Job Safety Analysis Sheet

Job: Gasket Replacement JSA Ref. No. JSA / KOC / 38

Facility: Work Area / Equipment: Permit No:
Date:

PERSONAL PROTECTIVE EQUIPMENT & TOOLS NEEDED FOR WORK ACTIVITIES : Hard Hat, Safety Shoes, Safety
Goggles, Hand Gloves, Hammer, Spanner, Gas Monitor, Chain Pulley, Airline Unit, Safety Harness

SEQUENCE OF Yes /
POTENTIAL HAZARDS PRECAUTIONS
BASIC JOB STEPS No

 Plan the work involving personnel responsible for

Lack of Communication preparation (isolation, depressurization, draining & gas
testing etc) of the worksite where Gasket is to be replaced.
Non-compliance of KOC -HSEMS  Obtain the required work permits.
Procedures
 Conduct Tool Box Talk
 Identify the Gasket (valve / flange) to be replaced referring
P & ID.
Pre - work
Incorrect Isolation  Ensure the upstream as well as downstream valves where
Gasket to be replaced is isolated properly.
 Use Lock & Tag
 Depressurize / drain the fluid to safe location.
Presence of Flammable / Toxic
vapors  Override the gas detectors if required.
 Carry out gas test for safe working area.
Incorrect Gasket  Arrange correct specification Gasket for replacement.

Isolation Valve Passing  Confirm isolation valve integrity by opening slightly the
nearest vent / drain point.

 Verify the work area is gas free.

Spark Generation / Fire
 Use non sparking tools in hazardous location.

 Erect secured scaffolding at properly leveled ground in case

the Gasket to be replaced is located at height.
 Use safety harness while working at height.
Fall , Slip, Injury
 Use appropriate lifting tools & tackles (such as Chain
Gasket Pulley, Winch) for supporting the Valve / Flange where
Replacement Gasket to be replaced.
 Check the work area is free from toxic vapor.
Exposure to Toxic Vapor  Slightly open one bolt / stud to confirm no pressure.
 Use air line unit if required.
 Use safety goggles
Splash of Hazardous Fluid
 Loosen the bolts / studs slowly.
 Remove the old gasket & install new one safely.
Leak / Spill  Use gasket of proper rating & specification as required.
 Tighten all the studs & bolts uniformly.
 Ensure proper wind up & housekeeping at worksite.
Windup &
Scattered Material
Housekeeping  The lifting tools, tackles, scaffolding must be removed after
work completion.

Additional Hazards
(Other than indicated
above)

Name: Designation:
KOC / ID. No. Company:
JSA Done By
Controlling Team: Contract No.(If Applicable):
Signature: Date: