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Bond-strength-of-CFRP-concrete-elements-under-freeze-t_2010_Composite-Struct
Bond-strength-of-CFRP-concrete-elements-under-freeze-t_2010_Composite-Struct
Composite Structures
journal homepage: www.elsevier.com/locate/compstruct
a r t i c l e i n f o a b s t r a c t
Article history: Bonding between the adherents represents a key point when dealing with the reinforcement of concrete
Available online 30 September 2009 structures by using FRPs. Bonding depends on mechanical and physical properties of concrete, composite
and adhesive as well as on the surface treatment of the concrete substrate. A very important topic for civil
Keywords: engineering applications is related to the durability of the bond in harsh environments. In the present
RP-concrete debonding paper some specimens were first subjected to freeze–thaw cycles and then experimental debonding tests
Durability were performed in order to investigate the effects of the bonding length and environmental conditions.
Fracture energy
First, the effects of environmental conditions on bond strength is discussed. Finally, the experimental
Experimental tests
Freeze–thaw cycles
data are compared to the design formulae proposed by the Italian Recommendations CNR DT200/2004
and critical considerations are presented.
Ó 2009 Elsevier Ltd. All rights reserved.
0263-8223/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compstruct.2009.09.044
974 P. Colombi et al. / Composite Structures 92 (2010) 973–983
wrapped with FRP sheets subjected to 300 freeze–thaw cycles. of the load and correctly evaluate the debonding force, the design
Ultimate strength and load–extension behaviour were obtained of and ad hoc supporting frame was essential. Moreover, a special
and then compared to the performance of unconditioned samples; control system (displacement control) was implemented to detect
specimens wrapped with CFRPs experienced no significant reduc- the post-peak behaviour and to follow the progressive debonding.
tion in strength due to exposure [18]. Qiao and Xu used notched This is an innovative aspect of the proposed testing procedure
three-point bending tests to characterize temperature effects on compared to standard tensile tests usually performed in the liter-
the Mode-I fracture interfaces in concrete beams strengthened ature. The blocks were strengthened on two opposite sides with
using CFRPs. Specimens were frozen for several hours and the sur- two different bonded lengths (100 mm and 400 mm) and thus
face near the bonded interface was enclosed in an aluminium insu- two specimens are provided for each concrete block.
lating foil to maintain the temperature during testing [19]. Silva
and Biscaia performed four-point bending tests and pull-out tests 2.1. Materials
to analyze the effects of freeze–thaws cycles (10 °C; 10 °C) and
of other conditionings on specimens beams externally reinforced Concrete blocks (150 150 600 mm3) were poured into woo-
with GFRP or CFRP. Specimens subjected to freeze–thaw cycles den forms and externally vibrated. They were fabricated using
showed a reduction in the load carrying capacity of beams while class C25/30 concrete, according to Ref. [28]. At the same time, sev-
failure was found in the concrete substrate [20]. eral 150 mm-edge cubes were poured and used to evaluate the
In this paper, some of the results of an ongoing experimental mechanical properties of concrete. Two opposite surfaces of the
campaign to investigate the effect of environmental conditions concrete blocks were sandblasted until aggregates were visible to
on reinforcement effectiveness are presented. Freeze–thaw cycles remove the top layer of mortar.
were already found to reduce bond shear strength and peak slip Ten concrete blocks (for a total of 20 specimens) were strength-
while in force–elongation diagram non-linear bond behaviour is ened with two different bond lengths (100 mm and 400 mm). Half
observed at a lower applied force [21]. Due to the lack of informa- of the specimens were reinforced using CFRP plates and half were
tion, design rules against the effect of aggressive environment are strengthened with wraps. Unidirectional pultruded carbon fibres
currently very conservative [22–25]. On the other hand, most of strips (SikaÒ CarbodurÒ S812/120) with a width (bf) of 80 mm
these models are empirical and therefore a significant amount of and a thickness (tf) equal to 1.2 mm were used. On the basis of
experimental data is necessary to verify the assumptions and bet- the ISO 1172 Standard [29], a fibre volumetric content of 75.1%
ter calibrate the relevant parameters, as also noticed in Ref. [26]. was measured. As reported in the technical datasheet the nominal
The paper presents then the results of several experiments per- fibre volumetric content should be greater than 70% [30]. The
formed at the Material Testing Laboratory of the Politecnico di Young’s modulus and the tensile strength were measured testing
Milano in order to evaluate the debonding strength of concrete several specimens accordingly to the ASTM D3039 [31] and an
prisms reinforced by means of CFRPs pultruded strips and wraps. average Young’s modulus (Ef) of 176 GPa and a tensile strength of
Different reinforcement lengths (100 mm and 400 mm) were con- 2101 MPa were obtained. As reported in the technical datasheet
sidered in order to analyze the influence of these parameters on provided by the producer, the nominal value of the Young’s mod-
the debonding strength. The investigation on the effect of plate ulus is equal to 167 MPa and the nominal tensile strength should
width on debonding strength was not performed in this work. be greater than 2800 MPa [30].
Based on the ASTM C666 Recommendations [27], some specimens The CFRP wraps consisted of one layer of 400 g/m2 unidirec-
were exposed to 100 or 200 freeze–thaw cycles from 18 to +4 °C tional textile with a width of 80 mm and an equivalent thickness
for a duration of about 5-h each, allowing to analyze the bond equal to 0.220 mm. A fibre volumetric content of 28.3% was mea-
strength variation as a consequence of exposure to aggressive envi- sured. Referring to the fibres, the Young’s modulus and the tensile
ronment conditions. Finally, in the discussion of the results, exper- strength were measured testing several laminated specimens
imental evidences were grouped and conclusive remarks are made of three CFRP sheets: an average Young’s modulus of
presented with respect to the bonding lengths, the reinforcing type 409 GPa and a tensile strength of 3407 MPa were obtained. In the
and the conditioning treatment. technical datasheet [30], the nominal values of the Young’s modu-
lus and of the tensile strength are equal to 390 GPa and 4200 MPa,
2. Experimental program respectively.
CFRP reinforcements were bonded to each concrete block on
A series of pull–pull debonding tests on CFRPs strips and wraps opposite sides using a thixotropic epoxy resin (SikadurÒ 30). The
bonded to concrete blocks (Fig. 1) were performed to investigate mixing ratio of the epoxy was 1:3, i.e. three part of component A
the bond behaviour of specimens subjected to freeze–thaw cycles (resin) to one part of component B (hardener) by volume. The
and to quantify the relevant bond strength reduction with refer- epoxy has a pot life of 70 min and was cured at room temperature.
ence to the bond strength of unconditioned specimens. In order Experimental tests were performed to characterize the mechanical
to properly anchor the CFRP reinforcements, avoid misalignment properties of the adhesive and to verify the data reported in the
150
600 600
Fig. 1. Reinforcement geometry (lengths in mm) Type A on the left, Type B on the right.
P. Colombi et al. / Composite Structures 92 (2010) 973–983 975
Fig. 8. Analysis of the fracture surface and of the type of collapse (A: aggregate
level; B: cement/aggregate interface; C: adhesive/FRP interface and D: absence of
Fig. 7. Instrumentation for (a) 400 mm long reinforced specimens and (b) 100 mm
binder).
long reinforced specimens.
Table 3
Reinforcement type and geometry, debonding force Fmax, fracture energy CF and fracture energy parameter kg for the unconditioned specimens (V-specimens are from Ref. [36]).
Table 4
Reinforcement type and geometry, debonding force Fmax, fracture energy CF and fracture energy parameter kg for the conditioned specimens (freeze–thaw cycles).
the displacement recorded by LVDT AC9 was negligible, due the ments recorded by using LVDTs AC7 and AC8 were extremely close
irregular concrete surface and the uneven adhesive distribution, each other. At a load level of 27.571 kN, the control was moved to
the displacements recorded using upper LVDTs AC7 and AC8 were transducer AC12 at a rate of 0.3 lm/s. After reaching the maximum
significantly different (Fig. 10e). After this phase transducer AC7 load level of 44.430 kN, the displacements of LVDTs AC7 and AC8
was used as a control instrument at a rate of 0.2 lm/s. At a load le- and the applied load started to reduce while the displacements
vel of 17.191 kN, visual inspection suggested the occurrence of of LVDTs AC10 and AC12 continuously increased. Finally, when at
reinforcement debonding and LVDT AC9 started to record a consid- a load level of 26.373 kN, LVDT AC11 started to record a significant
erable displacement, thus the control was moved to transducer displacement; the control instrument was moved to transducer
AC9 at a rate of 0.1 lm/s. Nonetheless, the irregularities at the level AC11 at rate of 0.1 lm/s. A snap-back branch due to instantaneous
of the reinforcement–concrete interface led to the specimen col- releasing of elastic energy of the reinforcement was evident from
lapse before the detection of a snap-back curve. Finally in the Fig. 11b, c and e.
Fig. 10c, the fracture surface of the debonded CFRP wrap is shown. Specimen P2B was tested under load control with a constant
It may be noticed that collapse occurred mainly at the adhesive/ rate equal to 2 kN/min up to a load of 8 kN. The displacements
FRP interface due to absence of binder. recorded using upper transducers AC7 and AC8 were signifi-
cantly different each other (Fig. 12e). Above all it may be no-
3.2.2. Tests results of specimens reinforced with CFRP unidirectional ticed that while the displacement recorded using LVDT AC7 is
plates positive, i.e. the reinforcement is locally under tension, the dis-
The specimen geometry is illustrated in Fig. 1 while the condi- placement of transducer AC8 is negative, i.e. close to the instru-
tioning treatment is detailed in Table 1. Concrete prisms P2 and P4 ment the reinforcement is compressed. This result is typical of
were subject to 100 and 200 freeze–thaw cycles before strengthen- slightly asymmetric specimens or reinforcements. Once the load
ing, respectively. Both the concrete blocks were then reinforced by level of 8 kN was reached, the transducer AC7 was automati-
means of a CFRP plate. In Figs. 11d and 12d the specimen geometry cally used as a control instrument at a rate of 0.2 lm/s. At a
and LVDT positions are reported for both specimen P4A and P2B. load level of 13.604 kN, the control was moved to transducer
Specimen P4A was tested under load control up to a load of AC9 at a rate of 0.1 lm/s up to failure. Then, once the maxi-
8 kN. Then the transducer AC7 was used as a control instrument mum load of 30.380 kN was attained, a snap-back branch was
at a rate of 0.6 lm/s. In Fig. 11e it is observed that the displace- detected.
P. Colombi et al. / Composite Structures 92 (2010) 973–983 979
30 30
20 20
load [kN]
load [kN]
10 10
δup - δmid
δmid - δbot
0 0
0 0.8 1.6 2.4 3.2 0 400 800 1200 1600
stroke displacement [mm] relative displacement [μm]
(a) (b) (c)
30
20
load [kN]
AC7
10 AC8
AC12
AC10
AC11
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
lvdt displacement [μm]
(d) (e)
Fig. 9. Experimental results for specimen P15A: (a) detail of the specimen; (b) load vs. stroke displacement; (c) load vs. slip; (d) specimen instrumentation; (e) load vs. LVDT
transducer displacement.
30
20
load [kN]
10
0
0 0.4 0.8 1.2 1.6
stroke displacement [mm]
(a) (b) (c)
30
20
load [kN]
10 AC7
AC8
AC9
0
-100 0 100 200 300 400 500
lvdt displacement [μm]
(d) (e)
Fig. 10. Experimental results for specimen P15B: (a) detail of the specimen; (b) load vs. stroke displacement; (c) load vs. slip; (d) specimen instrumentation; (e) load vs. LVDT
transducer displacement.
4. Discussion (400 mm and 100 mm) were considered. Besides some specimens
were subject to 100 and 200 freeze–thaw cycles. Once the debonding
Several experimental tests were presented in the paper. Different tests were performed, cores were obtained from each concrete prism
reinforcing types (CFRP strips or wraps) and bonding lengths and concrete compressive and tensile strength were evaluated
980 P. Colombi et al. / Composite Structures 92 (2010) 973–983
50 50
40 40
load [kN]
load [kN]
30 30
20 20
10 10 δup - δmid
δmid - δbot
0 0
0 0.8 1.6 2.4 0 200 400 600 800
stroke displacement [mm] relative displacement [μm]
(a) (b) (c)
50
40
load [kN]
30
20 AC7
AC8
AC12
10 AC10
AC11
0
-100 0 100 200 300 400 500 600 700 800 900 1000
lvdt displacement [μm]
(d) (e)
Fig. 11. Experimental results for specimen P4A: (a) detail of the specimen; (b) load vs. stroke displacement; (c) load vs. slip; (d) specimen instrumentation; (e) load vs. LVDT
transducer displacement.
30 30
20 20
load [kN]
load [kN]
10 10
δup - δbot
0 0
0 0.4 0.8 1.2 0 100 200
stroke displacement [mm] relative displacement [μm]
(a) (b) (c)
30
20
load [kN]
10 AC7
AC8
AC9
0
-100 0 100 200 300 400 500
lvdt displacement [μm]
(d) (e)
Fig. 12. Experimental results for specimen P2B: (a) detail of the specimen; (b) load vs. stroke displacement; (c) load vs. slip; (d) specimen instrumentation; (e) load vs. LVDT
transducer displacement.
(see Table 2). In Tables 3 and 4, results are reported in terms of Then, in the discussion of the results, experimental evidences
debonding force Fmax and fracture energy parameters for the uncon- were grouped with regard to the bonding length, the reinforcing
ditioned specimens and the conditioned ones, respectively. type and the conditioning treatment.
P. Colombi et al. / Composite Structures 92 (2010) 973–983 981
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
4.1. Effects of the reinforcing length and type CF ¼ kg kb fck fctm ð3Þ
Concerning the reinforcing length, specimens were grouped where kb is a geometric coefficient taking into account the rein-
accordingly to the bonding lengths of 400 mm (type A) and of forcement plate width, kg is a dimensional scaling factor used to
100 mm (type B). The debonding force is generally higher for spec- fit experimental data, fck is the characteristic compressive concrete
imens with a reinforcing length of 400 mm instead of 100 mm. The strength and fctm is the average tensile concrete strength. The geo-
control system was also implemented to record the load–displace- metric coefficient kb is given by:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ment curve during the whole debonding process allowing to the
2 ðbf =bÞ
post-peak behaviour detection. Then it was observed that snap- kb ¼ ¼ 1:106 ð4Þ
1 þ ðbf =400Þ
back curves were often and easily recorded in specimens with a
reinforcing length of 100 mm and only sometimes were detected where bf = 80 mm and b = 150 mm are the width of the FRP rein-
in specimens with a reinforcing length of 400 mm. forcement and of the concrete element, respectively. Based on the
Besides, with reference to the reinforcing type, specimens rein- expressions provided in the CNR DT200 Guidelines, the characteris-
forced by using CFRP strips or wraps were considered separately. tic value of fracture energy is determined using expression (3). Then
Accounting for the experimental scattering the debonding forces the ultimate strength in the FRP system at ULS can be evaluated for
in specimens strengthened using CFRP strips or wraps were com- both end debonding or intermediate debonding, assuming that the
parable. Debonding forces were generally higher in specimens provided bond length is equal to or longer than the optimal bond
strengthened by using CFRP strips. length. Based on statistical analysis of experimental data obtained
from the literature, in the CNR DT200 guidelines, a coefficient kg
4.2. Conditioning effects on concrete and bond strength equal to 0.03 is proposed. In order to validate the proposal first
the fracture energy is evaluated as:
As far as the conditioning treatment is considered, specimens
were not substantially influenced by the type or the duration of F 2max
CF ¼ 2
ð5Þ
the treatment and conditioning is not significant in terms of ulti- bf ð2Ef tf Þ
mate load. This was probably due to the fact that the CFRP rein-
forcement reduced the penetration of the aggressive agents where Ef and tf are the Young’s modulus and the thickness of the
inside the concrete at the level of the interface between CFRP FRP. In detail, when CFRP wraps are used to strengthen the concrete
and concrete. On the other hand, conditioning affected the con- element, Ef and tf are the elastic modulus and the equivalent thick-
crete strength. In this case specimens were grouped considering ness referred to the fibres; while for CFRP plates Ef and tf are the
the unconditioned ones (UC group) and the ones subjected to both elastic modulus and the thickness referred to the composite mate-
100 and 200 freeze–thaw cycles (FT group). rial. Finally, the dimensional parameter kg is calculated according
After completing the debonding tests, four cores (75 mm by to:
150 mm) were obtained from each concrete prism according to CF
Ref. [32] and compressive [33] and tensile splitting [34] tests were kg ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð6Þ
kb fck fctm
performed to measure the concrete strength and therefore deter-
mine the conditioning effects on concrete degradation. Specimens In Tables 3 and 4, based on the experimental results in terms of
were grouped into two main classes: unconditioned specimens debonding force, the corresponding fracture energy CF and fracture
(UC) and specimens subject to freeze–thaw cycles (FT). As reported energy parameter kg were evaluated according to expressions (4)
in Table 2, the mean compressive strength value fcm for the speci- and (5). In Eq. (6) the nominal concrete compressive strength for
men group UC is equal to 25.04 MPa while for specimen group FT is
of 24.71 MPa. The characteristic compressive strength fck is deter-
mined by means of equation:
5% (DT200)
Avg (DT200)
Exp. Results
Avg (Exp)
5% (Exp)
10
4.3. Comparison to code previsions
2
Based on the experimental values obtained in terms of maxi-
mum debonding force and characteristic compressive strength of
concrete, the experimental results discussed in the present paper
are compared to the design formulae provided in the Italian Guide- 0 0
lines CNR DT200 [25]. The design criteria proposed by CNR DT200
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
in order to prevent failure mechanism due to debonding is based
kg
on the evaluation of the fracture energy, CF [35]. Assuming that
the forces are expressed in N and lengths in mm, the following Fig. 13. Statistical distributions of kg parameter obtained for unconditioned
expression is proposed to evaluate the fracture energy, CF: specimens.
982 P. Colombi et al. / Composite Structures 92 (2010) 973–983
Avg (DT200)
5% (DT200)
testing machine was successfully implemented in order to record
Avg (Exp)
30 5% (Exp) 8
Exp. Results the load–displacement curve during the whole debonding process
and detect the post-peak behaviour. The debonding force is gener-
ally higher for specimens with a reinforcing length of 400 mm in-
stead of 100 mm while snap-back curves are easily detected in
6 specimens with a shorter reinforcing length.
As far as conditioning is considered, freeze–thaw cycles did not
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