Professional Documents
Culture Documents
Submarine Pipe from Pernu to Pulau Besar
Submarine Pipe from Pernu to Pulau Besar
PROPOSAL
SUPPLY AND LAY OF NEW DN 400 mm M.S. SUBMARINE
PIPELINE FROM PERNU TO PULAU BESAR, MELAKA
Prepared by MS CONSULTANT & RESOURCES
04 April 2024
1
1.0 Introduction by Consultant
1.1 Background 3
9 – 11
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
3 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Introduction ● It was reported four (4) major leaks occurred in the
existing submarine pipeline, on 25 April 2017, 4 August
2017, 13 March 2018, 26 November 2018. With a
whooping cost of nearly RM 2.5 million spent, it
becomes unbearable to address the issue without
implementing long term measure to resolve the leaks
The treated water source from Bukit Lintang
problem once and for all.
Reservoir (Cap: 18 ML, TWL: 53.00 m, BWL: 47.00
m) delivers the water via DN600mm mild steel
● A study was made to study the feasibility to extract
pipes laid from Duyung, Pekan Ayer Molek,
groundwater in Pulau Besar. The study comprises
Kampung Bukit Lintang, Taman Telok Mas and
investigation and hydrogeological survey and
Jalan Pernu before cross from the mainland in
construction of production well and constructing
Pernu to Pulau Besar via DN400 HDPE
compact packaged plant or desalination plant.
submarine pipes. The water will then store into
Pulau Besar Reservoir (Cap: 0.22 MG, TWL: 24.30
● The study had cost SAMB RM 0.453 million. Over the
m, BWL: 20.30 m). The existing submarine pipes
long run, treatment and production cost by
was laid back in 1994.
desalination process is high at RM 2.40/cu.m in
comparison to only RM 1.14/cu.m by normal
SAMB had carried out short term measures to
conventional treatment process. With logistic and
preserve the conveyance of treated water to
access will remain become problems for operation and
Pulau Besar.
maintenance, groundwater extraction and
conventional treatment plant in Pulau Besar was
found not a sustainable option.
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
4 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Introduction ● Subsequently in year 2020, a Seawater Reverse
Osmosis (SWRO) plant cost SAMB RM 3.1 million was
completed in Pulau Besar with design production
capacity of 20,000 litre/hr (0.48 MLD @ 0.1 MGD).
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
5 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
3 Measures Proposed
11 22 3
3 4
construction of construction of laying new submarine
production well compact WTP pipeline
(extraction of ground (packaged plant)
water)
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
6 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Proposed Project Objective
The Project is in tandem with SAMB’s continuous efforts
in restructuring, improving and enhancing the water
supply distributions in Melaka State particularly Pulau
Besar.
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
7 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Proposed Project Scope of Work
The extent of the works under this Project shall include but not limited to the followings:
1
Supply and delivery of pipes, fittings, specials and valves to site. Excavation, laying,
testing and commissioning of pipelines; DN400 mm M.S. pipes (approximately 4.5 km).
Excavation, supply and install all pipe fittings, specials and valves;
3 Cathodic Protection,
Commissioning;
Testing, Sterilizing, Flushing works and Testing and
6 All works incidental to the foregoing including any necessary modifications carried out
in accordance with the terms of the contract.
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
8 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Proposed Pipeline Route
Pipeline route: from Pernu (mainland) to Pulau Besar (island).
Pernu
4.8km
Pulau Besar
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
9 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Proposed Pipeline Route
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
10 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Proposed Pipeline Route
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
11 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Selection for Type
and Sizing of
Material
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
12 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Type and Material of Pipe
Item Criteria Mild Steel Pipe HDPE Pipe
1 Supply Capacity 1.3 MGD (5.91 MLD) based on maximum allowable head loss gradient of 2 m/km
Many established pipe manufacturers and suppliers in
2 Manufacturer/Supplier local market, Allpipes, Pipefab, Pau Tatt, Pipeworks, PipingTech, BinaPlastic, MRPI, Spirolite,
B&C, Hydropipes, etc
Suitable under rigorous ground and
underwater current.
Body of pipes usually hit by ship/boat anchor, its
Heavier than HDPE pipes. Good in counter buoyancy
flexibility caused the pipe to easily bend and
force and underwater flow current
buckled and eventually cracked.
Flange and welding (spigot socket end welded-joint
Although the weight is added with concrete
3 Durability and collar-joint). Joint can be tested with x-ray. Mild
ballast at interval, the pipes still buoyed / float
steel pipes has gone through various vigorous tests in
and swayed under strong underwater flow
factory and at site.
current.
Mild steel pipes and fittings are compatible to all
The joint is by butt fusion and electrofusion.
accessories such as mechanical couplings, flange
adaptor and valves. Mild steel fittings are easily
available and can be fabrication to size/length
Normal operating life span will be 30 years. Shorter life span. Under normal operating, life
4 Service Life
Proven durability. span will be 10 – 15 years.
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
13 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Type and Material of Pipe
Item Criteria Mild Steel Pipe HDPE Pipe
Need cathodic protection for acidic ground condition
Non-corrosive.
5 Corrosiveness or near coastal line. But the power consumption is very
minimal and low.
Feedback from Water
Lasting longer years under scheduled maintenance
6 Operator and Many occurrences of pipe leaks and more
and monitoring.
Contractor repairing works compare to steel submarine
Extensive track records for critical submarine pipeline pipe type. The repairing works require skilled
7 Track Record for over many years in Malaysia. The fact is mild steel diver and very costly.
pipes are very well regulated.
DN200: RM 110.00/m x 4800 m = RM 528,000
DN400: RM 220.00/m x 4800 m = RM 1,056,000
For 4800m, the differences in pipe supply is HDPE PE100, SDR11, PN16
9 Price Rate approximately RM 0.5 mil only. At 4%, cost of pipe is DN200: RM 88.00/m x 4800 m = RM 422,400
small and insignificant, given the cost in supplying DN 400: RM 200.00 /m x 4800 m = RM 960,000
pipes constitutes a small fracture of total cost of Works.
Mostly, cost of Works is on preparatory and engineering
works for launching of submarine pipe.
9 Method of laying Pull bottom method Lay and sink from barge method
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
14 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Type and Material of Pipe
NOTE: Given the cost of Works is mostly spend on site
preparation and laying of submarine pipeline, supply
rate variance is considerably small between mild steel
vs HDPE pipes, in addition to its lifespan and track
record, it is the best to opt for steel pipes and DN400
size.
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
15 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Engineering
Design
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
16 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Engineering Design
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
17 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Method of
Installation
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
18 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Installation of Submarine Pipelines
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
19 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Delivery, Storage, Double Jointing
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
20 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Delivery, Storage, Double Jointing
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
21 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Launchway Installation
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
22 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Winch Hold Back Structre
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
23 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Trench Dredging
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
24 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Cable Laying
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
25 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Preparatory for Launching
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
26 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Preparatory for Launching
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
27 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Launching of Pipe
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
28 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Pigging
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
29 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Cathodic Protection
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
30 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Authorities
Involved
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
31 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Authorities Involved
Following are the relevant authorities to liaise with for implementation of the Project:-
.
List of Related Authorities
1. Ibu Pejabat Maritim Negeri Melaka & Negeri Sembilan
Agensi Penguatkuasaan Maritim Malaysia,
Kementerian Dalam Negeri,
Lot 1113 Mukim Kuala Linggi,
78200 Alor Gajah, Melaka.
Tel : 06-3876730, Faks : 06-3876827
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
32 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Estimated Project
Cost
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
33 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Description Estimated Cost (RM)
PRELIMINARY
Preliminary & Planning
Bathymetric / Hydrographic Survey Works and Site Investigation & Data Collection
[A] 3,500,000.00
Engineering Design and Report & Engineering Approval
Document Submission & Authorities Approval
SUBMARINE PIPELINE WORKS
Procurement & Pipe Production
Pipe Supply & Delivery Including External Concrete Cladding
Pull Head Fabrication, Delivery & Installation
Launchway Foundation& Installation and all Other Supports [B] 23,500,000.00
Pipe Double Jointing and Storage
Winch Spooler, Wire Rope Laying
Dredging, Trenching Works and Pipeline Launching
POST LAUNCHING WORKS
Post Hydrographic Survey & As-Built Drawing
Pipeline Pigging & Pressure Testing
Marine Backfilling Works
[C] 5,000,000.00
Sterilising and Flushing Works
Final Connection Including Cofferdam
Cathodic Protection
TOTAL OF WORKS [D] = [A] + [B] + [C] 32,000,000.00
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
34 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Consulting Engineer Scope of Work
The extent of the consulting engineer services for this Project shall include but not limited to the followings:
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
35 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Consulting Engineer Scope of Work
The extent of the consulting engineer services for this Project shall include but not limited to the followings:
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
36 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Consulting Engineer Scope of Work
The extent of the consulting engineer services for this Project shall include but not limited to the followings:
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
37 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
4 months : Award, Hydro-survey, Design, Approval
2 months : Procurement and Fabrication of Pipes
3 months : Site Preparatory
7 months : Preparatory for launching
2 months : Launching of Submarine Pipe
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
38 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
SUPPLY
PROJEKAND LAY
BINA OF NEW LOJI
– PASANG DN400 mm M.S. SUBMARINE PIPELINE
/ KOLAM
39 FROM PERNU TO PULAU BESAR, MELAKA
DAN PAIP UTAMA DI DAERAH MANJUNG
Q&A
SESSION
MS CONSULTANT & RESOURCES
Consulting Engineers
SSM No. 201603103223 (002528409-H)
[SELANGOR]:
41B, Jalan Sentosa 2, Taman Sentosa, Sungai Jelok, 43000 Kajang, Selangor Darul Ehsan
[PERAK]:
No. 292, Jalan Gopeng, Taman Cemerlang Rapat, 31350 Ipoh, Perak Darul Ridzuan