MINKONSTRAK ENGINEERING & GEN.

SERVICES
Luga-it, Misamis Oriental
snippingTel. No. (063) 225-1906, Fax No. (063) 222-2513
E-mail Address: minkonstrak@yahoo.com

SAFETY, ENVIRONMENT RISK AND QUALITY RISK ASSESSMENT

Site : Analyzer Shed Team Members: FVS. BALDOMERO, M.ALCOS, J.ATILLO Revision No.:

Location / Department : Approved by : Date Updated:

FM1 - Holcim Lugait Plant

Note 1: If the relevant control is not in place, the local supervisor must install additional controls (Extra supervision, Tool Box talks, warning signs, PPE, etc) until the appropriate control is in place.

Note 2: This RA should consider human behavior and capabilities of all personnel (employees, contractors, visitors) who have been given an appropriate induction that covers site hazards, use of standard PPE and the site rules and are trained in their resp

Note 3: This RA shall include Routine and non-routine activities: Routine- Company's routine or intended processes/ activities- usually are scheduled and planned(daily activities of equipment, operations and process) ; Non-routine - an extension of company's non routine activities.

Risk
CONTROLS Risk New New
Safety Envi. Quality Rating Respo Due Rating
Hazard Aspect Risk Consequence/Impact Rating
(L, M, contr nsible Date (L, M,
(L, M, H) Elimination Substitution Engineering Administration PPE ols
H) H)

Process/Activity : General Activities

Influence : Direct Indirect

Condition : Normal Abnormal Emergency

Activity : Routine Non-routine

1. Processing of permits x L - - - L

close the area using

Dust Wear Proper working
2.Layout for foundation x L hard barricades and - goggles and dust mask L
caution tapes

Flying chunks of concrete

close the area using

3. Form Issue: 04/27/2011
Demolition of foundation Page 1 of 14 Wear Proper working
using jackhammer backhoe
x M hard barricades and - goggles and dust mask L
caution tapes
 Flying chunks of concrete

Dust close the area using

3. Demolition of foundation
x M hard barricades and - ensure workers will not Wear Proper working L
using jackhammer backhoe go near the backhoe and goggles and dust mask
caution tapes foundation for demolition
hit by moving bachkoe

Flying chunks of concrete

close the area using

4. Excavation of foundation Wear Proper working
using backhoe
x Dust M hard barricades and - ensure workers will not goggles and dust mask L
caution tapes go near the backhoe and
hit by moving bachkoe foundation for demolition

Flying chunks of concrete

Dust close the area using ensure workers will not Wear Proper working
5. Clearing and hauling using
dumptruck
x M hard barricades and - go near the backhoe and goggles and dust mask L
caution tapes foundation for demolition
hit by moving bachkoe

cuts caused by sharp

rebars

weight of rebars close the area using

Wear Proper working
6.Installation of rebars x L hard barricades and - goggles and dust mask L
caution tapes

ensure equipments used

Rotating parts of mixer are tagged and checked
before using

ensure cocnrete pale

7. Concrete pouring of cold works close the area using used is the proper pale wear proper Working
foundation using 1 bagger x M hard barricades and - - for concrete Gloves, dust mask and L
mixer caution tapes working goggles
weight of concrete pale

Form Issue: 04/27/2011 Page 2 of 14


8.Installation of formworks
9.Installation of anchor bolts
10. Concrete pouring of
pedestal using 1 bagger mixer
11. Installation of columns
using boom truck
Form Issue: 04/27/2011
12. Installation of beams using
boom truck
sharp edges that may
cause hand cuts
x sharp edges of formworks L hard barricades and
electrocution
sharp edges that may
cause hand cuts
sharp edges of formworks
x L
electrocution
sharp edges of anchorbolts
Rotating parts of mixer
x M
cold works
weight of concrete pale
boom truck failure
x the i-beam might fall down M hard barricades and
weight of i-beam columns
dust
boom truck failure
x M
close the area using
caution tapes
close the area using
hard barricades and
caution tapes
close the area using
hard barricades and
caution tapes
close the area using
caution tapes
Page 3 of 14
close the area using
hard barricades and
Wear Proper working
- L
ensure equipments used goggles and dust mask
are tagged and checked
before using
- ensure equipments used Wear Proper working L
are tagged and checked goggles and dust mask
before using
ensure equipments used
are tagged and checked
before using
wear proper Working
Gloves, dust mask and
- - L
ensure cocnrete pale working goggles
used is the proper pale
for concrete
ensure equipments used
are tagged and checked
before using
ensure boom truck is in wear proper Working
Gloves, dust mask and
- - good condition before L
using working goggles
ensure that the boom
truck used can
wuthdstand the weight of
the i-beam
ensure equipments used
are tagged and checked
before using
wear proper Working
Gloves, dust mask and
- - L
working goggles

12. Installation of beams using
boom truck
13. Installation of plates using
boom truck
14. Installation of rafters using
boom truck
15.Installation of c-purlins
16.Installation of roofing sheets
17. Installation of insulator
outside of analyzer shed
Form Issue: 04/27/2011
boom truck failure
x M
the i-beam might fall down
weight of i-beam
dust
boom truck failure
x M
the plate might fall down
weight of plate
dust
boom truck failure
x the i-beam rafters might M hard barricades and
fall down
weight of rafter
dust
the c-purlins might fall
while setting it up above
the roof
x M
dust
falling flux from welding
worker might fall down
during the instalaltion of
roof sheets
x dust M hard barricades and
sharp edges of roof shets
electrocution
Hand Cuts
x L
close the area using
hard barricades and
caution tapes
close the area using
hard barricades and
caution tapes
close the area using
caution tapes
close the area using
hard barricades and
caution tapes
close the area using
caution tapes
close the area using
hard barricades and
caution tapes
Page 4 of 14
ensure equipments used
are tagged and checked
before using
wear proper Working
Gloves, dust mask and
- - ensure boom truck is in L
good condition before working goggles
using
ensure that the boom
truck used can
wuthdstand the weight of
the i-beam
ensure equipments used
are tagged and checked
before using
wear proper Working
Gloves, dust mask and
- - L
ensure boom truck is in working goggles
good condition before
using
ensure that the boom
truck used can
wuthdstand the weight of
the i-beam
ensure equipments used
are tagged and checked
before using
wear proper Working
ensure boom truck is in Gloves, dust mask and
- - L
good condition before working goggles
using
ensure that the boom
truck used can
wuthdstand the weight of
the i-beam
ensure equipments used
are tagged and checked
before using wear proper Working
- - Gloves, dust mask and L
working goggles
assign fire watch
install roof sheets to
prevent flux from hitting
the conveyor
ensure equipments used
are tagged and checked
before using
wear proper Working
- - Gloves, dust mask and L
working goggles
ensure that the boom
truck used can
wuthdstand the weight of
the i-beam
Wear proper working
gloves and working
- - L
goggles
 Dust close the area using Wear proper working
17. Installation of insulator gloves and working
outside of analyzer shed
x L hard barricades and - - L
caution tapes goggles

ensure equipments used

Hand Cuts are tagged and checked
before using
18. Installation of cladding close the area using
sheets outside of analyzer shed Wear Proper working
x M hard barricades and - - goggles and dust mask L
Dust caution tapes

electrocution

Hand Cuts
Dust close the area using Wear proper working
19. Installation of insulator gloves and working
inside analyzer shed
x L hard barricades and - - L
caution tapes goggles

ensure equipments used

Hand Cuts are tagged and checked
close the area using before using
Wear Proper working
20.Installation of steel door x Dust
M hard barricades and - - goggles and dust mask L
caution tapes
electrocution

Hand Cuts
Dust

close the area using Wear proper working

21.Housekeeping x L hard barricades and - - gloves and working L
caution tapes goggles

Form Issue: 04/27/2011 Page 5 of 14

 Quality Risk Management
LIKELIHOOD/ PROBABILITY

ALMOST CERTAIN LIKELY POSSIBLE

IMPACT RATING
Occurs once a
Occurs monthly Occurs quarterly
year

Level A B C
C
Catastrophic H H H
o
5
n
s Major H H H
e 4
q
u Moderate H H M
e 3
n Minor
c M M L
2
e
Insignificant L L L
1

CATEGORY OPERATION

Catastrophic Plant operation disrupted for more than 15 days

Major Plant operation disrupted for 11 - 15 days

Moderate Operation may be disrupted for 5 to 10 days

Minor Operation disrupted for 2 - 4 days

Insignificant Operation disrupted for 1 day

ment
PROBABILITY

UNLIKELY RARE

Occurs between
Occurs once
3 years to 5
every two years
years

D E

H H

M M

M L

L L

L L

ATION

ys
H Safety Risk Assessment Matrix
More than Once or Once in Unlikely to
Once in 5
twice per twice per approx 15 happen in the
Risk Rating year year
years
years operation
A B C D E

Fatality 1 H H H M M

Permanent Disability 2 H H M M L

Lost Time Injury 3 H M M L L

Medical Treatment 4 M M L L L

First Aid Treatment

5 L L L L L
(Minor Impact)

Acceptable level of risk. Monitoring and measurements of associated

GREEN
important Environmental parameters. Effective control measures have
Low Risk (L)
already been established.

Risk level relatively considered acceptable. Action Plans should be

made to reduce the Risk - Develop or review existing document
YELLOW
procedures with defined operating criteria, including training of relevant
Medium Risk (M)
personnel where applicable, monitor and measure associated important
Environmental parameters.

Unacceptable level of risk. Work should not be started or shutdown

operation until the risk has been eliminated or reduced. Action Plans
RED should be made to reduce the Risk - Develop or review existing
High Risk (H) document procedures with defined operating criteria, including training of
relevant personnel where applicable, monitor and measure associated
important Environmental parameters.
85
 Environment Aspect and Impact Assessment Matrix
LIKELIHOOD/ PROBABILITY
NORMAL LEGACY ABNORMAL/ EMERGENCY SI

Impact Rating Occurred in the

Occurs normally Occurred in the
Occurs due to plant between a
upon operation/ plant for the
past activities year ago to 3
activity past 12 months
years ago

Environment Reputation Level F E D C

Catas-trophic
Massive Impact International Effect H H H H
C 5
o
Major
n Major Impact National Effect H H H H
4
s
e Mode-rate
q Local Impact Local Effect M M H M
3
u
e Minor
Minor Impact Limited Effect L L M L
n 2
c Insignificant
e Slight Impact Slight Effect L L L L
1
No Effect
Zero Impact No Effect L L L L
0

RISK-BASED CONTROL PLAN

 GREEN
Acceptable level of risk. Monitoring and measurements of associated important Environmental parameters. Effective control measures h
Low Risk
established.
(L)

YELLOW Risk level relatively considered acceptable. Action Plans should be made to reduce the Risk - Develop or review existing document proce
Medium Risk (M) operating criteria, including training of relevant personnel where applicable, monitor and measure associated important Environmental pa

RED Unacceptable level of risk. Work should not be started or shutdown operation until the risk has been eliminated or reduced. Action Plans
High Risk the Risk - Develop or review existing document procedures with defined operating criteria, including training of relevant personnel where
(H) measure associated important Environmental parameters.
x
BABILITY
RMAL/ EMERGENCY SITUATION

Never occurred 5
Occurred in the
years ago and
plant between 3
beyond or never
years to 5 years
occurred in the
ago
plant

B A

H M

M M

M M

L L

L L

L L
fective control measures have already been

w existing document procedures with defined

mportant Environmental parameters.

d or reduced. Action Plans should be made to reduce

relevant personnel where applicable, monitor and
OCCUPATIONAL HEALTH, SAFETY AND ENVIRONMENT RISK ASSESSMENT

REVISION HISTORY

Reasons for Change Details Date Approved by