V1379-Z-MA-007_70766895 Operating Instructions

Operating Instructions
Mud Control System

Pride No. 1
RIG/PLANT REFERENCE REFERENCE DESCRIPTION

Pride No 1 V1379 Mud Control System
ADDITIONAL CODE SDRL CODE TOTAL PGS
87 This document contains proprietary and confidential National Oilwell Norway AS
information which belongs to National Oilwell Varco; it is P.O. Box 168
REMARKS
loaned for limited purposes only and remains the property
of National Oilwell Varco. Reproduction, in whole or in N-1371 ASKER
MAIN TAG NUMBER DISCIPLINE part; or use of this design or distribution of this information NORWAY
to others is not permitted without the express written
consent of National Oilwell Varco. This document is to be
CLIENT PO NUMBER
returned to National Oilwell Varco upon request and in Phone +47 64 00 50 00
any event upon completion of the use for which it was Fax +47 66 90 23 53
loaned.
© Copyright National Oilwell Varco - 2009
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV
V1379-Z-MA-007 1
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Document number V1379-Z-MA-007
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REVISION HISTORY
1 23.02.2009 Reissued for Information HDAL TOHE TOHE

0 20.01.2009 For Information HDAL TOHE TOHE
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved
CHANGE DESCRIPTION
Revision Change description

1 Changed tag number on Agitator in Waste/Mud Storage tank and on cuttings screw
conveyor #5, and added control instance indication on mud mixing pumps
0
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TABLE OF CONTENTS
1 GENERAL........................................................................................................................7
1.1 ABBREVIATION.................................................................................................................7
1.2 BRIEF DESCRIPTION.......................................................................................................7
1.3 NECESSARY QUALIFICATIONS NEEDED......................................................................7
1.4 REFERENCE DOCUMENTATION....................................................................................8
1.5 MAIN COMPONENTS OF THE MUD CONTROL SYSTEM..............................................9
2 GENERAL OPERATING/MONITORING FROM VDU’S................................................10
2.1 HOME WINDOW/SYSTEM LOGON................................................................................10
2.2 LAYOUT OF THE WINDOWS..........................................................................................12
2.3 COLOURS OF COMMON OBJECTS..............................................................................14
2.3.1 Process line..........................................................................................................14
2.3.2 On/Off Valves.......................................................................................................14
2.3.3 Analogue (control) valves.....................................................................................14
2.3.4 Motors, Pumps and Agitators...............................................................................15
2.3.5 Analogue Displays (Various Measurement Devices)...........................................15
2.4 SYMBOLS ON COMMON OBJECTS..............................................................................16
2.5 OPERATION OF COMMON OBJECTS...........................................................................17
2.5.1 On/Off Valves.......................................................................................................17
2.5.2 Analogue Valves..................................................................................................18
2.5.3 Operations of motors............................................................................................19
2.5.4 Analogue Displays (Various Measurement Devices)...........................................20
2.6 ALARMS...........................................................................................................................21
2.6.1 Active alarms........................................................................................................21
2.6.2 Historical alarms...................................................................................................22
2.7 TREND.............................................................................................................................23
2.7.1 Switch between historical and real-time trending.................................................24
2.7.2 Select Pens..........................................................................................................24
2.7.3 Scaling of the trend..............................................................................................25
2.7.4 Zooming and scrolling in the trend display...........................................................26
2.8 ANALOG SETTINGS.......................................................................................................27
2.9 SPECIFIC GRAVITY SELECTION..................................................................................28
2.10 COMMUNICATION STATUS...........................................................................................29
2.10.1 Status of DP Slaves, OLMs and OSMs..............................................................30
2.10.2 Status of PCs.....................................................................................................30
2.11 HOT KEYS.......................................................................................................................30
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2.12 TOOLTIPS........................................................................................................................30
2.13 UNIT SELECTION............................................................................................................31
2.14 PASSWORDS..................................................................................................................31
3 BULK BARITE/BENTONITE SYSTEM.........................................................................32
3.1 GENERAL DESCRIPTION...............................................................................................32
3.2 OBJECTS IN THE VDU...................................................................................................34
3.2.1 Bulk Storage Tanks..............................................................................................34
3.2.2 Dust Collectors.....................................................................................................35
3.2.3 Surge Tanks.........................................................................................................36
3.3 OPERATION OF THE SYSTEM......................................................................................37
3.3.1 Hazards................................................................................................................37
3.3.2 Description of transferring between tanks............................................................37
3.3.2.1 Precautions and preparations before start of transfer..................................37
3.3.2.2 Line-up of valves and start transferring........................................................37
3.3.2.3 Stop transferring...........................................................................................38
3.3.2.4 Status monitoring while transferring.............................................................38
3.3.3 Description of transferring to/from loading stations..............................................38
3.3.4 Automatic refill of surge tanks..............................................................................39
3.3.5 De-pressurizing tanks...........................................................................................41
3.3.6 Operation of Dust Collectors................................................................................41
3.3.6.1 Preparation of the Dust Collector before bulk transfer is started..................41
3.3.6.2 Manual emptying of the Dust Collectors.......................................................42
3.4 OPERATING PROBLEMS: TROUBLESHOOTING.........................................................43
4 BULK CEMENT SYSTEM..............................................................................................44
4.2.1 Bulk Storage Tanks..............................................................................................46
4.2.2 Dust Collector.......................................................................................................47
4.2.3 Day Tanks............................................................................................................48
4.3 OPERATION OF THE SYSTEM......................................................................................49
4.3.1 Hazards................................................................................................................49
4.3.2 Description of transferring between tanks............................................................49
4.3.2.1 Precautions and preparations before start of transfer..................................49
4.3.2.2 Line-up of valves and start transferring........................................................49
4.3.2.3 Stop transferring...........................................................................................50
4.3.2.4 Status monitoring while transferring.............................................................50
4.3.3 Description of transferring to/from loading stations..............................................50
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4.3.4 Automatic filling of day tanks................................................................................51

4.3.5 De-pressurizing tanks...........................................................................................53
4.3.6 Operation of Dust Collectors................................................................................53
4.3.6.1 Preparation of the Dust Collector before bulk transfer is started..................53
4.3.6.2 Manual emptying of the Dust Collectors.......................................................53
4.4 OPERATING PROBLEMS: TROUBLESHOOTING.........................................................54
5 MUD MIX........................................................................................................................56
5.2.1 Surge Tanks Cellfeeders......................................................................................58
5.2.2 Sack Slitting Unit..................................................................................................58
5.2.3 Big Bag Unit.........................................................................................................58
5.2.4 Dosing Screw Conveyor.......................................................................................59
5.2.5 Mudmixers............................................................................................................59
5.3 OPERATION OF THE EQUIPMENT...............................................................................60
5.3.1 Operation of the Surge tanks Cellfeeders............................................................60
5.3.1.1 Operation from the VDU:..............................................................................60
5.3.1.1.1 Manual mode:.......................................................................................61
5.3.1.1.2 Reverse mode:......................................................................................61
5.3.1.1.3 Auto Batch mode:.................................................................................62
5.3.1.1.4 Auto Density mode:...............................................................................64
5.3.1.1.5 Interlocks:..............................................................................................64
5.3.1.2 Operated from LCP.......................................................................................65
5.3.2 Automatic Operation of the Big Bag Unit.............................................................66
5.3.2.1 Interlocks......................................................................................................66
6 TOPSIDE TANKS.......................................................................................................... 67
7 HULL TANKS................................................................................................................ 73
7.2.1 MCS / IAS Control box.........................................................................................76
8 MUD TREATMENT........................................................................................................77
8.2.1 Shale Shakers:.....................................................................................................81
8.2.2 Gumbo Conveyor.................................................................................................81
8.2.3 MCS / DCDA Control box.....................................................................................82
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8.3 OPERATION OF THE DEVICES IN THE VDU................................................................83

8.3.1 Shale Shakers......................................................................................................83
8.3.1.1 Operated from VDU......................................................................................83
8.3.2 Cuttings Screws...................................................................................................84
8.3.2.1 Manual Operation from VDU........................................................................84
8.3.2.2 Automatic Operation from VDU....................................................................85
8.3.3 Degasser..............................................................................................................86
8.3.3.1 Operated from VDU......................................................................................86
9 EMERGENCY MUD CIRCULATION AND MUD MIXING..............................................87
9.1 Mud Circulation................................................................................................................87
9.2 Mud Mixing.......................................................................................................................87
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1 GENERAL
1.1 ABBREVIATION
Abbreviation Description
MCS Mud Control System
DCDA Drilling Control and Data Acquisition System
GA General Arrangement Drawings
HMI Human Machine Interface
IAS Integrated Automation System
LCP Local Control Panel
OLM Optical Link Module
OSM Optical Switch Module
PLC Programmable Logic Controller
P&ID Process and Instrument Diagram
TP Touch Panel
VDU Visual Display Units
1.2 BRIEF DESCRIPTION
Equipment and operations described in this document are those that are a part of the Mud
Control System package and delivered by National Oilwell Varco Asker.
1.3 NECESSARY QUALIFICATIONS NEEDED
All personal that is going to operate equipment need to be trained for the task(s) / operation(s)
before any operation of equipment is done. This is to ensure that operations are performed
safely, correctly and efficiently. The operators should also have the necessary background
knowledge for mud mixing and/or bulk cement operation.
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1.4 REFERENCE DOCUMENTATION
To get the best possible understanding of the MCS, all users of the MCS should read the
operating instructions together with operation manuals for each system (Bulk, Mud mix, etc)
and its embedded devices, and the following documents:
Description Doc. reference
FUNCTIONAL DESCRIPTION MCS V1379-Z-SA-001

FUNCTIONAL DESCRIPTION BS V1380-Z-SA-003
FUNCTIONAL DESCRIPTION MMS V1381-Z-SA-003
MCS BLOCK DIAGRAM V1379-MCS-E0001//0002
GF112806 - 1200 – P – 0103

GF112806 - 1200 – P – 0104
GF112806 - 1200 – P – 0105
GF112806 - 1200 – P – 0106
GF112806 - 1200 – P – 0107
GF112806 - 1200 – P – 0108
GF112806 - 1200 – P – 0109
P&ID’s GF112806 - 1200 – P – 0111
GF112806 - 1200 – P – 0112
GF112806 - 1200 – P – 0114
GF112806 - 1200 – P – 0201
MB101.25
V1381-PID-001
V1381-PID-002
V1381-PID-003
USER MANUAL BULK SYSTEM V1380-Z-MA-001
USER MANUAL MUD MIX V1381-Z-MA-001
USER MANUAL SHALE SHAKERS, GUMBO

V1382-Z-MA-001B
AND SCREW CONVEYORS
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1.5 MAIN COMPONENTS OF THE MUD CONTROL SYSTEM
The Mud Control System consists of the following main components:
Description Tag No.

VDU 3D29701
PC Station 3D29702
VDU 3D29703
Sack Handling Unit TP 3D23009
PLC Control Cabinet 3D29704
Remote I/O Cabinet Bulk 3D21705
Remote I/O Cabinet Mud 3D24708
MCC cabinet Mud Additive 3D23709
Heave/Tilt Panel 3D21801 A/B/C
Note that the VDU's will be situated in different locations: 3D29701 in the Mud Mix room
3D29702 in the Mud Lab and 3D29703 in the cement room.
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2 GENERAL OPERATING/MONITORING FROM VDU’S
This chapter describes the most common features of the VDU system. It must be read
carefully and must be well understood for an operator to successfully operate any of the
systems in the MCS from the PC stations.
2.1 HOME WINDOW/SYSTEM LOGON
Upon powering-up of the VDU’s, an automatic booting sequence is initiated. This starts an
automatic logon to the operating system on the PC. Once the operating system is running the
IO-Driver is started and thereafter the InTouch HMI system. When the booting sequence is
completed the operator will see the home window. Clicking on the NOV logo or pressing the
“home” button on the keyboard at any time also displays this window.
From the home window the user must log-on to appropriate system to be able to operate the
equipment controlled by the MCS. By clicking log-on button and by entering the correct
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password for a system the operator will be allowed to operate all equipment part of this
system. Note however that all users will be able to monitor any equipment on any of the
systems mentioned above at any time. A Log-off is also possible with the “LOG OFF” button.
From the home window, a controlled shutdown of the InTouch application can be performed if
an appropriate password is given. It is also possible to view when the application was last
updated.
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2.2 LAYOUT OF THE WINDOWS
All InTouch windows consist of 3 areas.
Regardless of which process window is shown, the alarm banner is always displayed on the
top part of the screen. The alarm banner shows a summary of the latest alarms on the system.
By clicking on the ALARM button on this banner the alarm window will be displayed for viewing
all alarms. This window also gives access to the Historical Alarms window by clicking on the
Hist. Alarms Button.
The middle and main part of the screen is used to show the different processes and utilities
(e.g. Bulk, mud mix, mud storage, mud pits, trends, alarm screens etc).
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At the bottom part of the screen there are 2 rows of buttons. The upper row is the main menu
containing links to the main processes (BULK, MUD MIX, TOPSIDE TANKS, HULL TANKS,
TREATMENT and TREND/STATUS). By clicking on the different buttons on the upper row,
relevant sub-menus to the selected main menu are displayed. This way the operator can
navigate through the process screens.
When the operator clicks on a menu button, the button text becomes grey. This makes it easy
to see which main menu and sub menu (process) that has been selected.
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2.3 COLOURS OF COMMON OBJECTS
Colors are used to display the status of several objects.
2.3.1 Process line
Status Object Color

Bulk powder Dark cyan
Mud, Oil Brown
Air Blue
2.3.2 On/Off Valves
Status Object Color

Valve closed feedback Grey
Valve open feedback Green
No feedback (valve moving) Yellow
Valve feedback time-out (Unacknowledged Red/Yellow blink
alarm)
Valve feedback time-out (Acknowledged alarm) Yellow
Both feedbacks (feedback fault) Black
The valve object starts blinking red if expected feedback is not given within a time-period. The
blinking stops when the alarm is acknowledged. If however the alarm still applies, the valve
object becomes steady yellow.
2.3.3 Analogue (control) valves
Status Object Color

0% valve opening feedback Grey
Valve opening feedback > 0.5% Green
Valve setpoint time-out (Unacknowledged Red/Grey or Red/Green
alarm) blink depending on valve
feedback
Valve not closing time-out (Acknowledged Grey or green depending on
alarm) valve opening feedback
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The valve object starts blinking red if expected feedback is not given within a time-period. The
blinking stops when the alarm is acknowledged. If however the alarm still applies, the valve
stays red.
2.3.4 Motors, Pumps and Agitators
Status Object Color

Lack of power available (Unacknowledged Red/Grey blink
alarm)
Lack of power available (Acknowledged alarm) Red
Power available. Motor ready to start Grey
Motor started Green
Motor does not start within a predefined time Yellow/Grey blink
(Unacknowledged alarm)
Motor does not start within a predefined time Yellow
(Acknowledged alarm)
The motor object starts blinking red or yellow if an alarm is generated. The blinking stops when
the alarm is acknowledged. If however the alarm still applies, the motor object becomes steady
red or steady yellow.
2.3.5 Analogue Displays (Various Measurement Devices)
Status Object Color

Normal Grey
High or Low Alarm Yellow
High High or Low Low Alarm Red
Signal out of range (Transmitter fault) Purple
Signal has a forced value from the VDUs Blue
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2.4 SYMBOLS ON COMMON OBJECTS
Symbols are used to display the status of several objects.
Symbol Status
Auto:
Object is part of an
automatic sequence in the
A
PLC. Direct operation is
disabled.
Remote:
Object is controlled by
another instance. Typically
R
IAS or DCDA. Operation
from VDU is disabled.
Local:
Object is controlled locally.
Typically a LCP. Operation
L
from VDU is normally
disabled.
If an object (Valve, motor, etc) goes into any of the described modes the symbol will appear
inside the object.
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2.5 OPERATION OF COMMON OBJECTS
Most valves part of MCS can be operated from the VDU. Individual opening or closing of
valves is possible when the valve is not operated as part of an automatic sequence. This is
done by pointing and clicking on the valve to be opened/closed with the mouse.
2.5.1 On/Off Valves
TAGNAME OF
POINT AND CLICK ON SELECTED VALVE
VALVE OBJECT, THIS
DISPLAYS “POP-UP” TO OPEN OR CLOSE:
CLICK OPEN OR CLOSE,
THEN ACCEPT
ACCEPT: TO CANCEL:
CLICK TO IMPLEMENT CLICK CANCEL. NO CHANGE
CHANGES IN OPERATION. “POP-UP” IS
HIDDEN
Note that the OPEN button is disabled if open command is issued to PLC/Valve. Likewise the
CLOSE button is disabled if close command is issued to PLC/Valve. The ACCEPT button is
disabled until a valid selection OPEN/CLOSE has been made. Upon pressing ACCEPT the
selection for OPEN or CLOSE is written to the PLC, and the valve moves accordingly.
If a valve is part of an automatic sequence (“A” symbol on valve), the operator can not open or
close the valve from the valve “pop-up”. The “pop-up” is displayed, but all buttons except
CANCEL are disabled. If a valve is remotely operated (“R” symbol on valve) the “pop-up” is
disabled.
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2.5.2 Analogue Valves

TAGNAME OF
SELECTED VALVE
CURRENT FEEDBACK
CURRENT SETPOINT
CLICK ON WHITE ENTRY FIELD
POINT AND CLICK ON TO ENTER NEW SETPOINT (0-
VALVE OBJECT, THIS 100% OF)
DISPLAYS “POP-UP”
Quick Buttons:
Click to set the valve
setpoint to the values on
the buttons.
ACCEPT:
CLICK TO IMPLEMENT TO CANCEL:
CHANGES CLICK CANCEL. NO CHANGE
IN OPERATION. “POP-UP” IS
HIDDEN
Upon pressing ACCEPT the selection for SETPOINT is written to the PLC, and the valve
moves accordingly.
If a valve is part of an automatic sequence (“A” symbol on valve) the operator can not open or
close the valve from the valve “pop-up”. The ”pop-up” is displayed, but the ACCEPT button is
disabled. If a valve is remotely operated (“R” symbol on valve) the “pop-up” is disabled.
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2.5.3 Operations of motors
Most motors part of MCS can be operated from the computer system (not motors part of sack
handling unit as these require local operation from LCP). Individual start or stop of motors is
possible when the motor is not operated as part of an automatic sequence. This is done by
pointing and clicking on the motor to be started/stopped with the mouse.
TAGNAME OF
SELECTED MOTOR
TO START:
CLICK START, THEN ACCEPT
TO STOP:
CLICK STOP, THEN ACCEPT
POINT AND CLICK ON
MOTOR OBJECT,
THIS TO CANCEL:
DISPLAYS EITHER CLICK CANCEL. NO CHANGE
1. A “POP-UP” IN OPERATION. “POP-UP” IS
DEDICATED FOR HIDDEN
ON/OFF MOTORS
OR
2. ONE DEDICATED
FOR VARIABLE
SPEED MOTORS
CURRENT SPEED
CURRENT SETPOINT
CLICK ON WHITE ENTRY FIELD
TO ENTER NEW SPEED
SETPOINT (0-100% OF MAX.
SPEED)
Note that the START button is disabled if running feedback is registered (motor already
started). Likewise the STOP button is disabled if no running feedback is registered (motor
already stopped).
The ACCEPT button is disabled until a valid selection START/STOP has been made.
Upon pressing ACCEPT the selection for START or STOP is written to the PLC and the motor
responds accordingly.
If a motor is part of an automatic sequence (“A” symbol on motor) or if the motor only can be
operated locally, the operator can not start or stop the motor from the motor “pop-up”. The
”pop-up” is displayed, but all buttons except CANCEL are disabled. If a motor is remotely
operated (“R” symbol on motor) the “pop-up” is disabled.
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2.5.4 Analogue Displays (Various Measurement Devices)
The analogue object can be clicked on with the mouse displaying a “pop-up” that is used for
several purposes.
To enable/disable alarm settings. Alarms will only be generated if the checkboxes beside the
HiHi, Hi, Lo and LoLo settings is enabled.
To change alarm limits including alarm hysteresis. The alarm limits HiHi, Hi, Lo and LoLo can
be changed by entering new values.
To view actual (current) value and scaling
To force a value. The actual (current) value can be overridden by entering a number and by
clicking on the checkbox for force. This can be very useful if e.g. a transmitter is defect and the
operator knows what the value is at the time being.
POINT AND CLICK ON

ANALOG OBJECT,
THIS
DISPLAYS “POP-UP”
ENABLE/DISABLE
ALARM BY CLICKING
CHECK BOX
ALARM SETTINGS.
ENTER VALUE
DIRECTLY OR BY
USING UP/DOWN
BUTTONS TO
INCREMENT
/DECREMENT IN
STEPS OF 0.1
TO FORCE A
VALUE (OVERRIDE
TRANSMITTER).
ENTER A VALUE
AND SELECT
FORCE
PASSWORD
REQUIRED TO
MAKE CHANGES
CLICK ACCEPT TO
IMPLEMENT TREND CURVE OVER
CHANGES ACTUAL VALUES AND PAST 30 SECONDS.
SCALING TREND IS UPDATED 4
TIMES PER SECOND
Only one Analog “pop-up” can be open on all PCs simultaneously. If an Analog “pop-up” is left
open on a VDU Station it will close automatically after 5 minutes. To edit the alarms and other
settings the password must be entered. Then all analog values settings are editable for 5
minutes. After 5 minutes the passwords must be reentered to continue editing.
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2.6 ALARMS
A lot of useful information can be achieved by monitoring the alarm lists.
2.6.1 Active alarms

Click to view To view the alarm list click Click to return to
historical alarms on ALARM on alarm banner previous screen
Click to scroll
Select alarm group Date and Tag name Selected Click to UP or DOWN
to view time when group acknowledge all in list
Alarm occur alarms
The active alarm list displays all currently activated alarms. Red text shows that the alarm is
triggered but has not yet been acknowledged. Black text shows that the alarm is triggered and
has been acknowledged. When the alarm condition no longer is triggered, the entry is removed
from the active alarm list.
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2.6.2 Historical alarms
Select time Click to view Alarm Click to

span for active alarms state change
displayed page
alarms
The historical alarm lists displays historical alarms. Red text shows that the alarm is triggered
but has not yet been acknowledged. Blue text shows that the alarm is triggered and has been
acknowledged. Green text shows that the alarm is no longer triggered and has been
acknowledged. Black text shows that the alarm is triggered and has returned without being
acknowledged.
Historical Alarms can be sorted by any column (date, name, etc) by clicking on the column
headers. Clicking twice on the headers will make the sort descending / ascending.
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2.7 TREND
Real-time and historical trending can be a very powerful tool for monitoring and extracting
information from processes.
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2.7.1 Switch between historical and real-time trending
Click “check-box” to
switch between real-time
(x in check box) or
historical trending (no x)
To turn auto update (real-time trending) on/off click on the checkbox
2.7.2 Select Pens
To select a different
tag (value) to
represent a pen,
click on this object. A
“pop-up” is
displayed. By means
of scroll bar a new
tag can be selected.
Click ACCEPT Click CANCEL to

when selection hide “pop-up”
has been made without
implementing
changes
Up to 8 pens each representing a tag (value) can be freely configured by the operator. The
operator can zoom, pan and easily monitor the current values for every pen on the screen at
any given time. Click on the pen info box to assign different values to the 8 different pens. The
“Zero” tag can be selected to deselect trend pens witch disturbs the reading of the trend
screen.
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2.7.3 Scaling of the trend
Pen number and colour
Click “check-box” to
change scale to this
pen Left scooter Right scooter
value value
Change the scaling by clicking on one of the pens 1 to 8. If as an example a temperature value
(0-100 degrees) is assigned to pen 1 and the check box is clicked for this pen, the scaling will
automatically adjust to 0-100. All other pens on trend screen are viewed in 0-100% of their
max. value. In this manner all pens can be viewed at the same time.
Scooters
Click to move left Left scooter time. Click to move left

scooter slightly to Click and drag box scooter slightly to
the left to move the right
Click to move right Right scooter time. Click to move right

scooter slightly to Click and drag box scooter slightly to
the left to move the right
There are 2 scooters. The intersection value between the scooter and the plotted trend value
are displayed for each of the pens. This is a helpful aid if the operator needs to know the exact
amount at any given time and/or between two different times (left and right scooter shows how
to move the scooters and view the exact time where the scooters currently are placed.
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2.7.4 Zooming and scrolling in the trend display
Click to zoom in
or zoom out in Click to zoom in or
leftwards zoom out in
Click to zoom in Click to zoom
rightwards
both directions out in both X-axis
X-axis right time
left time X-axis time span
Click to input Click to Pan

time period to to current
pan directly in time
Click to pan left or right. One arrow

makes small movements. Two
arrows make larger movements
Click to select time period to pan. Red

shows selected time
Zooming out increases and zooming in decreases the time span shown on the trend (x-axis).
Panning shifts the whole x-axis a selected time period. The scooters can also be used for
zooming. Set left and right limit for the desired area with the scooters and press “Zoom In”
button to zoom into the area between the scooters.
Click and drag downwards to

decrease the upper y-axis scale
value. Dragging upwards
increases the value
Boxes blink if operator has

moved the y-axis has been
changed from normal min/max
values.
Click and drag downwards to

decrease the lower y-axis scale
value. Dragging upwards
increases the value
By clicking and dragging the boxes as shown the operator can zoom in on a desired area of
the y-axis. This is a great aid if he wishes to easily spot small changes in a value (pen).
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2.8 ANALOG SETTINGS
Select view by
Date/Time when
clicking on Tag name Group Comment
tag was forced
applicable ”radio
or alarms
button”
disabled
As an aid to the operator a list over all tags that have been:
 forced
 HiHi alarm disabled
 Hi alarm disabled
 Lo alarm disabled
 LoLo alarm disabled
is available for information. The operator determines which of the above lists he wishes to view
by clicking on appropriate “radio buttons”. Scrolling up/down in the list is possible as indicated.
From the list he can see the precise time and date that each of the tags on the list has been
e.g. HiHi disabled.
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2.9 SPECIFIC GRAVITY SELECTION Click to enter SPG

for the material
The specific gravity of the materials is used to calculate the levels in the bulk tanks. The
material content can be selected by the clicking on the content text of the tanks (chapter 3.2
and 4.2). The values for Bentonite, Barite and Cement are fixed. But for better accuracy, the
specific gravity of the rest the materials available for selection, can be set to by the operator.
To do this: click on the numbers in the SPG selection window and enter the desired values.
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2.10 COMMUNICATION STATUS
The “Status” Com page displays the main communication topology of the MCS. The most
essential cabinets, PCs and bus lines are drawn. The status of several communication devices
can be monitored. It also displays 24V fault alarms or electrical earth fault alarms for the
cabinets with these features installed.
Cabinet DPSlave Busline VDU/PC OSM OLM
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2.10.1 Status of DP Slaves, OLMs and OSMs
The color of the lamps of these objects displays their communication status. Red is the color of
a detected fault and greens means that the communication is healthy. Blinking indicates
unacknowledged alarm. If the VDU looses communication with the PLC the objects become
grey with a “?” symbol since the VDU don’t know their current state.
2.10.2 Status of PCs
The PCs displays a communication counter if communication is healthy. A red cross is

displayed if the VDU is down. A “?” symbol will appear if the VDU can’t determine the state of
another VDU (Lost communication with the PLC).
2.11 HOT KEYS
By means of hot keys (certain key combinations pressed simultaneously on the keyboard),
quick and easy access to windows and actions is possible.
Key combination Response

Esc on “pop-up” Same response as pressing “CANCEL”
button
F12 Acknowledges all alarms
Home Displays home window
2.12 TOOLTIPS
When the mouse hovers over some objects a yellow filed with a short text called “tooltip”
appear. The tooltip will provide information to the operator about that specific object. The
tooltip can be the tagname (All Valves), object description (Like: Pressure transmitter), help
text or a combination of these.
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2.13 UNIT SELECTION
From the start page the user can select which unit to be displayed. Toggling between API and
metric standards is done by clicking on the radio buttons on the Home window (Press Home
button to display). The following table shows the relations between the different scales in the
application:
Physical Property Metric API Scalefactor

(Unit) (Unit) (Metric x Scalefactor = API)
Pressure bar Psi 14.503
Weight ton kips 2.2046
Density SpG PPG 8.3454
Volume m3 Bbl 6.2898
2.14 PASSWORDS
Some of the functions in the MCS are password protected to prevent unauthorized personnel
to operate it.
Function Password
Log In: Both Systems all
Log In: Mud Equipment mudmix
Log In: Cement Equipment cement
Close Application 66760750
Analog popup analog
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3 BULK BARITE/BENTONITE SYSTEM
3.1 GENERAL DESCRIPTION
The bulk Barite/Bentonite Windows are based on the following P&ID’s:

P&ID: BULK POWDER SYSTEM BARITE/BENTONITE GF112806 - 1200 – P – 0103
The Barite/Bentonite system consists of 2 windows. One shows all 4 Barite/Bentonite storage
tanks, the Barite and Bentonite Dust collectors with cyclone and accompanying
instrumentation. In addition all valves required for filling to/transferring from the Bulk tanks are
shown. Another window shows the 2 surge tanks, surge tank and accompanying
instrumentation. In addition all valves required for filling to the Surge tanks are shown.
Barite/Bentonite Storage tanks:
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Barite/Bentonite Surge tanks:
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3.2 OBJECTS IN THE VDU
3.2.1 Bulk Storage Tanks
Bulk tank tag name Bar-graph representing

and description volume of contents in 0-
100% of full tank
Click to change tank

contents.
Actual (Current) pressure

Actual (Current) weight of
contents
Click on appropriate
“radio button”. Here
Barite has been selected
Click accept to Click cancel to

implement changes discard changes
To be able to see the filling degree in each of these tanks, the volume of tank contents (0-
100%) is shown as bargraphs beside the tanks. The bargraphs has the same functions as
analogue objects described in chapter 2. The control system calculates this volume from the
weight and the specific gravity of the selected material.
If the Level Switch is triggered (tank is full) the text “FULL TANK” will appear on top of the tank
in red colors and an alarm will appear in the alarm list.
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3.2.2 Dust Collectors
Dust Collector Inlet

Valve
Dust Collector tank

tag name and
description
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3.2.3 Surge Tanks

Fill button for automatic
Filling
Bulk tank tag name

and description
Bar-graph
representing volume
of contents in 0- Click to change tank
100% of full tank contents.

contents
Cellfeeder
and mud
mixing
operation
control.
Bentonite has been
selected
Click cancel to
Click accept to discard changes
implement changes
Automatic Filling is described in chapter 3.3.4 and operation of cellfeeder in chapter 5.3.1.
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3.3 OPERATION OF THE SYSTEM
Operation of the Bulk system should be performed by trained and qualified personnel for
correct and safe execution of the bulk processes.
3.3.1 Hazards
 Be aware of the hazards of compressed air.

 Never attempt to open any air supply before tank is ready for operation.
 Never attempt to open any manhole or flange while tank is pressurized.
3.3.2 Description of transferring between tanks
When transferring to/from Barite/Bentonite tanks the operator must line up the actuated valves
individually one valve at a time as described in chap 2
3.3.2.1 Precautions and preparations before start of transfer
Whenever material is transported to/from a tank the following precautions and operations must
be performed:
 Check that all branch off valves from the pipes to be used for transferring are closed
 Check bulk air pressure
 Make sure the dust collector has sufficient capacity left, otherwise empty it.
 To avoid mixing of different bulk materials, also empty the dust collector if the type of
transfer material changes.
3.3.2.2 Line-up of valves and start transferring
We recommend the following sequence when transferring to/from Bulk tanks:
1. Ensure sufficient pressure (4.4 barg, but may vary) in source tank. When pressurizing
remember to close all valves on tank except pressurization valve.
2. Ensure virtually no pressure in destination tank
3. Ensure that the vent-line valve on destination tank is open and the dust collector is
ready. See Chapter 3.3.6 for preparations of dust collectors.
4. Ensure that level in destination tank is low enough to receive desired amount
5. Operate one actuated valve at a time moving backwards from destination tank to source
tank. Do not open the discharge valve at this stage.
6. Operate purge valve (typically 30%)
7. Do not open discharge valve on source tank until open feedback is received from all
actuated valves including purge valve.
8. Once this is the case open the discharge valve.
The transfer should now start.
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3.3.2.3 Stop transferring
When sufficient amount of material has been transferred to destination tank or if high level is
detected (alarm generated on VDU) we recommend the following sequence:
1. Close discharge valve on source tank. Keep the remaining valves open at this stage.
2. Open purge valve to 100% and wait for a time period (typically 20 sec.) to allow air to
purge the transfer line free from material
3. Close purge valve
If it will take some time before a new transfer is required to/from the same tanks we
recommend to:
1. Close all other actuated valves on transfer route

2. If applicable close hand valves on transfer route
3. Depressurize bulk tank. See chapter 3.3.5
3.3.2.4 Status monitoring while transferring
By using the analog objects described in Chapter 2.5.4 the operator can alter alarm limits for
the pressure, level and weight transmitters on the tanks. Make sure essential alarm limits are
enabled and set with reasonable values.
Whenever material is transferred to/from a Barite/Bentonite tank, the operator should:
 Make sure the valve routing is correct

 Check actual (current) pressure readings (to and from tanks)
 Check actual (current) level readings (to and from tanks)
 Check actual (current) weight readings (to and from tanks)
 View alarm banner for new incoming alarms
Note that the trend windows can be set up so that simultaneous monitoring of weight, levels
and pressure of tanks transferring to/from is possible. This gives a useful graphical
representation of how the process is responding.
3.3.3 Description of transferring to/from loading stations
The procedure of 3.3.2: Description of transferring between tanks, also applies to the transfer
of bulk material to and from the loading stations (to/from boats). Some small extra precautions
are recommended:
Use the purge air to clean and test blow the line before transfer of material starts.
Ensure good communication with the vessel connected to the loading station.
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3.3.4 Automatic refill of surge tanks Click to initialize an

automatic refilling
sequence. This
“pop-up” will appear.
If a line up is
disabled the reason
will be displayed
Click “radio buttons” here.
to select source
tank.
Fill limits, click to set.
Stop an ongoing
Automatic Filling.
When an Automatic
Filling sequence is
enabled this info text
is displayed in the
bottom of the surge
tank.
By clicking on “FILL” button the operator can select from which tank he wants to refill from and
enter the upper and lower filling limits. When automatic refilling is started the MCS controls that
the level in the surge tank always lies between upper and lower filling limits. Filling will take
place when the level drops below the lower limit and stop when the level rises above the upper
limit.
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On the popup, tank options can be disabled of these reasons:
 System Engaged: (conflict with another initiated sequence)

 Surge Tank Pressurized: (the surge tank is pressurized)
 Different Content: (different content in Surge tank and Bulk tank)
 Tank Full: (level switch on surge tank is activated)
When automatic refill is initiated the following will occur (Note does not depend on the level in
surge tank):
1. All valves that may interfere with automatic transfer sequence are forced to their normal
condition (closed), preventing them for manual operation.
2. Ventilation valve on surge tank is opened
3. Ventilation valve on bulk tank is closed
4. Pressurization valve on bulk tank is opened
5. All valves on route from bulk tank, to the surge tank, apart from bulk tank discharge
valve and line purge valve, are opened automatically
Once all valves above give correct feedback:
If the pressure in the bulk storage tank has reached the transfer pressure automatic transfer
will take place when the surge tank level drops below the low-limit. The transfer sequence is as
follows:
6. The line purge valve opens to a predefined opening degree 30%.

7. When the purge valve has reached its set point:
8. Bulk tank discharge valve opens (i.e. transfer will now start).
Bulk material is now being transferred from the bulk tank to the surge tank. When the level has
reached the upper fill level (operator input):
9. Bulk tank discharge valve closes

10. The purge valve opens fully (100 %) for a fixed time period (e.g. 20sec.) and then
closes.
11. System waits for the level to drop below the lower filling limit again which will trigger a
new filling sequence
Automatic refilling is stopped when:
 Operator aborts the automatic refilling sequence.

 Pressure in bulk tank drops below the minimum transfer pressure (2 barg).
 HiHi level in surge tank is triggered. This triggers “FULL TANK” text on surge tank.
 There has been too little weight increase in surge tank within 1 minute intervals. This
triggers “FILL ALARM” text on surge tank.
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If a refill in progress is stopped the following sequence is initiated:
1. Discharge valve on bulk tank is closed

2. Pressurization valve on bulk tank is closed
3. The purge valve opens 100% for a fixed time period (e.g. 20sec.).
4. All valves on route from actual bulk tank to actual surge tank are closed
5. Ventilation valve on surge tank is closed
6. All valves inhibited at start of automatic refill are released (valves will remain closed).
Note:
 Make sure that the manual isolating valve between dust cyclone and dust collector tank
is open.
 Tanks will not be automatically de-pressurized.
3.3.5 De-pressurizing tanks
The tank can be left with pressure on for several days if it is expected to transfer from tank in
the near future. But when de- pressurizing is necessary or recommended, the following should
be done:
To de-pressurize tanks:
1. Check the dust-collecting system to be ready.

2. Check system for any interfering operations.
3. Open vent valve
Note: If there still is a fair amount of material left in the tank, the vent valve may need to be
toggled between open and closed a couple of times. Open period must be a short time span.
This operation prevents a dust problem and high noise.
3.3.6 Operation of Dust Collectors
3.3.6.1 Preparation of the Dust Collector before bulk transfer is started
The following procedure should be followed:
1. Make sure content is the same in dust collector and transfer tank. Otherwise empty the
dust collector.
2. Make sure bulk air valve is closed
3. Make sure that isolating valve between cyclone and collector tank is open.
4. Make sure that the pipe from destination tank is lined up correctly to dust cyclone
5. Make sure that outlet valve on collector tank is closed.
The dust collector is now ready to receive dust.

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3.3.6.2 Manual emptying of the Dust Collectors
Before manual emptying of dust collector can take place, stop all transfers that interfere with
the line up and close all valves that may interfere with emptying process.
1. Check the route from dust collector to applicable bulk /surge tank to see that no
automatic sequences are in progress.
2. Close valve between dust cyclone and dust collector.
3. Check that dust collector discharge valve is closed.
4. Pressurize dust collector.
When pressure in dust collector is above 4.4 barg:
5. Open ventilation valve on desired bulk tank.

6. Open inlet valve and intermediate valves to selected bulk tank.
7. Open discharge valve from dust collector.
Transfer of Barite / Bentonite to bulk tank takes place.
When dust collector is empty (collector is considered empty when the pressure drops below
1.4 barg):
8. Close pressurization valve.
When the dust collector is depressurized:
9. Close transfer valves.

10. Open valve between cyclone and dust collector.
The dust collector is now ready to receive more dust.
Note.
 Remember to empty the Dust Collector to a tank with the same material.
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3.4 OPERATING PROBLEMS: TROUBLESHOOTING
Problems with transferring between tanks.

Too low transfer rate:
 Check pressure in destination tank. Pressure above 0.5 barg indicates problems with
the vent line or dust collecting system.
 Check piping system to destination point.
 Check pressure in source tank to be according to operating pressure.
 Check position on transfer valves and purge air valve.
 De-pressurize the tank and drain the tank for any moisture.
 Empty tank as much as possible and check fluidization fabric inside tank to be in good
condition and without damages.

Too much material left in source tank:
 Check outlet valve to be fully opened.

 Check that purge air valve is in correct position. Possibly try to close purge air valve a
bit.
 De-pressurize and drain the tank for any moisture.
Poor efficiency of dust separation:
 Check that collecting tank and cyclone is not filled up

 Check isolating valve to be fully open
 Check vent line to be free of blockages
Problems to empty the collector tank:
 Check bulk air pressure to be correct.

 Check ventilation system on receiving tank.
 Check pressure in collector tank to be according to operating pressure.
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4 BULK CEMENT SYSTEM
The bulk Cement Windows are based on the following P&ID’s:

P&ID: BULK POWDER SYSTEM CEMENT GF112806 - 1200 – P - 0104
The Cement system consists of 2 windows. One shows all 4 Cement storage tanks, the
Cement Dust collector with cyclone and accompanying instrumentation. In addition all valves
required for filling to/transferring from the Bulk tanks are shown. Another window shows the
Day tanks with instrumentation. In addition all valves required for filling to the Day tanks are
shown. For information purposes is also the surge tank with dust collector also drawn. The
MCS have no control or instrumentation for these devices.
Cement Storage tanks:
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Cement Surge tank:
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4.2.1 Bulk Storage Tanks
Bulk tank tag name Bar-graph representing

and description volume of contents in 0-
100% of full tank
Click to change tank

contents.

contents
Cement is selected
Click accept to Click cancel to

implement changes discard changes
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4.2.2 Dust Collector
Dust Collector Inlet

Valve
Dust Collector tank

tag name and
description
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Fill button for automatic

4.2.3 Day Tanks Filling
Bulk tank tag name

and description
Bar-graph
representing volume
of contents in 0- Click to change tank
100% of full tank contents.

contents
Cement SP1 has been
selected
Click cancel to
Click accept to discard changes
implement changes
analogue objects described in chapter 2.
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4.3 OPERATION OF THE SYSTEM
Operation of the Bulk system should be performed by trained and qualified personnel for
correct and safe execution of the bulk processes.
4.3.1 Hazards
 Be aware of the hazards of compressed air.

 Never attempt to open any air supply before tank is ready for operation.
 Never attempt to open any manhole or flange while tank is pressurized.
4.3.2 Description of transferring between tanks
When transferring to/from Cement tanks the operator must line up the actuated valves
individually one valve at a time as described in chap 2
4.3.2.1 Precautions and preparations before start of transfer
Whenever material is transported to/from a tank the following precautions and operations must
be performed:
 Check that all branch off valves from the pipes to be used for transferring are closed
 Check bulk air pressure
 Make sure the dust collector has sufficient capacity left, otherwise empty it.
 To avoid mixing of different bulk materials, also empty the dust collector if the type of
transfer material changes.
4.3.2.2 Line-up of valves and start transferring
We recommend the following sequence when transferring to/from Bulk tanks:
1. Ensure sufficient pressure (4.4 barg, but may vary) in source tank. When pressurizing
remember to close all valves on tank except pressurization valve.
2. Ensure virtually no pressure in destination tank
3. Ensure that the vent-line valve on destination tank is open and the dust collector is
ready. See Chapter 4.3.6 for preparations of dust collectors.
4. Ensure that level in destination tank is low enough to receive desired amount
5. Operate one actuated valve at a time moving backwards from destination tank to source
tank. Do not open the discharge valve at this stage.
6. Operate purge valve (typically 30%)
7. Do not open discharge valve on source tank until open feedback is received from all
actuated valves including purge valve.
8. Once this is the case open the discharge valve.
The transfer should now start.
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4.3.2.3 Stop transferring
When sufficient amount of material has been transferred to destination tank or if high level is
detected (alarm generated on VDU) we recommend the following sequence:
1. Close discharge valve on source tank. Keep the remaining valves open at this stage.
2. Open purge valve to 100% and wait for a time period (typically 20 sec.) to allow air to
purge the transfer line free from material
3. Close purge valve
If it will take some time before a new transfer is required to/from the same tanks we
recommend to:
4. Close all other actuated valves on transfer route

5. If applicable close hand valves on transfer route
6. Depressurize bulk tank. See chapter 4.3.5
4.3.2.4 Status monitoring while transferring
By using the analog objects described in Chapter 2.5.4 the operator can alter alarm limits for
the pressure, level and weight transmitters on the tanks. Make sure essential alarm limits are
enabled and set with reasonable values.
Whenever material is transferred to/from a Cement tank, the operator should:
 Make sure the valve routing is correct

 Check actual (current) pressure readings (to and from tanks)
 Check actual (current) level readings (to and from tanks)
 Check actual (current) weight readings (to and from tanks)
 View alarm banner for new incoming alarms
Note that the trend windows can be set up so that simultaneous monitoring of weight, levels
and pressure of tanks transferring to/from is possible. This gives a useful graphical
representation of how the process is responding.
4.3.3 Description of transferring to/from loading stations
The procedure of 4.3.2: Description of transferring between tanks, also applies to the transfer
of bulk material to and from the loading stations (to/from boats). Some small extra precautions
are recommended:
Use the purge air to clean and test blow the line before transfer of material starts.
Ensure good communication with the vessel connected to the loading station.
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4.3.4 Automatic filling of day tanks

Click to initialize an
automatic refilling
sequence. This
“pop-up” will appear.
Click “radio buttons”

to select source If a line up is
tank. disabled the reason
will be displayed
here.
Level setpoint, click

to set.
Stop an ongoing
Automatic Filling.
When an Automatic
Filling sequence is
enabled this info text
is displayed in the
bottom of the surge
tank.
By clicking on “FILL” button the operator can select from which tank he wants to fill from and
enter the required level (Volume Setpoint) of material in the Day tank. When automatic refilling
is started the MCS will fill the tank to the acquired setpoint.
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On the popup, tank options can be disabled of these reasons:
 System Engaged: (conflict with another initiated sequence)

 Day Tank Pressurized: (the day tank is pressurized)
 Different Content: (different content in day tank and bulk tank)
 Tank Full: (level switch on day tank is activated)
When automatic refill is initiated the following will occur:
1. All valves that may interfere with automatic transfer sequence are forced to their normal
condition (closed), preventing them for manual operation.
2. Ventilation valve on day tank is opened
3. Ventilation valve on bulk tank is closed
4. Pressurization valve on bulk tank is opened
5. All valves on route from bulk tank, to the Day tank, apart from bulk tank discharge valve
and line purge valve, are opened automatically
Once all valves above give correct feedback and the pressure in the bulk storage tank has
reached the transfer pressure (4.4 barg) automatic transfer will take place. The transfer
sequence is as follows:
6. The line purge valve opens to a predefined opening degree 30%.

7. When the purge valve has reached its set point:
8. Bulk tank discharge valve opens (i.e. transfer will now start).
Bulk material is now being transferred from the bulk tank to the Day tank.
Automatic refilling is stopped when:
 Operator aborts the automatic refilling sequence.

 Pressure in bulk tank drops below the minimum transfer pressure (2 bars).
 The Level Set point is reached
If a refill in progress is stopped the following sequence is initiated:
1. Discharge valve on bulk tank is closed

2. Pressurization valve on bulk tank is closed
3. The purge valve opens 100% for a fixed time period (20sec.).
4. All valves on route from actual bulk tank to actual surge tank are closed
5. Ventilation valve on surge tank is closed
6. All valves inhibited at start of automatic refill are released (valves will remain closed).
Note:
 Make sure that the manual isolating valve between dust cyclone and dust collector tank
is open.
 Tanks will not be automatically de-pressurized.
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4.3.5 De-pressurizing tanks
The tank can be left with pressure on for several days if it is expected to transfer from tank in
the near future. But when de- pressurizing is necessary or recommended, the following should
be done:
To de-pressurize tanks:
1. Check the dust-collecting system to be ready.

2. Check system for any interfering operations.
3. Open vent valve
Note: If there still is a fair amount of material left in the tank, the vent valve may need to be
toggled between open and closed a couple of times. Open period must be a short time span.
This operation prevents a dust problem and high noise.
4.3.6 Operation of Dust Collectors
4.3.6.1 Preparation of the Dust Collector before bulk transfer is started
1. Make sure content is the same in dust collector and transfer tank. Otherwise empty the
dust collector.
2. Make sure bulk air valve is closed
3. Make sure that isolating valve between cyclone and collector tank is open.
4. Make sure that the pipe from destination tank is lined up correctly to dust cyclone
5. Make sure that outlet valve on collector tank is closed.
The dust collector is now ready to receive dust.
4.3.6.2 Manual emptying of the Dust Collectors
Before manual emptying of dust collector can take place, stop all transfers that interfere with
the line up and close all valves that may interfere with emptying process.
1. Check the route from dust collector to applicable bulk /surge tank to see that no
automatic sequences are in progress.
2. Close valve between dust cyclone and dust collector.
3. Check that dust collector discharge valve is closed.
4. Pressurize dust collector.
When pressure in dust collector is above 4.4 barg:

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5. Open ventilation valve on desired bulk tank.

6. Open inlet valve and intermediate valves to selected bulk tank.
7. Open discharge valve from dust collector.
Transfer of Cement to bulk tank takes place.
When dust collector is empty (collector is considered empty when the pressure drops below
1.4 barg):
8. Close pressurization valve.
When the dust collector is depressurized:
9. Close transfer valves.

10. Open valve between cyclone and dust collector.
The dust collector is now ready to receive more dust.
Note.
 Remember to empty the Dust Collector to a tank with the same material.
4.4 OPERATING PROBLEMS: TROUBLESHOOTING

Too low transfer rate:
 Check pressure in destination tank. Pressure above 0.5 barg indicates problems with
the vent line or dust collecting system.
 Check pressure in source tank to be according to operating pressure.
 De-pressurize the tank and drain the tank for any moisture.

Too much material left in source tank:
 Check outlet valve to be fully opened.

 Check that purge air valve is in correct position. Possibly try to close purge air valve a
bit.
 De-pressurize and drain the tank for any moisture.
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Poor efficiency of dust separation:
 Check that collecting tank and cyclone is not filled up

 Check isolating valve to be fully open
 Check vent line to be free of blockages
Problems to empty the collector tank:
 Check bulk air pressure to be correct.

 Check ventilation system on receiving tank.
 Check pressure in collector tank to be according to operating pressure.
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5 MUD MIX
The Mud Mixing Windows are based on the following P&ID’s:

P&ID: LP MIX/TRANSFER PUMPS & MUD HOPPERS GF112806 – 1200 – P - 0109
P&ID: MUD ADDITIVE SYSTEM V1381-PID-001
P&ID: MUD ADDITIVE SYSTEM V1381-PID-002
P&ID: LIQUID SKID V1381-PID-003
The Mudmix system consists of 2 windows. One shows the mud mixing equipment: both
surge tanks with cellfeeders, the big bag unit, the sack slitter with dosing screw and all mud
mixers with accompanying valves and instrumentation. For information purposes the Liquid
skid piping is also drawn. Another window displays the mud mixers with the Mix\Transfer
Pumps and the manifold piping.
Mud mixing equipment:
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Hi-Rate mixers:
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5.2.1 Surge Tanks Cellfeeders
The surge tanks are described in Chapter 3.2.1. Cellfeeders are controlled from the PCs or the
LCP.
5.2.2 Sack Slitting Unit
Filter Motor
Slitter Screw Motor
The sack slitting machine is only monitored from the PCs. Operation is limited to the TP
mounted on the sack slitting unit skid.
5.2.3 Big Bag Unit
Dosing screw
speed feedback
Motor
Only the auto sequence can be started from the PCs. More manual operation is possible from
the TP mounted on the sack slitting unit skid.
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5.2.4 Dosing Screw Conveyor
The sack slitting machine is only monitored from the PCs. Operation is limited to the TP
mounted on the sack slitting unit skid.
5.2.5 Mudmixers
Mud Mixer Valve
Can be operated manually or as part of an auto sequence from the PCs. Manual operation is
also possible from the TP mounted on the sack slitting unit skid.
If the Level Switch is triggered (hopper is full) the text “HOPPER FULL” will appear on top of
the hopper in red colors and an alarm will appear in the alarm list.
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5.3 OPERATION OF THE EQUIPMENT
Operation of the Mud Mix Equipment should be performed by trained and qualified personnel
for correct and safe execution of the mud mixing processes.
The operation of the sack slitting unit, big bag unit, transport screw and mudmixers are also
possible from the TP mounted on the sack slitting skid. The operation of these devices from
the TP is described in the user manual for the mud mixing system:
V1381-Z-MA-001
5.3.1 Operation of the Surge tanks Cellfeeders
5.3.1.1 Operation from the VDU:
Modes of the cellfeeder

operations. Click on
Radio buttons to select
(Here is reverse mode
selected).
Speed feedback and

speed setpoint of the
cellfeeder. Click to edit
setpoint
Start auto sequence
Stop ongoing sequence
To operate: click and get this “pop-up”
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5.3.1.1.1 Manual mode:

In Manual mode the operator inputs are:
 Cell feeder speed set point

 Start
 Stop
When the operator presses the Start button, the mud mixer valve opens, cell feeder outlet
valve opens and the cell feeder starts at the speed given by the Cell feeder set point. The cell
feeder runs until the stop button is pressed.
When it stops the cell feeder outlet valve close and the mud mixer valve close after 4sec if no
other feeding is started.
5.3.1.1.2 Reverse mode:

If Reverse mode is selected the operator inputs are:
Start
Stop
When the operator presses the Start button, the mud mixer valve opens, the cell feeder outlet
valve opens and the cell feeder starts in reverse direction with 10% speed. The cell feeder
stops automatically after 5 seconds or when the stop button is pressed. When the cell feeder
stops, the selected mode returns to manual.
other feeding is started.
This operation can be helpful if the cellfeeder gets stuck.
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5.3.1.1.3 Auto Batch mode:
To be able to select batch mode an auto refill must be initiated. See chapter 3.3.5. This
enables selection of batch mode.
When Batch mode is selected the operator inputs are:
Cell feeder set point

Batch set point (ton)
Start
Stop
When the operator presses the Start button, mud mixer valve opens, the cell feeder outlet
valve opens and the cell feeder starts at the speed given by the Cell feeder set point. The cell
feeder runs until the amount given by the Batch set point has been reached or until the stop
button is pressed
other feeding is started. When the cell feeder stops, the selected mode returns to manual.
The batched out amount is displayed.
AMOUNT
BATCHED OUT
FEEDER
MODE
ACTUAL
FEEDER
SPEED IN %
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But if the cellfeeder trips due to an interlock the following “pop-up” is displayed when the
cellfeeder mode button is clicked for the first time after the trip:
The operator can now select to continue the batch or press abort to start the cell feeder with
new settings. However if the Auto refill has stopped and the operator selects to continue the
ongoing batch another pop-up appear:
Because an Auto refill must be started to run in batch mode, pressing

continue will now open the Auto refill “pop-up” for staring an automatic refill
sequence of the surge tank. (After the Auto refill is initiated and pressing
the cellfeeder mode button the operator will again be asked if he wishes to
continue the auto batch.) Cancel will close the “pop-up”.
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5.3.1.1.4 Auto Density mode:
To be able to select density mode an auto refill must be initiated. See chapter 3.3.5. This
enables selection of auto density mode.
When density mode is selected the operator inputs are:
Density set point

Start
Stop
When the operator presses the Start button, mud mixer valve opens, the cell feeder outlet
valve and the cellfeeder starts. The speed on the cellfeeder is now regulated by a PID
regulator. The cellfeeder runs until the density given by the set point has been reached or until
the stop button is pressed.
other feeding is started. When the cell feeder stops, the selected mode returns to manual.
FEEDER
MODE
ACTUAL
FEEDER
SPEED IN %
5.3.1.1.5 Interlocks:
 High level switch on applicable mixer must not be triggered.
 Mud mixer valve on applicable mixer must be open.
 LL level alarm in batch and density mode.
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5.3.1.2 Operated from LCP
A LCP is mounted on each cellfeeder, 3D21502MA-LR and 3D21502MB-LR, the LCP must be
switched to remote to be able to operate it from the VDU.
It is possible to jog the cell feeders from the LCP by setting the switch to “LOCAL”. The speed
is then preset to 50%. Status indication on the VDU will be shown with an “L” symbol on the
cellfeeders when in the LCP is switched to “LOCAL” or “0”.
No interlocks are checked.
Note! If operating with material remember to manually open the mud mixer valve and the cell
feeder outlet valve.
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5.3.2 Automatic Operation of the Big Bag Unit
To operate: click and get this “pop-up”
Speed Feedback
Speed Setpoint
New Speed Setpoint,

Click to set
Start auto sequence
Only the auto sequence can be started from the PCs. More manual operations are possible
from the TP mounted on the sack slitting unit skid. To start, stop or edit speed setpoint of the
dosing screw, click on the button on top right of the Big Bag Unit.
When starting the big bag dosing screw in automatic mode the system will start in a sequence.
The sequence is as follow:

1. Valve above mixer opens.
2. Big bag dosing screw starts.
When stopping, the big bag dosing screw stops in a sequence.
The sequence is as follow:

1. Big bag dosing screw stops.
2. After 4 sec valve above mixer closes.
5.3.2.1 Interlocks
 High level switch on mixer must not be triggered.
 Mud mixer valve on mixer must be open.
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6 TOPSIDE TANKS
The Mud Pit Windows are based on the following P&ID’s:

P&ID: LP ACTIVE MUD SYSTEM GF112806 - 1200 – P - 0105
P&ID: TANK WASH SYSTEM GF112806 - 1200 – P - 0201
The Topside Tanks system consists of 6 windows. One window shows summary of all mud pit
tanks with agitators and instrumentation. The 4 next windows show the same mud pits with
agitators, instrumentation, piping, and valves. The last window shows the topside tank wash
system.
Low Pressure Mud Pits (overview):
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Low Pressure Mud Pits:
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Tankwash:
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7 HULL TANKS
The Hull Storage tank Windows are based on the following P&ID’s:
P&ID: LP RESERVE & MUD PITS & TRANSFER PUMPS GF112806 – 1200 – P - 0108
P&ID: F.O/D.O/L.O/BASE OIL/BRINE WATER FILLING MB101.25
P&ID: LP MIX/TRANSFER PUMPS & MUD HOPPERS GF112806 – 1200 – P - 0109
The Hull Storage Tanks system consists of 3 windows. One window shows the mud storage
tanks with agitators, instrumentation, piping, and valves. Another Window shows the brine and
base oil tanks with agitators, instrumentation, piping, and valves. The last window shows the
hull tank wash system.
Mud Storage Tanks:
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Brine tanks:
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Base oil tank:
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7.2.1 MCS / IAS Control box
The Brine and Base oil pumps can be operated from both IAS and MCS. The control of the
equipment can be taken/given from both instances. In the MCS the control is taken/given in the
VDU by these control boxes. Indication on equipment when its remotely controlled is a “R”
symbol (Chapter 2.4).
Instance in control of hull

mud storage equipment.
Here MCS is in control.
Click and get this “pop-
up” to set control
instance for hull
equipment.
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8 MUD TREATMENT
The Mud Treatment Windows are based on the following P&ID’s:

P&ID: SOLIDS CONTROL MUD PROCESS GF112806 - 1200 – P - 0111
P&ID: MUD TRATMENT RETURN GF112806 - 1200 – P - 0114
The Mud Treatment system consists of 3 windows. One window is an overview of all treatment
instrumentation and equipment controlled by the MCS. Another window shows the gumbo
conveyor, shakers and cuttings screws with piping. The last window shows the treatment tanks
with degassers, agitators, instrumentation, piping and valves. It also shows the treatment
pumps. For information purposes is also the desilter and desander with pumps is drawn, but
these devices can not be monitored or controlled by the VDU.
Overview:
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Shakers:
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Treatment Tanks and Pumps:
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Centrifuges:
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8.2.1 Shale Shakers:
Tagname
Shakers color displays the following status:
 Green: Running
 Grey: Stopped
8.2.2 Gumbo Conveyor
The gumbo conveyor has the same properties as motors and pumps described in chapter 2.
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8.2.3 MCS / DCDA Control box
The shakers and treatment pumps can be operated from both DCDA and MCS. The control of
the equipment can be taken/given from both instances. In the MCS the control is taken/given in
the VDU by these control boxes. Indication on equipment when its remotely controlled is a “R”
symbol (Chapter 2.4).
Instance in control of
treatment equipment. Here
MCS is in control.
Click and get this “pop-up” to
set control instance for
treatment equipment.
Click to select the instance

to be in Control.
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8.3 OPERATION OF THE DEVICES IN THE VDU
Operation of the Mud Treatment Equipment should be performed by trained and qualified
personnel for correct and safe execution of the mud mixing processes.
For general operations of the shale shakers see user manual: V1382-Z-MA-001B
8.3.1 Shale Shakers
8.3.1.1 Operated from VDU
Only running indication is provided on the VDU.
Shakers are normally operated from the LCP, see user manual
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8.3.2 Cuttings Screws
8.3.2.1 Manual Operation from VDU
Click on applicable motor

to start cuttings screw
manually.
TAGNAME
Start cuttings crew
Stop cuttings crew
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8.3.2.2 Automatic Operation from VDU
Click on mode button to

get this “pop-up”. (Also
aviliable at the overview
page)
Start auto sequence
To prevent damage to the screws they are operated in a sequence. To start or stop: click on
any of the cutting screws motors.
When starting from the VDU the cuttings screws will start in a sequence.
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1. 3D26-097 starts.
2. 2 sec. after 3D26-097 has started 3D26-096 starts.
When the screws are stopped the reversed sequence will be executed with 5 sec. interval.
Note: If one screw trips all screw stops.
The LCP 3D26-LCP094 has the same function as from the VDU. The start button starts the
sequence and the stop button stops the sequence.
8.3.3 Degasser
8.3.3.1 Operated from VDU
Click on Degasser and get this “pop-up” to operate the Degasser:
Tagname
The operation is likewise as for the “pop-ups” of motors
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9 EMERGENCY MUD CIRCULATION AND MUD MIXING

Emergency mud circulation and mud mixing are all based on manual operations performed
locally on the different equipment. The operations are independent of the MCS.
9.1 Mud Circulation

Equipment on emergency power:
 Mud mix/transfer pump 3D24501B
 Degasser 3D26040A
 Treatment Pump 3D26061
The motors are to be operated from the local start/stop buttons. All valves are to be
manually operated on the valve using the manual override facility.
9.2 Mud Mixing

Emergency mixing of barite is basically done by the high rate mixers into active pit 2, 6, 8 or
12. However, the surge tank cell feeders are powered from two different switchboards and
can be manually operated from local start/stop buttons. (chap.5.3.1.2).
All valves are to be manually operated on the valve using the manual override facility.
If sacks are to be mixed in to the mud it must be done manually on the manual sack table.
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V1379-Z-MA-007_70766895 Operating Instructions

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Operating Instructions

Mud Control System

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

1 23.02.2009 Reissued for Information HDAL TOHE TOHE

Revision Change description

4.3.4 Automatic filling of day tanks................................................................................51

8.3 OPERATION OF THE DEVICES IN THE VDU................................................................83

1.2 BRIEF DESCRIPTION

1.3 NECESSARY QUALIFICATIONS NEEDED

1.4 REFERENCE DOCUMENTATION

Description Doc. reference

FUNCTIONAL DESCRIPTION MCS V1379-Z-SA-001

MCS BLOCK DIAGRAM V1379-MCS-E0001//0002

GF112806 - 1200 – P – 0103

USER MANUAL BULK SYSTEM V1380-Z-MA-001

USER MANUAL MUD MIX V1381-Z-MA-001

USER MANUAL SHALE SHAKERS, GUMBO

1.5 MAIN COMPONENTS OF THE MUD CONTROL SYSTEM

The Mud Control System consists of the following main components:

Description Tag No.

2 GENERAL OPERATING/MONITORING FROM VDU’S

2.1 HOME WINDOW/SYSTEM LOGON

2.2 LAYOUT OF THE WINDOWS

All InTouch windows consist of 3 areas.

2.3 COLOURS OF COMMON OBJECTS

Colors are used to display the status of several objects.

2.3.1 Process line

Status Object Color

2.3.2 On/Off Valves

Status Object Color

2.3.3 Analogue (control) valves

Status Object Color

2.3.4 Motors, Pumps and Agitators

Status Object Color

2.3.5 Analogue Displays (Various Measurement Devices)

Status Object Color

2.4 SYMBOLS ON COMMON OBJECTS

Symbols are used to display the status of several objects.

2.5 OPERATION OF COMMON OBJECTS

2.5.1 On/Off Valves

2.5.2 Analogue Valves

2.5.3 Operations of motors

2.5.4 Analogue Displays (Various Measurement Devices)

POINT AND CLICK ON

A lot of useful information can be achieved by monitoring the alarm lists.

2.6.1 Active alarms

2.6.2 Historical alarms

Select time Click to view Alarm Click to

2.7.1 Switch between historical and real-time trending

To turn auto update (real-time trending) on/off click on the checkbox

2.7.2 Select Pens

Click ACCEPT Click CANCEL to

2.7.3 Scaling of the trend

Pen number and colour

Click to move left Left scooter time. Click to move left

Click to move right Right scooter time. Click to move right

2.7.4 Zooming and scrolling in the trend display

Click to input Click to Pan

Click to pan left or right. One arrow

Click to select time period to pan. Red

Click and drag downwards to

Boxes blink if operator has

Click and drag downwards to