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Materials Science for Solar Energy Conversion Systems - C. G. Granqvist 1991
Materials Science for Solar Energy Conversion Systems - C. G. Granqvist 1991
Materials Science for Solar Energy Conversion Systems - C. G. Granqvist 1991
Editor-in-Chief: A A M Sayigh
BEI
M o d e r n P o w e r Station Practice, 3rd edition
HARRISON
Geothermal Heating
HORIGOME
Clean and Safe Energy Forever
MCVEIGH
Sun P o w e r , 2nd edition
SAITO
Heat Pumps
SAYIGH
Energy C o n s e r v a t i o n in Buildings
SAYIGH
Energy and the Environment: into the 1990s, 5-vol set
TREBLE
Generating Electricity from the Sun
C. G. GRANQVIST
Physics Department,
Chalmers University of Technology, Sweden
PERGAMON PRESS
OXFORD NEW YORK · SEOUL . TOKYO
U.K. Pergamon Press pic, Headington Hill Hall,
Oxford 0X3 OBW, England
U.S.A. Pergamon Press Inc., 395 Saw Mill River Road,
Elmsford, NY 10523, U.S.A.
KOREA Pergamon Press Korea, KPO Box 315, Seoul 110-603,
Korea
JAPAN Pergamon Press, 8th Floor, Matsuoka Central Building,
1-7-1 Nishi-Shinjuku, Shinjuku-ku, Tokyo 160, Japan
T h i s b o o k c o n c e n t r a t e s o n n e w a d v a n c e s in m a t e r i a l s s c i e n c e w i t h
p a r t i c u l a r a t t e n t i o n to a p p l i c a t i o n s , p e r f o r m a n c e , c h a r a c t e r i z a t i o n ,
laboratory manufacturing, industrial production, reliability, and cost. T h e
b o o k c o n s i s t s o f a n i n t r o d u c t o r y c h a p t e r a n d five t o p i c a l c h a p t e r s d e a l i n g
w i t h different, y e t h i g h l y i n t e g r a t e d , subjects in m a t e r i a l s s c i e n c e a s a p p l i e d
to s o l a r e n e r g y c o n v e r s i o n s y s t e m s . T h e first t o p i c a l c h a p t e r is Optical Pro-
perties of Inhomogeneous Two-Component Materials by G.A. Niklasson.
T h i s t h e o r e t i c a l t r e a t i s e p r o v i d e s a b a c k g r o u n d to m u c h o f t h e b a s i c w o r k o n
s p e c t r a l l y s e l e c t i v e r a d i a t i v e p r o p e r t i e s in t h e s u b s e q u e n t c h a p t e r s .
Transparent Insulation Materials by Platzer and Wittwer deals with
different a p p r o a c h e s to c o n v e c t i o n s u p p r e s s i o n in t r a n s p a r e n t m a t e r i a l s .
T h e s e n o v e l m a t e r i a l s h a v e a h i g h p o t e n t i a l for i n c r e a s i n g t h e e f f i c i e n c y o f
solar thermal conversion systems and of other energy-related applications.
Selectively Solar-Absorbing Surface Coatings: Optical Properties and
Degradation by G.A. Niklasson and C.G. Granqvist introduces selective
a b s o r p t i o n o f s o l a r e n e r g y a n d d i s c u s s e s the p r o p e r t i e s o f c u r r e n t l y a v a i l a b l e
s u r f a c e c o a t i n g s , w i t h p a r t i c u l a r c o n s i d e r a t i o n o f r e c e n t p r o g r e s s in t h e
u n d e r s t a n d i n g o f d e g r a d a t i o n p h e n o m e n a . Energy-Efficient Windows:
Present and Forthcoming Technology by C.G. Granqvist presents up-to-date
r e s e a r c h a n d d e v e l o p m e n t that w i l l p r o v i d e i m p o r t a n t o p p o r t u n i t i e s for
improved energy-efficient windows. This chapter also covers the design
criteria for different c l i m a t e s a n d r e v i e w s m e a n s to fulfil t h e s e t h r o u g h
p r o p e r m a t e r i a l s s e l e c t i o n . C o n c e p t s s u c h as l a r g e - a r e a c h r o m o g e n i c s a n d
a n g u l a r s e l e c t i v i t y - that h a v e b e e n f o r w a r d e d o n l y d u r i n g t h e p a s t f e w y e a r s
- a r e d i s c u s s e d . T h e last c h a p t e r , Materials for Radiative Cooling to Low
Temperatures by C.G. Granqvist and T.S. Eriksson, introduces the idea of
e m p l o y i n g t h e c l e a r s k y as a h e a t s i n k for r a d i a t i v e c o o l i n g . It is s h o w n that
vii
u n d e r c e r t a i n c o n d i t i o n s a t e m p e r a t u r e difference c a n b e o b t a i n e d u s i n g
s u i t a b l y d e s i g n e d m a t e r i a l s : s o m e results o f s e l e c t e d field tests a r e i n c l u d e d .
E a c h o f t h e c o n t r i b u t o r s h a s s e t a l a n d m a r k in the field o f m a t e r i a l s s c i e n c e ,
p a r t i c u l a r l y w i t h r e g a r d to r e n e w a b l e e n e r g y utilization. W e h o p e t h a t this
first b o o k in t h e ' R e n e w a b l e E n e r g y ' s e r i e s , Materials Science for Solar
Energy Conversion Systems, w i l l b e i n v a l u a b l e to all s c i e n t i s t s , e n g i n e e r s ,
a n d i n d u s t r i a l i s t s w o r k i n g in this a n d r e l a t e d a r e a s .
A.A.M. Sayigh
viii
Chapter 1
C.G. Granqvist
Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n
ABSTRACT
S e v e r a l p a t h w a y s for r e n e w a b l e e n e r g y c o n v e r s i o n a r e i n t r o d u c e d . M a t e r i a l s for
specific s o l a r e n e r g y a p p l i c a t i o n s h a v e o p t i c a l p r o p e r t i e s t a i l o r e d to t h e r e q u i r e -
m e n t s set b y t h e r a d i a t i o n in o u r s u r r o u n d i n g s . T h i s "natural" r a d i a t i o n is
o u t l i n e d , a n d t h e g o a l s o f m a t e r i a l s s c i e n c e for s e v e r a l s o l a r e n e r g y c o n v e r s i o n
systems are discussed.
T h e l i m i t e d a v a i l a b i l i t y o f fossil a n d n u c l e a r fuels, a n d t h e i r e n v i r o n m e n t a l
i m p a c t s , h a v e l e d to a g r o w i n g a w a r e n e s s o f the i m p o r t a n c e o f r e n e w a b l e e n e r g y
sources. Political considerations and incidental market fluctuations m a y h a v e
s h o r t t e r m effects, b u t t h e y w i l l n o t offset t h e t e n d e n c y that r e n e w a b l e e n e r g y
s o u r c e s , a n d t h e m a t e r i a l s for i m p l e m e n t i n g their a s s o c i a t e d b e n i g n t e c h n o l o g i e s ,
a r e g o i n g t o p l a y a n e v e r - i n c r e a s i n g r o l e b o t h in the i n d u s t r i a l i z e d a n d less d e v e -
l o p e d c o u n t r i e s . G i v e n this s i t u a t i o n , m a t e r i a l s s c i e n c e for r e n e w a b l e e n e r g y
c o n v e r s i o n s y s t e m s - w h i c h this b o o k is all a b o u t - is s u r e t o b e o f g r o w i n g i m p o r -
t a n c e . T h e t o p i c lies at the c r o s s r o a d s o f b a s i c p h y s i c s a n d c h e m i s t r y , m a t e r i a l s
fabrication, and energy technology. Besides providing great intellectual challenges
to t h e m a t e r i a l s s c i e n t i s t , this field offers p e r s o n a l s a t i s f a c t i o n : its g o a l s a r e n o t to
d e v e l o p m e a n s o f m a s s d e s t r u c t i o n or l u x u r y i t e m s for t h e affluent f e w , b u t r a t h e r
to p r o m o t e s u s t a i n a b l e d e v e l o p m e n t a n d a d e c e n t q u a l i t y o f life for all
humankind.
1
2 Materials Science for Solar Energy Conversion Systems
renewable sources /.../ should form the foundation of the global energy structure
during the 21st century. Most of these sources are currently problematic but given
innovative development, they could supply the same amount of primary energy
the planet now consumes. However, achieving these use levels will require a
programme of coordinated research, development, and demonstration projects
/.../ to ensure the rapid development of renewable energy.
T h e p r e s e n t b o o k c a n b e v i e w e d as a n a t t e m p t t o g i v e s o m e m a t e r i a l s s c i e n c e
i n p u t i n t o t h e r e s e a r c h a n d d e v e l o p m e n t c a l l e d for i n t h e B r u n d t l a n d R e p o r t .
2
Figure 1 gives a schematic representation of renewable energy conversion. Solar
e n e r g y c a n b e c o n v e r t e d i n t o useful f o r m s t h r o u g h p a t h w a y s i n t h e g e o s p h e r e ,
b i o s p h e r e a n d t e c h n o s p h e r e . T h u s m a s s f l o w i n t h e a t m o s p h e r e c a n b e u s e d for
w i n d p o w e r , a n d w a t e r flow c a n b e u s e d for h y d r o e l e c t r i c / h y d r o m e c h a n i c p o w e r ,
w a v e p o w e r , a n d tidal p o w e r . H e a t g r a d i e n t s i n t h e s e a m a y b e useful for o c e a n
t h e r m a l e n e r g y c o n v e r s i o n ( O T E C ) . I n t h e b i o s p h e r e , s o l a r e n e r g y is r e q u i r e d for
p h o t o s y n t h e s i s l e a d i n g to f o o d p r o d u c t i o n a n d to e n e r g y c o n v e r s i o n b a s e d o n
b i o m a s s a n d b i o g a s . T h e t e c h n o s p h e r e g i v e s a m u l t i t u d e o f o p t i o n s for m a n m a3 de
c o l l e c t o r s o f s o l a r e n e r g y a n d for e n e r g y - e f f i c i e n t p a s s i v e d e s i g n i n a r c h i t e c t u r e .
A m o n g the collectors, o n e c a n distinguish between those utilizing thermal
c o n v e r s i o n ("solar c o l l e c t o r s " ) a n d q u a n t u m c o n v e r s i o n ("solar c e l l s " ) .
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Useful Energy
G e o t h e r m a l e n e r g y - w h i c h d o e s n o t r e l y o n s o l a r r a d i a t i o n - is a v i a b l e s o u r c e o f
e n e r g y in c e r t a i n l o c a t i o n s . F i n a l l y , p o l i t i c a l d e c i s i o n s a n d l e g i s l a t i v e a c t i o n s , as
w e l l as i n d i v i d u a l c o n v i c t i o n , c a n l e a d to a " n o n - c o n s u m p t i o n i s t " l i f e s t y l e
i n v o l v i n g e n e r g y c o n s e r v a t i o n a n d m a t e r i a l s r e c y c l i n g a n d h e n c e to a d e c r e a s e in
the d e m a n d o n p r i m a r y e n e r g y .
F r o m F i g . 1 it s h o u l d b e o b v i o u s that v e r y m a n y k i n d s o f m a t e r i a l s c a n b e e m -
p l o y e d for r e n e w a b l e e n e r g y c o n v e r s i o n . T h u s , for e x a m p l e , n e w h i g h s t r e n g t h
p o l y m e r i c a n d m e t a l l i c m a t e r i a l s a r e o f i n t e r e s t for w i n d e n e r g y a n d for O T E C
i n s t a l l a t i o n s . It f o l l o w s that it is n o t p r a c t i c a l to c o n s i d e r m a t e r i a l s for all o f t h e
a p p l i c a t i o n s m e n t i o n e d in F i g . 1 as a s e l f - c o n t a i n e d g r o u p . H o w e v e r , o n e c a n
s i n g l e o u t " m a t e r i a l s for s o l a r e n e r g y c o n v e r s i o n " as a c a t e g o r y w h o s e p r o p e r t i e s
a r e t a i l o r e d s p e c i f i c a l l y to m e e t the r e q u i r e m e n t s set b y3t h e s p e c t r a l c o n t e n t a n d
i n t e n s i t y o f t h e r a d i a t i o n in o u r n a t u r a l s u r r o u n d i n g s . S u c h m a t e r i a l s , m a n y o f
w h i c h a r e m o s t useful as thin s u r f a c e c o a t i n g s , a r e d i s c u s s e d in this b o o k . M o r e
specifically, t h e b o o k m a i n l y c o n s i d e r s t h e s c i e n c e o f m a t e r i a l s o f r e l e v a n c e for
t h e r m a l c o n v e r s i o n in m a n m a d e c o l l e c t o r s a n d for e n e r g y - e f f i c i e n t p a s s i v e d e s i g n
in a r c h i t e c t u r e .
IL NATURAL RADIATION
T h e b a s i c p r i n c i p l e s o f efficient s o l a r e n e r g y c o n v e r s i o n s y s t e m s c a n b e g r a s p e d
o n l y if o n e h a s a c l e a r i d e a o f the r a d i a t i o n that p r e v a i l s in o u r n a t u r a l s u r r o u n -
d i n g s . T h i s r a d i a t i o n is i n t r o d u c e d in Fig. 2, w h3e r e the different s p e c t r a a r e d r a w n
with a c o m m o n logarithmic wavelength scale.
A l l m a t t e r e m i t s r a d i a t i o n . T h e p r o p e r t i e s o f this r a d i a t i o n a r e c o n v e n i e n t l y
d i s c u s s e d b y s t a r t i n g w i t h the ideal b l a c k b o d y , w h o s e e m i t t e d s p e c t r u m - k n o w n as
t h e P l a n c k s p e c t r u m - is u n i q u e l y d e f i n e d if the a b s o l u t e t e m p e r a t u r e is k n o w n .
P l a n c k ' s l a w is a c o n s e q u e n c e o f t h e q u a n t u m n a t u r e o f r a d i a t i o n . P a r t (a) o f F i g . 2
d e p i c t s P l a n c k s p e c t r a for four t e m p e r a t u r e s . T h e v e r t i c a l s c-a l e3d e n o t e s p o w e r p e r
u n i t a r e a a n d w a v e l e n g t h i n c r e m e n t ( h e n c e the u n i t G W m ) . T h e s p e c t r a a r e
b e l l - s h a p e d a n d c o n f i n e d to the 2 < λ < 1 0 0 μιη r a n g e . T h e p e a k s in t h e s p e c t r a are
d i s p l a c e d t o w a r d s h o r t e r w a v e l e n g t h as the t e m p e r a t u r e g o e s u p ; this is r e f e r r e d to
as W i e n ' s d i s p l a c e m e n t l a w . A t r o o m t e m p e r a t u r e the p e a k lies at a b o u t 1 0 μ ι η .
T h e r m a l r a d i a t i o n f r o m a m a t e r i a l is o b t a i n e d b y m u l t i p l y i n g t h e P l a n c k s p e c t r u m
b y a n u m e r i c a l factor - t h e e m i t t a n c e - w h i c h is less than u n i t y . I n g e n e r a l , t h e
e m i t t a n c e is w a v e l e n g t h d e p e n d e n t .
F i g u r e 42 ( b ) r e p r o d u c e s a s o l a r s p e c t r u m for r a d i a t i o n o u t s i d e t h e e a r t h ' s a t m o s -
p h e r e . T h e c u r v e h a s a b e l l s h a p e d e f i n e d b y the s u n ' s s u r f a c e t e m p e r a t u r e
( ~ 6 0 0 0 ° C ) . O n e o b s e r v e s that t h e s o l a r s p e c t r u m is l i m i t e d to t h e 0 . 2 5 < λ < 3 μ ι η
i n t e r v a l , s o that t h e r e is a l m o s t n o o v e r l a p w i t h the s p e c t r a for t h e r m a l r a d i a t i o n .
H e n c e o n e c a n h a v e s u r f a c e s w h o s e p r o p e r t i e s a r e e n t i r e l y different w i t h r e g a r d to
t h e r m a l a n d s o l a r r a d i a t i o2n . T h e i n t e g r a t e d a r e a u n d e r t h e c u r v e g i v e s t h e s o l a r
c o n s t a n t ( 1 3 5 3 ± 2 1 W m ~ ) ; this is the l a r g e s t p o s s i b l e p o w e r d e n s i t y o n a s u r f a c e
o r i e n t e d p e r p e n d i c u l a r to t h e s u n in t h e a b s e n c e o f a t m o s p h e r i c e x t i n c t i o n .
4 Materials Science for Solar Energy Conversion Systems
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Fig. 2 . S p e c t r a for (a) b l a c k b o d y r a d i a t i o n p e r t a i n i n g to f o u r
temperatures, (b) solar radiation outside the earth's a t m o -
s p h e r e , (c) t y p i c a l a b s o r p t a n c e a c r o s s t h e full a t m o s p h e r i c
e n v e l o p e , (d) relative sensitivity o f the h u m a n e y e a n d
r e l a t i v e p h o t o n efficiency o f g r e e n a l g a e . ( F r o m R e f . 3 ) .
T h e s o l a r e n e r g y c o n v e r s i o n s y s t e m s o f p r e s e n t c o n c e r n a r e to b e p l a c e d at g r o u n d
l e v e l , a n d it is o f o b v i o u s i n t e r e s t to c o n s i d e r to w h a t e x t e n t a t m o s p h e r i c a b s o r p -
tion influences solar irradiation and thermal emission. Figure 2(c) illustrates a
t y p i c a l a b s o r p t i o n s p5e c t r u m v e r t i c a l l y a c r o s s t h e full a t m o s p h e r i c e n v e l o p e at c l e a r
w e a t h e r c o n d i t i o n s . T h e s p e c t r u m is f o u n d to b e q u i t e c o m p l i c a t e d w i t h b a n d s o f
high absorption - caused mainly by water vapour, carbon dioxide, and ozone - and
i n t e r v e n i n g b a n d s o f h i g h t r a n s p a r e n c y . It is e v i d e n t that t h e m a j o r i t y o f t h e s o l a r
r a d i a t i o n c a n b e t r a n s m i t t e d d o w n to g r o u n d l e v e l , a n d o n l y p a r t s o f t h e u l t r a -
v i o l e t (λ < 0.4 μιη) a n d i n f r a r e d (λ > 0.7 μιη) tails a r e s t r o n g l y d a m p e d . T h e - 2
m a x i m u m p o w e r d e n s i t y p e r p e n d i c u l a r to t h e s u n is l i m i t e d to a b o u t 1 0 0 0 W m .
T h e r m a l r a d i a t i o n f r o m a s u r f a c e e x p o s e d to t h e c l e a r s k y is s e e n to b e s t r o n g l y
a b s o r b e d e x c e p t in t h e 8 < λ < 13 μ ι η r a n g e , w h e r e t h e t r a n s m i t t a n c e c a n b e l a r g e
Introduction to Materials Science for Solar Energy 5
p r o v i d e d t h a t t h e h u m i d i t y is m o d e r a t e l y l o w . T h e t h e r m a l r a d i a t i o n c a n b e l a r g e
in t h e 8-13 μιτι i n t e r v a l , a n d h e n c e o n e c o n c l u d e s t h a t a n o n - n e g l i g i b l e p a r t o f the
emitted energy can g o straight through the atmosphere. This p h e n o m e n o n
c o n s t i t u t e s t h e b a s i s for r a d i a t i v e c o o l i n g .
F i g u r e 2 ( d ) i l l u s t r a t e s t w o b i o p h y s i c a l c o n s t r a i n t s o f i n t e r e s t for a p p l i c a t i o n s . T h e
s o l i d c u r v e s h o w s t h e r e l a t i v e s p e c t r a l s e n s i t i v i t y o f t h e h u m a n e y e in its light-
a d a p t e d ( p h o t o p i c ) state. T h e b e l l 6 - s h a p e d c u r v e e x t e n d s a c r o s s t h e 0.4 < λ < 0.7 μ ι η
i n t e r v a l w i t h its p e a k at 0 . 5 5 5 μ ι η . I n its d a r k n e s s - a d a p t e d ( s c o t o p i c ) s t a t e , t h e
e y e ' s s e n s i t i v i t y is d i s p l a c e d a b o u t 0.05 μ ι η t o w a r d s h o r t e r w a v e l e n g t h s . H e n c e a
l a r g e p a r t o f t h e s o l a r e n e r g y c o m e s as infrared r a d i a t i o n . P h o t o s y n t h e s i s in p l a n t s
o p e r a t e s w i t h w a v e l e n g t h s in a p p r o x i m a t e l y the s a m e r a n g e a s t h o s e for t h e
h u m a n e y e , w h i c h is o f o b v i o u s r e l e v a n c e for g r e e n h o u s e a p p l i c a t i o n s . A n
e x a m p l e o f t h e r e l a t i v e p h o t o n efficiency for g r e e n a l g a e is g i v e n b y t h e d a s h e d
curve.
T h e different t y p e s o f a m b i e n t r a d i a t i o n a r e s p e c t r a l l y s e l e c t i v e , i.e., c o n f i n e d to
w e l l - d e f i n e d a n d often n o n - o v e r l a p p i n g w a v e l e n g t h r a n g e s , as a p p a r e n t f r o m F i g .
2. T h i s is o f m a j o r s i g n i f i c a n c e a n d , in fact, t h e g o a l o f m a t e r i a l s s c i e n c e for s o l a r
e n e r g y c o n v e r s i o n s y s t e m s is to d e v e l o p m a t e r i a l s - often s u r f a c e c o a t i n g s - w h i c h
t a k e a d v a n t a g e o f t h e s p e c i f i c f e a t u r e s o f the a m b i e n t r a d i a t i o n . T h e f o l l o w i n g
properties and materials are of particular relevance:
(1) H i g h t r a n s m i t t a n c e o f s o l a r r a d i a t i o n c a n b e a c h i e v e d in m a t e r i a l s w i t h
p o r o u s o r c e l l u l a r c o n f i g u r a t i o n s that p r e v e n t air c i r c u l a t i o n . S u c h
m a t e r i a l s s u p p r e s s c o n v e c t i v e h e a t transfer a n d p r o m o t e t h e r m a l
insulation.
(4) M a t e r i a l s w i t h h i g h l y a n g u l a r - d e p e n d e n t r a d i a t i v e p r o p e r t i e s c a n b e u s e d in
s e v e r a l different w a y s i n e n e r g y - e f f i c i e n t f e n e s t r a t i o n .
(6) T h e h i g h a t m o s p h e r i c t r a n s m i t t a n c e in t h e 8-13 μ ι η w a v e l e n g t h r a n g e c a n
b e u s e d for c h a n n e l l i n g e n e r g y from s k y - f a c i n g surfaces i n t o s p a c e . T h u s it
is p o s s i b l e to d e v i s e m a t e r i a l s for efficient p a s s i v e c o o l i n g t o t e m p e r a t u r e s
w e l l b e l o w t h e air t e m p e r a t u r e .
T h e a i m o f t h e b o o k is to g i v e a d e t a i l e d a n d u p - t o - d a t e p r e s e n t a t i o n o f s e v e r a l k e y
a s p e c t s o f m a t e r i a l s s c i e n c e for solar e n e r g y c o n v e r s i o n s y s t e m s , e x c l u d i n g t h o s e
r e l y i n g o n q u a n t u m c o n v e r s i o n . It s h o u l d b e r e m e m b e r e d , t h o u g h , t h a t e v e n
w i t h this r e s t r i c t i o n t h e r e a r e s e v e r a l i n t e r e s t i n g a n d i m p o r t a n t m a t e r i a l s that a r e
n o t d i s c u s s e d ; a m o n g t h e s e a r e reflector m a t e r i a l s , light c o n c e n t r a t o r s , t h e r m a l
storage media, and others.
REFERENCES
1. W o r l d C o m m i s s i o n o n E n v i r o n m e n t a n d D e v e l o p m e n t , Our Common
Future ( O x f o r d U n i v e r s i t y P r e s s , O x f o r d , U K , 1 9 8 7 ) , p. 1 5 .
2. C . G . G r a n q v i s t , in Energy and the Environment into the 1990s, e d i t e d b y
A . A . M . S a y i g h ( P e r g a m o n , O x f o r d , U K , 1 9 9 0 ) , V o l . 3, p . 1 4 6 5 ; A p p l . P h y s . A
5 2 , 8 3 (1991).
3. C . G . G r a n q v i s t , Spectrally Selective Surfaces for Heating and Cooling
Applications (SPIE Opt. Engr. Press, Bellingham, U S A , 1989).
4. M . P . T h e k a e k a r a , in Solar Energy Engineering, edited by A.A.M. Sayigh
( A c a d e m i c , N e w Y o r k , 1 9 7 7 ) , p. 37.
5. K . Y a . K o n d r a t y e v , Radiation in the Atmosphere (Academic, N e w York,
1969).
6. G . W y s z e c k i a n d W . S . Stiles, in Color Science, 2 n d e d i t i o n ( W i l e y , N e w
Y o r k , 1 9 8 2 ) , p. 2 5 6 .
7. C M . L a m p e r t a n d C . G . G r a n q v i s t , e d i t o r s , Large-area Chromogenics:
Materials and Devices for Transmittance Control ( S P I E O p t . E n g r . P r e s s ,
B e l l i n g h a m , U S A , 1 9 9 0 ) ; C . G . G r a n q v i s t , Crit. R e v . S o l i d S t a t e M a t e r . S c i .
1 6 , 2 9 1 (1990).
Chapter 2
G.A. Niklasson
Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n
ABSTRACT
E f f e c t i v e m e d i u m a n d m u l t i p l e s c a t t e r i n g t h e o r i e s for t h e o p t i c a l p r o p e r t i e s o f
two-component materials are reviewed. Such materials h a v e n u m e r o u s appli-
c a t i o n s in t h e field o f c o a t i n g s for e n e r g y efficiency. T h e t r a n s m i t t a n c e a n d
r e f l e c t a n c e o f a c o a t i n g or s l a b o f a c o m p o s i t e c a n b e o b t a i n e d f r o m t h e effective
dielectric and magnetic permeabilities of the material. For materials with
inhomogeneities m u c h smaller than the wavelength o f the i m p i n g i n g radiation,
the effective d i e l e c t r i c p e r m e a b i l i t y c a n b e e v a l u a t e d in t h e q u a s i s t a t i c l i m i t . W e
r e v i e w t h e r i g o r o u s B e r g m a n - M i l t o n b o u n d s for t h e e f f e c t i v e d i e l e c t r i c p e r m e a -
b i l i t y as w e l l as v a r i o u s effective m e d i u m t h e o r i e s that h a v e b e e n p u t f o r w a r d for
d e s c r i b i n g t h e o p t i c a l p r o p e r t i e s o f specific m i c r o s t r u c t u r e s . S p e c i f i c a l l y w e treat
t h e effects o f p a i r a n d t h r e e - p o i n t c o r r e l a t i o n s o n t h e b o u n d s a n d o b t a i n n o v e l
effective m e d i u m t h e o r i e s t a k i n g t h e s e effects i n t o a c c o u n t . M a t e r i a l s w i t h l a r g e
i n h o m o g e n e i t i e s o n t h e o r d e r of, o r l a r g e r t h a n , the w a v e l e n g t h m u s t b e d e s c r i b e d
b y different t h e o r i e s . T h e effective m a g n e t i c p e r m e a b i l i t y m u s t b e t a k e n i n t o
a c c o u n t . T h e s p e c u l a r r e f l e c t a n c e , the d i r e c t t r a n s m i t t a n c e a n d t h e diffuse
s c a t t e r i n g a r e t r e a t e d b y u s e o f a four flux t h e o r y .
I. INTRODUCTION
A n u n d e r s t a n d i n g o f t h e o p t i c a l p r o p e r t i e s o f i n h o m o g e n e o u s m a t e r i a l s is v e r y
i m p o r t a n t in t h e d e v e l o p m e n t a n d o p t i m i z a t i o n o f v a r i o u s c o a t i n g s for e n e r g y
efficiency. A p p l i c a t i o n s s u c h as s o l a r a b s o r p t i o n , r a d i a t i v e c o o l i n g a n d e n e r g y
efficient w i n d o w s h a v e p r o m p t e d a l a r g e i n t e r e s t in c o m p o s i t e m a t e r 1 ials. M a n y
c o a t i n g s u s e d for s e l e c t i v e a b s o r p t i o n o f s o l a r e n e r g y a r e o f this c l a s s . C o m p o s i t e s
o f m e t a l p a r t i c l e s in a n i n s u l a t o r m a t r i x d i s p l a y -5
a v e r y g o o d s e l e c t i v i t y , a n d h6a7
ve
been produced 8 b y electrochemical t e c h n i q u e s / electron-beam evaporation '
a n d s p u t9 tering. Another example of composite selective absorbers are paint
c o a t i n g s w h i c h c o n s i s t o f a n a b s o r b i n g p i g m e n t d i s p e r s e d in a b i n d e r m a t e r i a l .
7
8 Materials Science for Solar Energy Conversion Systems
I n t h e d e v e l o p m e n t o f c o m p o s i t e thin films it is o f p r i m e i m p o r t a n c e to e s t a b l i s h
t h e c o n n e c t i o n b e t w e e n t h e p r o p e r t i e s o f the c o m p o s i t e a n d t h o s e o f t h e c o n s t i -
t u e n t s . T h i s facilitates m a t e r i a l s s e l e c t i o n a n d o p t i m i z a t i o n o f p r a c t i c a l c o a t i n g s .
T h e o p t i c a l p r o p e r t i e s o f c o m p o s i t e m a t e r i a l s c a n b e d e s c r i b e d in t h e q u a s i s t a t i c
a p p r o x i m a t i o n if the s i z e o f t h e i n h o m o g e n e i t i e s is m u c h s m a l l e r t h a n t h e
wavelength o f electromagnetic radiation. T h e optical properties o f the material
a r e o b t a i n e d f r o m t h e effective d i e l e c t r i c p e r m e a b i l i t y o f t h e c o m p o s i t e w h i c h c a n
b e r e l a t e d to t h e d 1 i e l e4
2c t -r i c1p e r m e a b i l i t i e s o f t h e c o n s t i t u e n t s b y e f f e c t i v e m e d i u m
theories ( E M T ' s ) . T h e s e theories are also sensitively d e p e n d e n t u p o n the
actual m i c r o g e o m e t r y of the composite material. Actually a rigorous expression
for the effective d i e l e c t r i c p e r m e a b i l i t y c a n o n l y b e o b t a i n e d if t h e d e t a i l e d
g e o m e t r i c a l a r r a n g e m e n t (i.e., t h e η - p o i n t c o r r e l a t i o n f u n c t i o n s ) o f t h e c o n s t i -
t u e n t s a r e k n o w n . W h e n l i m i t e d s t r u c t u r a l i n f o r m a t i o n is a v a i l a b l e , as is a l w a y s
t h e c a s e in p r a c t i c e , t h e v a r i o u s E M T ' s c a n g i v e n o m o r e t h a n a p p r o x i m a t e
e x p r e s s i o n s . H o w e v e r it 1is 8 5p o-s s i1b l e to o b t a i n r i g o r o u s b o u n d s for t h e e f f e c t i v e
dielectric p e r m e a b i l i t y . W h e n m o r e s t r u c t u r a l i n f o r m a t i o n is i n c o r p o r a t e d
into the b o u n d s , they b e c o m e m o r e narrow. For large size inhomogeneities the
q u a s i s t a t i c a p p r o x i m a t i o19 n is n o t v a l i d a n d t h e c o n c e p t o f an e f f e c t i v e m e d i u m
encounters difficulties. Scattering becomes important and the optical properties
c a n b e d2 e s c2
0r i b-e d2 i n t h e f r a m e w o r k o f r a d i a t i v e transfer a n d m u l t i p l e s c a t t e r i n g
theory. In the c a s e o f v e r y l a r g e p a r t i c l e s , s i m p l i f i c a t i o n s a r e a g a i n p o s s i b l e
and geometric optics can be used.
In this c h a p t e r t h e v a r i o u s t h e o r i e s that h a v e b e e n p u t f o r w a r d to d e s c r i b e t h e
optical properties o f composite materials are reviewed. W e will consider mate-
rials w i t h i n h o m o g e n e i t i e s o f a n y s i z e , b u t o u r t r e a t m e n t is r e s t r i c t e d to t w o -
c o m p o n e n t m a t e r i a l s . I n S e c . II b e l o w w e m a k e a b r i e f d e s c r i p t i o n o f t h i n film
o p t i c s . H e r e t h e t r a n s m i t t a n c e a n d r e f l e c t a n c e o f a thin film a r e r e l a t e d to t h e
d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s o f the film m a t e r i a l . S o m e m o d e l s o f t h e
d i e l e c t r i c p e r m e a b i l i t y , w h i c h g i v e i n s i g h t i n t o the p h y s i c a l p h e n o m e n a i n v o l v e d ,
a r e a l s o d e s c r i b e d . I n S e c . I l l w e treat the c a s e o f s m a l l i n c l u s i o n s o f t h e c o m p o -
n e n t s o f t h e c o m p o s i t e m a t e r i a l . T h e effective d i e l e c t r i c p e r m e a b i l i t y is t h e n
e v a l u a t e d in t h e q u a s i s t a t i c a p p r o x i m a t i o n . W e d e s c r i b e t h e r i g o r o u s b o u n d s a n d
effective m e d i u m t h e o r i e s t h a t a r e v a l i d in this l i m i t , a n d c o n s i d e r c a s e s w h e r e
different a m o u n t s o f i n f o r m a t i o n a b o u t t h e c o m p o s i t e is k n o w n , n a m e l y t h e
15
d i e l e c t r i c p e r m e a b i l i t i e s a n d v o l u m e fractions o f t h e c o n s t i t u e1
n6t s a n d i s o t r o p y o f
t h e s t r u c t u r e . T h i s l e a d s to t h e W i e n e r , H a s h i n - S h t r i k m a n a n d B e r g m a n -
Optical Properties of Inhomogeneous Two-component Materials 9
1 17
8
M i l t o n ' b o u n d s . S i m p l e effective m e d i u m t h e o r i e s for t h e d i e l e c t r i c
p e r m e a b i l i t y a r e a p p l i c a b l e to s p e c i a l m i c r o s t r u c t u r e s .
R e c e n t a d v a n c e s in t h e c h a r a c t e r i z a t i o n o f c o m p o s i t e m a t e r i a l s h a v e m a d e it
p r a c t i c a l to i n c o r p o r a t e m o r e i n f o r m a t i o n a b o u t t h e g e o m e t r y t h a n t h e v o l u m e
fractions a n d t h e c o n d i t i o n o f i s o t r o p y i n t o r i g o r o u s b o u n d s a n d effective
m e d i u m t h e o r i e s . I n S e c . I V w e treat t h e s i t u a t i o n w h e n t h e p a i r a n d t h r e e - p o i n t
correlation functions are known. This k2 i3
n d o f t h e o r y h a s s o far o n l y b e e2n 2 46a p p l i e d
to c e r t a i n c a27
s e s , i.e., to fractal s t r u c t u r e s a n d r a n d o m m i x t u r e s o f h a r d " or
p e n e t r a b l e s p h e r e s in a m a t r i x .
In S e c . V w e treat t h e c a s e o f i n h o m o g e n e i t i e s w i t h l a r g e r s i z e s , w h e r e t h e q u a s i -
static a p p r o x i m a t i o n is n o t a p p l i c a b l e . O n e m a y d e r i v e e x t e n d e d effective 19
m e d i u m t h e o r i e s that d e s c r i b e s o m e a s p e c t s o f t h e o p t i c a l p r o p e r t i e s in this c a s e .
H o w e v e r , w h e n s c a t t e r i n g is o f i m p o r t a n c e a c o m p l e t e l y different 2 20a p-p r2o a c h is
n e c e s s a r y , a n d r a d i a t i v e transfer o r m u l t i p l e s c a t t e r i n g t h e o r y h a s to b e u s e d .
It t u r n s o u t t h a t in m a n y c a s e s , e.g. w h e n c o n s i d e r i n g c o a t i n g s , i m p o r t a n t
s i m p l i f i c a t i o n s c a n b e m a d e . A four-flux t h e o r y that is sufficiently a c c u r a t e for
c o m p a r i s o n s w i t h s p e c t r o p h o t o m e t r i c d a t a o n i n h o m o g e n e o u s m a t e r i a l s is
d e s c r i b e d . S o m e final r e m a r k s a r e m a d e in S e c . V I .
W h e n s t u d y i n g t h e o p t i c a l p r o p e r t i e s o f a m a t e r i a l o n e g e n e r a l l y m e a s u r e s the
r e f l e c t a n c e a n d t r a n s m i t t a n c e as a f u n c t i o n o f w a v e l e n g t h a n d a n g l e o f i n c i d e n c e .
T h e s e q u a n t i t i e s a r e f u n c t i o n s o f t h e d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s o f the
m a t e r i a l . C o n v e r s e l y , it is p o s s i b l e to e v a l u a t e for e x a m p l e t h e d i e l e c t r i c p e r m e a -
b i l i t y f r o m c a r e f u28
lly chosen combinations o f experimental transmittance and
reflectance d a t a . I n this s e c t i o n t h e t h e o r y o f the o p t i c a l p r o p e r t i e s o f a thin film
o n a s u b s t r a t e is d e s c r i b e d . A s a first s t e p w e c o n s i d e r l i g h t i n c i d e n t t o w a r d s t h e
b o u n d a r y b e t w e e n t w o m e d i a d e n o t e d i a n d j . T h e a n g l e to t h e s u r f a c e n o r m a l is
0 j , as i n d i c a t e d in F i g . 1. T h e m e d i a a r e c h a r a c t e r i z e d b y t h e i r c o m p l e x d i e l e c t r i c
a n d m a g n e t i c p e r m e a b i l i t i e s , ε^, j a n d μ|, j . Part o f the l i g h t is r e f l e c t e d at the
boundary(r*J) a n d p a r t is t r a n s m i t t e d (W) t h r o u g h t h e b o u n d a r y . W e d i s t i n g u i s h
b e t w e e n l i g h t w i t h s - p o l a r i s a t i o n (E v e c t o r s n o r m a l to t h e p l a n e s p a n n e d b y the
incident, reflected a n d transmitted b e a m s ) and with p-polarisation ( H vectors
n o r m a l t o t h e s a m e p l a n e ) . F r o m M a x w e l l ' s e q u a t i o n s , o n e c2a9n o b t a i n t h e w e l l
k n o w n F r e s n e l ' s r e l a t i o n s for t h e r e f l e c t e d field a m p l i t u d e s :
2 2 12
n cos0i - - ^ ( n j - n> s i n ^ ) /
t
2 2 1 2 (1)
ni cosOi + ^7 ( n | - n ^ s i n ^ ) /
10 Materials Science for Solar Energy Conversion Systems
J
\e ί / 'i ,p
\ s,ρ
1
^ - n | 2 cosOi - ni (nf - s h ^ ) ^
rpij Β= ,
^ - η | 2 cosOi + ^ (n;2 - s i r ^ ) ^
2nj cos9i
2 (3)
^ cosGi + — ( 2 - s u v ^ ) ^
nj n i
1 J cos9;
2m m ! L
tp ) =~ . (4)
μ n|2 cosOi + ^ ( n f - ni2 s i i ^ ) ^
—
ί
H e r e nj a n d nj d e n o t e t h e refractive i n d i c e s of the m e d i a ; t h e y a r e g i v e n b y
ni = ( e i W ) l / 2 , (5)
r r1 s2 +2 3 e2ri 5s 6
2s "
α l+2 r 2sr3 2s ieô ' < )
Optical Properties of Inhomogeneous Two-component Materials 11
©
ambient
0
® d film
® substrate
Fig. 2.
®
G e o m e t r y u s e d for d i s c u s s i n g the o p t i c s o f a thin film o n a
substrate.
1 t l2 y ^ e i S
s (7)
••2s = I + 1 2 2 3 2 i 6
r sr s e
b b fb f b
R e l a t i o n s o f t h e s a m e f o r m a r e e a s i l y f o u n d for r , t , r ' , t > as w e l l . In
2 s2 s2 p 2 p
E q s . (6) a n d 30 ( 7 ) , δ is t h e p h a s e c h a n g e o f the light b e a m u p o n t r a v e r s i n g t h e film.
Specifically
12
2πά
( ε μ - ε ! μ] s i n ^ ) / , (8)
22
w h e r e λ d e n o t e s t h e w a v e l e n g t h o f light. T h e m e a s u r a b l e o p t i c a l q u a n t i t i e s fa r e
t h e light i n t e n s i t i e s . T h e y a30
r e d e n o t e d b y capital letters, i.e., for e x a m p l e R , a n d
2 s
are given by the f o r m u l a e
b= £b 2 1 ,r
(9)
W' 2s,p ' >
(ε! 1 2 c/ o s 9 3
μ 3)νζ
(11)
(ε μ ι ) COS0!
3
b b b b
In a d d i t i o n t h e e x p r e s s i o n s for T
2 asn d T 2 apr e o b t a i n e d f r o m t 2 asn d t 2 by
p
i n t e r c h a n g i n g t h e i n d i c e s 1 a n d 3 in E q s . ( 1 0 ) a n d ( 1 1 ) a b o v e .
If the s u b s t r a t e is m e t a l l i c , t h e t r a n s m i t t a n c e is z e r o a n d o nfl y t h e r e f l e c t a n c e h a s to
b e c o n s i d e r e d . In this c a s e it is i m m e d i a t e l y g i v e n b y R2s,p - I f t h e s u b s t r a t e is
t r a n s p a r e n t , a m o r e c o m p l i c a t e d s i t u a t i o n e x i s t s , a n d m u l t i p l e r e f l e c t i o n s in t h e
s u b s t r a t e m u s t b e t a k e n i n t o a c c o u n t . T h e s e a r e i n c o h e r e n t for l a r g e s u b s t r a t e
thicknesses and m u s t b e included through addition of the intensities o f the
12 Materials Science for Solar Energy Conversion Systems
f
R f
T 2 T b* > R
S 2 s 3s ,
s = R2s + Λ _ t > _ h (12)
i-R RP3s
2 s
Ts =T 2/ 3sT 1 3
l-R
2 s 3' s
">R < >
31 31
where R 3 , and T 3 a r e o b t a i n e d from r and t
Sp sp s p s pb y r e l a t i o n s a n a l o g o u s to
E q s . (9) - (11).
30
T h e t r e a t m e n t a b o v e c a n e a s i l y b e g e n e r a l i z e d to m u l t i p l e l a y e r f i l m s . T h i s is
m o s t c o n v e n i e n t l y d o n e b y u s e o f the c h a r a c t e r i s t i c m a t r i x t e c h n i q u e .
W e h a v e n o w r e l a t e d t h e t r a n s m i t t a n c e a n d r e f l e c t a n c e o f a t h i n film o n a s u b -
strate to t h e d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s . In g e n e r a l , t h e s e q u a n t i t i e s a r e
c o m p l e x a n d w a v e l e n g t h d e p e n d e n t . F o r h o m o g e n e o u s m a t e r i a l s in t h e ultra-
31 w a v e l e n g t h r a n g e s o n e m a y set t h e m a g n e t i c p e r m e a -
v i o l e t , v i s i b l e a n d infrared
bility μ e q u a l to u n i t y . T h i s is h o w e v e r n o t g3 e1n e r a l l y the c a s e for l o n g e r w a v e -
l e n g t h s , for e x a m p l e in the m i c r o w a v e r e g i o n . M a g n e t i c p e r m e a b i l i t i e s different
f r o m u n i t y m u s t a l s o b e i n c l u d e d in c e r t a i n i n h o m o g e n e o u s m a t e r i a l s as w e c o m e
b a c k to in S e c . V b e l o w .
T h e d i e l e c t r i c p e r m e a b i l i t y often s h o w s a c o m p l i c a t e d b e h a v i o u r in t h e i n f r a r e d
r a n g e a n d at s h o r t e r w a v e l e n g t h s . T h e f r e q u e n c y d e p e n d e n t d i e l e c t r i c p e r m e a -
bility is e x p r e s s e d b y
w h e r e V E = v a l e n c e e l e c t r o n s , P H = p h o n o n s , a n d F C = free c a r r i e r s ( u s u a l l y elec-
t r o n s ) . T h e v a r i o u s s u s c e p t i b i l i t i e s c a n e a s i l y b e d i s t i n g u i s h e d i f their r e s o n a n c e s
fall in w e l l s e p a r a t e d w a v e l e n g t h r e g i o n s . F o r a p a r t i c u l a r χ*, t h e c o n t r i b u t i o n far
f r o m its r e s o n a n c e is real a n d c o n s t a n t .
Optical Properties of Inhomogeneous Two-component Materials 13
^0
xLorentz =—
G ) [ / - (£r
— —
- ΐωΓ
, (
1) 6
w h e r e Ω is t h e o s c i l l a t o r s t r e n g t h , c u l is t h e r e s o n a n c e f r e q u e n c y a n d Γ rνΕepresents
0
t h e w i d t h o f t h e r e s o n a n c e p e a k . F o r m o s t i n s u l a t o r s a n d g o o d m e t a l s , χ ΡΗ is
r e s o n a n t in t h e u l t r a v i o l e t o r t h e b l u e pFaC
r t o f the v i s i b l e s p e c t r u m , w h i l e χ is
r e s o n a n t in t h e t h e r m a l infrared. F o r x one can m a k e use o f the D r u d e theory,
at least for a first-order d e s c r i p t i o n . T h e s u s c e p t i b i l i t y c a n b e w r i t t e n
τ 1 1 1 1 ι 1 1 1 Γ
V V E V E
0
M J Λ
Vr^r— A
N S S S S S S S s
o ^^
u
Ο I ι ι ι ι I l ι ι ι ι
0,01 0.1 1 10 0.01 0.1 1 10
Energy (eV) Energy (eV)
Fig. 3. C o n t r i b u t i o n s to t h e d i e l e c t r i c p e r m e a b i l i t y f r o m s u s c e p t i -
bilities d u e to v a l e n c e e l e c t r o n s ( V E ) , p h o n o n s ( P H ) a n d free
carriers ( F C ) .
14 Materials Science for Solar Energy Conversion Systems
2
1
2C û p
X-Drude = (17)
ω + ίωγ '
w h e r e ω is t h e p l a s m a f r e q u e n c y a n d γ r e p r e s e n t s t h e w i d t h o f t h e r e s o n a n c e .
ρ
M o r e e l a b o r a t e free-electron t h e o r i e s m a y b e r e q u i r e d for fully q u a n t i t a t i v e
a s s e s s m e n t s . It is s e e n that χ ϋ π ι ά ε c a nFC b e o b t a i n e d b y s e t t i n g c û l = 0 in t h e FC
e x p r e s s i o n for χ ^ ο Γ ε η ί ζ B e l o w ω , % ] becomes strongly negative while % 2
ρ
b e c o m e s s t r o n g l y p o s i t i v e , as a p p a r e n t f r o m F i g . 3. T h e l o c a t i o n o f c o d e p e n d s o n
p
t h e free e l e c t r o n d e n s i t y . F o r a m e t a l , c o is n o r m a l l y in t h e u lΡ tΗ
raviolet. For a
p F C
d o p e d s e m i c o n d u c t o r , ω c a n b e in t h e infrared. In a m e t a l , χ is u s u a l l y n o t
ρ
a p p a r e n t o w i n g to t h e d o m i n a t i n g i n f l u e n c e o f % . T h e l o w e s t p a r t o f F i g . 3
illustrates t h e e n s u i n g p e r f o r m a n c e o f ε for the c a s e o f a h e a v i l y d o p e d s e m i -
conductor.
I n this s e c t i o n w e c o n s i d e r t h e o p t i c a l p r o p e r t i e s o f i n h o m o g e n e o u s m a t e r i a l s in
t h e q u a s i s t a t i c a p p r o x i m a t i o n . T h i s is v a l i d w h e n t h e s i z e o f t h e i n h o m o g e n e i t i e s
o r p a r t i c2l e s is m u c h less t h a n t h e w a v e l e n g t h o f light, o r m o r e p r e c i s e l y w h e n
2 π ε ^ / α / λ « 1. H e r e α is the p a r t i c l e r a d i u s a n d ε™ d e n o t e s t h e l a r g e s t o f the
d i e l e c t r i c p e r m e a b i l i t i e s o f the m a t e r i a l s . In the q u a s i s t a t i c c a s e t h e o p t i c a l
p r o p e r t i e s o f the m a t e r i a l a r e u n i q u e l y d e s c r i b e d b y an effective d i e l e c t r i c
p e r m e a b i l i t y , ε. B e c a u s e t h e field is a l m o s t c o n s t a n t o v e r a p a r t i c l e , e l e c t r o s t a t i c
a r g u m e n t s c a n b e u s e d to d e r i v e ε. W e n o w p r e s e n t r i g o r o u s b o u n d s o n "ε that
h o l d w h e n different a m o u n t s o f s t r u c t u r a l i n f o r m a t i o n is k n o w n , as w e l l a s
effective m e d i u m t h e o r i e s that a r e fairly g o o d a p p r o x i m a t i o n s for m a n y p r a c t i c a l
c o m p o s i t e m a t e r i a l s . O u r d i s c u s s i o n is r e s t r i c t e d to t h r e e - d i m e n s i o n a l t w o -
component composites.
(18)
Optical Properties of Inhomogeneous Two-component Materials 15
MICROSTRUCTURES
WIENER BOUNDS
(b)
A VA VA VA VA ^ ^ ^ ^ \
E
I ^ Ρ ^ I | y / / / / / / / / / / / / / / / * *
A W ^ \ ^ \ À ' / / / / / / / / / / / / / / / , Κ
B d d A =
" V B V B
Fig. 4 . L a y e r e d m i c r o s t r u c t u r e s u s e d to d e r i v e t h e W i e n e r b o u n d s
o n t h e effective d i e l e c t r i c p e r m e a b i l i t y . T h e e l e c t r i c field is
d e n o t e d b y E.
S i m i l a r l y w h e n t h e field is o r i e n t e d p e r p e n d i c u l a r l y to the l a y e r s w e u s e t h e
f o r m u l a for c a p a c i t o r s c o n n e c t e d in series a n d o b t a i n
=
Ε
F F )
*B2 A Α + B *b ·
N o w w e i n c o r p o r a t e g r a d u a l l y m o r e s t r u c t u r a l i n f o r m a t i o n in t h e b o u n d s o n t h e
effective d i e l e c t r i c p e r m e a b i l i t y . First the c a s e w h e n t h e v o l u m e f r a c t i o n s Î A a n d
ίβ a r e k n o w n in a d d i t i o1n 1to 38 ε6A -a n d1 ε is c o n s i d e r e d . It c a n b e s h o w n t h a t the
Β
b o u n d s take the f o r m '
16 Materials Science for Solar Energy Conversion Systems
ε 2Γ « 1 1 « 1 I 1
fA
=0.4 .
-ίο ο ίο ε1
Fig. 5. R i g o r o u s b o u n d s for t h e effective d i e l e c t r i c p e r m e a b i l i t y o f
a t w o - c o m p o n e n t c o m p o s i t e w i t h ε Α= - 8 + 10i a n d ε Β= 5.
T h e s e v a l u e s w e r e c h o s e n to o b t a i n a g o o d d i s p l a y o f t h e
features o f the b o u n d s . T h e lines j o i n i n g t h e p o i n t s ε Αa n d ε Β
denote the W i e n e r bounds ε Β ] and εΒ 2 · T h e lightly shaded area
is e n c l o s e d b y the b o u n d s for a n i s o t r o p i c c o m p o s i t e s , ε Β 3 and
ε*Β4· H e r e f A w a s set e q u a l to 0.4. T h e m e d i u m s h a d e d a r e a
is e n c l o s e d b y t h e b o u n d s for i s o t r o p i c c o m p o s i t e s , ε Β 5 and
εΒ6· F i n a l l y , t h e h e a v i l y s h a d e d a r e a is e n c l o s e d b y t h e fourth
o r d e r b o u n d s , w i t h t h e s t r u c t u r a l p a r a m e t e r χ e q u a l to 0 . 1 .
FA ^ B ( C A ' Β ) Ε , ΟΛ Π
εΒ 3 = Β + Ε 7T~( : <2°)
ε Β+ L f B( ε Α- ε Β )
and
^ΒΕΑ (Ε Β - ΑΕ >
εΒ 4 = Α Ε + 77~, : / <21
)
ε Α+ ί ί Α( ε Β- ε Α)
w h e r e L is a n effective d e p o l a r i s a t i o n factor that c a n v a r y b e t w e e n z e r o a n d u n i t y .
T h e b o u n d s o f E q s . (20) a n d ( 2 1 ) b e c o m e c i r c u l a r arcs in the ε p l a n e j o i n i n g ε Β( ί 1 Α)
and ε Β 2(ίA ) , as s e e n in Fig. 5. T h e e x t e n s i o n s o f t h e c i r c u l a r a r c s p a s s t h r o u g h t h e
p o i n t s ε Αa n d ε Β , r e s p e c t i v e l y . W h e n ε Αa n d ε Βa r e real E q s . ( 2 0 ) a n d ( 2 1 ) g i v e
b o u n d s for the real ε for t h e c a s e w h e n f A , f Ba n d L a r e k n o w n , as s h o w n first b y
H a s h i n a n d S h t r i k m a n . 16 T h e a r e a w i t h i n t h e b o u n d s c o r r e s p o n d s t o t h e effective
d i e l e c t r i c p e r m e a b i l i t i e s o f a n i s o t r o p i c c o m p o s i t e s . S u c h m a t e r i a l s h a v e in g e n e r a l
t h r e e p r i n c i p a l ë's r e l a t e d to t h e t h r e e p r i n c i p a l d i r e c t i o n s o f t h e s t r u c t u r e .
Optical Properties of Inhomogeneous Two-component Materials 17
E v e n n a r r o w e r b o u n d s a r e o b t a i n e d for t h e c a s e o f i s o t3r5o p i c c o m p o s i3
t6
e s . F o r the
c a s e o f c o m p l e x ε t h e y w e r e first d e r i v e d b y B e r g m 13a n a n d M i l t o n . S u b s e -
q u e n t l y t h e b o u n d s w e r e r e f o r m u l a t e d b y A s p n e s in a c o n v e n i e n t w a y . I n this
c h a p t e r w e e m p l o y t h e latter f o r m u l a t i o n a n d w r i t e
ε =—τ : : ε . (22)
2e + f A^B + ^Β Α
h
Here is t h e d i e l e c t r i c p e r m e a b i l i t y for a n i m a g i n a r y m a t e r i a l in w h i c h the
p h a s e s A a n d Β a r e t a k e n to b e e m b e d d e d . It r e p r e s e n t s t h e p r o p e r t i e s o f t h e
average neighbourhood of inclusions of materials A and B. T h e Bergman-Milton
b o u n d s ε*Β5 a n d ε ^ a r e o b t a i n e d w h e n
e X 2 3
h = ^A + (I-X)EB < )
and
1 1 1
eh' = « A " + (Ι-χ)εβ· , (24)
r e s p e c t i v e l y . H e r e χ is a s t r u c t u r a l p a r a m e t e r w h i c h c a n t a k e v a l u e s b e t w e e n z e r o
a n d u n i t y a n d is r e l a t e d to t h e p a i r a n d t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n s o f t h e
m a t e r i a l . T h e e v a l u a t i o n o f this p a r a m e t e r is d i s c u s s e d in S e c . I V . W h e n χ is
varied, the b o u n d s ε 5 and ε £ form two circular arcs, w h i c h join the points
Β Β
r e p r e s e n t i n g ε 3 a n d ε 4 for L = 1 / 3 , as s h o w n in F i g . 5. T h e s e a r c s e n c l o s e the
εp o s s i b l e e'sa for nΒi s o t r o p iΒc c o m p o s i t e s . T h e e x17
t e n s i o n s o f the a r c s p a s s t h r o u g h
Βΐ(^Α) d ε 2 ( Î A ) / r e s p e c t i v e l y . B e r g m a n h a s s h o w n t h a t t h e b o u n d g i v e n b y
Β
E q s . (22) a n d ( 2 4 ) is n o t a t t a i n a b l e a n d c a n b e s o m e w h a t i m p r o v e d .
B y i n c o r p o r a t i n g m o r e s t r u c t u r a l i n f o r m a t i o n , i.e., h i g h e r - o r d e r c o r r e l a t i o n
f u n c t i o n s , i n t o t h e t h1
e8o r y a w h o l e h i e r a r c h y o f n a r r o3w3 e7
9r b o u n d s c a n b e o b t a i n e d ,
as s h o w n b y M i l t o n a n d M i l t o n a n d M c P h e d r a n . ' W e r e t u r n to this p o i n t in
S e c . I V w h e r e w e d i s c u s s b o u n d s for t h e c a s e w h e n t h e p a r a m e t e r χ is k n o w n .
R e c e n t l y t h e t h e o r y o f r i g o r o u s b o u n d s o n t h e4c o2 0m -p l e4x ε h a s a l s o b e e n a p p l i e d to
materials with m o r e than two c o m p o n e n t s .
In t h e r e s t o f this s e c t i o n w e w i l l c o n s i d e r v a r i o u s t h e o r i e s for t h e e f f e c t i v e
d i e l e c t r i c p e r m e a b i l i t y that h o l d in s p e c i a l c a s e s . T h e s e s o c a l l e d e f f e c t i v e m e d i u m
theories are c o m p a r e d to the bounds outlined above. W e n o w specify s o m e
e x p l i c i t m i c r o s t r u c t u r e s a n d c a r r y o u t c a l c u l a t i o n s o f t h e e f f e c t i v e ε. E v e n if strictly
v a l i d o n l y for o n e m i c r o s t r u c t u r e t h e s e effective m e d i u m e x p r e s s i o n s a r e often
g o o d a p p r o x i m a t i o n s for m a n y m a t e r i a l s e n c o u n t e r e d in p r a c t i s e . T h e m i c r o -
s t r u c t u r e is r e p r e s e n t e d w i t h R a n d o m U n i t C e l l ( R U C ) m o d e l s w h i c h a r e s i m p l e
e n o u g h to p e r m i t a t h e o r e t i c a l t r e a t m e n t a n d y e t d o n o t l e a v e o u t t h e e s s e n t i a l
p h y s i c s . F i g u r e 6 a , b s h o w s t w o c a s e s w h i c h a r e r e g a r d e d as typical: a s e p a r a t e d -
g r a i n s t r u c t u r e , w i t h p a r t i c l e s o f "A" e m b e d d e d in a c o n t i n u o u s h o s t o f " B " , a n d
a n a g g r e g a t e s t r u c t u r e in w h i c h "A" a n d " B " e n t e r o n a n e q u a l f o o t i n g to f o r m a
space-filling r a n d o m mixture.
18 Materials Science for Solar Energy Conversion Systems
MICROSTRUCTURES
Separated-grain structure Aggregate structure
C
e t =x 4 W
Re[S(0)/k^l , (25)
where
1
^ = 2πε /2/χ (26)
d e n o t e s t h e w a v e v e c t o r a m p l i t u d e 47in t h e e f f e c t i v e m e d i u m . E q u a t i o n ( 2 5 ) is s e e n
to b e a g e n e r a l i z a t i o n o f t h e u s u a l o p t i c a l t h e o r e m for n o n a b s o r b i n g m e d i a , b u t
in t h e p r e s e n t c a s e C
e t cxa n b e e i t h e r p o s i t i v e or n e g a t i v e . F r o m t h e definition o f
a n effective m e d i u m it n o w f o l l o w s that C = 0, i.e.,
et x
S(0) = 0 , (27)
w h i c h e x p r e s s e s t h e f u n d a m e n t a l 4p 4
r8
9o p e r t y o f an effective m e d i u m . This con-
dition has been proposed e a r l i e r ' in s o m e w h a t different c o n t e x t s .
T h e c o n d i t i o n o f E q . (27) is v e r y c o n v e n i e n t b e c a u s e S ( 4 0 ) 5c7
0a n e a s i l y b e o b t a i n e d for
spheres and coated spheres by the Lorenz-Mie t h e o r y . ' Below w e mainly de-
r i v e e f f e c t i v e m e d i u m t h e o r i e s w h e r e the R U C ' s h a v e a s p h e r i c a l g e o m e t r y , b u t
w e also c o m 4 m57
0e n t o n s o m e r e s u l t s for e l l i p s o i d s . F r o m L o r e n z - M i e t h e o r y S ( 0 ) c a n
be w r i t t e n ' a s a n e x p a n s i o n in e l e c t r i c a n d m a g n e t i c m u l t i p o l e s , o r a l t e r n a -
tively as a series e x p a n s i o n in ( k b ) w h e r e b is the R U C r a d i u s .
e 51
T h e M a x w e l l G a r n e t t ( M G ) t h e o r y c o r r e s p o n d s to t h e R U C50in F i g . 6 c . H e n c e w e
u s e t h e series a p p r o p r i a t e to a c o a t e d s p h e r e (cs) a n d o b t a i n
Β 5
„ (ε« - ε) ( ε + 2 ε ) + f Λ
( 2 ε + ε) ( ε - ε )
SCS(0) i(k b)3, Α Β Β Α Β
= e ( ε + 2ε) ( ε + 2 *ε ) + *f ( 2 ε - 2ε) (*ε - \ε ) + 0 [ ( k eb ) ] . (28)
Β Α Β Α Β Α Β
T h e filling factor is
3
a )
*A = b 3 ,
w h e r e a ( b ) is t h e r a d i u s o f t h e i n n e r (outer) s p h e r e in F i g . 6 c . I n t h e s m a l l s p h e r e
M Gb y setting t h e l e a d i n g t e r m
limit, t h e e f f e c t i v e m e d i u m c o n d i t i o n c a n b e satisfied
in E q . ( 2 8 ) e q u a l to z e r o . T h i s yields (with ε = ë )
^ - e Α
B. =f_ e ^ A )
gMG 2e ε + 2ε
+B Α Β
or, rewritten,
20 Materials Science for Solar Energy Conversion Systems
£?MG ε
= εΑ+ Β
2ε + 2£ (ε -ε )
Β Α Α Β )
ε + 2ε -ί (ε -ε )
Α Β Α Α Β
E q u a t i o n ( 3 0 ) o r ( 3 1 ) is t h e c o n s t i t u t i v e f o r m u l a for t h e M a x w e l l G a r n e t t E M T . B y
m a k i n g t h e r e p l a c e m e n t s A - > Β a n d Β - » A o n e o b t a i n s a n a l o g o u s r e l a t i o n s for
t h e i n v e r t e d s t r u c t u r e . O u r d e r i v a t i o n d o e s n o t r e q u i r e that f b e s m a l l .
A
H o w e v e r , it is c l e a r that for a sufficiently l a r g e filling factor o n e r e a c h e s a p o i n t
w h e r e the detailed particle-particle interactions must b e considered explicitly.
O b v i o u s l y , s u c h s t r u c t u r a l m u l t i p o l e f e a t u r e s can n o t b e e n c o m p a s s e d b y t h e M G
a p p r o a c h , a n d s u p p l e m e n t a r y i n f o r m a t i o n is r e q u i r e d . T o s h e d s o m e l i g h5 t2o n this
5 5
3 - 5
i s s u e , w e n o t e t h a t t h e M a x w e l l G a r n e t t t h e o r y is in a c c e p t a b l e a g r e e m e n t with
the r e c e n t l y d e r i v e d e x a c t t h e o r i e s for c u b i c a r r a n g e m e n t s o f i d e n t i c a l s p h e r e s
as l o n g as f < 0.4. F o r a p e r i o d i c a r r a n g e m e n t s - s u c h as t h o s e n o4r4m a l l y o c c u r r i n g
A
in e x p e r i m e n t a l s a m p l e s - t h e s t r u c t u r a l m u l t i p o l e s a r e e x p e c t e d to set in at
l o w e r filling factors s i n c e c l o s e a p p r o a c h a m o n g s t t h e s p h e r e s is p e r m i t t e d .
It s h o u l d b e n o t e d that t h e t w o M G e x p r e s s i o n s ( E q . 31 w i t h a n d w i t h o u t t h e
r e p l a c e m e n t s A <-» B ) a r e e q u i v a l e n t to the B e r g m a n - M i l t o n b o u n d s , E q s . ( 2 2 ) - ( 2 4 ) ,
w h e n χ = 0 a n d χ = 1, r e s p e c t i v e l y . T h e M G e x p r e s s i o n s a r e s i t u a t e d o n t h e p o i n t s
in t h e ε-plane w h e r e t h e t w o b o u n d s for i s o t r o p i c c o m p o s i t e s c r o s s ( s e e a l s o F i g . 8 ) .
T h e M a x w e l l G a r n e t t t h e o r y c a n a l s o b e e x t e n d e d to t h e c a s e o f e l l i p s o i d a l R U C s .
T h i s is n o t trivial, as d i s c u s s e d in Refs. 7 a n d 1 4 , b u t d e p e n d s o n t h e s h a p e o f t h e
s h e l l in t h e R U C . W h e n t h e shell in the R U C h a s t h e s a m e d e p o l a r i s a t i o n f a c t o r ,
L , as t h e i n n e r p a r t i c l e a s i m p l e r e s u l t is o b t a i n e d , n a m e l y the b o u n d s ε 3 a n d ε 4
Β Β
g i v e n b y E q s . (20) a n d (21). H e n c e t h e s e b o u n d s a r e a t t a i n e d b y a g e o m e t r y
c o n s i s t i n g o f a l i g n e d e l l i p s o i d s . F o r r a n d o m l y o r i e n t e d e l l i p s o i d s o n e h a s to
a v e r a g e o v e r t h e t h r e e p r i n c i p a l a x e s ; the r e s u l t for ε m u s t t h e n b e w i t h i n t h e
b o u n d s for i s o t r o p i c c o m p o s i t e s .
56
T h e B r u g g e m a n t h e o r y is d e r i v e d from4 57
0the R U C in F i g . 6 d . W e u s e t h e series
e x p a n s i o n for a s p h e r e (s) a n d o b t a i n '
3 5
S s (0) = i ( k b ) -^—z + Ο [ ( k b ) ] , (32)
e ε + 2ε c
w h e r e b is t h e r a d i u s o f t h e R U C in F i g . 6 d a n d ε d e n o t e s Β
ε Γ
Αor ε Β. C o n s i d e r i n g
a g a i n t h e s m a l l s p h e r e l i m i t , it is f o u n d that ( w i t h ε = ε )
ΒΓ ΒΓ
f
Α- ε ΒΓ
ε ε - ε ΒΓ
Β
Aε + 2-εRr + ( l - f A) ε +0„2-εRr = 0, (33)
Α Β
w h e r e w e h a v e i n v o k e d t h e p r o b a b i l i t y f for the R U C o f h a v i n g ε = ε a n d t h e
A Α
p r o b a b i l i t y f o f h a v i n g ε = ε . E q u a t i o n ( 3 3 ) is t h e c o n s t i t u t i v e f o r m u l a for t h e
B Β
B r u g g e m a n t h e o r y . F o r h i g h f ' s , the s t r u c t u r a l m u l t i p o l e effects a r e e x p e c t e d to
A
e n t e r as for the M a x w e l l G a r n e t t t h e o r y , b u t n o d e t a i l e d s t u d y h a s y e t a p p e a r e d .
N o t e that E q . ( 3 3 ) is s y m m e t r i c a l w i t h r e s p e c t to e x c h a n g e o f t h e c o m p o n e n t s o f
the material.
Optical Properties of Inhomogeneous Two-component Materials 21
T w o o t h e r E5 M7 T ' s c a n b e d e r i v e d f r o m R U C5 a56 8r g u m e n t s . T h e s e a r e t h e t h e o r i e s o f
P i n g S h e n g ( P S ) a n d B r u g g e m a n - H a n a i ' ( B H ) . T h e f o r m e r is a c o m p o s i t i o -
n a l l y s y m m e t r i z e d f o r m o f t h e M a x w e l l G a r n e t t t h e o r y . T h e R U C , d e p i c t e d in F i g .
7 a , is a c o a t e d s p h e r e w h o s e c o r e a n d shell c a n b e e i t h57 e r "A" o r " B " . T h e r e l a t i v e
o c c u r r e n c e o f t h e t w o v a r i e t i e s o f R U C is d e t e r m i n e d b y c o u n t i n g t h e n u m b e r o f
e q u a l l y p o s s i b l e c o n f i g u r a t i o n s c o r r e s p o n d i n g to different p o s i t i o n s o f t h e i n n e r
s p h e r e in t h e R U C . W h e n "A" is t h e c o r e a n d " B " is t h e s h e l l , this n u m b e r is
V= ( ll - f AV 3 ) 3 . (34)
v
2= (l-(l-f )V3)3 .
A (35)
T h i s a r g u m e n t r e q u i r e s that t h e i n n e r s p h e r e o f t h e R U C b e p l a c e d e c c e n t r i c a l l y .
W e approximate the e n s e m b l e o f various eccentric structures b y R U C ' s being
c o n c e n t r i c c o a t e d s p h e r e s . T a k i n g tc
h e ss m a l l s p h e r e l i m i t o f E q . ( 2 8 ) for P
e a cS
h of the
t w o v a r i e t i e s o f R U C a n d s e t t i n g I S ( 0 ) = 0 , it is f o u n d that ( w i t h ε ξ ë )
Vl (ε
Β- gPS) ( ε Α+ 2 ε Β) + f Α( 2 ε Β+ ε™) ( ε Α- ε Β) +
( ε + 2èTS) ( ε + 2 ε ) 4- 2 f ( ε - &S) ( ε - ε )
Β Α Β A Β Α Β
p
+ V
(ε - ë ρ
Α S ) ( ε Β+ 2 ε Α) + (1 - f Α) ( 2 ε Α+ ε ^Ρ) ( δε Β- ε Α)
* ( ε + 2 ε 5 ) ( ε + 2 ε ) + 2 (1 - f ) ( ε - ε ) ( ε - ε ) '
Α Β Α Α Α Β Α
E q u a t i o n ( 3 6 ) a p p r o a c h e s t h e M a x w e l l G a r n e t t r e s u l t s w h e n f is c l o s57 e to zero o r
A
u n i t y . It s h o u l d b e r e m a r k e d that P i n g S h e n g m a d e his d e r i v a t i o n s for t h e m o r e
g e n e r a l c a s e o f s p h e r o i d a l p a r t i c l e s ; w e h a v e c h o s e n to g i v e h e r e t h e m o r e t r a c t a b l e
f o r m u l a a p p r o p r i a t e to s p h e r i c a l p a r t i c l e s .
33
^Probability ( l - f / ) o f - Ratio of volumes gives
being "A"with shell of/ "B". 33 f * A f / ( l - f A) .
Probability ( l - ( 1 - f AV ) o f
being "B"with shell of "A".
Ratio of volumes gives f A
.
Fig. 7. P a r t s (a) a n d (b) s h o w the R U C ' s u s e d to d e r i v e t h e P i n g
Sheng and Bruggeman-Hanai EMT's. (From Ref. 7 ) .
22 Materials Science for Solar Energy Conversion Systems
T h e B r u g g e m a n - H a n a i t h e o r y c a n b e o b t a i n e d f r o m t h e R U C in F i g . 7 b . It c o n s i s t s
o fΒΗ
a s p h e r i c a l c o r e o f "A" s u r r o u n d e d b y a shell w h o s e d i e l e c t r i c p e r m e a b i l i t y is
ε m i n u s t h e c o n t r i b u t i o n Δε f r o m t h e c o r e itself. T h i s is an i n t e r m e d i a t e
situation b e t w e e n those o f the M a x w e l l Garnett and B r u g g e m a n theories.
R e w r i t i n g E q . ( 2 8 ) w i t h tΒ
h e nΗo t a t i o n o f F i g . 7 b a n d t a k i n g t h e s m a l l s p h e r e limit, it
is f o u n d that ( w i t h ε = ε )
ΒΗ ΒΗ ΒΗ
- Δε ( ε + 2ε - 2Δε) + f ( 3 ε - 2Δε) ( ε - ε + Δε) = 0 , (37)
Α Α
w h e r e f is the r a t i o o f t h e M
v o l u m e o f the i n n e r s p h e r e to that o f t h e o u t e r s p h e r e .
T h e v o l u m e fraction o f " A in t h e R U C is f , a n d t h e v o l u m e f r a c t i o n in t h e shell
A
is f - Ai. T h i s yields
A
f-A£/(l-f ) . (38)
A
14
It is n o w s t r a i g h t f o r w a r d to p r o v e that
ΒΗ ΒΗ
ε a -ε ε ι/3
ε
— ε =(l-f M ) . (39)
A
Α " Β ε
Β
A f o r m u l a for t h e i n v e r t e d s t r u c t u r e is o b t a i n e5
d6 b y t h e r e p l a c e m e n t s A <-» B .
E q u a t i o58 56
n ( 3 9 ) w a s first d9
0e r i v e d b y B r u g g e m a n a n d h a s s i n c e b e e n s t u d i e d b y
H a n a i and o t h e r s . ' T h e t h e o r y is s o m e t i m e s c a l l e d t h e u n s y m m e t r i c a l
Bruggeman theory.
T h e o r i e s w h i c h c a n b e d e r i v e d f r o m s p h e r i c a l R U C s c o r r e s p o n d to i s o t r o p i c
s t r u c t u r e s a n d s h o u l d t h u s fall w i t h i n the B e r g m a n - M i l t o n b o u n d s ε 5 a n d ε . In
Β Β 6
Fig. 8 w e s h o w t h e s e b o u n d s in a s p e c i a l c a s e t o g e t h e r w i t h r e s u l t s f r o m t h e
effective m e d i u m t h e o r i e s d e s c r i b e d a b o v e . It is s e e n t h a t all t h e t h e o r e t i c a l
r e s u l t s fall i n s i d e t h e b o u n d s , w i t h t h e e x c e p t i o n o f the M G r e s u l t s w h i c h fall o n
t h e b o u n d s as n o t e d a b o v e .
c o m p o s i t e s (Refs. 6 4 , 6 5 ) , a n d p r o b a b l y A g - S i 0 a n d A u - S i 0 (Ref. 6 6 ) . T h e
2 2
d e s c r i p t i o n o f t h e o p t i c a l p r o p e r t i e s o f " M G type" c o m p o s i t e s at h i g h filling factors
5 6 7 62 64
5
is a c o m p l i c a t e d p r o b l e m , a l t h o u g h in s o m e c a s e s t h e P i n g S h e n g t h e o r y w o r k s
remarkably w e l l . ' ' ' W e t a k e a different a p p r o a c h to this p r o b l e m in S e c . I V
below.
I • I ' I ι I
*2
MG
10
-
/ ·ΒΗ Λ
6
I BR J 9
V BH #
MG
2
I ι I ι I ι I
o 2 4 6 ε1
T o s u m u p , in this s e c t i o n w e h a v e g r a d u a l l y i n c o r p o r a t e d m o r e a n d m o r e
structural information into the derivation of rigorous b o u n d s on ε and effective
m e d i u m theories. T h e Wiener bounds, ε ] and ε , which are valid w h e n only
Β Β 2
the d i e l e c t r i c p e r m e a b i l i t y o f the c o n s t i t u e n t s a r e k n o w n , a r e a t t a i n e d for l a y e r
s t r u c t u r e s . T h e s e e x p r e s s i o n s h a v e r e c e n t l y b e7 e2n f o u n d v e r y useful for d e s c r i b i n g
the o p t i c a l p r o p e r t i e s o f l a y e r e d s u p e r l a t t i c e s . W h e n t h e filling factors o f t h e t w o
24 Materials Science for Solar Energy Conversion Systems
c o m p o n e n t s a r e a l s o k n o w n w e o b t a i n t h e w i d e r b o u n d s 8 5 3 a n d 6734 w h i c h h o l d
for a n i s o t r o p i c c o m p o s i t e s . T h e y a r e a t t a i n e d b y the M a x w e l l G a r n e t t t h e o r y for
oriented ellipsoids. For isotropic composites the Bergman-Milton b o u n d s £ 5 5 and
a r e f o u n d . T h e t w o p o i n t s w h e r e the b o u n d a r y circles i n t e r s e c t c o r r e s p o n d to
t h e M a x w e l l G a r n e t t t h e o r y for 17 s p h e r e s . T h e b o u n d £ 5 5 is a t t a i n e d b y c o m p o s i t e s
w h e r e b o t h p h a s e1 s7 p e r c o l a t e as s e e n from E q . ( 2 3 ) , w h i l e ε ^ c a n n o t b e a t t a i n e d b y
real c o m p o s i t e s .
In the next section w e will incorporate additional structural information into the
d e r i v a t i o n o f r i g o r o u s b o u n d s a n d effective m e d i u m t h e o r i e s b y u s e o f a s t r u c t u r a l
p a r a m e t e r r e l a t e d to t h e p a i r a n d t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n s o f t h e m a t e r i a l .
T h e s t r u c t u r e o f a c o m p o s i t e m a t e r i a l c a n b e c o m p l e t e l y s p e c i f i e d b y v a r i o u s n-
p o i n t c o r r e l a t i o n functions. R 73e c e n t l y a v e r y g e n e r a l a p74p r o a c h to this p r o b l e m h a s
been published by T o r q u a t o and Torquato and S t e l l . T h e y define general
c o r r e l a t i o n f u n c t i o n s a n d s h o w h o w different d e s c r i p t i o n s a r e r e l a t e d to o n e
a n o t h e r . I n this s e c t i o n w e will o n l y c o n s i d e r t h e c o r r e l a t i o n f u n c t i o n s o f the
l o w e s t o r d e r s , n a m e l y t h e pair a n d t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n s o f p a r t i c l e s
d i s p e r s e d in a m a t r i x . T h i s g e o m e t r y is s i m i l a r to the s e p a r a t e d - g r a i n s t r u c t u r e in
F i g . 6 a . W e a l s o briefly r e v i e w c o r r e l a t i o n effects in the c l a s s o f cell m a t e r i a l s ,
w h i c h c o r r e s p o n d s to t h e a g g r e g a t e s t r u c t u r e in Fig. 6 b . F r o m t h e c o r r e l a t i o n
f u n c t i o n s m o r e n a r r o w b o u n d s o n ε than t h o s e c o n s i d e r e d in S e c . I l l c a n b e
o b t a i n e d . S o m e n o v e l effective m e d i u m t h e o r i e s w h i c h t a k e i n t o a c c o u n t
information on the pair and three-point correlation functions are also described.
W e first c o n s i d e r a s t r u c t u r e c o n s i s t i n g o f s p h e r e s d i s p e r s e d in a c o n t i n u o u s
m a t r i x . I n o r d e r to o b t a i n m o r e r e s t r i c t i v e b o u n d s t h a n t h e B e r g m a n - M i l t o n
b o u n d s for i s o t r o p i c c o m p o s i t e s , w e m u s t e v a l u a t e t h e p a r a m e t e r χ w h i c h a p p e a r s
in E q s . ( 2 3 ) a n d ( 2 4 ) . T h e r e s u l t i n g b o u n d s w e d e n o t e the f o u r t h - o r d e r b o u n d s .
A n e x a m p l e o f t h e s e b o u n d s for χ = 0.1 is g i v e n b y the 75 d a r k e s t a r e a in F i g . 5. T h e
fourth-order b o u n d s w e r e first d e s c r i b e d b y B e r a n .
T h e structural parameter χ = x X3 is r e l a t e d to t h e p a i r c o r r e l a t i o n f u n c t i o n 2
, g74
6( r ) ,
2+ 2
a n d t h e t h r e e - p o i n t c o r r e l a t i o n function, g 3 ( r , r , r
1 21 32 ) ,3b y the e x p r e s s i o n s '
0 2 +1 0
X2 /+ dr
3f =1
-
A Σ « » J S2 ( D ^ ï 2 a '
= 27WÔ -
/ 2a
2 46 7
w h e r e a is t h e p a r t i c l e r a d i u s . Furthermore '
Optical Properties of Inhomogeneous Two-component Materials 25
2 0 0
χ 9f
A
3 =
3 2 . f(Aπ) 1Σ
2 W + 1) J J d r
12 d r 23 [ g 3( r 1, r21 / r32 ) 3-
P f 4 1
fl2/+2
- g2 frl2> g2 (Γ23) 1 / + l < 21 · Î23)
Γ +ΐ 2/Γ+2 2/ 3
/ 2 < >
where r
mn a n d r mn a r e v e c t o r d i s t a n c e s b e t w e e n p a r t i c l e s m a n d η a n d unit v e c t o r s
in d i r e c t i o n m to n, r e s p e c t i v e l y . T h e t h r e e - p o i n t c o r r e l a t i o n f u n c t i o n is d e n o t e d
b y g , P / i are Legendre polynomials, and r
3 + mn a r e t h e a b s o l u t e v a l u e s o f t h e
p a r t i c l e - p a r t i c l e d i s t a n c e s . N o t e that Refs. 2 4 a n d 7 6 u s e a p a r a m e t e r Κ w h i c h is
r e l a t e d to χ b y Κ = 2 f ( l - f ) x / 9 .
A A
T h e p a r a m e t e r χ h a s b e e n e v a l u a t e d for s o m e77s i m p l e m o d e l s t r u c t u r e s . A
p a r t i c u l a r l y 7s i7
m78p l e c a s e is a fractal s t r u c t u r e w h e r e t h e p a i r c o r r e l a t i o n function
is g i v e n b y '
H e r e D is t h e fractal d i m e n s i o n a n d ξ is the c o r r e l a t i o n l e n g t h o f t h e s t r u c t u r e .
T h e c o r r e l a t i o n l e n g t h signifies t h e u p p e r cutoff a n d 2a t h e l o w e r cutoff to t h e
r a n g e o v e r w h i c h t h e s t r u c t u r e is fractal. T h e filling factor o f t h e s t r u c t u r e is
r e l a t e d to t h e u p p e r a n d l o w e r cutoffs b y
a λ-D
f = L*(~) , (43)
3 D
x 3f ^ /(/ + !) J}{L " _
2 " 2 (1-0 ^ (2/ - D + 4 ) 22/+1 2a ~
0 0
3L* / ( / + 1)
' 2 ( l - f ) fΣf | (/ ο2ι/ -_ D
η +, 4 ) \2Λ2/-D
ο2/ Π ++ 44 / (44)
w h e r e w e h a v e u s e d E q . ( 4 3 ) . T h e v a l u e o f x is o n l y w e a k l y d e p e n d e n t o n f for
2
f < 0.1.
26 Materials Science for Solar Energy Conversion Systems
T h e p a r a m e t e r X 3 h a s to b7 e6e v a l u a t e d n u m e r i c a l l y . W e e v a l u a t e d E q . ( 4 1 ) u s i n g
the method of F e l d e r h o f . T h e c a l c u l a t i o n w a s p e r f o r m e d for a m o d e l t h r e2e3-
p o i n t c o r r e l a t i o n f u n c t i o n v a l i d for at l e a s t s o m e fractal s t r u c t u r e s , n a m e l y
r r
g3 ( l2> r i 3 , r ) - g2 fri ) g2 ( 23) =
22 3 23 3 3
= 2.5 + ξ 6 - ^ [ ( r r )D" + ( r r )D~ - ( r r )I> ] /2. (45)
23 1 3 13 1 2 12 2 3
In F i g . 9 , x a n d X 3 a r e d e p i c t e d as a function o f fractal d i m e n s i o n w h e n L * = 1 a n d
2
t h e filling factor g o e s t o z e r o . It is s e e n that t h e effect o f t h r e e - p o i n t c o r r e l a t i o n s is
s m a l l for D < 2 , b u t it b e c o m e s m o r e i m p o r t a n t for h i g h e r fractal d i m e n s i o n s .
P h y s i c a l l y it is e x p e c t e d that χ s h o u l d i n c r e a s e t o w a r d s u n i t y as D c o m e s c l o s e to
three. It s h o u l d b e n o t e d that q u i t e different m e a n - f i e l8 d0 a p p r o a c h e s to t h e o p t i c a l
p r o p e r t i e s o f fractal c l u s t e r s h a v e also b e e n p r o p o s e d .
τ r
£0.15- / -
io.i - 2 y j .
x
0.05- /
FRACTAL DIMENSION
Fig. 9. S t r u c t u r a l p a r a m e t e r s x a n d X 3 as a function o f fractal
2
d i m e n s i o n in the l i m i t o f l o w filling factor. T h e c a l c u l a t i o n s
w e r e p e r f o r m e d for fractal s t r u c t u r e s w i t h L * = 1.
T h e c a s e o f s p h e r e s w2i t8 h7
2 an a r b i t r a r y d e g r e e o f p e n e t r a b i l i t y h a s a l s o b e e n
thoroughly s t u d i e d . ' For example one m a y consider spheres with a hard core
a n d a p e n e t r a b l e shell. T h e s p h e r e s a r e t a k e n to b e r a n d o m l y d i s t r i b u t e d b u t
s u b j e c t to t h e c o n d i t i o n t h a t t h e y m a y n o t p e n e t r a t e e a c h o t h e r s ' c o r e s . T h e
penetrable sphere model (PSM) and impenetrable sphere model (ISM) are
o b t a i n e d in t h e l i m i t s o f n o c o r e a n d n o s h e l l , r e s p e c t i v e l y . T h e I S M c a n b e
c o n s i d e r e d as a g e n e r a l i z a t i o n o f the M a x w e l l G a r n e t t t h e o r y in o r d e r t o i n c l u d e
Optical Properties of Inhomogeneous Two-component Materials 27
p a i r a n d t h r e e - p o i n t c o r r e l a t i o n effects. T h e P S M , o n t h e o t h e r h a n d , c o r r e s p o n d s
to a q u i t e different g e o m e t r y in t h a t a h i g h e r c o n n e c t i v i t y b e t w e e n t h e p a r t i c l e s is
o b t a i n e d . It m a y b e a v i a b l e m o d e l for s i n t e r e d or p a r t i a l l y s i n t e r e d c o m p o s i t e s .
T h e c o m p u t a t i o n o f s t r u c t u r a l p a r a m e t e r s o f r a n d o m d i s t r i b u t i o n s o f s p h e r e s is
rather involved and a 2 d e2t5a8i7
1l e d e x p o s i t i o n falls o u t s i d e t h e s c o p e o f this c h a p t e r . I n
Fig. 10 l i t e r a t u r e d a t a ' ' o n t h e s t r u c t u r a l p a r a m e t e r χ is s h o w n a s a function o f
filling factor for t h e I S M a n d P S M m o d e l s . A s e x p e c t e d t h e P S M s h o w s a g r e a t e r
departure from the M a x w e l l Garnett theory ( x = 0 ) than the I S M .
. ι ι r - y
0 8
- S C M / -
Ρ0.6- / A
s / /
g 0.4 - / PSM _
X0.2- / y '
0.2 0.4 0.6 0.8
FILLING F A C T O R
Fig. 1 0 . S t r u c t u r a l p a r a m e t e r χ as a function o f filling f a c t o r for
s p h e r i c a l cell m a t e r i a l s ( S C M ) as w e l l as for d i s p e r s i o n s o f
p e n e t r a b l e s p h e r e s ( P S M ) (Refs. 2 7 , 8 1 ) a n d i m p e n e t r a b l e
s p h e r e s ( I S M ) (Ref. 2 5 ) .
S o far w e h a v e o n l y t r e a t e d g e n e r a l i z a t i o n s o f t h e s e p a r a t e d - g r a i n s t r u c t u r e
d e p i c t e d in F i g . 6 a . W e a l s o m a k e s o m e c o m m e n t s o n t h e s t r u c t u r a l p a r a m e t e r χ
for c o m p o s i t e s h a v i n g a n a g g r e g a t e s t r u c t u r e as s h o w n in F i g 8 .36 b . S u c h c o m p o s i t e s
83
a r e a l s o c a l l e d cell m a t e r i a l s , a c o n c e p t i n t r o d u c e d b y M i l l e r . A cell m a t e r i a l is
d e f i n e d b y the f o l l o w i n g r e q u i r e m e n t s : (1) s p a c e is c o m p l e t e l y filled w i t h cells;
(2) t h e cells a r e d i s t r i b u t e d so that the m a t e r i a l is s t a t i s t i c a l l y h o m o g e n e o u s a n d
i s o t r o p i c ; a n d (3) t h e m a t e r i a l or p r o p e r t y o f a cell is s t a t i s t i c a l l y i n d e p e n d e n t o f
t h e o t h8 e3r cells. T h e f o u r t h - o r d e r b o u n d s for cell m a t e r i a l s 39w e r e d e r i v e d b y
M i l l e r a n d further a n a l y z e d b y M c P h e d r a n a n d M i l t o n . F o r cell m a t e r i a l s
c o m p o s e d o f r a n d o m l y o r i e n t e d s p h e r o i d a l cells 39w i t h d e p o l a r i z a t i o n factors L | , L
2
a n d L3 t h e y o b t a i n e d t h e f o l l o w i n g e x p r e s s i o n for t h e s t r u c t u r a l p a r a m e t e r x:
where
2 2 2
p = [3(L +L +L
1 2 3)-l]/2. (47)
28 Materials Science for Solar Energy Conversion Systems
F o r t h e c a s e o f s p h e r i c a l cells E q . (47) r e d u c e s to ρ = 0, w h i c h y i e l d s χ = f .
A
Obviously, composites described by the Bruggeman theory have the same value of
χ as a s p h e r i c a l cell m a t e r i a l . F r o m F i g . 10 w e s e e that d i s p e r s i o n s o f i m p e n e t r a b l e
s p h e r e s h a v e p r o p e r t i e s q u i t e c l o s e to t h e M a x w e l l G a r n e t t t h e o r y ( x = 0 ) , w h i l e
dispersions of penetrable spheres should have properties intermediate between
those o f the M a x w e l l Garnett and B r u g g e m a n theories.
R e c e n t l y t h e r e h a s b e e n a n i n c r e a s i n g i n t e r e s t in t h e f o r m u l a t i o n o f e f f e c t i v e
m e d i u m t h e o r i e s t a k i n g i n t o a c c o u n t c o r r e l a t i o n effects. V a r i o u s s c h e m e s h a v e
b e e n d e v i s e d for i m p r o v i n g t h e M a x w e l l G a r n e t t t h e o r y b y i n c l u d i n g d i p o l e -
d i p o l e a n d h i g h e r m u l t i p o l4 e 8
i4n t e r a c t i o n s b e t w e e n t h e p a r t i c l e s . R a n d o m u n i t cells
c o n t a i n i n g 8m5 a n y p a r t i c l e s ' a n d the effect o f t o p o l o g i c a l d i s o r d e r in t h e lattice
g a s m o d e l h a v e b e e n s t u d i e d . Effects o f t h e pair c o r r e l a t i8o n8 68f u n c t i o n in effective
m e d i u m e x p r e s s i o n s is a n o t h e r s u b j e c t o f c u r r e n t i n t e r e s t . " A thorough study
o f d i p o l e a n d m u l t i p o l e i n t e8r9
a c t i o n s in d i l u t e d i s p e r s i o n s o f s p h e r e s w a s c a r r i e d
out b y Felderhof and J o n e s . H o w e v e r , because the pair correlation and three-
point correlation functions both enter into the calculation of the fundamental
s t r u c t u r a l p a r a m e t e r x , w e b e l i e v e that a n y effective m e d i u m t h e o r y w h i c h is to b e
v a l i d o v e r a r a n g e o f filling factors m u s t i n c l u d e b o t h p a i r a n d t h r e e - p o i n t
contributions. Theories including just the pair correlation function should b e
g o o d o n l y for l o w filling factors. Effective m e d i u m t h e o r i e s w h i2c h939 d0
1e p e n d
e x p l i c i t l y o n t h e v a l u e o f χ h a v e o n l y r e c e n t l y b e g u n to a p p e a r . ' ' We
c o n c l u d e this s e c t i o n w i t h t w o e x a m p l e s o f s u c h t h e o r i e s a n d a p p l y t h e m to
relevant experimental situations.
W e n o w a p p l y this t h e o r y to the c a s e w h e r e e a c h m e t a l p a r t i c l e is c o a t e d b y a n
o x i d e s h e l l . T h i s is i n t r o d u c e d b y p e r f o r m i n g the e v a p o r a t i o n w i t h o x y g e n m i x e d
in t h e g a s p r e s e n t d u r i n g t h e p r o c e s s . F o r the d i e l e c t r i c47
permeability of the particle
p h a s e w e u s e t h e f o r m u l a for a c o a t e d s p h e r e w h i c h i s
ε + 2ε<. + 2 Ω ( e - e )
Μ M c
ε
Α= ec ε + 2 e - Ω ( ε - e )— , (48)
Μ c Μ c
where is t h e dielectric p e r m e a b i l i t y o f t h e m e t a l c o r e , e is that o f t h e o x i d e
c
c o a t i n g a n d Ω is the v o l u m e fraction o f m e t a l in t h e p a r t i c l e . It s h o u l d b e k e p t in
m i n d t h a t E q . ( 4 8 ) t a k e s i n t o a c c o u n t o n l y t h e d i p o l e t e r m s in t h e i n t e r a c t i o n
Optical Properties of Inhomogeneous Two-component Materials 29
In F i g . 11 e x p e r i m e n t a l a n d t h e o r e t i c a l t r a n s m i t t a n c e for a l a y e r o f g a s e v a p o r a t e d
o x i d e c o a t e d a l u m i n i u m p a r t i c l e s is s h o w n . W e h a v e u s e d t h e t h e o r y p r e s e n t e d
a b o v e to e v a l u a t e t h e effective d i e l e c t r i c p e r m e a b i l i t y o f t h e l a y e r s , a n d o b t a i n e d
the transmittance of the layers (divided b y the transmittance of the substrates)
f r o m t h e s t a n d a r d F r e s n e l r e l a t i o n s in S e c . I I . A s i n p u t d a t a 9
w e97
8u s e d t h e e x p e r i -
9 180 0
mentally determined dielectric permeability of a l u m i n i u m ' and evaporated
AI2O3. ' T h e e x p e r i m e n t a l l y d e t e r m i n e d v a l u e for t h e d i a m e t e r o f t h e
a l u m i n i u m c o r e (~ 22 n m ) , t h e filling factor f ~ 0.01 a n d a v a l u e for t h e w e i g h t p e r
u n i t a r e a 0.15 g / m , w h i c h is w i t h i n t h e e r r o r b a r s o f t h e e x p e r i m e n t a l v a l u e , w e r e
also used.
τ 1 1 r
0.8-
* 0.6- / /
t 7
Z _ j/ OXIDE C O A T E D AI P A R T I C L E S .
0 4 2
Ρ _ // EXP W/A~0.1-0.3g/m _
2
Q 2- It T H E O R Y W / A =0.15g/m _
J X=0.09
7 , , • •
T h e a g r e e m e n t b e t w e e n t h e o r y a n d e x p e r i m e n t is s a t i s f a c t o r y . T h e e x p e r i m e n t a l
c u r v e s h o w s a p r o m i n e n t a b s o r p t i o n p e a k at λ ~ 1 9 0 n m w i t h a s h o u l d e r o n t h e
l o n g w a v e l e n g t h s i d e . T h e s e features are p r e s e n t in all g a s e v a p o r a t e d o x i d e c o a t e d
a l u m i n i u m s a m p l e s that w e h a v e s t u d i e d . T h e t h e o r e t i c a l c u r v e s h o w s a s h a r p e r
s t r u c t u r e w i t h p e a k s at 1 9 0 n m a n d 2 4 0 n m . T h e a b s o r p t i o n p e a k at λ ~ 1 9 0 n m is
d u e to t h e l o c a l i z e d p l a s m a r e s o n a n c e o f t h e c o n d u c t i o n e l e c t r o n s in i n d e p e n d e n t
a l u m i n i u m p a r t i c l e s , w h i l e t h e p e a k at λ ~ 2 4 0 n m is a c o n s e q u e n c e o f t h e
percolation structure.
A l o n g s t a n d i n g p r o b l e m in t h e field o f o p t i c a l p r o p e r t i e s o f i n h o m o g e n e o u s
m a t e r i a l s is t h e a p p l i c a b i l i t y o f effective m e d i u m d e s c r i p t i o n s in t h e i n f r a r e d a n d
far infrared w a v e l e n g t h r a n g e s . In p a r t i c u l a r an e n1h1a0n c e d a b s o r p t i o n o f s m a l l
m e t a l p a r t i c l e s h a s b e e n f o u n d in t h e far i n f r a r e d , which has thrown some
doubt on the applicability of current theories. T h e g o o d a g r e e m e n t b e t w e e n theory
a n d e x p e r i m e n t in F i g . 11 p r o m p t e d u s to s t u1 d2y0g a s e v a p o r a t e d o x i d e c o a t e d
a l u m i n i u m p a r t i c l e s a l s o in t h e far i n f r a r e d . G a1s e0 1v3a p2
0o r a t e d m e t a l p a r t i c l e s
d i s p l a y a s t r i k i n g l y h i g h a b s o r p t i o n in this r a n g e ' a n d a r e 1c o01n 2
v e1
0n i e n t for
s u c h s t u d i e s . T h e s a m p l e s u s e d for far infrared m e a s u r e m e n t s ' had particles
w i t h a m e d i a n d i a m e t e r o f ~ 8.4 n m , the filling factor w a s92~ 0 . 0 1 5 , a n d t h e fraction
o f u n o x i d i z e d a l u m i n i u m in t h e p a r t i c l e s w a s e s t i m a t e d to b e Ω 98 ~ 0.35. I n o u r99
c o m p u t a t i o n s w e u s e d t h e d i e l e c t r i c p e r m e a b i l i t i e s o f a l u m i n i u m a n d AI2O3.
T h e e's for a l u m i n i u m w e r e c o r r e c t e d for b o u n d a r y s c a t t e r i n g o f c o n d u c t i o n
e l e c t r o n s in t h e m e t a l c o r e s . In F i g . 12 w e s h o w1 t h0 1e 2B10e r g m a n - M i l t o n b o u n d s for a
wavelength of 200 μιη, the experimental v a l u e ' o f ε w i t h e r r o r b a r s a n d the
t h e o r e t i c a l v a l u e for a fractal s t r u c t u r e w i t h b o t h p h a s e s p e r c o l a t i n g a n d x = 0 . 1 . It is
s e e n t h a t t h e r e is a b o u t a factor o f 2 difference b e t w e e n t h e o r y a n d e x p e r i m e n t .
T h u s m o s t o f t h e p r e v i o u s l y r e p o r t e d d i s c r e p a n c i e s in t h e far i n f r a r e d a b s o r p t i o n
o f m e t a l p a r t i c l e s c a n p r o b a b l1 y4b0e a s c r i b e d to structural effects. T h i s c o n c l u s i o n h a s
also been reached b y o t h e r s . A n assessment of the remaining discrepancy
between theory and experiment requires m o r e detailed experiments with accurate
structural characterisation.
791
O u r s e c o n d e x a m p l e c o n c e r n s C0-AI2O3 c o a t i n g s ' w h i c h a r e efficient s e l e c t i v e
absorbers o f solar energy. These coatings were produced by electron b e a m
c o e v a p o r a t i o n f r o m t w o s o u r c e s , a n d c o n s i s t o f 1 0 - 3 0 À c o b a7 lt particles dispersed
in a n a m o r p h o u s m a t r i x o f m i x e d c o b a l t - a l u m i n i u m - o x i d e . T h e p a r t i c l e s a r e to a
g o o d a p p r o x i m a t i o n d i s p e r s e d91r a n d o m l y in the o x i d e a n d a r e p r e f e r e n t i a l l y
s u r r o u n d e d b y an o x i d e s h e l l for filling factors u p to 0.6-0.7. W e m o d e l this
m a t e r i a l as a s y s t e m o f r a n d o m l y d i s p e r s e d i m p e n e t r a b l e o x i d e - c o a t e d c o b a l t
s p h e r e s , d i s p e r s e d in a m a t r i x o f the s a m e o x i d e . T h91 e d i e l e c t r i c p e r m e a b i l i t y o f the
p a r t i c l e s is91g i v e n b y E q . ( 4 8 ) , w h e r e Ω w a s e s t i m a t e d to b e ~ 0.75 b y e q u a t i n g the
o b s e r v e d c o n d u c t i v i t y t h r e s h o l d at f ~ 0.15 to 0.20 w i t h t h e p e r c o l a t i o n t h r e s h o l d
for o x i d e - c o a t e d s p h e r e s . F o r filling factors a b o v e t h e c o n d u c t i v i t y t h r e s h o l d , b o t h
p h a s e s a r e p r o b a b l y p e r c o l a t i n g a n d E25
q s . (22) a n d ( 2 3 ) c a n b e u s e d w i t h χ g i v e n b y
t h e v a l u e s for i m p e n e t r a b l e s p h e r e s in F i g . 1 0 . W e call this s c h e m e t h e R a n d o m
H a r d Coated Spheres (RHCS) theory.
W h e n t h e filling factor is l e s s t h a n 0 . 1 5 , t h e M a x w e l l G a r n e t t t h e o r y is a b l e to
p r o d u c e g o o d a g r e e m e n t w i t h e x p e r i m e n t s . In fact, for s u c h l o w filling f a c t o r s the
M G a n d R H C S t h e o r i e s a r e n o t m u c h different. F i g . 13 s h o w s t h e i m a g i n a r y p a r t
Optical Properties of Inhomogeneous Two-component Materials 31
ι 1——
ι 1——
j—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι—
ι 1—
BM-bounds
= 1
0,01 - ></ ~~
ε
2
0.005 — s' y —
Theory
0
1 1 1——
ι I11111111I I I I Iι
1 1.05 1.1 1.15 1.2
ε.
Fig. 1 2 . B e r g m a n - M i l t o n b o u n d s for a n i s o t r o p i c d i s p e r s i o n o f
A l C > 3 - c o a t e d a l u m i n i u m s p h e r e s i n air. T h e c o m p u t a t i o n
2
refers to λ = 2 0 0 μ ι η , f = 0 . 0 1 5 a n d Ω = 0 . 3 5 . T h e m a r k s o n the
A
bounds indicate values pertinent to the structural parameter χ
g o i n g from z e r o to u n i t y b y steps o f 0.1. T h e e x p e r i m e n t a l
v a l u e w i t h e r r o r b a r s for and the theoretical value calculated
f r o m t h e effective m e d i u m t h e o r y for fractal s t r u c t u r e s a r e a l s o
shown. (From Ref. 102).
S o far w e h a v e o n l y c o n s i d e r e d t w o - c o m p o n e n t m a t e r i a l s , w h e r e t h e s i z e o f t h e
i n c l u s i o n s o f t h e c o m p o n e n t s a r e m u c h s m a l l e r t h a n t h e w a v e l e n g t h o f light.
T h i s a l l o w e d u s to treat t h e o p t i c a l p r o p e r t i e s o f t h e c o m p o s i t e s i n t h e q u a s i s t a t i c
a p p r o x i m a t i o n . I n this s e c t i o n w e g o b e y o n d this a p p r o x i m a t i o n a n d t r e a t
absorption and scattering b y composite media where the inhomogeneities are
comparable to or larger than the wavelength.
32 Materials Science for Solar Energy Conversion Systems
τ 1—ι—ι—ι 1 1—ι—ι—ι—r-rr
10
- r=o.i2
> '
5
<
C
2
s
1 = 0.23
§j r=o.i9
S - X. A=0.25
Si v > \
ce Λ \ *- „
Li. - —
ο ε2
H '
OC
< I I
CL 3 EXP
Œ ~ C o - A I 20 3 MG THEORY
Ζ N RHCS THEORY
S
- " V
- \S. f = 0.29
2- \ ^ ^ ^ ^ f* = 0.25
\ ^ \ fA=0.33
I I I I I I I I I I I I I I I
0.4 0.6 0.8 1 2
WAVELENGTH (μπι)
Optical Properties of Inhomogeneous Two-component Materials 33
Fig. 1 3 . I m a g i n a r y p a r t o f t h e effective d i e l e c t r i c p e r m e a b i l i t y as a
f u n c t i o n o f w a v e l e n g t h for C0-AI2O3 c o a t i n g s . D o t t e d c u r v e s
denote experimental results, dashed curves denote computa-
tions b y t h e M a x w e l l G a r n e t t t h e o r y a n d full lines d e n o t e c o m -
putations b y the R a n d o m H a r d Coated Spheres theory. T h e
filling factors o f c o b a l t , f, o f c o b a l t p a r t i c l e s , f*, a n d o f o x i d e
c o a t e d c o b a l t p a r t i c l e s , f , a r e g i v e n in t h e inset. T h e v o l u m e
A
fraction o f m e t a l in t h e o x i d e c o a t e d p a r t i c l e s w a s p u t e q u a l to
0.75. ( F r o m Ref. 9 1 ) .
w h e r e t h e s c a t t e r i n g is f r o m a R U C e m b e d d e d in the e f f e c t i v e m e d i u m . E q u a t i o n
(49) is satisfied as l o n g as o n l y t h e e l e c t r i c d i p o l e t e r m in t h e L o r e n z - M i e
e x p a n s i o n is t a k e n i n t o a c c o u n t , or, e q u i v a l e n t l y , as l o n g as t h e q u a s i s t a t i c
approximation holds.
T h e l i m i t s o f v a l i d i t y o f t h e s i m p l e effective m e d i u m t h e o r i e s t r e a t e d in S e c . I l l
c a n b e a s s e s s e d b y c o m p u t i n g the c o n t r i b u t i o n o f t h e h i g h e r o r7d1e4r t e r m s o f t h e
L o r e n z - M i e e x p a n s i o n to t h e effective d i e l e c t r i c p e r m e a b i l i t y . ' These large-size
l i m i t s d e p e n d o n t h e filling factor, t h e w a v e l e n g t h a n d o n t h e d i e l e c t r i c p e r m e a -
bilities o f t h e c o n s t i t u e n t m a t e r i a l s , a n d n o g e n e r a l r u l e s c a n b e g i v e n . H o w e v e r ,
for t h e c a s e o f m e t a l - i n s u l a t o r c o m p o s i t e s it a p p e a r s that t h e d i a m e t e r o f t h e m e t a l
p a r t i c l e s s h o u l d b e71less
4 t h a n ~ λ / 2 0 in o r d e r that t h e effective m e d i u m t h e o r i e s
remain accurate. '
3f
(εμ>ν2 = ι - i A S(0) (50)
2 (k )3
efl
and
3f
εΐ/2.μΐ/2 .ΐ= A (51)
2(V)3 S(tc) .
H e r e w e h a v e a s s u m e d s p h e r i c a l p a r t i c l e s o f r a d i u s a. F r o m t h e s e e q u a t i o n s
e x p r e s s i o n s for ε a n d μ m a y b e o b t a i n e d . T h e e x t e n s i o n o f t h e t h e o r y to h i g h e r
34 Materials Science for Solar Energy Conversion Systems
T h e effective d i e l e c t r i c a n d m a g n e t i c p e r m e a b i l i t i e s o b t a i n e d f r o m e x t e n d e d
effective m e d i u m t h e o r i e s c a n n o w b e i n s e r t e d i n t o t h e e x p r e s s i o n s for thin film
o p t i c s in S e c . II. In this w a y t h e t r a n s m i t t a n c e a n d r e f l e c t a n c e c a n b e c a l c u l a t e d , at
l e a s t for n o r m a l l y i n c i d e n t light. T h e e x t e n d e d effective m e d i u m t h e o r i e s h a v e s o
far n o t b e e n u s e d v e r y m u c h . A d e t a i l e d t r e a t m e n t o f t h e l o n g - w a v e l e n g t h l i m i t
w a s g i v e n in Ref. 1 0 5 . T h e m a i n a r e a o f a p p l i c a t i o n c o n c e r n s t h e far infrared
a b s o r p t i o n o f m e t4 a l 19
p a0
1r t i c3
0l 7
e s6, w-h e1r e 0in m a n y c a s e s t h e m a g n e t i c d i p o l e t e r m s a r e
very i m p o r t a n t . ' ' H o w e v e r , the fact that ε a n d μ a r e i n d e p e n d e n t
q u a n t i t i e s h a s s e l d o m b e e n a p p r e c i a t e d ; in m a n y c a s e s o n l y t h e p r o d u c t ε · μ h a s
been studied.
T h e p r o b l e m o f o b t a i n i n g r i g o r o u s b o u n d s to t h e effective p h y s i c a l p r o p e r t i e s o f a
c o m p o s i t e b e y o n d t h e q u a s i s t a t i c limit h a s b e e n little e x p l o r e d . T h e o n l y w o r k h a s
b e e n a g e n e r a l i z a t i o n o f t h e W i1 e8
n0e r b o u n d s to m a t e r i a l s w i t h i n h o m o g e n e i t i e s
c o m p a r a b l e to t h e w a v e l e n g t h . However, no bou 1n8d0s o n t h e effective m a g n e t i c
p e r m e a b i l i t y w e r e g i v e n . T h e t r e a t1m e01n9t 8
0o f A s p n e s h a s b e e n a p p l i e d to
experiments on pressed p o w d e r s . '
A m a j o r s h o r t c o m i n g o f e x t e n d e d effective m e d1 i u1
950t h e o r i e s is t h a t t h e y c a n n o t
m
distinguish between scattering and a b s o r p t i o n . ' In r e a l i t y , for m a t e r i a l s w h e r e
t h e c o m p o n e n t p a r t i c l e s a r e sufficiently l a r g e , diffuse s c a t t e r i n g o f l i g h t p l a y s a
m a j o r r o l e . In a d d i t i o n to the d i r e c t l y t r a n s m i t t e d a n d s p e c u l a r l y r e f l e c t e d l i g h t
f r o m a s l a b o f the c o m p o s i t e , significant a m o u n t s o f diffusely r e f l e c t e d a n d
t r a n s m i t t e d light c a n b e p r e s e n t a l s o . T h i s s i t u a t i o n d e m a n d s a t h o r o u g h l y
different t h e o r e t i c a l a p p r o a c h a n d e v e n the f o r m u l a s o f thin film o p t i c s in S e c . II
c a n n o l o n g e r b e u s e d . In o r d e r to treat s c a t t e r i n g m e d i a o r m a t e r i a l s w h e r e b o t h
s c a t t e r i n g a n d a b s o r p t i o n 2a r2 e02i m p o r t a n t w e h a v e to c o n s i d e r m u l t i p l e s c a t t e r i n g o r
r a d i a t i v e transfer t h e o r y . " In t h e g e n e r a l c a s e this t h e o r y is v e r y c o m p l e x a n d
r e s u l t s h a v e to b e o b t a i n e d b y n u m e r i c a l c a l c u l a t i o n s . A v e r y useful t a b u l a t2 i0
on of
results from multiple scattering theory has b e e n published b y van de H u l s t . If
i n f o r m a t i o n o n the a n g u l a r d i s t r i b u t i o n o f the s c a t t e r e d l i g h t is n o t n e c e s s a r y ,
i m p o r t a n t s i m p l i f i c a t i o n s c a n b e m a d e . T h i s s i t u a t i o n is p r e s e n t w h e n m e a s u r e -
ments o f the optical properties of composite materials are performed b y an
i n t e g r a t i n g s p h e r e . I n this c a s e t h e s p e c u l a r a n d diffuse c o m p o n e n t s o f t h e
r e f l e c t a n c e , a n d the d i r e c t a n d diffuse t r a n s m i t t a n c e a r e e a s i l y m e a s u r e d . T h e s e
four q u a n t i t i e s c a n b e c a 2 l c u11
l a t1
e2d0b y -a 1 s i m1p l i f i e d m u l t i p l e s c a t t e r i n g t h e o r y , t h e s o
c a l l e d four-flux t h e o r y . ' 1 2 1 A n a n a l y t i c a l s o l u t i o n o f this t h e o r y h a s r e c e n t l y
b e e n g i v e n b y M a h e u et a l .
C o n s i d e r n o w a s l a b o f t h i c k n e s s d w h i c h c o n t a i n s a d i l u t e d i s p e r s i o n o f particles.
In t h e four-flux t h e o r y t h e r a d i a t i o n field is m o d e l e d as c o n s i s t i n g o f four parts: a
c o l l i m a t e d b e a m o f i n t e n s i t y I ( z ) a n d a diffuse b e a m o f i n t e n s i t y I ^ ( z ) p r o p a g a t i n g
c
to n e g a t i v e z, a n d a c o l l i m a t e d b e a m J ( z ) a n d a diffuse b e a m J ( z ) p r o p a g a t i n g to
1 2 1 c d
p o s i t i v e z. T h e g e o m e t r y is s h o w n in F i g . 1 4 . T h e differential e q u a t i o n s for the
intensities a r e
Optical Properties of Inhomogeneous Two-component Materials 35
Film
Incident
light
Jc
Jd
ζ =d 2 =0
Fig. 14. G e o m e t r y a n d t h e v a r i o u s fluxes that a p p e a r i n t h e four-flux
t h e o r y . ( F r o m Ref. 1 1 4 ) .
and
Td ( l - r ) (2
c l - r ) e x p ( - ( k + s ) d)
d
" (Ai - ( k + s ) ) ( l - r 2 e x p ( - 2 ( k + s ) d)) D '
c
Ν
)
H e r e r a n d r a r e the reflection coefficients at the s l a b b o u n d a r i e s for c o l l i m a t e d
c d
a n d i n t e r n1a2l 1diffuse i n c i d e n t r a d i a t i o n , r e s p e c t i v e l y . T h e p a r a m e t e r s in E q . ( 5 8 ) are
given b y
Ν = Aj [ r A - A
d 3 2 + r c ( r dA 2- A 3) ] cosh (Ajd) +
+ [(A -r A ) (A +A r ) - (A -r A ) (A +A r )]
5 d 4 3 2c 4 d 5 2 3c
• sinh (A]d) + A ] [ ( A - r A ) exp [(k+s)d] +
2 d 3
+ r ( A - r A ) exp (-(k+s)d)], (59)
c 3 d 2
2
D = A j ( r - l ) cosh (Ajd) + [ r ( A - r A ) + r A
d d 5 d 4 d 5 - A 4] sinh (Ajd), (60)
2
A! = η [ k + 2 ( 1 ^ ^ / 2 , )
A
2= s [r|kp + n s ( l - p ) + p ( k + s ) ] ,
c d c (62)
A
3= s ( l - p ) (k+s) (η-1),
c (63)
A
4= η (k + ( l - p ) s ) ,
d (64)
A s
5 = η (1-Pd) - ( )
( l - r ) 2( l - r ) e x2p ( - ( k + s ) d ) M
d c (68)
[ A | - ( k + s ) ] [1 - r e x p (-2(k+s) d) ] D '
c
where
M [A + A r - r
A
r 3 2 c d ( A 2+ A 3r c) ] +
+ [ A j ( A r - A ) c o s h (Α ά) + (A (A -A r ) +
2d 3 λ 2 5 4d
+ A
3( A 5r d- A 4) ) sinh (Ajd)] exp [(k+s)d] +
+ r
c[A| ( A r - A ) cosh ( A ^ ) + ( A ( A - A r ) +
3d 2 3 5 4d
+ A
2( A 5r d- A 4) ) sinh ( A j d ) ] e x p [-(k+s)d] (69)
w i t h t h e o t h e r p a r a m e t e r s as g i v e n a b o v e . I f t h e p a r t i c l e s a r e t r a n s p a r e n t ( k = 0 )
t h e s o l u t i o n c a n n o t b e o b t a i n e d d i r e c t l y from t h e a b o v e r e s u l t s , b u t 1 m2o1d i f i e d
e x p r e s s i o n s c o n v e n i e n t for c a l c u l a t i o n s w e r e g i v e n b y M a h e u e t . a l . The
coefficients s, k a n d p c a n b e d i r e c t l y o b t a i n e d f r o m L o r e n z - M i e c a l c u l a t i o n s for a
c
single particle and are the fundamental material parameters o f the composite.
H o w e v e r , it s h o u l d b e e m p h a s i z e d t h a t t h e u s e o f L o r e n z - M i e t h e o r y for this
p u r p o s e p r e s u p p o s e s a d i l u t e m i x t u r e o f p a r t i c l e s in a m a t r i x . T h u s t h e four-flux
t h e o r y in its p r e s e n t f o r m u l a t i o n s h o u l d b e v a l i d for l o w filling f a c t o r s o f t h e
s c a t t e r i n g c o m p o n e n t o n l y . T h e e x t e n s i o n o f m u l t i p l e s c a t t e r i n g t h e o r y1 3to1 h i g h
filling factors is a c o m p l e x p r o b l e m b u t s o m e p r o g r e s s h a s b e e n m a d e .
141
T h e four-flux t h e o r y h a s b e e n20c o m p a r e d to t h e r i g o r o u s m u l t i p l e s c a t t e r i n g
calculations of van de H u l s t . G o o d a g r e e m e n t w a s f o u n d if p h y s i c a l l y r e a l i s t i c
v a l u e s o f t h e p a r a m e t e r s η a n d p w e r e u s e d . T h u s t h e four flux t h e o r y is suffi-
d
c i e n t l y a c c u r a t e s o that it c a n b e u s e d for d e t a i l e d c o m p a r i s o n s w i t h s p e c t r o -
121
photometric integrating sphere measurements. Further simplifications of the
t h e o r y a r e p o s1 s5i b1l e to o b t a i n t w o - f l u x t h e o r i e s s u c h as t h e w e l l - k n o w n K u b e l k a -
Munk model. H o w e v e r , two-flux m o d e l s d o n o t treat t h e d i r e c t a n d diffuse
c o m p o n e n t s s e p a r a t e l y a n d t h u s a r e n o t as a c c u r a t e as t h e four-flux m o d e l s .
O n e c a n e n v i s a g e n u m e r o u s a p p l i c a t i o n s for this k i n d o f t h e o r y . I n p a r t i c u l a r it
c a n b e u s e d to p r e d i c t t h e o p t i c a l p r o p e r t i e s o f h e t e r o g e n e o u s m a t e r i a l s c o n s i s t i n g
o f p a r t i c l e1
s d1 i1s8
p61
e r s e d in a m a t r i x . S o m 19e 1e x a m p l e s o f this k i n d1 o2f1m 202a t e r i a l a r e p a i n t
c o a t i n g s , 1"32 p i g m e n t e d p o l y m e r s , Christiansen f i l t e r s , " and fibrous
materials. S u c h m a t e r i a l s a r e o f i n t e r e s t for i m p r o v i n g e n e r g y efficiency in
c e r t a i n c a s e s . F o r e x a m p l e , p9a1 i n8t1
s a r e a p p l i e d as s e l e c t i v e a n d n o n - s e l e c t i v e
1 10 9 1
absorbers o f solar r a d i a t i o n , ' p i g m e n t e d p o l y m e r s a r e o f i n t e r e s t in r a d i a t i v e
c o o l i n g , '1 0 2r e f r a c t i v e i n d e x m a t c h i n g m a y b e u s e d in o r d e r to o b t a i n t h e r m o -
c h r o m1 i s m21 21 2a n d v o l t a g e - i n d u c e d s w i t c h i n g b e t w e e n c l e a r a n d diffusely s c a t t e r i n g
s t a t e s ' 1in 32w i n d o w s , a n d fibrous m a t e r i a l s a r e c o m m o n l y u s e d for t h e r m a l
insulation.
In F i g . 15 w e s h o w c a l c u l a t i o n s o f total t r a n s m i t t a n c e a n d r e f l e c t a n c e for a c o m -
p o s i t e c o n s i s t i n g o f T i 0 s p h e r e s o f d i a m e t e r 0.23 μιη d i s p e r s e d in p o l y e t h y l e n e .
2
38 Materials Science for Solar Energy Conversion Systems
W e u s e d t h e four-flux t h e o r y w i t h η = 1 a n d P d = P - T h e p a r a m e t e r s s, k a n d p w e3r4e
c c
o b t a i n e d f r o m a L o r e n z - M i e c a l c u l a t i o n w h i c h14u2s e d p u b l i s h e d o p t i c a l c o n s t a n t s
for T1O2 a n d m e a s u r e d , as w e l l as p u b l i s h e d , a b s o r p t i o n coefficients o f
p o l y e t h y l e n e . T h e refractive i n d e x o f p o l y e t h y l e n e w a s t a k e n t o b e 1.51. T h e
c o m p o s i t e h a s a v e r y h i g h r e f l e c t a n c e in t h e v i s i b l e a n d n e a r i n f r a r e d w a v e l e n g t h
r a n g e a n d a h i g h t r a n s m i t t a n c e further o u t in t h e infrared, p a r t i c u l a r l y a r o u n d
10 μιτι. T h i s m a k e s t h e foil s u i t a b l e for r a d i a t i v e c o o l i n g p u r p o s e s . T h e
a b s o r p t i o n o f s o l a r r a d i a t i o n is l o w a n d t h e h i g h t r a n s m i t t a n c e in t h e a t m o s p h e r i c
w i n d o w r e g i o n a r o u n d 1 0 μιη g i v e s r i s e to r a d i a t i v e c o o l i n g o f a n u n d e r l y i n g
e m i s s i v e m a t e r i a l . C a l c u l a t i o n s for a T i C ^ - p o l y e t h y l e n e c o m p o s i t e w i t h f = 0 . 0 6 5 a r e
in g o o d a g r e e m e n t w i t h e x p e r i m e n t a l r e s u l t s in t h e v i s i b l e a n d n e a r i n f r a r e d
s p e c t r a l r e g i o n s , as s e e n in Fig. 1 5 . F u r t h e r d a t a are g i v e n in t h e c h a p t e r o n
M a t e r i a l s for R a d i a t i v e C o o l i n g to L o w T e m p e r a t u r e s .
* 04 I ι
1.0
-
υ 0.8
c
0.6
/!
/'i
Λ \ -
0.2
ι
\ :
I ,,,Α i\JK'
0.5 2 5 10 20
Wavelength (μιτι)
Fig. 1 5 . T o t a l t r a n s m i t t a n c e a n d r e f l e c t a n c e as a f u n c t i o n o f w a v e -
l e n g t h for a c o m p o s i t e c o n s i s t i n g o f T1O2 p a r t i c l e s o f 0.23 μ ι η
m e d i a n d i a m e t e r in p o l y e t h y l e n e . D a s h e d c u r v e s d e n o t e
experimental data and continuous curves denote calculations
c a r r i e d o u t b y the four-flux t h e o r y w i t h η = 1 a n d p = p . T h e
d c
filling factor o f T1O2 w a s e q u a l to 0.065 a n d t h e t h i c k n e s s o f
t h e foil w a s 1 0 0 μιη. ( F r o m Ref. 1 1 9 ) .
I n this r e v i e w w e h a v e c o n s i d e r e d t h e t h e o r e t i c a l d e s c r i p t i o n o f t h e o p t i c a l p r o -
p e r t i e s o f i n h o m o g e n e o u s m a t e r i a l s . T h e u s e o f effective m e d i u m t h e o r i e s for
m a t e r i a l s w i t h s m a l l i n c l u s i o n s o f the c o m p o n e n t s is b y n o w w e l l e s t a b l i s h e d .
T h i s d e s c r i p t i o n is v e r y often u s e d to d e s c r i b e the o p t i c a l p r o p e r t i e s o f c o m p o s i t e
films, for e x a m p l e s e l e c t i v e s o l a r a b s o r b i n g c o a t i n g s . T h e r i g o r o u s B e r g m a n -
Milton bounds, on the other hand, are a m o r e recent development and have not
y e t b e e n s o w i d e l y u s e d for c o m p a r i s o n w i t h e x p e r i m e n t s . P a r t l y , this is d u e to an
insufficient u n d e r s t a n d i n g o f t h e r e l a t i o n b e t w e e n m i c r o s t r u c t u r e a n d specific
areas within the Bergman-Milton bounds.
T h e o p t i c a l p r o p e r t i e s o f m a t e r i a l s w i t h i n h o m o g e n e i t i e s w i t h s i z e s > λ h a v e to b e
d e s c r i b e d b y m u l t i p l e s c a t t e r i n g t h e o r y . W e t r e a t e d a s i m p l i f i e d four-flux t h e o r y
w h i c h is v e r y useful for c o m p a r i s o n s w i t h s p e c t r o p h o t o m e t r i c m e a s u r e m e n t s .
T h i s k i n d o f t h e o r y h a s n o t b e e n w i d e l y u s e d for t h e d e s c r i p t i o n o f c o a t i n g s a n d
o p t i c a l m a t e r i a l s , a n d further t h e o r e t i c a l a d v a n c e s a r e d e s i r a b l e . I n p a r t i c u l a r , t h e
t h e o r y s h o u l d b e e x t e n d e d to the c a s e o f d e n s e d i s p e r s i o n s o f s c a t t e r i n g p a r t i c l e s .
T h e optical properties o f such materials are not well understood at the present
time.
I n h o m o g e n e o u s m a t e r i a l s a r e v e r y i m p o r t a n t for v a r i o u s a p p l i c a t i o n s r e l a t e d to
e n e r g y efficiency. M a n y s e l e c t i v e solar a b s o r b e r s c o n s i s t o f v e r y s m a l l m e t a l
p a r t i c l e s in a n o x i d e m a t r i x . T h e o p t i c a l p r o p e r t i e s c a n g e n e r a l l y b e a c c u r a t e l y
d e s c r i b e d b y effective m e d i u m m o d e l s , b u t in specific c a s e s s c a t t e r i n g b y r o u g h
s u r f a c e s is a l s o o f m a j o r i m p o r t a n c e . T r a n s p a r e n t h e a t - r e f l e c t i n g m e t a l c o a t i n g s
o f t e n h a v e a n i n h o m o g e n e o u s n e t w o r k s t r u c t u r e w h i c h d e m a n d s effective
m e d i u m t h e o r i e s o r e x t e n s i o n s o f t h e m . T h e d e v e l o p m e n t o f a four-flux t h e o r y
for m a t e r i a l s w i t h l a r g e p a r t i c l e s is c o n s i d e r e d to b e o f g r e a t i m p o r t a n c e for m a n y
t e c h n o l o g i c a l m a t e r i a l s . A s e x a m p l e s w e m a y cite p a i n t s , p i g m e n t e d p o l y m e r s
a n d f i b r o u s i n s u l a t i o n m a t e r i a l s , w h i c h all h a v e i m p o r t a n t a p p l i c a t i o n s in e n e r g y
technology.
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Chapter 3
F r a u n h o f e r I n s t i t u t fur S o l a r e E n e r g i e s y s t e m e
Oltmannsstr. 22
D-7800 Freiburg, Germany
ABSTRACT
I. INTRODUCTION
T h e r m a l s o l a r e n e r g y is u s e d in p a s s i v e s y s t e m s s u c h as g r e e n h o u s e s o r w i n d o w s .
In t h e a c t i v e s y s t e m s field, d e v e l o p m e n t s h a v e r e s u l t e d in r e l i a b l e c o l l e c t o r
s y s t e m s for s w i m m i n g p o o l s a n d d o m e s t i c h o t w a t e r . T h e m o s t r e c e n t w o r k in
b o t h a r e a s is o n h i g h l y efficient c o l l e c t o r s y s t e m s for p r o c e s s h e a t a n d n e w s y s t e m s
l i k e t r a n s p a r e n t l y i n s u l a t e d w a l l s w h i c h a r e d i s c u s s e d later.
T h e f u n d a m e n t a l p h y s i c a l p r i n c i p l e w h i c h is u s e d in all o f t h e s e a p p l i c a t i o n s is
t h e w a v e l e n g t h difference b e t w e e n t h e s o l a r r a d i a t i o n a b s o r b e d b y a d a r k s u r f a c e ,
w h i c h m a y b e a n a b s o r b e r o r a p e r t u r e to a r o o m , a n d t h e t h e r m a l r a d i a t i o n w h i c h
is e m i t t e d b y t h e h e a t e d a b s o r b e r o r r o o m . T h i s d i f f e r e n c e a l l o w s t h e u t i l i s a t i o n o f
selective cover layers m a d e of so-called transparent insulation materials (TIM's)
w h i c h a r e t r a n s p a r e n t for t h e s o l a r r a d i a t i o n a n d o p a q u e for t h e t h e r m a l r a d i a -
44
Transparent Insulation Materials 45
If o n e l o o k s at t h e e n e r g y efficiency o f a t h e r m a l s y s t e m t h e r e a r e t w o critical
characteristics: the function o f the solar input w h i c h can b e absorbed b y the system
- depending on the solar transmittance o f the cover and the absorptance o f the
a b s o r b e r - a n d t h e p o r t i o n o f t h e h e a t p r o d u c e d in t h e s y s t e m w h i c h c a n b e s t o r e d
and used - depending mainly on the thermal insulation of the system (U-value).
For large energy gains one always needs a high irradiation level and a high
τα - product, w h e r e τ denotes the transmittance of the collector cover and α the
a b s o r p t a n c e o f t h e a b s o r b e r p l a t e , b u t t h e i n f l u e n c e o f t h e U - v a l u e is s t r o n g l y
d e p e n d e n t o n t h e t e m p e r a t u r e l e v e l o f the s y s t e m in c o m p a r i s o n t o t h e s u r r o u n -
d i n g s a n d t h e s t o r a g e t i m e . In s y s t e m s o n e t h e r e f o r e h a s to o p t i m i z e t h e T I M for
different applications.
T h e p r i n c i p l e c h a r a c t e r i s t i c s o f t h e n e w t y p e o f T I M w i l l b e d e m o n s t r a t e d in t h e
following example. A scientist has a black absorber insulated on the backside, an
air g a p o f 1 0 c m in front o f t h e a b s o r b e r a n d a c e r t a i n a m o u n t o f g l a s s sufficent to
c a s t a 5 m m t h i c k p a n e . H i s a i m is to o p t i m i s e t h e c o l l e c t o r for different a p p l i c a -
t i o n s b y v a r y i n g t h e s p a t i a l d i s t r i b u t i o n o f this a m o u n t o f g l a s s as s h o w n in F i g . 1.
P r o b a b l y h e w i l l start w i t h t h e s i n g l e g l a z e d c o l l e c t o r , w i l l g o o n to d o u b l e a n d
triple g l a z i n g , b u t t h e n h e w i l l s t o p for a m o m e n t , b e c a u s e h e finds t h a t o n t h e
o n e h a n d the thermal insulation gets better and better but o n the other h a n d the
t r a n s m i t t a n c e g e t s w o r s e . E v e n if h e u s e d e x p e n s i v e a n t i r e f l e c t i o n c o a t i n g s o r
l o w - r e f r a c t i v e - i n d e x m a t e r i a l s , at s o m e p o i n t t h e r e w o u l d b e a l i m i t in t h e f e a s i b l e
n u m b e r o f l a y e r s for s u c h a s y s t e m .
T o o v e r c o m e t h e s e r e f l e c t i o n p r o b l e m s , t h e s c i e n t i s t h a s to c h a n g e t h e g e o m e t r y .
B y r o t a t i n g t h e g l a s s b y 9 0 ° , h e n o l o n g e r h a s reflection l o s s e s , a n d for n o n -
s c a t t e r i n g a n d n o n - a b s o r b i n g m a t e r i a l s t h e t r a n s m i t t a n c e w i l l b e c l o s e to 1.0.
H o w e v e r , h e h a s to d o this v e r y carefully. I f his s t r u c t u r e is o p e n , h e w i l l g e t
l o s s e s d u e to c o n v e c t i o n a n d , w h a t m i g h t b e e v e n m o r e d e t r i m e n t a l , t h e r e w i l l b e
o n l y l o w d a m p i n g o f t h e t h e r m a l r a d i a t i o n . B y c o n t r a s t , if h e u s e s h o n e y c o m b
s t r u c t u r e s o r c a p i l l a r i e s w i t h a l a r g e a s p e c t ratio, h e w i l l g e t a c o v e r w i t h a h i g h
t r a n s m i t t a n c e a n d a l o w t h e r m a l c o n d u c t a n c e . A s a result, h e w i l l m e a s u r e that
n o w t h e t h e r m a l c o n d u c t i v i t y in t h e air, o f t h e m a t e r i a l (2g4l -a s s ) , a n d t h e t h e r m a l
radiation losses will b e of the same order o f m a g n i t u d e .
46 Materials Science for Solar Energy Conversion Systems
A r e t h e r e a n y further p o s s i b i l i t i e s to i m p r o v e t h e c h a r a c t e r i s t i c s o f t h e m a t e r i a l ?
F r o m the theoretical point of view, a h o m o g e n e o u s distribution of the 5 m m glass
a c r o s s t h e total v o l u m e o f 1 0 c m s h o u l d b e t h e b e s t . I n d e e d t h e r e e x i s t s s u c h a
m a t e r i a l w i t h n e a r l y i d e a l c h a r a c t e r i s t i c s ; it is c a l l e d a n a e r o g e l . T h e m a t e r i a l is
p r o d u c e d b y a s p e c i a l d r y i n g p r o c e s s from sol-gel g l a s s . It is a n o p e n p o r o u s
structure with typically 5 % v o l u m e occupied b y glass. T h e pore diameters are
w e l l b e l o w t h e w a v e l e n g t h s o f v i s i b l e light, a n d t h e r e f o r e o n e f i n d s o n l y a s m a l l
a m o u n t o f R a y l e i g h s c a t t e r i n g at s h o r t w a v e l e n g t h s . T h e t h e r m a l c o n d u c t i v i t y o f
t h e g a s is r e d u c e d as t h e m e a n free p a t h o f t h e m o l e c u l e s is l a r g e r t h a n t h e p o r e
s i z e , a n d e v e n t h e s o l i d s t a t e c o n d u c t i v i t y is d i m i n i s h e d b y t h e s t r u c t u r e o f t h e
m a t e r i a l in c o m p a r i s o n to g l a s s . In F i g . 1 t h e different m a t e r i a l s a r e s h o w n
schematically and the m a i n heat loss m e c h a n i s m s are indicated.
T a b l e 1 s h o w s t h e e x p e c t e d c h a r a c t e r i s t i c d a t a for p u r e g l a s s as t h e b a s e m a t e r i a l
and illustrates the principal potential o f optimizing a T I M b y varying o n l y the
spatial distribution of one material. Clearly the heat insulation can b e i m p r o v e d
b y a factor - 4 0 w i t h o u t c h a n g i n g t h e t r a n s m i t t a n c e v e r y m u c h .
In p r a c t i c a l a p p l i c a t i o n s , n o t o n l y t h e efficiency b u t a l s o t h e s i m p l i c i t y o f c o n s t -
r u c t i o n , t h e l o n g t e r m stability, a n d t h e cost a r e v e r y i m p o r t a n t . B e s i d e s g l a s s ,
m a n y p l a s t i c m a t e r i a l s c a n b e u s e d in a s i m i l a r w a y a n d , a s s h o w n l a t e r , in m o s t
r e a l s y s t e m s a c o m b i n a t i o n w i t h s p e c t r a l l y s e l e c t i v e s u r f a c e s , air g a p s , different g a s
fillings o r e v e n v a c u u m a r e u s e d .
Diffuse t r a n s -
mittance, i f : 0.85 0.77 0.71 0.95 0.77
d i
U-value: ( W / m 2 K ) 8 4 2.7 0.8 0.2
A l t h o u g h t h e r e is a m u l t i t u d e o f v e r y different m a t e r i a l t y p e s , a c l a s s i f i c a t i o n
shall b e a t t e m p t e d b e l o w . E a c h class o r t y p e t h e n s h o u l d b e d e s c r i b e d , at l e a s t
approximately, b y a theoretical model. T h e r e are m a n y criteria which could b e
u s e d for a c l a s s i f i c a t i o n s u c h as p r o d u c t i o n p r o c e s s , b a s e m a t e r i a l s , e n v i r o n m e n t a l
h a z a r d a s s o c i a t e d w i t h t h e m a t e r i a l u s e a n d p r o d u c t i o n , fire r e s i s t a n c e o r m e c h a -
n i c a l stability. T h e s e criteria a r e c e r t a i n l y i m p o r t a n t for t h e a p p l i c a t i o n , b u t for
the basic physics they are secondary. A physical criterion could b e the thermal
emittance of the material, which m e a n s a division into low-emitting and high-
e m i t t i n g m a t e r i a l s . T h i s w i l l b e a n i m p o r t a n t p o i n t w h e n t h e c o m b i n a t i o n o f the
m a t e r i a l s w i t h s p e c t r a l l y s e l e c t i v e a b s o r b e r s w i l l b e d i s c u s s e d . W i t h r e s p e c t to
o p t i c a l q u a l i t i e s o n e m a y a l s o classify t h e m a t e r i a l s a c c o r d i n g to t h e o p t i c a l p a t h o f
Transparent Insulation Materials 47
10 cm TIM Absorber
5mm
IR-radiation
> convection
IR-radiation
> convection
IR-radiation
~ air conduction
air conduction
> IR-radiation
m
air conduction
~ IR-radiation
a
-solid state conduction
air conduction
~ IR-radiation
a n i n c o m i n g b e a m : C l e a r g l a s s e s for i n s t a n c e c a n b e s e e n t h r o u g h , b u t diffusing
structures can not. Also there are structures which preserve the incidence angle
b u t still d o n o t a l l o w a c l e a r v i e w . B o t h criteria a r e p h y s i c a l l y m e a n i n g f u l , b u t
t h e r e is a c o n t i n u m o f m a t e r i a l s b e t w e e n t h e e x t r e m e c a s e s , a s is m a d e o b v i o u s b y
t h e e m i t t a n c e . H o w e v e r , m i x e d t y p e s a l s o e x i s t w i t h r e s p e c t t o their o p t i c a l
b e h a v i o u r . A h o n e y c o m b s t r u c t u r e p r o d u c e d f r o m w e a k l y s c a t t e r i n g p l a s t i c foils
d o e s n o t fully p r e s e r v e t h e i n c i d e n c e a n g l e for t h e t r a n s m i t t e d b e a m , b u t a l s o h a s
a s m a l l diffusing c o m p o n e n t . A classification a c c o r d i n g t o t h e g e o m e t r i c s t r u c t u r e
o f t h e m a t e r i a l s h a s p r o v e n t o b e r a t h e r useful. F o u r g e n e r i c t y p e s a r e p r o p o s e d ,
48 Materials Science for Solar Energy Conversion Systems
w h i c h s h o w different p h y s i c a l b e h a v i o u r a n d i n c l u d e m o s t r e a l m a t e r i a l s . They
a r e s h o w n in F i g . 2.
obsorber-paraUel
ο Multiple glazing
ο Plastic films
ο | R - r e f l e c t i v e glass
absorber-vertical
ο parallel slats
ο honeycombs
ο capillaries
cavity structure
ο duct plates
ο foam
(quasi-) homogeneous
ο glass fibers
ο aerogel
F o r e a c h o f t h e four g e n e r i c t y p e s , t h e o r e t i c a l a p p r o a c h e s e x i s t w h i c h a r e c a p a b l e o f
a s a t i s f a c t o r y d e s c r i p t i o n o f t h e b a s i c features o f t h e m a t e r i a l s . O f c o u r s e transition
m a t e r i a l s e x i s t w h i c h c a n n o t b e strictly classified. F o l d e d o r V - c o r r u g a t e d foils a r e
s u c h e x a m p l e s . I f t h e c o r r u g a t i o n a n g l e is s m a l l , t h e c o v e r b e h a v e s e s s e n t i a l l y
l i k e a n a b s o r b e r - v e r t i c a l m a t e r i a l ; if t h e a n g l e is l a r g e , it b e h a v e s n e a r l y l i k e an
a b s o r b e r - p a r a l l e l c o v e r . A l s o h o n e y c o m b s t r u c t u r e s w i t h cells n o t v e r t i c a l l y
oriented with respect to the absorber are produced, which provide a transition
b e t w e e n t h e a b s o r b e r - p a r a l l e l a n d t h e c a v i t y s t r u c t u r e type. N e v e r t h e l e s s , t h e
g e n e r i c t y p e s p r o v i d e a useful a p p r o x i m a t i o n o f real m a t e r i a l s a n d a n u n d e r -
s t a n d i n g o f t h e s e t y p e s is n e c e s s a r y b e f o r e the m o r e c o m p l e x m a t e r i a l s m a y b e
tackled.
T h e a i m o f a t h e o r e t i c a l d i s c r i p t i o n o f a T I M is to g i v e p o s s i b i l i t i e s to o p t i m i s e the
physical behaviour o f the materials. T h e choice o f base material, the geometrical
structure o f the T I M and fundamental physical b o u n d a r y conditions influence
heat transport processes and solar transmittance. Therefore these parameters
h a v e to b e i n c l u d e d in t h e m o d e l s . H o w e v e r , m o d e l s a r e b o u n d to i d e a l i s e a n d to
d e s c r i b e p h y s i c a l r e a l i t y o n l y to a c e r t a i n l e v e l o f s o p h i s t i c a t i o n . T h e o r e t i c a l
c a l c u l a t i o n s h a v e t h e a d v a n t a g e o f y i e l d i n g c o n t i n u o u s f u n c t i o n s for i m p o r t a n t
parameters, whereas experiments can only give single data points b e c a u s e the
n u m b e r o f e x p e r i m e n t s is l i m i t e d .
F o r T I M ' s c e r t a i n l y t h e h e a t r e s i s t a n c e R o r its i n v e r s e , t h e h e a t c o n d u c t a n c e
Λ = 1 / R , a n d t h e s o l a r t r a n s m i t t a n c e τ a r e the m o s t i m p o r t a n t p h y s i c a l v a l u e s . If
s y s t e m s as a w h o l e a r e o f interest, t h e n t h e h e a t transfer coefficients, h , b e t w e e n
t
s u r f a c e s a n d air a l s o h a v e to b e c o n s i d e r e d s i n c e t h e y i n f l u e n c e t h e h e a t l o s s e s
( U - v a l u e s ) a n d the s o l a r g a i n s ( c h a r a c t e r i s e d b y t h e total e n e r g y t r a n s m i t t a n c e g o f
t h e s y s t e m , w h i c h is a l s o c a l l e d t h e effective t r a n s m i t t a n c e a b s o r p t a n c e p r o d u c t
( x a ) in t h e s o l a r c o l l e c t o r field (Ref. 7 ) ) . A b s o r b e d s o l a r r a d i a t i o n w i t h i n t h e
e
m a t e r i a l m a y f l o w to different e x t e n t s to the a m b i e n t a n d to t h e c o l l e c t o r , d e p e n -
d i n g for i n s t a n c e o n t h e e m i t t a n c e o f t h e a b s o r b e r o r t h e w i n d v e l o c i t y a t t h e o u t e r
surface. A s t h e r e a r e s e v e r a l c l a s s e s o f m a t e r i a l s , a c c o r d i n g l y different m o d e l s
e x i s t for c a l c u l a t i n g h e a t transfer a n d t r a n s m i t t a n c e .
T h e first s y s t e m to b e c o n s i d e r e d is a m u l t i p l e c o v e r (e.g., d o u b l e g l a z i n g ) . I f t h e
t r a n s m i t t a n c e a n d t h e r e f l e c t a n c e v a l u e s for t h e front a n d b a c k s i d e s o f e a c h s i n g l e
50 Materials Science for Solar Energy Conversion Systems
layer are given, then several methods allow the overall properties, including the
a b s o r p t i o n , for m u l t i p l e l a y e r s8to b e c a l c u l a t e d . W e can m e n t i o n t h9e n e t flux
m e t h o d o f S i e g e l a1n0d H o w e l l , t h e e m b e d d i n g m e t h o d o f E d w a r d s a n d a m a t r i x
method of Rubin. O f course, the equations of these computational methods are
v a l i d o n l y for s p e c i f i e d v a l u e s o f i n c i d e n c e a n g l e φ, p o l a r i s a t i o n , a n d w a v e l e n g t h .
H o w e v e r , a p p r o x i m a t i o n s m a y b e tried for i n t e g r a t e d q u a n t i t i e s i f t h e a c c u r a c y
d o e s n o t n e e d to b e t o o h i g h a n d t h e n u m b e r o f l a y e r s is s m a l l ( < 3 ) . F o r d i e l e c t r i c
layers, the properties m a y b e calculated easily from the index o f refraction and the
a b s o r p t i o n coefficient (e.g., Ref. 1 1 ) . I f t h e l a y e r s a r e n o t c l e a r , b u t at l e a s t p a r t l y
diffusive, t h e i n p u t for t h e m u l t i p l e c o v e r m o d e l n e e d s12t h e b i d i r e c t i o n a l e n t i t i e s
τ(φί , φ ι ) , etc., a n d a m a t r i x c a l c u l a t i o n h a s to b e u s e d .
η ο υ
Radiation heat 1 t3r a n s p o r t is e a s i l y c a l c u l a t e d w i t h i n a m u l t i p l e g l a z i n g b y a f o r m -
ula of Pfluger. T h e h e a t transfer, i n c l u d i n g t h e c o u p l e d c o n v e1 c4t i v e a n d i n f r a r e d
r a d i a t i o n t r a n s p o r t , w a s first d e s c r i b e d b y H o l l a n d s a n d W r i g h t . I f the a b s o r p -
tion w i t h i n the different l a y e r s is k n o w n , t h e g - v a l u e m a y a l s o b e c a l c u l a t e d .
T h e m e t h o d s for m u l t i p l e c o v e r m a t e r i a l s a r e d e v e l o p e d , a n d t h e c h o i c e o f
m e t h o d and degree of sophistication depend on the question considered.
H o w e v e r t h e s p e c t r a l v a r i a t i o n s i n e x t i n c t i o n , w h i c h is t h e s u m o f a b s o r p t i o n a n d
s c a t t e r i n g , m a y c a u s e p r o b l e m s . T h e q u e s t i o n o f t h e "true"1 168 equivalent extinction
coefficient for "grey" m o d e l s is still u n d e r d i s c u s s i o n . '
W h e n t h e l a y e r is n o t a h o m o g e n e o u s m a t e r i a l , b u t a g e o m e t r i c a l s t r u c t u r e w i t h
vertical walls like a h o n e y c o m b , the angular variation of emission and transmis-
s i o n w i t h i n t h e s t r u c t u r e is i m p o r t a n t . T h e I R - r a d i a t i o n t r a n s p o r t c a n b e c a l 1c u1
l7
a2-9
0
ted v e r y w e l l f r o m a m o d e l s i m i l a r to the o n e u s e d for s o l a r t r a n s m i t t a n c21e , ' '
w h e r e t h e a n g u l a r v a r i a t i o n o f e m i t t a n c e is e x p l i c i t l y t a k e n i n t o a c c o u n t . The
I R - t r a n s m i t t a n c e is n e e d e d22 as i n p u t for t h e r e f o r m u l a t e d r a d i a t i o n t r a n s p o r t
equation of a thick l a y e r . T h e coupling b e t w e e n the conduction within sheet
a n d air a n d t h e r a d i2 a3t i o n t r a n s p o r t c a n b e s o l v e d b y a n a n a l y t i c a l m e t h o d
d e v e l o p e d b y C e s s for h o m o g e n e o u s m17 edia, w h e r e an effective volumetric
a b s o r p t i o n coefficient h a s b e e n d e f i n e d .
T h e a g r e e m e n t b e t w e e n e x p e r i m e n t a l d a t a a n d t h e o r e t i c a l c a l c u l a t i o n s is r e m a r k -
a b l y g o o d , as s h o w n in F i g . 3. I f solar r a d i a t i o n is p r e s e n t , v o l u m e t r i c h e a t i n g o f
t h e m a t e r i a l s b y a b s o r p t i o n also has to b e c o n s i d e r e d . T h i s c a n b e d o n e , at l e a s t
a p p r o x i m a t e l y , w i t h t h e m e t h o d s m e n t i o n e d , so t h e s e c o n d a r y h e a t g a i n f r o m
solar absorption also m a y b e calculated.
Transparent Insulation Materials 51
2.5 η — 7
1
^ 2.0- ^
UO-f- 1 1 1 1 .
1.0 1.5 2 2.0 2.5
Λ β ρχ[W/m K]
A p r o b l e m for m o s t c a l c u l a t i o n s is t h e c h o i c e o f p r o p e r i n p u t d a t a . T h e g e o m e t r i c
s t r u c t u r e o f real m a t e r i a l s is v e r y often far f r o m r e g u l a r , a n d in p a r t i c u l a r h o n e y -
c o m b s m a y h a v e varying sheet thicknesses and aspect ratios. Also, getting reliable
I R - a b s o r p t i o n d a t a for m a t e r i a l s l i k e a e r o g e l , w h i c h c a n h a v e v e r y different s p e c t -
ral b a n d s , is difficult. B e c a u s e o f t h e s e p r o b l e m s , it is n o t y e t c l e a r w h e n n o n -
s p e c t r a l c a l c u l a t i o n s w i t h a v e r a g e d i n p u t d a t a a r e sufficient a n d w h e n e x a c t
s p e c t r a l c a l c u l a t i o n s a r e n e c e s s a r y . R e s u l t s for h o n e y c o m b s a n d a e r o g e l s i n d i c a t e
t h a t t h e first m a t e r i a l t y p e is r a t h e r w e l l d e s c r i b e d b y t h e s i m p l1e r178m e t h o d , w h e r e a s
n o n - s p e c t r a l m e t h o d s often p r o d u c e l a r g e e r r o r s for a e r o g e l s . '
S e v e r a l b a s i c e x p e r i m e n t a l s e t - u p s for m e a s u r i n g t h e f u n d a m e n t a l p h y s i c a l
v a l u e s a r e d e s c r i b e d in t h e f o l l o w i n g s e c t i o n . O t h e r e x p e r i m e n t s , y i e l d i n g s p e c t r a l
i n f o r m a t i o n , s c a t t e r i n g p h a s e f u n c t i o n s etc., a r e 24
s o m e t i m e s n e c e s s a r y to fully
u n d e r s t a n d a m a t e r i a l l i k e a e r o g e l for e x a m p l e , b u t a d i s c u s s i o n o f t h e s e a s p e c t s
w o u l d g o b e y o n d t h e s c o p e o f this c h a p t e r .
52 Materials Science for Solar Energy Conversion Systems
Diffuse t r a n s m i t t a n c e c a n b e m e a s u r e d b y a n i n t e g r a t i n g s p h e r e , for w h i c h t h e
l i g h t e n t e r i n g f r o m all d i r e c t i o n s c o n t r i b u t e s to a h o m o g e n e o u s r a d i a n c e2 o75f t-h e2
sphere walls (apart from certain spots) because of multiple r e f l e c t i o n s . Small
s p h e r e s for s p e c t r o m e t e r s c o m m o n l y u s e a d o u b l e - b e a m g e o m e t r y , w h e r e a s l a r g e
s p h e r e s s u i t a b l e for T I M ' s a r e s i n g l e - b e a m d e v i c e s , as s h o w n in F i g . 4 . H e r e a
detector measures the radiance of a selected part of the sphere wall, w h e r e no
direct light from the entrance port should be incident. M e a s u r e m e n t s with and
w i t h o u t t h e s a m p l e in front o f t h e e n t r a n c e p o r t g i v e a r a w v a l u e for t h e t r a n s -
m i t t a n c e , w h i c h h a s to b e c o r r e c t e d b e c a u s e the s e n s i t i v i t y o f t h e s p h e r e c h a n g e s
s o m e w h a t d e p e n d i n g o n the r e f l e c t a n c e o f the s a m p l e . A c o l l i m a t e d b e a m o f
diameter d irradiates a s a m p l e with dimension D , having a structure with typical
d i m e n s i o n δ (say t h e b u b b l e d i a m e t e r o f a n a c r y l i c f o a m o r the cell w i d t h o f a
h o n e y c o m b ) . T h e r a d i a t i o n t r a v e r s e s t h e s a m p l e a n d hits t h e s p h e r1e 27 en20t r28
9
ance
p o r t w i t h d i a m e t e r a. N o w t w o different set-ups a r e c o n c e i v a b l e : ' ' ' E i t h e r
t h e b e a m d i a m e t e r is m u c h s m a l l e r t h a n t h e e n t r a n c e p o r t a n d t h e s a m p l e ( D ~ a
» d » δ ) , or a l a r g e s a m p l e is h o m o g e n e o u s l y i r r a d i a t e d ( D « d » a » δ ) . A s the
sample
4\
halogen-metal
lamp light beam
chopper
diffusor rotating disk
'sandblasted
1 1
{ quartz I 0.123 -3 I j
V reterence Z _ _ signal y
integrating sphere
with pyroelectric detector
Fig. 4 . E x p e r i m e n t a l s e t - u p for a n a n g l e - d e p e n d e n t t r a n s m i t t a n c e
m e a s u r e m e n t using an integrating sphere. T h e configuration
uses a single-beam and large area illumination.
Transparent Insulation Materials 53
s p h e r e d i a m e t e r h a s to b e m u c h l a r g e r t h a n t h e d i a m e t e r o f t h e e n t r a n c e p o r t , to
k e e p t h e c o r r e c t i o n s s m a l l , t h e first s e t - u p calls for v e r y l a r g e s p h e r e s , w h e r e a s for
the second set-up the requirements on radiation h o m o g e n e i t y and intensity m a y
b e difficult t o m e e t . It is i m p o r t a n t for b o t h d e s i g n s t o h a v e a s t r o n g r a d i a t i o n
s o u r c e for p a r a l l e l l i g h t ( l a m p w i t h c o l l i m a t o r ) , w i t h a s p e c t r a l i n t e n s i t y distri-
b u t i o n c l o s e to that o f t h e terrestrial s o l a r s p e c t r u m , a n d a s p e c t r a l l y n o n - s e l e c t i v e
d e t e c t o r for t h e r e g i o n 0.3 to 2.5 μπι. P y r o e l e c t r i c d e t e c t o r s offer t h e b e s t s e n s i t i v -
ity, b u t t h e r m o p i l e s m a y b e a l s o u s e d i f t h e p o w e r o f t h e i l l u m i n a t i o n is l a r g e
e n o u g h . T h e c o a t i n g o f t h e i n t e g r a t i n g s p h e r e s h o u l d b e a diffusing o n e w i t h
h i g h r e f l e c t a n c e in t h e w h o l e r e l e v a n t w a v e l e n g t h r e g i o n . F o r v e r y l a r g e s p h e r e s ,
i n n e r c o30a t i n g s o f H a l o n ( p r e s s e d P o l y t e t r a f l u o r e t h y l e n e p o w d e r , P T F E ) is t h e b e s t
c h o i c e , b u t is difficult t o a p p l y . F o r t h e s a m e r e a s o n , s m o k e d M g O is p r e f e r a b l e
o n l y for s m a l l s p h e r e s . B a S Ô - p o w d e r - b a s e d p a i n t s a r e r e l a t i v e l y e a s y to a p p l y ,
4
but a binder other than water should b e used because o f the strong absorption
b a n d s o f w a t e r in t h e n e a r infrared.
R e f l e c t a n c e m e a s u r e m e n t s in p r i n c i p l e c a n a l s o b e m a d e w i t h a n i n t e g r a t i n g
s p h e r e , w i t h a n a d d i t i o n a l s a m p l e p o r t in t h e r e a r p a r t o f t h e s p h e r e . T h e light
e n t e r s t h e front e n t r a n c e p o r t a n d is r e f l e c t e d f r o m a r e f e r e n c e s u r f a c e o r f r o m t h e
s a m p l e i n t o t h e s p h e r e . F o r e a c h i n c i d e n c e a n g l e o n e n e e d s a s e p a r a t e o p e n i n g for
t h e i n c o m i n g light. A further p r o b l e m s t e m s f r o m t h e s c a t t e r e d l i g h t in t h i c k
samples: radiation, although scattered or reflected b a c k towards the sphere, m a y
n o t r e t u r n t h r o u g h t h e s a m p l e port. L a r g e s a m p l e p o r t s a n d s m a l l b e a m
d i a m e t e r s a r e u s u a l l y n e c e s s a r y , s o that t h e lost p a r t o f t h e r a d i a t i o n is n o t t o o
l a r g e . A s a c o n s e q u e n c e t h e m e a s u3 r1e d r e f l e c t a n c e for t h i c k s c a t t e r i n g s a m p l e s is
often s m a l l e r t h a n t h e t r u e v a l u e .
F o r t h e m e a s u r e m e n t o f total h e a t t r a n s p o r t w i t h i n T I M ' s , in p r i n c i p l e a n y h o t -
p l a t e a p p a r a t u s for d e t e r m i n a t i o n o f U - v a l u e s c a n b e u s e d , as d e s c r i b e d in t h e
standards (ISO, D I N 4757 (German Industrial Standard)). Since the materials are
p a r t i a l l y t r a n s p a r e n t to I R - r a d i a t i o n , t h e e m i s s i v i t y o f the s u r f a c e s in t h e
apparatus should b e k n o w n and be interchangeable.
T o d e t e r m i n e c o n v e c t i o n p r o p e r t i e s o f t h e s a m p l e s for v a r y i n g i n c l i n a t i o n , t h e
w h o l e apparatus should b e rotatable b y 180 degrees. T h e 180° position (hot plate
o n t o p o f a h o r i z o n t a l m a t e r i a l ) is u s e d to d e t e r m i n e t h e h e a t t r a n s p o r t w i t h o u t
c o n v e c t i o n . T h e d i f f e r e n c e for a n y o t h e r p o s i t i o n to this v a l u e g i v e s t h e c o n v e c -
tive p a r t o f t h e h e a t t r a n s p o r t a n d m a y b e e x p r e s s e d in t e r m s o f t h e N u s s e l t
n u m b e r N u . F o r e x a c t a n d fast m e a s u r e m e n t , a h o t - p l a t e a p p a r a t u s w i t h h e a t flux
m e t e r s o n b o t h p l a t e s is a d v a n t a g e o u s (e.g., Ref. 1 3 ) . U s u a l l y r e s u l t s a r e s h o w n as
a f u n c t i o n o f the d i m e n s i o n l e s s R a y l e i g h n u m b e r R a , w h i c h i n c o r p o r a t e s
thickness and temperature difference across the material.
F i g u r e 5 s h o w s t h e N u s s e l t n u m b e r s for 10 c m s q u a r e h o n e y c o m b s w i t h a s p e c t
r a t i o s ( t h i c k n e s s d i v i d e d b y cell w i d t h ) 5 a n d 1 0 a n d i n c l i n a t i o n 4 5 ° . O n e c a n s e e
t h a t for t h e s e c o n d s a m p l e , c o n v e c t i o n is n e g l i g i b l e for s o l a r t h e r m a l a p p l i c a t i o n
54 Materials Science for Solar Energy Conversion Systems
( b e l o w a t e m p e r a t u r e difference b e t w e e n t h e h o t a n d t h e c o l d s i d e , Δ Τ , o f 1 0 0 ° C ) .
It s h o u l d b e n o t e d , h o w e v e r , t h a t this o b s e r v a t i o n is v a l i d o n l y for t h e m a t e r i a l
t h i c k n e s s 10 c m . F o r t h i c k e r m a t e r i a l s , t h e R a n u m b e r i n c r e a s e s r a p i d l y , w h e r e a s
for 5 c m t h i c k n e s s , for e x a m p l e , an a s p e c t r a t i o o f 6 to 8 m a y b e e n o u g h t o s u p p r e s s
c o n v e c t i o n . R e s u l t s s h o w a l s o t h a t t h e m a x i m u m o f t h e N u s s e l t n u m b e r for
c o n s t a n t R a is b e t w e e n 3 0 ° a n d 4 5 ° i n c l i n a t i o n a n g l e (Fig. 6 ) .
9.0-
Z3
u 7.0- τ /
ί 5.0- J
% /
W
W
-
ëy
2 3.0- f
1.0 ,1 * i , ,
0.0 2.0 4.0 6.0 8.0 10.0e
Rayleigh number Ra *10
Fig. 5. Convection suppression o f square h o n e y c o m b materials (10 cm
t h i c k n e s s ) w i t h a s p e c t ratios o f 5 a n d 10 e x p r e s s e d b y N u s s e l t
number (Nu = 1 means no convection).
W h e n t h e h e a t t r a n s p o r t o f a c o l l e c t o r t y p e s y s t e m is m e a s u r e d , c o n v e c t i o n is
p r e s e n t n o t o n l y w i t h i n t h e m a t e r i a l s b u t a l s o in t h e air g a p s . T h e m a i n i m p a c t o f
i n t r o d u c i n g air g a p s in s y s t e m s w i t h a l o w e m i s s i v e s u r f a c e is to r e d u c3e 3 2t3h e
radiation-conduction coupling b e t w e e n the absorber surface and T I M . * Figure
7 s h o w s m e a s u r e d a n d c a l c u l a t e d U - v a l u e s for a set-up w i t h a 10 c m h o n e y c o m b
m a t e r i a l , a v a r i a b l e air g a p , a n d a s p e c t r a l l y s e l e c t i v e a b s o r b e r h a v i n g a h e m i s p h e -
rical e m i t t a n c e , ε^, o f 0.08. N o c o n v e c t i o n is p r e s e n t in t h e s y s t e m . A s a c o m p a -
r i s o n , t h e d a s h e d l i n e s h o w s t h e h y p o t h e t i c a l a d d i t i v e U - v a l u e if n o c o u p l i n g
e x i s t e d . F o r h i g h - e m i s s i v e p l a t e s (i.e., > 0 . 7 0 ) this is a g o o d a p p r o x i m a t i o n .
If c o n v e c t i o n is p r e s e n t in t h e air g a p , as is u s u a l for i n c l i n e d c o l l e c t o r s , t h e
d e c o u p l i n g effect o f the air g a p is d e c r e a s e d b u t still a p p r e c i a b l e (Fig. 8 ) .
Transparent Insulation Materials 55
10.0η
• Ro
L° 1 . 8 E +60 • Ro
x=. 3 . 3 Ε +β0 χ Ρα^-4.βΕ+_0β
8.0- /"""{ Τ
6
· ° - ; - - · - " " 1 j
21
4.0 -
i — ! — ·
2.0- ^ ^ - 1 ,
0 . 0 -j—Ι—Ι—1—1—1—1—Ι—Ι—ι—Ι—Ι—ι—Ι—Ι—ι—Ι—Ι
0 15 30 45 60 75 90
Honeycomb inclination β [degree]
Fig. 6. D e p e n d e n c e of convection within the h o n e y c o m b s on the
i n c l i n a t i o n o f t h e a b s o r b e r s y s t e m ( a s p e c t r a t i o 5, m a t e r i a l
t h i c k n e s s 10 c m ) .
f Coupled heattransport for selective absorber \
\ Air gap without convection J
mean temperature T
M= 37 °C
• measured data D COUPLE
1 .50
1 .25
I
£ 1 .00 Η
0.75 -ί·
I
0.50
o.o 0.5 1.0 1.5 2.0 2.5 3.0
gap width d [cm]
Fig. 7. H e a t t r a n s m i t t a n c e coefficient for a s p e c t r a l l y s e l e c t i v e a b s o r b e r
s y s t e m w i t h 10 c m h o n e y c o m b a n d v a r i a b l e air g a p ( n o
convection). Dashed lower curve represents a calculation
neglecting the radiation-conduction coupling.
56 Materials Science for Solar Energy Conversion Systems
)
/ Selective Collector
\ with and without air gap
• 0 cm airgap (exp) 9_i?]!_(theo.r.)
• 2 cm airgap (exp) 2 cmftheôr.)
1.6
1 . 4:
ι 1-2- r""'
i 1.0-
0.6 -j 1 1 -» Γ
30 50 70 90 110 130
absorber temperature [°Ql
Fig. 8. U-values of spectrally selective h o n e y c o m b collectors with and
w i t h o u t air g a p . T h e i n c l i n a t i o n is 4 5 ° a n d c o n v e c t i o n is
present.
B e c a u s e o f s o l a r a b s o r p t i o n in m o s t T I M ' s , s o l a r i r r a d i a n c e will r e s u l t in a
t e m p e r a t u r e r i s e w i t h i n t h e m a t e r i a l s . T h i s l e a d s to a s u p e r p o s i t i o n o f a h e a t flux
q , t o w a r d s t h e a b s o r b e r , w h i c h is p r o p o r t i o n a l , at least to a first a p p r o x i m a t i o n , to
n
t h e i r r a d i a n c e I. T h e r e f o r e t h e total e n e r g y t r a n s m i t t a n c e g, d e f i n e d b y
β( φ ) = (τα)(φ) + ς
ί / Ιη = ( τ α ) θ, (1)
is t h e r e l e v a n t p a r a m e t e r for t h e r m a l s y s t e m s . O f c o u r s e , q j d e p e n d s o n t h e h e a t
n
r e s i s t a n c e s f r o m t h e T I M to t h e a b s o r b e r a n d t h e e n v i r o n m e n t , b u t a l s o o n t h e
a b s o r b e r reflectivity a n d o n t e m p e r a t u r e l e v e l s . S t r i c t l y s p e a k i n g , t h e g - v a l u e is a
system parameter, and not a material parameter like the solar transmittance.
r i o w e v e r , c a l c u l a t i o n s s h o w t h a t t h e latter s y s t e m p a r a m e t e r s a r e o f m i n o r influ-
e n c e , a n d c o r r e c t i o n s for t h e1first
27
0 o n e s c a n b e i n t r o d u c e d i f a m e a s u r e m e n t o f g for
d e f i n e d c o n d i t i o n s is d o n e . ' O n l y a f e w direct m e a s u r e m e n t m e t h o d s , all o f
which are calorimetric, are known. While two of them employ constructions
s u c h as w a t e r o r air c o l l e c t o r s , a n d t h e fluid t e m p e r a t u r e d i f f e r e n c e b e t w e e n inlet
and outlet together with the flow rate are measured, the absorber o f the apparatus
at t h e I n s t i t u t e for S o l a r E n e r g y S y s t e m s ( I S E ) in F r e3 i4burg, on the other hand, uses
h e a t flux m e t e r s m o u n t e d o n a c o o l e d c o p p e r p l a t e . T h e a d v a n t a g e s o f this
d e v i c e l i e in a r e l a t i v e l y fast r e s p o n s e , a g o o d a c c u r a c y , a n d t h e p o s s i b i l i t y o f
m e a s u r i n g w i t h different i n c i d e n c e a n g l e s .
Transparent Insulation Materials 57
I n p r i n c i p l e , t h e m e a s u r e m e n t is a n a l o g o u s t o a n e f f i c i e n c y d e t e r m i n a t i o n o f a
solar collector: T h e ambient temperature T , the absorber temperature T b , and
a as
t h e i r r a d i a t i o n I a r e n e e d e d as w e l l as t h e n e t h e a t g a i n q
n t oef t h e a b s o r b e r . T h e
collector equation
q
n t =e g I - U ( T a - bT a)s (2)
t h e n c a n b e u s e d to d e t e r m i n e g, if t h e U - v a l u e o f t h e T I M - c o v e r is k n o w n . T h i s
can b e m e a s u r e d with the s a m e apparatus without irradiation. O n e advantage of
t h e I S E - d e v i c e c e r t a i n l y is t h e d i r e c t d e t e r m i n a t i o n o f T t > a n d o f q
a s n t wei t h h e a t
flux m e t e r s , w h e r e a s e l s e w h e r e the u s u a l h e a t r e m o v a l f a c t o r F R ( s e e R e f . 7 ) h a s to
b e t a k e n i n t o a c c o u n t . T h e total e n e r g y t r a n s m i t t a n c e for diffuse i s o t r o p i c irradia-
tion, gdif, c a n a l s o b e d e t e r m i n e d b y i n t e g r a t i n g n u m e r i c a l l y o v e r t h e a n g u l a r d e -
p e n d e n t g(<|>). R e s u l t s a p p r o p r i a t e for T I M ' s h a v e b e c o m e a v a i l a b l e n o w ; for t h e s e
g is g i v e n u n d e r n o r m a l i s e d c o n d i t i o n s w i t h m a x i m u m a b s o r p t a n c e ( a ) e q u a l to
u n i t y , a m b i e n t t e m p e r a t u r e ( T ) o f 2 6 ° C , a b s o r b e r t e m2p e r a t u r e ( T ^ ) o f 3 0 ° C ,
a 2 34 as
i n t e r n a l h e a t transfer coefficient (hj) o f 6.5 ± 0.5 W / m K , a n d e x t e r n a l h e a t t r a n s -
rfer coefficient ( h ) o f 8 ± 1 W / m K . R e p r e s e n t a t i v e d a t a a r e g i v e n in T a b l e 2.
a
Still, t h e r e is n o t e n o u g h d a t a w i t h t h e d e s i r e d a c c u r a c y to d e t e r m i n e t h e effective
s c a t t e r i n g p a r t o f t h e e x t i n c t i o n for different b a s e m a t e r i a l s , e.g. for t h e h o n e y c o m b
design. O n l y with additional work, and with theoretical models, can the impact o f
a m a t e r i a l c h a n g e o n t h e total e n e r g y t r a n s m i t t a n c e b e j u d g e d , a n d t h e r e f o r e t h e
i m p a c t o n t h e l a y o u t o f a s o l a r s y s t e m . A n e x a m p l e for t h e m a x i m u m d i f f e r e n c e
b e t w e e n s o l a r a n d total e n e r g y t r a n s m i t t a n c e is g i v e n in F i g . 9, w h e r e b o t h p r o p e r -
ties a r e p l o t t e d as f u n c t i o n s o f the i n c i d e n c e a n g l e . T h e d i f f e r e n c e for diffuse
i r r a d i a t i o n is a n 8 p e r c e n t c h a n g e in t r a n s m i t t a n c e .
T
Material Thickness dif gdif
(cm)
Floatglass
"~~0.3 U.74±~o7o3 ÔJ9±~0703
P M M A pane 0.3 0.77 ± 0.03 0.81 ± 0.03
P M M A foam 1.5 0.55 ± 0.03 0.57 ± 0.02
Aerogel granules
between P M M A 0.3/2.0/0.3 0.37 ± 0 . 0 3 0.42 ± 0.03
PC honeycombs 10.0 0.78 ± 0.03 0.82 ± 0.05
P M M A capillaries 9.8 0.74 ± 0.03 0.77 ± 0.05
58 Materials Science for Solar Energy Conversion Systems
0.8- ^^"""'--^^^
0 0.6- \ \
1 4 \ \
ë °· ~ \ \
0.2- \ \
2
0 . 0 —I—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—r ^
0 15 30 45 60 75 90
incidence angle [degree]
Fig. 9. C o m p a r i s o n o f c a l c u l a t e d s o l a r a n d total e n e r g y t r a n s m i t t a n c e
for 1 0 c m h o n e y c o m b . A b s o r p t i o n , b u t n o s c a t t e r i n g in t h e
p l a s t i c s h e e t s , is a s s u m e d .
A l a r g e n u m b e r o f different m a t e r i a l s a n d s y s t e m s h a v e b e e n t e s t e d o n a l a b o r a -
t o r y s c a l e in t h e last y e a r s , b u t o n l y a f e w s y s t e m s a r e a v a i l a b l e o n t h e m a r k e t . In
t h e f o l l o w i n g s e c t i o n s s o m e o f t h e s e w i l l b e e x a m i n e d in m o r e detail.
F o r flat p l a t e s o l a r c o l l e c t o r s w o r k i n g w i t h o u t s t o r a g e in t h e m e d i u m t e m p e r a t u r e
r a n g e ( Δ Τ « 5 0 ° C ) , a h i g h g - v a l u e a n d t h e r e f o r e a l a r g e s o l a r t r a n s m i t t a n c e is v e r y
i m p o r t a n t , w h e r e a s a l o w U - v a l u e is n o t s o m e a n i n g f u l . F o r t h e s e a p p l i c a t i o n s , a
s p e c t r a l l y s e l e c t i v e a b s o r b e r h a s b e e n u s e d in m o s t c a s e s , t o g e t h e r w i t h a h i g h l y
t r a n s p a r e n t i n s u l a t i o n m a t e r i a l to s u p p r e s s c o n v e c t i o n .
P a r a l l e l P T F E (Teflon) slats a n d h o n e y c o m b s y s t e m s w e r e i n v e s t i g a t e d in
Australia and Canada, and Swedish companies have installed large area collector
fields w i t h different a r r a n g e m e n t s o f T e f l o n foils in t h e g a p b e t w e e n t h e a b s o r b e r
a n d t h e c o v e r g l a s s . C h a r a c t e r i s t i c d a t a o f s u c h s y s t e m s a r e s h o w n in T a b l e 3 ,
w h i c h i l l u s t r a t e s diffuse s o l a r t r a n s m i t t a n c e a n d U - v a l u e s for a n u m b e r o f
different s y s t e m s .
Transparent Insulation Materials 59
F o r s y s t e m s w h i c h a r e w o r k i n g at h i g h e r t e m p e r a t u r e s o r w i t h i n t e r n a l s t o r a g e , a
l o w U - v a l u e b e c o m e s m o r e a n d m o r e i m p o r t a n t . O f c o u r s e a h i g h g - v a l u e is
a l w a y s g o o d . F o r real s y s t e m s o n e h a s to o p t i m i z e t h e m a t e r i a l a g a i n . F o r t h e s e
a p p l i c a t i o n s , I R - o p a q u e h o n e y c o m b a n d c a p i l l a r y s t r u c t u r e s37w e r e d e v e l o p e d ; t h e y
suppress the convection and IR-radiation very e f f e c t i v e l y . For l o w tempera-
tures, e v e n a s p e c t r a l l y s e l e c t i v e c o a t i n g is n o l o n g e r n e c e s s a r y .
A s u p p r e s s i o n o f I R - r a d i a t i o n is m u c h h a r d e r to a c h i e v e t h a n a p r e v e n t i o n o f
c o n v e c t i o n . T h e m a t e r i a l s o p t i m i s a t i o n p r o c e s s t h e r e f o r e is a q u e s t i o n o f h o w
l a r g e a n a s p e c t r a t i o h a s to b e c h o s e n a n d h o w the t h i c k n e s s o f t h e s h e e t s s h o u l d
b e a d a p t e d to g e t g o o d d a m p i n g for the I R - r a d i a t i o n o n t h e o n e h a n d a n d n o t t o o
h i g h a b s o r p t i o n a n d s c a t t e r i n g for t h e i n c o m i n g s o l a r r a d i a t i o n o n t h e o t h e r h a n d .
In m o s t o f t h e s e s y s t e m s , c o n v e c t i o n in t h e s t r u c t u r e is n o l o n g e r a p r o b l e m .
T w o t y p e s o f m a t e r i a l s a r e a v a i l a b l2e in l a r g e q u a n t i t i e s o n the m a r k e t : a s q u a r e
h o n e y c o m b m a t e r i a l (3.5 χ 3.5 m m cell size) m a d e from p o l y c a r b o n a t e , a n d
c a p i l l a r y m a t e r i a l s m a d e from different p l a s t i c s w i t h v a r i o u s c a p i l l a r y d i a m e t e r s .
T y p i c a l t h i c k n e s s e s o f the plastic l a y e r s in b o t h c a s e s is 2 0 to 5 0 μιη. In p r i n c i p l e ,
t h e m a t e r i a l s c a n b e o p t i m i z e d for a s p e c i a l a p p l i c a t i o n . In T a b l e 4 t y p i c a l c h a r a c -
teristic d a t a a r e g i v e n for a n u m b e r o f t h e s e m a t e r i a l s w i t h o u t a n a d d i t i o n a l c o v e r
g l a s s , r e q u i r e d for a real a p p l i c a t i o n . T h e r m a l d a t a w e r e m e a s u r e d w i t h b l a c k
a b s o r b e r s (ε^ « 0.9) o n b o t h sides. T h e m a t e r i a l h a d a m e a n t e m p e r a t u r e ( T
m )e o f a n
10°C.
T h e d a t a s h o w t h e h i g h p o t e n t i a l o f t h e s e m a t e r i a l s for h i g h t e m p e r a t u r e o r
s t o r a g e s y s t e m s . F u r t h e r i m p r o v e m e n t s m i g h t b e p o s s i b l e in t h e future, m a i n l y
60 Materials Science for Solar Energy Conversion Systems
in t r a n s m i t t a n c e as a r e s u l t o f b e t t e r p r o d u c t i o n t e c h n o l o g i e s , b u t a l s o in U - v a l u e s
which could b e lowered b y optimisation o f the geometry.
x
d :i f 0.85 0.78 0.73 0.80
A(W/m2K): 2 1.07 0.98 0.91
A s s t a t e d in t h e i n t r o d u c t i o n , a h o m o g e n e o u s m a t e r i a l d i s t r i b u t i o n w o u l d b e t h e
optimal o n e from the physical point of view. This brings us to aerogels, which
h a v e b e e n k n o w n for m o r e t h a n 5 0 y e a r s . T h e first a p p l i c a t i o n s in t h e o p t i c a l
field w e r e w i t h e x p e r i m e n t s in C e r e n k o v c o u n t e r s in e l e m e n t a r y p a r t i c l e p h y s i c s .
T h e u t i l i z a t i o n o f t h e s e t r a n s p a r e n t a n d w e l l i n s u l a t i n g m a t e r i a l s in w i n d o w a n d
c o v e r s y s t e m s s t a r t e d a b o u t 10 y e a r s a g o . Y e t still o n l y t w o different t y p e s o f
a e r o g e l s a r e a v a i l a b l e o n a s m a l l s c a l e for tests. O n e t y p e c o m e s as tiles o f t y p i c a l l y
2 c m t h i c k n e s s a n d d i m e n s i o n s o f u p to 6 0 χ 6 0 c m , w h i c h a r e h i g h l y t r a n s p a r e n t
a n d c a n b e u s e d in w i n d o w s . T h e o t h e r t y p e c o m e s as g r a n u l e s o f v a r i a b l e
d i a m e t e r ( t y p i c a l l y 1 to 10 m m ) , w h i c h s h o u l d b e m u c h c h e a p e r in p r o d u c t i o n a n d
w h i c h c a n b e filled i n t o t h e g a p b e t w e e n p a n e s in a d o u b l e g l a z i n g , for e x a m p l e .
T h i s latter m a t e r i a l as y e t s h o w s s t r o n g s c a t t e r i n g b u t it c o u l d b e u s e d in c o l l e c t o r s
a n d f a c a d e s for e x a m p l e , as w i l l b e d i s c u s s e d later. T a b l e 5 s h o w s c h a r a c t e r i s t i c
d a t a o f a d o u b l e g l a z e d w i n d o w w i t h different a e r o g e l fillings. I n p r i n c i p l e ,
s y s t e m s u s i n g tiles o r g r a n u l e s c a n b e i m p r o v e d b y e v a c u a t i o n o r s p e c i a l g a s
fillings.
T a b l e 5. C h a r a c t e r i s t i c d a t a o f a e r o g e l s a m p l e s b e t w e e n p a n e s in a
double glazing. T h e configurations had ΔΤ « 10°C and
il:
LI I I I I VIA f
Aouapijp
A n i n t e g r a t e d s t o r a g e c o l l e c t o r ( I S C ) c o n s i s t s o f a flat s t o r a g e t a n k w h o s e u p p e r
s u r f a c e a c t s as a n a b s o r b e r a n d is s u p p l i e d w i t h t r a n s p a r e n t i n s u l a t i o n . A typical
d e s i g n is s h o w n in F i g u r e l l . 39 T h e t a n k is c o n s t r u c t e d to w i t h s t a n d w a t e r
pressure from the mains. T h e advantages over a conventional solar domestic hot
water ( D H W ) system are
T h e s e a d v a n t a g e s c a n h e l p to b r i n g d o w n t h e c o s t s o f s o l a r d o m e s t i c h o t w a t e r
s y s t e m s . U p to n o w , i n t e g r a t e d s t o r a g e c o l l e c t o r s w i t h s i m p l e s i n g l e o r d o u b l e
g l a z i n g c o u l d b e u s e d s u c c e s s f u l l y in w a r m c l i m a t e s o n l y . U n d e r C e n t r a l
E u r o p e a n w i n t e r w e a t h e r c o n d i t i o n s , f r e e z i n g o c c u r s if s i m p l e g l a z i n g is u s e d .
T h e s e difficulties c a n b e o v e r c o m e , h o w e v e r , b y u s i n g t r a n s p a r e n t i n s u l a t i o n
m a t e r i a l s as t h e c o v e r s o f I S C ' s . T h r o u g h e x t e n s i v e c o m p u t e r s i m u l a t i o n s , it h a s
b e e n s h o w n that for I S C ' s t h e r e is n o d a n g e r o f freezing in C e n t r a l E u r o p e a n
weather.
type I type 2
Fig. 1 1 . Cross-sections of two types o f integrated storage collectors
designed to operate under mains pressure.
1 = glass cover
2 = transparent insulation
3 = water outlet
4 = opaque insulation
5 = water tank
6 = w a t e r inlet
T h r e e p r o t o t y p e s o f i n t e g r a t e d s t o r a g e c o l l e c t o r s w i t h T I M ( g = 0.6 a n d 1.7 W / m 2K
o v e r a l l h e a t l o s s coefficient w i t h r e s p e c t to a b s o r b e r a r e a ) h a v e b e e n c o n s t r u c t e d at
I S E a n d a r e c u r r e n t l y u n d e r i n v e s t i g a t i o n . I n a c o m p u t e r - c o n t r o l l e d test r o u t i n e ,
4 0 l i t r e s / m 2o f h o t w a t e r a r e w i t h d r a w n e v e r y d a y f r o m t h e i n t e g r a t e d s t o r a g e
c o l l e c t o r . T h e p r o t o t y p e s a r e c h a r a c t e r i z e d in t e r m s o f s y s t e m e f f i c i e n c y a n d s o l a r
fraction. T h e s y s t e m efficiency is t h e y e a r l y a c c u m u l a t e d h e a t g a i n (i.e., t h e e n e r g y
c o n t e n t o f t a p p e d w a t e r at t h e t e m p e r a t u r e l e v e l o f t h e s t o r a g e o f t h e s o l a r s y s t e m
Transparent Insulation Materials 63
minus the energy content of the cold mains water) divided b y the yearly accumu-
l a t e d s o l a r r a d i a t i o n e n e r g y o n t h e c o l l e c t o r a r e a , a n d t h e s o l a r fraction is t h e
yearly accumulated heat gain minus storage losses divided b y the yearly accumu-
l a t e d h e a t d e m a n d (i.e., t h e e n e r g y c o n t e n t o f t a p p e d w a r m w a t e r d e l i v e r e d b y the
s o l a r s y s t e m as w e l l as h e a t e d u p b y a n a u x i l i a r y h e a t e r m i n u s t h e e n e r g y c o n t e n t
o f t h e c o l d m a i n s w a t e r ) . D u r i n g n i n e m o n t h s o f o p e r a t i o n ( f r o m N o v e m b e r '86
to J u l y ' 8 7 ) t h e m e a s u r e d s y s t e m efficiency w a s 3 1 % at a s o l a r fraction o f 5 2 %
(Fig. 1 2 ) . M o r e details o f t h e test r e s u l t s a r e d e s c r i b e d b y S c h m i d t e t . a l . 40 T h e
efficiencies r e p o r t e d in F i g . 12 a r e c o n s i d e r a b l y h i g h e r t h a n t h o s e o f c o n v e n t i o n a l
s o l a r D H W s y s t e m s w i t h flat p l a t e c o l l e c t o r s u n d e r C e n t r a l E u r o p e a n w e a t h e r
conditions.
%
00 "Τ : S : : : i : 1
I ! i S : 1
i 1 L—. yeorly solar fraction
j yearly efficiency
8 0 ~~ΤΊΤ~Π Γ"
i \ L-^f i i I I
40 Lv£ L J i j i
I/ x ! i i I i
2o _ /1 j i_S^i__i i
/ ! I „!__ j I—
7 ~~T !"*" "T ~ T ι 1
ο 1 ι ι ! . . I
0i 1 1 1 1 1 1 1
0 1 2 3 4 5 6 7 8
specific wafer withdrawal
Fig. 12. Y e a r l y s o l a r fraction a n d y e a r l y efficiency o f an I S C
( t y p e 2 ) as a function o f the specific w a t e r w i t h d r a w a l .
T h e w o r k i n g p r i n c i p l e is s h o w n i n F i g . 1 3 . A l a y e r o f t r a n s p a r e n t i n s u l a t i o n is
m o u n t e d on the facade o f a building. T h e surface of the wall has the properties of
a n a b s o r b e r , s o t h e i n c o m i n g r a d i a t i o n is c o n v e r t e d i n t o t h e r m a l e n e r g y .
D e p e n d i n g o n the relation o f the U-values o f the wall and the transparent cover,
m o r e o r l e s s e n e r g y w i l l f l o w i n t o t h e b u i l d i n g , t h u s c o n4t r4i1
2b u t i n g useful heat. A
s t e a d y - s t a t e m o d e l w a s d e v e l o p e d b y G o e t z4
b e4r3
4g e r e t . a l . ' a n d h a s b e e n c o m p a r e d
with experimental and numerical r e s u l t s . '
insulation
\ absorber H wa
rrincir. temperature
a
9P
airqai
exterior ground ~ ' interior
Fig. 13. P r i n c i p l e for t r a n s p a r e n t i n s u l a t i o n o f m a s s i v e h o u s e w a l l s .
T h e t h e o r y d e s c r i b e s m o n t h l y , o r e v e n w e e k l y , m e a n v a l u e s v e r y w e l l a n d is
s t r a i g h t f o r w a r d as l o n g as n o s w i t c h i n g c o n t r o l o f t h e s y s t e m p r o d u c e s n o n - l i n e a r
t h e r m a l b e h a v i o u r . T h e n e t h e a t flux d e n s i t y ( q ) o f t h e s y s t e m to t h e o u t s i d e is
w
g i v e n b y t h e total U - v a l u e ( U ) a n d t h e efficiency (ηο), w h e r e U
t o t t t oa c c o u n t s for
t h e U - v a l u e s o f the w a l l c o n s t r u c t i o n (U u)
wa a n d o f t h e T I M - c o v e r (UjiM-cover)
a c c o r d i n g to
U _1 U _1 + U
tot = wall TIM-c -1 (3)
T h e f o r m u l a for q
wis t h e r e f o r e
u T T 1
q (4)
w= t o t < i " a ) " Ή0
with
Transparent Insulation Materials 65
u
g wall
(5)
' Uwall + U T .Ic M
or 'v e
w h e r e I is t h e s o l a r i r r a d i a t i o n i n t e n s i t y as b e f o r e .
Although the intrinsic storage capacity of the collector wall distributes the solar
gains over an extended period o f time, producing high comfort conditions, some-
t i m e s t h e e x c e s s i v e s o l a r g a i n s a r e n e i t h e r n e c e s s a r y in o r d e r t o k e e p t h e t e m p e r a -
t u r e at t h e r e q u i r e d c o m f o r t l e v e l n o r c a n t h e y b e s t o r e d w i t h i n t h e t h e r m a l m a s s
o f t h e b u i l d i n g l o n g e n o u g h . T h e s e p a r t s o f t h e s o l a r g a i n s a r e t h e n l o s t a g a i n to
the surroundings without having reduced the auxiliary heating d e m a n d . U n d e r
t h e s e c o n d i t i o n s , t h e u t i l i z a t i o n o f t h e s o l a r g a i n s is b e l o w o n e . T h e u t i l i z a t i o n
factor c a n o n l y b e d e t e r m i n e d b y e x p e r i m e n t s o r n u m e r i c a l s i m u l a t i o n s . It is
n o r m a l l y l a r g e r t h a n for d i r e c t - g a i n s y s t e m s , w h e r e v e r y often h o t air h a s to b e
v e n t e d . T h e useful m o n t h l y e x c e s s s o l a r g a i n Q i ( r e p r e s e n t e d b y t h e s e c o n d p a r t
s o
o f E q . 4 , i.e., rjo I) is l i m i t e d b y t h e m o n t h l y r e m a i n i n g h e a t l o a d LH o f t h e h o u s e .
T h e r e f o r e t h e i d e a l l i n e a r r e l a t i o n in E q . (4) c h a n g e s in r e a l i t y w h e n Q i a p p r o -
s o
a c h e s t h e o r d e r o f m a g n i t u d e o f L ^ , as a p p a r e n t f r o m F i g . 1 4 . It c a n a l s o b e s h o w n
that, for a v a i l a b l e m a t e r i a l s , t h e s y s t e m w o r k s v e r y w e l l for all o r i e n t a t i o n s e x c e p t
f a c i n g n o r t h (in t h e n o r t h e r n h e m i s p h e r e ) .
g
-
1Ό
Ο
λ.
Ό ~~~j£ZZZ ζζ ^ζζζζζζζ - - - - - - Β
(0
Ο
Ά
I
1
-1 —j 1
I •
E x p e r i m e n t a l r e s u l t s for a w e s t f a c a d e o f a h o u s e in F r e i b u r g , G e r m a n y , h a v e b e e n
c o l l e c t e d s i n c e 1 9 8 3 . A l t h o u g h t h e h o u s e is s h a d e d b y n e i g h b o u r i n g h o u s e s a n d
66 Materials Science for Solar Energy Conversion Systems
no i n s u l a t i o n opaque i n s u l a t i o n t r a n s p a r e n t i2n s u l a t i o n
u= 1 W/nTK u= 0 . 5 6 W/nfK u= 0 . 5 6 W/m K
= no i n s u l a t i o n
2
4 2 . 2 KWh/m 100%
Baza opaque i n s u l a t .
2
2 3 . 8 KWh/nf 50%
transp.insulat.
2
Jan Feb Mar 3 . 9 KWh/rn 10%
Fig. 1 5 . D a i l y a v e r a g e d h e a t f l o w s for a t r a n s p a r e n t l y i n s u l a t e d
wall, an equivalent opaque-insulated wall, and a wall
without insulation.
( W e s t f a c a d e o f a h o u s e in F r e i b u r g ; e x p e r i m e n t a l r e s u l t s
for J a n u a r y - M a r c h 1 9 8 5 ) .
Wall: 36 c m brick.
T h e h e a t e n e r g y d e m a n d is t h e i n t e g r a t e d h e a t f l o w o v e r
3 months.
O n e p r o b l e m , w h i c h a l m o s t c e r t a i n l y a r i s e s , is o v e r h e a t i n g in t h e s u m m e r . A s
t h e c o l l e c t o r w a l l is an efficient s y s t e m , e x c e s s h e a t w i l l b e p r o d u c e d c o n s t a n t l y in
the s u m m e r . S o m e t i m e s this p r o b l e m c a n b e s o l v e d b y p a s s i v e s h a d o w i n g , e.g.,
w i t h o v e r h a n g s or b y n a t u r a l v e n t i n g o f e x c e s s h e a t at t h e a b s o r b e r , b u t in m o s t
c a s e s a n a c t i v e s y s t e m is n e e d e d . T h e r e f o r e a n a u t o m a t i c roller b l i n d s y s t e m ,
c o n t r o l l e d b y a m i c r o c o m p u t e r s y s t e m , w a s i n t e g r a t e d in t h e test f a c a d e . D u r i n g
s u m m e r t h e r o l l e r b l i n d is c l o s e d . A t t h e b e g i n n i n g o f t h e h e a t i n g s e a s o n , 4t h40
5e
o u t d o o r t e m p e r a t u r e d e c r e a s e s a n d t h e roller b l i n d o p e n s d u r i n g t h e d a y . '
S i n c e 1 9 8 8 , s e v e r a l b u i l d i n g s o f different t y p e s h a v e b e e n e q u i p p e d w i t h T I M -
s y s t e m s a n d m e a s u r e m e n t s a r e t a k e n to c h e c k t h e p e r f o r m a n c e o f t h e s e s y s t e m s
i n t e g r a t e d in real h o u s e s w i t h i n h a b i t a n t s .
Transparent Insulation Materials 67
T h e e x p e r i m e n t a l , t h e o r e t i c a l a n d p r a c t i c a l w o r k o v e r t h e last f e w y e a r s h a s l e d to
a basic understanding of TIM's. The 2 materials n o w available reach heat trans-
m i t t a n c e c o e f f i c i e n t s b e l o w 1.0 W / m K w i t h t r a n s m i s s i o n v a l u e s o f 0.7. T h e
t h e o r e t i c a l m o d e l s h a v e p r o v e n t h e i r v a l i d i t y a n d c a n b e u s e d in s i m u l a t i o n a n d
o p t i m i z a t i o n p r o g r a m s . F u r t h e r i m p r o v e m e n t s , p r i n c i p a l l y in s y s t e m s b u t a l s o in
materials, can be expected.
O n e m a i n g o a l for t h e future w i l l b e to i m p r o v e t h e s y s t e m s a n d r e d u c e c o s t , t h u s
e n a b l i n g t h e s t o r a g e o f h e a t f r o m s u m m e r to w i n t e r .
Initial c a l c u l a t i o n s s h o w t h e l a r g e p o t e n t i a l o f t r a n s p a r e n t l y i n s u l a t e d e n e r g y
s t o r a g e s y s t e m s (Fig. 1 6 ) . F u r t h e r i m p r o v e m e n t s o f s u c h s y s t e m 4s 86c o-u l4d h e l p to
s o l v e t h e s t o r a g e p r o b l e m in l a r g e s o l a r h e a t i n g i n s t a l l a t i o n s .
CD
"Ό
°1 ι ι 1 1 1 1 1—'
0 200 400 600 800 1000 1200 M00
TIME, days
Fig. 16. S i m u l a t i o n r e s u l t s for l a r g e t r a n s p a r e n t l y i n s u l a t e d s t o r a g e
t a n k s w i t h o3u t u s e r (no w a t e r w i t h d r a w a l ) .
A = 200 m 3
Β = 30000 m
Horizontal T I M cover.
REFERENCES
1. V . W i t t w e r , W . P l a t z e r , A . P f l u g e r , W . S t a h l a n d A . G o e t z b e r g e r , in Proc.
ISES Solar World Forum, M o n t r e a l , V o l . 2 , p . 1 1 1 4 ( 1 9 8 5 ) .
2. G . F r a n c i a , in Proc. U.N. Conf. on New Sources of Energy, E / C o n f .
3 5 / S / 7 1 (1961).
68 Materials Science for Solar Energy Conversion Systems
3. K . G . T . H o l l a n d s , S o l a r E n e r g y 9 , 1 5 9 (1965).
4. H . T a b o r , S o l a r E n e r g y 1 2 , 5 4 9 (1969).
5. A.J. Hunt, Lawrence Berkeley Laboratory Report LBL-15756
(University of California, 1983).
6. M . R u b i n a n d C M . L a m p e r t , S o l a r E n e r g y M a t e r . 7, 3 9 3 ( 1 9 8 3 ) .
7. J . A . D u f f i e a n d W . A . B e c k m a n , Solar Engineering of Thermal Processes
(Wiley, N e w York, 1980).
8. R . S i e g e l a n d J . R . H o w e l l , Thermal Radiation Heat Transfer, second
edition (McGraw-Hill, N e w York, 1981).
9. D . K . E d w a r d s , S o l a r E n e r g y 1 2 , 4 0 1 (1977).
10. M . R u b i n , Int. J . E n e r g y R e s . 6, 123 (1982).
11. M . B o r n , Optik - Ein Lehrbuch, third edition (Springer, Berlin, 1981).
12. K. Papamichael and F. Winkelmann, Lawrence Berkeley Laboratory
Report LBL-20543 (1986).
13. A . Pfluger, D i p l o m a r b e i t , U n i v e r s i t y o f F r e i b u r g , G e r m a n y ( 1 9 8 4 ) .
14. K.G.T. Hollands and J.L. Wright, Solar Energy 3 L 211 (1983).
15. M . G . Kaganer, Opt. Spektrosk. 2 6 , 4 4 3 (1969).
16. R. Caps, Ph.D. Thesis, University o f W u r z b u r g , G e r m a n y (1985).
17. W . Platzer, Ph.D. Thesis, University of Freiburg, G e r m a n y (1988).
18. A. Pfluger, Ph.D. Thesis, University o f Freiburg, G e r m a n y (1988).
19. K . G . T . H o l l a n d s , K . N . M a r s h a l l a n d R . K . W e d e l , S o l a r E n e r g y 2L
231 (1978).
20. W . P l a t z e r , S o l a r E n e r g y M a t e r . 1 6 , 2 7 5 (1987).
21. M . Rubin, Solar Energy Mater. 6, 375 (1982).
22. D . K . E d w a r d s a n d R . D . T o b i n , J . H e a t T r a n s f e r ( 1 9 6 7 ) , p. 1 3 2 .
23. R . D . C e s s , A d v . H e a t T r a n s f e r 1 , 1 (1964).
24. J . F r i c k e , e d i t o r , Aerogels, Springer Proc. Phys. Vol. 6 (Springer,
Berlin, 1986).
25. R . U l b r i c h t , E l e k t r . T e c h n . Z . 2 6 , 5 1 2 (1905).
26. R . U l b r i c h t , Elektr. T e c h n . Z . 2 8 , 7 7 7 (1907).
27. J.A. Jacquez and H.F. Kuppelheim, J. Opt. Soc. A m . 4 5 , 4 6 0 (1955).
28. J . G . S y m o n s , J . S o l a r E n e r g y E n g r . 1 0 4 , 2 5 1 (1982).
29. J.G. Symons, E.A. Christie and M.K. Peck, Appl. Opt. 2 1 , 2827 (1982).
30. V . R . W e i d n e r a n d J . J . H s i a , J. O p t . S o c . A m . Z L 8 5 6 ( 1 9 8 1 ) .
31. E . K r o c h m a n n a n d J . K r o c h m a n n , P a p e r p r e s e n t e d at t h e C I E 2 0 t h s e s s i o n ,
1983.
32. K . G . T . H o l l a n d s , G . D . R a i t h b y a n d F . B . R u s s e l l , Int. J . H e a t M a s s
T r a n s f e r 2Z, 2 1 1 9 (1984).
33. K.G.T. Hollands and K. Iynkaran, Solar Energy 3 4 , 309 (1985).
34. B. Jacobs, Diplomarbeit, University of Freiburg, G e r m a n y (1989).
35. B . K a r l s s o n , in Proc. North Sun 1988 ( S w e d i s h C o u n c i l for B u i l d i n g
R e s e a r c h , S w e d e n , 1 9 8 8 ) , p. 5 1 3 .
36. J . G . S y m o n s , J . S o l a r E n e r g y E n g r . 1 0 4 , 2 5 1 (1982).
37. V . W i t t w e r , W . S t a h l a n d A . Pfluger, S o l a r E n e r g y M a t e r . Π , 1 9 9 ( 1 9 8 4 ) .
38. M . R o m m e l a n d V . W i t t w e r , in Advances in Solar Energy Technology,
e d i t e d b y W . H . B l o s s a n d F . Pfisterer ( P e r g a m o n , O x f o r d , 1 9 8 8 ) , p . 6 4 1 .
39. A. Goetzberger and M. R o m m e l , Solar Energy 3 9 , 211 (1987).
40. C . S c h m i d t , A . G o e t z b e r g e r a n d M . R o m m e l , in Advances in Solar Energy
Technology, e d i t e d b y W . H . B l o s s a n d F . Pfisterer ( P e r g a m o n , O x f o r d ,
1988), p. 9 3 5 .
Transparent Insulation Materials 69
G.A. N i k l a s s o n a n d C . G . G r a n q v i s t
Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n
ABSTRACT
T h e m o s t critical p a r t o f a n e n e r g y - e f f i c i e n t s o l a r c o l l e c t o r is t h e a b s o r b e r s u r f a c e ,
w h i c h should b e spectrally selective and exhibit high solar absorptance and low
t h e r m a l e m i t t a n c e . T h i s c h a p t e r i n t r o d u c e s different d e s i g n p r i n c i p l e s for
a c h i e v i n g s p e c t r a l s e l e c t i v i t y , r e p o r t s r a d i a t i v e p r o p e r t i e s for s e v e r a l a v a i l a b l e
solar absorber surfaces, discusses theoretical modelling, and reviews recent w o r k
a i m e d at u n d e r s t a n d i n g their d e g r a d a t i o n at e l e v a t e d t e m p e r a t u r e .
I. INTRODUCTION
70
Selectively Solar-absorbing Surface Coatings 71
Antireflection coating
Cover glass
Infrared reflecting coating
Thermal insulation
Transparent thermal insulation
Absorber surface
Absorber
Heat - transfer fluid
1.
Fig. 1. P r i n c i p l e d e s i g n o f a flat-plate s o l a r c o l l e c t o r . M o s t p r a c t i c a l
collectors, though, do not use antireflection coatings, infrared
reflecting coatings, or transparent thermal insulation materi-
als. T h e different c o m p o n e n t s a r e n o t t o s c a l e . ( F r o m R é f . 1 ) .
T h e r e q u i r e m e n t s for e n e r g y efficiency c a n b e i n t r o d u c e d w i t h r e f e r e n c e to t h e
"natural" r a d i a t i o n in o u r s u r r o u n d i n g s . T h e p e r t i n e n t r a d i a t i v e p r o p e r t i e s a r e
s h o w n i n F i g . 2 . T h e s o l i d c u r v e r e p r o d u c e s a t y p i c a l s p e c t r u m for s o l a r i 2 rradiance
at t h e g r o u n d . S p e c i f i c a l l y , the c u r v e g i v e s t h e air m a s s ( A M ) 2 s p e c t r u m , c o r r e -
s p o n d i n g to c l e a r w e a t h e r w i t h t h e s u n 3 0 ° a b o v e t h e h o r i z o n . It is s e e n that s o l a r
r a d i a t i o n c o m e s at w a v e l e n g t h s s u c h that λ < 3 μιη. T h e a b s o r b e r s u r f a c e o f t h e
s o l a r c o l l e c t i o n d e v i c e m u s t a b s o r b this e n e r g y . T h e s u r f a c e t h e n h e a t s u p a n d
e m i t s t h e r m a l r a d i a t i o n . T h e d a s h e d c u r v e s in F i g . 2 i n d i c a t e b l a c k b o d y s p e c t r a
for t h r e e t e m p e r a t u r e s ; t h e e m i t t e d e n e r g y is n e g l i g i b l e at λ < 3 μπ\ for a t e m p e r a -
ture o f τ < 100°C. T h e losses associated with thermal emission should b e avoided
in o r d e r to g a i n e n e r g y efficiency. T h i s c a n b e a c c o m p l i s h e d in t w o different w a y s .
T h e first o n e r e l i e s o n a c o v e r g l a s s w i t h a c o a t i n g t h a t reflects at λ > 3 μπι s o that
t h e r a d i a t i o n e m i t t e d f r o m t h e a b s o r b e r s u r f a c e is b r o u g h t b a c k t o this s a m e
s u r f a c e . A s e c o n d , a n d m o r e c o m m o n l y u s e d , w a y to d i m i n i s h t h e h e a t l o s s e s is
1 1 11
Γ Ί — ι—ι J ΙJ ι "ι 111
'I I τ' — ι Iι I "I I Ij I ~
•?riX>- I I Solar -
h AM2 Blackbody
:
§ lh ' \ ^300°C
0.5- / / V^/20(TC-
I ; / \ />- - V 0 0
*
ω o 0.2
u / . ι.... 1ι ν Vr>i
j
2 r r5r r û 10
ι '
î ^<ir
'''I
20 J
OB Wavelength
1 (urn)
to h a v e a n a b s o r b e r s u r f a c e w h o s e t h e r m a l e m i t t a n c e i s l o w . T h e s e a r e t h e
s e l e c t i v e l y s o l a r - a b s o r b i n g surfaces t o b e d i s c u s s e d i n this c h a p t e r . T h e y a r e
characterized b y a l o w reflectance at λ < X a n d a high reflectance at λ > X , w h e r e
c c
X « 3 μιη for τ < 100°C. A t increased operating temperatures, X should b e
c c
d i s p l a c e d t o w a r d s a l o w e r v a l u e , a n d at τ = 3 0 0 ° C it is a d e q u a t e t o p u t X « 2 μ ι η .
c
Q u a l i t a t i v e p e r f o r m a n c e criteria c a n b e f o r m u l a t e d b y u s e o f t h e n o r m a l s o l a r
absorptance ( A i ) a n d the hemispherical thermal emittance ( E h ) . T h e s e para-
s o t e r m
meters are defined b y
A. Principles
It is p o s s i b l e t o e x p l o i t s e v e r a l different d e s i g n p r i n c i p l e s a n d p h y s i c a l m e c h a -
n i s m s i n o r d e r to c r e a t e a s e l e c t i v e l y s o l a r - a b s o r b i n g surface. S i x o f t h e s e a r e
s h o w n s c h e m a t i c a l l y i n F i g . 3 . T h e m o s t s t r a i g h t f o r w a r d o n e is t o u s e a m a t e r i a l
w h o s e intrinsic radiative properties h a v e t h e d e s i r e d k i n d o f s p e c t r a l s1e4l e c t i v i t y .
G e n e r a l l y s p e a k i n g , this a p p r o a c h h a s n o t b e e n v e r y fruitful, b u t w o r k o n ZrB2
Selectively Solar-absorbing Surface Coatings 73
Intrinsic Metal
selective material -Dielectric
Substrate Metal
_ 2um
Antireflection coating
Silicon
Metal
Metal
, Dielectric
SnO: 2F,...
Metal
Dielectric
Substrate
wmm*\ Black enamel
Substrate
a n d o n s o m e o t h e r c o m p o u n d s i n d i c a t e s that i n t r i n s i c a l l y s e l e c t i v e m a t e r i a l s d o
exist.
B. R e s u l t s for S o m e P r a c t i c a l l y U s e f u l S u r f a c e s
T h e m o s t w i d e l y u s e d s e l e c t i v e l y s o l a r - a b s o r b i n g surface s e e m s to b e "black
c h r o m i u m " , w h i c h is a c o m p l e x c o m p o s i t e o f m e t a l l i c c h r o m i u m a n d d i e l e c t r i c
C r 0 3 - T h e m e t a l c o n c e n t r a t i o n is l o w at the interface t o w a r d s t h e air a n d in-
2
c r e a s e s w i t h d e p t h i n t o t h e c o a t i n g . T h e s e l e c t i v e s o l a r a b s o r p t i o n a p p e a r s to b e a
c o m b i n a t i o n o f the effect o f t h e m e t a l - d i e l e c t r i c c o m p o s i t e23a n d o f t h e p r o n o u n c e d
s u r f a c e r o u g h n e s s that h a s b e e n o b s e r v e d in t h e s e f i l m s . B l a c k c h r o m i u m h a s 24
a
h i g h v o i d fraction a n d c o n s i s t s o f r o u n d e d p a r t i c l e s w i t h sizes o f a b o u t 1 0 0 n m .
T h e c h r o m i u m c r y s t a l l i t e s a r e s m a l l e r , t2h5o u g h , o n t h e o r d e r o f 10 n m , a n d a r e
p r o b a b l y e m b e d d e d in t h e o x i d e p h a s e . T h e inset in F i g . 4 g i v e s a s c h e m a t i c
p i c t u r e o f t h e m i c r o s t r u c t u r e . T h e o r i g i n a l w o r k o2 n6 b l a c k c h r o m i u m for s o l a r
e n e r g y a p p l i c a t i o n s w a s c a r r i e d o u t b y M c D o n a l d , w h o m o d i f i e d the p r o c e d u r e
for m a k i n g d e c o r a t i v e e l e c t r o p l a t e d l a y e r s . S e v e r a l s u b s e q u e n t s t u d i e s h a v e b e e n
m a d e on the relationship between plating parameters and structural and optical
p r o p e r t i e s ; s e26
e , for e x a m p l e , Ref. 2 7 . S p e c t r a l r e f l e c t a n c e d a t a f r o m M c D o n a l d ' s
initial s t u d y are r e2 p8r o d u c e d in the m a i n part o f F i g . 4 . T h e figure a l s o s h o w s
s p e c t r a l r e f l e c t a n c e for t w o c o m m e r c i a l e l e c t r o p l a t e d b l a c k c h r o m i u m c o a t i n g s ,
specifically for p r o d u c t s b y E n e r g i e S o l a i r e ( E S ) S.A. in S w i t z e r l a n d ( c o a t i n g b a c k e d
by stainless steel) a n d b y M t i S o l a r Inc. in the U . S . ( c o a t i n g b a c k e d b y n i c k e l -
c o v e r e d c o p p e r ) . F o r all o f the c o a t i n g s , the r e f l e c t a n c e is l o w in t h e s o l a r r a n g e
a n d h i g h in t h e t h e r m a l r a n g e , i.e., the s p e c t r a l s e l e c t i v i t y is l a r g e a n d a p p r o x i -
m a t e l y m a t c2h8e s t h e i d e a l c u r v e i n d i c a t e d b y the d o t t e d l i n e s in F i g . 4 . T h e E S 28
coating h a s A 29
s l o- 0.94 a n d E t hm ( 1e0 0 ° rC ) - 0.20, w h e r e a s the M t i c o a t i n g h a s
A l * 0-97 a n d E ( 1 0 0 ° C ) » 0.09. F i g u r e 4 also s h o w s s o m e r e s u l t s for
s o t hm e r
smooth sputter-deposited C r - C r U 3 composite coatings.
2
Other commercially produced selectively solar-absorbing coatings comprise
m e t a l l i c N i p a r t i c3l0e s e m b e d d e d in a n o d i c A I 2 O 3 . T h e initial w o r k w a s b y
Andersson et.al. T h e s e c o a t i n g s a r e m a d e b y a t w o - s t e p p r o c e s s w i t h an initial
a n o d i z a t i o n o f an a l u m i n i u m s h e e t in, for e x a m p l e , d i l u t e p h o s p h o r i c a c i d . T h i s
transforms the surface layer of the metal into porous A I 2 O 3 . Subsequently metal
is p r e c i p i t a t e d i n s i d e t h e p o r e s b y e l e c t r o c h e m i c a l m e a n s , for e x a m p l e b y A C
e l e c t r o l y s i s in a b a t h c o n t a i n i n g n i c k e l sulfate. M e t a l p a r t i c l e s i z e s a r e p r o b a b l y o f
the o r d e r o f a f e w tens o f n a n o m e t r e s . B y m o d i f i c a t i o n o f the s e c o n d s t e p o n e c a n
precipitate particles of other metals. A detailed study of the relation b e t w e e n
Selectively Solar-absorbing Surface Coatings 75
80 - j /[/ /
j //f—/—McD
• / / / - / — M t ES
i
1w e n " Ϊ// /^~
60 - f II I -
8 E x p . (plated) N i l
2 7 Exp.(sputtered)/ Ν J ~
20
" v
IJ/\ ~*^^BP • 2
-ES — l ^ ^ N ^ J / ;
o JUtL- ^Ty>< j _
I 1 11II I I I I I I I III I I I I I I I II I
Wavelength (μιη)
0.2 0.5 1 2 5 10 20 50
Fig. 4 . Spectral reflectance m e a s u r e d for "black c h r o m i u m " coatings
on reflecting substrates. Solid curves refer t o electroplated
c o a t i n g s p r e p a r e d b y M c D o n a l d ( M c D ; R e f . 2 6 ) , M t i S o l a r Inc.
(Ref. 2 8 ) , a n d E n e r g i e S o l a i r e S.A. ( E S ; R e f . 2 8 ) . T h e d o t t e d
c u r v e refers t o a s p u t t e r - d e p o s i t e d C r - C r 0 3 c o m p o s i t e c o a t i n g
2
(Ref. 2 9 ) . D o t t e d l i n e s r e p r e s e n t a n i d e a l r e f l e c t a n c e profile.
I n s e t i n d i c a t e s t h e m i c r o s t r u c t u r e for t h e e l e c t r o p l a t e d c o a t i n g s :
a g r a d e d c o m p o s i t e ( l a y e r 2 ) w i t h a r o u g h t o p s u r f a c e ( l a y e r 1).
1 1 1 I I M I 1 1 1 1 1 I I I I I 1 1 1 1—I I I I
£ "
fin EXP- (SH) \! I
ο E x p . (GR) !. / '
ο ΤτιΎτ^.. j —
1 1 1 I I M l 1 I I I I I I I I I I I I l I ι ι
0.2 0.5 1 2 5 10 20 50
Wavelength (μm)
Fig. 5. S p e c t r a l r e f l e c t a n c e m e a s u r e d for n i c k e l - p i g m e n t e d a n o d i c
A I 2 O 3 coatings produced by electrochemical treatment o f an
a l u m i n i u m sheet. C u r v e s refer to c o a t i n g s p r e p a r e d b y
G r a n g e s ( G R ; Ref. 3 0 ) , S h o w a A l u m i n i u m C o . ( S H ; R e f s . 2 8 , 3 2 )
and Sunstrip Viking A B (SU; Ref. 28). Dotted lines represent
a n i d e a l r e f l e c t a n c e profile. I n s e t i n d i c a t e s t h e m i c r o s t r u c t u r e
of the c o a t i n g s : A n a l u m i n i u m o x i d e diffusion b a r r i e r (layer 4 ) ,
a N 1 - A I 2 O 3 c o m p o s i t e (layer 3 ) , a n d a p o r o u s a l u m i n i u m o x i d e
(layer 2 ) w i t h i n c r e a s i n g p o r o s i t y t o w a r d s t h e t o p s u r f a c e
(layer 1).
o c c u r at a s h o r t e r w a v e l e n g t h for a c o a t i n g d e v i s e d to o p e r a t e at a h i g h t e m p e r a -
t u r e t h a n for o n e to b e u s e d at ~ 1 0 03°3C , w h i c h is e a s i l y i n f e r r e d f r o m F i g . 2 . T h e
c o a t i n g in Fig. 6 is c h a r a c t e r i z e d b y A
s I =o 0.97 ± 0.01, E t hm( 5e0 ° C r) - 0 . 1 0 , a n d
Etherm ( 3 5 0 ° C ) = 0.17 ± 0 . 0 1 .
A m o n g t h e r e m a i n i n g c o a t i n g s t h a t h a v e r e a c h e d c o m m e r c i a l i z a t i o n , o r for
w h i c h p r o c e s s e s a d e q u a t e for p r a c t i c a l m a n u f a c t u r i n g a r e k n o w n , w e n o t e c3h e 4 mi-
cally treated rough nickel surfaces (kno 3w35 6n u n d e r the t r a d e n a m e M A X O R B ) ,
"black n i c k e l " m a d e b y e l e c t r o p l a t i n g , ' g r a d e d s t a i n l e s s3 - s3
t7
8e e l c a r b o n c o a t i n g s
d e v e l o p e d39for h i g h p e r f o r m a n c e t u b u l a r s o l a r c o l l e c t o r s , ' 4c0o p p e r o x i d e
c o a t i n g s , and metal-filled coloured stainless-steel s u r f a c e s . In this list w e
s h o u l d a l4s1o n o t e C r - C r 0 3 c o m p o s i t e c o a t i n g s m a d e b y "roll-coating" e v a -
2
p o r a t i o42
n a n d A I - A I 2 O 3 m a d e b y "integral" c o l o u r a t i o n o f a n o d i c a l u m i n i u m
oxide. 4 43
4
W o r k o n s e l e c t i v e l y s o l a r - a b s o r b i n g p a i n t s h o l d s p r o m i s e for e x t r e m e l y
cheap s u r f a c e s . '
Selectively Solar-absorbing Surface Coatings 77
£ 60 - Ε χ \ I
8 - — ρ · \
c — ; / -
2 _ Ideal ;/ 1 / \ -
Si JE · · » » · Φ·
3
j\ —^ÉSËIÉ^il^
I I—I ι ι ι I\ I I I I l I I I I \ I I I I I I
0.2 0.5 1 2 5 10 20 50
Wavelength (μm)
In t h e p r e v i o u s s e c t i o n w e f o u n d that m o s t c o m m e r c i a l l y p r o d u c e d s e l e c t i v e l y
solar-absorbing coatings consist o f a mixture of metallic particles in a dielectric
m a t r i x a n d a r e b a c k e d b y a m e t a l l i c s u b s t r a t e . C o m m e r c i a l c o a t i n g s a r e still l a r g e l y
p r o d u c e d b y e l e c t r o c h e m i c a l m e t h o d s (cf. F i g s . 4 a n d 5 ) , b u t p h y s i c a l v a p o u r
deposition techniques, such as sputtering, are b e c o m i n g o f increasing importance
(cf. F i g . 6 ) . I n b a s i c s t u d i e s , h o w e v e r , p h y s i c a l v a p o u r d e p o s i t i o n h a s b e e n w i d e l y
used to extract detailed information o n the relation between microstructural para-
m e t e r s o f t h e c o a t i n g s a n d their o p t i c a l p r o p e r t i e s a n d s p e c t r a l s e l e c t i v i t y . In this
section w e consider microstructural models based o n characterization studies o f
t h e p e r t i n e n t c o a t i n g s . W i t h t h e s e m o d e l s as a b a c k g r o u n d , w e d i s c u s s t h e o r i e s
for t h e o p t i c a l p r o p e r t i e s o f s e l e c t i v e l y s o l a r - a b s o r b i n g s u r f a c e s w i t h a m e t a l -
dielectric composite configuration.
78 Materials Science for Solar Energy Conversion Systems
A. Microstructure
It is s u i t a b l e to m a k e a d i s t i n c t i o n b e t w e e n m e t a l - d i e l e c t r i c c o m p o s i t i e s w i t h
homogeneous and graded composition. A homogeneous layer has the same
structure throughout, while a graded layer displays a metal content that varies
w i t h t h e d e p t h in t h e layer. I n p r a c t i c e it is m o s t a d v a n t a g e o u s t o h a v e a m e t a l
c o n t e n t t h a t is h i g h c l o s e t o t h e s u b s t r a t e , a n d c o n t i n u o u s l y d e c r e a s e s as o n e
a p p r o a c h e s t h e front s u r f a c e .
A l a r g e a m o u n t o f r e s e a r c h h a s b e e n c a r r i e d o u t o n m e t a l - d i e l e c t r1 i3
c composite
( a l s o c a l l e d " c e r m e t " ) c o a t i n g s , a s c a n b e s e e n in t h e b i b l i o g r a p h y . A single
c o m p o s i t e l a y e r o n t o p o f a m e t a l s u b s t r a t e often d o e s n o t g i v e sufficient s o l a r 4 46 5
absorptance, and there are only a few cases w h e r e A j > 0.90 has b e e n r e p o r t e d '
s o
for h o m o g e n e o u s c o m p o s i t e l a y e r s b a c k e d b y m e t a l . T h e r e f o r e m o r e c o m p l i c a t e d
d e s i g n s h a v e to b e u s e d . T h e r e a r e b a s i c a l l y t w o w a y s to i m p r o v e t h e o p t i c a l
p r o p e r t i e s o f t h e c o a t i n g s ; t h e y a r e s h o w n s c h e m a t i c a l l y in F i g . 7. F i r s t , o n e m a y
u s e a n t i r e f l e c t i o n c o a t i n g s o n t o p o f t h e c o m p o s i t e l a y e r . T h i s " T y p e I" d e s i g n
c o n s i s t s of, in o r d e r f r o m t h e b o t t o m , a m e t a l s u b s t r a t e , a m e t a l - d i e l e c t r i c c o m p o -
site l a y e r , a n a n t i r e f l e c t i o n l a y e r , u s u a l l y c o m p r i s e d o f a d i e l e c t r i c , a n d a r o u g h
s u r f a c e l a y e r that m a y o r m a y n o t b e p r e s e n t . T h e o u t e r m o s t l a y e r c a n b e r e g a r d e d
as a c o m p o s i t e o f d i e l e c t r i c a n d air. T h i s T y p e I c o n f i g u r a t i o n is often u s e d in
selective solar absorbers produced b y evaporation and sputtering. T h e absorbing
l a y e r u s u a l l y c o n s i s t s o f a t r a n s i t i o n m e t a l d i s p e r s e d in a n o x i d e , a n d it is
convenient to p r o d u c e the antireflection layer from the s a m e oxide. R e p o r t e d
s t u d i e s h a v e c o n c e r n e d t h e m a t e r i a l s N i - S i 0 (Ref. 4 7 ) , N i - M g O (Ref. 4 7 ) , C r - C r 0
2 23
(Ref. 2 9 ) , C o - A l 0 (Ref. 4 8 ) , P t - A l 0 (Ref. 4 9 ) a n d N i - A l 0 (Ref. 5 0 ) . I n g e n e r a l ,
23 23 23 30
o n e c a n o b t a i n A i « 0.95 a n d E h
s o t e m(r1 0 0 ° C ) r a n g i n g f r o m 0.05 to 0 . 1 0 . A m o n g
t h e c o m m e r c i a l l y u s e d c o a t i n g s , it h a s b e e n s h o w n b y A n d e r s s o n e t . a l . t h a t t h e
s t r u c t u r e o f m e t a l p i g m e n t e d a n o d i c a l u m i n i u m o x i d e s o l a r a b s o r b e r s is w e l l
d e s c r i b e d b y t h e T y p e I c o n f i g u r a t i o n in F i g . 7. T h e m o d e l d e s c r i b e s t h e o p t i c a l
p r o p e r t i e s o f t h e c o a t i n g s as w e l l as t h e d e g r a d a t i o n o f t h e s o l a r a b s o r p t a n c e at
h i g h t e m p e r a t u r e s as w e w i l l r e t u r n to b e l o w .
Type I T y p e 7L
Metal-dielectric c o m p o s i t e
Metal
Fig. 7. M i c r o s t r u c t u r a l m o d e l s for s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s .
In t h e s e c o n d c o n f i g u r a t i o n ( T y p e II in F i g . 7 ) , t h e h o m o g e n e o u s m e t a l - d i e l e c t r i c
c o m p o s i t e l a y e r h a s b e e n r e p l a c e d b y a g r a d e d o n e . O t h e r w i s e t h e d e s i g n is s i m i l a r
t o t h a t o f T y p e I. A s b e f o r e , t h e u p p e r d i e l e c t r i c - a i r l a y e r m a y o r m a y n o t b e
p r e s e n t . In p r i n c i p l e , t h e T y p e II s t r u c t u r e c a n g i v e a h i g h e r A i t h a n t h e T y p e I
s o
s t r u c t u r e , b u t in m o s t c a s e s t h e i m p r o v e m e n t is n o t v e r y l a r g e . M o d e l c a l c u l a -
t i o n s a n d a d i s c u s s i o n o f o p t i m u m g r a d i n g profiles a r e r e p o r t e d in R e f . 5 1 . T h e
u s e o f g r a d e d m e t a l - d i e l e c t r i c c o a t i n g s for s e l e c t i v e s o l a r a b s o r b e r s w a s r e v i e w e d
Selectively Solar-absorbing Surface Coatings 79
52
by Craighead. C o a t i n g s p r o d u c e d b y e v a p o r a t i o n a n d s p u t t e r i n g in m o s t c a s e s
e m p l o y o n l y a g r a d e d l a y e r o n 53 a s u b s t r a t e , b u t in a f e w c a s e s a n antireflection l a y e r
is a l s o i n c l u d e d in t h e d e s i g n . Metal-dielectric composite layers have been
p r o d u c e d f r o m a5w54 5i d e r a n g e o f t r a n s i t i o n a n d n o b l e m e t a l s u s u a l l y e m b e d d e d in
various o x i d e s . ' A m o n g the more widely studied combinations, P t - A l 0
23
(Refs. 5 3 , 5 6 ) , N i - A l 0 (Ref. 5 6 ) a n d N i - M g F (Ref. 5 7 ) s h o u l d b e m e n t i o n e d .
23 2
C h e m i c a l l y a n d e l e c t r o c h e m i c a l l y d e p o s i t e d c o a t i n g s , s u c h as t h e c o m m o n c o m -
mercial ones discussed above, display a very complex structure with graded or
h o m o g e n e o u s composite layers, voids, oxide films, surface roughness, etc. This
m a k e s t h e m o d e l l i n g o f their o p t i c a l p r o p e r t i e s m o r e difficult t h a n for t h e s p u t -
t e r e d a n d e v a p o r a t e d c o a t i n g s , w h i c h a r e d e p o s i t e d in a m o r e c o n t r o l l e d w a y .
H o w e v e r , t h e T y p e II c o n f i g u r a t i o n in Fig. 7 a p p e a r s to b e a s u i t a b l e q u a l i t a t i v e
m o d e l for s e l e c t i v e s o l a r a b s o r b e r s w i t h a c o m p l e x m i c r o s t r u c t u r e in m a n y c a s e s .
In p a r t i c u l a r , T y p e II m o d e l s h a v e r e c e n t l y b e e n u s e d to m o d e l t h e o p t i c a l p r o p e r -
ties as w e l l as t h e d e g r a d a t i o n o f the 5s8o l a r a b s o r p t a n c e in a series o f i n v e s t i6 g0a t i o n s
b y S c h e r e r et.al. c o v e r i n g b l a c k z i n c , N i - A l 0 (Ref. 5 9 ) a n d c o p p e r o x i d e
23
c o a t i n g s . B l a c k c h r o m e is r e a l i z e d to h a v e a v e r y c o m p l e x s t r u c t u r e (cf. F i g2. 6 44) 61
2a n d
24
g r a d i n g m o d e l s h a v e b e e n tried in o r d e r to d e s c r i b e its o p t i c a l p r o p e r t i e s . ' ' A
v e r y e l a b o r a t e m o d e l b y S w e e t e t . a l . c o u l d q u a l i t a t i v e l y d e s c r i b e f e a t u r e s o f the
d e g r a d a t i o n b e h a v i o u r for this k i n d o f c o a t i n g . T h i s latter m o d e l e m p l o y e d a
t h r e e - c o m p o n e n t m i x t u r e o f c h r o m i u m , C r 0 a n d air, w h e r e b o t h t h e m e t a l a n d
2 3
v o i d fractions w e r e t a k e n to b e g r a d e d . T h e v a l i d i t y o f this m o d e l is in q u e s t i o n ,
t h o u g h , as w e w i l l c o m e b a c k to b e l o w .
A further r e f i n e m e n t o f t h e m i c r o s t r u c t u r a l m o d e l s c a n b e m a d e b y c o m b i n i n g
t h e T y p e I a n d T y p e II c o n f i g u r a t i o n s so that the m u l t i l a y e r c o a t i n g c o n s i s t s of, in
order from the bottom, a metal substrate, a h o m o g e n e o u s composite layer, a
g r a d e d c o m p o s i t e l a y e r , a n antireflection c o a t i n g , a n d , p o s s i b l y , s u r f a c e r o u g h n e s s
m o d e l l e d b y a n i n s u l a t o r - a i r g r a d i n g . U n f o r t u n a t e l y this k i n d o f m o d e l h a s n o t
b e e n fully t e s t e d a g a i n s t e x p e r i m e n t a l d a t a , a l t h o u g h the s t r u c t u r e a p p e a r s
p h y s i c a l l y r e a l i s t i c . W e w i l l later p r e s e n t an e x a m p l e o f a c a l c u l a t i o n o f o p t i c a l
p r o p e r t i e s b a s e d o n this m o d e l , w h i c h w e call " T y p e III".
B. A p p l i c a b i l i t y o f E f f e c t i v e M e d i u m T h e o r y for t h e O p t i c a l P r o p e r t i e s
T h e m i c r o s t r u c t u r a l m o d e l s in F i g . 7 f o r m a s u i t a b l e s t a r t i n g p o i n t for o p t i c a l
m o d e l l i n g b y u s e o f Effective M e d i u m T h e o r y ( E M T ) . S e v e r a l f o r m u l a t i o n s o f
this t y p e o f t h e o r y w e r e p r e s e n t e d in the c h a p t e r o n O p t i c a l P r o p e r t i e s o f I n h o m o -
geneous T w o - C o m p o n e n t Materials above. T h e E M T s give the c o m p l e x dielectric
p e r m e a b i l i t y o f t h e c o m p o s i t e m a t e r i a l in t e r m s o f the p e r m e a b i l i t i e s a n d v o l u m e
f r a c t i o n s o f t h e c o n s t i t u e n t s , p r o v i d e d that the m i c r o s t r u c t u r e is s p e c i f i e d in
sufficient detail. I n g e n e r a l , it is p o s s i b l e to r e c o n c i l e e x p e r i m e n t a l d a t a a n d E M T s
for s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s p r e p a r e d b y e v a p o r a t i o n a n d s p u t t e r i n g .
C a l c u l a t i o n s b a s e d o n E M T s a n d t h e c o n f i g u r a t i o n s in F i g . 7 l e a d to q u a l i t a t i v e
a g r e e m e n t b e t w e e n t h e o r y a n d e x p e r i m e n t a l s o for s o m e c h e m i c a l l y a n d e l e c t r o -
c h e m i c a l l y d e p o s i t e d c o a t i n g s , b u t the fits a r e n o t a l w a y s q u a n t i t a t i v e a n d m a y
differ in detail. T h i s is n o t s u r p r i s i n g in v i e w o f the c o m p l e x i t y o f t h e s e latter
80 Materials Science for Solar Energy Conversion Systems
c o a t i n g s , for w h i c h t h e m o d e l s in F i g . 7 s h o u l d b e r e g a r d e d a s a p p r o x i m a t i o n s
only.
It is a p p r o p r i a t e t o m a k e s o m e c o m m e n t s o n t h e u s e o f a g r a d e d c o m p o s i t i o n
profile t o d e s c r i b e s u r f a c e r o u g h n e s s effects b y E M T . I n t h e s e c a s e s t h e profile o f
t h e d i e l e c t r i c p e r m e a b i l i t y is d e r i v e d f r o m t h e c o m p o s i t i o n p r o f i l e b y E M T , as
p r o p o s e d in R e f . 6 3 . T h i s p r o c e d u r e is q u e s t i o n a b l e , t h o u g h , u n l e s s t h e a v e r a g e
p e r i o d o f t h e s u r f a c e r o u g h n e s s is m u c h less t h a n t h e w a v e l e n g t h o f light.64T h e
c a s e o f g r a t i n g s w i t h a n a r b i t r a r y profile h a s b e e n i n v e s t i g a t e d r i g o r o u s l y . L i m i t s
o f v a l i6 d i t64
5
y for t h e g r a d i n g m o d e l b a s e d o n E M T h a v e b e e n d e r i v e d for t h e s e g r a -
t i n g s , ' a n d it w a s s h o w n t h a t the w a v e l e n g t h - t o - p e r i o d r a t i o h a s t o b e l a r g e r
t h a n a n u m b e r in t h e r a n g e o f 5 to 4 0 in o r d e r that t h e q u a s i s t a t i c limit, that
underlies the E M T , should b e attained. T h e 6 l5
imit of validity o f the E M T depends
a l s o o n t h e h e i g h t o f t h e s u r f a c e r o u g h n e s s . T h i s l i m i t is e v i d e n t l y q u i t e
r e s t r i c t i v e , a n d t h e s u r f a c e r o u g h n e s s e s s e e n for e x a m p l e in e l e c t r o c h e m i c a l l y
d e p o s i t e d s e l e c t i v e l y s o l a r a b s o r b i n g c o a t i n g s is often o f a l a r g e r m a g n i t u d e . In
these cases one should b e cautious with the use of grading models. A concep-
t u a l l y b e t t e r a p p r o a c h is p r o v i d e d b y diffraction t h e o r y , w h i c h h a s b e e n u23 s e d to
m o d e l the optical properties of black c h r o m i u m coatings b y Smith e t . a l .
Diffraction t h e o r y m o d e l s t h e r o u g h s u r f a c e as a b i g r a t i n g . It w a s s h o w n that as-
d e p o s i t e d b l a c k c h r o m i u m e x h i b i t s a p r o n o u n c e d23s u r f a c e r o u g h n e s s w i t h a n
a v e r a g e p e r i o d w e l l o u t s i d e t h e q u a s i s t a t i c l i m i t . T h e diffraction t h e o r y y i e l d s
o p t i c a l p r o p e r t i e s in q u a l i t a t i v e a g r e e m e n t w i t h e x p e r i m e n t s a n d s h o u l d b e
p r e f e r r e d o v e r g r a d i n g m o d e l s for this c o a t i n g . U n f o r t u n a t e l y , r e s t r i c t i o n s o n t h e
h e i g h t - t o - p e r i o d r a t i o that c a n b e t r e a t e d b y c u r r e n t a l g o r i t h m s l i m i t t h e
a p p l i c a b i l i t y o f diffraction t h e o r y for g e n e r a l r o u g h s u r f a c e s .
C C o m p u t a t i o n a l Procedures for M u l t i l a y e r e d C o a t i n g s
W e n o w b r i e f l y d e s c r i b e t h e m e t h o d s u s e d for c a l c u l a t i o n s o f t h e o p t i c a l p r o p e r -
ties o f c o a t i n g s c o n s i s t i n g o f m u l t i l a y e r e d thin films, s u c h as t h o s e o f F i g . 7.
G r a d e d l a y e r s c a n a l s o b e t r e a t e d as m u l t i l a y e r s , i.e., t h e g r a d i n g p r o f i l e c a n b e
a p p r o x i m a t e d b y a l a r g e n66 u m b e r o f superimposed h o m o g e n e o u s layers. A s a rule
o f t h u m b , w e h a v e f o u n d that a g o o d a p p r o x i m a t i o n is o b t a i n e d b y r e p l a c i n g the
g r a d i n g w i t h 2 5 to 5 0 i n d i v i d u a l l a y e r s . T h e o p t i c a l p r o p e r t i e s o f a m u l t i l a y e r thin
film c a n b e c a l c u l a t e d b y s t a n d a r d m e t h o d s (see, for e x a m p l e , R e f . 6 7 ) . T h e b a s i c
s t e p s a r e as f o l l o w s :
(ii) T h i s i n f o r m a t i o n , t o g e t h e r w i t h t h e t h i c k n e s s (d) o f t h e i n d i v i d u a l l a y e r s ,
c a n n o w b e u s e d to o b t a i n t h e o p t i c a l r e s p o n s e o f t h e m u l t i l a y e r s t6 a7c k . T h e m o s t
c o n v e n i e n t w a y is p r o b a b l y t h e m e t h o d o f c h a r a c t e r i s t i c m a t r i c e s . T h e c h a r a c -
teristic m a t r i x , m , o f a s i n g l e l a y e r is w r i t t e n as
(4)
\m
m
21 22 /
67
where
m m cs 2π
o η
ll = 22 = [ ( λ ) d cos θ / λ ] (5)
a n d θ d e n o t e s t h e a n g l e o f i n c i d e n c e o f t h e light. T h e c o m p l e x r e f r a c t i v e i n d e x
η ( λ ) is t h e s q u a r e r o 6
o7
t o f t h e d i e l e c t r i c p e r m e a b i l i t y . T h e o t h e r c o m p o n e n t s o f the
matrix are given b y
m
12 = -i sin [2π η(λ) d cos θ / λ ] / Ρ (6)
and
m
21 = -i Ρ sin [2π η(λ) d cos θ / λ ] . (7)
(iii) W e n o w c o n s i d e r a s t a c k w i t h l a y e r s n u m b e r e d f r o m 1 at t h e s u r f a c e to N ,
denoting the substrate. Since w e are presently considering metallic substrates,
w h i c h a r e o p a q u e , o n l y t h e reflection f r o m t h e s y s t e m is n o6 n7- z e r o . T h e reflection
coefficient r o f t h e m u l t i l a y e r film is r e a d i l y o b t a i n e d f r o m
R ( Μ
1 Μ
1ΐ Ρ Ν2+) Ρ ΐ - ( Μ 2 Μ ΐ2 Ρ Ν
+)2
" (Μ +Μ ΡΝ)ΡΙ + (M +M P ) '
Π 1 2 2 12 N 2
H e r e P j a n d Pjvj d e n o t e t h e v a l u e s o f the q u a n i t y Ρ d e f i n e d a b o2v e for l a y e r s 1 a n d
N , r e s p e c t i v e l y . F i n a l l y , the reflectivity ( R ) is g i v e n b y R = I r 1 .
A. Model
T h e dielectric p e r m e a b i l i t y o f t h e c o m p o s i t e l a y e r w a s o b t a i n e d f r o m t h e p e r m e -
abilities o f t h e c o n s t i t u e n t s b y u s e o f E M T . Specifically, t h e effective 69 d i e l e c t r i c
permeability, ε = + ί ε , was given b y the B r u g g e m a n f o r m u l a
2
fA (EA- ε ) / ( ε + 2 ε ) + ( 1 - ί ) ( ε - ε ) / ( ε + 2 ε ) = 0 , (9)
Α Α Β Β
w h e r e f is the v o l u m e fraction, o r filling factor, o f c o m p o n e n t A , a n d ε , Β
A Α
denote the dielectric permeabilities of the constituents. O n e can use literature
7 77
8
d a t a for the w a v e l e n g t h - d e p e n d e n t d i e l e c t r i c p e r m e a b i l i t i e s o f n i c k e l (Refs. 7 3 - 7 5 ) ,
A I 2 O 3 (Ref. 7 6 ) , as w e l l as for the a l u m i n i u m s u b s t r a t e . '
T h e dielectric p e r m e a b i l i t y o f t h e p o r o u s o x i d e in l a y e r 2 p o s e s a p r o b l7e m 89
0. T h e
p o r o s i t y o f a n o d i z e d A l c a n b e a p p r e c i a b l e , typically u p to 3 0 p e r c e n t . ' 76h e r e -
T
fore o n e m u s t u s e a l o w e r ε t h a n that o f h o m o g e n e o u s a l u m i n i u m o x i d e . For
s i m p l i c i t y o n e m a y fix ε = 2 o v e r t h e w h o l e v i s i b l e a n d n e a r infrared w a v e l e n g t h
r a n g e . T h e a b s o r p t i o n o f t h e o x i d e in this r a n g e is n e g l i g i b l e . In the g r a d e d l a y e r 4
it w a s a s s u m e d that ε d e c r e a s e s linearly from 2 to u n i t y at the air interface.
F i g u r e 8 c o m p a r e s c a l c u l a t e d r e f l e c t a n c e s p e c t r a to e x p e r i m e n t s for four n i c k e l
p i g m e n t e d a l u m i n i u m o x i d e c o a t i n g s . O p t i c a l d a t a for t h r e e o f t h e s e w e r e g i v e n
in F i g . 5. T h e first test r e g a r d s the G r a n g e s ( G R ) c o a t i n3 g0, w h i c h a p p e a r s to b e the
b e s t c h a r a c t e r i z e d o n e . A c c o r d i n g to A n d e r s s o n e t . a l . o n e c a n u s e d = 0.3 μπ\
3
a n d d j + d = 0.4 μιη w h e r e dj d e n o t e s the t h i c k n e s s o f l a y e r i. W e c o n s i d e r a
2
Selectively Solar-absorbing Surface Coatings 83
0.4 c—1 1 1 1 1 1 1 1 I ι I π
/
^ / ^ \
>/ )
GRANGES
0.4 ζ—ι—ι—·—ι—ι—ι—ι—ι—ι—'—ι—t
I [0.15 gm
Λo Al ^ - χ
0.2- / / \ V
J κ%
ο
4 "ί^Τ^'ί—ι—ι—ι—ι—ι 1—ι 1—γ
λ Α 10.15 Mm s χ '
Uj°- " 0.55 Mm / \ SUNSTRIP "
CC * « * . * » 0 . 2 8 Mm f « 0 . 2 0 / .
f\j/
1 1 1 1 1 1 1 1 ! 1 1 h
l 10.28 urn
F i g u r e 8 b is b a s e d o n t h e S h o w a ( S H ) c o a t i n g . T h e c l o s e s i m i l a r i t y b e t w e e n t h e
o p t i c a l p r o p e r t i e s o f t h e G r a n g e s a n d S h o w a c o a t i n g s s u g g e s t s that t h e p a r a m e t e r s
in t h e o p t i c a l m o d e l s h o u l d b e r a t h e r s i m i l a r . T h e final c o m p a r i s o n w i t h t h e
84 Materials Science for Solar Energy Conversion Systems
28
e x p e r i m e n t a l d a t a , w h i c h is p r e s e n t e d in F i g . 8 b , u s e d t h e t h i c k n e s s v a l u e s
d i = 0.15 μ ι η , d = 0.22 μ ι η a n d d = 0.25 μιη. T h e a g r e e m e n t is a g a i n v e r y g o o d
2 3
e x c e p t at t h e s h o r t w a v e l e n g t h e n d o f t h e s p e c81
t r u m . T h e total t h i c k n e s s is
consistent with electron microscopic studies.
A n i m p o r t a n t p a r a m e t e r for t h e n i c k e l p i g m e n t e d a l u m i n i u m o x i d e c o a t i n g s is
t h e c r o s s o v e r w a v e l e n g t h λ*, w3 h0i c h is d e f i n e d as t h e w a v e l e n g t h w h e r e t h e
r e f l e c t a n c e is 0.5. E m p i r i c a l l y , this w a v e l e n g t h d e p e n d s l i n e a r l y o n t h e n i c k e l
LOI 1 1 1 ^ I ^HT~
if
ι α
s 4 0
il
î - I' SH GR "
l υ EXP
/. yfl THEORY
oJ± I I I I I
0 2 4 6 8 10
WAVELENGTH ( pm)
Fig. 9. S p e c t r a l r e f l e c t a n c e for n i c k e l p i g m e n t e d a l u m i n i u m o x i d e
coatings produced by S h o w a (SH) and Granges (GR).
E x p e r i m e n t a l r e s u l t s a r e c o m p a r e d to c a l c u l a t i o n s b a s e d o n the
m o d e l s d e p i c t e d in F i g s . 8 a a n d b . E a c h i n d i c a t e d c u r v e is
e x p l a i n e d in t h e inset. ( F r o m R e f . 7 2 ) .
Selectively Solar-absorbing Surface Coatings 85
c o n t e n t o f t h e film. T h e c o m p u t a t i o n s s h o w e d t h a t λ* is p r i m a r i l y d e p e n d e n t o n
t h e n i c k e l filling factor a n d , to a l e s s e r d e g r e e , o n t h e t h i c k n e s s o f t h e c o m p o s i t e
layer.
W e n o w c o n s i d e r t h e S u n s t r i p c o a t i n g , for w h i c h v e r y little s t r u c t u r a l i n f o r m a -
tion is p r e s e n t l y a v a i l a b l e . F o r t h e d a t a s h o w n in F i g . 5 , t h e c r o s s o v e r w a v e l e n g t h
is λ* « 3 to 3.5 μ ι η , w h i c h s u g g e s t s t h a t t h e n i c k e l filling f a c t o r is l o w e r t h a n for
t h e S h o w a c o a t i n g . A c c o r d i n g to Ref. 3 02, t h e s h o w n v a l u e o f λ* c o r r e s p o n d s to a
n i c k e l d e n s i t y o f a p p r o x i m a t e l y 0.5 g / m . S e v e r a l i n t e r f e r e n c e fringes a r e p r e s e n t
in t h e e x p e r i m e n t a l r e f l e c t a n c e s p e c t r u m . A fit o f t h e c a l c u l a t i o n s t o t h e s e fringes
s h o w s t h a t t h e o x i d e t h i c k n e s s d ] + d s h o u l d b e in t h e r a n g e 0.6 to 0.7 μ ι η . F i g u r e
2
8 c c o m p a r e s a c o m p u t a t i o n28w i t h f = 0 . 2 0 , d j = 0.15 μιη, d = 0 . 5 5 μπα a n d d = 0.28
2 3
μ ι η to e x p e r i m e n t a l d a t a . These parameter values are not unique, and equally
g o o d fits c o u l d b e o b t a i n e d w i t h s o m e o t h e r c o m b i n a t i o n s . T h e a g r e e m e n t
b e t w e e n t h e o r y a n d e x p e r i m e n t w a s f o u n d to b e r e a s o n a b l e at s h o r t w a v e l e n g t h s .
D i s c r e p a n c i e s a p p e a r e d a b o v e 1.5 μ ι η , w h e r e t h e c a l c u l a t i o n s h o w e d m o r e
p r o n o u n c e d i n t e r f e r e n c e o s c i l l a t i o n s t h a n t h o s e p r e s e n t in t h e m e a s u r e d
r e f l e c t a n c e s p e c t r u m . O n e m a y s p e c u l a t e that this p o i n t s to a m i n o r i n a d e q u a c y in
t h e B r u g g e m a n E M T w h e n a p p l i e d to t h e s e c o a t i n g s .
F i n a l l5y9, s o m e c o m m e n t s a r e g i v e n o n t h e h e a v i l y p i g m e n t e d c o a t i n g s o f S c h e r e r
et.al. In this c a s e o n e h a s to d e p a r t from t h e T y p e I m o d e l s u s e d a b o v e a n d
i n s t e a d a p p l y t h e m o r e c o m p l e x T y p e III m o d e l to t h e s t r u c t u r e o f t h e c o a t i n g .
I n d e e d , it is n e c e s s a r y to i n s e r t a l i n e a r l y g r a d e d n i c k e l - a l u m i n i u m o x i d e l a y e r
b e t w e e n l a y e r s 2 a n d 3 i n o r d e r to o b t a i n a c c e p t a b l e a59 greement with experiments.
A c o m p a r i s o n o f c a l c u l a t i o n s a n d e x p e r i m e n t a l d a t a is g i v e n in F i g . 8 d . T h e
c a l c u l a t i o n e m p l o y e d a g r a d e d l a y e r w i t h d ^ = 0.1 μπα b e t w e e n d = 0.3 μπα a n d
3
d = 0.28 μπα. T h e filling factor in l a y e r 3 w a s p u t to 0 . 2 5 , w h i c h is r e a s o n a b l e s i n c e
2
this h e a v i l y c o l o u r e d c o a t i n g p r o b a b l y h a s a h i g h e r n i c k e l c o n t e n t t h a n the o t h e r s .
A g r a d e d o x i d e - a i r l a y e r w a s n o t n e c e s s a r y in o r d e r to o b t a i n t h e e x c e l l e n t a g r e e -
m e n t w i t h t h e e x p e r i m e n t s s h o w n in F i g . 8 d . A n a l m o s t e q u a l l y g o o d fit w a s
o b t a i n e d b y u s i n g d | = 0.15 μπα, as in the o t h e r c a s e s , a n d at t h e s a m e t i m e d e c r e a -
s i n g d to 0.2 μπα. It is e v i d e n t that h e a v i l y p i g m e n t e d c o a t i n g s c a n b e d e s c r i b e d b y
2
a s i m p l e e x t e n s i o n o f t h e s t r u c t u r a l m o d e l s h o w n in t h e i n s e t o f F i g . 5.
IV. C A S E S T U D Y T W O : T E X T U R E D Al-Si C O M P O S I T E C O A T I N G S
T h i s s e c t i o n g i v e s a n e x a m p l e o f a c a l c u l a t i o n b a s e d o n a g r a d i n g m o d e l for 2 a1
s e l e c t i v e l y s o l a r a b s o r b i n g c o a t i n g w i t h a r o u g h surface. W e p r e s e n t r e s u l t s for
c h e m i c a l l y e t c h e d m e t a l l i c A l - S i c o m p o s i t e films d e p o s i t e d o n g l a s s s u b s t r a t e s .
S c a n n i n g e l e c t r o n m i c r o s c o p21
y s h o w e d that the etched films h a d very irregularly
textured surface structures. T h e lateral s i z e o f t h e p r o t r u s i o n s s e e m e d to b e in
the 20-50 n m range. F r o m examination of the e d g e of cleaved samples, the
t e x t u r i n g d e p t h ,21
h, a p p e a r e d t o b e r o u g h l y 1 0 0 - 4 0 0 n m w i t h t h e d e p t h i n c r e a s i n g
with etch t i m e . W e b e l i e v e t h a t t h e s u r f a c e r o u g h n e s s is d u e t o p r e f e r e n t i a l
e t c h i n g o f t h e a l u m i n i u m p h a s e . A s c h e m a t i c r e p r e s e n t a t i o n o f t h e s t r u c t u r e is
s h o w n21i n t h e i n s e t o f F i g . 1 0 . T h e s o l i d c u r v e s h o w s t h e e x p e r i m e n t a l r e f l e c -
t a n c e for a n A l - S i c o m p o s i t e e t c h e d in N a O H for 5 5 s. T h e d a t a c o r r e s p o n d to
Α « 0.95 a n d E « 0.2.
μ1 t hm e r
- (%) j ^
Reflectance of ; / '
— 80 chemically etched / >^ _
A l - S i composite. / f
_ // Experiment _
j/ Theory
_ QQ j / Ideal curve _
4 0
0 — - ^ ^ ^ ^ "
I
0.2
I I0.5
I I I I 1I 1 i 2 l l 5
I 1 I I 10
II1 I
20
I I I
50
I I I
Wavelength (urn)
Fig. 1 0 . S p e c t r a l r e f l e c t a n c e for a c h e m i c a l l y e t c h e d A l - S i s u r f a c e .
The dotted lines indicate the ideal reflectance, the solid curve
represents experimental results obtained on an Al-Si c o m p o -
site e t c h e d i n N a O H for 5 5 s, a n d t h e d a s h e d c u r v e s h o w s t h e
result of a computation based on a graded refractive index
m o d e l e m p l o y i n g t e x t u r e s 3 0 0 n m d e e p . (After R e f . 2 1 ) .
T h e s u r f a c e t e x t u r e o f t h e e t c h e d A l - S i films w a s m o d e l e d as a g r a d i n g o f t h e b u l k
A l - S i m a t e r i a l w i t h air. T h e t e x t u r e w a s r e p r e s e n t e d as h a l f - s p h e r o i d s s u b d i v i d e d
i n t o m a n68y layers. T h e refractive index profile w a s obtained from the M a x w e l l
G a r n e t t E M T a s a p p l i e d to e a c h l a y e r . T h e filling factor p r o f i l e w a s g i v e n b y
2
f(z) = l - [ ( z - h ) / h ] , (10)
w h e r e t h e z - c o o r d i n a t e is z e r o at t h e o u t e r s u r f a c e o f t h e g r a d e d l a y e r a n d
increases towards the substrate. W e e m p h a s i z e that grading m o d e l s should b e
Selectively Solar-absorbing Surface Coatings 87
u s e d w i t h c a u t i o n for this s u r f a c e , s i n c e o n e c a n n o t b e s u r e t h a t t h e q u a s i s t a t i c
l i m i t is a t t a i n e d at all w a v e l e n g t h s . H o w e v e r , t h e l a t e r a l s i z e o f t h e r o u g h n e s s is
sufficiently s m a l l t h a t t h e g r a d i n g m o d e l b a s e d o n E M T s h o u l d b e v a l i d at l e a s t in
t h e t h e r m a l infrared w a v e l e n g t h r a n g e . T h e d a s h e d c u r v e in F i g . 10 s h o w s t h e
result of a calculation with the model outlined above, using a grading depth of 300
n m . T h e a g r e e m e n t w i t h t h e e x p e r i m e n t a l c u r v e is a c c e p t a b l e , d e s p i t e t h e
v a r i o u s s i m p l i f i c a t i o n s m a d e in t h e t h e o r e t i c a l m o d e l .
W e b e l i e v e t h a t this s i m p l e e t c h t r e a t m e n t c a n b e a p p l i e d to A l - S i s u r f a c e s p r o d u -
ced b y a m o r e production-oriented method than electron-beam evaporation.
A l u m i n i u m - s i l i c o n a l l o y s a r e w i d e l y u s e d in i n d u s t r y . S u c h a l l o y s , o f s u i t a b l e
microstructure, conceivably could b e rendered spectrally selective b y etching.
T h e d u r a b i l i t y a n d d e g r a d a t i o n a r e o f e x t r e m e i m p o r t a n c e for t h e t e c h n i c a l
a p p l i c a t i o n o f s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s . T h e i n t e r e s t in d e g r a d a t i o n
s t u d i e s , a n d t h e d e t e r m i n a t i o n o f s e r v i c e life o f s o l a r a b84 sorbers from accelerated
a g e i n g tests, h a s i n c r e a s e d r a p i d l y d u r i n g r e c e n t y85 ears. Important studies on
b l a c k c h r o m i u m h a v e b e e n carried ou8 t b867y P e t t i t , a n d s e v e r a l c o m m e r c i a l c o a t -
ings have been studied b y Kohl e t . a l . ' Studies of degradation and durability of
s o l a r c o l l e c t o r c o a t i n g s h a v e b e e n g i v e n a m a j o r i m p e t u s2 b88 y the establishment of
the International Energy A g e n c y (IEA) Task X p r o g r a m . ' This six-year
c o l l a b o r a t i v e effort, i n v o l v i n g e l e v e n c o u n t r i e s , w a s b e g u n in 1 9 8 5 .
(iii) D u r i n g n i g h t t h e t e m p e r a t u r e o f s o l a r c o l l e c t o r s m a y d r o p b e l o w the d e w -
p o i n t a n d c o n s e q u e n t l y c o n d e n s a t i o n c a n o c c u r in t h e air g a p b e t w e e n a b s o r b e r
a n d g l a z i n g . It is i m p o r t a n t that the d u r87 a b i l i t y o f solar a b s o r b e r c o a t i n g s u n d e r
these conditions be thoroughly t e s t e d .
(iv) T h e i n f l u e n c e o f s o l a r r a d i a t i o n c a n b e t e s t e d b y s o l a r s i m u l a t i o n l a m p s 84in
the l a b o r a t o r y . T h e effect o f U V - r a d i a t i o n a p p e a r s to b e e s p e c i a l l y i m p o r t a n t .
88 Materials Science for Solar Energy Conversion Systems
(v) O f c o u r s e , t h e v a r i o u s a c c e l e r a t e d tests m u s t b e v a l i d a t e d b y c o m p a r i s o n
with results of outdoor exposures, which m a y b e carried out under stagnation or
operating conditions.
T h e o x i d a t i o n o f the n i c k e l in t h e c o a t i n g c a n b e d e s c r i b e d t h r o u g h t w o l i m i t i n g
m o d e l s . O n e p o s s i b i l i t y is that t h e o x i d a t i o n o f n i c k e l in l a y e r 3 t a k e s p l a c e uni-
f o r m l y t h r o u g h o u t t h e l a y e r . In this c a s e t h e filling factor d e c r e a s e s as d e g r a d a t i o n
p r o c e e d s , b u t d r e m a i n s c o n s t a n t . M o d e l c a l c u l a t i o n s for this c a s e a r e s h o w n in
3
Fig. 1 2 a w i t h p a r a m e t e r s p e r t i n e n t to the S h o w a c o a t i n g . T h e c a l c u l a t i o n s r e p r o -
d u c e t h e q u a l i t a t i v e features o f t h e e x p e r i m e n t s , e x c e p t that t h e shift o f t h e p e a k at
~1 μ ι η a p p e a r s to b e l a r g e r in the e x p e r i m e n t a l data. F u r t h e r , t h e e x p e r i m e n t s
s h o w v e r y flat r e f l e c t a n c e c u r v e s at λ > 1.5 μ ι η , w h i l e t h e c a l c u l a t e d r e f l e c t a n c e
increases s o m e w h a t with wavelength. However, these discrepancies are only
m i n o r , a n d o n e c a n b e c o n f i d e n t that t h e d e g r a d a t i o n m e c h a n i s m is a r a t h e r
u n i f o r m o x i d a t i o n o f t h e n i c k e l p a r t i c l e s t h r o u g h o u t the c o m p o s i t e l a y e r .
Selectively Solar-absorbing Surface Coatings 89
1-0 1 —ι 1 1 1 1 r
SHOWA
0.8 UNAGED
A F T E R 100h A T 723 Κ
AFTER 6H A T 773 Κ
^ 0.6 I
<
O
ÏÏ 0.4)
u.
LU
ce
0 2
" / / / ^ \ ^
Ο ^sCç^^y ι ι I
0.2 0.6 1.0 1.4 1.8 2.2
W A V E L E N G T H (Mm)
Fig. 1 1 . R e f l e c t a n c e as a f u n c t i o n o f w a v e l e n g t h for n i c k e l p i g m e n t e d
anodic aluminium oxide coatings produced b y Showa.
T h e c o n t i n u o u s c u r v e s h o w s e x p e r i m e n t a l r e s u l t s for a n
unaged coating, while dashed and dash-dotted curves s h o w
results for c o a t i n g s a g e d for 1 0 0 h at 7 2 3 Κ a n d 6 h at 7 7 3 K ,
r e s p e c t i v e l y . ( F r o m Ref. 2 8 ) .
S e c o n d l y , a n o x i d a t i o n front m a y p r o c e e d into t h e c o a t i n g , c a u s i n g d to g r a d u a l l y
3
d e c r e a s e a n d d to i n c r e a s e as d e g r a d a t i o n c o n t i n u e s . T h i s p o s s i b i l i t y is e x p l o r e d
2
in F i g . 1 2 b , w h i c h p r e s e n t s c a l c u l a t i o n s p e r t i n e n t to t h e S h o w a c o a t i n g w i t h
f = 0 . 2 3 a n d v a r i o u s v a l u e s o f d . T h e n i c k e l c o n t e n t is g i v e n b y t h e r e l a t i v e v a l u e
3
Q , w h i c h is d e f i n e d b y
Q = W/Wq, (11)
w h e r e W is t h e a c t u a l n i c k e l c o n t e n t a n d Wq d e n o t e s t h e initial n i c k e l c o n t e n t . I n
Fig. 1 2 b , Q is t h e ratio o f the c o m p o s i t e l a y e r t h i c k n e s s after a n d b e f o r e d e g r a d -
ation. T h e v a l u e s o f Q w e r e c h o s e n s o t h a t t h e y s h o u l d b e t h e s a m e as in t h e
c a l c u l a t i o n s in F i g . 1 2 a , w h e r e Q is g i v e n s i m p l y b y t h e r a t i o o f t h e a c t u a l filling
factor to its initial v a l u e . It is s e e n in F i g . 1 2 b t h a t o n l y s l i g h t c h a n g e s in t h e
r e f l e c t a n c e s p e c t r a o c c u r as Q d e c r e a s e s . A i a c t u a l l y i n c r e a s e s s l i g h t l y 2as88Q87
8is
s o
d e c r e a s e d . T h i s is c l e a r l y in c o n t r a d i c t i o n to the e x p e r i m e n t a l r e s u l t s ' ' and
t h e r e f o r e t h e o x i d a t i o n front m o d e l c a n n o t e x p l a i n t h e e x p e r i m e n t a l s p e c t r a o f
h e a t t r e a t e d s a m p l e s . C a l c u l a t i o n s for t h e S u n s t r i p c o a t i n g y i e l d e d t h e s a m e
q u a l i t a t i v e features as t h o s e for S h o w a . H e n c e o n e m u s t c o n c l u d e t h a t in this c a s e
a l s o o x i d a t i o n o f n i c k e l t a k e s p l a c e u n i f o r m l y in t h e c o m p o s i t e l a y e r .
90 Materials Science for Solar Energy Conversion Systems
1.0 Ι — Ι — Ι — Ι 1 1—Ι—Ι—I
SH
SH M
MOODDE
ELL f = 0.23 (a)
f «0.20
0.8 - , f = 0.18
( 0 . 1 5 Mm
0 . 2 2 pm
f =0.15-----
0.6 - 0.25 m
M
0.4- x-..
o o"°^V^—ι—ι—ι—ι—\ H 1 1 H
LU (b)
U.0.8- I lm«UM Q=1
yj 0 . 1 5 Mm Q.0.87
DC 0.22 • ( 1 -0)0.25Mm Q = 0.78 _|
0.6- . ' · ' » · Q 0 . 2 5 Mm Q = 0.65
I Al
0.4-
Fig. 1 2 . C a l c u l a t e d r e f l e c t a n c e as a f u n c t i o n o f w a v e l e n g t h for n i c k e l
pigmented aluminium oxide coatings. T h e calculations were
carried out using parameters pertinent to the S h o w a coating.
I n (a) c a l c u l a t i o n s for four different filling factors a r e s h o w n .
In (b) r e s u l t s for four different t h i c k n e s s e s o f t h e c o m p o s i t e
l a y e r a n d a filling factor o f 0.23 a r e d e p i c t e d . T h e p a r a m e t e r Q
d e n o t e s t h e n o r m a l i z e d n i c k e l c o n t e n t in t h e film. T h e s t r u c -
tural m o d e l s a n d p a r a m e t e r s u s e d in t h e c a l c u l a t i o n s , a s w e l l
as t h e i n d i c a t e d c u r v e s , a r e s h o w n in t h e i n s e t s . ( F r o m
Ref. 7 2 ) .
H a v i n g e s t a b l i s h e d t h e d e g r a d a t i o n m e c h a n i s m as o x i d a t i o n o f n i c k e l p a r t i c l e s in
t h e c o m p o s i t e , w e n o w t u r n t o t h e q u e s t i o n a s to w h e t h e r t h e d e g r a d a t i o n c a n b e
d e s c r i b e d b y p a r a m e t e r s in a s i m p l e w a y . T o this e n d e x t e n s i v e c a l c u l a t i o n s o f
A i w e r e p e r f o r m e d w i t h p a r a m e t e r s p e r t i n e n t ot t h e S h o w a a n d S u n s t r i p
s o 89
s a m p l e s . E q u a t i o n (1) w a s u s e d to o b t a i n n u m e r i c a l data. F o r 0 j w
s o e employed
t h e air m a s s 1.5 s p e c t r u m , in a c c o r d a n c e w i t h t h e A S T M s t a n d a r d . A n interes-
Q
ting relationship w a s found between 1 - ( A i / A j ) and the quantity Q defined
s os o
above. Here A denotes the solar absorptance of the coating prior to degradation.
sl o
ο
F i g u r e 13 s h o w s a l o g - l o g p l o t o f 1 - ( A i / A i ) as a function o f 1 - Q. It is s e e n that
s os o
t h e c a l c u l a t e d p o i n t s fall o n a s t r a i g h t l i n e b o t h for t h e S H a n d S U m o d e l s . H e n c e
w e infer t h e r e l a t i o n s h i p
î-^/AsoVa-Q)*, (12)
Selectively Solar-absorbing Surface Coatings 91
which can r e w r i t t e n in t e r m s o f t h e c h a n g e in s o l a r a b s o r p t a n c e ,
A A i = A i - A j , as
s o s o s o
ΔΑ /Α ν((^-0/^
5θ1 5ο 03)
for t h e c a s e o f d e g r a d a t i o n o c c u r r i n g b y d e c r e a s e o f t h e filling factor i n t h e c o m -
posite layer. H e n c e w e have found that the normalized solar absorptance change
b e h a v e s as a p o w e r o f t h e n o r m a l i z e d c h a n g e o f n i c k e l c o n t e n t . F r o m F i g . 13 it is
s e e n t h a t β « 2.5 for t h e S H a n d S U m o d e l s .
1 Γ Η I I I J I I ι ι ι ι ι ι y
~ Ni-Al 0
23 I Ζ
• SH MODEL /
• SU MODEL À
7 ~
< I
*~ "/
0.01 — / —
I I I I I I I I I ι ι ι ι I
0.1 0.2 0.5 1
1-Q o
Fig. 1 3 . N o r m a l i z e d s o l a r a b s o r p t a n c e c h a n g e (1 - ( A j / A i ) ) v e r s u s
s o s o
n o r m a l i z e d d e c r e a s e in n i c k e l c o n t e n t ( 1 - Q ) . S q u a r e s a n d
circles d e n o t e c a l c u l a t i o n s c a r r i e d o u t w i t h p a r a m e t e r s p e r t i n -
e n t to t h e S h o w a a n d S u n s t r i p c o a t i n g s , r e s p e c t i v e l y . T h e
s t r a i g h t l i n e r e p r e s e n t s E q . (12) w i t h β = 2 . 5 . ( F r o m R e f . 7 2 ) .
M o d e l c a l c u l a t i o n s for a s - d e p o s i t e d a n d d e g r a d e d s a m p l e s s i m i l a r to t h o s e a b o v e
h a v e n o t y e t b e e n c a r r i e d o u t for b l a c k c h r o m i u m c o a t i n g s . A s n o t e d a b o v e , diff-
r a c t i o n t h e o r y s h o u l d b e a p p l i c a b l e to this p r o b l e m , b u t t h e c o m p l e x i t y o f t h e
c a l c u l a t i o n s h2
a3v e s o far p r e v e n t e d o t h e r t h a n q u a l i t a t i v e c o m p a r i s o n s w i t h
experiments. A l s o t h e d e g r a d a t i o n p r o c e s s a p p e a r s to b e c o m p l i c a t e d , i n v2o l9v
3
0i n g
b o t h o x i d a t i o n o f c h r o m i u m p a r t i c l e s a n d a d e c r e a s e in s u r f a c e r o u g h n e s s . '
92 Materials Science for Solar Energy Conversion Systems
_ ι ι ι ι ι I I I I I
' ''I -
I BLACK CHROME
• EXP. -
SWEET.PETTIT.SOWELL,
CHAMBERLAIN
• THIN Cr 0
2 3F I L M S
EXP. K A R L S S O N ET.AL. / _
CALC. SMITH ET.AL.
0.1
6
/ —
(,oe
0v/ ' v)-i
os
0.01
__L I I I I I I Μ,Γ
0.1 0.2 0.5 1
1- Q
o
Fig. 14. N o r m a l i z e d solar a b s o r p t a n c e c h a n g e (1 - ( A i / A i ) ) v e r s u s
s o s o
n o r m a l i z e d d e c r e a s e in c h r o m i u m c o n t e n t (1 - Q ) for b l a c k
c h r o m i u m c o a t i n g s . D o t s d e n o t e e x p e r i m e n t s o f P e t t i t et.al.
(Ref. 9 1 ) a n d S w e e t et.al. (Ref. 2 4 ) . S q u a r e s d e n o t e r e s u l t s for
thin C r 0 3 films f r o m K a r l s s o n et.al. (Ref. 9 2 ) a n d S m i t h et.al.
2
(Ref. 2 3 ) . T h e straight l i n e r e p r e s e n t s E q . (12) w i t h β = 7.
to t h e l a t t i c e v i b r a t i o n m o d e s o f t h e o x i d e . H e n c e this m e c h a n i s m t e n d s to
increase E i
t i e. It r isme v i d e n t t h a t m o d e l l i n g o f t h e c h a n g e s in e m i t t a n c e d u r i n g
d e g r a d a t i o n is a m u c h m o r e c o m p l e x t a s k t h a n t h e m o d e l l i n g o f t h e c h a n g e s in
solar absorptance considered above.
T h e a n a l y s i s a b o v e i d e n t i f i e d t h e o x i d a t i o n o f m e t a l p a r t i c l e s as t h e m a i n r e a s o n
for t h e e l e v a t e d t e m p e r a t u r e d e g r a d a t i o n o f s o m e t e c h n i c a l l y i m p o r t a n t s e l e c -
tively s o l a r a b s o r b i n g c o a t i n g s . I n o r d e r to p r o g r e s s t o w a r d s a f u n d a m e n t a l
u n d e r s t a n d i n g o f t h e d e g r a d a t i o n , it is i m p o r t a n t to h a v e a c l e a r n o t i o n o f t h e
c u r r e n t t h e o r i e s o f t h e o x i d a t i o n k i n e t i c s o f m e t a l s . T h i s s u b j e c t is b r i e f l y
reviewed below.
9 53 - 9
T h e oxidation kinetics o f metals has been extensively studied for m a n y y e a r s .
W h e n a c l e a n m e t a l s u r f a c e is e x p o s e d to o x y g e n , a n initial fast o x i d a t i o n o c c u r s
until a f e w m o n o l a y e r s h a v e b e e n f o r m e d . F o r t h e d e g r a d a t i o n o f p r e s e n t
i n t e r e s t , h o w e v e r , o n e is m a i n l y c o n c e r n e d w i t h t h e s u b s e q u e n t s l o w o x i d a t i o n ,
w h i c h c a n b e d u e to cation o r a n i o n diffusion a s s i s t e d b y a n e l e c t r i c field t h a t is set
u p a c r o s s t h e o x i d e c o a t i n g . T h e r a t e l i m i t i n g s t e p m a y b e diffusion o f i o n s , o r
t r a n s p o r t o f e l e c t r o n s i n o r d e r to e s t a b l i s h t h e e l e c t r i c field a c r o s s t h e o x i d e .
O x i d e9s3 o f t h e f o r m M O , l i k e N i O , c a n b e c h a r a c t e r i z e d as s o c a l l e d n e t w o r k m o d i -
fiers. H e r e one expects ca9 t6i o n t r a n s p o r t to d o m i n a t e t h e o x i d a t i o n p r o c e s s .
X e n o n m a r k e r e x p e r i m e n t s indicate that cation transport controls the oxidation
o f c h r o m i u m as w e l l . W h e n the diffusion o f t h e c a t i o n s is t h e r a t e l i m i t i n g97 s t e p ,
the oxidation kinetics m a y b e described b y the theory of Cabrera and M o t t .
C a b r e r a a n d M o t t a s s u m e d that a d s o r b e d o x y g e n m o l e c u l e s o n the s u r f a c e d i s s o -
ciate and produce electron traps b e l o w the Fermi level of the metal. Electrons
f r o m t h e m e t a l c a n t h e n b e t r a n s p o r t e d t h r o u g h t h e o x i d e l a y e r a n d fill t h e s e
traps. E l e c t r o n t r a n s p o r t m a y b e b y t u n n e l l i n g , o r b y t h e r m i o n i c e m i s s i o n for
l a r g e r o x i d e t h i c k n e s s e s a n d h i g h e r t e m p e r a t u r e s . T h e e l e c t r o n t r a n s p o r t l e a d s to
t h e f o r m a t i o n o f o x y g e n i o n s at t h e s u r f a c e 9a n9 3d 9h5
7e n c e a n e l e c t r i c field is e s t a -
b l i s h e d in t h e o x i d e l a y e r . It w a s a s s u m e d " ' that t h e p o t e n t i a l d r o p , V , is
i n d e p e n d e n t o f o x i d e t h i c k n e s s so that t h e field, F , is i n v e r s e l y p r o p o r t i o n a l to the
t h i c k n e s s . A v e r y s t r o n g field c a n o c c u r for thin o x i d e films. T h i s e l e c t r i c field
p r o m o t e s t h e diffusion o f c a t i o n s t h r o u g h t h e o x i d e . W h e n t h e diffusion o f i o n s
is t9h e93 5r a t e l i m i t i n g s t e p , t h e ion c u r r e n t , Jj, c a n b e w r i t t e n in a s i m p l i f i e d w a y
as '
Ji = A N v e x p ( - E i / k i ) sinh ( e a F / 2 k x ) , (14)
0
95
w h e r e A is a p p r o x i m a t e l y c o n s t a n t , N is the n u m b e r o f m e t a l i o n s p e r u n i t area
0
o n t h e m e t a l / o x i d e i n t e r f a c e , ν d e n o t e s a j u m p f r e q u e n c y , Ej is t h e a c t i v a t i o n
e n e r g y for i o n m o v e m e n t , e is t h e ion c h a r g e , α is t h e lattice c o n s t a n t a n d k is
B o l t z m a n n ' s c o n s t a n t . E q u a t9i5o n (14) m a y b e r e a r r a n g e d to y i e l d t h e t i m e d e p e n -
dent oxide thickness L(t) b y
94 Materials Science for Solar Energy Conversion Systems
MOTT-CABRERA THEORY
20θ|-
0) - Jt
</> w*
Ζ J*
Ξ100- JUr
9 80-
60- ^Υ^ Δ
L O C A T I O N O F 10 MIN.MARK
631 648
Α Ο • A
40 h T(K) 603 611
621 639
658
JL 1_ JL
1 10 10' 10"
T I M E A T 6 0 3 Κ (MIN)
Fig. 1 5 . O x i d e t h i c k n e s s a s a f u n c t i o n o f o x i d a t i o n t i m e for s i n t e r e d
n i c k e l . E x p e r i m e n t a l p o i n t s f r o m R e f . 1 0 5 , t a k e n at different
temperatures, have been superimposed on a single curve by
translation along the time axis. T h e inset s h o w s the location of
the 1 0 m i n u t e m a r k for different t e m p e r a t u r e s . S y m b o l s
p e r t a i n i n g t o all t h e t e m p e r a t u r e s a r e g i v e n in t h e inset.
T h e c u r v e d e p i c t s a p r e d i c t i o n o f t h e o x i d a t i o n k i n e t i c s b y the
Cabrera-Mott theory. (From Ref. 72).
Selectively Solar-absorbing Surface Coatings 95
o n t h e t i m e a x i s is s h o w n for e a c h o f t h e t e m p e r a t u r e s in F i g . 1 5 . It is s e e n that
t h e e x p e r i m e n t a l p o i n t s in t h e figure a r e in e x c e l l e n t a g r e e m e n t w i t h t h e
p r e d i c t i o n o f t h e C a b r e r a - M o t t t h e o r y in E q . ( 1 5 ) . H e n c e o n e c a n c o n c l u d e that the
o x i d a t i o n o f n i c k e l c a n b e d e s c r i b e d w i t h this t h e o r y , at l e a s t for o x i d e t h i c k n e s s e s
b e l o w 3 01 n m 03. 1T h-e 1q u a0l i t a t i v e f e a t u r e s in F i g . 15 a g r e e w i t h e a r l i e r o x i d a t i o n
studies for t e m p e r a t u r e s in the 6 5 0 - 8 0 0 Κ r a n g e . It s h o u l d b e n o t e d t h a t the
o x i d a t i o n k i n e t i c s in F i g . 15 c a n b e a p p r o x i m a t e d b y t h e p o w e r l a w L - over
r e g i o n s o f o n e d e c a d e o r m o r e in t i m e . In the figure, φ is a p p r o x i m a t e l y 0.2 at
s h o r t t i m e s a n d i n c r e a s e s t o 0.4 for l o n g e r t i m e s . A t t e m p e r a t u r e s b e l o w 6 0 0 K ,
t h e o x i d a t i o n k i n e t i c s o f n i c k e l c a n also b e a p p r o x i m a t e d b y a p o w e r l a w . I n this
r e g i o n , w h i c h c o r r e s p o n d s to l o w e r o x i d e t h i c k n e s s e s t h a n t h o s e p e r t i n e n t for F i g .
1 5 , t h e e x p o9n e1n9t 0 1φ4is0 l o w e r . F o r e x a m p l e , v a l u e s o f φ b e t w e e n 0 . 0 6 a n d 0 . 1 3 h a v e
been f o u n d ' ' at 4 7 0 - 4 7 5 K . T h e s e l o w e x p o n e n t v a l u e s a r e a l s o in l i n e w i t h
the Cabrera-Mott theory.
T h e a c t i v a t i o n e n e r g y o f t h e o x i d a t i o n p r o c e s s c a n b e o b t a i n e d f r o m t h e shifts o f
150
t h e c u r v e s r e f e r r i n g to different t e m p e r a t u r e s in F i g . 1 5 . A n e q u i v a l e n t p r o c e d u r e
was used b y Sales e t . a l . to e v a l u a t e a c t i v a t i o n e n e r g i e s . T h e y f o u n d a r e m a r -
k a b l e c h a n g e in t h e a c t i v a t i o n e n e r g y at t h e C u r i e t e m p e r a t u r e o f n i c k e l (631 K ) .
B e l o w t h e C u r i e t e m p e r a t u r e t h e a c t i v a t i o n e n e r g y w a s f o u n d to b e 2 . 6 5 e V , b u t
t h e a c t i v a t i o n e n e r g y w a s o n l y 1.60 e V at h i g h e r t e m p e r a t u r e s . A n o m a l o u s 1 70
o x i d a t i o n b e h a v i o u r at t h e C u r i e t e m p e r a t u r e w a s s e e n a l s o in o t h e r w o r k ,
w h e r e t h e o x i d a t i o n r a t e s h o w e d a m a r k e d d i s c o n t i n u i t y at this t e m p e r a t u r e , b u t
t h e a c t i v a t i o n e n e r g i e s differed o n l y slightly.
R e s u l t s o n t h e o x i d a t i o n o f c h r o m i u m at r e d u c e d o x y g e n p r e s s u r e a n d t e m p e r a -
t u r e s i n t h e r a n g e 5 7 3 to 6 7 3 Κ h a v e a l s o b e e n fitted to t h e C a b r e r a - M o t t t h e o r y ,
w h e n t h e o x i d e t h i c k n e s s w a s b e l o w 6 n m (Ref. 1 0 6 ) . T h e d a t a c a n b e w e l l
approximated b y a p o w e r law with exponent 0.12. T h e activation energy was
f o u n d to b e 1.8 e V . A t h i g h e r o x i d e t h i c k n e s s e s , the o x i d a t i o n c r o s s e s o v e r to a
different r e g i m e w i t h e x p o n e n t 0.5. H e n c e it s e e m s t h a t t h e o x i d a t i o n o f c h r o m i -
u m is m o r e c o m p l e x t h a1n70 for n i c k e l , h a v i n g different m e c h a n i s m s c o m p e t i n g .
Shanker and H o l l o w a y s t u d i e d t h e o x i d a t i o n o f r o u g h c h r o m i u m s u r f a c e s in
air for t e m p e r a t u r e s b e t w e e n 5 4 0 a n d 7 6 0 K . T h e y r e p o r t e d a l o g a r i t h m i c r a t e l a w
for o x i d e t h i c k n e s s e s u p to 1 0 0 n m , b u t the r e s u l t s c o u l d a l s o b e fitted to p o w e r
l a w s w i t h k i n e t i c e x p o n e n t s in t h e r a n g e 0 . 0 7 to 0 . 1 3 . T h e o x i d a t i o n r a t e w a s
f o u n d to b e d e p e n d e n t o n s a m p l e p r e p a r a t i o n , a n d it w a s s u g1 g7e s0t e d t h a t a n
i n c r e a s e d s u r f a c e r o u g h n e s s can d e c r e a s e the o x i d a t i o n r a t e .
V e r y little is k n o w n a b o u t t h e o x i d a t i o n b e h a v i o u r o f s m a l l m e t a l p a r t i c l e s .1 0 198 0
H o w e v e r , it h a s b e e n s h o w n that t h e y c a n b e p a s s i v a t e d b y s l o w o x i d a t i o n ' 1 01
a n d a r e t h e n r e m a r k a b l y r e s i s t a n t to further o x i d a t i o n . R e c e n t l y it w a s f o u n d
t h a t t h e s u r f a c e o x i d e o n a m e t a l p a r t i c l e is t h i n n e r t h e s m a l l e r t h e p a r t i c l e s i z e .
T h i s effect w a s i n t e r p r e t e d w i t h i n t h e C a b r e r a - M o t t t h e o r y as b e i n g d u e to the
charging energy o f the particles, which would prevent electron transport across
t h e o x i d e a n d h e n c e s l o w d o w n t h e o x i d a t i o n . F u r t h e r m o r e t h e r o u g h n e s s effect
a l l u d e d to a b o v e i n d i c a t e s that s m a l l p a r t i c l e s m a y d i s p l a y o x i d a t i o n r a t e s q u i t e
different f r o m t h o s e o f t h e b u l k .
96 Materials Science for Solar Energy Conversion Systems
In o r d e r to a p p l y t h e a b o v e c o n s i d e r a t i o n s to t h e d e s c r i p t i o n o f t h e o x i d a t i o n o f
m e t a l p a r t i c l e s in s o l a r c o l l e c t o r c o a t i n g s , o n e first n e e d s s o m e s i m p l e p a r a m e t e r s
that d e s c r i b e the o x i d a t i o n k i n e t i c s . A s n o t e d a b o v e , a s i m p l e p o w e r l a w is a g o o d
a p p r o x i m a t i o n to t h e C a b r e r a - M o t t t h e o r y for o n e to t w o d e c a d e s o f t i m e . H e n c e
w e propose the relation
(l-Q)~(t/qft (16)
w h e r e φ is t h e effective o x i d a t i o n e x p o n e n t r e f e r r e d to a b o v e , a n d q is a s s u m e d to
b e t h e r m a l l y a c t i v a t e d a c c o r d i n g to t h e r e l a t i o n
q = q exp ( E / k t ) , (17)
G a
w h e r e E d e n o t e s t h e a c t i v a t i o n e n e r g y . It s h o u l d b e n o t e d t h a t a s i m i l a r r e l a t i o n
a
h a s b e8 e5n p r e v i o u s l y u s e d to8 a7
n6a l y8z e d u r a b i l i t y tests o n s o l a r a b s o r b e r c o a t i n g s b y
P e t t i t and by Kohl e t . a l .
E. D e g r a d a t i o n K i n e t i c s o f Solar A b s o r b e r C o a t i n g s
In S e c . V I C it w a s f o u n d t h a t t h e n o r m a l i z e d s o l a r a b s o r p t a n c e c h a n g e c o u l d b e
d e s c r i b e d as a p o w e r l a w o f t h e n o r m a l i z e d d e c r e a s e in m e t a l c o n t e n t . A n a l o -
g o u s l y , f r o m S e c . V I D o n e c a n infer that t h e o x i d a t i o n k i n e t i c s o f a m e t a l often
c a n b e a p p r o x i m a t e d b y a p o w e r l a w o v e r at l e a s t o n e to t w o d e c a d e s o f t i m e .
Based o n these considerations, w e propose a simple parametric equation that can
b e u s e d to c h a r a c t e r i z e a n d c o m p a r e d e g r a d a t i o n c u r v e s o f s o l a r c o l l e c t o r c o a t i n g s .
C o m b i n i n g E q s . (12) a n d (16) o n e o b t a i n s
1 - (A
s / oA Jlj ) = Β (t/q)Y, (18)
w h e r e Β is a c o n s t a n t a n d t h e k i n e t i c e x p o n e n t is g i v e n b y γ = βφ. In r e c e n t y e a r s ,
m a n y studies of the degradation kinetics of selectively solar absorbing coatings
h a v e b e e n c a r r i e d out. H e r e w e a n a l y z e d a t a o b t a i n e d for n i c k e l p i g m e2
n8t e d
a l u m i n i u m o x i d e a n d b l a c k c h r o m i u m w i t h i n the I E A T a s k X p r o j e c t . In t h e s e
s t u d i e s , r e f e r r e d to a b o v e , A i w a s m e a s u r e d after a n n e a l i n g in air for v a r i o u s
s o
t i m e s at different t e m p e r a t u r e s .
In F i g . 1 6 w e i n v e s t i g a t e to w h a t e x t e n t Eq. (18) c a n d e s c r i b e t h e d e g r a d a t i o n o f A i
s o
for s e l e c t i v e l y s o l a r a b s o r b i n g c o a t i n g s u p o n e x p o s u r e to e l e v a t e d t e m p e r a t u r e s .
In t h e p l o t s the e x p e r i m e n t a l d a t a w e r e n o r m a l i z e d to a s i n g l e c u r v e b y shifting
t h e r e s u l t s o b t a i n e c ^ a t v a r i o u s t e m p e r a t u r e s p a r a l l e l to t h e t i m e axis. F i g u r e 1 6 a
d e p i c t s 1 - ( A i / A i ) as a function o f t i m e , o n a l o g - l o g p l o t , for t h e S u n s t r i p
s o s o
c o a t i n g . T h e e x p e r i m e n t a l p o i n t s fall w i t h a g o o d a p p r o x i m a t i o n o n a s i n g l e l i n e ,
w h i c h c a n b e d e s c r i b e d b y E q . (18) w i t h γ = 0.17. It is r e m a r k a b l e that t h e p o w e r l a w
b e h a v i o u r s e e m s to p e r s i s t for m o r e t h a n f o u r d e c a d e s o n t h e t i m e a x i s in this
c a s e . F i g u r e 1 6 b d i s p l a y s a s i m i l a r p l o t for t h e d e g r a d a t i o n o f a b l a c k c h r o m i u m
coating produced b y Energie Solaire. H e r e γ shows a considerably higher value,
Selectively Solar-absorbing Surface Coatings 97
I ι I I I I
0.4
T(K) 603 623 673 723 773
8 • • • > • • Δ
573 653 703 823
L O C A T I O N O F 10h MARK
V 0.1
_
0.04
-
(a)
SUNSTRIP
-
V=0.17
I I 2 I 3 I 4 ι s ι 6
-
10 10 10 10 10 10
TIME A T 603K (h)
Fig. 1 6 a .
! I I ι I I
0.4
T(K) 573 603 623 723 773 823 873 "
• 6• 5ο 3 • • V • Δ <
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• ENERGIE SOLAIRE
0.01 Y =0.38 ~~
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Fig. 1 6 b . N o r m a l i z e d c h a n g e in s o l a r a b s o r p t a n c e as a f u n c t i o n o f a g e i n g
t i m e for ( a ) n i c k e l p i g m e n t e d a l u m i n i u m o x i d e ( S u n s t r i p ) a n d
(b) b l a c k c h r o m i u m ( E n e r g i e S o l a i r e ) c o a t i n g s . E x p e r i m e n t a l
d a t a ( R e f . 2 8 ) o b t a i n e d a t different t e m p e r a t u r e s w e r e n o r m a -
l i z e d t o a s i n g l e c u r v e b y shifting a l o n g t h e t i m e a x i s , as
i n d i c a t e d i n t h e i n s e t s . L i n e s w e r e d r a w n for c o n v e n i e n c e .
(From Refs. 2 8 and 72).
98 Materials Science for Solar Energy Conversion Systems
w h i c h is in l i n e w i t h t h e l a r g e r v a l u e s o f β (see F i g . 1 4 ) for b l a c k c h r o m i u m . T h e
a c t i v a t i o n e n e r g i e s for t h e d e g r a d a t i o n p r o c e s s c a n b e d e t e r m i n e d f r o m t h e shifts
o f t h e c u r v e s p e r t a i n i n g to different t e m p e r a t u r e s in F i g . 16 ( s e e E q s . 1 7 a n d 1 8 ) . In
Fig. 17 w e d e p i c t t h e l o g a r i t h m o f t h e l o c a t i o n o f t h e 10 h m a r k , as g i v e n at t h e top
o f F i g . 1 6 a , as a function o f i n v e r s e t e m p e r a t u r e for t h e S u n s t r i p c o a t i n g . T h e
f i g u r e a l s o c o n t a i n s d a t a for t h e S h o w a c o a t i n g . T h e a c t i v a t i o n e n e r g y w a s
o b t a i n e d f r o m fits o f t h e d a t a p o i n t s to s t r a i g h t l i n e s a s i n d i c a t e d in t h e figure.
T h e s c a t t e r in t h e e x p e r i m e n t a l p o i n t s p r e v e n t s a n a c c u r a t e d e t e r m i n a t i o n o f the
a c t i v a t i o n e n e r g y , b u t d a t a a b o v e t h e C u r i e t e m p e r a t u r e fall c l o s e to a s t r a i g h t line,
a n d w e o b t a i n a n a c1 t i5
v0a t i o n e n e r g y o f 2 . 4 e V . T h i s v a l u e is m u c h l a r g e r t h a n the
result of Sales e t . a l . for the o x i d a t i o n o f b u l k n i c k e l . H o w e v e r , q u i t e different
a c t i v a t i o n e n e r g i e s h a v e b e e n f o u n d in different e x p e r i m e n t s . F o r e x a m p l e , 120
v a l u e s c o m p a r a b l e w i t h o u r r e s u l t for t h e S u n s t r i p c o a t i n g h a v e b e e n f o u n d
b o t h b e l o w a n d a b o v e t h e C u r i e t e m p e r a t u r e in a n o t h e r s t u d y . A s i m i l a r a n a l y s i s ,
s h o w n in F i g . 1 8 , for t h e b l a c k c h r o m i u m c o a t i n g y i e l d s a n a c t i v a t i o n e1n6e0 r g y o f 1.5
e V , w h i c h is n o t far f r o m t h e v a l u e for o x i d a t i o n o f b u l k c h r o m i u m .
e— ι 1 1 1 1 X
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1 I I I I I
1.2 1.4 1.6 3 1.8 2.0
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6 —j—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—
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5 4 · \ E = 1.5 e V
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10 I I t > ι ι I ι Χ ι ι I ι
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Fig. 1 8 . L o c a t i o n s o f t h e 1 0 h m a r k s o n t h e t i m e a x i s as a f u n c t i o n o f
i n v e r s e t e m p e r a t u r e for b l a c k c h r o m i u m c o a t i n g s m a d e b y
E n e r g i e S o l a i r e (ES). T h e r e s u l t s a r e b a s e d o n a n a n a l y s i s
s i m i l a r to t h e o n e in F i g . 17. A s t r a i g h t l i n e fit to t h e d a t a
gives the shown activation energy.
It is p o s s i b l e to m a k e a p r e l i m i n a r y c o m p a r i s o n o f t h e d e g r a d a t i o n k i n e t i c s o f t h e
solar absorber coatings with the oxidation behaviour of the bulk metals. F r o m the
e x p o n e n t γ, d e s c r i b i n g t h e d e g r a d a t i o n k i n e t i c s , a n d t h e e x p o n e n t β, i n t r o d u c e d in
Sec. V I C , o n e e a s i l y o b t a i n s t h e k i n e t i c e x p o n e n t φ for t h e o x i d a t i o n o f m e t a l in
t h e s e l e c t i v e l y s o l a r - a b s o r b i n g c o a t i n g s . T h e d a t a p r e s e n t e d a b o v e for n i c k e l
p i g m e n t e d a l u m i n i u m o x i d e a n d b l a c k c h r o m i u m c o a t i n g s l e a d to s m a l l v a l u e s
of φ, in t h e r a n g e o f 0.05 to 0.07. T h i s is l o w e r t h a n m o s t o f t h e r e s u l t s for b u l k
nickel and chromium. These low values of φ could b e compatible with the
C a b r e r a - M o t t t h e o r y if t h e o x i d e c o a t i n g is v e r y thin. F o r t h e c a s e o f n i c k e l o x i d e ,
t h i c k n e s s e s less t h a n 3 n m a r e i m p l i e d .
ο
I n a d d i t i o n , it f o l l o w s f r o m F i g . 13 that a c h a n g e o f 0.1 i n Δ Α ι / Α ι c o r r e s p o n d s
5 0δ ο
t o a n o x i d e t h i c k n e s s o f a b o u t o n e tenth o f t h e m e t a l p a r t i c l e d i a m e t e r for the c a s e
of nickel pigmented aluminium oxide. H e n c e thicknesses of n o m o r e than a few
n a n o m e t r e s a r e p r o b a b l y p r e s e n t in q u i t e h e a v i l y d e g r a d e d c o a t i n g s .
100 Materials Science for Solar Energy Conversion Systems
There exists one major discrepancy between the oxidation of bulk metals and
w h a t c a n b e inferred f r o m F i g . 1 6 . A n 1 o x i0 1d e6 t50h i c k n e s s o f 5 n m is u s u a l l y esta-
b l i s h e d in less t h a n o n e h o u r at 6 0 0 K . ' O n t h e o t h e r 4h a n d , t h e d e g r a d a t i o n
o f N 1 - A I 2 O 3 a n d b l a c k c h r o m i u m c o n t i n u e s e v e n after 1 0 h o u r s at this t e m p e r a -
ture. P a r t i c l e s w i t h s i z e s o f a f e w tens o f n a n o m e t r e s s h o u l d o x i d i z e c o m p l e t e l y in
a m u c h s h o r t e r t i m e than this, if t h e b u l k k i n e t i c s w e r e o b e y e d .
T h e r e a s o n for t h e s l o w o x i d a t i o n o f t h e m e t a l p a r t i c l e s in s e l e c t i v e l y s o l a r -
a b s o r b i n g c o a t i n g s is n o t k n o w n a n d calls for f u n d a m e n t a l s t u d i e s . T h e o x i d a t i o n
m e c h a n i s m s in s m a l l m e t a l p a r t i c l e s is l a r g e l y a n o p e n q u e s t i o n , a n d it is n o t clear
w h e t h e r t h e C a b r e r a - M o t t t h e o r y is a p p l i c a b l e at all, o r if this t h e o r y c a n b e m o d i -
fied to i n c l u d e p a r t i c l e s i z e effects.
F. Lifetime Evaluations
F i n a l l y , w e m a k e s o m e c o m m e n t s o n l i f e t i m e e v a l u a t i o n s for s o l a r c o l l e c t o r
c o a t i n g s b a s e d o n a c c e l e r a t e d a g e i n g tests. T h e p u r p o s e o f s u c h tests is to o b t a i n
t h e s a m e d e g r a d a t i o n o f t h e s a m p l e as after a l i f e t i m e u n d e r o p e r a t i n g c o n d i t i o n s ,
b u t in a m u c h s h o r t e r p e r i o d . In h i g h t e m p e r a t u r e d e g r a d a t i o n tests, this is
a c c o m p l i s h e d b y e x p o s i n g t h e s a m p l e to h i g h e r t e m p e r a t u r e s t h a n t h o s e u s u a l l y
encountered d 8u 8
r47
i n g n o r m a l o p e r a t i o n o f a solar c o l l e c t o r . T h e s o c a l l e d a c c e l e -
r a t i o n f a c t o r " d e s c r i b e s t h e difference in t h e d e g r a d a t i o n b e h a v i o u r b e t w e e n
t h e test t e m p e r a t u r e x
t tea nsd a r e f e r e n c e t e m p e r a t u r e τ Γ( w h i c h r e p r e s e n t s , for
e x a m p l e , n o r m a l o p e r a t i n g c o n d i t i o n s ) . It w a s s h o w n in S e c . V I Ε that t h e
degradation of the solar absorptance of nickel pigmented a l u m i n i u m oxide and
b l a c k c h r o m i u m c o a t i n g8s is 847 t h e r m a l l y a c t i v a t e d . In this c a s e t h e a c c e l e r a t i o n
factor, a , is g i v e n b y '
t e s t h
a = e xa (
1 1 T (19)
test Pt"k" ~ " >J-
τ test
In o r d e r to a p p l y this e q u a t i o n to p r a c t i c a l c o a t i n g s , t h e f o l l o w i n g s t e p s s h o u l d b e
taken, (i) A criterion m u s t b e e s t a b l i s h e d , w h i c h states t h e d e c r e a s e in s o l a r
a b s o r p t a n c e that is c o n s i d e r e d a c c e p t a b l e for t h e p e r f o r m a n c e o f t h e s o l a r a b s o r b e r ,
(ii) A c c e l e r a t e d tests at different t e m p e r a t u r e s s h o u l d b e p e r f o r m e d until this level
o f d e g r a d a t i o n is r e a c h e d , (iii) T h e a c t i v a t i o n e n e r g y E s h o u l d b e c a l c u l a t e d , (iv)
a
E q u a t i o n (19) s h o u l d b e u s e d to c a l c u l a t e t h e a c c e l e r a t i o n factor a n d h e n c e the
lifetime o f the selectively solar-absorbing coating under operating conditions.
w h e t h e r f u n c t i o n s o f this f o r m a p p l y to d e g r a d a t i o n f a c t o r s o t h e r t h a n e x p o s u r e to
high temperatures.
T h i s c h a p t e r i n t r o d u c e d s p e c t r a l l y s e l e c t i v e a b s o r b e r s u r f a c e s for efficient p h o t o -
t h e r m a l c o n v e r s i o n o f s o l a r e n e r g y . T h e k e y f e a t u r e is a h i g h s o l a r a b s o r p t a n c e
c o m b i n e d w i t h a l o w t h e r m a l e m3 i t t3-a n 1
c e . T h e e x p o s i t i o n is n o t c o m p l e t e b u t
s e r v e s to u p d a t e e a r l i e r r e v i e w s , p a r t i c u l a r l y as r e g a r d s p r a c t i c a l l y useful
c o a t i n g s , a n d to p r o v i d e a d e t a i l e d d i s c u s s i o n o n r e c e n t a d v a n c e s in u n d e r -
s t a n d i n g d e g r a d a t i o n a n d durability.
S e v e r a l different d e s i g n p r i n c i p l e s for a c h i e v i n g s p e c t r a l l y s e l e c t i v e a b s o r p t i o n
w e r e p r e s e n t e d . In m a n y c a s e s , a m e t a l - d i e l e c t r i c c o m p o s i t e l a y e r is r e s p o n s i b l e
for t h e h i g h s o l a r a b s o r p t a n c e , w h e r e a s the r e f l e c t a n c e o f a n u n d e r l y i n g m e t a l
s u b s t r a t e g i v e s t h e l o w t h e r m a l e m i t t a n c e . T h e s o l a r a b s o r p t a n c e is often a u g -
m e n t e d b y t h e u s e o f antireflecting l a y e r s , p o r o s i t y , s u r f a c e r o u g h n e s s , e t c . A t least
t h e m a j o r i t y o f t h e p r a c t i c a l l y useful s e l e c t i v e l y s o l a r - a b s o r b i n g s u r f a c e s o f t o d a y
h a v e a m e t a l - d i e l e c t r i c l a y e r as their m o s t c r u c i a l c o m p o n e n t . M a n y o f t h e c o a -
tings - including black c h r o m i u m and nickel pigmented anodic aluminium oxide
- a r e p r e p a r e d b y e l e c t r o c h e m i c a l t e c h n o l o g y , b u t t h e r e a p p e a r s t o b e a t e n d e n c y to
p u t m o r e e m p h a s i s o n c o a t i n g s m a d e b y p h y s i c a l v a p o u r d e p o s i t i o n , s u c h as
m a g n e t r o n s p u t t e r i n g . In o u r o p i n i o n , t h e s p u t t e r - d e p o s i t e d c o a t i n g s m a d e b y
L U Z I n d u s t r i e s Israel - r e p o r t e d o n in F i g . 6 a b o v e - r e p r e s e n t s a l i n e o f p r o b a b l e
future development. T h e electrochemically produced coatings can b e m a d e with
relatively inexpensive equipment, but require processing of large quantities of
hazardous chemicals. Physical vapour deposition utilizes m o r e capital-intensive
e q u i p m e n t , b u t d o e s n o t n o r m a l y l e a d to h a z a r d o u s e x h a u s t s .
T h e different m i c r o s t r u c t u r e s o f r e l e v a n c e for s e l e c t i v e l y s o l a r a b s o r b i n g s u r f a c e s
w e r e i n t r o d u c e d , a n d t h e p e r t i n e n t Effective M e d i u m T h e o r i e s - n e e d e d for
c o m p u t i n g o p t i c a l p r o p e r t i e s - w e r e c o v e r e d superficially. A m o r e d e t a i l e d e x p o s i -
tion o f t h e s e t h e o r i e s is g i v e n in t h e c h a p t e r o n O p t i c a l P r o p e r t i e s o f T w o - C o m p o -
n e n t M a t e r i a l s e a r l i e r in this b o o k . M u l t i l a y e r c o n f i g u r a t i o n s , s u r f a c e r o u g h n e s s ,
and graded metal-dielectric compositions w e r e discussed. T w o case studies are
i n c l u d e d w i t h t h e p u r p o s e o f illustrating to w h a t e x t e n t t h e o p t i c a l p r o p e r t i e s c a n
b e u n d e r s t o o d f r o m b a s i c t h e o r y ; specifically w e d i s c u s s n i c k e l p i g m e n t e d a n o d i c
a l u m i n i u m oxide and textured Al-Si composite coatings.
A n i m p o r t a n t p a r t o f this c h a p t e r d e a l t w i t h d e g r a d a t i o n a n d d u r a b i l i t y o f s o m e
p r a c t i c a l l y useful s e l e c t i v e l y s o l a r - a b s o r b i n g surfaces. T h e first p a r t o f t h e
d i s c u s s i o n o n this s u b j e c t r e g a r d s m o d e l l i n g o f the o p t i c a l p r o p e r t i e s o f different
t y p e s o f N 1 - A I 2 O 3 a n d b l a c k c h r o m i u m surfaces s u b j e c t e d to a c c e l e r a t e d
d e g r a d a t i o n b y h e a t t r e a t m e n t in air. F r o m c o m p u t a t i o n s b a s e d o n Effective
M e d i u m T h e o r y it w a s s h o w n that the d e g r a d a t i o n o f N 1 - A I 2 O 3 p r o g r e s s e d via
o x i d a t i o n o f t h e n i c k e l , so that the d e n s i t y o f m e t a l l i c n i c k e l d e c r e a s e d u n i f o r m l y
a c r o s s t h e m e t a l p i g m e n t e d l a y e r . A n a l t e r n a t i v e m o d e l , w i t h an o x i d a t i o n front
that m o v e s gradually toward the substrate during degradation, could not explain
t h e data. In t h e n e x t s t e p o f t h e a n a l y s i s , t h e d e g r a d a t i o n w a s p a r a m e t e r i z e d , a n d
102 Materials Science for Solar Energy Conversion Systems
it w a s s h o w n that t h e n o r m a l i z e d s o l a r a b s o r p t a n c e b e h a v e s as a p o w e r l a w o f the
n o r m a l i z e d n i c k e l m e t a l c o n t e n t . W e l l - d e f i n e d v a l u e s o f t h e e x p o n e n t in t h e
p o w e r l a w c o u l d b e e x t r a c t e d . T h e t h i r d step in t h e a p p r o a c h to a d e t a i l e d
u n d e r s t a n d i n g o f t h e d e g r a d a t i o n i n v o l v e d a m o d e l for t h e o x i d a t i o n k i n e9t7i c s o f
flat m e t a l l i c surfaces. H e r e it is p o s s i b l e to a p p l y t h e C a b r e r a - M o t t t h e o r y , w h i c h
is k n o w n to b e a d e q u a t e for n i c k e l a n d c h r o m i u m , for e x a m p l e . S p e c i f i c a l l y , t h e
o x i d a t i o n k i n e t i c s c a n b e r e p r e s e n t e d b y a p o w e r l a w w i t h a fixed e x p o n e n t o v e r
o n e to t w o d e c a d e s in t i m e . S m a l l m e t a l l i c p a r t i c l e s h a v e o x i d a t i o n k i n e t i c s that
a r e different f r o m the k i n e t i c s o f flat s u r f a c e s , t h o u g h , a n d t r a n s f o r m i n t o o x i d e at
a m u c h s l o w e r rate. T h i s p h e n o m e n o n c l e a r l y is c o n d u c i v e to l o n g - t e r m d u r a -
bility. A s a final s t e p , t h e p o w e r l a w for t h e n o r m a l i z e d c h a n g e in s o l a r a b s o r p -
t a n c e w a s c o m b i n e d w i t h t h e p o w e r l a w i n h e r e n t in t h e C a b r e r a - M o t t t h e o r y in
o r d e r to f o r m u l a t e a p a r a m e t r i c e q u a t i o n for t h e a b s o r p t i o n d e g r a d a t i o n o f
selectively solar-absorbing coatings comprising a metal-dielectric composite. The
p a r a m e t e r s o f this e q u a t i o n c a n n o t y e t b e o b t a i n e d f r o m b a s i c p h y s i c s , w h i c h to a
l a r g e d e g r e e is a m a n i f e s t a t i o n o f o u r l a c k o f u n d e r s t a n d i n g o f t h e o x i d a t i o n
k i n e t i c s o f fine m e t a l p a r t i c l e s . It is h o p e d that c o n t i n u e d w o r k o n s o l a r c o l l e c t o r
d u r a b i l i t y , a n d o n t h e d u r a b i l i t y o f o t h e r m e t a l - d i e l e c t r i c c o m p o s i t e s d e s i g n e d to
o p e r a t e at e l e v a t e d t e m p e r a t u r e , will s t i m u l a t e t h e n e e d e d e x p e r i m e n t a l a n d
t h e o r e t i c a l w o r k to u n d e r s t a n d t h e i n t r i g u i n g l y s l o w o x i d a t i o n o f m e t a l p a r t i c l e s .
T h e d e g r a d a t i o n k i n e t i c s o f the t h e r m a l e m i t t a n c e is o f i n t e r e s t for s o l a r c o l l e c t o r
s u r f a c e s , b u t this effect h a s n o t yet b e e n i n v e s t i g a t e d in detail s i n c e it is m u c h
m o r e difficult to treat t h a n t h e a b s o r p t a n c e d e g r a d a t i o n .
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19, 2 5 7 ( 1 9 8 9 ) .
88. M . G . H u t c h i n s , P . R . D o l l e y , K . G i n d e l e , M . K ô h l , U . F r e i , B . O . C a r l s s o n , S.
Tanemura, K.G.T. Hollands, A.J. Faber, P.A. van Nijnatten and E.
Mezquida, Proc. Soc. Photo-Opt. Instrum. Engr. 1016, 2 7 9 (1988).
89. A S T M S t a n d a r d Ε 8 9 1 - 8 2 , Annual Book of ASTM Standards, Vol. 12.02
(1986).
90. P . H . H o l l o w a y , K . S h a n k e r , R . B . Pettit a n d R . R . S o w e l l , T h i n S o l i d F i l m s 7 2 ,
121 ( 1 9 8 0 ) .
91. R . B . P e t t i t , J . N . S w e e t a n d R . R . S o w e l l , in American Society for Testing and
Materials, S p e c . T e c h n . P u b l . N o . 7 9 2 , p. 2 6 3 ( 1 9 8 3 ) .
92. B . K a r l s s o n , T. K a r l s s o n a n d C . - G . R i b b i n g , P r o c . S o c . P h o t o - O p t . I n s t r u m .
E n g r . 3 2 4 , 1 5 6 (1982).
93. F.P. F e h l n e r a n d N . F . M o t t , O x i d a t i o n o f M e t a l s 2 , 5 9 ( 1 9 7 0 ) .
94. K . R . L a w l e s s , R e p . P r o g r . P h y s . 3 7 , 2 3 1 (1974).
95. A T . F r o m h o l d , J r . , Theory of Metal Oxidation, (North-Holland,
Amsterdam, 1976), Vols. 1 and 2.
96. G. Salomonsen, N . N o r m a n , O. Lonsjo and T.G. Finstad, J. Phys. Condens.
Matter, i , 7843 (1989).
97. N . Cabrera and N.F. Mott, Rep. Progr. Phys. 1 2 , 1 6 3 (1948-49).
98. D.J. Y o u n g and M J . Dignam, J. Phys. C h e m . Solids 3 4 , 1235 (1973).
99. W . E . Campbell and U . B . T h o m a s , Trans. Electrochem. Soc. 9 1 , 623 (1947).
100. W . S c h e u b l e , Z. P h y s . 1 3 5 , 1 2 5 (1953).
101. H.-J. E n g e l l , K . H a u f f e a n d B . I l s c h n e r , Z . E l e k t r o c h e m . 5 8 , 4 7 8 ( 1 9 5 4 ) .
102. H . U h l i g , J . P i c k e t t a n d J . M a c n a i r n , A c t a M e t . 7, 111 ( 1 9 5 9 ) .
103. K . H a u f f e , L . P e t h e , R. S c h m i d t a n d S. R o y M o r r i s o n , J . E l e c t r o c h e m . S o c .
1 1 5 , 4 5 6 (1968).
104. M.J. G r a h a m and M. Cohen, J. Electrochem. Soc. 119, 879 (1972).
105. B . C . S a l e s a n d M . B . M a p l e , P h y s . R e v . Lett. 3 9 , 1 6 3 6 ( 1 9 7 7 ) ; B . C . S a l e s , M . B .
M a p l e a n d F . L . V e r n o n III, P h y s . R e v . Β 1 8 , 4 8 6 ( 1 9 7 8 ) .
106. D.J. Y o u n g and M . Cohen, J. Electrochem. Soc. 1 2 4 , 769 (1977).
107. K . S h a n k e r a n d P.H. H o l l o w a y , T h i n S o l i d F i l m s 1 0 5 , 2 9 3 ( 1 9 8 3 ) .
108. K. H a n e d a and A.H. Morrish, Nature 2 8 2 , 1 8 6 (1979).
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110. S. S a k o , K . O h s h i m a a n d T. Fujita, J . P h y s . S o c . J a p a n 5 9 , 6 6 2 ( 1 9 9 0 ) .
Chapter 5
ENERGY-EFFICIENT WINDOWS:
PRESENT AND FORTHCOMING TECHNOLOGY
C.G. Granqvist
Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n
ABSTRACT
C u r r e n t r e s e a r c h a n d d e v e l o p m e n t offers i m p o r t a n t o p p o r t u n i t i e s for i m p r o v e d
e n e r g y efficiency o f a r c h i t e c t u r a l w i n d o w s . T h i s c h a p t e r c o v e r s t h e d e s i g n criteria
for different c l i m a t e s a n d r e v i e w s m e a n s to fulfill t h e s e criteria b y p r o p e r m a t e -
rials s e l e c t i o n . W e d i s c u s s g l a s s p r o p e r t i e s , t h e i m p o r t a n c e o f m u l t i p l e g l a z i n g ,
the m a n y uses of surface coated glass, and possibilities connected with materials
i n t e r p o s e d b e t w e e n g l a s s p a n e s . A m o n g the c o a t i n g s , w e treat t h o s e b a s e d o n
n o b l e m e t a l s a n d o n d o p e d o x i d e s e m i c o n d u c t o r s , b o t h o f w h i c h h a v e static
s p e c t r a l l y s e l e c t i v e p r o p e r t i e s , as w e l l as e l e c t r o c h r o m i c s - b a s e d a n d t h e r m o -
chromic coatings which enable a dynamic control of the throughput o f radiant
energy. T h e fascinating possibilities with electrochromic "smart w i n d o w s " are
p o i n t e d out. A n g u l a r - s e l e c t i v e c o a t i n g s are d i s c u s s e d b r i e f l y . N o v e l a n t i r e f l e c t i o n
c o a t i n g s m a k e it p o s s i b l e to b o o s t the t r a n s m i t t a n c e b o t h o f c o a t e d a n d u n c o a t e d
glass. Regarding materials interposed between the panes, the discussion includes
g a s e s a n d g a s m i x t u r e s , c o a t e d p l a s t i c foils, silica a e r o g e l s , p h o t o c h r o m i c p l a s t i c s ,
thermochromic cloud gels, and electrically switched liquid-crystal-based materials.
I. INTRODUCTION
S p a c e c o n d i t i o n i n g o f r e s i d e n t i a l a n d c o m m e r c i a l b u i l d i n g s a c c o u n t s for s u b s t a n -
tial p a r t s o f t h e a n n u a l e n e r g y c o n s u m p t i o n in m a n y c o u n t r i e s . F o r t h e c a s e o f
S w e d e n , this a m o u n t s to a b o u t 4 0 %. O n the o r d e r o f o n e s i x t h is r e q u i r e d to
offset h e a t l o s s e s t h r o u g h w i n d o w s , i.e., r o u g h l y 7 % o f t h e a n n u a l e n e r g y c o n -
s u m p t i o n is t i e d to f e n e s t r a t i o n p e r f o r m a n c e . It is b e l i e v e d that s i m i l a r n u m b e r s
a r e v a l i d for m a n y o t h e r c o u n t r i e s . H e n c e it is o b v i o u s t h a t w i n d o w p r o p e r t i e s
h a v e a s i g n i f i c a n t effect n o t o n l y o n v i s u a l a n d t h e r m a l c o m f o r t b u t a l s o o n
e n e r g y c o n s u m p t i o n at a g l o b a l l e v e l . T h e p u r p o s e o f this p a p e r is to r e v i e w
c u r r e n t r e s e a r c h a n d d e v e l o p m e n t o n m a t e r i a l s for e n e r g y efficient w i n d o w s a n d
to p o i n t o u t o p t i o n s in p r e s e n t a n d f o r t h c o m i n g t e c h n o l o g y . W e w i l l s h o w h o w
106
Energy-efficient Windows: Present and Forthcoming Technology 107
It s h o u l d b e o b v i o u s f r o m t h e a b o v e s u r v e y o f t h e c o n t e n t s o f this c h a p t e r , that
t h e r e a r e a g r e a t m a n y w a y s t o i m p r o v e t h e e n e r g y efficiency o f w i n d o w s . T h i s
p a p e r d o e s n o t p u r p o r t to c o v e r all o f t h e m in detail. I n s t e a d w e f o c u s o n r e s e a r c h
a n d d e v e l o p m e n t w h i c h , i n t h e a u t h o r ' s v i e w , h o l d s p a r t i c u l a r p r o m i s e for t h e
future. T h u s t h e p r e s e n t a t i o n o f t h e p r o p e r t i e s o f s t a n d a r d w i n d o w g l a s s is brief,
w h e r e a s t h e t r e a t m e n t o f s u r f a c e c o a t i n g s - e s p e c i a l l y t h e e l e c t r o c h r o m i c o n e s - is
m o r e e l a b o r a t e . E c o n o m i c e s t i m a t e s r e l a t e d to n e w f e n e s t r a t i o n t e c h n o l o g y a r e
g i v e n o n l y at a f e w p l a c e s . T h e o n g o i n g r e s e a r c h o n w i n d o w s , a n d o n t h e
m a t e r i a l s r e q u i r e d for their e n e r g y efficiency, is v e r y v i g o r o u s a n d c a r r i e d o u t
w o r l d w i d e , a n d it s e e m s p r e m a t u r e to try to set d o w n c o s t s o f p r o d u c t s , s u c h as the
e a r l i e r m e n t i o n e d s m a r t w i n d o w , w h i c h a r e in e a r l y s t a g e s o f d e v e l o p m e n t a n d
for w h i c h n o g e n e r a l l y a g r e e d u p o n t e c h n o l o g y h a s b e e n e s t a b l i s h e d .
A. Ambient radiation
T h e k e y to e n e r g y efficiency o f w i n d o w s lies in a c l e a r u n d e r s t a n d i n g o f t h e
r a d i a t i v e p r o p e r t i e s o f o u r n a t u r a l s u r r o u n d i n g s . T h e s e a r e i l l u s t r a t e d in F i g . 1
w i t h a c o m m o n l o g a r i t h m i c w a v e l e n g t h s c a l e o n t h e a b s c i s s a . T h e m o s t funda-
m e n t a l p r o p e r t y is that m a t t e r e m i t s r a d i a t i o n . Its c h a r a c t e r is c o n v e n i e n t l y
discussed b y starting from the ideal blackbody, w h o s e emitted spectrum - k n o w n
as t h e P l a n c k s p e c t r u m - is u n i q u e l y d e f i n e d if t h e a b s o l u t e t e m p e r a t u r e is k n o w n .
P l a n c k ' s l a w is a c o n s e q u e n c e o f t h e q u a n t u m n a t u r e o f e l e c t r o m a g n e t i c r a d i a -
tion. T h e r i g h t - h a n d p a r t o f F i g . 1 d e p i c t s P l a n c k s p e c t r a for t w o t e m p e r a t u r e s o f
p r a c t i c a l s i g n i f i c a n c e for w i n d o w s . T h e v e r t i c a l s c a l e d e n o t e s p o w3 e r per unit area
and wavelength increment (hence the queer-looking unit M W m ~ ) . T h e spectra
a r e b e l l - s h a p e d a n d c o n f i n e d to t h e 2 < λ < 5 0 μιη r a n g e , w h e r e λ s i g n i f i e s the
w a v e l e n g t h . T h e p e a k in t h e s p e c t r u m for 5 0 ° C lies at a s h o r t e r w a v e l e n g t h than
t h e p e a k in t h e s p e c t r u m for 0 ° C , w h i c h is a m a n i f e s t a t i o n o f W i e n ' s d i s p l a c e m e n t
l a w . A t r o o m t e m p e r a t u r e t h e p e a k o c c u r s at a b o u t 1 0 μιη. T h e r m a l r a d i a t i o n
f r o m a m a t e r i a l is o b t a i n e d b y m u l t i p l y i n g t h e P l a n c k s p e c t r u m b y a n u m e r i c a l
factor - t h e e m i t t a n c e - w h i c h is less than u n i t y . In g e n e r a l , t h e e m i t t a n c e is
wavelength dependent.
h-0.5
HP ν ^ — z^Sfc o-
J L - J . I I. . . .I L _ J • . I
0.2 0.5
1 2 5 10 20 50
W a v e l e n g t h (μιη)
Fig. 1. S p e c t r a for b l a c k b o d y r a d i a t i o n at t w o t e m p e r a t u r e s ,
s o l a r r a d i a t i o n that h a s p a s s e d t h r o u g h t h e e a r t h ' s
atmosphere, and relative sensitivity of the h u m a n eye.
c a r b o n d i o x i d e , a n d o z o n e . A n i n t e r e s t i n g f e a t u r e , w h i c h is n o t i l l u s t r a t e d in F i g .
1, is t h a t t h e t r a n s m i t t a n c e t h r o u g h t h e a t m o s p h e r e c a n b e l a r g e in t h e 8 < λ < 13
μ ι η r a n g e , p r o v i d e d t h a t t h e h u m i d i t y is m o d e r a t e l y l o w . T h u s s o m e t h e r m a l
r a d i a t i o n c a n g o a l m o s t u n p e r t u r b e d f r o m an o b j e c t a t g r o u n d l e v e l i n t o s p a c e , 2
w h i c h g i v e s a s o u r c e o10 f p a s s i v e c o o l i n g w i t h a p o w e r d e n s i t y o f a b o u t 1 0 0 W m ~ at
a m b i e n t t e m p e r a t u r e as w e r e t u r n to in t h e final c h a p t e r o f this b o o k . T h e fact
t h a t t h e s u n s u b t e n d s a s m a l l e l e m e n t o f s o l i d a n g l e , w h o s e p o s i t i o n in t h e
h e a v e n s is p r e c i s e l y k n o w n for e a c h g e o g r a p h i c a l l o c a t i o n a n d for e a c h t i m e ,
o p e n s possibilities to exploit surfaces with strongly angular-dependent properties.
T h e d a s h e d c u r v e in t h e left-hand p a r t o f F i g . 1 s h o w s t h e r e l a t i v e s p e c t r a l
s e n s i t i v i t y o f t h e h u m a n e y e i n its l i g h t - a d a p t e d ( p h o t o p i c ) s t a t e . T h e b e l l - s11 haped
c u r v e e x t e n d s a c r o s s t h e 0.4 < λ < 0.7 μ ι η i n t e r v a l w i t h its p e a k at 0.555 μ ι η . In
its d a r k n e s s - a d a p t e d ( s c o t o p i c s t a t e ) , t h e e y e ' s s e n s i t i v i t y is d i s p l a c e d a b o u t 0 . 0 5 μιη
t o w a r d s s h o r t e r w a v e l e n g t h s . P h o t o s y n t h e s i s o p e r a t e s w i t h w a v e l e n g t h s in t h e
s a m e r a n g e as t h o s e 1 for13
2t h e h u m a n e y e , w h i c h is o f o b v i o u s r e l e v a n c e for g r e e n -
house applications. '
B. W h a t is E n e r g y Efficiency?
A n e n e r g y efficient w i n d o w is a d e v i c e c a p a b l e o f p r o v i d i n g g o o d l i g h t i n g d u r i n g
the d a y a n d g o o d t h e r m a l c o m f o r t b o t h d u r i n g d a y a n d n i g h t at m i m i m u m
d e m a n d o f p a i d e n e r g y . T h e r m a l c o m f o r t i m p l i e s t h a t o v e r h e a t i n g as w e l l as
e x c e s s i v e c o o l i n g s h o u l d b e a v o i d e d , that d r a u g h t s h o u l d b e s m a l l , e t c . T h u s
e n e r g y e f f i c i e n c y i n v o l v e s c o n t r o l o f r a d i a t i v e i n f l o w , a n d o f h e a t l o s s e s d u e to
radiation, conduction and convection. T h e radiative c o m p o n e n t to energy
e f f i c i e n c y is c o n v e n i e n t l y d i s c u s s e d w i t h r e f e r e n c e to t h e a b o v e m e n t i o n e d
a m b i e n t r a d i a t i o n . It is s u i t a b l e to m a k e a s e p a r a t i o n i n t o t h e r e q u i r e m e n t s
imposed b y a warm, a cold, and a temperate climate.
110 Materials Science for Solar Energy Conversion Systems
In a warm c l i m a t e it is f r e q u e n t l y t h e c a s e t h a t t h e s o l a r e n e r g y w h i c h e n t e r s
t h r o u g h t h e w i n d o w s a n d is a b s o r b e d in t h e r o o m c a u s e s o v e r h e a t i n g . S p a c e
c o n d i t i o n i n g t h e n r e q u i r e s air c o o l i n g e q u i p m e n t . It is c l e a r l y e n e r g y effective to
h a v e "solar c o n t r o l " w i n d o w s w h i c h b l o c k the infrared p a r t o f t h e s p e c t r u m (0.7 <
λ < 3 μιη) w i t h o u t e x c e s s i v e l o w e r i n g o f t h e l u m i n o u s t r a n s m i t t a n c e ( 0 . 4 < λ < 0.7
μιη). F r o m t h e s p e c t r a l d i s t r i b u t i o n o f s o l a r e n e r g y it is i n f e r r e d that, in p r i n c i p l e ,
it is p o s s i b l e to exclude about half of the solar energy at no decrease in luminous
transmittance. Another approach regards angularly dependent transmittance and
is b a s e d o n t h e fact t h a t t h e l u m i n o u s t r a n s m i t t a n c e t h r o u g h w i n d o w s u s u a l l y h a s
to b e l a r g e o n l y for n e a r - h o r i z o n t a l lines-of-sight, w h e r e a s t h e s u n is far a b o v e the
h o r i z o n d u r i n g m o s t o f t h e t i m e w h e n o v e r h e a t i n g is a s e v e r e p r o b l e m . T h u s
having w i n d o w s with properly tailored angular dependence o f the transmittance
is c o n d u c i v e to e n e r g y efficiency. A n g u l a r s e l e c t i v i t y is o f i m p o r t a n c e for i n c l i n e d
w i n d o w s as e l a b o r a t e d o n b e l o w . A c o m b i n a t i o n o f s p e c t r a l s e l e c t i v i t y a n d
s t r o n g l y a n g u l a r d e p e n d e n t t r a n s m i t t a n c e c l e a r l y is t h e s u p e r i o r o p t i o n .
In a cold c l i m a t e a w i n d o w f r e q u e n t l y c a u s e s a n u n d e s i r e d l o s s o f e n e r g y , a n d
h e n c e s p a c e c o n d i t i o n i n g i n v o l v e s h e a t i n g . It is o b v i o u s t h a t e n e r g y - e f f i c i e n c y
hinges on a decrease of the heat losses. Convection can b e diminished b y use of
m u l t i p l y - g l a z e d w i n d o w s i n c o r p o r a t i n g o n e o r m o r e s l a b s o f e s s e n t i a l l y still g a s .
T h e h e a t transfer c a n b e further l o w e r e d b y d i m i n i s h i n g t h e t h e r m a l r a d i a t i o n . In
o r d e r to d e v e l o p a feeling for t h e o r d e r - o f - m a g n i t u d e i m p r o v e m e n t o n e c14 an
a c c o m p l i s h , w e r e p r o d u c e in F i g . 2 s o m e results o f a s t 1 u5d y b y R u b i n et 14 a l .
A n a l o g o u s d a t a h a v e b e e n r e p o r t e d b y K a r l s s o n et a l . R u b i n et a l . i n v e s t i g a t e d
w i n d o w s w i t h o n e , t w o , o r t h r e e p a n e s s e p a r a t e d b y air g a p ( s ) o f 1 2 . 7 m m . T h e
s u r f a c e s a r e d e s i g n a t e d b y c o n s e c u t i v e n u m b e r s , w i t h t h e o u t s i d e s u r f a c e l a b e l e d 1.
O n e o f t h e s u r f a c e s is a s s i g n e d a n e m i t t a n c e in t h e 0-85 % r a n g e , w h e r e t h e u p p e r
l i m i t refers to n o r m a l g l a s s , a n d t h e t h e r m a l c o n d u c t a n c e - i.e., t h e k - v a l u e - is
c o m p u t e_ d . 1T h e d a t a refer to a n o u t s i d e t e m p e r a t u r e o f - 1 8 ° C a n d a w i n d s p e e d o f
2 4 k m h . T h e u p p e r t w o c u r v e s s h o w that if t h e e m i t t a n c e o f o n e o f t h e surfaces
in a s i n g l e - p a n e w i n d o w is2 l o_w 1 e r e d , t h e r e is a m a r g i n a l d r o p in t h e k - v a l u e f r o m
its m a g n i t u d e o f - 6 W m ~ K for2n o r1m a l g l a s s . In t h e d o u b l e - g l a z e d2u n i1t , t h e
k - v a l u e c a n d r o p f r o m - 2 . 8 W m ~ K " for n o r m a l g l a s s to ~ 1.4 W m * K " w h e n
t h e e m i t t a n c e o f e i t h e r o f t h e s u r f a c e s f a c i n g t h e air g a p is b r o u g h t to z e2r o . F o r
triple g l a z i n g , the c o r r e s p o n d i n g i m p r o v e m e n t is f r o m 1.8 to 1.2 W m ~ K " l . it [
s
i m p o r t a n t to n o t e that all o f t h e s e i m p r o v e m e n t s d e a l w i t h r a d i a t i o n at λ > 3 μιη,
i.e., o u t s i d e t h e s o l a r r a n g e . O n e finds t h a t it is p o s s i b l e , in p r i n c i p l e , to improve
the thermal insulation of a double-glazed window by about a factor two at no
decrease in solar transmittance.
In a temperate c l i m a t e t h e r e is s o m e t i m e s a n e e d for p r e v e n t i n g e x c e s s i v e s o l a r
h e a t i n g , w h e r e a s at o t h e r t i m e s o n e w a n t s to let in as m u c h a s p o s s i b l e to p r o v i d e
free h e a t i n g . T h u s o n e w a n t s to h a v e a w i n d o w w h i c h e n a b l e s a d y n a m i c
throughput o f radiant energy. Using established technology, one can w o r k with
m e c h a n i c a l r e g u l a t i o n w i t h m o v a b l e s h a d e s , b l i n d s o r (roller) c u r t a i n s a n d m a n y
d e s i g n s a r e k n o w n ( s e e for e x a m p l e Refs. 16 a n d 1 7 ) . 1 H8o w e v e r a s u p e r i o r s o l u t i o n
to t h e r e g u l a t i o n is to i n v o k e c h r o m o g e n i c m a t e r i a l s , w h i c h offer t h e p o s s i b i l i t y
o f c h a n g i n g t h e i n f l o w o f l u m i n o u s a n d / o r s o l a r r a d i a t i o n in a c c o r d a n c e w i t h
d e m a n d s w h i c h c a n v a r y o v e r t h e d a y o r s e a s o n . D e v i c e s o f this t y p e a r e c a l l e d
s m a r t w i n d o w s ; this c o n c e p t , i n t r o d u c e d a f e w y e a r s a g o b y S v e n s s o n a n d
Energy-efficient Windows: Present and Forthcoming Technology 111
G r a n q v i s t , 19 s e e m s to h a v e g a i n e d g e n e r a l a c c e p t a n c e as a g e n e r i c t e r m . T h e
regulation can be user operated or automatic. A m o n g the m a n y conceivable
p o s s i b i l i t i e s w e m a y i m a g i n e a s y s t e m in w h i c h a t h e r m o m e t e r s e n s e s t h e i n d o o r
air a n d a c t i v a t e s a l o w - v o l t a g e electric p u l s e to t h e w i n d o w w h i c h sets its s o l a r
t r a n s m i t t a n c e to a d e s i r e d l e v e l . C h r o m o g e n i c f e n e s t r a t i o n is r e a d i l y c o m b i n e d
with g o o d thermal insulation through multiple glazing and low emittance. O n e
c o n c l u d e s , t h a t e n e r g y e f f i c i e n c y is tied to smart windows incorporating materials
which enable the throughput of radiant energy to be controlled between widely
separated limits.
1 I I '1 1 ' 1
6
' 1 ^ Single glass
5 -
1
1 4
ε
Φ
75 3 Double glass -
>
I
1
^
^6——-
^ 4 or5 Triple glass
1
0 ι I ι 1 1 , 1
0 20 40 60 80
Emittance (%)
Fig. 2. C o m p u t e d k - v a l u e s o f v a r i o u s w i n d o w d e s i g n s as
d e t a i l e d in the m a i n text. ( F r o m Ref. 1 4 ) .
G o o d t h e r m a l i n s u l a t i o n i m p r o v e s e n e r g y efficiency a l s o in a m o r e i n d i r e c t w a y
t h a n t h r o u g h a l o w e r i n g o f t h e k - v a l u e . T o s e e this, o n e s h o u l d n o t e t h a t if the
i n s u l a t i o n is g o o d t h e s u r f a c e t e m p e r a t u r e o f t h e i n n e r g l a s s w i l l r e m a i n c l o s e to
that o f t h e i n d o o r air e v e n if t h e o u t d o o r air is v e r y c o l d . T h i s t e n d s to signifi-
c a n t l y d e c r e a s e t h e d o w n w a r d s s t r e a m o f c o l d air a l o n g t h e s u r f a c e o f t h e w i n d o w ,
w h i c h i m p r o v e s t h e c o m f o r t n o t i c e a b l y . It is i m p o r t a n t to o b s e r v e t h a t this
d r a u g h t is n o t c o n n e c t e d w i t h l e a k s at t h e w i n d o w f r a m e b u t is a n i n h e r e n t
p r o p e r t y o f a c o l d g a s . I f d r a u g h t is e l i m i n a t e d , t h e c o m f o r t t e m p e r t u r e c a n b e
d e c r e a s e d b y a f e w ° C , s p a c e utilization c a n b e m o r e r a t i o n a l t h a n if t h e a r e a at the
11 2 Materials Science for Solar Energy Conversion Systems
Α ( λ ) + R(X) + Τ ( λ ) = 1, (1)
E q u a t i o n ( 2 ) , k n o w n as K i r c h h o f f s l a w , a p p l i e s to m a t t e r in t h e r m o d y n a m i c
equilibrium.
w h e r e Χ is A , R , T , o r Ε ; θ is t h e a n g l e f r o m t h e n o r m a l for t h e i n c i d e n t o r e m i t t e d
r a d i a t i o n ; a n d γ d e n o t e s l u m , sol o r t h e r m . I n p r i n c i p l e , a n g l e - a v e r a g e d p r o p e r t i e s
c a n b e s p e c i f i e d b y i n t e g r a t i o n o v e r Θ.
For 0 i 9
umit is p r o p e r to u s e t h e s t a n d a r d l u m i n o u s efficiency f u n c t i o n (Fig. 1 ) , a n d
for 0 i o n e c a n u s e t a b u l a t e d s p e c t r a a p p r o p r i a t e to a c e r t a i n air m a s s ( A M ) . F o r
so
v e r t i c a l w i n d o w s it is often s u i t a b l e to u s e t h e A M 2 s p e c t r u m , c o r r e s p o n d i n g to
t h e s u n b e i n g 3 0 ° a b o v e t h e h o r i z o n . F o r otherm o n e h a s
5 1
0therm = Q λ ' [exp (ci/Xx) - l]" , (4)
16 2 2
w i t h c i = 3 . 7 4 1 8 χ 1 0 " W m , c = 1.4388 χ 1 0 " m K , a n d τ s i g n i f y i n g a b s o l u t e
2
t e m p e r a t u r e . I n m a n y c a s e s it is c o n v e n i e n t to s p e c i f y t h e n o r m a l ( 6 = 0 )
p r o p e r t i e s ; to g a i n a s i m p l e n o t a t i o n w e t h e n o m i t the a r g u m e n t in t h e i n t e g r a t e d
o p t i c a l p r o p e r t y a n d w r i t e , for e x a m p l e , T i instead o f T i (0). H o w e v e r , the
um um
Energy-efficient Windows: Present and Forthcoming Technology 113
A d i s t i n c t i v e f e a t u r e o f t h e a m b i e n t r a d i a t i v e p r o p e r t i e s is t h e i r s p e c t r a l s e l e c -
t i v i t y , i.e., t h e i r c o n f i n e m e n t to w e l l - d e f i n e d a n d s o m e t i m e s n o n - o v e r l a p p i n g
w a v e l e n g t h i n t e r v a l s . T h u s it is p o s s i b l e to h a v e a w i n d o w w i t h a T i / T i
s o
s i g n i f i c a n t l y l e s s t h a n u n i t y , as d e s i r e d for a w a r m c l i m a t e , a l a r g e T i a n dum a sratio
mall
s o
Etherm as d e s i r ead for a c o l d c l i m a t e , a n d a v a r i a b l e T i
umo r T s i ot o g e t h e r w i t h a
s m a l l Etherm / s d e s i r e d for a t e m p e r a t e c l i m a t e .
In a n o n - e v a c u a t e d d o u b l e - g l a z e d w i n d o w , h e a t t r a n s p o r t is c o n n e c t e d w i t h r a d i a -
t i v e t r a n s f e r o n l y to r o u g h l y 5 0 % a n d t h e full k - v a l u e is c l e a r l y a m o s t s i g n i f i c a n t
p a r a m e t e r . It e m b r a c e s effects o f c o n d u c t i o n a n d c o n v e c t i o n in t h e s p a c e b e t w e e n
t h e p a n e s . T h e s e latter 22 a1
2s p e c t s o f h e a t transfer a r e n o t e l a b o r a t e d h e r e , a n d w e
refer to t h e l i t e r a t u r e ' for d e t a i l e d treatises.
T h e p u r p o s e o f this s e c t i o n is to p r e s e n t a f e w s e l e c t e d o p t i c a l d a t a o n s t a n d a r d
w i n d o w g l a s s i n o r d e r to g i v e a b a s e l i n e for s u b s e q u e n t d i s c u s s i o n s o f m e a n s to
i m p r o v e t h e e n e r g y efficiency.
N o r m a l w i n d o w s a r e m a d e b y the float p r o c e s s in w h i c h t h e g l a s s is s o l i d i f i e d on a
b a t h o f m o l t e n tin. T h e u n i f o r m i t y a n d flatness o f this g l a s s a r e e x c e l l e n t . F i g u r e
3 illustrates s p e c t r a l t r a n s m i t t a n c e in the s o l a r r a n g e for t h r e e t y p e s o f float g l a s s .
It is s e e n that T i
umis l a r g e . T h e t r a n s m i t t a n c e in t h e i n f r a r e d a s w e l l as in t h e ul-
t r a v i o l e t a r e s i g n i f i c a n t a n d d e p e n d e n t o n the g l a s s t y p e . In t h e t h e r m a l infrared -
n o t s h o w n in F i g . 3 - g l a s s is v i r t u a l l y o p a q u e . T h e m a j o r d i f f e r e n c e a m o n g the
g l a s s t y p e s in F i g . 3 is their m e t a l o x i d e c o n t e n t . W i t h r e g a r d to e n e r g y efficiency,
its m o s t s a l i e n t i n f l u e n c e is to p r o d u c e a b r o a d a b s o r p t i o n b a n d c e n t e r e d at λ ~ 1
μιη. I f a m a x i m u m v a l u e o f T i is d e s i r e d , a l o w F e 2 0 3 c o n t e n t is p r e f e r r a b l e ; the
s o
u p p e r c u r v e in F i g . 3 refers to s u c h a g l a s s w h i c h h a s T i
um~ T s i o 9 1 %. T h e
m i d d l e c u r v e in F i g . 3 is v a l i d for a n o r m a l t y p e o f float g l a s s , w h i c h h a s T i
um« 8 7
% a n d T i « 7 8 %. T h e b o t t o m c u r v e , finally, s h o w s t h e t r a n s m i t t a n c e t h r o u g h a
s o
glass with a large metal oxide content. T h e absorption b a n d extends s o m e w h a t
i n t o t h e v i s i b l e a n d g i v e s a g r e e n i s h tint. T h i s g l a s s m a y b e s u i t a b l e for a v o i d i n g
e x c e s s i v e s o l a r h e a t i n g . It is c h a r a c t e r i z e d b y T i m ^ 7 2 % a n d T i ~ 4 7 %. T h u s
U s o
the T i / T i
s o umr a t i o is 0 . 6 5 , w h i c h s e e m s to b e a b o u t the l o w e s t v a l u e o n e c a n r e a c h
in glass coloured b y F e 2 0 3 or similar additives. S o m e of the absorbed energy will
l e a d to a h e a t i n g o f t h e g l a s s a n d a c o n c o m i t a n t r e e m i s s i o n o f t h e r m a l e n e r g y , s o
t h a t t h e total e n e r g y t r a n s m i s s i o n is l a r g e r t h a n T i , p a r t i c u l a r l y for a tinted g l a s s .
s o
114 Materials Science for Solar Energy Conversion Systems
-5 8 0 - \ Low F e 2 o / ~ ^ _
W e n o w c o n s i d e r t h e r e f l e c t a n c e o f t h e g l a s s . In t h e s p e c t r a l r a n g e w h e r e t h e
a b s o r p t i o n is w e a k , a n d at n o r2m a l i n c2i d e n c e , e a c h a i r / g l a s s i n t e r f a c e h a s a
reflectance g o v e r n e d b y ( n - l ) / ( n + l ) , with η being the refractive index of the
g l a s s . I n p r a c t i c e η « 1.5, s o that e a c h interface p r o d u c e s ~ 4 % r e f l e c t a n c e . It is
inferred that T i
um< 9 2 % is v a l i d for a s i n g l e p a n e . T h e o v e r a l l t r a n s m i t t a n c e is
further d i m i n i s h e d b y m u l t i p l e g l a z i n g . In t h e t h e r m a l infrared,23t h e r e f l e c t a n c e is
l o w , w h i c h l e a d s to a h i g h e m i t t a n c e - in p r a c t i c e Etherm ~ 8 5 % .
L a m i n a t e d w i n d o w s m a y b e u s e d for safety a n d o t h e r r e a s o n s . T h i s g l a s s c o m -
prises an interlayer of tough and resilient polyvinyl butyral ( P V B ) s a n d w i c h e d
b e t w e e n t w o g l a s s p a n e s a n d b o n d e d u n d e r h e a t a n d p r e s s u r e . T h e m o s t salient
o p t i c a l effect o f t h e P V B lies in t h e u l t r a v i o l e t , w h i c h c a n b e a l m o s t c o m p l e t e l y
r e j e c t e d as a p p a r e n t f r o m Fig. 4.
B. Photochromic glass
A p h o t o c h r o m i c m a t e r i a l is c h a r a c t e r i z e d b y its o p t i c a l p r o p e r t i e s b e i n g a b l e to
change 2 r e v24
5e r s i b l y u p o n i r r a d i a t i o n . T h e p h e n o m e n o n is w e l l k n o w n b o t h in
g l a s s e s ' a n d o t h e r m a t e r i a l s . A s u b s t a n t i a l p h o t o c h r o m i c effect in g l a s s can b e
p r o d u c e d b y a d d i n g s p e c i a l i n g r e d i e n t s to the m e l t a n d b y s u i t a b l e m e l t i n g a n d
h e a t t r e a t m e n t p r o c e d u r e s . In p r i n c i p l e , it is p o s s i b l e to m a k e u s e o f i s o l a t e d
a b s o r p t i o n c e n t e r s in 2+t h e v i t r e o u s m a t r i x a n d p h o t o e l e c t r o n i c p r o c e s s e s ( s u c h as
the reduction of C d to C d + ) , a l t h o u g h it h a s as y e t b e e n difficult to p r e p a r e
Energy-efficient Windows: Present and Forthcoming Technology 11 5
g l a s s e s w h i c h2 a2
6l7l o w a sufficient n u m b e r o f c o l o u r / b l e a c h c y c l e s , i.e., w h i c h a r e
fatigue-free. / A n o t h e r , a n d m o r e p r a c t i c a l , a p p r o a c h to p h o t o c h r o m i c g l a s s e s
rests on i n h o m o g e n e o u s microstructures with phases o f photosensitivite
c o m p o u n d s r a n d o m l y dispersed in the vitreous matrix. Strong p h o t o c h r o m i c
effects c a n b e p r o d u c e d u s i n 2 g 2 4
5e t a l h a l i d e s - n o t a b l y w i t h s i l v e r a n d c o p p e r - as
m
light absorbing s u b s t a n c e s . ' Silver h a l i d e s y s t e m s h a v e r e a c h e d t h e b e s t
technical maturity and are considered next.
~ 80
Φ
ο
c
(ϋ 60
—
_
Float
glass /
/ PVB
thickness/ / /
II
6mm / 0.4mm^/ / /
ω 40 — 0.8mm-Xy /
- 1.5mm Ί η / γ
20
-
'
0.32
ι I
0.34
ι
0.36 0.38
.1;- 0.40
Wavelength (μπι)
Fig. 4 . S p e c t r a l n o r m a l t r a n s m i t t a n c e t h r o u g h 6 m m float
glass with and without a P V B laminate layer having
the shown thickness. Reproduced from commercial
information supplied by Monsanto Chemical C o m p a n y , U S A .
P h o t o c h r o m i s m b a s e d o n s i l v e r h a l i d e p a r t i c l e s is k n o w n in n u m e r o u s o p t i c a l
g l a s s e s , for e x a m p l e in t h e a l k a l i - a l u m o - b o r o2-5s i l i c a t e s , a l k a l i - b o r a t e s , l e a d - b o r a t e s ,
lanthanum borates, and alumo-phosphates. T h e alkali-alumo-boro-silicates are
m o s t widely used. T h e s e glasses are melted together with silver, chlorine and
b r o m i n e i o n s a d d e d to t h e o r d e r o f s e v e r a l t e n t h s o f a p e r c e n t b y m a s s . T h e
a m o u n t o f h2 a l o g e n i o n s e x c e e d s t h e a m o u n t o f s i l v e r i o n s . C u p r o u s i o n s to the
o r d e r o f 1 0 " % b y m a s s m u s t b e p r e s e n t in the g l a s s m e l t . E s s e n t i a l l y fatigue-free
p h o t o c h r o m i s m c a n e v o l v e w h e n s u c h a g l a s s is h e a t - t r e a t e d a b o v e t h e g l a s s
t r a n s i t i o n t e m p e r a t u r e for a s u i t a b l e t i m e , w h i c h c a n b e as l o n g as s e v e r a l h o u r s .
Silver halide particles containing s o m e C u + are then included in the glass matrix
via a c o m p l i c a t e d p h a s e s e p a r a t i o n p r o c e s s . T h e i r d i a m e t e r s h o u l d b e b e t w e e n 10
a n d 2 0 n m for m a x i m28 u m photochromism, m i n i m u m light scattering, and
acceptable d y n a m i c s .
For p r a c t i c a l p u r p o s e s , t h e o p t i c a l p r o p e r t i e s o f p h o t o c h r o m i c g l a s s a r e g o v e r n e d
b y t h e d a r k e n e d a n d c l e a r e d t r a n s m i t t a n c e a n d b y t h e d a r k e n i n g a n d c l e a r i n g rates.
T h e s e a r e d e p e n d e n t o n t h e g l a s s c o m p o s i t i o n , a n d a c l e a r e d t r a n s m i t t a n c e u p to
9 0 % , o r a d a r k e n e d t r a n s m i t t a n c e d o w n to 5 %, a r e p o s s i b l e . T h e p h o t o c h r o m i s m
is s o m e w h a t t e m p e r a t u r e d e p e n d e n t , a n d a t e m p e r a t u r e r i s e y i e l d s e n h a n c e d
116 Materials Science for Solar Energy Conversion Systems
ι ι I ι ι . . , . ι I ι
4θΗ
//
3
(Λ
Ο
N^A25°C
c 20-
ε
3 Β 3°C
ι ι I ι ι ι ι I ι ι I ι
30 60 go 120
Time (minutes)
Fig. 5. L u m i n o u s transmittance vs. time during darkening and
clearing of two photochromic glasses (denoted A and B ) .
T h e g l a s s e s w e r e c l e a r e d o v e r n i g h t p r i o r to m e a s u r e m e n t s .
D a t a w e r e t a k e n at 2 0 ° C R e p r o d u c e d f r o m c o m m e r c i a l
information supplied by Corning Glass Works, U S A .
Energy-efficient Windows: Present and Forthcoming Technology 117
1 11 1
100Γ Ι Ι Ι — — Ι — — Ι —
Clear
80- / y ^ -
Φ
ο 60- / /
c
I / Dark
c 40- I /
20- //
01 I ι I ι I I « I
0.4 0.6 0.8 1.0 1.2
Wavelength (μητι)
Fig. 6. S p e c t r a l n o r m a l t r a n s m i t t a n c e for a p h o t o c h r o m i c g l a s s
in c l e a r a n d d a r k states. R e p r o d u c e d f r o m c o m m e r c i a l
information supplied by Corning Glass Works, U S A .
F i g u r e 7 a s h o w s t h e p r i n c i p l e o f s p u t t e r d e p o s i t i o n . T h e s u r f a c e c o a t i n g is p r e p a -
r e d i n s i d e a v a c u u m c h a m b e r w h i c h c o n t a i n s a n i n e r t g a s ( u s u a l l y a r g o n ) to a
p r e s s u r e o n the o r d e r o f o n e P a s c a l . T h e c h a m b e r h o l d s o n e o r m o r e s p u t t e r
c a t h o d e s w h o s e l o w e r p a r t s c o m p r i s e p l a t e s - k n o w n as t a r g e t s - o f t h e r a w m a t e r -
ial for the c o a t i n g . T h e g l a s s p a s s e s in a n d o u t o f t h e c h a m b e r b y m e a n s o f a l o a d -
l o c k s y s t e m , a n d is t r a n s p o r t e d a f e w c m b e l o w the targets. T h e d e p o s i t i o n p r o c e s s
i n v o l v e s a m a g n e t i c a l l y c o+n f i n e d s e l f - s u s t a i n e d p l a s m a s e t u p in s u c h a w a y that
energetic ions (usually A r ) b o m b a r d the target surface and dislodge atoms via
c o m p l e x m o m e n t u m transfer p r o c e s s e s . T h e s e a t o m s t r a v e l at h i g h s p e e d a n d
stick to t h e g l a s s , w h o s e s u r f a c e b e c o m e s u n i f o r m l y c o a t e d . U s e o f d i r e c t c u r r e n t
to p o w e r t h e p l a s m a is c u s t o m a r y a n d energy-efficient; it r e q u i r e s targets w i t h
118 Materials Science for Solar Energy Conversion Systems
s o m e e l e c t r i c a l c o n d u c t i v i t y . R a d i o f r e q u e n c y p o w e r i n g is a n a l t e r n a t i v e for n o n -
c o n d u c t i n g targets. D i e l e c t r i c thin films, for e x a m p l e o f o x i d e s , c a n b e p r e p a r e d b y
r e a c t i v e s p u t t e r i n g in t h e p r e s e n c e o f o x y g e n . A m u l t i l a y e r c o a t i n g is c o n v e n i -
e n t l y p r o d u c e d b y letting t h e g l a s s p a s s u n d e r s e v e r a l c a t h o d e s w h i c h , if c r o s s -
c o n t a m i n a t i o n is f e a r e d , c a n b e p l a c e d in s e p a r a t e c h a m b e r s .
F i g u r e 7 b illustrates s p r a y p y r o l y s i s as a t e c h n i q u e for m a k i n g s u r f a c e c o a t i n g s . A
s o l u t i o n , t y p i c a l l y c o n t a i n i n g a m e t a l c h l o r i d e or a c e t y l a c e t o n a t e , is t r a n s p o r t e d
a n d d i s p e r s e d t h r o u g h a s y s t e m o f n o z z l e s b y m e a n s o f a c a r r i e r g a s (air, n i t r o g e n ,
a r g o n , etc.) a n d , if r e q u i r e d , a r e a c t i v e g a s . A n a e r o s o l is t h u s f o r m e d p n e u m a t i -
cally a n d is s p r a y e d t o w a r d s t h e s u r f a c e o f a h o t g l a s s . T h e a e r o s o l b e c o m e s
v a p o u r i z e d b e f o r e r e a c h i n g the g l a s s , a n d h e n c e s p r a y p y r o l y s i s is a f o r m o f
c h e m i c a l v a p o u r d e p o s i t i o n . A t y p i c a l r e a c t i o n , o f l a r g e s i g n i f i c a n c e for w i n d o w
c o a t i n g s , is t h e h y d r o l y s i s o f tin c h l o r i d e to f o r m tin o x i d e , s h o w n s c h e m a t i c a l l y as
S n C U + 2 H 20 - > S n 0 2 + 4 HC1.
(a) S P U T T E R DEPOSITION
Sputter cathode
^ V a c u u m chamber
L Unheated glass
Sputter plasma
Fig. 7a.
(b) SPRAY P Y R O L Y S I S
Spray n o z z l e
Aerosol
Heated glass
Fig. 7 b . P r i n c i p l e s for sputter d e p o s i t i o n (a) a n d s p r a y p y r o l y s i s
(b) as m e a n s to c o a t surfaces o f g l a s s t r a n s p o r t e d as
i n d i c a t e d b y the h o r i z o n t a l a r r o w s .
Energy-efficient Windows: Present and Forthcoming Technology 119
S p u t t e r d e p o s i t i o n as w e l l as s p r a y p y r o l y s i s c a n b e c a r r i e d o u t b y fully a u t o m a t i c
e q u i p m e n t u p to w i d t h s o f s e v e r a l m e t r e s . S p u t t e r i n g is n o t a b l e for its v e r s a t i l i t y ,
p o s s i b i l i t i e s to a c c o m p l i s h p r o c e s s c o n t r o l , m u l t i l a y e r facility, a n d l o w s u b s t r a t e
h e a t i n g ( w h i c h m a k e s it p o s s i b l e to c o a t p l a s t i c w e b a n d o t h e r t e m p e r a t u r e s e n s i -
tive materials); on the negative side w e note that high investment costs m a y be
n e e d e d for e q u i p m e n t (of the o r d e r 10 M U S D for l a r g e - s c a l e a r c h i t e c t u r a l c o a -
t i n g s ) . S p r a y p y r o l y s i s l e n d s itself a l m o s t i d e a l l y to t h e p r o d u c t i o n o f e x t r e m e l y
d u r a b l e m e t a l o x i d e b a s e d c o a t i n g s b y d e p o s i t i o n o n t o t h e s u r f a c e o f a h o t g l a s s as
it c o m e s o u t f r o m the tin b a t h o f a float l i n e . M u l t i l a y e r d e p o s i t i o n is p o s s i b l e .
A m o n g t h e a l t e r n a t i v e p r a c t i c a l w i n d o w c o a t i n g t e c h n i q u e s t h e r e is n o t a b l y d i p
c o a t i n g , b y w h i c h t h e g l a s s is i m m e r s e d in a c h e m i c a l b a t h , w i t h d r a w n at a w e l l -
c o n t r o l l e d r a t e ( w h i c h g o v e r n s the c o a t i n g t h i c k n e s s ) , a n d h e a t t r e a t e d . F u r t h e r ,
v a c u u m e v a p o r a t i o n is a n o l d t e c h n i q u e w h i c h c a n b e u s e d for e x a m p l e to m e -
t a l l i z e p l a s t i c w e b . F o r r e s e a r c h o n thin f i l m s , t h e r e a r e m a n y o t h e r a l t e r n a t i v e
c o a t i n g t e c h n i q u e s w i t h specific a d v a n t a g e s a n d d i s a d v a n t a g e s . S u r f a c e c o a t i n g
t e c h n o l o g y is a v a s t subject, w h i c h is c o v e r e d to s o m e d e p t h in Refs. 2 9 - 3 3 .
D i m i n i s h e d s o l a r h e a t i n g is d e s i r e d for e n e r g y efficiency in a w a r m c l i m a t e .
A b o u t h a l f o f t h e s o l a r e n e r g y c o m e s as infrared r a d i a t i o n a n d c a n b e e x c l u d e d , in
p r i n c i p l e , w i t h n o effect o n T i . N o r m a l float g l a s s h a s a s i g n i f i c a n t t r a n s m i s s i o n
u m
at 0.7 < λ < 3 μιη (cf. F i g . 3 ) , a n d it is c l e a r l y effective to a p p l y a s u r f a c e c o a t i n g
w h o s e r e f l e c t a n c e is h i g h p r e f e r e n t i a l l y at λ > 0.7 μιτι. E x t r e m e l y thin c o n t i n u o u s
l a y e r s o f t h e f r e e - e l e c t r o n ( h e r e r e f e r r e d to as "noble") m e t a l s c o p p e r , g o l d , a n d
silver c a n b e u s e d for this p u r p o s e . T i
umc a n b e b o o s t e d b y e m b e d d i n g t h e m e t a l
l a y e r b e t w e e n h i g h - r e f r a c t i v e - i n d e x d i e l e c t r i c l a y e r s . A l e s s efficient a l t e r n a t i v e is
to start w i t h a tinted g l a s s - s u c h as t h e o n e r e p r e s e n t e d b y t h e l o w e r c u r v e in F i g . 3
- a n d p r e v e n t t h e r m a l r a d i a t i v e i n f l o w b y a c o a t i n g w i t h l o w E herm-
t
Diminished solar heating can also b e obtained b y combining high transmittance
a l o n g a n e a r - h o r i z o n t a l line-of-sight w i t h a l o w t r a n s m i t t a n c e for l i n e s - o f - s i g h t
w h i c h f o r m l a r g e a n g l e s to t h e h o r i z o n . F o r v e r t i c a l w i n d o w s this calls for c o a t -
i n g s w h o s e t r a n s m i t t a n c e falls off m o n o t o n i c a l l y w i t h i n c r e a s i n g a n g l e r e l a t i v e to
t h e s u r f a c e n o r m a l . F o r i n c l i n e d w i n d o w s , s u c h as g l a s s l o u v r e s , it is g e n e r a l l y an
a d v a n t a g e to h a v e o p t i c a l p r o p e r t i e s t h a t a r e a n g u l a r l y s e l e c t i v e . T h e m e a n i n g o f
a n g u l a r s e l e c t i v i t y is clarified in Fig. 8, w h i c h s h o w s l i g h t b e a m s i n c i d e n t at ± θ ]
a n d ± 0 2 to t h e s u r f a c e n o r m a l o f a p l a t e s u c h as a c o a t e d g l a s s w i n d o w . T h e trans-
m i t t a n c e v a l u e s c o r r e s p o n d i n g to ± θ ι a n d ± 0 2 a r e d e n o t e d T + j a n d T , r e s p e c t i -
± 2
v e l y ; t h e n o r m a l t r a n s m i t t a n c e is d e n o t e d T . A n g u l a r s e l e c t i v i t y refers to t h e
0
p r o p e r t y o f h a v i n g different t r a n s m i t t a n c e for l i g h t o f e q u a l a n g l e o f i n c i d e n c e o n
e i t h e r s i d e o f t h e n o r m a l . T h u s a m a t e r i a l w i t h Τ ( + θ ) < Τ(-θ) at a s p e c i f i c
120 Materials Science for Solar Energy Conversion Systems
w a v e l e n g t h is s a i d to h a v e a n g u l a r - s e l e c t i v e t r a n s m i t t a n c e a t this w a v e l e n g t h .
T h e a n g u l a r s e l e c t i v i t y c a n b e t a i l o r e d for different p u r p o s e s : for e x a m p l e o n e c a n
h a v e a m o n o t o n i e d e c r e a s e in t r a n s m i t t a n c e (e.g., T > T i > T > T_i > T-2), o r a
2 G
uniformly high transmittance on one side o f the normal and a uniformly low
t r a n s m i t t a n c e o n t h e o t h e r s i d e o f t h e n o r m a l (e.g., T « T i » T-i » T _ ) . In
58l a r s e l e c t i v i t y w i t h m e t2a l c o a t i n g s h a v i n2g o b l i q u e
p r a c t i c e , o n e c a n a c h i e v e a n3g u3
c o l u m n a r m i c r o s t r u c t u r e s , " as w i l l b e d i s c u s s e d in S e c . I V G .
T a b l e 1. G e n e r a l p r o p e r t i e s o f c o a t i n g s for e n e r g y - e f f i c i e n t w i n d o w s .
*M is A g , C u , A u (or A l ) ; D is B i 0 , l n 0 , S n 0 , T i 0 , Z n O o r Z n S .
23 23 2 2
G o o d t h e r m a l i n s u l a t i o n is i m p e r a t i v e in a c o l d c l i m a t e . O r d i n a r y g l a s s is
c h a r a c t e r i z e d b y a h i g h t h e r m a l e m i t t a n c e , a n d it is effective to a p p l y a s u r f a c e
c o a t i n g w i t h h i g h r e f l e c t a n c e at 3 < λ < 5 0 μπα. T w o different t y p e s o f c o a t i n g s c a n
b e u s e d t o p r o v i d e a l o w Etherm- an e x t r e m e l y thin m e t a l film e m b e d d e d b e t w e e n
h i g h - r e f r a c t i v e - i n d e x d i e l e c t r i c l a y e r s w i t h t h i c k n e s s e s c h o s e n s o as to m a x i m i z e
T i , a n d certain h e a v i l y d o p e d o x i d e s e m i c o n d u c t o r l a y e r s . A m o n g t h e latter w e
s o
note S n 0 doped by F or Sb, l n 0 doped by Sn, and Z n O doped b y Al.
2 2 3
A d y n a m i c t h r o u g h p u t o f r a d i a n t e n e r g y is h i g h l y d e s i r a b l e in a t e m p e r a t e
c l i m a t e , w h i c h calls for c o a t i n g s o f c h r o m o g e n i c m a t e r i a l s .1 3 T9w o i m p o r t a n t
a p p r o a c h e s 40 exploit materials exhibiting e l e c t r o c h r o m i s m ' and thermo-
chromism. A n electrochromic m a t e r i a l is c h a r a c t e r i z e d b y its o p t i c a l p r o p e r t i e s
b e i n g a b l e to s h o w a r e v e r s i b l e a n d p e r s i s t e n t c h a n g e u n d e r t h e a c t i o n o f an
e l e c t r i c field. T h e p e r t i n e n t m a t e r i a l s a r e t r a n s i t i o n m e t a l ( t u n g s t e n , n i c k e l , e t c )
o x i d e l a y e r s , w h o s e o p t i c a l p r o p e r t i e s a r e a l t e r e d b y v a r y i n g their c o n t e n t o f s m a l l
Energy-efficient Windows: Present and Forthcoming Technology 121
1 2
E a c h a i r / g l a s s i n t e r f a c e y i e l d s a ~ 4 % r e d u c t i o n in T i
uma n d T s i .o Still l a r g e r
r e d u c t i o n s can b e c a u s e d b y surface c o a t i n g s , p a r t i c u l a r l y if t h e y c o n s i s t o f
m a t e r i a l s w i t h h i g h refractive i n d i c e s . A d e c r e a s e o f T i is u n d e s i r a b l e in c o l d
s o
a n d , p e r h a p s , t e m p e r a t e c l i m a t e s . A l a r g e Rium m a y l e a d to v i s u a l l y d i s t u r b i n g
effects o f v a r i o u s k i n d s . T h e r e m e d y for these p r o b l e m s is to a p p l y an anti-
reflection c o a t i n g . A s i n g l e l a y e r d e s i g n e d for a n t i r e f l 1 e c2
t i n g g l a s s (refractive i n d e x
n ) for 1 v i2s i b l e l i g h t s h o u l d h a v e a refractive i n d e x o f n / a n d a t h i c k n e s s o f
λ / ( 4 η / ) ~ 0.1 μιη. C e r t a i n n o v e l h i g h - r a t e - s p u t t e r e d m e t a l o x y f l u o r i d e c o a t i n g s
s e e m to 4 4 h6a v e a g r e a t p o t e n t i a l for a n t i r e f l e c t i n g c o a t e d a n d u n c o a t e d w i n d o w
glass. "
F o r c o m p l e t e n e s s w e n o t e that g l a s s c o a t i n g s can a l s o b e u s e d to a c h i e v e g l a r e a n d
c o l o u r , t h u s p r o d u c i n g i n t e r e s t i n g a r c h i t e c h t u r a l effects. A s a n e x a m p l e , Si
c o a t i n g s w i t h h i g h r e f r a c t i v e i n d i c e s c a n y ia e l d na d u r a b l e reflecting g l a s s . T h i s k i n d
o f c o a t i n g h a s a l m o s t n o effect o n Etherm d m a y , in fact, b e d e t r i m e n t a l to e n e r g y
efficiency.
122 Materials Science for Solar Energy Conversion Systems
V e r y thin n o b l e - m e t a l c o a t i n g s a r e , at l e a s t in p r i n c i p l e , t h e s i m p l e s t s o l u t i o n for
reaching a significant short-wavelength transmittance c o m b i n e d with long-
w a v e l e n g t h reflectance. T h e b e s t o p t i c a l p r o p e r t i e s a r e o b t a i n 4 a7ble with copper,
silver, a n d g o l d , as s h o w n e x p e r i m e n t a l l y b y V a l k o n e n et a l . Alternative
m a t e r i a l s m a y b e T i N (Refs. 4 8 - 5 1 ) a n d a l u m i n i u m . T h i n s i l v e r c o a t i n g s s t a n d o u t
as t h e s u p e5r i5o2 3r m a t e r i a l o n a c c o u n t o f their l o w a b s o r p t i o n o f l u m i n o u s a n d solar
radiation. ' T h e o t h e r m e t a l s a r e c h a r a c t e r i z e d b y a b s o r p t i o n , w h i c h lies at
λ < 0.5 μπι for c o p p e r , g o l d a n d T i N ( h e n c e their c o l o u r ) , a n d at λ « 0.8 μπα for
a l u m i n i u m . C h e m i c a l a n d m e c h a n i c a l r u g g e d n e s s is a critical i s s u e for all n o b l e -
m e t a l b a s e d w i n d o w c o a t i n g s , a n d r e s u l t s o f l a b o r a t o r y e x p e r i m e n t s a n d field tests
d i c t a t e that t h e c o a t i n g s b e u s e d o n l y o n g l a s s surfaces facing t h e g a s e n c l o s u r e ( s )
i n h e r m e t i c a l l y s e a l e d m u l t i p l5
y - g5
46l a z e d units. T h e r e s u l t s o f s o m e d u r a b i l i t y tests
have been reported r e c e n t l y . " Reviews of metal based window coatings have
b e e n g i v e n in Refs. 4 , 5 7 - 5 9 .
T h e l i m i t i n g p e r f o r m a n c e o f a n o b l e - m e t a6 l b601a s e d s u r f a c e c o a t i n g is r e a d i l y
c o m p u t e d , u s i n g e s t a b l i s h e d t e c h n i q u e s , ' b y r e p r e s e n t i n g it as a p l a n e - p a r a l l e l
s l a b o f t h i c k n e s s t. T h e m e t a l is c h a r a c t e r i z e d b y p a r a m e t e r s - k n o w n as the o p t i c a l
c o n s t a n t s o r t h e c o m p l e x d i e l e c t r6
i2
c function - p e r t i n e n t to a u n i f o r m a n d w e l l -
sa a
crystallized atomic a r r a n g e m e n t . F i g u r e 593 s h o w s c o m p u t e d r e s u l t s o f T i , T i ,
u ms o
R l and E e r m function o f t for s i l v e r . It a p p e a r s that t = 5 n m y i e l d s T i
s o m um«
8 5 %, T i ~ 7 4 % a n d Etherm « 8 %. If p r a c t i c a l l y r e a l i z a b l e , a g l a s s w i t h s u c h a
s o
c o a t i n g w o u l d b e e x c e l l e n t for e n e r g y efficient w i n d o w s . U n f o r t u n a t e l y t h o u g h ,
e x t r e m e l y t h i n n o b l e - m e t a l films c a n n o t b e d e s c r i b e d as p l a n e p a r a l l e l s l a b s , as
w i l l b e c o n s i d e r e d next.
1001 I ι 1 J 1 1 1 1 Γ
s 1o
~ 8 0 - \ \ ^ / ^ "
5. 6 0 - \ \ /
§• 4 0 - / \ \Jlum -
* / Τ
W / ' s o l \ \
x S s
S> 2 0 - / \ \
/ Ε ^ ^»^ *« ^
S therm ^ ^ - ^s^ ^ ^ ^ ^
ol ι I*—ι 1 ι 1 ι 1 ι
0 10 20 30 40 50
T h i c k n e s s (nm)
Fig. 9. Integrated optical properties versus thickness computed
for an i d e a l i z e d p l a n e - p a r a l l e l silver s l a b . R e p l o t t e d from
Ref. 5 3 .
Energy-efficient Windows: Present and Forthcoming Technology 123
W h e n a m e t a l s u c h as c o p p e r , silver o r g o l d is d e p o s i t e d o n3t6o g l a s s , t h e c o a t i n g
goes through a series o f rather well defined growth stages T h e y are illustrated
s c h e m a t i c a l l y in F i g . 1 0 , w h e r e t h e p e r t i n e n t s t r u c t u r e s a n d t h i c k n e s s s c a l e s a r e
a l s o s h o w n . I n i t i a l l y , m e t a l l i c n u c l e i w i l l b e f o r m e d at c e r t a i n sites o n t h e g l a s s
s u r f a c e . C o n t i n u e d d e p o s i t i o n m a k e s t h e n u c l e i g r o w v i a s u r f a c e diffusion a n d
direct impingement. T h e metal islands thus formed u n d e r g o coalescence growth
so that larger and m o r e irregular islands appear. T h e growing coating then goes
t h r o u g h l a r g e - s c a l e c o a l e s c e n c e s o that a n e x t e n d e d m e t a l l i c n e t w o r k is f o r m e d .
Subsequently the voids between the metallic paths b e c o m e smaller and m o r e
regular. Finally, a uniform layer m a y b e formed. T h e corresponding structures
( w i t h m e t a l s h o w n as b l a c k ) a r e s k e t c h e d . T h e s i z e o f t h e i s l a n d s b e f o r e l a r g e - s c a l e
c o a l e s c e n c e is ~ 10 n m . C l e a r l y , t h e o r e t i c a l m o d e l s b a s e d o n a p l a n e - p a r a l l e l
s t r u c t u r e c a n b e c o r r e c t o n l y for t h e later g r o w t h s t a g e s . T h e o r e t i c a l m o d e l s o f the
o p t i c a l p r o p e r6t i 6
e4
5s a r e a l s o k n o w n for t h i c k n e s s e s w e l6l6 b e l o w l a r g e - s c a l e 61 7 - 7
c o a l e s c e n c e , ' w e l l a b o v e l a r g e s c a l e c o a l e s c e n c e , a n d at t h e c r o s s o v e r
E x c e p t at c r o s s o v e r , effective m e d i u m t h e o r i e s o f t h e k i n d i n t r o d u c e d i n t h e
c h a p t e r o n O p t i c a l P r o p e r t i e s o f I n h o m o g e n e o u s T w o - C o m p o n e n t M a t e r i a l s are
o f g r e a t v a l u e . T h e a b s o l u t e t h i c k n e s s s c a l e for t h e g r o w t h d e p e n d s o n m a n y
p a r a m e t e r s s u c h as t h e d e p o s i t e d s p e c i e s , t h e specific s u b s t r a t e m a t e r i a l , t h e
p r e s e n c e o f (artificially a d d e d ) n u c l e a t i o n c e n t e r s , t h e s u b s t r a t e t e m p e r a t u r e ,
v a c u u m c o n d i t i o n s , the p r e s e n c e o f e l e c t r i c fields, a n d o t h e r s . F i g u r e 1 0 s h o w s
t w o t y p i c a l s c a l e s referring to t h e d e p o s i t i o n o f g o l d o n t o g l a s s b y c o n v e n t i o n a l
evaporation + ( c e . ) a n d b y e v a p o r a t i o n in t h e p r e s e n c e o f an o p t i m i z e d flux o f
e n e r g e t i c A r i o n s (i.e., i o n - a s s i s t e d e v a p o r a t i o n , d e n o t e d i.a.) D e p o s i t i o n b y
s p u t t e r t e c h n o l o g y is b e l i e v e d to h a v e an i n t e r m e d i a t e t h i c k n e s s s c a l e . C u r r e n t l y
t h e r e is a t r e n d in s p u t t e r t e c h n o l o g y t o w a r d s t h e u s e o f " u n b a l a n c e d " m a g n e t r o n
c a t h o d e s , w h i c h g i v e a c o n t r o l l e d ion b o m b a r d m e n t o f the s u b s t r a t e . T h e m o s t
i m p o r t a n t c o n c l u s i o n is that n o b l e - m e t a l films a r e r e a s o n a b l y u n i f o r m o n l y at
t > 10 nm.
G r o w t h stage Structure T h i c k n e s s
(nm)
Metal nuclei
ce, i.a.
Irregular metal islands 3H
Large-scale coalescence
10J
3
Non-uniform film 6
Continuous metal film 20-^ 9
Fig. 10. Survey over growth stages, structures, and thickness
s c a l e s for thin g o l d films d e p o s i t e d o n t o g l a s s b y u s e o f
conventional evaporation ( c e . ) and ion-assisted
e v a p o r a t i o n (i.a.). ( F r o m Ref. 6 6 ) .
124 Materials Science for Solar Energy Conversion Systems
It is n o w p o s s i b l e to a p p r e c i a t e t h e s p e c t r a l o p t i c a l p r o p e r t i e s as a f u n c t i o n o f t for
films o f c o p p e r , silver, g o l d , etc., d e p o s i t e d47o n t o g l a s s a n d s i m i l a r m a t e r i a l s .
F i g u r e 1 1 , r e p l o t t e d f r o m V a l k o n e n et a l . , s h o w s s u c h d a t a at 0 . 3 5 < λ < 16 μιη
for c o n v e n t i o n a l l y e v a p o r a t e d s i l v e r l a y e r s . A t t = 6 n m o n e finds t h a t Rtherm is
l o w , a n d h e n c e Etherm is h i g h . T h i s c a n b e r e c o n c i l e d w i t h t h e o c c u r r e n c e o f a n
i s l a n d s t r u c t u r e ; if t h e l a y e r w e r e c o n t i n u o u s , Etherm i n s t e a d w o u l d h a v e b e e n
l o w as i n f e r r e d f r o m F i g . 9. It a p p e a r s that a c o n t i n u o u s s i l v e r l a y e r is f o r m e d
o n l y at t > 9 n m . T h e s e latter c o a t i n g s y i e l d a h i g h i n f r a r e d r e f l e c t a n c e c o m b i n e d
w i t h a s i g n i f i c a n t T i / a n d h e n c e t h e y a r e o f i n t e r e s t for e n e r g y efficient w i n d o w s .
u m
Expectedly, T i a n d T i d e c r e a s e w i t h i n c r e a s i n g t.
um s o
T h i s t e n d e n c y for thin n o b l e - m e t a l l a y e r s to f o r m a g g l o m e r a t e s t r u c t u r e s at s m a l l
t h i c k n e s s e s g i v e s a s i g n i f i c a n t l i m i t a t i o n to t h e i r p e r f o r m a n c e as w i n d o w
c o a t i n g s . I f h i g h infrared r e f l e c t a n c e is r e q u i r e d4 ,7o n e is c o n f i n e d to T j < 50% and
Tsol< 4 0 % 6 6 l a y e r s p r o d u c e d b y e v a p o r a t7i2o n . B y o p t i m i z e d i o n - a s sum
for isted
d e p o s i t i o n or special sputter t e c h n o l o g y one can reach T i
um~ T s i o< 60%. If a
still h i g h e r t r a n s m i t t a n c e is d e s i r e d o n e m u s t u s e a m u l t i l a y e r c o a t i n g .
2 50 - \ V
1 ~ \ V V ^ t=6nm
2 - \ \ V ?
ω - \\42\.
* ot _ J
100 w^mmm
ο - I// ^ //
t= 6 n m ^ ^ - — '
ΟΙ ι I ι ι ι 11 I ι ι I ι ι ι ι I I ι « I I
0.5 1 2 5 10 20 50
Wavelength (μπι)
Fig. 11. Spectral normal transmittance and near-normal
r e f l e c t a n c e m e a s u r e d for g l a s s c o a t e d w i t h s i l v e r t o t h e
shown thicknesses by means of convectional evapora-
tion. T h e r e f l e c t a n c e p e a k at λ « 11 μ ι η for t h e t h i n n e s t
coating stems from the glass substrate. Replotted from
Ref. 4 7 .
Energy-efficient Windows: Present and Forthcoming Technology 125
T h e l i m i t e d t r a n s m i t t a n c e t h r o u g h r e a s o n a b l y u n i f o r m n o b l e - m e t a l l a y e r s is
c a u s e d l a r g e l y b y reflection at t h e s u r f a c e s , a n d h e n c e it is p o s s i b l e to i m p r o v e the
t r a n s m i t t a n c e b y a d d i t i o n a l l a y e r s w h i c h act so as to a n t i r e f l e c t t h e m e t a l . O n e is
t h e n l e d to c o n s i d e r d i e l e c t r i c / m e t a l a n d d i e l e c t r i c / m e t a l / d i e l e c t r i c m u l t i l a y e r s .
D i e l e c t r i c s w i t h h i g h refractive i n d i c e s - s u c h as Βΐ2θ3, ΠΊ2Ο3, S n 0 2 , T1O2, Z n O a n d
Z n S - give the largest e n h a n c e m e n t o f the transmittance. B y selecting the thick-
n e s s e s o f t h e t h r e e - l a y e r c o n f i g u r a t i o n p r o p e r l y , o n e c a n o p t i m i z e for a w a r m
c l i m a t e ( m a x i m u m r e f l e c t a n c e for 0.7 < λ < 3 μπι) o r a c o l d c l i m a t e ( m a x i m u m
T o i ; m i n i m u m Etherm)- T h e o p t i m i z a t i o n c a n1 b55 e3 g u i d e d b y c o m p u t a t i o n s w h i c h
S
a s s u m e t h a t t h e m e t a l is a p l a n e - p a r a l l e l s l a b ' o6r6, m o r e r e a l i s t i c a l l y , that t h e
metal has thickness-dependent optical p r o p e r t i e s .
F i g u r e 1 2 d e p i c t s m e a s u r e d t r a n s m i t t a n c e s p e c t r a , c o m p i l e d f r o m different
s o u r c e s , o f c o a t i n g s o f the T i 0 / A g / T i 0 2 t y p e o n g l a s s . T h e s e d a t a a r e
2
c h a r a c t e r i s t i c for w h a t o n e c a n a c h i e v e b y e x p l o i t i n g t h e t h r e e - l a y e r d e s i g n ( s e e
a l s o Ref. 7 3 ) . It is i n f e r r e d that T i > 8 0 % a n d Etherm « 2 0 % a r e v a l i d for all
um
1001—ι I ι ι ι » I 1 1—1 I ι Μ 1 j 1 1—Γ-Γ
Φ - ίh \ \
5g -jl: \ \ g l a s s / T i 0 2/ A g / T i 0 2_
50-ί/·' \ \
I _jr \ \ 1mm/18/18/18nm_
co -jf \χ \ 1 mm/33/13/33nm -
5-1 \ · χ 4mm
f
I X
< K . _:
100"— ^'^^ZCillJi^'—
S / ./
S so-- / :/
— Λ· / */
*φ 7 '.
~\ 1 '/
\ J y
Ol • iVi ιιI Wavelength
I ι i l (μιη) i i l l
Fig. 12. S
0.5p e c t r a l 1n o r m a l 2t r a n s m i t t 5
a n c e a n10
d n e a r20
- n o r m a l r50
eflectance
m e a s u r e d for T i 0 2 / A g / T i 0 2 b a s e d c o a t i n g s o n g l a s s .
P e r t i n e n t t h i c k n e s s e s for t h e g l a s s a n d for t h e c o n s t i t u e n t
l a y e r s o f t h e c o a t i n g s a r e s h o w n . T h e s o l i d c u r v e s t e m s from
a c o m m e r c i a l l y p r o d u c e d s a m p l e ( G l a v e r b e l S u p e r l i g h t ) , the
d o t t e d c u r v e f r o m J a r v i n e n (Ref. 7 4 ) , a n d t h e d a s h e d c u r v e
f r o m F a n a n d B a c h n e r (Ref. 5 2 ) . T h e latter c o a t i n g w a s
o r i g i n a l l y d e v i s e d to i m p r o v e t h e l u m i n o u s e f f i c i e n c y o f
i n c a n d e s c e n t light s o u r c e s , b u t it is e q u a l l y a p p l i c a b l e a s a
w i n d o w c o a t i n g in a w a r m c l i m a t e .
126 Materials Science for Solar Energy Conversion Systems
c o a t i n g s . T h e d a s h e d c u r v e p e r t a i n s to a c o a t i n g w i t h m a x i m u m i n f r a r e d
r e f l e c t a n c e ; it y i e l d s T i ~ 5 0 % a n d R i ~ 4 2 %. T h e d o t t e d c u r v e c o r r e s p o n d s to
s o s o
Tsol^ 6 7 % a n d R i « 2 6 %. C l e a r l y , it is feasible to c o n s t r u c t c o a t i n g s for different
s o
c l i m a t e s s i m p l y b y a l t e r i n g t h e t h i c k n e s s e s . T h e s o l i d c u r v e w a s m e a s u r e d for an
o p t i m i z e d c o m m e r c i a l c o a t i n g o n float g l a s s o f t h e t y p e r e p r e s e n t e d b y t h e m i d d l e
c u r v e in F i g . 3. T h i s latter c o a t i n g y i e l d s T i
um« 8 7 % a n d T s i o-72%. C o a t i n g s o f
t h e t y p e T i 0 2 / T i N / T i 0 2 h a v e b e e n s t u d i e d in Refs. 5 0 , 5 1 , 5 6 . N o b l e - m e t a l b a s e d
t h r e e - l a y e r c o a t i n g s c a n b e p r o d u c e d , u s2ing large-scale automatic sputter
e q u i p m e n t , at a cost o f a b o u t 1 0 U S D / m in the c a s e o f T i C > 2 / A g / T i C > 2 , p r o v i d e d
t h a t t a r g e t u t i l i z a t i o n is o p t i m i z e d .
D o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s offer an a l t e r n a t i v e to t h e e a r l i e r d i s c u s s e d
noble-metal based coatings. T h e t w o classes o f coatings have specific advantages
and disadvantages. T h e semiconductor must be characterized b y a wide bandgap,
s o that is a l l o w s g o o d t r a n s m i s s i o n in t h e l u m i n o u s a n d s o l a r r a n g e s . F u r t h e r it
m u s t a l l o w d o p i n g to a l e v e l w h i c h m a k e s the m a t e r i a l m e t a l l i c a n d h e n c e
i n f r a r e d r e f l e c t i n g a n d e l e c t r i c a l l y c o n d u c t i n g . T h e m a t e r i a l s w h i c h a r e k n o w n to
b e u s e f u l a r e all o x i d e s b a s e d o n z i n c , c a d m i u m , i n d i u m , tin, t h a l l i u m a n d l e a d
a n d a l l o y s o f these. T h e r e q u i r e d d o p i n g is often a c h i e v e d b y t h e a d d i t i o n o f a
foreign element; particularly g o o d properties have been obtained with S n 0 2 : F ,
S n 0 2 : S b , I n 2 0 3 : S n a n d Z n O : A l . A n o t h e r p o s s i b i l i t y is to p r o v i d e d o p i n g v i a a
m o d e r a t e o x y g e n deficiency. If prepared properly, the m e n t i o n e d coatings can b e
v i r t u a l l y n o n - a b s o r b i n g for l u m i n o u s a n d s o l a r r a d i a t i o n . A s p e c i f i c a n d
i m p o r t a n t a d v a n t a g e o f t h e d o p e d o x i d e s e m i c o n d u c t o r s is their e x c e l l e n t
c h e m i c a l a n d m e c h a n i c a l d u r a b i l i t y , w h i c h a l l o w s their u s e o n g l a s s s u r f a c e s
e x p o s e d to the air. A s a n e x t r e m e e x a m p l e , w e n o t e t h a t p y r o l y t i c S n 0 2 : F c o a t i n g s
have 7 b5e e n s u c c e s s f u l l y a p p l i e d to t h e front s i d e o f "antifrost" w i n d s c r e e n s o n
cars. R e v i e w s o n d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s a n d their u s e s as
t r a n s p a r e n t i n f r a r e d r e f l e c t o r s a n d t r a n s p a r e n t c o n d u c t o r s h a v e b e e n g i v e n in
Refs. 4 , 5 7 - 5 9 , 7 6 - 8 1 .
F i g u r e 13 illustrates t h e p r i n c i p l e s b y w h i c h t h e m e t a l l i c p r o p e r t i e s a r e r e a c h e d in
at l e a s t m o s t o f t h e d o p e d o x i d e s e m i c o n d u c t o r s . T h e u n d o p e d c r y s t a l (for
example Ιη2θβ) comprises a uniform arrangement of oxygen atoms and metal
a t o m s . W h e n d o p a n t a t o m s (tin) a r e a d d e d , t h e y r e p l a c e s o m e o f t h e i n d i u m . If
their d e n s i t y is sufficient, e a c h d o p a n t a t o m c a n b e s i n g l y i o n i z e d b y g i v i n g off an
e l e c t r o n w h i c h - t o g e t h e r w i t h o t h e r l i b e r a t e d e l e c t r o n s - m a k e s t h e m a t e r1i9
al - 3
21 -3
m e t a l l i c . T h e o n s e t o f m e t a l l i c p r o p e r t i e s o c c u r s at a d o p i n g l e v e l o f ~ 1 0 c m .
E l e c t r o n d e n s i t i e s u p to ~ 1 0 c m c a n b e a c h i e v e d b y m a x i m u m d o p i n g , w h i c h
i m p l i e s t h a t a f e w p e r c e n t o f t h e m e t a l a t o m s in t h e o x i d e h a v e b e e n s u b s t i t u t e d
by dopant atoms. F 22o r c -o m3p a r i s o n , m e t a l s s u c h as A g a n d A u h a v e a n e l e c t r o n
d e n s i t y o f ~ 6 χ 1 0 c m . A t t e m p t s to i n c r e a s e t h e d o p i n g still further l e a d s to the
f o r m a t i o n o f different a b s o r b i n g c o m p l e x e s w h i c h d i m i n i s h t h e t r a n s m i t t a n c e .
T h e infrared reflectance and the electrical conductance are governed b y the
s c a t t e r i n g w h i c h81t h e e l e c t r8
o n8s2
3u n d e r g o . It h a s r e c8e4n t l y b e e n s h o w n b y H a m b e r g
a n d G r a n q v i s t , J i n et a l . ' a n d H a i t j e m a et a l . t h a t for p r o p e r l y p r o d u c e d
h \ 2 0 3 : S n , Z n O : A l a n d S n 0 2 : F c o a t i n g s the s c a t t e r i n g is d o m i n a t e d b y t h e i o n i z e d
Energy-efficient Windows: Present and Forthcoming Technology 127
85
i m p u r i t i e s . T h e s a m e is t r u e for n o n - s t o i c h i o m e t r i c tin o x i d e . T h i s s c a t t e r i n g is
an unavoidable result of the doping, and h e n c e Fig. 13 provides a unified picture
of the basic processes which determine the infrared-optical and electrical
• •
properties of heavily doped oxide semiconductors.
,^- Oxygen
ο ο
ο • ο • - Indium
• ο
e" ^ Tin
• •
S η*
Fig. 1 3 .
ο Ο
O v e r s i m p l i f i e d c r y s t a l s t r u c t u r e a n d d o p i n g m o d e l for
I n 0 3 : S n . T h e a c t u a l c r y s t a l s t r u c t u r e o f Ι η Ο β is r a t h e r
2 2
c o m p l i c a t e d (cf. Ref. 8 6 ) .
A d e t a i l e d t h e o r e t i c a l u n d e r s t a n d i n g o f t h e d o p i n g m e c h a n i s m m a k e s it w o r t h -
w h i l e to p e r f o r m q u a n t i t a t i v e m o d e l l i n g o f t h e s p e c t r a l a n d i n t e g r a t e d o p t i c a l
p r o p e r t i e s as a f u n c t i o n o f c o a t i n g t h i c k n e s s a n d d o p i n g c o n c e n t r a t i o n (or, m o r e
p r e c i s e l y , e l e c t r o n d e n s i t y8)1. F i g u r e s 1 4 - 1 6 c o n t a i n d a t a for I n 2 0 3 : S n c o a t i n g s
prepared by evaporation. D i s r e g a r d i n g fine d e t a i l s , the r e s u l t s c a n a p p l y e q u a l l y
w e l l to o t h e r d e p o5s i8 t8i o2
n 87 t-e c h
8n o4l o g i e s a n d to a l t e r n a t i v e d o p e d o x i d e s e m i c o n -
ductor c o a t i n g s . ' ' F i g u r e 14 s h o w s s p e c t r a l t r a n s m i t t a n c e a n d 20 reflectance
21 3
for a 0 . 2 ^ m - t h i c k c o a t i n g w h o s e e l e c t r o n d e n s i t y n lies b e t w e e n 1 0 a n d
e
1 0 c m * . T h e20o n s e-3 t o f infrared r e f l e c t a n c e d e p e n d s critically o n n a n d it is s e e n
e
that n = 6 x l 0 c m y i e l d s h i g h T l a n d h i g h Rtherm (i.e., l o w E herm)- H i 2 g1h T -i 3
e s o t um
t o g e t h e r w i t h h i g h r e f l e c t a n c e at λ > 0.7 μιη w o u l d d e m a n d that n « 3 x 1 0 cm ,
e
b u t s u c h a d o p i n g l e v e l is i n a c c e s s i b l e , as r e m a r k e d a b o v e . O n e c o n c l u d e s that
d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s a r e useful for e n e r g y efficient w i n d o w s to b e
a p p l i e d in a c o l d c l i m a t e b u t n o t in a w a r m c l i m a t e ( u n l e s s a n e l a b o r a t e m u l t i l a y e r
c o n f i g u r a t i o n is i n v o k e d ; cf. R e f . 8 8 ) .
I n t e g r a t e d o p t i c a l p r o p e r t i e s are i l l u s t r a t e d in F i g . 1 5 . It is i n f e r r e d that T i
um~ 8 0 %
is a t y p i c a l v a l u e , that T i d e c r e a s e s s i g n i f i c a n t l y w i t h i n c r e a s i n g n a n d / o r t, a n d
s o e
that a l o w Etherm c a n b e o b t a i n e d o n l y at t > 0.2 μπι. T h e i m p o r t a n t r e l a t i o n s h i p
b e t w e e n T i , Etherm a n d t is further e l a b o r a t e d in F i g . 1 6 . R e q u i r i n g that Etherm =
s o
0.2 r e s u l t s in a m a x i m u m T i o f ~ 7 8 % at t = 0.2 μιη. D e m a n d i n g a l o w e r Etherm
s o
l e a d s to a s i g n i f i c a n t d r o p in T i , w h i l e a l l o w i n g a l a r g e r E herm o n l y g i v e s a 20
-3 s o t
m i n o r r i s e in T i . It is c o n c l u d e d that 0 . 2 ^ m - t h i c k films w i t h 4 < n < 6 x l 0
s o e
c m y i e l d a n o p t i m u m p e r f o r m a n c e w i t h Etherm ~ 2 0 % a n d T i ~ 7 8 %. S u c h
s o
p r o p e r t i e s c a n b e a c h i e v e d in c o a t i n g s c o n s i s t i n g o f I n 2 0 3 : S n , Z n O : A l a n d S n O : F ,
and similar substances.
I ' I ι ι II| I | | I | M i l l ι I I ι
100
τ
f" :
£ 0.2pm. j • Ι .lnoO«:Sn
w
φ
υ \ \ N \ Π Η Β Ι substrate
£
c ~ il
50 — ml
\ \
\ \
* \
\
\
\
\
Ιι •τ 2 0_
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E
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~ RL 10\ \6 \ 3 η =1 x 1 0 c m - -
\ \ \
-il ^. ν^ν—•
I ι I ι ι ι ιI . 1 l i l i l I ι
0.3 0.5 1 2 3 5 10 20 30 50
Wavelength (μιτι)
I ι I M i i | ι ι ι ι ι ι ι 111—r—ι—ι—π
100
R
/ f
S / A
I 50- / / f ^ ^ ^ ^ ~
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II ι I M i l l ι I I ι I ι ι ι ιI ι I l i
0.3 0.5 1 2 3 5 10 20 30 50
W a v e l e n g t h (um)
Fig. 1 4 . Spectral normal transmittance (upper part) and reflectance
( l o w e r p a r t ) c o m p u t e d f r o m a q u a n t i t a t i v e m o d e l for t h e
optical properties of h ^ C ^ S n . The shown values of
electron density ( n ) and coating thickness were used.
e
(From Ref. 81).
1001 ι ι Γ-τ-τη 1 1 ι ι ι
2Cà lum
, Mum)
S ' * ^ Ν ? \ " ° "
I - . \ V 0.2 .
Ι SO- y 0.3 -
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ol 1 I ι ι ι I 1 ι ι ι I
Electron density (cm )
m ) t (
I - 1 χ\\ H -
N 1 0 ,
1 ~ 50
1 \ \ "
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2 ~
Hillllll
* Il
T s
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23
substrate
o \Λ ~*Λ
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n
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Electron density (cm" )
r 1
601 1 Γ 1—I Π 1 — ~H E
\ . therm , n
\ \ * Τ ΐ β ^ 2°3:Sn _
2 \ \ τ^^^M substrate
φ 40- \ \
I - ν\\ \ t( m)
H -
Ε 20- \ \ \ V/0.3
ol I I ι ι I I ι ιI
10 10 3 10
ι
20 1 ι
2 2
1001 ι ι ι ι ι ι ι ι ι ι I
£ ~ ~
2
I " therm=°- 5
s so- — · -
g £ 0.20
ι ' J * — — —
I - -jr 21 3
0 1 5
-
» 60- * n e> 1 0 c m -
_] I ι I ι I ι l ι I ι
0 0.2 0.4 0.6
Film thickness (μιη)
Fig. 16. N o r m a l s o l a r t r a n s m i t t a n c e v s . c o a t i n g t h i c k n e s s for
three values of hemispherical thermal emittance com-
p u t e d for I n 0 : S n in the s a m e w a y as in F i g s . 1 4 a n d
23
15. T h e21 s h a d e3d a r e a refers to h y p o t h e t i c a l c o a t i n g s w i t h
n > 1 0 cm" . (From Ref. 81).
e
F i g u r e 1 7 s h o w s t r a n s m i t t a n c e a n d r e f l e c t a n c e s p e c t r a as m e a s u r e d for t h r e e
different d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s . T h e c u r v e s s h o w r a t h e r h i g h T i ,
u m
m o d e r a t e l y h i g h T i , a n d i n d i c a t e l o w E herm- T h e u p p e r p a r t refers t o a810.41 μιη
s o t
t h i c k I n 0 : S n c o a t i n g p r e p a r e d for r e s e a r c h b y e v a p o r a t i o n t e c h n o l o g y . This
23
c o a t i n g m a t c h e s the t h e o r e t i c a l p r e d i c t i o n s for a n o p t i m i z e d m a t e r i a l v e r y w e l l .
T h e m i d d l e p a r t c o n c8e 8 r2
3n s a 0 . 3 0 μπ\ t h i c k Z n O : A l c o a t i n g p r e p a r e d for r e s e a r c h b y
sputter t e c h n o l o g y . ' B o t h o f t h e s e c o a t i n g s w e r e p u t o n C a F s u b s t r a t e s that a r e
2
t r a n s p a r e n t for 0.3 < λ < ΙΟμπι; t h e d a t a w o u l d h a v e b e e n v e r y s i m i l a r for c o a t i n g s
b a c k e d b y g l a s s . T h e b o t t o m p a r t w a s r e c o r d e d for a S n 0 : F c o a t i n g p r o d u c e d
2
c o m m e r i c a l l y b y s p r a y p y r o l y s i s o n t o 4 m m s t a n d a r d floatglass. T h e latter c o a t i n g
is c o n s i d e r a b l y t h i c k e r than the o t h e r t w o , as e v i d e n c e d b y t h e d e n s e l y s p a c e d
p e a k s i n t h e s p e c t r a . It h a s T i
um« 7 4 % , w h i c h is l o w e r t h a n for t h e I n 20 3: S n a n d
Z n O : A l c o a t i n g s , a n d T i ~ 7 7 %. C o m m e r c i a l p r o d u c t s w i t h s o m e w h a t b e t t e r
s o
d a t a h a v e b e c o m e a v a i l a b l e r e c e n t l y .73S o m e d a t a o n d o p e d S n 0 c o a t i n g s h a v e
2
been summarized by Karlsson et a l .
U l t r a v i o l e t r e j e c t i o n is o f i m p o r t a n c e for p r e v e n t i n g b l e a c h i n g o f t e x t i l e s ,
d e g r a d a t i o n o f p o l y m e r s , etc. C h o i c e o f p r o p e r g l a s s (Fig. 3 ) as w e l l a s l a m i n a t i o n
(Fig. 4 ) a r e i m p o r t a n t for this p u r p o s e . Z n O c o a t i n g s offer a n o t h e r p o s s i b i l i t y , as
Energy-efficient Windows: Present and Forthcoming Technology 131
- U- V ι
J Τ ^\ 0.41 pm 1n 20 3:Sn
Γ \ / 1mm C a F 2 substrate -
v v
oLi_ ^ x / V J
S 1001
I : / v /
^ :
ο I / \ 0.30μιη ZnO:AI
5j 50— \ / 1 mm C a F 2 s u b s t r a t e -
I - Λ Λ " X -
t o b z ^ v ^ W V . :
φ ,
g 100Γ ^
m 4 m
S 5o_ / \ / floatglass
I ι ι I ι ι ι ιI I ι ι I ι ι ι ιI I . . I I
0.2 0.5 1 2 5 10 20 50
Wavelength (μηι)
Fig. 17. Spectral normal transmittance and near-normal reflectance
m e a s u r e d for h ^ C ^ - . S n o n 1 m m C a F , Z n O . A l o n 1 m m
2
C a F , a n d S n 0 : F o n 4 m m floatglass ( G l a v e r b e l C o m f o r t
2 2
G l a s s ) . C o a t i n g a n d s u b s t r a t e t h i c k n e s s e s a r e as g i v e n . P a r t l y
c o m p i l e d f r o m Refs. 8 1 - 8 3 .
£ ZnOiAI \
I "50
y /
Οι ι—ι ι ι 1 ι ι ι ι \ \ \ \ \
0.3 0.35 0.40 0.45
Wavelength (μηι)
Fig. 1 8 . S p e c t r a l n o r m a l t r a n s m i t t a n c e in t h e u l t r a v i o l e t m e a s u r e d
for 0.3 μ ι η thick Z n O a n d Z n O + 2 at.% A l c o a t i n g s o n 1 m m
CaF .
2
T h e c o s t for l a r g e - s c a l e d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s is d e p e n d e n t o n
p r o d u c t i o n t e c h n o l o g y , as w e l l as m a t e r i a l , a n d is difficult to e s t i m a t e . W i t h
r e g a r d to t e c h n o l o g y , it s h o u l d b e p o i n t e d o u t that s e v e r a l g l a s s m a n u f a c t u r e r s
h a v e h a d s u c c e s s in their d e v e l o p m e n t o f S n 0 - b a s e d c o a t i n g s p r e p a r e d b y s p r a y
2
p y r o l y s i s d i r e c t l y o n t o t h e h o t g l a s s o n a float line. T h i s t e c h n o l o 2 gy holds promise
for v e r y i n e x p e n s i v e c o a t i n g s , h a v i n g c o s t s o f o n l y a f e w U S D / m . W i t h r e g a r d to
m a t e r i a l , w e n o t e that i n d i u m is m u c h m o r e s c a r c e a n d e x p e n s i v e t h a n z i n c a n d
tin. H e n c e I n 0 3 : S n c o a t i n g s s h o u l d b e u s e d o n l y w h e n t h e u l t i m a t e in e l e c t r i c a l
2
c o n d u c t i v i t y o r infrared r e f l e c t a n c e a r e r e q u i r e d . C a d m i u m a n d t h a l l i u m b a s e d
coatings m a y cause heath hazards.
E. Electrochromic Coatings
E l e c t r o c h r o m i s m is a m u l t i - f a c e t t e d p h e n o m e n o n w h i c h is w e l l k n o w n in
transition metal oxides based on tungsten, vanadium, nickel, m o l y b d e n u m ,
t i t a n i u m , i r i d i u m etc., a n d in n u m e r o u s o r g a n i c s u b s t a n c e s . T h e c h a n g e in t h e
o p t i c a l p r o p e r t i e s is c a u s e d b y t h e injection o r e x t r a c t i o n o f m o b i l e i o n s . A
m a t e r i a l that c o l o u r s u n d e r injection ( e x t r a c t i o n ) o f i o n s is r e f e r r e d to a s c a t h o d i c
( a n o d i c ) . A b s o r p t a n c e m o d u l a t i o n as w e l l as r e f l e c t a n c e m o d u l a t i o n a r e feasible.
E l e c t r o c h r o m i s m h a s b e e n s t u d i1 e d98s15i n0c0e the e a r l y 1 9 7 0 ' s for h i g h c o n t r a s t n o n -
emissive display a p p l i c a t i o n s . ' " S i n c e the m i d - 1 9 8 0 ' s , r e s e a r c h a n d
d e v e l o p m e n t o n t r a n s p a r e n t e l e c t r o c h r o m i c m a t e r i a l s a n d d e v i c e s for1 s1m 83a9r 1
t910
w i n d o w a p p l i c a t i o n s h a v e s o a r e d b o t h in a c a d e m i a a n d in i n d u s t r y . ' ' '
p r i n c i p l e s . It c o m p r i s e s t w o o u t e r t r a n s p a r e n t e l e c t r i c a l c o n d u c t o r s , r e q u i r e d for
s e t t i n g u p a d i s t r i b u t e d e l e c t r i c field, a n e l e c t r o c h r o m i c l a y e r , a n i o n c o n d u c t o r ,
and an ion storage. Colouration and bleaching are accomplished w h e n ions are
m o v e d from the ion storage, via the ion conductor, into the electrochromic layer,
o r w h e n t h e p r o c e s s is r u n in r e v e r s e . T h e i o n s t o r a g e c a n b e a n o t h e r e l e c t r o -
c h r o m i c l a y e r , p r e f e r r a b l y a n o d i c if t h e b a s e e l e c t r o c h r o m i c l a y e r is c a t h o d i c , o r
vice versa. O n e m a y also c o m b i n e the ion conductor and storage m e d i a into one
l a y e r o f e l e c t r o l y t e . F u r t h e r , it+ is p o s s i b l e to e x c l u d e t h e i o n s t o r a g e a n d i n s t e a d
rely on a replenishment of H ions (protons), originating from the dissociation of
w a t e r m o l e c u l e s diffusing in f r o m a n a m b i e n c e w i t h c o n t r o l l e d h u m i d i t y ;
o b v i o u s l y this r e q u i r e s a s u b s t a n t i a l a t o m i c p e r m e a b i l i t y o f t h e o u t e r t r a n s p a r e n t
conductor. B y use of a purely ionic conductor, o n e can obtain an o p e n circuit
m e m o r y , i.e., t h e e l e c t r i c field h a s to b e a p p l i e d o n l y w h e n t h e o p t i c a l p r o p e r t i e s
a r e t o b e altered. T h e d e s i g n in F i g . 1 9 h a s a l o w v a l u e o f Etherm b e c a u s e o f t h e
e x t e r n a l t r a n s p a r e n t c o n d u c t o r . A l t e r n a t i v e l y , t h e e l e c t r o c h r o m i c c1o a2t0
ing can be
combined with a lamination material which joins two glass p a n e s ; in this c a s e
a n a d d i t i o n a l t r a n s p a r e n t a n d infrared-reflecting c o a t i n g is r e q u i r e d to o b t a i n a
l o w Etherm-
W e n o w c o n s i d e r t h e m a t e r i a l s in t h e different c o m p o n e n t s o f t h e e l e c t r o c h r o -
m i c s - b a s e d c o a t i n g a n d first l o o k at t h e a c t u a l e l e c t r o c h r o m i c l a y e r ( s ) . T u n g s t e n
o x i d e w a s t h e first d i s c o v e r e d e l e c t r o c h r o m i c m a t e r i a l a n d is b y far t h e m o s t
w i d e l y s t u d i e d o n e . " I n a m o r p h o u s state it p e r m i t s t h e a b s o r p t a n c e to b e
m o d u l a t e d b e t w e e n w i d e1limits.
05 3 -I n1c r 0 y s t a l l i n e s t a t e it a l l o w s a fair d e g r e e o f
reflectance m o d u l a t i o n . T h e degree o f crystallinity depends on the glass
t e m p e r a t u r e d u r i n g t h e c o a t i n g p r o c e s s . H y d r a t e d n i c k e l o x i d e is a r a t h e r r e c1 e n t0l 0
y6 - 1 2
discovered electrochromic material which allows absorptance m o d u l a t i o n .
Its d u r a b i l i t y s e e m s to b e s u p e r i o r to t h a t o f t u n g s t e n o x i d e . T h e m e c h a n i s m s for
134 Materials Science for Solar Energy Conversion Systems
colour
+
xM + xe- + W 0 ^ M W0
3 x 3
bleach
and
colour
+
Ni(OH) ~* NiOOH + H + e"
2
bleach
+ + + +
w h e r e M d e n o t e s H , L i , N a , etc. H e n c e t u n g s t e n o x i d e c o l o u r s u n d e r ion
insertion whereas hydrated nickel oxide colours under ion extraction. This opens
t h e p o s s i b i l i t y o f w o r k i n g w i t h a n o p t i c a l l y efficient " c o m p l e m e n t a r y " d e s i g n
i n c o r p o r a t i n g l a y e r s o f b o t h m a t e r i a l s as " e l e c t r o c h r o m i c m a t e r i a l " a n d "ion
s t o r a g e " , r e s p e c t i v e l y . It is also 1t1
e2
c h n i c a l l y p o s s i b l e to o p e r a t e t u n g s t e n o x i d e a n d
i r i d i u m o x i d e in c o n j u n c t i o n .
18
T h e ion conductor can also b e of m a n y m a t e r i a l s . Disregarding liquid electro-
l y t e s - w h i c h a r e not p1r a c0 1t i2c5
2a l for w i n d o w s - it is p o s s i b l e to e m p l o y L i F , L1AIF4,
LiNbC>3 1 0 a1n d21the1
2 4l i3
2k e ' as w e l l as l a y e r s o f t r a n s p a r e n t p o l y m e r i c i o n c o n d u c -
tors. ' ' ' In d e v i c e s w h i c h r e l y o n a m b i e n t h u m i d i t y , l a y9e r1s9 o2f8i5o n-- 1 2
permeable SiO and M g F coatings have been used s u c c e s s f u l l y . ' The
2
t r a n s p a r e n t c o n d u c t o r o n the g l a s s s u r f a c e can b e o f I n 0 3 : S n o r a s i m i l a r d o p e d
2
oxide semiconductor. T h e outer transparent electrode can consist of the same
m a t e r i a l o r - if a t o m i c p e r m e a t i o n is r e q u i r e d - o f an e x t r e m e l y thin g o l d layer.
T h e v o l t a g e r e q u i r e d for t h e d i s t r i b u t e d e l e c t r i c field is o n t h e o r d e r o f a f e w volts
a n d n e e d s o n l y b e a p p l i e d w h e n the o p t i c a l p r o p e r t i e s a r e to b e altered.
1001 ι I ι I ι ! I I ι I I I I I I I I I I I
2 ο — ^ '
2 ioo| 1
^^^^^^^^^^^^^^^^
ol ι I ι I ι I ι I ι I ι I ι I ι I ι I ι
0.4 0.6 0.8 1.0 1.2
Wavelength (pm)
Fig. 2 0 . S p e c t r a l n o r m a l t r a n s m i t t a n c e m e s u r e d for r e s e a r c h - t y p e
devices incorporating an electrochromic layer o f tungsten
oxide (upper part) and hydrated nickel oxide (lower part).
C o m p i l e d f r o m Refs. 1 1 2 a n d 1 2 9 .
2
v a r y b e t w e e n 8 0 a n d 2 0 % w h e n a c h a r g e d e n s i t y u p to 2 0 m C / c m is i n j e c t e d .
A n a l o g o u s e l e c t r o c h r o m i c c o a t i n g s m1a6d1e b y d i r e c t c u r r e n t s p u t t e r i n g h a v e n o t y e t
g i v e n r e s u l t s that a r e q u i t e as g o o d .
I n p r i n c i p l e , r e f l e c t a n c e m o d u l a t i o n is s u p e r i o r t o a b s o r p t a n c e m o d u l a t i o n , s i n c e
t h e c o a t e d g l a s s d o e s n o t b e c o m e h e a t e d to a c o m p a r a b l e e x t e n t . F i g u r e 2 2 s h o w s
r e f l e c t a n c e s p e c t r a for+a 0 . 2 3 ^ m - t h i c k c r y s t a l l i n e W O 315l 0a y e+r o n In2C>3:Sn-coated
g l a s s o p e r a t e d in a L i - c o n t a i n i n g l i q u i d e l e c t r o l y t e . L i i n j e c t i o n is s e e n to g i v e
+
reflection, p a r t i c u l a r l y in the infrared, u p to - 7 0 % at λ = 2.5 μ ι η . E x t r a c t i o n o f the
L i i o n s b r i n g s b a c k t h e initial l o w r e f l e c t a n c e . T h e o r e t i c a l m o d e l l i n g o f t h e
e l e c t r o c h r o m i c r e f l e c t a n c e m o d u l a t i o n h a s b e e n p e r f o r m8e 1d17b2y u s i n g t h e t h e o r y for
the optical properties o f doped oxide s e m i c o n d u c t o r s . ' T h e limiting optical
p e r f o r m a n c e - o b t a i n e d w i t h s e v e r a l s i m p l i f y i n g a s s u m p t i o n s - is t h a t m o d uβ lation
can b e a c c o m p l i s h e d b e t w e e n a state with T i « 8 2 %, T i
s o um« 7 4 % a n d Rjum 2 6 %
and another state with T i - 35 %, T i
s o um- 6 3 % a n d R i um- 5 %. T h e t h e o r e t i c a l
u n d e r s t a n d i n g o f a b s o r p t a n c e - m o d u l a t e d e l e c t r o c h r o m i c m a t e r i a l s is y e t t o o
fragmentary to p e r m i t quantitative modelling.
136 Materials Science for Solar Energy Conversion Systems
1 1
1001—«— —ι— —ι—ι—«—ι—ι—
g \ N i O xH y
Z ~ \ l n 20 3: S n ,,,,,,,,,,,,,,,„,.,,,.,,.,
1 - glass
2 so- \ V t T
• X T
5) \^ ^^^^
Φ - „ ^
Ξ τ, :
lu m ^--^^^^
01 l I I I I I I I ι
10 20
2
Charge (mC/cm )
Fig. 2 1 . I n t e g r a t e d t r a n s m i t t a n c e v s . c h a r g e d e n s i t y for e l e c t r o -
c h r o m i c c o a t i n g s o f t h e t y p e s h o w n in t h e inset. ( F r o m
Ref. 1 1 2 ) .
In t h e r e m a i n d e r o f this s e c t i o n o n e l e c t r o c h r o m i c s - b a s e d c o a t i n g s , s o l i d - s t a t e
c o n f i g u r a t i o n s a r e f o c u s e d o n , s i n c e t h e s e a r e t h e o n l y o n e s o f c o n c e r n for p r a c t i c a l
w i n d o w a p p l i c a t i o n s . F i g u r e 2 3 s h o w s t r a n s m i t t a n c e s p e c t r a for a m u l t i l a y e r
d e s i g n w i t h 0.15 μιη o f W O 3 ~ 0.1 μιη o f M g F , a n d 0 . 0 1 5 μιτι o f g o l d . T h i s t y p e o f
/ 2
d e v i c e w a s o r i g i n a l l y d e v e l o p e d b y D e b " a n d h a s s i n c e b e e n w o r k e d o n b y others.
It relies o n a m b i e n t w a t e r , w h i c h is c a t a l y t i c a l l y d e c o m p o s e d at t h e A u e l e c t r o d e
and driven via the M g F layer into the amorphous electrochromic W O 3 layer by a
2
v o l t a g e b e t w e e n the A u a n d In C>3:Sn e l e c t r o d e s . T h e d a t a in F i g . 2 3 c o r r e s p o n d to
2
a m o d u l a t i o n o f T i b e t w e e n 2 5 a n d 3 %. It is n o t p o s s i b l e to o b t a i n T i » 2 5 %
s o s o
b e c a u s e o f r e f l e c t a n c e at t h e A u e l e c t r o d e . T h e d e v i c e s b e c o m e n o n - f u n c t i o n a l in
a d r y a m b i e n c e b u t r e g a i n t h e i r e l e c t r o c h r o m i s m in a h u m i d a t m o s p h e r e .
T h e state-of-the-art ( 1 9 9 1 ) in e l e c t r o c h r o m i c s m a r t w i n d o w s is b e l i e v e d to b e
r e p r e s e n t e d in F i g . 2 4 . T h e i n v e s t i g a t e d d e v i c e i n c o r p o r a t e s t w o g l a s s e s w i t h l o w
Fe C>3 c o n t e n t , e a c h h a v i n g a t r a n s p a r e n t c o n d u c t i n g l a y e r a n d a n e l e c t r o c h r o m i c
2
layer, laminated together by a solid transparent polymeric ion conductor. O n e of
t h e e l e c t r o c h r o m i c l a y e r s is a n o d i c a n d the o t h e r is c a t h o d i c . T h e d e v i c e is
mechanically rugged and permits extended colour-bleach cycling. Absorptance
modulation yields T i
umb e t w e e n 6 8 a n d 9.5 % a n d T s i ob e t w e e n 6 3 . 5 a n d 7.5%. A
l o w Etherm c a n b e o b t a i n e d b y h a v i n g a l a y e r o f S n 0 : F , for e x a m p l e , o n e i t h e r o f
2
the exterior glass surfaces.
Energy-efficient Windows: Present and Forthcoming Technology 137
100
"Γ"ι ι ι—τη—ι—ι—ι—ι—ι—ι—ι—ι—τη—ι—ι—ι—r
ννο3
l n 20 3: S n
φ
υ
S 50
Ο
φ
φ
J I I L
0.5 1 1.5 2 2.5
W a v e l e n g t h (μιτι)
Fig. 2 2 . S p e c t r a l n e a r - n o r m a l r e f l e c t a n c e m e a s u r e d for t h e
e l e c t r o c h r o m i c d e v i c e s h o w n in t h e i n s e t at m a x i m u m
i n f r a r e d r e f l e c t a n c e . ( F r o m Ref. 1 0 5 ) .
1 1 1
1 ' I ι ι ι ι I ι ι ι ι I 1 1 1 1
\ 1
- y» wo 3
-
mm l n 20 3: S n ^ — '
r 1 1 1 1_ J L i 1 1 1 1 1 1 1 1 I ι l 1
0.5 1 1.5 2 2.5
Wavelength (μπι)
Fig. 2 3 . S p e c t r a l n o r m a l t r a n s m i t t a n c e m e a s u r e d for t h e e l e c t r o -
c h r o m i c d e v i c e s h o w n in t h e i n s e t in fully b l e a c h e d s t a t e ,
in fully c o l o u r e d state, a n d at i n t e r m e d i a t e c o l o u r a t i o n .
Replotted from Ref. 19.
138 Materials Science for Solar Energy Conversion Systems
100Γ
ι ι ι ι ι ι I I { ι ι ι ι ι ι ι ι ι ι I I I
80
φ
υ 60
c
(0
g 40|
20h
0 I ιι I r ^ ^ ^ ^ ι ι I ι ι'"ΤΤΤΤ"'| ι ι I i ^ i 7"
0.5 1 1.5 2 2.5
Wavelength (μπι
Fig. 2 4 . S p e c t r a l n o r m a l t r a n s m i t t a n c e m e a s u r e d for a r e s e a r c h -
t y p e e l e c t r o c h r o m i c s m a r t w i n d o w in fully b l e a c h e d a n d
fully c o l o u r e d states.
T h i s s e c t i o n is c o n c l u d e d w i t h s o m e p r a c t i c a l c o n s i d e r a t i o n s for s m a r t w i n d o w s .
T h e t i m e for g o i n g f r o m fully b l e a c h e d to fully c o l o u r e d s t a t e , h e r e c a l l e d t h e
r e s p o n s e t i m e r, is o f o b v i o u s s i g n i f i c a n c e . T h e r e q u i r e d t i m e s c a l e is set b y t h e
e y e ' s ability to a c c o m o d a t e , w h i c h is o n t h e o r d e r o f m i n u t e s . W e n o t e , in p a s s i n g ,
that a s m a l l d i s1p0 l a3y e l e2m e n t s h o u l d h a v e r « 1 s. F o l l o w i n g a n a n a l y s i s b y
V i e n n e t et a l . , a i m \ V O 3 - b a s e d e l e c t r o c h r o m i c l a y e r c a n h a v e a r e s p o n s e time
o n t h e o r d e r o f o n e m i n u t e . T h e m a g n i t u d e o f r is critically d e p e n d e n t o n t h e
electrical r e s i s t a n c4e in the8t r1a11 n s3p a r e n t c o n d u c t o r ( s ) ; t h e l o w e s t r e s i s t i v i t y for
I n 2 Û 3 : S n is ~ ΙΟ" Ω c m . ' T h e t e m p e r a t u r e d e p e n d e n c e o f r is1e2l 3 u c i d a t e d in
Fig. 2 5 w i t h r e g a r d to t h e b l e a c h i n g o f a s m a l l W U 3 - b a s e d s a m p l e . It is s e e n that
r rises at l o w t e m p e r a t u r e s , b u t t h e effect is o f little p r a c t i c a l s i g n i f i c a n c e for an
e l e c t r o c h r o m i c c o a t i n g p l a c e d o n t h e i n n e r g l a s s o f a d o u b l e - g l a z e d w i n d o w . Full
c o l o u r u nai f o nr m i t y o v e r an e x t e n d e d s u r f a c e c a n n o t b e e x p e c t e d d u r i n g c h a n g e s o f
Tium d T l / b u t the u n e v e n e s s can b e m a d e i n v i s i b l e at t h e e x p e n s e o f a l o n g
s o
r e s p o n s e t i m e . I r i d e s c e n c e m a y b e a c o n c e r n , j u s t as for d o p e d o x i d e s e m i c o n -
d u c t o r c o a t i n g s , for e l e c t r o c h r o m i c m u l t i l a y e r c o a t i n g s p l a c e d o n a s i n g l e g l a s s
s u r f a c e . E l e c t r o c h r o m i c c o a t i n g s o p e r a t e d in a l a m i n a t e c o n f i g u r a t i o n a r e e x p e c t e d
to b e less p r o n e to s h o w i r i d e s c e n c e o w i n g to t h e m a t c h i n g o f refractive i n d i c e s for
adjacent layers.
It is n o t p o s s i b l e to g i v e e v e n a c o a r s e e s t i m a t e o f t h e c o s t o f a p r a c t i c a l s m a r t
w i n d o w . H o w e v e r , it s h o u l d b e n o t i c e d t h a t i n h e r e n t l y c h e a p t e c h n i q u e s a r e
b e i n g d e v e l o p e d for efficient d e p o s i t i o n o f e l e c t r o c h r o m i c l a y e r s b y c h e m i c a l
Energy-efficient Windows: Present and Forthcoming Technology 139
S 1
φ
ε
c
ο 0.5
φ
φ
œ
0
-20 0 20 40
Temperature (°C)
Fig. 2 5 . B l e a c h i n g t i m e vs. t e m p e r a t u r e for a n e l e c t r o c h r o m i c
d e v i c e w i t h a W 0 layer. ( F r o m Ref. 1 3 2 ) .
1 2
1 8
3
1 43 3 1 3
165
3
vapour d e p o s i t i o n ' ' and dip c o a t i n g . ' Plasma enhanced chemical
vapour deposition and high-rate sputterin 18g a r e o t h e r t e c h n o l o g i e s t h a t m a y b e
u s e d for p r a c t i c a l l a r g e - s c a l e p r o d u c t i o n . T h e e l e c t r i c a l p o w e r n e e d e d for
operating an electrochromic smart w i n d o w can b e assessed from the relation
b e t w e e n c h a r g e d e n s i t y a n d c o l o u r a t i o n (cf. F i g . 2 1 ) . A s i m p l e a n a l y s i s y i e l d s that
t h e e l e c t r i c a l e n e r g y r e q u i r e m e n t is as l o w as « 1 k W h p e r y e a r a n d s q u a r e m e t r e
w i n d o w area.
F. Thermochromic Coatings
100 ι ι I ι ι ι ι J ι ι—ι—ι—I—ι—ι—ι—ι—I—ι—ι—ι—ι—
80-
S> ~ v o xF y mm,mm
I 60- 9 , a S S
,ΓΓ 1
25^0^
I 40- ^ - β ^ -
f _ / ^ βο -
F V
60- ° x y -
. \ vo2
•
\
\
\
Ε
(0
20-
• C> -
V
ο ^ -
I . II I. I• I I I I I .
20 50 100 200 500
Thickness (nm)
Fig. 2 7 . L u m i n o u s t r a n s m i t t a n c e v s . t h i c k n e s s for c o a t i n g s o f V O F
x y
and V O 2 . T h e values o f χ and y are likely to vary somewhat
a m o n g t h e s a m p l e s o w i n g to d i f f e r e n c e s i n p r e p a r a t i o n c o n -
d i t i o n s .11C u r1v e1s w1e r e1 d1r1a w1n for 1 1c o1n v e n1i e 1
n1c e . 1( F r o m R e f . 1 4 4 )
10OI I I I I '
Γ SnO, ι 1 ~
8 _0 V02 K B
glass! I
"T
g - 2O^C^ _
Φ 60- "
g 40- I/ -
È - / ^ ^ ^ ^ 8 0
20- / "
nl ι 1 1 ι ι ι ι I ι ι ι ι I ι ι ι ι I ι 1 1 1
0.5 1 1.5 2 2.5
Wavelength (μιη)
Fig. 2 8 . S p e c t r a l n o r m a l t r a n s m i t t a n c e for a r e s e a r c h - t y p e t h e r m o -
chromic smart window with a vanadium oxide/tin oxide
t a n d e m c o a t i n g at t w o t e m p e r a t u r e s . ( F r o m R e f . 1 4 2 ) .
142 Materials Science for Solar Energy Conversion Systems
100 L
> I ι I ι
I ' I ' I ' ι• ι
80
\- t =120nm
• ^
φ
υ
c
φ
40 / \ #
- t=170nm / Λ
ο ° LJ
|>Ag(12nm)
Ν / · ι
τ7|
0 I ι I ι I ι I • I ι I ι I ι I ι
ο 30 60 90
Incidence angle (deg.)
Fig. 2 9 . C o m p u t e d a n g u l a r l y d e p e n d e n t s o l a r t r a n s m i t t a n c e for
S i 0 2 / A g / S i C > 2 / A g / S i 0 c o a t i n g s w i t h t w o v a l u e s o f the
2
S1O2 t h i c k n e s s (t). T h e c o a t i n g c o n f i g u r a t i o n is s h o w n in
the inset. O p e n a n d filled circles s h o w c o m p u t e d d a t a .
C u r v e s w e r e d r a w n o n l y for c o n v e n i e n c e . ( F r o m R e f . 3 5 ) .
A n g u l a r s e l e c t i v i t y , c a n o c c u r if a c o a t i n g - o r m o r e g e n e r a l l y at l e a s t o n e o f the
l a y e r s in a m u l t i l a y e r s t a c k - is n o n - h o m o g e n e o u s a n d h a s a n o p t i c a l a x i s w h i c h
d e v i a t e s from t h e n o r m a l to t h e c o a t i n g . In o r d e r to b e m o r e specific, a n d p o i n t
o u t s o m e g e n e r a l r e s u l t s for a n g u l a r s e l e c t i v i t y , w e c o n s i d e r a c o l l i m a t e d l i g h t
b e a m i n c i d e n t o n t o a flat u n i f o r m s u b s t r a t e w i t h a c o a t i n g o f a m a t e r i a l c h a r a c -
t e r i z e d b y a u n i q u e o f f - n o r m a l o p t i c a l axis. T h e s i t u a t i o n is i l l u s t r a t e d s c h e m a t i -
Energy-efficient Windows: Present and Forthcoming Technology 143
cally i n F i g . 3 0 . T h e c o a t i n g is t a k e n to c o n s i s t o f i d e n t i c a l c y l i n d r i c a l c o l u m n s . A
m i c r o s t r u c t u r e a p p r o a c h i n g this m o d e l c a n b e r e a l i z e d i n s a m p l e s p r o d u c e d b y
s p e c i a l v a c u u m d e p o s i t i o n t e c h n i q u e s , as w i l l b e d i s c u s s e d s h o r t l y .
! /
T h e o p t i c a l p r o p e r t i e s a r e c o n v e n i e n t l y d e s c r i b e d w i t h r e g a r d to a v e c t o r α in the
s u r f a c e p l a n e . O n e c a n t h e n specify t h e i n c i d e n t l i g h t b e a m b y its p o l a r a n g l e θ
a n d its a z i m u t h a l a n g l e 0. T h e v e c t o r α is c h o s e n s o that Τ ( θ , o = 9 0 ° ) =
Τ ( θ , o = 2 7 0 ° ) ; o t h e r o r i e n t a t i o n s o f t h e light b e a m y i e l d Τ ( θ , ο ) Φ Τ ( θ , 0 + 1 8 0 ° ) .
In g e n e r a l , t h e d i f f e r e n c e b e t w e e n t h e t r a n s m i t t a n c e v a l u e s in t h e i n e q u a l i t y is
l a r g e s t at 0 = 0, i.e., for light i n c i d e n t in t h e p l a n e s p a n n e d b y α a n d t h e s u r f a c e
n o r m a l . T h i s p a r t i c u l a r c o n f i g u r a t i o n l e a d s to a s i m p l e c r i t e r i o n for a n g u l a r
s e l e c t i v i t y , w h i c h c a n b e w r i t t e n for s p o l a r i z a t i o n (electric field v e c t o r p e r p e n d i -
c u l a r to t h e i n c i d e n c e p l a n e ) a n d ρ p o l a r i z a t i o n (electric field v e c t o r in t h e
i n c i d e n c e p l a n e ) as T ( 0 ) = T (-Θ) a n d T (θ) Φ T (-Θ). H e r e t h e s i g n c o n v e n t i o n
s s p p
+ θ (-Θ) d e n o t e s l i g h t h a v i n g a p r o p a g a t i o n v e c t o r w i t h a c o m p o n e n t o p p o s i t e
( p a r a l l e l ) to α . It is e v i d e n t that a n g u l a r s e l e c t i v i t y is m o s t p r o n o u n c e d for light
with predominant ρ polarization.
E x p e r i m e n t a l l y it is p o s s i b l e to a c h i e v e a m i c r o s t r u c t u r e r e s e m b l i n g t h e o n e in t h e
right-hand part of Fig. 30 by special etching techniques and, m o r e interestingly, by
v a c u u m deposition with the impinging b e a m having an angle α that deviates
f r o m t h e s u b s t r a t e n o r m a l . T h i s e x p e r i m e n t a l c o n f i g u r a t i o n is r 3e f e35
r r3
e7d18to4
16 as54
o b l i q u e a n g l1e7d 4e p o s i t i o n a n d is p o s s i b l e b o t h w i t h e v a p o r a t i o n ' ' ' ' and
sputtering. T h e r e l a t i o n b e t w e e n 1d8e4p o s i t i o n a n g l e a n d c o l u m n o r i e n t a t i o n is
often g i v e n b y a "tangent rule", v i z .
w h e r e β is t h e a n g l e b e t w e e n the s u b s t r a t e n o r m a l a n d t h e s y m m e t r y d i r e c t i o n for
t h e c o l u m1
ns 4
(i.e.,9 t h e c o l u m n tilt). T h e g e n e r a l v a l i d i t y o f E q . ( 6 ) is q u e s t i o n a b l e ,
though. ^
144 Materials Science for Solar Energy Conversion Systems
S t u d i e s o f a n g u l a r l y s e l e c t i v e t r a n s m i t t a n c e t h r o u g h3 o15 b5l4
iquely evaporated
chromium coatings have been conducted r e c e n t l y . ' F i g u r e 31 s h o w s that b o t h
Tium (Θ) a n d T i (Θ) i n c r e a s e m o n o t o n i c a l l y w i t h i n c r e a s i n g a n g l e u n t i l θ « + 6 0 °
s o
is r e a c h e d . B e y o n d this a n g l e t h e i n t e g r a t e d t r a n s m i t t a n c e d r o p s . S p e c i f i c a l l y ,
Tium g o e s f r o m ~ 21 % at θ = - 6 0 ° to - 3 2 % at θ = + 6 0 ° , a n d T i g o e s f r o m - 2 7 % at
s o
θ = - 6 0 ° to - 3 7 % at θ = + 6 0 ° . T h e s e r e s u l t s s h o w c l e a r l y that a n g u l a r l y s e l e c t i v e
t r a n s m i t t a n c e , o f i n t e r e s t for e n e r g y - e f f i c i e n c y , c a n i n d e e d b e o b t a i n e d . D a t a for
a l u m i n i u m a n d t a n t a l u m c o a t i n g s a r e g i v e n in R e f . 3 8 .
ι ι ι ι ι ι ι ι ι ι ι ι ι ι 1
50 I-
£ 40 \ -
υ j
i 20 - I I·/
σ> - Cr I / I 54nm _
Φ glass " 7 f
s ίο-
T
lum,sol
0 l ι I ι ι I ι ι I • ι I • ι l • I
-60 -30 0 +30 +60
Incidence angle, θ (deg.)
Fig. 3 1 . Angularly dependent luminous and solar transmittance
d e t e r m i n e d as s k e t c h e d in t h e inset. ( F r o m R e f s . 3 5 a n d 1 4 5 ) .
H. Antireflection Treatments
It w a s p o i n t e d o u r e a r l i e r that e a c h s u r f a c e o f a n o r d i n a r y w i n d o w g l a s s p r o d u c e s
- 4 % reflection, a n d that c o a t e d g l a s s s u r f a c e s , in g e n e r a l , h a v e a reflection that is
e v e n h i g h e r . T h i s reflection is often u n d e s i r a b l e b o t h in t e r m s o f e n e r g y efficiency
a n d s i n c e it c a n c a u s e v i s u a l l y d i s t u r b i n g effects. A s o l u t i o n to this p r o b l e m is to
apply an antireflection (AR) treatment, which can invoke a layer o f refractive
i n d e x - 1.4 a n d t h i c k n e s s - 0.1 μιη o n t o p o f t h e ( c o a t e d ) g l a s s . O t h e r s o l u t i o n s can
b e o b t a i n e d b y e m p l o y i n g a c h e m i c a l e t c h i n g o f the g l a s s s u r f a c e o r b y h a v i n g thick
polymeric coatings.
c h e m i c a l l y i n e r t b u t d o n o t l e n d t h e m s e l v e s to efficient l a r g e - s c a l e s p u t t e r
d e p o s i t i o n . In fact, u n t i l r e c e n t l y t h e r e w e r e n o d u r a b l e l o w - r e f r a c t i v e - i n d e x
c o a t i n g s w h i c h c o u l d b e a p p l i e d b y h i g h - r a t e s p u t t e r i n g . C u r r e n t l y t h e situation is
c h a n g i n g , a n d a r a n g e o f 4n e 4w1 l y1
- 5d4e v 6
eloped metal oxyfluoride coatings have shown
very promising r e s u l t s . '
A l u m i n i u m o x y f l u o r i d e l a y e r s h a v e b e e n4p4 r4
5o d u c e d b y h i g h - r a t e s p u t t e r i n g o n t o
glass with and without surface c o a t i n g s . ' T h i s t y p e o f A R l a y e r is s t a b l e in a
h u m i d a t m o s p h e r e , u n d e r u l t r a v i o l e t i r r a d i t i o n , a n d d u r i n g h e a t i n g to h i g h
t e m p e r a t u r e s in air. F i g u r e 3 2 s h o w s s p e c t r a l t r a n s m i t t a n c e a n d r e f l e c t a n c e for a
1 m m t h i c k g l a s s w i t h a n d w i t h o u t a n A R l a y e r o n o n e s i d e . It is s e e n that T i m is
U
i n c r e a s e d b y a f e w p e r c e n t a n d that R i m is s t r o n g l y d e c r e a s e d b y t h e a l u m i n i u m
U
o x y f l u o r i d e . F i g u r e 3 3 r e p o r t s o n a n o t h e r a p p l i c a t i o n in w h i c h a 0 . 0 8 μ ι η t h i c k
a l u m i n i u m o x y f l u o r i d e A R l a y e r is p u t o n 4 m m f l o a t g l a s s h a v i n g a c o m m e r c i a l
T
B i 2 0 3 / A g / B i 2 0 3 c o a t i n g . T h e full m u l t i l a y e r s t r u c t u r e is c h a r a c t e r i z e d b y
l u m « 8 4 %, T i « 6 7 % a n d R i
s o um« 4 %. B e f o r e t h e A R l a y e r w a s a p p l i e d , t h e
« 7 7 %, T i « 61 % a n d R i
coated glass had T i
um s o um- 11 %. H e n c e t h e A R
treatment enhances T i b y 7 % a n d T i b y 6 %, a n d d e c r e a s e s R i b y 7 %.
um s o um
* 100|
Τ
90
•Ό
C
Φ AR coated
uncoated -
φ
υ
c
φ
+·*
ο
φ
Η— _L _L _L
Φ
0.4 0.5 0.6 0.7 0.8
Wavelength (μπι)
Fig. 3 2 . Spectral normal transmittance (T) and near normal
r e f l e c t a n c e ( R ) m e a s u r e d for u n c o a t e d ( d a s h e d c u r v e s )
and aluminium oxyfluoride coated (solid curves) glass.
(From Ref. 44).
A l u m i n i u m o x y f l u o r i d e c a n b e u s e d a l s o for A R t r e a t m e n t o f d o p e d o x i d e
s e m i c o n d u c t o r c o a t i n g s . H o w e v e r , for s p u t t e r - d e p o s i t e d c o a t i n g s o f t h o s e
m a t e r i a l s it m a y b e m o r e c o n v e n i e n t to a n t i r e f l e c t b y a n o x y f l u o r i d e b a s e d o n the
s a m e m a t e r i a l as t h e o n e in t h e o x i d e . A r e c e n t l y s t u d i e d e x a m p l e is a n In2C>3:Sn
146 Materials Science for Solar Energy Conversion Systems
100
pφ 80|
ο
c AR coated
<° base coated
S 60|-
I floatglass
φ
c
(0
12
* 4h
«•-
φ
ce
101 ι I ι I ι I 1 1 1 1
g I /AR coated
Φ I /
1 Χ
Φ I /
φ 1 /
ce 1 /
Θ! ι Ι ^ Λ 1
0 0.5 1 1.5 2 2.5
Wavelength (μιη)
Fig. 3 4 . S p e c t r a l n e a r - n o r m a l r e f l e c t a n c e for f l o a t g l a s s ( d o t t e d
c u r v e ) , a n d for s u c h g l a s s e t c h e d in fluosilicic a c i d ( s o l i d
c u r v e ) . ( F r o m Ref. 1 5 6 ) .
A. Gases
H e r m e t i c a l l y s e a l e d d o u b l y , o r m u l t i p l y , g l a z e d w i n d o w s m a k e it p o s s i b l e to
i n c o r p o r a t e a g a s o t h e r t h a n air b e t w e e n t h e g l a s s p a n e s . In this w a y o n e c a n alter
t h e h e a t transfer b y t h e r m a l r a d i a t i o n , c o n d u c t i o n a n d c o n v e c t i o n a n d t h e r e b y
e n h a n c e t h e e n e r g y efficiency. T h e p o s s i b l e i m p r o v e m e n t s a r e i l l u s t r a t e d in
F i g u r e 3 5 , w h i c h g i v e s k - v a l u e s m e a s u r e d as a function o f t h e d i s t a n 1 c e85b e t w e e n
2
t w o g l a s s e s for air a n d five different c h e m i c a l l y w e l l s p e c i f i e d g a s e s . T h e data
w e r e r e c o r d e d at the c e n t e r o f a ~ 0.6 m vertical s q u a r e test w i n d o w w i t h g a s
s p a c i n g s o f 6, 9 , 1 2 , 16 a n d 2 0 m m . T h e u p p e r set o f c u r v e s refers to n o r m a l
u n c o a t e d g l a s s w i t h Etherm ~ 8 5 %. F o r air, a r g o n ( A r ) , a n d c a r b o n d i o x i d e ( C 0 2 ) ,
t h e r e is a m o n o t o n i e d r o p in t h e k - v a l u e w i t h i n c r e a s i n g s p a c i n g s, w h e r e a s for
sulfur h e x a f l u o r i d e ( S F é ) , F r e o n 1 2 (CI2CF2) a n d sulfur d i o x i d e (SO2), t h e k - v a l u e
is m u c h less d e p e n d e n t o n s. A t s = 12 m m , w h i c h is a c o m m o n v a 2 l u e _for1 s e a l e d
w i n d o w s , air, a r g o n , a n d C O 2 yield k - v a l u e s o f 3.0, 2 . 8 a n d 2.6 W n r K ,
r e s p e c t i v e l y . H e n c e the i m p r o v e m e n t g i v e n b y t h e g a s is o n t h e ~ 10 % l e v e l for
uncoated glass.
148 Materials Science for Solar Energy Conversion Systems
ι 1 1 1 1 1 1 1 1 1
Air -
Ar
SF
E
• Y . co2
- J \ CI CF -
2 2
. J . so2
rT- 3- « \ *' · . -
. o
a>
(0
i » \ \
JC \ ·
2— «J .^T * -
O) \ \
x *.·.
N
S . \
<
1 - 1 · Kr
ι ι 1 1 ι ι ι 1 ι I
0 10 20
Width of g a s slab (mm)
G a s fillings a r e c o n v e n i e n t l y c o m b i n e d w i t h l o1 w -5 1e 9
m8
5i t t a n c e c o a t i n g s b a s e d o n
noble metals or doped oxide s e m i c o n d u c t o r s . ' T h e lower part o f Fig. 3 5
s h o w s r e s u l t s o b t a i n e d w i t h a w i n d o w for w hβi c h o n e o f t h e s u r f a c e s f a c i n g the g a s
e n c l o s u r e w a s g o l d c o a t e d a n d h a d Etherm 6.5 %. W h e n t h e r a d i a t i v e c o m p o n e n t
to t h e h e a t transfer is m i n i m i z e d , t h e c h o i c e o f a g a s w i t h l o w t h e r m a l c o n d u c t i o n
a n d c o n v e c t i o n b e c o m e s critical, a n d t h e r e l a t i v e i m p r o v e m e n t p o s s i b l e b y s e l e c -
ting a p r o p e r g a s b e c o m e s e n l a r g e d . It is f o u n d that t h e k - v a l u e d r o p s w i t h i n c r e a -
s i n g s for air a n d a r g o n , a n d that t h e o t h e r g a s e s g i v e a m o r e c o m p l i c a t e d b e h a -
v i o u r o r e v e n a r i s e-2o f _t1h e k - v a l u e w i t h i n c r e a s i n g s. A t s = 1 2 m m o n e finds a2 1
k - v a l u e o f 1.8 W m K for air - in g o o d a g r e e m e n t w i t h F i g . 2 - a n d 1.5 W m ~ K "
for a r g o n . T h u s a n i m p r o v e m e n t o n t h e 2 0 % l e v e l c a n b e o b t a i n e d b y g a s filling
Energy-efficient Windows: Present and Forthcoming Technology 149
together with l o w emittance coated glass. For krypton (Kr) gas the k-value can b e
as l o w a s 0 . 9 8 W m -2K _1a t s = 1 2 m m . X e n o n ( X e ) is e x p e c t e d t o b e e v e n b e t t e r .
G a s m i x t u r e s a r e a l s o o f i n t e r e s t for o b t a i n i n g l o w k - v a l u e s . 185F i g u r e 3 6 s h o w s
t h a t a c o m b i n a t i o n o f a r g o n a n d S F Ô c a n g i v e 2.7 W m ^ K -1at ~ 3 0 v o l . % S F 6 in
t h e c a s e o f u n c o a t e d g l a s s a n d s = 1 2 m m . F o r g o l d - c o a t e d g l a s s , t h e k - v a l u e is
a l m o s t u n a f f e c t e d b y S F é m i x t u r e s u p to ~ 2 0 v o l . %. A m i x i n g o f S F 6 a n d air c a n
a l s o b e o f a d v a n t a g e . T h e a d d i t i o n o f S F 6 l e a d s to b e t t e r s o u n d i n s u l a t i o n , w h i c h
is a n o t h e r b e n e f i t J 60
3
L>N Uncoated glass
2.5
Ar-SF6
CM Air-SF6
Ε
φ
>
X ,<y ;
/ Au-coated glass
1.5- /
0 50 100
SF^ content (vol.%)
6
Fig. 3 6 . k - v a l u e v s . r e l a t i v e S F ^ c o n t e n t m e a s u r e d for A r - S F ^
g a s m i x t u r e s . ( F r o m Ref. 1 5 8 ) .
150 Materials Science for Solar Energy Conversion Systems
R e c e n t l y a t t e m p t s h a v e b e e n m a d e 1t 1
o 6d e c r e a s e t h e r a d i a t i v e h e a t t r a n s f e r in w i n -
dows b y infrared-absorbing g a s e s . M a n y gases - including the earlier mentioned
S F 6 a n d CI2CF2 - h a v e s t r o n g b u t n a r r o w a b s o r p t i o n b a n d s in t h e 3 < λ < 5 0 μπι
range, and b y combining several component gases one can minimize the heat
transfer. A l o w e s t p o s s i b l e Ttherm (0) o f - 7 0 % w a s o b t a i n e d a c r o s s a 1 0 m m g a s
l a y e r . F i g u r e 3 7 s h o w s the infrared t r a n s m i t t a n c e s p e c t r u m for a m i x t u r e o f four
different freons a n d SF^. A n a l o g o u s r e s u l t s c a n b e o b t a i n e d b y n o n - c h l o r i n a t e d
g a s e s , w h i c h a r e n o t h a r m f u l to a t m o s p h e r i c o z o n e .
1 1 1 1—j 1 1 1—r
« - τΐ i l
1 40-
g -
Freon 12
Freon 13
γ |
I
I
•
:
2 20- Freon 22 I
I I I I I I I I L J J
*~ 25 vol. % of each J L
5 6 7 8 9 10 20 50
Wavelength (μιη)
Fig. 3 7 . Spectral normal transmittance through a 10-mm-thick
layer o f a gas mixture with the s h o w n composition.
(From Ref. 161).
T h e r e is a w i d e r a n g e o f s o l i d m a t e r i a l s w h i c h c a n b e i n t e r p o s e d b e t w e e n g l a s s
p a n e s in o r d e r to i m p r o v e t h e t h e r m a l i n s u l a t i o n o f w i n d o w s . T h e e a r l i e r
c h a p t e r o n T r a n s p a r e n t I n s u l a t i o n M a t e r i a l s c o v e r s this s u b j e c t i n d e t a i l , a n d the
p r e s e n t b r i e f d i s c u s s i o n is i n c l u d e d o n l y for c o m p l e t e n e s s . F i g u r e 3 8 g i v e s a
c o n v e n i e n t s u b d i v i s i o n i n t o four g r o u p s o f (i) thin flexible p o l y m e r foils, (ii)
p o l y m e r h o n e y c o m b m a t e r i a l s , (iii) b u b b l e s , f o a m s a n d fibres, a n d (iv) i n o r g a n i c
m i c r o p o r o u s m a t e r i a l s , e s p e c i a l l y silica a e r o g e l s . I f t h e h o n e y c o m b c r o s s - s e c t i o n is
s m a l l c o m p a r e d to the cell l e n g t h , o n e m a y s p e a k o f a c a p i l l a r y s t r u c t u r e .
M a t e r i a l s (i) a n d (iv) c a n b e a l m o s t i n v i s i b l e to t h e e y e , w h e r e a s m a t e r i a l s (ii) a n d
Energy-efficient Windows: Present and Forthcoming Technology 151
F l e x i b l e foils c a n b e m o u n t e d b e t w e e n g l a s s p a n e s b y u s e o f f r a m e s w h i c h m a i n -
t a i n t h e m a t e r i a l i n p e r m a n e n t t e n s i o n . F o i l s h a v e t h e i r m a i n a p p l i c a t i o n as a
carrier for a c o a t i n g d e v i s e d for g i v i n g a h i g h T i m / T o l r a t i o , a s r e q u i r e d for a
U S
w a r m c l i m a t e , o r for g i v i n g a h i g h T i t o g e t h e r w i t h a l o w Etherm/ as r e q u i r e d for
s o
a c o l d c l i m a t e . T h u s o n e c a n c r e a t e a l i g h t - w e i g h t m u l t i p l e g l a z i n g in c o n j u n c t i o n
w i t h e n e r g y efficient c o a t i n g s b y i n c o r p o r a t i n g o n l y t w o p a n e s o f u n c o a t e d g l a s s .
C l e a r p o l y e s t e r foil w i t h l o w s u r f a c e r o u g h n e s s is w e l l s u i t e d a s a s u b s t r a t e
m a t e r i a l for n o b l e - m e t a l b a s e d a n d d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s . S p u t t e r
t e c h n o l o g y is often a p p l i e d in s u c h a w a y that a n e n t i r e roll o f p l a s t i c w e b is p l a c e d
in t h e v a c u u m t a n k a n d is w o u n d o v e r to a n o t h e r roll s o that t h e m a t e r i a l p a s s e s
u n i f o r m l y n e a r t h e t a r g e t ( s ) . T h e t e c h n i q u e is r e f e r r e d to a s "roll c o a t i n g " .
N o r m a l p l a s t i c s m u s t r e m a i n at < 1 0 0 ° C d u r i n g t h e c o a t i n g p r o c e s s .
Material
between
window panes:
s,
$^ ί p„m 109^ foam
-
^ Foil —^^OfW
I^Ç&I—~~ fibres
Microporous
- 4 = k ^ J n i material
(aerogel)
\g—^*<2 ^ Honeycomb g. %
100 I ι ι ιι ι ~l I I I I M I
S n 0 2/ A g / S n 0 2
50
ol
100
ο
Φ
Φ
oc / \ / Doped ln 90~
•ο 50h
c
CO
ο
c ol
CO*
Φ 1001
ICO
c
50
_ι ι I ι ι ι 11 J ι ι I ι ι ill
0.2 0.5 1 2 5 10 20 50
Wavelength (μπι)
Fig. 3 9 . Spectral n o r m a l transmittance and near-normal reflec-
t a n c e m e a s u r e d for c l e a r p o l y e s t e r foil c o a t e d w i t h
S n 0 2 / A g / S n 0 2 , d o p e d Π Ι 2 Ο 3 , a n d Z n O : A l . C o m p i l e d from
Refs. 1 6 6 , 1 6 8 a n d 1 6 9 .
Energy-efficient Windows: Present and Forthcoming Technology 153
W e n o w t u r n to t h e c l a s s o f m a c r o p o r o u s m a t e r i a l s , i n c l u d i n g h o n e y c o m b s ,
c a p i l l a r i e s , f oda m s , b u b b l e s , fibres, etc. T r a n s m i t t a n c e for diffuse s o l a r i r r a d i a n c e ,
d e n o t e d T i , a n d k - v a l u e h a v e b e e n r e p o r t e d for n u m e r o u s c o n f i g u r a t i o n s in
s o
Refs. 1 7 2 a n d 1 7 3 . H o n e y c o m b s o f different t y p e s - m a d e d of polystyrol, polyamide,
p o l y v i n y l c h l o r i d e a n d p o l y c a r b o n a t e - t y p i1
cally g a v e T i b e t w e e n 71 and 4 5 %
s o
a n d k - v a l u e s b e t w e e n 1.3 a n d 0.9 W m ^ K * w h e n the t h i c k n e s s w a s ~ 1 0 c m .
F i g u r e 4 0 r e p1 o r2t 6
s s p e c t r a l t r a n s m i t t a n c e at diffuse i r r a d i a t i o n for t h e p o l y c a r b o n a t e
h o n edy c o m b . T h e t r a n s m i t t a n c e is l a r g e at 0.4d< λ < 1.6 μ ι η , w h i c h y i e l d s
T o l ~ 71 %. T h e t h i c k n e s s d e p e n d e n c e o f T i is o f o b v i o u s i n t e r e s t for
S s o
w i n d o w s . F i g u r e 4 1 s h o w s r e p r e s e n t a t i v e r e s u l t s for p o l y c a r b o1n3a7 te capillaries
d
w i t h 1.7 m m d i a m e t e r a n d for p o l y m e t h y l m e t h a c r y l a t e f o a m . For the capillary
m a t e r i a l s , T i is s e e n t o d r o p f r o m - 7 3 % at s 2 m a_
l1l t h i c k n e s s to - 6 0 % at 10 c m
s 12 o7
t h i c k n e s s ; t h e k - v a l u e s w e r e 1.45 a n d 0 . 7 9 W n r K at 6 a n d 1 0 c m t h i c k n e s s ,
r e s pd ectively. T h e foam layers display a m u c h stronger thickness dependence of
T o l / w h i c h d r o p s b e l o w 5 0 % w h e n the t h i cdk n e s s e x c e e d s ~ 2.5 c m . A t 1.6 c m
S
t h i c k n e s s , different f o a m t y p1e s1s h2o 7 wed T i between 60 and 4 8 % and k-values
s o
b e t w e e n 3.1 a n d 3.6 W m * .
1 11 11 1 1 1 1 1 1
1 0 0 ι I ι ι I ' Π I '
Φ
υ
c
(D
1 50
C
φ
B y g o i n g f r o m a m a c r o p o r o u s to a m i c r o p o r o u s s t r u c t u r e - w i t h i n h o m o g e n e i t i e s
m u c h less t h a n t h e w a v e l e n g t h s o f v i s i b l e light - 1o5n7e c a n a c h i e v e a t r a n s p a r e n t
solid material with superior thermal i n s u l a t i o n . A p a r t i c u l a r l y i n t1e r e7
1s7t i67n g
m a t e r i a l c a n b e o b t a i n e d b y s u p e r c r i t i c a l d r y i n g o f c o l l o i d a l silica g e l . ' The
e n s u i n g s u b s t a n c e , c a l l e d a silica a e r o g e l , c o n s i s t s o f silica p a r t i c l e s o f s i z e ~ 1 n m
i n t e r c o n n e c t e d s o that a l o o s e l y p a c k e d s t r u c t u3 r e w i t h p o r e s i z e s o f 1 to 1 0 03n m is
f o r m e d . T h e a e r o g e l d e n s i t y is 7 0 to 2 7 0 k g n r , c o m p a r e d w i t h 2 2 0 0 k g n r for
154 Materials Science for Solar Energy Conversion Systems
! \ "
p - _ Capillaries
c \^
2 50 - \
I ^^^^ Foam
φ
CO - ^ ^ • « ^ ^
- * ^ ^ ^ ^
3 """"" —
«*- _ _
û
ol , I ι I
Thickness (cm), I , I ι
0 2 4 6 8 10
Fig. 4 1 . T r a n s m i t t a n c e for diffuse s o l a r i r r a d i a t i o n v s . t h i c k n e s s
m e a s u r e d for m a t e r i a l s c o m p r i s i n g p o l y c a r b o n a t e c a p i l l a r i e s
and polymethylmethacrylate foam. (From Ref. 173).
n o n - p o r o u s silica g l a s s , i m p l y i n g 1a8p
7o r o s i t y u p to 9 7 %. M a n y p r o p e r t i e s o f silica
aerogels are compiled by F r i c k e . L a r g e - s c a l e p r o d u c t i o n is d i s c u s s e d i n Refs. 1 7 9
a n d 1 8 0 . Silica a e r o g e l c a n b e p r e p a r e d b o t h as t r a n s p a r e n t tiles a n d as a
translucent granular material.
a n
A high T i d T i t o g e t h e r w i t h a l o w k - v a l u e m a k e s silica a e r o g e l o f g r e a t
1um
i n t e r e s t for 8e1n5e18r g y -se f of i c i e n t w i n d o w s w i t h a n d w i t h o u t l o w - e m i t t a n c e
coating. " F u r t h e r , the m e c h a n i c a l r i g i d i t y p e r m i t s its u s e as a s p a c e r in
evacu 1a3t8e d w i n d o w s . F i g u r e 4 2 illustrates s p e c t r a l t r a n s m i t t a n c e for a 4 m m thick
tile. T h e t r a n s m i t t a n c e e x c e e d s 8 0 % at 0.6 < λ < 2 . 2 μιη b u t d r o p s at λ < 0.6 d u e
to s c a t t e r i n g f r o m d e n s i t y v a r i a t i o n s . T r a n s m i t t a n c e s p e c t r a for g r a n u l a r a e r o g e l s
h a v e b e e n r e p o r t e d in R e f . 1 8 2 . F i g u r e 4 3 s h o w s t h e t h i c k n e s s d e p e n d e n c e o f the
t r a n s m i t t a n c e , at d i r e c t a1n d7 1248
diffuse s o l a r i r r a d i a t i o n , t h r o u g h w i n d o w s filled w i t h
g r a n u l a r silica a e r o g e l . ' A s e x p e c t e d , t h e t r a n s m i t t a n c e falls off w i t h
i n c r e a s i n g t h i c k n e s s ; at 1 c m o n e finds T i « 6 9 % a n d T i d « 5 5 %. T h e k - v a l u e
s o s o
o f this k i n d o f m a t e r i a l is s h o w n in F i g . 4 4 as a function o f t h e g a s p r e s s u r e in 1 the48
a e r o g e l a n d for t w o m a g n i t u d e s o f t h e e m i t t a n c e o f t h e s u r r o u n d i n g s u r f a c e s .
T h e m e a s u r e m e n t s w e r e d o n e at ~ 24 0_°1C . W i t h n i t r o g e n g a s at a t m o s p h e r i c
p r e s s u r e , t h e k - v a l u e is ~ 1.8 W m ~ K for a 1.5 c m t h i c k l a y e r o f g r a n u l e s . D e c r e a -
sing the gas pressure m a k e s the k-value drop. For pressures b e l o w 1 m b a r the
r a d i a t i v e h e a t e x c h a n g e b e c o m e s o f s i g n i f i c a n c e - p a r t i c u l a r l y at 3 < λ < 5 μιη 3 - and
hence an enclosure with low emittance yields a depressed k-value. A t 10~ mbar,
t h e k - v a l u e is ~ 0.9 for a n e m i t t a n c e o f 0.9 ( r e p r e s e n t a t i v e o f u n c o a t e d g l a s s ) a n d
~ 0.6 for a n e m i t t a n c e o f 0.05 ( r e p r e s e n t a t i v e o f l o w 1-4e8m i t t a n c e - c o a t e d g l a s s ) . F o r
0°C o n e c a n e x t r a p o l a t e f r o m d a t a b y F r i c k e et a l . that t h e c o r r e s p o n d i n g
k - v a l u e s w o u l d b e 0.7 a n d 0.5, r e s p e c t i v e l y . G r a n u l a r silica a e r o g e l p r o d u c e d in
l a r g e q u a n t i t i e s is e x p e c t e d to c o s t a p p r o x i m a t e l y 1.8 U S D p e r litre.
Energy-efficient Windows: Present and Forthcoming Technology 1 55
1001 ι ι ι ι ι ι ι ιι
φ _ /
2 50 - /
ε _ /
CO /
c /
η - I
' Ql / ι 1 ι ι ι ι I ι ι ι ι I ι ι ι ι I ι ι ι ι I ι ι\» ι I ι
0.5 1 1.5 2 2.5 3
Wavelength (μιη)
Fig. 4 2 . S p e c t r a l t r a n s m i t t a n c e m e a s u r e d for a 4 m m t h i c k s i l i c a
a e r o g e l tile. T h e m a t e r i a l w a s h e a t t r e a t e d at 5 0 0 ° C in o r d e r
to e n h a n c e t h e t r a n s m i t t a n c e b y t h e r e m o v a l o f o r g a n i c
r e s i d u e s a n d w a t e r . ( F r o m Ref. 1 8 3 ) .
100 Τ
τ
φ
ο
ε so Direct
(0
c
φ
Diffuse
JL
Thickness (cm)
Fig. 4 3 . S o l a r t r a n s m i t t a n c e v s . t h i c k n e s s m e a s u r e d for
g r a n u l a r silica a e r o g e l s a m p l e s . T h e c u r v e s refer to
d i r e c t i n c i d e n c e (i.e., T i ) a n d diffuse i n c i d e n c e
s o
(i.e., T d ) . ( F r o m Refs. 1 7 4 a n d 1 8 2 ) .
s o l
I n s t e a d o f h a v i n g a e r o g e l s p a c e r s in e v a c u a t e d w i n d o w s , it is p o s s i b l e to u s e s m a l l
s p h e r i c a l g l a-3
s s s u p p o r t s . S u c h a w i n d o w , w i t h l o w e m1i t t a n c e c o a t i n g a n d e v a c u -
a t e d to < 1 0 m b a r , c a n y i e l 2 d a k - v a l u e1o f880.6
7 6 W m ^ K " in a c o m p a c t ( < 1 c m thick)
1
a n d l i g h t - w e i g h t (~ 1 4 k g n r ) d e s i g n . ^8 8 Laser edge sealing o f the evacuated
w i n d o w is a p r o m i s i n g t e c h n i q u e .
156 Materials Science for Solar Energy Conversion Systems
^ 2-
-Φ "
E..
therm
=0.9 X
/S/
1 ~ ^ ^ ^ / θ . 0 5
- 4 - 2 0 2
10 10 10 10
Gas pressure (mbar)
Fig. 4 4 . k - v a l u e v s . p r e s s u r e o f n i t r o g e n g a s for a 1.5 c m t h i c k l a y e r o f
silica a e r o g e l . T h e c u r v e s refer to t h e s h o w n m a g n i t u d e s o f
t h e t h e r m a l e m i t t a n c e for t h e s u r f a c e s s u r r o u n d i n g t h e
areogel; they w e r e d r a w n through individual data points and
m a y b e s o m e w h a t u n c e r t a i n as r e g a r d s 3d e t a i l s . T h e a e r o g e l is
c h a r a c t e r i z e d b y a d e n s i t y o f 2 3 0 k g m~ a n d a g r a n u l e s i z e o f
3 m m . (From Ref. 184).
C Chromogenic Materials
P l a s t1
ic 8 s1h0e9e t o r foil w i t h photochromic a d d i t i v e s offer i n t e r e s t i n g p o s s i b i l i -
tés, ' a n d d e t a i l e d results h a v e b e e n g i v e n for s p i r o o x a z i n e in a h o s t o f
cellulose acetate butyrate. T h e material can b e produced b y injection molding.
Figure 4 5 shows darkening and clearing dynamics of T i
umfor a 1.5 m m thick sheet
at 2 0 ° C. It is s e e n that solar e x p o s u r e m a k e s T i
umd r o p f r o m 8 2 to 2 3 % in a b o u t
o n e m i n u t e . C l e a r i n g is s l o w e r , a n d it takes a b o u t 2 0 m i n u t e s to r e g a i n full
t r a n s m i t t a n c e . T h e d y n a m i c s a r e m u c h m o r e r a p i d t h a n for p h o t o c h r o m i c g l a s s
(cf. F i g . 5 ) . S p e c t r a l t r a n s m i t t a n c e in the 0.35 < λ < 0.75 μιη r a n g e is illustrated in
F i g . 4 6 for t h e s h e e t in fully c l e a r e d a n d in p a r t i a l l y d a r k e n e d states. D a r k e n i n g is
a s s o c i a t e d w i t h a b s o r p t i o n at 0.5 < λ < 0.7 μιη, w h i c h is a n a l o g o u s to t h e a b s o r p -
t i o n i n p h o t o c h r o m i c g l a s s (cf. F i g . 6 ) . T h e s p i r o o x a z i n e - i n d u c e d p h o t o c h r o m i s m
is t e m p e r a t u r e d e p e n d e n t to an u n d e s i r a b l e e x t e n t , a n d at 3 0 a n d 4 0 ° C t h e fully
d a r k e n e d state for the m a t e r i a l o f Fig. 4 5 c o r r e s p o n d s to T i
um« 4 0 a n d 7 0 %,
respectively.
Energy-efficient Windows: Present and Forthcoming Technology 157
1001 ι ι 1 1 1 1
Darkening Clearing
80- ^ -
φ /
I 60- /
ε /
COc -
//
Φ Ι
Φ* ι Ι
S 40- /
c II
Ë I
u I
20-
θΙ ι I ι I ι I
0 10 20 30
Time (minutes)
Thermochromic c o n t r o l o f r a d i a t i o n t h r o uM
g h p u t c a n b e a c c o m p l i s h e d b y different 1 93 1 - 1 9
kinds of materials. P o l y m e r i c "cloud gels are well k n o w n in this c o n t e x t .
C l o u d i n g - i.e., transition to a diffusely s c a t t e r i n g s t a t e - c a n set i n a b o v e a c e r t a i n
t e m p e r a t u r e d u e to a r e v e r s i b l e t h e r m o c h e m i c a l d i s s o l u t i o n a n d a t h e r m a l l y
i n d u c e d m o d i f i c a t i o n in t h e l e n g t h o f the p o l y m e r m o l1 e3c u9l e s . T h e c l o u d p o i n t
can b e r e g u l a t e d to w i t h i n 1.5°C in t h e 9 to 9 0 ° C r a n g e . Figure 47 shows
transmission of direct plus scattered radiation through a 1 m m thick cloud gel
layer interposed b e t w e e n two glass panes. Both the luminous and the solar
t r a n s m i t t a n c e d r o p b y ~ 5 0 % w h e n t h e c l o u d p o i n t is e x c e e d e d . T h e m a t e r i a l has2
to b e u s e d in a s e a l e d w i n d o w . Its cost in a w i n d o w c a n b e less t h a n 1.80 U S D / m .
O n t h e n e g a t i v e s i d e , w e n o t e that if t h e r m a l g r a d i e n t s e x i s t o v e r a c l o u d - g e l -
c o n t a i n i n g w i n d o w t h e s e m a y m a n i f e s t t h e m s e l v e s as a r e a s w i t h c l e a r a n d c l o u d y
a p p e a r a n c e s . A p a r t f r o1m 49c l o u d g e l s , t h e r m o c h r o m i c l i q u i d / f i b r e c o m p o s i t e s h a v e
been studied r e c e n t l y .
158 Materials Science for Solar Energy Conversion Systems
1 0 0 | 1 1 1 1 1 1
Clear
80- ^ ^ f
S 6 0 - \ Dark /
| 40— / \ / —
20- / \ y
Ol L_J ι I ι I ι l
0.4 0.5 0.6 0.7
W a v e l e n g t h (μιη)
Fig. 4 6 . S p e c t r a l n o r m a l t r a n s m i t t a n c e for a p l a s t i c s h e e t w i t h p h o t o -
c h r o m i c a d d i t i v e s in c l e a r a n d d a r k states. ( F r o m R e f . 1 8 9 ) .
1001 ι ι ι ι ι ι ι ι ι ι ι ι ι ι ι ι ι I I II
φ 60
υ
c
CO
Ε
g 40
CO Clouded
20
ι I ι ι ι ι 1 ι ι ι ι I ι ι ι
0.5 1 1.5 2.5
W a v e l e n g t h (μπι)
Powered
50
Unpowered
—£ γ
J ι 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ι I ι .
0.5 1 1.5 2
Wavelength (μπι)
Fig. 4 8 . S p e c t r a l total (direct a n d s c a t t e r e d ) t r a n s m i t t a n c e t h r o u g h a
liquid-crystal-based material laminated onto 3.2-mm-thick
w i n d o w g l a s s . T h e c u r v e s refer to u n p o w e r e d ( o p a q u e ) a n d
p o w e r e d ( t r a n s p a r e n t ) states. ( F r o m R e f . 1 9 6 ) .
T h i s c h a p t e r h a s e m b r a c e d a l a r g e n u m b e r o f p o s s i b i l i t i e s for a c h i e v i n g t h e
e n e r g y efficiency o f a r c h i t e c t u r a l w i n d o w s . T h i s m u l t i p l i c i t y o f o p t i o n s is e a s i l y
understood since
A n e n e r g y efficient w i n d o w m u s t i n c l u d e at l e a s t t w o glass p a n e s . F l o a t g l a s s is a
r a t h e r s t a n d a r d i z e d p r o d u c t b u t it s h o u l d b e k e p t in m i n d t h a t s p e c i a l q u a l i t i e s
160 Materials Science for Solar Energy Conversion Systems
w i t h l o w Fe2U3 c o n t e n t c a n y i e l d a s i g n i f i c a n t i m p r o v e m e n t o f t h e s o l a r e n e r g y
transmission.
T h i n coatings c a n m o d i f y t h e r a d i a t i v e p r o p e r t i e s o f t h e g l a s s s u r f a c e s in m a n y
different w a y s . T h u s o n e c a n u s e n o b l e - m e t a l b a s e d c o a t i n g s for b l o c k i n g t h e
t r a n s m i s s i o n o f infrared s o l a r r a d i a t i o n t h e r e b y c u t t i n g d o w n t h e h e a t i n g , o r o n e
can u s e n o b l e - m e t a l b a s e d o r d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s for c o m b i n i n g
high transmission of solar radiation with l o w emission o f thermal radiation.
T h e s e c o a t i n g s a r e p r o d u c e d c o m m e r c i a l l y o n a l a r g e scale. N o b l e - m e t a l b a s e d
c o a t i n g s m u s t b e u s e d in h e r m e t i c a l l y s e a l e d e n v i r o n m e n t s , w h e r e a s d o p e d o x i d e
s e m i c o n d u c t o r s are i n e r t a n d r u g g e d . I r i d e s c e n c e a n d h a z e m a y b e p r o b l e m s for
d o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s , albeit n o t u n s u r m o u n t a b l e o n e s . C o a t i n g s
w i t h d y n a m i c p r o p e r t i e s - to b e u s e d in s m a r t w i n d o w s - a r e s u b j e c t to v i g o r o u s
r e s e a r c h efforts a n d are r a p i d l y a p p r o a c h i n g a s t a g e w h e r e c o m m e r c i a l i z a t i o n is
feasible. A l l - s o l i d - s t a t e e l e c t r o c h r o m i c s - b a s e d c o a t i n g s a r e o f p a r t i c u l a r interest.
L a b o r a t o r y s t u d i e s i n d i c a t e t h a t their t r a n s m i t t a n c e o f v i s i b l e light a n d s o l a r
e n e r g y c a n b e a l t e r e d g r a d u a l l y a n d r e v e r s i b l y b e t w e e n - 1 0 a n d - 8 0 % b y electric
p u l s e s ; t h e e n e r g y r e q u i r e m e n t is v e r y s m a l l . T h e r m o c h r o m i c c o a t i n g s is
a n o t h e r , m o r e r e m o t e , p o s s i b i l i t y . N o v e l a n t i r e f l e c t i o n c o a t i n g s s e e m to b e a b l e to
increase the transmittance and decrease the reflectance o f w i n d o w glass with and
w i t h o u t v a r i o u s types o f c o a t i n g s .
Materials interposed between the window panes can diminish the heat transfer
d u e to c o n d u c t i o n a n d c o n v e c t i o n . G a s e s , p a r t i c u l a r l y a r g o n a n d S F 6 , a s w e l l as
l o w - e m i t t a n c e - c o a t e d p o l y m e r foils a r e w e l l u n d e r s t o o d in this c o n t e x t . L o w -
d e n s i t y silica a e r o g e l tile is a n o v e l m a t e r i a l c a p a b l e o f g i v i n g an e x t r e m e l y l o w
h e a t transfer.
T h e k - v a l u e is o n e o f t h e p a r a m e t e r s w h i c h g o v e r n e n e r g y efficiency. It is
i l l u s t r a t i v e to f o l l o w its d e c r e a s e t h r o u g h t h e f o l l o w i n g s e r i e s o f m e a s u r e m e _
n t s2
._ 1
S t a r t i n g w i t h a s i n g l y g l a z e d w i n d o w a p e r t u2r e_o n1e h a s a k - v a l u e o f ~ 6 W m K ;
i n t r o d u c i n g d o u b2l e g1l a z i n g l e a d s to ~ 3 W m " K ; a d d i n g a l o w e m i t t a n c e c o a t i n g
gives - 1 . 8 W n r K 2 " _, a1n d a d d i n g a s u i t a b l e g a s in t h e s p a c e b e t w e e n t h e p a n e s
y i e l d s ~ 1.5 W m ~ K . W i t h a m o d e r a t e v a c u u m b e t w e e n t h e p a n e s , w h i c h
r e q u i r e s a s p a c e r 1o f for e x a m p l e silica a e r o g e l , o n e m a y r e a c h a n u l t i m a t e k - v a l u e
o f - 0.5 W m ^ K - .
C u r r e n t r e s e a r c h a n d d e v e l o p m e n t o n e n e r g y efficient w i n d o w s is l i k e l y to l e a d to
s i g n i f i c a n t c h a n g e s in f e n e s t r a t i o n . A n a s s e s s m e n t o f t h e s e m u s t b e a s u b j e c t i v e
o n e - b u t will n e v e r t h e l e s s b e a t t e m p t e d . N o b l e - m e t a l b a s e d c o a t i n g s a r e p r e s e n t l y
p r o d u c e d w i t h p r o p e r t i e s a p p r o a c h i n g the t h e o r e t i c a l o p t i m u m . R e s e a r c h o n
t e c h n o l o g i e s for m a k i n g t h i n n e r c o n t i n u o u s m e t a l l a y e r s t h a n t h o s e n o w
a v a i l a b l e m a y l e a d to a m a r g i n a l i m p r o v e m e n t in t r a n s m i t t a n c e a n d d r o p in cost.
D o p e d o x i d e s e m i c o n d u c t o r c o a t i n g s , p r o d u c e d b y l a r g e - a r e a t e c h n i q u e s , d o n o t yet
h a v e o p t i c a l p r o p e r t i e s w h i c h q u i t e m a t c h the t h e o r e t i c a l l i m i t s . R e f i n e m e n t s in
d e p o s i t i o n t e c h n o l o g y , p a r t i c u l a r l y in a d v a n c e d s p r a y p y r o l y s i s , m a y l e a d to l o w -
c o s t c o a t i n g s w i t h < 1 % l u m i n o u s a b s o r p t a n c e , n o4 d i s c e r n i b l e h a z e , l o w t h e r m a l
e m i t t a n c e , a n d e l e c t r i c a l r e s i s t i v i t y d o w n to ~ 1 0 ~ Ω c m . N o v e l Z n O - b a s e d
coatings are of interest since they can block s o m e o f the ultraviolet solar radiation
w h i c h m a y o t h e r w i s e c a u s e d e g r a d a t i o n o f plastics a n d textiles. E l e c t r o c h r o m i c s -
Energy-efficient Windows: Present and Forthcoming Technology 161
b a s e d c o a t i n g s w i l l r e m a i n as s u b j e c t s for i n t e n s e r e s e a r c h , a n d s e v e r a l n e w
transition metal oxide coatings and solid electrolytes (particularly polymeric ones)
a r e b e i n g i n v e s t i g a t e d . T h i s w i l l g i v e a b r o a d b a s i s for s e l e c t i n g a n o p t i m u m
device construction. Designs with two glasses, each having a two-layer coating,
laminated together b y a transparent polymeric electrolyte are easier to accomplish
t h a n five-layer d e s i g n s . R e c e n t r e s u l t s w i t h l a m i n a t e d d e v i c e s (cf. F i g u r e 2 4 ) p o i n t
t o w a r d s future l a r g e s c a l e e l e c t r o c h r o m i c s - b a s e d s m a r t w i n d o w s . H o w e v e r , a final
a s s e s s m e n t o f their u s e f u l n e s s m u s t a w a i t l o n g - t e r m e n v i r o n m e n t a l t e s t i n g w i t h
a f o c u s o n i r r e v e r s i b l e p h o t o c h r o m i c effects. F o r t h e r m o c h r o m i c c o a t i n g s t h e r e is
a n e e d for m o r e b a s i c r e s e a r c h . L o w - r e f r a c t i v e - i n d e x a n t i r e f l e c t i o n c o a t i n g s will b e
s t u d i e d w i t h a f o c u s o n t h e o p t i m i z a t i o n o f s p u t t e r c o n d i t i o n s for v a r i o u s m e t a l
o x y fluor i d e s .
G a s fillings w h i c h p r o d u c e a l o w h e a t transfer a r e w e l l k n o w n a n d w i d e l y u s e d .
J u d g i n g f r o m their p h y s i c a l a n d c h e m i c a l p r o p e r t i e s , k r y p t o n a n d x e n o n a r e the
b e s t , b u t g l o b a l a v a i l a b i l i t y p r e c l u d e s l a r g e - s c a l e u s e s . Silica a e r o g e l is o f
c o n s i d e r a b l e interest, b u t r e s e a r c h i n t o l o w - c o s t t e c h n o l o g i e s for l a r g e - s c a l e
p r o d u c t i o n o f t r a n s p a r e n t tiles o r p l a t e s is n e e d e d b e f o r e its p r a c t i c a l i t y c a n b e
ascertained.
T h e m o s t f a r - r e a c h i n g i m p l i c a t i o n o f t h e r e s e a r c h is that t h e r o l e o f t h e w i n d o w
m a y change. Instead of being a passive building component, which commonly
lets i n o r o u t t o o m u c h e n e r g y , it c a n b e c o m e an a c t i v e p a r t w h i c h r e g u l a t e s t h e
i n f l o w o f r a d i a n t e n e r g y in r e s p o n s e to d y n a m i c n e e d s w h i l e r e m a i n i n g t h e r m a l l y
w e l l i n s u l a t e d . S u c h a d e v e l o p m e n t is in k e e p i n g w i t h t o d a y ' s t e n d e n c i e s t o w a r d s
"intelligent buildings" e q u i p p e d with a d v a n c e d m e a s u r i n g a n d control
technologies.
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166 Materials Science for Solar Energy Conversion Systems
Physics Department
Chalmers University of Technology and University of Gothenburg
S-412 96 Gothenburg, S w e d e n
ABSTRACT
R a d i a t i v e c o o l i n g u s e s t h e c l e a r s k y as a h e a t sink. T o a s s e s s t h e p o t e n t i a l o f this
free a n d a b u n d a n t s o u r c e o f c o o l i n g w e first p r e s e n t c o m p u t e d d a t a , b a s e d o n a
d e t a i l2
e d m o d e l o f t h e s k y r a d i a n c e , w h i c h s h o w that a c o o l i n g p o w e r o f ~ 1 0 0
W m " at a m b i e n t t e m p e r a t u r e a n d a m a x i m u m p r a c t i c a l t e m p e r a t u r e d i f f e r e n c e
of - 25°C can be accomplished. L o w temperature applications hinge on materials
development. W e review w o r k on selectively infrared-emitting surfaces with a
focus o n s i l i c o n - b a s e d c o a t i n g s b a c k e d b y m e t a l , m e t a l l i z e d p o l y m e r foils, g a s slabs
b a c k e d b y m e t a l , a n d c e r t a i n c e r a m i c o x i d e l a y e r s . W e a l s o treat i n f r a r e d - t r a n s -
parent polyethylene-based convection shields with a focus on cellular construc-
t i o n s , as w e l l as c o a t i n g s a n d p i g m e n t s for d i m i n i s h i n g t h e s o l a r t r a n s m i t t a n c e .
T h e r e s u l t s o f a f e w s e l e c t e d field tests a r e i n c l u d e d . U n d e r f a v o u r a b l e , b u t n o t
u n c o m m o n , meteorological conditions o n e can reach temperature differences of
1 5 - 2 0 ° C d u r i n g t h e n i g h t a n d ~ 1 0 ° C d u r i n g the d a y w i t h s i m p l e d e v i c e s .
I. INTRODUCTION
T h e c l e a r s k y c a n s e r v e as a h e a t s i n k a n d c a n t h u s b e u s e d to p r o d u c e t e m p e r a -
t u r e s b e l o w t h o s e o f t h e a m b i e n c e in a p u r e l y p a s s i v e w a y . T h i s p r o p e r t y o f t h e
clear s k y h a s b e e n k n o w n s i n c e a n c i e n t t i m e s , a n d scientific s t u d i e s o f a t t a i n a b l e
t e m p e r a t1 u r e differences d a t e b a c k at l e a s t as far as to t h e first p a r t o f t h e 19th
century. Cooling under clear weather conditions has n u m e r o u s important
p r a c t i c a l c o n s e q u e n c e s r e l a t e d to t e m p e r a t u r e c o n t r o l o f t h e E a r t h , m e t e o r o l o g y ,
n a t u r a l c l i m a t i z a t i o n , etc. T h e c o n s e q u e n c e s to M a n c a n b e b o t h g o o d a n d b a d : A s
an e x a m p l e w h e r e the cooling causes problems, w e can mention that growing
c r o p s c a n b e d a m a g e d b y frost e v e n if t h e air t e m p e r a t u r e is s e v e r a l d e g r e e s a b o v e
0 ° C , a s is w e l l k n o w n t o f a r m e r s a n d g a r d e n e r s . A n o t h e r e x a m p l e , w h e r e n a t u r a l
168
Materials for Radiative Cooling to Low Temperatures 169
c o o l i n g is u s e d to a d2
v a n t a g e , c a n b e f o u n d in t r a d i t i o n a l I r a n i a n i c e - m a k e r s a n d
desalination ponds.
E v e n i f p a s s i v e c o o l i n g u n d e r c l e a r s k i e s is a w i d e l y r e c o g n i z e d p h e n o m e n o n , t h e
d e v e l o p m e n t o f m a t e r i a l s a n d d e v i c e s for efficient u t i l 3 i z6
a t i o n o f this free a n d
a b u n d a n t s o u r c e o f c o o l i n g is a r e l a t i v e l y n e w s u b j e c t . " T h e k e y t o a c o n s c i o u s
m a t e r i a l s d e v e l o p m e n t lies in a n u n d e r s t a n d i n g o f t h e b a l a n c e b e t w e e n t h e
radiation w h i c h wells d o w n from the atmosphere, and the radiation emitted from
a surface exposed towards the atmosphere. Either type o f radiation m a y b e
c h a r a c t e r i z e d b y a s t r o n g s p e c t r a l d e p e n d e n c e . S e c t i o n II i n t r o d u c e s t h e s u b j e c t b y
p r e s e n t i n g c o m p u t e d r a d i a n c e s p e c t r a for 2 different m o d e l a t m o s p h e r e s a n d g i v i n g
e s t i m a t e s o f c o o l i n g p o w e r (~ 1 0 0 W m ' at a m b i e n t t e m p e r a t u r e ) a n d m a x i m u m
t e m p e r a t u r e d r o p ( < 2 5 ° C in a p r a c t i c a l d e v i c e ) . L o w - t e m p e r a t u r e a p p l i c a t i o n s o f
r a d i a t i v e c o o l i n g - a s w e h e n c e f o r t h call t h e p h e n o m e n o n o f p a s s i v e c o o l i n g
under clear skies - hinge on materials development. Specifically, two materials
issues are o f central importance. T h e y are surface treatments giving infrared
s e l e c t i v i t y w i t h h i g h e m i t t a n c e in t h e 8-13-μιτι w a v e l e n g t h i n t e r v a l a n d l o w
absorptance elsewhere, a n d convection shields with significant infrared
t r a n s m i t t a n c e . S e c t i o n III r e v i e w s w o r k o n i n f r a r e d - s e l e c t i v e s u r f a c e s , w i t h
d i s c u s s i o n o f s i l i c o n - b a s e d c o a t i n g s b a c k e d b y m e t a l , m e t a l l i z e d p o l y m e r foils, g a s
slabs backed b y metal, and certain ceramic oxide layers. Section IV summarizes
r e s u l t s o n i n f r a r e d - t r a n s p a r e n t c o n v e c t i o n s h i e l d s , for w h i c h p o l y e t h y l e n e - b a s e d
m a t e r i a l s h a v e b e e n u s e d w i t h o u t e x c e p t i o n . W e treat c e l l u l a r m a t e r i a l s as w e l l
as foils w i t h s i g n i f i c a n t solar r e f l e c t a n c e . S e c t i o n V is d e v o t e d to r e s u l t s from a
f e w s e l e c t e d field tests. W e i n c l u d e d a t a o b t a i n e d u s i n g s e l e c t i v e l y i n f r a r e d -
emitting surfaces placed under transparent convection shields, certain innovative
m u l t i s t a g e c o o l i n g d e v i c e s , a n d p o l y e t h y l e n e - b a s e d s o l a r r e f l e c t i n g foils.
T h i s s e c t i o n p r e s e n t s d a t a o n t h e s p e c t r a l r a d i a n c e f r o m different m o d e l
a t m o s p h e r e s r e p r e s e n t a t i v e o f v a r i o u s l a t i t u d e s ( S e c . I I A ) , as w e l l as o n t h e
r e l a t i o n s h i p b e t w e e n c o o l i n g p o w e r a n d t e m p e r a t u r e d i f f e r e n c e ( S e c . II B ) .
170 Materials Science for Solar Energy Conversion Systems
A. Atmospheric Radiance
78
T h e r a d i a n c e c o m i n g f r o m t h e a t m o s p h e r e is e x t r e m e l y c o m p l i c a t e d . ' T h e m a i n
g a s e s , n i t r o g e n a n d o x y g e n , c o n t r i b u t e v e r y little, w h e r e a s t h e v a r i a b l e constit-
u e n t s l i k e w a t e r v a p o u r , c a r b o n d i o x i d e , o z o n e , a n d - to a m u c h s m a l l e r e x t e n t -
n i t r o g e n o x i d e s a n d h y d r o c a r b o n s s h o w i m p o r t a n t a b s o r p t i o n b a n d s in t h e
t h e r m a l infrared r a n g e . T h i s is t a k e n to b e 3 < λ < 1 0 0 μ ι η , w h e r e λ d e n o t e s the
w a v e l e n g t h . W a t e r v a p o u r h a s a s t r o n g split v i b r a t i o n a l b a n d c e n t e r 9 ed around
6.3 μιη a n d a l s o s h o w s s i g n i f i c a n t r o t a t i o n a l a b s o r p t i o n at λ > 2 0 μ ι η . T h i s
a b s o r p t i o n c a n e x t e n d to s h o r t e r w a v e l e n g t h s if t h e h u m i d i t y is h 9 igh. Carbon
d i o x i d e h a s a b r o a d i n t e n s e v i b r a t i o n a l b a n d c e n t e r e d at ~ 15 μ ι η . O z o n e
a b s o r p t i o9n is n o t e q u a l l y i m p o r t a n t b u t s e v e r a l a b s o r p t i o n b a n d s lie in t h e
infrared. Most of these are m a s k e d b y water vapour and carbon dioxide, but a
n a r r o w a b s o r p t i o n b a n d at 9.6 μιη s h o w s u p distinctly. O n e c o n c l u d e s that t h e
a t m o s p h e r i c r a d i a t i o n d o w n w a r d s h o w s t w o i m p o r t a n t f e a t u r e s : F i r s t , the
s p e c t r a l r a d i a n c e h a s a m i n i m u m in a n i n t e r v a l w h i c h lies b e t w e e n t h e m a j o r
a b s o r p t i o n b a n d s o f w a t e r v a p o u r a n d c a r b o n d i o x i d e . S e c o n d , t h e o v e r a l l spectral
radiance depends strongly on climatic conditions - particularly on the a m o u n t of
w a t e r v a p o u r . T h e s e f e a t u r e s h a v e b e e n verified n u m e r o u s t i m e s b y d i r e c t
s p e c t r o r a d i o m e t r i c m e a s u r e m e n t s ( s e e , for e x a m p l e , Refs. 1 0 - 1 2 ) .
F o r q u a n t i t a t i v e a s s e s s m e n t s o f t h e c o o l i n g r e s o u r c e , it is useful to start f r o m
d e t a i l e d d a t a o n t h e s p e c t r a l s k y r a d i a n c e r e p r e s e n t a t i v e o f t y p i c a l c l i m a t e s at
different l a13 titudes. S u c h results can b e extracted from a c o m p u t e r p r o g r a m
known a s L O W T R A N 5 (or a m o r e r e c e n t v e r s i o n o f this). It u s e s a s i n g l e -
p a r a m e t e r b a n d m o d e l for t h e m o l e c u l a r a b s o r p t i o n a n d i n c l u d e s t h e effects o f
continuum absorption, molecular scattering, and aerosol extinction. Atmospheric
r e f r a c t i o n a n d e a r t h c u r v a t u r e are i n c l u d e d for slant a t m o s p h e r i c p a t h s . F o r
r a d i a t i v e c o o l i n g p u r p o s e s , t h e L O W T R A N 5 p r o g r a m n e e d s to b e u s e d e x c l u -
s i v e l y in t h e r a d i a n c e m o d e , in w h i c h a n u m e r i c a l e v a l u a t i o n o f t h e i n t e g r a l f o r m
o f t h e r a d i a t i v e transfer e q u a t i o n is e m p l o y e d . T h e e m i s s i o n f r o m a e r o s o l s a n d
t h e t r e a t m e n t o f a e r o s o l a n d m o l e c u l a r s c a t t e r i n g a r e c o n s i d e r e d o n l y to z e r o t h
o r d e r ; a d d i t i o n a l c o n t r i b u t i o n s to a t m o s p h e r i c e m i s s i o n f r o m s c a t t e r e d r a d i a t i o n
a r e n e g l e c t e d . L o c a l t h e r m o d y n a m i c e q u i l i b r i u m is a s s u m e d . T h e r a d i a n c e d a t a
obtained from L O W 13T R A N a r e k n o w n to b e in v e r y g o o d o v e r a l l a g r e e m e n t w i t h
measured results.
T h e L O W T R A N 5 p r o g r a m is p r o v i d e d w i t h d a t a for five s e a s o n a l a t m o s p h e r e s
t o g e t h e r w i t h t h e 1 9 6 2 U . S . s t a n d a r d a t m o s p h e r e . It is a l s o p o s s i b l e to r e p l a c e
these by user derived or measured values. The seasonal models are
representative of the following atmospheres: tropical (15° N ) , midlatitude
s u m m e r (45° N , July), midlatitude winter (45° N , January), subarctic s u m m e r
(60° N , J u l y ) a n d s u b a r c t i c w i n t e r ( 6 0 ° N , J a n u a r y ) . T h e a t m o s p h e r e s a r e specified
in t e r m s o f h e i g h t profiles for t e m p e r a t u r e , b a r o m e t r i c p r e s s u r e , a n d d e n s i t i e s o f
w a t e r v a p o u r , o z o n e , nitric a c i d , a n d o f the u n i f o r m l y m i x e d g a s e s ( C 0 , N 0 ,
2 2
C H 4 , C O , N and 0 ) . T h e L O W T R A N 5 program also contains several aerosol
2 2
m o d e l s . F i g u r e 1 s h o w s a t m o s p h e r i c z e n i t h r a d i a n c e for all s i x m o d e l a t m o s -
p h e r e s . W e d e n o t e this q u a n t i t y b y L (Θ = 0, λ, t ) , w i t h x b e i n g t h e t e m p e r a t u r e
a a a
o f t h e a t m o s p h e r i c b o u n d a r y layer. T h e d a t a a r e r e p r o d u c e d f r o m R e f . 1 4 . T h e s e
Materials for Radiative Cooling to Low Temperatures 171
WAVELENGTH [ u m ]
5 6 7 β 9 10 15 20 30 S0100
Ί " 1 '—! ι I «I «I ' ' ι ι ι 1111 ] ι ι ι ι Γ Π
TROPICAL >^^^S^^^
τ;·3οοκ J I
0 1
Έ I
b
MIDLATITUDE SUMMER J / J \ 1
\ Ι Τς·294Κ j \ Ζ
,5 I 0
g
c
MIDLATITUDE WINTER > ^ / \ I
g Γ V272.2K I \ ~
d
N
1 L
0 S U B A R C T I C SUMMER > ^ / ># >^ J
5 : t,«287k >^ / \ :
l ^ 05
J \
0 1
5S U B A R C T I C W I N T E R >^ I }/ \ J
- * T.«257.1K J \ -
10 : , * 1962 U.S. S T A N D A R D j / i X -
Γ Τ,«2ββ.1Κ / \ ~
°h •I , I . I •I T I . I .I . I •I •I . I . I . I •I I ,I ,I,
2000 1600 1200 800
1 400 0
FREQUENCY [ c n f ]
c u r v e s a r e s e e n to d r o p b e l o w , o r to a p p r o x i m a t e l y f o l l o w , b l a c k b o d y r-a d1i a n c e
s p e c t r a d e f i n e d b y τ , d e n o t e d L^b (λ, i ) , for f r e q u e n c i e s a b o v e 3 5 0 c m . A t l o w e r
3 a
f r e q u e n c i e s , w h e r e n o L O W T R A N d a t a a r e a v a i l a b l e , o n l y t h e b l a c k b o d y c u r v e is
p l o t t e d . W e find for all a t m o s p h e r e s t h a t t h e a c t u a l r a d i a n c e lies far b e l o w that o f
t h e b l a c k b o d y in t h e 8 - 1 3 - μ ι η r a n g e ( k n o w n as t h e " a t m o s p h e r i c w i n d o w " ) . A
s e c o n d a r y w i n d o w at 1 6 - 2 2 μιη is o f m u c h s m a l l e r s i g n i f i c a n c e .
T h e a n g u l a r d e p e n d e n c e o f t h e a t m o s p h e r i c r a d i a n c e is o f i m p o r t a n c e for
e v a l u a t i o n s o f t h e r a d i a t i v e c o o l i n g r e s o u r c e . F i g u r e 2 s h o w s this p r o p e r t y for
o n e p a r t1i4c u l a r m o d e l a t m o s p h e r e , t h e 1 9 6 2 U . S . s t a n d a r d , at f o u r different z e n i t h
angles. It is s e e n that t h e r a d i a n c e is e n h a n c e d w i t h i n t h e " a t m o s p h e r i c
w i n d o w s " w h e n t h e z e n i t h a n g l e θ is 5 increased (because the path length
c o n t r i b u t i n g to t h e r a d i a t i o n g o e s u p ) a n d that t h e v a r i o u s c u r v e s p r a c t i c a l l y
o v e r l a p in t h o s e s p e c t r a l r a n g e s w h e r e t h e e m i s s i o n f r o m w a t e r v a p o u r a n d
c a r b o n d i o x i d e a r e s t r o n g e s t . T h e s o l i d c u r v e refers t o θ = 4 5 ° a n d is h e n c e
representative o f the hemispherical radiance. By comparison with the b o t t o m
c u r v e i n F i g . 1, it is f o u n d that t h e r a d i a n c e at θ = 4 5 ° is o n l y s l i g h t l y h i g h e r t h a n
the radiance from the zenith direction. For larger zenith angles the "atmospheric
window" gradually b e c o m e s closed. T h e atmospheric hemispherical radiance,
w h i c h is p e r t i n e n t to a s s e s s m e n t s o f r a d i a t i v e c o o l i n g for s u r f a c e s freely e x p o s e d
to t h e s k i e s , c a n b e o b t a i n e d w i t h a c c u r a c y b y i n t e g r a t i n g o v e r Θ.
WAVELENGTH [μπί]
8 9 10 15 20 30 50100
41 Π j I ι ι ι « ι ' ι ι ι ι ι ni| ι I•IΊ Γ
„ Γ 85° / ;f y \ "
2 1.0 - 75°
0 / /f Ç \ 3
y0.8- / /if \ -
< 1 BLACKBODY, / / .·" \ _I
§ - T =288.1K / / : \
DC 0.61- a y _ / : \
S ~ / ί ^ \ ~
I 0.2 j Vv j / ^ N ^ \ ~
0 — —^
I • I • I . I • l • I • I • I • I • I • I • I • I ι I • I ι l ι l ι I • l ι I ι
2000 1600 1200 1
800 400 0
FREQUENCY [cm" ]
Fig. 2. C a l c u l a t e d s p e c t r a l r a d i a n c e for t h e 1 9 6 2 U . S . s t a n d a r d
a t m o s p h e r e at four z e n i t h a n g l e s . A b l a c k b o d y c u r v e
c o r r e s p o n d i n g to 2 8 8 . 1 Κ a m b i e n t t e m p e r a t u r e is i n c l u d e d
for c o m p a r i s o n . T h e h o r i z o n t a l a x i s s h o w s f r e q u e n c y as
w e l l as w a v e l e n g t h . ( F r o m Ref. 1 4 ) .
Materials for Radiative Cooling to Low Temperatures 173
T h e d a t a in F i g s . 1 a n d 2 r e p r e s e n t c l o u d - f r e e a t m o s p h e r e s . I f t h e a m o u n t o f
p r e c i p i t a b l e w a t e r is i n c r e a s e d s i g n i f i c a n t l y , t h e " a t m o s p h e r i c w i n d o w " is m u c h
l e s s a p p a r e n t ; d e t a i l e d r e s u l t s a r e g i v e n in R e f s . 5 a n d 1 1 . A t h i c k a n d l o w - l y i n g
cloud-cover eliminates radiative cooling entirely. T h i n a n d high-lying clouds are
l e s s significant; their i n f l u e n c e c a n b e e s t i m a t e d o n l y t h r o u g h c a l c u l a t i o n s b a s e d
o n a c t u a l h e i g h t profiles for w a t e r v a p o u r d e n s i t y a n d t e m p e r a t u r e .
It is c o n v e n i e n t to i n t r o d u c e a n a t m o s p h e r i c e m i t t a n c e e ( 9 , λ ) d e f i n e d b y
a
e ( 0 , λ) = L ( 0 , λ, τ ) / L
a a 3 bb(λ, τ 3) . (1)
C l e a r l y , e ( 0 , λ) is s i g n i f i c a n t l5
y different f r o m u n i t y o n l y in t h e 8-13 μ ι η r a n g e , a n d
a
o n e c a n d e f i n e a "box m o d e l " by
S o m e s i m p l i f i e d f o r m u l a s for h e m i s p h e r i c a l l y a v e r a g e d e m i t t a n c e v a l u e s a r e
k n o w n from the literature. T h e s e relate the integrated quantity, expressed
g e n e r a l l y as
π/2
χΗ= [ d(sin2 θ) χ(θ), (5)
to r e a d i l y a c c e s s i b l e p a r a m e t e r s 15
s u c h as w a t e r v a p o u r d e n s i t y o r d e w p o i n t
temperature τ^ . Recent w o r k h a s s h o w n t h a t h e m i s p h e r i c a l t h e r m a l (i.e.,
ρ
i n t e g r a t e d o v e r t h e full P l a n c k s p e c t r u m ) a t m o s p h e r i c e m i t t a n c e c a n b e o b t a i n e d
from
2
e H = 0.711 + 0.56 ( ^ ) + 0.73 ( ^ ) , (6)
a
w h e r e τ ^ is in ° C . T h i s f o r m u l a is useful for a s s e s s i n g r a d i a t i v e c o o l i n g o f b l a c k -
ρ
b o d y - l i k e s u r f a c e s . A r e l a t i o n for e ^ is g i v e n in R e f . 1 6 .
a
174 Materials Science for Solar Energy Conversion Systems
B. C o o l i n g P o w e r a n d T e m p e r a t u r e D i f f e r e n c e for I d e a l S u r f a c e s
T h e L O W T R A N d a t a o f L (θ, λ, τ ) c a n b e u s e d for q u a n t i t a t i v e p r e d i c t i o n s o f
a 3
c o o l i n g p o w e r a n d a c h i e v a b l e t e m p e r a t u r e difference. T o this e n d w e c o n s i d e r a
s u r f a c e w h i c h faces t h e s k y a n d d e r i v e t h e n e t t h e r m a l r a d i a t i v e flux a s5 t h e
difference b e t w e e n outgoing and incoming contributions according t o
π/2 oo
Prad = π J d(sin2 Θ) J dX [1 - R (θ, λ)] [ L
bb(λ, τ 5) - L a(θ, λ, t a) ] . (7)
H e r e t d e n o t e s t h e t e m p e r a t u r e o f the e x p o s e d ( n o n - t r a n s p a r e n t ) s u r f a c e a n d
s
1 - R is its a b s o r p t a n c e o r , e q u i v a l e n t l y , e m i t t a n c e . T h e o f f - n o r m a l r e f l e c t a n c e
m u s t b e r e g a r d e d as t h e a r i t h m e t i c m e a n o f t h e r e f l e c t a n c e d u e t o T E - a n d
T M - p o l a r i s e d r a d i a t i o n , i.e.,
R ( 9 , λ) = I [R
TE(θ, λ) + R
TM(θ, λ)]. (8)
R a d i a t i v e c o o l i n g c a u s e s a t e m p e r a t u r e d r o p Δ Τ w h i c h is g i v e n b y
ΔΤ = τ - τ . (9)
3 δ
A t Δ Τ > 0 it is n e c e s s a r y to r e g a r d t h e r o l e o f a n o n - r a d i a t i v e h e a t i n f l u x to the
e x p o s e d surface. T h i s limits the p r a c t i c a l l y useful c o o l i n g p o w e r P to
c
P
c = P r -aK AdT , (10)
w h e r e t h e l o s s is s p e c i f i e d in t e r m s o f a l i n e a r h e a t - t r a n s f e r coefficient κ.
It is e v i d e n t f r o m E q . (7) that t h e s p e c t r a l s u r f a c e r e f l e c t a n c e g o v e r n s t h e r a d i a t i v e
c o o l i n g . It is i l l u s t r a t i v e to c o n s i d e r t h r e e t y p e s o f i d e a l i z e d s u r f a c e s . T h e first o f
t h e s e is t h e fully reflecting s u r f a c e w i t h R ( 6 , λ) = 1. It s e r v e s as a n a p p r o x i m a t i o n
for g o o d m e t a l l i c s u r f a c e s ( c o a t e d w i t h « 0.1 μιη o f o x i d e , etc.) w h i c h c a n h a v e
R « 0 . 9 9 in t h e t h e r m a l infrared. S u c h s u r f a c e s e x p e1 rience no noticeable radiative
c o o l i n g , as o b s e r v e d a l r e a d y in t h e v e r y first s t u d i e s o n this subject. W e r e m a r k ,
in p a s s i n g , that t r a n s p a r e n t a n d infrared-reflecting S n 0 : F c o a t i n g s c a n p r e v e n t
2
r a d i a t i v e c o o l i n g o f g l a s s surfaces e x p o s e d to the clear s k y . S u c h ( e l e c t r i c a l l y
c o n d u c t i n g ) c o a t i n g s h a v e b e e n u s e d to e l i m i n a t e t h e f o r m a t i o n o f t h i c k frost
l a y e r s , w h i c h o t h e r w i s e o c c u r o n the w i n d s c r e e n s o f c a r s p a r k e d o u t d o o r s d u r i n g
c l e a r n i g h t s . T h o s e a s p e c t s o f r a d i a t i v e c o o l i n g a r e t r e a t e d further in R e f . 17.
S i m i l a r l y , s u r f a c e c o a t i n g s b a18
sed on non-conducting B e O can prevent radiative
c o o l i n g a n d frost f o r m a t i o n ; t h e y m a y b e o f i n t e r e s t for h i g h - v o l t a g e p o w e r
lines.
O u r s e c o n d s a m p l e r e g a r d s a b l a c k b o d y - r a d i a t i n g s u r f a c e defined b y R ( 0 , λ) = 0.
T h i s s u r f a c e y i e l d s t h e l a r g e s t c o o l i n g p o w e r at a m b i e n t t e m p e r a t u r e . A b l a c k b o d y
Materials for Radiative Cooling to Low Temperatures 175
s e r v e s as a g o o d a p p r o x i m a t i o n for o r g a n i c m a t t e r , soils, r o c k s , w a t e r , i c e , m o s t
p a i n t l a y e r s , c o n c r e t e , a s p h a l t , o r d i n a r y u n c o a t e d g l a s s , etc.
T h e t h i r d , a n d for o u r p r e s e n t p u r p o s e s m o s t i n t e r e s t i n g , e x a m p l e is t h e
s e l e c t i v e l y i n f r a r e d - e m i t t i n g s u r f a c e d e s i g n e d for r e a c h i n g t h e l o w e s t p o s s i b l e
t e m p e r a t u r e . T h i s s u r f a c e s h o u l d h a v e h i g h e m i t t a n c e in t h e 8-13 μ ι η
" a t m o s p h e r i c w i n d o w " r a n g e , w h e r e t h e c o u n t e r r a d i a t i o n is w e a k , a n d l o w
a b s o r p t a n c e o u t s i d e this i n t e r v a l , s o that t h e m a i n p o r t i o n o f t h e r a d i a t i o n from
H 0 a n d C O 2 is n o t i n t e r a c t i n g w i t h t h e surface. H e n c e t h e i d e a l p r o p e r t y is
2
R(G, λ) = R
s l e(θ, λ) = 0, for 8 < λ < 1 3 μ ι η , (ID
= 1, e l s e w h e r e . (12)
In S e c . I l l b e l o w w e d i s c u s s p r a c t i c a l surfaces w h i c h a p p r o x i m a t e this i d e a l
property.
F i g u r e 3 s h o w s c a l c u l a t e d r e s u l t s o f P j as a function o f Δ Τ . T h e d a t a a p p l y to
r a c
s u r f a c e s w h i c h r a d i a t e freely t o w a r d m o d e l a t m o s p h e r e s o f t h e s i x t y p e s earlier
d i s c u s s e d . I n F i g . 3 a t h e r a d i a t i n g surface is t a k e n to b e a b l a c k b o d y ; in F i g . 3 b it
h a s a n i d e a l i n f r a r e d - s e l e c t i v e c h a r a c t e r i s t i c a c c o r d i n g to E q s . ( 1 1 ) a n d ( 1 2 ) . F o r
b o t h c a s e s , t h e i n c o m i n g p o w e r is g o v e r n e d b y t h e h e m i s p h e r i c a l r a d i a n c e . It is
f o u n d t h a t t h e2 r a d i a t i v e c o o l i n g p o w e r at a m b i e n t t e m p e r a t u r e l i e s b-2 e t w e e n 71
a n d 1 1 3 W m ~ for t h e b l a c k b o d y s u r f a c e a n d b e t w e e n 5 8 a n d 9 3 W m for t h e
i n f r a r e d - s e l e c t i v e s u r f a c e . T h e h i g h e s t c o o l i n g p o w e r s h o l d for t h e U . S . S T D
a t m o s p h e r e a n d t h e l o w e s t for the T R O P a t m o s p h e r e . T h e v a l u e s for t h e
i n f r a r e d - s e l e c t i v e s u r f a c e lie b e l o w t h o s e for the b l a c k b o d y s u r f a c e s i n c e o n l y t h e
latter t a k e s a d v a n t a g e o f t h e n o n z e r o m a g n i t u d e o f ( L - L ) o u t s i d e t h e 8-13 μιη
bb a
i n t e r v a l (cf. F i g . 1 ) .
T h e r a d i a t i v e c o o l i n g p o w e r is s e e n to d e c r e a s e m o n o t o n i c a l l y w i t h i n c r e a s i n g Δ Τ .
T h e d e c r e a s e is m u c h s l o w e r for the i n f r a r e d - s e l e c t i v e s u r f a c e t h a n for t h e
b l a c k b o d y s u r f a c e , s i n c e t h e f o r m e r e m p l o y s r a d i a t i o n b a l a n c e o n l y in t h e 8-13 μιη
r a n g e w h e r e t h e a t m o s p h e r i c r a d i a n c e is w e a k . It is s e e n that u l t i m a t e
t e m p e r a t u r e differences b e t w e e n 14 a n d 2 6 ° C for the b l a c k b o d y s u r f a c e a n d
b e t w e e n 2 7 a n d 6 2 ° C for t h e i n f r a r e d - s e l e c t i v e s u r f a c e a r e p r e d i c t e d . S u c h l a r g e
ATs c a n n o t b e o b t a i n e d in p r a c t i c e , t h o u g h , b u t t h e r o l e o f c o n d u c t i v e a n d
convective losses of cooling power must be included by use of a nonzero heat
transfer coefficient. A s a p r a c t i c a l l o w limit, o b t a i n a b l e b y 2u s_ e o1 f a n efficient
i n f r a r e d - t r a n s p a r e n t c o n v e c t i o n s h i e l d , w e set κ = 1 W m - K . W e r e t u r n to this
p o i n t in S e c . I V . T h i s r e q u i r e m e n t m a k e s the s h a d e d t r i a n g u l a r a r e a s in F i g . 3
i n a c c e s s i b l e for a c o o l i n g d e v i c e . It is s e e n f r o m t h e f i g u r e t h a t t e m p e r a t u r e
differences b e t w e e n 11 a n d 2 1 ° C for the b l a c k b o d y s u r f a c e a n d b2e t_w e1 e n 18 a n d 3 3 ° C
for t h e i n f r a r e d - s e l e c t i v e s u r f a c e are e x p e c t e d w i t h κ = 1 W m " K . A g a i n the
h i g h e r v a l u e s p e r t a i n to U . S . S T D a n d t h e l o w e r to T R O P . A n a l o g o u s
c o m p u t a t i o n s for e x c h a n g e o n l y w i t h t h e z e n i t h a t m o s p h e r i c r a d i a t i o n are f o u n d
in R e f . 1 3 . S o m e i m p r o v e m e n t o f the r a d i a t i v e c o o l i n g p e r f o r m a n c e c a n b e
obtained under such conditions.
176 Materials Science for Solar Energy Conversion Systems
[_l I M | I M I | I I I | | I I [ I | I I I I | I I I I | ι ι ι ι | ι ι
100 - \ ^
^ \ MS Z
80 A \ -
t\\ ss I
eoAA\*\ blackbody sw z
-\^\ SURFACE -
oc H ι ι ι ι 11 h fi π ι ι 1
S Γ 10 20 30
2 1 0 0 Γ b
g N :
5 ^ \80 "
§ infrared-selective ~
α 6 0 ζτ'*·. ν SURFACE -
4 0 '-_ -
0 ι ι ι ι Iι ι ι ι Iι ι »ι I ι ι ι ι Iι ι ι ι I ι ι ι ι I • ι , , I, ,
10 20 30 40 50 60 70
TEMPERATURE DIFFERENCE, £ T f C ]
Fig. 3. Calculated relationship between radiative cooling power
a n d t e m p e r a t u r e d i f f e r e n c e for s i x m o d e l a t m o s p h e r e s
(cf. F i g . 1) a n d t w o ideal surfaces. ( F r o m R e f . 1 4 ) .
S u r f a c e s w h i c h a r e i n f r a r e d - s e l e c t i v e a c c o r d i n g t o E q s . (11) a n d (12) h a v e a
p o t e n t i a l for r e a c h i n g l o w e r t e m p e r a t u r e s t h a n n o n - s e l e c t i v e s u r f a c e s . S p e c t r a l
s e l e c t i v i t y c a n b e o b t a i n e d b y s e v e r a l m e a n s : b y thin s i l i c o n - b a s e d c o a t i n g s b a c k e d
b y m e t a l (Sec. I l l A ) , b y m e t a l l i z e d p o l y m e r foils (Sec. I l l B ) , b y g a s s l a b s b a c k e d b y
metal (Sec. Ill C ) , a n d b y certain ceramic oxide layers (Sec. Ill D ) .
It is e v i d e n t t h a t n o n e o f t h e m e n t i o n e d a p p r o a c h e s l e a d s t o a s u r f a c e w h i c h
c o m p l e t e l y m i m i c s t h e i d e a l r a d i a t i v e p r o p e r t y . I n o r d e r to b e a b l e t o o p t i m i z e a
Materials for Radiative Cooling to Low Temperatures 177
p r a c t i c a l s u r f a c e for r a d i a t i v e c o o l i n g a p p l i c a t i o n s , it is t h e r e f o r e c o n v e n i e n t to
define t w o parameters which govern the essential features o f the radiative
c o o l i n g . T h e " b o x m o d e l " for t h e a t m o s p h e r i c e m i t t a n c e , g i v e n b y E 5q s . (2) - ( 4 ) ,
l e a d s n a t u r a l l y to i n t e g r a t e d s u r f a c e e m i t t a n c e v a l u e s a c c o r d i n g t o
oo oo
ëf =J dλL [1 - RH ( λ ) ] / J άλL
bb (λ, x a) bb (λ, τ ) ,
3 (13)
„ 13 μιη 13 μιη
e = J d\L a,T )[l-RH(x)]/ J dXL
s 28 μιη
b ba
8 μιη b f tb, x a) , (14)
n H
= Î
2/ f , (15)
H
where R is t h e h e m i s p h e r i c a l r e f l e c t a n c e d e f i n e d , in a n a l o g y w i t h E q . ( 5 ) , b y
H π/2 2
R ( X ) = ί d ( s i n 9 ) R (θ, λ). (16)
Η
E s s e n t i a l l y , e " g o v e r n s t h e c o o l i n g p o w e r at a m b i e n t t e m p e r a t u r e a n d η
s2
g o v e r n s t h e m a x i m u m a c h i e v a b l e t e m p e r a t u r e d r o p . Efficient c o o l i n g r e q u i r e s a
l a r g e v a l u e - i d e a l l y u n i t y - o f e *ί, aΗ n d if l o w t e m p e r a t u r e s a r e to b e r e a c h e d w e
also require a large m a g n i t u d e of η . T h e theoretical m a x i m u m o f the latter
q u a n t i t y is 3.39 at x = 0 ° C . S e v e r a l o f the p r a c t i c a l i n f r aΗ r e d - s e l e c t i v e surfaces
a
d i s c u s s e d b e l o w w i l l b e a n a l y z e d in t e r m s o f and η .
Thin coatings of Si-based materials, including Si-O and Si-N bonds, have been
s t u d i e d in c o n s i d e r a b l e detail for r a d i a t i v e c o o l i n g to l o w t e m p e r a t u r e s . T h e b a s i c
i d e a is to start w i t h a h i g h - r e f l e c t i n g m e t a l s u r f a c e , s u c h as a l u m i n i u m , a n d c o v e r
it w i t h a c o a t i n g w h i c h is s e l e c t i v e l y e m i t t i n g in t h e 8-13 μιη r a n g e . B y c h o o s i n g a
p r o p e r t h i c k n e s s o f t h e c o a t i n g , antireflection c a n b e u s e d to3m 5 a x i m i z e the emit-
t a n c e w i t h i n t h e " a t m o s p h e r i c w i n d o w " r a n g e . Initial w o r k ' u s e d S i O c o a t i n g s
p r o d u c e d b y r e s i s t i v e e v a p o r a t i o n . T h i s m a t e r i a l is c a p a b l e o f y i e l d i n g a h i g h
e m i t t a n c e o n l y in p a r t o f t h e 8-13 μιη i n t e r v a l , a n d S i O N is a s u p e r i o r c o a t i n g
x y
m a t e r i a l . S i l i c o n - o x y n i t r i d e c o a t i n g s h a v e b e e n p1
r9e p a r e d for r a d i a t i v e c o o l i n g
2 0
applications both by reactive e-beam e v a p o r a t i o n and reactive radio frequency
magnetron sputtering.
F i g u r e 4 a - c i l l u s t r a t e s t h e i n f r a r e d n e a r - n o r m a l r e f l e c t a n c e in t h e 5 < λ < 5 0 μ ι η
i n t e r v a l for a p u r e s i l i c o n d i o x i d e c o a t i n g ( S i 0 ; p a r t a ) , an e s s e n t i a l l y p u r e silicon
2
n i t r i d e c o a t i n g ( S i O Q . ^ N j ; p a r t b ) , a n d a s i l i c o n - o x y n i t r i d e c o a t i n g ( S i O } .47N0.54;
5 2
p a r t c ) . A l l c o a t i n g s a r e a b o u t 1 μιη thick a n d b a c k e d b y h i g h l y reflecting
aluminium. The compositions were determined by Rutherford Backscattering
178 Materials Science for Solar Energy Conversion Systems
WAVELENGTH (μιη)
SO 20 10 7 5
ρ ι ι r~i—ι—ι 1 1 1
ioo U-— — ! 1
!
R
£ _ TM V ~
9i 6 0 _
Λ R -
- - \ ΧΛ™ -
S i 0
Ο - I\ 2 I V Μί.Οβμιη
40
- Α
.' HHP
20 - /
0 —
J—» ι ι ι I ι ι ι t 1 ι ι ι ι I ι ι ι ι I
0 500 1000 1500 1 2000
WAVENUMBER (cm' )
Fig. 4 . M e a s u r e d s p e c t r a l infrared r e f l e c t a n c e at 2 5 ° a n g l e o f i n c i d e n c e
for r e a c t i v e l y R F - s p u t t e r e d S i O N films o n a l u m i n i u m c o a t e d
x y
glass. T h e d a t a refer to T M p o l a r i s a t i o n , b u t t h e s m a l l n e s s o f
t h e a n g l e o f i n c i d e n c e g u a r a n t e e s that t h e r e f l e c t a n c e o f T E
p o l a r i s e d light is p r a c t i c a l l y t h e s a m e . P a r t s a-c refer to diffe-
r e n t c o m p o s i t i o n s r a n g i n g from p u r e s i l i c o n d i o x i d e to a l m o s t
pure silicon nitride. T h e insets indicate the experimental
c o n f i g u r a t i o n s a n d s t a t e v a l u e s o f film t h i c k n e s s e s a n d
c o m p o s i t i o n s . P a r t a is s h o w n a b o v e ; p a r t s b - c f o l l o w o n t h e
n e x t p a g e . ( R e d r a w n from Ref. 2 0 ) .
Materials for Radiative Cooling to Low Temperatures 179
WAVELENGTH (μπι)
50 20 10 7 5
Γ——γη ι Ι [-Τ—ι ι Ι | Ι
100 —
80- V/ \ R
g - T M \
LU ~ I
ϋ 60 - \ N R_ S J O
S40 Γ Ι i.47 o.54 ^Ai.20um-
û! ~ I / glass WWM
LU I /
oc _ \ I
20- \ /
0
l I I I I I I I I I I I I I I I I ί I I I
0 500 1000 1500 1 2000
WAVENUMBER(cm~ )
Fig. 4 b .
WAVELENGTH (urn)
50 1 20 10 7 5
ί Π" —I ' I ' 1 I
100
1(b) Χ ^ 1
80 - \ /
5
—
~
-
R
" t m \
/
/
~
I " 60
\ / \ /™ ~ R
ξ : \ J Si00.25N152
yAl1.17Mm -
in \ / A'
i
WÊÊÊÊÊÊ "
j 40- I / glass W W% ~
til \ /
AC - I / —
20 - 1/ -
Oh
1 I I I ;I I I I I I
,
I I 1 1 1
,
I I I I I
1I 2000
;
0 500 1000 1500
WAVENUMBER (cm" )
Fig. 4 c .
180 Materials Science for Solar Energy Conversion Systems
WAVELENGTH (μηπ)
50 20 10 7 5
ι Γ Γ Ί — j — ι 1 ι—ι—j 1 1 1
w " iΛ \ f "
< '_ ιi I -
4 0 R
S r V I 45^1 -
N
S Γ _ R t e
\R β 1 . 3 4 Mr r ^ a f ^ ^ "
20- — " ™ I fj\/ : glass -
Ideal \ ^ / '
_J I I I I I I I I ι I ιΤ ι I I ι ι ι ι I
0 500 1000 1500 - 1 2000
WAVENUMBER ( c m )
Fig. 5. M e a s u r e d s p e c t r a l infrared r e f l e c t a n c e at 4 5 ° a n g l e o f
i n c i d e n c e for a n e - b e a m e v a p o r a t e d S i O N film o n
XY
a l u m i n i u m c o a t e d g l a s s . T h e c u r v e s refer t o T E a n d T M
p o l a r i s a t i o n . D o t t e d lines s h o w t h e i d e a l s p e c t r a l p r o f i l e for
r a d i a t i v e c o o l i n g to l o w t e m p e r a t u r e s .
S p e c t r o p h o t o m e t r i c d a t a o n t r a n s m i t t a n c e a n d r e f l e c t a n c e w e r e u s e d to e v a l5u1a t2
e9
0
t h e c o m p l e x d i e l e c t r i c f u n c t i o n s o f v a r i o u s s i l i c o n - b a s eΗ
d coating m a t e r i a l s , ' '
from which the integrated emittance values e and η were derived.
s2
F i g u r e 6 s h o w s r e s u l t s for S i 0 a n d four different s i l i c o n - o x y n i t r i d e s m a d e b y
2
r e a c t i v e R F - s p u t t e r i n g . C o a t i n g s w i t h s u b s t a n t i a l a m o u n tΗ
s o f o x y g e n a s w e l l as
n i t r o g e n a r e s e e n to y i e l d l a r g e m a g n i t u d e s o f a n d η w h e n t h e t h i c k n e s s is
a b o u t 1 μιη o r s o m e w h a t h i g h e r . F i g u r e 7 r e p o r t s c o r r e s p o n d i n g d a t a for
SiOo Nq 2 a n d S i O m a d e b y evaporation. T h e oxynitride has values that are
6
c o n s i s t e n t w i t h t h o s e for t h e c o r r e s p o n d i n g s p u t t e r - d e p o s i t e d cΗoatings. The SiO
c o a t i n g h a s a n inferior m a g n i t u d e o f e ^ . V a l u e s o f e ^ a n d η for Α 1 θ 3 c o a t i n g s
2
a r e g i v e n in R e f . 2 4 .
Materials for Radiative Cooling to Low Temperatures 181
Ί 1 I I I I Ij
0.8 -
Iy
0.4- -J/
0.2 - A , ' /
/J'// Si02
Si0
1— ^^0^
1 N50.N444 -
1
||0 0.25*1.52
0 !° 1.47 0.54
Si0 0 N 81 190
y
s ••' i w.^
- y .··· x yr\v
1.0- ^ -
_J I ι ι I ι ι ι ιI I ι ι I ι ι ιι
0.1 0.2 0.5 1 2 5
Thickness (μηι )
Η
Fig. 6. B a s i c c o o l i n g p a r a m e t e r s , e a n d η , v e r s u s t h i c k n e s s for
g2
Si-based coatings m a d e by reactive RF-magnetron sputtering.
- 0.8 / N ^ ^ ^ ^ l -
H
§ / * /
-0.6 //
- 0.4 /
-0.2 / SiOo.6No.2-
1 — S i 0
_
—0 JL
r2 . 2 T a= 0°C
:
-1.8 y s
\ \\
-
- \\ -
\ -
-1.0 -'
U I Ι Ι I Ι Ι NI I » • Ι Μ , , Ι I
0.1 0.2 0.5 1 2 5 10
THICKNESS (μιη) Η
Fig. 7. B a s i c c o o l i n g p a r a m e t e r s , e a n d η , v e r s u s t h i c k n e s s for
s2
Si-based coatings m a d e by evaporation.
c u r v e in F i g . 8 p e r t a i n s to 1 0 0 μιη o f p o l y v i n y l c h l o r i d e ( P V C ) . T h e s p e c t r a l
s e l e c t i v i t y is q u i t e w e a k . T h e o t h e r t w o c u r v e s a p p l y to 1 2 . 5 μιη o f p o l y v i n y l f l u -
o r i d e ( T e d l a r ; d a t a f r o m Ref. 2 5 ) a n d 3 4 0 μιη o f p o l y - 4 - m e t h y l p e n t e n e ( T P X ; d a t a
f r o m Ref. 2 6 ) . T h e s e latter foils a r e s p e c t r a l l y s e l e c t i v e , a l t h o u g h t h e i r far-infrared 5
a b s o r p t i o n is u n d e s i r a b l y l a r g e . I n t e g r a t e d e m i t t a n c e v a l u e s w e r e e s t i m a t e d from
t hΗe s p e c t r a l t r a n s m i t t a n c e c u r v e s . It w a sΗf o u n d tht P V C y i e l d e d e = 0.78 a n d
Η s2
η = 1.2, T e d l a r y i e l d e d e " = 0.84 a n d η = 1.6, a n d T P X y i e l d e d e " = 0.89 and
g s
η = 1.6. It s h o u l d b e n o t e d that T P X a p p e a r s b l a c k w h e r e a s t h e o t h e r foils a r e
t r a n s p a r e n t . N o n e o f t h e m e t a l l i z e d p o l y m e r foils is as s e l e c t i v e as t h e b e s t m e t a l -
backed silicon-oxynitride coatings.
Materials for Radiative Cooling to Low Temperatures 183
KX)I ι ι l r π ι ι ι ι n j ι ι ι ι ι ι ι ι ι ι ι ι
1001 —
S :\ΓΛ ,
ί '-\
χ k \
S _ " Tedlar
\ ί τρχ
J Wavelength
/ν / [υm] 340um
Fig. 8. Ql SΙp eΙ c tIr aΙl Ν
t r aΙ n sΙm iI t t Ιa nΙc eΙ for
Ι I t hΙ r eΙ e Ιp oΙ l yI mΙe rΙ foils
ι ι Io fι iιn t e r e s t
for r a5d i a t i v e c o10 o l i n g . ( F r15 o m Ref. 5 )20 . 25
A s an a l t e r n a t i v e to m e t a l - b a c k e d s i l i c o n - b a s e d c o a t i n g s or p o l y m e r foils, o n e m a y
u s e s l a b s o f c e r t a i n s e l e c t i v e l y i n f r a r e d - e m i t t i n g g a s e s c o n f i n e d b y a n infrared-
t r a n s p a r e n t foil a n d b a c k e d b y a h i g h l y reflecting m e t a l . A t h o r o u g h s u r v e y 27 o f
~ 2 0 0 a v a i l a b l e o r g a n i c a n d i n o r g a n i c g a s e s l e d to t h e c o n c l u s i o n that t h o s e o f
m a j o r i n t e r e s t w e r e a m m o n i a ( N H 3) , e t h y l e n e ( C 2H 4) , e t h y l e n e o x i d e (C2H4O),
a n d m i x t u r e s o f t h e latter t w o . T h e r a d i a t i v e p r o p e r t i e s c a n b e r e l a t e d to t h e i r
m o l e c u l a r c o n f i g u r a t i o n s . 9' 28 G a s e s h a v e the a d v a n t a g e o f b e i n g c h e a p , a n d
allowing easy transport and heat-exchange of the coolant. T h e y also permit
a p p l i c a t i o n s w h i c h r e q u i r e t h e m i x i n g o f t w o or m o r e c o m p o n e n t s .
WAVELENGTH [μm]
,5 6 7 8 9 10 15 20 30 50
1 |0 l0 • ι ι ι τ | ι ι ι ι | ι ι ii|—ι | ι Ml
~ 8 ^ ^ ^ ^ ^
100_^
100Γ
T h e t r a n s m i t t a n c e d a t a for t h e t h r e e g a s e s w e r e u s e d to d e r i v e s p e c t r a l a b s o r p t i o n
coefficients, f r o m w h i c h i n t e g r a t e d e m i t t a n c e v a l u e s w e r e o b t a i n e d in p r i n c i p a l lΗ y
t h e s a m e m a n n e r as for t h e solid c o a t i n g s a n d foils. F i g u r e 1 0 s h o w s e a n d η
g2
1 ι 1 I 11M| -τ- T ~ T
1.0
0.8
0.6
0.4
ΠΠ3
C2H4
0.2| C 2H 40
3.0
2.6
2.2
1.8
1.4
1.0U I ι ι l ι ι ι il I ι ι l ι ι ni I ι ι I
0.1 0.2 0.5 1 2 5 10 20 50
THICKNESS, t (cm) Η
Fig. 1 0 . B a s i c c o o l i n g p a r a m e t e r s , e^l a n d η , for N H 3 , C 2 H 4 a n d
C 2 H 4 O g a s l a y e r s h a v i n g different t h i c k n e s s e s . ( F r o m R e f . 2 7 ) .
186 Materials Science for Solar Energy Conversion Systems
for g a s s l a b s o f t h i c k n e s s e s b e t w e e n 0.1 a n d 5 0 c m . T h e s l a b s a r e t h o u g h t to b e
b a c k e d b y a l u m i n i u m . It is s e e n that for g a s l a y e r s t h i c k e r t h a n ~ 1 c m , t h e c o o l i n g
p o w e r at a m Η b i e n t t e m p e r a t u r e is l a r g e r for N H 3 t h a n for t h e h y d r o c a r b o n g a s e s .
H o w e v e r , η is l a r g e r for C 2 H 4 a n d C 2 H 4 O t h a n for N H 3 , i m p l y i n g t h a t t h e
h y d r o c a r b o n s d i s p l a y a h i g h e r d e g r e e o f s p e c t r a l selectivity.
A s a l r e a d y m e n t iΗ o n e d , it is o f p a r t i c u l a r i n t e r e s t to r e g a r d g a s m i x t u r e s . F i g u r e 11
s h o w s e ^ a n d η for C 2 H 4 + C H 0 c o m b i n a t i o n s w i t h t h r e e l a y e r t h i c k n e s s e s .
2 4
It is a p p a r e n t t h a t t h e m i x t u r e s c a n h a v e a h i g h e r c o o l i n g p o w e r t h a n e i t h e r o f the
Η
c o n s t i t u e n t g a s e s , w h i c h is an i m p o r t a n t r e s u l t for p r a c t i c a l a p p l i c a t i o n s . T h e
p a r a m e t e r η , o n t h e o t h e r h a n d , is n o t s t r o n g l y i n f l u e n c e d b y t h e m i x i n g . T h e
s u p e r i o r c o o l i n g p o w e r o f t h e m i x t u r e s is r e a d i l y u n d e r s t o o d f r o m t h e s p e c t r a l
t r a n s m i t t a n c e data, w h i c h s h o w that a m o r e c o m p l e t e c o v e r a g e o f t h e 8-13 μ ι η
i n t e r v a l is p o s s i b l e w i t h a c o m b i n a t i o n o f g a s e s t h a n b y a n y o n e o f t h e p u r e g a s e s
a l o n e . F o r c o m p l e t e n e s s w e m e n t i o n that g a s m i x t u r e s c a n a l s o b e u29 s e d to p r o v i d e
r a t h e r h i g h a b s o r p t i o n a c r o s s t h e full t h e r m a l r a d i a t i o n s p e c t r u m .
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Ο 20 40 60 80 100
PERCENT C 2H 40 IN C 2H 4
Η
Fig. 1 1 . Basic cooling parameters, a n d η , for m i x t u r e s o f C H
2 4
a n d C 2 H 4 O h a v i n g t h r e e l a y e r t h i c k n e s s e s , t. ( F r o m R e f . 2 7 ) .
Materials for Radiative Cooling to Low Temperatures 187
T h e e a r l i e r d i s c u s s e d a p p r o a c h e s to s e l e c t i v e i n f r a r e d e m i s s i o n r e l y o n h i g h l y
reflecting s u r f a c e s c o v e r e d w i t h a s o l i d o r g a s e o u s s u b s t a n c e w h i c h d e c r e a s e s the
r e f l e c t a n c e p r e d o m i n a n t l y in t h e 8-13 μιη i n t e r v a l . A n o t h e r p o s s i b i l i t y is to u s e a
m a t e r i a l w h i c h y i e l d s a h i g h r e f l e c t a n c e at λ > 13 μιη b y t h e R e s t s t r a h l e n effect.
C e r t a i n c e r a m i c l a y4 e3
rs3 ,0
1a p p r o x i m a t e l y 1 m m in t h i c k n e s s , c a n h a v e t h e d e s i r e d
optical p r o p e r t i e s . ' ' S o m e further i m p r o v e m e n t m a y b e a c c o m p l i s h e d b y
b a c k i n g t h e c e r a m i c l a y e r w i t h a reflecting s u r f a c e .
? 80- / \
UJ
Ο 60-
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-j
40-
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/ /
\Χ -
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01 ^ ^ - / I Ι Ι Ι
5 8 13 20 30 40
W A V E L E N G T H (μητι)
Fig. 1 2 . N e a r - n o r m a l s p e c t r a l r e f l e c t a n c e for a 1.1 m m t h i c k c e r a m i c
M g O l a y e r b a c k e d b y a reflecting surface. ( R e d r a w n f r o m
Ref. 3 1 ) .
R a d i a t i v e c o o l i n g is g o v e r n e d b y t h e d i f f e r e n c e in o u t g o i n g a n d i n c o m i n g
r a d i a t i v e p o w e r , as w e l l as b y t h e n o n - r a d i a t i v e h e a t influx, as d i s c u s s e d in
S e c . I I A . T h e n o n - r a d i a t i v e c o m p o n e n t c a n b e s p e c i f i e d in t e r m s o f a l i n e a r h e a32
t-
transfer coefficient κ, w h i c h for free e x p o s u r e to t h e a t m o s p h e r e c a n b e w r i t t e n
WAVELENGTH (pm)
5 7 10 20 50
: 1^ τ
ω _ sijsljijljij Π!;!·
ζ 60- -
|40- I f -
oc ~_ WÊ& 'mi J
20- riis -
I WSè ATM.
Fig. 1 3 . N o r m a l s p e c t r a l t r a n s m i t t a n c e o f a 3 0 μ ι η t h i c k foil o f h i g h -
d e n s i t y p o l y e t h y l e n e . T h e 8-13 μ ι η " a t m o s p h e r i c w i n d o w "
is i n d i c a t e d . ( F r o m R e f . 3 6 ) .
Materials for Radiative Cooling to Low Temperatures 189
H i g h - d e n s i t y p o l y e t h y l e n e foil h a s s e v e r a l a t t r a c t i v e f e a t u r e s w h i c h m a k e s it
useful for r a d i a t i v e c o o l i n g a p p l i c a t i o n s . H o w e v e r , t h e r e a r e a l s o p r o b l e m s w h i c h
call for m a t e r i a l s d e v e l o p m e n t . First, a flexible foil is e a s i l y m o v e d e v e n b y w e a k
w i n d s s o t h a t f o r c e d c o n v e c t i o n t a k e s p l a c e , w h i c h l e a d s to a n u n d e s i r e d h e a t
transfer to t h e r a d i a t i v e l y c o o l e d surface. T h e s i t u a t i o n c a n b e i m p r o v e d b y u s e o f
a p o l y e t h y l e n e - b a s e d c e l l u l a r m a t e r i a l , as d i s c u s s e d i n S e c . I V A b e l o w . S e c o n d , i f
r a d i a t i v e c o o l i n g is to b e u t i l i z e d d u r i n g t h e d a y o n e s h o u l d t r y to l i m i t t h e i n f l o w
o f s o l a r e n e r g y to t h e r a d i a t i n g surface. O n e w a y o f d o i n g this is b y d e c r e a s i n g t h e
s o l a r t r a n s m i t t a n c e o f t h e foil, as w e r e t u r n to in S e c . I V B . F i n a l l y , it w o u l d b e
useful to h a v e a c c e s s to a p o l y e t h y l e n e foil o r p l a t e w i t h a l o w e r r e s i d u a l a b s o r p -
t a n c e in t h e 8-13 μιη b a n d t h a n for t h e s t a n d a r d q u a l i t i e s .
H i g h d e n s i t y p o l y e t h y l e n e w i t h infrared t r a n s m i t t a n c e a c c o r d i n g to F i g . 1 3 , w a s
u s e d for t h e c o n s t r u c t i o n o f m e c h a n3i6c a l l y r a t h e r r i g i d m a t e r i a l s c o m p r i s i n g
several layers of V-corrugated f o i l s . Figure 14 shows a sketch of a typical sample:
t h e c o r r u g a t e d l a y e r s , w i t h h e i g h t h a n d a p e x a n g l e Θ, a r e o r i e n t e d at r i g h t a n g l e s .
T h e s a m p l e s s t u d i e d b e l o w h a v e h e q u a l to 0 . 5 , 1 o r 1.5 c m , a n d θ e q u a l to 9 0 ° o r
45°. T h e individual layers were m a d e by hot-forming.
1001 i 1
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DETECTOR J
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• FLAT FOIL
50 JL
1 2 3 4 5
NUMBER OF FOILS
Fig. 1 5 . T r a n s m i t t a n c e in the 8-13 μ η \ r a n g e v s . n u m b e r o f p o l y -
e t h y l e n e foils for different s a m p l e g e o m e t r i e s . ( F r o m Ref. 3 6 ) .
L o o k i n g at F i g s . 15 a n d 1 6 , it is e v i d e n t that a n i n c r e a s e o f t h e t h e r m a l r e s i s t a n c e is
a c c o m p a n i e d b y a d e c r e a s e o f t h e infrared t r a n s m i t t a n c e . W i t h r e g a r d t o r a d i a t i v e
c o o l i n g a p p l i c a t i o n s , t h e r e is t h u s a trade-off b e t w e e n t h e t w o p r o p e r t i e s . A s a
c h a r a c t e r i s t i c r e s u l t it is f o u n d that at a t h i c k n e s s o f 4 . 5 c m - c o r r e s p2o n d i_n1g to
t h r e e 1.5 c m - t h i c k c o r r u g a t e d foils - t h e t h e r m a l r e s i s t a n c e is 1.1 m K W a n d the
i n f r a r e d t r a n s m i t t a n c e is 7 3 %. F u r t h e r i n f o r m a t i o n o n h e a t t r a n s f e r t h r o u g h
c e l l u l a r m a t e r i a l s is g i v e n in t h e c h a p t e r o n T r a n s p a r e n t I n s u l a t i o n M a t e r i a l s .
Materials for Radiative Cooling to Low Temperatures 191
1
^2.5F ι • ι — — ι — • — r
HOT PLATE
CM Al FOIL
ε , SAMPLE
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ζ
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THICKNESS (cm)
Fig. 16. N o n - r a d i a t i v e t h e r m a l r e s i s t a n c e v e r s u s t h i c k n e s s for
different s a m p l e g e o m e t r i e s . ( F r o m R e f . 3 6 ) .
It is p o s s i b l e to l i m i t t h e s o l a r t r a n s m i t t a n c e o f p o l y e t h y l e n e foils, w h i l e t h e i r
t r a n s m i t t a n c e in t h e 8-13 μιη r a n g e is c o n s e r v e d , b y a p p l y i n g a c o a t i n g o r b y
p i g m e n t a t i o n o f t h e m a t e r i a l . W i t h r e g a r d to c o a t i n g s , it is p o s s i b l e t o u s e a s e m i -
c o n d u c t o r w i t h a cut-off w a v e l e n g t h l a r g e r t h a n t h e i n f r a r e d e n d o f t h e s o l a r
s p e c t r u m ( ~ 2.5 μιη). A m o n g t h e i n t e r e s t i n g m a t e r i a l s a r e t e l l u r i u m a n d P b T e (cf.
R e f s . 2 6 a n d 3 8 ) . I f t h e t h i c k n e s s is > 0.05 μιη, t h e s o l a r t r a n s m i t t a n c e w i l l b e l o w
( < 0.01 at λ = 0.5 μιη). T h e refractive i n d i c e s o f t h e s e c o a t i n g s a r e h i g h , t h o u g h ,
w h i c h t e n d s to l i m i t t h e t r a n s m i t t a n c e in t h e 8-13 μιη b a n d . T h r e e d e s i g n p o s s i b i -
lities exist: T h e first o f t h e s e is to u s e a v e r y thin l a y e r . C u r v e 1 in F i g . 1 7 ,
r e f e r r i n g to 0.05 μιη o f t e l l u r i u m , s h o w s that t h e t r a n s m i t t a n c e is ~ 8 7 % w i t h i n
t h e " a t m o s p h e r i c w i n d o w " . T h e s e c o n d p o s s i b i l i t y is to h a v e a t h i c k n e s s s u c h
t h a t t h e film s e r v e s as a λ / 2 - l a y e r for λ « 11 μιη. A t e l l u r i u m film m e e t i n g this
c o n d i t i o n s h o u l d b e 1.1 μιη t h i c k ; its c a l c u l a t e d t r a n s m i t t a n c e is s h o w n b y c u r v e 2
in F i g . 1 7 . It is f o u n d that t h e t r a n s m i t t a n c e is h i g h o n l y in p a r t o f t h e
" a t m o s p h e r i c w i n d o w " . T h e t h i r d a n d p r i n c i p a l l y b e s t d e s i g n is t o e m b e d t h e
t e l l u r i u m film b e t w e e n t w o l a y e r s w h i c h antireflect in t h e 8 - 1 3 μ ι η r a n g e . C u r v e
3 in F i g . 17 p e r t a i n s to t h e c a l c u l a t e d t r a n s m i t t a n c e for 0.7 μιη o f t e l l u r i u m
b e t w e e n 0 . 8 8 μιη o f C d T e a n d 1.0 μιη o f Z n S . T h e t r a n s m i t t a n c e is s e e n to b e h i g h
within the whole "atmospheric window".
192 Materials Science for Solar Energy Conversion Systems
3 100
tu
O
s
</)
z
<
oc
8 10 20
W A V E L E N G T H (μιη)
Fig. 17. Calculated infrared transmittance through tellurium b a s e d
films. T h e c u r v e s 1, 2 a n d 3 refer to 0 . 0 5 μ ι η t e l l u r i u m , 1.1 μ ι η
t e l l u r i u m , a n d 0 . 8 8 μ ι η C d T e / 0 . 7 μιη T e / 1 . 0 μ ι η Z n S , r e s p e c -
tively. T h e effect o f a n u n d e r l y i n g p o l y e t h y l e n e s u b s t r a t e is
n o t i n c l u d e d in t h e c o m p u t a t i o n . ( R e d r a w n f r o m R e f . 2 6 ) .
P i g m e n t a t i o n o r d y e i n g o f t h e p o l y e t h y l e n e foils offers a n o t h e3 r p4
92o s s i b i l i t y t o
c o m b i n e s o l a r r e j e c t i o n w42 ith thermal infrared t r a n s m i t t a n c e . " Figures 18 and
19 s h o w s o m e m e a s u r e d r e f l e c t a n c e a n d t r a n s m i t t a n c e d a t a for 1 0 0 - μ ι η - t h i c k
p o l y e t h y l e n e foils p i g m e n t e d w i t h 0 . 2 3 ^ m - d i a m e t e r T1O2 (rutile) p a r t i c l e s to t h e
s h o w n v o l u m e fractions (f). It is s e e n that a r a t h e r h i g h r e f l e c t a n c e o f s o l a r e n e r g y
(cf. F i g . 18) c a n b e c o m b i n e d w i t h s o m e t r a n s m i t t a n c e in t h e 8 - 1 3 μιη r a n g e (cf. Fig.
19). T h e p r o p e r t i e s a r e n o t i d e a l for r a d i a t i v e c o o l i n g a p p l i c a t i o n s , t h o u g h , a n d a
p i g m e n t w h o s e p h o n o n a b s o r p t i o n lies at l o n g e r w a v e l e n g t h s t h a n t h a t for4T1O2 42
3
w o u l d b e b e t t e r . T h e o p t i c a l p r o p e r t i e s o f p i g m e n t e d foils c a n b e m o d e l e d , ' at
l e a s t s e m i q u a n t i t a t i v e l y , b y t h e t h e o r y for r a d i a t i o n s c a t t e r i n g that w a s i n t r o d u c e d
in t h e c h a p t e r o n O p t i c a l P r o p e r t i e s o f I n h o m o g e n e o u s T w o - C o m p o n e n t
M a t e r i a l s . I n o r d e r to d i m i n i s h t h e s o l a r t r a n s m i t t a n c e it m a y b e f a v o u r a b l e to
c o m b i n e a w h i t e T i 0 2 - c o n t a i n i n g foil w i t h a d o w n w a r d s - f a c i n g s o l a r a b s o r b i n g
foil, w h i c h c a n c o n s i s t o f p o l y e t h y l e n e c o n t a i n4i1n g c a r b o n b l a c k . F i g u r e 2 0 s h o w s
s p e c t r a l t r a n s m i t t a n c e for s u c h a t a n d e m f o i l . It a p p e a r s that a s o l a r t r a n s m i t -
t a n c e o f - 0 . 1 c a n b e c o m b i n e d w i t h a t r a n s m i t t a n c e o f ~ 0.7 for t h e 8 - 1 3 μ ι η r a n g e .
V. RESULTS O F S O M E FIELD T E S T S
S e v e r a l field tests h a v e b e e n c o n d u c t e d w i t h r a d i a t i v e l y c o o l e d d e v i c e s . T h e y
h a v e s h o w n u n a m b i g u o u s l y that r a d i a t i v e e x c h a n g e w i t h t h e c l e a r s k y is a v i a b l e
m e a n s for r e a c h i n g l o w t e m p e r a t u r e s . It is fair to s a y , t h o u g h , t h a t o n l y a f e w o f
t h e d e v i c e s h a v e t a k e n full a d v a n t a g e o f t h e c o o l i n g p o t e n t i a l . A s e r i e s o f e x p e r i -
m e n t s h a v e b e e n p e r f o r m e d to e l u c i d a t e the c o o l i n g p o w e r a n d a t t a i n a b l e
temperature difference using selectively infrared-emitting surfaces m o u n t e d
under simple transparent convection shields of polyethylene. S o m e examples of
test r e s u l t s a r e r e p o r t e d in S e c . V A . In o r d e r to r e a c h v e r y l o w t e m p e r a t u r e s , o n e
Materials for Radiative Cooling to Low Temperatures 193
1.01 ' r^U^J. J ' ' I ' ' f' ' I ' ' ' • ! · - • >
J ^ C ^ ^ ^ ' C j - = 0.39 L
N
% f » 0.065 >^ \ .
5 0.4- V
0.2 f
/ T i 0 2- Polyethylene
Ol
1 0
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c
.5 0.6 - y
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c 0.4 - ν -
0 39 f
n ~ C*~~*"**~'\ = · I I
0.5
Ο I 1*+^· \ ι ι ι 1.0
I ι ι ι ι 1.5
I ι ι ι ι 2.0
I ι ι ι l I
Wavelength (μιη)
Fig. 1 8 . T o t a l r e f l e c t a n c e a n d total t r a n s m i t t a n c e for T i 0 - p o l y -
2
e t h y l e n e foils w i t h p i g m e n t v o l u m e f r a c t i o n , f, a s g i v e n
in t h e figure. ( F r o m R e f . 4 2 ) .
1
1.0 ' I I ι ι I
T i 0 2- P o l y e t h y l e n e -|
ο
σ> bo
f = 0.13
tance
f=0.26
ο
F f = 0.39
g 0.4 - I
^0.2
0 ι - I ι J_
4 8 12 16 20
Wavelength (μηι)
Fig. 19. T o t a l t r a n s m i t t a n c e in t h e t h e r m a l - i n f r a r e d w a v e l e n g t h
r e g i o n for T i C ^ - p o l y e t h y l e n e foils w i t h p i g m e n t v o l u m e
fraction, f, as g i v e n in t h e figure. ( F r o m R e f . 4 2 ) .
194 Materials Science for Solar Energy Conversion Systems
100
80
60
40
20
0
0 5 10 15
W A V E L E N G T H (μπι)
Fig. 2 0 . T r a n s m i t t a n c e o f a d o u b l e - f a c e b l a c k - a n d - w h i t e foil o f
pigmented polyethylene. (Redrawn from Ref. 41).
c a n w o r k w i t h m u l t i s t a g e c o o l i n g d e v i c e s , as i l l u s t r a t e d in S e c . V B . S o l a r ref-
l e c t i n g c o n v e c t i o n s h i e l d s offer a v e r y s i m p l e a p p r o a c h to r a d i a t i v e c o o l i n g .
S o m e initial r e s u l t s b a s e d o n this i d e a a r e g i v e n in S e c . V C.
A n u m b e r o f s e l e c t i v e l y i n f r a r e d - e m i t t i n g s u r f a c e s w e r e d i s c u s s e d in S e c . I l l , a n d
s i l i c o n - o x y n i t r i d e c o a t i n g s , b a c k e d b y h i g h l y r e f l e c t i n g a l u m i n i u m , w e r e f o u n d to
h a v e v e r y g o o d s p e c t r a l p r o p e r t i e s w i t h l o w r e f l e c t a n c e in t h e 8-13 μ ι η b a n d a n d
h i g h r e f l e c t a n c e 4for 4 o t h e r w a v e l e n g t h s . S u c h s u r f a c e s h a v e b e e n i n t e g r a t e d in
c o o l i n g2 d e v i c e s w h o s e g e n e r a l d e s i g n is i l l u s t r a t e d i n F i g . 2 1 . T h e c o o l i n g plate,
0.25 m in s i z e , is o f a l u m i n i u m a n d h a s a 1.2 μιη t h i c k c o a t i n g o f SiO1.47N0.54
produced b y reactive radio frequency magnetron sputtering. T h e near-normal
s p e c t r a l r e f l e c t a n c e o f t h e s u r f a c e w a s s h o w n in Fig. 4 c . T h e c o o l i n g p l a t e w a s
m o u n t e d u n d e r a s i n g l e h i g h - d e n s i t y p o l y e t h y l e n e foil w i t h t r a n s m i t t a n c e
a c c o r d i n g to F i g . 1 3 . A n a r r a n g e m e n t w i t h s t r e t c h i n g ribs h e l d t h e foil in tension.
T h e r m a l emission from the walls surrounding the cooling plate w a s m i n i m i z e d
b y t h e u s e o f a l u m i n i z e d M y l a r foil. T h e r m a l i n s u l a t i o n o f t h e c o o l i n g p l a t e w a s
accomplished b y polyurethane foam. T h e underside o f the cooling plate was
equipped with thermometers and electrical heating elements.
C o o l i n g tests w e r e c o n d u c t e d u n d e r a v a r i e t y o f c l i m a t i c c o n d i t i o n s . F i g u r e 2 2
s h o w s t h e t e m p e r a t u r e w h i c h w a s r e c o r d e d for free e x p o s u r e to t h e c l e a r s k y
d u r i n g a w i n t e r n i g h t in G o t h e n b u r g , S w e d e n . T h e d e w - p o i n t t e m p e r a t u r e is
Materials for Radiative Cooling to Low Temperatures 195
, STRETCHING RIBS
/ ΑΙ-COATED MYLAR
EH F
LD 0P ,
/ / / CABLE FOR
,__// y ^COOLING PLATE ^ THERMOMETER
R
/ ^ /
-10- \
gC -20— \ \ dew
< - \ \
Œ _ \ \
HI \ \
S -30h \ \
' NX^BIackbody Ts
Selective^ , „ ζ
-40U ι I ι I ι I ι I ι L
14 16 18 20 22 24
TIME (hours)
Fig. 2 2 . C o o l i n g p e r f o r m a n c e v s . t i m e for a m b i e n t t e m p e r a t u r e x ,
a
d e w p o i n t t e m p e r a t u r e x ^ , a n d for t h e s u r f a c e t e m p e r a t u r e
e w
τ o f materials with an infrared selective silicon-oxy-nitride
5
coating and with a blackbody-like paint layer. T h e data w e r e
t a k e n w i t h d e v i c e s o f the k i n d i l l u s t r a t e d in F i g . 2 1 .
~ - 1 8 ° C, a n d h e n c e t h e test s i m u l a t e s to s o m e e x t e n t t h e c o o l i n g p e r f o r m a n c e
p e r t i n e n t to a v e r y d r y c l i m a t e . T h e c u r v e s d e n o t e d "selective" a n d " b l a c k b o d y "
i n d i c a t e t h e t e m p e r a t u r e v s . t i m e for t w o c o o l i n g d e v i c e s i n c o r p o r a t i n g a n
i n f r a r e d - s e l e c t i v e s i l i c o n - o x y n i t r i d e s u r f a c e a n d , for r e f e r e n c e , a b l a c k b o d y - l i k e
p a i n t e d surface. It is s e e n that t h e i n f r a r e d - s e l e c t i v e s u r f a c e r e a c h e d Δ Τ « 2 0 ° C
w h e r e a s the b l a c k b o d y - l i k e s u r f a c e r e a c h e d Δ Τ ~ 1 8 . 5 ° C . T h e o b s e r v e d t e m p e r a -
t u r e difference, 44 a n d its d e p e n d e n c e o n the n e t c o o l i n g p o w e r , is c o n s i s t e n t w i t h
c a l c u l a t i o n s based on the L O W T R A N computer c o d e and a m o d e l atmosphere
of the Subarctic W i n t e r type. M u c h larger temperature drops, a n d larger
196 Materials Science for Solar Energy Conversion Systems
differences b e t w e e n t h e s e l e c t i v e a n d n o n - s e l e c t i v e s u r f a c e s , a r e e x p e c t e d in
d e v i c e s w i t h l o w e r n o n - r a d i a t i v e h e a t influx.
G a s s l a b s b a c k e d b y m e t a l offer a n o t h e r p o s s i b i l i t y to e x27 p l o i t r a d i a t i v e c o o l i n g , as
d i s c u s s e d in S e c . I l l C. P r a c t i c a l t e s t i n g w a s p e r f o r m e d w i t h c o o l i n g p a n e l s o f the
t y p e s h o w n in F i g . 2 3 . T h e y c o m p r i s e a p o l y s t y r e n e b o x w i t h a n infrared-trans-
p a r e n t w i n d o w c o n s i s t i n g o f t h r e e p o l y e t h y l e n e foils. T h e i n t e r i o r o f t h e b o x w a s
c l a d w i t h a l u m i n i u m foil. D e p r e s s u r i z e d g a s at a m b i e n t t e m p e r a t u r e w a s r u n via
a f l o w m e t e r t h r o u g h a 10 c m t h i c k r e g i2 on under the infrared-transparent window.
T h e a r e a e x p o s e d to t h e s k y w a s 0.38 m . T h e r m o m e t e r s w e r e a r r a n g e d to m e a -
s u r e t h e g a s t e m p e r a t u r e at t h e inlet a n d outlet.
Gas outlet
Test panel for / O ^ ^
radiative cooling / / 3 polyethylene
of C 2H 4 gas / ~-éf\
Thermometer
Gas inlet
Fig. 2 3 . C u t a w a y d i a g r a m o f p a n e l for t e s t i n g r a d i a t i v e g a s c o o l i n g .
The large arrows indicate laminar gas flow. ( F r o m Ref. 2 7 ) .
C e r t a i n c e r a m i c s c a n d i s p l a y infrared s e l e c t i v i t y as a c o n s e q u e n c e o f t h e i r
R e s t s t r a h l e n b a n d . M g O is s u c h a m a t e r i a l , as p o i n t e d o u t in S2 ec. Ill D. Test
r e s u l t s for311.1 m m t h i c k p o l i s h e d M g O c e r a m i c p l a t e s , ~ 0.5 m in s i z e , h a v e b e e n
reported. T h e plates were well insulated on the underside and m o u n t e d b e l o w
Materials for Radiative Cooling to Low Temperatures 197
—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι—ι ι ι ι ι ι ι ι—ι—I I
ο 5
τΓ ^^~~~\
ο _ ^
φ - \
3 ~ \
2±0 \_ v
ε - ν
Ê - t \ ^
-5- I _
I I I I I I I I I I I I I I I I I I I I I I I I I
0 5 10 15 20
Time [minutes]
Fig. 2 4 . E x c e r p t f r o m a n e x p e r i m e n t for t e s t i n g r a d i a t i v e c o o l i n g
with a 10-cm-thick slab of C H . x and x
2 4 in o t due n o t e t h e
t e m p e r a t u r e s at t h e g a s i n l e t a n d o u t l e t , r e s p e c t i v e l y , i n t h e
p a n e l s h o w n in F i g . 2 3 . x is t h e a m b i e n t t e m p e r a t u r e . A t
a
A , B , a n d C , t h e g a s f l o w w a s a d j u s t e d to t h e s h o w n rates.
( F r o m Ref. 2 7 ) .
a 5 0 μιτι t h i c k p o l y e t h y l e n e foil. T h e y c o u l d b e h e a t e d e l e c t r i c a l l y . F i g u r e 2 5
s h o w s m e a s u r e d t e m p e r a t u r e v s . t i m e for c o o l i n g d e v i c e s i n c o r p o r a t i n g a M g O
p l a t e a n d , for r e f e r e n c e , a b l a c k b o d y - l i k e p a i n t e d s u r f a c e . A t e m p e r a t u r e m o r e
than 20°C lower than x was measured on the M g O plate. T h e blackbody-like
a
s u r f a c e c o u l d r e a c h a t e m p e r a t u r e difference w h i c h w a s ~ 3 ° C s m a l l e r . T h e
d i f f e r e n c e b e t w e e n t h e t w o t y p e s o f surfaces i n c r e a s e d to - 5 ° C w h e n t h e d i s t a n c e
between the cooling surface and the convection shield w a s increased from the
o r i g i n a l 2 . 5 c m u p to 5 c m . T h e d i f f e r e n c e in p e r f o r m a n c e b e t w e e n t h e t w o t y p e s
o f s u r f a c e s b e c a m e s m a l l e r as p o w e r w a s fed i n t o t h e h e a t e r , w h i c h is t h e e x p e c t e d
result.
C a r e f u l l y c o n s t r u c t e d m u l t i s t a g e d e v i c e s c a n b e u s e d to c r e a t e v e r y l o w
t e m p e r a t u r e s o n s m a l l s u r f a c e s e x p o s e d to a t m o s p h e r e s w i t h l o w h u m i d i t y . A
n u m b e r o f i m p o r t a n t e x p e r i m e n t s44 w6i t h s u c h d e v i c e s w e r e c o n d u c t e d at 47h i g h
a l t i t u d e in t h e F r e n c h P y r e n n é e s ' a n d in t h e A t a c a m a d e s e r t i n C h i l e d u r i n g
the 1960's and 1970's.
198 Materials Science for Solar Energy Conversion Systems
20 π 1 1 1 1 j 1 Γ
g 10
-
LU
CC
D
H Blackbodv^
<
CC \ paint
LU
α
S
LU
90 ce cC
S e l e c t i v e MgO
•10
H60 s
Ί
30 α
0 ce
_i L LU
18 20 22 24 02 <
LU
TIME (hours) X
^^^^
Fig. 2 6 . S k e t c h o f a five-stage c o o l i n g d e v i c e . ( F r o m R e f . 4 6 ) .
— ι — ι — ι — ι — ι — ι — ι — ι — ι — ι — ι ι ι
o-
10- · -
LU
CC
20-
<
CC
ω - 3 0 P
: : : :
40-^ ^ -
ι ι ι I » I ι I ι I ι I ι
20 22 24 2 4
TIME (hours)
C o o l i n g c a n b e a c c o m p l i s h e d e v e n d u r i n g t h e d a y b y p l a c i n g a foil w i t h h i g h s o l a r
r e f l e c t a n c e a n d s i g n i f i c a n t t r a n s m i t t a n c e in t h e 8-13 μιη r a n g e o v e r t h e s p a c e to b e
c o o l e d . S u c h foil m a t e r i a l s h a v e b e e n d i s c u s s e d in t h e l i t e r a t u r e , a n d t h e r e s u l t s
of som 3 e 9d 4e8v-e l4o p m1e n t w o r k w e r e m e n t i o n e d in S e c . I V B . T h e foils w e r e
used ' for s p a c e c o o l i n g . F i g u r e 2 8 s h o w s t h e t e m p e r a t u r e i n s i d e a n d o u t s i d e
a g r e e n h o u s e c o n s t r u c t e d w i t h foils a c c o r d i n g t o F i g . 2 0 . A t e m p e r a t u r e difference
o f 3 - 4 ° C , w i t h t h e i n t e r i o r b e i n g t h e c o l d e r , is o b s e r v e d b o t h in t h e d a y a n d t h e
night. H e n c e t h e r e is n o d o u b t as to t h e feasibility o f s p a c e c o o l i n g b y u s e o f solar
r e f l e c t i n g a n d infrared t r a n s m i t t i n g foils. T h e s t u d i e d foil m a t e r i a l d o e s n o t
e x h i b i t o p t i m i z e d p r o p e r t i e s , t h o u g h , a n d it is e x p e c t e d t h a t a s i g n i f i c a n t
i m p r o v e m e n t c o u l d b e a c c o m p l i s h e d if t h e foils h a d a h i g h e r s o l a r r e f l e c t a n c e .
1 1 1
' I I —I—'—ι—'—ι— —I—r—
ω
cc
<
CC
LU
α
S
LU
101 ι I ι I ι I ι I ι I ι I ι
12 24 12
12 24 12 24
TIME (hours)
Fig. 2 8 . C o o l i n g p e r f o r m a n c e v s . t i m e for a m b i e n t t e m p e r a t u r e
x a n d for t h e t e m p e r a t u r e T j i n s i d e a g r e e n h o u s e
a nt
constructed with solar reflecting and infrared transmitting
foil. ( R e d r a w n f r o m Ref. 4 8 ) .
R a d i a t i v e c o o l i n g is a n u b i q u i t o u s 2
p h e n o m e n o n under a clear sky. T h e power
a v a i l a b l e for c o o l i n g is ~ 1 0 0 W m ~ at a m b i e n t t e m p e r a t u r e . T o p u t this n u m b e r
in p e r s p e c t i v e , w e p o i n t o u t that t h e m a x i m u m s o l a r e n e r g y a v a i l a b l e for h e a t i n g
is ~ 1 0 0 0 W m - 2 , i.e., o n l y o n e o r d e r o f m a g n i t u d e l a r g e r .
Materials for Radiative Cooling to Low Temperatures 201
(iii) T h e n o n - r a d i a t i v e h e a t influx to t h e c o o l i n g s u r f a c e s h o u l d b e k n o w n .
P r a c t i c a l e x p e r i e n c e tells t h a t this l i m i t i n g factor is difficult to c o m e to
g r i p s w i t h , a n d it a p p e a r s that m o s t p r a c t i c a l d e v i c e s a r e c h a r a c t e r i z e d
b y l a r g e r h e a t transfer coefficients t h a n p r e d i c t e d f r o m s i m p l e t h e o r i e s
of thermal insulation involving stationary non-convecting gases.
A n i n f r a r e d - s e l e c t i v e s u r f a c e w i t h l a r g e e m i t t a n c e in t h e 8-13 μιτι r a n g e a n d l o w
a b s o r p t a n c e e l s e w h e r e is c a p a b l e o f y i e l d i n g t h e l o w e s t t e m p e r a t u r e in a w e l l -
insulated device. S u c h surfaces have been produced and optimized as discussed
in this c h a p t e r . A t a m b i e n t t e m p e r a t u r e t h e h i g h e s t c o o l i n g p o w e r is o b t a i n e d
w i t h a b l a c k b o d y - l i k e s u r f a c e , a n d w h e t h e r a n i n f r a r e d - s e l e c t i v e s u r f a c e offers a n y
a d v a n t a g e in a d e v i c e c a n o n l y b e j u d g e d w h e n t h e r e q u i r e d c o o l i n g p e r f o r m a n c e
a n d t h e n o n - r a d i a t i v e h e a t i n f l u x a r e specified. I n m a n y p r a c t i c a l c a s e s it t u r n s
o u t that a c h e a p b l a c k b o d y - l i k e s u r f a c e is, in fact, t h e b e s t o p t i o n . O n t h e o t h e r
h a n d it s h o u l d b e r e m e m b e r e d that a n i n f r a r e d - s e l e c t i v e g a s h a s a d v a n t a g e s w i t h
r e g a r d to t r a n s p o r t a n d h e a t e x c h a n g e o f the c o o l a n t . T h i s g a s m u s t b e safely
e n c a s e d in a tight b u t infrared t r a n s p a r e n t c o n t a i n e r , w h i c h m a y b e difficult to
achieve under practical conditions.
A b e t t e r i n f r a r e d - t r a n s p a r e n t c o n v e c t i o n s h i e l d is n e e d e d if r a d i a t i v e c o o l i n g to
l o w t e m p e r a t u r e s is g o i n g to b e g e n e r a l l y a p p l i c a b l e . It a p p e a r s t h a t p o l y e t h y l e n e
is t h e o n l y v i a b l e a l t e r n a t i v e a n d efforts s h o u l d b e f o c u s s e d o n t r y i n g to m a k e
m o r e mechanically stable materials without sacrificing too m u c h infrared
t r a n s m i t t a n c e . F o i l s w i t h a s u p p o r t i n g m e t a l g r i d as w e l l as e x t r e m e l y h i g h -
d e n s i t y foils w i t h m i n i m i z e d a b s o r p t i o n in t h e 8-13 μηι b a n d a r e o f i n t e r e s t .
A n o t h e r i m p o r t a n t i s s u e is to p r o d u c e p i g m e n t e d foils w i t h a h i g h e r s o l a r
r e f l e c t a n c e t h a n t h e o n e m e a s u r e d for p r e v i o u s l y p r o d u c e d m a t e r i a l s .
In a g l o b a l p e r s p e c t i v e t h e n e e d for c o o l i n g is as i m p o r t a n t a s t h e n e e d for
heating. Radiative cooling has almost innumerable potential applications. Cold
s t o r a g e o f f o o d is o f o b v i o u s i m p o r t a n c e a n d c a n b e a c c o m p l i s h e d w i t h s i m p l e
r a d i a t i v e l y c o o l e d d e v i c e s . D e e p freezing, o n t h e o t h e r h a n d , is 3f e3 a3s3
i4
b l4
8e 4o1
8n l y
u n d e r s p e c i a l c l i m a t i c c o n d i t i o n s . 2C l i m a t i z a t i o n o f b u i l d i n g s , ' ' " '
d e s a l i n a t i o n o f w a t e r b y f r e e z i n g , a n d c o n d e n s a t i o n o f a t m o s p h e r i c h u m i d i t y 4are59
0
o t h e r i m p o r t a n t a p p l i c a t i o n s . In fact, c o n d e n s a t i o n i r r i g a t i o n h a s b e e n t e s t e d '
with r2 a d i a t i v e l y c o o l e d s u r f a c e s , a n d a b o u t 0.4 litres o f w a t e r h a s b e e n e x t r a c t e d
p e r m o f r a d i a t i n g s u r f a c e a n d p e r n i g h t in different c l i m a t e s . T h e list o f p o s s i b l e
applications can be continued.
202 Materials Science for Solar Energy Conversion Systems
A s a final p o i n t w e r e m a r k that it is s u r p r i s i n g t h a t t h e d e v e l o p m e n t o f m a t e r i a l s
a n d d e v i c e s for e x p l o i t i n g r a d i a t i v e c o o l i n g is still in its i n f a n c y . It is o u r o p i n i o n
t h a t r a d i a t i v e c o o l i n g offers m a n y i n t e r e s t i n g a n d i m p o r t a n t o p p o r t u n i t i e s for
fundamental and applied research.
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191 (1982).
Materials for Radiative Cooling to Low Temperatures 203
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