ZOLL 330 Multifunction Aspirator 9650-000278-01-SF_B

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ZOLL 330 Multifunction Aspirator

Service Manual

9650-000278-01 Rev. B
The issue date for the ZOLL 330 Multifunction Aspirator Operator’s Guide (REF 9650-000278-01 Rev. B) is
February, 2018.
Copyright © 2018 ZOLL Medical Corporation. All rights reserved. ZOLL, AEV, Eagle II, EMV+, and
Smart Help are trademarks and/or registered trademarks of ZOLL Medical Corporation in the United States
and/or other countries. All other trademarks are the property of their respective owners.
Limited Copyright Release
Permission is hereby granted to any military/governmental agency to reproduce all materials furnished herein
for use in a military/governmental service training program and/or other technical training program.
Contents

Preface
Product Description ............................................................................................................ 1-1
How to Use this Manual ...................................................................................................... 1-1
Related Documents ............................................................................................................ 1-2
Service Manual Updates..................................................................................................... 1-2
Symbols on the Aspirator.................................................................................................... 1-2
Symbols on the Aspirator’s Graphical User Interface (GUI) ............................................... 1-4
Conventions ........................................................................................................................ 1-5
Abbreviations and Acronyms .............................................................................................. 1-6
General Warnings ............................................................................................................... 1-7
Power Use Warnings .......................................................................................................... 1-7
Service Technician Safety Warnings................................................................................... 1-7
Technical Service................................................................................................................ 1-8
Returning a Device for Service ................................................................................... 1-8

Chapter 1 Performing Maintenance Tests


Overview............................................................................................................................. 1-1
Testing Guidelines .............................................................................................................. 1-1
Before You Begin the Maintenance Tests ........................................................................... 1-1
330 PM Test Kit................................................................................................................... 1-2
Assembling the Test Setup ......................................................................................... 1-2
Instructions .......................................................................................................... 1-4
Testing ................................................................................................................. 1-4
Instructions .......................................................................................................... 1-5
Testing ................................................................................................................. 1-5

Chapter 2 Troubleshooting
Overview............................................................................................................................. 2-1
330 Multifunction Aspirator Service Codes ......................................................................... 2-1
About Service Codes .................................................................................................. 2-1
Service Code List ........................................................................................................ 2-2

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual i


Chapter 3 Replacement Part Installation
Overview............................................................................................................................. 3-1
Required Equipment ........................................................................................................... 3-1
Safety Precautions.............................................................................................................. 3-2
Replacement Part Installation Procedures.......................................................................... 3-2
Battery Compartment Replacement ........................................................................... 3-3
Required Tools and Other Items .......................................................................... 3-3
Instructions .......................................................................................................... 3-3
Battery Compartment Cover Replacement ................................................................. 3-5
Required Tools and Other Items .......................................................................... 3-5
Instructions .......................................................................................................... 3-5
Battery Replacement .................................................................................................. 3-6
Required Tools and Other Items .......................................................................... 3-6
Instructions .......................................................................................................... 3-6
Back Cover Replacement ........................................................................................... 3-7
Required Tools and Other Items .......................................................................... 3-7
Instructions .......................................................................................................... 3-7
Power Input Assembly Replacement .......................................................................... 3-8
Required Tools and Other Items .......................................................................... 3-8
Instructions .......................................................................................................... 3-8
Exhaust Muffler Block and Baffle Replacement ........................................................ 3-11
Required Tools and Other Items ........................................................................ 3-11
Instructions ........................................................................................................ 3-11
Exhaust Muffler Foam Replacement ........................................................................ 3-13
Required Tools and Other Items ........................................................................ 3-13
Instructions ........................................................................................................ 3-13
Power Interface Module Installation .......................................................................... 3-14
Required Tools and Other Items ........................................................................ 3-14
Instructions ........................................................................................................ 3-14
Smart Aspirator Module (SAM) Replacement ........................................................... 3-17
Required Tools and Other Items ........................................................................ 3-17
Instructions ........................................................................................................ 3-17
Vacuum Pump Replacement .................................................................................... 3-20
Required Tools and Other Items ........................................................................ 3-20
Instructions ........................................................................................................ 3-20
UIM Adapter Board Replacement ............................................................................. 3-24
Required Tools and Other Items ........................................................................ 3-24
Instructions ........................................................................................................ 3-24
UIM Stack Assembly Replacement .......................................................................... 3-27
Required Tools and Other Items ........................................................................ 3-27
Instructions ........................................................................................................ 3-27

Chapter 4 Replacement Parts


Overview............................................................................................................................. 4-1
Available Replacement Parts.............................................................................................. 4-2
Determining Replacement Part Item Number ............................................................. 4-2
Replacement Part List .............................................................................................. 4-15

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Chapter 5 Functional Description

Appendix A Maintenance Test Checklist


Overview.............................................................................................................................A-1
ZOLL 330 Multifunction Aspirator Maintenance Checklist ..................................................A-2

Appendix B Specifications
General ...............................................................................................................................B-1
Device Classification...........................................................................................................B-3
Emissions and Immunity Compliance .................................................................................B-4
Basic Safety and Essential Performance............................................................................B-5
Electrical .............................................................................................................................B-5
Class I .........................................................................................................................B-5
Class II ........................................................................................................................B-5

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual iii


Preface

This chapter provides general information about the ZOLL 330 Multifunction Aspirator and the
ZOLL 330 Multifunction Aspirator Service Manual. Specifically, this chapter provides:
• A brief description of the aspirator
• Information about this manual (ZOLL 330 Multifunction Aspirator Service Manual)
• Tables that describes the symbols that appear on the aspirator itself and its display screen
• A list of Warnings regarding the servicing of the aspirator

Product Description
The 330 Multifunction Aspirator is a small, extremely durable, multifunction digital aspirator
designed to operate in hospitals and severe or under-resourced environments. It can be used in
prehospital, field hospital and hospital settings.

How to Use this Manual


The ZOLL 330 Multifunction Aspirator Service Manual provides information that service
technicians need for the safe and effective repair of the aspirator. It is important that all persons
servicing this device read and understand all information contained within. Before performing
service procedures, please thoroughly read the information found in this manual related to the
following topics.
• Warning and Caution regarding the operation and servicing of the aspirator
• Service Codes
• Replacement Part Installation

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Preface

Related Documents
The following documents are related to this manual.
• ZOLL 330 Multifunction Aspirator Operator’s Guide
• ZOLL Remote Calibration System Operator’s Manual

Service Manual Updates


An issue or revision date for this manual is shown inside its front cover. If more than 3 years
have elapsed since this date, contact ZOLL Medical Corporation to determine if additional
product information updates are available.
All users should carefully review each update to understand its significance and then file it in
its appropriate section within this manual for subsequent reference.
Product documentation is available through the ZOLL website at www.zoll.com. From the
Products menu, choose Product Manuals.

Symbols on the Aspirator


The following symbols appear on the aspirator, its display, or in this manual.

Symbol Description

Device Off

Device On

Mute/Cancel: Identifies the button that mutes the active alarms or


cancels the parameter selection.

Accept / Confirm: Identifies the button that accepts (confirms) a


parameter selection.

Identifies the Rotary Encoder Dial that allows the selection of parameter
values.

ESD: Warns that connector pins should not be touched.

Menu icon. This icon identifies the button that, when pressed, displays a
menu of options that you can select to configure the aspirator.

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Preface

Symbol Description

Do Not Re-Use: This item should not be re-used.

Do Not Discard: Follow all governing regulations regarding the disposal


of any part of this medical device.

Serial Number: Numbers following “SN” indicate the serial number.

BF Symbol: Protection against electric shock, Type B with floating


(F-type) parts.

Direct Current: Identifies the location to connect external DC Power.

Power Input Orientation: Locates the DC input identifying its point of


insertion.

Manufacturer: This symbol shall be adjacent to the name and address of


the manufacturer.

Manufacture Date: Manufacture Date Symbol identifies the device’s date


of manufacture.

Consult Instruction: Consult the instructions for use or operation manual.

Refer to instruction manual.

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Preface

Symbols on the Aspirator’s Graphical User Interface (GUI)


The following symbols appear on the aspirator’s Graphical User Interface (GUI) during
operation.

Symbol Description

Alarm Bell: Identifies the number of off-screen alarms.

Alarm Bell Outline: Identifies alarm limit settings; Identifies the on-screen
alarms.

Attention: High Priority Alarm Active.

Caution: Medium Priority Alarm Active.

Warning: Low Priority Alarm Active.

Mute: Active Alarm Audible Signal Muted.

Speaker: Active Alarm Audible Signal.

Plot: Identifies active off-screen plot available.

Plot: Identifies active off-screen plot has been selected.

External Power: Indicates the device is operating using an external


power source.

No External Power: Indicates the device is operating without an external


power source.

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Preface

Symbol Description

Internal Battery: Provides indication of battery capacity and charging.


The number below the icon displays the percent (%) of charge for the
battery.

EXT Indicates that an external battery is powering the aspirator.


BATT

No Internal Battery: Indicates when the internal battery is not an available


power source.

Feature off -- feature or alarm is not operational.


off

on Feature on -- feature or alarm is operational.

Conventions
This manual uses the following conventions:

Within text, the names and labels for physical buttons and softkeys appear in boldface type (for
example, “Press the Confirm button”).

This manual uses uppercase italics for text messages displayed on the screen
(for example, Self Check Fault).

Warning! Warning statements alert you to conditions or actions that can result in personal injury
or death.

Caution Caution statements alert you to conditions or actions that can result in damage to the device.

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Preface

Abbreviations and Acronyms


ACLS- Advanced Cardiac Life Support LCD- Liquid Crystal Display

ALS- Advanced Life Support LED - Light Emitting Diode

ATLS- Advanced Trauma Life Support LPM - Liters Per Minute

AMC- Alarm Message Center ml - Milliliters

APOD- Advanced Probe Off Detection mm - Millimeter

ATPD - Atmospheric Temperature and Pressure Dry mm Hg -- Millimeters of Mercury

B/V - Bacterial/Viral Filter O2- oxygen

CASS - Continuous Aspiration of Subglottic Secretions PMC - Periodic Maintenance Check

CPR - Cardiopulmonary Resuscitation psig - Pounds per Square Inch Gage

CPU- Central Processor Unit RF- Radio Frequency

dBA- Decibel RGA #- Returned-Goods-Authorization number

DISS - Diameter Index Safety System RTC- Real time clock

EMC- Electromagnetic Compatibility SAM- Smart Aspirator Module

ESD - Electrostatic Discharge USP - United States Pharmacopeia

GMP - Good Manufacturing Practices UTC - Coordinated Universal Time

HME - Heat and Moisture Exchanger VAC - Volts AC

HMEF - Heat and Moisture Exchanger/Bacterial Viral VDC - Volts DC


filter combined

Hz – Hertz (as in frequency, cycles per second)

ID - Internal Diameter

L - Liters

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Preface

General Warnings
Understand the following general warnings:
• The information contained herein is restricted for use by personnel certified by ZOLL
Medical Corporation in the care and servicing of this product. ZOLL does not authorize or
assume any obligations resulting from unauthorized servicing of its products nor will it be
held liable for any injuries or damages incurred therefrom.

Power Use Warnings


Understand these warnings regarding power and grounding:
• The device must be connected to a grounded AC power supply when connected to AC
power.
• Connect the device only to a three-wire, grounded, hospital-grade receptacle! The three-
conductor plug must be inserted into a properly wired three-wire receptacle; if a three-wire
receptacle is not available, a qualified electrician must install one in accordance with the
governing electrical code.
• Do not under any circumstances remove the grounding conductor from the power plug.
• Do not use extension cords or adapters of any type! The power cord and plug must be intact
and undamaged.
• If there is any doubt about the integrity of the protective earth conductor arrangement,
operate the oximeter on internal battery power until the AC power supply protective
conductor is fully functional.

Service Technician Safety Warnings


Be attentive to these warnings when servicing an aspirator:
• Possible explosion hazard if used in the presence of flammable anesthetics or other
flammable substances in combination with air, oxygen-enriched environments, or nitrous
oxide.
• This device is not intended for use in explosive atmospheres.
• Pins of connectors identified with the ESD warning symbol should not be touched. Always
use precautionary procedures with ESD-sensitive connections.

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Preface

Technical Service
If a unit requires service, contact the ZOLL Technical Service Department.
Telephone: 1-978-421-9655 (Direct)
800-348-9011 (Toll-Free (US))
Fax:
1-978-421-0010
Email General Email: techsupport@zoll.com
Military Email: milsupport@zoll.com

When requesting service, please provide the following information to the service
representative:
• Device serial number
• Description of the problem
• Department using the equipment and name of the person to contact
• Purchase order to allow tracking of loan equipment
• Purchase order for a unit with an expired warranty

Returning a Device for Service


Before sending a unit to the ZOLL Technical Service Department for repair, obtain a service
request (SR) number from the service representative.
The Lithium ion battery should remain inside the unit. Follow directions provided on the
Return Materials Authorization (RMA). Pack the unit with its cables in the original containers
(if available) or equivalent packaging. Be sure the assigned service request number appears on
each package.
Return the unit to:
ZOLL Medical Corporation
269 Mill Road
Chelmsford, MA 01824
Attention: Technical Service Department (SR number)

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Chapter 1
Performing Maintenance
Tests
Overview
This chapter includes procedures for maintenance tests. It is necessary to perform maintenance
tests to ensure that the 330 Multifunction Aspirator functions properly. This chapter describes
the following maintenance tests:
• Cosmetic and Hardware
• Performance
• Bleed Valve
Note: Make copies of the checklist in Appendix A “ZOLL 330 Multifunction Aspirator
Maintenance Tests Checklist” to record results of the maintenance tests.

Testing Guidelines
Observe the following guidelines when performing maintenance tests.
• Schedule an hour to conduct the entire maintenance test.
• Perform the tests in the order presented.
• Perform all the steps of each test procedure.
• Complete all the steps of the procedure before evaluating the test results.

Before You Begin the Maintenance Tests


Before you begin testing, do the following:
• Assemble the test setup using items contained in the 330 PM Test Kit.
• Keep an extra, fully charged, 330 Multifunction Aspirator battery available.

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Performing Maintenance Tests

330 PM Test Kit


To perform maintenance tests, you need to assemble the test setup from items contained in the
330 PM (Preventive Maintenance) Test Kit (REF: 8600-000020-01). The 330 PM Test Kit
contains the following item.
• Jar, disposable with Lid (REF: 410-0004-00)
• Kit, Hose, M330 (REF: 540-0050-00)
• Fluke Meter (REF:0350-000090)
• Brass Barbed Hose Fitting 3/8” Hose ID, 1/3 NPTF (Female End) (REF: 0301-000344)
• Straight One-Way Valve (Check Valve) 22M to 22F (REF: 0301-000070)
Note: The valve is not required to assemble the test setup. Use the valve to perform Cosmetic
and Hardware test 1.6 (See, 1.0 Cosmetic and Hardware Tests in this chapter.

Assembling the Test Setup


To assemble the test setup, follow these steps:
1. Attach the brass barbed hose fitting to the NPT connector of the Fluke Pressure Gauge.
2. Using a piece of tubing from the tubing kit, connect the aspirator VACUUM port to the center
port of the collection canister (also labeled VACUUM).
3. Using a second piece of tubing, connect the collection canister PATIENT port to the Fluke
pressure gauge (barbed hose fitting attached to the gauge in Step 1).
When the test setup is assembled, connect the aspirator power supply to the aspirator and to
AC mains. (AC power outlet).

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Performing Maintenance Tests

1.0 Cosmetic and Hardware Tests

Test Name Do this... Observe this... Pass / Fail

1.1 Power Switch Turn the aspirator power switch on, Aspirator turns off and on. o o
Check and then turn the power switch off.

1.2 Self Check Power on the aspirator. Aspirator turns on with no self o o
check alarms present.

1.3 LCD Contrast Under menu options, choose adjust Contrast is adjustable to be both o o
Check the contrast in both directions. lighter and darker.

1.4 LCD Visual Power aspirator on and inspect LCD No blemishes or faulty pixels exist o o
Inspection and for physical blemishes, faulty pixels, and contrast is set such that
Contrast Check and contrast. information on the screen is
readable.

1.5 Button Check Power on the aspirator on and Aspirator responds to all button o o
individually press all seven right presses.
parameter buttons (For Smart Flow
Cal button: after pressing, press
cancel to exit from the popup).
Press the Main Menu button. Press
the Accept button. Press the
Mute/Cancel button. Run a
procedure and press the Standby
button.

1.6 LED Check Power on the aspirator and look for Green, Yellow, and Red LEDs are o o
the green and yellow LEDs to be all present and functioning.
illuminated in an alternating
Note: The Medium Priority Alarm
sequence. Select Intermittent mode,
(#2111) displays only for a few
set ON time to 5 seconds, set OFF
seconds.
time 40 seconds, and vacuum target
to 200 mm Hg.
Place the 22 mm O.D. check valve in
the exhaust port and begin running
the intermittent procedure. Look for a
medium priority alarm (#2111) with
the red LED present.

Check Valve

1.7 Encoder Dial Power aspirator on and select the Dial scrolls through menu choices o o
Check Main Menu. Turn the Dial right and on screen.
left multiple times and in multiple
increments.

1.8 Buzzer Check Power aspirator on with external Buzzer is audible during alarm. o o
power connected. Unplug external
power to generate an alarm.

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Performing Maintenance Tests

2.0 Performance Tests


Instructions
1. Power on the aspirator.
2. Select “Continuous” Mode and “Surgical” procedure from the parameter buttons.
3. In the order listed under Test Results, set the aspirator to each vacuum target indicated by the
table. Record the vacuum level as indicated by the Calibrated Pressure Gauge and the
aspirator in the table. Record a Pass or Fail for each result.
4. Repeat all vacuum measurements with “Smart Flow” set to “OFF.”
Note: Performance Tests must be performed in the order presented below. The CASS
procedure parameter button must be selected to test at 20 mm Hg.
Testing

Vacuum Setting Calibrated Pressure Gauge Aspirator Vacuum Display


Measurement Result

Pass Criteria Vacuum Setting ± (8 % of Setting + 2 Measured Vacuum ± (8 % of Setting


mm Hg) + 2 mm Hg)

Smart Flow: ON Pass / Fail

2.2 550 (Max) mm Hg Pass Range:(504-596) Pass Range:(504-596) o o


2.3 20 mm Hg Pass Range:(16.4-23.6) Pass Range:(16.4-23.6) o o
2.4 400 mm Hg Pass Range:(366-434) Pass Range:(366-434) o o
2.5 50 mm Hg Pass Range:(44-56) Pass Range:(44-56) o o
2.6 200 mm Hg Pass Range:(182-218) Pass Range:(182-218) o o
2.7 90 mm Hg Pass Range:(80.8-99.2) Pass Range:(80.8-99.2) o o
2.8 110 mm Hg Pass Range:(99.2-120.8) Pass Range:(99.2-120.8)  Pass  Fail

Smart Flow: OFF Pass / Fail

2.9 550 (Max) mm Hg Pass Range:(504-596) Pass Range:(504-596) o o


2.10 20 mm Hg Pass Range:(16.4-23.6) Pass Range:(16.4-23.6) o o
2.11 400 mm Hg Pass Range:(366-434) Pass Range:(366-434) o o
2.12 50 mm Hg Pass Range:(44-56) Pass Range:(44-56) o o
2.13 200 mm Hg Pass Range:(182-218) Pass Range:(182-218) o o
2.14 90 mm Hg Pass Range:(80.8-99.2) Pass Range:(80.8-99.2) o o
2.15 110 mm Hg Pass Range:(99.2-120.8) Pass Range:(99.2-120.8) o o

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Performing Maintenance Tests

3.0 Bleed Valve Test


Instructions
1. Set the aspirator to “Intermittent” Mode with the settings indicated by the Bleed Valve
Functional Test table.
2. Record the Maximum Vacuum (minimum pressure) level achieved during the “On” phase
of the intermittent cycle.
3. Record the Minimum Vacuum (maximum pressure) level achieved during the “Off” phase
of the intermittent cycle.
4. Record the overall Pass or Fail for the two measurements.

Testing

Do this... Do this... Observe this...

Ventilator Settings Calibrated Pressure Gauge


Measurements
Acceptance Criteria Pass / Fail
Mode Vacuum ON OFF Maximum Minimum
Setting Time Time Vacuum (ON) Value (OFF)

3.1 Intermittent 100 15 40 Pass Range: Pass Range: Maximum Vacuum o o


(90-100) (-2-2) (On):
± (8 % of Setting + 2
mm Hg)
Minimum Vacuum
(Off):
0 mm Hg (± 2 mm Hg)

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 1-5


Chapter 2
Troubleshooting

Overview
This chapter contains a list of error messages that users may see if the unit is not operating
properly.
If the errors you encounter are not listed below, call ZOLL Medical Corporation’s Technical
Service Department for further assistance. (See the “Technical Service” section the Preface.)

330 Multifunction Aspirator Service Codes


This section describes service codes, provides a list of service codes, and their associated alarm
description, and the Service Kit part number (or other resolution) for restoring proper aspirator
operation.

About Service Codes


Service Codes are 4-digit numbers associated with an aspirator alarm.
• 1### (indicates a High Priority Alarm)
• 2### (indicates a Medium Priority Alarm)
• 3### (indicates Low Priority Alarm)
The Alarm Message Center (AMC) appearing in the upper left-hand corner of the aspirator
display screen shows the service code along with alarm information, as in the following
example:

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Troubleshooting

Service Code List


The following is a list of the 330 Multifunction Aspirator that may appear on your display. The
table provides the Service Code number, associated alarm name, description, and information
on what you can do to correct the situation.

Service Code Alarm Name/Mitigation/Resolution

1001 Self Check Failure - Pneumatic System


Alarm triggers when the vacuum pump fails to operate or fails to provide the flow
required to deliver a vacuum.
Mitigation/Info: Pneumatic System: Vacuum, Manually Aspirate Patient,
**Contact Service Center*

1010 Self Check Failure - Bleed Valve


Alarm triggers when the bleed valve fails to reduce the applied vacuum
Mitigation/Info: Manually Aspirate Patient, **Contact Service Center*

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Troubleshooting

Service Code Alarm Name/Mitigation/Resolution

1052 Self Check Failure - Pneumatic Sensor


Communication between the pressure sensor and SAM is lost. When this
happens, replace the aspirator and contact the service center for additional
information.
Mitigation/Info: Pneumatic Sensor: Vacuum Pressure, Manually Aspirate Patient,
**Contact Service Center**

1172 Self Check Failure - Power System


Alarm occurs when the 5 volt power bus fails to provide the required voltage. If
this failure occurs, replace the aspirator and contact the service center for
additional information.
Mitigation/Info: Power System, Manually Aspirate Patient, **Contact Service
Center**

1173 Self Check Failure - Internal COMM


Alarm occurs when communication fails between one of the subcomponents and
the host processor. If this failure occurs, restart the aspirator, replace the
aspirator and contact the service center for additional information.
Mitigation/Info: Internal COMM, Manually Aspirate Patient, Backup Aspirator
**Contact Service Center**

1175 Self Check Failure - Internal COMM


Alarm triggers when the internal communication bus and the host are not able to
communicate with the sub-assemblies. If this failure occurs, restart the aspirator,
replace the aspirator and contact the service center for additional information.
Mitigation/Info: Internal COMM, Manually Aspirate Patient, **Contact Service
Center**

1176 Self Check Failure - Internal COMM


Alarm triggers when the calibration file fails its integrity check. You should
replace the aspirator and contact the service center for additional information.
Mitigation/Info: Internal COMM, Manually Aspirate Patient, **Contact Service
Center**

1420 Self Check: Complete Power Failure


Alarm triggers when power is lost from both the internal battery and an external
source during operation. When this failure occurs, the LCD blanks (no power for
operation), the audible alarm pulses rapidly, and the visual alarm flashes rapidly.
This alarm lasts approximately two minutes. If the device can be recharged after
the failure and there are no other issues, it can be returned to service. If there are
any questions, contact the service center for additional information.
Mitigation/Info: None – No LCD Display.

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Troubleshooting

Service Code Alarm Name/Mitigation/Resolution

1471 Self Check Failure - Internal COMM


Alarm triggers when the device is no longer able to communicate with the User
Interface Module (UIM) and the interface controls. When this failure occurs,
aspiration continues at the current settings and the high priority alarm sounds.
You should replace the aspirator and contact the service center for additional
information.
Mitigation/Info: Internal COMM, Manually Aspirate Patient, Backup Aspirator
**Contact Service Center**

1472 Self Check Failure - Internal COMM


Alarm triggers when the device is no longer able to communicate with the Smart
Aspirator Module (SAM). When this failure occurs, vacuum continues at the
current settings and the high priority alarm sounds. You should replace the
aspirator and contact the service center for additional information.
Mitigation/Info: Internal COMM, Manually Aspirate Patient, Backup Aspirator,
**Contact Service Center**

1474 Self Check Failure - Internal COMM


Alarm triggers when cyclic redundancy checking between the device and SAM
fails. When this failure occurs, vacuum continues at the current setting and the
high priority alarm sounds. You should replace the aspirator and contact the
service center for additional information.
Mitigation/Info: Internal COMM, Manually Aspirate Patient, Backup Aspirator,
**Contact Service Center**

1475 Self Check Failure - Internal COMM


Alarm triggers when the device has lost communication with the contrast control
and in most instances the content of the LCD is not visible. When this failure
occurs, vacuum continues at the current settings and the high priority alarm
sounds. You should replace the aspirator and contact the service center for
additional information.
Mitigation/Info: Internal COMM, Manually Aspirate Patient, Backup Aspirator,
**Contact Service Center**

1480 Self Check Failure - Firmware Mismatch


Alarm triggers when the device and SAM software loads are not compatible. This
alarm is typically associated with an SAM change where the technician failed to
update the device and SAM to the current software revision. You should replace
the aspirator and contact the service center for additional information.
Mitigation/Info: Firmware Mismatch, Manually Aspirate Patient, Software
Compatibility Failure, **Contact Service Center**

2111 Self Check Failure - Valve Fault


Alarm occurs when the device detects a potential valve fault, the vacuum level is
not reduced during the intermittent mode of operation.
Mitigation/Info: "Manually Aspirate Patient", **Contact Service Center**

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Troubleshooting

Service Code Alarm Name/Mitigation/Resolution

2421 Self Check Fault - Power System


Alarm triggers when there is a failure of the input protection circuit and the device
is able to operate. The alarm continues until the device is turned off. You can
mute the alarm for 30 seconds by pushing the Mute/Cancel button. You should
replace the aspirator and contact the service center for additional information.
Mitigation/Info: Power System, Power System Needs Repair, Internal Battery
Operation, Monitor Battery % Charge, **Contact Service Center**

2423 Self Check Fault - Power System


Alarm triggers when the internal power circuit has failed and external power is
connected but cannot be used. The fault cannot be repaired by you. You can
mute the alarm for 30 seconds by pushing the Mute/Cancel button. Replace
the aspirator and contact the service center for additional information.
Mitigation/Info: Power System, Power System Needs Repair, Internal Battery
Operation, Monitor Battery % Charge, **Contact Service Center**

2455 Battery Fault - Battery Communication


Alarm triggers when the device is not able to communicate with the internal
battery. When this fault occurs, the device does not know the current charge of
the battery and operation could stop at any time. To continue operation, you
should connect external power. When external power is connected the alarm
priority decreases to Low Priority, replace the aspirator and contact the service
center.
Mitigation/Info: Battery Communication, Connect External Power, Ensure ability
to manually aspirate patient **Contact Service Center**

3130 Self Check Fault - Sensor Failure


Alarm triggers when the ambient pressure transducer fails. When this fault
occurs, the device is no longer able to properly detect the ambient pressure.
When this alarm is active during aeromedical transport you should be cautious of
pressure readings if the aspirator cannot be replaced. You should also monitor
flow to ensure adequate aspiration.
Mitigation/Info: Sensor Failure: Barometric Pressure, **Contact Service Center**

3470 Self Check Fault - Power System


Alarm triggers when the device is no longer able to communicate with the Power
Interface Module (PIM). When this fault occurs, you should monitor operation
continuously, replace the aspirator when possible. Contact the service center for
additional information.
Mitigation/Info: Power System, Power Management Fault, Monitor Power
Source, **Replace/Service Aspirator**

3480 Self Check Failure - Hardware Compatibility


Alarm occurs when the device detects a change in hardware (mismatched serial
numbers).
Mitigation/Info: Hardware Compatibility Failure, **Replace/Service Aspirator**

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 2-5


Chapter 3
Replacement Part Installation
Overview
This chapter provides instructions on how to disassemble and reassemble the 330 Multifunction
Aspirator unit, and includes the following sections:
• Required Equipment
• Safety Precautions
• Battery Compartment Replacement
• Battery Compartment Cover Replacement
• Battery Replacement
• Back Cover Replacement
• Power Input Assembly Replacement
• Exhaust Muffler Block and Baffle Replacement
• Exhaust Muffler Foam Replacement
• Power Interface Module Installation
• Smart Aspirator Module (SAM) Replacement
• Vacuum Pump Replacement
• UIM Adapter Board Replacement
• UIM Stack Assembly Replacement

Required Equipment
To perform replacement installation procedures, you need the following:
• Anti-static wrist strap
• Torque driver with interchangeable screw and nut bits
(or torque screwdriver set and torque nut driver set)
• Needle-nosed pliers
• Vibra-Tite

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–1


Replacement Part Installation

Warning! Always wear an anti-static wrist strap, remove all jewelry, and keep liquids away from
the aspirator when servicing it. Always safeguard your personal well-being when
troubleshooting electronic circuitry.

Caution Follow torque specifications listed in replacement instructions to avoid damage to the aspirator.

Safety Precautions
Warning! SHOCK HAZARD

Caution Take the necessary precautions to guard against shock or injury before you conduct aspirator
tests or repairs.

• Only properly trained technicians should service the unit.


• The unit can contain deadly voltages even if the unit is turned off.
• Make sure to discharge the unit before working with it.
• Make sure you take the necessary precautions when working with static sensitive units. For
example, you must wear a conductive wrist strap (which touches your skin) connected to a
grounding mat and to the earth ground. You must remove the wrist strap when you discharge
high voltage or when you are working on energized equipment.
The remaining sections provide installation instructions for each replaceable part.

Replacement Part Installation Procedures


Observe these guidelines when performing installation procedures:
• Disconnect the power supply and internal battery prior to servicing.
• Wear an anti-static wrist strap.
• Screws are coated with Vibra-Tite anti-vibration compound during the aspirator
manufacturing process. When reusing screws clean and reapply Vibra-Tite anti-vibration
compound (ZOLL REF: 602-0006-00).
• Torque screws and nuts as specified in the instructions
• Be aware of potentially dangerous operating voltages.
• Please review all warnings listed in the following documents:
• Chapter 1 of this manual
• Chapter 4 of this manual (for Service Kits requiring HiPot testing)
• ZOLL 330 Multifunction Aspirator Operator’s Guide
• ZOLL Remote Calibration System Operation Manual

Caution Replacement part installations should be done in an ESD controlled environment


since internal components are susceptible to damage from static discharge.. Wear
an anti-static wrist strap when servicing the aspirator.

3–2 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Battery Compartment Replacement


These instructions describe how to remove and replace an aspirator battery compartment.

Required Tools and Other Items


• Torque driver
• #2 Phillips-head
• Vibra-Tite

Instructions

Step Action

1 Remove the battery compartment cover by unscrewing the four 6-32 x 5/16 screws.
Save these screws.

2 Remove the battery by unscrewing the four 6-32 x 2 1/4 screws, and then disconnect
the plug from its connector.
Save these screws.

3 Remove the four 6-32 x 5/16 Phillips screws that battery compartment, and then
remover the battery compartment.
Save these screws.

4 Position the new battery compartment to mate with upper and lower case cutouts and
press firmly into place.
Clean screws and apply Vibra-Tite to each of the four 6-32 x 5/16 screws, re-insert,
and then tighten.
Torque: 9 in lbs.
Bit Size: #2 Phillips head

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–3


Replacement Part Installation

Step Action

5 Connect the battery by attaching its cable to the battery connector (pull lightly on
cable to ensure it is locked in place and avoid kinking the cable).
Clean screws and apply Vibra-Tite to each screw, re-insert, then tighten the four
6-32 x 2 1/4 screws to secure the battery.
Torque: 9 in lbs
Bit Size: #2 Phillips

6 Re-install the battery compartment cover.


Clean screws and apply Vibra-Tite to each screw, re-insert, and then tighten the four
6-32 x 5/16 screws.
Torque: 9 in lbs
Bit Size: #2 Phillips

7 Perform a functional test to confirm proper operation of the aspirator.

3–4 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Battery Compartment Cover Replacement

Required Tools and Other Items


• Torque driver
• #2 Phillips-head bit
• Vibra-Tite

Instructions

Step Action

1 Remove the cover being replaced by unscrewing the four 6-32 x 5/16 screws.
Save these screws.

2 Remove backing from the bumper feet, then place one at each corner of the new
battery compartment cover.

3 Position the new cover to align with the battery compartment.


Clean screws and apply Vibra-Tite to each screw, re-insert, and then tighten the four
6-32 x 5/16 screws.
Torque: 9 in lbs
Bit Size: #2 Phillips

4 Perform a functional test to confirm proper operation of the aspirator.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–5


Replacement Part Installation

Battery Replacement

Required Tools and Other Items


• Torque driver
• #2 Phillips-head bit
• Vibra-Tite

Instructions

Step Action

1 Unscrew the four 6-32 x 5/16 screws and then remove the battery compartment.
Save these screws.

2 Remove the old battery by unscrewing the four 6-32 x 2 1/4 screws, and then
disconnect the plug from its connector.
Save these screws.

3 Connect the new battery by attaching its cable to the battery connector (pull lightly on
cable to ensure it is locked in place and avoid kinking the cable).
Clean screws and apply Vibra-Tite to each screw, re-insert, then tighten the
four 6-32 x 2 1/4 screws to secure the battery.
Torque: 9 in lbs
Bit Size: #2 Phillips

4 Perform a functional test to confirm proper operation of the aspirator.

3–6 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Back Cover Replacement

Required Tools and Other Items


• Torque driver
• #2 Phillips-head bit
• 3/8 in torque nut driver
• Vibra-Tite

Instructions

Step Action

1 Loosen, but do not remove, the four


8-32 x 3 screws on the Exhaust Muffler baffle.

2 Remove the two 10-32 Keps nuts and the four 6-32 x 2 screws that secure the back
cover to the aspirator chassis.
Save these screws and nuts.
Remove the back cover by pulling it from the aspirator.

8 Install the new back cover to the aspirator module and align cover with handle,
exhaust muffler housing, and dovetail mounting studs.
Clean screws and apply Vibra-Tite to each screw, then insert and loosely thread the
four 6-32 x 2” screws.Tighten screws in a crossing pattern, and then re-install the two
10-32 Keps nuts and tighten.
Torque: 6-32 x 2” screws to 9 in lbs, 10-32 Keps Nuts to 18 in lbs
Bit Size: #2 Phillips for screws. 3/8 in nut driver

9 Tighten the four 8-32 x 3 screws on the exhaust muffler.


Torque: 14 in lbs
Bit Size: #2 Phillips
Note: Before tightening the screws, make sure that the Exhaust Muffler Baffle is
aligned so that the “long side”, found on the top of the baffle is on the left, and the
“short side” is on the right, then place the baffle on the Exhaust Muffler Block.

10 Perform calibration and functional test to confirm proper aspirator operation.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–7


Replacement Part Installation

Power Input Assembly Replacement

Required Tools and Other Items


• Torque Driver
• #2 Phillips bit
• #1 Phillips bit
• Nut driver set
• Vibra-Tite

Instructions

Step Action

1 Loosen, but do not remove, the four 8-32 x 3 screws on the Exhaust Muffler baffle.

2 Remove the two 10-32 Keps nuts and the four 6-32 x 2 screws that secure the back
cover to the aspirator chassis.
Save these screws and nuts.
Remove the back cover by pulling it from the aspirator.

3 Remove the 4-40 x 1/4 screw on the dovetail stabilizer bracket.


Save this screw.

4 Flip the aspirator over and remove the front case assembly by lifting it straight up
away from the aspirator chassis.

3–8 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Step Action

5 Remove the battery compartment cover by unscrewing the four 6-32 x 5/16 screws.
Save these screws.

6 Remove the battery by unscrewing the four 6-32 x 2 1/4 screws and disconnecting the
plug from its locking latch.
Save these screws.

7 Loosen and remove the two 4-40 x 1 1/4 screws and nylon spacers supporting the
Power Input assembly unto the chassis.
Save these screws and spacers.

8 Disconnect the power input cable from the PIM board by pressing on the locking
latches and pulling the cable straight up from the connector.

9 Loosen and remove the two 4-40 x 1/4 screws holding the Power Input Assembly
(PIA) to the connector panel.
Save these screws.

10 Using two small flat blade screwdrivers, separate the two locking tabs on the power
plug and pull the power input assembly away from the connector panel.
Note: The power input assembly locking tabs can break when attempting to release
them from the assembly. Use caution when trying to release them.

11 Insert the new power input assembly into the connector panel socket and tug (pull) on
the assembly to ensure the locking tabs have engaged.

12 Secure the Power Input Assembly to the chassis.


Clean screws and apply Vibra-Tite to each screw, then insert and tighten the two 4-40
x 1/4 screws.
Torque: 5 in-lbs
Bit Size: #1 Phillips head
Clean screws and apply Vibra-Tite to each screw, then, using the spacers, insert and
tighten the two 4-40 x 1 1/4 screws to 4 in-lbs with a #1 Phillips head bit.
Torque: 4 in lbs.
Bit Size: #1 Phillips head

13 Re-connect the battery by attaching its cable to the battery connector (pull lightly on
cable to ensure it is locked in place and avoid kinking the cable).
Clean screws and apply Vibra-Tite to each screw, re-insert, and tighten the four
6-32 x 2 1/4 screws to secure the battery.
Torque: 9 in lbs
Bit Size: #2 Phillips

14 Re-assemble the battery compartment cover. Clean screws and apply Vibra-Tite to
each screw and tighten the four
6-32 x 5/16 screws.
Torque: 9 in lbs
Bit Size: #2 Phillips

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–9


Replacement Part Installation

Step Action

15 Re-install the front case assembly. Clean screws and apply Vibra-Tite to the 4-40 x 1/
4 screws, insert the screws into the center of the dovetail mounting bracket and
tighten.
Torque: 5 in lbs
Bit Size: #1 Phillips

16 Reconnect the ribbon cable to the PIM board, and then press down on the two locking
tabs (ears) to lock down the cable connector.

17 Attach the back cover to the aspirator module and align cover with handle, exhaust
muffler housing, and dovetail mounting studs.
Clean screws and apply Vibra-Tite to each screw, then insert and loosely thread
screws in a crossing pattern. Tighten screws in a crossing pattern, then tighten the
two 10-32 Keps nuts and the four 6-32 x 2” screws.
Torque: 6-32 x 2” screws to 9 in lbs, 10-32 Keps Nuts to 18 in lbs
Bit Size: #2 Phillips for screws. 3/8 in nut driver

18 Tighten the four 8-32 x 3 screws on the exhaust muffler.


Torque: 14 in lbs
Bit Size: #2 Phillips
Note: Before tightening the screws, make sure that the Exhaust Muffler Baffle is
aligned so that the “long side”, found on the top of the baffle is on the left, and the
“short side” is on the right, then place the baffle on the Exhaust Muffler Block.

19 Perform calibration and functional test to confirm proper aspirator operation.

3–10 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Exhaust Muffler Block and Baffle Replacement

Required Tools and Other Items


• Torque Driver
• #2 Phillips bit
• #1 Phillips bit
• Vibra-Tite

Instructions

Step Action

1 Remove the four 8-32 x 3 screws on the Exhaust Muffler Baffle, and then remove the
baffle and its intake plate.
Save these screws.

2 Pull the muffler foam from the Exhaust Muffler Block.


Note: Do not compress the muffler foam.

3 Remove the two 6-32 x 3/8 screws and washers from the Exhaust Muffler Block, and
then pull the Exhaust Muffler Block from the chassis.
Save these screws.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–11


Replacement Part Installation

Step Action

4 Position the new Exhaust Muffler Block so that the mating holes are aligned, then
secure the Exhaust Muffler Block to the chassis. Place a washer on each of the two 6-
32 x 3/8 screws. Clean screws and apply Vibra-Tite to each screw, re-insert, and then
tighten each screw.
Torque: 5 in lbs
Bit Size: #2 Phillips

5 Insert the muffler foam into the Exhaust Muffler Block.


Note: Do not compress (push down) on the muffler foam.

6 Align the Exhaust Muffler Baffle so that the “long side”, found on the top of the baffle is
on the left, and the “short side” is on the right, then place the baffle on the Exhaust
Muffler Block.

7 Position the Intake Plate on the Exhaust Muffler Baffle. Clean screws and apply Vibra-
Tite to each of the four 8-32 x 3 screws, re-insert, and tighten.
Torque: 14 in lbs
Bit Size: #2 Phillips

3–12 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Exhaust Muffler Foam Replacement

Required Tools and Other Items


• Torque Driver
• #2 Phillips bit
• Vibra-Tite

Instructions

Step Action

1 Remove the four 8-32 x 3 screws on the Exhaust Muffler Baffle, and then remove the
baffle and its intake plate.
Save these screws.

2 Pull the old muffler foam from the Exhaust Muffler Block.

3 Insert the new muffler foam into the Exhaust Muffler Block.
Note: Do not compress (push down) on the muffler foam.

4 Align the Exhaust Muffler Baffle so that the “long side” (found on the top of the baffle is
on the left, and the “short side” is on the right, then place the baffle on the Exhaust
Muffler Block.
Torque: 5 in lbs
Bit Size: #2 Phillips

5 Position the Intake Plate on the Exhaust Muffler Baffle. Clean screws and apply Vibra-
Tite to each of the four 8-32 x 3 screws, re-insert, and tighten.
Torque: 14 in lbs
Bit Size: #2 Phillips

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–13


Replacement Part Installation

Power Interface Module Installation

Required Tools and Other Items


• Phillips-head screwdrivers
• Flat-head screw drivers
• Nut driver set

Instructions

Step Action

1 Loosen, but do not remove, the four 8-32 x 3 screws on the Exhaust Muffler baffle.

2 Remove the two 10-32 Keps nuts and the four 6-32 x 2 screws that secure the back
cover to the aspirator chassis.
Save these screws and nuts.
Remove the back cover by pulling it from the aspirator.

3 Remove the 4-40 x 1/4 screw on the dovetail mounting bracket.


Save this screw.

4 Flip the aspirator over and remove the front case assembly by lifting it straight up
away from the aspirator chassis.

5 Remove the battery compartment cover by unscrewing the four 6-32 x 5/16 screws.
Save these screws.

3–14 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Step Action

6 Remove the battery by unscrewing the four 6-32 x 2 1/4 screws and detaching the
plug from its locking latch.
Save these screws.

7 Disconnect the Power Input Cable from the PIM board by pressing on the locking latch
and pulling the cable straight up from the connector.

8 At the Exhaust Muffler side of the exhaust muffler side dove tail, remove the two
6-32 x 1/4 screws securing the dovetail stabilizer bracket
Save these screws.

9 Turn the chassis to face it’s opposite side, and then remove the one 6-32 x 1/4 screw,
then and the one 6-32x 1/8 screw below it.
Pull the dovetail stabilizer bracket from the chassis.
Save these screws.

10 Loosen the screws of the SAM board closest to the PIM board, and then disconnect
the J1 PIM connector from the J1 SAM connector.

11 Remove the four 4-40 x 5/16 screws holding the PIM board to the aspirator module.
Save these screws.

12 Lift the defective PIM board off the module.

13 Position the new PIM Board on the aspirator module making sure to mate the J1 PIM
connector to the J1 SAM connector.

14 Secure the PIM Board. Clean screws and apply Vibra-Tite to each of the five 4-40 x 3/
16 screws, re-insert, then tighten.
Torque: 3.5 in lbs.
Bit Size: #1 Phillips head

15 Confirm the connection of the J1 PIM connector to the J1 SAM connector, then tighten
the screws of the SAM board closest to the PIM board.

16 Re-connect the battery by attaching its cable to the battery connector (pull lightly on
cable to ensure it is locked in place and avoid kinking the cable).
Clean screws and apply Vibra-Tite to each screw, re-insert, and tighten the four
6-32 x 2 1/4 screws to secure the battery.
Torque: 9 in lbs
Bit Size: #2 Phillips

17 Re-assemble the battery compartment cover. Clean screws and apply Vibra-Tite to
each screw and tighten the four 6-32 x 5/16 screws.
Torque: 9 in lbs
Bit Size: #2 Phillips

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–15


Replacement Part Installation

Step Action

18 Re-install the front case assembly. Clean screws and apply Vibra-Tite to the two
4-40 x 1/4 screws, insert the screws into the center of the dovetail mounting bracket
and tighten.
Torque: 5 in lbs
Bit Size: #1 Phillips

19 Reconnect the ribbon cable to the PIM board, and then press down on the two locking
tabs (ears) to lock down the cable connector.

20 Attach the back cover to the aspirator module and align cover with handle, exhaust
muffler housing, and dovetail mounting studs.
Clean screws and apply Vibra-Tite to each screw, then insert and loosely thread
screws in a crossing pattern. Tighten screws in a crossing pattern, and then tighten
the two 10-32 Keps nuts and the four
6-32 x 2” screws.
Torque: 6-32 x 2” screws to 9 in lbs, 10-32 Keps Nuts to 18 in lbs
Bit Size: #2 Phillips for screws. 3/8 in nut driver

21 Tighten the four 8-32 x 3 screws on the exhaust muffler.


Torque: 14 in lbs
Bit Size: #2 Phillips
Note: Before tightening the screws, make sure that the Exhaust Muffler Baffle is
aligned so that the “long side”, found on the top of the baffle is on the left, and the
“short side” is on the right, then place the baffle on the Exhaust Muffler Block.

22 Perform calibration and functional test to confirm proper aspirator operation.

3–16 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Smart Aspirator Module (SAM) Replacement

Required Tools and Other Items


• Torque driver
• #1 Phillips Bit
• Needle-nosed pliers

Instructions

Step Action

1 Loosen, but do not remove, the four 8-32 x 3 screws on the Exhaust Muffler baffle.

2 Remove the two 10-32 Keps nuts and the four 6-32 x 2 screws that secure the back
cover to the aspirator chassis.
Save these screws and nuts.
Remove the back cover by pulling it from the aspirator.

3 Remove the 4-40 x 1/4 screw on the dovetail mounting bracket.


Save this screw.

4 Flip the aspirator over and remove the front case assembly by lifting it straight up
away from the module.

5 Remove the battery compartment cover by unscrewing the four 6-32 x 5/16 screws.
Save these screws.

6 Remove the battery by unscrewing the four 6-32 x 2 1/4 screws and detaching the
plug from its locking latch.
Save these screws.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–17


Replacement Part Installation

Step Action

7 Position the chassis so that you can view the vacuum pump and tubing.
Disconnect the clear tubing from the brass manifold barb near the center of the
chassis that links the SAM board with the manifold.
Note: Take precautions not to crack or otherwise damage the clear tubing. If the tubing
is difficult to pull away from the brass barb, gently push it using the tip of a needle-
nosed pliers.

8 Turn the chassis to face the SAM Module.


Loosen, but do not remove, the two screws (on the left) that secure the SAM board to
the chassis closest to the PIM board, and then disconnect the J1 PIM connector from
the J1 SAM connector.

9 Remove the four 4-40 x 1/4 screws holding the SAM board to the aspirator module.
Save these screws.

10 Tilt the SAM Module away from the chassis.


Disconnect the pump connector cable bundle
Disconnect the wires connecting the SAM board to the 2-way valve
Lift the defective SAM board off the chassis.

11 Remove the clamp from the clear tubing attached to the SAM board, and then remove
the clear tubing.
Save this tubing.

12 Attach the clear tubing to the new SAM module. Secure the tubing connection using
the new clamp provided.

13 Reconnect the pump connector cable bundle to the SAM board (observe proper
polarity).

14 Reconnect the wires connecting the SAM board to the 2-way valve (observe proper
polarity).

15 Position the new SAM board on the aspirator module making sure to mate the J1 PIM
connector to the J1 SAM connector.

16 Secure the new SAM board.


Clean screws and apply Vibra-Tite to each of the four
4-40 x 1/4 screws, insert, then tighten.
Torque: 5 in lbs.
Bit Size: #1 Phillips head

17 Turn the chassis to face it’s opposite side (so that you can see the vacuum pump and
tubing).
Connect the clear tubing from the SAM board to the brass manifold barb near the
center of the chassis.
Note: Take precautions not to crack or otherwise damage the clear tubing.

3–18 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Step Action

18 Reconnect the battery by attaching its cable to the battery connector (pull lightly on
cable to ensure it is locked in place and avoid kinking the cable).
Clean screws and apply Vibra-Tite to each screw, re-insert, and tighten the four
6-32 x 2 1/4 screws to secure the battery.
Torque: 9 in lbs
Bit Size: #2 Phillips

19 Re-assemble the battery compartment cover. Clean screws and apply Vibra-Tite to
each screw and tighten the four 6-32 x 5/16 screws.
Torque: 9 in lbs
Bit Size: #2 Phillips

20 Re-install the front case assembly. Clean screws and apply Vibra-Tite to the two 4-40
x 1/4 screws, insert the screws into the center of the dovetail mounting bracket and
tighten.
Torque: 5 in lbs
Bit Size: #1 Phillips

21 Attach the back cover to the aspirator module and align cover with handle, exhaust
muffler housing, and dovetail mounting studs.
Clean screws and apply Vibra-Tite to each screw, then insert and loosely thread
screws in a crossing pattern. Tighten screws in a crossing pattern, and then tighten the
two 10-32 Keps nuts and the four 6-32 x 2” screws.
Torque: 6-32 x 2” screws to 9 in lbs, 10-32 Keps Nuts to 18 in lbs
Bit Size: #2 Phillips for screws. 3/8 in nut driver

22 Tighten the four 8-32 x 3 screws on the exhaust muffler.


Torque: 14 in lbs
Bit Size: #2 Phillips
Note: Before tightening the screws, make sure that the Exhaust Muffler Baffle is
aligned so that the “long side”, found on the top of the baffle is on the left, and the
“short side” is on the right, then place the baffle on the Exhaust Muffler Block.

23 Perform calibration and functional test to confirm proper aspirator operation.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–19


Replacement Part Installation

Vacuum Pump Replacement

Required Tools and Other Items


• Torque driver
• #1 Phillips Bit
• #2 Phillips Bit
• Needle-nosed pliers

Instructions

Step Action

1 Loosen, but do not remove, the four 8-32 x 3 screws on the Exhaust Muffler baffle.

2 Remove the two 10-32 Keps nuts and the four 6-32 x 2 screws that secure the back
cover to the aspirator chassis.
Save these screws and nuts.
Remove the back cover by pulling it from the aspirator.

3 Remove the 4-40 x 1/4 screw on the dovetail mounting bracket.


Save this screw.

4 Flip the aspirator over and remove the front case assembly by lifting it straight up
away from the module.

5 Remove the battery compartment cover by unscrewing the four 6-32 x 5/16 screws.
Save these screws.

6 Remove the battery by unscrewing the four 6-32 x 2 1/4 screws and detaching the
plug from its locking latch.
Save these screws.

3–20 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Step Action

7 Position the chassis so that you can view the front of the chassis to view the vacuum
pump and tubing.
Disconnect the clear tubing from the black barb of the manifold.
Note: Take precautions not to crack or otherwise damage the clear tubing. If the tubing
is difficult to pull away from the brass barb, gently push it using the tip of a needle-
nosed pliers.

8 On the left side of the chassis, cut the tie wrap securing the two white tubes.
Disconnect the end of the white tube connected to the side of the manifold, then
disconnect the same white tube from the pump assembly on the opposite side of the
chassis from the manifold. remove the tube form the chassis.
Note: Take precautions not to crack or otherwise damage the white tubing. If the
tubing is difficult to disconnect, gently push it using the tip of a needle-nosed pliers.

9 On the left side of the chassis front, disconnect the end of the white tube connected to
the top of the pump manifold.
Note: Take precautions not to crack or otherwise damage the white tubing. If the
tubing is difficult to disconnect, gently push it using the tip of a needle-nosed pliers.

10 On the right of the chassis, disconnect the end of the white tube connected to the top
of pump assembly.
Note: Take precautions not to crack or otherwise damage the white tubing. If the
tubing is difficult to disconnect, gently push it using the tip of a needle-nosed pliers.

11 Turn the chassis so that you so that you can view the back of the chassis.
Loosen, but do not remove, the two screws (on the left) that secure the SAM board to
the chassis closest to the PIM board, and then disconnect the J1 PIM connector from
the J1 SAM connector.

12 Remove the four 4-40 x 1/4 screws holding the SAM board to the chassis.
Save these screws.

13 Tilt the SAM Module away from the chassis.


Disconnect the clear tubing from the 2-way valve.
Disconnect the pump connector cable bundle
Disconnect the wires connecting the SAM board to the 2-way valve
Lift the SAM board off the chassis.

14 On the right of the chassis, disconnect the end of the white tube connected to the top
of pump assembly.
Note: Take precautions not to crack or otherwise damage the white tubing. If the
tubing is difficult to disconnect, gently push it using the tip of a needle-nosed pliers.

15 Lay the chassis down so that you can access the bottom of the chassis.

16 Remove the screws that secure the pump assembly to the chassis
Save these screws.

17 Stand the chassis on its bottom, then remove the vacuum pump from the chassis.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–21


Replacement Part Installation

Step Action

17 Place the new pump assembly into the chassis so that the vacuum pump manifold is
on the right (when viewing the back of the chassis) or on the left when viewing the
front of the chassis).
Lay the chassis down so that you can access the bottom of the chassis.
Clean screws and apply Vibra-Tite to each of the four 8-32 x 1/4screws, insert, then
tighten.
Torque: 19 in lbs.
Bit Size: #2 Phillips head

18 Stand the chassis on its bottom, Position the chassis so that you can view the back of
the chassis to view the vacuum pump assembly and tubing.

19 On the right side of the chassis back, connect the end of the white tube coming from
the connector panel to the top of the pump assembly.
Note: Take precautions not to crack or otherwise damage the white tubing.

20 Connect one end of the white tubing removed from the chassis to the vacuum pump
on the left side of the chassis.

21 Turn the chassis so that you face the chassis front.


Reconnect the end of the white tube coming from the vacuum pump on the opposite
side to the side of the vacuum pump manifold.
On the left side of the chassis, secure the white tubes with a tie wrap.
Note: Take precautions not to crack or otherwise damage the white tubing.

22 On the left side of the chassis front, disconnect the end of the white tube connected to
the top of the vacuum pump manifold.
Note: Take precautions not to crack or otherwise damage the white tubing.

23 On the right of the chassis front, reconnect the end of the white tube connected to the
top of vacuum pump.
Note: Take precautions not to crack or otherwise damage the white tubing.

24 Reconnect the clear tubing from the brass barb of the 2-way valve (near the center of
the chassis to the black barb of the manifold.
Note: Take precautions not to crack or otherwise damage the clear tubing.

25 Reconnect the vacuum pump connector cable bundle to the SAM board (observe
proper polarity).

26 Reconnect the wires connecting the SAM board to the 2-way valve (observe proper
polarity).

27 Position the SAM board on the aspirator module making sure to mate the J1 PIM
connector to the J1 SAM connector.

3–22 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Step Action

28 Secure the SAM board.


Clean screws and apply Vibra-Tite to each of the four
4-40 x 1/4 screws, insert, then tighten.
Torque: 5 in lbs.
Bit Size: #1 Phillips head

29 Turn the chassis to face the front side.


Connect the clear tubing from the SAM board to the brass manifold barb near the
center of the chassis.
Note: Take precautions not to crack or otherwise damage the clear tubing.

30 Reconnect the battery by attaching its cable to the battery connector (pull lightly on
cable to ensure it is locked in place and avoid kinking the cable).
Clean screws and apply Vibra-Tite to each screw, re-insert, and tighten the four
6-32 x 2 1/4 screws to secure the battery.
Torque: 9 in lbs
Bit Size: #2 Phillips

31 Re-assemble the battery compartment cover. Clean screws and apply Vibra-Tite to
each screw and tighten the four 6-32 x 5/16 screws.
Torque: 9 in lbs
Bit Size: #2 Phillips

32 Re-install the front case assembly. Clean screws and apply Vibra-Tite to the two 4-40
x 1/4 screws, insert the screws into the center of the dovetail mounting bracket and
tighten.
Torque: 5 in lbs
Bit Size: #1 Phillips

33 Attach the back cover to the aspirator module and align cover with handle, exhaust
muffler housing, and dovetail mounting studs.
Clean screws and apply Vibra-Tite to each screw, then insert and loosely thread
screws in a crossing pattern. Tighten screws in a crossing pattern, and then tighten
the two 10-32 Keps nuts and the four 6-32 x 2” screws.
Torque: 6-32 x 2” screws to 9 in lbs, 10-32 Keps Nuts to 18 in lbs
Bit Size: #2 Phillips for screws. 3/8 in nut driver

34 Tighten the four 8-32 x 3 screws on the exhaust muffler.


Torque: 14 in lbs
Bit Size: #2 Phillips
Note: Before tightening the screws, make sure that the Exhaust Muffler Baffle is
aligned so that the “long side”, found on the top of the baffle is on the left, and the
“short side” is on the right, then place the baffle on the Exhaust Muffler Block.

35 Perform calibration and functional test to confirm proper aspirator operation.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–23


Replacement Part Installation

UIM Adapter Board Replacement

Required Tools and Other Items


• Torque Driver
• #2 Phillips bit
• #1 Phillips bit
• Torque Nut Driver Set
• Vibra-Tite

Instructions

Step Action

1 Loosen, but do not remove, the four 8-32 x 3 screws on the Exhaust Muffler baffle.

2 Remove the two 10-32 Keps nuts and the four 6-32 x 2 screws that secure the back
cover to the aspirator chassis.
Save these screws and nuts.
Remove the back cover by pulling it from the aspirator.

3 Remove the 4-40 x 1/4 screw on the dovetail stabilizer bracket.


Save this screw.

4 Flip the aspirator over and remove the front case assembly by lifting it straight up
away from the module. Place the front case assembly so that the inside of the case is
facing up.

3–24 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

Step Action

5 Disconnect USB Cable from UIM Stack Assembly

6 Remove the two 6-32x 5/16 screws that secure the UIM Stack Assembly to the front
case. Carefully disconnect the J4 UIM Stack Assembly connector from the UIM
Adapter Board J1 connector while pulling the UIM Stack Assembly from the front
case. Save these screws.

7 Disconnect LCD cable from UIM Adapter Board J2 connector

8 Disconnect the ribbon cable form the UIM Adapter Board J3 connector

9 Disconnect the buzzer cable from the UIM Adapter board J4 connector

10 Remove the two 4-40 x 1/4 screws the secure the UIM Adapter Board to the front
case assembly and then remove the UIM Adapter Board.

11 Install the new UIM Adapter Board. Clean screws and apply Vibra-Tite to each of the
4-40 x 1/4 screws, insert the screws and tighten.
Torque: 3.5 in lbs
Bit Size: #1 Phillips

12 Reconnect LCD ribbon cable to the UIM Adapter Board J2 Connector.

13 Reconnect the ribbon cable to the UIM Adapter Board J3 connector.

14 Reconnect the Buzzer cable to the UIM Adapter Board J4 connector.

15 Reconnect UIM Stack Assembly by mating the UIM Stack Assembly J4 connector with
the UIM Adapter cable J1 connector. Clean screws and apply Vibra-Tite to each of the
6-32 x 5/16 screws, insert the screws, and tighten.
Torque: 5 in lbs
Bit Size: #2 Phillips

16 Reconnect the USB cable to the UIM Stack Assembly. Make sure that it “locks” into
place.

17 Re-install the front case assembly. Clean screws and apply Vibra-Tite to the two 4-40
x 1/4 screws, insert the screws into the center of the dovetail mounting bracket and
tighten.
Torque: 5 in lbs
Bit Size: #1 Phillips

18 Reconnect the ribbon cable to the PIM board, and then press down on the two locking
tabs (ears) to lock down the cable connector.

19 Attach the back cover to the aspirator module and align cover with handle, exhaust
muffler housing, and dovetail mounting studs.
Clean screws and apply Vibra-Tite to each screw, then insert and loosely thread
screws in a crossing pattern. Tighten screws in a crossing pattern, and then tighten
the two 10-32 Keps nuts and the four 6-32 x 2” screws.
Torque: 6-32 x 2” screws to 9 in lbs, 10-32 Keps Nuts to 18 in lbs
Bit Size: #2 Phillips for screws. 3/8 in nut driver

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–25


Replacement Part Installation

Step Action

20 Tighten the four 8-32 x 3 screws on the exhaust muffler.


Torque: 14 in lbs
Bit Size: #2 Phillips
Note: Before tightening the screws, make sure that the Exhaust Muffler Baffle is
aligned so that the “long side”, found on the top of the baffle is on the left, and the
“short side” is on the right, then place the baffle on the Exhaust Muffler Block.

21 Perform calibration and functional test to confirm proper aspirator operation.

3–26 www.zoll.com 9650-000278-01 Rev. B


Replacement Part Installation

UIM Stack Assembly Replacement

Required Tools and Other Items


• Torque Driver
• #2 Phillips bit
• #1 Phillips bit
• Torque Nut Driver Set
• Vibra-Tite

Instructions

Step Action

1 Loosen, but do not remove, the four 8-32 x 3 screws on the Exhaust Muffler baffle.

2 Remove the two 10-32 Keps nuts and the four 6-32 x 2 screws that secure the back
cover to the aspirator chassis.
Save these screws and nuts.
Remove the back cover by pulling it from the aspirator.

3 Remove the 4-40 x 1/4 screw on the dovetail stabilizer bracket.


Save this screw.

4 Flip the aspirator over and remove the front case assembly by lifting it straight up
away from the module.
Place the front case assembly so that the inside of the case is facing up.

5 Disconnect USB Cable from UIM Stack Assembly.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 3–27


Replacement Part Installation

Step Action

6 Remove the two 6-32x 5/16 screws that secure the UIM Stack Assembly to the front
case.
Carefully disconnect the J4 UIM Stack Assembly connector from the UIM Adapter
Board J1 connector while pulling the UIM Stack Assembly from the front case.
Save these screws.

7 Install the new UIM Stack Assembly.


Reconnect UIM Stack Assembly by mating the UIM Stack Assembly J4 connector with
the UIM Adapter cable J1 connector.
Clean screws and apply Vibra-Tite to each of the 6-32 x 5/16 screws, insert the
screws, and tighten.
Torque: 5 in lbs
Bit Size: #2 Phillips

8 Reconnect the USB cable to the UIM Stack Assembly. Make sure that it “locks” into
place.

9 Re-install the front case assembly. Clean screws and apply Vibra-Tite to the two 4-40
x 1/4 screws, insert the screws into the center of the dovetail mounting bracket and
tighten.
Torque: 5 in lbs
Bit Size: #1 Phillips

10 Reconnect the ribbon cable to the PIM board, and then press down on the two locking
tabs (ears) to lock down the cable connector.

11 Attach the back cover to the aspirator module and align cover with handle, exhaust
muffler housing, and dovetail mounting studs.
Clean screws and apply Vibra-Tite to each screw, then insert and loosely thread
screws in a crossing pattern. Tighten screws in a crossing pattern, and then tighten
the two 10-32 Keps nuts and the four 6-32 x 2” screws.
Torque: 6-32 x 2” screws to 9 in lbs, 10-32 Keps Nuts to 18 in lbs
Bit Size: #2 Phillips for screws. 3/8 in nut driver

12 Tighten the four 8-32 x 3 screws on the exhaust muffler.


Torque: 14 in lbs
Bit Size: #2 Phillips
Note: Before tightening the screws, make sure that the Exhaust Muffler Baffle is
aligned so that the “long side”, found on the top of the baffle, on the left, and the “short
side” is on the right, then place the baffle on the Exhaust Muffler Block.

13 Perform calibration and functional test manually or using the TCE.

3–28 www.zoll.com 9650-000278-01 Rev. B


Chapter 4
Replacement Parts

Overview
This chapter contains a listing of the replacement parts available for the ZOLL 330
Multifunction Aspirator.
Replacement parts may be ordered through an authorized ZOLL distributor or directly from
ZOLL Medical Corporation. The prices for parts are available from ZOLL Medical
Corporation’s Technical Service Department.
When ordering parts, please provide the following information:
• 330 Multifunction Aspirator device model and serial number
• Field replaceable part number
• Description of the replacement assembly
ZOLL Technical Service Department
Telephone: 1-978-421-9655; 1-800-348-9011
Fax: 1-978-421-0010
Email: techsupport@zoll.com

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 4-1


Replacement Parts

Available Replacement Parts


Refer to the information provided in this section to identify replacement parts.
To identify a replacement part item, follow these steps:
1. Review the pictures to identify the replacement part needed and its item number (marked
with an arrow and number)
2. Find the item number in the table that follows the pictures to obtain the part number and
description.

Determining Replacement Part Item Number


Follow these steps to identify a replacement part:
1. Find the required part in the pictures that follow in this section.
2. Record its item number (the number in circle with pointer to the part).
3. Find the item number in the table that follows the pictures to obtain its part number and
description.
For example, number “1” in the picture below points to the aspirator back case assembly.

4-2 www.zoll.com 9650-000278-01 Rev. B


Replacement Parts

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Replacement Parts

4-4 www.zoll.com 9650-000278-01 Rev. B


Replacement Parts

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 4-5


Replacement Parts

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Replacement Parts

4-8 www.zoll.com 9650-000278-01 Rev. B


Replacement Parts

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Replacement Parts

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Replacement Parts

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Replacement Parts

4-12 www.zoll.com 9650-000278-01 Rev. B


Replacement Parts

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Replacement Parts

4-14 www.zoll.com 9650-000278-01 Rev. B


Replacement Parts

Replacement Part List


Find the item number in the table that follows the pictures to obtain its part number and
description.

Item Number
(called out in ZOLL Part Number Part Description
picture)

1 1889-000014-01 ASSEMBLY, CASE, BACK, M330 ASPIRATOR

2 402-0EMV-21 CASE, BATTERY COMPARTMENT

3 340-0132-00 GASKET,STRIP, 0.250" X 6.550"

4 340-0131-00 GASKET,STRIP, 0.250" X 8.150"

SCREW, PHILLIPS, PAN HEAD, 6-32 x 5/16, STAINLESS STEEL,


5 358-0632-05
ZINC PLATED

6 340-0130-00 GASKET,STRIP, 0.250" X 1.50"

7 1889-000025 ASSEMBLY, ASPIRATOR MODULE

SCREW, PHILLIPS, PAN HEAD, 4-40 X 1/4,STEEL, ZINC


8 358-0440-04
PLATED, RoHS

SCREW, PHILLIPS, PAN HEAD, 6-32 x 2", STAINLESS STEEL,


9 358-0632-32
BLACK OXIDE

10 346-1032-01 NUT, KEPS, 10-32, STEEL, ZINC PLATED, RoHS

11 9310-000234 BRACKET, DOVETAIL, COLLECTION JAR, M330 ASPIRATOR

12 346-0832-01 NUT, KEPS, 8-32

STRAP, HOOK & LOOP WITH BUCKLE, BLACK,


13 0550-000755
5/8"W x 12"L

14 358-0632-36 SCREW, PHILLIPS, PAN HEAD, 6-32 x 2 1/4, RoHS

BUMPER, RUBBER, FOOT, P/S, ROUND,


15 450-0008-00
1/2" DIA x 1/8" THK, BLACK

16 416-0EMV-11 COVER,BOTTOM,BATTERY CASE,TAN

SCREW, PHILLIPS, PAN HEAD, 6-32 x 5/16, STAINLESS STEEL,


17 358-0632-05
ZINC PLATED

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 4-15


Replacement Parts

Item Number
(called out in ZOLL Part Number Part Description
picture)

ASSEMBLY,BATTERY PACK,6.6 AH,14.8V


18 1887-000010-95-01
LITHIUM-ION,12- CELL CONDITIONED

19 9355-009041 DUAL HEAD VACUUM PUMP,M330 ASPIRATOR

20 1889-000004-01 ASSEMBLY, MANIFOLD, M330 ASPIRATOR

HOSE BARB, NYLON, BLACK,


21 480-0144-00
3/16" I.D. TUBE X 1/4-28 THD (MALE)

22 480-0226-00 HOSE BARB, 1/8"NPTM to 3/8" TUBE, 2 BARB

23 9320-001130 BRACKET,PUMP,M330 ASPIRATOR

SCREW, PHILLIPS, FLAT HEAD, 6-32 x 1/4, STEEL, ZINC


24 357-0632-04
PLATED, RoHS

MOUNT, VIBRATION DAMPING, NEOPRENE SANDWICH, F/F 8/


25 9700-000002
32 THREAD, W COUNTERSINK

26 9320-001134 CHASSIS, SAM, M330 ASPIRATOR

27 9320-001135 BRACKET,DOVETAIL STABILIZER,M330

SCREW, PHILLIPS, FLAT HEAD, 4-40 X ¼, STEEL, ZINC


28 357-0440-04
PLATED, RoHS

29 9330-002821 SPACER JAR,M330 ASPIRATOR

SCR, 8-32 X 5/8" LONG, PH, FLT, UNDERCUT, STAINLESS


30 0163-000760
STEEL

31 404-0EMV-41 BRACKET,CHASSIS,EMV

SCREW, PHILLIPS, FLAT HEAD, 8-32 x 1/4, UNDERCUT, ZP,


32 355-0832-04
RoHS

33 9310-005423 MUFFLER BLOCK,M330 ASPIRATOR

34 358-0632-06 SCREW, PHILLIPS, PAN HEAD, SS, 6-32 X 3/8

35 376-0007-00 WASHER, FLAT, #6, STEEL, ZINC PLATED, RoHS

36 9310-005427 FOAM,MUFFLER,M330 ASPIRATOR

37 9310-005424 OUTPUT BLOCK BAFFLE,M330 ASPIRATOR

4-16 www.zoll.com 9650-000278-01 Rev. B


Replacement Parts

Item Number
(called out in ZOLL Part Number Part Description
picture)

38 0310-000375 O-RING, ID 1.614", OD 1.754" BUNA-N, A70 DUROMETER, BLK

OIL-RESISTANT BUNA-N MULTIPURPOSE


39 340-0055-00
O-RING, 2-3/8" x 2-1/2" x 1/16", RoHS

40 357-0832-48 SCREW, PHILLIPS, FLAT HEAD, 8-32 x 3, STEEL, RoHS

41 424-SPM1-21 PLATE,INTAKE

42 480-0226-00 HOSE BARB, 1/8"NPTM to 3/8" TUBE, 2 BARB

43 480-0181-00 TEE, BRASS, 1/8" NPTF

44 480-0132-00 NIPPLE, CLOSE, 1/8" NPTM X 1/8" NPTM , .500 LONG

HOSE BARB, NYLON, BLACK,


45 480-0144-00
3/16" I.D. TUBE X 1/4-28 THD (MALE)

46 9500-001907 TUBING,TYGON,CLEAR,3/16" x 5/16" x 1.0"

47 9500-001905 TUBING,SILICONE,WHITE, 5/16" x 9/16" x 5.5"

48 9500-001906 TUBING,TYGON,CLEAR,3/16" x 5/16" x 4.0"

49 9500-001904 TUBING,SILICONE,WHITE, 5/16" x 9/16" x 3.8"

50 9500-001903 TUBING,SILICONE,WHITE, 5/16" x 9/16" x 6.5"

VALVE, 2-WAY NC, MINIATURE HIGH FLOW


51 1889-000022-01 PROPORTIONAL,BRASS, 50 PSI, 5VDC,
¼” BARBS, WITH CONNECTOR

52 1889-000006-01 ASSEMBLY,TOP CONNECTOR,M330 ASPIRATOR

53 9500-001902 TUBING,SILICONE,WHITE, 5/16" x 9/16" x 2.6"

54 0163-000650 SCREW, #4-40 X 3/4"LG, PNH, PHL, SST

55 9500-001908 TUBING,TYGON,CLEAR,1/16" x 1/8" x 4.5"

56 9301-000807-01 ASSY, PCB, SAM, ASPIRATOR

57 334-0110-00 CLAMP, PLASTIC SLEEVE, 1/8" OD TUBING, NATURAL COLOR

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 4-17


Replacement Parts

Item Number
(called out in ZOLL Part Number Part Description
picture)

58 346-0632-01 NUT, KEPS, 6-32, STEEL, ZINC PLATED, RoHS

SCREW, PHILLIPS, PAN HEAD, 4-40 X 1/4,STEEL, ZINC


59 358-0440-04
PLATED, RoHS

60 305-0002-00 TIE WRAP, 5 1/2" LONG

61 1889-330030-01 ASSY,SAM,SEQ030,SUBVENT

62 414-0EMV-21 CHASSIS,UIM

63 9330-002821 SPACER JAR,M330 ASPIRATOR

SCR, 8-32 X 5/8" LONG, PH, FLT, UNDERCUT, STAINLESS


64 0163-000760
STEEL

65 404-0EMV-41 BRACKET,CHASSIS,EMV

SCREW, PHILIPS, FLAT HEAD, 6-32 x 1/4, UNDERCUT, STEEL,


66 355-0632-04
RoHS

67 358-0632-04 SCREW, PHILLIPS, PAN HEAD, SS, 6-32 X 1/4

68 357-0832-04 SCREW, PHILLIPS, FLAT HEAD, SS, 8-32 x 1/4, RoHS

69 9301-000801-02 ASSY, PCB, POWER INTERFACE MODULE

SCREW, PHILLIPS, PAN HEAD, 4-40 x 3/16, STEEL, ZINC


70 358-0440-03
PLATED, RoHS

71 404-0EMV-21 BRACKET, DOVETAIL MOUNTING

72 0163-001500 SCR, #6-32, MCH, 1/8", FLT, PHL, UNDERCUT, SST

SCREW, PHILLIPS, FLAT HEAD, 4-40 X ¼, STEEL, ZINC


73 357-0440-04
PLATED, RoHS

74 9301-000804-02 ASSY, PCB, PRE-PIM

75 357-0440-20 SCREW, PHILLIPS, FLAT HEAD, 4-40 X 1 ¼, STEEL, RoHS

76 368-0062-00 SPACER, NYLON, #4, x .812 LONG, RoHS

4-18 www.zoll.com 9650-000278-01 Rev. B


Chapter 5
Functional Description
The aspirator uses a microprocessor to regulate a vacuum pump and bleed valve to control the
vacuum level (see Figure B-1 below). Transducers continuously monitor the vacuum level and
barometric pressure to ensure the vacuum level is as set by the user.
The collection canister is part of the pneumatic system. It collects fluids and prevents patient
waste from entering the aspirator. The Vacuum Port is a 3/8-inch barbed port on the top of the
aspirator. Gas from the tubing and collection canister passes through the vacuum manifold and
vacuum pump, then it is ejected through the 22 mm Exhaust Port on the side of the device.
Tubing connects the Vacuum Port to the collection canister. The canister also provides overflow
protection in the event the user attempts to aspirate more fluid than the collection canister can
hold.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual 5-1


Functional Description

Figure 5-1 Pneumatic Design Diagram

5-2 www.zoll.com 9650-000278-01 Rev. B


Appendix A
Maintenance Test
Checklist
Overview
Use the checklist on the following pages to record the results of the maintenance tests, and keep
it for your records.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual A-1


Maintenance Test Checklist

ZOLL 330 Multifunction Aspirator Maintenance Checklist


Device (Aspirator) Information
(Turn ON the aspirator, press the Menu button, rotate Dial to Unit Info, and then press the Confirm button.)

Device SN: Device


Model

ASP SW Rev: SAM


SN:

SAM SW Rev: PM Due:

Test Equipment

Equipment Manufacturer/Model SN Calibration Due Date

Calibrated
Pressure
Gauge

Cosmetic and Hardware Tests Performance Tests (continued)

1.1  Pass  Fail Smart Flow: OFF

1.2  Pass  Fail 2.8  Pass  Fail

1.3  Pass  Fail 2.9  Pass  Fail

1.4  Pass  Fail 2.10  Pass  Fail

1.5  Pass  Fail 2.11  Pass  Fail

1.6  Pass  Fail 2.12  Pass  Fail

1.7  Pass  Fail 2.13  Pass  Fail

1.8  Pass  Fail 2.14  Pass  Fail

Performance Tests Bleed Valve Test

Smart Flow: ON 3.1  Pass  Fail

2.1  Pass  Fail

2.2  Pass  Fail

2.3  Pass  Fail

2.4  Pass  Fail

2.5  Pass  Fail

2.6  Pass  Fail

2.7  Pass  Fail

A-2 www.zoll.com 9650-000278-01 Rev. B


Maintenance Test Checklist

Result of Check:
No action required: 

Minor problems corrected:


_____________________________________________________________________________________

_____________________________________________________________________________________

Disposable supplies replaced:

_____________________________________________________________________________________

_____________________________________________________________________________________

Major problems identified (unit out of service):

_____________________________________________________________________________________

_____________________________________________________________________________________

Additional Comments:
_____________________________________________________________________________________

_____________________________________________________________________________________

_____________________________________________________________________________________

_____________________________________________________________________________________

The ZOLL 330 Multifunction Aspirator passes the Cosmetic/Hardware Check.  Pass  Fail
Performance Test, and Bleed Valve Functional Tests.

The Checklist was reviewed to ensure the tests and their results are compliant to the defined standards.

Name (Print): Signature: Date:

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual A-3


Appendix B
Specifications
General

Operation Modes Continuous/Intermittent

Applied Vacuum 10 mm Hg to 550 mm Hg


± (2 mm Hg + 8% of setting)
Continuous Vacuum Range:
Surgical Adjustable 20 to 550 mm Hg
Pharyngeal Adjustable 60 to 400 mm Hg
Tracheal Adjustable 60 to 220 mm Hg
CASS Adjustable 10 to 40 mm Hg

Intermittent Vacuum Range ON/OFF Times Vacuum Level: Adjustable 10 to 200 mm Hg


ON/OFF Times: 5 to 40 seconds.

FREE AIRFLOW Continuous: Up to 30 LPM


Maximum FREE AIRFLOW: Up to 35 LPM*
*Maximum FREE AIRFLOW rate achieved
with the use of Smart Flow.

Collection Canister Capacity 1200 cc

Collection Cannister Material Polystyrene and durable polyethylene

LED Status/Alarm Indicator Red, Yellow, and Green

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual B-1


Specifications

Alarm Volume ~ 80 dBA @ 1 meter

Noise Level ~ 60 dBA when measured at 1 meter

Operating Voltages AC Supply: 100 to 240 VAC (50/60 Hz)

Caution Use only the AC/DC power supply


that ZOLL provides with the
device.

DC Supply: Nominal 12.5 to 28.0 VDC


(accepts DC voltages between 11.8 to 30
VDC).

Caution Use only the DC power supply


cable that ZOLL provides with the
device.

Operating Time Internal Battery 3 hours using settings defined in


ISO 10079-1:2015 for battery operation
testing.

Aspirator Temperature Ranges Operating Extreme: - 26C to 55C


(- 15F to 131F)

Storage Temperature: - 46C to 71C


(- 50F to 160F)

Battery Temperature Ranges Battery Charge: 0C to 45C (32F to 131F)

Battery Operation: - 26C to 55C


(-15F to 131F)

Size 8.0” Wide x 12.5” High x 4.5” Deep


(20.3 cm Wide x 31.8 cm High x 11.4 cm
Deep)
Dimensions exclude accessories.

Weight ~9.9 lbs (4.5 kg)

Warranty Limited, 1 year

B-2 www.zoll.com 9650-000278-01 Rev. B


Specifications

Device Classification
The following table describes the ZOLL Aspirator’s device classification:

Category Classification

Type of Protection against Electric Shock The medical power supply (which contains the
system’s safety barrier) is labeled as Class I or
Class II. Electrical shock protection is not
dependent upon earthing since this power
supply design includes double insulation.

Degree of Protection against Electric Shock Aspirator contact is Type B applied part. BF:
Applied Parts Type B with floating (F-type) parts.

Degree of Protection against Harmful Protection with soft case and rain flap: IP33
Ingress of Water and solids
Liquid: Spraying water
Solid: 2.5mm diameter and greater

Method of Sterilization or Disinfection Inlet port should be wiped with a damp, soapy
cloth and thoroughly dried with a lint- free
cloth. The unit’s housing should also be
cleaned as necessary with a damp, soapy
cloth and thoroughly dried with a lint-free
cloth. Do not clean with abrasives or
chlorinated hydrocarbon cleansers.

Degree of Safety of Application in the Equipment not suitable for use in presence of
presence of a Flammable Anesthetic Flammable Anesthetic Mixture of Air or with
Mixture with Air or with Oxygen or Nitrous Oxygen or Nitrous Oxide.
Oxide

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual B-3


Specifications

Emissions and Immunity Compliance


The ZOLL Aspirator is suitable for use in all establishments, including domestic establishments
and those directly connected to the public low-voltage power supply network that supplies
buildings used for domestic purposes.
The device design addresses EMC performance. Be sure to use the proper PWB identified in
this manual and make sure the proper power supply is supplied with this product.
The design does not rely on EMC gaskets or additional shielding to achieve compliance.
The operation manual identifies all applicable warnings for use in relation to Emissions and
Immunity Compliance.
Compliance for each emissions and immunity standard or test specified:

Emissions Test Compliance Electromagnetic Environment Guidance

The ZOLL aspirators are intended for use in the electromagnetic environment specified below. The
customer or user of the aspirator should ensure that they are used in such an environment.

RF emissions Group 1 The ZOLL aspirators use RF energy only for their internal
CISPR 11 function. Therefore, their RF emissions are very low and
are not likely to cause any interference in nearby
electronic equipment.

RF emissions Class B
CISPR 11
The ZOLL aspirators are suitable for use in all
establishments other than domestic and those directly
Harmonic emissions Class B
connected to the public low-voltage power supply network
IEF 61000-3-2
that supplies buildings used for domestic purposes.
Voltage fluctuations/ Complies
flicker emissions
IEC 61000-3-3

Immunity Test Test Level Compliance Level

Electrostatic discharge +/- 8 kV contact +/- 8 kV contact


(ESD) IEC 61000-4-2
+/- 15 kV air +/- 15 kV air

Electrical fast transient/ +/- 2 kV for power supply lines +/- 2 kV for power supply lines
burst IEC 61000-4-4
+/- 1 kV for input/output lines +/- 1 kV for input/output lines

Surge +/- 1 kV line(s) to line(s) +/- 1 kV line(s) to line(s)


IEC 61000-4-5 +/- 2 kV line(s) to earth +/- 2 kV line(s) to earth

Voltage dips, short 0% Ut, 0.5 cycles at 0, 45, 90, 0% Ut, 0.5 cycles at 0, 45, 90,
interruptions, and voltage 135, 180, 225, 270, and 315 135, 180, 225, 270, and 315
variations on power supply degrees; 0% Ut, 1 cycle and degrees; 0% Ut, 1 cycle and
input lines 70% Ut, 25/30 cycles; single 70% Ut, 25/30 cycles; single
phase at 0 degrees phase at 0 degrees
IEC 61000-4-11

B-4 www.zoll.com 9650-000278-01 Rev. B


Specifications

Immunity Test Test Level Compliance Level

Power frequency (50/60 30 A/m 30 A/m


Hz) magnetic field
IEC 61000-4-8

Conducted RF IEC 61000- 3 V, 0.15 MHz - 80 MHz; 10 V in 3 V, 0.15 MHz - 80 MHz; 10 V in


4-6 ISM and amateur radio bands ISM and amateur radio bands
between 0.15 MHz and 80 MHz; between 0.15 MHz and 80 MHz;
80% AM at 1 kHz 80% AM at 1 kHz

Radiated RF IEC 61000-4- 20 V/m, 80 MHz - 2.7 GHz, 80% 20 V/m, 80 MHz - 2.7 GHz, 80%
3 AM at 1 kHz AM at 1 kHz

No deviations from this collateral standard or allowances were used.

Basic Safety and Essential Performance


Instructions for maintaining basic safety and essential performance with regard to
electromagnetic disturbances for the expected service life:
• Perform preventive maintenance on the device on an annual basis.
• Follow service procedures as defined in the service manual to ensure EMC performance.
• Be prepared to use a manual aspiration technique if the use location is near (e.g. less than
1.5 km from) AM, FM, or TV broadcast antennas.

Electrical
The Model 330 Aspirator uses an external medical power supply (Jasper AC/DC power supply
REF: 9141-000-127) which meets safety standards UL60601-1 / EN60601-1 for both Class I
and II. This means the power supply employs both double insulation and a protective earth
ground as means of patient and operator protection, as explained below.

Class I
This equipment incorporates basic insulation for protection under normal conditions and is
earthed for protection under single-fault conditions. This method relies on protection from
electric shock by providing the basic insulation and earthing. (This is the method most used
with stationary equipment where exposed metal parts and/or the chassis/enclosure is metal.)

Class II
This equipment incorporates basic insulation for protection under normal conditions but a
second barrier of insulation (additional layer(s) of insulation) is added for protection under the
single fault conditions. In other words, this method relies on the two layers of insulation for the
protection from electric shock. This method is more common in portable devices where
connection to earthing is not possible in all use environments.

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual B-5


Index
Numerics
330 PM Test Kit 1-2

A
Abbreviations and Acronyms 1-6

B
Bleed Valve Test 1-5

C
Conventions 1-5
Cosmetic and Hardware Tests 1-3

D
Device Classification B-3

E
Emissions B-4
Essential Performance B-5

F
Functional Description 5-1 – 5-2

H
How to Use this Manual 1-1

I
Immunity Compliance B-4

M
Maintenance Test Checklist A-1 – A-3
Maintenance Tests 1-1 – 1-5
330 PM Test Kit 1-2
Assembling the Test Setup 1-2
Before You Begin 1-1
Bleed Valve Test 1-5
Cosmetic and Hardware Tests 1-3
Overview 1-1
Performance Tests 1-4
Testing Guidelines 1-1

P
Performance Tests 1-4
Product Description 1-1

R
Related Documents 1-2
Replacement Part Installation 3-1 – 3-28
Back Cover Replacement 3-7
Battery Compartment Cover Replacement 3-5
Battery Compartment Replacement 3-3
Battery Replacement 3-6
Exhaust Muffler Block and Baffle Replacement 3-11
Exhaust Muffler Foam Replacement 3-13
Overview 3-1

9650-000278-01 Rev. B ZOLL 330 Multifunction Aspirator Service Manual Index-1


Power Input Assembly Replacement 3-8
Power Interface Module Installation 3-14
Replacement Part Installation Procedures 3-2
Required Equipment 3-1
Safety Precautions 3-2
Smart Aspirator Module (SAM) Replacement 3-17
UIM Adapter Board Replacement 3-24
UIM Stack Assembly Replacement 3-27
Vacuum Pump Replacement 3-20
Replacement Parts 4-1 – 4-18
Available Replacement Parts 4-2
Determining Replacement Part Item Number 4-2
Replacement Part List 4-15
Returning a unit for service 1-8

S
Service Manual Updates 1-2
Specifications B-1 – B-5
Basic Safety B-5
Device Classification B-3
Electrical B-5
Emissions B-4
Essential Performance B-5
General B-1, B-3
Immunity Compliance B-4
Symbols on the Aspirator 1-2
Symbols on the Aspirator’s Graphical User Interface (GUI) 1-4

T
Technical Service 1-8
Troubleshooting 2-1 – 2-5
About Service Codes 2-1
Overview 2-1
Service Code List 2-2 – 2-5

W
Warnings
General Warnings 1-7
Power Use Warnings 1-7
Service Technician Safety Warnings 1-7

Index-2 www.zoll.com 9650-000278-01 Rev. B

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