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Paving Blocks in Arid Region
Paving Blocks in Arid Region
SUMMARY
This paper describes a case study in which interlocking concrete block pavement was designed and
constructed for handling and maintenance of heavy caterpillar vehicles. The paper describes and
presents in detail the following aspects of this specific case and technology: (a) preliminary
consideration and feasibiity test section; (b) cost-benefit considerations; (c) pavement design and
cross section details; (d) quality requirements for blocks and sand bedding; (e) blocks production;
(f) quality control of blocks -- procedure, problems and solutions; (g) construction procedure;
(h) actual caterpillar loading test.
The specific project described in this paper is in its last construction stages, and will be open soon
to service. The successful performance during production, construction and actual loading tests
permits this introduction of the suggested quality control criteria, testing procedures and con-
struction specifications.
1. INTRODUCTION
As a consequence of the Peace Treaty with Egypt accommodate caterpiaar loading under desert cli-
and the Sinai Peninsula evacuation, a large matic conditions, was raised in Israel in the
scale of civil and military construction is beginning of 1979. At this time several scien-
in progress in the Israeli Negev under desert tific and technical reports, which summarized
and arid climatic conditions. the beginning of the modern revival of concret-
block paving, were available from different
One phase of such construction included pave- parts of the world (1,2,3,4). The application
ment surfaces needed for handling, storage and of this technology, with its interlocking effect,
, maintenance of caterpillar vehicles such as: to roads and paved areas carrying heavy and
tractors, tanks, cranes, etc. The natural abrasive loads (such as ports and storage depo~)
conventional solutions for such pavement sur- made it a feasible and attractive alternative
faces were jointed concrete slab pavements. for the specific paving needs.
However, due to the limitation of such rigid
pavements, with regard to the wide temperature Accordingly, a preliminary technical and analy-
gradients existing in the area, and to the tical survey of the concrete block paving tech-
excessive joints damage under such loading, nology was performed (5). The conclusions and
an interlocking concrete block pavement was recommendations of this survey were positive.
conSidered, designed and constructed. They called for a further development of this
alternative to include actual test sections for
This paper describes a case study in which observing different types of blocks, different
interlocking concrete block pavement was de- paving techniques and different types of loads
signed and constructed for handling and and loading conditions.
maintenance of heavy caterpillar vehicles. The
paper presents in details the different techni- Consequently an uncontroled test section was
cal aspects and factors involved in this ~onstructed as a part of a newly paved concrete
specific case, and technology. '~e area for caterpillar vehicles. It con-
siste~ of 8 and 10 cm regular blocks which
The specific project described in this paper didn't get any special treatment for abrasion.
is in its last construction stages, and will The test section was subjected first to acceler-
be open to service in the coming months. The ated traffic of various caterpillar vehicles
successful performance during production, con- and then was left to the routine functional
struction, and actual loading tests, permits traffic of the entire storage area.
the introduction of suggested quality control
criteria, testing procedures and construction Qualitative observations of the test section
specifications. These all will be described condition have shown that despite some surface
in details in the paper. damages, mainly due to abrasion and cases of
block edges breakage, the general performance
and integrity of the tested pavement seems to
2. PRELIMINARY CONSIDERATIONS AND TEST SECTION be reasonable under the severe loading conditions.
As a comparison, oniy minor damages at the jOints
The specific need for a proper substitution of edges occurred in the rigid pavement adjacent
the conventional jointed rigid pavement to to the test section.
183
A decision was taken to include an interlocking In the actual bid for the specific project the
concrete block pavement as a second bid - alter- cost-benefit correction factor was applied
native for a conventional rigid pavement. This, and a block pavement offer had won the job.
after the completion of a proper design pro-
cess and a creation of proper specification
and quality control program for the concrete 4. PAVEMENT DESIGN
blocks and the pavement. The decision of
selecting one of the alternatives is to be The design of the concrete block pavement was
determined by the bid results after the appli- based on a conventional fleXible pavement de-
cation of a proper cost-benefit correction sign with application of equivalency factors
factor. for the blocks and sand bedding.
r r r
= 0.11185 • ACC (1) 5. TYPICAL CROSS SECTIO¥
r
EAC = 0.11683 . ACC + 0 .04 • ACC ,
b b b Figure 1 demonstrates the typical cross section
= 0.15683 • ACC (2) of the concrete block pavement at the storage
b
areas and connecting roads. A concrete edge
The balance point is reached when EACr=EA~.
element was introduced between the pavement and
Under this condition:
the shoulders. It was designed to support the
ACC = 0.15683 ACC block pavement and to withstand excessive
(3)
r 0.11185 b horizontal forces. The concrete edge beam is
to be casted in place prior to the construction
This implies that the cost-benefit correction
factor for the concrete block pavement equals of the pavement layer~.
1.4. It means that the construction cost of
the block pavement should be multiplied by 1.4
for a meaningful comparison with the cost of
the rigid concrete pavement.
184
The compressive strength is to be tested on
10 x 10 cm sawed cubical samples coated with a
sulfure leveling capping.
'loon
I
8400 -. _
content of the sand during laying should be
L less than 4%.
Detail I
The joints filling sand is to consist of fine
Laying pattern of "UN!" Detoil n
concrete blocks
clean, angular, graded quarry sand (all passing
the 1110 sieve).
The quality requirements for the interlocking In general high quality aggregates were used for
blocks were related to type, materials, pro- the blocks (hard gravel, flint, dolomite or
duction, dimensions, curing and physical pro- basalt), together with Portland cement type 300.
perties after curing. All these requirements In the production process a thin layer of
were based on the Israeli standards related to quartz was penetrated to the upper surface of
superior quality industrialized prefabricated the block. After forming and compaction the
concrete products. blocks were cured in trays for several days
in a controlled moisture chamber, and then piled
The physical criteria for the block were and stored in the factory yard fqr a completion
essentially based on the requirements of the of 30 days minimum, before testing, approval
Israeli Standards Nos. IS-26, IS-l06 and IS-l08, and shipment to the site.
for a B-600 type concrete (the highest quality
specified with a nominal compressive strength of Table 2 summarizes the basic details of the
f = 600 kg/cm2 ). Quantitatively the physical first years of production of "UNI" blocks
r~quirement of the cured blocks (after 28 days) for this specific project:
are presented in Table 1.
Table 2: Details of the first year production of
Table 1: Physical requirements for the "UNI" blocks for the project
concrete blocks
Production Type of
Period quantity Aggregate
Property Average None of the (m2 )
Value samples will pos- May 1982 10,100 Crushed gravel
(n > 6) sess a value of: with flint
June 1982 9,900 "
compressive 2 f > 1.15 f < 0.75f September 1982 7,400 "
strength (kg/cm ) c > 690
11
< 520 c 1-16 October 1982 6,900 "
17-31 October 1982 6,200 Dolomite with basalt
bending strength
(kg/cm2) > 70 < 52 January 1983 5,200 "
February 1983 6,900 "
Resistance to 1-17 March 1983 3,800 "
abrasion (mm) < 2.0 > 2.3 17-31 March 1983 6,500 Dolomite,basalt,
gravel and flint
!April 1983 2,500 "
185
8. QUALITY CONTROL perpendicular faces were obtained. This
created samples with significant reduction
8.1 General Procedure of 'compressive strength and a high scatter
of the results (8). To overcome this pro-
The quality control (Q.C.) of the block pro- blem the compressive strength was also
duction for the project was performed by an tested on drilled cylindrical cores of
independent authorized laboratory (the con- 7.5 cm diameter and 7.5 cm height. The
struction laboratory of the Standard Institution results were characterized by significant
of Israel -- southern office). The following increase in the average values of compres-
actions were involved in the Q.C. procedure: sive strength and, in many cases, by
decrease in variability of results, as
a. Visual inspection of trays for immediate
elimination of faulted blocks right after can be seen in Table 3.
forming and compaction.
Table 3. Comparison of compressive strength
results as tested on cylindrical
b. Random selection of a daily sample (minimum
6 blocks for each test). and cubical samples.
a. The use of a single type of aggregate As a result, all compression tests, starting
resulted with a product that did not comply July 1982, were performed on drilled cylindrical
entirely with all of the three quality cones.
criteria.
2. The relative low values of the bending
b. The use of cubical samples for the compres- strength were mainly due to the dry curing
sive test resulted with a high scatter in of the blocks during the period of 25 days
the results, and a high frequency of very between removal from moisture chambers and
low values (down to 200 kg/cm2 ). testing. Under these conditions "hair-line"
cracks were developed during the dry harden-
c. The bending strengths of dry cured blocks ing of the concrete, cavsing a decrease in
were somewhat lower than expected and the flexure resistance of the blocks.
specified. To overcome this deficiency a trial testing
was made on blocks which were soaked in
d. Due to the inavailability of the high quality water after their removdl from moisture
aggregate, as specified, the abrasion re- chambers. Table 4 summarizes comparative
quirement had to be modified to include the results of bending strength obtained using
testing of abrasion resistance also at the two methods of curing.
1.0 cm depth from the top surface of the
block. It should be noted that the different curing
procedures didn't effect the compressive
The folloWing solutions were tried and success- test results, nor the abrasion resistance
fully accepted. of the blocks. Based on the trend expressed
by Table 4 all bending test samples, starting
1. During the sawing process of the cubical August 1982, were soaked in water during the
samples many cases of uneven and non- curing period.
.186
Table 4. Comparison of bending strength results first testing) showed significant improvement
obtained after dry and wet curing. down to acceptable values of abrasion resistance,
as can be seen in Table 5.
187
r
.• '
FlQure 4: Co1llpl e tion o f hlock. hying "ear Figure 5: Co»plHed road . ~c tl on dt u initiol
edge but'<. <=p a o<io".
r u .e. of vib<a ting plat o «,.,p a ction foe 10. ILCfUILL LOAD I NG TES T
<o"pleHon of the initial <o1llpaction.
Ih>rlns the c QClp l Hlon . ugn of on ~ .. c~ion of
h. Perfornins he , ,,), proof - roll i n s hy 8 pas,eo th e p<oj e c< 4 loading <OSt, usIng actua l hUVY
of a 12 ton l"'em,, ~t1c roller. cate<p i llor veh i c l e . «as perfo r _d . It " U
",, 1nly de s ii[ne d to che ck 3nd vedfy "or<! of
,.,
the assumptions and quality requirements applied part of the relative vertical unevenness of
for the concrete block pavement. blocks.
The test was performed on a pavement section Based on the outcome of the loading test it was
which included a straight.road and a storage decided to maintain all quality requirements
area. The block pavement was completed with and construction specifications as originally
respect to joint filling and initial compaction, determined for the project and to reexamine
but without the final proof-rolling. them for other future projects during the
first year of actual service operation.
The test caterpillar vehicle weighed about SO
tons. Its chain pattern is described in 11. SUMMARY AND CONCLUSIONS
Figure 6. The following operations were per-
formed by the vehicle: This paper described an engineering project in
which interlocking concrete block pavement was
a. Fast and accelerated travelling in degiend and constructed for operating heavy
straight lines. caterpillar vehicles. The paper presented in
details the different technical aspects and
b. Abrupt stopping after fast travelling in factors involved in this specific case and
straight lines including skidding with technology.
lock chains.
During the design, blocks production and
0
c. Turning 90 curves while travelling and pavement construction several problems were
after stopping. confronted with. The successful solution of
problems as related to blocks production, quality
d. Spot turning and manouvering while locking control at construction, together with a suc-
on side chains. cessful pavement performance in actual loading
test, permits this introduction of the suggested
All the operations listed above were extensively quality criteria, testing procedures and con-
performed many times. The following observations struction specifications.
were made with relation to pavement performance
and condition after the test: The specific project described in the paper
is now in its last construction stages, and will
a. During the entire test the pavement per- be open soon to actual service. During the first
formed excellently as a stable monolithic year of operation a systematic qualitative
surface. Not a single case of blocks and quantitative monitoring of pavement perfor-
deflection, block extrusion, horizontal mance and its related factors will be performed.
blocks movement and breakage of entire The feedback and analysis of the findings will
block cross section, was observed. be used in the future design and construction
of new interlocking concrete block pavements.
b. Only minor breakage of edge corners of
bolted blocks were observed as a result
of straight travelling, turning and ACKNOWLEDGEMENT
abrupt stoppinlil.and skidding.
The authors wish to acknowledge the folloWing
c. Almost no abrasion was observed as a persons who partiCipated in the design, pro-
result of straight travelling, turning and duction, construction and supervision phases of
abrupt stopping. On the contrary', metal the project and who contributed to its success:
traces were marked on the pavement surface R. Pinchasi, R. Ziv, S. Amit, Y. Bar, and N.
as a result of the skidding after the Ezra from MOD Center of Building and Construction;
abrupt stopping (see Figure 7). M. Bogomilski - Civil Engineering; D. Gruner
from D.E.L. - Development and Engineering Ltd.;
d. Moderate amount of breakage of edges and M. Assa from MOD Building and Construction -
corners of block~, and several cases of Southern Section; S. Tubul from the Standards
surface abrasion were observed after Institute of Israel - Southern Office; G. Aker-
extensive in-spot manouvering. This stein and M. Milstein from Zvi Akerstein -
mainly occurred in bolted blocks (see Cement Products Ltd.
Figure 8).
189
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locti n a ConCUI C n Q~k Puftlen t .·"
... un.Llanload I\<t..,ueh Bo...<1 . ARR "0. to .
iSS~ 0)13-3842. 1978 .