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The Use of Inertia Relief to Estimate Impact Loads
The Use of Inertia Relief to Estimate Impact Loads
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THERE ARE SEVERAL REASONS why analysts are given above is violated; that is, when the
often reluctant to perform transient dynamic period of the loads is near the structure's
analyses for impact problems. First, the cost periods. Through simple examples this paper
may be prohibitive; and second, the results may will seek to give some insight into this and to
be questionable due to the influence of the suggest guidelines for using this technique.
high frequency modes. In real life much of the The next section examines the theory of inertia
high frequency response of these modes is relief, and the section following it looks at
suppressed by damping in the structure. Yet, the results of various examples.
for impact studies, these high frequency modes The final section illustrates how inertia
often yield low-frequency stress components, and relief can be used to determine the loads from
thus to suppress them in the analysis might lead a low-speed frontal barrier impact such as
to erroneous results. might be used for certifying bumpers (Federal
One way to partially overcome these prob- Motor Vehicle Safety Standard 215). The vehicle
lems is to use the method of inertia relief. in this illustration is a space frame composed
This is an approximate analytical technique, of welded tubular elements so as to represent
used by the aerospace industry for many years the geometry of a subcompact car. This tech-
[2,6]*, which will yield exact results if the nique has been used in the design of an experi-
periods of the dynamic loads are much greater mental vehicle [1].
than the periods of the modes of interest in
the structure. Under these conditions, one THEORETICAL CONSIDERATIONS
need only compute the inertia forces due to
these applied loads, superimpose them on the In order to perform an inertia relief
existing loads, and then solve the problem analysis, an analyst must first select single
statically. values to represent the force time histories
The question arises, however, as to how which are applied to the structure. These
good this technique is when the assumption forces are then applied to a partially or
&
Numbers in brackets designate References at
end of paper.
The method of inertia relief can provide a approximate technique is exact. However,
very inexpensive way of calculating dynamic should the periods of the loads be close to
forces in a structure. In order to perform an those of interest in the structure, then the
inertia relief analysis, an analyst must first results are not nearly as good.
select single values to represent the force Several examples are examined to determine
time histories which are applied to the struc- the accuracy of the inertia relief method.
ture. These forces are then applied to a The dynamic responses of simple series- and
partially or totally unrestrained structure parallel-connected spring-mass systems are
(i.e., free-free), and the resulting rigid body analyzed and compared with inertia relief
accelerations are calculated. From these calculations. An important conclusion is that
accelerations and the mass of the structure, for masses connected in series, the error in
the inertia forces can be calculated at all the inertia relief results increases as one
points in the structure and then applied along gets farther from the applied load. The final
with the original forces. Finally, the struc- example is a space frame structure composed of
ture is restrained from rigid body motion, and welded tubular elements and representing a
a conventional static analysis is performed. subcompact vehicle geometry. It is subjected
If the periods of the applied loads are to a load which is similar to that resulting
much greater than the periods of those modes from the 8 km/h (5 mph) bumper impact safety
that would be excited in the structure, this standard.
2237
0096-736X/78/8603-2237$02.50
Copyright © 1978 Society of Automotive Engineers, Inc.
h * Kfr
restrain the structure and solve for the static
* * * r
* I (4) displacements by means of the equation
where
The procedure just outlined is rigid
format 2 of the NASTRAN computer program.
M* = M - K' K~P - Ml K~* K_
rr rr fr ff fr fr ff fr
+frKI fr
ff ff K~p ff M„ ff K~* ff K, fr (6a)
ff fr
K* = ff
Kfr- K' fr K~P ff Kf fr (6b)
INERTIA RELIEF EXAMPLES
rr rr fr
As a first example, consider the structure
P*
r r=fr
P -
ffKl
f fr
v ' K~ļ
shownff
in Fig. 1 P. f (6c)
which consists v '
of two masses
joined by a spring. The system is unconstrained
If the supports are statically determinate, then and is loaded by a force at the left end which
K*r will be a null matrix. This is becausewe will choose to be
fI"-īīī
2.5- Shown in Fig. 3 is the ratio of the maximum
dynamic force to the inertia relief force versus
am K m the ratio of the system natural frequency to the
f0-^CHwO forcing function frequency. Symbolically stated
2.0 -
T F(t)
R = (14)
^ 1.5 - / '
This ratio is plotted against m/p . From
this graph the reader should note the
following points.
LO - -4 (a) R is physically the dynamic overshot
or the degree to which the dynamic force exceeds
the inertia relief force.
(b) R is independent of the mass ratio a
although F and Fj are not.
(c) The maximum overshoot occurs when
a) = p which is the resonance condition.
0I
(d) Except for co/p < 0.33, R _> 1 which
0 1 2 3 4 5 6 means that the inertia relief results are
«-J;r(i+b w m a (12)
w m a
Ft = - 0.75 f
11 o
The minus sign in (11) indicates compression. Ft = - 0.50 f (15)
1 2 o
Beyond t = 2fr/p , there is no load on the
system, and the problem reduces to a free vibra- Ft = - 0.25 f
tion one.
13 o
To obtain the inertia relief solution, the and the fundamental natural frequency is
forcing function must be applied statically
which means that a value representative of the
time history must be selected. For the time to = y 0.586 ^ (16)
history given in (10), we will use the peak Figure 5 shows the overshoot for each of the
value fQ. The rigid body acceleration is three springs. For each spring, the dynamic
f overshoot curve is very similar to that shown
a = ° . (13) in Fig. 3 for the two-degree-of-f reedom system.
m ( l+a . )
All curves show pronounced overshoot in the
and if the resulting inertia forces are applied region of w = p but small overshoot for
to the system, we will obtain the free body dia- w > 3p. The significant fact from this figure,
gram shown in Fig. 2. From this figure, it is however, is that the overshoot increases dra-
ll o al a2 a3 a4
4 0 "
f -
I j f - ►O-wO^OwO i- 1
2.5 -J ' Kj = K K2 = K K3 = K
'i 0
2 0
A - o - R (3) , F. - -0.468 f
3.0 - ' , l3 o
/ ' -A - R (4) F. - -0.436 f
0'
/ ' ' - R (4) F. '4 -0.436 f 0
0 1 2 3 4 5 6
*/p
fj' ļ to - y 0.316 K/m
Fig. 5 - Comparison of dynamic and inertia
relief results for four degree of freedom
r ' ^ m.-m _ . .m m. = 25m
2.0-1 r V ' m.-m r - _ 2 . .m m. A-n =
example i ' ' - w/v-O 'vwyr-
4J V ' , K.-K/2 K? = K
" I V ' ' , fo~^ m3 = m
matically as one gets farther away from the I ' ' -A/WV-O-^VWV-
applied load. The first spring has an over-
15 'j '
shoot of around 1.3; the second has an over-
shoot of almost 2.0; and the last spring has
an overshoot of 3.9. ! o L/
0 1 2 3 4 5 6
from the applied load, the inertia relief force
to/p
decreases, but the error (overshoot) increases.
To understand this phenomenon, let us Fig. 8 - Comparison of dynamic and inertia
examine the source of error. For a set of relief results for four degree of freedom
masses and springs connected in series, the example
forces in the springs can easily be found
once the inertia forces are known. Shown in Ft = f - m_a
Fig. 6 are a set of masses connected in series. Iļ o Ir
The accelerations of each of the masses as well F = Ft - m0a = f - m_a - m_a (19)
I2 Iļ 2 r o Ir 2 r
as the forces in each of the springs are shown.
Now from equilibrium considerations etc .
f- -20 M
TIME IN MILLISECONDS
half, permitting computational cost savings.
The dynamics model described above has
Fig. 10 - Force-time history for 8 km/h 154 degrees of freedom.
frontal impact STRUCTURAL STIFFNESS AND MASS MODELING -
Structural modeling consists of two tasks:
stiffness modeling based on the elastic prop-
erties of the vehicle, and mass modeling based
on the inertial properties. For the study
described herein, the mathematical model is
e. - e. - + m. {a - a.(t )} (21)
i l-l - i r i o then generated by NASTRAN, based on input data
describing the vehicle geometry, section prop-
From the above equation and from the results erties, material thickness, elastic modulus,
we have seen thus far, it is clear that for a etc. Linearly elastic finite elements such as
set of masses in series, inertia relief is springs, beams, and plates are used to repre-
overestimating the accelerations and thus sent small homogenous regions of the structure,
underestimating the forces. This leads to the and the total structure is then represented by
error accumulation as one gets farther from the mathematically combining element properties to
applied load. give an overall stiffness and mass character-
The assumption made above that the maxima ization of the structure. Inertia properties
of the F-^(t) occur at approximately the same are represented by a lumped mass model.
time is not strictly true, for when a set of The independent displacements retained for
masses in series is impacted, there will be a inertia relief calculations include all trans-
propagating wave. However, comparing (21) to lational degrees of freedom of the stiffness
the results we have seen, this wave effect does and mass models. Free-free boundary conditions
not seem very important. are used, as inertia relief can only be calcu-
As a final example, consider a system lated for structures with one or more rigid
which contains masses connected both in series body degrees of freedom. The choice of struc-
and in parallel, as shown in Fig. 7. The tural model used is based on the input impact
applied load is as specified in (10) . This loading. For low-speed elastic impacts, the
system illustrates the accuracy of inertia entire structure, including representations of
relief for multiple load paths. frame, engine, and front sheet metal is
Shown in Fig. 8 are the inertia relief included.
results, the natural frequency of the system, APPLIED LOADS - The applied dynamic loads
and the overshoot in each of the four springs. can be obtained either from experimental barrier
We again notice the same behavior as before. force measurements or from a barrier impact
The inertia relief results are quite good for simulation program [3,4]. The peak load is
the front springs but are not very good for the used to determine stresses for inertia relief.
rear springs in the neighborhood of oo = p. This load is applied directly to the corre-
The observed phenomenon of obtaining worse sponding model grid point(s). For the low-
inertia relief results as one gets farther from speed impact of the example, the application
the applied load may not be very serious in a point is the bumper connection point. The
practical design situation. Elements far from applied loading for the example calculations
a load are probably not designed by that load has been adapted from an 8 km/h (5 mph) frontal
but rather by some other loading condition. barrier impact test, as shown in Fig. 10. A
shoot will be 1.25 or less if o)t/2tt Bending Moment Overshoot Ratio Axial Force Overshoot Ratio
= o)/p >2.2 (Fig. 3). To satisfy this cri- Location Weighted Average Range* Weighted Average Range*
terion, the lowest vibration frequency should Front 1-09 1.01 - 1.24 1.07 0.97 - 1.28
exceed 14.1 Hz. This condition is met for the Cowl and Torque Box 1.10 1.00-1.29 1.08 0.97-1.12
space frame of the sample problem. Engine Supports 1.02 - 0.70
For the actual multi-degree of freedom Floor, Tunnel,
system, the total overshoot cannot be specified and Rocker 1.15 1.01-1.54 1.06 0.82-1.21
beforehand, as it will involve the response of Roof and Pillars 1.22 - 1.51
more than one mode. However, in problems in KickuP 1.19 1.15 - 1.21 1.19 1.07 - 1.24
aircraft and building dynamics, only a few Rear End 1.28 1.15 - 1.35 1.19 1.16 - 1.22
the next section. Therefore, it is recom- Indicates insufficient data, fewer than 5 "large" forces in location.
mended that the inertia relief results for