One fan L132 or

two fans L160 -

L250 operating to
Main Components Quick and easy

servicing
meet cooling
demand
Air intake filter

Separator
Switch gear
cabinet
Oil filter

Easily accessible,

large coolers Motor

Air end
Reclaimer Reliable and
maintenance
vessel free automatic
Motor v-belt tensioning
system

All air and oil pipes High capacity compression

made of steel element with suction regulator
 Main Components
Air intake filter
Quick and easy

servicing

Cooling Fan(s)

Easily accessible
large coolers
Motor

Separator Reclaimer
vessel All air and oil pipes made of steel
vessel
Compression Element
• Integrated spin on/off oil
filter

• Integrated thermostatic
valve

• Minimum external piping

• Incorporates vibration
isolation
V-Belt Drive System
Automatic tensioning
system
Constant power
transmission
Extended service life
Maintenance free
Easy servicing
Taperlock pulleys for easy
pressure changes
Eliminates expensive
•Tensioning System gearbox overhauls
 Fully Automatic
Dynamic Tensioning System
•Tensioning by motor weight,
torque reaction and spring
Tension
spring
•Correct belt tension during
all phases of operation
V-belt •Long service life for v-belts
and bearings
Machine Bearing Motor plate
frame
•Minimized slip and constant
efficiency during the whole
service life
 Air and Oil Cooler
Aftercooler • Large surface area for
best cooling
• Easy clean vertical
design
• Operation up to
45°C ambient
• Low air discharge temp.
5-7°C above ambient,
reduces load on drying
equipment
• Water cooled versions
available
Oil cooler
 Two Chamber Principle Finally the cooling air
passes through the
Cooling fan draws cooling air
aftercooler and the oil
into the compressor and
cooler
pressurises the cabinet
Hot area Cold area
Coolers
Motor
Fans
Air End
Reclaimer
Optimized delta-t

Radiated heat is
Low noise level
removed by
cooling air
Ambient air
cooling
Cold cooling air passes through the compressor Advantage: Low temperature level even

package, collecting the radiated heat under worst operating conditions

 Cooling Air Flow
Heated air from No heat
The heated air from Cooling air outlet Advantage: No accumulation and
heat accumulation, low effective cooling
both chambers even temperatures
under the even
worst ambient conditions
both chambers is drawn under
is drawn out by
out by the fans. worst ambient conditions
the fan(s)

Cooling
The cooling air is drawn
air bypass

through
stream the
is drawn coldthe
through

chamber,
cold passing
chamber, passing cold
Main coldtheairmotor-air
air over over the end-
Cooling Air motor
unit & air end
and removeing all and
Flow removing
radiated heat radiated
heat
Cooling
Air Flow
Cooling fans draw
The cooling the main
fans draws the main
cooling air stream
cooling air streamthrough the
through the
coolers into into
coolers thethe
warm
warmchamber
chamber
Cooling Fans

• Thermostatically controlled
fan motors reduce
energy consumption
during idle running and
in low ambient
conditions
High Quality Air
• Tangential injection of the oil/air
mixture for efficient primary
separation
• High quality cool compressed air
3 ppm oil content
• Generously sized separator element
Reduces pressure drop & saves
on energy costs
Long operational life: 4000 hours
• Extended oil life time: 4000 hours
Easy Installation
Free standing fully silenced
package
Transmitted vibration
eliminated by vibration
mounts
Low noise levels: 75 – 78
dB(A)
Factory filled with lubricant
Routine Servicing
Min. Pressure
Valve Service Points Air Filter
Separator

Element

Oil Filler

Oil Level
Indicator
 MAINTENANCE SCHEDULE
Weekly

•Oil System - Check oil level. Top up if necessary.

•Separator Element - Check element. Renew if pressure

differential exceeds ( on controller ).

•Aftercooler/Oil cooler - Check condition of pre-filters and

clean as necessary.
 MAINTENANCE SCHEDULE
•Minor Service - Every 2000 hours or 6 months

•Oil System - Check oil level/top up.

•Air Filter - Renew Air Filter.

•Electrical Wiring - Check connections and condition.

•Control Panel - Check connections.

•Aftercooler and Oil Cooler - Clean externally.

•Oil Filter - Renew Oil Filter.

 MAINTENANCE SCHEDULE
•Interim Service – Every 4000 hours or 1 year

•Service - Carry out Minor Service.

•Oil System - Change oil.

•Separator - Renew Element.

•Drive - Check condition of drive belts. Fit new belts if

necessary
 MAINTENANCE SCHEDULE
•Major Service – Every 8000 hours or 2 years

•Service - Carry out Interim Service.

•MPV - Overhaul MPV with kit.

•Suction Regulator - Overhaul with kit.

Oil System - Check oil level
1, Stop
compressor
allow oil to
settle and
check oil level.

2, Top Up if
required.
Oil System - Change oil
•Switch off the compressor and isolate.

•Open the door to the service area.

•Slowly open the oil filler.

•Place the drain hose in a suitable

container.

•Open oil drain valve

•Allow oil to drain out

Oil Filter - Renew Oil Filter
•Unscrew the old oil filters
from the filter housing and
discard.

•Apply a light film of oil to the

seal of the new element.

•To fit the new element, screw

it into the filter housing until
the gasket contacts the
sealing surface. Then tighten
a further 1/3 turn.
Separator - Renew Reclaimer
Element
•Disconnect all pipes from the
reclaimer cover.

•Disconnect and withdraw the

scavenge pipe.
Separator - Renew Reclaimer
Element
•Release the reclaimer cover
securing bolts and remove the
cover.

•If necessary, use three of the

cover bolts in the jacking holes
and tighten down to break the
seal.

•Withdraw the reclaimer

element.
Separator - Renew Reclaimer
Element
•Fit the new element and joint
and replace the cover

•Replace all the reclaimer cover

bolts and tighten by hand to
position the joint correctly.

•Tighten the bolts evenly,

following the tightening
sequence, to an initial torque.
Separator - Renew Reclaimer
Element
•Re tighten the bolts, following
the tightening sequence, to a
final torque.

•Re-connect the pipes to the

reclaimer cover.

•Re fit items on the reclaimer

cover.
Air Filter - Renew Air Filter
•Open the Door to gain access
to the intake air filter.
•Remove the cover from the air
intake filter and withdraw the
element.
•Clean out the inside of the filter
body
•Fit the new element , secure
the cover and close the door.
 Electronic Controller
Simplicity of Operation
Menu controlled
Display of operating conditions
Selectable automatic restart and
remote control
Plain language text status display
Plain language menu for the
programming of all operational
parameters
Saves Energy
Thermostatically controlled fan
eliminates unnecessary energy
consumption during idle running
Accurate pressure control via pressure
transducer
Safety
24V DC control voltage
Control of Accessories
External dryers, filters etc.
Base Load Selection
Option
Minimises system pressure
fluctuations and optimises
complete installation
Belt Tensioning
 After machine Maintenance
• In line Air filters Cartridge replacement
• Contamination/ condensate filter
• Refrigerant inspection
• Receiver checks (later in the program)
• Pipeline maintenance
• Air service units
 In line filter maintenance
• ISOLATE SUPPLY FIRST
• Cartridges need to be replaced
• Drains need to be checked / cleaned or
replaced.
• Check for leaks
 Condensate treatment
• All compressors release condensate,
which is illegal to dump down the
drainage system
• The water quality should be regularly
check with the local authority, and
cartridges replace as and when
required.
 Refrigerant inspection
• Check for correct operation, if
maintenance is require, it must be
carried out by trained dryer technicians.
• Weekly maintenance should be carried
out by cleaning out heat exchanges.
• Dyers drainage systems should also be
checked for leakage and correct
operation.
 Pipeline maintenance
• Pipeline generally do not wear but are subject of
factory operation and as such may be bent, fractured
or contaminated.
• Check pipes for leakage (ultra sonic leak detection
can assist)
• Check pipe line for contamination, water oil or
product.
• One 2mm leak in a pipe could cost as much as 3 kw
(electrical) at 7 bar. So if every leak is costing power,
in many instances repairing leaking pipes resolves air
supply/pressure drop problems.
 Air service units
• All the units below should be regularly
checked for leaks and operation as these
units could save or cost energy in the
immediate term.
• Pressure regulators
• Oil lubricators
• Point of use filter units
• QUICK COUPLERS.
• Coil or free hose
Many thanks for your time

Are there any questions.