Professional Documents
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Installation and operating instructions
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Weishaupt oil burners L, RL, M/MS. RM/RMS,
83040202 – 1/99
Contents
1. General instructions 4
2. Burner installation 5
3. Oil supply 6
12.Nozzle selection 33
12.1 Two and three stage burners 33
12.2 Sliding two stage and modulating burners 35
17. Commissioning 46
17.1 Checks prior to first commissioning 46
17.2 Setting 46
18.Sequence of operations 48
18.1 Prerequisites for burner start 48
18.2 Symbols on the lockout indicator 49
18.3 Basic wiring diagram for
LAL 2 / LOK 16… burner controllers 50
18.4 Switching times 52
18.5 Technical data 52
3
1. General instructions
Safety Installation
To ensure safe burner operation, the burner has to be The installation of oil fired plant must be carried out in
installed and commissioned by qualified personnel accordance with extensive guidelines and regulations. It is
and all guidelines in these operating instructions have the duty of the installer to familiarise her/himself with all
to be followed. regulations. Installation, commissioning and maintenance
must be carried out with care. Fuel oils used must comply
In particular, attention must be paid to relevant with DIN 51 603.
installation and safety requirements (e.g. DIN, VDE).
Electrical wiring diagram
Flame monitoring devices, limit controls, correcting A detailed electrical wiring diagram is included in every
elements and all other safety devices may only be burner delivery.
commissioned by the manufacturer or their authorised
agent. Maintenance and service
In accordance with DIN 4755, the whole installation
Failure to comply can lead to serious injury or death including the burner should be inspected once a year by a
and can cause considerable damage to the plant. representative of the manufacturer or a competent and
qualified person. The combustion figures should be
Qualified personnel checked after every service and each time a fault has been
Qualified personnel according to this operating rectified.
manual are persons who are familiar with the
installation, mounting, setting and commissioning of Ambient requirements
the product and who have the necessary qualifications The burners material, construction and type of protection is
such as:- designed for use indoors. The permissible ambient
temperature is –15°C to +40°C.
– Persons who are trained to operate electrical
circuits and units to the safety standards given and Electrical installation
are qualified to earth and mark these. When installing the electrical connection cables ensure
that these are long enough to allow the burner and boiler
Operating instructions door to be hinged open.
The operating instructions included with each burner must
be displayed clearly in the boiler room. In conjunction with Control circuits, which are taken from one of the supply
this we refer to DIN 4755, Point 5. The address of the phases, must only be connected with an earthed neutral
nearest service centre must be entered on the reverse side conductor.
of the operating instructions.
On an unearthed mains supply, the control voltage must be
Instruction of personnel supplied via an isolating transformer.
Problems are often caused by incorrect burner operation.
The operating staff should be thoroughly instructed with The pole of the transformer that is to be used as a
regard to the operation of the burner. With frequently neutral conductor must be earthed.
occurring burner faults, the nearest service centre must be
notified. The control circuit phase and neutral conductors must
be connected correctly.
4
2. Burner installation
The drawing is an example of refractory for a heating Mounting the burner on the heat exchanger
appliance without cooled front. The refractory must not
extend beyond the front edge of the combustion head Example of installation on a
(dimension l1). The refractory may, however, take a conical heating appliance with refractory
shape from the combustion head front edge (≥ 60°).
Refractory may not be required on boilers with water Sizes Size
cooled fronts, depending on the boiler manufacturers 5-10 11
instructions.
Tripping pin
5
3. Oil supply
Operational safety depends to a large degree on the oil Termination of the oil supply pipes must allow tension free
supply. Pipe system layout and dimensions can be found in connection of the flexible oil hoses. Both oil and electrical
our technical worksheets. connections must allow the burner to swing open.
6
Oil hose connection according to burner type
Oil hoses
7
4. Installation instructions for metallic oil hoses (residual oil S)
General Example
The oil and pressure hoses used are of corrugated high
grade steel with a high grade woven wire sleeve cover.
The oil hoses and pressure hoses are well suited for
residual oil operation if the following application rules are
observed. Resistance against the chemical effects and
temperature of the fuel oil is designed for long term
service.
The new TRD 411, DIN 4787 and DIN 4755 standards
specify metallic hoses for residual oil installations.
Specifications and technical data For oil EL, oil hoses to DIN EN ISO 6806 are supplied.
Oil hoses in oil supply installations (flow and return) Technical data:
On installations using residual oil S the hoses must be Nominal pressure _______________________PN = 10 bar
suitable for an operation pressure of 10 bar and an Test pressure ___________________________PP = 15 bar
operating temperature (medium) of 160°C. Operating temperature ___________________TT = 70° C
When allowing for the temperature factor for high grade Pressure hoses (between pump and nozzle)
steel the following applies for these hoses:
For this application the pressure hose should be suitable
Nominal pressure________________________PN = 16 bar for an operating pressure of 30 bar and an operating
Test pressure ___________________________PP = 21 bar temperature of 160°C.
Operating pressure ______________________PT = 10 bar
Operating temperature ___________________TT = 160°C When allowing for the temperature factor the following
applies:
When installing the oil hoses in the flow and return
(between pump and rigid pipe installation) the product Nominal pressure _______________________PN = 64 bar
related technical drawings should be observed. Test pressure ___________________________PP = 82 bar
Operating pressure ______________________PT = 30 bar
Operating temperature ___________________TT = 160°C
8
The minimum curve radius of the hose depends on the
nominal clearance on the application, the material and the
type of manufacture.
Minimum radii
DN r = Minimum
curve radius in mm
6 70
8 100
10 110 Hoses should be selected of sufficient length. An
additional length must be allowed for on the hose ends.
12 110 This length must remain straight, i.e. the curve radius must
16 210 not commence until after this straight section.
20 240
25 250 Additional length
DN Z = Additional length in mm
When installation has been carried out the minimum radii
must be checked in the most adverse position. If 6 80
necessary a fixed stop must be fitted on site to limit the 8 85
movement. 10 90
12 100
16 125
20 130
25 135
9
5. Oil preheating system
5.1 Preheaters
The oil can be heated electrically or with a heating medium, The ball valve fitted between the media and electrical
or by a combination of both electrical and media preheater. preheater (see technical description of electrical and
Hot water, low pressure steam, high pressure steam or media preheaters) is closed when the heating medium is
thermal fluid can be used as heating media. available. The valve must only be open during start up on a
cold plant and remain open until the final working
On installations with a media preheater and without temperature or pressure of the installation is reached.
electrical preheater, the following minimum pressures and During this period only the electric preheater heats the oil
temperatures are required for heating the residual oil S: and the throughput of the burner must be adapted to the
preheat capacity of the electrical preheater during the
High pressure steam over 7.5 bar starting time of the cold plant.
Hot water from 180 - 200° C
Thermal fluid from 200 - 300° C On downward firing burners, media preheaters are rotated
through 90°C. The oil preheaters MV9 and MV10 can only
These temperatures and pressures must always be be fitted with the media outlet on top for liquid media or
available so that the oil can be heated to the temperature below when using steam. If the burner is ordered for
and viscosity required for atomisation. downward firing, this is already allowed for. If the burner to
be changed to downward firing at a later stage, then extra
brackets are required to fix the media preheater.
Pump heating
When oil viscosities of 152 mm2/s at 50°C are exceeded,
we recommend heating the pump. Pumps are always fitted
with heating facilities. On type E pumps the gearing cover
has a pocket for the heating element, and if required, the
element can thus be fitted. TA pumps are fitted with
Burner heating elements
Heat rating in W
Burner Burner Heating Nozzle Solenoid valve Valve Oil Pressure
type pump type head flow/return block regulator regulator
M5Z E4 80 100 20 20 – –
MS7Z E6 80 100 20 20 – 20
MS8Z E7 80 100 20 20 – 20
MS8Z/2 E7/TA2 80/100 100 20 20 – 20
MS9Z E7/TA2 80/100 100 20 20 – 20
10
Nozzle head heating M5Z to MS9Z Nozzle head heating RMS7 to RMS11
NTC sensor
NTC sensor
Heating cartridge Heating cartridge
Valve block heating M5Z to MS9Z Valve block heating RMS7 to RMS11
Heating
cartridge
Heating cartridge
Heating
cartridge
Heating
cartridge
Heating cartridge
Heating cartridge
11
6. Oil pumps
The pumps are supplied suitable for connection in a two The pump filter will require cleaning from time to time,
pipe oil system. depending on the degree of fouling. With a high degree of
fouling, the vacuum on the suction side increases. To
Pumps are supplied with pressure regulating and shut off remove the filter for cleaning, extract the eight screws (12)
valves. The pressure regulating valves keep the pressure on the pump cover.
constant.
After replacing the filter ensure that the pump cover is
Adjustment tightly sealed.
■ The oil line on the suction side must be primed and the
pump vented prior to commissioning, otherwise the Single pipe operation
pump will be damaged due to running dry. In some instances when operating with oil EL, J and TA
pumps can be used with one pipe systems.
■ Insert gauge to check the vacuum or supply or ring
main pressure on the suction side of the pump. The following should be noted:
■ A pressure gauge must be connected into tapping (5) As there is no suction lift by the pump in a single pipe
to measure the pump pressure. system, the oil supply must have a guaranteed positive
head at the pump inlet.
■ To adjust the oil pressure, remove cap nut (4) and set
the required pressure. The bypass plug in the pump should be removed and the
Clockwise rotation = pressure increase pump return connection plugged.
Anticlockwise rotation = pressure decrease
The supply line should always be vented when
■ The suction resistance should not exceed 0.4 bar. commissioning.
■ Max. supply pressure on pump type J ________ 2.0 bar As it is not possible to vent via the pump return on single
on pumps types E and TA __________________ 5.0 bar pipe installations, the supply line must in this instance be
(measured at the pump). fully vented when commissioning.
Filter for J and E pumps When adjusting the intermediate coupling ensure that
A filter is incorporated in the pump to protect the pump there is no axial tension on the pump drive shaft.
gears.
The coupling element on the pump should have an axial
There are two different types of filters. The filter for E movement of 1.5 mm.
pumps has a large mesh.
12
Pump coupling Pump J6 + J7
8 9 10 11
1 6 7 4 2 5 3 12
Pump E4, E6, E7 Pump TA2, TA3, TA4
6
1 6 7 4 5 2 2a 3 12 1 7 4 6 2 5 2a 3
Legend
1 Suction connection 7 Locking screw
2 Return connection 8 Intermediate coupling piece
2a Spill back connection 9 Axial movement 1.5 mm
3 Nozzle supply line 10 Socket head screw
4 Pressure adjusting screw 11 Pump coupling
5 Pressure gauge connection 12 Cover screw
6 Vacuum gauge connection
13
7. Attaching the fan
Attaching the fan Removing the fan
Burner size 5 Burners sizes 5 and 7 - 8
The fan fits onto a cylindrical shaft. A key on the shaft The extractor part No. 111 111 0001/2 can be applied to
transmits the power. The fan is secured to the motor shaft the two M6 threaded holes and the fan removed.
by an M6 x 25 screw with washer.
Burners sizes 9 - 11
Burner sizes 7-8 and 9-11 To remove the fan, the extractor part No. 121 362 0013/2
On burners size 7 to 8 the fan fits onto the cylindrical shaft. is applied to the two M10 threaded screws.
A key on the shaft transmits the power. The fan is secured
to the motor shaft by an M8 countersunk screw and
washer.
14
8. Burner fuel systems
L5Z L7Z to L9Z
1 5 2 8 1 5 3 8
2 3
1 5 2 8 1 5 3 9
2 3
1 5 3 10 1 14 6 3 13 12
5 17 15 3 7 17 15 4
15
M5Z MS7Z to MS9Z
1 5 16 4 11 1 6 16 4 11
115V 115V
115V 115V
P P
5 17 3 7 17 3
115V
P M
7 17 15 4
1 Pump without integral solenoid valve * Rp = Whitworth pipe thread (internal) DIN 2999
2 Solenoid valve type 121C2323 9 W coil
(normally closed) Rp 1/8* The given voltages refer to 230 V. For 115 V control
3 Solenoid valve type 121K2421 19 W coil voltage, 115 V and 55 V devices are used.
(normally closed) Rp 1/8*
4 Solenoid valve type 122K9321 19 W coil
(normally open) Rp 1/8*
5 Solenoid valve type 121K6220 20 W coil
(normally closed) Rp 1/4*
6 Solenoid valve type 321H2322 20 W coil
(normally closed) Rp 3/8*
7 Solenoid valve type 121G2320 20 W coil
(normally closed) Rp 3/8*
8 Two stage EL nozzle head
(without integral shut off device)
9 Three stage EL nozzle head
(without integral shut off device)
10 Nozzle head R (without integral shut off device)
11 Two stage nozzle head M (with integral shut off device)
12 Nozzle head R (with integral shut off device) in flow and
return
13 Restricting orifice
14 Filter
15 Oil regulator
16 Oil preheater
17 Pressure switch 0 10 bar (set to 5 bar for EL
Return set to 7 bar for MS)
18 Thermostat
16
9. Regulating systems
9.1 Regulating system - RL5 and RL7
The oil system is not fitted with a nozzle shut off valve. Operational diagram 2
The solenoid valves control the oil shut off function. Full load is obtained by reducing the metering slot in the oil
regulator. This is done rotation of the oil regulator
Operation (clockwise as viewed from the shaft). This throttles the flow
During prepurge solenoid valves (3) and (5) are closed. Oil of oil in the return and the oil quantity increases at the
is supplied under pressure by the pump to the closed nozzle outlet. On shutdown the solenoid valves close and
solenoid valve in the supply (5). Solenoid valves (3) and (5) shut off the flow of oil to the nozzle and from the oil supply.
are electrically connected in series.
For legend and notes on the wiring and installation
Operational diagram 1 direction of the solenoid valves see Chapter 8
After the prepurge period has elapsed, solenoid valves (3)
and (5) open. Oil flows to the nozzle via the nozzle supply
and to the oil regulator (15) via the return. The oil regulator
is in the open position (ignition load position). Due to the
lower return flow pressure, less oil leaves the nozzle. The
greater proportion of oil flows via the nozzle return to the oil
regulator or the pump return line. The return flow pressure
is approx. 8 bar at partial load position. The integral oil
pressure switch (17) shuts down the plant if the pressure
is too high.
Nozzle return
17
9.2 Regulating system - RL8 to RL11, RMS7 to RMS11
Operation Attention!
Operational diagram 1 The shut off devices (solenoid valves (6) and (7)) are
During burner shutdown and the prepurge period, the shut electrically connected in series. The voltage of the
off devices (6), (3) and (7) are closed and shut off device solenoid coils is therefore 115 V with 230 V mains voltage
(4) is open.
On the shut off device (solenoid valve) (7), the directional
The ring main pressure during burner shutdown or the arrow on the solenoid valve must point towards the
pump pressure during prepurge is present at shut off nozzle. This means that the solenoid valve in the nozzle
devices (6) or (7). return is fitted against the flow direction during burner
operation.
Operational diagram 2
After the prepurge period has elapsed on RL burners (the The shut off device in the nozzle head (nozzle shut off
servomotor is in ignition position), the shut off devices (6), valve) acts as a safety shut off device in the flow and the
(3) and (7) open and shut off device (4) closes. The fuel is return.
then released for combustion.
Together with the safety shut off devices (6) and (7) and
On RMS burners, shut off devices (6) and (7) only open for the safety shut off device in the nozzle head, the
oil circulation. After the oil circulation period has elapsed requirement for two shut off devices in both the supply and
(max. 45 s), shut off device (3) opens and shut off device 4 return is fulfilled.
closes and releases the fuel oil for combustion.
For legend and notes on the wiring and installation
The integral pressure switch (17) checks the pressure in direction of the solenoid valves see chapter 8.
the return. If the pressure increase is too high, the burner
shuts down. In shutting down, Shut off devices (6), (3) and
(7) close and shut off device (4) opens simultaneously.
Swirl
Return control circuit Return Regulator nozzle type W plate
Operational diagram 1 (RL) Operational diagram 2 (RL)
18
9.3 Oil meters and oil regulators
Installation of oil meter Setting example: key on number 00
When meters are fitted in the supply and return, the system
must be protected from excess pressure by a pressure Primary setting
relief valve installed in the return (see pipeline diagrams in shaft identification No.
our work sheets). oil regulating cam
Each regulator has two regulating groves, which can be Selected shaft identification No. visible from above
changed. Each regulator has two identification numbers
marked on the shaft, e.g. 00-0 (see illustration).
00 0 – 50
0 51 – 70
1 71 – 120
2 121 – 280 Shaft key
3 281 – 380
4 381 – 420
5 421 – 700
19
10. Nozzle recirculation on MS burners
Nozzle recirculation on two stage MS burners When the burner shuts down solenoid valve (3) is de-
After the minimum temperature has been reached by the energised and opens. The atomising pressure reduces
thermal switch contact in the ROB regulating control and immediately and the nozzle shut off valves close.
oil preheater, burner start is released. The two switches are
switched in series. The oil pump circulates the oil via filter Nozzle head maintenance and cleaning
and solenoid valve to the oil preheater, the oil is heated and Both nozzles can be replaced without affecting the
the viscosity reduced. function of the hydraulic nozzle shut off valves.
If the nozzle shut off valves 1 or 2 are removed, the
The heated oil forces the oil in the supply system through isolating device in the oil supply and return must first be
the burner supply, nozzle head, the normally open solenoid closed.
valve 1 to the pump return. Hot oil is now present
throughout the whole system. The shut off device in the Nozzle head heating on RMS7 to RMS 11 burners
nozzle head remains closed and oil cannot flow through As with two stage burners, regulating burners for residual
the nozzle. oils are also fitted with temperature controlled nozzle head
heating. This enables the nozzle head to be kept at a
Various burner components are also heated by a heating constant temperature. The heating cartridge, whose
cartridge (see chapter 5.1). thermal output is controlled by the ROB regulating control,
has a 100 W capacity. The ROB control can be set to a
After termination of the pre-purge period, the solenoid temperature of 65°C or 130°C. The factory pre-set is
valve (3) in the nozzle return is energised and closes. The 65°C.
oil pressure increases in the nozzle shut off valve and at a
pressure of approx. 12 bar the nozzle shut off valve opens An NTC sensor is fitted on the heating cartridge support to
to commence stage 1 operation. measure the temperature.
After a delay the solenoid valve (2) for stage 2 is opened The temperature release switch in the regulating control is
by the burner control. Oil pressure is applied to the nozzle connected in series with the oil preheater release
shut off valve which opens stage 2. Nozzle dribble is thermostat and only allows burner start after the selected
largely prevented by the secure closure of both nozzles. nozzle head temperature and minimum oil preheater
temperature has been reached.
Nozzle head heating
Heating takes place directly in the nozzle head which is
insulated. A heating cartridge with a 100 W capacity is
fitted in the nozzle body. The nozzle temperature is
controlled by an electronic P type controller. The sensor is
fitted adjacent to the oil line inlet. The ROB control can be
set to a temperature of 65C or 130C according to the fuel
quality (Factory pre-set 65C).
Düse 1
Düse 2
1 Pump without integral solenoid valve
2 Solenoid valve type 121K2421 19 W coil
(normally closed) Rp 1/8
3 Solenoid valve type 122K2321 19 W coil
(normally open) Rp 1/8
4 Solenoid valve type 121K6220 20 W coil
(normally closed) Rp 1/4
5 Solenoid valve type 321H2322 20 W coil
(normally closed) Rp 3/8
6 Solenoid valve type 121G2320 20 W coil
(normally closed) Rp 3/8
7 Nozzle head as shut off device
8 Filter
9 Oil preheater
10 Pressure switch 0 10 bar
(set to 5 bar for EL, set to 7 bar for MS)
11 Thermostat Solenoid valves (4) / (6) in
12 Heat insulation the return are fitted
13 Heating cartridge against the direction of
14 Nozzle shut off valve flow.
20
Cold start with 2 purge times
Pre-purge
120°
100°
Servomotor [ <) ° ]
80°
60°
Second purge
40°
First purge Post heating time
Start in warm conditions with oil line temperature in supply > 60°C
Pre-purge
120°
100°
Servomotor [ <) ° ]
80°
60°
Short purge
40°
20°
Burner start
0°
Time [ s ]
40 22,5 30 5
Start up time approx. 100 s.
21
Additional start circuit with two purge times for RMS7
to RMS11 burners, DIN 4787
Operation
After prepurge has taken place and the ignition position
has been reached, the safety valves are opened for 35 s to
enable the burner fuel system components to be heated.
The safety solenoid valves are then closed for approx. 40
s. In the meantime the oil preheater will regain heat and
can give the maximum temperature after the 40 s have
elapsed.
22
11. Capacity graphs
11.1 Burner types L and RL
Fig. I Fig. II Fig. III Fig. IV
Size 5
Dimensions mm
No. Combustion head Fig. I d
(1) (2)
mbar Burner types L5Z, L5T mbar Burner types RL5
Comb. head M5/2a - 125x40 M5/1a - 145x40 M5/1a - 125x40 Comb. head M5/2a - 125x40 M5/1a - 145x40 M5/1a - 125x40
Rating kg/h 15 - 68 18 - 77 26 - 100 Rating kg/h 15 - 70 16 - 79 25 - 100
kW 180 - 810 215 - 915 310 - 1190 kW 180 - 835 190 - 940 300 - 1190
8 8
6 6
4 4
2 2
0 0
-2 -2
kW 0 200 400 600 800 1000 1200 kW 0 200 400 600 800 1000 1200
23
Size 7
Dimensions mm
No. Combustion head Fig. I d No. Combustion head Fig. I d
(1) (4)
mbar Burner types L7Z, L7T mbar Burner types RL7
Comb. head M6/1a - 155x50 M7/1a - 155x50 Comb. head M6/1a - 155x50 M7/1a - 155x50
Rating kg/h 41 - 150 55 - 165 Rating kg/h 42 - 155 55 - 165
kW 490 -1785 655 - 1965 kW 500 - 1845 655 - 1965
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
kW 200 400 600 800 1000 1200 1400 1600 1800 2000 kW 200 400 600 800 1000 1200 1400 1600 1800 2000
(2) (5)
mbar Burner types L7Z, L7T mbar Burner types RL7
Comb. head M6/1a - 165x50 M7/1a - 165x50 Comb. head M6/1a - 165x50 M7/1a - 165x50
Rating kg/h 34 - 120 52 - 165 Rating kg/h 39 - 129 48 - 165
kW 405 - 1430 620 - 1965 kW 405 - 1535 570 - 1965
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
kW 200 400 600 800 1000 1200 1400 1600 1800 2000 kW 200 400 600 800 1000 1200 1400 1600 1800 2000
(3) (6)
mbar Burner types L7Z, L7T mbar Burner types RL7
Comb. head M6/1a - 175x50 M7/1a - 175x50 Comb. head M6/1a - 175x50 M7/1a - 175x50
Rating kg/h 27 - 105 50 - 160 Rating kg/h 27 - 110 48 - 165
kW 320 - 1250 595 - 1905 kW 320 - 1310 570 - 1965
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
kW 200 400 600 800 1000 1200 1400 1600 1800 2000 kW 200 400 600 800 1000 1200 1400 1600 1800 2000
24
Size 8
Dimensions mm
No. Combustion head Fig. I d No. Combustion head Fig. I d
(1) (4)
mbar Burner types L8Z, L8T mbar Burner types RL8
Comb. head M7/1a - 155x50 M8/1a - 155x 50 Comb. head M7/1a - 155x50 M8/1a - 155x 50
Rating kg/h 57 - 195 70 - 230 Rating kg/h 51 - 210 65 - 230
kW 680 - 2320 835 - 2740 kW 605 - 2500 775 - 2740
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 KW 500 1000 1500 2000 2500 3000
(2) (5)
mbar Burner types L8Z, L8T mbar Burner types RL8
Comb. head M7/1a - 165x50 M8/1a - 165x 50 Comb. head M7/1a - 165x50 M8/1a - 165x 50
Rating kg/h 53 - 181 65 - 220 Rating kg/h 50 - 190 63 - 225
kW 630 - 2155 775 - 2620 kW 595 - 2265 750 - 2680
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 KW 500 1000 1500 2000 2500 3000
(3) (6)
mbar Burner types L8Z, L8T mbar Burner types RL8
Comb. head M7/1a - 175x50 M8/1a - 175x 50 Comb. head M7/1a - 175x50 M8/1a - 175x 50
Rating kg/h 50 - 166 60 - 197 Rating kg/h 50 - 169 57 - 210
kW 595 - 1975 715 - 2345 kW 595 - 2015 680 - 2500
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 KW 500 1000 1500 2000 2500 3000
25
Sizes 8/2
Dimensions mm
No. Combustion head Fig. I d No. Combustion head Fig. I d
(1) (4)
mbar Burner types L8Z/2, L8T/2 mbar Burner types L8Z/2, L8T/2
Comb. head M9/1a - 165x50 M9/1a - 185x50 Comb. head U2/1 - 165x50 G7/2a - 165x50
Rating kg/h 64 - 240 52 - 203 Rating kg/h 52 - 200 90 - 265
kW 760 - 2860 620 - 2420 kW 620 - 2380 1070 - 3155
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 3500 KW 500 1000 1500 2000 2500 3000 3500
(2) (6)
mbar Burner types L8Z/2, L8T/2 mbar Burner types RL8/2
Comb. head U2/1 - 145x40 Comb. head U2/1 - 155x50 G7/2a - 165x50
Rating kg/h 60 - 217 Rating kg/h 52 - 230 90 - 277
kW 715 - 2585 kW 620 - 2740 1070 - 3300
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 3500 KW 500 1000 1500 2000 2500 3000 3500
(3) (7)
mbar Burner types L8Z/2, L8T/2 mbar Burner types RL8/2
Comb. head U2/1 - 155x50 G7/2a - 175x50 Comb. head U2/1 - 165x50 G7/2a - 175x50
Rating kg/h 57 - 220 80 - 258 Rating kg/h 48 - 205 80 - 266
kW 680 - 2620 955 - 3075 kW 570 - 2440 955 - 3170
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 3500 KW 500 1000 1500 2000 2500 3000 3500
26
(5)
mbar Burner types RL8/2
Comb. head M9/1a - 165x50 M9/1a - 185x50
Rating kg/h 58 - 248 52 - 218
kW 690 - 2955 620 - 2595
12
10
-2
KW 500 1000 1500 2000 2500 3000 3500
Size 9
Dimensions mm
No. Combustion head Fig. I d
(1) (2)
mbar Burner types L9Z mbar Burner types L9T
Comb. head M9/1a - 165x50 M9/1a - 185x50 Comb. head M9/1a - 165x50 M9/1a - 185x50
Rating kg/h 68 - 260 63 - 250 Rating kg/h 67 - 290 63 - 250
kW 810 - 3095 750 - 2980 kW 800 - 3455 750 - 2980
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 3500 4000 KW 500 1000 1500 2000 2500 3000 3500 4000
(3)
mbar Burner types RL9
Comb. head M9/1a - 165x50 M9/1a - 185x50
Rating kg/h 63 - 310 60 - 250
kW 740 - 3690 715 - 2980
14
12
10
-2
KW 500 1000 1500 2000 2500 3000 3500 4000
27
Sizes 10 and 11
Dimensions mm
No. Combustion head Fig. I d No. Combustion head Fig. I d
(1) (3)
mbar Burner types L10T mbar Burner types RL11
Comb. head M10/2 - 185x50 M10/2 - 200x50 Comb. head M11/2 - 245x70 M11/2 - 260x70
Rating kg/h 95 - 380 85 - 325 Rating kg/h 130 - 440 120 - 385
kW 1130 - 4525 1010 - 3870 kW 1550 - 5240 1430 - 4585
18 18
16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 KW 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500
(2)
mbar Burner types RL10
Comb. head M10/2 - 185x50 M10/2 - 200x50
Rating kg/h 90 - 380 80 - 315
kW 1070 - 4525 955 - 3750
18
16
14
12
10
8
6
4
2
0
-2
KW 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
28
11.2 Burner types M/MS and RM/RMS
Size 5
Dimensions mm
No. Combustion head Fig. I d
(1)
mbar Burner types M5Z
Comb. head M5/2a - 125x40 M5/1a - 125x40 M5/1a - 145x40
Rating kg/h 20 - 70 28 - 106 25 - 81
kW 225 - 810 310 - 1190 280 - 915
8
-2
KW 0 200 400 600 800 1000 1200
29
Size 7
Dimensions mm
No. Combustion head Fig. I d
(1) (2)
mbar Burner types MS7Z, RMS7 mbar Burner types MS7Z, RMS7
Comb. head M6/1a - 155x50 M7/1a - 155x50 Comb. head M6/1a - 165x50 M7/1a - 165x50
Rating kg/h 50 - 159 70 - 175 Rating kg/h 45 - 127 65 - 175
kW 560 - 1785 785 - 1965 kW 505 - 1430 730 - 1965
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
kW 200 400 600 800 1000 1200 1400 1600 1800 2000 kW 200 400 600 800 1000 1200 1400 1600 1800 2000
(3)
mbar Burner types MS7Z, RMS7
Comb. head M6/1a - 175x50 M7/1a - 175x50
Rating kg/h 40 - 111 60 - 170
kW 450 - 1250 675 - 1905
14
12
10
-2
kW 200 400 600 800 1000 1200 1400 1600 1800 2000
30
Sizes 8, 8/2 and 9
Dimensions mm
No. Combustion head Fig. I d No. Combustion head Fig. I d
(1) (4)
mbar Burner types MS8Z, RMS8 mbar Burner types MS8Z/2, RMS8/2
Comb. head M7/1a - 155x50 M8/1a - 155x 50 Comb. head G7/2a - 165x50 G7/2a - 175x50
Rating kg/h 70 - 206 75 - 244 Rating kg/h 95 - 280 90 - 274
kW 785 - 2320 845 - 2740 kW 1070 - 3155 1010 - 3075
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 KW 500 1000 1500 2000 2500 3000 3500
(2) (5)
mbar Burner types MS8Z, RMS8 mbar Burner types MS8Z/2, RMS8/2
Comb. head M7/1a - 165x50 M8/1a - 165x 50 Comb. head M9/1a - 165x50 M9/1a - 185x50
Rating kg/h 65 - 192 65 - 233 Rating kg/h 60 - 254 60 - 215
kW 730 - 2155 730 - 2620 kW 675 - 2860 675 - 2420
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 KW 500 1000 1500 2000 2500 3000 3500
(3) (6)
mbar Burner types MS8Z, RMS8 mbar Burner types MS8Z/2, RMS8/2
Comb. head M7/1a - 175x50 M8/1a - 175x 50 Comb. head U2/1 - 155x50 U2/1 - 165x50
Rating kg/h 60 - 176 65 - 209 Rating kg/h 80 - 233 85 - 212
kW 675 - 1975 730 - 2345 kW 900 - 2620 955 - 2380
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 KW 500 1000 1500 2000 2500 3000 3500
31
(7) (8)
mbar Burner types MS9Z mbar Burner types RMS9
Comb. head M9/1a - 165x50 M9/1a - 185x50 Comb. head M9/1a - 165x50 M9/1a - 185x50
Rating kg/h 90 - 275 80 - 265 Rating kg/h 90 - 328 80 - 265
kW 1010 - 3095 900 - 2980 kW 1010 - 3690 900 - 2980
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 3500 4000 KW 500 1000 1500 2000 2500 3000 3500 4000
Sizes 10 and 11
Dimensions mm
No. Combustion head Fig. I d No. Combustion head Fig. I d
(1) (2)
mbar Burner types RMS10 mbar Burner types RMS11
Comb. head M10/2 - 185x50 M10/2 - 200x50 Comb. head M11/2 - 245x70 M11/2 - 260x70
Rating kg/h 100 - 403 90 - 334 Rating kg/h 140 - 466 130 - 408
kW 1125 - 4525 1010 - 3750 kW 1575 - 5240 1460 - 4585
18 18
16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
KW 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 KW 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500
32
12. Nozzle selection
12.1 Two and three stage burners
It is recommended that solid or semi-solid nozzles are used Nozzle spray characteristic
with a spray angle of 60° or 45°. Due to the various
configurations of combustion chambers encountered on
individual heating appliances, no binding information can
be given.
On two stage burners the total burner capacity must be Spray angle
divided between two nozzles. Usually nozzle 1 is sized to
have sufficient capacity for basic load at approximately 2/3
of the total load. At peak demand nozzle 2 is added to the
throughput of nozzle 1. A different nozzle ratio may be
required depending upon the heat demand and the design
of the heating appliance (e.g. boilers with high combustion
chamber resistance).
Atomising pressures
Oil EL _________________________________ 10 - 16 bar
Oil M + S ______________________________ 20 - 25 bar
Note
On type T burners we recommend the higher
atomising pressure is set.
33
Nozzle selection charts
Pressure bar
[ l/h ]
Distillate oil γ = 0.84 [kg/dm3][kg/h] [ kg/h ]
Pressure bar
[ l/h ]
Distillate oil γ = 0.84 [kg/dm3][kg/h] [ kg/h ]
Pressure bar
[ l/h ]
Distillate oil γ = 0.84 [kg/dm3][kg/h] [ kg/h ]
34
12.2 Sliding two stage and modulating burners
The charts shows the throughput of the spill type nozzle in Atomising pressure
relation to the supply pressure. The pump pressure on RL
burners should be between 20 and 30 bar. Burner type Atomising pressure
It should be ensured that the minimum pressure does bar (approx.)
not fall below 20 bar even at the lowest regulator cam
position. RL5 to RL11 20 - 30
On RMS burners the pump pressure must not fall below RMS7 to RMS11 25 - 30
25 bar. When, due to nozzle sizing, the burner rating with
the return flow closed (regulator position 10) can only be
achieved at a pressure below 25 bar, the pump pressure Spill type nozzles
must be increased to 25 bar and the higher oil throughput
that results is reduced by limiting the oil regulator
movement. This is done by adjusting the limit switch in the
servomotor to the appropriate lower regulating position.
The range of regulation is reduced by this action.
35
Nozzle selection chart type WB3/K3 Nozzle selection chart type W, series 4
Spill type nozzle type WB3 to 70 kg/h Spill type nozzletype W, series 4
type K3 80 to 180 kg/h Spray angle 50°
Spray angle 50°
190 190 460 W 460
400
160 160
W 390
380
150 150
360 W 360
140 140
340
130 130 W 330
320
120 120
300 W 300
110 110
280
W 275
Nozzle type K3
W 225
80 80 220
200 W 200
70 70
180 W 180
65 65
Nozzle type WB3
160 W 160
60 60
140 W 140
55 55
W 125
120
Nozzle size relative to 30 bar
45 45
80 W 80
W 70
40 40 W 60
60
W 55
W 50
W 45
35 35 40 W 40
30 30 20
20 25 30 20 25 30
Supply pressure bar Supply pressure bar
36
13. Adjustment of the combustion head
Weishaupt Monarch and R type oil burners are delivered The combustion head can be adapted to the combustion
with different combustion heads and diffusers for each size chamber conditions as follows:
and capacity range. It is advisable to check whether the
correct combustion head is fitted. Combustion heads and Moving the combustion head from the basic position in the
diffusers are marked with their type designation. The direction of the combustion chamber.
identification of the flame tube is on the neck. The external
diameter of the diffuser is stamped on the side towards the Fitting the next size diffuser or smaller combustion head
burner. (see capacity chart).
Dimensions for adjustment can be taken from the capacity Both combustion head fixing screws should be
charts (see Ch. 11). unscrewed. The combustion head or diffuser can be
moved or replaced. This reduces the air gap and adapts
The measurements given are empirical values, which the air velocity to the corresponding lower oil throughput
usually meet the requirements of most combustion range.
chambers.
Sizes 9, 10 and 11 also offer the advantage that the
The combustion head for each burner is designed for the combustion head with intermediate ring can be pulled
maximum oil throughput indicated in each case. through the hinged flange opening, after unscrewing both
holding screws.
If the burner is operated in the middle or lower oil
throughput range, the air gap between diffuser and Flame tubes made of steel with a higher resistance to
flame tube must be altered. temperature are available for special requirements.
37
Combustion head extensions Designation and dimensions
Combustion head extensions are required on boilers with
very thick doors and on reverse flame boilers. When
combustion head extensions are fitted it is no longer
possible to hinge the burner open.
8/2 M9/1a 150 373 192 376 401 240 280 220
8/2 M9/1a 250 473 292 476 501 240 280 220
8/2 G7/2a 150 414 192 414 420 265 300 220
8/2 G7/2a 250 514 292 514 520 265 300 220
38
14. Ignition electrode setting
The distance of the ignition electrodes to the nozzle and
diffuser should be checked.
– 66
44…
3.5…
3,5 –4
3.5…
3,5 – 44
Nozzle 2 Nozzle 1
Nozzle 3
–6
44…
39
15. Air regulation, two and three stage burners
Two and three stage oil burner with two air dampers Two and three stage oil burner with two air dampers
Sizes 5 to 11
Sizes 5 to 11
The air intake has two air dampers.
40
Servomotor type 1055/23
Bottom of housing
Servomotor
Switch position
Switch indicator
identification
Gear wheel (may be
uncoupled for manual
Control cam aid adjustment)
Black
damper shaft Limit switch IV closed
Green
Printed circuit
Grey
board cover Terminal rail
Bottom of housing
Servomotor
Switch position
Switch indicator
90
identification
Gear wheel (may be 18 0
uncoupled for manual
17
Control cam aid adjustment)
16
Air damper Control cams: 15
position indicator Auxiliary switch VI 14 VI
stage 3 valve 13
Socket pin (must 12
be removed Auxiliary switch V V
11
-green - vert
partial load 8
7
schwarz
Fixing for air Auxiliary switch I I M
Green
III
grün
Terminal rail Limit switch III 4
full load 3
grau
Printed circuit 2
board cover Limit switch IV closed IV
1
Closed IV
Stage 2 valve
Stage 1
valve
41
15.1 Description of functions for servomotor 8. After the burner is shut down voltage from terminal 11
type 1055 of the LAL closes the air damper until the limit switch IV
switches off the servomotor.
Burner control with LAL2 control box Version T
Sequence of operations: 6. The servomotor opens the air damper with voltage from
1. After the boiler regulator has closed between terminals terminal 20 via switch S4, intermediate load regulator
4 and 5, terminal 6 of the burner control is energised. (see burner wiring diagram)and limit switch III.
2. The burner motor starts. The voltage from terminal 11 of 7. The intermediate load solenoid valve is switched on by
the LAL2 controller is supplied via the closed switch IV auxiliary switch I.
to terminal 8 of the LAL.
8. Depending on the setting of the regulator for partial load
3. After a short delay the air damper is opened to the the servomotor is stopped at the switching point of
switch point of full load limit switch III with voltage from auxiliary switch V or the air damper is opened further.
terminal 9. A return interlock signal is given to terminal 8
of the burner control. 9. On demand for heat from the full load regulator, the
servomotor opens the air damper with voltage from
4. After the pre-purge terminal 9 is de-energised. By terminal 20 via switch S2, to the switching point of the
energising terminal 10, the servomotor closes the air limit switch III.
damper to the partial load switching point. Auxiliary
switch II. 10. When the auxiliary switch VI is overrun, the full load
solenoid valve is switched on.
5. After flame establishment terminal 19 on the LAL
controller is energised to control stage 2 or intermediate 11. After the burner is shut down the voltage on terminal II
load but remains without function. of the LAL closes the damper until the limit switch IV
switches off the servomotor.
Version Z
6. The servomotor opens the air damper with voltage from
terminal 20 via switch S2 and stage 2 regulator to the
switching point of limit switch III.
42
15.2 Setting the cams limit and auxiliary
switches on servomotor type 1055
The air damper position is indicated on a scale of 0° to 90°
by a pointer on the shaft.
Cam switches
43
16. Oil/air compound regulation, sliding two stage and modulating burners
■ The cam segment is driven clockwise by the Adjusting the air quantity
servomotor to the full load position. The adjustable ■ The cam has an adjustable spring band on its side,
spring band on the cam segment operates the air which adjusted with settable cams. The air quantity is
damper linkage and holds the damper open during full matched to the oil throughput required by adjusting the
air prepurge. spring band.
■ At the end of the prepurge period, the servomotor ■ The setting of the spring band is determined at various
brings the oil regulator, which is on the same axis of load positions by flue gas measurements.
rotation as the cam disc, and the air damper to the
ignition load position. In this position the oil regulator is The outer scale on the camshaft serves as a position
wide open, which means that only a small quantity of oil indicator.
is atomised at the nozzle, the larger proportion flows
back via the return. With the lever fitted to the gear box the cam shaft can be
disengaged from the drive. This makes it possible to
The air damper is closed so that the air supplied is manually adjust the cam to any position required.
matched to the atomised oil quantity.
Compound regulation
Metering slot
Oil regulator
Cam disc
44
16.1 Setting the cams limit and auxiliary switches on servomotor type SQM
The servomotors are supplied with the following standard The connection diagram is also shown on the servomotor
settings: cover.
I – Open 120°
II – Closed 0°
III – Ignition load 30°
IV – Free
V – Free
VI – Free
VII – Partial load e.g. 50°
Connection diagram
21 1 11 22 2 12 23 3 13 24 4 14 25 5 15 26 6 16 27 7 17 a b c
N
M
~
I II III IV V VI VII
I –- Open IV – Free
II – Closed V – Free , VI - Free
III – Ignition load VII – Partial load
45
17. Commissioning
17.1 Checks prior to first commissioning
The whole installation must be checked prior to the • Is sufficient load available?
first commissioning. • Has the low water safety interlock been adjusted
correctly?
• Has the heat exchanger been installed ready for • Have all fuel carrying parts been vented (free of air)?
operation? • Check rotation of burner motor.
• Are the heat exchanger and system filled sufficiently • Is there enough fuel oil in the tank?
with medium? • Has the soundness of the oil hydraulic system been
• Are the flue gas ways free from obstruction? checked?
• Are movable explosion flaps fitted? • Is the oil supply pump (where fitted) switched on?
• Is the flue gas damper open? • Are the oil shut off devices open?
• Are the fans of air heater operating correctly? • Have the oil lines and pump been primed with oil?
• Is there sufficient ventilation to the plant? • Have the correct oil nozzles been fitted?
• Have you taken the operating requirements of the heat
exchanger into account? It is possible that other site-specific tests will have to be
• Has the whole installation been wired correctly? carried out.
• Have the temperature switch, pressure switch, and Refer to the operating instructions of individual site
safety limiting systems been set to operating components.
requirements?
17.2 Setting
General Full load setting:
Before commissioning can commence, the entire plant After approx. 11 s the servomotor runs from ignition
must be ready for operation and handed over by the (partial) load to full load (ensure that this is carried out with
installer. excess air reducing the selected pump pressure
beforehand). For full load the required oil throughput has to
The solenoid valves fitted on the burner and the isolating be set and measured (the nozzle selection tables are only a
valves in the oil supply line should be tested for correct guideline for setting and testing).
operation.
Carry out combustion test:
The direction of rotation of the burner motor should be
verified before commissioning. With control circuit and L-(M-/MS-) burners:
operating switch closed the burner should be briefly The oil throughput is set by adjusting the
actuated by the burner control switch. The rotation of the pump pressure (EL = 10 – 14 bar, M/MS =
burner motor must be in the same direction as the 20 – 25 bar), if necessary select different no-
directional arrow on the motor flange. zzle size.
46
Intermediate control (Full load to partial load) only for Finalising work:
sliding two stage and modulating burners: Test ignition load setting when burner has been
A step by step combustion control is required for the commissioned. The setting is correct if the burner starts
whole of the burner regulating range. Set the cam without start impact.
sequence step by step by hand in the direction of ignition
load (selector switch to STOP, disengage servomotor, Sliding two stage and modulating burners:
adjust by hand, re-engage). Regulate combustion values If necessary correct setting at auxiliary switch
by adjusting the air band. Ensure that the cam bands No. III.
scribe a smooth arc.
Two and three stage burners:
Partial load setting: If necessary select new nozzles. Setting of full
Set selector switch in the control panel to stage1 or partial load and partial load will then have to be
load. repeated.
L-(M-/MS-) burners: Test and check the function of all safety equipment (i.e. oil
Adapt excess air to the oil throughput of the pressure switch, thermostat, pressure stat, etc.) when the
selected nozzles with the auxiliary switch for plant is in operation.
partial load (No. II).
Documentation:
Measure oil throughput, if necessary select On full and partial load the following values have to be
different nozzles. Set the switch point for the noted in the commissioning report:
start of the second nozzle with auxiliary switch Oil throughput
No I so that the excess air phase before the Type of nozzle
switch point is not too large to extinguish the Pump pressure
flame, but on the other hand that there is not Ssupply and return pressure (on RL burners)
too much smoke after the connection has CO2
been made. Smoke
Flue gas temperature
Three stage burners: Fan pressure
L7T to L10T: Draught or pressure in the combustion chamber
In the same way the excess air of the Sensor current
intermediate load is set with the auxiliary Room temperature
switch V and with the moveable auxiliary Atomising temperature (on MS and RMS burners)
switch on the air damper shaft (S8 on wiring Air damper setting
diagram) the connection point for the third Cam setting on the air band (on R burners)
stage is set.
RL-(RM-/RMS-) burners:
Set and measure the required oil throughput
for partial load with auxiliary switch No. VII.
47
18. Sequence of operations for LAL 2 and LOK 16 burner controller
Version Z oil burner
Regulator Nominal load Ignition and fuel Capacity regulation Regulator Off
Servomotor sequence diagram Air On prepurge release
Full load
Switch points I - IV
Ignition load /Partial load
Burner fan
48
18.2 Symbols on the lockout indicator
In the event of fault conditions the fuel supply is always
interrupted immediately. Simultaneously the sequence
switch stops and thus lockout is indicated. The symbol
appearing above the reading mark indicates the kind of
fault.
49
18.3 Basic wiring diagram for LAL 2 / LOK 16… burner controllers
Legend
AR Load relay (main relay) T1 Ignition transformer
B1 Flame sensor Y6 Servomotor
BR Lockout relay Y11 Partial load solenoid valve
F Fuse in burner control Y12 Full load solenoid valve
F4 Temperature or pressure switch
F5 Temperature or pressure regulator * Wire link
F6 Temperature or pressure regulator, full load
FR Flame relay
H Fault indication lamp
H6 Remote indication of fault
K1 Motor contactor
LK Air damper
M1 Fan or burner motor
S Reset button
S1 Remote reset
S10 Air pressure switch
50
Control output of
contact
Position of lockout indicator
51
18.4 Switching times
Switching times in seconds* in start up sequence. LAL 2.14/ LAL 2.25/ LAL 2.65/
LOK 16.140 LOK 16.250 LOK 16.650
* Valid where mains frequency is 50 Hz. For 60 Hz frequency switching times are reduced by approx. 20%.
Fuse (inbuilt) __________________________ M 6.3/250 E Max. possible detector current ________________ 160 µA
(according to DIN 41571, sheet 2)
Flame indication during operation _____ ≥ 3 Lux at 2856 K
External fuse _____________________________ max. 10A
Permissible input current ______________ 5 A continuous Max permissible detector wiring length ___________ 20 m
Peaks up to 20 A max.
Max. permissible ambient temperature ____ - 20 to + 70°C
Permissible loading
of control terminals ___________________ 4 A continuous, Flame supervision with RAR…
Peaks up to 20 A max.
Total max. 5 A Minimum required detector current _______________ 6 µA
Permissible
ambient temperature __________ - 20 to + 60°C at 230 V
52
19. Fault conditions and procedures
If faults occur the basic requirements for correct operation When it is established that the fault is not due to external
must first be examined: conditions, the operation of individual burner parts must be
checked.
1. Check the electrical wiring
2. Ensure oil supply is available
3. Check that all components, e.g. thermostats, water level
interlocks, limit switches or set correctly.
1. Ignition
No ignition Ignition electrodes too far apart Adjust
2. Burner motor
Does not start Overload tripped Check setting
3. Pump
Supplies no oil Gears damaged replace pump
Vacuum in oil line too high Clean filter, open valves fully
53
Condition Cause Remedy
4. Nozzle
Uneven atomisation Swirl disc loose Remove nozzle, tighten swirl disc
6. Combustion head
contaminated with oil or has Incorrect setting Correct setting measurements.
heavy carbon deposits
Incorrect combustion head Replace
Boiler room not adequately ventilated The boiler room ventilation must be
via a permanent opening, the cross
section of which must be at least
50% of all chimney cross sections
relating to the plant
7. Solenoid valve
Does not open Coil faulty Replace coil
Does not close tightly Particles on the valve seat or filter Dismantle valve, remove
foreign bodies
8. Oil preheater
Burner does not Temperature switch for oil Increase oil temperature on the start
release does not close temperature adjusting screw of
temperature regulator
54
Condition Cause Remedy
Motor bearing damage which is recognised and remedied quickly, prevents more extensive damage to the burner.
Development of noise in the motor bearings must be investigated immediately.
55
Weishaupt products Max Weishaupt GmbH, D-88475 Schwendi
Tel. (0 73 53) 8 30, Fax (0 73 53) 8 33 58
Print No. 402 GB, February 99
Printed in Germany. All rights reserved
and service Weishaupt (U.K.) Ltd
Stoke Gardens, Slough SL1 3QD
Tel. (01753) 51 23 45
Fax (01753) 51 25 85