1.

Equipment name: DK 7735 electric spark CNC walking

wire cutting tool

2. Main technical parameters of the equipment

Machine tool DK 7735

model
Workbench size (mm) 740*470

Working X / Y shaft 450*350

table stroke (mm)
Maximum cutting 450
thickness (mm)
Maximum load weight 300
(KG)
X / Y-axis minimum 0.001
instruction (mm)
U / V taaper stroke 35*35 ( ±3°)
(mm)
Maximum machining ±3°/50
taper (mm)
U / V axis minimum 0.001
instruction (mm)
Maximum cutting speed ≥120
(mm ² / min)
The X / Y-axis stepper motor
control mode
The U / V axis stepper motor
control mode
Number of linkage The X / Y / U / V quad-
control axes axis linkage
Max. stroke of silk ≤220
drum (mm)

Electrode wire φ 0.10-0.22 (standard φ

diameter (mm) 0.18)
Electrode wire speed 11.5
(m / s)
Maximum wire storage ≤500
length (m)
 Processing GB / T 7926-2015 Standard 10 * 10
accuracy (mm) * 300.015
Maximum cutting ≥120
efficiency (mm ² /
min)
Optimum finish Ra ≤0.025
roughness (mm)
Working fluid tank 50
volume (L)
Type of working Water-based / oil-
fluid based
Power Supply AC three-phase four-wire
Voltage 380V, 50Hz
Total power consumed ≤1.5
by the machine tool
(KW)
Host weight (kg) 1100

Machine dimensions 1.3*1.2*1.6

(m)

3. Structural characteristics of the machine tool

3. 1 The cast adopts high grade low phosphorus, low

sulfur cast iron raw materials; the bed body,
workbench towing plate, wire towing plate, wire
frame column are all secondary manual aging and
natural aging (3-6 months) to make the structure
stable and ensure the good accuracy of the machine
tool;

3.2 Silk screw adopts domestic brand Shaanxi Qishan

North machinery high-precision ball rolling screw,
high accuracy, good maintenance, long service life;
3.3 The wire storage cylinder adopts seamless alloy
steel pipe and 40Cr mass regulating spindle, and
dynamic balance detection (unbalanced torque 0.5g. In
cm), the surface is coated with hard chromium,
bilateral double bearing assembly, wear resistance,
corrosion resistance, very small beating (0.01mm);

3.4 Silk storage cylinder drive, using synchronous

gear and tooth belt drive, smooth operation, low
noise;

.5The 3 XY workbench drive adopts a five-phase, ten-

beat precision stepper motor and a taper drive
 Three-phase six-beat precision stepping motor,
large torque, high transmission accuracy;

.63 Silk storage cylinder bearings, wire bar bearings

and guide wheel bearings all adopt NMB bearings.

.73. Main electrical parts and components

Transformer Jiangsu famous brand wire is colorful

X 8 control system

3.8 Trip control adopts proximity switch to avoid the

wear of mechanical change direction and improve the
stability;

3.9 Waterproof setting

Line cutting machine tool processing needs

working fluid, waterproof machine tool electrical

appliances is extremely important. Machine tools to

avoid the possibility of leakage appliances water,

and reduce environmental pollution;

3. 10 Conductivity Performance Choose high-quality

conductive materials and conductive blocks to make
a good contact between the molybdenum wire and the
electrode;

3. 11 Insulation performance

The increased insulation between the transport

wire storage cylinder, the column and the bed body

is adopted, and the conductive block and workpiece

support adopt high insulation material.

3. 12 Guide wheel and guide wheel seat

The high quality guide wheel reduces the wear of

molybdenum wire, and the precise guide wheel seat

ensures the stability of the guide wheel.

.133 All plate of the machine tool gold adopt

electrostatic spraying process to improve the wear
resistance of plate gold;

4. The control system adopts X 8 programming and

control integrated software system.
4. 1X8 system:

X 8 wire cutting programming and control system,

based on PCI bus quaxis motion control board and high

reliable, energy saving stepping motor drive motherboard,

0.5 microsecond high frequency main control board,

sample.

Users use CAD software according to processing

drawings, wire cutting process for CAD drawings,

generate 2 D or 3 D data, and perform parts processing;

in the processing process, the system can intelligently

control the processing speed and processing parameters,

complete the processing control of different processing

requirements. This method of graphical processing is an

organic combination of CAD and CAM systems in the field

of wire cutting.

The system has cutting speed adaptive control,

cutting process real-time display, processing preview

and other convenient operation functions, at the same

time, for various faults (such as power failure, crash,

etc.), provides perfect protection, to prevent the

workpiece scrap.

Four-axis linkage control, upper and lower alien

surface processing; processing programming; processing

track, real-time tracking display; processing data,

power outage memory, power recovery processing; stable

and reliable processing control; easy to use, friendly

interface; the combination of PC software and control

card control is the top development direction of future

wire cutting processing.

X 8 system programming is convenient, powerful,

good operation platform, can widely meet the

programming requirements of all aspects of the

personnel, the features are as follows:

(1) Geometrical element guides (points, lines,

circles) and tracks (lines and arc) with two different

properties. Thus overcome the kind of only one

attribute must use " cut

"Dao" situation makes programming faster.

(2) Strong ability to exchange graphics with Auto

CAD and CAXA, X 8 can
 Read any DXF graphics files for the R13, R14, AUTOCA D

2004,2005,2006,2008,2014,2015 series, and later versions.

(3) With its own CAD, the word library and HGD word

library (the international font library of various

fonts), it can easily process a variety of Chinese

characters and western Chinese characters.

(4) With rich common curve library and formula

curve processing functions, such as including gradient

gear (variable gear, spline gear, small analog teeth,

teeth rack, etc.), cycloid teeth, sprocket teeth,

degree cam and non-circular curve cam, etc. For the

formula curve, you can handle the general formula

curve, but also can handle the derived formula curve.

(5) A variety of isometric methods (general

isometric, gradient isometric, cone isometric,

isometric isometric, etc.), a variety of deviation

methods (general deviation, left, right, not biased).

(6) unlimited data storage, visible files; and

multiple cuts and more.

4.2 The X 8 system has good reliability and powerful

functions:

X 8 system has good reliability; X 8 system has

the real-time control and data security; two mouse

(mechanical, photoelectric) and USB drive, the best

combined with your computer.

 The DRV directory is compatible with all mobile
control and storage devices.

.34 X 8: High machining precision:

In programming, X 8 system adopts double precision

calculation; the processing code generated by X 8 system

adopts absolute G code, its value is accurately retained

to the fourth decimal point; X 8 system adopts two axis

(XY or UV) synchronization; X 8 system does not limit

the radius of large arc. X 8 software processing

through two fold error correction,

 Avoid data errors due to external influence in

processing. Practice has proved that these methods can

effectively eliminate the cumulative error, and reduce

the processing error from the micro level, and in a

certain

To improve the cleanliness, improve the processing

efficiency.

.44X 8 system processing cone and isoface are the most

characteristic:

One of the features of the X 8 system when processing

various cones and heterhedres. When synthesized, it can

be synthesized according to segment and length, and can

immediately simulate the stereo pattern of cone and

isotope; X 8 system considers all kinds of line swing

mode; X8 system has the reverse calculation power of

guide wheel pitch and guide wheel radius parameters.

5. Working conditions of the machine tool

Ambient temperature: -5~45℃

Relative humidity: 95%

Power supply: AC three-phase four-wire 380V ± 10%

50Hz ± 1%

1. Machine tool operation operation manual;

2. Control system programming manual;

3. Equipment qualification certificate.

 Responsible for providing free training for user
operators at the supplier

order name specif quanti remarks

numbe icatio ty
r ns
 1 Tight silk one's
wheel
set
way
2 Adjustable 4 Only
pad foot
3 locking-in One
range on root
synchroniz
ation
4 Molybdenum 80mm 1 Only
wire
correction
instrument
5 Workpiece one's
clamclamsteni set

ng way

appendix

.16 Provide reliable quality and superior performance

6.2 Party B shall deliver the equipment to Party A's site on

schedule and be responsible for on-site debugging;

6.3 Party B shall be responsible for the free

installation of the equipment, and the cutting and
debugging according to the national standards.

.46 The free warranty period of the equipment is one

year. If the equipment fails, it shall arrive at
Party A's site for maintenance within 24 hours
after receiving party A's notice. After the
warranty period is exceeded, Party B shall continue
to provide paid repair and maintenance according to
 the needs of customers, and provide consumables and
accessories at preferential prices

.56. Responsible for arranging technical personnel to

provide technical guidance to Party A on-site, and
providing technical training to the operators, so
that the operators can have the ability to judge
and eliminate general faults and normal maintenance;

6.6 During the construction process, Party B shall

comply with the occupational health, safety and
environmental management system norms and relevant
local laws and regulations

.76. All technical methods and methods used by Party B

in processing the products under the Contract shall
be legally owned (legally obtained or independently
owned according to law), and Party B shall be fully
responsible for the intellectual property rights in
the manufacturing process of the products under the
Contract