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Mg.Thesis_SD (1)
Mg.Thesis_SD (1)
Master Thesis
Scientific advisor:
Associate Professor
Dr.sc.ing. Inga Ļašenko
Riga, 2024
INSTITUTE OF MECHANICS AND MECHANICAL ENGINEERING
FACULTY OF CIVIL AND MECHANICAL ENGINEERING
APPROVED
IMME Director
………………………………………
Professor, Dr.sc.ing. Irīna Boiko
4. The aim of the thesis: To examine the influence of nanofiber layers on the
mechanical and thermal characteristics of epoxy composites. This study is designed to
provide a comprehensive analysis of how the incorporation of nanofiber layers
impacts the mechanical and thermal behaviour of these composites, thereby offering
valuable insights into their performance and applicability in various domains.
5. The content of Master Thesis descriptive part: The initial phase involves
conducting experiments to fabricate nanofiber mats and layered epoxy composites.
This is followed by undertaking experiments focused on tensile testing and
thermogravimetric analysis. Subsequent to gathering experimental data, the next
crucial step is to corroborate these findings through numerical validation. This process
is integral to ensuring the reliability and accuracy of the experimental outcomes,
thereby solidifying the research's overall credibility.
2
EXECUTION AND EVALUATION SHEET OF THE THESIS
……………………………………………………………………………………. Commission
(name of the commission)
3
ACKNOWLEDGMENT
I am profoundly grateful for the guidance, support, and inspiration provided by Dr.sc.ing.,
Associate Professor Inga Ļašenko, and Mg.sc.ing., Jaymin Sanchaniya. Their expertise and
mentorship have been instrumental in shaping my academic journey and research in the field
of composite nanofibrous materials. Dr.sc.ing. Inga Ļašenko, as my supervisor, has offered
invaluable insights, and critical feedback. Her deep understanding of the subject and ability to
convey complex concepts in an accessible manner have greatly enriched my learning
experience.
My time at Riga Technical University has been transformative, thanks to the exceptional
infrastructure and stimulating academic environment. The opportunity to study and conduct
research within such a well-equipped and supportive institution has been a privilege that has
significantly contributed to both my personal and professional growth. The interactions with a
community of outstanding academics and peers have enriched my educational journey,
fostering a vibrant learning atmosphere that has been integral to my development.
I also extend my heartfelt thanks to my friends, whose moral support and encouragement have
been a constant source of strength. Their belief in my abilities and their unwavering support
have been pillars of motivation throughout this way.
4
5
ABSTRACT
The burgeoning field of layered composite materials and nanofiber mats is garnering
increasing interest in engineering disciplines. Nanofibers, characterized by their slender
diameters, substantial surface-to-volume ratio, and a porous structure that constitutes about
90% of their structure, exhibit distinct properties. These attributes render them highly
beneficial across a diverse array of applications. Notably, their recent application as interleaf
materials in composite matrices has shown promise in enhancing low-impact resistance.
This research primarily focuses on examining the influence of PAN nanofiber mats
within epoxy composites. To achieve this, composites were innovatively designed by
intercalating one, two, and three layers of nanofiber mats amidst the epoxy layers,
culminating in a sandwich-structured composite. Subsequent to the fabrication process, these
composites were subjected to rigorous mechanical and thermal testing, and the results were
meticulously analysed. To supplement the empirical findings, both numerical and analytical
models were developed for a comprehensive comparison with the experimental data.
The findings of this research underscored a significant impact of the PAN nanofiber
layer on the overall properties of the composite materials, marking a noteworthy contribution
to the field.
6
KOPSAVILKUMS
Poliakrilnitrils (PAN), polimērs, kas ir slavens ar savu daudzpusību, ir kļuvis par līderi
nanošķiedru un kompozītmateriālu izpētes jomā. Tomēr atsevišķu nanošķiedru paklāju īpašā
ietekme, ja tie ir integrēti ar epoksīdu slāņveida veidojumā, nav plaši pētīta.
Introduction...............................................................................................................................10
1. Literature Review..........................................................................................................13
1.1 Nanofibers..................................................................................................................13
1.2 Nanofiber Mats Interleaving in CFRP/GFRP............................................................16
1.3 Electrospinning...........................................................................................................18
1.4 Literature Summary....................................................................................................21
2. Preliminary Experiment.................................................................................................23
2.1 Materials.....................................................................................................................23
2.2 Fabrication Method....................................................................................................23
2.2.1 Nanofiber Fabrication.....................................................................................24
2.2.2 Preparation of Epoxy Composites with PAN Nanofibers...............................25
2.3 Testing Method..........................................................................................................26
2.3.1 Mechanical Testing.........................................................................................26
2.3.2 Thermal Testing..............................................................................................28
2.4 Experimental Results..................................................................................................29
3. Numerical Simulation....................................................................................................38
5. Results...........................................................................................................................46
Conclusion................................................................................................................................48
List of References.....................................................................................................................50
List of Figures
Figure 2.10 TGA of composite with two layer of PAN nanofiber mat....................................34
Figure 2.11 TGA of composite with three layer of PAN nanofiber mat..................................35
Table 1.1...................................................................................................................................17
Table 2.1...................................................................................................................................32
Table 5.1...................................................................................................................................47
Introduction
Investigations into the tensile strength and thermal properties of nanofiber interleaved
composite laminates remain scarce. Despite the significant enhancements in tensile strength
and thermal degradation resistance observed with interleaving nanofibrous mats, evidence
supporting similar improvements in tensile strength for interleaved composites is limited. This
indicates a need for more extensive research into the mechanical and thermal behaviours of
nanofiber interleaved composite laminates to assess whether this method can effectively
address one of the primary shortcomings of laminated composites.
This study focuses on the impact of PAN nanofiber mats on the mechanical and thermal
properties of epoxy composites. By interleaving various layers of nanofiber mats to create
sandwich structures, the research aims to understand their effect on composite properties.
H0: There is no significant relationship between the mechanical (strength and durability
of the composites, tensile tests) and thermal properties (Thermogravimetric Analysis (TGA))
and the interleaving of PAN nanofiber mats in epoxy composites.
H1: There is a significant relationship between the mechanical (strength and durability of
the composites, tensile tests) and thermal properties (Thermogravimetric Analysis (TGA)) and
the interleaving of PAN nanofiber mats in epoxy composites.
12
To accomplish the objectives of this study and derive meaningful insights into the effects
of PAN nanofiber mats on epoxy composites, the following tasks were meticulously executed:
1. Fabrication of PAN Nanofiber Mats: This involved the synthesis of PAN nanofiber
mats using advanced techniques, ensuring their quality and suitability for further
application in composite structures.
2. Creation of Composites with Interleaved PAN Nanofiber Mats: This step entailed the
strategic integration of the fabricated PAN nanofiber mats into epoxy composites,
forming layered structures that potentially enhance the mechanical and thermal
properties of the composites.
3. Conducting Tensile Tests: To evaluate the mechanical strength and durability of the
composites, tensile tests were conducted. These tests provided crucial data on the
composites' performance under stress.
4. Performing Thermogravimetric Analysis: This analysis was crucial to understand the
thermal stability and decomposition characteristics of the composites, offering insights
into their behaviour under various temperature conditions.
5. Developing Numerical Models: Numerical modelling helped in predicting and
understanding the complex interactions within the composites, providing a virtual
platform for analysis and hypothesis testing.
6. Formulating Analytical Models: These models were essential for interpreting the data
and understanding the underlying principles governing the behaviour of the
composites.
7. Analysing Results: This involved a thorough examination of the data obtained from
tests and models to draw meaningful conclusions about the impact of PAN nanofiber
mats on the epoxy composites.
8. Concluding Observations and Outlining Future Research Avenues: The study
concluded with a synthesis of findings and suggestions for future research, aiming to
further explore and utilize the potential of PAN nanofiber mats in enhancing
composite materials.
13
1. Literature Review
This chapter offers a comprehensive examination of the research landscape in the area of
Nanofibers, delving into their fabrication processes and the application of nanofibers in
Carbon Fiber Reinforced Polymers (CFRP) and Glass Fiber Reinforced Polymers (GFRP).
1.1 Nanofibers
The mechanical properties of fibers are known to improve markedly as their diameter
decreases. Nanofibers, often fabricated through the process of electrospinning, are continuous
fibers with diameters ranging between 2 nm and 1000 nm. Typically, these nanofibers are
characterized by a solid core and a smooth exterior surface, leading to an expectation of high
axial strength. Bridging the gap between the nanoscale and macroscale dimensions,
nanofibers have diameters within the nanometric range while their lengths can be significantly
longer, theoretically unbounded. Currently, nanofibers are drawing considerable interest
owing to their exceptional micro and nano structural characteristics, high levels of porosity,
and inherently extensive surface area.
Figure 1.1 in the text presents Scanning Electron Microscope (SEM) images,
showcasing of electrospun nanofibers, each illustrating the unique structural attributes of
these materials.
Figure 1.2 SEM image of Electrospun Nanofibers (magnification???) (Sanchaniya, et al., 2023)
The versatility of electrospun nanofibers has led to their consideration for a wide array
of applications, as depicted in Figure 1.2. These applications span across multiple fields,
showcasing the adaptability and functionality of nanofibers. Some of the notable applications
include:
Medical Applications: In the medical field, nanofibers are utilized in several innovative
ways. They form critical components in artificial organs and tissue engineering, serve as
implant materials, and are used in drug delivery systems. Additionally, their application
extends to wound dressings and medical textiles, highlighting their significance in advancing
medical technology and healthcare (Chen et al., 2022; Kanani & Bahrami, 2010; Zulkifli et
al., 2023).
15
Figure 1.3 Applications of Nanofibers (Nathanael & Oh, 2021)
Filtration Systems: Nanofibers are crucial in filtration, including air, oil, and fuel filters,
particularly in the automotive industry. They are also employed in filters for beverages,
pharmaceuticals, and medical applications, underscoring their role in maintaining cleanliness
and hygiene in critical environments (Sundarrajan et al., 2014).
Energy Generation and Electronics: In the field of energy and electronics, nanofibers
are used for electrostatic dissipation, solar sails, and electromagnetic interference shielding.
Their application in photovoltaic devices and the fabrication of miniature electronic devices
highlights their contribution to renewable energy and the miniaturization of technology
(Aliheidari et al., 2019; Sun et al., 2016).
16
parameters), one of the key types of knowledge is the mechanical parameters, and the
changing the mechanical parameters under thermal influence; this applies to different
structures: or nanofiber mats or interleaving structures (sandwich).
Over the past decade, there has been a significant shift in research focus towards
integrating nanofiber mats into Carbon Fiber Reinforced Polymers (CFRP) and Glass Fiber
Reinforced Polymers (GFRP). This emerging trend is largely driven by the discovery that
interleaving nanofiber mats into CFRP/GFRP can substantially enhance the mechanical and
thermal properties of these composite materials (Table 1.1).
In Table 1.1 meticulously details all these enhancements brought about by nanofiber mats
interleaving in CFRP/GFRP. Each improvement is backed by relevant citations, providing a
comprehensive overview of the current state of research in this field and underscoring the
substantial impact of nanofiber mats on the performance of composite materials.
The integration of nanofiber mats into Carbon Fiber Reinforced Polymers (CFRP) and
Glass Fiber Reinforced Polymers (GFRP), a focus of recent research over the past decade.
17
This chapter highlights how the incorporation of nanofiber mats, made from diverse materials,
significantly enhances the mechanical and thermal properties of CFRP/GFRP composites. It
details improvements in delamination resistance, impact and fracture tolerance, fatigue
resistance, as well as interlaminar toughness and crack resistance.
Table 1.1
Improving the delamination resistance (Daelemans et al., 2019; MacCaferri et al., 2022;
Mohammadi et al., 2023; Ortolani et al., 2022;
Ravindran et al., 2021)
Improving the low impact tolerance (Daelemans et al., 2018; Garcia et al., 2018; Ladani
et al., 2016; Ladani, Wu, Kinloch, et al., 2017;
Ravindran et al., 2021)
Improving the fracture resistance (Ladani et al., 2016, 2018; Ladani, Wu, Zhang, et
al., 2017; Maccaferri et al., 2020, 2021; Nimbagal
et al., 2023)
Improving the fatigue resistance (T. Brugo et al., 2017; Ladani et al., 2018; Ladani,
Wu, Kinloch, et al., 2017; Mohammadi et al., 2023)
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The chapter also touches on the intriguing potential of developing self-healing materials
within this context. These advancements, comprehensively cited in Table 1.1, underscore the
pivotal role of nanofiber mats in augmenting the performance and longevity of CFRP/GFRP
composites.
The ways to fabricate the nano mats are discussed in detail in the next 1.3 subchapter,
including the interleaving various layers of nanofiber mats to create sandwich structures (2.2
subchapter).
1.3 Electrospinning
19
Figure 1.4 Electrospinning Setup (Inovenso, n.d.)
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Polymer Solution Properties:
Viscosity: Directly affects the fibre formation. Higher viscosity can prevent the
breakage of the jet, resulting in smoother fibers, but too high a viscosity can hinder the
electrospinning process.
Conductivity: Influences the stretching of the polymer jet. Higher conductivity allows
for greater elongation of the fibers, often leading to thinner fibers.
Surface Tension: Affects the formation of the Taylor cone. Lower surface tension
facilitates the formation of the cone and the ejection of the fibre jet.
The applied voltage affects the force exerted on the polymer jet. Higher voltages can
lead to increased whipping instabilities, resulting in thinner fibers. However, excessively high
voltages might cause instability and result in bead formation.
Flow Rate:
The rate at which the polymer solution is fed through the spinneret. A slower flow rate
gives the solution more time to solidify, leading to finer fibers. Conversely, a higher flow rate
can result in thicker fibers.
This distance influences the time and space available for the fibre to elongate and
solidify before deposition. A longer distance can facilitate the production of finer and more
uniform fibers, but too great a distance might lead to the formation of beaded fibers due to
incomplete solvent evaporation.
Temperature: Affects the evaporation rate of the solvent. Higher temperatures can
accelerate solvent evaporation, potentially leading to finer fibers.
Humidity: High humidity can slow down the evaporation of the solvent, which may
affect fibre morphology and lead to fusion or flattening of fibers.
21
Collector Properties:
The nature of the collector (e.g., static, rotating, grounded, etc.) can influence the
alignment and structure of the fibers. Rotating collectors can produce more aligned fibers,
while static collectors generally result in randomly oriented fibers.
Each of these parameters interacts in complex ways, influencing the final properties of
the electrospun nanofibers. Therefore, careful optimization and control of these parameters
are crucial for achieving the desired fibre characteristics for specific applications.
Despite its widespread use, electrospinning has limitations such as the requirement for
high voltage (posing safety concerns), lower yield, and the high cost of scaling up the process.
There are three main instabilities in the electrically charged polymer jet that affect
electrospinning [….]: the axisymmetric Rayleigh instability, which fragments the polymer jet;
a second instability that emerges at higher electric fields than the Rayleigh instability; and a
non-axisymmetric blending and whipping instability, which occurs due to electrostatic
repulsion between surface charges on the polymer jet. Enhancing the whipping instability is
crucial for producing thinner nanofibers.
Over the past two decades, various electrospinning techniques have been developed,
including solution electrospinning, melt electrospinning, multiple jet electrospinning, coaxial
electrospinning, and magnetic field-assisted electrospinning. Coaxial electrospinning, in
particular, is notable for producing core-shell nanofibers, where bioactive molecules are
encapsulated within the core, protected by an outer polymer coating that degrades to release
the contents.
23
2. Preliminary Experiment
2.1 Materials
In addition to these primary materials for nanofiber production, the experiment also
involved using of liquid resin epoxy and a hardener, identified by the CAS number 964-67-8.
These were procured from SIA “Latwood Master razosanas komercfirma,” (Riga, Latvia).
The combination of these materials was instrumental in the fabrication of the nanofiber mats
and their subsequent incorporation into epoxy composites.
This section of the chapter delves into the detailed process of nanofiber production and
the preparation of nanofiber-reinforced epoxy composites. It starts with the explanation of the
electrospinning technique used to create PAN nanofibers, outlining the specific parameters
and conditions under which the nanofibers were spun. The chapter further describes the
process of integrating these electrospun nanofibers into an epoxy matrix, thereby forming the
layered composite material. The methodology covers aspects such as the ratio of nanofiber
mats to epoxy, the layering technique, and the curing process, all of which are critical to
achieving the desired properties in the final composite. The comprehensive description of
these processes provides a clear understanding of the experimental approach and sets the stage
for the subsequent testing and analysis of the material properties.
2.2.1 Nanofiber Fabrication
The electrospinning process was carried out using a Fisherbrand TM Single Syringe
Pump and a needle-based electrospinning machine (Danbury, CT, USA). The setup included a
rotating drum collector (Shenzhen Tongli Tech Co. Ltd. (D-608), Shenzhen, China; Rotating
Collector RC-5000, D140, L50) operated at a room temperature of 22 ± 1 °C. A 1 mL Luer
lock syringe and an 18-gauge needle, with an outer diameter of 1.27 ± 0.01 mm and an inner
diameter of 0.838 ± 0.01 mm, were utilized.
25
Figure 2.5 Electrospinning setup with rotating drum collector
The prepared nanofiber mats were then left in the lab for 24 hours to condition them for
incorporation into the PAN reinforced epoxy composites.
For clarity in the experimental process and subsequent analysis, a systematic naming
convention was employed for the different specimens. All specimens consisting solely of
Polyacrylonitrile (PAN) nanofiber mats were designated as "PAN". This designation was
used to easily identify and differentiate the pure nanofiber samples from others in the study.
Specimens composed exclusively of epoxy were labelled as "Ep". This label was
crucial for establishing a baseline in the study, as it allowed for the comparison of the
mechanical and thermal properties of the epoxy in its unmodified form against those of the
modified composites.
The nanocomposite specimens, which comprised varying layers of PAN nanofiber mats
interleaved within the epoxy matrix, were designated as "CL1", "CL2" and "CL3". These
labels corresponded to composites with one, two, and three layers of nanofiber mats,
26
respectively. The "CL" prefix stands for "Composite Layer," followed by a numeral
indicating the number of nanofiber layers within the composite.
This nomenclature was essential for maintaining clear and organized records throughout
the experimentation and analysis phases. It facilitated easy identification and comparison of
the different materials and their respective test results, thus ensuring the accuracy and
efficiency of the research process. By systematically categorizing the specimens, the study
was able to effectively evaluate the impact of the number of nanofiber layers on the overall
properties of the epoxy composites.
This section outlines the standardized testing methodologies employed for conducting
mechanical and thermal testing of the developed composites.
The tensile properties of the composites were assessed using a Mecmesin Multi-Test
2.5-i tensile testing machine equipped with a 25/250-N sensor (PPT Group UK Ltd.,
Mecmesin, Newton House, Spring Copse Business Park, Slinfold, UK). To ensure
consistency and reliability of the results, the samples were conditioned at room temperature as
per ISO 139:1973 “Standard Environments for Conditioning and Testing.” This standard
prescribes a temperature of 21 ± 1 °C, a relative air humidity of 60%, and an atmospheric
pressure of 760 mm Hg. The sample dimensions conformed to the ASTM D882-18 standard,
measuring 50 mm × 10 mm (length × width). Four measurements were taken to ascertain the
tensile properties accurately.
The thickness of the nanofiber mats was precisely measured using a digital
micrometer (range: 0–25 mm; Digimatic micrometer, MDC-25PX, code No. 293-240-30,
serial No. 71912410, Mitutoyo, Japan). For the tensile testing, specimens were prepared both
parallel and perpendicular to the direction of the nanofibers, facilitating testing in the
longitudinal and transverse directions. A paper template of 50 mm × 40 mm, with an inner cut
of 30 mm × 20 mm, was used to assist in sample preparation. The specimens were secured to
the paper template using double-sided thin scotch tape (3M Scotch Magic Tape (Matte Finish)
3/4” × 36-yard Desk Dispenser Refills). After mounting the paper and sample onto the tensile
27
testing machine, the sides of the paper template were carefully removed. This preparation
process is illustrated in Figure 2.2.
σ F/ A […..] (2.1)
E= =
ε dl/l
σ – stress, MPa
28
ε – strain
F – force, N
dl – change in length, mm
l – initial length, mm
For accurate weight measurement of the samples, a laboratory scale (KERN ABT 5NM
(KERN&Sohn GmbH, Balingen, Germany); maximum weight of 100 g; discreteness of
0.000001 g; serial number: WB22G0101; calibration certificate number: B61-389-2023-03/1,
24 March 2023) was utilized. This equipment ensured precise and reliable measurement,
critical for the accurate assessment of the thermal properties of the samples.
The Thermogravimetric Analysis (TGA) provided insightful data on the thermal stability
and decomposition characteristics of the composite materials. The test results, represented as
the mass loss of the samples with respect to temperature change, were meticulously analysed.
A key aspect of this analysis involved determining the specific temperatures at which
significant mass loss occurred. This information is vital as it indicates the thermal degradation
points of the composite material, which are essential for understanding its performance under
various thermal conditions.
Additionally, comparative graphs were prepared to visualize and compare the thermal
behaviour of different specimens. These graphs provided a clear representation of how each
composite responded to increasing temperatures, offering a visual interpretation of the
thermal stability and degradation patterns. By examining the temperature range and rate of
mass loss, it was possible to gain insights into the material's thermal resistance and the
29
effectiveness of the nanofiber reinforcement in enhancing these properties. This comparative
analysis played a significant role in assessing the suitability of the developed composites for
applications where thermal stability is a critical factor.
The experiment section provides a detailed analysis of the tensile properties of PAN
nanofiber mats, pure epoxy, and various nanocomposite layers through tensile testing. The
outcomes of these tests are depicted in a series of figures and summarized in a table, offering
a comprehensive view of the mechanical behaviour of each material under stress.
Figure 2.3 illustrates the tensile strength and elongation properties of PAN nanofiber
mats. The results indicate that the PAN nanofiber mat exhibits a maximum tensile strength of
8.5 ± 0.5 MPa and an elastic modulus of 920 ± 15. Additionally, the material displayed an
elongation at break of 5.4 ± 0.1%, suggesting a certain level of flexibility.
10.00
9.00
8.00
7.00
6.00
Stress (MPa)
PAN 1
5.00
PAN 2
4.00 PAN 3
PAN 4
3.00
PAN 5
2.00
1.00
0.00
0 1 2 3 4 5 6
Strain (%)
In contrast, Figure 2.4 focuses on the tensile test results for pure epoxy. The data
reveals that pure epoxy has a higher maximum tensile strength of 12.8 ± 2 MPa compared to
PAN nanofiber mats, but a lower elastic modulus of 580 ± 12. The elongation at break for the
30
pure epoxy is found to be 5.1 ± 0.2%, closely mirroring that of the PAN nanofiber mats.
Obtained study result of the sample Ep 1 was excluded from the analysis (measurement error).
Pls add description of the axes on the graph 2.4: Y-axis is Stress (MPa) and X-axis is Strain
(%), like in Fig. 2.5.
20
18
16
14
12 Ep 1
10 Ep 2
Ep 3
8 Ep 4
6
4
2
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
The tensile properties of nanocomposites with varying layers of PAN nanofiber are
presented in Figures 2.5, 2.6, and 2.7. The single-layer nanocomposite, as shown in Figure
2.5, exhibits a maximum tensile strength of 12.5 ± 2 MPa and an elastic modulus of 610 ± 15,
with an elongation at break of 2.1 ± 0.2%. Moving to the two-layer nanocomposite depicted
in Figure 2.6, there's an observable increase in tensile strength to 16 ± 3 MPa and elastic
modulus to 650 ± 18, alongside an elongation at break of 3 ± 0.3%. The three-layer
nanocomposite, as seen in Figure 2.7, further enhances these properties, showing a maximum
tensile strength of 18 ± 2 MPa, an elastic modulus of 720 ± 12, and an elongation at break of
3 ± 0.5%.
31
18.00
16.00
14.00
12.00
Stress (MPa)
10.00
CL1_1
8.00 CL1_2
6.00 CL1_3
CL1_4
4.00
2.00
0.00
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50
Strain (%)
Pls Give a brief analysis: why there are such different rates of Stress and Strain (for example:
instability of nanofibers in thickness, uneven distribution of nano mats on the collector, high
porosity).
25.00
20.00
15.00
Stress (MPa)
CL2_1
CL2_2
10.00
CL3_3
CL2_4
5.00
0.00
0.00 1.00 2.00 3.00 4.00 5.00 6.00
Strain (%)
32
25.00
20.00
15.00
Stress (MPa)
CL3_1
CL3_2
10.00
CL3_3
CL3_4
5.00
0.00
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00
Strain(%)
Lastly, Table 2.1 succinctly summarizes the mechanical properties of all the materials
tested, including PAN nanofiber mats, pure epoxy, and the various layered nanocomposites.
This table facilitates an easy comparison across different materials, highlighting how the
addition of PAN nanofiber layers incrementally improves the tensile strength and elastic
modulus of the composites while moderately affecting their elongation at break.
Table 2.2
33
The experiment also explored the thermal properties of the materials using
thermogravimetric analysis (TGA), with the results depicted in a series of figures.
Figure 2.8 presents the TGA results for pure epoxy. The analysis revealed that the
peak degradation temperature for pure epoxy occurs at 373.5 degrees Celsius, indicating the
temperature at which the most significant thermal decomposition happens.
Continuing with the TGA studies, Figure 2.9 focuses on the single-layer reinforced
nanocomposite. The peak degradation for this material was observed at a slightly lower
temperature of 370.5 degrees Celsius. This slight decrease in the degradation temperature
compared to pure epoxy suggests a subtle influence of the nanofiber layer on the thermal
stability of the composite.
34
Figure 2.13 TGA of composite with single layer of PAN nanofiber
For the double-layer reinforced nanocomposite, as shown in Figure 2.10, the peak
degradation temperature was recorded at 369.4 degrees Celsius. This further reduction in the
peak degradation temperature indicates that additional layers of nanofibers have a more
pronounced effect on the thermal properties of the composite.
Figure 2.14 TGA of composite with two layer of PAN nanofiber mat
35
Figure 2.11 extends this analysis to the three-layer reinforced nanocomposite. Here,
the peak degradation occurs at an even lower temperature of 364.2 degrees Celsius. This
consistent decrease in the degradation temperature with each added layer of nanofibers points
to a notable impact of the nanofiber reinforcement on the thermal behaviour of the
composites.
Figure 2.15 TGA of composite with three layer of PAN nanofiber mat
Finally, Figure 2.12 offers a comparative TGA analysis of all the nanocomposites
alongside pure epoxy. This comparative view provides a clear visual representation of how
the addition of nanofiber layers influences the thermal degradation behaviour of the epoxy
composites. It allows for a direct comparison between the thermal stability of the pure epoxy
and that of the nanocomposites, highlighting the effect of nanofiber reinforcement in altering
the composite's response to high temperatures.
36
Figure 2.16 Comparative TGA of nanocomposites comparing to pure epoxy
A critical observation from this figure is the evident influence of interleaving PAN
nanofiber mats on the thermal degradation pattern of the epoxy. The graphs distinctly show
how the mass loss of epoxy changes with respect to time when PAN nanofiber mats are
incorporated. This change is indicative of the impact that nanofiber reinforcement has on the
thermal stability and degradation characteristics of the composite materials.
Interestingly, the figure also reveals that there is no major difference in the thermal
degradation behaviour between the composites with one layer and those with three layers of
PAN nanofiber mats. This observation suggests that while the introduction of PAN nanofibers
alters the thermal properties of the epoxy, increasing the number of layers beyond a single
layer does not significantly change these properties further. It implies that a single layer of
PAN nanofibers might be sufficient to achieve the desired modification in the thermal
behaviour of the epoxy composite.
37
This analysis provides valuable insights into the optimal design of nanofiber-
reinforced composites, especially in applications where thermal properties are a critical
consideration. It also underscores the importance of understanding the interactions between
the matrix material and the reinforcing nanofibers, as these interactions significantly influence
the overall performance and suitability of the composite material for specific uses.
38
3. Numerical Simulation
In the field of composite material analysis, numerical simulations play a crucial role in
predicting and understanding the behaviour of these complex systems. One of the most
effective methods for determining the elastic properties of composite materials is through the
application of equal strain theory within the framework of Finite Element Method (FEM).
The equal strain theory posits that, when subjected to an external load, all components of
the composite material undergo the same strain. This theory is particularly useful in the
context of FEM simulations as it significantly simplifies the analysis. By assuming uniform
strain distribution across the different materials in the composite, the complexity associated
with the interaction between various materials is reduced. This simplification is beneficial for
computational efficiency and can still provide accurate insights into the overall behaviour of
the composite material under various loading conditions.
The chapter further delves into the specifics of setting up the FEM simulation, including
the selection of appropriate material models, meshing strategies, and boundary conditions, all
tailored to accurately reflect the behaviour of nanofiber-reinforced composites. The results
from these simulations are pivotal in providing a deeper understanding of the material's
response to mechanical loads and in validating the experimental findings.
Based on existing research (Lasenko et al., 2023), it is anticipated that the thick and
viscous nature of the epoxy resin will not allow for complete penetration through the PAN
nanofiber mat. Instead, the resin is expected to adhere primarily to the top layer of the
nanofibers, resulting in a layered structure. This understanding is crucial for accurately
representing the composite in the CAD model. To mimic this behaviour, the CAD model is
designed with layers that vary in proportion between the epoxy and the nanofiber mat. For the
purposes of simulation and considering that the elastic region is the primary focus, a 1 cm x 1
cm plate is created with variable thicknesses representing the epoxy and nanofiber mat layers.
Figure 3.1 presents this CAD model, offering a visual representation of how the
composite layers are structured for the simulation. The model serves as a foundational
element for the subsequent numerical analysis, allowing for a detailed exploration of the
composite's behaviour under simulated conditions.
Proportion of Epoxy
In addition to the CAD model, assigning accurate material properties to the model is
critical for the simulation's validity. For this purpose, experimental values obtained from the
physical testing of the materials are inputted into the simulation software. These values
include the mechanical properties such as the elastic modulus, tensile strength, and elongation
at break for both the epoxy and the PAN nanofiber mats. By integrating these experimental
values, the simulation can more realistically predict how the actual composite material would
behave under various conditions.
This approach of combining a detailed CAD model with empirical material properties
ensures that the simulation results are as reflective of real-world behaviour as possible. This
methodology is pivotal in understanding the mechanical and thermal responses of the
nanofiber-reinforced composites, thereby providing crucial insights for their potential
applications and further development.
40
3.2 Meshing
In subchapter 3.2, the process of meshing the CAD model is discussed. Figure 3.2
displays the model with a finely generated brick mesh. This step is crucial following the
import of the CAD model from SolidWorks into ANSYS, where the material properties are
assigned to the model. The importance of meshing in finite element analysis cannot be
overstated, as the mesh quality significantly influences the accuracy of the simulation results.
A fine mesh is chosen to ensure precise results, capturing the intricate details and variations
within the composite material more effectively. The finer mesh leads to a better representation
of the geometry and a more accurate approximation of the stress and strain distribution within
the composite.
Figure 3.3 illustrates the boundary conditions applied to the model. On the X-axis, an
initial displacement of 2% is applied, while the opposite face is supported by a roller support
to simulate a uniaxial tension scenario. On the Y-axis and Z-axis, one face of each is set with
41
roller support, and the opposite sides are left free. This arrangement helps to mitigate the
effects of Poisson's ratio on the simulation, ensuring that the strain is uniformly applied across
the composite material.
The numerical results of the simulation are presented in subchapter 3.4. Figure 3.4
showcases the normal stress distribution on the face where the initial displacement was
applied. To obtain an average normal stress, the stress at each node is summed and then
divided by the total number of nodes, which in this case is 172. This method yields an
averaged stress value, which, when combined with the initially applied strain, allows for the
calculation of the elastic modulus.
42
The calculated elastic modulus varies depending on the number of nanofiber layers in the
composite. For the single-layer nanocomposite, the elastic modulus was calculated to be 615
MPa. For the double-layer nanocomposite, it increased to 645 MPa, and for the three-layer
nanocomposite, the modulus further increased to 675 MPa. These results indicate a
progressive enhancement in the stiffness of the composite material with the addition of more
layers of PAN nanofiber mats, corroborating the experimental findings and underlining the
effectiveness of nanofiber reinforcement in improving the mechanical properties of the
composites.
43
4. Analytical Model
Uniform Distribution and Alignment of Fibers: The model assumes that the fibers are
uniformly distributed throughout the matrix and are aligned in a specific direction. This
alignment significantly influences the composite's mechanical properties.
Perfect Bonding Between Fibers and Matrix: It is assumed that there is perfect
adhesion between the fibers and the matrix material, ensuring efficient load transfer between
the two.
Linear Elastic Behaviour: The model considers the components of the composite (both
the fibers and the matrix) to exhibit linear elastic behaviour up to failure. This means that the
stress-strain relationship is linear and reversible.
Influence of Fiber Aspect Ratio: The model specifically takes into account the aspect
ratio of the fibers, acknowledging that it plays a critical role in determining the composite's
overall mechanical properties.
The general form of the Halpin-Tsai equation for a fibre-reinforced composite is:
Where:
η is the efficiency parameter, which is a function of the aspect ratio of the fibers.
ζ is the reinforcement factor, which relates the modulus of the fibre to the modulus of the
matrix.
The Halpin-Tsai model is particularly useful for composites with a high aspect ratio of
reinforcement fibers. It assumes perfect bonding between the fibers and the matrix and
considers the composite as a homogenized material. The model effectively predicts how the
mechanical properties of the composite change with varying fibre content and aspect ratio,
providing critical insights for the design and analysis of composite materials.
Upon inserting these values into the model, the resulting calculations for the elastic
modulus of the nanocomposites with varying layers of PAN nanofiber are as follows:
45
For the composite with one layer of PAN nanofiber mat (designated as E CL1), the elastic
modulus is calculated to be 610 MPa.
Similarly, for the composite with two layers of PAN nanofiber mat (E CL2), the elastic
modulus is found to be 635 MPa.
For the composite with three layers of PAN nanofiber mat (E CL3), the elastic modulus
increases to 670 MPa.
These results demonstrate a progressive increase in the stiffness of the composite material
with the addition of more layers of PAN nanofiber mats. The calculated values for the elastic
modulus reflect the enhanced mechanical properties of the nanocomposites due to the
reinforcement provided by the PAN nanofibers. This progression confirms the effectiveness
of the nanofiber reinforcement in improving the mechanical strength of the epoxy composites,
as predicted by the Halpin-Tsai model.
46
5. Results analysis
In line with the study's objective to explore the effects of PAN non-woven layers on
the mechanical and thermal properties of epoxy composites, Chapter 5 presents a detailed
analysis of the experimental and simulation results. The study commenced with an
understanding that traditional laminated fibre-reinforced polymer composites exhibit certain
limitations in impact tolerance and interlaminar fracture toughness. Addressing these
challenges, the research investigated the potential of PAN nanofibers in improving these their
properties.
The tensile testing of the materials demonstrated a clear trend. The PAN nanofiber
mats, pure epoxy, and the PAN nanofiber-reinforced composites each exhibited distinct
mechanical properties. Notably, the addition of PAN nanofiber layers resulted in a gradual
increase in both tensile strength and elastic modulus, with the three-layer nanocomposite
displaying the highest values. This finding aligns with the initial hypothesis that interleaving
nanofibers within epoxy composites could significantly enhance their mechanical robustness.
The thermal analysis, conducted via thermogravimetric analysis, provided insight into
the thermal degradation behaviour of the composites. A noteworthy observation was the
decrease in peak degradation temperature with the integration of PAN nanofiber layers. The
three-layer nanocomposite, in particular, demonstrated the most significant change, indicating
a modification in the composite's thermal properties due to the nanofiber reinforcement.
Continuing the discussion of the results, Table 5.1 in the chapter 5 provides a
comprehensive summary of the findings obtained from the three distinct methods used in this
study: experimental, numerical, and analytical. This table plays a crucial role in comparing
and contrasting the results obtained through these different approaches.
One of the notable observations from the study is the consistency of results for the
single-layer reinforced nanocomposite across all three methods. The experimental, numerical,
and analytical results for this composite configuration showed remarkable similarity, with no
significant differences. This alignment indicates a high level of accuracy and reliability in the
methodologies employed for testing and simulation. It underscores the effectiveness of the
chosen experimental techniques and the validity of the numerical and analytical models in
predicting the behaviour of nanocomposite materials.
Table 5.3
The findings for the three-layer nanocomposite suggest that while nanofiber
reinforcement enhances the composite’s properties, the precision in layering and thickness
control is critical to achieving the desired outcomes. This aspect may require further
refinement in fabrication techniques to ensure consistency and accuracy in the properties of
the final composite material.
In summary, Table 5.1 not only presents a clear comparison of the results from
different methodologies but also sheds light on the intricacies and challenges in fabricating
and analysing multi-layered nanocomposite materials. These insights are invaluable for future
research and development efforts in the field of nanocomposite materials, particularly in
optimizing fabrication processes for enhanced material performance.
48
Conclusion
This research, driven by the aim to enhance the mechanical and thermal properties of
epoxy composites through PAN nanofiber interleaving, culminates with several key
conclusions:
Mechanical Enhancement: The study conclusively demonstrates that the addition of PAN
nanofiber layers significantly improves the tensile strength and elastic modulus of epoxy
composites (how much, numerical parameters ???). This finding is crucial for applications
where high strength-to-weight ratios are essential.
Thermal Stability Alteration: The research also reveals that the thermal stability, as
indicated by peak degradation temperatures (which???), is influenced by the addition of
nanofiber layers. This alteration in thermal behaviour opens new possibilities for the use of
these composites in temperature-sensitive applications.
Looking forward, the study paves the way for several avenues of future research:
Material Diversity and Configuration: Exploring different types of nanofibers and their
configurations could further enhance composite properties, broadening the scope of
applications.
Page number?
This study not only contributes to the field of material science by improving the
understanding of nanofiber-reinforced composites but also opens new horizons for their
application in industries where enhanced mechanical strength and thermal stability are
paramount. The potential for further innovation and exploration in this field is vast, heralding
exciting possibilities for future advancements in nanoscale modelling and material
engineering. Is it mean application?
50
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