3M™ Heat Shrink Heavy Duty Breakout Boots

3M™ Heat Shrinkable HDBB & BB black cable breakout boots are designed for dependable insulating
and sealing of cable breakouts in multi-conductor armored or sheathed cables and conduit ends.

HDBB boots are made from flame retardant, cross-linked polyolefin, RoHS 2011/65/EU compliant and
meet material requirements of MIL-I-81765-1. These HDBB boots, approved by NAVSEA, DOD-STD-
2003-1, provide excellent electrical and mechanical protection and are supplied with an internal coating
of adhesive for reliable environmental sealing.

BB boots are made from thermally stabilized, cross-linked polyolefin blended with synthetic rubber.
These BB boots are designed for general industrial application with the fingers & main body internally
machine coated a polyamide based hot melt adhesive, which combine with manually applied rubber
mastic, will provide a permanent water seal and electrical insulation.

Expanded Part (as supplied) Fully recovered part (after heating)

PART NUMBER Cable End H Breakout P R HW 3M Order NAVSEA or

DIA Finger J DIA ±10% ±10% ±20% code DOD-STD-
Min X Max Min Max Recovered Recovered Recovered 2003-1 Part
R X R Number
2-Way Outlet
BB-250 33.0 10.0 14.0 3.0 90.0 20.0 2.0 BB-250 N/a
BB-260 60.0 22.0 24.0 6.7 120.0 35.0 3.2 BB-260 N/a
HDBB-205-1-250 20.3 9.4 8.4 2.8 68.6 17.8 1.5 80610677512 1A62-1
HDBB-210-1-250 30.5 15.2 12.7 4.3 88.9 25.4 2.0 80610766984 1A62-2
HDBB-220-1-250 48.3 22.9 19.1 7.6 106.7 30.5 3.1 80610766992 1A62-3
HDBB-230-1-250 76.2 38.1 36.8 12.7 127.0 38.1 3.1 80610767008 1A62-4

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PART NUMBER Cable End H Breakout P R HW 3M Order NAVSEA or
DIA Finger J DIA ±10% ±10% ±20% code DOD-STD-
Min X Max Min Max Recovered Recovered Recovered 2003-1 Part
R X R Number
3-Way Outlet
BB-300 28.0 8.5 12.0 2.5 70.0 23.0 2.7 BB-300 N/a
BB-350 45.0 14.0 15.0 4.0 110.0 20.0 2.3 BB-350 N/a
BB-360 60.0 22.0 26.0 8.0 185.0 45.0 3.8 BB-360 N/a
BB-370 80.0 33.0 36.0 16.0 210.0 50.0 4.0 BB-370 N/a
BB-375 110.0 33.0 40.0 16.0 210.0 50.0 4.0 BB-375 N/a
BB-380 110.0 47.0 48.0 20.0 225.0 75.0 3.8 BB-380 N/a
BB-385 125.0 47.0 55.0 20.0 250.0 75.0 4.3 BB-385 N/a
BB-390 140.0 54.0 62.0 27.0 240.0 65.0 4.0 BB-390 N/a
BB-395 155.0 54.0 62.0 27.0 240.0 65.0 4.0 BB-395 N/a
HDBB-310-1-250 22.9 9.1 8.4 3.1 68.6 17.8 2.5 80610767016 1A62-5
HDBB-320-1-250 30.5 12.7 12.7 4.1 83.8 25.4 2.5 80610767024 1A62-6
HDBB-321-1-250 38.1 17.5 16.5 4.6 101.6 55.9 3.6 80610767032 1A62-7
HDBB-325-1-250 43.2 22.9 20.8 7.6 114.3 30.5 3.6 80610767040 1A62-8
HDBB-335-1-250 61.0 35.6 31.2 12.7 129.5 40.6 3.8 80610693071 1A62-9
HDBB-340-1-250 81.3 50.8 35.6 19.1 129.5 40.6 3.8 80610767057 1A62-10
HDBB-345-1-250 124.5 58.9 50.8 25.4 254.0 63.5 3.3 80610677520 1A62-11
4-Way Outlet
BB-400 28.0 8.5 10.0 1.8 70.0 23.0 2.6 BB-400 N/a
BB-410 38.0 14.0 15.0 3.2 105.0 25.0 2.5 BB-410 N/a
BB-415 50.0 14.0 15.0 3.2 105.0 25.0 2.5 BB-415 N/a
BB-420 55.0 25.0 20.0 6.0 180.0 45.0 4.0 BB-420 N/a
BB-425 65.0 25.0 25.0 6.0 180.0 45.0 4.0 BB-425 N/a
BB-430 72.0 22.0 25.0 8.5 190.0 45.0 4.0 BB-430 N/a
BB-440 100.0 33.0 35.0 14.0 215.0 50.0 4.0 BB-440 N/a
BB-450 125.0 47.0 45.0 20.0 245.0 72.0 4.5 BB-450 N/a
HDBB-405-1-250 22.9 11.1 7.1 2.8 70.0 19.1 1.3 80610677538 1A62-12
HDBB-410-1-250 31.8 20.3 12.7 4.8 83.8 25.4 2.3 80610767065 1A62-13
HDBB-415-1-250 44.5 24.9 20.1 7.1 88.9 30.5 3.8 80610678122 1A62-14
HDBB-420-1-250 59.7 25.4 25.4 8.9 215.9 43.2 3.8 80610767073 1A62-15
HDBB-425-1-250 67.3 35.6 30.5 13.5 127.0 38.1 3.8 80610677553 1A62-16
HDBB-430-1-250 133.4 76.2 34.3 14.0 228.6 76.2 3.6 80610677561 1A62-17
5-Way Outlet
BB-540 80.0 33.0 27.0 9.0 215.0 60.0 4.2 BB-540 N/a
BB-545 102.0 33.0 35.0 9.0 215.0 60.0 4.2 BB-545 N/a
HDBB-505-1-250 59.9 24.4 28.0 7.4 179.8 30.0 3.6 80610840631 N/a
6-Way Outlet
BB-640 100.0 33.0 19.0 6.0 215.0 50.0 4.2 BB-640 N/a
38.0 12.0
HDBB-605-1-250 60.7 36.8 20.3 8.9 137.2 50.8 2.5 80610767081 1A62-18

Note:
- All dimensions in mm
- Dimensions in table: X = Expanded (Mininum), R = Recovered (Maximum)

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products are based on information believed to be reliable, but the accuracy or
completeness is not guaranteed. Before using this product, you must evaluate
it and determine if it is suitable for your intended application. You assume all
risks and liability associated with such use. Any statements related to the
product which are not contained in 3M’s current publications, or any contrary
statements contained on your purchase order shall have no force or effect
unless expressly agreed upon, in writing, by an authorized officer of 3M.

Warranty; This product will be free from defects in material and manufacture
Limited Remedy; at the time of purchase. 3M MAKES NO OTHER WARRANTIES
Limited Liability; INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this
product is defective within the warranty period stated above, your exclusive
remedy shall be, at 3M’s option, to replace or repair the 3M product or refund
the purchase price of the 3M product. Except where prohibited by law, 3M
will not be liable for any indirect, special, incidental or consequential loss or
damage arising from this 3M product, regardless of the legal theory asserted.

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Electrical Market Division
77 Hoang Van Thai, District 7,
HCMC, Viet Nam
Tel: +84 8 54160 429
Fax: +84 8 54160 430 © 3M 2016 All rights reserved
www.3m.com/electrical Breakout Boot DS-2016

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