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SECTION 7 ELECTRICAL SYSTEM

Group 1 Component location ------------------------------------------------------------------------------------------ 7-1


Group 2 Electrical circuit -------------------------------------------------------------------------------------------------- 7-3
Group 3 Component specification ---------------------------------------------------------------------------------- 7-20
Group 4 Connector destination --------------------------------------------------------------------------------------- 7-21
Group 5 Troubleshooting ------------------------------------------------------------------------------------------------- 7-26
SECTION 7 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

11

12 10
9
8
7

1
2

3
5

25L9AEL01

1 Head lamp 5 Back buzzer 9 Rear view camera (opt)


2 Turn signal lamp 6 Blue spot (opt) 10 Rear combination lamp
3 Cluster 7 Rear work lamp (opt) 11 Radio and USB player (opt)
4 High horn 8 Beacon lamp (opt) 12 Battery

7-1
2. LOACTION 2

1
2
3
4
7
5 8
6

10

11

25L9AEL02

1 Multi function switch 5 Horn switch 9 Machine control valve


2 Start switch 6 Forward-reverse lever 10 12V socket (opt)
3 Parking brake switch 7 Switch board 11 Master switch (opt)
4 Hazard switch (opt) 8 Cluster

7-2
GROUP 2 ELECTRICAL CIRCUIT
ÂELECTRICAL CIRCUIT (1/6, FRAME)
LOAD SENSOR HYD PS 100 #10
TILT TEMP SENSOR
AIR 222 #20

3(7~30VDC)
LEVER

2(RETURN)
BACKUP LPG

1(SIGNAL)
ALARM EMPTY CLEANER POWER SWITCH SPEED 100 #10
SWITCH SOCKET SENSOR(T/M)

POWER(8~30V)
TO AIRCON HARNESS SWITCH

TEMP OUTPUT

FUSE BOX
CS-13

PS OUTPUT

34
35
36
Pa

60A

20A
20A

10A

60A

15A

15A
10A
10A
RETURN

5A
5A
5A
5A

5A

5A
5A

5A
5A

5A
5A
CN-43

CN-44

-A

-A
-A

-A

-A

-A
-A
-A
-A
-A

-A

-A
-A
CN-139
CN-45

SENSOR
1
2

Pa
CN-65

CD-10

21

24
25
26
27
28
29
30
31
32
33
20

22
23
14
15
16
17
18
19
10
11
12
13

3
1
2
CD-9

4
5
6
7
8
9
SHIELD
VRS(+)
B+

1
2

1
2

VRS(-)
1
2

WORK/BEACON LAMP
PARKING SOLENOID
M

FLASHER UNIT(B+)
WARNING BUZZER
110 AWG14

122 AWG18
G5 AWG14

CD-5

GEAR SELECTOR

ALTERNATOR(IG)
2
3
4
1

SIGNAL POWER
CD-73
CD-50

OPS SOLENOID
OHG/CABIN(B+)

COMBI.SWITCH
START KEY(B+)
G1 #20

G1 #20

G1 #20

G1 #20

OHG/CABIN(IG)
N10 #20
M16 #20

M19 #20

MCU/CLUSTER
N14 #20

SEAT HEATER

START RELAY
MAIN POWER

BRAKE LAMP
M

AIRCON1(B+)
AIRCON2(B+)
1
2
3
3
1
2
CN-18

AIRCON(IG)
HORN(B+)
1
2
START MOTOR

MCU(B+)
CN-28
2
3
4
1

CN-36
N01 #20
G1 #20
130 #20

334 #20
335 #20
G1 #20
CN-74

G #20
125 #20

-
-

-
-

-
-

-
-
TO: PSI (BP) 1 -
U KNOB HORN SWITCH

N28 #20
N29 #20
130 #20

G1 #20
2 L

110 AWG14
110 AWG14
101 #10

104 #20
105 #20
106 #20
107 #20

113 #20

103 #10
114 #20

116 #20
117 #20
118 #16
345 #20

122 #18

124 #20
126 #20
125 #18
127 #18
128 #20

130 #20
131 #20
3 - ~

1-C
3 G
B+ 4-HORN
CN-37
ALTERNATOR
201 AWG20
1
2 5- 5Vdc
3
G2 AWG20 6-SIG1
4
CN-2 400 AWG20 7-SIG2 SENSOR
231 #20 5
16AWG 1 510 AWG20
6 8-5V(GND)
12AWG 2 511 AWG20
201 #20 7
16AWG 3 404 AWG20
104 #20 8
16AWG 4
114 #20 KNOB GEAR SELECTOR
16AWG 5
202 #20
16AWG 6
118 #20
16AWG 7 CN-38 F.N.R CONTROLLER
114 AWG20 114 AWG20
12AWG 8 1 CS-11
105 #20 201 AWG20 201 AWG20 511 AWG20 1-SIG2(Or)
16AWG 9 2 1
128 #20 G2 AWG20 G2 AWG20 510 AWG20 2-SIG1(Y)
16AWG 10 3 2 MICOM
113 #20 M15 AWG20 M15 AWG20 400 AWG20 3-+5V(R)
16AWG 11 4 3
125 #18 M16 AWG20 M16 AWG20 404 AWG20
16AWG 12 5 4
209 #20 M17 AWG20 M17 AWG20 G2 AWG20
16AWG 13 6 5 4-5V GND(B)
G1 #12 114 AWG20
12AWG 14 6 5-GND(B)
203 #18
16AWG 15 6-VCC(8~32V)

CS-13 1-REV(Or)
M16 AWG20
CN-3 1
101 #10 M17 AWG20 2-N(Gr)
8AWG 1 2
103 #10 M15 AWG20
8AWG 2 3
3-FWD(G)

MAIN EARTH
G1 #14
CR-5
M17 #20
1
1 3
M04 #20
CN-1 2
107 #20 131 #20
14AWG 1 3
124 #20 999 #20
14AWG 2 4
223 #20 2 4 5
14AWG 3 5
117 #20
14AWG 4 NEUTRAL RELAY
206 #20
14AWG 5 CR-13
239 #20 202 #20
14AWG 6 1
G #20 1 3
N10 #20
14AWG 7 2
230 #20 118 #18
14AWG 8 3
222 #20 203 #18
18AWG 9 4
130 #20 2 4 5
14AWG 10 5
N09 #20
14AWG 11 HEAD LAMP RELAY
106 #20
18AWG 12 CR-52
N01 #20 126 #20
18AWG 13 1
1 3
N12 #20 N31 #20
TO FRAME HARNESS-INTER CONNECTOR

18AWG 14 2
M28 #20 126 #20
18AWG 15 3
M27 #20 209 #20
18AWG 16 4
N13 #20 2 4 5
18AWG 17 5
204 #20
18AWG 18 STOP LAMP RELAY
N14 #20
18AWG 19
N28 #20
18AWG 20
N29 #20
18AWG 21
N26 #20
18AWG 22
M04 #20
18AWG 23
M05 #20
18AWG 24
M06 #20
18AWG 25
M15 #20
18AWG 26 CR-50
N27 #20 116 #20
18AWG 27 1
1 3
M03 #20 M05 #20
18AWG 28 2
M16 #20 206 #20
18AWG 29 3
M11 #20
18AWG 30 4
M17 #20 223 #20 2 4 5
18AWG 31 5
M19 #20

G6 #18
G5 #14
TRAVEL CUT RELAY

G #14
18AWG 32

G2 #18
M18 #20
18AWG 33 CR-51
M21 #20 116 #20
18AWG 34 1
1 3
M22 #20 M06 #20
18AWG 35 2
N31 #20 116 #20
18AWG 36 3
N03 #20
18AWG 37 4
372 #20 221 #20 2 4 5
18AWG 38 MAIN EARTH 5
374 #20
18AWG 39 ATTACH CUT RELAY
G6 #18
18AWG 40 CR-56
217 #20 117 #20
18AWG 41 1
1 3
216 #20 M03 #20
18AWG 42 2
239 #20
3
4
G #20

13M #20
N13 #20

N13 #20

238 #20 2 4 5
13K #20
243 #20

243 #20
243 #20

127 #18

13L #20

13J #20

5
G #20

G #18

M21 #20
M22 #20

M11 #20
M18 #20
M11 #20
N03 #20

N12 #20

13M #20

334 #20

345 #20
231 #20

230 #20

999 #20

335 #20
372 #20
374 #20

13K #20
13L #20
13J #20

AUTO PARK RELAY


N26 #20
N27 #20
130 #20

G #20

SEAT SWITCH
SEAT SWITCH

CN-124
M21 #20
M22 #20

M27 #20
M28 #20

CN-47

CS-73

CS-73
216 #20
217 #20

6
5
4
3
2
1
2
1

RS-1
G #20

1
2
3
4
5
6

1
2
3
4
5
6

CN-13
204 #20

CN-113

1
2
3W/300
13
11

14
15
16
10

12
3

5
1

4
2

6
7
8
9
1
G #20
T/M PS/TEMP SENSOR

2
G(SIG)
CD-29

N09 #20

PARK SOLENOID
GND

238 #20

221 #20

221 #20
VDC
SIG
IVS
4
1
2
3

G #20

G #20

G #20

G #20
-

CUTOFF SOL 1
CN-134

CUTOFF SOL 2
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9

STARTER COMMAND
LICENSE LAMP

2 3
SEAT S/W(NO)

CL-21
SEAT S/W(NC)
S/W COMMON

E/G TEMP SENSOR

PARK PS S/W
BUCKLE S/W

BUCKLE S/W
PLUG CAP

HORN
POWER(8~30V)
TEMP OUTPUT

CN-25

CD-26

CN-71

CN-130

CN-131
1
2

1
2

1
2
ENGINE CHECK

1
2
1
SEAT S/W

SEAT S/W

SPEED SELECT

2
CLUSTER-RX
CLUSTER-TX

LPG CUTOFF1
LPG CUTOFF2
PS OUTPUT

HEATER
HEATER
CAM2-HIGH
CAN1-HIGH

P.D
CAN1-LOW

CAN2-LOW

1
SENSOR
GROUND
RETURN

E/G OIL PS

AMP
CAN HIGH
CAN LOW

VREF(5V)
CHARGE

Pa
5V RTN

SW
VRS(+)
-

-
-

VRS(-)
FPP1
VSW

PS
IVS
-
-

-
-
-
-
-

3
4
5
6

3
4
5
6
1
2

1
2

DIAGNOSIS PORT(FOR VEHICLE)


6 4
PLUG CAP INTERFACE 1 (FUEL KIT)
ACCEL.PEDAL 21HF-35023

7-3
2

2
5
7
9

7
7

2
5

7
2
5

-
-
-

-
-
1
0

2
+

1
+

0
+ +

1
0
+

0(T)

1(R)

8
3
1

8
8

8
1

3
6

3
4

1
6
1
6

3
4
10
CN-6
213 #20

8
7

5
4
1

9
3

6
2
10
10

7
7

8
8

2
6
2
6

3
9
3
9
7
8
1
2
3
4
5
6
9

1
4
5
1
4
5
10

10
1 WASHER TANK

CS-68
CS-76

CS-17
LPG CUT OFF S/W

PARKING SWITCH
CS-3
G1 #16
2 GROUND
212 #20

WIPER/WASHER S/W

SPEED CONTROL S/W


3 WIPER MOTOR
201 #20
4 REAR GRIP HORN S/W

G1 #20
M22 #20

204 #20
211 #20
212 #20
125 #20
125 #20
213 #20

G1 #20

G1 #20

G1 #20
G1 #20

G1 #20

239 #20
117 #20
206 #20
204 #20
230 #20
130 #20
204 #20
5 CAN-LOW

204 #20
374 #20
372 #20
204 #20
M21 #20
6 CAN-HIGH
125 #20
7 WIPER MOTOR/RMCU(IG)
113 #20
CLUSTER CN-58 8 B+
124 #20 211 #20
KEY ON 1 9 WIPER MOTOR
207 #20 M12 #20
CAMERA #1 2 10 TURN-LH
G1 #20 204 #20
GND 3 11 ILLUMINATION
TO OHG(CABIN) HARNESS-LH

203 #18
CAMERA #2 4 12 HEAD LAMP-LH
G1 #20
GND 5
CAMERA #3 6 CN-5
G1 #20 203 #18
GND 7 1 HEAD LAMP-RH
G1 #20 204 #20
GND 8 2 ILLUMINATION
M21 #20 M12 #20
CAN HIGH 9 3 TURN-LH
210 #20
CAN T 10 4 BEACON LAMP
M22 #20 209 #20
CAN LOW 11 5 BRAKE LAMP
G1 #20 M16 #20
GND 12 6 BACKUP LAMP
217 #20 208 #18
RS232 RX 13 7 REAR WORK LAMP-RH/LH
216 #20 125 #20
RS232 TX 14 8 CAMERA/RADIO(IG)
207 #20
ÂELECTRICAL CIRCUIT (2/6, DASHBOARD )

9 REAR CAMERA(SIGNAL)
- #20
113 #20
10 RADIO,ROOM LAMP(B+)
M13 #20
TO OHG(CABIN) HARNESS-RH

11 TURN-RH
G1 #16
12 GROUND
CD-59
G1 #20
1
N08 #20 BLUE SOPT
2

BRAKE
CS-21

OIL LEVEL
10
2
1

0
9
2
1

CD-6
CN-49

M28 #20 1
CAN-LOW 4 6
M27 #20
CAN-HIGH 3 5
128 #20
208 #20

G6 #20
GND 2 4

(MAST)
130 #20 208 #18
POWER 1 3

G-SENSOR
128 #18 2
2 3
1
204 #20
CN-113 8
REAR WORK LAMP S/W

7 8
+

M07 #20 G1 #20 -


1 7
106 #20
2

BUZZER
CS-23

WARNING
10
0
CD-4 9
N30 #20 1
PS OUTPUT 4 6
N19 #20
SWITCH 3 5
130 #20
POWER(8~32V) 2 4

SENSOR
G6 #20 210 #20
3

BRAKE PS
RETURN 1
128 #20 2
2 3
1
204 #20
BEACON LAMP S/W

MCU CN-57N 8 7 8
+

N01 #20 G1 #20 -


SENSOR-LOAD INDICATOR 1 7

ANALOG-IN7(5V) 2
N03 #20 CS-41
SENSOR-COOLANT TEMP 3
SENSOR-FUEL LEVEL 4 10
0
SPEED SENSOR(VRS) 5 9
M13 #20 1
SPEED SENSOR(HALL) 6 6
205 #20
ANALOG-IN(RESISTOR) 7 5
N08 #20 5
S/W-BRAKE OIL LEVEL 8 4 6
N09 #20 M12 #20
SWITCH-PARKING 9 3
N10 #20 205 #20 2
S/W-LPG EMPTY PS 10 2 3
E/G PREHEAT LAMP 11 1
HAZARD SWITCH

N12 #20 204 #20


E/G CHECK LAMP 12 8 7 8
+

N13 #20 G1 #20 -


SWITCH-SEAT 13 7
N14 #20
SWITCH-TILT LEVER 14
SWITCH-PARKED REGEN. 15 CR-11
205 #20
SWITCH-INHIBIT REGEN. 16 1 L
105 #20 G
SWITCH-GEAR SELECTION 17 2 B
UNIT

G1 #20
SWITCH-AUTO/MANUAL 18 3 E
FLASHER

N19 #20
SWITCH-BRAKE 19
222 #20
E/G START SIGNAL 20
DIGITAL-IN10(POWER) 21 CS-12

7-4
205 #20
SWITCH-ACCEL PEDAL 22 1
M13 #20
>
3-C

DIGITAL IN26(GND) 23 2
118 #20 4-ILL
DIGITAL IN27(GND) 24 3
204 #20
ANALOG-IN8(5V) 25 4
N26 #20 202 #20
SENSOR-T/M OIL TEMP 26 5
N27 #20 M12 #20 5-H/Lamp
SENSOR-T/M OIL PS 27 6
N28 #20
SENSOR-HYD OIL TEMP 28
N29 #20
COMBI.SWITCH

SENSOR-HYD OIL PS 29 6-TLH


N30 #20 M17 #20
1-C

SENSOR-BRAK OIL PS 30 2
N31 #20 G1 #20
DO-4

RELAE-BRAKE LAMP 31 1 2-TRH


RS232TX(TEST\U+c6a9) 32
RS232RX(TEST\U+c6a9) 33
G6 #20 M17 #20
GROUND 34 6 5-REV
M16 #20
1-C

CN-59M 5
STEERING COLUMN SWITCH

107 #20 6-N


BATT. POWER 1 4
124 #20 2-FWD
KEY ON POWER 2 3
M03 #20 M15 #20
RELAY-AUTO PARKING 3 2
M04 #20 114 #20
GEAR SELECTOR

RELAY-ANTI RESTART 4 1
M05 #20
RELAY-TRAVEL CUT 5 CS-11
M06 #20
RELAY-ATTACH CUT 6
M07 #20
WARNING BUZZER 7
RELAY-AUTO LEVEL 8 CN-122
M15 #20
RELAY-AUTO SHIFT 9 1
223 #20
RELAY-HYD AUTO REGEN 10 2
F/SOL

M11 #20
ALTERNATOR L 11
M12 #20
SWITCH-LH TURN 12 CN-123
M13 #20 M16 #20
SWITCH-RH TURN 13 1
237 #20
SWITCH-FUEL WARMER 14 2
R/SOL

M15 #20
SWITCH-FORWARD GEAR 15
M16 #20
SWITCH-REVERSE GEAR 16
M17 #20 223 #20
SWITCH-NEUTRAL GEAR 17 2
M18 #20 237 #20
DO-1

SWITCH-E/G OIL PS 18 1
M19 #20
SWITCH-AIR INTAKE PS 19
SWITCH-WATER IN FUEL 20 CS-5
M21 #20 G1 #20
CAN1-HIGH(250K) 21
M22 #20 201 #20
CAN1-LOW(250K) 22
HORN

M21 #20
SWITCH

CAN1-T(250K) 23
DIGITAL-OUT9 24
DIGITAL-OUT10 25 CN-25
201 #20
DIGITAL-OUT11 26
M27 #20 104 #20
CAN2-HIGH(500K) 27
HORN

M28 #20
CAN2-LOW(500K) 28
M27 #20
CAN2-T(500K) 29
5V RETURN 30
RELAY-E/G PREHEAT 31
5V OUTPUT 32
ST
HT

ON

G6 #20
OFF

GROUND 33 CS-2
G6 #20 101 #10
B

GROUND 34 1
231 #20
2

103 #10
1
222 #20
START KEY S/W
BR ACC R1 R2

2
C

G1 #12

G6 #18

216 #20
217 #20
374 #20
204 #20
106 #20
130 #20
222 #20
230 #20
239 #20
117 #20
223 #20
124 #20
107 #20

372 #20
N03 #20
N31 #20
N27 #20
N26 #20
N29 #20
N28 #20
N14 #20
N13 #20
N12 #20
N01 #20
N09 #20
N10 #20
206 #20
203 #18
209 #20
125 #20
113 #20
128 #20
105 #20
118 #20
202 #20
114 #20
104 #20
201 #20
231 #20

103 #10
101 #10

M22 #20
M21 #20
M18 #20
M19 #20
M17 #20
M11 #20
M16 #20
M03 #20
M15 #20
M06 #20
M05 #20
M04 #20
M27 #20
M28 #20
9
8
7
6
5
4
3
2
1
2
1
9
8
7
6
5
4
3
2
1

42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
15
14
13
12
11
10

CN-3

CN-1
CN-2

8AWG
8AWG

18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
18AWG
14AWG
14AWG
18AWG
14AWG
14AWG
14AWG
14AWG
14AWG
14AWG
14AWG
14AWG
16AWG
12AWG
16AWG
16AWG
16AWG
16AWG
16AWG
12AWG
16AWG
16AWG
16AWG
16AWG
16AWG
12AWG
16AWG

TO FRAME HARNESS INTER-CONNECTOR


21HF-35013
ÂELECTRICAL CIRCUIT (3/6, CABIN WITH A/C)

* LEC DIAGRAM OF CABIN HARNESS-RH * LEC DIAGRAM OF CABIN HARNESS-LH


TO DASHBOARD HARNESS CN-5 CN-14 CL-3 TO DASHBOARD HARNESS CN-6 CN-14A CL-3A
203 AWG20 203 AWG20 203 AWG20 203 AWG20
RELAY-HEAD LAMP 1 1 1 RELAY-HEAD LAMP 12 1 1
G AWG20 G AWG16 G AWG20
2 2 GROUND 2 2 2
HEAD LAMP-RH HEAD LAMP-LH

CL-14 CL-17
204 AWG20 204 AWG20 204 AWG20 204 AWG20
COMBI.SWITCH 2 3 1 ILLUMINATION COMBI.SWITCH 11 3 1 ILLUMINATION
M13 AWG20 M13 AWG20 M12 AWG20 M12 AWG20
COMBI.SWITCH 11 4 2 TURN COMBI.SWITCH 10 4 2 TURN
3 GROUND 3 GROUND
FRONT TURN-RH FRONT TURN-LH
G AWG16
GROUND 12 CN-249
SHIELD
2 SHD
SHIELD G AWG20
4 GND
207 AWG20 207 AWG20
CLUSTER 9 3 SIG
125 AWG20 125 AWG20
FUSE BOX(IG) 8 1 12V/24V - 8
125 AWG20
REAR VIEW CAMERA FUSE BOX(IG) 7
- 6
CL-7 - 5
210 AWG20 210 AWG20 LED
SWITCH BEACON 4 1
G AWG20
2
BEACON LAMP

CL-15 CN-21 WIPER MOTOR


209 AWG20 209 AWG20 211 AWG20 211 AWG20
RELAY BRAKE LAMP 5 1 BRAKE LAMP SWITCH WIPER/WASHER 9 1 2E
204 AWG20 G AWG20
2 ILLUMINATION 2 1 Pf
M12 AWG20 M12 AWG20 125 AWG20 3B
COMBI.SWITCH 3 3 TURN LAMP 3
M16 AWG20 M16 AWG20 212 AWG20 212 AWG20
GEAR SELECTOR 6 4 BACKUP LAMP SWITCH WIPER/WASHER 3 4
5 -
G AWG20
6 GROUND + -
M
4 Lo
REAR COMBINATION-LH

CL-16 CN-22
209 AWG20 213 AWG20 213 AWG20
1 BRAKE LAMP SWITCH WIPER/WASHER 1 2
204 AWG20 G AWG20
2 ILLUMINATION 1
M13 AWG20
3 TURN LAMP WASHER TANK
M16 AWG20
4 BACKUP LAMP
5 - DO-3
G AWG20 213 AWG20
6 GROUND 2
G AWG20
REAR COMBINATION-RH 1

CN-27 RADIO/USB CN-39


G AWG20 208 AWG20
16 GND 1
201 AWG20 201 AWG20
15 NC HORN 4 2
234 AWG20
14 SPK FRT LH+ 3
13 REMOCON GND
12 REMOCON+ CL-23 CN-15
232 AWG20 208 AWG20
11 SPK FRT RH+ 1 1
G AWG20
10 NC 2 2
204 AWG20
9 ILL+ REAR WORK
113 AWG20 113 AWG20 LAMP-LH
FUSE BOX(B+) 10 8 BACK UP+
208 AWG20
SWITCH REAR WORK LAMP 7 7 ANT 12V
6 TEL MUTE
235 AWG20
CL-1 5 SPK FRT LH-
G AWG20 233 AWG20
ROOM LAMP 1 4 SPK FRT RH-
113 AWG20 G AWG20
2 3 GND
G AWG20 G AWG20
G 2 ILL-
125 AWG20
1 ACC

CN-23
234 AWG20
1
235 AWG20
2

LH SPEAKER CN-24
232 AWG20
1
233 AWG20
2

CN-39
208 AWG20 RH SPEAKER
CN-41 1
TO AIRCON 201 AWG20 201 AWG20 TO CABIN
1 2
HARNESS 204 AWG20 HARNESS-LH
2 3

* ELEC DIAGRAM OF AIRCON HARNESS(AIRCON+HEATER) * ELEC DIAGRAM OF HEATER HARNESS(HEATER ONLY)


CN-42 CN-43 CN-42 CN-43
110 AWG14 110 AWG14 110 AWG14 110 AWG14
BAT POWER 3 1 BAT POWER 3 1
G AWG14 G AWG14 G AWG14 G AWG14
GROUND 4 2 GROUND 4 2
1 TO FRAME HARNESS 1
CN-44 CN-44
122 AWG20 122 AWG20 122 AWG20 122 AWG20
IG POWER 2 1 IG POWER 2 1
- 6
CN-41
201 AWG20
1
204 AWG20 204 AWG20 TO CABIN HARNESS-RH
TAIL 6 2 - 8

CN-30 AIRCON
247 AWG16 247 AWG20
COMPRESSOR
COMPRESSOR 8 - 7

CN-83
CONDENSOR FAN 7
242 AWG16 242 AWG16
1 M AIRCON
G AWG16 CONDENSOR
2 FAN - 5

CN-29
241 AWG20 241 AWG20 AIRCON
DPS SWITCH 5 2 Pa CS-77 CN-41
G AWG20 DUAL PRESSURE 201 AWG20 201 AWG20
1
SWITCH REAR GRIP 1
G AWG20 TO CABIN HARNESS-RH
HORN S/W 2
CS-77
201 AWG20
REAR GRIP
HORN S/W G AWG20

21HN-40081

7-5
ÂELECTRICAL CIRCUIT (4/6, OVERHEAD GUARD)

* ELEC DIAGRAM OF OHG HARNESS-RH * ELEC DIAGRAM OF OHG HARNESS-LH


TO DASHBOARD HARNESS CN-5 CN-14 CL-3
203 AWG20 203 AWG20 TO DASHBOARD HARNRSS CN-6 CN-14A CL-3A
RELAY-HEAD LAMP 1 1 1 203 AWG20 203 AWG20
G AWG20 RELAY-HEAD LAMP 12 1 1
2 2 G AWG16 G AWG20
GROUND 2 2 2
HEAD LAMP-RH
HEAD LAMP-LH

CL-14
204 AWG20 204 AWG20 CL-14A
COMBI.SWITCH 2 3 1 ILLUMINATION 204 AWG20 204 AWG20
M13 AWG20 M13 AWG20 COMBI.SWITCH 11 3 1 ILLUMINATION
COMBI.SWITCH 11 4 2 TURN M12 AWG20 M12 AWG20
COMBI.SWITCH 10 4 2 TURN
3 GROUND
3 GROUND
FRONT TURN-RH
FRONT TURN-LH

CN-15 CL-23
208 AWG18 208 AWG20
SWITCH REAR WORK LAMP 7 1 1
G AWG16 G AWG20
GROUND 12 2 2
REAR WORK LAMP-LH
- 8
- 7
- 6
- 5

CN-249
SHIELD
2 SHD
SHIELD G AWG20
4 GND
207 AWG20 207 AWG20 - 9
CLUSTER 9 3 SIG
125 AWG20 125 AWG20
FUSE BOX(IG) 8 1 12V/24V
- 3 CN-39
REAR VIEW CAMERA G AWG20
- 1 1 TO CABIN
201 AWG20
HORN 4 2 HARNESS-RH
CL-7
210 AWG20 210 AWG20 LED
SWITCH BEACON 4 1
G AWG20
2
BEACON LAMP

CL-15
209 AWG20 209 AWG20
RELAY BRAKE LAMP 5 1 BRAKE LAMP
204 AWG20
2 ILLUMINATION
M12 AWG20 M12 AWG20
COMBI.SWITCH 3 3 TURN LAMP
M16 AWG20 M16 AWG20
GEAR SELECTOR 6 4 BACKUP LAMP
5 -
G AWG20
6 GROUND
REAR COMBINATION-LH

CL-16
209 AWG20
1 BRAKE LAMP
204 AWG20
2 ILLUMINATION
M13 AWG20
3 TURN LAMP
M16 AWG20
4 BACKUP LAMP
5 -
G AWG20
6 GROUND
REAR COMBINATION-RH

CS-77
201 AWG20
REAR GRIP
G1 AWG20 HORN S/W

CN-39
G1 AWG20
1 TO CABIN
201 AWG20
2 HARNESS-LH

- 10

21HN-50043

7-6
TO FRAME HARNESS-INTER CONNECTOR

16#
12#
16#
16#
16#
16#
16#
12#
16#
16#
16#
16#
16#
12#
16#

18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
18#
14#
14#
18#
14#
14#
14#
14#
14#
14#
14#
14#
8AWG
8AWG
2
1
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
15
14
13
12
11
10

42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
CN-1
CN-2

CN-3
G1 #14

G6 #18

216 #20
217 #20
374 #20
372 #20
204 #20
106 #20
130 #20
222 #20
230 #20
239 #20
117 #20
223 #20
124 #20
107 #20
103 #10
101 #10
203 #18
209 #20
125 #18
113 #20
128 #20
105 #20
118 #20
202 #20
114 #20
104 #20
201 #20
231 #20

206 #20

N03 #20
N31 #20
N27 #20
N26 #20
N29 #20
N28 #20
N14 #20
N13 #20
N12 #20
N01 #20
N09 #20
N10 #20

M22 #20
M21 #20
M18 #20
M19 #20
M17 #20
M11 #20
M16 #20
M03 #20
M15 #20
M05 #20
M04 #20
M27 #20
M28 #20
CN-43
110 AWG14
CD-29 1
130 #20 G5 AWG14
POWER(8~30V) 2 2
N26 #20

MAIN EARTH
TEMP OUTPUT 3
N27 #20

G1 #14
PS OUTPUT 4 CN-44
G #20 122 AWG18
RETURN 1 1
TO AIRCON HARNESS

T/M PS/TEMP SENSOR


CN-134
216 #20
CLUSTER-TX 1 CN-65
217 #20 M16 #20
CLUSTER-RX 2 2
G1 #20
3 1
ALARM
BACKUP

- 4
- 5
6 CD-9
N10 #20
7 Pa
G1 #20
LPG

8
EMPTY
SWITCH

G #20
GROUND 9
M21 #20
CAN1-HIGH 10
M22 #20
CAN1-LOW 11 CD-10
M19 #20
- 12 Pa
G1 #20
AIR

13
SWITCH

M27 #20
CLEANER

CAM2-HIGH 14
M28 #20
CAN2-LOW 15

DIAGNOSIS PORT(FOR VEHICLE)


- 16 CN-18 CN-139
ÂELECTRICAL CIRCUIT (5/6, FRAME, FINGERTIP)

G #20
- 17 1 1
125 #20
- 18 2 2
POWER
SOCKET

- 19
- 20

CN-47
PLUG CAP N13 #20
2
243 #20
1
CD-50
130 #20
CS-73 3 3(7~30VDC)
243 #20 N01 #20
1 S/W COMMON 1 1
243 #20 G1 #20 1(SIGNAL)
2 SEAT S/W(NC) 2 2 SENSOR
G #20 2(RETURN)
3 SEAT S/W(NO) 3
127 #18
4 HEATER 4
G #18
5 HEATER 5 CN-28 CD-5
N13 #20 130 #20
6 - 6 2 2 POWER(8~30V)
N28 #20
SEAT SWITCH 3 3 TEMP OUTPUT

PLUG CAP
N29 #20
CS-73 4 4 PS OUTPUT
HYD PS

G1 #20
1 SEAT S/W 1 1 1 RETURN
2 BUCKLE S/W 2
LOAD SENSOR TEMP SENSOR

3 SEAT S/W 3
4 - B 4
5 - 5 CD-73
334 #20
6 BUCKLE S/W 6 1 VRS(+)
335 #20
SEAT SWITCH 2 VRS(-)
G1 #20
SPEED

3 SHIELD
SENSOR(T/M)

CN-36 FUSE BOX


CL-21
G #20 101 #10 START KEY(B+) 60A
1
204 #20 - -A
2
104 #20 HORN(B+) 5A
4
100 #10

LICENSE LAMP 105 #20 FLASHER UNIT(B+) 5A


5
106 #20 WARNING BUZZER 5A
6
107 #20 MCU(B+) 5A
CN-124 7
G #20 - -A
GND 6 8
- -A

6
SENSOR - 5 9
13M #20 110 #14 AIRCON1(B+) 20A
IVS 4 10

3
AIRCON2(B+) 20A

P.D
13L #20

PS
110 #14

SW
AMP
VDC 3 11
13K #20 - -A

4
SIG 2 12
13J #20 113 #20 OHG/CABIN(B+) 10A

ACCEL PEDAL
G(SIG) 1 13

103 #10 MAIN POWER 60A


3

7-7
114 #20 GEAR SELECTOR 5A
14
- -A
CN-113 15
M21 #20 116 #20 OPS SOLENOID 5A
CAN HIGH 1 16
M22 #20 117 #20 PARKING SOLENOID 5A
CAN LOW 2 17
118 #16 COMBI.SWITCH 15A
18
345 #20 ALTERNATOR(IG) 5A
CN-13 19
231 #20 120 #18 VALVE POWER 10A
VSW 1 20
N03 #20 121 #18 FINGERTIP 5A
E/G TEMP SENSOR 2 21
M18 #20 122 #18 AIRCON(IG) 5A
E/G OIL PS 3 22
M11 #20 - -A
CHARGE 4 23
230 #20 124 #20 MCU/CLUSTER 5A
SPEED SELECT 5 24
N12 #20 126 #20 BRAKE LAMP 5A
ENGINE CHECK 6 25
999 #20 125 #18 OHG/CABIN(IG) 15A
STARTER COMMAND 7 26
127 #18 SEAT HEATER 10A
- 8 27
372 #20 128 #20 WORK/BEACON LAMP 10A
LPG CUTOFF1 9 28
- -A

INTERFACE1(FUEL KIT)
374 #20
LPG CUTOFF2 10 29
222 #20

13J #20 130 #20 SIGNAL POWER 5A


5V RTN 11 30
13K #20 131 #20 START RELAY 5A
FPP1 12 31 34
13L #20 - -A
VREF(5V) 13 32 35
13M #20 - -A
IVS 14 33 36
335 #20
VRS(-) 15
334 #20
VRS(+) 16

M11 #20
CN-25 3W/300
1
345 #20
RS-1

1 2
2
HORN
TO PSI (BP)

CD-26
N09 #20
100 #10

Pa 2
G #20
1
PARKING
PS SWITCH

G6 #18
3
2
1

G5 #14
-

-
L
M
B+

G3 #18
B+

G #14
CN-74
CN-45

MAIN EARTH

CN-71
M

238 #20
G

1
U

G #20
START MOTOR

ALTERNATOR

2
PARKING
SOLENOID
G3 #18

434 #20
234 #18

435 #20
121 #18
G3 #18

M22 #20
M21 #20
435 #20
434 #20
104 #20
201 #20
121 #18
114 #20
246 #20
245 #20
234 #18
120 #18

N14 #20

M21 #20
M22 #20
M17 #18

238 #20
239 #20
117 #20
114 #20
246 #20
114 #20
223 #20
206 #20
116 #20
114 #20
245 #20
114 #20
209 #20
126 #20
126 #20
203 #18
118 #18
202 #20
999 #20
131 #20

N31 #20

M03 #20
M16 #20
M05 #20
M15 #20
M04 #20
M17 #20

G #20
6
4

8
5

7
3
2
1
5
4
5
4

1
1

8
3
8
3

2
2

7
7

6
6

CN-417
-
CN-413
CN-412

5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
CR-5

CR-56
CR-17
CR-50
CR-16
CR-52
CR-13
EM S/W

GROUND

RX232 TX
CAN LOW
NEUTRAL

RS232 RX
CAN HIGH

GROUND

CAN LOW
CAN HIGH

1
1
1
1
1
1
1

2
2
2
2
2
2
2
FTC SUB TX
FTC SUB RX
FTC KEY ON
HORN RELAY
FORWARD SIG

S/W AUTO TILT


VALVE POWER

4
4
4
4
4
4
4

3
3
3
3
3
3
3
VALVE POWER
BACKWARD SIG

FTC SUB KEY ON

5
5
5
5
5
5
5
HORN RELAY COIL

NEUTRAL RELAY
NEUTRAL SIG RELAY

STOP LAMP RELAY


HEAD LAMP RELAY

AUTO PARK RELAY


TO ARMREST HARNESS

TRAVEL CUT RELAY

TO MCV HARNESS
REVERSE TRAVEL RELAY
FORWARD TRAVEL RELAY

21HF-35030
ÂELECTRICAL CIRCUIT (6/6, FINGERTIP)
ARMREST HARNESS
EMERGENCY STOP SWITCH(FOR MCV)
120 AWG18
A C A
234 AWG18
B
120 120 120 AWG18
1 C
234 234 234 AWG18
2 D D B
245 AWG20 245 245
3 CS-10
246 AWG20 246 246
4
M17 AWG20 M17 M17
5
TO FRAME HARNESS 114 AWG20 114 114 AUX ENABLE SWITCH
6
121 AWG18 121 121 121 AWG20
7 1
N14 AWG20 N14 N14 420 AWG20
8 2
120 AWG18
CN-412 CN-16 CS-12
M22 AWG20 M22 M22
1 AUTO TILT SWITCH
M21 AWG20 M21 M21 N14 AWG20
2 1
G AWG18 G G G AWG20
3 2
201 AWG20 201 201
4 CN-17 CS-13
104 AWG20 104 104
5
434 434 HORN SWITCH
6
435 435 243 AWG20
7 1
G AWG20
8 2

CN-413 CN-15 CS-11

HORN RELAY
87a
G AWG20 86 30
87
201 AWG20
30
M21

M22
121

234

434

435
104 AWG20
G

86
243 AWG20 85 87 87a
MCV HARNESS

CN-417
85

1 2 3 4 5 6 7 8 CR-14
M21

M22
121

234

434

435
G

CN-160 GEAR SELECTOR SWITCH


234 AWG18 404 AWG20
1 EPPR(+) 1 GND
412 AWG20 511 AWG20
2 EPPR(-) 2 SIGNAL "B"
510 AWG20
EPPR-LIFT 3 SIGNAL "A"
FINGER TIP MAIN CONTROLLER 400 AWG20
4 POWER(5V)
G AWG18 234 AWG18
BATTERY - 1 1 CN-37

DO-1
412 AWG20 412 AWG20
LIFT(PE1) 2 2
413 AWG20
DOWN(PE2) 3
417 AWG20
AUX1-OUT(PE6) 4 CN-161 NEUTRAL SIGNAL RY
234 AWG18
NC 5 1 EPPR(+) 87a
413 AWG20 86 30
415 AWG20 M17 AWG20
TILT OUT(PE4) 6 2 EPPR(-) 87
419 AWG20 114 AWG20
AUX2-OUT(PE8) 7 EPPR-DOWN 30
114 AWG20
NC 8 86
416 AWG20 234 AWG18 244 AWG20 85 87 87a
AUX1-IN(PE05) 9 1 85

DO-2
413 AWG20
NC 10 2 SUB CONTROLLER CR-15
NC 11 FINGER TIP SUB CONTROLLER
G AWG18 420 AWG20
BATTERY - 12 ENABLE SW(DIGITAL_IN1) 1

NC 13 CN-162 AUX 1 (DIGITAL_IN 2) 2


234 AWG18
NC 14 1 EPPR-IN(+) AUX 2 (DIGITAL_IN 3) 3
414 AWG20 414 AWG20 400 AWG20
TILT-IN(PE03) 15 2 EPPR-IN(-) VCC1 5V 4
432 AWG20 415 AWG20 401 AWG20
RS232_TX 16 3 EPPR-OUT(-) VCC2 5V 5 FINGERTIP LEVER(LIFT)
433 AWG20 234 AWG18 403 AWG20
RS232_RX 17 4 EPPR-OUT(+) NC 6 1 SIGNAL "B"
402 AWG20
SEAT SWITCH 18 EPPR-TILT NC 7 2 SIGNAL "A"
510 AWG20 400 AWG20
NC 19 TRAVEL SIG A(ANALOG_IN 9) 8 3 POWER(5V)
418 AWG20 234 AWG18 511 AWG20 404 AWG20
AUX2-IN(PE7) 20 1 TRAVEL SIG B(ANALOG_IN 10) 9 4 GND
DO-3

414 AWG20 402 AWG20


NC 21 2 LIFT SIG A(ALALOG_IN 1) 10 CD-40
403 AWG20
NC 22 LIFT SIG B(ALALOG_IN 2) 11
G AWG18 234 AWG18 405 AWG20
BATTERY - 23 1 TITL SIG A(ANALOG_IN 3) 12 FINGERTIP LEVER(TILT)
DO-4

121 AWG18 415 AWG20 406 AWG20 406 AWG20


KEY ON POWER 24 2 TITL SIG B(ANALOG_IN 4) 13 1 SIGNAL "B"
M22 AWG20 407 AWG20 405 AWG20
CAN1-LOW(250K) 25 AUX1 SIG A(ANALOG_IN 5) 14 2 SIGNAL "A"
M21 AWG20 408 AWG20 400 AWG20
CAN1-HIGH(250K) 26 CN-163 AUX1 SIG B(ANALOG_IN 6) 15 3 POWER(5V)
234 AWG18 410 AWG20 404 AWG20
CAN1-T 27 1 EPPR-IN(+) AUX2 SIG A(ANALOG_IN 7) 16 4 GND
416 AWG20 411 AWG20
NC 28 2 EPPR-IN(-) AUX2 SIG B(ANALOG_IN 8) 17 CD-41
417 AWG20 245 AWG20
NC 29 3 EPPR-OUT(-) DIGITAL OUTPUT1(FORWARD) 18
234 AWG18 404 AWG20
NC 30 4 EPPR-OUT(+) RETURN(VCC1 5V) 19 FINGERTIP LEVER(AUX1)
M21 AWG20 408 AWG20
NC 31 EPPR-AUX1 CAN_H(250K) 20 1 SIGNAL "B"
M22 AWG20 407 AWG20
NC 32 CAN_L(250K) 21 2 SIGNAL "A"
234 AWG18 401 AWG20
NC 33 1 NC 22 3 POWER(5V)
DO-5

G AWG18 416 AWG20 409 AWG20 409 AWG20


GND(RS232) 34 2 RETURN(VCC2 5V) 23 4 GND
G AWG18 244 AWG20
BATTERY - 35 DIGITAL OUTPUT2(NEUTRAL) 24 CD-42
234 AWG18 246 AWG20
1 DIGITAL OUTPUT3(BACKWARD) 25
DO-6

CN-60
417 AWG20 121 AWG18
2 KEY ON POWER 26 FINGERTIP LEVER(AUX2)
G AWG20 411 AWG20
BATTERY - 27 1 SIGNAL "B"
DIAGNOSIS PORT G AWG20 410 AWG20
CN-164 BATTERY - 28 2 SIGNAL "A"
432 AWG20 234 AWG18 401 AWG20
TXD(FOR MAIN) 1 1 EPPR-IN(+) CNA_T 29 3 POWER(5V)
433 AWG20 418 AWG20 434 AWG20 409 AWG20
RXD(FOR MAIN) 2 2 EPPR-IN(-) RS232_TX 30 4 GND
G AWG20 419 AWG20 435 AWG20
GROUND(FOR MAIN) 3 3 EPPR-OUT(-) RS232_RX 31 CD-43
434 AWG20 234 AWG18 G AWG20
TXD(FOR SUB) 4 4 EPPR-OUT(+) GND(RS232) 32
435 AWG20
RXD(FOR SUB) 5 EPPR-AUX2 NC 33
G AWG20
GROUND(FOR SUB) 6 NC 34
234 AWG18
CN-134 1 CN-61
DO-7

418 AWG20
2

234 AWG18
1
DO-8

419 AWG20
2

21HN-40000

7-8
MEMORANDUM

7-9
1. POWER CIRCUIT
The negative terminal of the battery is grounded to the truck chassis.
When the start switch is in the off position, the current flows from the positive battery terminal.
1) OPERATING FLOW
Battery (+)
Start motor [CN-45 (B+)]
Fuse box [CN-36] Fuse box [No.1]
I/conn [CN-3 (1)] Start switch [CS-2 (1)]
Fuse box [No.4] I/conn [CN-2 (4)] Horn [CN-25]
Fuse box [No.5] I/conn [CN-2 (9)] Flasher unit [CR-11 (2)]
Fuse box [No.6] I/conn [CN-1 (12)] Warning buzzer [CN-113 (2)]
Fuse box [No.7] I/conn [CN-1 (1)] MCU [CN-59M (1)]
Fuse box [No.10] I/conn [CN-43 (1)] To air conditioner harness
Fuse box [No.11] I/conn [CN-43 (1)] To air conditioner harness
Fuse box [No.13] I/conn [CN-2 (11)]
I/conn [CN-6 (8)] To LH overhead guard harness
I/conn [CN-5 (10)] Room lamp [CL-1 (2)]
Radio/USB player [CN-27 (8)]

2) CHECK POINT

Engine Start switch Check point Voltage


Η - GND (Battery (+))
Θ - GND (Fuse B+)
STOP OFF 12V
Ι - GND (Fuse No.1)
Κ - GND (Start switch)
ö GND : Ground

7-10
2
100 #10 100 #10

TO AIRCON
HARNESS CN-45
1

FUSE BOX
B+

CN-43
FLASHER

60A

20A
20A

10A
5A
5A
5A
5A
-A

-A
-A

-A
1
2
M
UNIT HORN

10
11
12
13
1
2
4
5
6
7
8
9
START SWITCH

FLASHER UNIT(B+)
WARNING BUZZER
110 AWG14
B BR ACC R1 R2 C M
G

OHG/CABIN(B+)
START KEY(B+)
HT
START MOTOR

AIRCON1(B+)
AIRCON2(B+)
CR-11

B
E

OFF
L

CN-25

ON

HORN(B+)
1

3
2

MCU(B+)
ST

CN-36
CN-74
105 #20

104 #20

TO: PSI (BP) 1

-
-

-
-
4 2 L U

110 AWG14
110 AWG14
CS-2

101 #10

104 #20
105 #20
106 #20
107 #20

113 #20
3 - ~
2

2
1

3 G
B+
3
103 #10
222 #20
101 #10
231 #20

ALTERNATOR

231 #20
CN-2 231 #20
1
2
3
104 #20 104 #20
4
5

231 #20
6
7

CN-13
8
105 #20 105 #20

13
11

14
15
16
10

12
3

5
1

4
2

6
7
8
9
9
10

STARTER COMMAND
113 #20 113 #20
11

E/G TEMP SENSOR


12

ENGINE CHECK
SPEED SELECT

LPG CUTOFF1
LPG CUTOFF2
13

E/G OIL PS
14

VREF(5V)
CHARGE

5V RTN
15

VRS(-)
FPP1
VSW

IVS
CN-3

-
101 #10 101 #10
1 INTERFACE 1 (FUEL KIT)
103 #10
2

107 #20 CN-1


107 #20
1
2
3
4
5
6
7
8 CL-1
222 #20
9 1
113 AWG20
10 2
106 #20 11 G
106 #20
12
ROOM LAMP
13
107 #20

CN-5
1
CN-27
2
16 GND
3
1

15 NC
4
5 14 SPK FRT LH+
106 #20

6 13 REMOCON GND
7 12 REMOCON+
CN-113

8 11 SPK FRT RH+


1
2

BATT. POWER

9 10 NC
- #20
113 AWG20 113 AWG20 9 ILL+
113 #20
CN-59M

10 8 BACK UP+
MCU

11 7 ANT 12V
WARNING 12 6 TEL MUTE
BUZZER
5 SPK FRT LH-
4 SPK FRT RH-
CN-6 3 GND
1 WASHER TANK 2 ILL-
2 GROUND 1 ACC
3 WIPER MOTOR
4 REAR GRIP HORN S/W RADIO/USB PLAYER
5 CAN-LOW
6 CAN-HIGH
113 #20 7 WIPER MOTOR/RMCU(IG)
8 B+
9 WIPER MOTOR
10 TURN-LH
11 ILLUMINATION
12 HEAD LAMP-LH

TO OHG(CABIN) HARNESS-LH
25L9AEL03

7-11
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery (+) terminal Start motor [CN-45 (B+)] I/conn [CN-2 (2)] Start relay [CR-23 (87)]
Fuse box [CN-36] Fuse box [CN-36 (No.1)]
I/conn [CN-3 (1)] Start switch [CS-2 (1)]
öThe engine can be started only when the gear selector lever is in neutral position.
(1) When start switch is in ON position
Start switch ON [CS-2 (1)] I/conn [CN-3 (2)] Fuse box [CN-36 (No.3)]
Power is supply with the electric components.
Start switch ON [CS-2 (2)] I/conn [CN-2 (1)] Interface 1 (fuel kit) [CN-13 (1)]
(2) When start switch is START position
Start switch START [CS-2 (2)]
I/conn [CN-1 (9)] Fuse box [CN-36 (No. 34 Ą 31)] Neutral relay [CR-5 (3 Ą 4)]
Interface 1 (fuel kit) [CN-13 (7)] Start motor [CN-45 (M)] Start motor operating
MCU [CN-57N (20)]

2) CHECK POINT

Engine Start switch Check point Voltage


Η - GND (Battery B+)
Θ - GND (Start switch)
Running ON 12V
Ι - GND (Neutral relay)
Κ - GND (Interface 1 (fuel kit))
ö GND : Ground

7-12
MCU CN-57N
222 #20
E/G START SIGNAL 20

ST
HT

ON
CS-2

OFF
101 #10
1
MCU CN-59M 231 #20
107 #20 2
BATT. POWER 1
KEY ON POWER 2 103 #10
1
RELAY-AUTO PARKING 3 222 #20

B BR ACC R1 R2
2
RELAY-ANTI RESTART 4
C
START SWITCH
RELAY-TRAVEL CUT 5

231 #20

103 #10
101 #10
RELAY-ATTACH CUT 6
WARNING BUZZER 7

2
1
9
8
7
6
5
4
3
2
1

15
14
13
12
11
10
RELAY-AUTO LEVEL 8

CN-3
CN-2
CN-36 FUSE BOX
RELAY-AUTO SHIFT 9
101 #10 START KEY(B+) 60A
RELAY-HYD AUTO REGEN 10 1
- -A
ALTERNATOR L 11 2
5A

231 #20
SWITCH-LH TURN 12 HORN(B+)
4
FLASHER UNIT(B+) 5A
100 #10

SWITCH-RH TURN 13

103 #10
5

101 #10
WARNING BUZZER 5A
SWITCH-FUEL WARMER 14 6
107 #20 MCU(B+) 5A
SWITCH-FORWARD GEAR 15 7
- -A
SWITCH-REVERSE GEAR 16 M17 #20 8
- -A
SWITCH-NEUTRAL GEAR 17 9
AIRCON1(B+) 20A
SWITCH-E/G OIL PS 18 10
AIRCON2(B+) 20A
SWITCH-AIR INTAKE PS 19

M04 #20
11

M17 #20
- -A

222 #20
107 #20
SWITCH-WATER IN FUEL 20 12
OHG/CABIN(B+) 10A
CAN1-HIGH(250K) 21 13

9
8
7
6
5
4
3
2
1

42
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
CAN1-LOW(250K) 22

CN-1
103 #10 MAIN POWER 60A
CAN1-T(250K) 23 3
GEAR SELECTOR 5A
DIGITAL-OUT9 24 14
- -A
DIGITAL-OUT10 25 15
5A

M17 #20
DIGITAL-OUT11 26 OPS SOLENOID
16
PARKING SOLENOID 5A

222 #20

M04 #20
107 #20
CAN2-HIGH(500K) 27 17
COMBI.SWITCH 15A
CAN2-LOW(500K) 28 18
ALTERNATOR(IG) -A
CAN2-T(500K) 29 19

7-13
- -A
5V RETURN 30 20
- -A
RELAY-E/G PREHEAT 31 21
AIRCON(IG) -A
5V OUTPUT 32 22
- -A
GROUND 33 23
MCU/CLUSTER 5A
GROUND 34 24
BRAKE LAMP 5A
25
OHG/CABIN(IG) 15A
26
SEAT HEATER 10A
27
WORK/BEACON LAMP 10A
28
- -A
29
SIGNAL POWER 5A
222 #20

30
131 #20 START RELAY 5A
31 34
M17 AWG20

CN-13 - -A

231 #20
VSW 32 35
1 - -A
6
5
4
3
2
1

E/G TEMP SENSOR 33 36


2
CN-38

E/G OIL PS 3

M17 #20
1

100 #10

CHARGE 4
SPEED SELECT 5
TO: PSI (BP)

ENGINE CHECK 6

1
2
3
4
5
6
6
5
4
3
2
1
M

M17 AWG20

999 #20
B+

CS-11
CS-12
STARTER COMMAND 7
3
2
1
6
5
4
3
2
1

- 8
CS-13
CS-11

LPG CUTOFF1 9 3
M
CN-45

3
2
1

4-ILL

6-N
LPG CUTOFF2

6-TLH
10

5-REV
2-TRH

2-FWD
5-H/Lamp
-

5V RTN 11
-

999 #20
131 #20
CN-74
START MOTOR

M04 #20
M17 #20
L

2-N(Gr)

FPP1 12
3-+5V(R)
B+

>
5-GND(B)
2-SIG1(Y)

1-REV(Or)

3-FWD(G)
1-SIG2(Or)

5
4
3
2
1

VREF(5V) 13
4-5V GND(B)

CR-5
3

6-VCC(8~32V)

IVS 14

INTERFACE 1 (FUEL KIT)


1-C
1-C 3-C
VRS(-) 15

GEAR SELECTOR
G

COMBI.SWITCH
U
~

VRS(+) 16
MICOM

1 3

STEERING COLUMN SWITCH


ALTERNATOR

2 4 5

25L9AEL04
F.N.R CONTROLLER

NEUTRAL RELAY
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator release the start switch to the
ON position. Charging current generated by operating alternator flows into the battery.
The current also flows from alternator to each electrical component through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator [CN-74 (1)] Fuse box [CN-36 (No.18)] I/conn [CN-1 (30)]
MCU alternator level [CN-59M (11)] Cluster charging warning lamp (via CAN interface)
(2) Charging flow
Alternator [CN-74 (B+)] Battery (+) terminal Charging

2) CHECK POINT

Engine Start switch Check point Voltage


Η - GND (Battery voltage)
Θ - GND (Alternator B+)
Running ON 12V
Ι - GND (Start switch)
Κ - GND (MCU alternator level)
öGND : Ground
ö Cautions
1. When using an arc welder, always disconnect the ground lead from the battery to prevent alternator
or battery damage.
2. Attach the welding ground clamp as close to the weld area as possible to prevent welding current
from damaging the bearings of the alternator.
3. Do not disconnect the battery when the engine is running. The voltage surge can damage the
diode and resistors in the electrical system.
4. Do not disconnect an electric wire before the engine is stopped and the switches are OFF.

7-14
ST
CLUSTER

HT

ON
CS-2

OFF
CN-58
124 #20 101 #10
KEY ON 1 1
CAMERA #1 2 231 #20
2
GND 3
103 #10
CAMERA #2 4 1
GND 5 222 #20

B BR ACC R1 R2
2

C
CAMERA #3 6
GND 7 START SWITCH

231 #20

103 #10
101 #10
GND 8
M21 #20
CAN HIGH 9

2
1
9
8
7
6
5
4
3
2
1

15
14
13
12
11
10
CAN T 10

CN-2

CN-3
M22 #20 CN-36 FUSE BOX
CAN LOW 11
101 #10 START KEY(B+) 60A
GND 12 1
- -A
RS232 RX 13 2
5A

231 #20
HORN(B+)
RS232 TX 14 4
FLASHER UNIT(B+) 5A
100 #10

103 #10
5

101 #10
WARNING BUZZER 5A
6
107 #20 MCU(B+) 5A
MCU CN-57N 7
222 #20 - -A
E/G START SIGNAL 20 8
- -A
9
AIRCON1(B+) 20A
MCU 10
CN-59M AIRCON2(B+) 20A
107 #20 11
BATT. POWER 1 - -A
12
KEY ON POWER 2 OHG/CABIN(B+) 10A
13
RELAY-AUTO PARKING 3
RELAY-ANTI RESTART 4 103 #10 MAIN POWER 60A
3
RELAY-TRAVEL CUT GEAR SELECTOR 5A
14
- -A
RELAY-HYD AUTO REGEN 10 15
M11 #20 OPS SOLENOID 5A
ALTERNATOR L 11 16
PARKING SOLENOID 5A
SWITCH-LH TURN 12 17
118 #16 COMBI.SWITCH 15A
SWITCH-RH TURN 13 18

4
ALTERNATOR(IG) -A
19

7-15
SWITCH-FUEL WARMER
- -A
20
M21 #20 - -A
CAN1-HIGH(250K) 21 21
M20 #20 AIRCON(IG) -A
CAN1-LOW(250K) 22 22
M21 #20 - -A
CAN1-T(250K) 23 23
124 #20 MCU/CLUSTER 5A
DIGITAL-OUT9 24 24
BRAKE LAMP 5A
DIGITAL-OUT10 25

M11 #20
15A

M21 #20
OHG/CABIN(IG)

M22 #20
222 #20
107 #20
31 26
SEAT HEATER 10A
5V OUTPUT 32 27
WORK/BEACON LAMP 10A

9
8
7
6
5
4
3
2
1

42
36
35
34
33
32
31
30
13
12
11
10
28

CN-1
GROUND 33
- -A
GROUND 34 29
SIGNAL POWER 5A
222 #20

30
START RELAY 5A
31 34
-A

107 #20
-

M22 #20
M21 #20
32 35

222 #20

M11 #20
- -A
33 36
1

CN-113
M21 #20
100 #10

CAN HIGH 1
M22 #20
TO: PSI (BP)

CAN LOW 2
M
B+

3W/300
RS-1

2
1
CN-13 231 #20
2

VSW 1
M

3
2
1
CN-45

E/G TEMP SENSOR 2


345 #20
-

M11 #20
3
-

E/G OIL PS
CN-74

M11 #20
START MOTOR

B+

CHARGE 4
3

VRS(+) 16

INTERFACE 1 (FUEL KIT)


G
U
~

ALTERNATOR

25L9AEL05
4. HEAD LIGHT AND REAR WORK LIGHT CIRCUIT
1) OPERATING FLOW
(1) Head light
Fuse box [CN-36 No.18] I/conn [CN-2 (7)] Multi function switch [CS-12 (3)]
Multi function switch ON [CS-12 (5)] I/conn [CN-2 (6)] Head lamp relay [CR-13 (1Ą4)]
I/conn [CN-2 (15)] I/conn [CN-6 (12)] I/conn [CN-14A (1)]
LH Head lamp ON [CL-3A (1)]
I/conn [CN-5 (1)] I/conn [CN-14 (1)]
RH Head lamp ON [CL-3 (1)]
Multi function switch ON [CS-12 (4)] I/conn [CN-1 (18)] License lamp ON [CL-21]
(2) Rear work light
Fuse box [CN-36 No.28] I/conn [CN-2 (10)] Rear work light switch [CS-21 (2)]
Switch ON [CS-21 (3)] I/conn [CN-5 (7)] I/conn [CN-39 (1)] I/conn [CN-15 (1)]
Rear work light ON [CL-23 (1)]

2) CHECK POINT

Engine Start switch Check point Voltage


Η - GND (Multifunction switch input)
Θ - GND (Multifunction switch output)
Ι - GND (Rear work light switch input)
OFF ON 10~12.5V
Κ - GND (Rear work light switch output)
Λ - GND (High light)
Μ - GND (Rear work light)
ö GND : Ground

7-16
100 #10

100 #10
START KEY S/W

FUSE BOX
B BR ACC R1 R2 C

34
35
36
HT

60A

20A
20A

10A

60A

15A

15A
10A
10A
5A
5A
5A
5A

5A

5A
5A

5A
5A

5A
5A
-A

-A
-A

-A

-A

-A
-A
-A
-A
-A

-A

-A
-A
OFF CN-45

21

24
25
26
27
23

28
29
30
31
32
33
20

22
14
15
16
17
18
19
10
11
12
13

3
1
2
4
5
6
7
8
9
ON
B+

WORK/BEACON LAMP
ST

FLASHER UNIT(B+)
WARNING BUZZER

PARKING SOLENOID
M

GEAR SELECTOR

ALTERNATOR(IG)

SIGNAL POWER
OPS SOLENOID
OHG/CABIN(B+)

COMBI.SWITCH
START KEY(B+)

OHG/CABIN(IG)
MCU/CLUSTER

SEAT HEATER

START RELAY
MAIN POWER

BRAKE LAMP
AIRCON1(B+)
AIRCON2(B+)
M

AIRCON(IG)
HORN(B+)

MCU(B+)
START MOTOR
CS-2

CN-36
2

2
1

1
101 #10

103 #10

-
-

-
-

-
-

-
-
101 #10

103 #10

128 #20
118 #16
CN-2
1
2
3
4 CR-13
202 #20
5 1 1 3
202 #20 G #20
6 2
118 #20 118 #18
7 3
203 #18
8 4
2 4 5
9 5
128 #20
10
HEAD LAMP RELAY
11
12
13
14
203 #18
15

CN-3
101 #10
1
103 #10
2
CL-21
MAIN EARTH
G #20
204 #20

LICENSE LAMP
CN-1
204 #20
18

STEERING COLUMN SWITCH


1
CS-12 COMBI.SWITCH
REAR WORK LAMP S/W 1
3-C
>

2
8
3

+ 118 #20
4-ILL
0
1

3
204 #20
4
202 #20
5
5-H/Lamp
-
CS-21

6
8 7
2
10

2
9

3
5
4

2 6-TLH
1-C
204 #20
208 #18
128 #18

2-TRH
4 3
CS-11
6 5-REV
1-C

5
6-N
4
3 2-FWD
2
1
GEAR SELECTOR
5
CN-6 CN-5 CN-14 CL-3
203 AWG20
1 1 1 1
2 2 2 2
3 3
4
HEAD LAMP-RH
4
CN-14A CL-3A CL-14
5 203 AWG20 5 204 AWG20
1 1 3 1 ILLUMINATION
6 6
2 2 4 2 TURN
7 7
3 GROUND
8 HEAD LAMP-LH 8
9 9 FRONT TURN-RH
10 CL-17 10 CN-39
204 AWG20 CN-15 CL-23
11 3 1 ILLUMINATION 11 208 AWG20 208 AWG20
1 1 1
12 4 2 TURN 12
2 2 2
3 GROUND
3
FRONT TURN-LH REAR WORK LAMP
6
25L9AEL06

7-17
6. FRONT WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box [CN-36 (No.26)] I/conn [CN-2 (12)] Front wiper & washer switch [CS-3 (3, 5)]
I/conn [CN-6 (7)] Wiper motor [CN-21 (3)]
(1) Front wiper & washer switch ON (1st step)
Front wiper & washer switch [CS-3 (2)] I/conn [CN-6 (3)] Front wiper motor [CN-21 (4)]
Front wiper motor operating
(2) Front wiper & washer switch ON (2nd step)
Front wiper & washer switch ON [CS-3 (2)] I/conn [CN-6 (3)]
Front wiper motor [CN-21 (4)] Front wiper motor operating
Front wiper & washer switch [CS-3 (6)] I/conn [CN-6 (1)]
Front washer tank [CN-22 (2)] Front washer pump operating

2) CHECK POINT

Engine Start switch Check point Voltage


Η - GND (Fuse box No. 26)
Θ - GND (Front wiper & washer switch power input)
Stop ON Ι - GND (Front wiper & washer switch output) 10~12.5V
Κ - GND (Front wiper motor power input)
Λ - GND (Front washer pump power input)

ö GND : Ground

7-18
100 #10

100 #10
START SWITCH

FUSE BOX
B BR ACC R1 R2 C

34
35
36
HT

60A

20A
20A

10A

60A

15A

15A
10A
10A
5A
5A
5A
5A

5A

5A
5A

5A
5A

5A
5A
-A

-A
-A

-A

-A

-A
-A
-A
-A
-A

-A

-A
-A
OFF CN-45

21

24
25
26
27
23

28
29
30
31
32
33
20

22
14
15
16
17
18
19
10
11
12
13

3
1
2
4
5
6
7
8
9
ON
B+

WORK/BEACON LAMP
ST

FLASHER UNIT(B+)
WARNING BUZZER

PARKING SOLENOID
M

GEAR SELECTOR

ALTERNATOR(IG)

SIGNAL POWER
OPS SOLENOID
OHG/CABIN(B+)

COMBI.SWITCH
START KEY(B+)

OHG/CABIN(IG)
MCU/CLUSTER

SEAT HEATER

START RELAY
MAIN POWER

BRAKE LAMP
AIRCON1(B+)
AIRCON2(B+)
M

AIRCON(IG)
HORN(B+)

MCU(B+)
START MOTOR
CS-2

CN-36
2

2
1

1
101 #10

103 #10

-
-

-
-

-
-

-
-
125 #18
101 #10

103 #10
1
CN-2
1
2
3
4
5
6
7
8
9
10
125 #18 11 125 #18
12
13
14
15

CN-3
101 #10
1
103 #10
2

CN-14A CL-17
204 AWG20
3 1 ILLUMINATION
CN-6 2 TURN
213 AWG20 213 AWG20
1
G AWG18 3 GROUND
2
212 AWG20 212 AWG20
3 FRONT TURN-LH
4
5 4
6
125 AWG20 125 AWG20
7
MAIN EARTH
211 AWG20
8
211 AWG20
CN-21
211 AWG20
9 1 2E
10 G AWG20 1 Pf
204 AWG20 204 AWG20 2
11 125 AWG20 3B
3
12 212 AWG20
4
3
CS-3
2 + M -
0 10 4 Lo
1 9 5
2
6
213 #20 WIPER MOTOR
125 #20
5 CN-22
5 213 AWG20
6 4 2
125 #20 G AWG20
3 1
1 212 #20
2 2
3 1
211 #20 WASHER TANK
204 #20
8
7 8 G1 #20 DO-3
- 7 213 AWG20
+

2
G AWG20
WIPER/WASHER S/W 1
3
25L9AEL07

7-19
GROUP 3 COMPONENT SPECIFICATION

No Part name Qty Specification Remark


1 Battery 1 12VÝ96HA
RC : 130 min
CCA : 630A
2 Work lamp 1 12V, 55W
3 License lamp 1 12V, 3.4WÝ2
4 Combination lamp 2 12V, 21W (T/S) 12V, 10W (Back)
12V, 5W (Tail)
12V, 21W (Stop)
5 Head lamp 2 12V, 55W
6 Flasher lamp 2 12V (Posi : 0.5W, Turn signal : 2.2W)
7 Back horn 1 12V, 90Ü5dB, 60Ü10C/M
8 Horn 1 12V, MAX 3.5A, 105~120dB
9 Master switch 1 12V, 180A
10 Combination switch 1 12V, 20A
11 Hazard switch 1 12V, 20A
12 Start switch 1 12V/24V, 15~28A
13 OPSS unit 1 12V/24V, MAX 0.5A (at 12V)
14 Relay (4P) 2 12V, 20A
15 Relay (5P) 6 12V, 20A
16 Parking brake switch 1 12V, 20A
17 Warning buzzer 1 12V, 50 mA, 80~90dB
18 Flaher unit 1 12V, 85Ü10C/M (23W 23W)Ý2+3WÝ2
19 Cluster 1 12V, 15W
20 LPG cut off switch 1 12V, 20A
21 Beacon lamp (LED, opt) 1 12V, Max 0.8A
22 Camera assy (opt) 1 12V, Max 1.32A
23 G-sensor (opt) 1 12V, 5W
24 Rear work lamp witch (opt) 1 12V, 20A
25 Beacon lamp witch (opt) 1 12V, 20A
26 Front wiper/washer (opt) 1 12V, 20A
27 12V socket (opt) 1 12V, 120W
28 Speed control switch (opt) 1 12V, 20A

7-20
GROUP 4 CONNECTOR DESTINATION

Connector No. of Connector part No.


Type Destination
number pin Female Male
CN-1 AMP 36 I/conn (Dashboard harness-frame harness) 936421 936429
CN-2 AMP 15 I/conn (Dashboard harness-frame harness) 2-85262-1 368301-1
CN-3 KET 6 Bi-Fuel extension MG610335 -
CN-5 KET 12 I/conn (RH OHG harness-frame harness) MG610346 MG640348
CN-5 KET 12 I/conn (RH cabin harness-dashboard harness) MG610346 -
CN-6 KET 12 I/conn (LH OHG harness-frame harness) S810-004201 MG640348
CN-13 AMP 16 Fuel system interface connection - 368050-1
CN-14 DAEDONG 4 I/conn (OHG harness-head/turn lamp harness) 110-4PR 110-4PT
CN-15 DAEDONG 2 Work lamp - 110-2PT
CN-17 KET 2 I/conn (Frame harness-tilt lever harness) - MG640322
CN-18 AMP 2 Power output for cabin - 174354-2
CN-22 KUM 16 Radio/USB player PK145-16017 -
CN-23 KET 2 Speaker-LH MG610007 -
CN-24 KET 2 Speaker-RH MG610007 -
CN-25 AMP 1 Horn 171809-2 -
CN-28 AMP 4 I/conn (Frame harness-hydro sensor harness) - 174259-2
CN-29 KET 2 A/C dual pressure switch MG640795 -
CN-30 KET 1 A/C compressure MG610041 -
CN-36 - - Fuse box 21HN-55010 -
CN-37 KET 6 To knob gear selector - MG640341
CN-38 AMP 6 I/conn (Frame harness-knob switch harness) - 174262-2
CN-39 KET 3 I/conn (LH cabin harness-dashboard harness) MG610327 -
CN-41 KET 2 I/conn (LH cabin harness-A/C harness) DT06-2S MG640322
CN-42 KET 8 To air conditioner harness (KB) MG610271 -
CN-43 KET 2 To frame harness MG640298-5 -
CN-44 KET 1 To frame harness MG610278 -
CN-45 RING TERM - Start motor - -
CN-46 DEUTSCH 4 Heater DT06-4S -
CN-47 KET 2 I/connector MG610320 MG640322
CN-48 KET 2 Hour meter S822-014000 S822-114000
CN-49 AMP 2 Blue sopt 174352-2 174354-2
CN-55 KET 14 OPSS unit S814-014100 -
CN-56 AMP 20 Cluster 368511-2 -
CN-57N AMP 34 MCU 4-1437290-1 -
CN-58 AMP 14 Cluster 776273-1 -
CN-59M AMP 34 MCU 4-1437290-0 -

7-21
Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-65 KET 2 Back buzzer - MG640322
CN-71 KET 2 Seat heat - MG620042
CN-71 DEUTSCH 2 Parking solenoid DT06-2S -
CN-83 KUM 2 A/C condensor fan PB625-02027 -
CN-113 KET 2 OPSS buzzer MG610320 -
CN-113 AMP 2 Fuel system interface connection 174352-2 -
CN-122 DEUTSCH 2 Forward solenoid DT06-2S -
CN-123 DEUTSCH 2 Reverse solenoid DT06-2S -
CN-124 AMP 6 Accel pedal 174262-2 -
CN-130 DELPHI 2 Cut off solenoid 2 (Lift / down) 12015792 -
CN-131 DELPHI 2 Cut off solenoid 1 (Tilt / lift) 12015792 -
CN-134 KET 20 Vehicle diagnosis port MG652863 -
CN-139 KET 2 Socket harness MG610043 -
CN-249 AMP 4 Review camera 174257-2 174259-2
Switch
CS-2 KET 2 Start switch MG610281 MG620282
CS-3 CARLING 10 Wiper/washer switch VC2-01 -
CS-5 RING TERM - Horn switch S820-105000 -
CS-6 DAEDONG 10 Heater switch 250-10PRG -
CS-11 DEUTSCH 6 Gear selector switch DT06-6S -
CS-11 AMP 6 To FNR controller - 174262-2
CS-12 DEUTSCH 6 Combination switch DT06-6S-P012 -
CS-13 KET 2 Tilt lever switch MG610320 -
CS-13 AMP 3 To FNR controller 174357-2 -
CS-17 CARLING 10 Parking switch VC2-01 -
CS-21 CARLING 10 Rear work lamp switch VC2-01 -
CS-23 CARLING 10 Beacon lamp switch VC2-01 -
CS-41 CARLING 10 Hazard switch VC2-01 -
CS-42 SWF 10 Speed control switch 250-10PRG -
CS-68 SWF 10 Cut off switch 250-10PRG -
CS-68 CARLING 10 LPG cut-off switch VC2-01 -
CS-73 DEUTSCH 2 Seat switch DT06-6S DT04-6P-E004
CS-76 CARLING 10 Speed control switch VC2-01 -
CS-77 KET 1 Rear grip horn switch ST730018-3 ST750036-3

7-22
Connector No. of Connector part No.
Type Destination
number pin Female Male
Lamp
CL-1 KET 2 Room lamp MG610392 -
CL-1 KET - Room lamp (ring terminal) - S820-106000
CL-3 DEUTSCH 2 Head lamp DT06-6S -
CL-3 KET 2 Head lamp MG652520 -
CL-7 DEUTSCH 2 Beacon lamp DT06-2S DT04-2P
CL-14 AMP 3 Front turn lamp 936187-3 -
CL-15 DAEDONG 6 Combination lamp-LH 110-6PR -
CL-16 DAEDONG 6 Combination lamp-RH 110-6PR -
CL-21 KET 1 License lamp ST750018-3 ST750036-3
CL-23 KET 2 Rear work lamp MG652520 -
CL-23 DEUTSCH 2 Rear work lamp DT06-2S -
Relay
CR-5 KET 4 Neutral relay S810-004201 -
CR-11 DAEDONG 3 Flasher unit FBH-GIHUNG-3P -
CR-13 KET 4 Head lamp relay S810-004201 -
CR-35 AMP 4 Warning relay S810-004202 -
CR-36 KET 4 Fuel lamp relay S810-004201 -
CR-51 KET 5 Attach cut relay MG640927 -
Sensor and pressure switch
CD-2 KET 2 Fuel level sensor MG610043 -
CD-4 DEUTSCH 4 Brake oil pressure sensor DT06-4S -
CD-5 DEUTSCH 4 Hydraulic temperature sensor DT06-4S -
CD-6 AMP 4 Mast G-sensor 174257-2 -
CD-10 KET 1 Air cleaner switch ST730057-2 -
CD-26 AMP 1 Parking pressure switch 171809-2 -
CD-29 DEUTSCH 4 T/M oil pressure / temperature sensor DT06-4S -
CD-50 DEUTSCH 3 Load indicator sensor DTM06-3S -
CD-59 KET 2 Brake oil level sensor MG610320 -
CD-73 AMP 3 Transmission speed sensor 85205-1 -
DO-1 AMP/QPL 2 Diode 174352-2 21EA-50550
DO-2 AMP/QPL 2 Diode 174352-2 21EA-50550
DO-3 AMP/QPL 2 Diode 174352-2 21EA-50550
DO-4 AMP/QPL 2 Diode 174352-2 21EA-50550

7-23
FINGERTIP HARNESS ONLY

Connector No. of Connector part No.


Type Destination
number pin Female Male
CN-1 AMP 42 I/conn (Dashboard harness-frame harness) - 936428
CN-2 AMP 15 I/conn (Dashboard harness-frame harness) - 368301-1
CN-3 KET 2 I/conn (Frame harness-dashboard harness) MG652934-5 -
CN-13 AMP 16 Fuel system interface connection - 368050-1
CN-18 AMP 2 Power output 174352-2 -
CN-28 AMP 4 Hydraulic temperature sensor 174257-2 174259-2
CN-36 - - Fuse box 21HN-55010 -
CN-43 KET 2 I/conn (A/C harness-frame harness) MG652934-5 MG642928-5
CN-44 KET 1 I/conn (A/C harness-frame harness) MG640280 MG610278
CN-47 KET 2 I/connector MG610320 MG640322
CN-60 AMP 35 Fingertip main controller 776164-1 -
CN-65 KET 2 Back buzzer - MG640322
CN-71 DEUTSCH 2 Parking brake solenoid valve DT06-2S -
CN-113 AMP 2 Fuel system interface connection 174352-2 -
CN-124 AMP 6 Accelerator pedal 174262-2 -
KET 20 Vehicle diagnosis port MG652863 -
CN-134
KET 6 Diagnosis port MG610335 -
CN-147 KET 8 I/conn (Frame harness-MCV harness) MG610339 -
CN-160 AMP 2 Lift EPPR valve 828657-3 -
CN-161 AMP 2 Down EPPR valve 828657-3 -
CN-162 AMP 4 Tilt EPPR valve 282192-1 -
CN-163 AMP 4 Aux 1 EPPR valve 282192-1 -
CN-164 AMP 4 Aux 2 EPPR valve 282192-1 -
CN-412 AMP 8 To armrest harness - 174984-2
CN-413 AMP 8 To armrest harness 174982-2 -
CN-417 KET 8 I/conn (Frame harness-MCV harness) - MG640341
Sensor and pressure switch
CD-9 RING TERM - Fuel empty switch S820-30400 -
CD-10 KET 2 Air cleaner switch ST730057-2 -
CD-26 AMP 1 Parking brake pressure switch 171809-2 -
CD-29 DEUTSCH 4 Transmission oil pressure / temp sensor DT06-4S -
CD-50 DEUTSCH 3 Load indicator sensor DTM06-3S DM04-3P
CD-73 AMP 3 Transmission speed sensor 85205-1 -
Switch
CS-73 DEUTSCH 6 Seat switch DT06-6S 21HN-52080

7-24
Connector No. of Connector part No.
Type Destination
number pin Female Male
Lamp
CL-21 KET - License lamp ST750018-3 ST750036-3
Diode
DO-1 AMP/QPL 2 Diode 174352-2 21HK-95440
DO-2 AMP/QPL 2 Diode 174352-2 21HK-95440
DO-3 AMP/QPL 2 Diode 174352-2 21HK-95440
DO-4 AMP/QPL 2 Diode 174352-2 21HK-95440
DO-5 AMP/QPL 2 Diode 174352-2 21HK-95440
DO-6 AMP/QPL 2 Diode 174352-2 21HK-95440
DO-7 AMP/QPL 2 Diode 174352-2 21HK-95440
DO-8 AMP/QPL 2 Diode 174352-2 21HK-95440

7-25
GROUP 5 TROUBLESHOOTING

Trouble symptom Probable cause Remedy


Lamps dimming even at ÂFaulty wiring. ÂCheck for loose terminal and discon-
maximum engine speed. nected wire.
Lamps flicker during engine ÂImproper belt tension. ÂAdjust belt tension.
operation.
Charge lamp does not light ÂCharge lamp defective. ÂReplace.
d-uring normal engine operation. ÂFaulty wiring. ÂCheck and repair.
Alternator makes abnormal ÂAlternator defective. ÂReplace
sounds.
Starting motor fails to run. ÂFaulty wiring. ÂCheck and repair.
ÂInsufficient battery voltage. ÂRecharge battery.
Starting motor pinion repeats ÂInsufficient battery voltage. ÂRecharge battery.
going in and out.
Excessively low starting motor ÂInsufficient battery voltage. ÂRecharge battery.
speed. ÂStarting motor defective. ÂReplace
Starting motor comes to a stop ÂFaulty wiring. ÂCheck and repair.
before engine starts up. ÂInsufficient battery voltage. ÂRecharge battery.
Heater signal does not become ÂFaulty wiring. ÂCheck and repair.
red. ÂGlow plug damaged. ÂReplace
Engine oil pressure caution lamp ÂCaution lamp defective. ÂReplace
does not light when engi-ne is ÂCaution lamp switch defective. ÂReplace
stopped
(with starting switch left in"ON"
position).

7-26

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