120H Motor Grader 5FM00001-UP (MACHINE) POWERED BY 3116 Engine(SEBP25...

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Clutch Pedal - Adjust

SMCS - 3162-025; 5157-025

Adjustment of the clutch pedal may be necessary after replacement of any of the following items:
mechanism for the clutch pedal, clutch control cable and transmission control valve for the clutch pedal.

Use the following information for the adjustment of the clutch pedal.

Illustration 1 g01379620

(1) Clutch control cable

(2) Nut

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(3) Nut

(4) Housing

(5) Nut

(6) Rod end

1. Loosen 9S-1354 Nut (2) and 9S-1354 Nut (3) on 144-5323 Cable As (1) . The cable end is located
in 8D-9973 Housing (4) .

2. Adjust nut (2) in order to show a minimum of two threads on clutch control cable (1) . Tighten nut
(3) .

3. Loosen 6V-8187 Nut (5) that is located on the end of clutch control cable (1) .

4. Screw 5P-7704 Rod End (6) to the end of cable (1) . Adjust 5P-7704 Rod End (6) until the rod
end is approximately 4.8 mm (0.19 inch) from the end of the cable (1) .

5. Tighten 6V-8187 Nut (5) .

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Illustration 2 g01379621
(7) Bolt

(8) Locknut

(9) Clutch pedal

Illustration 3 g01210685
Transmission Control Valve

6. Adjust clutch pedal (9) . Pedal (9) can be adjusted in either of the following two ways.

a. Procedure (A) .

Block the front wheels. Position the machine on stands. Ensure that all the driving
wheels will rotate freely.

Loosen locknut (8) and tighten bolt (7) to the bottom of the adjustment.

Start the engine.

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Depress pedal (9) . Shift the transmission into First Speed Forward.

Slowly release pedal (9) until the tires start to rotate. Hold pedal (9) in position.

Unscrew the pedal stop bolt (7) so there is a 9.53 mm (0.375 inch) gap between pedal
(9) and bolt (7) .

Depress pedal (9) and shift the transmission into Neutral. Engage the parking brake.

Release pedal (9) .

Hold bolt (7) in position and tighten locknut (8) .

Shut off the engine and remove the stands.

b. Procedure (B) .

Block the front wheels.

Loosen locknut (8) and tighten bolt (7) to the bottom of the adjustment.

Connect a pressure gauge on the pressure test port (B) of the valve assembly for the
transmission.

Start the engine.

Engage the service brakes in order to prevent the machine from moving.

Depress pedal (9) . Shift the transmission into "1st Forward". Slowly release pedal
(9) .

Slowly depress the pedal (9) until the pressure drops to zero and maintain the pedal
position.

Unscrew the pedal stop bolt (7) so there is a 9.53 mm (0.375 inch) gap between pedal
(9) and the bolt (7) .

Fully depress pedal (9) . Shift the transmission into Neutral and engage the parking
brake.

Release pedal (9) .

Hold bolt (7) in position and tighten locknut (8) .

Shut off the engine.

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