TITLE : Analysis of precast plank for PCI girder bridge Date : 1/26/2024

PROJECT : Malolos Clark Railway Project P4 Designed by :

CASE STUDY No.: Case 3 - Panel length of 780mm Checked by :

A. GEOMETRY

ts tcp

tpc

Girder S' Girder

S"

1. Center to center span of girders, s = 1.800 meters

3. Clear distance between girder flanges, s' = 0.700 meters
4. Effective span of precast panel, s" = 0.780 meters
5. Precast panel thickness, tpc = 0.060 meters
6. Cast-in-place slab thickness, tcp = 0.250 meters
7. Minimum Concrete Strength @ 28 days, fc' = 40.00 megapascals
8. Diameter of reinforcement, in mm. = 10.00 millimeters
9. Concrete cover at bottom, in mm. = 25.00 millimeters

C. MATERIALS

C.1 Concrete
Minimum Concrete Strength @ 28 days, fc' 40.00 MPa

C.2 Reinforcing Bars

Minimum Yield Stress of Bars, fy 275.8 MPa for f =< 16

Minimum Yield Stress of Bars, fy 413.7 MPa for f => 20

D. DESIGN
b=1.00

D.1 Proposed Plank Reinforcement Location d

TITLE : Analysis of precast plank for PCI girder bridge Date : 1/26/2024
PROJECT : Malolos Clark Railway Project P4 Designed by :
CASE STUDY No.: Case 3 - Panel length of 780mm Checked by :

D.2 Check Flexural Capacity of the Planks During Pouring of Concrete

D.2.1 Loads
D.2.1.1 Dead Load
1. Weight of planks = 0.06 m. x 1.00 m. x 24KN/m^3 = 1.44 KN/m
2. Wt. Of fresh Concrete = 0.25 m. x 1.00 m. x 24KN/m^3 = 6.00 KN/m
wDL = 7.44 KN/m
2
MDL = 1/8*wDL*S" = 0.57 KN-m.

D.2.1.2 Live Loads

Assumed weight of small equipment plus workers = 400kg. wLL = 3.92 KN/m
ex. Concrete trowel and other tools such as vibrator
MLL+I = 1/8*wLL*S"2 = 0.30 KN-m.

D.2.1.3 Ultimate Moment MU = 1.20*MDL + 1.6*MLL = 1.16 KN-m..

D.2.1.4 For uncertainties during implementation the Safety Factor (2.00 to 2.50) Mu = 2.89 KN-m..
ex. Impact load, accidental load, etc.

D.2.2 Flexural Reinforcement

MU = 2.89 KN-m. q = (1-sqrt (1-4*.59*Ku))/(2*0.59)

b= 1.00 m. q = 0.0945
d= 0.03 m. r = q*fc'/fy = 0.0137
2
Ku =MU/fbd2fc'= 0.089 As = r*b*d = 411.17 mm.
2
As 1 = 78.54 mm.
Rebar Spacing, sp= 0.19 m.

B2

B1 tpc
s'' = 0.780

b=1.00

Consider 0.780 m for the effective span of precast panel

Consider 1.00 m for the width of each precast panel
Consider 0.06 m for the thickness of precast panel
Adopt 10 mm f @ 0.19 m. o.c. cut short bars
(in each direction); B1 as the 1st layer
To implement 25 mm concrete cover at bottom of B1 rebars
15 mm concrete cover at top of B2 rebars