Report No:

DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
SOURCE - INSPECTION REPORT Revision No:
01

Particulars of project
DNV project name: CNG STATION CONSTRUCTION WORKS SS TUBING & MECH-
UP CLUS For HPCL.
DNV customer name: M/s. KULDEEP KUMAR CONTRACTOR.
Supplier: M/s. KULDEEP KUMAR CONTRACTOR.
Manufacturer: PARKER, DK-LOK & TUBACEX
DNV acts on behalf of: M/s. KULDEEP KUMAR CONTRACTOR.

DNV project number: PR-054205

DNV assignment number: NA
DNV order/PO number: NA

Inspection details
Customer's PO number to Supplier: Contract No.: 5300009417Date: 18.07.2023
Supplier's reference: ITP. No. for SS Ball Valve: TEW/22-23/103 Date: 21.02.2023
ITP. No. for SS Tube: TEW/TUBACEX/SS TUBES 026/22-
23Date:25.01.2023
ITP.No. for SS Fittings: KKC/HPCL/SS Fittings & Valves/22-
23/01 Rev.01 Date: 17.01.2023
Additional references: NIL
Inspection location: G.T. Road, Ansal Town, Karnal. 132001

Inspection start date: (2024-05-06)

Inspection end date: (2024-05-06)
Report frequency: Weekly Daily

This report contains

Comments:
Rejected items ☐ NIL
Areas of concern ☐ NIL
Action items ☐ NIL
NCR ☐ NIL
HSE issues ☐ NIL
Photographs ☒ Attached
Attachments ☒ Internal reports, RMTC, Packing List & Calibration Certificate

This report shall not be used as part of a verification or certification service.

Form code: SRI 401 Revision: 2021-03 www.dnv.com Page 1 of 10

 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

SR.No. Quantity Description & Serial No.
Ordered Offered Inspected
SS TUBING
1 1320 Meter 1320 Meter 1320 Meter 3/4” OD X 0.095” min wall thk. SS Tube and other SS
tube accessories of Grade SS 316 as per ASTM A269
2 156 Meter 156 Meter 156 Meter 1/2” OD X 0.083” min wall thk. SS Tube and other SS
tube accessories of Grade SS 316 as per ASTM A269
Equal Tee
3 89 Nos. 89 Nos. 89 Nos. Size:3/4” ODx3/4” ODx3/4” OD, Material : SS316
(Rated pressure : 5000 PSI @ 70°F Temperature :
0°F to 400°F)
Reducing Union Tee
4 60 Nos. 60 Nos. 60 Nos. Size: 3/4” OD X 1/2” OD X 3/4” OD, Material : SS316
(Rated pressure : 5000 PSI @ 70°F Temperature :
0°F to 400°F)
Nut
5 30 Nos. 30 Nos. 30 Nos. Size: 1/2” OD Material : SS316 (Rated pressure :
5000 PSI @ 70°F Temperature : 0°F to 400°F)
Front Ferrule
6 150 Nos. 150 Nos. 150 Nos. Size: 3/4” OD Material : SS316/SS316L (Rated
pressure : 5000 PSI @ 70°F Temperature : 0°F to
400°F)
7 100 Nos. 100 Nos. 100 Nos. Size: 1/2” OD Material : SS316/SS316L (Rated
pressure : 5000 PSI @ 70°F Temperature : 0°F to
400°F)
Back Ferrule
8 150 Nos. 150 Nos. 150 Nos. Size: 3/4” OD Material : SS316/SS316L (Rated
pressure : 5000 PSI @ 70°F Temperature : 0°F to
400°F)
9 100 Nos. 100 Nos. 100 Nos. Size: 1/2” OD Material : SS316/SS316L (Rated
pressure : 5000 PSI @ 70°F Temperature : 0°F to
400°F)
Reducing Union
10 40 Nos. 40 Nos. 40 Nos. Tube OD 3/4”” X Tube OD 1/2”, Material : SS316
(Rated pressure : 5000 PSI @ 70°F Temperature :
0°F to 400°F)
Ball Valves
11 60 Nos. 60 Nos. 60 Nos. Ball Valve 3/4” (Parker)
12 40 Nos. 40 Nos. 40 Nos. Ball Valve 1/2” (Parker)

Over all result

Comments
Satisfactory ☒ Inspection Carried out as per qap & found satisfactory.
Unsatisfactory ☐ NIL
HSE issues ☐ NIL

Details of visit

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

Persons present
Name Company Position Phone no. E-mail address
Mr. Sumit Kumar DNV Surveyor +91-9058209226 dnvinspector@dnv.com
Mr. Shubham Rana KKC Representative +91- 9997335855 --

Reference documentation1
Number/Reference Rev/Date Title/Approval status
5300009417 --/ 18.07.2023 Contract /HPCL
TEW/22-23/103 00/ 21.02.2023 ITP for SS Ball Valve / Tractebel
TEW/TUBACEX/SS TUBES 026/22-23 00/ 25.01.2023 ITP for SS Tube / Tractebel
KKC/HPCL/SS Fittings & Valves/22-23/01 01/17.01.2023 ITP for SS fittings/ Tractebel

Measuring/testing equipment and calibration status

Equipment description Serial no./ID No. Last cal. Date Cal. Due date
Vernier Caliper DVC-01 01.04.2024 31.03.2025
PMI Machine SPX1475 05.12.2023 04.12.2024
Measuring Tape MT-01 03.03.2023 05.04.2025

QP/Inspection and PMC Comments Resolution Sheet items covered

ITP Activity description for SS Ball Inspection Sample size–
2
Interventi Valve type for DNV extent of
on point Inspection
no. (Specify%)
1. Material Identification Reviewed As per Qap.
PMI Test Reviewed As per Qap.
2. Typical Hydrostatic Test Reports for Valve & Reviewed As per Qap.
Seat closure test
Typical Gas Pressure Test Reports for Valve Reviewed As per Qap.
Body & Seat closure test
3. Visual and Dimension Inspection Random/Witnessed As per Qap.
4. Traceability & Identification Random/Witnessed As per Qap.
5. Preparation of shipment and Packing Random/Witnessed As per Qap.
Inspection
6. Issue of Inspection Release Certificate Reviewed As per Qap.

Inspection details for SS Valves

Activities performed, results and deviations:
Following inspection activity carried out during inspection with reference of approved documents.

1. As per Qap. Sr. No. 1: Review the Raw Material Test certificate (Mechanical & Chemical Analysis) and
PMI test report of offered material & found satisfactory.
2. As per Qap. Sr. No. 2: Review the test report of Typical Hydrostatic test report for valve and seat closure
test and Gas pressure test report for valve body and seat of the offered material and found accepted.
3. As per Qap. Sr. No. 3: Witness the dimension and visually check the offered material & found
satisfactory.
4. As per Qap. Sr. No. 4: Visually check the identification and verified with the catalogs and found satisfactory.
5. As per Qap. Sr. No. 5: Witness the preparation of shipment and packing inspection of the offered
material and found accepted.
6. As per Qap. Sr. No. 6: Review of all inspection documents as per requirement & issue inspection
certificate.

1
Quality plans, drawing numbers, test procedures. Include revision.

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

ITP Activity description for SS Tubes Inspection Sample size–

2
Intervention type forDNV extent of
point no. Inspection
(Specify%)
1. Raw Material Inspection Reviewed As per Qap.
2. Chemical Composition Reviewed As per Qap.
3. Corrosion Test (IGC Practice E) Reviewed As per Qap.
4. Destructive Testing
A. Tensile Test Reviewed As per Qap.
B. Hardness Test Reviewed As per Qap.
C. Flaring Test Reviewed As per Qap.
5. Eddy current test Reviewed As per Qap.
2
6. Hydrostatic Test at Test Pressure of 350kg/cm Reviewed As per Qap.
7. PMI Test Witness As per Qap.
8. Marking Witness As per Qap.
9. Visual & Dimension Inspection Witness As per Qap.
10. Packing Reviewed As per Qap.

Inspection details for SS Tubes

Activities performed, results and deviations:
Following inspection activity carried out during inspection with reference of approved documents.

1. As per QAP Clause no.1. Reviewed the Raw material test certificate of offered material and found
satisfactory.
2. As per QAP Clause no.2 & 3. Reviewed the chemical composition and corrosion test as per given
in inspection certificate and found satisfactory.
3. As per QAP Clause no 4A, 4B & 4C. Reviewed the tensile test, hardness test & flaring test as per
given in inspection certificate and found satisfactory.
4. As per QAP Clause no.5. Reviewed the eddy current test as per given in inspection certificate and
found satisfactory.
5. As per QAP Clause no.6. Reviewed the hydrostatic pressure tested at 350kg/cm2 for 5 sec as per
given in inspection report and found satisfactory.
6. As per QAP Clause no.7. Witnessed the PMI test of offered material and result found satisfactory.
7. As per QAP Clause no.8. Witnessed the marking of grade, standard, heat no etc over offered
material and found satisfactory.
8. As per QAP Clause no.9. Witnessed the visual & dimension of the offered material as per MTC
and found satisfactory.
9. As per QAP Clause no.10. Reviewed the packing list and certificate of the offered material and
found satisfactory.

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

ITP Activity description for SS Fittings Inspection Sample size–

2
Intervention type forDNV extent of
point no. Inspection
(Specify%)
1. Material certificate review (Fitting: Body) Reviewed As per Qap.
2. Visual & Marking Identification Witness As per Qap.
3. Positive Material identification Reviewed As per Qap.
4. Final inspection Visual & Dimension inspection Witness As per Qap.
5. Hydraulic Burst pressure test, Impulse & vibration Reviewed As per Qap.
test
6. Helium Leak test Reviewed As per Qap.
7. Re-assembly test Reviewed As per Qap.
8. Final inspection Visual & Dimension inspection Witness As per Qap.
9. Packing Inspection with QVD check Reviewed As per Qap.

Inspection details for SS Fittings

Activities performed, results and deviations:
Following inspection activity carried out during inspection with reference of approved documents.

1. As per QAP Clause no.1. Reviewed the material test certificate of offered material and found
satisfactory.
2. As per QAP Clause no.2. Visually check & verified the marking with test certificate of the offered
material and found satisfactory.
3. As per QAP Clause no 3. Reviewed the positive material identification inspection certificate and
found satisfactory.
4. As per QAP Clause no.4. Visually check and witnessed the dimension of the offered material and
found satisfactory.
5. As per QAP Clause no.5. Reviewed the hydraulic burst pressure test, impulse & vibration and found
satisfactory.
6. As per QAP Clause no.6 & 7. Reviewed test Helium test & Re-assembly test report of offered
material and result found satisfactory.
7. As per QAP Clause no.8. Visually check and witnessed the dimension of the offered material and
found satisfactory..
8. As per QAP Clause no.9. Reviewed the packing list and certificate of the offered material and found
satisfactory.

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

Post inspection
NCRs issued during this visit2
NRC no. Description of NRC
NIL

Outstanding NCRs from previous inspection

NCR no. Reason why still outstanding and when to be completed
NIL

Action items3
Action no. Description Responsible party
NIL

Punch list
Punch list issued: ☐ Yes ☐ No ☒ N/A
Punch list number/title: N/A
Punch list attached to this report: ☐
Comments: N/A

Additional visit forecast

Further inspection required? ☐ Yes, probably on (yyyy-mm-dd) ☒ No
Additional comments: NIL

List of attachments
Attachment(s) and ID No(s) Description
RMTC, Internal Report, Packing List & Calibration Certificate
The goods/items specified have been inspected in accordance with the scope of inspection provided. The result is as
stated on the inspection report front page.

This report (and its appendices) is not related to Classification by DNV.

Report issued on (2024-05-06)

DNV Performing office: Delhi for DNV
DNV Contracting office: MUMBAI

(Sumit Kumar)
Inspector
Stamp:-

2
Any NCR shall be issued on the same day after inspection and shall be attached to the report.
3
Actions/information needed to complete or clarify the process of Inspection, by Customer, DNV, or the Equipment/Service provider.

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

Photographs
Insert photographs to show progress of inspection, identification of parts or areas of concern.
(Make sure the pictures are numbered and add any comments to assist with conclusions.)

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

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 Report No: DNV/HPCL/KKC/
5300009417/2024/SK/
IR/01
Revision No: 01

SOURCE - INSPECTION REPORT

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