MINKONSTRAK ENGINEERING & GEN.

SERVICES
Luga-it, Misamis Oriental
snippingTel. No. (063) 225-1906, Fax No. (063) 222-2513
E-mail Address: minkonstrak@yahoo.com

SAFETY, ENVIRONMENT RISK AND QUALITY RISK ASSESSMENT

Site : Removal and Replacement of

Team Members: FVS. BALDOMERO, M.ALCOS, J.ATILLO Revision No.:
Canopy

Location / Department : Approved by : Date Updated:

FM1 - Holcim Lugait Plant

Note 1: If the relevant control is not in place, the local supervisor must install additional controls (Extra supervision, Tool Box talks, warning signs, PPE, etc) until the appropriate control is in place.

Note 2: This RA should consider human behavior and capabilities of all personnel (employees, contractors, visitors) who have been given an appropriate induction that covers site hazards, use of standard PPE and the site rules and are trained in their resp

Note 3: This RA shall include Routine and non-routine activities: Routine- Company's routine or intended processes/ activities- usually are scheduled and planned(daily activities of equipment, operations and process) ; Non-routine - an extension of company's non routine activities.

Risk
CONTROLS Risk New New
Safety Envi. Quality Rating Respo Due Rating
Hazard Aspect Risk Consequence/Impact Rating
(L, M, contr nsible Date (L, M,
(L, M, H) Elimination Substitution Engineering Administration PPE ols
H) H)

Process/Activity : General Activities

Influence : Direct Indirect

Condition : Normal Abnormal Emergency

Activity : Routine Non-routine

1. Processing of permits x L - - - L

Traffic

Dust Wear Proper working

2.Mobilization of Manlift x L - assign spotter during goggles and dust mask L
mobilization

ensure manlift is tagged

Flying dust from cutting and in good condition

3. Form
Removal
Issue: of damaged
04/27/2011 Page 1 of 11 Wear Proper working
cladding using cutting disc and x M - goggles and dust mask L
manlift for access

3. Removal of damaged
cladding using cutting disc and
manlift for access
4. Removal of damaged
purlins and steel structure
using cutting disc
5. Repeat the process for all
the damaged purlins
6. Repair the purlins by
aligning it using hammer
7. Install the plain sheet by
using blind rivets and manlift
for access
Form Issue: 04/27/2011
Flying dust from cutting
Rice Husk Dust
x M
the cladding might fall
the worker might fall
Flying dust from cutting
Rice Husk Dust
x M
the purlins might fall
the worker might fall
Flying dust from cutting
Rice Husk Dust
x M
the purlins might fall
the worker might fall
Flying dust from pounding
with hammer
Rice Husk Dust
x L
the purlins might fall
the worker might fall
electrocution
Rice Husk Dust
x M
the plain sheet might fall
the worker might fall
ensure manlift is tagged
and in good condition
Wear Proper working
- Secure the cladding goggles and dust mask L
before cutting using rope
always attach full body
harness to the manlift
padeye
ensure manlift is tagged
and in good condition
Wear Proper working
ensure no hotworks
- Secure the purlins goggles and dust mask L
are done in the area
before cutting using rope
always attach full body
harness to the manlift
padeye
ensure manlift is tagged
and in good condition
ensure no hotworks Wear Proper working
- Secure the purlins L
are done in the area before cutting using rope goggles and dust mask
always attach full body
harness to the manlift
padeye
ensure manlift is tagged
and in good condition
ensure no hotworks ensure that the purlins is Wear Proper working
- not damaged enough goggles and dust mask L
are done in the area
that it might fall
always attach full body
harness to the manlift
padeye
ensure manlift is tagged
and in good condition
ensure no hotworks ensure electric drill used Wear Proper working
- is in good condition and goggles and dust mask
L
are done in the area
tagged by safety
always attach full body
harness to the manlift
padeye
Page 2 of 11
 Quality Risk Management
LIKELIHOOD/ PROBABILITY

ALMOST CERTAIN LIKELY POSSIBLE

IMPACT RATING
Occurs once a
Occurs monthly Occurs quarterly
year

Level A B C
C
Catastrophic H H H
o
5
n
s Major H H H
e 4
q
u Moderate H H M
e 3
n Minor
c M M L
2
e
Insignificant L L L
1

CATEGORY OPERATION

Catastrophic Plant operation disrupted for more than 15 days

Major Plant operation disrupted for 11 - 15 days

Moderate Operation may be disrupted for 5 to 10 days

Minor Operation disrupted for 2 - 4 days

Insignificant Operation disrupted for 1 day

ment
PROBABILITY

UNLIKELY RARE

Occurs between
Occurs once
3 years to 5
every two years
years

D E

H H

M M

M L

L L

L L

ATION

ys
H Safety Risk Assessment Matrix
More than Once or Once in Unlikely to
Once in 5
twice per twice per approx 15 happen in the
Risk Rating year year
years
years operation
A B C D E

Fatality 1 H H H M M

Permanent Disability 2 H H M M L

Lost Time Injury 3 H M M L L

Medical Treatment 4 M M L L L

First Aid Treatment

5 L L L L L
(Minor Impact)

Acceptable level of risk. Monitoring and measurements of associated

GREEN
important Environmental parameters. Effective control measures have
Low Risk (L)
already been established.

Risk level relatively considered acceptable. Action Plans should be

made to reduce the Risk - Develop or review existing document
YELLOW
procedures with defined operating criteria, including training of relevant
Medium Risk (M)
personnel where applicable, monitor and measure associated important
Environmental parameters.

Unacceptable level of risk. Work should not be started or shutdown

operation until the risk has been eliminated or reduced. Action Plans
RED should be made to reduce the Risk - Develop or review existing
High Risk (H) document procedures with defined operating criteria, including training of
relevant personnel where applicable, monitor and measure associated
important Environmental parameters.
85
 Environment Aspect and Impact Assessment Matrix
LIKELIHOOD/ PROBABILITY
NORMAL LEGACY ABNORMAL/ EMERGENCY SI

Impact Rating Occurred in the

Occurs normally Occurred in the
Occurs due to plant between a
upon operation/ plant for the
past activities year ago to 3
activity past 12 months
years ago

Environment Reputation Level F E D C

Catas-trophic
Massive Impact International Effect H H H H
C 5
o
Major
n Major Impact National Effect H H H H
4
s
e Mode-rate
q Local Impact Local Effect M M H M
3
u
e Minor
Minor Impact Limited Effect L L M L
n 2
c Insignificant
e Slight Impact Slight Effect L L L L
1
No Effect
Zero Impact No Effect L L L L
0

RISK-BASED CONTROL PLAN

 GREEN
Acceptable level of risk. Monitoring and measurements of associated important Environmental parameters. Effective control measures h
Low Risk
established.
(L)

YELLOW Risk level relatively considered acceptable. Action Plans should be made to reduce the Risk - Develop or review existing document proce
Medium Risk (M) operating criteria, including training of relevant personnel where applicable, monitor and measure associated important Environmental pa

RED Unacceptable level of risk. Work should not be started or shutdown operation until the risk has been eliminated or reduced. Action Plans
High Risk the Risk - Develop or review existing document procedures with defined operating criteria, including training of relevant personnel where
(H) measure associated important Environmental parameters.
x
BABILITY
RMAL/ EMERGENCY SITUATION

Never occurred 5
Occurred in the
years ago and
plant between 3
beyond or never
years to 5 years
occurred in the
ago
plant

B A

H M

M M

M M

L L

L L

L L
fective control measures have already been

w existing document procedures with defined

mportant Environmental parameters.

d or reduced. Action Plans should be made to reduce

relevant personnel where applicable, monitor and
OCCUPATIONAL HEALTH, SAFETY AND ENVIRONMENT RISK ASSESSMENT

REVISION HISTORY

Reasons for Change Details Date Approved by