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An Experimental Investigation of Rail Structure Interaction Under Peak Loads Using Instrumentation
An Experimental Investigation of Rail Structure Interaction Under Peak Loads Using Instrumentation
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Prafulla Kalapatapu
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Abstract— The importance of Rail Structure Interaction benefits regarding passenger comfort, maintenance costs, and
(RSI) Analysis has increased as a result of the use of Continuous safety. The interplay of the trains and bridges can produce
Welded Rail (CWR) on bridges. It mainly focuses on calculating strong pressures that could harm the tracks and the bridges.
the forces induced in rails and bridge components as a result of Both ballasted and ballastless tracks must be evaluated for the
interaction effects and inspects track and structural elements strength of these forces and their compatibility with bridges.
for safety. Behaviour under vertical, tractive, and braking loads It is called "Track Structure Interaction" or "Rail Structure
from the trains and end rotations generated by vertical bending Interaction". In rail bridges, a sophisticated behaviour known
under vertical trainloads are three key scenarios taken into as Rail Structure Interaction (RSI) necessitates a thorough
consideration for generation of extra stresses in rails owing to
examination of the forces transmitted from the rail to the deck
the deck under the tracks. To measure the deflections acquired
from three tests, i) deformation of the bridge under vertical
and then to the substructure due to train loads, temperature
load, (ii) Sudden Breaking load, and (iii) Tractive load, a changes, and time-dependent effects [2].
wireless sensor network system has been installed on the first RSI analysis of railway bridges is a type of structural
span of the bridge. The outcomes were compared with the analysis that takes into account the interaction between the
numerical model developed using FEM-based software. Various railway track and the bridge structure they are supported by.
outcomes and limitations with the instrumentation of the bridge It also involves modelling the bridge and track system as a
for data collection are briefed in detail. The train-bridge
coupled system and analyzing their dynamic interaction. This
system's dynamic behaviour was carried out based on a
comparison between experimental responses acquired from a
includes taking into account factors such as the stiffness of the
dynamic test and numerical responses.
track and bridge, the mass of the train and its Wagon, and the
train speed and frequency. By analyzing the RSI effects on a
Keywords—Rail Structure Interaction, Continous welded railway bridge, engineers can identify potential issues and
rails, Breaking load, Tractive load, wireless sensor network, FEM make design modifications to ensure safe and reliable
operation. Experimental analysis of bridges using
I. INTRODUCTION accelerometer sensors involves measuring the dynamic
A high-speed rail system (HSR) is a door-to-door intercity response of a bridge to various loading conditions.
passenger transportation system that is time competitive with Accelerometer sensors are used to measure the accelerations
air and/or vehicle. The primary justification for contemplating and vibrations of the bridge in response to the applied load,
the development of rapid transit systems is their increased providing insight into the bridge's behaviour and identifying
speed, which can directly translate into lower trip times. The potential issues that may require maintenance or repair. When
necessity to use cutting-edge transit systems has been made combined, RSI analysis and accelerometer-based
clear by the fast-global growth of the transportation sector, experimental analysis can provide a comprehensive
particularly the railway industry, and the never-ending understanding of a railway bridge's behaviour and
demand to cut travel time. Traditional railway systems have performance. By incorporating the measured dynamic
been altered to provide significantly faster travel. For many response of the bridge into RSI analysis, engineers can refine
legitimate reasons, such as trade, pleasure, etc., people have the model and make more accurate predictions of the bridge's
long wanted a reduction in travel time. Worldwide behaviour for further loading conditions.
transportation companies, especially railroads, have had to Several researchers have explored the combined use of
quickly expand as a result of HSR. The decision to build high- RSI analysis and accelerometer-based experimental analysis
speed rail lines is made by national governments considering for railway bridge assessment, including Bian et al. (2020), Yu
both the country's socioeconomic advantages and the et al. (2020), Xu et al. (2021), research work demonstrates the
anticipated future demand for high-speed transport. High- utility of combining RSI analysis with accelerometer-based
speed rail performance predictions over the long term are experimental analysis for railway bridge assessment and
essential to the decision-making process [1]. highlight the various techniques used to collect and analyze
A. Rail Structure Interaction (RSI) the data [3-5].
The RSI is performed for the design of railway bridges. B. Continuous Welded Rails (CWR)
The usage of Continuous Welded Rails (CWR) for new and Rails may be connected in a variety of ways to create
upgraded railway projects, from light rail systems to high- tracks. Rails were traditionally fastened together using bolts to
speed rail lines, has become commonplace. It offers several create a jointed track. In this type of track, rail lengths that are
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979-8-3503-0060-4/23/$31.00 ©2023 IEEE 229
2023 International Conference on Emerging Techniques in Computational Intelligence (ICETCI)
typically 20 meters long are laid, fastened to sleepers, and framework for vibration monitoring, data collecting, and data
connected to other rail lengths by steel plates known as processing of this research is shown in Figure 1.
fishplates. Bolts are used to fasten fishplates, which are
The WSN system is made up of the following components: a
typically 60 centimetres long, through the rail end on each
personal computer, WSDA-2000 Network Connected
side. The oval holes through which the fishplate bolts travel
also allow for expansion, and there are small gaps Wireless Gateway for gathering and processing measurement
results, and GLINK-200 Rugged Wireless tri-Accelerometer
purposefully left between the rails to permit expansion of the
rails in hot weather. When trains pass over jointed tracks, they sensors. The steel plates that were fixed to the surface of the
bridge superstructure serve as the support for the magnetic
emit a "clickety-clack, clickety-clack" sound due to the tiny
gaps left between the rails. The jointed track is too weak to bases on which the accelerometer sensors were placed on the
bridge.
support high-speed trains and therefore provides a somewhat
rough and uncomfortable ride unless it is very properly D. Accelerometer Sensor
maintained. On slower lines, less essential lines, and sidings, The G-link 200 accelerometer is a widely used vibration
it is still utilized. Continuous welded rail is what most sensor in bridge monitoring due to its accuracy and reliability,
contemporary railroads utilize. The rails of this type of track as it can convert mechanical vibrations into electrical signals
are joined by welding them together across a distance of based on the piezoelectric effect. Zhang, Jiang, and Hu (2015)
several kilometres (there is no maximum). This type of track demonstrated the effectiveness of the G-link 200 in
is exceptionally sturdy, provides a smooth ride, requires little monitoring the vibration response of a long-span suspension
maintenance, and has few joints [6-9]. bridge under strong wind conditions in their study published
Continuously welded rails are often used in rail in the Journal of Bridge Engineering. Similarly, Lee, Lee, et
transportation due to their tremendous advantages of raising al. (2018) used the G-link 200 in conjunction with other
ride comfort and minimizing track maintenance costs. Despite sensors to detect the natural frequencies and modes of
this, the axial compressive stress in CWRs is incredibly vibration of a concrete arch bridge in their paper titled
temperature-sensitive [10]. As a result, buckling or cracking "Monitoring of Modal Properties of an Arch Bridge Using
of CWRs is more prone to occur in cold places where the Wireless Sensor Network," published in the Journal of
yearly rail temperature differential may surpass 90 °C due to Sensors. Although the G-link 200 has limitations in detecting
the significant annual rail temperature fluctuations. The smaller or more localized vibrations, it is still a valuable tool
substantial radial temperature force acting on the rail increases in bridge monitoring. The data collected from the G-link 200
the risk of track buckling significantly, especially for CWRs and other sensors can be utilized to monitor the bridge's
on bends with small radii [11]. Based on stress-strain theory, response to environmental factors, such as wind, temperature,
Ryjácek and Voká ˇ c, Strauss ˇ et al., and Yun et al. compared and traffic loads, and facilitate maintenance and repair efforts
the increased stress in CWRs on ballasted and ballastless [15-17].
tracks on bridges using long-term monitoring. [12-13].
C. Instrumentation
One of the basic methods for measuring the dynamic
displacement parameter of structures is by using
accelerometer sensors. Bridge dynamic monitoring makes
considerable use of an accelerometer sensor. These sensors
detect accelerations, but triaxial accelerometers may
concurrently measure three orthogonal accelerations. Without
a stable reference point, measuring displacements with
displacement transducers is challenging. Installing
accelerometers on bridges is a standard industrial practice
when long-term bridge monitoring is necessary. These sensors
may be used to establish baseline behaviour for long-term Fig. 1. Experimental Analysis of Bridge
monitoring and to measure the natural frequency of bridge
components. On the other hand, because it can detect O'Connor et al. (2015) investigated railway bridge failures in
acceleration in three mutually perpendicular axes (x, y, and z) the United Kingdom between 2005 and 2013 and found that
with low noise and great sensitivity, the accelerometer is RSI was the cause of 43% of the failures. This study
perfect for the modal test of large structures [14]. emphasizes the importance of understanding the impact of
To perform field dynamic load testing of full-scale RSI on bridge performance to ensure the safe and reliable
structures, unique monitoring systems must be employed for operation of railway bridges [18]. Overall, these studies stress
railway bridges since they are enormous civil engineering the importance of comprehending the impact of RSI on
structures working in complicated loading and climatic bridge performance and the need for effective measures to
circumstances. Strong noise and uncertainty in the structural prevent bridge failures due to RSI. Proper design,
responses are caused by variations in structural characteristics construction, and maintenance of railway bridges considering
and dynamic excitations, which should be picked up by RSI can ensure the safety of people and goods transported on
today’s vibration monitoring equipment. These systems often bridges.
include signal processing, data transmission, data analysis,
and data interpretation together with bridge instrumentation. II. LITERATURE REVIEW
The LORD micro strain Wireless Sensor Network (WSN)
The safety of railway bridges under train loading is a
system has been used in the current investigation to measure
the vibration characteristics of a real structure. The main critical issue that requires proper design, maintenance, and
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2023 International Conference on Emerging Techniques in Computational Intelligence (ICETCI)
inspection to prevent failures. Several research papers have systems to ensure the structural integrity of this vital
explored the dynamic behaviour of railway bridges under transportation infrastructure.
train loading and the causes of bridge failures.
III. METHODOLOGY
Railway bridges play a crucial role in the transportation Several advanced methods can be used to conduct bridge
of people and goods. To ensure their safe operation, it is health monitoring. i) Wireless sensor networks: These
essential to comprehend the impact of RSI on their networks can be used to collect data from multiple sensors
performance. Various studies have been conducted to placed on a bridge and transmit it wirelessly to a central data
investigate the contribution of RSI to bridge failures and to processing system. A study by Jalinoos et al. (2018) used
gain insights into their complex nature. Shinozuka et al. wireless sensor networks to monitor the vibration and
(2011) reviewed bridge failures in the United States between temperature of a steel truss bridge and found that the system
1989 and 2009 and found that RSI was the primary cause of was able to accurately detect changes in structural behaviour
2.6% of all bridge collapses during that period. The study also [28]. ii) Computer vision and machine learning: These
reported that RSI resulted in 29 fatalities and 73 injuries, techniques can be used to analyze images and video of bridge
emphasizing the need for effective measures to prevent components to detect and classify defects. A study by Chen
bridge failures due to RSI [19]. Murali and Iyer (2018) et al. (2020) used computer vision and machine learning to
studied bridge failures in India between 2008 and 2014 and detect cracks in concrete bridge components from images
found that 23% of the failures were attributed to RSI. This captured by a drone [29]. iii) Fiber optic sensors: These
study highlights the significance of the RSI effect in bridge sensors can provide high accuracy and durability for the long-
failures and the need to consider it during the design, term monitoring of bridges. A study by Jiang et al. (2020)
construction, and maintenance of railway bridges [20]. used fibre optic sensors to monitor the strain and deformation
of a cable-stayed bridge and found that the sensors were able
Chakraborty et al. (2019) investigated the dynamic to accurately detect changes in structural behaviour over time
behaviour of a railway steel bridge due to train-track-bridge [30]. Depending on the specific needs of a particular bridge,
interaction and highlighted the need for proper design and relative methods may also be applied.
consideration of the interaction between the train, track, and
bridge to withstand dynamic loading conditions [21]. Extracting the natural frequencies of a bridge from
Mostafa et al. (2019) reviewed railway bridge failures and acceleration data is an important task in structural health
recommended proper maintenance and inspection programs monitoring. There are several methods to extract the natural
to prevent structural inadequacy, fatigue cracking, and frequencies of a bridge from acceleration data, including i)
corrosion, which are common causes of bridge failures [22]. Fast Fourier Transform (FFT), ii) Modal Analysis, iii)
Lu et al. (2017) conducted a dynamic interaction analysis of Stochastic Subspace Identification (SSI), iv) Wavelet
a high-speed railway bridge and train system and emphasized Transform, and v) Hilbert-Huang Transform (HHT) (Tang et
the importance of proper design and maintenance to ensure al., 2021) [31]. Each of these methods has its advantages and
safe operation under different train speeds and loading limitations, and the choice of method depends on the specific
conditions [23]. Sattar et al. (2018) found that Rail-Structure characteristics of the bridge and the data available. Fast
Interaction can significantly reduce the fatigue life of railway Fourier Transform (FFT): FFT is a widely used technique for
bridges and recommended proper design and maintenance extracting natural frequencies from acceleration data. FFT
practices to ensure safe operation and prevent failures [24]. converts the time-domain signal into a frequency-domain
Alfonsi and Di Paola (2019) also highlighted the importance signal, and the peaks in the frequency spectrum correspond
of proper design, maintenance, and inspection programs and to the natural frequencies of the bridge (Liu et al., 2020) [32].
emergency response plans to prevent failures [25].
There are multiple methods proposed for extracting the
The literature review provides valuable insights into the displacement or deflection of bridges from acceleration data
multifaceted nature of railway bridge failures and the and natural frequency. One widely used method is the Fourier
importance of adopting a comprehensive approach to railway transform, which utilizes the Fourier series to decompose
bridge safety. In addition, research papers, by Liu et al. acceleration signals into sinusoidal waves (Zhao et al., 2011)
(2015), Huang et al. (2017), and Sheng et al. (2018) address [33]. Another approach involves wavelet decomposition,
the issue of railway bridge failure due to Rail-Structure which extracts displacement from acceleration data (Moyo
Interaction (RSI) effects. Liu et al. (2015) present and Zou, 2008) [34]. Additionally, the Kalman filter
experimental and numerical studies on the RSI analysis of a approach considers the dynamic response of the bridge to
estimate deflection from acceleration data (Turan and Akbar,
railway bridge under high-speed trains and show the accuracy
2013) [35]. Other techniques such as the Hilbert transform
of numerical simulations in predicting the bridge's dynamic
(Park et al., 2012), empirical mode decomposition (Yi et al.,
behaviour [26]. Huang et al. (2017) present a parametric 2011), and time-frequency analysis (Shi et al., 2018) have
study of RSI analysis for railway bridges under high-speed also been utilized [36-38]. The effectiveness of these methods
trains and highlight the importance of considering different in extracting displacement or deflection of bridges from
parameters in RSI analysis [27]. Sheng et al. (2018) review acceleration data and natural frequency varies, depending on
the causes of bridge failures in the United States, with a focus the method used, with varying levels of accuracy and
on RSI effects, and provide recommendations for practices to computational complexity.
prevent bridge failures. Overall, the past research emphasizes
the importance of understanding RSI effects on railway Furthermore, these techniques are useful in monitoring
the structural health of bridges and improving their
bridges and the need for accurate and reliable monitoring
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2023 International Conference on Emerging Techniques in Computational Intelligence (ICETCI)
Material Properties
S.No.
Component Material Property Grade
1 Slab Deck Concrete M35
2 I – Girder Mild Steel FE 250
3 Pier Concrete M35
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extract the structure’s natural frequency. However, it is In RSI analysis, the loads acting on the bridge are not static
important to validate the natural frequencies extracted by both but dynamic, and hence the deformation needs to be calculated
methods to ensure the accuracy of the results. Part Research for dynamic loads. The dynamic load is usually expressed as
study has shown that the natural frequencies extracted from a moving load, which is a series of concentrated loads applied
FEM software are often in good agreement with those on the bridge as per a specified load pattern. The RDSO
obtained by converting acceleration data using the FFT. guidelines recommend using the standard Indian Railway
Load (IRL) patterns for RSI analysis.
Thus, based on dynamic tests conducted with limitations
regarding the position of the sensors as presented in Figure 6, A. Deformation of the bridge for vertical load
this study explains the experimental validation of a numerical Interaction between the rail and the structure is also caused
model of a steel-concrete composite railway bridge. Through by the deck displacement underneath a moving train. Because
the use of a modal identification approach in the frequency of the flexure of the structure, the top of the deck tends to shift
domain, an ambient vibration test enabled the identification of in the longitudinal direction as represented in the picture
the bridge's fundamental frequency and bending mode. The below.
study of the modal configurations made it possible to define
the global modes that are closely related to the bending (mode
1) of span 1 of the bridge. The detection of two global modes,
namely the first vertical bending mode as shown in Figure 7,
was made possible by the free vibration data. The numerical
model also recognized the first mode, with variations in
frequency value errors reaching roughly 2%.
Several challenges can be faced during the experimental
analysis of the bridge using Instrumentation:
Fig. 8. RSI Effect under Vertical Load
Placement of sensors: Placing the sensors at the
correct location on the bridge is crucial to obtain The bending stiffness of each deck is required to calculate
accurate data. However, it can be challenging to find the vertical deformation effects on the structure under the
the right spot, especially if the bridge is large or has vertical loads of rolling stock. deformation leads to a change
a complex structure. in deck length and tries to change the length of the track which
induces the interaction effect. In case the cross-section varies
Environmental factors: Environmental factors such along the span length, an exact computation may be done.
as wind, rain, and temperature changes can affect the Alternately, to simplify computations, if the cross-section at
readings obtained from the accelerometer sensors. It the centre has a lesser section modulus than that at the ends,
is essential to consider these factors and calibrate the the cross-section at the centre may be adopted. If the section
sensors accordingly. at the centre is a higher section modulus than that at the ends,
an average section may be considered without too much error.
Vibration interference: Vibrations from traffic or
other sources can interfere with the readings obtained B. Sudden Breaking and Tractive load
from the accelerometer sensors. This can be The braking or traction of the trains during railway
minimized by using high-quality sensors and taking operation also causes rail stresses. The rails and tracks operate
measurements when traffic is minimal. as conduits for the traction and braking forces to reach the
Data analysis: Analyzing the data obtained from the supporting framework. A portion of the braking and traction
accelerometer sensors can be a complex and time- forces are communicated directly to the deck underneath the
consuming process. It requires specialized software train, but a portion of these forces are also transmitted through
and expertise in data analysis to interpret the data the rails to the surrounding decks and abutments. To avoid the
accurately. possibility of ballast destabilisation, it is crucial in the case of
braking/traction force to not only verify that the rail stresses
Safety concerns: Performing experimental analysis are within the permissible range but also to verify the relative
on a bridge can pose safety risks to the researchers displacements between the bridge and the track.
involved. It is essential to take necessary precautions
to ensure the safety of everyone involved in the MIDAS Civil software is used for rail structure interaction
process. analysis. The software involves creating a 3D model of the
structure, defining material properties and boundary
V. DYNAMIC TESTS conditions, and running the analysis to evaluate the structural
To determine the displacements acquired from the three response [47]. A cost-effective live monitoring system is
tests i) deformation of the bridge under vertical load, proposed for bridges, allowing remote observation and action.
Interaction between the rail and the structure is also caused by The approach is adaptable to project requirements and budgets
the bending of the deck under the moving train. The top of the and focuses on developing a cloud architecture for IoT-based
deck tends to drift in a longitudinal direction as a result of the living monitoring [48-49]. Table 2 presents a summary of both
structure's deformation as Shown in Figure 8. (ii) Sudden MIDAS and Experimental Investigation results.
Breaking load, and (iii) Tractive load, Also, traction or VI. DISCUSSION AND CONCLUSION
braking of the trains during railway operation causes rail
stresses. Through the rails and tracks, the traction and braking The objective of the current work is Largely RSI analysis
forces are transferred to the supporting structure. a wireless carried out using Software, but instrumentation studies have
sensor network system with CWR is deployed on the first span not been carried out due to the involvement of complexities
of the bridge at various points to measure acceleration. during the testing. Accelerometers were placed on bridge span
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2023 International Conference on Emerging Techniques in Computational Intelligence (ICETCI)
1 to collect the responses, and the differences between those train arrangement was employed in full-scale experimental
responses were numerically estimated. Therefore, the investigations to evaluate the performance of a railway bridge
following inferences may be taken from the results. The under continuously welded rails. The first span of the bridge
detection of two global modes, namely the first and second was instrumented to measure displacement, stresses, and
vertical bending modes, was made possible by the free strain under the influence of temperature and train loads.
vibration data. The numerical model also recognized these Deflection measurement was determined using tests
modes, with variations in frequency value errors reaching conducted under uniform speed tractive effort, braking, and
roughly 2% only first mode. uniform speed situations. Field studies yielded data that
Maximum compression
UIC≤ 72 N/mm2 stress due to 8.13 8.13
temperature in rail
17.3
Maximum compression
Max. additional compressive RDSO≤ 50 N/mm2 stress due to breaking 39.81 27.3
rail stress due to (temperature and traction in rail
2 variation of deck, braking
acceleration and deck Maximum compression
oration) in winter stress due to vertical 12.26 8.405
bending in rail
Maximum compression 16.49
stress due to
temperature, braking- 34.84 25.78
traction and vertical
effect
Max. permissible relative Absolute horizontal
horizontal displacement displacement of the
3 ≤ 5 mm 4.74 3.49 2.07
between the deck due to deck due to breaking
braking and acceleration and traction
Max. permissible relative
Relative horizontal
horizontal displacement
deformation between
4 between the deck and the rail ≤ 4 mm 3.366 2.161 2.77
rail and deck due to
due to braking and
breaking and traction
acceleration
The validation of the numerical model was performed by underwent in-depth analysis, which showed an excellent
comparing deflections obtained from Finite Element Analysis correlation between the analytical results and the static test
(FEA) and experimental test results using the MIDAS cases. All test readings and the highest deflection during
programme. Modal analysis was conducted using dynamic testing were found to be within the permissible limits
acceleration, velocity, and displacement data obtained from a set by RDSO. The study's results indicate that the bridge's
wireless sensor network, which proved to be a useful tool for performance is within acceptable bounds.
detecting structural deterioration, such as stiffness loss. A test-
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2023 International Conference on Emerging Techniques in Computational Intelligence (ICETCI)
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