m a g g l o m e r a t e s t r u c t u r e s at s m a l l
t h i c k n e s s e s g i v e s a s i g n i f i c a n t l i m i t a t i o n to t h e i r p e r f o r m a n c e as w i n d o w
c o a t i n g s . I f h i g h infrared r e f l e c t a n c e is r e q u i r e d4 ,7o n e is c o n f i n e d to T j < 50% and
Tsol< 4 0 % 6 6 l a y e r s p r o d u c e d b y e v a p o r a t7i2o n . B y o p t i m i z e d i o n - a s sum
for isted
d e p o s i t i o n or special sputter t e c h n o l o g y one can reach T i
um~ T s i o< 60%. If a
still h i g h e r t r a n s m i t t a n c e is d e s i r e d o n e m u s t u s e a m u l t i l a y e r c o a t i n g .

1001 ι I ι ι Μ ι 1 ι I I I ι ιιι 1 1—ι \

2 50 - \ V
1 ~ \ V V ^ t=6nm
2 - \ \ V ?
ω - \\42\.
* ot _ J

100 w^mmm

ο - I// ^ //
t= 6 n m ^ ^ - — '

ΟΙ ι I ι ι ι 11 I ι ι I ι ι ι ι I I ι « I I
0.5 1 2 5 10 20 50
Wavelength (μπι)
Fig. 11. Spectral normal transmittance and near-normal
r e f l e c t a n c e m e a s u r e d for g l a s s c o a t e d w i t h s i l v e r t o t h e
shown thicknesses by means of convectional evapora-
tion. T h e r e f l e c t a n c e p e a k at λ « 11 μ ι η for t h e t h i n n e s t
coating stems from the glass substrate. Replotted from
Ref. 4 7 .
Energy-efficient Windows: Present and Forthcoming Technology 125

T h e l i m i t e d t r a n s m i t t a n c e t h r o u g h r e a s o n a b l y u n i f o r m n o b l e - m e t a l l a y e r s is
c a u s e d l a r g e l y b y reflection at t h e s u r f a c e s , a n d h e n c e it is p o s s i b l e to i m p r o v e the
t r a n s m i t t a n c e b y a d d i t i o n a l l a y e r s w h i c h act so as to a n t i r e f l e c t t h e m e t a l . O n e is
t h e n l e d to c o n s i d e r d i e l e c t r i c / m e t a l a n d d i e l e c t r i c / m e t a l / d i e l e c t r i c m u l t i l a y e r s .
D i e l e c t r i c s w i t h h i g h refractive i n d i c e s - s u c h as Βΐ2θ3, ΠΊ2Ο3, S n 0 2 , T1O2, Z n O a n d
Z n S - give the largest e n h a n c e m e n t o f the transmittance. B y selecting the thick-
n e s s e s o f t h e t h r e e - l a y e r c o n f i g u r a t i o n p r o p e r l y , o n e c a n o p t i m i z e for a w a r m
c l i m a t e ( m a x i m u m r e f l e c t a n c e for 0.7 < λ < 3 μπι) o r a c o l d c l i m a t e ( m a x i m u m
T o i ; m i n i m u m Etherm)- T h e o p t i m i z a t i o n c a n1 b55 e3 g u i d e d b y c o m p u t a t i o n s w h i c h
S
a s s u m e t h a t t h e m e t a l is a p l a n e - p a r a l l e l s l a b ' o6r6, m o r e r e a l i s t i c a l l y , that t h e
metal has thickness-dependent optical p r o p e r t i e s .

F i g u r e 1 2 d e p i c t s m e a s u r e d t r a n s m i t t a n c e s p e c t r a , c o m p i l e d f r o m different
s o u r c e s , o f c o a t i n g s o f the T i 0 / A g / T i 0 2 t y p e o n g l a s s . T h e s e d a t a a r e
2
c h a r a c t e r i s t i c for w h a t o n e c a n a c h i e v e b y e x p l o i t i n g t h e t h r e e - l a y e r d e s i g n ( s e e
a l s o Ref. 7 3 ) . It is i n f e r r e d that T i > 8 0 % a n d Etherm « 2 0 % a r e v a l i d for all
um
1001—ι I ι ι ι » I 1 1—1 I ι Μ 1 j 1 1—Γ-Γ

Φ - ίh \ \
5g -jl: \ \ g l a s s / T i 0 2/ A g / T i 0 2_
50-ί/·' \ \

I _jr \ \ 1mm/18/18/18nm_
co -jf \χ \ 1 mm/33/13/33nm -

5-1 \ · χ 4mm
f
I X
< K . _:
100"— ^'^^ZCillJi^'—
S / ./
S so-- / :/
— Λ· / */
*φ 7 '.
~\ 1 '/
\ J y
Ol • iVi ιιI Wavelength
I ι i l (μιη) i i l l
Fig. 12. S
0.5p e c t r a l 1n o r m a l 2t r a n s m i t t 5
a n c e a n10
d n e a r20
- n o r m a l r50
eflectance
m e a s u r e d for T i 0 2 / A g / T i 0 2 b a s e d c o a t i n g s o n g l a s s .
P e r t i n e n t t h i c k n e s s e s for t h e g l a s s a n d for t h e c o n s t i t u e n t
l a y e r s o f t h e c o a t i n g s a r e s h o w n . T h e s o l i d c u r v e s t e m s from
a c o m m e r c i a l l y p r o d u c e d s a m p l e ( G l a v e r b e l S u p e r l i g h t ) , the
d o t t e d c u r v e f r o m J a r v i n e n (Ref. 7 4 ) , a n d t h e d a s h e d c u r v e
f r o m F a n a n d B a c h n e r (Ref. 5 2 ) . T h e latter c o a t i n g w a s
o r i g i n a l l y d e v i s e d to i m p r o v e t h e l u m i n o u s e f f i c i e n c y o f
i n c a n d e s c e n t light s o u r c e s , b u t it is e q u a l l y a p p l i c a b l e a s a
w i n d o w c o a t i n g in a w a r m c l i m a t e .
126 Materials Science for Solar Energy Conversion Systems

c o a t i n g s . T h e d a s h e d c u r v e p e r t a i n s to a c o a t i n g w i t h m a x i m u m i n f r a r e d
r e f l e c t a n c e ; it y i e l d s T i ~ 5 0 % a n d R i ~ 4 2 %. T h e d o t t e d c u r v e c o r r e s p o n d s to
s o s o
Tsol^ 6 7 % a n d R i « 2 6 %. C l e a r l y , it is feasible to c o n s t r u c t c o a t i n g s for different
s o
c l i m a t e s s i m p l y b y a l t e r i n g t h e t h i c k n e s s e s . T h e s o l i d c u r v e w a s m e a s u r e d for an
o p t i m i z e d c o m m e r c i a l c o a t i n g o n float g l a s s o f t h e t y p e r e p r e s e n t e d b y t h e m i d d l e
c u r v e in F i g . 3. T h i s latter c o a t i n g y i e l d s T i
um« 8 7 % a n d T s i o-72%. C o a t i n g s o f
t h e t y p e T i 0 2 / T i N / T i 0 2 h a v e b e e n s t u d i e d in Refs. 5 0 , 5 1 , 5 6 . N o b l e - m e t a l b a s e d
t h r e e - l a y e r c o a t i n g s c a n b e p r o d u c e d , u s2ing large-scale automatic sputter
e q u i p m e n t , at a cost o f a b o u t 1 0 U S D / m in the c a s e o f T i C > 2 / A g / T i C > 2 , p r o v i d e d
t h a t t a r g e t u t i l i z a t i o n is o p t i m i z e d .

D. Doped Oxide Semiconductor Coatings

D o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s offer an a l t e r n a t i v e to t h e e a r l i e r d i s c u s s e d
noble-metal based coatings. T h e t w o classes o f coatings have specific advantages
and disadvantages. T h e semiconductor must be characterized b y a wide bandgap,
s o that is a l l o w s g o o d t r a n s m i s s i o n in t h e l u m i n o u s a n d s o l a r r a n g e s . F u r t h e r it
m u s t a l l o w d o p i n g to a l e v e l w h i c h m a k e s the m a t e r i a l m e t a l l i c a n d h e n c e
i n f r a r e d r e f l e c t i n g a n d e l e c t r i c a l l y c o n d u c t i n g . T h e m a t e r i a l s w h i c h a r e k n o w n to
b e u s e f u l a r e all o x i d e s b a s e d o n z i n c , c a d m i u m , i n d i u m , tin, t h a l l i u m a n d l e a d
a n d a l l o y s o f these. T h e r e q u i r e d d o p i n g is often a c h i e v e d b y t h e a d d i t i o n o f a
foreign element; particularly g o o d properties have been obtained with S n 0 2 : F ,
S n 0 2 : S b , I n 2 0 3 : S n a n d Z n O : A l . A n o t h e r p o s s i b i l i t y is to p r o v i d e d o p i n g v i a a
m o d e r a t e o x y g e n deficiency. If prepared properly, the m e n t i o n e d coatings can b e
v i r t u a l l y n o n - a b s o r b i n g for l u m i n o u s a n d s o l a r r a d i a t i o n . A s p e c i f i c a n d
i m p o r t a n t a d v a n t a g e o f t h e d o p e d o x i d e s e m i c o n d u c t o r s is their e x c e l l e n t
c h e m i c a l a n d m e c h a n i c a l d u r a b i l i t y , w h i c h a l l o w s their u s e o n g l a s s s u r f a c e s
e x p o s e d to the air. A s a n e x t r e m e e x a m p l e , w e n o t e t h a t p y r o l y t i c S n 0 2 : F c o a t i n g s
have 7 b5e e n s u c c e s s f u l l y a p p l i e d to t h e front s i d e o f "antifrost" w i n d s c r e e n s o n
cars. R e v i e w s o n d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s a n d their u s e s as
t r a n s p a r e n t i n f r a r e d r e f l e c t o r s a n d t r a n s p a r e n t c o n d u c t o r s h a v e b e e n g i v e n in
Refs. 4 , 5 7 - 5 9 , 7 6 - 8 1 .

F i g u r e 13 illustrates t h e p r i n c i p l e s b y w h i c h t h e m e t a l l i c p r o p e r t i e s a r e r e a c h e d in
at l e a s t m o s t o f t h e d o p e d o x i d e s e m i c o n d u c t o r s . T h e u n d o p e d c r y s t a l (for
example Ιη2θβ) comprises a uniform arrangement of oxygen atoms and metal
a t o m s . W h e n d o p a n t a t o m s (tin) a r e a d d e d , t h e y r e p l a c e s o m e o f t h e i n d i u m . If
their d e n s i t y is sufficient, e a c h d o p a n t a t o m c a n b e s i n g l y i o n i z e d b y g i v i n g off an
e l e c t r o n w h i c h - t o g e t h e r w i t h o t h e r l i b e r a t e d e l e c t r o n s - m a k e s t h e m a t e r1i9
al - 3
21 -3
m e t a l l i c . T h e o n s e t o f m e t a l l i c p r o p e r t i e s o c c u r s at a d o p i n g l e v e l o f ~ 1 0 c m .
E l e c t r o n d e n s i t i e s u p to ~ 1 0 c m c a n b e a c h i e v e d b y m a x i m u m d o p i n g , w h i c h
i m p l i e s t h a t a f e w p e r c e n t o f t h e m e t a l a t o m s in t h e o x i d e h a v e b e e n s u b s t i t u t e d
by dopant atoms. F 22o r c -o m3p a r i s o n , m e t a l s s u c h as A g a n d A u h a v e a n e l e c t r o n
d e n s i t y o f ~ 6 χ 1 0 c m . A t t e m p t s to i n c r e a s e t h e d o p i n g still further l e a d s to the
f o r m a t i o n o f different a b s o r b i n g c o m p l e x e s w h i c h d i m i n i s h t h e t r a n s m i t t a n c e .
T h e infrared reflectance and the electrical conductance are governed b y the
s c a t t e r i n g w h i c h81t h e e l e c t r8
o n8s2
3u n d e r g o . It h a s r e c8e4n t l y b e e n s h o w n b y H a m b e r g
a n d G r a n q v i s t , J i n et a l . ' a n d H a i t j e m a et a l . t h a t for p r o p e r l y p r o d u c e d
h \ 2 0 3 : S n , Z n O : A l a n d S n 0 2 : F c o a t i n g s the s c a t t e r i n g is d o m i n a t e d b y t h e i o n i z e d
Energy-efficient Windows: Present and Forthcoming Technology 127
85
i m p u r i t i e s . T h e s a m e is t r u e for n o n - s t o i c h i o m e t r i c tin o x i d e . T h i s s c a t t e r i n g is
an unavoidable result of the doping, and h e n c e Fig. 13 provides a unified picture
of the basic processes which determine the infrared-optical and electrical

• •
properties of heavily doped oxide semiconductors.
,^- Oxygen
ο ο
ο • ο • - Indium

• ο
e" ^ Tin

• •
S η*

Fig. 1 3 .
ο Ο
O v e r s i m p l i f i e d c r y s t a l s t r u c t u r e a n d d o p i n g m o d e l for
I n 0 3 : S n . T h e a c t u a l c r y s t a l s t r u c t u r e o f Ι η Ο β is r a t h e r
2 2
c o m p l i c a t e d (cf. Ref. 8 6 ) .

A d e t a i l e d t h e o r e t i c a l u n d e r s t a n d i n g o f t h e d o p i n g m e c h a n i s m m a k e s it w o r t h -
w h i l e to p e r f o r m q u a n t i t a t i v e m o d e l l i n g o f t h e s p e c t r a l a n d i n t e g r a t e d o p t i c a l
p r o p e r t i e s as a f u n c t i o n o f c o a t i n g t h i c k n e s s a n d d o p i n g c o n c e n t r a t i o n (or, m o r e
p r e c i s e l y , e l e c t r o n d e n s i t y8)1. F i g u r e s 1 4 - 1 6 c o n t a i n d a t a for I n 2 0 3 : S n c o a t i n g s
prepared by evaporation. D i s r e g a r d i n g fine d e t a i l s , the r e s u l t s c a n a p p l y e q u a l l y
w e l l to o t h e r d e p o5s i8 t8i o2
n 87 t-e c h
8n o4l o g i e s a n d to a l t e r n a t i v e d o p e d o x i d e s e m i c o n -
ductor c o a t i n g s . ' ' F i g u r e 14 s h o w s s p e c t r a l t r a n s m i t t a n c e a n d 20 reflectance
21 3
for a 0 . 2 ^ m - t h i c k c o a t i n g w h o s e e l e c t r o n d e n s i t y n lies b e t w e e n 1 0 a n d
e
1 0 c m * . T h e20o n s e-3 t o f infrared r e f l e c t a n c e d e p e n d s critically o n n a n d it is s e e n
e
that n = 6 x l 0 c m y i e l d s h i g h T l a n d h i g h Rtherm (i.e., l o w E herm)- H i 2 g1h T -i 3
e s o t um
t o g e t h e r w i t h h i g h r e f l e c t a n c e at λ > 0.7 μιη w o u l d d e m a n d that n « 3 x 1 0 cm ,
e
b u t s u c h a d o p i n g l e v e l is i n a c c e s s i b l e , as r e m a r k e d a b o v e . O n e c o n c l u d e s that
d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s a r e useful for e n e r g y efficient w i n d o w s to b e
a p p l i e d in a c o l d c l i m a t e b u t n o t in a w a r m c l i m a t e ( u n l e s s a n e l a b o r a t e m u l t i l a y e r
c o n f i g u r a t i o n is i n v o k e d ; cf. R e f . 8 8 ) .

I n t e g r a t e d o p t i c a l p r o p e r t i e s are i l l u s t r a t e d in F i g . 1 5 . It is i n f e r r e d that T i
um~ 8 0 %
is a t y p i c a l v a l u e , that T i d e c r e a s e s s i g n i f i c a n t l y w i t h i n c r e a s i n g n a n d / o r t, a n d
s o e
that a l o w Etherm c a n b e o b t a i n e d o n l y at t > 0.2 μπι. T h e i m p o r t a n t r e l a t i o n s h i p
b e t w e e n T i , Etherm a n d t is further e l a b o r a t e d in F i g . 1 6 . R e q u i r i n g that Etherm =
s o
0.2 r e s u l t s in a m a x i m u m T i o f ~ 7 8 % at t = 0.2 μιη. D e m a n d i n g a l o w e r Etherm
s o
l e a d s to a s i g n i f i c a n t d r o p in T i , w h i l e a l l o w i n g a l a r g e r E herm o n l y g i v e s a 20
-3 s o t
m i n o r r i s e in T i . It is c o n c l u d e d that 0 . 2 ^ m - t h i c k films w i t h 4 < n < 6 x l 0
s o e
c m y i e l d a n o p t i m u m p e r f o r m a n c e w i t h Etherm ~ 2 0 % a n d T i ~ 7 8 %. S u c h
s o
p r o p e r t i e s c a n b e a c h i e v e d in c o a t i n g s c o n s i s t i n g o f I n 2 0 3 : S n , Z n O : A l a n d S n O : F ,
and similar substances.

T h e r e q u i r e d c o a t i n g t h i c k n e s s e q u a l s a fraction o f the w a v e l e n g t h for v i s i b l e


light, a n d it f o l l o w s t h a t o p t i c a l i n t e r f e r e n c e effects m u s t b e g i v e n s e r i o u s
c o n s i d e r a t i o n . I n p a r t i c u l a r , m i n o r v a r i a t i o n s in t m a y c a u s e s i g n i f i c a n t
i r i d e s c e n c e , i.e., a r a i n b o w e x h i b i t i o n o f c o l o u r s at different p a r t s o f t h e c o a t e d
w i n d o w . S u c h effects a r e n o t i m p o r t a n t for n o b l e - m e t a l b a s e d l a y e r s o w i n g to
128 Materials Science for Solar Energy Conversion Systems

I ' I ι ι II| I | | I | M i l l ι I I ι
100
τ
f" :
£ 0.2pm. j • Ι .lnoO«:Sn
w
φ
υ \ \ N \ Π Η Β Ι substrate
£
c ~ il
50 — ml
\ \
\ \
* \
\
\
\
\
Ιι •τ 2 0_
3
E
* \ \
~ RL 10\ \6 \ 3 η =1 x 1 0 c m - -
\ \ \
-il ^. ν^ν—•

I ι I ι ι ι ιI . 1 l i l i l I ι
0.3 0.5 1 2 3 5 10 20 30 50
Wavelength (μιτι)

I ι I M i i | ι ι ι ι ι ι ι 111—r—ι—ι—π
100
R

/ f
S / A
I 50- / / f ^ ^ ^ ^ ~

ο — ^
II ι I M i l l ι I I ι I ι ι ι ιI ι I l i
0.3 0.5 1 2 3 5 10 20 30 50
W a v e l e n g t h (um)
Fig. 1 4 . Spectral normal transmittance (upper part) and reflectance
( l o w e r p a r t ) c o m p u t e d f r o m a q u a n t i t a t i v e m o d e l for t h e
optical properties of h ^ C ^ S n . The shown values of
electron density ( n ) and coating thickness were used.
e
(From Ref. 81).

t h e i r h i g h e r n "s w h i c h a l l o w t « 0.2 μιη. I r i d e s c e n t w i n d o w s a r e g e n e r a l l y


e
c o n s i d e r e d a e s t h e t i c a l l y u n p l e a s a n t , a n d it is c o n c l u d e d that e x t r e m e t h i c k n e s s
control m u s t b e exercised during practical manufacturing o f the coated glass. O n e
p o s s i b i l i t y to a v o i d i r i d e s c e n c e is t o w o r k w i t h t ~1 μιη. S u c h t h i c k c o a t i n g s y i e l d
n u m e r o u s i n t e r f e r e n c e - i n d u c e d p e a k s a n d d i p s o f t h e t r a n s m i t t a n c e a n d reflec-
t a n c e a c r o s s t h e 0.4 < λ < 0.7 μ ι η i n t e r v a l . A t h i c k n e s s - d e p e n d e n t d i s p l a c e m e n t o f
these peaks w o u l d not be recognized b y the eye, which h e n c e senses a uniform
colouration. H o w e v e r , the use o f a m u c h larger thickness than the o n e d e m a n d e d
for a l o w Etherm is c l e a r l y inefficient in t e r m s o f m a t e r i a l s u t i l i z a t i o n , c o a t i n g t i m e ,
a n d cost. Further, thick oxide s e m i c o n d u c t o r coatings can display s o m e light
s c a t t e r i n g , s o m e t i m e s r e f e r r e d to as h a z e . T h i s p h e n o m e n o n is a8s s90 9
ociated with
t h e o c c u r r e n c e o f l a r g e c r y s t a l l i t e s as w e l l as s u r f a c e r o u g h n e s s . '
Energy-efficient Windows: Present and Forthcoming Technology 129

1001 ι ι Γ-τ-τη 1 1 ι ι ι
2Cà lum
, Mum)
S ' * ^ Ν ? \ " ° "
I - . \ V 0.2 .
Ι SO- y 0.3 -

-J 1

ol 1 I ι ι ι I 1 ι ι ι I
Electron density (cm )

1001 ι ι 1—πτη j 1—rrj

m ) t (
I - 1 χ\\ H -
N 1 0 ,
1 ~ 50
1 \ \ "

~ -
2 ~
Hillllll
* Il
T s
3ln 0 :Sn \
23
substrate
o \Λ ~*Λ
o -
n

I - j ' \ 0.5 -
oLJ I ι ι ι I I . 3. . I
Electron density (cm" )
r 1
601 1 Γ 1—I Π 1 — ~H E
\ . therm , n
\ \ * Τ ΐ β ^ 2°3:Sn _
2 \ \ τ^^^M substrate
φ 40- \ \

I - ν\\ \ t( m)
H -

Ε 20- \ \ \ V/0.3

ol I I ι ι I I ι ιI
10 10 3 10
ι
20 1 ι
2 2

Electron density (cm" )


130 Materials Science for Solar Energy Conversion Systems

Fig. 15. Luminous transmittance (upper part), solar transmittance


(middle part) and thermal emittance (lower part) computed
f r o m a q u a n t i t a t i v e m o d e l for t h e o p t i c a l p r o p e r t i e s o f
I n 0 3 : S n . The used values of electron density and coating
2
t h i c k n e s s (t) a r e s h o w n . T h e s u b s t r a t e w a s r e p r e s e n t e d b y
p r o p e r t i e s p e r t i n e n t to p u r e S i 0 (i.e., a g l a s s w i t h n o F e 0
2 23
c o n t e n t ) . ( F r o m Ref. 8 1 ) .

1001 ι ι ι ι ι ι ι ι ι ι I

£ ~ ~
2
I " therm=°- 5
s so- — · -
g £ 0.20
ι ' J * — — —

I - -jr 21 3
0 1 5
-
» 60- * n e> 1 0 c m -
_] I ι I ι I ι l ι I ι
0 0.2 0.4 0.6
Film thickness (μιη)
Fig. 16. N o r m a l s o l a r t r a n s m i t t a n c e v s . c o a t i n g t h i c k n e s s for
three values of hemispherical thermal emittance com-
p u t e d for I n 0 : S n in the s a m e w a y as in F i g s . 1 4 a n d
23
15. T h e21 s h a d e3d a r e a refers to h y p o t h e t i c a l c o a t i n g s w i t h
n > 1 0 cm" . (From Ref. 81).
e
F i g u r e 1 7 s h o w s t r a n s m i t t a n c e a n d r e f l e c t a n c e s p e c t r a as m e a s u r e d for t h r e e
different d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s . T h e c u r v e s s h o w r a t h e r h i g h T i ,
u m
m o d e r a t e l y h i g h T i , a n d i n d i c a t e l o w E herm- T h e u p p e r p a r t refers t o a810.41 μιη
s o t
t h i c k I n 0 : S n c o a t i n g p r e p a r e d for r e s e a r c h b y e v a p o r a t i o n t e c h n o l o g y . This
23
c o a t i n g m a t c h e s the t h e o r e t i c a l p r e d i c t i o n s for a n o p t i m i z e d m a t e r i a l v e r y w e l l .
T h e m i d d l e p a r t c o n c8e 8 r2
3n s a 0 . 3 0 μπ\ t h i c k Z n O : A l c o a t i n g p r e p a r e d for r e s e a r c h b y
sputter t e c h n o l o g y . ' B o t h o f t h e s e c o a t i n g s w e r e p u t o n C a F s u b s t r a t e s that a r e
2
t r a n s p a r e n t for 0.3 < λ < ΙΟμπι; t h e d a t a w o u l d h a v e b e e n v e r y s i m i l a r for c o a t i n g s
b a c k e d b y g l a s s . T h e b o t t o m p a r t w a s r e c o r d e d for a S n 0 : F c o a t i n g p r o d u c e d
2
c o m m e r i c a l l y b y s p r a y p y r o l y s i s o n t o 4 m m s t a n d a r d floatglass. T h e latter c o a t i n g
is c o n s i d e r a b l y t h i c k e r than the o t h e r t w o , as e v i d e n c e d b y t h e d e n s e l y s p a c e d
p e a k s i n t h e s p e c t r a . It h a s T i
um« 7 4 % , w h i c h is l o w e r t h a n for t h e I n 20 3: S n a n d
Z n O : A l c o a t i n g s , a n d T i ~ 7 7 %. C o m m e r c i a l p r o d u c t s w i t h s o m e w h a t b e t t e r
s o
d a t a h a v e b e c o m e a v a i l a b l e r e c e n t l y .73S o m e d a t a o n d o p e d S n 0 c o a t i n g s h a v e
2
been summarized by Karlsson et a l .

U l t r a v i o l e t r e j e c t i o n is o f i m p o r t a n c e for p r e v e n t i n g b l e a c h i n g o f t e x t i l e s ,
d e g r a d a t i o n o f p o l y m e r s , etc. C h o i c e o f p r o p e r g l a s s (Fig. 3 ) as w e l l a s l a m i n a t i o n
(Fig. 4 ) a r e i m p o r t a n t for this p u r p o s e . Z n O c o a t i n g s offer a n o t h e r p o s s i b i l i t y , as
Energy-efficient Windows: Present and Forthcoming Technology 131

1001 ι ι I ι ι ιιι ι ι ι I ι ι ii| I ι ι Γ

- U- V ι
J Τ ^\ 0.41 pm 1n 20 3:Sn
Γ \ / 1mm C a F 2 substrate -

v v
oLi_ ^ x / V J
S 1001

I : / v /
^ :
ο I / \ 0.30μιη ZnO:AI
5j 50— \ / 1 mm C a F 2 s u b s t r a t e -

I - Λ Λ " X -
t o b z ^ v ^ W V . :
φ ,
g 100Γ ^

m 4 m
S 5o_ / \ / floatglass

I ι ι I ι ι ι ιI I ι ι I ι ι ι ιI I . . I I
0.2 0.5 1 2 5 10 20 50
Wavelength (μηι)
Fig. 17. Spectral normal transmittance and near-normal reflectance
m e a s u r e d for h ^ C ^ - . S n o n 1 m m C a F , Z n O . A l o n 1 m m
2
C a F , a n d S n 0 : F o n 4 m m floatglass ( G l a v e r b e l C o m f o r t
2 2
G l a s s ) . C o a t i n g a n d s u b s t r a t e t h i c k n e s s e s a r e as g i v e n . P a r t l y
c o m p i l e d f r o m Refs. 8 1 - 8 3 .

s h o w n in F i g . 1 8 . It a p p e a r s that a 0.3 μιη thick Z n O l a y e r is sufficient for


a b s o r b i n g m o s t o f t h e u l t r a v i o l e t r a d i a t i o n w h i c h is o t h e r w i s e a b l e t o p a s s
o r d i n a r y floatglass. H e a v y d o p i n g , for e x a m p l e b y A l , shifts the a b s o r p t i o n to
smaller wavelengths, and the ultraviolet absorption b e c o m e s insignificant. 9 T h91
2i s
p h e n o m e n o n - k n o w n as a b a n d g a p shift - is t h e o r e t i c a l l y w e l l u n d e r s t o o d . '
C o a t i n g s b a s e d o n Ι η Ο β a n d S n 0 a r e n o t useful for u l t r a v i o l e t a b s o r p t i o n .
2 2
T a n d e m c o a t i n g s o f Z n O / Z n O : A l a r e a b l e to c o m b i n e l a r g e T i
9 93
4 uma n d T s i ow i t h l o w
Etherm a n d u l t r a v i o l e t rejection. C e 0 c o a t i n g s m a y b e a p p l i c a b l e for t h e s a m e
2
purpose. '
132 Materials Science for Solar Energy Conversion Systems
1
1001—ι—'— —ι—I—ι—ι—ι—ι—I—«—ι—«—r

£ ZnOiAI \

I "50
y /

Οι ι—ι ι ι 1 ι ι ι ι \ \ \ \ \
0.3 0.35 0.40 0.45
Wavelength (μηι)

Fig. 1 8 . S p e c t r a l n o r m a l t r a n s m i t t a n c e in t h e u l t r a v i o l e t m e a s u r e d
for 0.3 μ ι η thick Z n O a n d Z n O + 2 at.% A l c o a t i n g s o n 1 m m
CaF .
2
T h e c o s t for l a r g e - s c a l e d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s is d e p e n d e n t o n
p r o d u c t i o n t e c h n o l o g y , as w e l l as m a t e r i a l , a n d is difficult to e s t i m a t e . W i t h
r e g a r d to t e c h n o l o g y , it s h o u l d b e p o i n t e d o u t that s e v e r a l g l a s s m a n u f a c t u r e r s
h a v e h a d s u c c e s s in their d e v e l o p m e n t o f S n 0 - b a s e d c o a t i n g s p r e p a r e d b y s p r a y
2
p y r o l y s i s d i r e c t l y o n t o t h e h o t g l a s s o n a float line. T h i s t e c h n o l o 2 gy holds promise
for v e r y i n e x p e n s i v e c o a t i n g s , h a v i n g c o s t s o f o n l y a f e w U S D / m . W i t h r e g a r d to
m a t e r i a l , w e n o t e that i n d i u m is m u c h m o r e s c a r c e a n d e x p e n s i v e t h a n z i n c a n d
tin. H e n c e I n 0 3 : S n c o a t i n g s s h o u l d b e u s e d o n l y w h e n t h e u l t i m a t e in e l e c t r i c a l
2
c o n d u c t i v i t y o r infrared r e f l e c t a n c e a r e r e q u i r e d . C a d m i u m a n d t h a l l i u m b a s e d
coatings m a y cause heath hazards.

E. Electrochromic Coatings

E l e c t r o c h r o m i s m is a m u l t i - f a c e t t e d p h e n o m e n o n w h i c h is w e l l k n o w n in
transition metal oxides based on tungsten, vanadium, nickel, m o l y b d e n u m ,
t i t a n i u m , i r i d i u m etc., a n d in n u m e r o u s o r g a n i c s u b s t a n c e s . T h e c h a n g e in t h e
o p t i c a l p r o p e r t i e s is c a u s e d b y t h e injection o r e x t r a c t i o n o f m o b i l e i o n s . A
m a t e r i a l that c o l o u r s u n d e r injection ( e x t r a c t i o n ) o f i o n s is r e f e r r e d to a s c a t h o d i c
( a n o d i c ) . A b s o r p t a n c e m o d u l a t i o n as w e l l as r e f l e c t a n c e m o d u l a t i o n a r e feasible.
E l e c t r o c h r o m i s m h a s b e e n s t u d i1 e d98s15i n0c0e the e a r l y 1 9 7 0 ' s for h i g h c o n t r a s t n o n -
emissive display a p p l i c a t i o n s . ' " S i n c e the m i d - 1 9 8 0 ' s , r e s e a r c h a n d
d e v e l o p m e n t o n t r a n s p a r e n t e l e c t r o c h r o m i c m a t e r i a l s a n d d e v i c e s for1 s1m 83a9r 1
t910
w i n d o w a p p l i c a t i o n s h a v e s o a r e d b o t h in a c a d e m i a a n d in i n d u s t r y . ' ' '

A n electrochromic coating must include several layers. Figure 19 sketches a basic


five-layer c o n f i g u r a t i o n w h i c h is c o n v e n i e n t for d i s c u s s i n g t h e o p e r a t i n g
Energy-efficient Windows: Present and Forthcoming Technology 133

p r i n c i p l e s . It c o m p r i s e s t w o o u t e r t r a n s p a r e n t e l e c t r i c a l c o n d u c t o r s , r e q u i r e d for
s e t t i n g u p a d i s t r i b u t e d e l e c t r i c field, a n e l e c t r o c h r o m i c l a y e r , a n i o n c o n d u c t o r ,
and an ion storage. Colouration and bleaching are accomplished w h e n ions are
m o v e d from the ion storage, via the ion conductor, into the electrochromic layer,
o r w h e n t h e p r o c e s s is r u n in r e v e r s e . T h e i o n s t o r a g e c a n b e a n o t h e r e l e c t r o -
c h r o m i c l a y e r , p r e f e r r a b l y a n o d i c if t h e b a s e e l e c t r o c h r o m i c l a y e r is c a t h o d i c , o r
vice versa. O n e m a y also c o m b i n e the ion conductor and storage m e d i a into one
l a y e r o f e l e c t r o l y t e . F u r t h e r , it+ is p o s s i b l e to e x c l u d e t h e i o n s t o r a g e a n d i n s t e a d
rely on a replenishment of H ions (protons), originating from the dissociation of
w a t e r m o l e c u l e s diffusing in f r o m a n a m b i e n c e w i t h c o n t r o l l e d h u m i d i t y ;
o b v i o u s l y this r e q u i r e s a s u b s t a n t i a l a t o m i c p e r m e a b i l i t y o f t h e o u t e r t r a n s p a r e n t
conductor. B y use of a purely ionic conductor, o n e can obtain an o p e n circuit
m e m o r y , i.e., t h e e l e c t r i c field h a s to b e a p p l i e d o n l y w h e n t h e o p t i c a l p r o p e r t i e s
a r e t o b e altered. T h e d e s i g n in F i g . 1 9 h a s a l o w v a l u e o f Etherm b e c a u s e o f t h e
e x t e r n a l t r a n s p a r e n t c o n d u c t o r . A l t e r n a t i v e l y , t h e e l e c t r o c h r o m i c c1o a2t0
ing can be
combined with a lamination material which joins two glass p a n e s ; in this c a s e
a n a d d i t i o n a l t r a n s p a r e n t a n d infrared-reflecting c o a t i n g is r e q u i r e d to o b t a i n a
l o w Etherm-

Fig. 19. B a s i c d e s i g n o f a n e l e c t r o c h r o m i c c o a t i n g for s m a r t w i n d o w s .


(From Ref. 19).

W e n o w c o n s i d e r t h e m a t e r i a l s in t h e different c o m p o n e n t s o f t h e e l e c t r o c h r o -
m i c s - b a s e d c o a t i n g a n d first l o o k at t h e a c t u a l e l e c t r o c h r o m i c l a y e r ( s ) . T u n g s t e n
o x i d e w a s t h e first d i s c o v e r e d e l e c t r o c h r o m i c m a t e r i a l a n d is b y far t h e m o s t
w i d e l y s t u d i e d o n e . " I n a m o r p h o u s state it p e r m i t s t h e a b s o r p t a n c e to b e
m o d u l a t e d b e t w e e n w i d e1limits.
05 3 -I n1c r 0 y s t a l l i n e s t a t e it a l l o w s a fair d e g r e e o f
reflectance m o d u l a t i o n . T h e degree o f crystallinity depends on the glass
t e m p e r a t u r e d u r i n g t h e c o a t i n g p r o c e s s . H y d r a t e d n i c k e l o x i d e is a r a t h e r r e c1 e n t0l 0
y6 - 1 2
discovered electrochromic material which allows absorptance m o d u l a t i o n .
Its d u r a b i l i t y s e e m s to b e s u p e r i o r to t h a t o f t u n g s t e n o x i d e . T h e m e c h a n i s m s for
134 Materials Science for Solar Energy Conversion Systems

colouration and bleaching of the mentioned electrochromic materials have been


given as

colour
+
xM + xe- + W 0 ^ M W0
3 x 3
bleach

and
colour
+
Ni(OH) ~* NiOOH + H + e"
2
bleach
+ + + +
w h e r e M d e n o t e s H , L i , N a , etc. H e n c e t u n g s t e n o x i d e c o l o u r s u n d e r ion
insertion whereas hydrated nickel oxide colours under ion extraction. This opens
t h e p o s s i b i l i t y o f w o r k i n g w i t h a n o p t i c a l l y efficient " c o m p l e m e n t a r y " d e s i g n
i n c o r p o r a t i n g l a y e r s o f b o t h m a t e r i a l s as " e l e c t r o c h r o m i c m a t e r i a l " a n d "ion
s t o r a g e " , r e s p e c t i v e l y . It is also 1t1
e2
c h n i c a l l y p o s s i b l e to o p e r a t e t u n g s t e n o x i d e a n d
i r i d i u m o x i d e in c o n j u n c t i o n .
18
T h e ion conductor can also b e of m a n y m a t e r i a l s . Disregarding liquid electro-
l y t e s - w h i c h a r e not p1r a c0 1t i2c5
2a l for w i n d o w s - it is p o s s i b l e to e m p l o y L i F , L1AIF4,
LiNbC>3 1 0 a1n d21the1
2 4l i3
2k e ' as w e l l as l a y e r s o f t r a n s p a r e n t p o l y m e r i c i o n c o n d u c -
tors. ' ' ' In d e v i c e s w h i c h r e l y o n a m b i e n t h u m i d i t y , l a y9e r1s9 o2f8i5o n-- 1 2
permeable SiO and M g F coatings have been used s u c c e s s f u l l y . ' The
2
t r a n s p a r e n t c o n d u c t o r o n the g l a s s s u r f a c e can b e o f I n 0 3 : S n o r a s i m i l a r d o p e d
2
oxide semiconductor. T h e outer transparent electrode can consist of the same
m a t e r i a l o r - if a t o m i c p e r m e a t i o n is r e q u i r e d - o f an e x t r e m e l y thin g o l d layer.
T h e v o l t a g e r e q u i r e d for t h e d i s t r i b u t e d e l e c t r i c field is o n t h e o r d e r o f a f e w volts
a n d n e e d s o n l y b e a p p l i e d w h e n the o p t i c a l p r o p e r t i e s a r e to b e altered.

F i g u r e 2 0 illustrates the c h a r a c t e r i s t i c features o f a b s o r p t a n c e - m o d u l a t e d


electrochromic coatings based on amorphous tungsten oxide and hydrated nickel
o x i d e in fully b l e a c h e d s t a t e , fully c o l o u r e d state, a n d at i n t e r m e d i a t e c o l o u r a t i o n .
T h e u p p e r p a r t refers to a d e v i c e w i t h t w o In C>3:Sn-coated g l a s s s u b s t r a t e s , o n e o f
2
them being overcoated 1 w9i2t h t u n g s t e n o x i d e , a n d an i n t e r v e n i n g l i q u i d L i + -
containing electrolyte. T h e l o w e r p a r t w a s o b t a i n e d for o n e I n 0 3 : S n - c o a t e d
2
glass with a hydrated nickel oxide overlayer m a d e b y radio frequency sputtering;
1 2 1
t h e c o l o u r i n g w a s a c c o m p l i s h e d in a p o t a s s i u m h y d r o x i d e e l e c t r o l y t e p r i o r to the
optical m e a s u r e m e n t s . Both devices s h o w pronounced electrochromism with
t h e t u n g s t e n o x i d e a b s o r b i n g e s p e c i a l l y s t r o n g l y in t h e infrared a n d t h e h y d r a t e d
n i c k e l o x i d e a b s o r b i n g e s p e c i a l l y s t r o n g l y for v i s i b l e light. N o d a t a a r e s h o w n for
λ > 1.2 μιη o w i n g to t h e i n f l u e n c e o f t h e In C>3:Sn l a y e r s (cf. u p p e r p a r t o f F i g . 1 7 ) .
2
F i g u r e 21 s h o w s q u a n t i t a t i v e r e s u l t s for t h e m o d u l a t i o n o f T i m a n d T i b y a glass
U s o
plate with low Fe2U3 content overcoated with moderately conducting I n 2 0 3 : S n
and with electrochromic hydrated nickel oxide prepared by radio frequency
s p u t t e r i n g . It is s e e n that Tium c a n v a r y b e t w e e n 8 0 a n d 10 % a n d that T i c a n
s o
Energy-efficient Windows: Present and Forthcoming Technology 135

1001 ι I ι I ι ! I I ι I I I I I I I I I I I

2 ο — ^ '
2 ioo| 1

^^^^^^^^^^^^^^^^

ol ι I ι I ι I ι I ι I ι I ι I ι I ι I ι
0.4 0.6 0.8 1.0 1.2
Wavelength (pm)
Fig. 2 0 . S p e c t r a l n o r m a l t r a n s m i t t a n c e m e s u r e d for r e s e a r c h - t y p e
devices incorporating an electrochromic layer o f tungsten
oxide (upper part) and hydrated nickel oxide (lower part).
C o m p i l e d f r o m Refs. 1 1 2 a n d 1 2 9 .
2
v a r y b e t w e e n 8 0 a n d 2 0 % w h e n a c h a r g e d e n s i t y u p to 2 0 m C / c m is i n j e c t e d .
A n a l o g o u s e l e c t r o c h r o m i c c o a t i n g s m1a6d1e b y d i r e c t c u r r e n t s p u t t e r i n g h a v e n o t y e t
g i v e n r e s u l t s that a r e q u i t e as g o o d .

I n p r i n c i p l e , r e f l e c t a n c e m o d u l a t i o n is s u p e r i o r t o a b s o r p t a n c e m o d u l a t i o n , s i n c e
t h e c o a t e d g l a s s d o e s n o t b e c o m e h e a t e d to a c o m p a r a b l e e x t e n t . F i g u r e 2 2 s h o w s
r e f l e c t a n c e s p e c t r a for+a 0 . 2 3 ^ m - t h i c k c r y s t a l l i n e W O 315l 0a y e+r o n In2C>3:Sn-coated
g l a s s o p e r a t e d in a L i - c o n t a i n i n g l i q u i d e l e c t r o l y t e . L i i n j e c t i o n is s e e n to g i v e
+
reflection, p a r t i c u l a r l y in the infrared, u p to - 7 0 % at λ = 2.5 μ ι η . E x t r a c t i o n o f the
L i i o n s b r i n g s b a c k t h e initial l o w r e f l e c t a n c e . T h e o r e t i c a l m o d e l l i n g o f t h e
e l e c t r o c h r o m i c r e f l e c t a n c e m o d u l a t i o n h a s b e e n p e r f o r m8e 1d17b2y u s i n g t h e t h e o r y for
the optical properties o f doped oxide s e m i c o n d u c t o r s . ' T h e limiting optical
p e r f o r m a n c e - o b t a i n e d w i t h s e v e r a l s i m p l i f y i n g a s s u m p t i o n s - is t h a t m o d uβ lation
can b e a c c o m p l i s h e d b e t w e e n a state with T i « 8 2 %, T i
s o um« 7 4 % a n d Rjum 2 6 %
and another state with T i - 35 %, T i
s o um- 6 3 % a n d R i um- 5 %. T h e t h e o r e t i c a l
u n d e r s t a n d i n g o f a b s o r p t a n c e - m o d u l a t e d e l e c t r o c h r o m i c m a t e r i a l s is y e t t o o
fragmentary to p e r m i t quantitative modelling.
136 Materials Science for Solar Energy Conversion Systems
1 1
1001—«— —ι— —ι—ι—«—ι—ι—

g \ N i O xH y
Z ~ \ l n 20 3: S n ,,,,,,,,,,,,,,,„,.,,,.,,.,
1 - glass
2 so- \ V t T

• X T

5) \^ ^^^^
Φ - „ ^

Ξ τ, :

lu m ^--^^^^
01 l I I I I I I I ι

10 20
2
Charge (mC/cm )
Fig. 2 1 . I n t e g r a t e d t r a n s m i t t a n c e v s . c h a r g e d e n s i t y for e l e c t r o -
c h r o m i c c o a t i n g s o f t h e t y p e s h o w n in t h e inset. ( F r o m
Ref. 1 1 2 ) .

In t h e r e m a i n d e r o f this s e c t i o n o n e l e c t r o c h r o m i c s - b a s e d c o a t i n g s , s o l i d - s t a t e
c o n f i g u r a t i o n s a r e f o c u s e d o n , s i n c e t h e s e a r e t h e o n l y o n e s o f c o n c e r n for p r a c t i c a l
w i n d o w a p p l i c a t i o n s . F i g u r e 2 3 s h o w s t r a n s m i t t a n c e s p e c t r a for a m u l t i l a y e r
d e s i g n w i t h 0.15 μιη o f W O 3 ~ 0.1 μιη o f M g F , a n d 0 . 0 1 5 μιτι o f g o l d . T h i s t y p e o f
/ 2
d e v i c e w a s o r i g i n a l l y d e v e l o p e d b y D e b " a n d h a s s i n c e b e e n w o r k e d o n b y others.
It relies o n a m b i e n t w a t e r , w h i c h is c a t a l y t i c a l l y d e c o m p o s e d at t h e A u e l e c t r o d e
and driven via the M g F layer into the amorphous electrochromic W O 3 layer by a
2
v o l t a g e b e t w e e n the A u a n d In C>3:Sn e l e c t r o d e s . T h e d a t a in F i g . 2 3 c o r r e s p o n d to
2
a m o d u l a t i o n o f T i b e t w e e n 2 5 a n d 3 %. It is n o t p o s s i b l e to o b t a i n T i » 2 5 %
s o s o
b e c a u s e o f r e f l e c t a n c e at t h e A u e l e c t r o d e . T h e d e v i c e s b e c o m e n o n - f u n c t i o n a l in
a d r y a m b i e n c e b u t r e g a i n t h e i r e l e c t r o c h r o m i s m in a h u m i d a t m o s p h e r e .

T h e state-of-the-art ( 1 9 9 1 ) in e l e c t r o c h r o m i c s m a r t w i n d o w s is b e l i e v e d to b e
r e p r e s e n t e d in F i g . 2 4 . T h e i n v e s t i g a t e d d e v i c e i n c o r p o r a t e s t w o g l a s s e s w i t h l o w
Fe C>3 c o n t e n t , e a c h h a v i n g a t r a n s p a r e n t c o n d u c t i n g l a y e r a n d a n e l e c t r o c h r o m i c
2
layer, laminated together by a solid transparent polymeric ion conductor. O n e of
t h e e l e c t r o c h r o m i c l a y e r s is a n o d i c a n d the o t h e r is c a t h o d i c . T h e d e v i c e is
mechanically rugged and permits extended colour-bleach cycling. Absorptance
modulation yields T i
umb e t w e e n 6 8 a n d 9.5 % a n d T s i ob e t w e e n 6 3 . 5 a n d 7.5%. A
l o w Etherm c a n b e o b t a i n e d b y h a v i n g a l a y e r o f S n 0 : F , for e x a m p l e , o n e i t h e r o f
2
the exterior glass surfaces.
Energy-efficient Windows: Present and Forthcoming Technology 137

100
"Γ"ι ι ι—τη—ι—ι—ι—ι—ι—ι—ι—ι—τη—ι—ι—ι—r

ννο3
l n 20 3: S n
φ
υ
S 50
Ο
φ
φ

J I I L
0.5 1 1.5 2 2.5
W a v e l e n g t h (μιτι)
Fig. 2 2 . S p e c t r a l n e a r - n o r m a l r e f l e c t a n c e m e a s u r e d for t h e
e l e c t r o c h r o m i c d e v i c e s h o w n in t h e i n s e t at m a x i m u m
i n f r a r e d r e f l e c t a n c e . ( F r o m Ref. 1 0 5 ) .

1 1 1
1 ' I ι ι ι ι I ι ι ι ι I 1 1 1 1
\ 1

- y» wo 3

-
mm l n 20 3: S n ^ — '

r 1 1 1 1_ J L i 1 1 1 1 1 1 1 1 I ι l 1
0.5 1 1.5 2 2.5
Wavelength (μπι)
Fig. 2 3 . S p e c t r a l n o r m a l t r a n s m i t t a n c e m e a s u r e d for t h e e l e c t r o -
c h r o m i c d e v i c e s h o w n in t h e i n s e t in fully b l e a c h e d s t a t e ,
in fully c o l o u r e d state, a n d at i n t e r m e d i a t e c o l o u r a t i o n .
Replotted from Ref. 19.
138 Materials Science for Solar Energy Conversion Systems

100Γ
ι ι ι ι ι ι I I { ι ι ι ι ι ι ι ι ι ι I I I

80

φ
υ 60
c
(0

g 40|

20h

0 I ιι I r ^ ^ ^ ^ ι ι I ι ι'"ΤΤΤΤ"'| ι ι I i ^ i 7"
0.5 1 1.5 2 2.5

Wavelength (μπι

Fig. 2 4 . S p e c t r a l n o r m a l t r a n s m i t t a n c e m e a s u r e d for a r e s e a r c h -
t y p e e l e c t r o c h r o m i c s m a r t w i n d o w in fully b l e a c h e d a n d
fully c o l o u r e d states.

T h i s s e c t i o n is c o n c l u d e d w i t h s o m e p r a c t i c a l c o n s i d e r a t i o n s for s m a r t w i n d o w s .
T h e t i m e for g o i n g f r o m fully b l e a c h e d to fully c o l o u r e d s t a t e , h e r e c a l l e d t h e
r e s p o n s e t i m e r, is o f o b v i o u s s i g n i f i c a n c e . T h e r e q u i r e d t i m e s c a l e is set b y t h e
e y e ' s ability to a c c o m o d a t e , w h i c h is o n t h e o r d e r o f m i n u t e s . W e n o t e , in p a s s i n g ,
that a s m a l l d i s1p0 l a3y e l e2m e n t s h o u l d h a v e r « 1 s. F o l l o w i n g a n a n a l y s i s b y
V i e n n e t et a l . , a i m \ V O 3 - b a s e d e l e c t r o c h r o m i c l a y e r c a n h a v e a r e s p o n s e time
o n t h e o r d e r o f o n e m i n u t e . T h e m a g n i t u d e o f r is critically d e p e n d e n t o n t h e
electrical r e s i s t a n c4e in the8t r1a11 n s3p a r e n t c o n d u c t o r ( s ) ; t h e l o w e s t r e s i s t i v i t y for
I n 2 Û 3 : S n is ~ ΙΟ" Ω c m . ' T h e t e m p e r a t u r e d e p e n d e n c e o f r is1e2l 3 u c i d a t e d in
Fig. 2 5 w i t h r e g a r d to t h e b l e a c h i n g o f a s m a l l W U 3 - b a s e d s a m p l e . It is s e e n that
r rises at l o w t e m p e r a t u r e s , b u t t h e effect is o f little p r a c t i c a l s i g n i f i c a n c e for an
e l e c t r o c h r o m i c c o a t i n g p l a c e d o n t h e i n n e r g l a s s o f a d o u b l e - g l a z e d w i n d o w . Full
c o l o u r u nai f o nr m i t y o v e r an e x t e n d e d s u r f a c e c a n n o t b e e x p e c t e d d u r i n g c h a n g e s o f
Tium d T l / b u t the u n e v e n e s s can b e m a d e i n v i s i b l e at t h e e x p e n s e o f a l o n g
s o
r e s p o n s e t i m e . I r i d e s c e n c e m a y b e a c o n c e r n , j u s t as for d o p e d o x i d e s e m i c o n -
d u c t o r c o a t i n g s , for e l e c t r o c h r o m i c m u l t i l a y e r c o a t i n g s p l a c e d o n a s i n g l e g l a s s
s u r f a c e . E l e c t r o c h r o m i c c o a t i n g s o p e r a t e d in a l a m i n a t e c o n f i g u r a t i o n a r e e x p e c t e d
to b e less p r o n e to s h o w i r i d e s c e n c e o w i n g to t h e m a t c h i n g o f refractive i n d i c e s for
adjacent layers.

It is n o t p o s s i b l e to g i v e e v e n a c o a r s e e s t i m a t e o f t h e c o s t o f a p r a c t i c a l s m a r t
w i n d o w . H o w e v e r , it s h o u l d b e n o t i c e d t h a t i n h e r e n t l y c h e a p t e c h n i q u e s a r e
b e i n g d e v e l o p e d for efficient d e p o s i t i o n o f e l e c t r o c h r o m i c l a y e r s b y c h e m i c a l
Energy-efficient Windows: Present and Forthcoming Technology 139

S 1
φ

ε
c
ο 0.5
φ
φ
œ

0
-20 0 20 40
Temperature (°C)
Fig. 2 5 . B l e a c h i n g t i m e vs. t e m p e r a t u r e for a n e l e c t r o c h r o m i c
d e v i c e w i t h a W 0 layer. ( F r o m Ref. 1 3 2 ) .
1 2
1 8
3
1 43 3 1 3
165
3
vapour d e p o s i t i o n ' ' and dip c o a t i n g . ' Plasma enhanced chemical
vapour deposition and high-rate sputterin 18g a r e o t h e r t e c h n o l o g i e s t h a t m a y b e
u s e d for p r a c t i c a l l a r g e - s c a l e p r o d u c t i o n . T h e e l e c t r i c a l p o w e r n e e d e d for
operating an electrochromic smart w i n d o w can b e assessed from the relation
b e t w e e n c h a r g e d e n s i t y a n d c o l o u r a t i o n (cf. F i g . 2 1 ) . A s i m p l e a n a l y s i s y i e l d s that
t h e e l e c t r i c a l e n e r g y r e q u i r e m e n t is as l o w as « 1 k W h p e r y e a r a n d s q u a r e m e t r e
w i n d o w area.

F. Thermochromic Coatings

T h e r m o c h r o m i s m is w e l l k n o w n for i n o r g a n1i c187 m3a t e r i a l s i n t h e l i q u i d a n d s o l i d


s t a t e as w e l l as in m a n y 1 o8
r g3a n i c m a t e r i a l s . ' A m o n g the m a n y thermochromic
transition metal o x i d e s , v a n a d i u m4 d1i0o x3i 2
d e9 s t-a n1
d s 4o u t as p a r t i c u l a r l y i n t e r e s t i n g
for a p p l i c a t i o n s o n s m a r t w i n d o w s . ' V O 2 u n d e r g o e s a structural trans-
f o r m a t i o n a t a "critical" t e m p e r a t u r e t , b e l o w w h i c h t h e m a t e r i a l is s e m i c o n d u c -
c
ting a n d r e l a t i v e l y n o n - a b s o r b i n g in t h e infrared, a n d a b o v e w h i c h t h e m a t e r i a l is
m e t a l l i c a n d i n f r a r e d reflecting. A w i n d o w w i t h a V O 2 c o a t i n g h e n c e h a s a T l
s o
w h i c h d r o p s at τ > x , i.e., t h e w i n d o w is c a p a b l e o f a n a u t o m a t i c c o n t r o l o f the
c
throughput of radiant energy. This control m a y b e achieved b y use of a single
l a y e r , i.e., w i t h a c o a t i n g d e s i g n w h i c h is s i m p l e r t h a n t h e o n e in a n e l e c t r o -
c h r o m i c s m a r t w i n d o w . H o w e v e r , t h e c o n t r o l is b u i l t i n t o t h e m a t e r i a l a n d is n o t
e a s i l y m o d i f i e d b y an o p e r a t o r .

C r y s t a l s o f V O 2 a r e c h a r a c t e r i z e d b y x ~ 68° C , w h i c h is t o o h i g h for 4n1 o02 4al


rm
c
w i n d o w applications, but t can be depressed by several t e c h n i q u e s ' s u c h as b y
c
replacement of s o m e vanadium b y tungsten, m o l y b d e n u m , niobium or rhenium,
b y r e p l a c e m e n t o f s o m e o x y g e n b y fluorine, o r b y i n t r o d u c i n g s t r e s s e i t h e r b y u s e
o f a s u i t a b l e s u b s t r a t e o r b y a p p l y i n g a n o v e r l a y e r . F o r t h e latter o p t i o n , t h e
o v e r l a y e r c a n s e r v e a l s o s o as to antireflect the V O 2 c o a t i n g .
140 Materials Science for Solar Energy Conversion Systems

Figure 2 6 illustrates the t h e r m o c h r o m i s m o n e can obtain in a 0 . 1 3 ^ m - t h i c k


v a n a d i u m o x y f l1u3o4r i d e l a y e r p r e p a r e d b y s p u t t e r d e p o s i t i o n o n t o g l a s s w i t h l o w
Fe2C>3 c o n t e n t . T h e c o a t i n g is c h a r a c t e r i z e d b y x « 5 2 ° C (as o b t a i n e d f r o m
c 144
electrical conductance), T i
um» 2 8 % i r r e s p e c t i v e o f t e m p e r a t u r e , a n d T s i or a n g i n g
f r o m 3 5 % a t 2 5 ° C t o 2 8 % at 7 0 ° C T i is i n c r e a s e d b y t h e f l u o r i n a t i o n , as
um
apparent from Fig. 27; however the limited magnitude o f T i
um m a y still b e a n
o b s t a c l e for m a n y w i n d o w a p p l i c a t i o n s . T h e s i t u a t i o n c a n b e i m p r o v e d b y u s e o f
a n o v e r l a y e r , t h o u g h . F i g u r e 2 8 s h o w s s p e c t r a l t r a n s m i t t a n c e a t τ « x a n d τ » x124
c c
for a g l a s s c o a t e d b y 0.05 μπ\ o f V O 2 , m a d e b y e v a p o r a t i o n , a n d 0.11 μπ\ o f S n C > 2 .
T h e double-layer has T « 49 °C , T i
c um« 4 5 %, a n d T s i o« 5 3 % a t 2 5 ° C a n d
Tsoi « 4 6 % at 8 0 ° C . T h e b a r e V O 2 l a y e r h a s Τ « 3 5 %.
ί ηυ Γ
T h e r m o c h r o m i c VC>2-based c o a t i n g s s t u d i e d s o far h a v e a n u n d e s i r a b l y l a r g e A i m /
U
which tends to m a k e the modulation o f T i rather small. Nevertheless,
s o
t h e r m o c h r o m i c smart w i n d o w s are o f considerable potential interest, a n d basic
m a t e r i a l s r e s e a r c h in this a r e a is b e i n g p u r s u e d .

100 ι ι I ι ι ι ι J ι ι—ι—ι—I—ι—ι—ι—ι—I—ι—ι—ι—ι—

80-

S> ~ v o xF y mm,mm

I 60- 9 , a S S
,ΓΓ 1
25^0^

I 40- ^ - β ^ -
f _ / ^ βο -

01 J ^ l 1 I—L_J I I L_J I l_J I I I L_J L_J I i


0.5 1 1.5 2
Wavelength (urn)
Fig. 2 6 . S p e c t r a l n o r m a l t r a n s m i t t a n c e m e a s u r e d for a r e s e a r c h - t y p e
thermochromic smart w i n d o w with a vanadium oxyfluoride
c o a t i n g at t h e s h o w n s i x t e m p e r a t u r e s . ( F r o m R e f . 1 4 3 ) .
Energy-efficient Windows: Present and Forthcoming Technology 141

80|—ι 1—' ι ι ι ιιι 1 1—ι ι I

F V
60- ° x y -

. \ vo2

\
\
\
Ε
(0

20-

• C> -
V

ο ^ -
I . II I. I• I I I I I .
20 50 100 200 500
Thickness (nm)
Fig. 2 7 . L u m i n o u s t r a n s m i t t a n c e v s . t h i c k n e s s for c o a t i n g s o f V O F
x y
and V O 2 . T h e values o f χ and y are likely to vary somewhat
a m o n g t h e s a m p l e s o w i n g to d i f f e r e n c e s i n p r e p a r a t i o n c o n -
d i t i o n s .11C u r1v e1s w1e r e1 d1r1a w1n for 1 1c o1n v e n1i e 1
n1c e . 1( F r o m R e f . 1 4 4 )

10OI I I I I '

Γ SnO, ι 1 ~

8 _0 V02 K B
glass! I
"T
g - 2O^C^ _
Φ 60- "

g 40- I/ -
È - / ^ ^ ^ ^ 8 0
20- / "

nl ι 1 1 ι ι ι ι I ι ι ι ι I ι ι ι ι I ι 1 1 1
0.5 1 1.5 2 2.5
Wavelength (μιη)
Fig. 2 8 . S p e c t r a l n o r m a l t r a n s m i t t a n c e for a r e s e a r c h - t y p e t h e r m o -
chromic smart window with a vanadium oxide/tin oxide
t a n d e m c o a t i n g at t w o t e m p e r a t u r e s . ( F r o m R e f . 1 4 2 ) .
142 Materials Science for Solar Energy Conversion Systems

G. Coatings with Angularly Dependent Transmittance

This section contains some examples of computed and measured transmittance


through uniform and non-uniform metal-based coatings. For the case of uniform
c o a t i n g s , t h e t r a n s m i t t a n c e is n o n - s e l e c t i v e , i.e. Τ ( θ ) = Τ(-θ), b u t t h e a n g u l a r
d e p e n d e n c e c a n b e s t r o n g for s u i t a b l y d e s i g n e d m u l t i l a y e r s t a c k s . P a r t3
i5c u l a r l y
i n t e r e s t i n g d a t a a r e o b t a i n e d b y i n v o k i n g m o r e t h a n o n e m e t a l l a y e r , in w h i c6 h1
c a s e t h e c o a t i n g d e s i g n b e c o m e s s o m e w h a t a k i n to that o f a F a b r y - P e r o t é t a l o n .
F i g u r e 2 9 s h o w s t w o e x a m p l e s o f T i (Θ) for five-layer c o a t i n g s c o n s i s t i n g o f 62 two
s o
1 2 - n m - t h i c k silver l a y e r s a n d t h r e e S1O2 l a y e r s . T a b u l a t e d o p t i c a l c o n s t a n t s
p e r t i n e n t to t h e b u l k m a t e r i a l s w e r e u s e d in t h e c o m p u t a t i o n s . W h e n t h e S1O2
t h i c k n e s s is 1 2 0 n m , t h e r e is a m o n o t o n i e d e c r e a s e o f T i w i t h i n c r e a s i n g Θ. F o r
s o
1 7 0 - n m - t h i c k S1O2 l a y e r s , t h e a n g u l a r d e p e n d e n c e is m o r e i n t e r e s t i n g a n d g o e s
f r o m ~ 2 3 % at n o r m a l i n c i d e n c e to as m u c h as ~ 5 8 % at 6 0 ° a n g l e o f i n c i d e n c e .
F u r t h e r w o r k is n e e d e d to e x p l o r e t h e limits o f t h e a n g u l a r l y d e p e n d e n t o p t i c a l
properties in multilayer w i n d o w coatings with m o r e than o n e metal layer.

100 L
> I ι I ι
I ' I ' I ' ι• ι
80
\- t =120nm
• ^
φ
υ
c
φ

40 / \ #
- t=170nm / Λ
ο ° LJ

|>Ag(12nm)
Ν / · ι
τ7|
0 I ι I ι I ι I • I ι I ι I ι I ι
ο 30 60 90
Incidence angle (deg.)
Fig. 2 9 . C o m p u t e d a n g u l a r l y d e p e n d e n t s o l a r t r a n s m i t t a n c e for
S i 0 2 / A g / S i C > 2 / A g / S i 0 c o a t i n g s w i t h t w o v a l u e s o f the
2
S1O2 t h i c k n e s s (t). T h e c o a t i n g c o n f i g u r a t i o n is s h o w n in
the inset. O p e n a n d filled circles s h o w c o m p u t e d d a t a .
C u r v e s w e r e d r a w n o n l y for c o n v e n i e n c e . ( F r o m R e f . 3 5 ) .

A n g u l a r s e l e c t i v i t y , c a n o c c u r if a c o a t i n g - o r m o r e g e n e r a l l y at l e a s t o n e o f the
l a y e r s in a m u l t i l a y e r s t a c k - is n o n - h o m o g e n e o u s a n d h a s a n o p t i c a l a x i s w h i c h
d e v i a t e s from t h e n o r m a l to t h e c o a t i n g . In o r d e r to b e m o r e specific, a n d p o i n t
o u t s o m e g e n e r a l r e s u l t s for a n g u l a r s e l e c t i v i t y , w e c o n s i d e r a c o l l i m a t e d l i g h t
b e a m i n c i d e n t o n t o a flat u n i f o r m s u b s t r a t e w i t h a c o a t i n g o f a m a t e r i a l c h a r a c -
t e r i z e d b y a u n i q u e o f f - n o r m a l o p t i c a l axis. T h e s i t u a t i o n is i l l u s t r a t e d s c h e m a t i -
Energy-efficient Windows: Present and Forthcoming Technology 143

cally i n F i g . 3 0 . T h e c o a t i n g is t a k e n to c o n s i s t o f i d e n t i c a l c y l i n d r i c a l c o l u m n s . A
m i c r o s t r u c t u r e a p p r o a c h i n g this m o d e l c a n b e r e a l i z e d i n s a m p l e s p r o d u c e d b y
s p e c i a l v a c u u m d e p o s i t i o n t e c h n i q u e s , as w i l l b e d i s c u s s e d s h o r t l y .

! /

Fig. 3 0 . T h e left-hand p a r t defines t h e g e o m e t r y for a l i g h t b e a m


i n c i d e n t o n t o a c o a t i n g o f a u n i a x i a l m a t e r i a l . T h e right-
h a n d p a r t s h o w s a s c h e m a t i c m o d e l for a c o l u m n a r
m i c r o s t r u c t u r e . ( F r o m Refs. 3 5 a n d 1 4 5 ) .

T h e o p t i c a l p r o p e r t i e s a r e c o n v e n i e n t l y d e s c r i b e d w i t h r e g a r d to a v e c t o r α in the
s u r f a c e p l a n e . O n e c a n t h e n specify t h e i n c i d e n t l i g h t b e a m b y its p o l a r a n g l e θ
a n d its a z i m u t h a l a n g l e 0. T h e v e c t o r α is c h o s e n s o that Τ ( θ , o = 9 0 ° ) =
Τ ( θ , o = 2 7 0 ° ) ; o t h e r o r i e n t a t i o n s o f t h e light b e a m y i e l d Τ ( θ , ο ) Φ Τ ( θ , 0 + 1 8 0 ° ) .
In g e n e r a l , t h e d i f f e r e n c e b e t w e e n t h e t r a n s m i t t a n c e v a l u e s in t h e i n e q u a l i t y is
l a r g e s t at 0 = 0, i.e., for light i n c i d e n t in t h e p l a n e s p a n n e d b y α a n d t h e s u r f a c e
n o r m a l . T h i s p a r t i c u l a r c o n f i g u r a t i o n l e a d s to a s i m p l e c r i t e r i o n for a n g u l a r
s e l e c t i v i t y , w h i c h c a n b e w r i t t e n for s p o l a r i z a t i o n (electric field v e c t o r p e r p e n d i -
c u l a r to t h e i n c i d e n c e p l a n e ) a n d ρ p o l a r i z a t i o n (electric field v e c t o r in t h e
i n c i d e n c e p l a n e ) as T ( 0 ) = T (-Θ) a n d T (θ) Φ T (-Θ). H e r e t h e s i g n c o n v e n t i o n
s s p p
+ θ (-Θ) d e n o t e s l i g h t h a v i n g a p r o p a g a t i o n v e c t o r w i t h a c o m p o n e n t o p p o s i t e
( p a r a l l e l ) to α . It is e v i d e n t that a n g u l a r s e l e c t i v i t y is m o s t p r o n o u n c e d for light
with predominant ρ polarization.

E x p e r i m e n t a l l y it is p o s s i b l e to a c h i e v e a m i c r o s t r u c t u r e r e s e m b l i n g t h e o n e in t h e
right-hand part of Fig. 30 by special etching techniques and, m o r e interestingly, by
v a c u u m deposition with the impinging b e a m having an angle α that deviates
f r o m t h e s u b s t r a t e n o r m a l . T h i s e x p e r i m e n t a l c o n f i g u r a t i o n is r 3e f e35
r r3
e7d18to4
16 as54
o b l i q u e a n g l1e7d 4e p o s i t i o n a n d is p o s s i b l e b o t h w i t h e v a p o r a t i o n ' ' ' ' and
sputtering. T h e r e l a t i o n b e t w e e n 1d8e4p o s i t i o n a n g l e a n d c o l u m n o r i e n t a t i o n is
often g i v e n b y a "tangent rule", v i z .

tan β = ( 1 / 2 ) tan a , (6)

w h e r e β is t h e a n g l e b e t w e e n the s u b s t r a t e n o r m a l a n d t h e s y m m e t r y d i r e c t i o n for
t h e c o l u m1
ns 4
(i.e.,9 t h e c o l u m n tilt). T h e g e n e r a l v a l i d i t y o f E q . ( 6 ) is q u e s t i o n a b l e ,
though. ^
144 Materials Science for Solar Energy Conversion Systems

S t u d i e s o f a n g u l a r l y s e l e c t i v e t r a n s m i t t a n c e t h r o u g h3 o15 b5l4
iquely evaporated
chromium coatings have been conducted r e c e n t l y . ' F i g u r e 31 s h o w s that b o t h
Tium (Θ) a n d T i (Θ) i n c r e a s e m o n o t o n i c a l l y w i t h i n c r e a s i n g a n g l e u n t i l θ « + 6 0 °
s o
is r e a c h e d . B e y o n d this a n g l e t h e i n t e g r a t e d t r a n s m i t t a n c e d r o p s . S p e c i f i c a l l y ,
Tium g o e s f r o m ~ 21 % at θ = - 6 0 ° to - 3 2 % at θ = + 6 0 ° , a n d T i g o e s f r o m - 2 7 % at
s o
θ = - 6 0 ° to - 3 7 % at θ = + 6 0 ° . T h e s e r e s u l t s s h o w c l e a r l y that a n g u l a r l y s e l e c t i v e
t r a n s m i t t a n c e , o f i n t e r e s t for e n e r g y - e f f i c i e n c y , c a n i n d e e d b e o b t a i n e d . D a t a for
a l u m i n i u m a n d t a n t a l u m c o a t i n g s a r e g i v e n in R e f . 3 8 .

ι ι ι ι ι ι ι ι ι ι ι ι ι ι 1

50 I-

£ 40 \ -

υ j

i 20 - I I·/
σ> - Cr I / I 54nm _
Φ glass " 7 f
s ίο-
T
lum,sol
0 l ι I ι ι I ι ι I • ι I • ι l • I
-60 -30 0 +30 +60
Incidence angle, θ (deg.)
Fig. 3 1 . Angularly dependent luminous and solar transmittance
d e t e r m i n e d as s k e t c h e d in t h e inset. ( F r o m R e f s . 3 5 a n d 1 4 5 ) .

H. Antireflection Treatments

It w a s p o i n t e d o u r e a r l i e r that e a c h s u r f a c e o f a n o r d i n a r y w i n d o w g l a s s p r o d u c e s
- 4 % reflection, a n d that c o a t e d g l a s s s u r f a c e s , in g e n e r a l , h a v e a reflection that is
e v e n h i g h e r . T h i s reflection is often u n d e s i r a b l e b o t h in t e r m s o f e n e r g y efficiency
a n d s i n c e it c a n c a u s e v i s u a l l y d i s t u r b i n g effects. A s o l u t i o n to this p r o b l e m is to
apply an antireflection (AR) treatment, which can invoke a layer o f refractive
i n d e x - 1.4 a n d t h i c k n e s s - 0.1 μιη o n t o p o f t h e ( c o a t e d ) g l a s s . O t h e r s o l u t i o n s can
b e o b t a i n e d b y e m p l o y i n g a c h e m i c a l e t c h i n g o f the g l a s s s u r f a c e o r b y h a v i n g thick
polymeric coatings.

D i e l e c t r i c A R l a y e r s o f M g F etc. h a v e b e e n p r o d u c e d 31 by evaporation and used on


2
l e n s e s a n d o t h e r o p t i c a l c o m p o n e n t s for m a n y y e a r s . These layers are hard and
Energy-efficient Windows: Present and Forthcoming Technology 145

c h e m i c a l l y i n e r t b u t d o n o t l e n d t h e m s e l v e s to efficient l a r g e - s c a l e s p u t t e r
d e p o s i t i o n . In fact, u n t i l r e c e n t l y t h e r e w e r e n o d u r a b l e l o w - r e f r a c t i v e - i n d e x
c o a t i n g s w h i c h c o u l d b e a p p l i e d b y h i g h - r a t e s p u t t e r i n g . C u r r e n t l y t h e situation is
c h a n g i n g , a n d a r a n g e o f 4n e 4w1 l y1
- 5d4e v 6
eloped metal oxyfluoride coatings have shown
very promising r e s u l t s . '

A l u m i n i u m o x y f l u o r i d e l a y e r s h a v e b e e n4p4 r4
5o d u c e d b y h i g h - r a t e s p u t t e r i n g o n t o
glass with and without surface c o a t i n g s . ' T h i s t y p e o f A R l a y e r is s t a b l e in a
h u m i d a t m o s p h e r e , u n d e r u l t r a v i o l e t i r r a d i t i o n , a n d d u r i n g h e a t i n g to h i g h
t e m p e r a t u r e s in air. F i g u r e 3 2 s h o w s s p e c t r a l t r a n s m i t t a n c e a n d r e f l e c t a n c e for a
1 m m t h i c k g l a s s w i t h a n d w i t h o u t a n A R l a y e r o n o n e s i d e . It is s e e n that T i m is
U
i n c r e a s e d b y a f e w p e r c e n t a n d that R i m is s t r o n g l y d e c r e a s e d b y t h e a l u m i n i u m
U
o x y f l u o r i d e . F i g u r e 3 3 r e p o r t s o n a n o t h e r a p p l i c a t i o n in w h i c h a 0 . 0 8 μ ι η t h i c k
a l u m i n i u m o x y f l u o r i d e A R l a y e r is p u t o n 4 m m f l o a t g l a s s h a v i n g a c o m m e r c i a l
T
B i 2 0 3 / A g / B i 2 0 3 c o a t i n g . T h e full m u l t i l a y e r s t r u c t u r e is c h a r a c t e r i z e d b y
l u m « 8 4 %, T i « 6 7 % a n d R i
s o um« 4 %. B e f o r e t h e A R l a y e r w a s a p p l i e d , t h e
« 7 7 %, T i « 61 % a n d R i
coated glass had T i
um s o um- 11 %. H e n c e t h e A R
treatment enhances T i b y 7 % a n d T i b y 6 %, a n d d e c r e a s e s R i b y 7 %.
um s o um

* 100|
Τ

90

•Ό
C
Φ AR coated
uncoated -
φ
υ
c
φ
+·*
ο
φ
Η— _L _L _L
Φ
0.4 0.5 0.6 0.7 0.8
Wavelength (μπι)
Fig. 3 2 . Spectral normal transmittance (T) and near normal
r e f l e c t a n c e ( R ) m e a s u r e d for u n c o a t e d ( d a s h e d c u r v e s )
and aluminium oxyfluoride coated (solid curves) glass.
(From Ref. 44).

A l u m i n i u m o x y f l u o r i d e c a n b e u s e d a l s o for A R t r e a t m e n t o f d o p e d o x i d e
s e m i c o n d u c t o r c o a t i n g s . H o w e v e r , for s p u t t e r - d e p o s i t e d c o a t i n g s o f t h o s e
m a t e r i a l s it m a y b e m o r e c o n v e n i e n t to a n t i r e f l e c t b y a n o x y f l u o r i d e b a s e d o n the
s a m e m a t e r i a l as t h e o n e in t h e o x i d e . A r e c e n t l y s t u d i e d e x a m p l e is a n In2C>3:Sn
146 Materials Science for Solar Energy Conversion Systems

100

pφ 80|
ο
c AR coated
<° base coated
S 60|-
I floatglass
φ
c
(0

12

* 4h
«•-
φ
ce

•0.3 0.4 0.5 0.6 0.7 0.8


Wavelength (μιη)
Fig. 3 3 . S p e c t r a l n o r m a l t r a n s m i t t a n c e ( T ) a n d n e a r n o r m a l réflec-
t a n c e ( R ) m e a s u r e d for u n c o a t e d floatglass ( d o t t e d c u r v e ) , for
the s a m e g l a s s w i t h a B i 0 3 / A g / B i 0 3 c o a t i n g ( d a s h e d
2 2
c u r v e s ) a n d after a p p l i c a t i o n o f a final a l u m i n i u m o x y f l u o r i d e
l a y e r (solid c u r v e s ) . T h e b a s e c o a t e d g l a s s c o r r e s p o n d s to t h e
product I plus Neutral, supplied by Interpane, Germany.
(From Ref. 4 4 ) .
115
coating with an antireflecting indium-tin oxyfluoride o v e r l a y e r . The AR
treatment increased T i f r o m 8 2 to 8 9 % a n d d e c r e a s e d R i from 13 to 5 %.
um um
D i e l e c t r i c A R l a y e r s t e n d to e n h a n c e Etherm for n o b l e - m e t a l b a s e d a s w e l l as for
d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s , b u t t h e effect is o n t h e ~ 1 % l e v e l , w h i c h is
o f little p r a c t8 i c1a1l2s5i g n i f i c a n c e . F u r t h e r , t h e A R l a y e r s can b e u s e d to a v o i d
iridescence ' 135
- p a r t i c u l a r l y for specified v i e w i n g c o n d i t i o n s - a n d t o m a k e light
s c a t t e r i n g ( h a z e ) less a p p a r e n t .

A n o t h e r p o s s i b i l i t y to antireflect g l a s s is b y e t c h i n g its s u r f a c e s w i t h fluosilicic a c i d


so that a p o1r o u5s7 silica 4 - 1l a y5e r , w i t h l o w refractive i n d e x a n d w e l l - d e f i n e d t h i c k n e s s ,
is f o r m e d . F i g u r e 3 4 s h o w s r e f l e c t a n c e o f 3 - m m - t h i c k floatglass w i t h a n d
w i t h o u t a d o u b l e - s i d e d A R t r e a t m e n t . It is s e e n that t h e r e f l e c t a n c e c a n b e v e r y
l o w o v e r a l a r g e p a r t o f t h e l u m i n o u s s p e c t r a l r a n g e . T h e silica l a y e r is a l m o s t
n o n - a b s o r b i n g , a n d h e n c e t h e r e is a c o n c o m i t a n t i n c r e a s e in T i . T h e A R l a y e r s
u m
can b e created by liquid-phase and vapour-phase etching; potentially both o f these
a r e l o w - c o s t t e c h n i q u e s s u i t a b l e for l a r g e - a r e a w i n d o w s .
Energy-efficient Windows: Present and Forthcoming Technology 147

101 ι I ι I ι I 1 1 1 1

^ J " " • * · . . . . . . . Floatglass


e

g I /AR coated
Φ I /
1 Χ
Φ I /
φ 1 /
ce 1 /

Θ! ι Ι ^ Λ 1
0 0.5 1 1.5 2 2.5
Wavelength (μιη)

Fig. 3 4 . S p e c t r a l n e a r - n o r m a l r e f l e c t a n c e for f l o a t g l a s s ( d o t t e d
c u r v e ) , a n d for s u c h g l a s s e t c h e d in fluosilicic a c i d ( s o l i d
c u r v e ) . ( F r o m Ref. 1 5 6 ) .

V. MATERIALS INTERPOSED BETWEEN THE W I N D O W PANES

A. Gases

H e r m e t i c a l l y s e a l e d d o u b l y , o r m u l t i p l y , g l a z e d w i n d o w s m a k e it p o s s i b l e to
i n c o r p o r a t e a g a s o t h e r t h a n air b e t w e e n t h e g l a s s p a n e s . In this w a y o n e c a n alter
t h e h e a t transfer b y t h e r m a l r a d i a t i o n , c o n d u c t i o n a n d c o n v e c t i o n a n d t h e r e b y
e n h a n c e t h e e n e r g y efficiency. T h e p o s s i b l e i m p r o v e m e n t s a r e i l l u s t r a t e d in
F i g u r e 3 5 , w h i c h g i v e s k - v a l u e s m e a s u r e d as a function o f t h e d i s t a n 1 c e85b e t w e e n
2
t w o g l a s s e s for air a n d five different c h e m i c a l l y w e l l s p e c i f i e d g a s e s . T h e data
w e r e r e c o r d e d at the c e n t e r o f a ~ 0.6 m vertical s q u a r e test w i n d o w w i t h g a s
s p a c i n g s o f 6, 9 , 1 2 , 16 a n d 2 0 m m . T h e u p p e r set o f c u r v e s refers to n o r m a l
u n c o a t e d g l a s s w i t h Etherm ~ 8 5 %. F o r air, a r g o n ( A r ) , a n d c a r b o n d i o x i d e ( C 0 2 ) ,
t h e r e is a m o n o t o n i e d r o p in t h e k - v a l u e w i t h i n c r e a s i n g s p a c i n g s, w h e r e a s for
sulfur h e x a f l u o r i d e ( S F é ) , F r e o n 1 2 (CI2CF2) a n d sulfur d i o x i d e (SO2), t h e k - v a l u e
is m u c h less d e p e n d e n t o n s. A t s = 12 m m , w h i c h is a c o m m o n v a 2 l u e _for1 s e a l e d
w i n d o w s , air, a r g o n , a n d C O 2 yield k - v a l u e s o f 3.0, 2 . 8 a n d 2.6 W n r K ,
r e s p e c t i v e l y . H e n c e the i m p r o v e m e n t g i v e n b y t h e g a s is o n t h e ~ 10 % l e v e l for
uncoated glass.
148 Materials Science for Solar Energy Conversion Systems

ι 1 1 1 1 1 1 1 1 1
Air -
Ar
SF
E
• Y . co2
- J \ CI CF -
2 2
. J . so2
rT- 3- « \ *' · . -
. o

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(0

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2— «J .^T * -
O) \ \
x *.·.
N
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<

1 - 1 · Kr

ι ι 1 1 ι ι ι 1 ι I
0 10 20
Width of g a s slab (mm)

Fig. 3 5 . k - v a l u e v s . g l a s s s p a c i n g m e a s u r e d for d o u b l e g l a z e d test


windows. Variously dashed and dotted curves refer to the
s h o w n g a s e s u s e d as fillings b e t w e e n t h e g l a s s p a n e s . T h e
u p p e r set o f c u r v e s w a s r e c o r d e d w i t h u n c o a t e d g l a s s . T h e
l o w e r s e t o f c u r v e s c o r r e s p o n d s t o o n e o f t h e g l a s s surfaces
h a v i n g a g o l d c o a t i n g . A s i n g l e d a t a p o i n t is s h o w n for
k r y p t o n g a s . ( F r o m Ref. 1 5 8 ) .

G a s fillings a r e c o n v e n i e n t l y c o m b i n e d w i t h l o1 w -5 1e 9
m8
5i t t a n c e c o a t i n g s b a s e d o n
noble metals or doped oxide s e m i c o n d u c t o r s . ' T h e lower part o f Fig. 3 5
s h o w s r e s u l t s o b t a i n e d w i t h a w i n d o w for w hβi c h o n e o f t h e s u r f a c e s f a c i n g the g a s
e n c l o s u r e w a s g o l d c o a t e d a n d h a d Etherm 6.5 %. W h e n t h e r a d i a t i v e c o m p o n e n t
to t h e h e a t transfer is m i n i m i z e d , t h e c h o i c e o f a g a s w i t h l o w t h e r m a l c o n d u c t i o n
a n d c o n v e c t i o n b e c o m e s critical, a n d t h e r e l a t i v e i m p r o v e m e n t p o s s i b l e b y s e l e c -
ting a p r o p e r g a s b e c o m e s e n l a r g e d . It is f o u n d that t h e k - v a l u e d r o p s w i t h i n c r e a -
s i n g s for air a n d a r g o n , a n d that t h e o t h e r g a s e s g i v e a m o r e c o m p l i c a t e d b e h a -
v i o u r o r e v e n a r i s e-2o f _t1h e k - v a l u e w i t h i n c r e a s i n g s. A t s = 1 2 m m o n e finds a2 1
k - v a l u e o f 1.8 W m K for air - in g o o d a g r e e m e n t w i t h F i g . 2 - a n d 1.5 W m ~ K "
for a r g o n . T h u s a n i m p r o v e m e n t o n t h e 2 0 % l e v e l c a n b e o b t a i n e d b y g a s filling
Energy-efficient Windows: Present and Forthcoming Technology 149

together with l o w emittance coated glass. For krypton (Kr) gas the k-value can b e
as l o w a s 0 . 9 8 W m -2K _1a t s = 1 2 m m . X e n o n ( X e ) is e x p e c t e d t o b e e v e n b e t t e r .

G a s m i x t u r e s a r e a l s o o f i n t e r e s t for o b t a i n i n g l o w k - v a l u e s . 185F i g u r e 3 6 s h o w s
t h a t a c o m b i n a t i o n o f a r g o n a n d S F Ô c a n g i v e 2.7 W m ^ K -1at ~ 3 0 v o l . % S F 6 in
t h e c a s e o f u n c o a t e d g l a s s a n d s = 1 2 m m . F o r g o l d - c o a t e d g l a s s , t h e k - v a l u e is
a l m o s t u n a f f e c t e d b y S F é m i x t u r e s u p to ~ 2 0 v o l . %. A m i x i n g o f S F 6 a n d air c a n
a l s o b e o f a d v a n t a g e . T h e a d d i t i o n o f S F 6 l e a d s to b e t t e r s o u n d i n s u l a t i o n , w h i c h
is a n o t h e r b e n e f i t J 60

3
L>N Uncoated glass

2.5
Ar-SF6
CM Air-SF6
Ε

φ
>

X ,<y ;
/ Au-coated glass
1.5- /

0 50 100
SF^ content (vol.%)
6
Fig. 3 6 . k - v a l u e v s . r e l a t i v e S F ^ c o n t e n t m e a s u r e d for A r - S F ^
g a s m i x t u r e s . ( F r o m Ref. 1 5 8 ) .
150 Materials Science for Solar Energy Conversion Systems

R e c e n t l y a t t e m p t s h a v e b e e n m a d e 1t 1
o 6d e c r e a s e t h e r a d i a t i v e h e a t t r a n s f e r in w i n -
dows b y infrared-absorbing g a s e s . M a n y gases - including the earlier mentioned
S F 6 a n d CI2CF2 - h a v e s t r o n g b u t n a r r o w a b s o r p t i o n b a n d s in t h e 3 < λ < 5 0 μπι
range, and b y combining several component gases one can minimize the heat
transfer. A l o w e s t p o s s i b l e Ttherm (0) o f - 7 0 % w a s o b t a i n e d a c r o s s a 1 0 m m g a s
l a y e r . F i g u r e 3 7 s h o w s the infrared t r a n s m i t t a n c e s p e c t r u m for a m i x t u r e o f four
different freons a n d SF^. A n a l o g o u s r e s u l t s c a n b e o b t a i n e d b y n o n - c h l o r i n a t e d
g a s e s , w h i c h a r e n o t h a r m f u l to a t m o s p h e r i c o z o n e .

T h e c o s t o f g a s e s is r o u g l y 0.01 for a r g o n , 0.1 for sulfur h e x a f l u o r i d e , 1 for k r y p t o n


a n d 10 for x3e n o n in u n i t s o f U S D p e r litre a n d a s s u m i n g a n a n n u a l c o n s u m p t i o n
o f < 1 0 0 0 m at t h e filling site. F o r k r y p t o n a n d x e n o n , g l o b a l a v a i l a b i l i t y p r e c l u -
d e s l a r g e - s c a l e uses. T h e c o s t o f i n f r a r e d - a b s o r b i n g g a s is ~ 0.2 U S D p e r litre. T h e
filling c o s t for a s t a n d a r d w i n d o w is ~ 0.25 U S D o n t h e p r o d u c t i o n l i n e a n d ~1
U S D o f f t h e p r o d u c t i o n line.

1 1 1 1—j 1 1 1—r

i o o { Λ Λ Ν Λ Γ Ν Γ\\ ~7T lf\—/

« - τΐ i l
1 40-
g -
Freon 12
Freon 13
γ |
I
I

:

2 20- Freon 22 I
I I I I I I I I L J J
*~ 25 vol. % of each J L
5 6 7 8 9 10 20 50
Wavelength (μιη)
Fig. 3 7 . Spectral normal transmittance through a 10-mm-thick
layer o f a gas mixture with the s h o w n composition.
(From Ref. 161).

B. Solid Transparent Insulation Materials

T h e r e is a w i d e r a n g e o f s o l i d m a t e r i a l s w h i c h c a n b e i n t e r p o s e d b e t w e e n g l a s s
p a n e s in o r d e r to i m p r o v e t h e t h e r m a l i n s u l a t i o n o f w i n d o w s . T h e e a r l i e r
c h a p t e r o n T r a n s p a r e n t I n s u l a t i o n M a t e r i a l s c o v e r s this s u b j e c t i n d e t a i l , a n d the
p r e s e n t b r i e f d i s c u s s i o n is i n c l u d e d o n l y for c o m p l e t e n e s s . F i g u r e 3 8 g i v e s a
c o n v e n i e n t s u b d i v i s i o n i n t o four g r o u p s o f (i) thin flexible p o l y m e r foils, (ii)
p o l y m e r h o n e y c o m b m a t e r i a l s , (iii) b u b b l e s , f o a m s a n d fibres, a n d (iv) i n o r g a n i c
m i c r o p o r o u s m a t e r i a l s , e s p e c i a l l y silica a e r o g e l s . I f t h e h o n e y c o m b c r o s s - s e c t i o n is
s m a l l c o m p a r e d to the cell l e n g t h , o n e m a y s p e a k o f a c a p i l l a r y s t r u c t u r e .
M a t e r i a l s (i) a n d (iv) c a n b e a l m o s t i n v i s i b l e to t h e e y e , w h e r e a s m a t e r i a l s (ii) a n d
Energy-efficient Windows: Present and Forthcoming Technology 151

(iii) c a u s e s t r o n g r e f l e c t i n g effects. H e n c e t h e " m a c r o p o r o u s " h o n e y c o m b s ,


b u b b l e s , f o a m s a n d fibres d o n o t g i v e a g o o d v i s u a l i n d o o r - o u t d o o r c o n t a c t , b u t
12a6p p l i c a t i o n is t h o u g h t t o b e in
t h e y m a y b e u s e d to p r o v i d e l i g h t i n g ; t h e i r m a i n
innovative solar collectors and wall c l a d d i n g s . M a t e r i a l s (ii) a n d (iv) a l l o w , in
principle, very high solar energy throughput. Detailed 1 r e3p6 o r t s o n s o l i d14 6
trans-
parent insulation materials have been given b y P f l u g e r and Platzer, as w e l l
as in a n e a r l i e r c h a p t e r o f this b o o k .

F l e x i b l e foils c a n b e m o u n t e d b e t w e e n g l a s s p a n e s b y u s e o f f r a m e s w h i c h m a i n -
t a i n t h e m a t e r i a l i n p e r m a n e n t t e n s i o n . F o i l s h a v e t h e i r m a i n a p p l i c a t i o n as a
carrier for a c o a t i n g d e v i s e d for g i v i n g a h i g h T i m / T o l r a t i o , a s r e q u i r e d for a
U S
w a r m c l i m a t e , o r for g i v i n g a h i g h T i t o g e t h e r w i t h a l o w Etherm/ as r e q u i r e d for
s o
a c o l d c l i m a t e . T h u s o n e c a n c r e a t e a l i g h t - w e i g h t m u l t i p l e g l a z i n g in c o n j u n c t i o n
w i t h e n e r g y efficient c o a t i n g s b y i n c o r p o r a t i n g o n l y t w o p a n e s o f u n c o a t e d g l a s s .
C l e a r p o l y e s t e r foil w i t h l o w s u r f a c e r o u g h n e s s is w e l l s u i t e d a s a s u b s t r a t e
m a t e r i a l for n o b l e - m e t a l b a s e d a n d d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s . S p u t t e r
t e c h n o l o g y is often a p p l i e d in s u c h a w a y that a n e n t i r e roll o f p l a s t i c w e b is p l a c e d
in t h e v a c u u m t a n k a n d is w o u n d o v e r to a n o t h e r roll s o that t h e m a t e r i a l p a s s e s
u n i f o r m l y n e a r t h e t a r g e t ( s ) . T h e t e c h n i q u e is r e f e r r e d to a s "roll c o a t i n g " .
N o r m a l p l a s t i c s m u s t r e m a i n at < 1 0 0 ° C d u r i n g t h e c o a t i n g p r o c e s s .

Material
between
window panes:

s,
$^ ί p„m 109^ foam
-
^ Foil —^^OfW

I^Ç&I—~~ fibres

Microporous
- 4 = k ^ J n i material
(aerogel)
\g—^*<2 ^ Honeycomb g. %

Fig. 3 8 . P r i n c i p l e s o f four different t y p e s o f s o l i d t r a n s p a r e n t


insulation materials placed between two glass panes.
A r r o w s signify light r a y s . R e f l e c t i o n s at t h e g l a s s s u r f a c e s
are not shown. T h e classification follows Platzer and
W i t t w e r (Ref. 1 6 5 ) .
152 Materials Science for Solar Energy Conversion Systems

F i g u r e 3 9 s h o w s t r a n s m i t t a n c e a n d r e f l e c t a n c e for p o l y e s t e r foil 166w i t h t h r e e t y p e s o f


c o a t i n g s . T h e u p p e r p a r t refers to a S n 0 2 / A g / S n 0 2 c o a t i n g , w h o s e properties
a r e s i m i l a r t o t h o s e for T i C > 2 / A g / T i C > 2 r e p o r t e d i n F i g u r e 1 2 . S i l v e r - b a s e d 1c7o6 atings
with t w o chemically prepared dielectric layers have also been d e v e l o p e d . T h e1 8 6
m i d d l e a n d l o w e r p a r t s o f F i g . 3 9 s h o w d a1t9 a6for d o p e d ΠΊ2Ο3 f r o m H o w s o n et a l .
a n d d o p e d Z n O from J i n a n d G r a n q v i s t , r e s p e c t i v e l y . G e n e r a l l y s p e a k i n g , the
p r o p e r t i e s a r e s i m i l a r , t h o u g h n o t q u i t e as g o o d , as for a n a l o g o u s c o a t i n g s o n glass
(cf. F i g1u r e7 1 11707) . L o w - t e m p e r a t u r e t e c h n i q u e s a r e a v a i l a b l e a l s o for d o p e d
Sn02- ' T h e c o s t for c o a t i n g p l a s t i c foil is c o m p a r a b l e to t h e o n e for c o a t i n g
g l a s s p a n e s , at l e a s t for n o b l e - m e t a l b a s e d l a y e r s .

100 I ι ι ιι ι ~l I I I I M I

S n 0 2/ A g / S n 0 2
50

ol
100
ο
Φ
Φ
oc / \ / Doped ln 90~
•ο 50h
c
CO
ο
c ol
CO*
Φ 1001
ICO
c

50

_ι ι I ι ι ι 11 J ι ι I ι ι ill
0.2 0.5 1 2 5 10 20 50
Wavelength (μπι)
Fig. 3 9 . Spectral n o r m a l transmittance and near-normal reflec-
t a n c e m e a s u r e d for c l e a r p o l y e s t e r foil c o a t e d w i t h
S n 0 2 / A g / S n 0 2 , d o p e d Π Ι 2 Ο 3 , a n d Z n O : A l . C o m p i l e d from
Refs. 1 6 6 , 1 6 8 a n d 1 6 9 .
Energy-efficient Windows: Present and Forthcoming Technology 153

W e n o w t u r n to t h e c l a s s o f m a c r o p o r o u s m a t e r i a l s , i n c l u d i n g h o n e y c o m b s ,
c a p i l l a r i e s , f oda m s , b u b b l e s , fibres, etc. T r a n s m i t t a n c e for diffuse s o l a r i r r a d i a n c e ,
d e n o t e d T i , a n d k - v a l u e h a v e b e e n r e p o r t e d for n u m e r o u s c o n f i g u r a t i o n s in
s o
Refs. 1 7 2 a n d 1 7 3 . H o n e y c o m b s o f different t y p e s - m a d e d of polystyrol, polyamide,
p o l y v i n y l c h l o r i d e a n d p o l y c a r b o n a t e - t y p i1
cally g a v e T i b e t w e e n 71 and 4 5 %
s o
a n d k - v a l u e s b e t w e e n 1.3 a n d 0.9 W m ^ K * w h e n the t h i c k n e s s w a s ~ 1 0 c m .

F i g u r e 4 0 r e p1 o r2t 6
s s p e c t r a l t r a n s m i t t a n c e at diffuse i r r a d i a t i o n for t h e p o l y c a r b o n a t e
h o n edy c o m b . T h e t r a n s m i t t a n c e is l a r g e at 0.4d< λ < 1.6 μ ι η , w h i c h y i e l d s
T o l ~ 71 %. T h e t h i c k n e s s d e p e n d e n c e o f T i is o f o b v i o u s i n t e r e s t for
S s o
w i n d o w s . F i g u r e 4 1 s h o w s r e p r e s e n t a t i v e r e s u l t s for p o l y c a r b o1n3a7 te capillaries
d
w i t h 1.7 m m d i a m e t e r a n d for p o l y m e t h y l m e t h a c r y l a t e f o a m . For the capillary
m a t e r i a l s , T i is s e e n t o d r o p f r o m - 7 3 % at s 2 m a_
l1l t h i c k n e s s to - 6 0 % at 10 c m
s 12 o7
t h i c k n e s s ; t h e k - v a l u e s w e r e 1.45 a n d 0 . 7 9 W n r K at 6 a n d 1 0 c m t h i c k n e s s ,
r e s pd ectively. T h e foam layers display a m u c h stronger thickness dependence of
T o l / w h i c h d r o p s b e l o w 5 0 % w h e n the t h i cdk n e s s e x c e e d s ~ 2.5 c m . A t 1.6 c m
S
t h i c k n e s s , different f o a m t y p1e s1s h2o 7 wed T i between 60 and 4 8 % and k-values
s o
b e t w e e n 3.1 a n d 3.6 W m * .
1 11 11 1 1 1 1 1 1
1 0 0 ι I ι ι I ' Π I '

Φ
υ
c
(D

1 50

C
φ

0.5 1 1.5 2.5


Wavelength (μπι)
Fig. 4 0 . S p e c t r a l t r a n s m i t t a n c e for diffuse i r r a d i a n c e m e a s u r e d
for a 1 0 - m m - t h i c k r e c t a n g u l a r p o l y c a r b o n a t e h o n e y c o m b
c o n s t r u c t e d f r o m foil o f 6 0 μιη a v e r a g e t h i c k n e s s . ( F r o m
Refs. 1 6 2 a n d 1 7 4 ) .

B y g o i n g f r o m a m a c r o p o r o u s to a m i c r o p o r o u s s t r u c t u r e - w i t h i n h o m o g e n e i t i e s
m u c h less t h a n t h e w a v e l e n g t h s o f v i s i b l e light - 1o5n7e c a n a c h i e v e a t r a n s p a r e n t
solid material with superior thermal i n s u l a t i o n . A p a r t i c u l a r l y i n t1e r e7
1s7t i67n g
m a t e r i a l c a n b e o b t a i n e d b y s u p e r c r i t i c a l d r y i n g o f c o l l o i d a l silica g e l . ' The
e n s u i n g s u b s t a n c e , c a l l e d a silica a e r o g e l , c o n s i s t s o f silica p a r t i c l e s o f s i z e ~ 1 n m
i n t e r c o n n e c t e d s o that a l o o s e l y p a c k e d s t r u c t u3 r e w i t h p o r e s i z e s o f 1 to 1 0 03n m is
f o r m e d . T h e a e r o g e l d e n s i t y is 7 0 to 2 7 0 k g n r , c o m p a r e d w i t h 2 2 0 0 k g n r for
154 Materials Science for Solar Energy Conversion Systems

~ 100 : ι ι " f ι — ι — ι — ι — ' — ι

! \ "
p - _ Capillaries
c \^
2 50 - \

I ^^^^ Foam

φ
CO - ^ ^ • « ^ ^

- * ^ ^ ^ ^
3 """"" —
«*- _ _
û
ol , I ι I
Thickness (cm), I , I ι
0 2 4 6 8 10
Fig. 4 1 . T r a n s m i t t a n c e for diffuse s o l a r i r r a d i a t i o n v s . t h i c k n e s s
m e a s u r e d for m a t e r i a l s c o m p r i s i n g p o l y c a r b o n a t e c a p i l l a r i e s
and polymethylmethacrylate foam. (From Ref. 173).

n o n - p o r o u s silica g l a s s , i m p l y i n g 1a8p
7o r o s i t y u p to 9 7 %. M a n y p r o p e r t i e s o f silica
aerogels are compiled by F r i c k e . L a r g e - s c a l e p r o d u c t i o n is d i s c u s s e d i n Refs. 1 7 9
a n d 1 8 0 . Silica a e r o g e l c a n b e p r e p a r e d b o t h as t r a n s p a r e n t tiles a n d as a
translucent granular material.
a n
A high T i d T i t o g e t h e r w i t h a l o w k - v a l u e m a k e s silica a e r o g e l o f g r e a t
1um
i n t e r e s t for 8e1n5e18r g y -se f of i c i e n t w i n d o w s w i t h a n d w i t h o u t l o w - e m i t t a n c e
coating. " F u r t h e r , the m e c h a n i c a l r i g i d i t y p e r m i t s its u s e as a s p a c e r in
evacu 1a3t8e d w i n d o w s . F i g u r e 4 2 illustrates s p e c t r a l t r a n s m i t t a n c e for a 4 m m thick
tile. T h e t r a n s m i t t a n c e e x c e e d s 8 0 % at 0.6 < λ < 2 . 2 μιη b u t d r o p s at λ < 0.6 d u e
to s c a t t e r i n g f r o m d e n s i t y v a r i a t i o n s . T r a n s m i t t a n c e s p e c t r a for g r a n u l a r a e r o g e l s
h a v e b e e n r e p o r t e d in R e f . 1 8 2 . F i g u r e 4 3 s h o w s t h e t h i c k n e s s d e p e n d e n c e o f the
t r a n s m i t t a n c e , at d i r e c t a1n d7 1248
diffuse s o l a r i r r a d i a t i o n , t h r o u g h w i n d o w s filled w i t h
g r a n u l a r silica a e r o g e l . ' A s e x p e c t e d , t h e t r a n s m i t t a n c e falls off w i t h
i n c r e a s i n g t h i c k n e s s ; at 1 c m o n e finds T i « 6 9 % a n d T i d « 5 5 %. T h e k - v a l u e
s o s o
o f this k i n d o f m a t e r i a l is s h o w n in F i g . 4 4 as a function o f t h e g a s p r e s s u r e in 1 the48
a e r o g e l a n d for t w o m a g n i t u d e s o f t h e e m i t t a n c e o f t h e s u r r o u n d i n g s u r f a c e s .
T h e m e a s u r e m e n t s w e r e d o n e at ~ 24 0_°1C . W i t h n i t r o g e n g a s at a t m o s p h e r i c
p r e s s u r e , t h e k - v a l u e is ~ 1.8 W m ~ K for a 1.5 c m t h i c k l a y e r o f g r a n u l e s . D e c r e a -
sing the gas pressure m a k e s the k-value drop. For pressures b e l o w 1 m b a r the
r a d i a t i v e h e a t e x c h a n g e b e c o m e s o f s i g n i f i c a n c e - p a r t i c u l a r l y at 3 < λ < 5 μιη 3 - and
hence an enclosure with low emittance yields a depressed k-value. A t 10~ mbar,
t h e k - v a l u e is ~ 0.9 for a n e m i t t a n c e o f 0.9 ( r e p r e s e n t a t i v e o f u n c o a t e d g l a s s ) a n d
~ 0.6 for a n e m i t t a n c e o f 0.05 ( r e p r e s e n t a t i v e o f l o w 1-4e8m i t t a n c e - c o a t e d g l a s s ) . F o r
0°C o n e c a n e x t r a p o l a t e f r o m d a t a b y F r i c k e et a l . that t h e c o r r e s p o n d i n g
k - v a l u e s w o u l d b e 0.7 a n d 0.5, r e s p e c t i v e l y . G r a n u l a r silica a e r o g e l p r o d u c e d in
l a r g e q u a n t i t i e s is e x p e c t e d to c o s t a p p r o x i m a t e l y 1.8 U S D p e r litre.
Energy-efficient Windows: Present and Forthcoming Technology 1 55

1001 ι ι ι ι ι ι ι ιι

φ _ /

2 50 - /
ε _ /
CO /
c /
η - I

' Ql / ι 1 ι ι ι ι I ι ι ι ι I ι ι ι ι I ι ι ι ι I ι ι\» ι I ι
0.5 1 1.5 2 2.5 3
Wavelength (μιη)
Fig. 4 2 . S p e c t r a l t r a n s m i t t a n c e m e a s u r e d for a 4 m m t h i c k s i l i c a
a e r o g e l tile. T h e m a t e r i a l w a s h e a t t r e a t e d at 5 0 0 ° C in o r d e r
to e n h a n c e t h e t r a n s m i t t a n c e b y t h e r e m o v a l o f o r g a n i c
r e s i d u e s a n d w a t e r . ( F r o m Ref. 1 8 3 ) .

100 Τ
τ
φ
ο

ε so Direct
(0
c
φ

Diffuse

JL

Thickness (cm)
Fig. 4 3 . S o l a r t r a n s m i t t a n c e v s . t h i c k n e s s m e a s u r e d for
g r a n u l a r silica a e r o g e l s a m p l e s . T h e c u r v e s refer to
d i r e c t i n c i d e n c e (i.e., T i ) a n d diffuse i n c i d e n c e
s o
(i.e., T d ) . ( F r o m Refs. 1 7 4 a n d 1 8 2 ) .
s o l
I n s t e a d o f h a v i n g a e r o g e l s p a c e r s in e v a c u a t e d w i n d o w s , it is p o s s i b l e to u s e s m a l l
s p h e r i c a l g l a-3
s s s u p p o r t s . S u c h a w i n d o w , w i t h l o w e m1i t t a n c e c o a t i n g a n d e v a c u -
a t e d to < 1 0 m b a r , c a n y i e l 2 d a k - v a l u e1o f880.6
7 6 W m ^ K " in a c o m p a c t ( < 1 c m thick)
1
a n d l i g h t - w e i g h t (~ 1 4 k g n r ) d e s i g n . ^8 8 Laser edge sealing o f the evacuated
w i n d o w is a p r o m i s i n g t e c h n i q u e .
156 Materials Science for Solar Energy Conversion Systems

I ' I ' I ' I—^1

^ 2-

-Φ "
E..
therm
=0.9 X
/S/

1 ~ ^ ^ ^ / θ . 0 5

- 4 - 2 0 2
10 10 10 10
Gas pressure (mbar)
Fig. 4 4 . k - v a l u e v s . p r e s s u r e o f n i t r o g e n g a s for a 1.5 c m t h i c k l a y e r o f
silica a e r o g e l . T h e c u r v e s refer to t h e s h o w n m a g n i t u d e s o f
t h e t h e r m a l e m i t t a n c e for t h e s u r f a c e s s u r r o u n d i n g t h e
areogel; they w e r e d r a w n through individual data points and
m a y b e s o m e w h a t u n c e r t a i n as r e g a r d s 3d e t a i l s . T h e a e r o g e l is
c h a r a c t e r i z e d b y a d e n s i t y o f 2 3 0 k g m~ a n d a g r a n u l e s i z e o f
3 m m . (From Ref. 184).

C Chromogenic Materials

C h r o m o g e n i c coatings on glass were discussed a b o v e with a focus on electrochro-


mics-based and thermochromic smart windows. This section discusses some
r e c e n t w o r k o n "thick" m a t e r i a l s w h i c h a l l o w d y n a m i c t h r o u g h p u t o f r a d i a n t
energy w h e n interposed between w i n d o w panes. Specifically, covered are
photochrom 18i c , t h e r m o c h r o m i c , a n d e l e c t r i c a l l y c o n t r o l l e d l i q u i d - c r y s t a l - b a s e d
materials.

P l a s t1
ic 8 s1h0e9e t o r foil w i t h photochromic a d d i t i v e s offer i n t e r e s t i n g p o s s i b i l i -
tés, ' a n d d e t a i l e d results h a v e b e e n g i v e n for s p i r o o x a z i n e in a h o s t o f
cellulose acetate butyrate. T h e material can b e produced b y injection molding.
Figure 4 5 shows darkening and clearing dynamics of T i
umfor a 1.5 m m thick sheet
at 2 0 ° C. It is s e e n that solar e x p o s u r e m a k e s T i
umd r o p f r o m 8 2 to 2 3 % in a b o u t
o n e m i n u t e . C l e a r i n g is s l o w e r , a n d it takes a b o u t 2 0 m i n u t e s to r e g a i n full
t r a n s m i t t a n c e . T h e d y n a m i c s a r e m u c h m o r e r a p i d t h a n for p h o t o c h r o m i c g l a s s
(cf. F i g . 5 ) . S p e c t r a l t r a n s m i t t a n c e in the 0.35 < λ < 0.75 μιη r a n g e is illustrated in
F i g . 4 6 for t h e s h e e t in fully c l e a r e d a n d in p a r t i a l l y d a r k e n e d states. D a r k e n i n g is
a s s o c i a t e d w i t h a b s o r p t i o n at 0.5 < λ < 0.7 μιη, w h i c h is a n a l o g o u s to t h e a b s o r p -
t i o n i n p h o t o c h r o m i c g l a s s (cf. F i g . 6 ) . T h e s p i r o o x a z i n e - i n d u c e d p h o t o c h r o m i s m
is t e m p e r a t u r e d e p e n d e n t to an u n d e s i r a b l e e x t e n t , a n d at 3 0 a n d 4 0 ° C t h e fully
d a r k e n e d state for the m a t e r i a l o f Fig. 4 5 c o r r e s p o n d s to T i
um« 4 0 a n d 7 0 %,
respectively.
Energy-efficient Windows: Present and Forthcoming Technology 157

1001 ι ι 1 1 1 1

Darkening Clearing
80- ^ -

φ /

I 60- /
ε /
COc -
//
Φ Ι
Φ* ι Ι
S 40- /
c II
Ë I
u I
20-

θΙ ι I ι I ι I
0 10 20 30
Time (minutes)

Fig. 4 5 . L u m i n o u s transmittance vs. time during darkening and


clearing o f a plastic sheet with photochromic additives.
(From Ref. 189).

Thermochromic c o n t r o l o f r a d i a t i o n t h r o uM
g h p u t c a n b e a c c o m p l i s h e d b y different 1 93 1 - 1 9
kinds of materials. P o l y m e r i c "cloud gels are well k n o w n in this c o n t e x t .
C l o u d i n g - i.e., transition to a diffusely s c a t t e r i n g s t a t e - c a n set i n a b o v e a c e r t a i n
t e m p e r a t u r e d u e to a r e v e r s i b l e t h e r m o c h e m i c a l d i s s o l u t i o n a n d a t h e r m a l l y
i n d u c e d m o d i f i c a t i o n in t h e l e n g t h o f the p o l y m e r m o l1 e3c u9l e s . T h e c l o u d p o i n t
can b e r e g u l a t e d to w i t h i n 1.5°C in t h e 9 to 9 0 ° C r a n g e . Figure 47 shows
transmission of direct plus scattered radiation through a 1 m m thick cloud gel
layer interposed b e t w e e n two glass panes. Both the luminous and the solar
t r a n s m i t t a n c e d r o p b y ~ 5 0 % w h e n t h e c l o u d p o i n t is e x c e e d e d . T h e m a t e r i a l has2
to b e u s e d in a s e a l e d w i n d o w . Its cost in a w i n d o w c a n b e less t h a n 1.80 U S D / m .
O n t h e n e g a t i v e s i d e , w e n o t e that if t h e r m a l g r a d i e n t s e x i s t o v e r a c l o u d - g e l -
c o n t a i n i n g w i n d o w t h e s e m a y m a n i f e s t t h e m s e l v e s as a r e a s w i t h c l e a r a n d c l o u d y
a p p e a r a n c e s . A p a r t f r o1m 49c l o u d g e l s , t h e r m o c h r o m i c l i q u i d / f i b r e c o m p o s i t e s h a v e
been studied r e c e n t l y .
158 Materials Science for Solar Energy Conversion Systems

1 0 0 | 1 1 1 1 1 1
Clear
80- ^ ^ f

S 6 0 - \ Dark /

| 40— / \ / —

20- / \ y

Ol L_J ι I ι I ι l
0.4 0.5 0.6 0.7
W a v e l e n g t h (μιη)

Fig. 4 6 . S p e c t r a l n o r m a l t r a n s m i t t a n c e for a p l a s t i c s h e e t w i t h p h o t o -
c h r o m i c a d d i t i v e s in c l e a r a n d d a r k states. ( F r o m R e f . 1 8 9 ) .

1001 ι ι ι ι ι ι ι ι ι ι ι ι ι ι ι ι ι I I II

φ 60
υ
c
CO
Ε
g 40
CO Clouded

20

ι I ι ι ι ι 1 ι ι ι ι I ι ι ι
0.5 1 1.5 2.5
W a v e l e n g t h (μπι)

Fig. 4 7 . S p e c t r a l total (direct a n d s c a t t e r e d ) t r a n s m i t t a n c e t h r o u g h


a c l o u d g e l l a y e r b e t w e e n g l a s s p a n e s . T h e c u r v e s refer to
a low-temperature clear state and a high-temperature
c l o u d e d state. ( F r o m Ref. 1 9 3 ) .
Energy-efficient Windows: Present and Forthcoming Technology 1 59

E l e c t r i c a l l y c o n t r o l l e d liquid-crystal-based materials can switch b e t w e e n a transpa-


r e n t s t a t e a n1 d a9 1h6i5 9
g h l y s c a t t e r i n g s t a t e in a w a y p r i n c i p a l l y s i m i l a r to t h e o n e for
cloud g e l s . ' A material which recently has been commercialized consists of a
p o l y m e r l a y e r w i t h m i c r o m e t r e - s i z e d c a v i t i e s c o n t a i n i n g a n e m a t i c l i q u i d crystal.
T h i s l a y e r is l a m i n a t e d b e t w e e n t w o I n 2 0 3 : S n - c o a t e d p o l y e s t e r foils s e r v i n g as
e x t e n d e d e l e c t r o d e s . A p p l y i n g a v o l t a g e o v e r t h e e l e c t r o d e s , o n e c a n a l i g n the
l i q u i d c r y s t a l m o l e c u l e s a n d t h e r e b y o b t a i n r e f r a c t i v e - i n d e x - m a t c h i n g b e t w e e n the
inclusions and the surrounding polymer matrix. This represents the transparent
s t a t e o f t h e m a t e r i a l . I n t h e a b s e n c e o f an e l e c t r i c field, t h e l i q u i d c r y s t a l m o l e c u l e s
b e c o m e randomly oriented, which creates refractive-index-mismatch and hence
strong scattering. Figure 48 shows transmission of direct and scattered radiation
t h r o u g h this t y p e o f m a t e r i a l in t h e u n p o w e r e d s t a t e a n d w h e n a 6 0 H z 1 0 0 V
s q u a r e w a v e is a p p l i e d . A s w i -2 t c h i n g b e t w e e n 8 2 a n d 6 2 % t r a n s m i s s i o n is p o s s i b l e .
A n e l e c t r i c p o w e r o f < 2 0 W i n is n e e d e d for o p e r a t i n g t h e w i n d o w .
1 1
1 ι ι ι ι ι 1 1 1 1 J 1 1 I 1 I 1 1

Powered

50
Unpowered
—£ γ

J ι 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ι I ι .
0.5 1 1.5 2
Wavelength (μπι)
Fig. 4 8 . S p e c t r a l total (direct a n d s c a t t e r e d ) t r a n s m i t t a n c e t h r o u g h a
liquid-crystal-based material laminated onto 3.2-mm-thick
w i n d o w g l a s s . T h e c u r v e s refer to u n p o w e r e d ( o p a q u e ) a n d
p o w e r e d ( t r a n s p a r e n t ) states. ( F r o m R e f . 1 9 6 ) .

VI. CONCLUSIONS AND OUTLOOK

T h i s c h a p t e r h a s e m b r a c e d a l a r g e n u m b e r o f p o s s i b i l i t i e s for a c h i e v i n g t h e
e n e r g y efficiency o f a r c h i t e c t u r a l w i n d o w s . T h i s m u l t i p l i c i t y o f o p t i o n s is e a s i l y
understood since

(i) e n e r g y efficiency m e a n s different t h i n g s in different c l i m a t e s ,


(ii) t h e r e a r e s e v e r a l p r i n c i p l e a p p r o a c h e s to e n e r g y efficiency w h i c h c a n b e
u t i l i z e d e i t h e r s e p a r a t e l y o r in c o n j u c t i o n , a n d
(iii) m a n y different m a t e r i a l s m a y b e useful for e a c h c l i m a t e a n d a p p r o a c h to
e n e r g y efficiency.

A n e n e r g y efficient w i n d o w m u s t i n c l u d e at l e a s t t w o glass p a n e s . F l o a t g l a s s is a
r a t h e r s t a n d a r d i z e d p r o d u c t b u t it s h o u l d b e k e p t in m i n d t h a t s p e c i a l q u a l i t i e s
160 Materials Science for Solar Energy Conversion Systems

w i t h l o w Fe2U3 c o n t e n t c a n y i e l d a s i g n i f i c a n t i m p r o v e m e n t o f t h e s o l a r e n e r g y
transmission.

T h i n coatings c a n m o d i f y t h e r a d i a t i v e p r o p e r t i e s o f t h e g l a s s s u r f a c e s in m a n y
different w a y s . T h u s o n e c a n u s e n o b l e - m e t a l b a s e d c o a t i n g s for b l o c k i n g t h e
t r a n s m i s s i o n o f infrared s o l a r r a d i a t i o n t h e r e b y c u t t i n g d o w n t h e h e a t i n g , o r o n e
can u s e n o b l e - m e t a l b a s e d o r d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s for c o m b i n i n g
high transmission of solar radiation with l o w emission o f thermal radiation.
T h e s e c o a t i n g s a r e p r o d u c e d c o m m e r c i a l l y o n a l a r g e scale. N o b l e - m e t a l b a s e d
c o a t i n g s m u s t b e u s e d in h e r m e t i c a l l y s e a l e d e n v i r o n m e n t s , w h e r e a s d o p e d o x i d e
s e m i c o n d u c t o r s are i n e r t a n d r u g g e d . I r i d e s c e n c e a n d h a z e m a y b e p r o b l e m s for
d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s , albeit n o t u n s u r m o u n t a b l e o n e s . C o a t i n g s
w i t h d y n a m i c p r o p e r t i e s - to b e u s e d in s m a r t w i n d o w s - a r e s u b j e c t to v i g o r o u s
r e s e a r c h efforts a n d are r a p i d l y a p p r o a c h i n g a s t a g e w h e r e c o m m e r c i a l i z a t i o n is
feasible. A l l - s o l i d - s t a t e e l e c t r o c h r o m i c s - b a s e d c o a t i n g s a r e o f p a r t i c u l a r interest.
L a b o r a t o r y s t u d i e s i n d i c a t e t h a t their t r a n s m i t t a n c e o f v i s i b l e light a n d s o l a r
e n e r g y c a n b e a l t e r e d g r a d u a l l y a n d r e v e r s i b l y b e t w e e n - 1 0 a n d - 8 0 % b y electric
p u l s e s ; t h e e n e r g y r e q u i r e m e n t is v e r y s m a l l . T h e r m o c h r o m i c c o a t i n g s is
a n o t h e r , m o r e r e m o t e , p o s s i b i l i t y . N o v e l a n t i r e f l e c t i o n c o a t i n g s s e e m to b e a b l e to
increase the transmittance and decrease the reflectance o f w i n d o w glass with and
w i t h o u t v a r i o u s types o f c o a t i n g s .

Materials interposed between the window panes can diminish the heat transfer
d u e to c o n d u c t i o n a n d c o n v e c t i o n . G a s e s , p a r t i c u l a r l y a r g o n a n d S F 6 , a s w e l l as
l o w - e m i t t a n c e - c o a t e d p o l y m e r foils a r e w e l l u n d e r s t o o d in this c o n t e x t . L o w -
d e n s i t y silica a e r o g e l tile is a n o v e l m a t e r i a l c a p a b l e o f g i v i n g an e x t r e m e l y l o w
h e a t transfer.

T h e k - v a l u e is o n e o f t h e p a r a m e t e r s w h i c h g o v e r n e n e r g y efficiency. It is
i l l u s t r a t i v e to f o l l o w its d e c r e a s e t h r o u g h t h e f o l l o w i n g s e r i e s o f m e a s u r e m e _
n t s2
._ 1
S t a r t i n g w i t h a s i n g l y g l a z e d w i n d o w a p e r t u2r e_o n1e h a s a k - v a l u e o f ~ 6 W m K ;
i n t r o d u c i n g d o u b2l e g1l a z i n g l e a d s to ~ 3 W m " K ; a d d i n g a l o w e m i t t a n c e c o a t i n g
gives - 1 . 8 W n r K 2 " _, a1n d a d d i n g a s u i t a b l e g a s in t h e s p a c e b e t w e e n t h e p a n e s
y i e l d s ~ 1.5 W m ~ K . W i t h a m o d e r a t e v a c u u m b e t w e e n t h e p a n e s , w h i c h
r e q u i r e s a s p a c e r 1o f for e x a m p l e silica a e r o g e l , o n e m a y r e a c h a n u l t i m a t e k - v a l u e
o f - 0.5 W m ^ K - .

C u r r e n t r e s e a r c h a n d d e v e l o p m e n t o n e n e r g y efficient w i n d o w s is l i k e l y to l e a d to
s i g n i f i c a n t c h a n g e s in f e n e s t r a t i o n . A n a s s e s s m e n t o f t h e s e m u s t b e a s u b j e c t i v e
o n e - b u t will n e v e r t h e l e s s b e a t t e m p t e d . N o b l e - m e t a l b a s e d c o a t i n g s a r e p r e s e n t l y
p r o d u c e d w i t h p r o p e r t i e s a p p r o a c h i n g the t h e o r e t i c a l o p t i m u m . R e s e a r c h o n
t e c h n o l o g i e s for m a k i n g t h i n n e r c o n t i n u o u s m e t a l l a y e r s t h a n t h o s e n o w
a v a i l a b l e m a y l e a d to a m a r g i n a l i m p r o v e m e n t in t r a n s m i t t a n c e a n d d r o p in cost.
D o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s , p r o d u c e d b y l a r g e - a r e a t e c h n i q u e s , d o n o t yet
h a v e o p t i c a l p r o p e r t i e s w h i c h q u i t e m a t c h the t h e o r e t i c a l l i m i t s . R e f i n e m e n t s in
d e p o s i t i o n t e c h n o l o g y , p a r t i c u l a r l y in a d v a n c e d s p r a y p y r o l y s i s , m a y l e a d to l o w -
c o s t c o a t i n g s w i t h < 1 % l u m i n o u s a b s o r p t a n c e , n o4 d i s c e r n i b l e h a z e , l o w t h e r m a l
e m i t t a n c e , a n d e l e c t r i c a l r e s i s t i v i t y d o w n to ~ 1 0 ~ Ω c m . N o v e l Z n O - b a s e d
coatings are of interest since they can block s o m e o f the ultraviolet solar radiation
w h i c h m a y o t h e r w i s e c a u s e d e g r a d a t i o n o f plastics a n d textiles. E l e c t r o c h r o m i c s -
Energy-efficient Windows: Present and Forthcoming Technology 161

b a s e d c o a t i n g s w i l l r e m a i n as s u b j e c t s for i n t e n s e r e s e a r c h , a n d s e v e r a l n e w
transition metal oxide coatings and solid electrolytes (particularly polymeric ones)
a r e b e i n g i n v e s t i g a t e d . T h i s w i l l g i v e a b r o a d b a s i s for s e l e c t i n g a n o p t i m u m
device construction. Designs with two glasses, each having a two-layer coating,
laminated together b y a transparent polymeric electrolyte are easier to accomplish
t h a n five-layer d e s i g n s . R e c e n t r e s u l t s w i t h l a m i n a t e d d e v i c e s (cf. F i g u r e 2 4 ) p o i n t
t o w a r d s future l a r g e s c a l e e l e c t r o c h r o m i c s - b a s e d s m a r t w i n d o w s . H o w e v e r , a final
a s s e s s m e n t o f their u s e f u l n e s s m u s t a w a i t l o n g - t e r m e n v i r o n m e n t a l t e s t i n g w i t h
a f o c u s o n i r r e v e r s i b l e p h o t o c h r o m i c effects. F o r t h e r m o c h r o m i c c o a t i n g s t h e r e is
a n e e d for m o r e b a s i c r e s e a r c h . L o w - r e f r a c t i v e - i n d e x a n t i r e f l e c t i o n c o a t i n g s will b e
s t u d i e d w i t h a f o c u s o n t h e o p t i m i z a t i o n o f s p u t t e r c o n d i t i o n s for v a r i o u s m e t a l
o x y fluor i d e s .

G a s fillings w h i c h p r o d u c e a l o w h e a t transfer a r e w e l l k n o w n a n d w i d e l y u s e d .
J u d g i n g f r o m their p h y s i c a l a n d c h e m i c a l p r o p e r t i e s , k r y p t o n a n d x e n o n a r e the
b e s t , b u t g l o b a l a v a i l a b i l i t y p r e c l u d e s l a r g e - s c a l e u s e s . Silica a e r o g e l is o f
c o n s i d e r a b l e interest, b u t r e s e a r c h i n t o l o w - c o s t t e c h n o l o g i e s for l a r g e - s c a l e
p r o d u c t i o n o f t r a n s p a r e n t tiles o r p l a t e s is n e e d e d b e f o r e its p r a c t i c a l i t y c a n b e
ascertained.

T h e m o s t f a r - r e a c h i n g i m p l i c a t i o n o f t h e r e s e a r c h is that t h e r o l e o f t h e w i n d o w
m a y change. Instead of being a passive building component, which commonly
lets i n o r o u t t o o m u c h e n e r g y , it c a n b e c o m e an a c t i v e p a r t w h i c h r e g u l a t e s t h e
i n f l o w o f r a d i a n t e n e r g y in r e s p o n s e to d y n a m i c n e e d s w h i l e r e m a i n i n g t h e r m a l l y
w e l l i n s u l a t e d . S u c h a d e v e l o p m e n t is in k e e p i n g w i t h t o d a y ' s t e n d e n c i e s t o w a r d s
"intelligent buildings" e q u i p p e d with a d v a n c e d m e a s u r i n g a n d control
technologies.

Acknowledgement: M a n y p e o p l e h a v e r e a d t h e m a n u s c r i p t o f this p a p e r in its


v a r i o u s v e r s o n s . In p a r t i c u l a r w e a c k n o w l e d g e t h e helpful c o m m e n t s b y D r . G . A .
Niklasson, Chalmers University of Technology and Univeristy of Gothenburg,
Sweden, Dr. C.-G. Ribbing, University of Uppsala, Sweden, Dr. J.S.E.M. Svensson,
C o A T A B , S w e d e n , a n d D r . V . W i t t w e r , F r a u n h o f e r I n s t i t u t fur S o l a r e
Energiesysteme, Germany.

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171. B . Stjerna a n d C . G . G r a n q v i s t , S o l a r E n e r g y M a t e r . 2 0 , 2 2 5 ( 1 9 9 0 ) ; A p p l . Opt.
2 9 , 4 4 7 (1990).
172. A . P f l û g e r , W . J . P l a t z e r a n d V . W i t t w e r , in Advances in Solar Energy
Technology, e d i t e d b y W . H . B l o s s a n d F . Pfisterer ( P e r g a m o n , O x f o r d , 1 9 8 8 ) ,
p. 636.
173. W . J . P l a t z e r a n d V . W i t t w e r , Transparente Wàrmedammaterialen fur den
Einsatz im Solarenergiebereich (1988).
174. V. Wittwer, private communication.
175. A . Pfluger, Solar Energy Mater. 16, 255 (1987).
176. J. Fricke, J. Non-Cryst. Solids 1 0 0 , 1 6 9 (1988).
177. J. Fricke, Sci. A m . 2 5 8 , (5), 9 2 (1988).
178. J . F r i c k e , e d i t o r , Aerogels, S p r i n g e r P r o c . in P h y s i c s , V o l . 6 ( S p r i n g e r , B e r l i n ,
1986).
179. S. H e n n i n g a n d L . S v e n s s o n , P h y s . S c r i p t a 2 3 , 6 9 7 ( 1 9 8 1 ) .
180. S. H e n n i n g , in Aerogels, e d i t e d b y J . F r i c k e ( S p r i n g e r , B e r l i n , 1 9 8 6 ) , p. 3 8 .
181. M . R u b i n a n d C M . L a m p e r t , S o l a r E n e r g y M a t e r . 7, 3 9 3 ( 1 9 8 3 ) .
182. W . J . P l a t z e r , V . W i t t w e r a n d M . M i e l k e , in Aerogels, edited b y J. Fricke
( S p r i n g e r , B e r l i n , 1 9 8 6 ) , p. 127.
183. P . H . T e w a r i , A . J . H u n t , J . G . L i e b e r a n d K . Lofftus, in Aerogels, e d i t e d b y
J. F r i c k e ( S p r i n g e r , B e r l i n , 1 9 8 6 ) , p. 1 4 2 .
184. J . Fricke, R. C a p s , D . Bûttner, U. H e i n e m a n n , E. H u m m e r and A. Kadur,
S o l a r E n e r g y M a t e r . 6, 2 6 7 (1987).
185. E. Boy, Bauphysik Π , 21 (1989).
186. D.K. Benson, C E . Tracy and G.J. Jorgensen, Proc. Soc. Photo-Opt. Instrum.
E n g r . 5 0 2 , 1 4 6 (1984).
187. S. R o b i n s o n a n d R . E . C o l l i n s , in Proc. ISES Solar Energy World Congress,
K o b e , J a p a n , 1 9 9 0 , to b e p u b l i s h e d .
188. D . K . B e n s o n , C E . T r a c y , T. P o t t e r , C. C h r i s t e n s e n a n d D . E . S o u l e , S o l a r
E n e r g y Research Institute Report SERI SP-255-3318 (1988).
189. N . Y . C C h u , Solar Energy Mater. U , 215 (1986).
190. T. N o v i n s o n , P r o c . S o c . P h o t o - O p t . I n s t r u m . E n g r . 8 2 3 , 1 3 8 ( 1 9 8 7 ) .
191. G . R e u s c h , G l a s w e l t 2 L ( 1 ) , 16 ( 1 9 6 8 ) .
192. J. Germer, Solar Age, October 1984, p. 20.
193. E . B o y a n d S. M e i n h a r d t , in Proc. Second International Workshop on
Transparent Insulation Materials in Solar Energy Conversion for Buildings
and Other Applications, Freiburg, Germany, 24-25 March (1988).
194. A.M. Andersson, G.A. Niklasson and C.G. Granqvist, Appl. Opt. 26, 2164
(1987).
195. Y . A n j a n e y u l u a n d D . W . Y o o n , S o l a r E n e r g y M a t e r . U, 2 2 3 ( 1 9 8 6 ) .
196. P. v a n K o n y n e n b u r g , S. M a r s l a n d a n d J . M c C o y , S o l a r E n e r g y M a t e r .
1 9 , 2 7 (1989).
Chapter 6

MATERIALS FOR RADIATIVE COOLING


TO LOW TEMPERATURES

C.G. Granqvist and T.S. Eriksson

Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n

ABSTRACT

R a d i a t i v e c o o l i n g u s e s t h e c l e a r s k y as a h e a t sink. T o a s s e s s t h e p o t e n t i a l o f this
free a n d a b u n d a n t s o u r c e o f c o o l i n g w e first p r e s e n t c o m p u t e d d a t a , b a s e d o n a
d e t a i l2
e d m o d e l o f t h e s k y r a d i a n c e , w h i c h s h o w that a c o o l i n g p o w e r o f ~ 1 0 0
W m " at a m b i e n t t e m p e r a t u r e a n d a m a x i m u m p r a c t i c a l t e m p e r a t u r e d i f f e r e n c e
of - 25°C can be accomplished. L o w temperature applications hinge on materials
development. W e review w o r k on selectively infrared-emitting surfaces with a
focus o n s i l i c o n - b a s e d c o a t i n g s b a c k e d b y m e t a l , m e t a l l i z e d p o l y m e r foils, g a s slabs
b a c k e d b y m e t a l , a n d c e r t a i n c e r a m i c o x i d e l a y e r s . W e a l s o treat i n f r a r e d - t r a n s -
parent polyethylene-based convection shields with a focus on cellular construc-
t i o n s , as w e l l as c o a t i n g s a n d p i g m e n t s for d i m i n i s h i n g t h e s o l a r t r a n s m i t t a n c e .
T h e r e s u l t s o f a f e w s e l e c t e d field tests a r e i n c l u d e d . U n d e r f a v o u r a b l e , b u t n o t
u n c o m m o n , meteorological conditions o n e can reach temperature differences of
1 5 - 2 0 ° C d u r i n g t h e n i g h t a n d ~ 1 0 ° C d u r i n g the d a y w i t h s i m p l e d e v i c e s .

I. INTRODUCTION

T h e c l e a r s k y c a n s e r v e as a h e a t s i n k a n d c a n t h u s b e u s e d to p r o d u c e t e m p e r a -
t u r e s b e l o w t h o s e o f t h e a m b i e n c e in a p u r e l y p a s s i v e w a y . T h i s p r o p e r t y o f t h e
clear s k y h a s b e e n k n o w n s i n c e a n c i e n t t i m e s , a n d scientific s t u d i e s o f a t t a i n a b l e
t e m p e r a t1 u r e differences d a t e b a c k at l e a s t as far as to t h e first p a r t o f t h e 19th
century. Cooling under clear weather conditions has n u m e r o u s important
p r a c t i c a l c o n s e q u e n c e s r e l a t e d to t e m p e r a t u r e c o n t r o l o f t h e E a r t h , m e t e o r o l o g y ,
n a t u r a l c l i m a t i z a t i o n , etc. T h e c o n s e q u e n c e s to M a n c a n b e b o t h g o o d a n d b a d : A s
an e x a m p l e w h e r e the cooling causes problems, w e can mention that growing
c r o p s c a n b e d a m a g e d b y frost e v e n if t h e air t e m p e r a t u r e is s e v e r a l d e g r e e s a b o v e
0 ° C , a s is w e l l k n o w n t o f a r m e r s a n d g a r d e n e r s . A n o t h e r e x a m p l e , w h e r e n a t u r a l

168
Materials for Radiative Cooling to Low Temperatures 169

c o o l i n g is u s e d to a d2
v a n t a g e , c a n b e f o u n d in t r a d i t i o n a l I r a n i a n i c e - m a k e r s a n d
desalination ponds.

E v e n i f p a s s i v e c o o l i n g u n d e r c l e a r s k i e s is a w i d e l y r e c o g n i z e d p h e n o m e n o n , t h e
d e v e l o p m e n t o f m a t e r i a l s a n d d e v i c e s for efficient u t i l 3 i z6
a t i o n o f this free a n d
a b u n d a n t s o u r c e o f c o o l i n g is a r e l a t i v e l y n e w s u b j e c t . " T h e k e y t o a c o n s c i o u s
m a t e r i a l s d e v e l o p m e n t lies in a n u n d e r s t a n d i n g o f t h e b a l a n c e b e t w e e n t h e
radiation w h i c h wells d o w n from the atmosphere, and the radiation emitted from
a surface exposed towards the atmosphere. Either type o f radiation m a y b e
c h a r a c t e r i z e d b y a s t r o n g s p e c t r a l d e p e n d e n c e . S e c t i o n II i n t r o d u c e s t h e s u b j e c t b y
p r e s e n t i n g c o m p u t e d r a d i a n c e s p e c t r a for 2 different m o d e l a t m o s p h e r e s a n d g i v i n g
e s t i m a t e s o f c o o l i n g p o w e r (~ 1 0 0 W m ' at a m b i e n t t e m p e r a t u r e ) a n d m a x i m u m
t e m p e r a t u r e d r o p ( < 2 5 ° C in a p r a c t i c a l d e v i c e ) . L o w - t e m p e r a t u r e a p p l i c a t i o n s o f
r a d i a t i v e c o o l i n g - a s w e h e n c e f o r t h call t h e p h e n o m e n o n o f p a s s i v e c o o l i n g
under clear skies - hinge on materials development. Specifically, two materials
issues are o f central importance. T h e y are surface treatments giving infrared
s e l e c t i v i t y w i t h h i g h e m i t t a n c e in t h e 8-13-μιτι w a v e l e n g t h i n t e r v a l a n d l o w
absorptance elsewhere, a n d convection shields with significant infrared
t r a n s m i t t a n c e . S e c t i o n III r e v i e w s w o r k o n i n f r a r e d - s e l e c t i v e s u r f a c e s , w i t h
d i s c u s s i o n o f s i l i c o n - b a s e d c o a t i n g s b a c k e d b y m e t a l , m e t a l l i z e d p o l y m e r foils, g a s
slabs backed b y metal, and certain ceramic oxide layers. Section IV summarizes
r e s u l t s o n i n f r a r e d - t r a n s p a r e n t c o n v e c t i o n s h i e l d s , for w h i c h p o l y e t h y l e n e - b a s e d
m a t e r i a l s h a v e b e e n u s e d w i t h o u t e x c e p t i o n . W e treat c e l l u l a r m a t e r i a l s as w e l l
as foils w i t h s i g n i f i c a n t solar r e f l e c t a n c e . S e c t i o n V is d e v o t e d to r e s u l t s from a
f e w s e l e c t e d field tests. W e i n c l u d e d a t a o b t a i n e d u s i n g s e l e c t i v e l y i n f r a r e d -
emitting surfaces placed under transparent convection shields, certain innovative
m u l t i s t a g e c o o l i n g d e v i c e s , a n d p o l y e t h y l e n e - b a s e d s o l a r r e f l e c t i n g foils.

B a s e d o n t h e w o r k c o n d u c t e d s o far, o n e c a n state that t h e r e is n o d o u b t r e g a r d i n g


the theoretical assessments o f the potential o f radiative cooling, or that such
c o o l i n g c a n b e a p p l i e d in p r a c t i c e . U n d e r f a v o u r a b l e - t h o u g h n o t u n c o m m o n -
meteorological conditions o n e can reach temperature differences o f 15-20°C
during the night and ~ 10°C during the day b y use of simple single-stage devices.
Multistage devices can reach even lower temperatures. T h e lowest temperatures
r e q u i r e s e l e c t i v e l y i n f r a r e d - e m i t t i n g s u r f a c e s , b u t if p r e m i u m is p u t o n a l a r g e
c o o l i n g p o w e r at a m o d e r a t e t e m p e r a t u r e d i f f e r e n c e , a b l a c k b o d y - l i k e r a d i a t o r is
often t h e b e s t o p t i o n . S o l a r - r e f l e c t i n g c o n v e c t i o n s h i e l d s a p p e a r t o offer a c h e a p
m e a n s for m o d e r a t e s p a c e c o o l i n g e v e n d u r i n g t h e d a y .

IL THE RESOURCE FOR RADIATIVE COOLING

T h i s s e c t i o n p r e s e n t s d a t a o n t h e s p e c t r a l r a d i a n c e f r o m different m o d e l
a t m o s p h e r e s r e p r e s e n t a t i v e o f v a r i o u s l a t i t u d e s ( S e c . I I A ) , as w e l l as o n t h e
r e l a t i o n s h i p b e t w e e n c o o l i n g p o w e r a n d t e m p e r a t u r e d i f f e r e n c e ( S e c . II B ) .
170 Materials Science for Solar Energy Conversion Systems

A. Atmospheric Radiance
78
T h e r a d i a n c e c o m i n g f r o m t h e a t m o s p h e r e is e x t r e m e l y c o m p l i c a t e d . ' T h e m a i n
g a s e s , n i t r o g e n a n d o x y g e n , c o n t r i b u t e v e r y little, w h e r e a s t h e v a r i a b l e constit-
u e n t s l i k e w a t e r v a p o u r , c a r b o n d i o x i d e , o z o n e , a n d - to a m u c h s m a l l e r e x t e n t -
n i t r o g e n o x i d e s a n d h y d r o c a r b o n s s h o w i m p o r t a n t a b s o r p t i o n b a n d s in t h e
t h e r m a l infrared r a n g e . T h i s is t a k e n to b e 3 < λ < 1 0 0 μ ι η , w h e r e λ d e n o t e s the
w a v e l e n g t h . W a t e r v a p o u r h a s a s t r o n g split v i b r a t i o n a l b a n d c e n t e r 9 ed around
6.3 μιη a n d a l s o s h o w s s i g n i f i c a n t r o t a t i o n a l a b s o r p t i o n at λ > 2 0 μ ι η . T h i s
a b s o r p t i o n c a n e x t e n d to s h o r t e r w a v e l e n g t h s if t h e h u m i d i t y is h 9 igh. Carbon
d i o x i d e h a s a b r o a d i n t e n s e v i b r a t i o n a l b a n d c e n t e r e d at ~ 15 μ ι η . O z o n e
a b s o r p t i o9n is n o t e q u a l l y i m p o r t a n t b u t s e v e r a l a b s o r p t i o n b a n d s lie in t h e
infrared. Most of these are m a s k e d b y water vapour and carbon dioxide, but a
n a r r o w a b s o r p t i o n b a n d at 9.6 μιη s h o w s u p distinctly. O n e c o n c l u d e s that t h e
a t m o s p h e r i c r a d i a t i o n d o w n w a r d s h o w s t w o i m p o r t a n t f e a t u r e s : F i r s t , the
s p e c t r a l r a d i a n c e h a s a m i n i m u m in a n i n t e r v a l w h i c h lies b e t w e e n t h e m a j o r
a b s o r p t i o n b a n d s o f w a t e r v a p o u r a n d c a r b o n d i o x i d e . S e c o n d , t h e o v e r a l l spectral
radiance depends strongly on climatic conditions - particularly on the a m o u n t of
w a t e r v a p o u r . T h e s e f e a t u r e s h a v e b e e n verified n u m e r o u s t i m e s b y d i r e c t
s p e c t r o r a d i o m e t r i c m e a s u r e m e n t s ( s e e , for e x a m p l e , Refs. 1 0 - 1 2 ) .

F o r q u a n t i t a t i v e a s s e s s m e n t s o f t h e c o o l i n g r e s o u r c e , it is useful to start f r o m
d e t a i l e d d a t a o n t h e s p e c t r a l s k y r a d i a n c e r e p r e s e n t a t i v e o f t y p i c a l c l i m a t e s at
different l a13 titudes. S u c h results can b e extracted from a c o m p u t e r p r o g r a m
known a s L O W T R A N 5 (or a m o r e r e c e n t v e r s i o n o f this). It u s e s a s i n g l e -
p a r a m e t e r b a n d m o d e l for t h e m o l e c u l a r a b s o r p t i o n a n d i n c l u d e s t h e effects o f
continuum absorption, molecular scattering, and aerosol extinction. Atmospheric
r e f r a c t i o n a n d e a r t h c u r v a t u r e are i n c l u d e d for slant a t m o s p h e r i c p a t h s . F o r
r a d i a t i v e c o o l i n g p u r p o s e s , t h e L O W T R A N 5 p r o g r a m n e e d s to b e u s e d e x c l u -
s i v e l y in t h e r a d i a n c e m o d e , in w h i c h a n u m e r i c a l e v a l u a t i o n o f t h e i n t e g r a l f o r m
o f t h e r a d i a t i v e transfer e q u a t i o n is e m p l o y e d . T h e e m i s s i o n f r o m a e r o s o l s a n d
t h e t r e a t m e n t o f a e r o s o l a n d m o l e c u l a r s c a t t e r i n g a r e c o n s i d e r e d o n l y to z e r o t h
o r d e r ; a d d i t i o n a l c o n t r i b u t i o n s to a t m o s p h e r i c e m i s s i o n f r o m s c a t t e r e d r a d i a t i o n
a r e n e g l e c t e d . L o c a l t h e r m o d y n a m i c e q u i l i b r i u m is a s s u m e d . T h e r a d i a n c e d a t a
obtained from L O W 13T R A N a r e k n o w n to b e in v e r y g o o d o v e r a l l a g r e e m e n t w i t h
measured results.

T h e L O W T R A N 5 p r o g r a m is p r o v i d e d w i t h d a t a for five s e a s o n a l a t m o s p h e r e s
t o g e t h e r w i t h t h e 1 9 6 2 U . S . s t a n d a r d a t m o s p h e r e . It is a l s o p o s s i b l e to r e p l a c e
these by user derived or measured values. The seasonal models are
representative of the following atmospheres: tropical (15° N ) , midlatitude
s u m m e r (45° N , July), midlatitude winter (45° N , January), subarctic s u m m e r
(60° N , J u l y ) a n d s u b a r c t i c w i n t e r ( 6 0 ° N , J a n u a r y ) . T h e a t m o s p h e r e s a r e specified
in t e r m s o f h e i g h t profiles for t e m p e r a t u r e , b a r o m e t r i c p r e s s u r e , a n d d e n s i t i e s o f
w a t e r v a p o u r , o z o n e , nitric a c i d , a n d o f the u n i f o r m l y m i x e d g a s e s ( C 0 , N 0 ,
2 2
C H 4 , C O , N and 0 ) . T h e L O W T R A N 5 program also contains several aerosol
2 2
m o d e l s . F i g u r e 1 s h o w s a t m o s p h e r i c z e n i t h r a d i a n c e for all s i x m o d e l a t m o s -
p h e r e s . W e d e n o t e this q u a n t i t y b y L (Θ = 0, λ, t ) , w i t h x b e i n g t h e t e m p e r a t u r e
a a a
o f t h e a t m o s p h e r i c b o u n d a r y layer. T h e d a t a a r e r e p r o d u c e d f r o m R e f . 1 4 . T h e s e
Materials for Radiative Cooling to Low Temperatures 171

WAVELENGTH [ u m ]
5 6 7 β 9 10 15 20 30 S0100
Ί " 1 '—! ι I «I «I ' ' ι ι ι 1111 ] ι ι ι ι Γ Π
TROPICAL >^^^S^^^
τ;·3οοκ J I

0 1
Έ I
b
MIDLATITUDE SUMMER J / J \ 1
\ Ι Τς·294Κ j \ Ζ

10.5 - y^C y \ "

,5 I 0
g
c
MIDLATITUDE WINTER > ^ / \ I

g Γ V272.2K I \ ~

d
N
1 L
0 S U B A R C T I C SUMMER > ^ / ># >^ J

5 : t,«287k >^ / \ :

l ^ 05
J \
0 1
5S U B A R C T I C W I N T E R >^ I }/ \ J
- * T.«257.1K J \ -

10 : , * 1962 U.S. S T A N D A R D j / i X -

Γ Τ,«2ββ.1Κ / \ ~

°h •I , I . I •I T I . I .I . I •I •I . I . I . I •I I ,I ,I,
2000 1600 1200 800
1 400 0
FREQUENCY [ c n f ]

Fig. 1. Calculated spectral zenith radiance (lower curves in parts


a-f) a n d c o r r e s p o n d i n g b l a c k b o d y r a d i a n c e ( u p p e r c u r v e s
in p a r t s a-f) for s i x m o d e l a t m o s p h e r e s , a s c o m p u t e d f r o m
the L O W T R A N 5 model. T h e horizontal axis s h o w s
f r e q u e n c y as w e l l a s w a v e l e n g t h . ( F r o m R e f . 1 4 ) .
172 Materials Science for Solar Energy Conversion Systems

c u r v e s a r e s e e n to d r o p b e l o w , o r to a p p r o x i m a t e l y f o l l o w , b l a c k b o d y r-a d1i a n c e
s p e c t r a d e f i n e d b y τ , d e n o t e d L^b (λ, i ) , for f r e q u e n c i e s a b o v e 3 5 0 c m . A t l o w e r
3 a
f r e q u e n c i e s , w h e r e n o L O W T R A N d a t a a r e a v a i l a b l e , o n l y t h e b l a c k b o d y c u r v e is
p l o t t e d . W e find for all a t m o s p h e r e s t h a t t h e a c t u a l r a d i a n c e lies far b e l o w that o f
t h e b l a c k b o d y in t h e 8 - 1 3 - μ ι η r a n g e ( k n o w n as t h e " a t m o s p h e r i c w i n d o w " ) . A
s e c o n d a r y w i n d o w at 1 6 - 2 2 μιη is o f m u c h s m a l l e r s i g n i f i c a n c e .

T h e a n g u l a r d e p e n d e n c e o f t h e a t m o s p h e r i c r a d i a n c e is o f i m p o r t a n c e for
e v a l u a t i o n s o f t h e r a d i a t i v e c o o l i n g r e s o u r c e . F i g u r e 2 s h o w s this p r o p e r t y for
o n e p a r t1i4c u l a r m o d e l a t m o s p h e r e , t h e 1 9 6 2 U . S . s t a n d a r d , at f o u r different z e n i t h
angles. It is s e e n that t h e r a d i a n c e is e n h a n c e d w i t h i n t h e " a t m o s p h e r i c
w i n d o w s " w h e n t h e z e n i t h a n g l e θ is 5 increased (because the path length
c o n t r i b u t i n g to t h e r a d i a t i o n g o e s u p ) a n d that t h e v a r i o u s c u r v e s p r a c t i c a l l y
o v e r l a p in t h o s e s p e c t r a l r a n g e s w h e r e t h e e m i s s i o n f r o m w a t e r v a p o u r a n d
c a r b o n d i o x i d e a r e s t r o n g e s t . T h e s o l i d c u r v e refers t o θ = 4 5 ° a n d is h e n c e
representative o f the hemispherical radiance. By comparison with the b o t t o m
c u r v e i n F i g . 1, it is f o u n d that t h e r a d i a n c e at θ = 4 5 ° is o n l y s l i g h t l y h i g h e r t h a n
the radiance from the zenith direction. For larger zenith angles the "atmospheric
window" gradually b e c o m e s closed. T h e atmospheric hemispherical radiance,
w h i c h is p e r t i n e n t to a s s e s s m e n t s o f r a d i a t i v e c o o l i n g for s u r f a c e s freely e x p o s e d
to t h e s k i e s , c a n b e o b t a i n e d w i t h a c c u r a c y b y i n t e g r a t i n g o v e r Θ.

WAVELENGTH [μπί]
8 9 10 15 20 30 50100
41 Π j I ι ι ι « ι ' ι ι ι ι ι ni| ι I•IΊ Γ

'g · 7 1962 U.S. STANDARD ^...^ ~_


1
S -2j ZENITH ANGLE: "~

„ Γ 85° / ;f y \ "
2 1.0 - 75°
0 / /f Ç \ 3
y0.8- / /if \ -
< 1 BLACKBODY, / / .·" \ _I
§ - T =288.1K / / : \
DC 0.61- a y _ / : \

S ~ / ί ^ \ ~

I 0.2 j Vv j / ^ N ^ \ ~

0 — —^
I • I • I . I • l • I • I • I • I • I • I • I • I ι I • I ι l ι l ι I • l ι I ι
2000 1600 1200 1
800 400 0
FREQUENCY [cm" ]
Fig. 2. C a l c u l a t e d s p e c t r a l r a d i a n c e for t h e 1 9 6 2 U . S . s t a n d a r d
a t m o s p h e r e at four z e n i t h a n g l e s . A b l a c k b o d y c u r v e
c o r r e s p o n d i n g to 2 8 8 . 1 Κ a m b i e n t t e m p e r a t u r e is i n c l u d e d
for c o m p a r i s o n . T h e h o r i z o n t a l a x i s s h o w s f r e q u e n c y as
w e l l as w a v e l e n g t h . ( F r o m Ref. 1 4 ) .
Materials for Radiative Cooling to Low Temperatures 173

T h e d a t a in F i g s . 1 a n d 2 r e p r e s e n t c l o u d - f r e e a t m o s p h e r e s . I f t h e a m o u n t o f
p r e c i p i t a b l e w a t e r is i n c r e a s e d s i g n i f i c a n t l y , t h e " a t m o s p h e r i c w i n d o w " is m u c h
l e s s a p p a r e n t ; d e t a i l e d r e s u l t s a r e g i v e n in R e f s . 5 a n d 1 1 . A t h i c k a n d l o w - l y i n g
cloud-cover eliminates radiative cooling entirely. T h i n a n d high-lying clouds are
l e s s significant; their i n f l u e n c e c a n b e e s t i m a t e d o n l y t h r o u g h c a l c u l a t i o n s b a s e d
o n a c t u a l h e i g h t profiles for w a t e r v a p o u r d e n s i t y a n d t e m p e r a t u r e .

It is c o n v e n i e n t to i n t r o d u c e a n a t m o s p h e r i c e m i t t a n c e e ( 9 , λ ) d e f i n e d b y
a
e ( 0 , λ) = L ( 0 , λ, τ ) / L
a a 3 bb(λ, τ 3) . (1)

C l e a r l y , e ( 0 , λ) is s i g n i f i c a n t l5
y different f r o m u n i t y o n l y in t h e 8-13 μ ι η r a n g e , a n d
a
o n e c a n d e f i n e a "box m o d e l " by

e ( 0 , λ) = 1, for 3 < λ < 8 μιη, (2)


a
1c o s e
eaœ,X) = l-[l-ë
a ( 02) ] / , for 8 < λ < 13 μ ι η , (3)

e ( 6 , λ) = 1, for λ > 13 μιη. (4)


a
H e r e ë 2 (0) denotes an average zenith emittance in the "atmospheric window",
a
w h i c h in p r i n c i p l e c a n b e o b t a i n e d f r o m L O W T R A N o r f r o m s p e c t r o r a d i o m e t r y
w i t h s u i t a b l e filters.

S o m e s i m p l i f i e d f o r m u l a s for h e m i s p h e r i c a l l y a v e r a g e d e m i t t a n c e v a l u e s a r e
k n o w n from the literature. T h e s e relate the integrated quantity, expressed
g e n e r a l l y as

π/2
χΗ= [ d(sin2 θ) χ(θ), (5)

to r e a d i l y a c c e s s i b l e p a r a m e t e r s 15
s u c h as w a t e r v a p o u r d e n s i t y o r d e w p o i n t
temperature τ^ . Recent w o r k h a s s h o w n t h a t h e m i s p h e r i c a l t h e r m a l (i.e.,
ρ
i n t e g r a t e d o v e r t h e full P l a n c k s p e c t r u m ) a t m o s p h e r i c e m i t t a n c e c a n b e o b t a i n e d
from

2
e H = 0.711 + 0.56 ( ^ ) + 0.73 ( ^ ) , (6)
a

w h e r e τ ^ is in ° C . T h i s f o r m u l a is useful for a s s e s s i n g r a d i a t i v e c o o l i n g o f b l a c k -
ρ
b o d y - l i k e s u r f a c e s . A r e l a t i o n for e ^ is g i v e n in R e f . 1 6 .
a
174 Materials Science for Solar Energy Conversion Systems

B. C o o l i n g P o w e r a n d T e m p e r a t u r e D i f f e r e n c e for I d e a l S u r f a c e s

T h e L O W T R A N d a t a o f L (θ, λ, τ ) c a n b e u s e d for q u a n t i t a t i v e p r e d i c t i o n s o f
a 3
c o o l i n g p o w e r a n d a c h i e v a b l e t e m p e r a t u r e difference. T o this e n d w e c o n s i d e r a
s u r f a c e w h i c h faces t h e s k y a n d d e r i v e t h e n e t t h e r m a l r a d i a t i v e flux a s5 t h e
difference b e t w e e n outgoing and incoming contributions according t o

π/2 oo
Prad = π J d(sin2 Θ) J dX [1 - R (θ, λ)] [ L
bb(λ, τ 5) - L a(θ, λ, t a) ] . (7)

H e r e t d e n o t e s t h e t e m p e r a t u r e o f the e x p o s e d ( n o n - t r a n s p a r e n t ) s u r f a c e a n d
s
1 - R is its a b s o r p t a n c e o r , e q u i v a l e n t l y , e m i t t a n c e . T h e o f f - n o r m a l r e f l e c t a n c e
m u s t b e r e g a r d e d as t h e a r i t h m e t i c m e a n o f t h e r e f l e c t a n c e d u e t o T E - a n d
T M - p o l a r i s e d r a d i a t i o n , i.e.,

R ( 9 , λ) = I [R
TE(θ, λ) + R
TM(θ, λ)]. (8)

R a d i a t i v e c o o l i n g c a u s e s a t e m p e r a t u r e d r o p Δ Τ w h i c h is g i v e n b y

ΔΤ = τ - τ . (9)
3 δ
A t Δ Τ > 0 it is n e c e s s a r y to r e g a r d t h e r o l e o f a n o n - r a d i a t i v e h e a t i n f l u x to the
e x p o s e d surface. T h i s limits the p r a c t i c a l l y useful c o o l i n g p o w e r P to
c
P
c = P r -aK AdT , (10)

w h e r e t h e l o s s is s p e c i f i e d in t e r m s o f a l i n e a r h e a t - t r a n s f e r coefficient κ.

It is e v i d e n t f r o m E q . (7) that t h e s p e c t r a l s u r f a c e r e f l e c t a n c e g o v e r n s t h e r a d i a t i v e
c o o l i n g . It is i l l u s t r a t i v e to c o n s i d e r t h r e e t y p e s o f i d e a l i z e d s u r f a c e s . T h e first o f
t h e s e is t h e fully reflecting s u r f a c e w i t h R ( 6 , λ) = 1. It s e r v e s as a n a p p r o x i m a t i o n
for g o o d m e t a l l i c s u r f a c e s ( c o a t e d w i t h « 0.1 μιη o f o x i d e , etc.) w h i c h c a n h a v e
R « 0 . 9 9 in t h e t h e r m a l infrared. S u c h s u r f a c e s e x p e1 rience no noticeable radiative
c o o l i n g , as o b s e r v e d a l r e a d y in t h e v e r y first s t u d i e s o n this subject. W e r e m a r k ,
in p a s s i n g , that t r a n s p a r e n t a n d infrared-reflecting S n 0 : F c o a t i n g s c a n p r e v e n t
2
r a d i a t i v e c o o l i n g o f g l a s s surfaces e x p o s e d to the clear s k y . S u c h ( e l e c t r i c a l l y
c o n d u c t i n g ) c o a t i n g s h a v e b e e n u s e d to e l i m i n a t e t h e f o r m a t i o n o f t h i c k frost
l a y e r s , w h i c h o t h e r w i s e o c c u r o n the w i n d s c r e e n s o f c a r s p a r k e d o u t d o o r s d u r i n g
c l e a r n i g h t s . T h o s e a s p e c t s o f r a d i a t i v e c o o l i n g a r e t r e a t e d further in R e f . 17.
S i m i l a r l y , s u r f a c e c o a t i n g s b a18
sed on non-conducting B e O can prevent radiative
c o o l i n g a n d frost f o r m a t i o n ; t h e y m a y b e o f i n t e r e s t for h i g h - v o l t a g e p o w e r
lines.

O u r s e c o n d s a m p l e r e g a r d s a b l a c k b o d y - r a d i a t i n g s u r f a c e defined b y R ( 0 , λ) = 0.
T h i s s u r f a c e y i e l d s t h e l a r g e s t c o o l i n g p o w e r at a m b i e n t t e m p e r a t u r e . A b l a c k b o d y
Materials for Radiative Cooling to Low Temperatures 175

s e r v e s as a g o o d a p p r o x i m a t i o n for o r g a n i c m a t t e r , soils, r o c k s , w a t e r , i c e , m o s t
p a i n t l a y e r s , c o n c r e t e , a s p h a l t , o r d i n a r y u n c o a t e d g l a s s , etc.

T h e t h i r d , a n d for o u r p r e s e n t p u r p o s e s m o s t i n t e r e s t i n g , e x a m p l e is t h e
s e l e c t i v e l y i n f r a r e d - e m i t t i n g s u r f a c e d e s i g n e d for r e a c h i n g t h e l o w e s t p o s s i b l e
t e m p e r a t u r e . T h i s s u r f a c e s h o u l d h a v e h i g h e m i t t a n c e in t h e 8-13 μ ι η
" a t m o s p h e r i c w i n d o w " r a n g e , w h e r e t h e c o u n t e r r a d i a t i o n is w e a k , a n d l o w
a b s o r p t a n c e o u t s i d e this i n t e r v a l , s o that t h e m a i n p o r t i o n o f t h e r a d i a t i o n from
H 0 a n d C O 2 is n o t i n t e r a c t i n g w i t h t h e surface. H e n c e t h e i d e a l p r o p e r t y is
2
R(G, λ) = R
s l e(θ, λ) = 0, for 8 < λ < 1 3 μ ι η , (ID

= 1, e l s e w h e r e . (12)

In S e c . I l l b e l o w w e d i s c u s s p r a c t i c a l surfaces w h i c h a p p r o x i m a t e this i d e a l
property.

F i g u r e 3 s h o w s c a l c u l a t e d r e s u l t s o f P j as a function o f Δ Τ . T h e d a t a a p p l y to
r a c
s u r f a c e s w h i c h r a d i a t e freely t o w a r d m o d e l a t m o s p h e r e s o f t h e s i x t y p e s earlier
d i s c u s s e d . I n F i g . 3 a t h e r a d i a t i n g surface is t a k e n to b e a b l a c k b o d y ; in F i g . 3 b it
h a s a n i d e a l i n f r a r e d - s e l e c t i v e c h a r a c t e r i s t i c a c c o r d i n g to E q s . ( 1 1 ) a n d ( 1 2 ) . F o r
b o t h c a s e s , t h e i n c o m i n g p o w e r is g o v e r n e d b y t h e h e m i s p h e r i c a l r a d i a n c e . It is
f o u n d t h a t t h e2 r a d i a t i v e c o o l i n g p o w e r at a m b i e n t t e m p e r a t u r e l i e s b-2 e t w e e n 71
a n d 1 1 3 W m ~ for t h e b l a c k b o d y s u r f a c e a n d b e t w e e n 5 8 a n d 9 3 W m for t h e
i n f r a r e d - s e l e c t i v e s u r f a c e . T h e h i g h e s t c o o l i n g p o w e r s h o l d for t h e U . S . S T D
a t m o s p h e r e a n d t h e l o w e s t for the T R O P a t m o s p h e r e . T h e v a l u e s for t h e
i n f r a r e d - s e l e c t i v e s u r f a c e lie b e l o w t h o s e for the b l a c k b o d y s u r f a c e s i n c e o n l y t h e
latter t a k e s a d v a n t a g e o f t h e n o n z e r o m a g n i t u d e o f ( L - L ) o u t s i d e t h e 8-13 μιη
bb a
i n t e r v a l (cf. F i g . 1 ) .

T h e r a d i a t i v e c o o l i n g p o w e r is s e e n to d e c r e a s e m o n o t o n i c a l l y w i t h i n c r e a s i n g Δ Τ .
T h e d e c r e a s e is m u c h s l o w e r for the i n f r a r e d - s e l e c t i v e s u r f a c e t h a n for t h e
b l a c k b o d y s u r f a c e , s i n c e t h e f o r m e r e m p l o y s r a d i a t i o n b a l a n c e o n l y in t h e 8-13 μιη
r a n g e w h e r e t h e a t m o s p h e r i c r a d i a n c e is w e a k . It is s e e n that u l t i m a t e
t e m p e r a t u r e differences b e t w e e n 14 a n d 2 6 ° C for the b l a c k b o d y s u r f a c e a n d
b e t w e e n 2 7 a n d 6 2 ° C for t h e i n f r a r e d - s e l e c t i v e s u r f a c e a r e p r e d i c t e d . S u c h l a r g e
ATs c a n n o t b e o b t a i n e d in p r a c t i c e , t h o u g h , b u t t h e r o l e o f c o n d u c t i v e a n d
convective losses of cooling power must be included by use of a nonzero heat
transfer coefficient. A s a p r a c t i c a l l o w limit, o b t a i n a b l e b y 2u s_ e o1 f a n efficient
i n f r a r e d - t r a n s p a r e n t c o n v e c t i o n s h i e l d , w e set κ = 1 W m - K . W e r e t u r n to this
p o i n t in S e c . I V . T h i s r e q u i r e m e n t m a k e s the s h a d e d t r i a n g u l a r a r e a s in F i g . 3
i n a c c e s s i b l e for a c o o l i n g d e v i c e . It is s e e n f r o m t h e f i g u r e t h a t t e m p e r a t u r e
differences b e t w e e n 11 a n d 2 1 ° C for the b l a c k b o d y s u r f a c e a n d b2e t_w e1 e n 18 a n d 3 3 ° C
for t h e i n f r a r e d - s e l e c t i v e s u r f a c e are e x p e c t e d w i t h κ = 1 W m " K . A g a i n the
h i g h e r v a l u e s p e r t a i n to U . S . S T D a n d t h e l o w e r to T R O P . A n a l o g o u s
c o m p u t a t i o n s for e x c h a n g e o n l y w i t h t h e z e n i t h a t m o s p h e r i c r a d i a t i o n are f o u n d
in R e f . 1 3 . S o m e i m p r o v e m e n t o f the r a d i a t i v e c o o l i n g p e r f o r m a n c e c a n b e
obtained under such conditions.
176 Materials Science for Solar Energy Conversion Systems

[_l I M | I M I | I I I | | I I [ I | I I I I | I I I I | ι ι ι ι | ι ι

120 - HEMISPHERICAL RADIANCE:

100 - \ ^
^ \ MS Z
80 A \ -

t\\ ss I

eoAA\*\ blackbody sw z
-\^\ SURFACE -

oc H ι ι ι ι 11 h fi π ι ι 1

S Γ 10 20 30

2 1 0 0 Γ b
g N :
5 ^ \80 "
§ infrared-selective ~

α 6 0 ζτ'*·. ν SURFACE -

4 0 '-_ -

0 ι ι ι ι Iι ι ι ι Iι ι »ι I ι ι ι ι Iι ι ι ι I ι ι ι ι I • ι , , I, ,
10 20 30 40 50 60 70
TEMPERATURE DIFFERENCE, £ T f C ]
Fig. 3. Calculated relationship between radiative cooling power
a n d t e m p e r a t u r e d i f f e r e n c e for s i x m o d e l a t m o s p h e r e s
(cf. F i g . 1) a n d t w o ideal surfaces. ( F r o m R e f . 1 4 ) .

ΙΠ. SURFACES WITH INFRARED-SELECTIVE EMISSION

S u r f a c e s w h i c h a r e i n f r a r e d - s e l e c t i v e a c c o r d i n g t o E q s . (11) a n d (12) h a v e a
p o t e n t i a l for r e a c h i n g l o w e r t e m p e r a t u r e s t h a n n o n - s e l e c t i v e s u r f a c e s . S p e c t r a l
s e l e c t i v i t y c a n b e o b t a i n e d b y s e v e r a l m e a n s : b y thin s i l i c o n - b a s e d c o a t i n g s b a c k e d
b y m e t a l (Sec. I l l A ) , b y m e t a l l i z e d p o l y m e r foils (Sec. I l l B ) , b y g a s s l a b s b a c k e d b y
metal (Sec. Ill C ) , a n d b y certain ceramic oxide layers (Sec. Ill D ) .

It is e v i d e n t t h a t n o n e o f t h e m e n t i o n e d a p p r o a c h e s l e a d s t o a s u r f a c e w h i c h
c o m p l e t e l y m i m i c s t h e i d e a l r a d i a t i v e p r o p e r t y . I n o r d e r to b e a b l e t o o p t i m i z e a
Materials for Radiative Cooling to Low Temperatures 177

p r a c t i c a l s u r f a c e for r a d i a t i v e c o o l i n g a p p l i c a t i o n s , it is t h e r e f o r e c o n v e n i e n t to
define t w o parameters which govern the essential features o f the radiative
c o o l i n g . T h e " b o x m o d e l " for t h e a t m o s p h e r i c e m i t t a n c e , g i v e n b y E 5q s . (2) - ( 4 ) ,
l e a d s n a t u r a l l y to i n t e g r a t e d s u r f a c e e m i t t a n c e v a l u e s a c c o r d i n g t o

oo oo

ëf =J dλL [1 - RH ( λ ) ] / J άλL
bb (λ, x a) bb (λ, τ ) ,
3 (13)

„ 13 μιη 13 μιη
e = J d\L a,T )[l-RH(x)]/ J dXL
s 28 μιη
b ba
8 μιη b f tb, x a) , (14)

n H
= Î
2/ f , (15)

H
where R is t h e h e m i s p h e r i c a l r e f l e c t a n c e d e f i n e d , in a n a l o g y w i t h E q . ( 5 ) , b y

H π/2 2
R ( X ) = ί d ( s i n 9 ) R (θ, λ). (16)

Η
E s s e n t i a l l y , e " g o v e r n s t h e c o o l i n g p o w e r at a m b i e n t t e m p e r a t u r e a n d η
s2
g o v e r n s t h e m a x i m u m a c h i e v a b l e t e m p e r a t u r e d r o p . Efficient c o o l i n g r e q u i r e s a
l a r g e v a l u e - i d e a l l y u n i t y - o f e *ί, aΗ n d if l o w t e m p e r a t u r e s a r e to b e r e a c h e d w e
also require a large m a g n i t u d e of η . T h e theoretical m a x i m u m o f the latter
q u a n t i t y is 3.39 at x = 0 ° C . S e v e r a l o f the p r a c t i c a l i n f r aΗ r e d - s e l e c t i v e surfaces
a
d i s c u s s e d b e l o w w i l l b e a n a l y z e d in t e r m s o f and η .

A. Silicon-Based Coatings Backed b y Metal

Thin coatings of Si-based materials, including Si-O and Si-N bonds, have been
s t u d i e d in c o n s i d e r a b l e detail for r a d i a t i v e c o o l i n g to l o w t e m p e r a t u r e s . T h e b a s i c
i d e a is to start w i t h a h i g h - r e f l e c t i n g m e t a l s u r f a c e , s u c h as a l u m i n i u m , a n d c o v e r
it w i t h a c o a t i n g w h i c h is s e l e c t i v e l y e m i t t i n g in t h e 8-13 μιη r a n g e . B y c h o o s i n g a
p r o p e r t h i c k n e s s o f t h e c o a t i n g , antireflection c a n b e u s e d to3m 5 a x i m i z e the emit-
t a n c e w i t h i n t h e " a t m o s p h e r i c w i n d o w " r a n g e . Initial w o r k ' u s e d S i O c o a t i n g s
p r o d u c e d b y r e s i s t i v e e v a p o r a t i o n . T h i s m a t e r i a l is c a p a b l e o f y i e l d i n g a h i g h
e m i t t a n c e o n l y in p a r t o f t h e 8-13 μιη i n t e r v a l , a n d S i O N is a s u p e r i o r c o a t i n g
x y
m a t e r i a l . S i l i c o n - o x y n i t r i d e c o a t i n g s h a v e b e e n p1
r9e p a r e d for r a d i a t i v e c o o l i n g
2 0
applications both by reactive e-beam e v a p o r a t i o n and reactive radio frequency
magnetron sputtering.

F i g u r e 4 a - c i l l u s t r a t e s t h e i n f r a r e d n e a r - n o r m a l r e f l e c t a n c e in t h e 5 < λ < 5 0 μ ι η
i n t e r v a l for a p u r e s i l i c o n d i o x i d e c o a t i n g ( S i 0 ; p a r t a ) , an e s s e n t i a l l y p u r e silicon
2
n i t r i d e c o a t i n g ( S i O Q . ^ N j ; p a r t b ) , a n d a s i l i c o n - o x y n i t r i d e c o a t i n g ( S i O } .47N0.54;
5 2
p a r t c ) . A l l c o a t i n g s a r e a b o u t 1 μιη thick a n d b a c k e d b y h i g h l y reflecting
aluminium. The compositions were determined by Rutherford Backscattering
178 Materials Science for Solar Energy Conversion Systems

Spectrometry. T h e pronounced reflectance m i n i m a stem from p h o n o n absorp-


tion. It a p p e a r s t h a t p u r e s i l i c o n d i o x i d e y i e l d s a b s o r p t i o n in t h e s h o r t - w a v e -
l e n g t h p a r t o f t h e " a t m o s p h e r i c w i n d o w " , a n d that s i l i c o n n i t r i d e y i e l d s a b s o r p -
t i o n p r e d o m i n a n t l y in t h e l o n g - w a v e l e n g t h p a r t o f t h e " a t m o s p h e r i c w i n d o w " .
N o t surprisingly, a silicon-oxynitride coating, with substantial amounts of both
oxygen and nitrogen, gives a g o o d coverage of the entire "atmospheric window"
r a n g e , as e v i d e n t from F i g . 4 c . T h e r a d i a t i v e p r o p e r t i e s o f s i l i c o n - o x y n i t r i d e s c a n
b e u n d e r s t o o d in detail b y first a s s u m i n g their m i c r o s t r u c t u r e to b e d e s c r i b e d b y
five f u n d a m e n t a l S i - b a s e d t e t r a h e d r a , w h o s e r e l a t i v e o c c u r r e n c e is g i v e n b y the
s t o i c h i o m e t r y , a n d t h2e n20
1u s i n g Effective M e d i u m T h e o r y to a v e r a g e o v e r t h e
different t e t r a h e d r a . ' T h e p e r t i n e n t t h e o r i e s w e r e i n t r o d u c e d in t h e c h a p t e r
o n O p t i c a l P r o p e r t i e s o f T w2 o23
- C2o m p o n e n t M a t e r i a l s . Superimposed
Si-oxide/Si-nitride layers ' d o n o t p r o d u c e as f a v o u r a b l e r a d i a t i v e p r o p e r t i e s as
t h o s e f o u n d in t h e s i l i c o n - o x y n i t r i d e s .

WAVELENGTH (μιη)
SO 20 10 7 5
ρ ι ι r~i—ι—ι 1 1 1

ioo U-— — ! 1
!

R
£ _ TM V ~

9i 6 0 _
Λ R -
- - \ ΧΛ™ -
S i 0
Ο - I\ 2 I V Μί.Οβμιη
40
- Α
.' HHP
20 - /

0 —
J—» ι ι ι I ι ι ι t 1 ι ι ι ι I ι ι ι ι I
0 500 1000 1500 1 2000
WAVENUMBER (cm' )
Fig. 4 . M e a s u r e d s p e c t r a l infrared r e f l e c t a n c e at 2 5 ° a n g l e o f i n c i d e n c e
for r e a c t i v e l y R F - s p u t t e r e d S i O N films o n a l u m i n i u m c o a t e d
x y
glass. T h e d a t a refer to T M p o l a r i s a t i o n , b u t t h e s m a l l n e s s o f
t h e a n g l e o f i n c i d e n c e g u a r a n t e e s that t h e r e f l e c t a n c e o f T E
p o l a r i s e d light is p r a c t i c a l l y t h e s a m e . P a r t s a-c refer to diffe-
r e n t c o m p o s i t i o n s r a n g i n g from p u r e s i l i c o n d i o x i d e to a l m o s t
pure silicon nitride. T h e insets indicate the experimental
c o n f i g u r a t i o n s a n d s t a t e v a l u e s o f film t h i c k n e s s e s a n d
c o m p o s i t i o n s . P a r t a is s h o w n a b o v e ; p a r t s b - c f o l l o w o n t h e
n e x t p a g e . ( R e d r a w n from Ref. 2 0 ) .
Materials for Radiative Cooling to Low Temperatures 179

WAVELENGTH (μπι)
50 20 10 7 5
Γ——γη ι Ι [-Τ—ι ι Ι | Ι
100 —

80- V/ \ R
g - T M \

LU ~ I
ϋ 60 - \ N R_ S J O
S40 Γ Ι i.47 o.54 ^Ai.20um-
û! ~ I / glass WWM
LU I /

oc _ \ I

20- \ /
0
l I I I I I I I I I I I I I I I I ί I I I
0 500 1000 1500 1 2000
WAVENUMBER(cm~ )
Fig. 4 b .

WAVELENGTH (urn)
50 1 20 10 7 5
ί Π" —I ' I ' 1 I
100

1(b) Χ ^ 1
80 - \ /
5

~
-
R
" t m \
/
/
~

I " 60
\ / \ /™ ~ R

ξ : \ J Si00.25N152
yAl1.17Mm -
in \ / A'
i
WÊÊÊÊÊÊ "
j 40- I / glass W W% ~
til \ /
AC - I / —

20 - 1/ -
Oh
1 I I I ;I I I I I I
,
I I 1 1 1
,
I I I I I
1I 2000
;
0 500 1000 1500
WAVENUMBER (cm" )
Fig. 4 c .
180 Materials Science for Solar Energy Conversion Systems

F i g u r e 5 s h o w s s p e c t r a l infrared r e f l e c t a n c e , a n a l o g o u s w i t h F i g . 4 , for a SIOq^Nq


2
c o a t i n g p r o d u c e d b y e v a p o r a t i o n o f S13N4 in t h e p r e s e n c e o f s o m e o x y g e n . T h e
c u r v e s refer to T E a n d T M p o l a r i s a t i o n a n d 4 5 ° a n g l e o f i n c i d e n c e . T h e t w o sets o f
d a t a a r e q u i t e s i m i l a r a n d s h o w l o w r e f l e c t a n c e s e l e c t i v e l y in t h e 8 - 1 3 μ ι η r a n g e
( i n d i c a t e d b y d o t t e d lines).

WAVELENGTH (μηπ)
50 20 10 7 5
ι Γ Γ Ί — j — ι 1 ι—ι—j 1 1 1

w " iΛ \ f "

< '_ ιi I -
4 0 R
S r V I 45^1 -
N
S Γ _ R t e
\R β 1 . 3 4 Mr r ^ a f ^ ^ "
20- — " ™ I fj\/ : glass -
Ideal \ ^ / '

_J I I I I I I I I ι I ιΤ ι I I ι ι ι ι I
0 500 1000 1500 - 1 2000
WAVENUMBER ( c m )

Fig. 5. M e a s u r e d s p e c t r a l infrared r e f l e c t a n c e at 4 5 ° a n g l e o f
i n c i d e n c e for a n e - b e a m e v a p o r a t e d S i O N film o n
XY
a l u m i n i u m c o a t e d g l a s s . T h e c u r v e s refer t o T E a n d T M
p o l a r i s a t i o n . D o t t e d lines s h o w t h e i d e a l s p e c t r a l p r o f i l e for
r a d i a t i v e c o o l i n g to l o w t e m p e r a t u r e s .

S p e c t r o p h o t o m e t r i c d a t a o n t r a n s m i t t a n c e a n d r e f l e c t a n c e w e r e u s e d to e v a l5u1a t2
e9
0
t h e c o m p l e x d i e l e c t r i c f u n c t i o n s o f v a r i o u s s i l i c o n - b a s eΗ
d coating m a t e r i a l s , ' '
from which the integrated emittance values e and η were derived.
s2
F i g u r e 6 s h o w s r e s u l t s for S i 0 a n d four different s i l i c o n - o x y n i t r i d e s m a d e b y
2
r e a c t i v e R F - s p u t t e r i n g . C o a t i n g s w i t h s u b s t a n t i a l a m o u n tΗ
s o f o x y g e n a s w e l l as
n i t r o g e n a r e s e e n to y i e l d l a r g e m a g n i t u d e s o f a n d η w h e n t h e t h i c k n e s s is
a b o u t 1 μιη o r s o m e w h a t h i g h e r . F i g u r e 7 r e p o r t s c o r r e s p o n d i n g d a t a for
SiOo Nq 2 a n d S i O m a d e b y evaporation. T h e oxynitride has values that are
6
c o n s i s t e n t w i t h t h o s e for t h e c o r r e s p o n d i n g s p u t t e r - d e p o s i t e d cΗoatings. The SiO
c o a t i n g h a s a n inferior m a g n i t u d e o f e ^ . V a l u e s o f e ^ a n d η for Α 1 θ 3 c o a t i n g s
2
a r e g i v e n in R e f . 2 4 .
Materials for Radiative Cooling to Low Temperatures 181

Ί 1 I I I I Ij

0.8 -

Iy
0.4- -J/
0.2 - A , ' /
/J'// Si02
Si0
1— ^^0^
1 N50.N444 -
1
||0 0.25*1.52
0 !° 1.47 0.54
Si0 0 N 81 190

y
s ••' i w.^
- y .··· x yr\v

1.0- ^ -
_J I ι ι I ι ι ι ιI I ι ι I ι ι ιι
0.1 0.2 0.5 1 2 5
Thickness (μηι )
Η
Fig. 6. B a s i c c o o l i n g p a r a m e t e r s , e a n d η , v e r s u s t h i c k n e s s for
g2
Si-based coatings m a d e by reactive RF-magnetron sputtering.

B. Metallized Polymer Foils


4
A s l o n g as t w o d e c a d e s a g o it w a s p r o p o s e d b y T r o m b e that c e r t a i n m e t a l l i z e d
p o l y m e r foils c o u l d b e u s e d for r a d i a t i v e c o o l i n g . S o m e o f t h e s e foils e x h i b i t a fair
d e g r e e o f s p e c t r a l selectivity. F i g u r e 8 r e p o r t s t r a n s m i t t a n c e d a t a for t h r e e diffe-
r e n t t y p e s o f p o l y m e r foils. T h e s h o w n r e s u l t s c o r r e s p o n d to t h e e x p e c t e d reflec-
t a n c e s p e c t r u m for a foil h a v i n g h a l f t h e t h i c k n e s s s t a t e d for t h e t r a n s m i t t a n c e
c u r v e s , p r o v i d e d t h a t t h e u n e x p o s e d s i d e o f t h e p o l y m e r is c o v e r e d w i t h a n
o p a q u e and highly reflecting metal layer (normally a l u m i n i u m ) . T h e u p p e r
182 Materials Science for Solar Energy Conversion Systems
1 1111 1
Τ 1— I 1

- 0.8 / N ^ ^ ^ ^ l -
H
§ / * /
-0.6 //

- 0.4 /

-0.2 / SiOo.6No.2-

1 — S i 0
_
—0 JL
r2 . 2 T a= 0°C

:
-1.8 y s
\ \\
-
- \\ -

\ -
-1.0 -'
U I Ι Ι I Ι Ι NI I » • Ι Μ , , Ι I
0.1 0.2 0.5 1 2 5 10
THICKNESS (μιη) Η
Fig. 7. B a s i c c o o l i n g p a r a m e t e r s , e a n d η , v e r s u s t h i c k n e s s for
s2
Si-based coatings m a d e by evaporation.

c u r v e in F i g . 8 p e r t a i n s to 1 0 0 μιη o f p o l y v i n y l c h l o r i d e ( P V C ) . T h e s p e c t r a l
s e l e c t i v i t y is q u i t e w e a k . T h e o t h e r t w o c u r v e s a p p l y to 1 2 . 5 μιη o f p o l y v i n y l f l u -
o r i d e ( T e d l a r ; d a t a f r o m Ref. 2 5 ) a n d 3 4 0 μιη o f p o l y - 4 - m e t h y l p e n t e n e ( T P X ; d a t a
f r o m Ref. 2 6 ) . T h e s e latter foils a r e s p e c t r a l l y s e l e c t i v e , a l t h o u g h t h e i r far-infrared 5
a b s o r p t i o n is u n d e s i r a b l y l a r g e . I n t e g r a t e d e m i t t a n c e v a l u e s w e r e e s t i m a t e d from
t hΗe s p e c t r a l t r a n s m i t t a n c e c u r v e s . It w a sΗf o u n d tht P V C y i e l d e d e = 0.78 a n d
Η s2
η = 1.2, T e d l a r y i e l d e d e " = 0.84 a n d η = 1.6, a n d T P X y i e l d e d e " = 0.89 and
g s
η = 1.6. It s h o u l d b e n o t e d that T P X a p p e a r s b l a c k w h e r e a s t h e o t h e r foils a r e
t r a n s p a r e n t . N o n e o f t h e m e t a l l i z e d p o l y m e r foils is as s e l e c t i v e as t h e b e s t m e t a l -
backed silicon-oxynitride coatings.
Materials for Radiative Cooling to Low Temperatures 183

KX)I ι ι l r π ι ι ι ι n j ι ι ι ι ι ι ι ι ι ι ι ι

1001 —
S :\ΓΛ ,
ί '-\
χ k \
S _ " Tedlar

IoL 11 l/v 125um _


Κ1 0 0 Γ — —

\ ί τρχ
J Wavelength
/ν / [υm] 340um
Fig. 8. Ql SΙp eΙ c tIr aΙl Ν
t r aΙ n sΙm iI t t Ιa nΙc eΙ for
Ι I t hΙ r eΙ e Ιp oΙ l yI mΙe rΙ foils
ι ι Io fι iιn t e r e s t
for r a5d i a t i v e c o10 o l i n g . ( F r15 o m Ref. 5 )20 . 25

C Gas Slabs Backed b y Metal

A s an a l t e r n a t i v e to m e t a l - b a c k e d s i l i c o n - b a s e d c o a t i n g s or p o l y m e r foils, o n e m a y
u s e s l a b s o f c e r t a i n s e l e c t i v e l y i n f r a r e d - e m i t t i n g g a s e s c o n f i n e d b y a n infrared-
t r a n s p a r e n t foil a n d b a c k e d b y a h i g h l y reflecting m e t a l . A t h o r o u g h s u r v e y 27 o f
~ 2 0 0 a v a i l a b l e o r g a n i c a n d i n o r g a n i c g a s e s l e d to t h e c o n c l u s i o n that t h o s e o f
m a j o r i n t e r e s t w e r e a m m o n i a ( N H 3) , e t h y l e n e ( C 2H 4) , e t h y l e n e o x i d e (C2H4O),
a n d m i x t u r e s o f t h e latter t w o . T h e r a d i a t i v e p r o p e r t i e s c a n b e r e l a t e d to t h e i r
m o l e c u l a r c o n f i g u r a t i o n s . 9' 28 G a s e s h a v e the a d v a n t a g e o f b e i n g c h e a p , a n d
allowing easy transport and heat-exchange of the coolant. T h e y also permit
a p p l i c a t i o n s w h i c h r e q u i r e t h e m i x i n g o f t w o or m o r e c o m p o n e n t s .

F i g u r e 9 s h o w s infrared t r a n s m i s s i o n s p e c t r a for N H 3 w i t h t h r e e different p a t h


l e n g t h s a n d at n o r m a l p r e s s u r e . T h e g a s cells w e r e t u b e s w i t h t w o 1 2 μιη thick
p o l y e t h y l e n e w i n d o w s . T h e u p p e r g r a p h s in F i g s . 9 a - c i n d i c a t e t h e t r a n s m i t t a n c e
t h r o u g h air-filled cells a n d t h e l o w e r g r a p h s w e r e r e c o r d e d w i t h gas-filled cells.
T h e differences a m o n g t h e pairs o f c u r v e s ( s h a d e d a r e a s ) s h o w that N H 3 d i s p l a y s a
184 Materials Science for Solar Energy Conversion Systems

WAVELENGTH [μm]
,5 6 7 8 9 10 15 20 30 50
1 |0 l0 • ι ι ι τ | ι ι ι ι | ι ι ii|—ι | ι Ml

~ 8 ^ ^ ^ ^ ^

100_^

100Γ

2000 1600 1200 800 400


FREQUENCY [cm"l
Fig. 9. S p e c t r a l t r a n s m i t t a n c e for a m m o n i a g a s at n o r m a l p r e s s u r e
as m e a s u r e d w i t h cells h a v i n g t h e s h o w n l e n g t h s , L .
( F r o m Ref. 2 7 ) .

b r o a d a b s o r p t i o n b a n d c o v e r i n g the d e s i r e d 8-13 μ ι η i n t e r v a l for p a t h l e n g t h s


e x c e e d i n g ~ 1 c m . T h e i n t e r e s t i n g a b s o r p t i o n is c e n t e r e d a r o u n d a n i n f r a r e d -
a c t i v e f u n d a m e n t a l at t h e f r e q u e n c y 9 5 0 c m - . 1T h e c o r r e s p o n d i n g v i b r a t i o n c a n b e
v i s u a l i z e d as t h e Ν a t o m m o v i n g p e r p e n d i c u l a r t o t h e H 3 p l a n e o f t h e a m m o n i a
m o l e c u l e w h i l e its p y r a m i d a l c o n f i g u r a t i o n is r e t a i n e d . 9 T h i s f u n d a m e n t a l
Materials for Radiative Cooling to Low Temperatures 185

undergoes b r o a d e n i n g as a result o f several m e c h a n i s m s including inversion


d o u b l i n g , r o t a t i o n (i.e., q u a n t i z a t i o n o f t h e a n g u l a r m o m e n t u m ) , c e n t r i f u g a l
d e f o r m a t i o n a n d p r e s s u r e effects. It is s e e n f r o m F i g . 9 that t h e a b s o r p t i o n
b e c o m e s t o o h i g h at t h e l a r g e s t p a t h l e n g t h s a n d , in p a r t i c u l a r , a s t r o n g a b s o r p t i o n
d u e t o a t h e r m a l p o p u l a t i o n o f free r o t a t i o n a l l e v e l s s e t s in at t h e far-infrared e n d
o f t h e s p e c t r u m . T r a n s m i t t a n c e s p e c t r a for C 2 H 4 a n d C 2 H 4 O d i s p l a y a s t r o n g
a b s o r p t i o n in t h e 8-13 μ ι η b a n d , s i m i l a r to t h e c a s e o f NH3, a n d h e n c e t h e t w o
h y d r o c a r b o n g a s e s a r e useful for r a d i a t i v e c o o l i n g . T h e h y d r o c a r b o n s d o n o t s h o w
a n y free r o t a t i o n a l a b s9o r p t i o n in t h e far-infrared, w h i c h c a n b e r e l a t e d t o their
molelcular structure.

T h e t r a n s m i t t a n c e d a t a for t h e t h r e e g a s e s w e r e u s e d to d e r i v e s p e c t r a l a b s o r p t i o n
coefficients, f r o m w h i c h i n t e g r a t e d e m i t t a n c e v a l u e s w e r e o b t a i n e d in p r i n c i p a l lΗ y
t h e s a m e m a n n e r as for t h e solid c o a t i n g s a n d foils. F i g u r e 1 0 s h o w s e a n d η
g2
1 ι 1 I 11M| -τ- T ~ T
1.0

0.8

0.6

0.4
ΠΠ3
C2H4
0.2| C 2H 40

3.0

2.6

2.2

1.8

1.4

1.0U I ι ι l ι ι ι il I ι ι l ι ι ni I ι ι I
0.1 0.2 0.5 1 2 5 10 20 50
THICKNESS, t (cm) Η
Fig. 1 0 . B a s i c c o o l i n g p a r a m e t e r s , e^l a n d η , for N H 3 , C 2 H 4 a n d
C 2 H 4 O g a s l a y e r s h a v i n g different t h i c k n e s s e s . ( F r o m R e f . 2 7 ) .
186 Materials Science for Solar Energy Conversion Systems

for g a s s l a b s o f t h i c k n e s s e s b e t w e e n 0.1 a n d 5 0 c m . T h e s l a b s a r e t h o u g h t to b e
b a c k e d b y a l u m i n i u m . It is s e e n that for g a s l a y e r s t h i c k e r t h a n ~ 1 c m , t h e c o o l i n g
p o w e r at a m Η b i e n t t e m p e r a t u r e is l a r g e r for N H 3 t h a n for t h e h y d r o c a r b o n g a s e s .
H o w e v e r , η is l a r g e r for C 2 H 4 a n d C 2 H 4 O t h a n for N H 3 , i m p l y i n g t h a t t h e
h y d r o c a r b o n s d i s p l a y a h i g h e r d e g r e e o f s p e c t r a l selectivity.

A s a l r e a d y m e n t iΗ o n e d , it is o f p a r t i c u l a r i n t e r e s t to r e g a r d g a s m i x t u r e s . F i g u r e 11
s h o w s e ^ a n d η for C 2 H 4 + C H 0 c o m b i n a t i o n s w i t h t h r e e l a y e r t h i c k n e s s e s .
2 4
It is a p p a r e n t t h a t t h e m i x t u r e s c a n h a v e a h i g h e r c o o l i n g p o w e r t h a n e i t h e r o f the
Η
c o n s t i t u e n t g a s e s , w h i c h is an i m p o r t a n t r e s u l t for p r a c t i c a l a p p l i c a t i o n s . T h e
p a r a m e t e r η , o n t h e o t h e r h a n d , is n o t s t r o n g l y i n f l u e n c e d b y t h e m i x i n g . T h e
s u p e r i o r c o o l i n g p o w e r o f t h e m i x t u r e s is r e a d i l y u n d e r s t o o d f r o m t h e s p e c t r a l
t r a n s m i t t a n c e data, w h i c h s h o w that a m o r e c o m p l e t e c o v e r a g e o f t h e 8-13 μ ι η
i n t e r v a l is p o s s i b l e w i t h a c o m b i n a t i o n o f g a s e s t h a n b y a n y o n e o f t h e p u r e g a s e s
a l o n e . F o r c o m p l e t e n e s s w e m e n t i o n that g a s m i x t u r e s c a n a l s o b e u29 s e d to p r o v i d e
r a t h e r h i g h a b s o r p t i o n a c r o s s t h e full t h e r m a l r a d i a t i o n s p e c t r u m .

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Fig. 1 1 . Basic cooling parameters, a n d η , for m i x t u r e s o f C H
2 4
a n d C 2 H 4 O h a v i n g t h r e e l a y e r t h i c k n e s s e s , t. ( F r o m R e f . 2 7 ) .
Materials for Radiative Cooling to Low Temperatures 187

D. Ceramic Oxide Layers

T h e e a r l i e r d i s c u s s e d a p p r o a c h e s to s e l e c t i v e i n f r a r e d e m i s s i o n r e l y o n h i g h l y
reflecting s u r f a c e s c o v e r e d w i t h a s o l i d o r g a s e o u s s u b s t a n c e w h i c h d e c r e a s e s the
r e f l e c t a n c e p r e d o m i n a n t l y in t h e 8-13 μιη i n t e r v a l . A n o t h e r p o s s i b i l i t y is to u s e a
m a t e r i a l w h i c h y i e l d s a h i g h r e f l e c t a n c e at λ > 13 μιη b y t h e R e s t s t r a h l e n effect.
C e r t a i n c e r a m i c l a y4 e3
rs3 ,0
1a p p r o x i m a t e l y 1 m m in t h i c k n e s s , c a n h a v e t h e d e s i r e d
optical p r o p e r t i e s . ' ' S o m e further i m p r o v e m e n t m a y b e a c c o m p l i s h e d b y
b a c k i n g t h e c e r a m i c l a y e r w i t h a reflecting s u r f a c e .

F i g u r e 1 2 , b a s e d o n Ref. 3 0 , s h o w s s p e c u l a r r e f l e c t a n c e in t h e t h e r m a l infrared for


a 1.1 m m t h i c k l a y e r o f M g O c e r a m i c . T h e m a t e r i a l is o f h i g h d e n s i t y a n d p o l i s h e d
t o a g o o d s u r f a c e finish. T h e h i g h r e f l e c t a n c e at 13 < λ < 2 5 μιη is s t r i k i n g . T h i s is
t h e r a n g e w i t h i n w h i c h m o s t o f t h e a t m o s p h e r i c r a d i a n c e is i m p i n g i n g (cf. F i g . 1).
T h e Reststrahlen band agrees with com 31p u t a t i o n s b a s e d o n o p t i c a l d a t a for s i n g l e
crystals o f M g O . Calculations p r e d i c t that ~ 0.5 m m thick L i F l a y e r s s h o u l d h a v e
r a d i a t i v e p r o p e r t i e s s i m i l a r to t h o s e for M g O .
1 1
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W A V E L E N G T H (μητι)
Fig. 1 2 . N e a r - n o r m a l s p e c t r a l r e f l e c t a n c e for a 1.1 m m t h i c k c e r a m i c
M g O l a y e r b a c k e d b y a reflecting surface. ( R e d r a w n f r o m
Ref. 3 1 ) .

IV. INFRARED-TRANSPARENT CONVECTION SHIELDS

R a d i a t i v e c o o l i n g is g o v e r n e d b y t h e d i f f e r e n c e in o u t g o i n g a n d i n c o m i n g
r a d i a t i v e p o w e r , as w e l l as b y t h e n o n - r a d i a t i v e h e a t influx, as d i s c u s s e d in
S e c . I I A . T h e n o n - r a d i a t i v e c o m p o n e n t c a n b e s p e c i f i e d in t e r m s o f a l i n e a r h e a32
t-
transfer coefficient κ, w h i c h for free e x p o s u r e to t h e a t m o s p h e r e c a n b e w r i t t e n

κ = 5.7 + 3.8 ν (17)


188 Materials Science for Solar Energy Conversion Systems
2 _ 1 1
in u n i t s o f W m - K , w h e r e ν is t h e w i n d v e l o c i t y in m s " . A l a r g e t e m p e r a t u r e
difference, o r a l a r g e c o o l i n g p o w e r at a m o d e r a t e t e m p e r a1t u r e d i f f e r e n c e , r e q u i r e s
t h a t κ b e d i m i n i s h e d to a v a l u e o n t h e o r d e r o f 1 W m ^ K ' , w h i c h c a n b e a c c o m p -
lished o n l y b y placing the infrared-emitting surface b e l o w a convection shield
w h i c h is t r a n s p a r e n t in t h e 8-13 μιη r a n g e .

A practical infrared-transparent convection shield can b e constructed from high-


d e n s i t y p o l y e t h y l e n e foil. F i g u r e 1 3 i l l u s t r a t e s t h e n o r m a l t r a n s m i t t a n c e t h r o u g h
3 0 μιη o f this m a t e r i a l in the 5 - 5 0 μ ι η i n t e r v a l . S i m i l a r d a t a w e r e s h o w n in F i g . 9
a b o v e . T h e t r a n s m i t t a n c e is ~ 8 5 % in t h e 8-13 μιη r a n g e . N a r r o w m i n i m a at 6.8
a n d 1 3 . 8 μιη - i.e., o u t s i d e t h e " a t m o s p h e r i c w i n d o w " - signify m o l e c u l a r a b s o r p -
tion in t h e m a t e r i a l . O s c i l l a t i o n s at t h e far-infrared e n d o f t h e s p e c t r u m a r e
c a u s e d b y o p t i c a l i n t e r f e r e n c e b e t w e e n the parallel s u r f a c e s o f t h e foil. C o n v e c -
tion s h i e l d s o f p o l y e t h y l e n e h a v e b e e n u s e d in e a r l i e r field tests o f r a d i a t i v e
c o o l i n g . 4,5,12,25-27,31,33-35 j p r i n c i p l e , a p l a t e o f a n i n f r a r e d - t r a n s p a r e n t m a t e r i a l
n
s u c h a s a n t i r e f l e c t i o n - c o a t e d Si o r G e c o u l d b e e m p l o y e d as c o n v e c t i o n s h i e l d , b u t
the cost would b e prohibitive.

WAVELENGTH (pm)
5 7 10 20 50

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I ι
2000 ι ι ι I ι ι I 1000
1500 I I I I I I1500 I I I I I 0I
WAVENUMBER (cm" )

Fig. 1 3 . N o r m a l s p e c t r a l t r a n s m i t t a n c e o f a 3 0 μ ι η t h i c k foil o f h i g h -
d e n s i t y p o l y e t h y l e n e . T h e 8-13 μ ι η " a t m o s p h e r i c w i n d o w "
is i n d i c a t e d . ( F r o m R e f . 3 6 ) .
Materials for Radiative Cooling to Low Temperatures 189

H i g h - d e n s i t y p o l y e t h y l e n e foil h a s s e v e r a l a t t r a c t i v e f e a t u r e s w h i c h m a k e s it
useful for r a d i a t i v e c o o l i n g a p p l i c a t i o n s . H o w e v e r , t h e r e a r e a l s o p r o b l e m s w h i c h
call for m a t e r i a l s d e v e l o p m e n t . First, a flexible foil is e a s i l y m o v e d e v e n b y w e a k
w i n d s s o t h a t f o r c e d c o n v e c t i o n t a k e s p l a c e , w h i c h l e a d s to a n u n d e s i r e d h e a t
transfer to t h e r a d i a t i v e l y c o o l e d surface. T h e s i t u a t i o n c a n b e i m p r o v e d b y u s e o f
a p o l y e t h y l e n e - b a s e d c e l l u l a r m a t e r i a l , as d i s c u s s e d i n S e c . I V A b e l o w . S e c o n d , i f
r a d i a t i v e c o o l i n g is to b e u t i l i z e d d u r i n g t h e d a y o n e s h o u l d t r y to l i m i t t h e i n f l o w
o f s o l a r e n e r g y to t h e r a d i a t i n g surface. O n e w a y o f d o i n g this is b y d e c r e a s i n g t h e
s o l a r t r a n s m i t t a n c e o f t h e foil, as w e r e t u r n to in S e c . I V B . F i n a l l y , it w o u l d b e
useful to h a v e a c c e s s to a p o l y e t h y l e n e foil o r p l a t e w i t h a l o w e r r e s i d u a l a b s o r p -
t a n c e in t h e 8-13 μιη b a n d t h a n for t h e s t a n d a r d q u a l i t i e s .

A. Polyethylene-Based Cellular Material

H i g h d e n s i t y p o l y e t h y l e n e w i t h infrared t r a n s m i t t a n c e a c c o r d i n g to F i g . 1 3 , w a s
u s e d for t h e c o n s t r u c t i o n o f m e c h a n3i6c a l l y r a t h e r r i g i d m a t e r i a l s c o m p r i s i n g
several layers of V-corrugated f o i l s . Figure 14 shows a sketch of a typical sample:
t h e c o r r u g a t e d l a y e r s , w i t h h e i g h t h a n d a p e x a n g l e Θ, a r e o r i e n t e d at r i g h t a n g l e s .
T h e s a m p l e s s t u d i e d b e l o w h a v e h e q u a l to 0 . 5 , 1 o r 1.5 c m , a n d θ e q u a l to 9 0 ° o r
45°. T h e individual layers were m a d e by hot-forming.

Fig. 1 4 . T h e m a i n figure s h o w s a material with high infrared trans-


mittance and l o w non-radiative heat exchange. It consists
o f t h r e e c r o s s e d c o r r u g a t e d foils o f p o l y e t h y l e n e . T h e l o w e r
figure indicates the pertinent parameters: the height h and
t h e a p e x a n g l e Θ. ( F r o m R e f . 3 6 ) .

T h e infrared transmittance through the material was determined b y use of the


e x p e r i m e n t a l a r r a n g e m e n t s h o w n in t h e i n s e t o f F i g . 1 5 . T h e s a m p l e w a s p l a c e d
c l o s e l y in front o f a b l a c k b o d y - l i k e r a d i a t o r a n d w a s v i e w e d b y i n f r a r e d - i m a g i n g
e q u i p m e n t . T h i s t y p e o f m e a s u r e m e n t m a d e it p o s s i b l e to e v a l u a t e t h e t r a n s -
m i t t a n c e as a f u n c t i o n o f t h e n u m b e r o f i n d i v i d u a l foils. F i l l e d c i r c l e s a n d o p e n
t r i a n g l e s in F i g . 15 p e r t a i n to c o r r u g a t e d foils w i t h different a p e x a n g l e s . T h e
t r a n s m i t t a n c e g o e s m o n o t o n i c a l l y f r o m ~ 9 0 % for a s i n g l e foil to ~ 6 0 % for five
190 Materials Science for Solar Energy Conversion Systems

foils, w h i c h is t h e e x p e c t e d b e h a v i o u r . D a t a for flat foils, i n d i c a t e d b y o p e n


s q u a r e s , w e r e in a c c e p t a b l e a g r e e m e n t w i t h s p e c t r o p h o t o m e t r i c r e c o r d i n g s . It is
f o u n d f r o m F i g . 1 5 t h a t t h e t r a n s m i t t a n c e is h i g h e r for 3 c7o r r u g a t e d foils t h a n for
flat o n e s ; this is c o r r o b o r a t e d b y r e c e n t literature d a t a .

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HEATED
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NUMBER OF FOILS
Fig. 1 5 . T r a n s m i t t a n c e in the 8-13 μ η \ r a n g e v s . n u m b e r o f p o l y -
e t h y l e n e foils for different s a m p l e g e o m e t r i e s . ( F r o m Ref. 3 6 ) .

The non-radiative thermal resistance was measured b y a modifiction of the well


k n o w n g u a r d e d h o t - p l a t e t e c h n i q u e . T h e i n s e t o f F i g . 16 s h o w s t h e e s s e n t i a l
f e a t u r e s o f this t e c h n i q u e . H i g h l y r e f l e c t i n g a l u m i n i u m foil w a s a t t a c h e d to t h e
p l a t e s in o r d e r to m i n i m i z e d i r e c t r a d i a t i v e c o u p l i n g b e t w e e n t h e m . F i g u r e 16
s h o w s n o n - r a d i a t i v e t h e r m a l r e s i s t a n c e as a f u n c t i o n o f s a m p l e t h i c k n e s s . T h e
d a t a for c o r r u g a t e d foils y i e l d a c o n s i s t e n t p a t t e r n w i t h a m o n o t o n i c a l l y v a r y i n g
t h e r m a l r e s i s t a n c e l y i n g b e l o w that o f t h e v a l u e s for e m p t y air g a p s . H e a t flow
t h r o u g h p a r t i a l l y t r a n s p a r e n t m a t e r i a l s is c o m p l i c a t e d , a n d t h e s h o w n d a t a a r e n o t
r e a d i l y a m e n a b l e to t h e o r e t i c a l m o d e l l i n g .

L o o k i n g at F i g s . 15 a n d 1 6 , it is e v i d e n t that a n i n c r e a s e o f t h e t h e r m a l r e s i s t a n c e is
a c c o m p a n i e d b y a d e c r e a s e o f t h e infrared t r a n s m i t t a n c e . W i t h r e g a r d t o r a d i a t i v e
c o o l i n g a p p l i c a t i o n s , t h e r e is t h u s a trade-off b e t w e e n t h e t w o p r o p e r t i e s . A s a
c h a r a c t e r i s t i c r e s u l t it is f o u n d that at a t h i c k n e s s o f 4 . 5 c m - c o r r e s p2o n d i_n1g to
t h r e e 1.5 c m - t h i c k c o r r u g a t e d foils - t h e t h e r m a l r e s i s t a n c e is 1.1 m K W a n d the
i n f r a r e d t r a n s m i t t a n c e is 7 3 %. F u r t h e r i n f o r m a t i o n o n h e a t t r a n s f e r t h r o u g h
c e l l u l a r m a t e r i a l s is g i v e n in t h e c h a p t e r o n T r a n s p a r e n t I n s u l a t i o n M a t e r i a l s .
Materials for Radiative Cooling to Low Temperatures 191
1
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Fig. 16. N o n - r a d i a t i v e t h e r m a l r e s i s t a n c e v e r s u s t h i c k n e s s for
different s a m p l e g e o m e t r i e s . ( F r o m R e f . 3 6 ) .

Β. Polyethylene-Based Solar Reflecting Foils

It is p o s s i b l e to l i m i t t h e s o l a r t r a n s m i t t a n c e o f p o l y e t h y l e n e foils, w h i l e t h e i r
t r a n s m i t t a n c e in t h e 8-13 μιη r a n g e is c o n s e r v e d , b y a p p l y i n g a c o a t i n g o r b y
p i g m e n t a t i o n o f t h e m a t e r i a l . W i t h r e g a r d to c o a t i n g s , it is p o s s i b l e t o u s e a s e m i -
c o n d u c t o r w i t h a cut-off w a v e l e n g t h l a r g e r t h a n t h e i n f r a r e d e n d o f t h e s o l a r
s p e c t r u m ( ~ 2.5 μιη). A m o n g t h e i n t e r e s t i n g m a t e r i a l s a r e t e l l u r i u m a n d P b T e (cf.
R e f s . 2 6 a n d 3 8 ) . I f t h e t h i c k n e s s is > 0.05 μιη, t h e s o l a r t r a n s m i t t a n c e w i l l b e l o w
( < 0.01 at λ = 0.5 μιη). T h e refractive i n d i c e s o f t h e s e c o a t i n g s a r e h i g h , t h o u g h ,
w h i c h t e n d s to l i m i t t h e t r a n s m i t t a n c e in t h e 8-13 μιη b a n d . T h r e e d e s i g n p o s s i b i -
lities exist: T h e first o f t h e s e is to u s e a v e r y thin l a y e r . C u r v e 1 in F i g . 1 7 ,
r e f e r r i n g to 0.05 μιη o f t e l l u r i u m , s h o w s that t h e t r a n s m i t t a n c e is ~ 8 7 % w i t h i n
t h e " a t m o s p h e r i c w i n d o w " . T h e s e c o n d p o s s i b i l i t y is to h a v e a t h i c k n e s s s u c h
t h a t t h e film s e r v e s as a λ / 2 - l a y e r for λ « 11 μιη. A t e l l u r i u m film m e e t i n g this
c o n d i t i o n s h o u l d b e 1.1 μιη t h i c k ; its c a l c u l a t e d t r a n s m i t t a n c e is s h o w n b y c u r v e 2
in F i g . 1 7 . It is f o u n d that t h e t r a n s m i t t a n c e is h i g h o n l y in p a r t o f t h e
" a t m o s p h e r i c w i n d o w " . T h e t h i r d a n d p r i n c i p a l l y b e s t d e s i g n is t o e m b e d t h e
t e l l u r i u m film b e t w e e n t w o l a y e r s w h i c h antireflect in t h e 8 - 1 3 μ ι η r a n g e . C u r v e
3 in F i g . 17 p e r t a i n s to t h e c a l c u l a t e d t r a n s m i t t a n c e for 0.7 μιη o f t e l l u r i u m
b e t w e e n 0 . 8 8 μιη o f C d T e a n d 1.0 μιη o f Z n S . T h e t r a n s m i t t a n c e is s e e n to b e h i g h
within the whole "atmospheric window".
192 Materials Science for Solar Energy Conversion Systems

3 100
tu
O

s
</)
z
<
oc
8 10 20
W A V E L E N G T H (μιη)
Fig. 17. Calculated infrared transmittance through tellurium b a s e d
films. T h e c u r v e s 1, 2 a n d 3 refer to 0 . 0 5 μ ι η t e l l u r i u m , 1.1 μ ι η
t e l l u r i u m , a n d 0 . 8 8 μ ι η C d T e / 0 . 7 μιη T e / 1 . 0 μ ι η Z n S , r e s p e c -
tively. T h e effect o f a n u n d e r l y i n g p o l y e t h y l e n e s u b s t r a t e is
n o t i n c l u d e d in t h e c o m p u t a t i o n . ( R e d r a w n f r o m R e f . 2 6 ) .

P i g m e n t a t i o n o r d y e i n g o f t h e p o l y e t h y l e n e foils offers a n o t h e3 r p4
92o s s i b i l i t y t o
c o m b i n e s o l a r r e j e c t i o n w42 ith thermal infrared t r a n s m i t t a n c e . " Figures 18 and
19 s h o w s o m e m e a s u r e d r e f l e c t a n c e a n d t r a n s m i t t a n c e d a t a for 1 0 0 - μ ι η - t h i c k
p o l y e t h y l e n e foils p i g m e n t e d w i t h 0 . 2 3 ^ m - d i a m e t e r T1O2 (rutile) p a r t i c l e s to t h e
s h o w n v o l u m e fractions (f). It is s e e n that a r a t h e r h i g h r e f l e c t a n c e o f s o l a r e n e r g y
(cf. F i g . 18) c a n b e c o m b i n e d w i t h s o m e t r a n s m i t t a n c e in t h e 8 - 1 3 μιη r a n g e (cf. Fig.
19). T h e p r o p e r t i e s a r e n o t i d e a l for r a d i a t i v e c o o l i n g a p p l i c a t i o n s , t h o u g h , a n d a
p i g m e n t w h o s e p h o n o n a b s o r p t i o n lies at l o n g e r w a v e l e n g t h s t h a n t h a t for4T1O2 42
3
w o u l d b e b e t t e r . T h e o p t i c a l p r o p e r t i e s o f p i g m e n t e d foils c a n b e m o d e l e d , ' at
l e a s t s e m i q u a n t i t a t i v e l y , b y t h e t h e o r y for r a d i a t i o n s c a t t e r i n g that w a s i n t r o d u c e d
in t h e c h a p t e r o n O p t i c a l P r o p e r t i e s o f I n h o m o g e n e o u s T w o - C o m p o n e n t
M a t e r i a l s . I n o r d e r to d i m i n i s h t h e s o l a r t r a n s m i t t a n c e it m a y b e f a v o u r a b l e to
c o m b i n e a w h i t e T i 0 2 - c o n t a i n i n g foil w i t h a d o w n w a r d s - f a c i n g s o l a r a b s o r b i n g
foil, w h i c h c a n c o n s i s t o f p o l y e t h y l e n e c o n t a i n4i1n g c a r b o n b l a c k . F i g u r e 2 0 s h o w s
s p e c t r a l t r a n s m i t t a n c e for s u c h a t a n d e m f o i l . It a p p e a r s that a s o l a r t r a n s m i t -
t a n c e o f - 0 . 1 c a n b e c o m b i n e d w i t h a t r a n s m i t t a n c e o f ~ 0.7 for t h e 8 - 1 3 μ ι η r a n g e .

V. RESULTS O F S O M E FIELD T E S T S

S e v e r a l field tests h a v e b e e n c o n d u c t e d w i t h r a d i a t i v e l y c o o l e d d e v i c e s . T h e y
h a v e s h o w n u n a m b i g u o u s l y that r a d i a t i v e e x c h a n g e w i t h t h e c l e a r s k y is a v i a b l e
m e a n s for r e a c h i n g l o w t e m p e r a t u r e s . It is fair to s a y , t h o u g h , t h a t o n l y a f e w o f
t h e d e v i c e s h a v e t a k e n full a d v a n t a g e o f t h e c o o l i n g p o t e n t i a l . A s e r i e s o f e x p e r i -
m e n t s h a v e b e e n p e r f o r m e d to e l u c i d a t e the c o o l i n g p o w e r a n d a t t a i n a b l e
temperature difference using selectively infrared-emitting surfaces m o u n t e d
under simple transparent convection shields of polyethylene. S o m e examples of
test r e s u l t s a r e r e p o r t e d in S e c . V A . In o r d e r to r e a c h v e r y l o w t e m p e r a t u r e s , o n e
Materials for Radiative Cooling to Low Temperatures 193

1.01 ' r^U^J. J ' ' I ' ' f' ' I ' ' ' • ! · - • >

J ^ C ^ ^ ^ ' C j - = 0.39 L

N
% f » 0.065 >^ \ .
5 0.4- V
0.2 f
/ T i 0 2- Polyethylene
Ol
1 0
[
S0.8-
c

.5 0.6 - y
" * Λ ~ f =0.065 ^^λ/
c 0.4 - ν -
0 39 f
n ~ C*~~*"**~'\ = · I I
0.5
Ο I 1*+^· \ ι ι ι 1.0
I ι ι ι ι 1.5
I ι ι ι ι 2.0
I ι ι ι l I
Wavelength (μιη)
Fig. 1 8 . T o t a l r e f l e c t a n c e a n d total t r a n s m i t t a n c e for T i 0 - p o l y -
2
e t h y l e n e foils w i t h p i g m e n t v o l u m e f r a c t i o n , f, a s g i v e n
in t h e figure. ( F r o m R e f . 4 2 ) .

1
1.0 ' I I ι ι I

T i 0 2- P o l y e t h y l e n e -|
ο
σ> bo

f = 0.13
tance

f=0.26
ο

F f = 0.39

g 0.4 - I
^0.2

0 ι - I ι J_
4 8 12 16 20
Wavelength (μηι)
Fig. 19. T o t a l t r a n s m i t t a n c e in t h e t h e r m a l - i n f r a r e d w a v e l e n g t h
r e g i o n for T i C ^ - p o l y e t h y l e n e foils w i t h p i g m e n t v o l u m e
fraction, f, as g i v e n in t h e figure. ( F r o m R e f . 4 2 ) .
194 Materials Science for Solar Energy Conversion Systems

100

80

60

40

20

0
0 5 10 15
W A V E L E N G T H (μπι)

Fig. 2 0 . T r a n s m i t t a n c e o f a d o u b l e - f a c e b l a c k - a n d - w h i t e foil o f
pigmented polyethylene. (Redrawn from Ref. 41).

c a n w o r k w i t h m u l t i s t a g e c o o l i n g d e v i c e s , as i l l u s t r a t e d in S e c . V B . S o l a r ref-
l e c t i n g c o n v e c t i o n s h i e l d s offer a v e r y s i m p l e a p p r o a c h to r a d i a t i v e c o o l i n g .
S o m e initial r e s u l t s b a s e d o n this i d e a a r e g i v e n in S e c . V C.

A. Selectively Infrared-Emitting Surfaces Placed under Transparent


Convection Shields: S o m e Examples

A n u m b e r o f s e l e c t i v e l y i n f r a r e d - e m i t t i n g s u r f a c e s w e r e d i s c u s s e d in S e c . I l l , a n d
s i l i c o n - o x y n i t r i d e c o a t i n g s , b a c k e d b y h i g h l y r e f l e c t i n g a l u m i n i u m , w e r e f o u n d to
h a v e v e r y g o o d s p e c t r a l p r o p e r t i e s w i t h l o w r e f l e c t a n c e in t h e 8-13 μ ι η b a n d a n d
h i g h r e f l e c t a n c e 4for 4 o t h e r w a v e l e n g t h s . S u c h s u r f a c e s h a v e b e e n i n t e g r a t e d in
c o o l i n g2 d e v i c e s w h o s e g e n e r a l d e s i g n is i l l u s t r a t e d i n F i g . 2 1 . T h e c o o l i n g plate,
0.25 m in s i z e , is o f a l u m i n i u m a n d h a s a 1.2 μιη t h i c k c o a t i n g o f SiO1.47N0.54
produced b y reactive radio frequency magnetron sputtering. T h e near-normal
s p e c t r a l r e f l e c t a n c e o f t h e s u r f a c e w a s s h o w n in Fig. 4 c . T h e c o o l i n g p l a t e w a s
m o u n t e d u n d e r a s i n g l e h i g h - d e n s i t y p o l y e t h y l e n e foil w i t h t r a n s m i t t a n c e
a c c o r d i n g to F i g . 1 3 . A n a r r a n g e m e n t w i t h s t r e t c h i n g ribs h e l d t h e foil in tension.
T h e r m a l emission from the walls surrounding the cooling plate w a s m i n i m i z e d
b y t h e u s e o f a l u m i n i z e d M y l a r foil. T h e r m a l i n s u l a t i o n o f t h e c o o l i n g p l a t e w a s
accomplished b y polyurethane foam. T h e underside o f the cooling plate was
equipped with thermometers and electrical heating elements.

C o o l i n g tests w e r e c o n d u c t e d u n d e r a v a r i e t y o f c l i m a t i c c o n d i t i o n s . F i g u r e 2 2
s h o w s t h e t e m p e r a t u r e w h i c h w a s r e c o r d e d for free e x p o s u r e to t h e c l e a r s k y
d u r i n g a w i n t e r n i g h t in G o t h e n b u r g , S w e d e n . T h e d e w - p o i n t t e m p e r a t u r e is
Materials for Radiative Cooling to Low Temperatures 195

, STRETCHING RIBS
/ ΑΙ-COATED MYLAR
EH F
LD 0P ,
/ / / CABLE FOR
,__// y ^COOLING PLATE ^ THERMOMETER
R
/ ^ /

Fig. 2 1 . S k e t c h o f a d e v i c e for testing r a d i a t i v e c o o l i n g o f s i l i c o n -


o x y - n i t r i d e c o a t e d surfaces.
1
p — . — ι — ι — ι — < — ι — "i 1

-10- \

gC -20— \ \ dew

< - \ \
Π_ \ \
HI \ \

S -30h \ \
' NX^BIackbody Ts
Selective^ , „ ζ

-40U ι I ι I ι I ι I ι L
14 16 18 20 22 24
TIME (hours)
Fig. 2 2 . C o o l i n g p e r f o r m a n c e v s . t i m e for a m b i e n t t e m p e r a t u r e x ,
a
d e w p o i n t t e m p e r a t u r e x ^ , a n d for t h e s u r f a c e t e m p e r a t u r e
e w
τ o f materials with an infrared selective silicon-oxy-nitride
5
coating and with a blackbody-like paint layer. T h e data w e r e
t a k e n w i t h d e v i c e s o f the k i n d i l l u s t r a t e d in F i g . 2 1 .

~ - 1 8 ° C, a n d h e n c e t h e test s i m u l a t e s to s o m e e x t e n t t h e c o o l i n g p e r f o r m a n c e
p e r t i n e n t to a v e r y d r y c l i m a t e . T h e c u r v e s d e n o t e d "selective" a n d " b l a c k b o d y "
i n d i c a t e t h e t e m p e r a t u r e v s . t i m e for t w o c o o l i n g d e v i c e s i n c o r p o r a t i n g a n
i n f r a r e d - s e l e c t i v e s i l i c o n - o x y n i t r i d e s u r f a c e a n d , for r e f e r e n c e , a b l a c k b o d y - l i k e
p a i n t e d surface. It is s e e n that t h e i n f r a r e d - s e l e c t i v e s u r f a c e r e a c h e d Δ Τ « 2 0 ° C
w h e r e a s the b l a c k b o d y - l i k e s u r f a c e r e a c h e d Δ Τ ~ 1 8 . 5 ° C . T h e o b s e r v e d t e m p e r a -
t u r e difference, 44 a n d its d e p e n d e n c e o n the n e t c o o l i n g p o w e r , is c o n s i s t e n t w i t h
c a l c u l a t i o n s based on the L O W T R A N computer c o d e and a m o d e l atmosphere
of the Subarctic W i n t e r type. M u c h larger temperature drops, a n d larger
196 Materials Science for Solar Energy Conversion Systems

differences b e t w e e n t h e s e l e c t i v e a n d n o n - s e l e c t i v e s u r f a c e s , a r e e x p e c t e d in
d e v i c e s w i t h l o w e r n o n - r a d i a t i v e h e a t influx.

G a s s l a b s b a c k e d b y m e t a l offer a n o t h e r p o s s i b i l i t y to e x27 p l o i t r a d i a t i v e c o o l i n g , as
d i s c u s s e d in S e c . I l l C. P r a c t i c a l t e s t i n g w a s p e r f o r m e d w i t h c o o l i n g p a n e l s o f the
t y p e s h o w n in F i g . 2 3 . T h e y c o m p r i s e a p o l y s t y r e n e b o x w i t h a n infrared-trans-
p a r e n t w i n d o w c o n s i s t i n g o f t h r e e p o l y e t h y l e n e foils. T h e i n t e r i o r o f t h e b o x w a s
c l a d w i t h a l u m i n i u m foil. D e p r e s s u r i z e d g a s at a m b i e n t t e m p e r a t u r e w a s r u n via
a f l o w m e t e r t h r o u g h a 10 c m t h i c k r e g i2 on under the infrared-transparent window.
T h e a r e a e x p o s e d to t h e s k y w a s 0.38 m . T h e r m o m e t e r s w e r e a r r a n g e d to m e a -
s u r e t h e g a s t e m p e r a t u r e at t h e inlet a n d outlet.

F i g u r e 2 4 s h o w s a n e x a m p l e o f r e s u l t s from a c o o l i n g test w i t h C2H4 g a s . T h e


e x p e r i m e n t w a s c a r r i e d o u t in full d a y l i g h t w i t h a s m a l l s c r e e n set t o b l o c k t h e
d i r e c t s o l a r r a d i a t i o n . T- h e2 e n s u i n g l o a d d u e to diffuse r a d i a t i o n is e x p e c t e d to b e
o n t h e o r d e r o f 1 0 W m . T h e air t e m p e r a t u r e w a s ~ 5 ° C a n d t h e r e l a t i v e h u m i -
dity was 3 ~ 430 %. 1 A t p o i n t A in t h e figure the g a s w a s i n t r o d u c e d a t a r a t e o f
0.6 χ 1 0 ~ m s" . A t e m p e r a t u r e difference o f 7 ° C w a s e s t a b l i s h e d w i t h i n a f e w
m i n u t e s . A t p o i n t Β t h e g a s f l o w w a s s t o p p e d at w h i c h p o i n t Δ Τ b e c a m e a s l a r g e
as 1 0 ° C . R e s u m e d g a s f l o w at p o i n t C a g a i n l e d to Δ Τ ~457 ° C . D e v i c e s u s i n g self-
circulation of radiatively cooled gas have been t e s t e d .

Gas outlet
Test panel for / O ^ ^
radiative cooling / / 3 polyethylene
of C 2H 4 gas / ~-éf\

" ~^^Ι κ — Thermometer


asF l o w i n
/ / r J W / 9 9
y / χ ~ Aluminium foil
^- — ' / .— Polystyrene box

Thermometer

Gas inlet
Fig. 2 3 . C u t a w a y d i a g r a m o f p a n e l for t e s t i n g r a d i a t i v e g a s c o o l i n g .
The large arrows indicate laminar gas flow. ( F r o m Ref. 2 7 ) .

C e r t a i n c e r a m i c s c a n d i s p l a y infrared s e l e c t i v i t y as a c o n s e q u e n c e o f t h e i r
R e s t s t r a h l e n b a n d . M g O is s u c h a m a t e r i a l , as p o i n t e d o u t in S2 ec. Ill D. Test
r e s u l t s for311.1 m m t h i c k p o l i s h e d M g O c e r a m i c p l a t e s , ~ 0.5 m in s i z e , h a v e b e e n
reported. T h e plates were well insulated on the underside and m o u n t e d b e l o w
Materials for Radiative Cooling to Low Temperatures 197

—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι ι ι ι ι ι ι ι—ι—I I

ο 5
τΓ ^^~~~\
ο _ ^

φ - \
3 ~ \
2±0 \_ v
ε - ν
Ê - t \ ^

-5- I _
I I I I I I I I I I I I I I I I I I I I I I I I I
0 5 10 15 20
Time [minutes]

Fig. 2 4 . E x c e r p t f r o m a n e x p e r i m e n t for t e s t i n g r a d i a t i v e c o o l i n g
with a 10-cm-thick slab of C H . x and x
2 4 in o t due n o t e t h e
t e m p e r a t u r e s at t h e g a s i n l e t a n d o u t l e t , r e s p e c t i v e l y , i n t h e
p a n e l s h o w n in F i g . 2 3 . x is t h e a m b i e n t t e m p e r a t u r e . A t
a
A , B , a n d C , t h e g a s f l o w w a s a d j u s t e d to t h e s h o w n rates.
( F r o m Ref. 2 7 ) .

a 5 0 μιτι t h i c k p o l y e t h y l e n e foil. T h e y c o u l d b e h e a t e d e l e c t r i c a l l y . F i g u r e 2 5
s h o w s m e a s u r e d t e m p e r a t u r e v s . t i m e for c o o l i n g d e v i c e s i n c o r p o r a t i n g a M g O
p l a t e a n d , for r e f e r e n c e , a b l a c k b o d y - l i k e p a i n t e d s u r f a c e . A t e m p e r a t u r e m o r e
than 20°C lower than x was measured on the M g O plate. T h e blackbody-like
a
s u r f a c e c o u l d r e a c h a t e m p e r a t u r e difference w h i c h w a s ~ 3 ° C s m a l l e r . T h e
d i f f e r e n c e b e t w e e n t h e t w o t y p e s o f surfaces i n c r e a s e d to - 5 ° C w h e n t h e d i s t a n c e
between the cooling surface and the convection shield w a s increased from the
o r i g i n a l 2 . 5 c m u p to 5 c m . T h e d i f f e r e n c e in p e r f o r m a n c e b e t w e e n t h e t w o t y p e s
o f s u r f a c e s b e c a m e s m a l l e r as p o w e r w a s fed i n t o t h e h e a t e r , w h i c h is t h e e x p e c t e d
result.

B. Multistage Cooling Devices

C a r e f u l l y c o n s t r u c t e d m u l t i s t a g e d e v i c e s c a n b e u s e d to c r e a t e v e r y l o w
t e m p e r a t u r e s o n s m a l l s u r f a c e s e x p o s e d to a t m o s p h e r e s w i t h l o w h u m i d i t y . A
n u m b e r o f i m p o r t a n t e x p e r i m e n t s44 w6i t h s u c h d e v i c e s w e r e c o n d u c t e d at 47h i g h
a l t i t u d e in t h e F r e n c h P y r e n n é e s ' a n d in t h e A t a c a m a d e s e r t i n C h i l e d u r i n g
the 1960's and 1970's.
198 Materials Science for Solar Energy Conversion Systems

20 π 1 1 1 1 j 1 Γ

g 10
-
LU
CC
D
H Blackbodv^
<
CC \ paint
LU
α
S
LU
90 ce cC
S e l e c t i v e MgO
•10
H60 s
Ί
30 α

0 ce
_i L LU
18 20 22 24 02 <
LU
TIME (hours) X

Fig. 2 5 . C o o l i n g p e r f o r m a n c e vs. t i m e for a m b i e n t t e m p e r a t u r e


x a n d for t h e s u r f a c e t e m p e r a t u r e x o f i n f r a r e d - s e l e c t i v e
a s
M g O c e r a m i c a n d o f b l a c k - b o d y - l i k e paint. T h e r e s u l t o f a n
i n p u t o f e l e c t r i c p o w e r to t h e s u r f a c e s is s h o w n . ( R e d r a w n
from Ref. 31).
46
F i g u r e 2 6 illustrates a five-stage d e v i c e w i t h 1.2 m b a s e s i d e . N u m b e r s 1-5
denote infrared-radiating surfaces of oxidized a l u m i n i u m or T i 0 paint.
2
N u m b e r s 6 - 1 0 d e n o t e 3 0 μιη t h i c2k p o l y e t h y l e n e foils. T h e i n n e r m o s t c o o l i n g
surface, h a v i n g a n a r e a o f 2 5 c m , c o u l d r e a c h Δ Τ ~ 3 7 ° C u n d e r f a v o u r a b l e
m e t e o r o l o g i c a l c o n d i t i o n s d e s p i t e t h e fact that t h e r a d i a t i n g s u r f a c e s m u s t h a v e
b e e n r a t h e r b l a c k b o d y - l i k e . I f t h e interior o f t h e c o o l i n g d e v i c e w a s filled w i t h
C 0 g a s , a t e m p e r a t u r e difference e x c e e d i n g 4 0 ° C w a s o b s e r v e d .
2
F i g u r e 2 7 i l l u s t r a t e s t h e t h e r m a l p e r f o r m a n c e o f a f o u r - s t a g e d e v i c e a n a l o g o u s to
t h e o n e s h o w n in F i g . 2 6 . T h e different c u r v e s d e n o t e x a n d t h e t e m p e r a t u r e s x
a s
o f t h e c o o l i n g s u r f a c e s . T h e r e l a t i v e h u m i d i t y w a s a b o u t 5 0 %. A n a r r o w m a r k s
the introduction o f C 0 gas. A m a x i m u m temperature difference o f ~ 3 3 ° C w a s
2
o b s e r v e d in this e x p e r i m e n t .
Materials for Radiative Cooling to Low Temperatures 199

^^^^

Fig. 2 6 . S k e t c h o f a five-stage c o o l i n g d e v i c e . ( F r o m R e f . 4 6 ) .

— ι — ι — ι — ι — ι — ι — ι — ι — ι — ι — ι ι ι

o-

10- · -

LU
CC

20-
<
CC

ω - 3 0 P

: : : :
40-^ ^ -
ι ι ι I » I ι I ι I ι I ι
20 22 24 2 4
TIME (hours)

Fig. 2 7 . C o o l i n g p e r f o r m a n c e vs. t i m e for a m b i e n t t e m p e r a t u r e x


a
a n d for t h e t e m p e r a t u r e x o f four s u c c e s s i v e l y s m a l l e r a n d
s
c o l d e r s u r f a c e s a r r a n g e d in a f o u r - s t a g e c o o l i n g d e v i c e s i m i l a r
to t h e o n e in F i g . 2 6 . A n d a r r o w m a r k s t h e i n t r o d u c t i o n o f C 0
2
gas. ( R e d r a w n f r o m Ref. 4 6 ) .
200 Materials Science for Solar Energy Conversion Systems

G Cooling with Polyethylene-Based Solar Reflecting Foils

C o o l i n g c a n b e a c c o m p l i s h e d e v e n d u r i n g t h e d a y b y p l a c i n g a foil w i t h h i g h s o l a r
r e f l e c t a n c e a n d s i g n i f i c a n t t r a n s m i t t a n c e in t h e 8-13 μιη r a n g e o v e r t h e s p a c e to b e
c o o l e d . S u c h foil m a t e r i a l s h a v e b e e n d i s c u s s e d in t h e l i t e r a t u r e , a n d t h e r e s u l t s
of som 3 e 9d 4e8v-e l4o p m1e n t w o r k w e r e m e n t i o n e d in S e c . I V B . T h e foils w e r e
used ' for s p a c e c o o l i n g . F i g u r e 2 8 s h o w s t h e t e m p e r a t u r e i n s i d e a n d o u t s i d e
a g r e e n h o u s e c o n s t r u c t e d w i t h foils a c c o r d i n g t o F i g . 2 0 . A t e m p e r a t u r e difference
o f 3 - 4 ° C , w i t h t h e i n t e r i o r b e i n g t h e c o l d e r , is o b s e r v e d b o t h in t h e d a y a n d t h e
night. H e n c e t h e r e is n o d o u b t as to t h e feasibility o f s p a c e c o o l i n g b y u s e o f solar
r e f l e c t i n g a n d infrared t r a n s m i t t i n g foils. T h e s t u d i e d foil m a t e r i a l d o e s n o t
e x h i b i t o p t i m i z e d p r o p e r t i e s , t h o u g h , a n d it is e x p e c t e d t h a t a s i g n i f i c a n t
i m p r o v e m e n t c o u l d b e a c c o m p l i s h e d if t h e foils h a d a h i g h e r s o l a r r e f l e c t a n c e .

1 1 1
' I I —I—'—ι—'—ι— —I—r—

ω
cc

<
CC
LU
α
S
LU

101 ι I ι I ι I ι I ι I ι I ι
12 24 12
12 24 12 24
TIME (hours)
Fig. 2 8 . C o o l i n g p e r f o r m a n c e v s . t i m e for a m b i e n t t e m p e r a t u r e
x a n d for t h e t e m p e r a t u r e T j i n s i d e a g r e e n h o u s e
a nt
constructed with solar reflecting and infrared transmitting
foil. ( R e d r a w n f r o m Ref. 4 8 ) .

VI. CONCLUDING REMARKS

R a d i a t i v e c o o l i n g is a n u b i q u i t o u s 2
p h e n o m e n o n under a clear sky. T h e power
a v a i l a b l e for c o o l i n g is ~ 1 0 0 W m ~ at a m b i e n t t e m p e r a t u r e . T o p u t this n u m b e r
in p e r s p e c t i v e , w e p o i n t o u t that t h e m a x i m u m s o l a r e n e r g y a v a i l a b l e for h e a t i n g
is ~ 1 0 0 0 W m - 2 , i.e., o n l y o n e o r d e r o f m a g n i t u d e l a r g e r .
Materials for Radiative Cooling to Low Temperatures 201

T h e relation between cooling p o w e r and temperature difference can b e under-


s t o o d q u a n t i t a t i v e l y if t h e f o l l o w i n g t h r e e p r o p e r t i e s a r e s p e c i f i e d :

(i) T h e atmospheric d o w n w a r d s radiance should be known. Often one can use


d a t a for m o d e l a t m o s p h e r e s to s i m u l a t e r e s u l t s for c l o u d - f r e e s k i e s . A n
a l t e r n a t i v e is to r e l y o n r a d i o s o u n d i n g s , w h i c h a r e d o n e o n a r e g u l a r b a s i s
at m o s t a i r p o r t s .

(ii) T h e spectral emittance of the radiating surface should b e known. Spectro-


p h o t o m e t r i c d a t a for t h e r e f l e c t a n c e at a 4 5 ° a n g l e o f i n c i d e n c e y i e l d useful
information.

(iii) T h e n o n - r a d i a t i v e h e a t influx to t h e c o o l i n g s u r f a c e s h o u l d b e k n o w n .
P r a c t i c a l e x p e r i e n c e tells t h a t this l i m i t i n g factor is difficult to c o m e to
g r i p s w i t h , a n d it a p p e a r s that m o s t p r a c t i c a l d e v i c e s a r e c h a r a c t e r i z e d
b y l a r g e r h e a t transfer coefficients t h a n p r e d i c t e d f r o m s i m p l e t h e o r i e s
of thermal insulation involving stationary non-convecting gases.

A n i n f r a r e d - s e l e c t i v e s u r f a c e w i t h l a r g e e m i t t a n c e in t h e 8-13 μιτι r a n g e a n d l o w
a b s o r p t a n c e e l s e w h e r e is c a p a b l e o f y i e l d i n g t h e l o w e s t t e m p e r a t u r e in a w e l l -
insulated device. S u c h surfaces have been produced and optimized as discussed
in this c h a p t e r . A t a m b i e n t t e m p e r a t u r e t h e h i g h e s t c o o l i n g p o w e r is o b t a i n e d
w i t h a b l a c k b o d y - l i k e s u r f a c e , a n d w h e t h e r a n i n f r a r e d - s e l e c t i v e s u r f a c e offers a n y
a d v a n t a g e in a d e v i c e c a n o n l y b e j u d g e d w h e n t h e r e q u i r e d c o o l i n g p e r f o r m a n c e
a n d t h e n o n - r a d i a t i v e h e a t i n f l u x a r e specified. I n m a n y p r a c t i c a l c a s e s it t u r n s
o u t that a c h e a p b l a c k b o d y - l i k e s u r f a c e is, in fact, t h e b e s t o p t i o n . O n t h e o t h e r
h a n d it s h o u l d b e r e m e m b e r e d that a n i n f r a r e d - s e l e c t i v e g a s h a s a d v a n t a g e s w i t h
r e g a r d to t r a n s p o r t a n d h e a t e x c h a n g e o f the c o o l a n t . T h i s g a s m u s t b e safely
e n c a s e d in a tight b u t infrared t r a n s p a r e n t c o n t a i n e r , w h i c h m a y b e difficult to
achieve under practical conditions.

A b e t t e r i n f r a r e d - t r a n s p a r e n t c o n v e c t i o n s h i e l d is n e e d e d if r a d i a t i v e c o o l i n g to
l o w t e m p e r a t u r e s is g o i n g to b e g e n e r a l l y a p p l i c a b l e . It a p p e a r s t h a t p o l y e t h y l e n e
is t h e o n l y v i a b l e a l t e r n a t i v e a n d efforts s h o u l d b e f o c u s s e d o n t r y i n g to m a k e
m o r e mechanically stable materials without sacrificing too m u c h infrared
t r a n s m i t t a n c e . F o i l s w i t h a s u p p o r t i n g m e t a l g r i d as w e l l as e x t r e m e l y h i g h -
d e n s i t y foils w i t h m i n i m i z e d a b s o r p t i o n in t h e 8-13 μηι b a n d a r e o f i n t e r e s t .
A n o t h e r i m p o r t a n t i s s u e is to p r o d u c e p i g m e n t e d foils w i t h a h i g h e r s o l a r
r e f l e c t a n c e t h a n t h e o n e m e a s u r e d for p r e v i o u s l y p r o d u c e d m a t e r i a l s .

In a g l o b a l p e r s p e c t i v e t h e n e e d for c o o l i n g is as i m p o r t a n t a s t h e n e e d for
heating. Radiative cooling has almost innumerable potential applications. Cold
s t o r a g e o f f o o d is o f o b v i o u s i m p o r t a n c e a n d c a n b e a c c o m p l i s h e d w i t h s i m p l e
r a d i a t i v e l y c o o l e d d e v i c e s . D e e p freezing, o n t h e o t h e r h a n d , is 3f e3 a3s3
i4
b l4
8e 4o1
8n l y
u n d e r s p e c i a l c l i m a t i c c o n d i t i o n s . 2C l i m a t i z a t i o n o f b u i l d i n g s , ' ' " '
d e s a l i n a t i o n o f w a t e r b y f r e e z i n g , a n d c o n d e n s a t i o n o f a t m o s p h e r i c h u m i d i t y 4are59
0
o t h e r i m p o r t a n t a p p l i c a t i o n s . In fact, c o n d e n s a t i o n i r r i g a t i o n h a s b e e n t e s t e d '
with r2 a d i a t i v e l y c o o l e d s u r f a c e s , a n d a b o u t 0.4 litres o f w a t e r h a s b e e n e x t r a c t e d
p e r m o f r a d i a t i n g s u r f a c e a n d p e r n i g h t in different c l i m a t e s . T h e list o f p o s s i b l e
applications can be continued.
202 Materials Science for Solar Energy Conversion Systems

A s a final p o i n t w e r e m a r k that it is s u r p r i s i n g t h a t t h e d e v e l o p m e n t o f m a t e r i a l s
a n d d e v i c e s for e x p l o i t i n g r a d i a t i v e c o o l i n g is still in its i n f a n c y . It is o u r o p i n i o n
t h a t r a d i a t i v e c o o l i n g offers m a n y i n t e r e s t i n g a n d i m p o r t a n t o p p o r t u n i t i e s for
fundamental and applied research.

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