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Washer-Extractor

Troubleshooting
Cabinet Hardmount
Refer to Page 8 for Model Numbers

CHM1772C
CHM1772

Part No. F8266301ENR4


www.alliancelaundry.com December 2016
Table of Safety Information..............................................................................
Explanation of Safety Messages ..........................................................
3
3

Contents General Safety Precautions ..................................................................


Important Safety Instructions ..............................................................
3
4
Safety Decals ....................................................................................... 6
Operator Safety .................................................................................... 6
Introduction......................................................................................... 7
Customer Service ................................................................................. 7
Serial Plate Location ............................................................................ 7
Model Identification ............................................................................ 8
Theory of Operation ........................................................................... 12
Starting the Machine ............................................................................ 12
Fill ........................................................................................................ 12
Supply .................................................................................................. 12
Wash .................................................................................................... 12
Drain .................................................................................................... 12
Extract .................................................................................................. 12
Troubleshooting .................................................................................. 13
2 Speed Models.................................................................................... 14
1. No Extract ...................................................................................... 14
2. No Basket Rotation ........................................................................ 16
Design 1 Only ...................................................................................... 17
1. No External Supplies ..................................................................... 17
2. No Extract (F and V-speed Models) .............................................. 19
3. No Rotation without Drive Fault ................................................... 20
Design 1, 2 and 3 ................................................................................. 22
1. “dOOr” Displayed at Startup or When Vend Satisfied.................. 22
2. Door Does Not Lock at Startup...................................................... 24
3. Door Fails to Unlock at End of the Cycle ...................................... 26
4. Excessive Vibration and/or Noise During Spin
(Drawing 1 of 2) ........................................................................... 28
5. Machine Does Not Fill with Water ................................................ 30
6. No Display ..................................................................................... 32
7. No Outputs ..................................................................................... 35
8. Excessive Cycle Time .................................................................... 39
9. No Keypad Function ...................................................................... 40
10. Abnormal Operation ...................................................................... 41
11. No High Extract ............................................................................. 44
12. No Rotation with Drive Fault......................................................... 46
13. Unable to Access Manual Mode .................................................... 47
14. EFS Error ....................................................................................... 49
15. Heat Error (Machines with Auxiliary Heat Only) ......................... 51
16. Control Always in Audit Display Mode ........................................ 55
17. Control Will Not Allow PDA to Download a Machine Cycle
if it is Currently Running.............................................................. 57

© Copyright 2016, Alliance Laundry Systems LLC


All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 1


Design 2 and 3 only ............................................................................. 59
1. “Ed01” SPI Communication Error (Sheet 1 of 8).......................... 59
2. “Ed02” DC BUS Error (Sheet 1 of 2) ............................................ 67
3. “Ed03” Tachometer Error (Sheet 1 of 2) ....................................... 69
4. “Ed04” Locked Rotor Error (Sheet 1 of 2) .................................... 71
5. “Ed05” IGBT Overcurrent Error (Sheet 1 of 2)............................ 73
6. “Ed06” Thermal Error.................................................................... 75
7. “Ed07” Invalid Parameter Error..................................................... 76
8. “Ed08” Max Overcurrent Error (Sheet 1 of 2)............................... 77
9. “Ed09” Current Sensor Error ......................................................... 79

2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Safety Information
Explanation of Safety Messages General Safety Precautions
Throughout this manual and on machine decals, you In the interest of safety, some general precautions
will find precautionary statements (“DANGER,” relating to the operation of this machine follow.
“WARNING,” and “CAUTION”) followed by specific
instructions. These precautions are intended for the
personal safety of the operator, user, servicer, and WARNING
those maintaining the machine.
• Failure to install, maintain and/or
operate this product according to the
DANGER manufacturer’s instructions may result
in conditions which can produce
Danger indicates the presence of a hazard serious injury, death and/or property
that will cause severe personal injury, damage.
death or substantial property damage if • Do not repair or replace any part of the
the danger is ignored. product or attempt any servicing unless
specifically recommended or published
in this Service Manual and unless you
WARNING understand and have the skills to carry
out the servicing.
Warning indicates the presence of a
hazard that can cause severe personal • Whenever ground wires are removed
injury, death or substantial property during servicing, these ground wires
damage if the warning is ignored. must be reconnected to ensure that the
product is properly grounded and to
reduce the risk of fire, electric shock,
CAUTION serious injury or death.
W006R2

Caution indicates the presence of a


hazard that will or can cause minor
personal injury or property damage if the WARNING
caution is ignored.
To reduce the risk of electric shock, fire,
Additional precautionary statements (“IMPORTANT” explosion, serious injury or death:
and “NOTE”) are followed by specific instructions. • Disconnect electric power to the
washer-extractor before servicing.
IMPORTANT: The word “IMPORTANT” is used • Never start the washer-extractor with
to inform the reader of specific procedures where any guards/panels removed.
minor machine damage will occur if the procedure • Whenever ground wires are removed
is not followed. during servicing, these ground wires
must be reconnected to ensure that the
NOTE: The word “NOTE” is used to communicate washer-extractor is properly grounded.
installation, operation, maintenance or servicing W460

information that is important but not hazard


related.
WARNING
Repairs that are made to your products
by unqualified persons can result in
hazards due to improper assembly or
adjustments subjecting you, or the
inexperienced person making such
repairs, to the risk of serious injury,
electrical shock, or death.
W007

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3


Safety Information

6. Do not allow children to play on or in a washer.


WARNING Close supervision of children is necessary when
the washer is used near children.
If you or an unqualified person perform 7. Before the washer is removed from service or
service on your product, you must discarded, remove the door to the washing
assume the responsibility for any compartment.
personal injury or property damage which
may result. The manufacturer will not be 8. Do not reach into the washer if the wash drum is
responsible for any injury or property moving.
damage arising from improper service 9. Do not install or store the washer where it will be
and/or service procedures. exposed to water and/or weather.
W008

Always contact your dealer, distributor, service agent 10. Do not tamper with the controls.
or the manufacturer about any problems or conditions 11. Do not repair or replace any part of the washer or
you do not understand. attempt any servicing unless specifically
recommended in the user-maintenance
Important Safety Instructions instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
WARNING 12. To reduce the risk of an electrical shock or fire,
To reduce the risk of fire, electric shock, DO NOT use an extension cord or an adapter to
serious injury or death to persons when connect the washer to an electrical power source.
using your washer, follow these basic 13. Use the washer only for its intended purpose,
precautions: washing clothes.
W023
14. Never wash machine parts or automotive parts in
1. Read all instructions before using the washer. the machine. This could result in serious damage
2. Refer to the GROUNDING INSTRUCTIONS in to the basket.
the INSTALLATION manual (supplied with your 15. ALWAYS disconnect the washer from its
washer) for the proper grounding of the washer. electrical supply before attempting any service.
3. Do not wash textiles that have been previously 16. Install the washer according to the
cleaned in, washed in, soaked in or spotted with INSTALLATION INSTRUCTIONS. All
gasoline, kerosene, waxes, cooking oils, dry- connections for water, drain, electrical power and
cleaning solvents or other flammable or grounding must comply with local codes and,
explosive substances. They give off vapors that when required, be made by licensed personnel.
could ignite or explode.
17. To reduce the risk of fire, textiles which have
4. Do not add gasoline, dry-cleaning solvents or traces of any flammable substances such as
other flammable or explosive substances to the vegetable oil, cooking oil, machine oil,
wash water. These substances give off vapors that flammable chemicals, thinner, etc. or anything
could ignite or explode. containing wax or chemicals such as in mops or
5. Under certain conditions, hydrogen gas may be cleaning cloths, must not be put into the washer.
produced in a hot water system that has not been These flammable substances may cause the
used for two weeks or more. HYDROGEN GAS fabric to ignite.
IS EXPLOSIVE. If the hot water system has not 18. Do not use fabric softeners or products to
been used for such a period, before using a eliminate static unless recommended by the
washer, turn on all hot water faucets and let the manufacturer of the fabric softener or product.
water flow from each for several minutes. This
will release any accumulated hydrogen gas. The 19. Keep the washer in good condition. Bumping or
gas is flammable. Do not smoke or use an open dropping the washer can damage its safety
flame during this time. features. If this occurs, have the washer checked
by a qualified service person.

4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Safety Information

20. If the supply cord is damaged, it must be replaced


by a special cord or assembly available from the WARNING
manufacturer or its service agent.
This machine must be installed, adjusted,
21. Be sure that water connections have a shut-off
and serviced by qualified electrical
valve and that fill hose connections are tight.
maintenance personnel familiar with the
CLOSE the shut-off valves at the end of each
construction and operation of this type of
wash day.
machinery. They must also be familiar
22. The loading door MUST BE CLOSED any time with the potential hazards involved.
the washer is to fill, tumble or spin. DO NOT Failure to observe this warning may result
bypass the loading door switch and permit the in personal injury and/or equipment
washer to operate with the loading door open. damage, and may void the warranty.
SW004
23. Always read and follow the manufacturer’s
instructions on packages of laundry and cleaning IMPORTANT: Ensure that the recommended
aids. Heed all warnings and precautions. To clearances for inspection and maintenance
reduce the risk of poisoning or chemical burns, are provided. Never allow the inspection and
keep them out of the reach of children at all times maintenance space to be blocked.
(preferably in a locked cabinet).
24. Always follow the fabric care instructions
supplied by the textile manufacturer. WARNING
25. Never operate the washer with any guards and/or Install the machine on a level floor of
panels removed. sufficient strength. Failure to do so may
result in conditions which can produce
26. DO NOT operate the washer with missing or
serious injury, death and/or property
broken parts.
damage.
27. DO NOT bypass any safety devices. W703

28. Failure to install, maintain and/or operate this


washer according to the manufacturer's CAUTION
instructions may result in conditions that can
produce bodily injury and/or property damage. Be careful around the open door,
particularly when loading from a level
NOTE: The WARNING and IMPORTANT below the door. Impact with door edges
SAFETY INSTRUCTIONS appearing in this can cause personal injury.
manual are not meant to cover all possible SW025

conditions and situations that may occur. Common


sense, caution and care must be exercised when
installing, maintaining and operating the washer. WARNING
Any problems or conditions not understood should be Never touch internal or external steam
reported to the dealer, distributor, service agent or the pipes, connections, or components.
manufacturer. These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
the pipe can be touched.
SW014

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 5


Safety Information

Safety Decals 2. Check door interlock before starting operation of


the machine:
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals a. Attempt to start the machine with the door
could result in injury to the operator or service open. The machine should not start with the
technician. door open.

To provide personal safety and keep the machine in b. Close the door without locking it and attempt
proper working order, follow all maintenance and to start the machine. The machine should not
safety procedures presented in this manual. If start with the door unlocked.
questions regarding safety arise, contact the c. Close and lock the door and start a cycle.
manufacturer immediately. Attempt to open the door while the cycle is in
Use manufacturer-authorized spare parts to avoid progress. The door should not open.
safety hazards. If the door lock and interlock are not functioning
properly, call a service technician.
Operator Safety
3. Do not attempt to operate the machine if any of
the following conditions are present:
WARNING
a. The door does not remain securely locked
NEVER insert hands or objects into during the entire cycle.
basket until it has completely stopped.
b. Excessively high water level is evident.
Doing so could result in serious injury.
SW012
c. Machine is not connected to a properly
grounded circuit.
To ensure the safety of machine operators, the
following maintenance checks must be performed Do not bypass any safety devices in the machine.
daily:
1. Prior to operating the machine, verify that all WARNING
warning signs are present and legible. Missing or
illegible signs must be replaced immediately. Never operate the machine with a
Make certain that spares are available. bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
damage.
SW039

6 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Introduction
Customer Service For technical assistance, call either of these numbers
(920) 748-3121 Ripon, Wisconsin or +32 56 41 20 54
Alliance Laundry Systems is not responsible for Wevelgem, Belgium.
personal injury or property damage resulting from
improper service. Review all service information Serial Plate Location
before beginning repairs.
When calling or writing about your product, be sure to
If literature or replacement parts are required, contact mention model and serial numbers. Model and serial
the source from whom the machine was purchased or numbers are located on serial plate(s) as shown.
contact Alliance Laundry Systems at (920) 748-3950
for the name of the nearest authorized parts distributor.

Model No. *CN030GCUOU001


Serial No. 00000000000
Voltage 208 – 240 Hz 60 Phase 3
Number of wires : 3 FLA : amps
Circuit Breaker Size : 3 amps
Max. Load : 40 LB 18.2 KG
Schematic :
Supply Water: 30 - 85 psi, 2 - 5.7 BAR

1
00
OU ase
3
CU Ph
0G 0 ps
N03 0000 60 am
*C 00 Hz
. 00 :
de
l No 00 0 FLA
Mo . 24 KG
ria
l No 8–
Se 20 : 3 amps18.2 BA
R
lta
ge
wires e : 3 LB 5.7
Vo
er
of Siz 2-
mb ker i,
Nu Brea 40 ps
cuit :
Cir Load - 85
Ma
x. tic :
:
30
ma ter
Sche ly Wa
pp
Su

CHM3025P

CHM3025P

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 7


Introduction

Model Identification
Information in this manual is applicable to these washers.

CCN020HNF HCL020KDV HCL080KDV HCN040HNF HCU020HC2


CCN020HNV HCL020KEF HCL100KDF HCN040HNV HCU020HEF
CCN020KNF HCL020KEV HCL100KDV HCN040HXF HCU020HL2
CCN020KNV HCL020KXV HCN020HC2 HCN040HY2 HCU020HN2
CCN030HNF HCL020LD2 HCN020HCF HCN040HYF HCU020HNF
CCN030HNV HCL030HCF HCN020HD2 HCN040KC2 HCU020HNV
CCN030KNF HCL030HDF HCN020HDF HCN040KCF HCU020HX2
CCN030KNV HCL030HE2 HCN020HEF HCN040KCV HCU020HXF
CCN040HNF HCL030HEF HCN020HN2 HCN040KD2 HCU020KCF
CCN040HNV HCL030HLF HCN020HNF HCN040KDF HCU020KCV
CCN040KNF HCL030HN2 HCN020HNV HCN040KDV HCU020KE2
CCN040KNV HCL030HNF HCN020HXF HCN040KEF HCU020KEV
CCN060HNF HCL030HNV HCN020HY2 HCN040KEV HCU020KL2
CCN060HNV HCL030HXF HCN020HYF HCN040KXF HCU020KLF
CCN060KNF HCL030KCF HCN020KC2 HCN040KXV HCU020KLV
CCN060KNV HCL030KCV HCN020KCF HCN040KY2 HCU020KXV
CCN080HNF HCL030KD2 HCN020KCV HCN040KYF HCU020KY2
CCN080HNV HCL030KDF HCN020KD2 HCN040KYV HCU020KYF
CCN080KNV HCL030KDV HCN020KDF HCN060HC2 HCU020KYV
CCN100HNF HCL030KEF HCN020KDV HCN060HCF HCU030HC2
CCN100HNV HCL030KEV HCN020KEF HCN060HDF HCU030HE2
HCB040HCF HCL030KXV HCN020KEV HCN060HEF HCU030HL2
HCB040HNF HCL030KYF HCN020KX2 HCN060HN2 HCU030HLF
HCB040HNV HCL040HC2 HCN020KXF HCN060HNF HCU030HN2
HCB040KCF HCL040HCF HCN020KY2 HCN060HNV HCU030HNF
HCB040KCV HCL040HDF HCN020KYF HCN060HXF HCU030HNV
HCB040KEV HCL040HE2 HCN020KYV HCN060HY2 HCU030HX2
HCB040KLV HCL040HEF HCN030HC2 HCN060HYF HCU030HXF
HCB040KXF HCL040HN2 HCN030HCF HCN060KC2 HCU030KCF
HCB040KYF HCL040HNF HCN030HD2 HCN060KCF HCU030KCV
HCB040KYV HCL040HNV HCN030HDF HCN060KCV HCU030KE2
HCB040LDF HCL040HXF HCN030HEF HCN060KD2 HCU030KEV
HCD020JD2 HCL040KCF HCN030HN2 HCN060KDF HCU030KLV
HCD020LC2 HCL040KCV HCN030HNF HCN060KDV HCU030KXV
HCD020LD2 HCL040KD2 HCN030HNV HCN060KE2 HCU030KY2
HCD020LDF HCL040KDF HCN030HXF HCN060KEF HCU030KYF
HCD020LDV HCL040KDV HCN030HY2 HCN060KEV HCU030KYV
HCD030LD2 HCL040KEF HCN030HYF HCN060KXF HCU040HC2
HCD030LDF HCL040KEV HCN030KC2 HCN060KY2 HCU040HLF
HCD030LDV HCL040KXV HCN030KCF HCN060KYF HCU040HN2
HCD040LD2 HCL060HC2 HCN030KCV HCN060KYV HCU040HNF
HCD040LDF HCL060HDF HCN030KD2 HCN080HCF HCU040HNV
HCD040LDV HCL060HN2 HCN030KDF HCN080HCV HCU040HX2
HCD060LD2 HCL060HNF HCN030KDV HCN080HDF HCU040HXF
HCD060LDF HCL060HNV HCN030KE2 HCN080HNF HCU040KCF
HCD060LDV HCL060HXF HCN030KEF HCN080HNV HCU040KCV
HCD080LDF HCL060KCF HCN030KEV HCN080HYF HCU040KE2
HCD080LDV HCL060KCV HCN030KXF HCN080HYV HCU040KEV
HCL020HDF HCL060KD2 HCN030KY2 HCN080KCF HCU040KLF
HCL020HN2 HCL060KDF HCN030KYF HCN080KCV HCU040KLV
HCL020HNF HCL060KDV HCN030KYV HCN080KDF HCU040KXF
HCL020HNV HCL060KEF HCN040HC2 HCN080KDV HCU040KXV
HCL020HXF HCL060KEV HCN040HCF HCN080KEV HCU040KY2
HCL020KCF HCL060KXV HCN040HD2 HCN080KYF HCU040KYF
HCL020KCV HCL080HNF HCN040HDF HCN080KYV HCU040KYV
HCL020KD2 HCL080HNV HCN040HEF HCN100HCF HCU060HC2
HCL020KDF HCL080KDF HCN040HN2 HCN125KYV HCU060HL2
(continued)

8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Introduction

(continued)
HCU060HLF ICN040KNV SCB040WCF SCL020WLV SCL040JXF
HCU060HN2 ICN040KXF SCB040WCV SCL020WXF SCL040JXV
HCU060HNF ICN040KYF SCB040WDV SCL020WXV SCL040JYF
HCU060HNV ICN040KYV SCB040WEV SCL020WYF SCL040JYV
HCU060HX2 ICN060HNF SCB040WXV SCL020WYV SCL040KN2
HCU060HXF ICN060HNV SCB040WYV SCL030HN2 SCL040KNF
HCU060KCF ICN060KCF SCD020JDF SCL030HNF SCL040KNV
HCU060KCV ICN060KCV SCD020LDF SCL030HNV SCL040LCF
HCU060KEV ICN060KDF SCD020LDV SCL030JC2 SCL040LCV
HCU060KLF ICN060KDV SCD030JDF SCL030JCF SCL040LE2
HCU060KLV ICN060KEF SCD030LD2 SCL030JCV SCL040LEF
HCU060KY2 ICN060KEV SCD030LDF SCL030JD2 SCL040LEV
HCU060KYF ICN060KNF SCD030LDV SCL030JDF SCL040LLF
HCU060KYV ICN060KNV SCD040JCF SCL030JDV SCL040LXF
HCU080HCF ICN060KXF SCD040JDF SCL030JE2 SCL040LXV
HCU080HNF ICN060KYF SCD040LD2 SCL030JEF SCL040LYF
HCU080HXF ICN060KYV SCD040LDF SCL030JEV SCL040LYV
HCU080KCF ICN080HNF SCD040LDV SCL030JX2 SCL040WC2
HCU080KCV ICN080HNV SCD060JDF SCL030JXF SCL040WCF
HCU080KYF ICN080KCF SCD060LD2 SCL030JY2 SCL040WCV
HCU080KYV ICN080KCV SCD060LDF SCL030JYF SCL040WEF
HCZ020HN2 ICN080KDF SCD060LDV SCL030JYV SCL040WEV
HCZ030HNF ICN080KDV SCD080LDF SCL030KN2 SCL040WLF
HCZ030HNV ICN080KNF SCD080LDV SCL030KNF SCL040WLV
ICN020HNF ICN080KNV SCL020HN2 SCL030KNV SCL040WXF
ICN020HNV ICN080KYF SCL020HNF SCL030KYF SCL040WXV
ICN020KCF ICN080KYV SCL020HNV SCL030LCF SCL040WYF
ICN020KCV ICN100HNF SCL020JC2 SCL030LCV SCL040WYV
ICN020KDF ICN100HNV SCL020JCF SCL030LD2 SCL060HN2
ICN020KDV ICN100KCF SCL020JCV SCL030LEF SCL060HNF
ICN020KEF ICN100KCV SCL020JD2 SCL030LEV SCL060HNV
ICN020KEV ICN100KDV SCL020JDF SCL030LXF SCL060JC2
ICN020KNF ICN100KNF SCL020JDV SCL030LXV SCL060JCF
ICN020KNV ICN100KNV SCL020JE2 SCL030LYF SCL060JCV
ICN020KXF ICN100KYV SCL020JEF SCL030LYV SCL060JD2
ICN020KYF SCB040HNF SCL020JEV SCL030WC2 SCL060JDF
ICN020KYV SCB040HNV SCL020JJV SCL030WCF SCL060JDV
ICN030HNF SCB040JCF SCL020JX2 SCL030WCV SCL060JE2
ICN030HNV SCB040JCV SCL020JXF SCL030WEF SCL060JEF
ICN030KCF SCB040JDF SCL020JYF SCL030WEV SCL060JEV
ICN030KCV SCB040JDV SCL020JYV SCL030WLF SCL060JXF
ICN030KDF SCB040JEF SCL020KNF SCL030WLV SCL060JYF
ICN030KDV SCB040JEV SCL020KNV SCL030WXF SCL060JYV
ICN030KEF SCB040JLF SCL020LCF SCL030WXV SCL060KN2
ICN030KEV SCB040JLV SCL020LDF SCL030WYF SCL060KNF
ICN030KNF SCB040JXF SCL020LDV SCL030WYV SCL060KNV
ICN030KNV SCB040JXV SCL020LEF SCL040HN2 SCL060LCF
ICN030KXF SCB040JYF SCL020LEV SCL040HNF SCL060LCV
ICN030KYF SCB040JYV SCL020LLV SCL040HNV SCL060LE2
ICN030KYV SCB040KNF SCL020LXF SCL040JC2 SCL060LEF
ICN040HNF SCB040KNV SCL020LXV SCL040JCF SCL060LEV
ICN040HNV SCB040LCF SCL020LY2 SCL040JCV SCL060LLF
ICN040KCF SCB040LCV SCL020LYF SCL040JD2 SCL060LXF
ICN040KCV SCB040LDV SCL020LYV SCL040JDF SCL060LXV
ICN040KDF SCB040LEF SCL020WCF SCL040JDV SCL060LYV
ICN040KDV SCB040LEV SCL020WCV SCL040JE2 SCL060WCV
ICN040KEF SCB040LLF SCL020WEF SCL040JEF SCL060WEF
ICN040KEV SCB040LXV SCL020WEV SCL040JEV SCL060WEV
ICN040KNF SCB040LYV SCL020WLF SCL040JX2 SCL060WLF
(continued)
F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9
Introduction

(continued)
SCL060WLV SCN030JE2 SCN040LD2 SCN060WCV SCU020LEV
SCL060WXF SCN030JEF SCN040LDF SCN060WD2 SCU020LLF
SCL060WXV SCN030JX2 SCN040LDV SCN060WDF SCU020LLV
SCL060WYF SCN030JXF SCN040LE2 SCN060WDV SCU020LX2
SCL060WYV SCN030JXV SCN040LEF SCN060WEF SCU020LXV
SCL080HNF SCN030JY2 SCN040LEV SCN060WEV SCU020LY2
SCL080KNF SCN030JYF SCN040LLF SCN060WY2 SCU020LYV
SCL080KNV SCN030JYV SCN040LXF SCN060WYF SCU020WC2
SCL100KNF SCN030KN2 SCN040LXV SCN060WYV SCU020WCF
SCL125KNV SCN030KNF SCN040LY2 SCN080HNF SCU020WCV
SCN020HN2 SCN030KNV SCN040LYF SCN080JCF SCU020WD2
SCN020HNF SCN030LC2 SCN040LYV SCN080JCV SCU020WDV
SCN020HNV SCN030LCF SCN040WC2 SCN080JDF SCU020WE2
SCN020JC2 SCN030LCV SCN040WCF SCN080JYF SCU020WEV
SCN020JCF SCN030LD2 SCN040WCV SCN080JYV SCU020WLF
SCN020JCV SCN030LDF SCN040WD2 SCN080KNF SCU020WX2
SCN020JD2 SCN030LDV SCN040WDF SCN080KNV SCU020WXV
SCN020JDF SCN030LE2 SCN040WDV SCN080LCV SCU020WY2
SCN020JEF SCN030LEF SCN040WE2 SCN080LDV SCU020WYF
SCN020JXF SCN030LEV SCN040WEF SCN080LXF SCU020WYV
SCN020JXV SCN030LXF SCN040WEV SCN080LYV SCU030HN2
SCN020JY2 SCN030LXV SCN040WX2 SCN080WCF SCU030HNF
SCN020JYF SCN030LY2 SCN040WY2 SCN080WCV SCU030JC2
SCN020JYV SCN030LYF SCN040WYF SCN080WDV SCU030JCF
SCN020KN2 SCN030LYV SCN040WYV SCN080WYF SCU030JCV
SCN020KNF SCN030WC2 SCN060HN2 SCN080WYV SCU030JD2
SCN020KNV SCN030WCF SCN060HNF SCN100JCF SCU030JDF
SCN020LC2 SCN030WCV SCN060HNV SCN100KNF SCU030JDV
SCN020LCF SCN030WD2 SCN060JC2 SCN100LCV SCU030JE2
SCN020LCV SCN030WDF SCN060JCF SCN125KNV SCU030JEF
SCN020LD2 SCN030WDV SCN060JCV SCN125LYV SCU030JEV
SCN020LDF SCN030WEF SCN060JD2 SCN125WYV SCU030JL2
SCN020LDV SCN030WEV SCN060JDF SCU020HN2 SCU030JLF
SCN020LEF SCN030WLV SCN060JEF SCU020HNF SCU030JLV
SCN020LEV SCN030WX2 SCN060JX2 SCU020JC2 SCU030JX2
SCN020LX2 SCN030WY2 SCN060JXF SCU020JCF SCU030JXF
SCN020LXF SCN030WYF SCN060JXV SCU020JCV SCU030JXV
SCN020LY2 SCN030WYV SCN060JY2 SCU020JD2 SCU030JY2
SCN020LYF SCN040HN2 SCN060JYF SCU020JDF SCU030JYF
SCN020LYV SCN040HNF SCN060JYV SCU020JDV SCU030JYV
SCN020WC2 SCN040HNV SCN060KN2 SCU020JE2 SCU030KN2
SCN020WCF SCN040JC2 SCN060KNF SCU020JEF SCU030KNF
SCN020WCV SCN040JCF SCN060KNV SCU020JEV SCU030KNV
SCN020WD2 SCN040JCV SCN060LC2 SCU020JL2 SCU030LC2
SCN020WDF SCN040JD2 SCN060LCF SCU020JLF SCU030LCV
SCN020WDV SCN040JDF SCN060LCV SCU020JLV SCU030LD2
SCN020WEF SCN040JE2 SCN060LD2 SCU020JX2 SCU030LDV
SCN020WEV SCN040JEF SCN060LDF SCU020JXF SCU030LE2
SCN020WY2 SCN040JXF SCN060LDV SCU020JXV SCU030LEF
SCN020WYF SCN040JXV SCN060LE2 SCU020JY2 SCU030LEV
SCN020WYV SCN040JY2 SCN060LEF SCU020JYF SCU030LLF
SCN030HN2 SCN040JYF SCN060LEV SCU020JYV SCU030LLV
SCN030HNF SCN040JYV SCN060LXF SCU020KN2 SCU030LX2
SCN030HNV SCN040KN2 SCN060LXV SCU020KNF SCU030LXV
SCN030JC2 SCN040KNF SCN060LY2 SCU020LC2 SCU030LY2
SCN030JCF SCN040KNV SCN060LYF SCU020LCV SCU030LYV
SCN030JCV SCN040LC2 SCN060LYV SCU020LD2 SCU030WC2
SCN030JD2 SCN040LCF SCN060WC2 SCU020LDV SCU030WCF
SCN030JDF SCN040LCV SCN060WCF SCU020LE2 SCU030WCV
(continued)

10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Introduction

(continued)
SCU030WD2 SCU060HN2 SCU080JXF UCL030HNF UCU020HNV
SCU030WDV SCU060HNF SCU080JXV UCL030HNV UCU020KN2
SCU030WE2 SCU060HNV SCU080JYF UCL030KN2 UCU020KNF
SCU030WEV SCU060JC2 SCU080JYV UCL030KNF UCU020KNV
SCU030WX2 SCU060JCF SCU080KNV UCL030KNV UCU030HN2
SCU030WXV SCU060JCV SCU080LCV UCL040HN2 UCU030HNF
SCU030WY2 SCU060JD2 SCU080LDV UCL040HNF UCU030HNV
SCU030WYF SCU060JDF SCU080LEV UCL040HNV UCU030KN2
SCU030WYV SCU060JDV SCU080LXV UCL040KN2 UCU030KNF
SCU040HN2 SCU060JE2 SCU080LYV UCL040KNF UCU030KNV
SCU040HNF SCU060JEF SCU080WCV UCL040KNV UCU040HN2
SCU040JC2 SCU060JEV SCU080WDV UCL060HN2 UCU040HNF
SCU040JCF SCU060JL2 SCU080WEV UCL060HNF UCU040HNV
SCU040JCV SCU060JLF SCU080WXV UCL060HNV UCU040KN2
SCU040JD2 SCU060JLV SCU080WYV UCL060KN2 UCU040KNF
SCU040JDF SCU060JX2 SCU125KNV UCL060KNF UCU040KNV
SCU040JDV SCU060JXF SCY020JDV UCL060KNV UCU060HN2
SCU040JE2 SCU060JXV SCY020JEF UCL080HNF UCU060HNF
SCU040JEF SCU060JY2 SCY020KNF UCL080HNV UCU060HNV
SCU040JEV SCU060JYF SCY020KNV UCL080KNF UCU060KN2
SCU040JL2 SCU060JYV SCY020LEV UCL080KNV UCU060KNF
SCU040JLF SCU060KN2 SCY020WEV UCL100KNF UCU060KNV
SCU040JLV SCU060KNF SCY030JDV UCL100KNV UCU080HNF
SCU040JX2 SCU060KNV SCY030JEF UCL125HNV UCU080HNV
SCU040JXF SCU060LC2 SCY030KNF UCL125KNV UCU080KNF
SCU040JXV SCU060LCV SCY030KNV UCN020HN2 UCU080KNV
SCU040JY2 SCU060LD2 SCY030LEV UCN020HNF UCU100KNF
SCU040JYF SCU060LDV SCY030WEV UCN020HNV UCU100KNV
SCU040JYV SCU060LE2 SCY040JDV UCN020KN2 UCU125HNV
SCU040KN2 SCU060LEV SCY040JEF UCN020KNF UCU125KNV
SCU040KNF SCU060LLF SCY040KNF UCN020KNV UCY020KNF
SCU040KNV SCU060LLV SCY040KNV UCN030HN2 UCY020KNV
SCU040LC2 SCU060LX2 SCY040LEV UCN030HNF UCY030KNF
SCU040LCV SCU060LXV SCY040WEV UCN030HNV UCY030KNV
SCU040LD2 SCU060LY2 SCY060JDV UCN030KN2 UCY040KNF
SCU040LDV SCU060LYV SCY060JEF UCN030KNF UCY040KNV
SCU040LE2 SCU060WC2 SCY060KNF UCN030KNV UCY060KNF
SCU040LEF SCU060WCF SCY060KNV UCN040HN2 UCY060KNV
SCU040LEV SCU060WCV SCY060LEV UCN040HNF UCY080KNF
SCU040LLF SCU060WD2 SCY060WEV UCN040HNV UCY080KNV
SCU040LLV SCU060WDV SCY080KNF UCN040KN2 UCY100KNV
SCU040LX2 SCU060WE2 SCY080KNV UCN040KNF UCZ020HNF
SCU040LXV SCU060WEV SCY100KNF UCN040KNV UCZ030HN2
SCU040LY2 SCU060WX2 SCZ020HN2 UCN060HN2 UCZ030HNF
SCU040LYV SCU060WXV SCZ020KN2 UCN060HNF YCW020HNV
SCU040WC2 SCU060WY2 SCZ020KNV UCN060HNV YCW020JEF
SCU040WCF SCU060WYF UCB040HNF UCN060KN2 YCW020JEV
SCU040WCV SCU060WYV UCB040HNV UCN060KNF YCW030HNV
SCU040WD2 SCU080HNF UCB040KNF UCN060KNV YCW030JEF
SCU040WDV SCU080JCF UCB040KNV UCN080HNF YCW030JEV
SCU040WE2 SCU080JCV UCL020HN2 UCN080HNV YCW040HNV
SCU040WEV SCU080JDF UCL020HNF UCN080KNF YCW040JEF
SCU040WX2 SCU080JDV UCL020HNV UCN080KNV YCW040JEV
SCU040WXV SCU080JEF UCL020KN2 UCN100KNV YCW060HNV
SCU040WY2 SCU080JEV UCL020KNF UCN125KNV YCW060JEF
SCU040WYF SCU080JLF UCL020KNV UCU020HN2 YCW060JEV
SCU040WYV SCU080JLV UCL030HN2 UCU020HNF

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 11


Theory of Operation
Starting the Machine Wash
The door lock will not allow a cycle to be started until The basket includes ribs that lift the laundry from the
the door has been closed. wash water. The laundry then tumbles back into the
bath.
Fill In 2-speed and variable-speed models, 1 dual-speed
The operator selects a cycle and starts the machine. motor drives the basket's shaft with a V-belt.
Water enters the machine through water valves that are 20-60 pound capacity models use 2 bearings that are
controlled by the microcomputer. As water fills the held in place by a single cast-iron trunnion that is
basket, a column of air is trapped in a pressure bulb bolted to the frame. 80 and 125-pound capacity
and hose. The air pressure continues to increase as the models use 2 flange-type bearings that are bolted to
basket fills with water. When the desired water level is the frame.
reached, the water level switch triggers the
microcomputer and the water sensor turns off. Drain
A vacuum breaker installed in the inlet plumbing
Cabinet Hardmount washer-extractors use a normally
prevents the backflow of water.
open gravity-type drain system. No pump is used.
When the drain valve opens, the perforated basket
Supply allows water to drain from it.
The operator can either connect external liquid In the event of a power failure, the drain valve will
supplies to the machine or fill the supply dispenser open automatically and the machine will drain.
with liquid or dry supplies. The supply dispenser's
nozzles flush the compartments with water at the Extract
appropriate times throughout a cycle.
A final high-speed extract step removes water from the
load, which maximizes drying efficiency.
The door lock system will not allow the door to be
opened until the cycle has finished.

12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Troubleshooting
WARNING
To reduce the risk of electrical shock, fire, explosion, serious injury or death:
• Disconnect electrical power to the washer-extractor before servicing it.
• Close the gas shut-off valve to the washer-extractor (when applicable) before servicing it.
• Never start the washer-extractor with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer-extractor is properly grounded.
W461R1

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 13


2 Speed Models
1. No Extract

No Extract (2 Speed Models)

No
Is there an extract
Add/edit extract step in programming.
step programmed?

Yes

Is there a drain step No


programmed before Add/edit drain step in programming.
the extract step?

Yes

Yes With the spin contactor


Is the spin contactor
pulled in, is there voltage
pulling in?
on L1 - L3 and T1 - T3?

No
No

If voltage is present on If voltage is present on


L1 - L3 but not on L1 - L3 and T1 - T3 on
A
T1 - T3, replace contactor, check motor
contactor. and wiring to motor.

Is there 220VAC No
between H5-3 and H5- Refer to “No Outputs” flowchart.
5?.

Yes
B

1. Verify J16 plug is intact.


No
Is there 220VAC on 2. Verify that there is continuity through NC contacts
contactor coil? on FWD and REV contactors KM3 and KM4.
3. Repair/replace contactor as necessary.

Yes

Check connectors and overload settings (refer to No Extract


2 Speed Models Schematic) and reset if tripped.
CHM469S

14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


2 Speed Models

No Extract

CHM498S CHM498S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 15


2 Speed Models

2. No Basket Rotation

No Basket Rotation (2 Speed Models)

Is the belt(s) No
intact and on the Replace belt(s).
pulley?

Yes

Yes
Is the motor
Ensure pulleys are properly attached to shafts.
turning?

No Yes

Are the No Is there voltage Repair/replace contactor as


contactors present at necessary.
operating? contactor coil?

Troubleshoot AP1 Output Board.


Yes
No

Is the proper voltage No


Troubleshoot why voltage is not getting to
present at L1, L2 and L3
contactor.
on the contactor?

Yes

Is there voltage present on No


T1, T2 and T3 on the Repair/replace contactor as necessary.
contactor when contactor
is pulled in?

Yes

No
Is there voltage
Repair/replace wiring as necessary.
getting to the motor?

Yes

Possible bad motor, ohm motor windings.


Replace motor as necessary.
CHM478S

16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1 Only
1. No External Supplies

No External Supplies

Yes
Is the parameter
Set the parameter “SUPC” to “S”.
set to “C”?

No

Is the ribbon cable between H10


No
on AP1 Output Board and RB1
Re-connect/replace ribbon cable as necessary.
on AP4 Auxiliary Output Supply
Board connected and in good
shape?

Yes
B

Ensure external supply wiring is correct. Refer to the No


External Supplies Schematic.

CHM473S
CHM473S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 17


Design 1 Only

No External Supplies

CHM498S
CHM498S

B A

NOTE: Refer to the wiring diagram supplied with


your machine.

18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1 Only

2. No Extract (F and V-speed Models)


No Extract (F and V-speed Models)

No
Is there an extract
Add/edit extract step in programming.
step programmed?

Yes

Is there a drain step No


programmed before Add/edit drain step in programming.
the extract step?

Yes

Yes
Is there an active
Refer to “No Rotation with Drive Fault” flowchart.
fault on the drive?

No

Is the correct voltage No


present at the drive Correct voltage at the drive.
terminals R/L1, S/L2
and T/L3?

Yes
A

Are any of the drive


output LEDs (RUN, No Check H13 and J16. Check wiring between AP2 Control
REV, SPD1, SPD2 or Logic Board and AP1 Output Board. Repair/replace as
SPD3) lit on the AP1 necessary.
Output Board?

Yes

Refer to Washer-Extractor AC Adjustable


Frequency Drive Supplement for further test
information.
CHM467S
CHM467S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 19


Design 1 Only

3. No Rotation without Drive Fault


No Rotation without Drive Fault

Is there an active fault on the Yes


inverter drive? Refer to Refer to “No Rotation with Drive Fault” flowchart.
Inverter Drive Supplement.

No

Is the belt off the Yes


pulley or is the belt Replace belt.
broken?

No

Yes
Is the motor
Check that pulleys are engaged on shafts.
turning?

No

Is the correct No
voltage present Trace wires back to source to find where voltage is lost.
at the drive?

Yes

Is the display No
Re-check supply voltage at drive - possible dead drive.
active on the
NOTE: Contact Alliance Technical Support for further assistance.
drive?

Yes
A B
No
Check for 24VAC from Check power at the control transformer (TR2).
H13-8 to H13-1. Repair wiring or replace transformer as required.

Yes

Check H13 on AP1 Output Board and J16 plug.


Verify that direction/speed output LEDs are lit and
check control inputs. Refer to Inverter Drive
Supplement.
CHM476S

20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1 Only

No Rotation without Drive Fault

CHM559S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 21


Design 1, 2 and 3
1. “dOOr” Displayed at Startup or When Vend Satisfied

“dOOr” Displayed at Startup or When Vend Satisfied

No
Is door handle
Fully latch door.
fully engaged?

Yes

No
Is magnet
Replace magnet.
present on door?

Yes

No
Is J15 plug fully
Firmly seat plug.
engaged?

Yes

Is there 24VDC
No
between H6-1 and
Replace AP1 Output Board.
H6-5 on AP1 Output
Board?

Yes

Door circuit is open. Diagnose and repair circuit.


CHM461S
CHM461S

22 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

“dOOr” Displayed at Startup or When Vend Satisfied

CHM504S
CHM504S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 23


Design 1, 2 and 3

2. Door Does Not Lock at Startup

Door Does Not Lock at Startup

No
Is door handle
Fully latch door.
fully engaged?

Yes

Yes
Is the solenoid Replace/Adjust solenoid
mechanically bound? as neccsssary.

Door circuit is open. Diagnose and repair


circuit. No

Yes Is there 24VDC


between H6-1 and
H6-5?

No

Design 1 and 2 with auxiliary heat-


Check for continuity through SP1a
Make sure machine is empty and
empty level pressure switch:
check for continuity across H6-7
If SP1a is open -
and H6-8? No Pressure switch bad
NOTE: Only perform continuity
Water in machine
check if PSW SEL LED is OFF
Plugged pressure hose
NOTE: Design 2 models without If SP1a is closed -
auxiliary heat have a jumper Check door solenoid for
instead of a pressure switch
mechanical issues.
Design 2 with out auxiliary heat-
Repair/replace jumper.

Yes

Replace the AP1 Output Board.


CHM480S
CHM480S

24 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

Door Does Not Lock at Startup

CHM504S
CHM504

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 25


Design 1, 2 and 3

3. Door Fails to Unlock at End of the Cycle

Door Fails to Unlock at End of the Cycle

Is the solenoid Yes


mechanically Replace/adjust solenoid as necessary.
bound?

No

B
A

Is there Yes
continuity through Unless the machine is rotating, the
low level water pressure control should open the door.
switch?

No

Yes
Is there water in the
Troubleshoot the drain.
machine?

No

Replace the AP1 Output Board.

CHM462S

26 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

Door Fails to Unlock at End of the Cycle

B CHM504S
A CHM504S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 27


Design 1, 2 and 3

4. Excessive Vibration and/or Noise During Spin (Drawing 1 of 2)


Excessive Vibration and/or Noise During Spin

No
Is the load of proper
Add or remove items as needed to ensure load size is correct.
size?

Yes

Does the wash load


No
contain the proper Add or remove items as needed to ensure proper mix of
mix of laundry items (e.g. do not wash towels and sheets together).
items?

Yes

Are the anchor bolts No Tighten all anchor bolts and nuts to correct torque
and nuts properly specifications. Refer to Installation Manual for
torqued? specifications.

Yes

Are the anchor bolts No


Replace all anchor bolts and nuts with correct size and
and nuts the correct
grade. Refer to Installation Manual for specifications.
size and grade?

Yes

No
Are all panels on
Replace all panels.
machine?

Yes

continued on
CHM465S-a
next page

28 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

Excessive Vibration and/or Noise During Spin (Drawing 2 of 2)


continued from
previous page

Are motor and drive No


pulleys aligned and Align/tighten pulleys as needed.
on tight?

Yes

Are the front and rear Yes


bearings making Replace the bearings as needed.
excessive noise?

No

Lift up on the basket at the Yes


front of the tub. Is there any
Replace the bearings as needed.
up and down play that would
indicate bearing wear?

No

Run the
washer-extractor without
No
a load. If the problem persists, Properly grout washer-extractor. Refer to
it is not due to a fault with the Installation Manual for specifications.
machine. Is the washer-
extractor grouted
properly?

Yes

Is the washer-extractor No
anchored to a flat, level Remove and re-install washer-extractor correctly.
surface with the proper Refer to Installation Manual for specifications.
depth of concrete?

CHM465S-b

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 29


Design 1, 2 and 3

5. Machine Does Not Fill with Water


Machine Does Not Fill With Water

No
Is water turned
Turn water on.
on?

Yes

No
Is there a fill step
Add/edit a fill step in programming.
programmed?

Yes

Are fill valve Yes


inlet screens Clean inlet screens and re-test.
plugged?

No

Is the J30 plug No


Fully insert J30 plug.
fully inserted?

Yes
B

Is there 220V C
present at H2-1 to
No Re-check for voltage at valves and ensure wiring and Molex
H2-14 and H2-1 to
plugs are intact.
H2-15 on AP1
output board?

Yes

Is there 220V present at


Yes
the hot and cold valves
Repair/Replace defective valves.
and are any Fill LEDs (HF
or CF) lit on the AP1
Output Board?

No

Refer to “No Outputs” flowchart. CHM459S


CHM459S

30 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

Machine Does Not Fill with Water

B C

CHM50
CHM503S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 31


Design 1, 2 and 3

6. No Display

No Display

Check
for 208-240VAC at Yes Install 208V
H9-3 and H9-2 on AP1 Output transformer
Board. Is voltage below jumper.
225VAC?

No

Is there power No Replace blown fuse(s).


between H8-1 and H8-2 NOTE: Make sure machine is
on AP1 Output powered and that E-stop is out.
Board?

G
Yes

Verify H1/H3 harness is intact.

Yes

1. Is there 24VAC from H3-1 to H3-2 on


C
AP1 Output Board and the 5VDC LED
Is harness in No Replace/repair
lit?
No good harness as
2. Is there: D condition? necessary.
+24VDC from H3-18 to H3-4
+28VDC from H3-18 to H3-3
E
+5VDC from H3-18 to H3-5
Yes
F
H

Disconnect
H6 door harness from Yes Repair/replace
AP1Output Board, then reset door harness
B-E. Is there display? or door switch.

Yes

No
Press keypad for OPL
Yes
Is control in Low models to wake up the
Power Mode? control or cycle power to the
machine. If checks are still not correct
replace AP1 Output Board.

No

Replace AP2 Control Logic Board. PHM2126S


PHM2126S

32 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

No Display (Sheet 1 of 2)

CHM50
CHM503S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 33


Design 1, 2 and 3

No Display (Sheet 2 of 2)

B
C

CHM502S
CHM50

NOTE: Refer to the wiring diagram supplied with


your machine.

34 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

7. No Outputs

No Outputs

A
No
Are fuses F3 and F4
Replace fuse and determine cause for blown fuse.
intact?

Yes

Are SQ1
(door closed) and SQ2
(door locked) closed? No Determine why SQ1 (door closed) and SQ2
Verify INTLCK LED and MAIN (door locked) are not closing. Adjust switches
PWR LED are lit on the AP1 as necessary.
Output Board.

Yes
A

C
Is there 220VAC
Yes
between both fuses Check output LEDs and output connectors (H2,
F3 and F2 and fuses H5 and H7) on AP1 output board.
F4 and F2?

No

Main power relay or interlock delay on AP1 Output Board


may be faulty. Replace AP1 Output Board as necessary.

CHM464S
C

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 35


Design 1, 2 and 3

No Outputs (Sheet 1 of 3)

CHM504S

CHM504S

NOTE: Refer to the wiring diagram supplied with


your machine.

36 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

No Outputs (Sheet 2 of 3)

CHM503
CHM503S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37


Design 1, 2 and 3

No Outputs (Sheet 3 of 3)

CHM498S
CHM498S

NOTE: Refer to the wiring diagram supplied with


your machine.

38 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

8. Excessive Cycle Time


Excessive Cycle Time

Is water passing Yes


Check audit data for fill and drain times.
through the drain during
Repair/replace drain valve as necessary.
fill?

No

Yes Check audit data for fill and drain times.


Is the machine
Check water pressure and/or check for
slow to fill?
clogged screens in fill hoses.

No

Yes
If equipped with heat, is Troubleshoot heat output circuit. Check audit
it taking too long to data for heater alarm errors.
heat?

No

If VFD machine, are Yes


there load balance Ensure machine is loaded properly.
issues?

No

Check level switch and associated hoses for


obstructions or leaks. Repair/replace as necessary.
CHM472S C

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 39


Design 1, 2 and 3

9. No Keypad Function

No Keypad Function

No
Is the display
Refer to “No Display” flowchart.
on?

Yes

Is keypad ribbon cable from No


Plug the keypad ribbon cable from into the AP2
keypad to AP2 Control
Control Logic Board.
Logic Board plugged in?

Yes

Replace AP2 Control Logic Board.

CHM470S
CHM4

40 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

10. Abnormal Operation

Abnormal Operation (water level, coast time, etc.)

Is the capacity jumper


Yes Use capacity information on schematic to
configuration at H14 on
select correct jumper. Refer to Abnormal
the AP1 Output Board
Conditions Schematic.
incorrect?

No

Check pressure hose connections


to:
-Empty level pressure switch.
No
-Pressure transducer on AP1
Connect the pressure hoses..
output board.
-Three connections on plastic “T”.

Is the pressure hose connected?

CH

CHM471S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 41


Design 1, 2 and 3

Abnormal Operation – 20-100 Pound Models (Sheet 1 of 2)

NOTE: Refer to the wiring diagram supplied with


your machine.

42 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

Abnormal Operation – 125 Pound Models (Sheet 2 of 2)

CHM511S
CHM511S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 43


Design 1, 2 and 3

11. No High Extract

No High Extract

No
Is the machine
Properly load machine.
properly loaded?

Yes

Yes
Is the machine
Reduce soap usage during wash cycle.
oversudsing?

No

Run VFD Balance Adjustment Test. Refer to Programming


Manual.

CHM474S
CHM474

44 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

No Extract (F and V-speed Models)

CHM499S

CHM499S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 45


Design 1, 2 and 3

12. No Rotation with Drive Fault

No Rotation with Drive Fault

Is there an active No
Refer to “No Motor Rotation without
fault on the inverter
Drive Fault” flowchart.
drive?

Yes

Power
down and wait
No
two minutes for the drive
to reset and power up. Place machine back in service.
Does the problem
persist?

Yes

Determine what the fault is and act


accordingly. Refer to Inverter Drive
Supplement

CHM475S
CHM475S

46 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

13. Unable to Access Manual Mode

Unable to Access Manual Mode


NOTE: If unable to enter: Manual
Programming, Manual Diagnostics and
Manual Rapid Advance, make sure they
are not disabled in PDA Programming.

B
Is there alternately 5VDC
and less than 1VDC at H4-2 No
to H4-11 on AP2 control Inspect wiring and access panel switch,
logic board when access Repair/replace as necessary.
panel switch is operated?

Yes

D
Is there alternately 5VDC and
No
less than 1VDC at H4-1 to H4-3 Coin vault switch needs to be closed to access
on AP2 control logic board when manual mode. Check switch and wiring.
coin vault switch is operated?

Yes

Replace AP2 control logic board.

CHM466S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 47


Design 1, 2 and 3

Unable to Access Manual Mode

CHM501S
CHM501S
A C

NOTE: Refer to the wiring diagram supplied with


your machine.

48 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

14. EFS Error

E FS Error

Is the jumper in No
place at J28-2 to Replace jumper.
J28-1?

Yes

Is there 5VDC
Yes Frame balance jumper circuit is open. Inspect
between H12-3 and
wiring and connections. Repair/replace as
H12-1 on AP1
necessary.
Output Board?

No

Replace AP1 Output Board.

CHM463S
CH

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 49


Design 1, 2 and 3

EFS Error

B A

CHM499S
CHM499S

NOTE: Refer to the wiring diagram supplied with


your machine.

50 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

15. Heat Error (Machines with Auxiliary Heat Only)


Heat Error (Machines with Auxillary Heat Only)

No
Is heat enabled in
Enable heat in programming.
programming?

Yes

Is configuration Yes
Remove or cut configuration jumper,
jumper installed
and reset power.
on H8-3 - H8-10?

No

No
Is there water in Refer to "Machine Does Not Fill with
the machine? Water" flowchart.

Yes

Is there 220V at H7-2 No


and H7-5 when the Refer to "No Outputs" flowchart.
heater output is on?

Yes

Check the No
auxiliary level switch The switch must show open for heat to start.
(heat safety). Does it
show open?

Yes

For Steam Machines: For Electric Heat Machines:


1. Check wiring at J14. 1. Check wiring at J14 and J5.
2. Check steam valve coil. 2. Check electric heat contactor coil.
3. Check voltage at line side/load 3. Check voltage at line side/load
side of heat contactor. side of heat contactor.
CHM477S
CHM477S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 51


Design 1, 2 and 3

Heat Error (Machines with Auxiliary Heat Only)

CHM558S

52 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

Heat Error (Machines with Auxiliary Heat Only)

CHM557S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53


Design 1, 2 and 3

Heat Error (Machines with Auxiliary Heat Only)

CHM556S

54 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

16. Control Always in Audit Display Mode

Control always in Audit Display Mode.

Is coin vault No Ensure that your coin box is pressing coin vault
switch being switch. If coin box is too short, either install
pressed in? longer box, or manually depress switch.

Yes

Is J23 plug fully No


inserted and in Repair/replace J23 plug as neccessary.
good condition?

Yes

Is there 5VDC
Yes
when measuring Coin vault audit switch circuit is open, check
between H4-1 switch and wiring.
and H4-3?

No

If there is less than 1VDC between H4-1 and H4-3


and you still can’t exit Audit Display Mode
replace AP2 Control Logic Board.

CHM460S
CHM

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 55


Design 1, 2 and 3

Control Always in Audit Display Mode

CHM501S
CHM501S
B
A

NOTE: Refer to the wiring diagram supplied with


your machine.

56 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 1, 2 and 3

17. Control Will Not Allow PDA to Download a Machine Cycle if it is Currently
Running

Control will not allow the PDA to download a


machine cycle it is currently running

Possible Yes
comm port
Search the ports on the PDA to find correct port for IR.
chosen on the
PDA?

No

Is the AP1 Output


No Check for ground to the AP2 chassis. Check for ground
Board or AP2 Control
from AP1 chassis to the pad on AP1 Output Board.
Logic Board properly
Refer to Figure 1.
grounded?

Yes

Attempt to
communicate with a
different control to verify
the PDA is working. If the PDA works
on another control, AP2 Control
Logic Board may
need to be
replaced.

CHM468S
C

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 57


Design 1, 2 and 3

Control Will Not Allow PDA to Download a Machine Cycle it is Currently


Running

PHM2098S

1 AP1 Chassis Tab making contact with the ground pad.


2 AP1 grounding pad (silver).

Figure 1

58 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only
1. “Ed01” SPI Communication Error (Sheet 1 of 8)

SPI Communication Error: Front End Control


cannot communicate with motor drive.

Power down machine, Yes


power up and try again. Power up and try again.
Is there input power
to the drive?

No

Are the connectors


No
tight on the H-5 plug Tighten connectors and power
on the inverter drive machine back on.
and H-9 on the Front
End Control?

Yes

Check continuity of the


wires with an ohm meter:
1. H5-1 to H4-1
2. H5-5 to H4-5 No
Replace or repair the necessary wires
3. H5-6 to H4-6
that did not show ohm reading.
4. H5-4 to H4-4
5. H5-3 to H4-3
Do all of the wire harnesses
show continuity?

Yes

Continued on next page. CHM544S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 59


Design 2 and 3 only

“Ed01” SPI Communication Error (Sheet 2 of 8)

Continued from previous page.

Power up machine
Yes Replace Inverter control Board.
and begin a test
NOTE: If problem persists,
cycle. Are the AC
replace front end control board.
Drives Status
lights on?

No

C E F

D For 3 and 5hp


For 2hp drives: drives (non-480V): For 5hp drives:
is there three phase line is there three phase with 480V:
voltage on H1-4, H1-3 and Yes
line voltage is there Replace Inverter
H1-1 and single-phase line on H1-4, H1-3 and H1-2 three phase line control Board.
voltage on H1-4 and H1-3? and single-phase voltage on H1-4, H1-3
For B-voltage only: is line voltage on and H1-2?
there line voltage H1-2 and H1-3?
on H1-1 and
H1-2?

No

Are there any loose Yes


connections on the H-1 Replace or fix the
harness going to the necessary harness.
KM1 Contactor?

No

Is there line No Check harness for loose wire


voltage on the connections going back to the
KM1 Drive Power machines main power supply.
Contactor?

Yes

Continued on next page.


CHM551S
CHM551S

60 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

“Ed01” SPI Communication Error (Sheet 3 of 8)


Continued from previous page.

For 480-Volt
machines, check No Check harness for loose wire
power at H6-1 and connections going back to the
H6-2. Is there machines main power supply.
220VAC?

Yes

Is there voltage
Yes
on the KM1 contactor
Replace contactor.
between A1 Blu/org
and A2 Gry/Wht
wire?

No

For 480-volt
machines, check F3 Yes
fuse on Output board. Replace drive.
Does the fuse have
continuity?

No

Is the drain No
Check to see if the drive is
valve causing the F3
blowing the fuse.
fuse to blow?

Yes

Check to make sure the


door interlock circuit is
working properly. Refer to
door lock troubleshooting.

CHM552S
CHM552S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 61


Design 2 and 3 only

“Ed01” SPI Communication Error (Sheet 4 of 8)

H5 _1 RED RED H4 _1
DRV VCC
AC DRIVE H5 _ 5 BLK BLK H4 _ 5
SPICLK
H5 _ 6 BLK BLK H4 _ 6
SPISIMO
H5 _ 4 WHT WHT H4 _ 4
SPISOM1
H5 _ 3 GRN/YEL H4 _ 3
GND
H5 _ 2 GRN/YEL H4 _ 2
GND
DRV
AC DRIVE
HB_GREEN GREEN HEARTBEAT LED
BLINKS 1 SEC ON, 1 CHASSIS
O SEE
SEC OFF WHEN CONTROL VOLTAGE
LED1 IS POWERED
OPTION
5VDC_GREEN GREEN STEADY ON WIRING
O LED INDICATES DRIVE DIAGRAM
LED2 LOGIC HAS POWER FOR
SPI_RED ADDITIONAL
RED FLASHING LED DRIVE
O INDICATES DRIVE IS
WIRING
LED3 COMMUNICATING

DC BUS_RED RED LEDS INDICATES


O THE DC BUS IS
LED4,5 CHARGED

CHM545S
CHM545S

62 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

“Ed01” SPI Communication Error (Sheet 5 of 8)

AP1
L1 L2 L3 KM1
OUTPUT
_ _
BLU/ORG J34 1 BLU/ORG H5 3 BOARD
KM1
DRIVE POWER _ _
GRY/WHT J34 3 GRY/WHT H5 5
CONTACTOR
C
GRN/YEL

T1 T2 T3
FOR ALL OTHER AP1
WHT

RED
CONTROL WIRING SEE
BLK

CONTROL OPTION
WIRING DIAGRAM
FS1

H1_ 4

H1_ 3

H1_ 1

H1_ 2

H1_ 5

H1_ 6
H3_ 2
DRV
H5 _ 6 H3_ 4
_
AC DRIVE YEL J36 1 YEL

H5 _ 5 HB_GREEN GREEN HEARTBEAT LED H3_ 3


_
M1
YEL J36 2 YEL
BLINKS 1 SEC ON, 1
SEE O SEC OFF WHEN CONTROL
H5 _ 4 LED1 IS POWERED H3_ 1 GRN/YEL 3Ø
CONTROL
OPTION
WIRING H5 _ 3 H2_ 1 BLK MOTOR
PS_GREEN GREEN COMMUNICATION L1
DIAGRAM LED SHOWS
H5 _ 2 O H2_ 2

01
COMMUNICATION WHT

R
LED2 L2
WITH MAIN CONTROL
H5 _ 1 H2_ 3

LO
RED

VO
L3

H
LT

I
ER_RED RED LED INDICATES
O THE DC BUS IS
LED3 CHARGED

CHM549S
CHM549S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 63


Design 2 and 3 only

“Ed01” SPI Communication Error (Sheet 6 of 8)

AP1
L1 L2 L3 KM1
OUTPUT
_
BLU/ORG J34 1 BLU/ORG H5_ 3 BOARD
KM1
DRIVE POWER _ _
GRY/WHT J34 3 GRY/WHT H5 5
CONTACTOR
D
GRN/YEL

T1 T2 T3
FOR ALL OTHER AP1
WHT

RED

CONTROL WIRING SEE


BLK

CONTROL OPTION
WIRING DIAGRAM
H1_ 6

H1_ 2

H1_ 3

H1_ 4

H1_ 1

H2_ 5

_
M1
DRV H3_ 2 YEL J36 1 YEL
H5 _ 6 3Ø
AC DRIVE _
H3_ 1 YEL J36 2 YEL
H5 _ 5 HB_GREEN GREEN HEARTBEAT LED
MOTOR
O BLINKS 1 SEC ON, 1 H2_ 5 RED
SEE SEC OFF WHEN CONTROL 3 9 6
H5 _ 4 LED1 IS POWERED
CONTROL H2_ 4 WHT
OPTION 2 8 5
WIRING H5 _ 3
DIAGRAM PS_GREEN GREEN COMMUNICATION H2_ 3 BLK
LED SHOWS 1 7 4
H5 _ 2 O COMMUNICATION
LED2 WITH MAIN CONTROL H2_ 2 DRIVE MOTOR
H5 _ 1 VOLTAGE CONFIGURATION
H2_ 1 GRN/YEL REFER TO MOTOR NAMEPLATE
ER_RED RED LED INDICATES DIAGRAM BEFORE MAKING
O THE DC BUS IS CONNECTIONS
LED3 CHARGED

CHM550S
CHM550S

NOTE: Refer to the wiring diagram supplied with


your machine.

64 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

“Ed01” SPI Communication Error (Sheet 7 of 8)

AP1
L1 L2 L3 KM1
OUTPUT
_
BLU/ORG J34 1 BLU/ORG H5_ 3 BOARD
KM1
DRIVE POWER _
GRY/WHT J34 2 GRY/WHT H5_ 5
CONTACTOR
E

GRY/ WHT
G
GRN/YEL

BLU/ORG
T1 T2 T3
FOR ALL OTHER AP1
WHT

RED
CONTROL WIRING SEE
BLK

CONTROL OPTION
WIRING DIAGRAM
H1_ 6

H1_ 2

H1_ 3

H1_ 4

H1_ 1

H1_ 5

H6_ 1

H6_ 2
DRV
H5 _ 6 H3_ 4
_
AC DRIVE YEL J36 1 YEL

H5 _ 5 HB_GREEN GREEN HEARTBEAT LED H3_ 3


_
YEL J36 2 YEL M1
BLINKS 1 SEC ON, 1
SEE O SEC OFF WHEN CONTROL
H5 _ 4 LED1 IS POWERED H3_ 1 RED 3Ø
CONTROL L3
OPTION
WIRING H5 _ 3 H2_ 1 WHT MOTOR
PS_GREEN GREEN COMMUNICATION L2
DIAGRAM LED SHOWS
H5 _ 2 O H2_ 2

01
COMMUNICATION BLK

R
LED2 L1
WITH MAIN CONTROL
H5 _ 1 H2_ 3

H
I
VO

LO
LT
H3_ 2
ER_RED RED LED INDICATES GRN/YEL
O THE DC BUS IS
LED3 CHARGED

CHM542S
CHM542S

NOTE: Refer to the wiring diagram supplied with


your machine.

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 65


Design 2 and 3 only

“Ed01” SPI Communication Error (Sheet 8 of 8)

SEE VOLTAGE OPTION DIAGRAM ELECTRIC HEAT


FOR ADDITIONAL DRIVE AND MODELS ONLY
CONTACTOR WIRING H SEE ELECTRIC
HEAT OPTION
WIRING DIAGRAM
1 2 J5
DRV A1 A2
AC DRIVE L1 L2 L3 L4

BLU/ORG
GRY/WHT

WHT/BLK
GRY/WHT
KM1

T1 T2 T3 T4
H5
1 5 4 6 2 3
1 2 3 4
J34
1 2 3 4
GRN/YEL

1 5 4 6 2 3
J3
RED
BLK
WHT
BLK

BLU/ORG
GRY/WHT

WHT/BLK
GRY/WHT
GRY
GRY/WHT
GRN/YEL
GRY
GRY/WHT

CHM547S
CHM547S

66 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

2. “Ed02” DC BUS Error (Sheet 1 of 2)


DC BUS Error: the drive detects the DC BUS
voltage is too high.

Power down. Is
line voltage within No Contact a qualified
specification on the machine’s electrician to correct
terminal block? the problem.

Yes

Does the error Yes


only happen at the start Replace motor.
of a spin cycle?

No

Does the incoming No


voltage have a high If problem persists, replace inverter control board.
or stinger leg?

Yes

Move high leg or stinger leg


to the L3 terminal on the
machines terminal block.

For X-voltage, also remove


the 3rd or high leg from the
service connection and cap it.

If problem persists, contact a


qualified electrician to
correct the problem. CHM538S
CHM538S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 67


Design 2 and 3 only

“Ed02” DC BUS Error (Sheet 2 of 2)

A
TB1
PDB1 POWER INPUT
POWER INPUT TERMINAL BLOCK
TERMINAL BLOCK L1 L1
L1 BLK L1 BLK
L1 L1
L2 L2
L2 WHT L2 WHT
L2 L2
L3 L3
L3 RED L3 RED
L3 L3
QF1
CIRCUIT BREAKER
25A P. E. GROUND TERMINAL
P. E. GROUND TERMINAL GRN/YEL
(GRN/YEL)

SEE ELECTRIC HEAT PE CHASSIS


PE CHASSIS DIAGRAM FOR HEATER GND
CONNECTIONS
GND
SERVICE CONNECTION LOCATION FOR: SERVICE CONNECTION LOCATION FOR:
ELECTRIC HEAT MODELS ONLY NON-ELECTRIC HEAT MODELS
CHM539S
CHM539S

68 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

3. “Ed03” Tachometer Error (Sheet 1 of 2)

Tachometer Error: the drive detects the tachometer


input is damaged during power up or no tachometer
signal is detected after initiating motor output.

Power down. Is there


Yes
input power to H3 on
drive and tachometer Power up and try again.
connections on motor?

No

Is there water Yes


on connector Repair water leak.
J36?

No

While spinning the basket


manually check for multiple
pulses of continuity between the 2 Yes
Replace inverter control
yellow wires on the H3-2 and H3-1. board.
Does the circuit show multiple
open then closed pulses while
rotating basket?

No

Inspect yellow wires Yes


going to the motor. Repair loose or broken
Are any connections connections
loose or broken?

No

Replace the motor.


CHM548S
CHM548S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 69


Design 2 and 3 only

“Ed03” Tachometer Error (Sheet 2 of 2)

AP1
L1 L2 L3 KM1
OUTPUT
_
BLU/ORG J34 1 BLU/ORG H5_ 3 BOARD
KM1
DRIVE POWER _
GRY/WHT J34 3 GRY/WHT H5_ 5
CONTACTOR
GRN/YEL

T1 T2 T3
FOR ALL OTHER AP1
WHT

RED

CONTROL WIRING SEE


BLK

CONTROL OPTION
WIRING DIAGRAM
B A
H1_ 6

H1_ 2

H1_ 3

H1_ 4

H1_ 1

H2_ 5

_
M1
DRV H3_ 2 YEL J36 1 YEL
H5 _ 6 3Ø
AC DRIVE _
H3_ 1 YEL J36 2 YEL
H5 _ 5 HB_GREEN GREEN HEARTBEAT LED
MOTOR
O BLINKS 1 SEC ON, 1 H2_ 5 RED
SEE SEC OFF WHEN CONTROL 3 9 6
H5 _ 4 LED1 IS POWERED
CONTROL H2_ 4 WHT
OPTION 2 8 5
WIRING H5 _ 3
DIAGRAM PS_GREEN GREEN COMMUNICATION H2_ 3 BLK
LED SHOWS 1 7 4
H5 _ 2 O COMMUNICATION
LED2 WITH MAIN CONTROL H2_ 2 DRIVE MOTOR
H5 _ 1 VOLTAGE CONFIGURATION
H2_ 1 GRN/YEL REFER TO MOTOR NAMEPLATE
ER_RED RED LED INDICATES DIAGRAM BEFORE MAKING
O THE DC BUS IS CONNECTIONS
LED3 CHARGED

CHM550S
CHM550S

NOTE: Refer to the wiring diagram supplied with


your machine.

70 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

4. “Ed04” Locked Rotor Error (Sheet 1 of 2)

Locked Rotor Error: motor does not reach


speed at startup

Power down.
Is the motor mounting Yes
in good condition and Power up and try again.
free of obstructions?

No

Does the No Check for locked main


basket move bearings and check if
freely? motor moves freely.

Yes

Check the motor windings.


Continuity should be uniform
between: No Replace motor. If problem
1. L1 and L2 (Black to White) persists after changing
2. L2 and L3 (White to Red) motor replace inverter.
3. L1 and L3 (Black to Red)

Are windings uniform?

Yes

Inspect yellow
wires going to the No Replace motor. If problem
motor. Are any persists after changing
connections loose motor, replace inverter.
or broken?

Yes

Repair loose or broken


connections. If problem
persists, replace
the inverter. CHM882S

CHM882S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 71


Design 2 and 3 only

“Ed04” Locked Rotor Error (Sheet 2 of 2)

AP1
L1 L2 L3 KM1
OUTPUT
_
BLU/ORG J34 1 BLU/ORG H5_ 3 BOARD
KM1
DRIVE POWER _
GRY/WHT J34 3 GRY/WHT H5_ 5
CONTACTOR
GRN/YEL

T1 T2 T3
FOR ALL OTHER AP1
WHT

RED

CONTROL WIRING SEE


BLK

CONTROL OPTION
WIRING DIAGRAM
A
H1_ 6

H1_ 2

H1_ 3

H1_ 4

H1_ 1

H2_ 5

_
M1
DRV H3_ 2 YEL J36 1 YEL
H5 _ 6 3Ø
AC DRIVE _
H3_ 1 YEL J36 2 YEL
H5 _ 5 HB_GREEN GREEN HEARTBEAT LED
MOTOR
O BLINKS 1 SEC ON, 1 H2_ 5 RED
SEE SEC OFF WHEN CONTROL 3 9 6
H5 _ 4 LED1 IS POWERED
CONTROL H2_ 4 WHT
OPTION 2 8 5
WIRING H5 _ 3
DIAGRAM PS_GREEN GREEN COMMUNICATION H2_ 3 BLK
LED SHOWS 1 7 4
H5 _ 2 O COMMUNICATION
LED2 WITH MAIN CONTROL H2_ 2 DRIVE MOTOR
H5 _ 1 VOLTAGE CONFIGURATION
H2_ 1 GRN/YEL REFER TO MOTOR NAMEPLATE
ER_RED RED LED INDICATES DIAGRAM BEFORE MAKING
O THE DC BUS IS CONNECTIONS
LED3 CHARGED

CHM550S
CHM550S

NOTE: Refer to the wiring diagram supplied with


your machine.

72 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

5. “Ed05” IGBT Overcurrent Error (Sheet 1 of 2)

IGBT Overcurrent error: the drive detects


an overcurrent shunt condition.

Power down machine for a


minimum of two minutes. Check the
motor phase to phase windings.
Continuity should be uniform No
between: Replace motor.
1. L1 and L2 (Black to White)
2. L2 and L3 (White to Red)
3. L1 and L3 (Black to Red)

Are windings uniform?

Yes

Check the motor phase


to ground checks.
There should be continuity between:
1. L1 to ground (Black wire to Green/Yellow wire) No
2. L2 to ground (White wire to Green/Yellow wire) If problem persists, replace inverter control board.
3. Check L3 to ground (Red wire to Green/Yellow wire)

Is there continuity between


phase to ground checks?

Yes

Check the drain and No


fill valves. Are they functioning Repair or replace bad valve.
correctly with no leaks?

Yes

Replace motor.
CHM540S
CHM540S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 73


Design 2 and 3 only

“Ed05” IGBT Overcurrent Error (Sheet 2 of 2)

AP1
L1 L2 L3 KM1
OUTPUT
_
BLU/ORG J34 1 BLU/ORG H5_ 3 BOARD
KM1
DRIVE POWER _
GRY/WHT J34 3 GRY/WHT H5_ 5
CONTACTOR
GRN/YEL

T1 T2 T3
FOR ALL OTHER AP1
WHT

RED

CONTROL WIRING SEE


BLK

CONTROL OPTION
WIRING DIAGRAM
A
H1_ 6

H1_ 2

H1_ 3

H1_ 4

H1_ 1

H2_ 5

_
M1
_
DRV H3 2 YEL J36 1 YEL
H5 _ 6 3Ø
AC DRIVE _
H3_ 1 YEL J36 2 YEL
H5 _ 5 HB_GREEN GREEN HEARTBEAT LED
MOTOR
O BLINKS 1 SEC ON, 1 H2_ 5 RED
SEE SEC OFF WHEN CONTROL 3 9 6
H5 _ 4 LED1 IS POWERED
CONTROL H2_ 4 WHT
OPTION 2 8 5
WIRING H5 _ 3
DIAGRAM PS_GREEN GREEN COMMUNICATION H2_ 3 BLK
LED SHOWS 1 7 4
H5 _ 2 O COMMUNICATION
LED2 WITH MAIN CONTROL H2_ 2 DRIVE MOTOR
H5 _ 1 VOLTAGE CONFIGURATION
H2_ 1 GRN/YEL REFER TO MOTOR NAMEPLATE
ER_RED RED LED INDICATES DIAGRAM BEFORE MAKING
O THE DC BUS IS CONNECTIONS
LED3 CHARGED
B

CHM550S
CHM550S

NOTE: Refer to the wiring diagram supplied with


your machine.

74 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

6. “Ed06” Thermal Error

Thermal Error: the drive detects a high


IPM temperature.

Power down.
No
Are there any obstructions
preventing convection of heat Clean out lint or obstruction.
off the drive heatsink?

Yes

If problem continues
after cycling power
and allowing the machine
to cool, replace inverter.

CHM537S
CHM537S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 75


Design 2 and 3 only

7. “Ed07” Invalid Parameter Error

Invalid Parameter Error: the drive receives


an invalid parameter set or a movement
command before parameters are set.

Power down, power


No
up and try again. Is Verify the correct size and voltage
the correct inverter inverter is installed.
installed in the
machine?

Yes

Power machine Yes


Repair connections and
down. Are there any
power machine back on.
loose connections?

No

Check the machine configuration


jumper for the correct machine
size or loose connections.
Note: the machine configuration is
set at power up. If a change has
been made, the machine must be
powered down and up again.

CHM536S
CHM536S

76 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

8. “Ed08” Max Overcurrent Error (Sheet 1 of 2)


Max Overcurrent Error: the drive detects
motor output overcurrent condition.

Is the correct machine No


size configuration plug Replace with correct jumper.
installed in the H14 on
the I/O board?

Yes

Power down machine, power up


try again. Check the motor phase to
phase windings. Continuity should No
be uniform between:
Replace motor.
1. L1 and L2 (Black to White)
2. L2 and L3 (White to Red)
3. L1 and L3 (Black to Red)

Are windings uniform?

Yes

Does the No Check to make sure bearings


basket move are free and check for
freely? excess belt tension.

Yes

Does the drain


No
connection meet all Repair drain so it meets
requirements as listed installation specifications.
in the installation
manual?

Yes

CHM881S
Replace inverter. CHM881S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 77


Design 2 and 3 only

“Ed08” Max Overcurrent Error (Sheet 2 of 2)

AP1
L1 L2 L3 KM1
OUTPUT
_
BLU/ORG J34 1 BLU/ORG H5_ 3 BOARD
KM1
DRIVE POWER _
GRY/WHT J34 3 GRY/WHT H5_ 5
CONTACTOR
GRN/YEL

T1 T2 T3
FOR ALL OTHER AP1
WHT

RED

CONTROL WIRING SEE


BLK

CONTROL OPTION
WIRING DIAGRAM
A
H1_ 6

H1_ 2

H1_ 3

H1_ 4

H1_ 1

H2_ 5

_
M1
DRV H3_ 2 YEL J36 1 YEL
H5 _ 6 3Ø
AC DRIVE _
H3_ 1 YEL J36 2 YEL
H5 _ 5 HB_GREEN GREEN HEARTBEAT LED
MOTOR
O BLINKS 1 SEC ON, 1 H2_ 5 RED
SEE SEC OFF WHEN CONTROL 3 9 6
H5 _ 4 LED1 IS POWERED
CONTROL H2_ 4 WHT
OPTION 2 8 5
WIRING H5 _ 3
DIAGRAM PS_GREEN GREEN COMMUNICATION H2_ 3 BLK
LED SHOWS 1 7 4
H5 _ 2 O COMMUNICATION
LED2 WITH MAIN CONTROL H2_ 2 DRIVE MOTOR
H5 _ 1 VOLTAGE CONFIGURATION
H2_ 1 GRN/YEL REFER TO MOTOR NAMEPLATE
ER_RED RED LED INDICATES DIAGRAM BEFORE MAKING
O THE DC BUS IS CONNECTIONS
LED3 CHARGED

CHM550S
CHM550S

NOTE: Refer to the wiring diagram supplied with


your machine.

78 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4


Design 2 and 3 only

9. “Ed09” Current Sensor Error

Current Sensor Error: the drive detects a


current sensor in not operating properly
at startup.

Power down,
power up and try
again. Does the
problem persist?

Yes

This is an internal error


to the inverter. If
problem is not cleared
by cycling power the
inverter needs to be
replaced.

CHM535S
CHM535S

F8266301ENR4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 79


NOTES

80 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8266301ENR4

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