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Combined Hyacinth Harvester Project - Updated
Combined Hyacinth Harvester Project - Updated
Combined Hyacinth Harvester Project - Updated
PRESENTED BY:
A Project Submitted in Partial Fulfillment of the Requirements for the Award of the
Degree of Bachelor of Science in Mechanical Engineering
of Machakos University
December, 2023
DECLARATION
We, Magambo A. Darlene Stella and Okoth Kevin Gor do hereby confirm that this
project is our own original work and has not been submitted for consideration of award of a
degree anywhere else.
Certification by supervisor
We hereby certify that this project has been done under our supervision as university supervisors.
1. Name: Eng. Dr. Edward O.V. Odhong
2. Name: …………………………………………………………………
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ACKNOWLEDGEMENT
We would like to thank the Almighty God for His divine guidance and protection to this point in
our studies. We appreciate each other as partners for the immense spirit of collaboration we have
had to foster to make this project a success. We would like to thank our able lecturer Mr.
Weramwanja Marko and our supervisor Eng. Dr. Edward O.V. Odhong for their consistent
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ABSTRACT
This paper presents a comprehensive study on the design, fabrication, and functionality testing of
a combined water hyacinth harvester and milling machine. The introduction provides a succinct
overview of the project, highlighting the need for innovative solutions to address the challenges
posed by water hyacinth infestations in aquatic environments. The problem is clearly specified,
emphasizing the detrimental impact of water hyacinth on ecosystems, water quality, and local
communities. The key objectives of the study are delineated, focusing on the design and
fabrication processes of individual components, including the frame, pick-up reel, drum rollers,
hopper, milling chamber, milling cutter, bearings, loading conveyor, motor, pulleys, and V-belts.
Furthermore, the incorporation of practical design calculations ensures the structural integrity
and performance of critical components, such as the pick-up reel shaft, drum rollers, and milling
cutter. The methods employed to achieve these objectives are systematically elaborated, detailing
the selection of materials, fabrication processes, and assembly procedures. Mild steel emerges as
the primary material due to its accessibility and cost-effectiveness. The assembly procedure
outlines a sequential approach to integrate the fabricated and selected parts, emphasizing a
meticulous process. The results are outlined in the context of a functionality test, where the
machine, connected to a power source, successfully demonstrates the collection, conveying, and
milling of water hyacinth. Despite the budget constraints preventing the incorporation of the
initially proposed solar-powered system, the use of electricity in the functionality test
underscores the adaptability of the machine. The project provides a foundational framework for
the development of a practical solution to water hyacinth-related challenges. We suggest the use
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Table of Contents
DECLARATION_______________________________________________________________________i
ACKNOWLEDGEMENT_______________________________________________________________ii
ABSTRACT__________________________________________________________________________iii
Chapter One: Introduction_______________________________________________________________1
1.1 Background Information____________________________________________________________1
1.2 Statement of the Problem___________________________________________________________2
1.3 General Objective_________________________________________________________________3
1.3.1 Specific Objectives______________________________________________________________3
1.4 Research Questions________________________________________________________________3
1.5 Justification for the Study___________________________________________________________3
1.6 Limitations/Scope_________________________________________________________________4
1.7 Significance of the Study___________________________________________________________5
Chapter Two: Literature Review___________________________________________________________6
2.1 Overview of Water Hyacinth Infestation_______________________________________________6
2.1.1 Global Perspectives____________________________________________________________6
2.1.2 Regional Perspectives__________________________________________________________7
2.1.3 Local Challenges and Control Measures____________________________________________7
2.2 Existing Methods of Aquatic Weed Control_____________________________________________9
2.2.1 Manual Removal______________________________________________________________9
2.2.2 Mechanical Control____________________________________________________________9
2.2.3 Water Level Management______________________________________________________10
2.2.4 Biological Control____________________________________________________________10
2.2.5 Chemical Spraying____________________________________________________________10
2.2.6 Gaps in Existing Methods______________________________________________________10
2.2.7 Literature of Proposed components_______________________________________________11
2.2.8 Approach used in this research__________________________________________________14
CHAPTER THREE: METHODOLOGY___________________________________________________16
The Combined Water Hyacinth and Milling Machine Prototype_________________________________17
Proposed Prototype Components_______________________________________________________17
Objective 1 and 2: Design and Fabrication of Prototype Components___________________________18
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Assembly Procedure for Fabricated and Selected Parts______________________________________36
Functionality test of the prototype______________________________________________________37
CHAPTER FOUR: RESULTS AND DISCUSSION__________________________________________38
Results____________________________________________________________________________38
Assembly Procedure for Fabricated and Selected Parts____________________________________38
Functionality Test of the Prototype____________________________________________________38
Discussion of Results and Achievement of Objectives______________________________________40
CHAPTER FIVE: CONCLUSION AND RECOMMENDATIONS._____________________________42
Conclusion________________________________________________________________________42
Recommendation___________________________________________________________________43
REFERENCES_______________________________________________________________________44
APPENDICES_______________________________________________________________________46
WORKPLAN________________________________________________________________________46
BUDGET___________________________________________________________________________47
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List of Figures
List of Plates
Plate 5 :Combined Water Hyacinth Harvester and Milling Machine Prototype front view____________________39
Plate 6 :Combined Water Hyacinth Harvester and Milling Machine Prototype side view____________________39
Plate 7 :Combined Water Hyacinth Harvester and Milling Machine Prototype side view____________________40
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CHAPTER ONE: INTRODUCTION
aquatic plant known for its broad, glossy leaves and attractive lavender to pink flowers. This
invasive species spreads rapidly through specialized reproductive structures known as stolons,
which can produce viable seeds even after decades of stagnancy. The unchecked growth of water
hyacinth can result in several adverse consequences for aquatic ecosystems (Su, 2018).
One of the primary issues associated with water hyacinth infestations is the reduction in
water quality. As the weed decomposes, it depletes oxygen from the water, leading to water
pollution and stagnation. This deterioration in water quality can have dire consequences,
including harm to aquatic organisms and ecosystems. Additionally, water hyacinth presents
safety and health risks, as the entangled roots can endanger both children and livestock by
potentially causing drowning incidents (Gezie, 2018). Furthermore, water hyacinth can lead to
significant water loss due to its high transpiration rates during dry seasons. The plant's rapid
However, it is essential to note that water hyacinth is not solely a problem; it can also
serve as a renewable natural resource with various potential applications, including mushroom
culture bedding, biogas and gasification feedstock, pulp and paper production, fertilizer
In the pursuit of controlling water hyacinth infestations, three common methods have
been employed: mechanical, manual, chemical, and biological controls (Karouach, 2022).
Karouach posits that, each of these methods has its own advantages and drawbacks, with the
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choice of control method depending on factors such as the extent of infestation, regional climate,
Biological control methods involve utilizing natural predators to control water hyacinth
and has proven effective in some cases, but the varying success rates call for additional control
measures to fully manage infestations. Chemical spraying involves the use liquid herbicides to
control hyacinth. Although it is effective for controlling water hyacinth in shallow waters, its
indiscriminate use can harm aquatic life, requiring mechanical removal as a complementary
measure. Manual removal involves physically removing water hyacinth from water bodies. It is
Mechanical control utilizes specialized water vessels equipped with cutters and
conveyors to remove water hyacinth and other aquatic weeds from waterways. Conventional
mechanical methods typically require additional steps or equipment for handling the harvested
Our combined water hyacinth harvester and milling machine stands out from existing
mechanical methods by integrating both harvesting and milling functionalities into a single,
compact prototype. While traditional mechanical harvesting methods focus on removing water
hyacinth from waterways, our innovation goes a step further by processing the harvested
vegetation on-site. This dual-functionality not only addresses the removal of water hyacinth but
also provides a solution for utilizing the harvested biomass, potentially reducing the need for
The rapid growth and dense biomass of water hyacinth make its control a persistent
challenge. Water hyacinth has negative influence on aquatic life. Existing control methods are
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not capable of harvesting a large portion at a go since the weeds are leafy and uncompact. This
limits the efficiency of harvesting operations, as the harvested hyacinth needs to be offloaded
from the harvesting machine before continuing. Consequently, there is a need for an innovative
solution allowing harvesting machines to cover larger areas more effectively. This research
sought to solve the problem by designing and fabricating combined water hyacinth harvester and
milling machine.
The general objective of this project is to design and fabricate a combined water hyacinth
To achieve this general objective, the project pursued the following specific objectives:
i) How can a combined water hyacinth harvester and miller machine be effectively designed to
iii) How well does the machine function in reducing the bulkiness of harvested water hyacinth?
The study's significance lies in its potential to offer an innovative solution to the
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harvester and miller machine that can effectively reduce the bulkiness of harvested water
hyacinth, this project aims to enhance the efficiency of control efforts. Such an approach aligns
with the broader goals of sustainable water management and environmental conservation.
1.6 Limitations/Scope
The scope of this project is focused on the design, fabrication, and evaluation of a solar-
powered combined water hyacinth harvester and miller machine. The specific limitations and
Scope:
Geographical Focus: The study's geographical focus is primarily on the design and testing of the
machine in a specific water body or region, which will be specified in the research methodology.
The findings and applicability may vary in different environmental and geographical contexts.
Design and Fabrication: The project concentrates on the conceptualization, design, and
fabrication of the solar-powered combined harvester and miller machine. Detailed technical
Functionality Testing: The research will assess the machine's ability to harvest and mill water
hyacinth.
Limitations:
environmental conditions, such as water body size, depth, and climate. Therefore, the machine's
Operational Constraints: The project may face limitations related to the availability of resources,
such as the availability of water hyacinth for testing and access to suitable testing sites.
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Technical Constraints: The design and fabrication of the machine may be limited by technical
and miller machine has the potential to significantly improve the efficiency of water hyacinth
control efforts. By reducing the bulkiness of harvested water hyacinth, it can help prevent water
Resource Management: Effective control of water hyacinth is essential for preserving water
resources and maintaining water quality. This study contributes to sustainable water resource
Innovation: The study's innovative approach to water hyacinth control, utilizing solar energy
Economic Benefits: By increasing the efficiency of water hyacinth removal, the machine has the
potential to reduce operational costs associated with weed control efforts, benefiting local
Research Contribution: This research contributes to the existing body of knowledge on water
hyacinth control methods and offers insights into the design and application of innovative
Community and Stakeholder Engagement: The study engages local communities, government
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CHAPTER TWO: LITERATURE REVIEW
review of the literature, beginning with global perspectives and then delving into regional and
Water hyacinth, originally native to South America, has become a global menace due to
its rapid growth rate and ability to thrive in diverse aquatic environments. Its impact on water
bodies worldwide is multifaceted, affecting not only water quality but also numerous socio-
economic activities.
areas. As the plant dies and decomposes, it consumes oxygen, leading to water pollution and
stagnation. This phenomenon adversely affects aquatic life (Juliano et al., 2017).
Economic Impact
The economic implications of water hyacinth are substantial. It clogs irrigation canals,
disrupts navigation, and interferes with water supply systems, leading to agricultural and
Ecological Consequences
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The presence of water hyacinth can disrupt aquatic ecosystems by reducing light
penetration, which affects submerged plants and phytoplankton populations, disrupting the
Water hyacinth infestations pose safety and health risks to communities living near
affected water bodies. Incidents of drowning, entanglement, and waterborne diseases have been
The impact of water hyacinth varies across regions due to differences in environmental
Africa
In Africa, the spread of water hyacinth in lakes and rivers has been a recurring issue.
Lake Victoria, for example, has faced severe infestations, leading to challenges in fishing,
Asia
Asian countries like India and Bangladesh have also grappled with water hyacinth
problems in major river systems. The weed has hampered navigation and led to water scarcity
North America
In the United States, water hyacinth has been a concern in southern states, affecting
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2.1.3 Local Challenges and Control Measures
In Kenya, the issue of water hyacinth infestations in local water bodies has posed unique
challenges with varying implications for communities, the environment, and economic activities.
This section provides insights into the specific challenges faced in Kenya and the corresponding
Challenges
Lake Victoria, one of Africa's largest freshwater lakes, has been significantly affected by
water hyacinth infestations. The weed's rapid spread in the lake has led to various problems,
including restricted access to fishing grounds, hindered transportation, and increased costs for
Environmental Impact
Water hyacinth in Lake Victoria has resulted in reduced light penetration, impacting the
growth of submerged plants, phytoplankton, and native aquatic species. This disruption in the
Economic Losses
Fishing is a critical economic activity in regions around Lake Victoria. The proliferation
of water hyacinth has led to substantial economic losses for fishing communities due to reduced
fish catches, as fish rely on submerged vegetation for habitat and food.
Manual Removal
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Local communities and authorities have engaged in manual removal of water hyacinth in
areas accessible by hand. This labor-intensive approach has been applied in fishing landing sites,
Mechanical Control
Mechanical harvesters and boats equipped with cutting and collecting mechanisms have
been deployed in Lake Victoria to remove water hyacinth on a larger scale. These machines are
designed to cut and collect the weed, facilitating its removal from the lake.
Chemical Control
In some instances, chemical herbicides have been employed to manage water hyacinth,
primarily in confined areas like water supply points and irrigation canals. Care is taken to
Local Innovations
In recent years, local innovators and researchers in Kenya have also explored innovative
approaches to water hyacinth control. Some have experimented with the use of water hyacinth as
a resource for making handicrafts, organic fertilizers, and biogas production. These initiatives
not only address the problem but also provide economic opportunities for communities affected
Manual removal involves the physical extraction of water hyacinth from water bodies by
areas, including landing beaches, ports, piers, water supply points, and irrigation canals (Bala et
al., 2019). However, this method can be labor-intensive and potentially dangerous.
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2.2.2 Mechanical Control
vessels equipped with cutters and conveyors to remove water hyacinth and other aquatic weeds
from waterways. The harvested weeds are then offloaded for disposal or processing (Ncube et
al., 2019). This method requires additional steps or equipment for handling the harvested
Water hyacinth control can involve manipulating water levels, particularly in areas where
water levels can be adjusted, such as dams. Raising water levels can inhibit the germination of
water hyacinth seeds and limit its reestablishment. This approach may require follow-up
eichlorniae and Neochetina bruchi) and moths (Niphograpta albigutalis and Xubida infusellus) to
target water hyacinth infestations. These organisms feed on water hyacinth, causing damage and
eventual plant death. However, this method may require supplementation with other control
Chemical spraying involves the use of liquid herbicides to control water hyacinth,
especially in shallow waters like riverbanks, lake shores, and shallow dams. However, the
indiscriminate use of herbicides can lead to water pollution and harm aquatic life, necessitating
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2.2.6 Gaps in Existing Methods
Despite the availability of these control methods, significant gaps persist in achieving
cost-effective and efficient water hyacinth control. Current mechanical harvesters are often
complex, expensive, and inefficient. Biological control methods may not be suitable for regions
with cold climates, and water level management is limited to areas where adjustments are
possible. Chemical spraying can have negative environmental consequences, emphasizing the
Water hyacinth harvesters vary in design and functionality, with each offering unique
advantages and facing specific limitations. Here, we discuss some existing water hyacinth
Mechanical Harvesters
Design
Mechanical harvesters are equipped with rotating blades or cutters that cut and collect
water hyacinth. They often feature conveyor systems to transfer the harvested plants onto a
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Plate 1: Conventional Mechanical Harvester
Weaknesses
These machines can be complex and expensive to operate. They require regular
maintenance due to the wear and tear of moving parts. The harvested hyacinth are also bulky,
Hydraulic Harvesters
Design
Hydraulic harvesters use high-pressure water jets to dislodge and collect water hyacinth.
They are suitable for use in shallow and densely vegetated areas.
Weaknesses
Hydraulic harvesters can be limited in terms of their reach and effectiveness in deeper
waters. They may also pose challenges in controlling the direction of dislodged vegetation.
Suction Harvesters
Design
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Suction-based harvesters employ vacuum-like mechanisms to remove water hyacinth
from the water's surface. They are particularly effective for floating aquatic plants like water
hyacinth.
Weaknesses
These machines can be expensive to purchase and operate. They often require substantial
power sources, making them less environmentally friendly. Additionally, they may not be as
Towed Harvesters
Design
Towed harvesters are smaller vessels pulled behind a larger boat. They are efficient for
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Plate 4: Towed Harvester
Weaknesses
Towed harvesters may have limited capacity and can be less efficient in larger water
bodies. Their effectiveness depends on the towing boat's power and maneuverability.
Design
Manual methods involve the physical extraction of water hyacinth by hand or using
rakes.
Weaknesses
Manual removal is labor-intensive and may not be practical for large-scale infestations. It
can also be slow and may not address the roots, allowing for regrowth.
Considering the gaps from the previous works. We decided to design a mechanical
control method, that is a water hyacinth combined harvester and milling machine which will be
of great significance to managing the weed. This we achieved through working on simple design,
improving efficiency of the machine to work on a large area quickly and coming up with a
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machine that is simple to operate. The milling part of the machine is designed based on the
Owing to the bulk nature of the hyacinth plant, harvesting the plant without milling it
slows down the process as the harvesting machines have to wait for the trailer to offload the
weeds at the shore before continuing with harvesting. With our designed machine, by the help of
milling cutters, the bulkiness of the hyacinth is projected to reduce significantly thus the
harvesting process can be continuous over a long period of time. Our design is simple as it
applies simple mechanisms to harvest and mill the weed. Using solar as the source of energy is
also significant in that, it is a green energy and does not pollute the environment making the
project align itself with the Structural Development Goals (SDGs) about climate change, most
harvesters use fossil fuel power which pollutes air and may also pollute water in case of oil
spillage.
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CHAPTER THREE: METHODOLOGY
The methodology used in the design of the combined water hyacinth harvester and milling
machine shall include the design of each component, selection of some parts, fabrication of some
parts and assembling them before testing the prototype for functionality.
Selection of materials.
Fabricating of prototype.
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The Combined Water Hyacinth and Milling Machine Prototype
The choice of components used for this project is based on the following factors:
Cost reduction
For this project the material used is majorly mild steel since that is the material readily available
in the workshop.
Parts To Be Fabricated:
Frame
Pick up reel
Drum rollers
Hopper
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Milling chamber
Milling cutter
Selected Parts:
DC Motor
V-belts
Pulleys
Bearings
1. Frame
Material selected
Mild Steel
Design Method
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2.Stress calculation
3.Calculation of deflection
Design Calculations
Parameters:
Length of frame=1m
Height of frame=0.7m
Width of frame=0.7m
¿ 1 ÷(1× 0.7)
=1.429 kg /m2
2.Stress Calculation
2
¿ 0.7 ×1=0.7 m
Stress=1.429 ÷ 0.7=2.041 Pa
3.Deflection calculation:
3
load × length
deflection= … … … … … … … … … … … … … … … … … … … … … …Equation 4
(48 × E × I )
E=200000 Mpa
3
bh
I= ………………………………………………………………………….Equation 5
12
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3 −2 4
¿ 0.7 × 0.7 ÷12=0.023805=2.3805 × 10 m
3
1.429 × 1
Deflection= −2
(48 ×200000 ×2.3805 ×10 )
−10
¿ 6.253 ×10 m
Based on these calculations, it is clear that the framework is strong enough to support the load
Fabrication Processes
1. 2” by 2” square tubes were measured according to the required dimensions of the prototype.
2. Hand grinder and hack saw were used to cut and separate the tubes into pieces required.
3. The square tubes were joined by arc welding to create frame structure.
2. Pick Up Reel
Material selected
Mild Steel
1. Select material
Design Calculations
Parameters:
Diameter=25mm
Length =300mm
f ×l
M= …………………………………………………..Equation 6: Bending moment equation
2
0.981× 0.3
=0.14715 Nm
2
(M × c)
σ bend = ……………………………………………..Equation 7: Allowable bending stress
I
4
π × D …………………………..…………………………….Equation 9: Second moment of area
I=
64
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4
π × 0.025
64
−8 4
1.91 e m
0.14715 × 0.0125
σ bend = −8 4
(1.91 e m )
96,302Pa
0.096Mpa
π 3
M= × σ allowable × d ……………………………………………………………… Equation 10
32
π 3
0.14715= ×0.096 Mpa × d
32
D=0.025m
Fabrication Processes
1. The pick -up reel shaft of 25 mm diameter and 300 mm length was fabricated by turning it on
a lathe machine.
2. 9 smaller shafts of 15mm diameter and 140mm lengths were cut from a long round tube of
metal.
3. The smaller shafts were then joined on to the pick-up reel shaft at distance intervals of 35mm
3. Drum Rollers
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Figure 4: Prototype Drum Roller
Material selected
Mild Steel
Design Method
Design Calculations
The cross-sectional area of the drum roller with a diameter of 100mm can be calculated
as follows:
2
D drum
A drum = π ×( ) … … … … … … … … … … … … … … ….. … … … ….. .Equation 11
2
2
0.1 m
π ×( )
2
0.00785398 m²
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The drum roller will experience bending due to the applied axial load. The bending moment can
be calculated as follows:
Ldrum
M bend = F load ×( ) …………………………………………….………Equation 12
2
0.3 m
0.981 N ×( )
2
0.14715 Nm
(M bend × c)
σ bend = ……………………………………………………………..……….Equation 12
I
Where:
c= Distance from the neutral axis to the outermost fiber of the drum roller, which is half of the
thickness (t drum/2).
I = moment of inertia.
0.02 m
(0.14715 Nm ×( 2))
2 ………………………………………..…………Equation 13
σ bend = 4
(1.6358e-5 m )
σ bend ≈ 89.96Pa
Comparing the corrected calculated bending stress (89.96Pa) with the yield strength:
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The calculated bending stress (89.96Pa) is much significantly lower than the yield strength of the
material (250 MPa), indicating that, the drum roller made of mild steel is not likely to experience
plastic deformation or failure due to bending stress under the axial load.
Fabrication Processes
1. The 2 shafts are to be fabricated by turning a metal rod to a diameter of 25mm and a length
of 360mm.
2. A metal sheet of 1mm thickness is to be bent around the fabricated shaft at a distance of
30mm from each end to create a new diameter of a drum roller that is 100mm.
Material selected
Mild Steel
Fabrication Processes
1. To fabricate the miller chamber at the bottom of the assembly, sheet metal of 2mm thickness
was sourced.
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2. Dimensions of the miller chamber were marked out on the sheet metal to correspond to a
3. Two holes of 25 mm diameter were drilled at the center of two opposing sides of the marked-
out sheet metal for the passage of the miller cutter shaft.
4. An exit opening of dimensions 10 mm by 10mm was cut out of one of the marked-out sides
of the sheet.
5. The sheet metal was then folded along the marked-out lines to form a box -like structure
shown above.
6. To fabricate the hopper at the top of the assembly, sheet metal of 2mm thickness was
sourced.
7. Dimensions of the hopper were marked out on the sheet metal and the sheet was cut along the
marked-out lines.
8. The parts of the hopper were then joined together by electric arc welding.
5. Miller Cutter
Material selected
Mild Steel
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Justification of Material selected
Design Method
1. Select material
Design Calculations
Applied forces
Given
Diameter=25mm
Length =300mm
f ×l
M= … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … .Equation
2
14
0.981 N × 0.3
m=0.14715 Nm
2
(M × c)
σ bend =
I
Equation 15
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D
c= ………………………………………………………..……………….Equation 16
2
0.025
=0.0125
2
4
π ×D
I= ……………………………………………………….………………Equation 17
64
4
π × 0.025
64
−8 4
1.91 e m
0.14715 × 0.0125
σ bend = −8 4
1.91 e m
=96,302Pa
=0.096Mpa
π 3
M= × σ allowable × d ………………………………………..………………..Equation 18
32
π 3
0.14715= ×0.096 Mpa × d
32
D=0.025m
Calculating the feed force (F feed) when milling or cutting water hyacinth involves several
factors, including the cutter geometry, material properties, and the specific cutting conditions.
Parameters:
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Number of teeth (Z): 7
Chip thickness (tc) is the thickness of the material removed with each tooth. It can be calculated
as:
ae
tc= ……………………………………………………………………..Equation 19
Z
0.002/7
0.000285
0.07007Mpa
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Step 7;Calculate the cutting speed:
F=mv ………………………………………………………………………..Equation 23
0.49049 Mpa=0.1 × v
V=4.909m/s
Fabrication Processes
1.The shaft of 25 mm diameter and 300 mm length was fabricated by turning it on a lathe
machine.
2.6 blades are fabricated by cutting them from a sheet metal of 2mm thickness according to the
required dimensions.
3.The blades were ground using a pedestal grinder to provide the arcs and to sharpen their
cutting edges.
4.The blades were then joined on to the cutter shaft at distance intervals of 50mm by electric arc
welding.
Material selected
Brass
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Brass is porous and would work well even in wet conditions
Design Method
Pillow block bearings (P205) were selected to fit the 25mm diameter shafts used throughout the
project.
7. Loading Conveyor
Material selected
It is cheap.
Design Method
Design Calculations
Parameters:
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Distance Between Drum Rollers (L): 70 cm (0.7 m)
Applied load:1 ×9.81=9.81 N Angle of Incline (θ): 30 degrees (converted to radians: π/6)
π
F gravity ¿ 9.81 N ×9.81 m/s ² ×sin( ) F gravity ≈ 0.879 N
6
Σ Fy=0 … … … … … … … … … … … … … … … … … … … … … … … … … … … … … Equation 25
Ry – F gravity = 0
Ry = F gravity
Ry ≈ 0.879 N
Σ Fx=0 … … … … … … … … … … … … … … … … … … … … … … … … … … … … . .Equation 26
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Rx = 0 (assuming no horizontal forces)
L
M =T total × … … … … … … … … … … … … … … … … … … … … … … … … … .. Equation 27
2
0.7 m
M =0.879 N ×
2
M ≈ 0.308 N·m
3
(0.3 m ×(0.002 m) ) 10 4
I= I =2 e m
12
Calculate the distance from the neutral axis to the outermost fiber (c)
D
c= …………………………………………………………………………Equation 29
2
0.1 m
c= c = 0.05 m
2
(M × c)
σ bend = ……………………………………………………………. Equation 30
I
Comparing the calculated bending stress (77MPa) with the material's yield strength (470 MPa)
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σ bend= 77 MPa
The calculated bending stress (77MPa) is lower than the yield strength of Galvanized Steel (470
MPa), indicating that the conveyor belt, in this scenario, is not likely to experience plastic
8. Motor
Design Method
2. Determine power
Design Calculations
(P ×9.5488)
Torque formula¿ … … … … … … … … … … … … … … … … … … … … … .. Equation 31
N
(2611× 9.5488)
T= =17.194 Nm
1450
T =Fr
17.194
F= =114.627 N
0.15
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Material selected
Rubber
Rubber belts have a large amount of base tensile strength and flexibility
Design Method
Design Calculations
( D+ d)
× 3.1416+2 C= L …………………………………………………….Equation 32
2
Where :
C=center-to-center distance
( 20+10 )
[ ×3.1416 ]+(2 ×27.5)=102.124 cm
2
(B40)
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Length of cutter belt
(15+10)
[ ×3.1416 ]+(2 ×76.9)=193.07 cm
2
(B76)
3. The miller shaft is passed through the holes of the milling chamber.
4. The blades of the miller cutter are welded onto the shaft as it is rotated.
5. The miller cutter bearings are fitted onto the ends of the shaft.
6. The fabricated hopper is placed on top of the miller chamber and welded.
11.The pick-up reel bearings are fitted at each end of the shaft.
12.The motor and cutter shaft pulleys are fitted and a v-belt is used to connect them.
13.Another pulley is fitted on the other end of the cutter shaft and a double groove pulley
attached to the lower drum are fitted and a v-belt is used to connect them.
14.A pulley is fitted at the end of the pick-up reel and a v-belt is used to connect it and the
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Objective 3: Functionality test of the prototype
3. The pick-up reel picks up the vegetation dumping it on an already rotating conveyor
4. The conveyor drags the hyacinth to the top side and drops it onto the hopper of the milling
machine.
5. The hyacinth is then cut by the rotating cutter shaft and the cut hyacinth is ejected through the
outlet.
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CHAPTER FOUR: RESULTS AND DISCUSSION
Results
In this chapter, the results from the detailed methodology for the design, fabrication, and
assembly of the combined water hyacinth harvester and milling machine prototype was
presented. The objective of this chapter is to provide a comprehensive outcome of the processes
involved in creating each component and selecting materials for the project. The following
The optimal design of our water hyacinth harvester and milling machine prototype was
The frame, constructed from easily accessible mild steel, demonstrated exceptional strength,
surpassing weight and load requirements with a significant safety margin. The pick-up reel,
featuring ten smaller rotating shafts, maximized harvesting efficiency while minimizing costs.
Drum rollers strategically placed ensured smooth movement and reduced water hyacinth
retention. The milling chamber, crafted from 2mm sheet metal, housed a robust cutter equipped
with seven sharpened blades, enabling efficient hyacinth processing. The innovative water
drainage system, utilizing a mesh conveyor belt, enhanced weight reduction and streamlined
processing. A DC motor, coupled with well-positioned pulleys and V-belts, provided ample
power for harvesting and milling operations, minimizing maintenance needs. This optimal design
Fabrication Results
The fabricated prototype successfully brought the optimal design to life. The frame,
composed of 2” by 2” square tubes of mild steel, demonstrated structural integrity and durability.
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The pick-up reel, comprising a central shaft and nine smaller rotating shafts, was fabricated
through precise turning on a lathe machine and electric arc welding. Drum rollers were created
using a combination of turned metal rods and bent sheet metal, ensuring smooth movement. The
milling chamber and hopper, crafted from 2mm mild steel, formed a robust assembly with
precise dimensions. The miller cutter, featuring a 25mm diameter shaft and six blades,
showcased careful fabrication through turning, cutting, and electric arc welding. Bearings and
housings were selected and incorporated into the design to ensure smooth rotation. The loading
conveyor, constructed from galvanized steel wire mesh, demonstrated longevity and efficient
water drainage. Overall, the fabrication process translated the optimal design into a tangible,
well-constructed prototype.
During the functionality test, the prototype exhibited seamless operation in line with its
design objectives. Connected to a power source, the machine effectively picked up water
hyacinth using the rotating pick-up reel, efficiently depositing it onto the conveyor belt. The
conveyor then conveyed the vegetation to the top side, where it was dropped into the hopper of
the milling machine. The rotating cutter shaft, equipped with seven blades, precisely cut the
hyacinth, and the processed material was ejected through the outlet. The entire process
demonstrated the machine's capability to harvest, convey, and mill water hyacinth in a controlled
and efficient manner. The test validated the design's functionality, showcasing the prototype's
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Plate 5:Combined Water Hyacinth Harvester and Milling Machine Prototype front view
Plate 6:Combined Water Hyacinth Harvester and Milling Machine Prototype side view
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Plate 7:Combined Water Hyacinth Harvester and Milling Machine Prototype side view
testing a combined water hyacinth harvester and miller machine. However, due to budget
constraints, the initially proposed solar-powered system, including lithium-ion batteries, couldn't
The design phase resulted in a detailed plan encompassing various components, such as
the frame, pick-up reel, drum rollers, hopper, milling chamber, milling cutter, bearings, loading
conveyor, motor, and pulleys with V-belts. The chosen materials, including mild steel, brass, and
galvanized steel wire, were carefully selected based on availability, cost-effectiveness, and
suitability for their respective functions. Design calculations for critical components ensured
structural integrity and performance. While the original intent was for a solar-powered system,
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Fabricating the Combined Machine
Fabrication processes aligned with the design specifications for each component. The use
of readily available materials like mild steel, brass, and rubber contributed to the cost-
effectiveness and ease of fabrication. Despite the absence of the initially proposed solar power
system, the machine was successfully fabricated according to the modified specifications.
The assembly procedure provided clear steps for integrating the fabricated components
into a functional prototype. The functionality test, conducted with electricity, involved
connecting the machine to a power source, collecting water hyacinth, conveying it to the milling
chamber, and cutting it with the rotating cutter shaft. The absence of solar power did not hinder
the basic functionality test. It's noteworthy that the milling section effectively reduced the
bulkiness of the harvested hyacinth, showcasing a practical application of the milling component.
Despite the limitations regarding the unavailability of solar power, the methodology
successfully guided the creation of a functional combined water hyacinth harvester and miller
machine. Future iterations may explore the incorporation of renewable energy sources to align
with the initial proposal. The practical application of the miller section in reducing the bulkiness
of the harvested hyacinth highlights the machine's potential for real-world impact, particularly in
hyacinth-infested water bodies. Further testing under varied conditions and potential refinements
to the design based on performance feedback could enhance the machine's overall efficiency and
effectiveness.
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CHAPTER FIVE: CONCLUSION AND RECOMMENDATIONS.
5.1 Conclusion
The combined water hyacinth harvester and milling machine presents a practical solution
to address the challenges posed by water hyacinth infestations, showcasing its potential for
The functionality test revealed the machine's capability to effectively collect, convey, and
mill water hyacinth. The utilization of electricity, while deviating from the original plan,
validated the core functionality of the prototype. The milling section's success in reducing the
bulkiness of the harvested hyacinth highlights the practical utility of the machine.
5.2 Recommendation
Incorporating guards at the sides of the combined water hyacinth harvester and milling
machine prototype would improve the safety of the people operating it.
The functionality test of the prototype would have best been done in a water body so as to
see the real time collection and milling of the water hyacinth in the water body.
The speed of the motor would have been reduced to a more practical speed through the
The combined hyacinth harvester and miller would benefit the environment more if it
incorporated a solar powered drive system. Therefore its adoption by the government and other
relevant authority would help in mitigating the effects caused by water weeds in the country
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From the project design, there is need to come up with a digital, remote-control version
of the machine. We also recommend the inclusion of cutting mechanism in the harvester part as
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REFERENCES
Bala, A. A., Balarabe, M. L., & Agunwamba, J. C. (2019). Water Hyacinth (Eichhornia
Gezie, A., Assefa, W. W., Getnet, B., Anteneh, W., Dejen, E., & Mereta, S. T. (2018). Potential
impacts of water hyacinth invasion and management on water quality and human health
Jawed, A., Kar, P., Verma, R., Shukla, K., Hemanth, P., Thakur, V. K., ... & Gupta, R. K. (2022).
Juliano, R. S., Rafi, M., Chakraborty, S., & Biswas, J. (2017). Water hyacinth (Eichhornia
Kaggwa, R. C., Nampala, P., & Kizito, F. (2020). Impact of water hyacinth (Eichhornia
crassipes) on water supply and the livelihoods of riparian communities in Lake Victoria,
Karouach, F., Ben Bakrim, W., Ezzariai, A., Sobeh, M., Kibret, M., Yasri, A., ... & Kouisni, L.
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Ncube, A., Ngorima, E., Nyamukondiwa, C., & Bangira, C. (2019). Evaluation of mechanical
weed harvesters in the control of water hyacinth in Lake Chivero, Zimbabwe. Journal of
Oliver, G. (2018). Water hyacinth: a review. In Control of Aquatic Weeds (pp. 47-59). Springer.
Prather, C. M., & de Lange, W. J. (2016). Aquatic weed control in Mississippi: History, impacts,
Rahman, M. S., Khan, M. N. A., & Rana, S. (2018). A review on the biomass production,
Su, W., Sun, Q., Xia, M., Wen, Z., & Yao, Z. (2018). The resource utilization of water hyacinth
(Eichhornia crassipes [Mart.] Solms) and its challenges. Resources, 7(3), 46.
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APPENDICES
WORKPLAN
time/Completion
time
materials
cutting of materials
frame
miller chamber
hopper
selected
components
machine
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BUDGET
(KSH)
DC motor Hp 1 - -
fasteners
2 550 1100
2 125 250
Total 5000
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